EMI EOAT R14 Catalog - Quick Changers Section

®
1: Quick Changers
Quick Changer Overview
QuickChangersarecomposedoftwopartsorsides,
notrequireanytoolstolockthetwosidestogether.
anEOATsideandarobotside.Therobotsideis
Thisstylealsohasintegratedfittingswhich
permanentlyattachedtotherobotarm.AnEOATside
automaticallyconnectair,vacuumandelectrical
ispermanentlyattachedtoeachindividualend-of-
signals.Otherstylesrequirethesetuppersonto
armtooling.TomounttheEOATtotherobot,thetwo
securelyclamptheEOATtotherobotarm.Those
sidesarefittedtogetherandthenlockedintoposition.
styles,suchasdovetailtypes,requireair,vacuum,
Somestyles,suchastheSENVEXQuickChangerdo
andelectricconnectionstobeconnectedmanually.
Quick Changers
Quick Changer Advantages
• Precision
QuickchangersassurethattheEOATwillbeperfectlypositionedeachtimeitismountedtotherobot.InadditiontohelpingtopreventdamagetothemoldortheEOAT,this
canalsogreatlyreducetheamountoffine-tuningneededuponsetup.
• Efficiency
TheSENVEXQuickChangerautomaticallyconnectsmultipleportsasquicklyasitwill
connectone.ThiscanbeespeciallytimesavingiftheEOAThasmultipleair,vacuumor
electricalconnections.
• Safety
Usingaquickchangerthatautomaticallyconnectsair,vacuumandelectrical(suchas
theSENVEX)assuresthateachtimetheEOATismounted,alloftheconnectionswillbe
correct(i.e.primaryvacuum,secondaryvacuum,primaryair,secondaryairetc.).
• Standardization Uniformdedicationofairandvacuumportsonallquickchangeapplicationsthroughout
theplantallowend-of-armtoolingtobemountedquicklywhereveritisneeded.
2
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®
1: Quick Changers
SENVEX ® Quick Changers
p.6
Small Size Gimatic ®
Quick Changers
p.10
Gimatic ® Quick Changers
p.12
Electrical Connectors
p.16
Quick Changer with Air
Shut Off
p.18
6-Axis Robot QC Adaptor
p.20
Quick Changer Adaptors
p.30
6-Axis Robot Adaptor
p.26
Mounting Plates
p.22
Storage Hangers
p.32
>ASS< ® Mounting Plate
p.34
Gimatic Mounting Plate
p.40
 216-535-4848
Quick Changers
Quick Changer Overview
3
®
1: Quick Changers
EOAT Quick Changer
Use this EOAT Quick Change system for Simpler, Faster, and Safer EOAT changes.
Quick Changers
This EOAT Quick Change Adaptor handles end-of-arm toolings for
signals are automatically coupled the same way every time. By
molding machines 50–500 tons. The combined robot part and EOAT
standardizing port 1 to be the primary vacuum circuit, port 2 to be
part weigh only 1.4 pounds, yet it can handle large-size EOATs. Its
the secondary vacuum, port 3 to be primary gripper circuit, etc.,
light weight allows for fast robot speeds. Its high strength allows it
your EOATs can easily be interchangeable on all your machines.
to be used on large machines with large EOATs. (See specifications)
Your connections will always be correct, with no chance of crossed
Up to eight air lines and 8 or 15 electric signals can be connected.
vacuum lines or electrical signals. A built-in mechanical sensor
When the EOAT part is connected, the air lines and electrical
ensures that the gripper has been properly fitted.
New Jumbo Size Quick Changer on
page 1006–1007 of ‘New’ Section
#7258
#5037
#5035
#6422
4
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®
1: Quick Changers
EOAT Quick Changer
Senvex® and Gimatic® Quick Changers are Interchangeable
Senvex Robot Side
Senvex Gripper Side
Gimatic Robot Side
Quick Changers
Gimatic Gripper Side
Senvex Assembly
Gimatic Assembly
“ZeroTolerance”set
screwcanbeusedwith
bothGimaticandSenvex
grippersides,butisnot
requiredforusewitheither
GimaticorSenvex.
Gimatic Robot Side
Senvex Robot Side
Nosecondarysetscrew
keepsset-upasimple,
one-stepprocess;lock
theleverandyou’re
done.Verycloselocking
toleranceswithlocking
leveralone.
Moldedplasticfittings
withO-rings.
Machinedaluminum
fittingswithO-rings.
Nointegratedpush-in
fittings.Threadedports
requirefittingstobe
purchasedseparately.
(G1/8"onstandard,G1/4"
onlargequickchangers).
Integrated6mmpushinfittingsonstandard
quickchanger.Threaded
G1/4"portsonlargequick
changerrequiresfittingsto
bepurchasedseparately.
Gimatic Gripper Side
A close-up view of the tapered, hardened
steel set screw shows how it friction locks
against the gripper side’s locating pins to
eliminate any play between the two quick
changer sides.
Senvex Gripper Side
SUMMARY: Without using a set screw, the Senvex WGS quick changer will provide a closer, tighter
lock than the Gimatic quick changer (without engaging set screw). However, if you WILL engage the
set screw with every tooling change, the Gimatic quick changer will provide a closer, tighter lock.
