Brake Noise Elimination System - Kent
Transcription
Brake Noise Elimination System - Kent
Brake Noise Elimination System The Brake Noise Elimination System is an Integrated approach for solving brake-noise problems. The system features a step-by-step sequence utilizing a combination of high-performance cleaners, lubricants and other brake protection products. The Brake Noise Elimination System 1) Disassemble and clean: After removing pads/linings, sand the friction surface with a light to medium grit paper to remove the glaze on used parts. Then spray Kent’s One Shot Plus on the pad/lining surface to remove all contaminants and let dry for 1-2 minutes. 4) Lube piston seals/boots: If boots and seals are still usable, clean them with One Shot Plus, then lube them with K-44 Silicone Lubricating Compound. Always replace deteriorated parts for safety’s sake. 5) Reassemble: As soon as surfaces are completely dry, reassemble and reinstall the brakes. 2) Apply Brake Silencer: On disc brake pads, brush or spray on a medium coat of Brake Applications: When implemented for either Silencer, allow to dry and apply a second disc or drum brake noise, this system corrects medium coat; on drum brake shoes apply only such problems as metal-to-metal chirps, rough one medium coat of Brake Silencer. braking, side pulls, pad/shoe squeals, etc. 3) Lube brake hardware: While silencers dry How to use the system: Simply follow the next in step 2, clean metal-to-metal contact points six steps, utilizing the recommended brake with One Shot Plus and lubricate with brushproducts as indicated. top Brake Plate Lube or Rusty 2000. 6) Road test to check: To ensure proper adjustment and brake response, always road test the vehicle per standard recommended procedures. Introductory System #P6001 (Qty.) Kit #P6875 (Qty.) Kit #P6876 (Qty.) ONE SHOT PLUS P20100, aerosol P20635, Low VOC, aerosol 12 12 12 RUSTY BRAKE PLATE LUBE P50155, brush top P50258, aerosol 3 1 1 1 1 1 K-44 SILICONE LUBE P50015, brush top 2 1 1 BRAKE SILENCER P51216, brush top P51153, aerosol 2 1 1 1 1 1 1 Carrying Case #P5706 1 Carrying Case #P5706 1 Carrying Case #P5706 Description APPLICATION CHART Brake Cleaners & Lubricants Disc Brake Caliper Grease and Noise Suppressor Rusty High Temperature Lubricants TM High-quality, electrically conductive lubricants for long life metal-to-metal contact in high-heat and high-moisture environments. Prevents both galling and corrosion. Rusty Brake Plate and Caliper Lubricant is a high performance, copper-based grease. Rusty 2000 is an easy-to-use aerosol spray version of Brake Plate Lube. Applications: Elimination of mechanical chirping in brake plates and calipers, as well as other metal components. Prevent seizing of bearings, bolts and nuts. High-heat applications: exhaust system nuts and bolts, valve cover and manifold bolts. Corrosionresistant uses: wheel studs and nuts, mounting bolts for struts, shocks and suspension parts. A synthetic Disc Brake Caliper Grease designed to lubricate under the most adverse conditions. Applications: Provides maximum lubricant for disc brake calipers, back plates, brake hardware, gaskets and O-rings, bushings, pins and sleeves. Rusty™ High Temperature Lubricants Part Number P50155 P50258 Description 4 fl. oz. Brush-Top Can 16 oz. Aerosol Can K-44 Silicone Lubricating Compound TM Durable paste to lube and protect rubber parts from typical environmental deterioration. Applications: Routine lubrication of piston-shaft rubber boots and seals to promote longevity and avoid premature failure. Also