Die Sets, Guide Pillars, Bushes, Die Springs and Urethane
Transcription
Die Sets, Guide Pillars, Bushes, Die Springs and Urethane
Die Sets, Guide Pillars, Bushes, Die Springs and Urethane www.awprecision.com A Company Introduction AW PRECISION is one of Europe’s largest producers of punches, dies and Die Sets. Along with an extensive selection of Tooling Accessories, Kaller® Gas Springs, Cam Units, Urethane and Guide Elements we are your ‘One-Stop’ shop for all your tooling requirements. AW PRECISION can offer… Short, consistent delivery times on most standard and nonstandard products helping you to maintain a continuous level of production. Broad range of products AW Precision’s vast product range simplifies the process of purchasing tools for the increasingly busy tool maker. Contents Die Sets Pages 2 - 23 Introduction Standard Die Sets with centre pillars Standard Shaped Die sets with diagonal pillars Standard Die Sets with rear pillars Page Page 2 3–5 6 7–9 Stripper Plate – Demountable Guide Bushes & Ball Bearing Cages 31 Demountable Guide Bushes for use with Ball Bearing Cages 32 Ball Bearing Cages 33 Guide to operating conditions – Type 1 34 Selection table for Bush and Ball Cage – Type 1 35 Standard Die Sets with diagonal pillars 10–11 Guide to operating conditions – Type 2 36 Standard Die Sets with four pillars 12–13 Selection table for Bush and Ball Cage – Type 2 37 Standard Die Sets with centre pillars and ball bearing guide bushes 14–15 Pillar Assembly Data 38 Standard Die Sets with rear pillars and ball bearing guide bushes 16–17 Bush Assembly Data 39 Standard Die Sets with diagonal pillars and ball bearing guide bushes 18–19 Pillar and Bush Accessories 40 Standard Die Sets with four pillars and ball bearing guide bushes 20–21 Standard Shanks & Setting Posts 22 SPECIAL DIE SETS 23 Guide Elements Pages 24 - 40 Die Springs Pages 41 - 44 Light Load Springs 41 Intermediate Load Springs 42 Heavy Load Springs 43 Guide Pillars 24 Extra Heavy Load Springs 44 Standard Die Set Demountable Guide Bushes 25 Urethane Rod 45 Demountable Guide Pillars – with fixing clamps 26 Urethane Tubes 45 Demountable Guide Pillars – with central fixing 27 Urethane Strippers 46 Demountable Guide Bushes – Plain and Bronze lined 28 Spring Retainers 46 Demountable Guide Bushes – Plain and Bronze lined 29 Urethane Springs 47 Straight Sleeve Ball Bearing Bushes 30 Urethane Sheet and Blocks 48 2012 3 Standard Die Sets Introduction The AW Precision range of Standard Die Sets has been formulated with the needs of the modern toolmaker and tool design engineer taken into account. Our Standard Die Sets are manufactured on the latest generation CNC machining centres, which are recognised for their high accuracy and repeatability, thus ensuring a high quality product. To further ensure the accuracy of our Standard Die Sets we adopt a selective fit policy for our pillars and guide bushes. This provides for uniform clearance in each guiding assembly and consistency throughout the die set assembly. The three classes of fit are: Class 1For very fine clearance between punch and die sections. Where clearance per side is less than 0.02 mm. Normally used for very thin stock materials. Class 2 For punch and die sections where a clearance per side of 0.02 mm to 0.06 mm is required. For tooling processing stock material thicknesses in excess of 0.4 mm. Class 3 For punch and die sections where clearance per side is in excess of 0.08 mm. NOTE Class 2 is supplied as standard. All Standard Die Sets are manufactured from stress relieved mild steel (BS 4360-43A) and fitted with precision ground pillars and guide bushes. AW Precision Standard Die Set range comprises: ● Demountable bushes ● Straight guide pillars ● Four die set designs ● 132 different die set sizes ● 1257 different die sets ● Available with solid guiding (plain or bronze plated) or ball bearing guiding ● One rear pillar offset 2mm on four pillar sets ● Intermediate plate option 4 Standard Die Sets with Centre Pillars D61.xxx.xxx D71.xxx.xxx C2 E C2 L C3 P B C1 C1 Standard Die Set with stripper plate Ref. No.: D61.xxx.xxx A Standard Die Set Ref. No.: D71.xxx.xxx A1 To order specify Die Set Reference No. and Pillar Length (L = see page 24) Example: D71.012.012 – L=160 External Dimensions REFERENCE NUMBER 3 Plate 2 Plate STANDARD ASSEMBLY Die Space A D61.010.008 D71.010.008 225 B A1 80 100 C1 ± 2 C 2 ± 2 C 3 ± 2 32 25 25 E P 147 39 D61.012.008 D71.012.008 250 80 125 32 25 25 172 39 D61.016.008 D71.016.008 285 80 160 32 25 25 207 39 D61.020.008 D71.020.008 325 80 200 32 25 25 247 39 D61.010.010 D71.010.010 225 100 100 32 25 25 147 39 D61.012.010 D71.012.010 250 100 125 32 25 25 172 39 D61.016.010 D71.016.010 285 100 160 32 25 25 207 39 D61.025.010 D71.025.010 390 100 250 40 32 28 304 43 D61.012.012 D71.012.012 265 125 125 40 32 28 179 43 D61.016.012 D71.016.012 300 125 160 40 32 32 214 43 D61.020.012 D71.020.012 340 125 200 50 40 32 254 43 D61.031.012 D71.031.012 455 125 315 50 40 32 369 43 D61.016.016 D71.016.016 300 160 160 50 40 32 214 43 D61.020.016 D71.020.016 340 160 200 50 40 32 254 43 D61.025.016 D71.025.016 390 160 250 50 40 32 304 43 D61.031.016 D71.031.016 455 160 315 50 40 32 369 43 Pillars Bushes P10.024.xxx B10.024.050 P10.025.xxx B10.025.050 P10.030.xxx B10.030.050 P10.032.xxx B10.032.050 Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost. (Refer to Pillar & Bush Section) 5 D81.xxx.xxx D91.xxx.xxx Standard Die Sets with Centre Pillars C2 L C3 B A1 C1 C1 P E C2 Standard Die Set with stripper plate Ref. No.: D81.xxx.xxx A Standard Die Set Ref. No.: D91.xxx.xxx External Dimensions REFERENCE NUMBER 3 Plate 2 Plate D81.125.016 D91.125.016 D81.225.016 D91.225.016 D81.325.016 D91.325.016 D81.425.016 D91.425.016 D81.125.020 D91.125.020 D81.225.020 D91.225.020 D81.325.020 D91.325.020 D81.425.020 D91.425.020 D81.125.025 D91.125.025 D81.225.025 D91.225.025 D81.325.025 D91.325.025 D81.425.025 D91.425.025 D81.131.020 D91.131.020 D81.231.020 D91.231.020 D81.331.020 D91.331.020 D81.431.020 D91.431.020 D81.131.025 D91.131.025 D81.231.025 D91.231.025 D81.331.025 D91.331.025 D81.431.025 D91.431.025 D81.131.031 D91.131.031 D81.231.031 D91.231.031 D81.331.031 D91.331.031 D81.431.031 D91.431.031 D81.140.020 D91.140.020 D81.240.020 D91.240.020 D81.340.020 D91.340.020 D81.440.020 D91.440.020 D81.140.025 D91.140.025 D81.240.025 D91.240.025 D81.340.025 D91.340.025 D81.440.025 D91.440.025 D81.140.031 D91.140.031 D81.240.031 D91.240.031 D81.340.031 D91.340.031 D81.440.031 D91.440.031 D81.140.040 D91.140.040 D81.240.040 D91.240.040 D81.340.040 D91.340.040 6 A 250 250 250 250 250 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315 315 315 315 315 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 Die Space B A 1 C1 ± 2 C 2 ± 2 C 3 ± 2 160 127 32 32 32 160 127 32 40 32 160 127 40 32 32 160 127 40 40 32 200 127 32 32 32 200 127 32 40 32 200 127 40 32 32 200 127 40 40 32 250 127 32 32 32 250 127 32 40 32 250 127 40 32 32 250 127 40 40 32 200 171 40 40 32 200 171 40 50 32 200 171 50 40 32 200 171 50 50 32 250 171 40 40 32 250 171 40 50 32 250 171 50 40 32 250 171 50 50 32 315 171 40 40 32 315 171 40 50 32 315 171 50 40 32 315 171 50 50 32 200 256 40 40 32 200 256 40 50 32 200 256 50 40 32 200 256 50 50 32 250 256 40 40 32 250 256 40 50 32 250 256 50 40 32 250 256 50 50 32 315 256 40 40 32 315 256 40 50 32 315 256 50 40 32 315 256 50 50 32 400 256 40 40 32 400 256 40 50 32 400 256 50 40 32 E 174 174 174 174 174 174 174 174 174 174 174 174 225 225 225 225 225 225 225 225 225 225 225 225 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 P 38 38 38 38 38 38 38 38 38 38 38 38 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 STANDARD ASSEMBLY Pillars Bushes P10.024.xxx B10.024.050 P10.025.xxx B10.025.050 P10.030.xxx B10.030.050 P10.032.xxx B10.032.050 Standard Die Sets with Centre Pillars D81.xxx.xxx D91.xxx.xxx To order specify Die Set Reference No. and Pillar Length (L = see page 24) Example: D91.163.031 – L=280 External Dimensions REFERENCE NUMBER 3 Plate D81.150.025 D81.250.025 D81.350.025 D81.450.025 D81.150.031 D81.250.031 D81.350.031 D81.450.031 D81.150.040 D81.250.040 D81.350.040 D81.450.040 D81.150.050 D81.250.050 D81.350.050 D81.450.050 D81.163.031 D81.263.031 D81.363.031 D81.463.031 D81.163.040 D81.263.040 D81.363.040 D81.463.040 D81.163.050 D81.263.050 D81.363.050 D81.463.050 D81.163.063 D81.263.063 D81.363.063 D81.463.063 D81.171.040 D81.271.040 D81.371.040 D81.471.040 D81.171.050 D81.271.050 D81.371.050 D81.471.050 D81.171.063 D81.271.063 D81.371.063 2 Plate D91.150.025 D91.250.025 D91.350.025 D91.450.025 D91.150.031 D91.250.031 D91.350.031 D91.450.031 D91.150.040 D91.250.040 D91.350.040 D91.450.040 D91.150.050 D91.250.050 D91.350.050 D91.450.050 D91.163.031 D91.263.031 D91.363.031 D91.463.031 D91.163.040 D91.263.040 D91.363.040 D91.463.040 D91.163.050 D91.263.050 D91.363.050 D91.463.050 D91.163.063 D91.263.063 D91.363.063 D91.463.063 D91.171.040 D91.271.040 D91.371.040 D91.471.040 D91.171.050 D91.271.050 D91.371.050 D91.471.050 D91.171.063 D91.271.063 D91.371.063 STANDARD ASSEMBLY Die Space A 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 710 710 710 710 710 710 710 710 710 710 710 B 250 250 250 250 315 315 315 315 400 400 400 400 500 500 500 500 315 315 315 315 400 400 400 400 500 500 500 500 630 630 630 630 400 400 400 400 500 500 500 500 630 630 630 A 1 C1 ± 2 C 2 ± 2 C 3 ± 2 337 40 40 32 337 40 50 32 337 50 40 32 337 50 50 32 337 40 40 32 337 40 50 32 337 50 40 32 337 50 50 32 337 40 40 32 337 40 50 32 337 50 40 32 337 50 50 32 337 40 40 32 337 40 50 32 337 50 40 32 337 50 50 32 435 50 50 40 435 50 58 40 435 58 50 40 435 58 58 40 435 50 50 40 435 50 58 40 435 58 50 40 435 58 58 40 435 50 50 40 435 50 58 40 435 58 50 40 435 58 58 40 435 50 50 40 435 50 58 40 435 58 50 40 435 58 58 40 515 58 58 40 515 58 63 40 515 63 58 40 515 63 63 40 515 58 58 40 515 58 63 40 515 63 58 40 515 63 63 40 515 58 58 40 515 58 63 40 515 63 58 40 E 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 590 590 590 590 590 590 590 590 590 590 590 P 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Pillars Bushes P10.038.xxx B10.038.050 P10.040.xxx B10.040.050 P10.048.xxx B10.048.050 P10.050.xxx B10.050.050 Demountable Pillars and/or Bronze Plated Brushes may be specified and fitted at additional cost. (Refer to Pillar & Bush Section) 7 D72.xxx.xxx Standard Die Sets with Rear Pillars P E P C2 B L B1 C1 A Standard Die Set Ref. No.: D72.xxx.xxx To order specify Die Set Reference No. and Pillar Length (L = see page 24) Example: D72.025.010 – L=160 External Dimensions STANDARD ASSEMBLY Die Space REFERENCE NUMBER B A B1 E P D72.012.006 108 125 63 25 20 69 28 D72.016.006 108 160 63 25 20 104 28 D72.020.006 108 200 63 25 20 144 28 D72.016.008 143 160 80 32 25 82 39 C1 ± 2 C 2 ± 2 D72.020.008 143 200 80 32 25 122 39 D72.025.008 143 250 80 32 25 172 39 D72.020.010 163 200 100 40 32 122 39 D72.025.010 163 250 100 40 32 172 39 D72.031.010 163 315 100 40 32 237 39 D72.020.012 195 200 125 40 32 114 43 D72.025.012 