 216-535-4848
5
®
1: Quick Changers
Standard Size Quick Changer
(Dimensioned drawing shown full scale)
®
Robot Side
Mt
Gripper Side
Mb
F
Quick Changers
Specifications
RobotSide
Weight
MaximumAirPressure
6bar(87psi)
AirPorts
(8X)Ø6mmO.D.tube
-501-501ElectricalConnector
Optional
Safety Loads:
#501 - Standard Gripper-Side
Quick Changer
ThestandardversionoftheEOAT
332g
GripperSide 234g
F90lbs.
Mt74ft-lbs.Mb44ft-lbs.
(8x) Ø6mm PUSH-IN
(8x)AIR
Ø6mm
PUSH-IN
CONNECTOR
AIR CONNECTOR
QuickChangerisdesignedto
handleEOATsthataretypically
(6x)
(6x) M5
M5
usedoninjectionmachinessized
from50–500tons.Thiswill
Ø90
Ø90
generallyhandleEOATsweighing
upto25lbs.
(Seespecificationsforadditionaldetails).
Gripper-Side Mounting
50
50
35
35
(6x) M5
43.5
43.5
See page 22–31 for additional
mounting adapters.
35
35
44
Ø20
Ø20
Ø18
Ø18
22
15.5
15.5
34
34
(501
(501 && 500)
500)
16
16
6
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(2x)M3
(2x)M3
®
1: Quick Changers
Standard Size Quick Changer
(Dimensioned drawing shown full scale)
®
Standard EOAT Quick Changer
Part#
Description
500
501
GSQ-R
GSQ-G
RobotSide-Standardsize
GripperSide-Standardsize
$490.00
$275.00
Price
5039
5040
6070
6071
CAQC
CBQC
CEQC-A
CEQC-B
Robot-SideElectricalConnector
Gripper-SideElectricalConnector
Robot-SideCableforElectricalConnectors
Gripper-SideCableforElectricalConnectors
-500-
$79.00
$44.00
$21.00
$21.00
-500-
Quick Changers
Quick#
When ordering, use Quick#s to ensure order accuracy.
(8x)
Ø6mm
(8x)AIR
Ø6mm PUSH-IN
PUSH-IN
AIR CONNECTOR
CONNECTOR
Ø90
Ø90
#500 - Standard Robot-Side
Quick Changer
69.4
69.4
Electrical connectors mount to quick changer
35
35
22.5
22.5
Robot Side Mounting Options
43.5
43.5
53.6
53.6
(3x)
(3x) Ø11mm
Ø11mm
The robot-side quick changer can be
mounted two ways: Use M6 when
tapping into your robot plate from the
front. Use M8 when making a thru
hole in your robot plate to use the M8
threads in the quick changer.
(3x) M6
(2x)M3
(2x)M3
16
16
(3x) M6
(6
34
34
(500
(500 && 501)
501)
10.2
10.2
18
18
(6x
(3x) M8
(3x)
(3x) M8
M8
44
Ø18
Ø18
Ø20
Ø20
3.3
3.3
(3x) M8
 216-535-4848
7
®
1: Quick Changers
Large Size Quick Changer
(Dimensioned drawing reduced to fit)
Standardize your EOAT mounting interface for all your machines!
Robot Side
Mt
®
Gripper Side
Mb
F
Specifications
Quick Changers
Weight
RobotSide
1260g
GripperSide
930g
MaximumAirPressure
6bar(87psi)
AirPorts
(10X)G1/4"
-1816ElectricalConnector
-1816-
Optional
Safety Loads:
F225lbs.
Mt184ft-lbs.Mb74ft-lbs.
114.1
114.1
Ø150
Ø150
#1816 - Large Gripper-Side
Quick Changer
(8X) M6
(8X) M6
60
60
ThelargerversionoftheEOAT
QuickChangerisdesignedto
handleEOATsthataretypically
usedoninjectionmachinessized
from500–2,000tons.Thiswill
generallyhandleEOATsweighing
74
74
18.5
18.5
30
30
upto75lbs.
48.5
48.5
(Seespecificationsforadditionaldetails).
73.8
73.8
Gripper-Side Mounting
(5x) M6
(5x) M6
52
52
70.5
70.5
85
85
(5x) M8
(5x) M8
(8x) M6
(8x) M6
See page 22–31 for additional
mounting adapters.
(5X) M8
(5X) M8
10.5
10.5
www.EMI corp.com
5
5
21
21 8
8
11
11
8
Ø50
Ø50
Ø40
Ø40
(10x) G1/4
(10x)AIR
G1/4
FOR
FITTINGS
FOR AIR FITTINGS
47
47
(1816 & 1815)
(1816 & 1815)
16
16
(2x) M3
(2x) M3
®
1: Quick Changers
Large Size Quick Changer
(Dimensioned drawing reduced to fit)
®
Large EOAT Quick Changer
Part#
1815
1816
GSQ-LR
GSQ-LG
5039
5040
CAQC
CBQC
6070
6071
CEQC-A
CEQC-B
Description
Price
RobotSide-Largesize
GripperSide-Largesize
$795.00
$430.00
Robot-SideElectricalConnector
Gripper-SideElectricalConnector
$79.00
$44.00
Robot-SideCableforElectricalConnectors
Gripper-SideCableforElectricalConnectors
$21.00
$21.00
-1815-1815-
Quick Changers
Quick#
ØØ 150
150
124.3
124.3
61
61
#1815 - Large Robot-Side
Quick Changer
Electrical connectors mount to quick changer
18.8
18.8
49.3
49.3
75
75
Robot-Side Mounting Options
To use the threaded M10 holes in
the quick changer, use 10.5mm thru
holes in your robot tooling plate.