ideal for rubber and plastic brake slides and isolator bushings. Dielectric applications include spark plug boots, electrical plugs and connectors. Not recommended for damaged parts that should be replaced. Part Number KT13611 KT13614 Part Number P50015 KT13610 Description 8 fl. oz. Brush-Top Can 3 oz. Trigger Activated Pressure Pak Description 4 oz. Brush-Top Can 3 oz. Trigger Activated Pressure Pak Brake Cleaners & Lubricants Powerful cleaners formulated to easily remove brake fluid, grease, oil, dirt and other contaminants. Applications: Recommended for brake components and moving parts such as calipers, cylinders, pads, pistons, rotors, backing plates, drum assemblies, linings, shoes and springs. Ideal for clutch plates, oil pans, valve/cam covers, transmission cases and differential covers. Brake Silencer Unique formula fills voids and pores in friction material to stop most brake noise at its source, without affecting braking efficiency. Applications: One formula for use on both disc brake pads and drum brake shoes. Works on metallic, semi-metallic and organic friction material. One Shot VOC TM Part Number Description P20635 20 oz. Aerosol Can, 12 /Case* P20635M01 20 oz. Aerosol Can* (24) P20865 5 Gallon Can* P20860 30 Gallon Drum* P20855 55 Gallon Drum* Part Number P51216 P51153 One Shot Plus TM Description 8 fl. oz. Brush-Top Can 16 oz. Aerosol Can One Shot Brake Cleaner Part Number Description KT12267 20 oz. Aerosol Can, 12 /Case KT12267M01 20 oz. Aerosol Can (48) KT12267M02 20 oz. Aerosol Can (96) KT12267M03 20 oz. Aerosol Can (144) KT12267M04 20 oz. Aerosol Can (288) Part Number Description P20100 P20100M01 P80299 P98324 P98331 P98322 24 fl. oz. Aerosol Can 24 fl. oz. Aerosol Can (48) 1 Gallon Can 5 Gallon Can 30 Gallon Drum 55 Gallon Drum *Low VOC formula Supertanium™ Brake Drum and Rotors Bits Special alloy steel plus unique design consistently produces smooth and true surfaces on brake drums and rotors Product Name Part No. BRAKE DRUM & ROTOR CUTTING BITS Qty. AMMCO P40315 10/pack AMMCO P46916 10/pack Usage: Fits AMMCO Models 1000, 1001, 3000, 4000, 4100, 6900, 7000, 7700,8700, 8750 on car models 700, 705 and 710. • Fits miscellaneous other models. • Hunter BL500 Disc/Drum Lathe, BL505 negative rake. • Rels 2000 - Drums only. • Performance Bit Nos. 3334, 3336, 3340 and 3354. • Models 66, 6600, 7100, 7200, 7600 and 7850. • Acc-Turn Bit Nos. 878051, 878052 on car Models 8700 and 8750. • Replaces AMMCO No. 9629 or 6914 Fits AMMCO Models 2002, 3000, 3850, 4000, 4100, 7000 and 7700, positive rake • All Tool Model 777, positive rake, Hunter BL505 positive rake. • Performance Bit No. 8711. Models 66, 6600, 7100, 7200 and 7600. • 3 cutting edges • Replaces AMMCO No. 7681 AMMCO P14042 5/pack AMMCO Type Positive Rake Black Coated Carbide Bit • For use on Models: 3850, 4000, 7000, 7500 • Works on 6900 and 6950 Twin Cutter & 9381 Facing & Grinding Set • 3 cutting edges • Replaces AMMCO Nos. 6918 and 6819 ACCURTURN P63330 5/pack 797 Fits ACCURTURN combination disc/drum machine, for use with right and left hand toolholders, Models 8911, 8922, 8944, 8989, 8991 and 8993. • Rels 2000 - Rotors only. • 3 cutting edges • Replaces ACCURTURN Nos. 433-795, 433-796 and 433- Fits most ALL TOOL Models • Model 747, 777 negative rake, Hunter BL505 negative rake • Replaces ALL TOOL Nos. 3330, 3331 ALL TOOL P47466 10/pack BEAR P28976 6/pack Fits BEAR 1478 disc and 1410, 1467, 1468 AND 1469 drum machines • 6 cutting edges. • Replaces BEAR No. 72283-4 FMC/JOHN BEAN/BARRETT P47083 10/pack Fits Models 67BSD, 