195 250 125 40 32 164 43 D72.031.012 195 315 125 40 32 229 43 D72.025.016 230 250 160 50 40 164 43 D72.031.016 230 315 160 50 40 229 43 Pillars Bushes P10.020.xxx B10.020.032 P10.025.xxx B10.025.050 P10.032.xxx B10.032.050 Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost. (Refer to Pillar & Bush Section) 8 Standard Die Sets with Rear Pillars D92.xxx.xxx E P P C2 B L B1 C1 A Standard Die Set Ref. No.: D92.xxx.xxx External Dimensions REFERENCE NUMBER D92.125.016 D92.225.016 D92.325.016 D92.425.016 D92.125.020 D92.225.020 D92.325.020 D92.425.020 D92.125.025 D92.225.025 D92.325.025 D92.425.025 D92.131.020 D92.231.020 D92.331.020 D92.431.020 D92.131.025 D92.231.025 D92.331.025 D92.431.025 D92.131.031 D92.231.031 D92.331.031 D92.431.031 D92.140.020 D92.240.020 D92.340.020 D92.440.020 D92.140.025 D92.240.025 D92.340.025 D92.440.025 D92.140.031 D92.240.031 D92.340.031 D92.440.031 STANDARD ASSEMBLY Die Space B 160 160 160 160 200 200 200 200 250 250 250 250 200 200 200 200 250 250 250 250 315 315 315 315 200 200 200 200 250 250 250 250 315 315 315 315 A 250 250 250 250 250 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315 315 315 315 315 400 400 400 400 400 400 400 400 400 400 400 400 B 1 C1 ± 2 C 2 ± 2 98 32 32 98 32 40 98 40 32 98 40 40 138 32 32 138 32 40 138 40 32 138 40 40 188 32 32 188 32 40 188 40 32 188 40 40 128 32 32 128 32 40 128 40 32 128 40 40 178 32 32 178 32 40 178 40 32 178 40 40 243 40 40 243 40 50 243 50 40 243 50 50 128 40 40 128 40 50 128 50 40 128 50 50 178 40 40 178 40 50 178 50 40 178 50 50 243 40 40 243 40 50 243 50 40 243 50 50 E 174 174 174 174 174 174 174 174 174 174 174 174 225 225 225 225 225 225 225 225 225 225 225 225 310 310 310 310 310 310 310 310 310 310 310 310 P 38 38 38 38 38 38 38 38 38 38 38 38 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 Pillars Bushes P10.025.xxx B10.025.050 P10.032.xxx B10.032.050 9 D92.xxx.xxx Standard Die Sets with Rear Pillars To order specify Die Set Reference No. and Pillar Length (L = see page 24) Example: D92.325.025 – L=180 External Dimensions REFERENCE NUMBER D92.150.025 D92.250.025 D92.350.025 D92.450.025 D92.150.031 D92.250.031 D92.350.031 D92.450.031 D92.150.040 D92.250.040 D92.350.040 D92.450.040 D92.150.050 D92.250.050 D92.350.050 D92.450.050 STANDARD ASSEMBLY Die Space B 250 250 250 250 315 315 315 315 400 400 400 400 500 500 500 500 A 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 B 1 C1 ± 2 C 2 ± 2 168 40 40 168 40 50 168 50 40 168 50 50 233 40 40 233 40 50 233 50 40 233 50 50 318 40 40 318 40 50 318 50 40 318 50 50 418 40 40 418 40 50 418 50 40 418 50 50 E 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 P 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 Pillars Bushes P10.040.xxx B10.040.050 Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost. (Refer to Pillar & Bush Section) 10 Standard Die Sets with Diagonal Pillars D83.xxx.xxx D93.xxx.xxx C2 E C2 P L C3 P B E1 A1 B1 C1 C1 Standard Die Set with stripper plate Ref. No.: D83.xxx.xxx A Standard Die Set Ref. No.: D93.xxx.xxx External Dimensions REFERENCE NUMBER 3 Plate D83.125.016 D83.225.016 D83.325.016 D83.425.016 D83.125.020 D83.225.020 D83.325.020 D83.425.020 D83.125.025 D83.225.025 D83.325.025 D83.425.025 2 Plate D93.125.016 D93.225.016 D93.325.016 D93.425.016 D93.125.020 D93.225.020 D93.325.020 D93.425.020 D93.125.025 D93.225.025 D93.325.025 D93.425.025 STANDARD ASSEMBLY Die Space Die Space A 250 250 250 250 250 250 250 250 250 250 250 250 B1 37 37 37 37 77 77 77 77 127 127 127 127 B 160 160 160 160 200 200 200 200 250 250 250 250 A 1 C1 ± 2 C 2 ± 2 C 3 ± 2 127 32 32 32 127 32 40 32 127 40 32 32 127 40 40 32 127 32 32 32 127 32 40 32 127 40 32 32 127 40 40 32 127 32 32 32 127 32 40 32 127 40 32 32 127 40 40 32 E 174 174 174 174 174 174 174 174 174 174 174 174 E1 84 84 84 84 124 124 124 124 174 174 174 174 P Pillars Bushes 38 38 38 38 38 38 P10.024.xxx B10.024.050 38 P10.025.xxx B10.025.050 38 38 38 38 38 11 D83.xxx.xxx D93.xxx.xxx Standard Die Sets with Diagonal Pillars To order specify Die Set Reference No. and Pillar Length (L = see page 24) Example: D93.363.063 – L=315 External Dimensions REFERENCE NUMBER 3 Plate D83.150.025 D83.250.025 D83.350.025 D83.450.025 D83.150.031 D83.250.031 D83.350.031 D83.450.031 D83.150.040 D83.250.040 D83.350.040 D83.450.040 D83.150.050 D83.250.050 D83.350.050 D83.450.050 D83.163.031 D83.263.031 D83.363.031 D83.463.031 D83.163.040 D83.263.040 D83.363.040 D83.463.040 D83.163.050 D83.263.050 D83.363.050 D83.463.050 D83.163.063 D83.263.063 D83.363.063 D83.463.063 D83.171.040 D83.271.040 D83.371.040 D83.471.040 D83.171.050 D83.271.050 D83.371.050 D83.471.050 D83.171.063 D83.271.063 D83.371.063 D83.471.063 2 Plate D93.150.025 D93.250.025 D93.350.025 D93.450.025 D93.150.031 D93.250.031 D93.350.031 D93.450.031 D93.150.040 D93.250.040 D93.350.040 D93.450.040 D93.150.050 D93.250.050 D93.350.050 D93.450.050 D93.163.031 D93.263.031 D93.363.031 D93.463.031 D93.163.040 D93.263.040 D93.363.040 D93.463.040 D93.163.050 D93.263.050 D93.363.050 D93.463.050 D93.163.063 D93.263.063 D93.363.063 D93.463.063 D93.171.040 D93.271.040 D93.371.040 D93.471.040 D93.171.050 D93.271.050 D93.371.050 D93.471.050 D93.171.063 D93.271.063 D93.371.063 D93.471.063 STANDARD ASSEMBLY Die Space Die Space A 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 710 710 710 710 710 710 710 710 710 710 710 710 B1 87 87 87 87 152 152 152 152 237 237 237 237 337 337 337 337 120 120 120 120 205 205 205 205 305 305 305 305 435 435 435 435 205 205 205 205 305 305 305 305 435 435 435 435 B 250 250 250 250 315 315 315 315 400 400 400 400 500 500 500 500 315 315 315 315 400 400 400 400 500 500 500 500 630 630 630 630 400 400 400 400 500 500 500 500 630 630 630 630 A 1 C1 ± 2 C 2 ± 2 C 3 ± 2 337 40 40 32 337 40 50 32 337 50 40 32 337 50 50 32 337 40 40 32 337 40 50 32 337 50 40 32 337 50 50 32 337 40 40 32 337 40 50 32 337 50 40 32 337 50 50 32 337 40 40 32 337 40 50 32 337 50 40 32 337 50 50 32 435 50 50 40 435 50 58 40 435 58 50 40 435 58 58 40 435 50 50 40 435 50 58 40 435 58 50 40 435 58 58 40 435 50 50 40 435 50 58 40 435 58 50 40 435 58 58 40 435 50 50 40 435 50 58 40 435 58 50 40 435 58 58 40 515 58 58 40 515 58 63 40 515 63 58 40 515 63 63 40 515 58 58 40 515 58 63 40 515 63 58 40 515 63 63 40 515 58 58 40 515 58 63 40 515 63 58 40 515 63 63 40 E 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 590 590 590 590 590 590 590 590 590 590 590 590 E1 150 150 150 150 215 215 215 215 300 300 300 300 400 400 400 400 195 195 195 195 280 280 280 280 380 380 380 380 510 510 510 510 280 280 280 280 380 380 380 380 510 510 510 510 P 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Pillars P10.038.xxx B10.038.050 P10.040.xxx B10.040.050 P10.048.xxx B10.048.050 P10.050.xxx B10.050.050 Demountable Pillars and/or Bronze Plated Brushes may be specified and fitted at additional cost. (Refer to Pillar & Bush Section) 12 Bushes Standard Die Sets with Four Pillars D84.xxx.xxx D94.xxx.xxx C2 C2 P B L C3 E1B1 C1 C1 Standard Die Set with stripper plate Ref. No.: D84.xxx.xxx Standard Die Set Ref. No.: D94.xxx.xxx P A1 A E External Dimensions REFERENCE NUMBER 3 Plate D84.125.016 D84.225.016 D84.325.016 D84.425.016 D84.125.020 D84.225.020 D84.325.020 D84.425.020 D84.125.025 D84.225.025 D84.325.025 D84.425.025 D84.131.020 D84.231.020 D84.331.020 D84.431.020 D84.131.025 D84.231.025 D84.331.025 D84.431.025 D84.131.031 D84.231.031 D84.331.031 D84.431.031 D84.140.020 D84.240.020 D84.340.020 D84.440.020 D84.140.025 D84.240.025 D84.340.025 D84.440.025 2 Plate D94.125.016 D94.225.016 D94.325.016 D94.425.016 D94.125.020 D94.225.020 D94.325.020 D94.425.020 D94.125.025 D94.225.025 D94.325.025 D94.425.025 D94.131.020 D94.231.020 D94.331.020 D94.431.020 D94.131.025 D94.231.025 D94.331.025 D94.431.025 D94.131.031 D94.231.031 D94.331.031 D94.431.031 D94.140.020 D94.240.020 D94.340.020 D94.440.020 D94.140.025 D94.240.025 D94.340.025 D94.440.025 STANDARD ASSEMBLY Die Space Die Space A 250 250 250 250 250 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315 315 315 315 315 400 400 400 400 400 400 400 400 B1 37 37 37 37 77 77 77 77 127 127 127 127 77 77 77 77 127 127 127 127 192 192 192 192 77 77 77 77 127 127 127 127 B 160 160 160 160 200 200 200 200 250 250 250 250 200 200 200 200 250 250 250 250 315 315 315 315 200 200 200 200 250 250 250 250 A 1 C1 ± 2 C 2 ± 2 C 3 ± 2 127 32 32 32 127 32 40 32 127 40 32 32 127 40 40 32 127 32 32 32 127 32 40 32 127 40 32 32 127 40 40 32 127 32 32 32 127 32 40 32 127 40 32 32 127 40 40 32 192 32 32 32 192 32 40 32 192 40 32 32 192 40 40 32 192 32 32 32 192 32 40 32 192 40 32 32 192 40 40 32 192 40 40 32 192 40 50 32 192 50 40 32 192 50 50 32 277 40 40 32 277 40 50 32 277 50 40 32 277 50 50 32 277 40 40 32 277 40 50 32 277 50 40 32 277 50 50 32 E 174 174 174 174 174 174 174 174 174 174 174 174 239 239 239 239 239 239 239 239 239 239 239 239 324 324 324 324 324 324 324 324 E1 84 84 84 84 124 124 124 124 174 174 174 174 124 124 124 124 174 174 174 174 239 239 239 239 124 124 124 124 174 174 174 174 P Pillars Bushes 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 P10.025.xxx B10.025.050 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 NOTE: Dimension ‘E’ is +2mm on Rear Pillars 13 D84.xxx.xxx D94.xxx.xxx Standard Die Sets with Four Pillars To order specify Die Set Reference No. and Pillar Length (L = see page 24) Example: D91.350.050 – L=250 External Dimensions REFERENCE NUMBER 3 Plate D84.150.025 D84.250.025 D84.350.025 D84.450.025 D84.150.031 D84.250.031 D84.350.031 D84.450.031 D84.150.040 D84.250.040 D84.350.040 D84.450.040 D84.150.050 D84.250.050 D84.350.050 D84.450.050 D84.163.031 D84.263.031 D84.363.031 D84.463.031 D84.163.040 D84.263.040 D84.363.040 D84.463.040 D84.163.050 D84.263.050 D84.363.050 D84.463.050 D84.163.063 D84.263.063 D84.363.063 D84.463.063 D84.171.040 D84.271.040 D84.371.040 D84.471.040 D84.171.050 D84.271.050 D84.371.050 D84.471.050 D84.171.063 D84.271.063 D84.371.063 D84.471.063 2 Plate D94.150.025 D94.250.025 D94.350.025 D94.450.025 D94.150.031 D94.250.031 D94.350.031 D94.450.031 D94.150.040 D94.250.040 D94.350.040 D94.450.040 D94.150.050 D94.250.050 D94.350.050 D94.450.050 D94.163.031 D94.263.031 D94.363.031 D94.463.031 D94.163.040 D94.263.040 D94.363.040 D94.463.040 D94.163.050 D94.263.050 D94.363.050 D94.463.050 D94.163.063 D94.263.063 D94.363.063 D94.463.063 D94.171.040 D94.271.040 D94.371.040 D94.471.040 D94.171.050 D94.271.050 D94.371.050 D94.471.050 D94.171.063 D94.271.063 D94.371.063 D94.471.063 STANDARD ASSEMBLY Die Space Die Space A 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 710 710 710 710 710 710 710 710 710 710 710 710 B1 106 106 106 106 171 171 171 171 256 256 256 256 356 356 356 356 152 152 152 152 237 237 237 237 337 337 337 337 467 467 467 467 205 205 205 205 305 305 305 305 435 435 435 435 B 250 250 250 250 315 315 315 315 400 400 400 400 500 500 500 500 315 315 315 315 400 400 400 400 500 500 500 500 630 630 630 630 400 400 400 400 500 500 500 500 630 630 630 630 A 1 C1 ± 2 C 2 ± 2 C 3 ± 2 