(5x
(5
71.6
71.6
116
116
(5x) M8
16
16
15
15
47
47
(1815
(1815 &1816)
&1816)
15.5
15.5
26
26
(5x)
(5x) M10
M10
(5x) M8
(2x)
(2x) M3
M3
55
40
40
50
50
11.3
11.3
(10x)
(10x) G1/4
G1/4
FOR
FOR AIR
AIR FITTINGS
FITTINGS
You can use the holes in the quick
changer as 8.5mm thru holes. Tap M8
threaded holes in your robot tooling plate.
(5x)
(5x)
(5x) M10
(5x) M10
 216-535-4848
9
®
1: Quick Changers
Small Size Gimatic Quick Changers
(Dimensioned drawing shown full scale)
Robot Side
NEW!
Mt
Gripper Side
Mb
F
Quick Changers
Specifications for Small Size Quick Changer
#6423 - Small Gripper-Side
Quick Changer
Weight
RobotSide
65g
GripperSide
103g
MaximumAirPressure
AirPorts
6bar(87psi)
(4X)M5
ElectricalConnector
Optional-Adapterneeded
Safety Loads:
F34lbs.
Electrical connecton adaptor
Mt15ft-lbs.Mb7.3ft-lbs.
The small size quick changer needs an adapter
(Quick# 6743) for electrical connectors. See
page 16 for more information.
Ø50
Ø7.5
(4x) M3x15.3
M5x10.3
5
20
Ø3 6
7
(2x) M 3
10
33
(4x) M5
AIR PORT
34.6
10
www.EMI corp.com
9
15.3
15
40
®
1: Quick Changers
Small Size Gimatic Quick Changers
(Dimensioned drawing shown full scale)
Small Size Quick Changers
Quick#
Part#
Description
6422
QC50-A
RobotSide-Smallsize
6423
QC50-B
GripperSide-Smallsize
5039
CAQC
Robot-SideElectricalConnector
5040
CBQC
Gripper-SideElectricalConnector
6743
QC50-K
ElectricalConnectorAdapterforSmallSizeQC’s
6070
CEQC-A Robot-SideCableforElectricalConnectors
6071
CEQC-B Gripper-SideCableforElectricalConnectors
NEW!
Price
$199.00
$99.00
$79.00
$44.00
$16.00
$21.00
$21.00
Quick Changers
When ordering, use Quick#s to ensure order accuracy.
#6422 - Small Robot-Side
Quick Changer
Small Size Quick Changer Coupled
- Enlarged to show detail.
Ø 50
(4x) M3 x15
Ø3
M5 x10
Ø7.5
20
6
7
33
45.9
5
10
25
(2x) M3
15
40
9
18.7
(4x) M5
AIRPORT
34.6
 216-535-4848
11
®
1: Quick Changers
Standard Size Gimatic Quick Changers
(Dimensioned drawing shown full scale)
Robot Side
Mt
Gripper Side
Mb
F
Specifications for Standard Size Q.C.
RobotSide
Quick Changers
Weight
318g
GripperSide 227g
MaximumAirPressure
6bar(87psi)
AirPorts
(8X)G1/8"
ElectricalConnector
Optional
Safety Loads:
5036 F90lbs.
#5036 - Standard Gripper-Side
Quick Changer
Mt74ft-lbs.Mb44ft-lbs.
(6x) M5
Electrical connectors mount to quick changer
Ø90
50 35
43.5
Thesetscrewfrictionlocksagainstthe
gripperside’slockingpinstoeliminate
anyplaybetweenthetwoquickchanger
sidesfor“zerotolerance”applications.
However,forstandardapplications,
itisnotrequired.Thequickchanger
functionsverywellusingonlythemain
lockinglever.
Gripper-Side Mounting
35
4
Ø20
Ø18
2
15.8
34
(5036 & 5035)
(6x) M5
16
See page 22–31 for additional
mounting adapters.
12
www.EMI corp.com
(8x) G1/8
FOR AIR FITTINGS
(2x)M3
®
1: Quick Changers
Standard Size Gimatic Quick Changers
(Dimensioned drawing shown full scale)
Standard Size Quick Changers
Quick#
Part#
Description
5035
QC90-A
RobotSide-Standardsize
5036
QC90-B
GripperSide-Standardsize
5039
CAQC
Robot-SideElectricalConnector
5040
CBQC
Gripper-SideElectricalConnector
6070
CEQC-A Robot-SideCableforElectricalConnectors
6071
CEQC-B Gripper-SideCableforElectricalConnectors
Price
$320.00
$195.00
$79.00
$44.00
$21.00
$21.00
When ordering, use Quick#s to ensure order accuracy.
Quick Changers
5035
5035
#5035 - Standard Robot-Side
Quick Changer
Ø90
Ø90
69.5
69.5
Robot-Side Mounting Options
(3x) M6
35
35
(3x) M6
(6
(6x
22.5
22.5
(3x) M8
43.5
43.5
The robot-side quick changer can be
mounted two ways: Use M6 when tapping
into your robot plate from the front. Use M8
when making a thru hole in your robot plate
to use the M8 threads in the quick changer.