67DLX, 67GSA, 69DLX, 701ECF, 601PF, 29687V, 400, 500, 600 & 700, positive rake with 0.048” radius • Replaces FMC No. 90327 FMC P28861 10/pack • Fits all FMC machines, for use with right & left hand toolholders Hofmann 400/401 True Cut, Snap-On Bench Model No. EEBR300A. • Perfect Equipment Model 400 Truecut Combo Lathe. • R.J. West Model 400 Truecut Lathe • Each bit has 3 cutting edges. • Replaces FMC No. 90487 HUNTER P30381 10/pack Fits HUNTER Disc Lathe Model 201, 221 or 205 Combination Lathe • Each bit has 6 cutting edges. • Replaces HUNTER No. V302-07-167 KWIK-WAY P28971 10/pack Fits KWIK-WAY Machines Model SDL, old Model DL and 850 Disc Brake Attachment, Line-Otronics & Rotunda • Snap-On Bit No. BTK 10A, Models YA180 and YA281. • Rels Bit No. SW 4236-15, Model SW504 Swing Arm Brake Lathe. • Each bit has 3 cutting edges. • Replaces KWIK-WAY No. 109-1092-23 Supertanium™ Bits and Tool Holders for Brake Lathes Product Name Part No. (CARBIDE BITS AND TOOL HOLDERS FOR LATHES) Qty. Usage: Pro Cut-VBG P47471 10/pack Fits Pro-Cut/VBG Toolholder No.29005 • For use on Models: 610 and PMF 9.0 • Positive Rake • 3 cutting edges • Replaces No. 50-701 FORD PRO-CUT Type Positive Rake Carbide Bit for FORD • For use on Models: 610 Pro-Cut On-The Car Lathes + PMF 9.2. • 3 cutting edges • Features unique chip breaker design Pro Cut-Ford P14039 5/pack RJ West/Hoffman P52020 5/pack Fits Disc Lathe Models 715, 815 and 915 • Perfect Equipment Models P300 Disc, P350 Combination, P450 Twin Turn Lathes. • 6 cutting edges • Replaces WEST #W136 Van Norman P30376 10/pack Fits VAN NORMAN and Rels Disc Lathe Models 204D, 204C, 204S, 205DG, and 415 • Rels Bit No. 29687V. • 3 cutting edges • Replaces VAN NORMAN #129687 Round Positive Rack Carbide Bit • For use on Models: AMMCO 3000,4000, 4100, 6900, 7000, 7700 and misc. • Snap-on Brake Lathes • Performance/All Tool & Rels Lathes • 12–18 cutting edges • Used with toolholder P14045/P14047 Universal P14043 5/pack Carbide Tool Holders Round Right Hand Positive Bit Holders for Brake Lathes P14045 1/pack • For All Tool, AMMCO, Hunter, Performance & Rels Lathes • Used with round P14043 Carbide Tool Holders Round Left Hand Positive Rake Bit Holders for Brake Lathes P14047 1/pack • For All Tool, AMMCO, Hunter, Performance & Rels Lathes • Used with round P14043 How To Tell The Difference Between Positive And Negative Rake Lathe Bits Positive Rake Negative Rake These brake bits have angled sides, and generally only have three cutting points. If you would set a positive rake brake bit on its side, it would not stand straight. This is because the rake (cutting angle) is built into the brake bit. Side View Side View Rake Angle These brake bits have straight (no angle) sides, and generally have six cutting points. You have three cutting points on one side, and then turn the bit over for three more cutting points. If you set a negative rake bit on its side, the bit would stand straight. This is because the rake (cutting angle) is built into the brake bit tool holder. Rake Angle Rotor and Drum Cutting Accessories • Drum Silencer • Ventilated Rotor Silencer • Rotor Silencer for Solid Rotors • Swirl Grinder Pads • Rotor Silencer Pads • Protective Spindle Boot • Disc Silencer and Chip Deflector • Brake Drum and Rotor Bits Brake Tune Up System Brake Tune Up Kit Performance Characteristics: Contains items needed to "tune up" your brake • Helps produce smooth/true surfaces on rotor/ machine to original performance for improved drums. cutting. • Improve overall machine performance. • Protect