356 40 40 32 356 40 50 32 356 50 40 32 356 50 50 32 356 40 40 32 356 40 50 32 356 50 40 32 356 50 50 32 356 40 40 32 356 40 50 32 356 50 40 32 356 50 50 32 356 40 40 32 356 40 50 32 356 50 40 32 356 50 50 32 467 50 50 40 467 50 58 40 467 58 50 40 467 58 58 40 467 50 50 40 467 50 58 40 467 58 50 40 467 58 58 40 467 50 50 40 467 50 58 40 467 58 50 40 467 58 58 40 467 50 50 40 467 50 58 40 467 58 50 40 467 58 58 40 515 58 58 40 515 58 63 40 515 63 58 40 515 63 63 40 515 58 58 40 515 58 63 40 515 63 58 40 515 63 63 40 515 58 58 40 515 58 63 40 515 63 58 40 515 63 63 40 E 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 530 530 530 530 530 530 530 530 530 530 530 530 530 530 530 530 590 590 590 590 590 590 590 590 590 590 590 590 E1 160 160 160 160 225 225 225 225 310 310 310 310 410 410 410 410 215 215 215 215 300 300 300 300 400 400 400 400 530 530 530 530 280 280 280 280 380 380 380 380 510 510 510 510 P Pillars Bushes 45 45 45 45 45 45 45 45 P10.032.xxx B10.032.050 45 45 45 45 45 45 45 45 50 50 50 50 50 50 50 50 P10.040.xxx B10.040.050 50 50 50 50 50 50 50 50 60 60 60 60 60 60 P10.050.xxx B10.050.050 60 60 60 60 60 60 NOTE: Dimension ‘E’ is +2mm on Rear Pillars Demountable Pillars and/or Bronze Plated Bushes may be specified and fitted at additional cost (Refer to Pillar & Bush Section) 14 Standard Die Sets With Centre Pillars and Ball Bearing Guide Bushes C2 D80.xxx.xxx D90.xxx.xxx E C2 P C3 D D D1 D1 B A1 C1 C1 Standard Die Set with stripper plate Ref. No.: D80.xxx.xxx A Standard Die Set Ref. No.: D90.xxx.xxx External Dimensions REFERENCE NUMBER 3 Plate D80.125.016 D80.225.016 D80.325.016 D80.425.016 D80.125.020 D80.225.020 D80.325.020 D80.425.020 D80.125.025 D80.225.025 D80.325.025 D80.425.025 D80.131.020 D80.231.020 D80.331.020 D80.431.020 D80.131.025 D80.231.025 D80.331.025 D80.431.025 D80.131.031 D80.231.031 D80.331.031 D80.431.031 D80.140.020 D80.240.020 D80.340.020 D80.440.020 D80.140.025 D80.240.025 D80.340.025 D80.440.025 D80.140.031 D80.240.031 D80.340.031 D80.440.031 D80.140.040 D80.240.040 D80.340.040 2 Plate D90.125.016 D90.225.016 D90.325.016 D90.425.016 D90.125.020 D90.225.020 D90.325.020 D90.425.020 D90.125.025 D90.225.025 D90.325.025 D90.425.025 D90.131.020 D90.231.020 D90.331.020 D90.431.020 D90.131.025 D90.231.025 D90.331.025 D90.431.025 D90.131.031 D90.231.031 D90.331.031 D90.431.031 D90.140.020 D90.240.020 D90.340.020 D90.440.020 D90.140.025 D90.240.025 D90.340.025 D90.440.025 D90.140.031 D90.240.031 D90.340.031 D90.440.031 D90.140.040 D90.240.040 D90.340.040 Die Space A 250 250 250 250 250 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315 315 315 315 315 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 B 160 160 160 160 200 200 200 200 250 250 250 250 200 200 200 200 250 250 250 250 315 315 315 315 200 200 200 200 250 250 250 250 315 315 315 315 400 400 400 A1 120 120 120 120 120 120 120 120 120 120 120 120 171 171 171 171 171 171 171 171 171 171 171 171 256 256 256 256 256 256 256 256 256 256 256 256 256 256 256 C1 ± 2 C2 ± 2 C3 ± 2 32 32 32 32 40 32 40 32 32 40 40 32 32 32 32 32 40 32 40 32 32 40 40 32 32 32 32 32 40 32 40 32 32 40 40 32 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 D 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 D1 24 24 24 24 24 24 24 24 24 24 24 24 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 E 165 165 165 165 165 165 165 165 165 165 165 165 225 225 225 225 225 225 225 225 225 225 225 225 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 P 42 42 42 42 42 42 42 42 42 42 42 42 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 15 D80.xxx.xxx D90.xxx.xxx Standard Die Sets With Centre Pillars and Ball Bearing Guide Bushes To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and Ball Cage (Refer to Pillar & Bush Section) Die Space refers to use of B30 Bushes External Dimensions REFERENCE NUMBER 3 Plate D80.150.025 D80.250.025 D80.350.025 D80.450.025 D80.150.031 D80.250.031 D80.350.031 D80.450.031 D80.150.040 D80.250.040 D80.350.040 D80.450.040 D80.150.050 D80.250.050 D80.350.050 D80.450.050 D80.163.031 D80.263.031 D80.363.031 D80.463.031 D80.163.040 D80.263.040 D80.363.040 D80.463.040 D80.163.050 D80.263.050 D80.363.050 D80.463.050 D80.163.063 D80.263.063 D80.363.063 D80.463.063 D80.171.040 D80.271.040 D80.371.040 D80.471.040 D80.171.050 D80.271.050 D80.371.050 D80.471.050 D80.171.063 D80.271.063 D80.371.063 D80.471.063 Die Space 2 Plate D90.150.025 D90.250.025 D90.350.025 D90.450.025 D90.150.031 D90.250.031 D90.350.031 D90.450.031 D90.150.040 D90.250.040 D90.350.040 D90.450.040 D90.150.050 D90.250.050 D90.350.050 D90.450.050 D90.163.031 D90.263.031 D90.363.031 D90.463.031 D90.163.040 D90.263.040 D90.363.040 D90.463.040 D90.163.050 D90.263.050 D90.363.050 D90.463.050 D90.163.063 D90.263.063 D90.363.063 D90.463.063 D90.171.040 D90.271.040 D90.371.040 D90.471.040 D90.171.050 D90.271.050 D90.371.050 D90.471.050 D90.171.063 D90.271.063 D90.371.063 D90.471.063 A 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 710 710 710 710 710 710 710 710 710 710 710 710 B 250 250 250 250 315 315 315 315 400 400 400 400 500 500 500 500 315 315 315 315 400 400 400 400 500 500 500 500 630 630 630 630 400 400 400 400 500 500 500 500 630 630 630 630 A1 330 330 330 330 330 330 330 330 330 330 330 330 330 330 330 330 429 429 429 429 429 429 429 429 429 429 429 429 429 429 429 429 509 509 509 509 509 509 509 509 509 509 509 509 C1 ± 2 C2 ± 2 C3 ± 2 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 50 50 32 40 40 32 40 50 32 50 40 32 50 50 32 50 50 40 50 58 40 58 50 40 58 58 40 50 50 40 50 58 40 58 50 40 58 58 40 50 50 40 50 58 40 58 50 40 58 58 40 50 50 40 50 58 40 58 50 40 58 58 40 58 58 40 58 63 40 63 58 40 63 63 40 58 58 40 58 63 40 63 58 40 63 63 40 58 58 40 58 63 40 63 58 40 63 63 40 D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space 16 D1 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 E 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 590 590 590 590 590 590 590 590 590 590 590 590 P 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Standard Die Sets With Rear Pillars and Ball Bearing Guide Bushes P C2 D97.xxx.xxx E P D B B1 C1 A Standard Die Set Ref. No.: D97.xxx.xxx External Dimensions REFERENCE NUMBER D97.125.016 D97.225.016 D97.325.016 D97.425.016 D97.125.020 D97.225.020 D97.325.020 D97.425.020 D97.125.025 D97.225.025 D97.325.025 D97.425.025 D97.131.020 D97.231.020 D97.331.020 D97.431.020 D97.131.025 D97.231.025 D97.331.025 D97.431.025 D97.131.031 D97.231.031 D97.331.031 D97.431.031 D97.140.020 D97.240.020 D97.340.020 D97.440.020 D97.140.025 D97.240.025 D97.340.025 D97.440.025 D97.140.031 D97.240.031 D97.340.031 D97.440.031 D97.140.040 D97.240.040 D97.340.040 Die Space B 160 160 160 160 200 200 200 200 250 250 250 250 200 200 200 200 250 250 250 250 315 315 315 315 200 200 200 200 250 250 250 250 315 315 315 315 400 400 400 A 250 250 250 250 250 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315 315 315 315 315 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 B1 93 93 93 93 133 133 133 133 183 183 183 183 128 128 128 128 178 178 178 178 243 243 243 243 128 128 128 128 178 178 178 178 230 230 230 230 315 315 315 C1 ± 2 C2 ± 2 32 32 32 40 40 32 40 40 32 32 32 40 40 32 40 40 32 32 32 40 40 32 40 40 32 32 32 40 40 32 40 40 32 32 32 40 40 32 40 40 40 40 40 50 50 40 50 50 40 40 40 50 50 40 50 50 40 40 40 50 50 40 50 50 40 40 40 50 50 40 50 50 40 40 40 50 50 40 D1 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 E 170 170 170 170 170 170 170 170 170 170 170 170 225 225 225 225 225 225 225 225 225 225 225 225 310 310 310 310 310 310 310 310 295 295 295 295 295 295 295 P 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 52 52 52 52 52 52 52 17 D97.xxx.xxx Standard Die Sets With Rear Pillars and Ball Bearing Guide Bushes To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and Ball Cage (Refer to Pillar & Bush Section) Die Space refers to use of B30 Bushes External Dimensions REFERENCE NUMBER D97.150.025 D97.250.025 D97.350.025 D97.450.025 D97.150.031 D97.250.031 D97.350.031 D97.450.031 D97.150.040 D97.250.040 D97.350.040 D97.450.040 D97.150.050 D97.250.050 D97.350.050 D97.450.050 D97.163.031 D97.263.031 D97.363.031 D97.463.031 D97.163.040 D97.263.040 D97.363.040 D97.463.040 D97.163.050 D97.263.050 D97.363.050 D97.463.050 D97.163.063 D97.263.063 D97.363.063 D97.463.063 D97.171.040 D97.271.040 D97.371.040 D97.471.040 D97.171.050 D97.271.050 D97.371.050 D97.471.050 D97.171.063 D97.271.063 D97.371.063 D97.471.063 Die Space B 250 250 250 250 315 315 315 315 400 400 400 400 500 500 500 500 315 315 315 315 400 400 400 400 500 500 500 500 630 630 630 630 400 400 400 400 500 500 500 500 630 630 630 630 A 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 710 710 710 710 710 710 710 710 710 710 710 710 B1 157 157 157 157 222 222 222 222 307 307 307 307 407 407 407 407 206 206 206 206 291 291 291 291 391 391 391 391 521 521 521 521 291 291 291 291 391 391 391 391 521 521 521 521 C1 ± 2 C2 ± 2 40 40 40 50 50 40 50 50 40 40 40 50 50 40 50 50 40 40 40 50 50 40 50 50 40 40 40 50 50 40 50 50 50 50 50 58 58 50 58 58 50 50 50 58 58 50 58 58 50 50 50 58 58 50 58 58 50 50 50 58 58 50 58 58 58 58 58 63 63 58 63 63 58 58 58 63 63 58 63 63 58 58 58 63 63 58 63 63 D1 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 E 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 590 590 590 590 590 590 590 590 590 590 590 590 Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space 18 P 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Standard Die Sets with Diagonal Pillars and Ball Bearing Guide Bushes C2 E C2 C3 D D D1 B D1 E1 P P A1 C1 C1 Standard Die Set with stripper plate Ref. No.: D85.xxx.xxx D85.xxx.xxx D95.xxx.xxx B1 A Standard Die Set Ref. No.: D95.xxx.xxx External Dimensions REFERENCE NUMBER 3 Plate D85.125.016 D85.225.016 D85.325.016 D85.425.016 D85.125.020 D85.225.020 D85.325.020 D85.425.020 D85.125.025 D85.225.025 D85.325.025 D85.425.025 D85.131.020 D85.231.020 D85.331.020 D85.431.020 D85.131.025 D85.231.025 D85.331.025 D85.431.025 D85.131.031 D85.231.031 D85.331.031 D85.431.031 D85.140.020 D85.240.020 D85.340.020 D85.440.020 D85.140.025 D85.240.025 D85.340.025 D85.440.025 D85.140.031 D85.240.031 D85.340.031 D85.440.031 D85.140.040 D85.240.040 D85.340.040 2 Plate D95.125.016 D95.225.016 D95.325.016 D95.425.016 D95.125.020 D95.225.020 D95.325.020 D95.425.020 D95.125.025 D95.225.025 D95.325.025 D95.425.025 D95.131.020 D95.231.020 D95.331.020 D95.431.020 D95.131.025 D95.231.025 D95.331.025 D95.431.025 D95.131.031 D95.231.031 D95.331.031 D95.431.031 D95.140.020 D95.240.020 D95.340.020 D95.440.020 D95.140.025 D95.240.025 D95.340.025 D95.440.025 D95.140.031 D95.240.031 D95.340.031 D95.440.031 D95.140.040 D95.240.040 D95.340.040 Die Space Die Space A 250 250 250 250 250 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315 315 315 315 315 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 B 160 160 160 160 200 200 200 200 250 250 250 250 200 200 200 200 250 250 250 250 315 315 315 315 200 200 200 200 