(3x) M8
53.6
53.6
10.5
10.5
16
16
(2x)M3
(2x)M3 (8x) G1/8
FOR
(8x) AIR
G1/8FITTINGS
FOR AIR FITTINGS
11.7
18.2 11.7
18.2
(3x) M8
(3x) M8
2
2
18
18
20
20
34
(5035 &34
5036)
(5035 & 5036)
4
4
 216-535-4848
13
®
1: Quick Changers
Large Size EOAT Quick Changer
(Dimensioned drawing reduced to fit)
Robot Side
Mt
Gripper Side
Mb
F
Specifications
Quick Changers
Weight
Robot Side
1123g
Gripper Side
827g
Maximum Air Pressure
6 bar (87psi)
Air Ports
(10X) G1/4"
Electrical Connector
Optional
Safety Loads:
5038
#5038 - Large Gripper-Side
Quick Changer
F 225 lbs.
Mt 184 ft-lbs.
Mb 74 ft-lbs.
114.1
Ø150
(8X) M6
60
Detachment of the two parts is quick and easy.
74
18.5
30
48.5
Gripper-Side Mounting
73.5
(5x) M6
(5x) M6
(5x) M8
(5x) M8
52
70.5
85
(8x) M6
(5x) M8
(8x) M6
10
See page 22–31 for additional
mounting adapters.
21
www.EMI corp.com
5
9
11
14
50
40
(2x)M3
16
(10x) G1/4
FOR AIR FITTINGS
47
(5038 & 5037)
®
1: Quick Changers
Large Size EOAT Quick Changer
(Dimensioned drawing reduced to fit)
New Jumbo Size Quick Changer on page 1006-1007 of ‘New’ Section
Large Quick Changers
Quick#
Part#
Description
5037
QC150-A Robot Side - Large size
5038
QC150-B Gripper Side - Large size
5039
CAQC
Robot-Side Electrical Connector
5040
CBQC
Gripper-Side Electrical Connector
6070
CEQC-A Robot-Side Cable for Electrical Connectors
6071
CEQC-B Gripper-Side Cable for Electrical Connectors
Price
$540.00
$295.00
$79.00
$44.00
$21.00
$21.00
Quick Changers
5037
5037
#5037 - Large Robot-Side
Quick Changer
ØØ 150
150
117.5
117.5
61
61
18.9
18.9
49.4
49.4
Robot-Side Mounting Options
73.5
73.5
To use the threaded M10 holes in the
quick changer, use 10.5mm thru holes
in your robot tooling plate.
(5x) M6
(5x) M6
71.7
71.7
116
116
16
16
15
15
(5x) M8
(2x)M3
(2x)M3
(10x)
(10x) G1/4
G1/4
FOR
FOR AIR
AIR FITTINGS
FITTINGS
47
47
(5037&
(5037& 5036)
5036)
15.7
15.7
26
26
(5x) M8
You can use the holes in the quick changer
as 8.5mm thru holes. Tap M8 threaded
holes in your robot tooling plate.
(5x) M8
(5x) M8
(5x) M10
(5x) M10
(5x)
(5x) M10
M10
55
40
40
50
50
11.3
11.3
 216-535-4848
15
®
1: Quick Changers
Electrical Connectors
(Dimensioned drawing reduced to fit)
CBQC
(Gripper Side)
CAQC
(Robot Side)
Quick Changers
Spacer for Large QC (included)
73.5 (QC150)
43.5 (QC90)
127 (QC150)
90 (QC90)
SPACER FOR
(LARGE QUICK
CHANGER ONLY)
7.5
•
Uses standard 15-pin D-sub cables
•
Fits Senvex and Gimatic quick
changers
•
Excellent electrical contact
between male and female
connectors
•
Electrical connector adapter
(Q#6743) needed for small size
quick changers
46.5
45
#6743
31
Electrical Connectors
Part#
Quick#
Price
Weight
Description
I/O connection type
Maximum contact resistance
Minimum insulation resistance
Working current
Break down voltage
Operating temperature
Contact
www.EMI corp.com
37.7
CAQC
CBQC
5039
5040
$79.00
$44.00
30g
30g
For Robot Side
For Gripper Side
15-pin D-sub, high density elbow type, VGA type
30 mΩ @ 100 mA DC
500 MΩ @ 500 V DC
3A
1000 V AC (1 minute)
0°F – +200°F
Gold plated
Electrical Connector Adapter for Small Size QC’s
Quick#
Part#
Description
6743
QC50-K
Adapter for Small QC’s
16
4
41
Price
$16.00
5.3
Electrical Connection Cables (1.5 meter each)
Part#
CEQC-A
CEQC-B
Quick#
6070
6071
Price
$21.00
$21.00
Description
For Robot Side
For Gripper Side
®
1: Quick Changers
Quick Changers
Double Electrical Connectors
NOTE: Photo shows (1) #5345 robot-side double HOUSING, (1) #5346
gripper-side double HOUSING, (2) #5039 robot-side connectors, and (2)
#5040 gripper-side connectors. Total price as shown in photo is $376.00.
#5345
#5346
Extensionmanifoldsareshownonalargequickchanger.Each
manifoldblockaddsfourairports.Asshowninthephoto,two
manifoldblocksareinstalledforeightadditionalairportsfora
totalof18airports.
Robot Housing
Quick#
Part#
5345
CAQCDouble
5346
CBQCDouble
Description
RobotSide
GripperSide
Price
$65.00
$65.00
#5343
#5344
Extra Strength Aluminum Housing
Quick#
Part#
Description
5343
CAQCStrong
RobotSide
5344
CBQCStrong
GripperSide
Price
$34.00
$34.00
Quick Changer Port Extensions
Quick#
Part#
Description
2572
GSQ-LRAM-G4X4 Robot-SideG1/4"4-portext.