spindle from wear due to chips, dirt Applications: and grinding dust. For most AmmcoBrake Machines including models 3000, 4000, 4100, 6900, 7000, 7700 and • Provides non-directional swirls for better pad to rotor match. miscellaneous other models. Brake Tune Up Kit Part No. Product Name Qty. P14049 Tune Up Kit for AMMCO brake machines 1 Kit Contains AMMCO #6914-10 Bits/pack (P40315) 1 - Plastic Boot for Lathe 1 - AMMCO A23682 Ring 3 - Red Knobs 1 - Shear Gear AMMCO #7996 1 - Brass Plugs 3-7-09836 & 1-7-03142 1 - Package of 4 AMMCO #8756 (P52026) Tool Holders Assemblies Product Name Part No. (TOOL HOLDERS ASSEMBLIES) Qty. Usage: Accu-Turn 8922 3/8'' Square Shank Disc/Drum P66228 1/pack • Fits Accu-Turn 8922 Lathe Machine • Combination Disc/Drum Lathe Machines • Includes Supertanium Cutting Bit P63330 FMC Disc Brake Lathes 3/8'' Square Shank and Bear Machines P43351 1/pack • Left Hand and Right Hand - fits FMC Left Hand • Disc and Bear Lathes • Each Includes Supertanium Cutting Bit P40315 P43345 1/ pack Right Hand Special Angled 3/8'' Square Shank Tool Holder P30316 1/pack • Special tool holders for hard to reach areas For AMMCO, FMC, and Right Hand • Eliminates adjusting head of Lathe KWIKWAY MACHINES • Fits AMMCO, FMC and KWIKWAY Machines • Ideal for getting into foreign car hubs with a P30321 1/pack wheel mounting flange or rotor Left Hand • Normal tool shape prevents standard cutter from beginning at worn portions • Each Includes Supertanium Cutting Bit P28861 Right Hand Negative Precision Machined 3/8'' x 1/2'' Shank Rake Tool Holder P29017 1/pack for Solid Mounting • Precision milled pocket holds bit securely to reduce chatter For AMMCO Models Replaces • Comes completes with Supertanium cutting bit 3000, 4000, 4100, 7700 AMMCO and locking screw #9872 • High carbon steel tool shank —sized to fit AMMCO Lathe, Disc or Drum Machine AMMCO Model 7000 Disc Rotor Lathe and 3000, 4000, and 4100 Drum Lathes P43365 Left Hand P43356 Right Hand 1/pack 1/pack 3/8'' Square Shank • Fits Accu-Turn 8922 • Combination Disc/Drum Lathe Machines • Includes Supertanium Cutting Bit P40315 Rotor and Drum Cutting Accessories Drum Silencer UNIVERSAL SILENCER TYPE • Replaces AMMCO #5280, Part Number P29815 1/box • Fits any size passenger car drum Swirl Grinder Pads AMMCO TYPE • Replaces AMMCO #8756 pressure sensitive pads, Part Number P52026 6/box • Natural rubber band for long life and excellent elasticity • Strong Resisto-Plated buckle for a secure fit • Heavy 1-3/4" wide, 3/16" thick, 72" long band effectively deadens vibrations and chatter • Fits the AMMCO Swirl Grinding Tool • Provides non-directional swirls Ventilated Rotor Silencer Rotor Silencer Pads AMMCO TYPE • Replaces AMMCO #9183, Part Number P29905 2/box • For use with any size rotor—especially good for thin, non-ventilated rotors UNIVERSAL SILENCER TYPE Live-Flex rubber for long life and superior vibration and chattering suppression. Rotor Silencer • Replaces AMMCO #6920, Part Number P29900 1/box • Two pads used per machine • Band compounded of natural rubber for long life and excellent elasticity. Adjustable buckle • Tough high friction material with a strong Thermotemp® mount • Fits any ventilated rotor • Easily snaps on AMMCO #7075 disc silencer Heavy Duty Rotor Silencer • Replaces AMMCO #6920, Part Number P66306 1/box • Heavy duty band for longer life and continued elasticity • Fits any ventilated rotor Protective Spindle Boot AMMCO TYPE • Replaces AMMCO #3085, Part Number P20077 2/box • Replaces worn or torn spindle boots on AMMCO models 3000 and 4000 • Protects spindle from wear due to metal chips, dirt and grinding dust • Live-Flex rubber for resistance to abrasion, cutting and shop chemicals • Damaged or torn boots should be replaced immediately to prevent damage to spindle 2-Piece Adjustable Rotor Silencer • Part Number P66282 1/box • No need to overlap band on smaller rotors • Band deflects damaging chips for longer service life • Fits any ventilated rotor Rotor Silencer for Solid Rotors UNIVERSAL SILENCER TYPE Live-Flex rubber for long life and superior vibration and chattering suppression. May be used with all brands of brake machines. • Narrow belt for solid rotors, does not interfere with cutting bit Available in two diameters Disc Silencer and Chip Deflector • For small domestic and import car rotors Small Live-Flex silencer band for solid rotors, 3/8" x 1/4" x 6-1/2" diameter UNIVERSAL SILENCER TYPE Part Number P29915 2/box • • • • Part Number P66325 1/box Works on all disc lathes for vented and non vented rotors Deflects grinding chips away from disc lathe Depresses chatter • For mid size and full size rotors Large Live-Flex silencer band for solid rotors, 3/8" x 1/4" x 9" diameter Part Number P29910 2/box Brake Cleaners and Lubricants AERO-miser TM A reusable aerosol delivery system that utilizes pressurized air instead of ozone depleting propellants. Easily customized for multiple products and applications with a variety of nozzles and valve attachments. This rechargeable system reduces disposal costs and lets you maximize profits by using lower cost bulk products. Applications: Use for dispensing heavy-duty solvents/degreasers, fuel system cleaners, plastic repair/refinishing products, lubricants/ penetrants, cleaners and reconditioning products. Performance Characteristics: • Reusable 16-oz. aluminum canister duplicates the feel and heft of an aerosol can • Rechargeable with any standard air line up to a maximum of 200 psi • Multiple spray nozzles—mist, cone (standard), stream, and fan • Replaceable nozzles and valves eliminate clogging • Adjustable pressure and spray pattern fit any job • For use with bulk packages of: One Shot Plus including Low VOC formula • Bulk products available • Not for use with products containing chlorinated solvents • Maintenance Kit includes: valves, nozzles, extension tubes and O-rings Aluminum AERO-miser P30550 Heavy-Duty Brass AERO-miser KT3090 Stainless Steel AERO-miser KT3091 Replacement Parts for Aluminum and TM Stainless Steel AERO-miser AERO-miser Part Number Part Number P30095 KT13096 KT12717 KT12718 KT12704 Description Maintenance Assortment Kit Air Filter Assembly Valve O-Rings 1/16 x 1 Container O-Rings 1/8 x 1 Replacement Valve Kit ReplacementTM Parts for Heavy-Duty Brass AERO-miser Part Number KT13094 KT13095 KT13092 KT13093 Description Complete Repair Kit Air Filler Assembly Pin Nozzle Streem Nozzle TM KT13090 P30550 KT13091 Part Number P80299 P98324 P98331 P98322 P20865 P20860 P20855 Description 1 Gallon Can 5 Gallon Can 30 Gallon Drum 55 Gallon Drum 5 Gallon Can* 30 Gallon Drum* 55 Gallon Drum* *Low VOC formula • Wheel Weights — Domestic & Import • Shims — Universal • Valve Stems / Extensions MEMBER Heavy-Duty Brass Aluminum Stainless Steel Bulk Brake Cleaners Other Wheel and Tire Products Available from Kent Automotive Description • Cotter Pins — Inch & Metric • Grease Fittings — Inch & Metric • Rusty Penetrants 1-888-YES-KENT To Order: 1-800-654-6333 www.kent-automotive.com Confidential Material, Reproduction, In Whole Or In Part, Prohibited. • Printed in USA. • 8/05 • E-308K