250 250 250 250 315 315 315 315 400 400 400 B1 30 30 30 30 70 70 70 70 120 120 120 120 56 56 56 56 106 106 106 106 171 171 171 171 56 56 56 56 106 106 106 106 171 171 171 171 256 256 256 A 1 C1 ± 2 120 32 120 32 120 40 120 40 120 32 120 32 120 40 120 40 120 32 120 32 120 40 120 40 171 32 171 32 171 40 171 40 171 32 171 32 171 40 171 40 171 40 171 40 171 50 171 50 256 40 256 40 256 50 256 50 256 40 256 40 256 50 256 50 256 40 256 40 256 50 256 50 256 40 256 40 256 50 C2 ± 2 32 40 32 40 32 40 32 40 32 40 32 40 32 40 32 40 32 40 32 40 40 50 40 50 40 50 40 50 40 50 40 50 40 50 40 50 40 50 40 C3 ± 2 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 D 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 D1 24 24 24 24 24 24 24 24 24 24 24 24 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 E 165 165 165 165 165 165 165 165 165 165 165 165 225 225 225 225 225 225 225 225 225 225 225 225 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 E1 75 75 75 75 115 115 115 115 165 165 165 165 110 110 110 110 160 160 160 160 225 225 225 225 110 110 110 110 160 160 160 160 225 225 225 225 310 310 310 P 42 42 42 42 42 42 42 42 42 42 42 42 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 19 D85.xxx.xxx D95.xxx.xxx Standard Die Sets with Diagonal Pillars and Ball Bearing Guide Bushes To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and Ball Cage (Refer to Pillar & Bush Section) Die Space refers to use of B30 Bushes External Dimensions REFERENCE NUMBER 3 Plate D85.150.025 D85.250.025 D85.350.025 D85.450.025 D85.150.031 D85.250.031 D85.350.031 D85.450.031 D85.150.040 D85.250.040 D85.350.040 D85.450.040 D85.150.050 D85.250.050 D85.350.050 D85.450.050 D85.163.031 D85.263.031 D85.363.031 D85.463.031 D85.163.040 D85.263.040 D85.363.040 D85.463.040 D85.163.050 D85.263.050 D85.363.050 D85.463.050 D85.163.063 D85.263.063 D85.363.063 D85.463.063 D85.171.040 D85.271.040 D85.371.040 D85.471.040 D85.171.050 D85.271.050 D85.371.050 D85.471.050 D85.171.063 D85.271.063 D85.371.063 D85.471.063 2 Plate D95.150.025 D95.250.025 D95.350.025 D95.450.025 D95.150.031 D95.250.031 D95.350.031 D95.450.031 D95.150.040 D95.250.040 D95.350.040 D95.450.040 D95.150.050 D95.250.050 D95.350.050 D95.450.050 D95.163.031 D95.263.031 D95.363.031 D95.463.031 D95.163.040 D95.263.040 D95.363.040 D95.463.040 D95.163.050 D95.263.050 D95.363.050 D95.463.050 D95.163.063 D95.263.063 D95.363.063 D95.463.063 D95.171.040 D95.271.040 D95.371.040 D95.471.040 D95.171.050 D95.271.050 D95.371.050 D95.471.050 D95.171.063 D95.271.063 D95.371.063 D95.471.063 Die Space Die Space A 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 710 710 710 710 710 710 710 710 710 710 710 710 B 250 250 250 250 315 315 315 315 400 400 400 400 500 500 500 500 315 315 315 315 400 400 400 400 500 500 500 500 630 630 630 630 400 400 400 400 500 500 500 500 630 630 630 630 B1 80 80 80 80 145 145 145 145 230 230 230 230 330 330 330 330 114 114 114 114 199 199 199 199 299 299 299 299 429 429 429 429 199 199 199 199 299 299 299 299 429 429 429 429 A 1 C1 ± 2 330 40 330 40 330 50 330 50 330 40 330 40 330 50 330 50 330 40 330 40 330 50 330 50 330 40 330 40 330 50 330 50 429 50 429 50 429 58 429 58 429 50 429 50 429 58 429 58 429 50 429 50 429 58 429 58 429 50 429 50 429 58 429 58 509 58 509 58 509 63 509 63 509 58 509 58 509 63 509 63 509 58 509 58 509 63 509 63 C2 ± 2 40 50 40 50 40 50 40 50 40 50 40 50 40 50 40 50 50 58 50 58 50 58 50 58 50 58 50 58 50 58 50 58 58 63 58 63 58 63 58 63 58 63 58 63 C3 ± 2 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 D1 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space 20 E 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 510 590 590 590 590 590 590 590 590 590 590 590 590 E1 145 145 145 145 210 210 210 210 295 295 295 295 395 395 395 395 195 195 195 195 280 280 280 280 380 380 380 380 510 510 510 510 280 280 280 280 380 380 380 380 510 510 510 510 P 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Standard Die Sets with Four Pillars and Ball Bearing Guide Bushes C2 C2 P C3 D B D C1 E1 B1 C1 Standard Die Set with stripper plate Ref. No.: D89.xxx.xxx D89.xxx.xxx D99.xxx.xxx Standard Die Set Ref. No.: D99.xxx.xxx P A A1 E External Dimensions REFERENCE NUMBER 3 Plate D89.125.016 D89.225.016 D89.325.016 D89.425.016 D89.125.020 D89.225.020 D89.325.020 D89.425.020 D89.125.025 D89.225.025 D89.325.025 D89.425.025 D89.131.020 D89.231.020 D89.331.020 D89.431.020 D89.131.025 D89.231.025 D89.331.025 D89.431.025 D89.131.031 D89.231.031 D89.331.031 D89.431.031 D89.140.020 D89.240.020 D89.340.020 D89.440.020 D89.140.025 D89.240.025 D89.340.025 D89.440.025 D89.140.031 D89.240.031 D89.340.031 D89.440.031 D89.140.040 D89.240.040 D89.340.040 2 Plate D99.125.016 D99.225.016 D99.325.016 D99.425.016 D99.125.020 D99.225.020 D99.325.020 D99.425.020 D99.125.025 D99.225.025 D99.325.025 D99.425.025 D99.131.020 D99.231.020 D99.331.020 D99.431.020 D99.131.025 D99.231.025 D99.331.025 D99.431.025 D99.131.031 D99.231.031 D99.331.031 D99.431.031 D99.140.020 D99.240.020 D99.340.020 D99.440.020 D99.140.025 D99.240.025 D99.340.025 D99.440.025 D99.140.031 D99.240.031 D99.340.031 D99.440.031 D99.140.040 D99.240.040 D99.340.040 Die Space Die Space A 250 250 250 250 250 250 250 250 250 250 250 250 315 315 315 315 315 315 315 315 315 315 315 315 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 B 160 160 160 160 200 200 200 200 250 250 250 250 200 200 200 200 250 250 250 250 315 315 315 315 200 200 200 200 250 250 250 250 315 315 315 315 400 400 400 B1 30 30 30 30 70 70 70 70 120 120 120 120 70 70 70 70 120 120 120 120 185 185 185 185 70 70 70 70 120 120 120 120 165 165 165 165 250 250 250 A 1 C1 ± 2 120 32 120 32 120 40 120 40 120 32 120 32 120 40 120 40 120 32 120 32 120 40 120 40 185 32 185 32 185 40 185 40 185 32 185 32 185 40 185 40 185 40 185 40 185 50 185 50 270 40 270 40 270 50 270 50 270 40 270 40 270 50 270 50 250 40 250 40 250 50 250 50 250 40 250 40 250 50 C2 ± 2 32 40 32 40 32 40 32 40 32 40 32 40 32 40 32 40 32 40 32 40 40 50 40 50 40 50 40 50 40 50 40 50 40 50 40 50 40 50 40 C3 ± 2 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 D 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 D1 165 165 165 165 165 165 165 165 165 165 165 165 230 230 230 230 230 230 230 230 230 230 230 230 315 315 315 315 315 315 315 315 304 304 304 304 304 304 304 E 75 75 75 75 115 115 115 115 165 165 165 165 115 115 115 115 165 165 165 165 230 230 230 230 115 115 115 115 165 165 165 165 219 219 219 219 304 304 304 E1 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 48 48 48 48 48 48 48 P 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 NOTE: Dimension ‘E’ is +2mm on Rear Pillars 21 D89.xxx.xxx D99.xxx.xxx Standard Die Sets with Four Pillars and Ball Bearing Guide Bushes To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and Ball Cage (Refer to Pillar and Bush Section) Die Space refers to use of B30 Bushes External Dimensions REFERENCE NUMBER 3 Plate D89.150.025 D89.250.025 D89.350.025 D89.450.025 D89.150.031 D89.250.031 D89.350.031 D89.450.031 D89.150.040 D89.250.040 D89.350.040 D89.450.040 D89.150.050 D89.250.050 D89.350.050 D89.450.050 D89.163.031 D89.263.031 D89.363.031 D89.463.031 D89.163.040 D89.263.040 D89.363.040 D89.463.040 D89.163.050 D89.263.050 D89.363.050 D89.463.050 D89.163.063 D89.263.063 D89.363.063 D89.463.063 D89.171.040 D89.271.040 D89.371.040 D89.471.040 D89.171.050 D89.271.050 D89.371.050 D89.471.050 D89.171.063 D89.271.063 D89.371.063 2 Plate D99.150.025 D99.250.025 D99.350.025 D99.450.025 D99.150.031 D99.250.031 D99.350.031 D99.450.031 D99.150.040 D99.250.040 D99.350.040 D99.450.040 D99.150.050 D99.250.050 D99.350.050 D99.450.050 D99.163.031 D99.263.031 D99.363.031 D99.463.031 D99.163.040 D99.263.040 D99.363.040 D99.463.040 D99.163.050 D99.263.050 D99.363.050 D99.463.050 D99.163.063 D99.263.063 D99.363.063 D99.463.063 D99.171.040 D99.271.040 D99.371.040 D99.471.040 D99.171.050 D99.271.050 D99.371.050 D99.471.050 D99.171.063 D99.271.063 D99.371.063 Die Space Die Space A 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 710 710 710 710 710 710 710 710 710 710 710 B 250 250 250 250 315 315 315 315 400 400 400 400 500 500 500 500 315 315 315 315 400 400 400 400 500 500 500 500 630 630 630 630 400 400 400 400 500 500 500 500 630 630 630 B1 100 100 100 100 165 165 165 165 250 250 250 250 350 350 350 350 140 140 140 140 225 225 225 225 325 325 325 325 455 455 455 455 190 190 190 190 290 290 290 290 420 420 420 A1 C1 ± 2 C2 ± 2 C3 ± 2 350 40 40 32 350 40 50 32 350 50 40 32 350 50 50 32 350 40 40 32 350 40 50 32 350 50 40 32 350 50 50 32 350 40 40 32 350 40 50 32 350 50 40 32 350 50 50 32 350 40 40 32 350 40 50 32 350 50 40 32 350 50 50 32 455 50 50 40 455 50 58 40 455 58 50 40 455 58 58 40 455 50 50 40 455 50 58 40 455 58 50 40 455 58 58 40 455 50 50 40 455 50 58 40 455 58 50 40 455 58 58 40 455 50 50 40 455 50 58 40 455 58 50 40 455 58 58 40 500 58 58 40 500 58 63 40 500 63 58 40 500 63 63 40 500 58 58 40 500 58 63 40 500 63 58 40 500 63 63 40 500 58 58 40 500 58 63 40 500 63 58 40 D 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 NOTE: Dimension ‘E’ is +2mm on Rear Pillars Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space 22 E 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 581 581 581 581 581 581 581 581 581 581 581 E1 154 154 154 154 219 219 219 219 304 304 304 304 404 404 404 404 205 205 205 205 290 290 290 290 390 390 390 390 520 520 520 520 271 271 271 271 371 371 371 371 501 501 501 P 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 64 64 64 64 64 64 64 64 64 64 64 Standard Shanks & Setting Posts D Length C Length AØ Symbol No. A SSM25 25 SSM32 32 SSM40 B BØ C D Symbol No. A B C 1” 3 M20 x 2.5 45 35 SSI10 M20 x 2.5 56 35 SSI15 40 M20 x 3 70 45 SSI20 /4” WHIT 2” 2” 11/2” 3 /4” WHIT 2” 11/2” 2” 11/4” WHIT 2” 2” SSI25 1 SSM50 50 M20 x 3 80 60 SSM65 65 M20 x 3 90 60 2 /2” 1 /4” WHIT 2” 2” SSI30 3” 11/4” WHIT 3” 2” 1 D Example order: 2 off SSM25 B +0.5 C A E D Symbol No. A B C D E SP20 20 22.0–80.0 11 13 7 SP25 25 22.0–90.0 14 15 9 SP32 32 22.0–100.0 14 15 9 SP38 38 25.0–100.0 17 18 11 SP50 50 25.0–100.0 17 18 11 Example order: 6 off SP25 x 55.0 Will be supplied soft unless otherwise stated. 23 Special Die Sets In addition to the AW Precision range of Standard Die Sets we are able to offer an excellent service to manufacture and supply SPECIAL DIE SETS to individual design requirements. With the benefit of the latest generation CNC machine technology we can supply die sets with peripheral shapes flamecut to your particular design specifications, together with flamecut apertures. Alternatively, we can supply with machined apertures and pockets, etc. All die set plates are stress relieved prior to grinding and machining. Please forward your design specification for quotation. 