2573
GSQ-LGAM-G4X4 Gripper-SideG1/4"4-portext.
Price
$75.00
$75.00
When ordering, use Quick#s to ensure order accuracy.
 216-535-4848
17
®
1: Quick Changers
Standard Size Quick Changer with Air Shut Off - QCX
(Dimensioned drawings shown full scale)
NEW!
For Standard Size Quick Changer
Quick#
Part#
Price
Weight
7113
QCX90-A
$421.00
595g
#7113
Quick Changers
Ø90
68.7
35
22.5
43.5
53.6
11
16
(2X)M3
48.5
(7113&5036)
32.7
6.5
(3X)M8
18
www.EMI corp.com
18
20
4
(8X) G1/8 FOR AIR FITTINGS
®
1: Quick Changers
Large Size Quick Changer with Air Shut Off - QCX
(Dimensioned drawings reduced to fit)
• T heairvalvescloseautomaticallythe
airflowbeforethesystemiscompletely
disengaged.
For Large Size Quick Changer
• T herotatingtapvalvesolvesallthe
problemsofballvalvesystems:thehigh
pushingforcenecessaryforengaging
andtheuncontrolledmovementswhen
disengaging.
Quick#
Part#
Price
Weight
7114
QCX150-A
$727.00
2200g
NEW!
#7114
Quick Changers
• Itisnotpossibletoopentheairflow,ifthe
flangeisnotengaged.
Ø150
117.3
61
18.9
49.4
73.5
71.7
116
(2X)M3
Ø15
68.3
(7114&5038)
47.3
32.6
10.3
(5X)M10
16
(10X) G1/4 FOR AIR FITTINGS
 216-535-4848
19
®
1: Quick Changers
6-axis Robot QC Adaptor
(Dimensioned drawings shown full scale)
• Mounts directlytostandardsizeQC90
QuickChangerand50x25profile.
• Pre-drilledthruholeforinstallationof
bolt topassthroughtheprofileand
adaptortoactasamechanicalsafety.
• MountinghardwareisincludedforQC90
and50x25profile.
Quick Changers
#6986
#6986
72.8
35
72
35 50
25
60
(6X)M5
50
For Standard Size Quick Changer
NEW!
Application Examples
20
www.EMI corp.com
Quick#
Part#
Price
Description
Weight
6986
MFI-A254
$175.00
6-axisadaptorforQC90and50x25profile
680g
®
1: Quick Changers
6-axis Robot QC Adaptor
(Dimensioned drawings reduced to fit)
• M
ountsdirectlytostandardsizeQC150
QuickChangerand80x40profile.
• P
re-drilledthruholeforinstallationof
bolttopassthroughtheprofileand
adaptortoactasamechanicalsafety.
• M
ountinghardwareisincludedfor
QC150and80x40profile.
Quick Changers
• 40x40 profile adaptor also available,
call
#6987
#6987
107.8
80
88
52
40
85
98
30
74
(8X)M6
For Large Size Quick Changer
Quick#
Part#
Price
Description
Weight
6987
MFI-A255
$295.00
6-axisadaptorforQC150and80x40profile
1300g
NEW!
Application Examples
 216-535-4848
21
®
1: Quick Changers
EOAT Mounting Adaptor
Use with Standard-Size Quick Changer to Mount >ASS<, Gimatic, and 80/20 Profiles
Standard EOAT Mounting Adaptor
Quick#
Part#
Wt.
Price
1664
GSC-QCAP-2
544g
$34.44
Notes
For >ASS<, Gimatic, and 80/20 profiles, use #972 M5x12 low head screws,
#865 lock washers, and appropriate slotted nuts. Fasteners on page 939.
Quick Changers
Easily Adapt the Standard-Size Quick
Changer for use with >ASS<, Gimatic, and
80/20 Profiles
• This plate can be used to easily adapt profiles
to the EOAT quick changer
• The counter-bored holes provide flush
mounting surfaces on both sides
• Works with 1-, 2-, 4-, and 6-groove profiles
using M5 T-nuts
Save on Custom Plates!
Custom mounting plates, interfaces, and brackets
are available from EMI – Fast and at a low cost.
EMI’s in-house laser cutter precision cuts aluminum
and stainless up to 0.250" thick.
22
www.EMI corp.com
• Can be used as a manual EOAT mounting
plate utilizing the pre-drilled and counterbored holes on each side to simplify the
installation on your robot tooling plate
Use M5x16mm SHCS to
attach to quick changer
®
1: Quick Changers
EOAT Mounting Adaptor
(Dimensioned drawing shown full scale)
(Standard size Quick Changer)
16X 05.5
10
5
150
40
Quick Changers
60
42.5
35
35
30
30
25
25
17.5
20
20
25
30
35
42.5
150
17.5
25
30
40
60
QUICK CHANGER
MOUNTING AREA
 216-535-4848
23
®
1: Quick Changers
EOAT Mounting Adaptor - Large
(Dimensioned drawing shown half scale)
Fastens to Large-Size Quick Changer for Mounting of >ASS<, Gimatic, and 80/20 Profiles
Large EOAT Mounting Adaptor
Quick#
Part#
Wt.
Price
1817
GSC-QCAP-L
1805g
$78.00
Description
Fastenersonpage939.
Typicallyusedwhentheinjectionmoldingmachineisover750tons,thisplateis
designedtomountlarge/jumbo>ASS<,Gimatic,and80/20four-andsix-groove
profiles(80mmx40mm)aswellasallstandardfour-andsix-groove>ASS<,
Quick Changers
Q#1817 Shown at 50% scale
Gimatic,and80/20profiles.Itispre-drilledtomounttothelargeEOATquick
changer.Thecounter-boredholesprovideflushmountingsurfacesonbothsides.
Anditcanalsobeusedasamanualmountingplatetotherobot.
A 40mmspacingfor
17
>ASS<80mm
X40mm“J”profiles.
Use:#874M6x
16mmSHCS,#880
lockwasher,&#3031
M6Tnut.
225
40
60
70
20
20
B 25mmspacingfor
>ASS<50mm
X25mm“X”profiles
40
25
and80/201020
profiles.Use#854M5
x14mmSHCS,#865
lockwasher,&#3030
M5Tnut.
B
25
A
60
225
70
LARGE
QUICK CHANGER
MOUNTING AREA
Use M6x20mm SHCS to
attach to quick changer
24
www.EMI corp.com
(8x) Ø6.6 THRU
Ø11 8
(16) Ø5.5 THRU
Ø10
9
®
1: Quick Changers
Basic Mounting Plate
(Dimensioned drawing shown full scale)
Use with >ASS<, Gimatic, and 80/20 Profiles
ThisplatecanbeusedasamanualEOATmountingplatetoadaptprofilesasshownonthepreviouspage.Itisscoredwitha
centerlinemakingiteasytolocateholesformountingtoyourrobottoolingplate.Thereisplentyofspaceonthisplatetodrill
ortapholesasnecessary.Pre-drilledandcounter-boredholessimplifymountingoftwo-,four-,andsix-grooveprofiles.
EOAT Mounting Plate
Part#
Wt.
Price
544
GSC-GMB-150
550g
$34.44
Description
For>ASS<,Gimaticand80/20profiles,use#972M5x12low-headscrews,
#865lockwashers,andappropriateslottednuts.Fastenersonpage939.
Quick Changers
Quick#
 216-535-4848
25
®
1: Quick Changers
6-Axis Robot Adaptor Bracket
Fastens to Quick Changer for easy Mounting of Gimatic, >ASS<, and 80/20 Profiles
Quick Changers
6-Axis Robot Adaptor Bracket
Quick#
1871
1899
Application Example
26
www.EMI corp.com
Part#
Description
Weight
$375.00
6-AxisRobotQuickChangerAdaptor
Large,shownonpage33
3150g
GSC-QCAP-L90SM $325.00
6-AxisRobotQuickChangerAdaptor
Standard,shownonpage32
1135g
GSC-QCAP-L90
Price
®
1: Quick Changers
6-Axis Robot Adaptor Plate
(Dimensioned drawings shown half scale)
For Large Quick Changer
#1871
15
15
40 20
8X
Ø6.6 THRU
225
45
55
Quick Changers
25
25
16X
Ø5.5 THRU
20
40
10
60
225
8X
Ø6.6 THRU
5X
Ø9 THRU
195
LARGE
QUICK CHANGER
MOUNTING AREA
To attach to quick changer,
use (8x) M6x22mm SHCS or
(5x) M8x22mm SHCS
15
 216-535-4848
27
®
1: Quick Changers
6-Axis Robot Adaptor Bracket
(Dimensioned drawings shown half scale)
For Standard Quick Changer
#1899
150
25
20
9.5
R 2.8
TYP.
Quick Changers
160
20 25
60
4X
9.5
25 20
20
25
Ø5.5 THRU
60
4X
Ø5.5 THRU
SMALL QUICK CHANGER
MOUNTING AREA
To attach to quick changer, use
(4X) M5x16mm low head SHCS
150
9.5
28
www.EMI corp.com
®
1: Quick Changers
Basic EOAT Mounting Plate
(Dimensioned drawing shown full scale)
90
45
9
10
9
9
27.5
35
Quick Changers
45
90
SMALL QUICK
CHANGER
MOUNTING AREA
9
27.5
35
Basic EOAT Mounting Plate
Quick#
Part#
757
GSC-QCAP-1
12X Ø 5.5 THRU ALL
Ø 10 5.5
Price
$32.00
Weight
189g
Application Examples
 216-535-4848
29
®
1: Quick Changers
Quick Changers Interface
#5836 for QC-90 & #5837 for QC-150
Quick Changers
Thin-plate interface to mount
gripper side quick changer to
Gimatic, >ASS<, and 80/20 profiles.
Quick Changer Interface
Quick#
Part#
Price
Quick Changer
A
B
C
E
F
J
K
N
Wt.
5836
5837
MFI-A102
MFI-A103
$28.30
$41.00
QC-90
QC-150
Ø37
Ø70
35
74
76
130
35
52
76
110
43.5
72.5
3
4
Ø5.2
Ø6.2
160g
490g
Save on Custom Plates!
Custom mounting plates, interfaces, and brackets are available from EMI – Fast and at a low cost.
EMI’s in-house laser cutter precision cuts aluminum and stainless up to 0.250" thick.
Application Examples
30
www.EMI corp.com
Profile end plates
available on page
32 and 99
®
1: Quick Changers
Quick Changer Interface
#7303 for QC-50
10
4
20
9
M5 (3x)
Ø4.3 (4x)
5
Quick Changers
CL 50
CL 62
CL 34.6
Ø2
R26
°
50
R6
CL 32
Ø52
NEW!