24 Guide Pillars P10.xxx.xxx Example To use with d Bush B10.xxx.xxx B12.xxx.xxx page 28 min 1.5 x d m Case Hardened 60 – 64 HRc L Bush B30.xxx.xxx Ball Cage C11.xxx.xxx C12.xxx.xxx pages 30 & 33 D1 Demountable Bush B40.xxx.xxx Ball Cage C11.xxx.xxx C12.xxx.xxx pages 32 & 33 D1 d m L 100 110 125 140 160 180 200 220 250 280 315 355 400 450 500 19 M5 6 20 24 M6 8 25 30 M8 8 32 38 M10 8 40 48 M12 8 50 63 M16 8 80 M20 8 CATALOGUE REFERENCES P10.019.100 P10.020.100 P10.024.100 P10.025.100 P10.019.110 P10.020.110 P10.024.110 P10.025.110 P10.030.110 P10.032.110 P10.019.125 P10.020.125 P10.024.125 P10.025.125 P10.030.125 P10.032.125 P10.038.125 P10.040.125 P10.019.140 P10.020.140 P10.024.140 P10.025.140 P10.030.140 P10.032.140 P10.038.140 P10.040.140 P10.019.160 P10.020.160 P10.024.160 P10.025.160 P10.030.160 P10.032.160 P10.038.160 P10.040.160 P10.048.160 P10.050.160 P10.019.180 P10.020.180 P10.024.180 P10.025.180 P10.030.180 P10.032.180 P10.038.180 P10.040.180 P10.048.180 P10.050.180 P10.019.200 P10.020.200 P10.024.200 P10.025.200 P10.030.200 P10.032.200 P10.038.200 P10.040.200 P10.048.200 P10.050.200 P10.063.200 P10.024.220 P10.025.220 P10.030.220 P10.032.220 P10.038.220 P10.040.220 P10.048.220 P10.050.220 P10.063.220 P10.024.250 P10.025.250 P10.030.250 P10.032.250 P10.038.250 P10.040.250 P10.048.250 P10.050.250 P10.063.250 P10.024.280 P10.025.280 P10.030.280 P10.032.280 P10.038.280 P10.040.280 P10.048.280 P10.050.280 P10.063.280 P10.080.280 P10.030.315 P10.032.315 P10.038.315 P10.040.315 P10.048.315 P10.050.315 P10.063.315 P10.080.315 P10.038.355 P10.040.355 P10.048.355 P10.050.355 P10.063.355 P10.080.355 P10.048.400 P10.050.400 P10.063.400 P10.080.400 P10.048.450 P10.050.450 P10.063.450 P10.080.450 P10.080.500 Example order (give pillar diameter and length) P10.020.140 25 Standard Die Set Demountable Guide Bushes D4 D2 E h T L F D1 D3 - Case Hardened 60 - 64 HRC - supplied with clamps and screws BUSH - Standard Position of fixing clamps N M M N 120° 30° 30° M 120° N for 19 & 20mm diam. for 24 to 40mm diam. for 48 & 50mm diam. BUSH STANDARD D1 F L Ref. Bush Bronze D2 D3 D4 E h No Ref. clamps Screw M N T 26 19 20 32 50 B10.0xx.032 B20.0xx.032 28 29 32.5 18 3.2 2 B01.005.000 M5 x 12 19.5 25.5 10.5 24 25 50 72 B10.0xx.050 B20.0xx.050 38 42 47 22 5 3 B01.006.000 M6 x 16 27.5 35 14.7 30 32 50 75 B10.0xx.050 B20.0xx.050 45 49 54 25 5 3 B01.006.000 M6 x 16 31 38.2 14.7 38 40 50 80 B10.0xx.050 B20.0xx.050 54 58 63 30 5 4 B01.008.000 M8 x 20 37 46.3 17.5 48 50 50 85 B10.0xx.050 B20.0xx.050 65 70 75 35 5 4 B01.008.000 M8 x 20 43 52.3 17.5 Demountable Guide Pillars P21.xxx.xxx with fixing clamps D1 To use with m Bush B10.xxx.xxx B12.xxx.xxx page 28 d F Bush B30.xxx.xxx Ball Cage C11.xxx.xxx C12.xxx.xxx pages 30 & 33 - Case Hardened 60 – 64 HRc - Supplied with end cap and screws T D2 d E D3 Q1 N Q1 M Q2 Demountable Bush B40.xxx.xxx Ball Cage C11.xxx.xxx C12.xxx.xxx for diameter 19 to 32 pages 32 & 33 D1 = D2 D3 E d m Qty Réf Vis M N Q1 Q2 T F 80 90 100 110 125 140 160 180 200 220 250 280 315 355 400 19 25 20 M5 6 3 20 24 32 25 M6 8 3 25 30 40 32 M6 8 3 32 38 50 40 M10 8 4 40 M N Q2 for diameter 38 to 80 48 63 45 M12 8 4 50 63 76 50 M16 8 4 80 93 60 M20 8 4 B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000 B01.008.000 M5 x 12 16 22 16.5 22.2 10.5 M6 x 16 20.3 27.5 20.6 27.8 14.7 M6 x 16 24 31.5 22.6 31.3 14.7 M8 x 20 30 39.3 26.5 38 17.5 M8 x 20 36.5 45.8 38 38 17.5 M8 x 20 M8 x 20 42.5 51 51.8 60.3 42.2 48.3 42.2 48.3 17.5 17.5 CATALOGUE REFERENCES P21.019.080 P21.019.090 P21.019.100 P21.019.110 P21.019.125 P21.019.140 P21.019.160 P21.020.080 P21.020.090 P21.020.100 P21.020.110 P21.020.125 P21.020.140 P21.020.160 P21.024.080 P21.024.090 P21.024.100 P21.024.110 P21.024.125 P21.024.140 P21.024.160 P21.024.180 P21.024.200 P21.025.080 P21.025.090 P21.025.100 P21.025.110 P21.025.125 P21.025.140 P21.025.160 P21.025.180 P21.025.200 P21.030.100 P21.030.110 P21.030.125 P21.030.140 P21.030.160 P21.030.180 P21.030.200 P21.030.220 P21.030.250 P21.030.280 P21.032.100 P21.032.110 P21.032.125 P21.032.140 P21.032.160 P21.032.180 P21.032.200 P21.032.220 P21.032.250 P21.032.280 P21.038.100 P21.038.110 P21.038.125 P21.038.140 P21.038.160 P21.038.180 P21.038.200 P21.038.220 P21.038.250 P21.038.280 P21.040.100 P21.040.110 P21.040.125 P21.040.140 P21.040.160 P21.040.180 P21.040.200 P21.040.220 P21.040.250 P21.040.280 P21.048.110 P21.048.125 P21.048.140 P21.048.160 P21.048.180 P21.048.200 P21.048.220 P21.048.250 P21.048.280 P21.048.315 P21.048.355 P21.048.400 P21.050.110 P21.050.125 P21.050.140 P21.050.160 P21.050.180 P21.050.200 P21.050.220 P21.050.250 P21.050.280 P21.050.315 P21.050.355 P21.050.400 P21.063.125 P21.063.140 P21.063.160 P21.063.180 P21.063.200 P21.063.220 P21.063.250 P21.063.280 P21.063.315 P21.063.355 P21.063.400 P21.080.200 P21.080.220 P21.080.250 P21.080.280 P21.080.315 P21.080.355 P21.080.400 Example order (give pillar diameter and length) P21.020.140 27 P22.xxx.xxx Demountable Guide Pillars with central fixing Example To use with Bush B10.xxx.xxx B12.xxx.xxx page 28 D1 m d F Bush B30.xxx.xxx Ball Cage C11.xxx.xxx C12.xxx.xxx pages 30 & 33 - Case Hardened 60 – 64 HRc - Supplied with end cap and screws D3 h D2 E d Demountable Bush B40.xxx.xxx Ball Cage C11.xxx.xxx C12.xxx.xxx pages 32 & 33 D1 = D2 D3 D4 D5 E d m a b Cmin h F 80 90 100 110 125 140 160 180 200 220 250 280 315 355 400 19 25 25 19 20 M5 6 3.3 4.2 28 20 24 32 32 24 25 M6 8 5 4 35 25 P02.020.000 P02.025.000 3.3 5 P22.019.080 P22.019.090 P22.019.100 P22.019.110 P22.019.125 P22.019.140 P22.019.160 P22.020.080 P22.020.090 P22.020.100 P22.020.110 P22.020.125 P22.020.140 P22.020.160 P22.024.080 P22.024.090 P22.024.100 P22.024.110 P22.024.125 P22.024.140 P22.024.160 P22.024.180 P22.024.200 P22.025.080 P22.025.090 P22.025.100 P22.025.110 P22.025.125 P22.025.140 P22.025.160 P22.025.180 P22.025.200 30 40 40 30 32 M8 8 5 7 45 32 P02.032.000 50 50 38 40 M 10 8 5 10 56 40 P02.040.000 48 63 63 48 45 M 12 8 5 13 64 P22.032.100 P22.032.110 P22.032.125 P22.032.140 P22.032.160 P22.032.180 P22.032.200 P22.032.220 P22.032.250 P22.032.280 P22.038.100 P22.038.110 P22.038.125 P22.038.140 P22.038.160 P22.038.180 P22.038.200 P22.038.220 P22.038.250 P22.038.280 P22.040.100 P22.040.110 P22.040.125 P22.040.140 P22.040.160 P22.040.180 P22.040.200 P22.040.220 P22.040.250 P22.040.280 5 P22.048.110 P22.048.125 P22.048.140 P22.048.160 P22.048.180 P22.048.200 P22.048.220 P22.048.250 P22.048.280 P22.048.315 P22.048.355 P22.048.400 Example order (give pillar diameter and length) P22.020.140 28 50 P02.050.000 5 5 CATALOGUE REFERENCES P22.030.100 P22.030.110 P22.030.125 P22.030.140 P22.030.160 P22.030.180 P22.030.200 P22.030.220 P22.030.250 P22.030.280 b a D5 D4 38 P22.050.110 P22.050.125 P22.050.140 P22.050.160 P22.050.180 P22.050.200 P22.050.220 P22.050.250 P22.050.280 P22.050.315 P22.050.355 P22.050.400 C min 63 76 76 63 50 M 16 8 5 19 75 80 93 93 80 60 M 20 8 5 25 91 P02.063.000 P02.080.000 5 5 P22.063.125 P22.063.140 P22.063.160 P22.063.180 P22.063.200 P22.063.220 P22.063.250 P22.063.280 P22.063.315 P22.063.355 P22.063.400 P22.080.200 P22.080.220 P22.080.250 P22.080.280 P22.080.315 P22.080.355 P22.080.400 B12.xxx.xxx Demountable Guide Bushes B10.xxx.xxx B20.xxx.xxx Plain and Bronze lined B22.xxx.xxx D4 D2 To use with BUSH EXTRA LONG PlainB10.XXX.100 Bronze Lined B20.XXX.100 E h T L F Pillar P10 .xxx.xxx Page 24 D1 D3 - Case Hardened 60 – 64 HRc - Supplied with clamps and screws D4 D2 Demountable pillar ?P21.xxx.xxx page 26 E BUSH LONG h PlainB10.XXX.075 T Bronze Lined B20.XXX.075 L F D1 D3 Demountable pillar ?P22.xxx.xx page 27 D4 D2 BUSH STANDARD PlainB10.XXX.032 B10.XXX.050 Bronze Lined B20.XXX.032 B20.XXX.050 E L h T F D1 D3 Position of fixing clamps MN for dia. 19 & 20 D4 D2 BUSH SHORT N M PlainB10.XXX.016 B10.XXX.020 Bronze Lined B20.XXX.016 B20.XXX.020 Q1 E T Q2 D4 D2 BUSH EXTRA SHORT M N for dia. 38 to 80 Q1 L F D1 D3 for dia. 24 to 32 Q2 h PlainB12.XXX.010 B12.XXX.014 Bronze Lined B22.XXX.010 B22.XXX.014 E L X h T F D1 D3 29 B10.xxx.xxx B12.xxx.xxx B20.xxx.xxx B22.xxx.xxx Demountable Guide Bushes Plain and Bronze lined D1 D2 D3 D4 E h Qty Clamps Screw M N Q1 Q2 T 19 28 29 32.5 18 3.2 2 20 24 38 42 47 22 5 3 25 38 54 58 63 30 5 4 40 48 65 70 75 35 5 4 50 63 81 88 93 48 5 4 80 100 110 115 48 5 4 B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000 B01.008.000 M6 x 16 27.5 35 24.2 34 14.7 M6 x 16 31 38.2 26 37 14.7 M8 x 20 37 46.3 31.5 44.1 17.5 M8 x 20 43 52.3 37.5 52.3 17.5 M8 x 20 53 61.3 46.5 57 17.5 M8 x 20 63 72.3 57.5 66.6 17.5 BUSH EXTRA-LONG 30 32 38 40 100 100 125 130 B10.0xx.100 B10.0xx.100 B20.0xx.100 B20.0xx.100 24 25 24 25 24 25 75 97 B10.0xx.075 B20.0xx.075 19 20 19 20 32 50 B10.0xx.032 B20.0xx.032 16 34 B10.0xx.016 B20.0xx.016 D1 19 20 D3 29 F 10 E 18 L 28 X 6 Clamps B01.005.000 Screws M5 x 12 M 19.5 N 25.5 Q1 — Q2 — Bush Plain B12.0xx.010 Bush Bronze Plated B22.0xx.010 30 32 M5 x 12 19.5 25.5 — — 10.5 D1 F L Bush Plain Bush Bronze Plated D1 F L Bush Plain Bush Bronze Plated 45 49 54 25 5 3 B01.005.000 D1 F L Bush Plain Bush Bronze Plated D1 F L Bush Plain Bush Bronze Plated 30 50 72 B10.0xx.050 B20.0xx.050 20 42 B10.0xx.020 B20.0xx.020 BUSH LONG 32 38 40 75 75 100 105 B10.0xx.075 B10.0xx.075 B20.0xx.075 B20.0xx.075 30 BUSH STANDARD 30 32 38 40 50 50 75 80 B10.0xx.050 B10.0xx.050 B20.0xx.050 B20.0xx.050 BUSH SHORT 30 32 38 40 20 20 45 50 B10.0xx.020 B10.0xx.020 B20.0xx.020 B20.0xx.020 BUSH EXTRA SHORT 30 32 38 40 36 43 50 10 10 14 23 30 38 33 40 52 6 10 10 B02.006.000 B02.006.000 B02.008.000 M6 x 12 M6 x 12 M8 x 16 30 33.5 40 38 41.5 51.2 25.3 27 33.8 36.6 39.6 49 B12.0xx.010 B12.0xx.010 B12.0xx.014 B22.0xx.010 B22.0xx.010 B22.0xx.014 24 25 48 50 100 135 B10.0xx.100 B20.0xx.100 63 100 148 B10.063.100 B20.063.100 48 63 75 123 B10.063.075 B20.063.075 48 63 50 98 B10.063.050 B20.063.050 80 50 98 B10.080.050 B20.080.050 48 63 20 68 B10.063.020 B20.063.020 80 20 68 B10.080.020 B20.080.020 48 63 79 14 61 75 20 B02.008.000 M8 x 16 55 66.7 46.5 62.5 B12.063.014 B22.063.014 80 99 14 78 92 32 B02.008.000 M8 x 16 66 77.2 57.5 71.6 B12.080.014 B22.080.014 50 75 110 B10.0xx.075 B20.0xx.075 50 50 85 B10.0xx.050 B20.0xx.050 50 20 55 B10.0xx.020 B20.0xx.020 50 64 14 48 62 20 B02.008.000 M8 x 16 46 57.2 37.5 54.2 B12.0xx.014 B22.0xx.014 Straight Sleeve Ball Bearing Bushes B30.xxx.xxx To use with Pillar P10 .xxx.xxx Page 24 L D1 Alloy steel Vacuum hardened Demountable pillar P21.xxx.xxx page 26 Ball cage C11.xxx.xxx C12.xxx.xxx page 33 D2 Demountable pillar P22.xxx.xx page 27 D1 D2 L 65 80 95 110 130 150 170 190 215 240 265 24 45 25 30 54 32 38 65 40 48 81 50 63 95 CATALOGUE REFERENCES B30.025.065 B30.024.080 B30.025.080 B30.032.080 B30.038.080 B30.040.080 B30.025.095 B30.032.095 B30.038.095 B30.040.095 B30.025.110 B30.030.110 B30.032.110 B30.038.110 B30.040.110 B30.024.130 B30.025.130 B30.032.130 B30.050.110 B30.040.130 B30.048.130 B30.050.130 B30.032.150 B30.038.150 B30.040.150 B30.030.170 B30.032.170 B30.040.170 B30.050.150 B30.063.150 B30.050.170 B30.063.170 B30.040.190 B30.048.190 B30.050.190 B30.063.190 B30.038.215 B30.040.215 B30.050.215 B30.063.215 B30.050.240 B30.063.240 B30.048.265 B30.050.265 B30.063.265 Mounting Instructions Ball bearing guide bushes are mounted and secured in position as follows. 