#7302 for QC-200
23
M10 (6x)
23
15
6
23
Ø6.5 (12x)
CL 210
CL 192
CL 155
CL 89
CL 87.5
CL 175
40
23
CL 210
CL 192
CL 155
CL 89
Ø1
CL 151.6
Quick Changer Interface
Quick#
Part#
Price
Quick Changer
Wt.
7303
7302
MFI-A277
MFI-A276
$25.94
$74.43
QC-50
QC-200
90g
1300g
 216-535-4848
31
®
1: Quick Changers
Quick Changer Interface for Round Profile
(Dimensioned drawing shown half scale)
• P
re drilled for use with Gimatic or
Senvex quick changers
an be used with any Ø20mm and
• C
Ø30mm round profiles
• Can be used without a quick changer
Quick Changers
Quick Changer Mounting Adapters
Quick#
6397
MFM-A16
6399
Part#
Price
Use with:
Standard Gripper Side
MFM-A12 $113.00 (#5036) QC90-B
(#501) GSQ-G
Large Gripper Side
MFM-A16 $143.00 (#5038) QC150-B
(#1816) GSQ-LG
Use with Profile:
Wt.
Can be used with
any Ø20mm profile.
395g
Can be used with
any Ø30mm profile.
1030g
When ordering, use Quick#s to ensure order accuracy.
MFM-A12
FASTENING SCREW
TO QC150-B
32
www.EMI corp.com
FASTENING SCREW
TO QC90-B
®
1: Quick Changers
Quick Changer Storage Hangers
Standard Size (Ø90mm) & Large Size (Ø150mm)
Quick Changers
17
Ø8.2
40
F
G
A
40
17
45
D
C
B
3
E
45
Quick Changer Storage Hangers
Quick#
Part#
Price
Quick Changer
A
B
C
D
E
F
G
Wt.
6545
6546
QC90-H
QC150-H
$31.60
$36.80
Standard
Large
136
196
90
150
50
90
20
30
20
30
90
150
170
230
435g
950g
Application Examples
 216-535-4848
33
®
1: Quick Changers
>S< Style EOAT Mounting Plates - With Fittings
(Dimensioned drawings shown 1/3 scale)
1/3 Scale
3002
SWMGR-0
Quick#: 3002
SWMGR-01
30013001
Quick#:
60
1/3 Scale
10
42
Quick Changers
13.5
20
80
66
40
#3004
Size 2 robot plate
60
40
• Dovetail-typeEOATmountingplate
• F ivedifferentsizesavailablethatwillwork
withallprofilesystems
68
1/3 Scale
60
3004
27.5
6
• Ordergrippermountingplatesseparately
• E achSWMrobot-sideplateincludesasetof
five(5)STNplug-innipples(notpictured)
• Seepage38forGPMgripperplates
• Seepage39forquickdisconnectnipples
1/3 Scale
3003
SWMGR-2
Quick#: 3004
12
160
SWMGR-1
Quick#: 3003
180
100
10
42
160
121
107
176
100
108
60
27.5
34
www.EMI corp.com
35.5
20.5
51
®
1: Quick Changers
>S< Style EOAT Mounting Plates - With Fittings
(Dimensioned drawings shown 1/3 scale)
Robot Plate (with fittings)
Quick#
Part#
>ASS< #
Price
Wt.
STN nipple size
3001
3002
3003
3004
3005
SWMGR-01
SWMGR-0
SWMGR-1
SWMGR-2
SWMGR-3
1-000-05-00
1-000-10-00
1-000-15-00
1-000-20-00
1-000-25-00
$272.00
$340.00
$445.00
$590.00
$790.00
110g
362g
570g
1772g
4570g
–
M5
M5
G1/8"
G1/4"
1/3(page
Scale 38)
Order Gripper Mounting Plate Separately
3005
Quick Changers
When ordering, use Quick#s to ensure order accuracy.
SWMGR-3
Quick#: 3005
12
30
20
250
286
47
36
250
270
64
Fittings can also be
mounted on side
of unit.
 216-535-4848
35
®
1: Quick Changers
>S< Style EOAT Mounting Plates - No Fittings
(Dimensioned drawings shown 1/3 scale)
SWM-0-OSK
Quick#: 3545
1/3 Scale
3545
Quick Changers
10
#3537
Size 2 robot plate
20
60
80
66
• Dovetail-typeEOATmountingplate
• F ourdifferentsizesavailablethatwillwork
withallprofilesystems
70.5
• Ordergrippermountingplatesseparately
60
• Seepage38forGPMgripperplates
SWM-2-OSK
Quick#: 3537
12
20.5
SWM-1-OSK
Quick#:3533
160
10
20
180
100
121
107
100
110
36
www.EMI corp.com
160
165
51
®
1: Quick Changers
>S< Style EOAT Mounting Plates - No Fittings
(Dimensioned drawings shown 1/3 scale)
Robot Plate (without fittings)
Quick#
Part#
>ASS< #
Price
Wt.
3545
3533
3537
3546
SWM-0-OSK
SWM-1-OSK
SWM-2-OSK
SWM-3-OSK
1-000-40-00
1-000-43-00
1-000-46-00
1-000-49-00
$287.00
$379.00
$549.00
$749.00
362g
570g
1772g
4010g
Quick Changers
Order Gripper Mounting Plate Separately (page 38)
SWM-3-OSK
Quick#: 3546
12
30
20
250
286
36
47
250
270
 216-535-4848
37
®
1: Quick Changers
>S< Style EOAT Gripper Mounting Plate
D
Quick Changers
#3016
C
A
Gripper Plate
38
Quick#
Part#
>ASS< #
Price
A
C
D
Wt.
3009
GPMGR-01
1-005-05-00
$11.00
-
40
8
29g
ANY
Solid
3010
GPMGR-0
1-005-10-00
$13.50
35
60
8
68g
ANY
Pre-locatedcenter-punchedholes
3011
GPMGR-0M
1-005-15-00
$17.50
35
60
8
71g
L
3012
GPMGR-1
1-005-25-00
$17.00
70
100
8
196g
ANY
3014
GPMGR-1X
1-005-30-00
$26.00
70
100
8
191g
X
3015
GPMGR-2
1-005-40-00
$25.50
120
160
10
639g
ANY
3016
GPMGR-2X
1-005-45-00
$42.50
120
160
10
710g
X
3017
GPMGR-2J
1-005-50-00
$45.00
120
160
10
745g
J
3018
GPMGR-3
1-005-60-00
$40.00
200
250
10
1665g
ANY
3019
GPMGR-3X
1-005-65-00
$57.00
200
250
10
1596g
X
3020
GPMGR-3J
1-005-70-00
$59.50
200
250
10
1592g
J
www.EMI corp.com
Profile Description
M4tappedthreads
Pre-locatedcenter-punchedholes
Thruholeswithcounterbore.
IncludesM5screwsandslottednuts
Pre-locatedcenter-punchedholes
Thruholeswithcounterbore.
IncludesM5screwsandslottednuts
Thruholeswithcounterbore.
IncludesM6screwsandslottednuts
Pre-locatedcenter-punchedholes
Thruholeswithcounterbore.
IncludesM5screwsandslottednuts
Thruholeswithcounterbore.
IncludesM6screwsandslottednuts
®
1: Quick Changers
Mounting Plate Accessories
Quick Changers
#3027
Aluminum Gripper Holding Bracket (For wall mounting and storage of EOATs)
Quick#
Part#
>ASS< #
Price
A
B
C
D
E
3024
3025
3026
3027
3028
GHVGR-01
GHVGR-0
GHVGR-1
GHVGR-2
GHVGR-3
1-006-03-00
1-006-06-00
1-006-09-00
1-006-12-00
1-006-15-00
$45.50
$57.00
$67.50
$117.50
$164.00
60
60
60
100
120
50
70
110
170
270
10
10
10
12
12
25
25
25
25
25
40
40
40
40
40
Use with gripper plate: Profile Mount:
SWMGR01
SWMGR0
SWMGR1
SWMGR2
SWMGR3
X 50/25
X 50/25
X 50/25
J 80/40
J 80/40
Note: Complete with mounting hardware
Brass Plug-In Nipples
Quick#
Part#
>ASS< #
Price
Ø
ØNW
SW
Wt.
for SWM:
3006
3007
3008
STNM5
STN1/8
STN1/4
1-862-10-00
1-862-12-00
1-862-14-00
$2.00
$2.00
$2.00
M5
G1/8"
G1/4"
2.5
5
7
7
14
17
3g
14g
25g
GR0, GR1
GR2
GR3
See page 907 for Tubing & Fittings
 216-535-4848
39
®
1: Quick Changers
>S< Style EOAT Mounting Plates - Size 2
(Dimensioned drawing reduced to fit)
#5774
Quick Changers
#5772
(without fittings)
#5775
Robot Side, Size 2
40
www.EMI corp.com
Quick#
Part#
Description
Price
Wt.
5772
5773
5774
MFI-A42
MFI-A131
MFI-A132
RobotPlate(only)
RobotPlatewithFittings
Fittingsbar
$499.00
$573.26
$126.58
1270g
1650g
450g
5775
MFI-A134
NipplesforGripper
$8.42
(Quantity:5)
40g
®
1: Quick Changers
>S< Style EOAT Mounting Plates - Size 2
(Dimensioned drawing reduced to fit)
Interchangeable with >S< Style Quick Changers
Quick Changers
MFI-A131
MFI-A42
Gripper Side, Size 2
Quick#
Part#
Price
Wt.
5776
MFI-A43
$47.88
670g
Application Example
 216-535-4848
41
®
1: Quick Changers
>S< Style EOAT Mounting Plates - Size 1
(Dimensioned drawing reduced to fit)
#5779
Quick Changers
#5777
(without fittings)
#5780
Robot Side - Size 1
42
www.EMI corp.com
Quick#
Part#
Description
Price
Wt.
5777
5778
5779
MFI-A40
MFI-A130
MFI-A133
RobotPlate(only)
RobotPlatewithfittings
Fittingsbar
500g
620g
140g
5780
MFI-A135
NipplesforGripper
$314.50
$395.28
$113.18
$9.94
(Quantity:5)
17g
®
1: Quick Changers
>S< Style EOAT Mounting Plates - Size 1
(Dimensioned drawing reduced to fit)
Interchangeable with >S< Style Quick Changers
Quick Changers
MFI-A130
MFI-A40
Gripper Side - Size 1
Quick#
Part#
Price
Wt.
5781
MFI-A41
$29.16
270g
Application Example
 216-535-4848
43