1. Degrease with acetone or similar and wipe carefully. 2. A pply a thin layer of retaining compound on the two surfaces and position the bush, whilst turning in the bore. 3. Allow to harden for the required time i.e. 4 hours at 22°C. 80mm available on request. 31 C13.xxx.xxx B42.xxx.xxx Stripper Plate Demountable Guide Bushes & Ball Bearing Cages D1 X S L D1 X S 24 4.2 1.6 25 4.2 1.6 L 40 C13.024.040 52 C13.024.052 63 C13.024.063 80 C13.024.080 100 125 30 4.9 1.9 BALL CAGE 38 40 5.7 5.7 1.9 1.9 32 4.9 1.9 48 6.7 2.2 50 6.7 2.2 63 6.7 2.2 CATALOGUE REFERENCES C13.025.040 C13.030.040 C13.032.040 C13.025.052 C13.030.052 C13.032.052 C13.038.052 C13.040.052 C13.025.063 C13.030.063 C13.032.063 C13.048.063 C13.050.063 C13.025.080 C13.030.080 C13.032.080 C13.038.080 C13.040.080 C13.048.080 C13.050.080 C13.048.100 C13.032.100 C13.038.100 C13.040.100 C13.048.100 C13.050.100 C13.063.100 C13.038.125 C13.040.125 C13.048.125 C13.050.125 C13.063.125 D3 D1 10 C D2 D4 D1 C 40 52 63 80 100 125 D2 D3 D4 Qty Clamps Screws M N Q1 Q2 32 BUSHES 24 25 30 B42.024.030 B42.025.030 B42.030.030 B42.032.030 B42.024.035 B42.025.035 B42.030.035 B42.032.035 B42.030.042 B42.032.042 40 48 50 B42.050.046 CATALOGUE REFERENCES 45 43 54 54 50 63 3 B02.006.000 M6 x 12 33.7 41.5 27 39.5 3 B02.006.000 M6 x 12 40 46 29.3 43.4 B42.038.039 B42.040.039 B42.038.046 B42.040.046 B42.048.046 B42.038.054 B42.040.054 B42.048.054 FIXINGS 80mm available on request. 32 38 B42.050.054 65 64 75 81 79 93 4 B02.008.000 M8 x 20 46 52 32.2 48.6 4 B02.008.000 M8 x 20 55 61 36.7 56.4 Demountable Guide Bushes B40.xxx.xxx for use with Ball Bearing Cages To use with D3 Pillar P10 .xxx.xxx Page 24 F D1 T - Case Hardened 60 – 64 HRc - Supplied with clamps and screws Demountable pillar P21.xxx.xxx page 26 E Ball cage C11.xxx.xxx C12.xxx.xxx page 33 D2 D4 Demountable pillar P22.xxx.xx page 27 N M Position of Q1 Q2 N M Q2 Q1 D1 F 35 50 65 80 100 120 140 D2 D3 D4 E D1 Qty Clamps Screws M N Q1 Q2 T 24 25 30 32 38 40 48 50 63 CATALOGUE REFERENCES B40.024.035 B40.025.035 B40.024.050 B40.025.050 B40.030.050 B40.032.050 B40.038.050 B40.040.050 B40.024.065 B40.025.065 B40.030.065 B40.032.065 B40.038.065 B40.040.065 B40.048.065 B40.030.080 B40.032.080 B40.038.080 B40.040.080 B40.048.080 B40.038.100 B40.040.100 B40.048.100 B40.048.120 45 49 54 30 24 3 54 58 63 30 25 B01.006.000 M6 x 16 31 38.2 26 37 14.7 30 3.08 32 B01.006.000 65 70 75 30 FIXINGS 38 40 4 M8 x 20 37 46.3 30 44.1 17.5 B01.008.000 M8 x 20 43 52.3 33 49.3 17.5 B40.050.065 B40.050.080 B40.050.100 B40.063.100 B40.050.120 B40.063.120 B40.063.140 81 88 93 50 48 4 95 103 108 50 50 B01.008.000 M8 x 20 53 61.3 37.5 57 17.5 63 4 B01.008.000 M8 x 20 60 69.3 41.5 64 17.5 80mm available on request. 33 C11.xxx.xxx C12.xxx.xxx Ball Bearing Cages D To use with D LC TYPE 1 S Straight Sleeve Bearing Bush B30.xxx.xxx Treated Aluminium Supplied with fittings D D Demountable pillar P21.xxx.xxx page 26 L TYPE 2 Demountable bush B40.xxx.xxx conditions of travel S LC Pillar P10 .xxx.xxx Page 24 L S D S X Demountable pillar P22.xxx.xx page 27 LC TYPE 1 Type 1 D1 24 25 Lc S 30 32 In this assembly the end of the pillar and the retaining washer can leave the lower end of the bearing bush, and all bearings remain pre-loaded and in contact with the bearing pillar and bush. The bearing cage is supplied complete with a retaining washer and screw (see page 40). Lc S 38 40 Lc S 48 50 63 Lc S 30 4.2 32 38 5.8 40 In this assembly the pillar and bearing cage can leave the top of the bearing bush completely. At the lower end of the bearing bush the retaining washer meets the circlip and the pillar cannot leave the bearing cage. The bearing cage is supplied complete with retaining washer, circlip and screw (see page 40). 34 C11.024.048 C11.025.048 48 17.5 C11.030.048 C11.032.048 48 17.5 C11.038.048 C11.038.060 C11.040.048 C11.040.060 48 60 17.5 23.5 Lc S D1 X 24 4.2 25 Type 2 C11.024.036 C11.025.036 36 11.5 C11.030.036 C11.032.036 36 11.5 48 50 7 63 7 S D L C11.048.070 C11.048.084 C11.050.070 C11.050.084 70 84 28.5 35.5 TYPE 2 L S L S L S L S L S C12.024.055 C12.025.055 55 27 C12.030.070 C12.032.070 70 35 C12.038.070 C12.040.070 70 36 C12.048.105 C12.050.105 105 51 C12.063.145 145 72 C12.024.070 C12.025.070 70 35 C12.030.090 C12.032.090 90 43 C12.038.085 C12.040.085 85 43 C12.048.120 C12.050.120 120 61 C12.063.165 165 82 C12.024.090 C12.025.090 90 42 C12.030.105 C12.032.105 105 50 C12.038.105 C12.040.105 105 51 C12.048.140 C12.050.140 140 71 C12.063.180 180 92 80mm available on request. X C12.024.100 C12.025.100 100 50 C12.030.115 C12.032.115 115 60 C12.038.115 C12.040.115 115 61 C12.048.150 C12.050.150 150 81 C12.063.190 190 105 C12.024.110 C12.025.110 110 60 C12.030.125 C12.032.125 125 70 C12.038.125 C12.040.125 125 71 C12.048.160 C12.050.160 160 91 C12.063.205 205 117 S C11.063.098 98 42.5 C12.030.135 C12.032.135 135 80 C12.038.135 C12.040.135 135 81 C12.048.170 C12.050.170 170 103 C12.063.215 215 130 X C12.038.145 C12.040.145 145 91 C12.048.185 C12.050.185 185 116 C12.038.155 C12.040.155 155 103 C12.048.195 C12.050.195 195 128 Guide to Operating Conditions – Type 1 TYPE 1: The Ball Cage remains in the pre-loaded condition throughout the stroke of the press. C2 EC Demountable Bush 3 LB F C (Stroke) Straight Sleeve Bush L Point of pre-load H Shut height (Die life depleted) LC LB E C1 Start position of assembly bearing cage must be suspended by retaining washer h J1 Assembly at bottom of travel Assembly at top of travel J2 CALCULATIONS FOR PILLAR LENGTH Using bush B30.xxx.xxx Length of pillar P10 = H – 25 Length of pillar P21 = H – C2 – 25 For EC see pages 26 & 27 Using demountable bush B40.xxx.xxx Length of Pillar P10 = H – C1 + E – 25 Length of pillar P21 = H – (C1 + C2) + E – 25 For E see page 29 For h see table on page 35 35 Selection Table for Bush and Ball Cage – Type 1 Guide Bushes Pillar Diam. Demountable Bush Bearing Bush B40.xxx.xxx B30.xxx.xxx Dn E F LB LB 35 65 65 50 80 80 24/25 30 65 95 95 110 130 50 80 80 65 95 95 80 110 110 30/32 30 130 150 170 50 80 80 65 95 95 80 110 110 100 130 130 38/40 30 150 170 190 215 65 115 110 80 130 130 100 150 150 120 170 170 48/50 50 190 215 240 265 100 150 150 120 170 170 140 190 190 63 50 215 240 265 Length of Ball Cage LC 36 STROKE “C” (length of travel required) 10 50 100 150 48 36 48 48 60 70 84 98 Selection of the Bush and Cage for Type 1 Bearing Assemblies is based on the Stroke and Pillar diameter. When these two are known use the table above. • Select required Pillar diameter. • Select required Stroke in columns under STROKE “C”. •M ove down the Stroke Column to the blue square on the horizontal line opposite to the nominated Pillar diameter (Dn). •M ove to the left on this horizontal and select the length of Bush required under column LB (Demountable or Straight Sleeve). •T o obtain length of the suitable Ball Cage, find the intersection of Bush Length (LB) and Stroke “C” and select the matching colour in column LC. Example: Pillar diameter = 50m/m. Stroke = 105m/m. Bush length - 190m/m. ••• Intersection colour = light blue = Cage Length of 70m/m Note: A lways ensure adequate clearance between Bush and Die Set Plate or Pillar clamp screws at minimum daylight. Allow for die wear during the life of the tool. See page 12 for Pillar length calculations. 36 Guide to Operating Conditions – Type 2 TYPE 2: for applications varying from partial pre-load of the Ball Cages, to Ball Cage totally free from the Bush, according to selected conditions. Functioning conditions Length of travel is unlimited. Bearing cage leaves the bush Bearing cage leaves pre-loading but does not leave the bush. Type 2 Bearing cage remains partly under pre-load Type 1 Bearing Cage completly under pre-load. FUNCTIONING CONDITIONS To select bush and ball cage see page 37 To calculate the length of pillar see page 34 C (Stroke) Above this line balls are free Below this line, balls are in contact with nominal diameter 3 a EC C2 Demountable Bush Type B 40 Length of pillar Dn Dia pillar a h 25 6 9.3 32 6 10.4 40 6 11.5 50 8 12.6 63 8 16 Dn Straight Sleeve Bush Type B 30 H Shut height (Die life depleted) F LB LB LC E h C1 J 37 38 10 50 100 150 200 300 350 400 Example: Operating conditions = Light blue. Pillar diameter = 40m/m. Stroke = 150m/m. Demountable or Straight Sleeve Bush = 110m/m. Ball Cage = 105m/m. Note: Always ensure adequate clearance between Bush and Die set plate or Pillar clamp screws at minimum daylight. Allow for die wear during the life of the tool. See page 12 for Pillar length calculations. 250 STROKE “C” (length of travel required) Selection of the Bush and Cage for Type 2 Bearing Assemblies is based on the Operating conditions, Pillar diameter and Stroke. • Determine the required operating conditions from page 14 and note the shade of blue in the colour banding boxes. • Select required Pillar diameter. • Select required Stroke in columns under STROKE “C”. • Move down the Stroke column to the coloured box matching the selected operating conditions and on the horizontal line opposite to the nominated Pillar diameter (Dn). • Move to the left on this horizontal and select the length of Bush and Ball Cages from columns LB (Demountable or Straight Sleeve) and LC. • Selection of the longest Bush and Ball Cage combination, according to shut height conditions, will ensure increased life. Length Guide Bushes Pillar Ball Diam. Demountable bush Bearing bush ofcage B40.xxx.xxx B30.xxx.xxx Dn E F LB J1 LB J2 LC 35 65 4 65 4 55 50 80 4 80 4 70 24/25 30 65 95 4 95 4 90 110 4 100 130 4 110 50 80 4 80 4 70 65 95 4 95 4 90 80 110 4 110 4 105 30/32 30 130 4 115 150 4 125 170 4 135 50 80 4 80 4 70 65 95 4 95 4 85 80 110 4 110 4 105 100 130 4 130 4 115 38/40 30 150 4 125 170 4 135 190 4 145 215 4 155 65 115 4 110 4 105 80 130 4 130 4 120 100 150 4 150 4 140 120 170 4 170 4 150 48/50 50 190 4 160 215 4 170 240 4 185 265 4 195 100 150 4 150 4 145 120 170 4 170 4 165 140 190 4 190 4 180 63 50 215 4 190 240 4 205 265 4 215 Selection Table for Bush and Ball Cage – Type 2 Pillar Assembly Data Diameter pillar D1 GUIDE PILLARS P10.xxx.xxx D1 D R6 DEMOUNTABLE PILLARS P21.xxx.xxx D1 D R6 Diameter bore DR6 19/20 19/20 24/25 24/25 30/32 30/32 38/40 38/40 48/50 48/50 63 63 Diameter pillar D1 – 0.011 19/20 – 0.020 – 0.011 24/25 – 0.020 – 0.016 30/32 – 0.025 – 0.016 38/40 – 0.025 – 0.017 48/50 – 0.029 – 0.017 63 – 0.029 Diameter bore DR6 – 0.024 19/20 – 0.037 – 0.024 24/25 – 0.037 – 0.029 30/32 – 0.045 – 0.029 38/40 – 0.045 – 0.029 48/50 – 0.045 – 0.035 63 – 0.054 Diameter pillar D1 – 0.011 19/20 – 0.020 – 0.011 24/25 – 0.020 – 0.016 30/32 – 0.025 – 0.016 38/40 – 0.025 – 0.017 48/50 – 0.029 – 0.017 63 – 0.029 Diameter bore DR6 – 0.024 19/20 – 0.037 – 0.024 24/25 – 0.037 – 0.029 30/32 – 0.045 – 0.029 38/40 – 0.045 – 0.029 48/50 – 0.045 – 0.035 63 – 0.054 – 0.024 – 0.037 – 0.024 – 0.037 – 0.029 – 0.045 – 0.029 – 0.045 – 0.029 – 0.045 – 0.035 – 0.054 Clearance min. max. – 0.004 – 0.026 – 0.004 – 0.026 – 0.004 – 0.029 – 0.004 – 0.029 – 0.000 – 0.028 – 0.006 – 0.037 DEMOUNTABLE PILLARS - CENTRAL FIXING P22.xxx.xxx D1 l 3 min D D2 R6 l 4 min D2 I3 I4 26 25 3.5 33 30 5.5 41 40 5.5 51 51 5.5 64 59 5.5 77 70 5.5 39 Bush Assembly Data DEMOUNTABLE BUSHES B10.xxx.xxx H D2 6 Dn D2 STRAIGHT SLEEVE BALL BEARING BUSHES B30.xxx.xxx D2 Bush O/D Dia D2 + 0.021 28 + 0.013 Hole Dia H6 D2 + 0.013 28 + 0.000 Clearance min. max. – 0.000 – 0.021 24/25 + 0.025 38 + 0.016 + 0.016 38 + 0.000 – 0.000 – 0.025 30/32 + 0.025 45 + 0.016 + 0.016 45 + 0.000 – 0.000 – 0.025 38/40 + 0.030 54 + 0.019 + 0.019 54 + 0.000 – 0.000 – 0.030 48/50 + 0.030 65 + 0.019 + 0.019 65 + 0.000 – 0.000 – 0.030 63 + 0.035 81 + 0.022 + 0.022 81 + 0.000 – 0.000 – 0.035 Bush Bore Dia Dn 24/25 Bush O/D Dia D2 – 0.009 45 – 0.016 Hole Dia H6 D2 + 0.016 45 + 0.000 Clearance min. max. + 0.009 + 0.032 30/32 – 0.010 54 – 0.018 + 0.019 54 + 0.000 + 0.010 + 0.037 38/40 – 0.010 65 – 0.018 + 0.019 65 + 0.000 + 0.010 + 0.037 48/50 – 0.012 81 – 0.022 + 0.022 81 + 0.000 + 0.012 + 0.044 Bush Bore Dia Dn 24/25 Bush O/D Dia D2 + 0.025 45 + 0.016 Hole Dia H6 D2 + 0.016 45 + 0.000 Clearance min. max. – 0.000 – 0.025 30/32 + 0.030 54 + 0.019 + 0.019 54 + 0.000 – 0.000 – 0.030 38/40 + 0.030 65 + 0.019 + 0.019 65 + 0.000 – 0.000 – 0.030 48/50 + 0.035 81 + 0.022 + 0.022 81 + 0.000 – 0.000 – 0.035 19/20 g4 Dn D2 Bush Bore Dia Dn H6 DEMOUNTABLE BALL BEARING BUSHES B40.xxx.xxx Dn D2 40 H6 Pillar and Bush Accessories Clamps B02.00x.000 A B01.00x.000 A B B C D Cat. Ref A B C D B01.005.000 12.3 12.7 3.2 5.6 B01.006.000 14.3 15.9 4.9 8.7 B01.008.000 19.8 15.9 4.9 9.5 D C B02.006.000 18.3 14.5 5 10 B02.008.000 24.6 18.8 5 13 Fixing caps for demountable pillars - P22.xxx.xxx D2 a c b d D1 D3 D4 Pillar Diameter D1 D2 D3 D4 a b c d 19 20 5.6 9.7 19 25 3.3 4.2 5 2.5 24 25 6.8 11.2 24 32 5 4 6 3 30 32 8.8 14.2 30 40 5 7 8 4 38 40 48 10.8 17.2 38 50 5 10 10 5 50 12.8 19.2 48 63 5 13 12 6 63 80 17 25.5 63 76 5 19 16 8 21 31.5 80 93 5 25 20 10 Accessories for Ball Bearing Assemblies Retaining washer TYPE 1 Pillar Diameter 24 25 30 32 38 40 48 50 63 Type 1 C01.024.001 C01.025.001 C01.030.001 C01.032.001 C01.038.001 C01.040.001 C01.048.001 C01.050.001 C01.063.001 Retaining washer TYPE 2 Washer TYPE 2 Screws for fixing DIN 7380 for diameter 24 to 50 DIN 7984 for diameter 63 To use with the assemblies Type 2 Type 2 Type 1 & 2 C02.024.001 C02.025.002 M6 x 20 C02.025.001 C02.030.001 C02.032.002 M8 x 20 C02.032.001 C02.038.001 C02.040.002 M10 x 25 C02.040.001 C02.048.001 C02.050.002 M12 x 30 C02.050.001 C02.063.001 C02.063.002 M16 x 35 Circlips TYPE 2 Type 2 C02.024.003 C02.025.003 C02.030.003 C02.032.003 C02.038.003 C02.040.003 C02.048.003 C02.050.003 C02.063.003 41 S11.xxx.xxx Colour: Green Light Load Springs DIAMETERS: From 10 to 16 mm d Section of wire: round D Lo LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length WORKING TRAVEL Mm Mm mm REFERENCE necessary TRAVEL to travel TO SOLID (40% of Lo) 1mm of C Load Travel Load Travel D d Lo daN mm daN mm 4.6 10.2 5.8 13 0.45 S11.010.025 25 4.4 12.5 5.6 16 0.35 S11.010.032 32 15 5.6 20 4.2 0.28 S11.010.038 38 18 5.6 23 4.6 0.24 S11.010.044 44 10 5 20 5.6 27 4.2 0.21 S11.010.051 51 25 5.5 34 4.0 0.16 S11.010.064 64 30 5.3 40 3.9 0.13 S11.010.076 76 3.7 122.5 54.9 163 0.03 305 S11.010.305 12.5 6.3 25 32 38 44 51 64 76 89 305 S11.012.025 S11.012.032 S11.012.038 S11.012.044 S11.012.051 S11.012.064 S11.012.076 S11.012.089 S11.012.305 0.89 0.67 0.55 0.46 0.39 0.30 0.25 0.21 0.06 9.1 8.4 8.3 8.3 7.8 7.5 7.5 7.6 7.3 10.2 12.5 15 18 20 25 30 36 122 11.6 13 11.4 17 11.0 20 10.6 23 10.5 27 10.5 35 10.3 41 10.3 49 10.0 166 16 25 32 38 44 51 64 76 89 102 305 S11.016.025 S11.016.032 S11.016.038 S11.016.044 S11.016.051 S11.016.064 S11.016.076 S11.016.089 S11.016.102 S11.016.305 1.79 1.34 1.06 0.87 0.76 0.59 0.48 0.40 0.35 0.11 18.3 16.8 15.9 15.7 15.2 14.8 14.4 14.0 14.3 13.4 10.2 12.5 15 18 20 25 30 35 41 122 23 13 21 16 21 20 20 23 20 27 20 34 19.7 41 19.6 49 19.6 56 18.7 170 8 d DIAMETERS: From 20 to 63 mm Section of wire: rectangular D LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length WORKING TRAVEL Mm Mm mm REFERENCE necessary TRAVEL to travel TO SOLID 1mm of C (40% of Lo) Load Travel Load Travel D d Lo daN mm daN mm 109 10.2 139 13 10.7 S11.025.025 25 101 12.5 130 16 8.1 S11.025.032 32 15 124 19 98 6.5 S11.025.038 38 18 122 23 95 5.3 S11.025.044 44 20 115 25 92 4.6 S11.025.051 51 25 112 31 90 3.6 S11.025.064 64 30 112 39 88 2.92 S11.025.076 76 35 112 46 86 2.46 S11.025.089 89 25 12.5 102 S11.025.102 41 110 52 87 2.12 46 110 59 86 1.87 115 S11.025.115 51 110 66 85 1.67 127 S11.025.127 56 112 74 85 1.52 140 S11.025.140 61 110 80 85 1.40 152 S11.025.152 71 110 93 85 1.20 178 S11.025.178 81 110 107 85 1.05 203 S11.025.203 85 122 110 160 0.70 305 S11.025.305 32 40 16 38 44 51 64 76 89 102 115 127 140 152 178 203 254 305 S11.032.038 S11.032.044 S11.032.051 S11.032.064 S11.032.076 S11.032.089 S11.032.102 S11.032.115 S11.032.127 S11.032.140 S11.032.152 S11.032.178 S11.032.203 S11.032.254 S11.032.305 10.1 8.3 7.1 5.5 4.6 3.9 3.4 3.0 2.62 2.38 2.19 1.82 1.59 1.25 1.04 152 149 142 138 138 137 139 138 134 133 134 129 128 128 127 15 18 20 25 30 35 41 46 51 56 61 71 81 102 122 192 183 178 176 175 175 175 174 170 171 170 165 165 163 161 19 22 25 32 39 45 52 58 65 72 78 88 104 130 155 20 51 64 76 89 102 115 127 140 152 178 203 254 305 S11.040.051 S11.040.064 S11.040.076 S11.040.089 S11.040.102 S11.040.115 S11.040.127 S11.040.140 S11.040.152 S11.040.178 S11.040.203 S11.040.254 S11.040.305 10.6 8.0 6.6 5.6 4.8 4.2 3.8 3.4 3.1 2.6 2.3 1.80 1.48 212 200 198 196 197 193 194 190 189 185 186 184 181 20 25 30 35 41 46 51 56 61 71 81 102 122 265 256 250 250 245 243 243 241 241 240 240 236 226 25 32 38 45 51 58 65 71 71 92 105 131 157 25 64 76 89 102 115 127 140 152 178 203 254 305 S11.050.064 S11.050.076 S11.050.089 S11.050.102 S11.050.115 S11.050.127 S11.050.140 S11.050.152 S11.050.178 S11.050.203 S11.050.254 S11.050.305 15.7 12.6 10.5 9.0 9.0 7.0 6.3 5.7 4.8 4.2 3.3 2.7 393 378 368 369 369 357 353 348 341 340 337 329 25 30 35 41 41 51 56 61 71 81 102 122 502 491 473 468 468 455 446 445 441 437 429 421 32 39 45 52 52 65 72 78 92 104 130 156 38 76 89 102 115 127 152 178 203 254 305 S11.063.076 S11.063.089 S11.063.102 S11.063.115 S11.063.127 S11.063.152 S11.063.178 S11.063.203 S11.063.254 S11.063.305 19.3 15.8 13.4 11.6 10.2 8.4 7.0 6.0 4.7 3.9 579 553 549 534 520 512 497 486 479 476 30 35 41 46 51 61 71 81 102 122 733 695 670 661 653 638 623 612 592 592 38 44 50 57 64 76 89 102 126 152 Lo LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length WORKING TRAVEL Mm Mm mm REFERENCE necessary TRAVEL to travel TO SOLID (40% of Lo) 1mm of C Load Travel Load Travel D d Lo daN mm daN mm 57 10.2 73 13 5.5 S11.020.025 25 54 12.5 69 16 4.2 S11.020.032 32 15 65 19 51 3.3 S11.020.038 38 18 64 23 51 2.77 S11.020.044 44 20 64 26 50 2.45 S11.020.051 51 25 62 32 49 1.90 S11.020.064 64 30 62 40 48 1.61 S11.020.076 76 20 10 35 62 46 47 1.34 S11.020.089 89 41 62 53 48 1.18 102 S11.020.102 46 62 60 48 1.04 115 S11.020.115 51 62 67 47 0.93 127 S11.020.127 56 62 73 48 0.85 140 S11.020.140 61 62 81 48 0.79 152 S11.020.152 46 122 61 162 0.38 305 S11.020.305 50 63 RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) – 1 daN = 1.0197 kg (Force) = 1.0197 Kp 42 Intermediate Load Springs DIAMETERS: From 10 to 16 mm d Section of wire: round D Lo LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length WORKING TRAVEL Mm Mm mm REFERENCE necessary TRAVEL to travel TO SOLID (37.5% of Lo) 1mm of C Load Travel Load Travel D d Lo daN mm daN mm 11.8 9.4 13.0 11 1.26 S21.010.025 25 11.8 12 12.8 13 0.98 S21.010.032 32 11.1 14 12.6 16 0.79 S21.010.038 38 10.9 16.5 12.5 19 0.66 S21.010.044 44 10 5 10.8 19 12.2 21 0.57 S21.010.051 51 10.8 24 12.2 27 0.45 S21.010.064 64 10.4 28 12.2 33 0.37 S21.010.076 76 10.3 114 12.2 136 0.09 305 S21.010.305 12.5 6.3 25 32 38 44 51 64 76 89 305 S21.012.025 S21.012.032 S21.012.038 S21.012.044 S21.012.051 S21.012.064 S21.012.076 S21.012.089 S21.012.305 2.28 1.75 1.43 1.18 1.02 0.79 0.65 0.55 0.15 21.4 21.0 20.0 19.5 19.4 19.0 18.2 18.2 17.1 9.4 12 14 16.5 19 24 28 33 114 23.0 11 22.8 13 22.8 16 22.5 19 22.4 22 22.1 28 22.0 34 22.6 41 21.6 144 16 25 32 38 44 51 64 76 89 102 305 S21.016.025 S21.016.032 S21.016.038 S21.016.044 S21.016.051 S21.016.064 S21.016.076 S21.016.089 S21.016.102 S21.016.305 3.38 2.50 2.01 1.67 1.42 1.10 0.90 0.76 0.66 0.21 31.8 30.0 28.1 27.6 27.0 26.4 25.2 25.1 25.1 23.9 9.4 12 14 16.5 19 24 28 33 38 114 33.8 11 32.8 13 32.2 16 30.8 19 30.0 21 29.7 27 29.7 33 29.6 39 29.6 45 29.0 138 8 d DIAMETERS: From 20 to 63 mm Section of wire: rectangular Hole dia. Mm D 20 D Colour: Blue LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length WORKING TRAVEL Mm Mm mm REFERENCE necessary TRAVEL to travel TO SOLID 1mm of C (35% of Lo) Load Travel Load Travel D d Lo daN mm daN mm 157 9.4 184 11 16.7 S21.025.025 25 150 12 170 13 12.5 S21.025.032 32 139 14 158 16 9.9 S21.025.038 38 137 16.5 158 19 8.3 S21.025.044 44 137 19 156 21 7.2 S21.025.051 51 132 24 151 27 5.5 S21.025.064 64 126 28 148 33 4.5 S21.025.076 76 125 33 148 39 3.8 S21.025.089 89 25 12.5 102 S21.025.102 125 38 145 44 3.3 125 43 145 50 2.91 115 S21.025.115 126 48 145 56 2.63 127 S21.025.127 123 52 149 63 2.36 140 S21.025.140 124 57 145 67 2.17 152 S21.025.152 123 67 145 79 1.84 178 S21.025.178 122 76 144 90 1.60 203 S21.025.203 120 114 142 135 1.05 305 S21.025.305 32 40 16 38 44 51 64 76 89 102 115 127 140 152 178 203 254 305 S21.032.038 S21.032.044 S21.032.051 S21.032.064 S21.032.076 S21.032.089 S21.032.102 S21.032.115 S21.032.127 S21.032.140 S21.032.152 S21.032.178 S21.032.203 S21.032.254 S21.032.305 16.6 13.6 11.6 8.8 7.1 6.0 5.2 4.6 4.2 3.7 3.4 2.91 2.52 2.00 1.66 232 224 220 211 199 198 198 198 202 192 194 195 192 190 189 14 16.5 19 24 28 33 38 43 48 52 57 67 76 95 114 266 258 244 238 227 222 222 222 222 222 222 222 222 220 220 16 19 21 27 32 37 43 49 55 60 66 77 88 110 133 20 51 64 76 89 102 115 127 140 152 178 203 254 305 S21.040.051 S21.040.064 S21.040.076 S21.040.089 S21.040.102 S21.040.115 S21.040.127 S21.040.140 S21.040.152 S21.040.178 S21.040.203 S21.040.254 S21.040.305 17.1 12.9 10.5 8.8 7.6 6.7 5.0 5.4 4.9 4.2 3.6 2.89 2.38 325 310 294 290 289 288 288 281 279 281 274 275 271 19 24 28 33 38 43 48 52 57 67 76 95 114 359 335 335 326 326 322 322 319 318 318 315 315 312 21 26 32 37 43 48 54 59 65 76 87 110 131 25 64 76 89 102 115 127 140 152 178 203 229 254 305 S21.050.064 S21.050.076 S21.050.089 S21.050.102 S21.050.115 S21.050.127 S21.050.140 S21.050.152 S21.050.178 S21.050.203 S21.050.229 S21.050.254 S21.050.305 21.2 16.7 14.0 12.2 10.7 9.5 8.6 7.8 6.6 5.7 5.1 4.6 3.8 509 468 462 464 460 456 447 445 442 433 439 437 433 24 28 33 38 43 48 52 57 67 76 86 95 114 566 532 525 525 525 513 507 508 506 506 506 506 504 27 32 37 43 49 54 59 66 77 88 100 117 134 38 76 89 102 115 127 152 178 203 229 254 305 S21.063.076 S21.063.089 S21.063.102 S21.063.115 S21.063.127 S21.063.152 S21.063.178 S21.063.203 S21.063.229 S21.063.254 S21.063.305 30.4 25.0 21.2 18.6 16.4 13.3 11.2 9.6 8.5 7.7 6.3 851 825 806 800 787 758 750 730 731 732 718 28 3 38 43 48 57 67 76 86 95 114 973 950 933 930 918 891 874 865 865 865 865 32 38 44 50 56 67 78 90 102 115 138 Lo LOAD TABLE Rod Free MAX. Rate daN SPRING dia. Length WORKING TRAVEL Mm mm REFERENCE necessary TRAVEL to travel TO SOLID (35% of Lo) 1mm of C Load Travel Load Travel d Lo daN mm daN mm 84.8 9.4 99 11 9.02 S21.020.025 25 80.0 12 90 13 6.67 S21.020.032 32 76.7 14 88 16 5.48 S21.020.038 38 73.4 16.5 85 19 4.45 S21.020.044 44 74.9 19 83 21 3.94 S21.020.051 51 72.7 24 82 27 3.03 S21.020.064 64 69.7 28 82 33 2.49 S21.020.076 76 10 70.6 33 82 39 2.14 S21.020.089 89 69.9 38 81 44 1.84 102 S21.020.102 70.1 43 80 49 1.63 115 S21.020.115 70.1 48 80 55 1.46 127 S21.020.127 69.0 52 80 61 1.32 140 S21.020.140 69.0 57 80 66 1.21 152 S21.020.152 69.5 114 80 136 0.61 305 S21.020.305 S21.xxx.xxx 50 63 RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) – 1 daN = 1.0197 kg (Force) = 1.0197 Kp 43 S26.xxx.xxx Colour: Red Heavy Load Springs DIAMETERS: From 10 to 16 mm d Section of wire: round D Lo LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length WORKING TRAVEL Mm Mm mm REFERENCE necessary TRAVEL to travel TO SOLID (30% of Lo) 1mm of C Load Travel Load Travel D d Lo daN mm daN mm 16.0 7.5 19 8.9 2.13 S26.010.025 25 15.5 9.6 19 11.7 1.64 S26.010.032 32 14.5 11 18.5 14 1.33 S26.010.038 38 14.5 13 18.5 17 1.13 S26.010.044 44 10 5 14.5 15 18.5 19 0.98 S26.010.051 51 14.5 19 18.5 25 0.78 S26.010.064 64 14.5 23 18 29 0.63 S26.010.076 76 13.5 91 18 120 0.15 305 S26.010.305 12.5 6.3 25 32 38 44 51 64 76 89 305 S26.012.025 S26.012.032 S26.012.038 S26.012.044 S26.012.051 S26.012.064 S26.012.076 S26.012.089 S26.012.305 3.9 3.0 2.42 2.01 1.77 1.38 1.14 0.96 0.27 29 28 27 26 27 26 26 25.9 24.5 7.5 9.6 11 13 15 19 23 27 91 34 33 32 32 32 32 32 32 32 8.7 11.0 13.5 16 19 24 29 33 120 16 25 32 38 44 51 64 76 89 102 305 S26.016.025 S26.016.032 S26.016.038 S26.016.044 S26.016.051 S26.016.064 S26.016.076 S26.016.089 S26.016.102 S26.016.305 8.7 6.4 5.2 4.2 3.64 2.84 2.33 1.98 1.72 0.54 65 61 57 55 55 54 54 53 53 49 7.5 9.6 11 13 15 19 23 27 31 91 76 70 70 66 66 66 66 66 66 66 8.7 11 13.7 15.7 18.5 23.5 29 34.5 40 122 8 d DIAMETERS: From 20 to 50 mm Section of wire: rectangular LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length necessary WORKING TRAVEL Mm Mm mm REFERENCE TRAVEL to travel TO SOLID 1mm of C (30% of Lo) Load Travel Load Travel D d Lo daN mm daN mm 265 9.6 290 10.5 27.6 S26.025.032 32 242 11 286 13 22.0 S26.025.038 38 239 13 285 15.5 18.4 S26.025.044 44 236 15 283 18 15.7 S26.025.051 51 232 19 275 22.5 12.2 S26.025.064 64 230 23 275 27.5 10.0 S26.025.076 76 227 27 275 32.5 8.4 S26.025.089 89 229 31 275 32.5 7.4 25 12.5 102 S26.025.102 228 35 275 42.7 6.5 115 S26.025.115 220 38 273 47 5.8 127 S26.025.127 143 42 167 49 3.4 140 S26.025.140 221 46 273 57.5 4.8 152 S26.025.152 217 53 273 68 4.1 178 S26.025.178 219 61 273 77 3.59 203 S26.025.203 220 91 273 115 2.42 305 S26.025.305 32 D 20 44 37.6 31.0 26.3 20.5 16.6 13.9 12.1 10.6 9.6 8.6 7.9 6.7 5.8 4.6 3.8 414 403 394 389 382 375 375 371 365 361 363 355 354 350 346 11 13 15 19 23 27 31 35 38 42 46 53 61 76 91 451 440 435 435 430 425 425 425 425 430 425 420 420 420 420 20 51 64 76 89 102 115 127 140 152 178 203 254 305 S26.040.051 S26.040.064 S26.040.076 S26.040.089 S26.040.102 S26.040.115 S26.040.127 S26.040.140 S26.040.152 S26.040.178 S26.040.203 S26.040.254 S26.040.305 34.9 26.6 21.5 18.0 15.7 13.8 12.4 11.3 10.2 8.7 7.6 6.0 5.0 524 505 495 486 487 483 471 475 469 461 464 456 455 15 19 23 27 31 35 38 42 46 53 61 76 91 593 17 585 22 580 27 575 32 575 37 575 42 575 47 588 52 575 57.5 575 67 575 76 575 97 575 116 25 64 76 89 102 115 127 140 152 178 203 254 305 S26.050.064 S26.050.076 S26.050.089 S26.050.102 S26.050.115 S26.050.127 S26.050.140 S26.050.152 S26.050.178 S26.050.203 S26.050.254 S26.050.305 42.3 33.8 28.1 24.5 21.5 18.9 16.9 15.4 13.2 11.5 9.0 7.5 804 777 759 760 753 718 710 708 700 701 684 683 19 23 27 31 35 38 42 46 53 61 76 91 910 21.5 879 26 860 30.5 860 35 860 40 850 45 845 50 830 54 830 64 830 72.5 825 92 825 112 Lo 40 Hole dia. Mm 16 S26.032.038 S26.032.044 S26.032.051 S26.032.064 S26.032.076 S26.032.089 S26.032.102 S26.032.115 S26.032.127 S26.032.140 S26.032.152 S26.032.178 S26.032.203 S26.032.254 S26.032.305 D LOAD TABLE Rod Free MAX. Rate daN SPRING dia. Length WORKING TRAVEL Mm mm REFERENCE necessary TRAVEL to travel TO SOLID (30% of Lo) 1mm of C Load Travel Load Travel d Lo daN mm daN mm 173 7.5 194 8.4 23.1 S26.020.025 25 167 9.6 183 10.5 17.4 S26.020.032 32 153 11 174 12.5 13.9 S26.020.038 38 148 13 165 14.5 11.4 S26.020.044 44 147 15 162 16.5 9.8 S26.020.051 51 146 19 162 21 7.7 S26.020.064 64 145 23 162 26 6.3 S26.020.076 76 10 145 27 162 30 5.4 S26.020.089 89 145 31 162 35 4.7 102 S26.020.102 144 35 162 40 4.1 115 S26.020.115 141 38 162 44 3.7 127 S26.020.127 143 42 167 49 3.4 140 S26.020.140 141 46 162 53 3.08 152 S26.020.152 137 91 162 108 1.50 305 S26.020.305 50 12 14 16.5 21.5 26 30.5 35.5 40.5 45 50 54 63 72 92 110 38 44 51 64 76 89 102 115 127 140 152 178 203 254 305 Extra Heavy Load Springs D d DIAMETERS: From 10 to 50 mm Section of wire: rectangular Lo LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length WORKING necessary TRAVEL Mm Mm mm REFERENCE TRAVEL to travel TO SOLID (25% of Lo) 1mm of C Load Travel Load Travel D d Lo daN mm daN mm 20.3 6.2 29.5 8.7 3.27 S36.010.025 25 20.0 8.0 27.0 10.5 2.50 S36.010.032 32 20.1 9.5 27.0 13.2 2.12 S36.010.038 38 19.5 11 26.5 15.0 1.77 S36.010.044 44 10 5 19.9 13 26.5 17.0 1.53 S36.010.051 51 19.5 16 26.5 21.5 1.22 S36.010.064 64 19.2 19 26.5 26.5 1.01 S36.010.076 76 19.0 76 26.0 106 0.25 305 S36.010.305 12.5 6.3 16 8 25 32 38 44 51 64 76 89 305 S36.012.025 S36.012.032 S36.012.038 S36.012.044 S36.012.051 S36.012.064 S36.012.076 S36.012.089 S36.012.305 5.87 4.43 3.63 3.06 2.71 2.17 1.77 1.51 0.42 36.4 35.4 34.5 33.7 35.2 34.7 33.6 33 31.9 6.2 8.0 9.5 11 13 16 19 22 76 53 48 47 47 47 47 47 50 47 9.0 10.8 13 15.5 18 22 27 33 112 25 32 38 44 51 64 76 89 102 305 S36.016.025 S36.016.032 S36.016.038 S36.016.044 S36.016.051 S36.016.064 S36.016.076 S36.016.089 S36.016.102 S36.016.305 12.6 9.3 7.5 6.3 5.5 4.3 3.52 3.00 2.61 0.85 78 74 71 69 72 69 67 66 68 65 6.2 8.0 9.5 11 13 16 19 22 26 76 113 103 98 96 96 95 94 94 94 94 9 10.8 13 15 18 22 26.5 31.5 36.5 110 S36.xxx.xxx Colour: Yellow LOAD TABLE Hole Rod Free MAX. Rate daN SPRING dia. dia. Length necessary WORKING TRAVEL Mm Mm mm REFERENCE TRAVEL to travel TO SOLID 1mm of C (25% of Lo) Load Travel Load Travel D d Lo daN mm daN mm 32 S36.025.032 35.4 283 8.0 354 10 38 S36.025.038 28.0 266 9.5 336 12 44 S36.025.044 23.2 255 11 325 14 51 S36.025.051 19.8 257 13 317 16 64 S36.025.064 15.4 246 16 316 21 76 S36.025.076 12.5 238 19 313 25 89 S36.025.089 10.5 231 22 310 29 25 12.5 102 S36.025.102 9.1 237 26 310 34 115 S36.025.115 8.1 235 29 310 39 127 S36.025.127 7.2 230 32 310 43 140 S36.025.140 6.6 231 35 317 48 152 S36.025.152 6.0 228 38 310 53 178 S36.025.178 5.1 224 44 310 62 203 S36.025.203 4.5 230 51 310 70 305 S36.025.305 2.96 225 76 310 108 32 40 16 38 44 51 64 76 89 102 115 127 140 152 178 203 254 305 S36.032.038 S36.032.044 S36.032.051 S36.032.064 S36.032.076 S36.032.089 S36.032.102 S36.032.115 S36.032.127 S36.032.140 S36.032.152 S36.032.178 S36.032.203 S36.032.254 S36.032.305 48.9 40.5 34.6 26.7 21.6 18.2 15.6 13.6 12.2 11.2 10.1 8.6 7.5 6.0 5.0 465 446 450 427 410 400 406 394 390 392 394 478 383 384 480 9.5 11 13 16 19 22 26 29 32 35 38 44 51 64 76 558 547 535 535 525 525 525 500 500 526 500 500 500 500 500 11 13 15 20 24 29 29 36 41 47 50 59 68 85 103 20 51 64 76 89 102 115 127 140 152 178 203 254 305 S36.040.051 S36.040.064 S36.040.076 S36.040.089 S36.040.102 S36.040.115 S36.040.127 S36.040.140 S36.040.152 S36.040.178 S36.040.203 S36.040.254 S36.040.305 56.0 42.2 34.3 28.2 24.4 21.4 19.0 17.1 15.6 13.2 11.4 9.1 7.5 714 675 652 620 634 621 608 599 593 581 581 582 570 13 16 19 22 26 29 32 35 38 44 51 64 76 840 820 815 800 800 792 780 787 780 765 765 765 760 15 19 24 28 33 37 41 46 50 58 67 85 102 RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) – 1 daN = 1.0197 kg (Force) = 1.0197 Kp 45 Urethane Rod Urethane Tubes L L D Dia. D 3 /8 1 /2 5 /8 3 /4 7 /8 1 11/8 11/4 11/2 13/4 2 21/2 3 31/2 4 5 6 61/2 8 46 Length L 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Dia. D 9.5 12.5 16.0 19.0 22.0 25.0 28.0 32.0 38.0 44.5 51.0 63.5 76.0 86.0 102.0 127.0 Length L 305 305 305 305 305 305 305 305 305 305 305 305 305 305 305 305 A D Dia. D 16 19 20 25 25 32 40 44 50 50 63 63 80 80 100 100 Dia. A 6.5 9.5 8.5 9.5 10.5 13.5 13.5 13.5 17 23 17 26 21 32 21 40 Length L 150 300 300 300 300 300 300 300 400 400 400 400 400 400 400 400 Urethane Strippers L L D D Symbol No. PS187 PS250 PS312 PS375 PS500 PS562 PS625 PS750 PS875 Dia. A 3 /16 1 /4 5 /16 3 /8 1 /2 9 /16 5 /8 3 /4 7 /8 A A Dia. D 11 /16 3 /4 13 /16 7 /8 1 11/8 11/8 11/2 13/4 Length L 11/2 2 2 2 21/4 21/4 21/4 3 3 Symbol No. SM04 SM05 SM06 SM08 SM10 SM13 SM16 SM19 SM20 Example order: 4 off PS18 Dia. A 4 5 6 8 10 13 16 19 20 Dia. D 17 18 19 21 23 26 30 38 38 Length L 40 50 65 70 70 70 70 70 70 Example order: 4 off SM25 H G E B C F D A 47 Urethane Springs Da Di Po=O Db f Pn Lo Material Polyurethane Shore Hardness 90A P = Force (Kilo) f = deflection (mm) Db = bulge diameter (mm) Da 16 Di 6.5 20 8.5 25 10.5 32 13.5 40 13.5 50 17 63 17 80 21 Lo 12 16 20 25 16 20 25 32 20 25 32 40 32 40 50 63 32 40 50 63 80 32 40 50 63 80 100 32 40 50 63 80 100 125 32 40 50 63 80 100 125 P 32 35 35 33 95 85 80 70 125 120 110 110 150 135 135 135 400 350 300 320 280 400 425 350 320 300 250 780 800 550 620 700 760 750 1600 1300 1200 1200 1150 1100 1050 Example order: 1 off 16-12 48 f 1.2 1.6 2.0 2.5 1.6 2.0 2.5 3.2 2.0 2.5 3.2 4.0 3.2 4.0 5.0 6.3 3.2 4.0 5.0 6.3 8.0 3.2 4.0 5.0 6.3 8.0 10.0 3.2 4.0 5.0 6.3 8.0 10.0 12.5 3.2 4.0 5.0 6.3 8.0 10.0 12.5 Db 17 P 52 52 52 50 21 115 115 110 100 27 175 165 160 150 34 250 215 215 215 42 530 480 480 450 430 52.5 650 625 600 580 530 500 66 1200 1050 1000 1150 1100 1050 1000 86 2200 1700 1800 1800 1700 1650 1600 f Db P f 2.4 1.8 17.5 66 3.2 70 2.4 4.0 70 3.0 5.0 70 3.75 22 150 3.2 2.4 145 4.0 3.0 135 5.0 3.75 130 6.4 4.8 28 225 4.0 3.0 215 5.0 3.75 210 6.4 4.8 200 8.0 6.0 35 330 6.4 4.8 300 8.0 6.0 300 10.0 7.5 310 12.6 9.45 44 650 6.4 4.8 600 8.0 6.0 650 10.0 7.5 610 12.6 9.54 600 16.0 12.0 4.8 54.5 880 6.4 800 8.0 6.0 850 10.00 7.5 800 12.6 9.45 750 16.0 12.0 770 20.0 15.0 69 1400 6.4 4.8 1500 8.0 6.0 1350 10.0 7.5 1450 12.6 9.45 1470 16.0 12.0 1380 20.0 15.0 1380 25.0 18.75 90 2800 6.4 4.8 2300 8.0 6.0 2600 10.0 7.5 2500 12.6 9.45 2200 16.0 12.00 2300 20.0 15.0 2100 25.0 18.75 Db 18 23 28 37 46 57 72 94 P 80 90 90 87 180 175 165 160 275 265 260 240 430 385 385 400 850 780 820 800 760 1250 1200 1100 1080 1080 1080 1900 1850 1850 1980 1850 1830 1850 3650 3200 3500 3300 3000 3100 2800 f Db P f 3.6 19 98 3.0 115 4.8 4.0 110 6.0 5.0 108 7.5 6.25 24 210 4.8 6.0 210 6.0 5.0 200 7.5 6.25 190 9.6 8.0 5.0 30.5 340 6.0 325 7.5 6.25 315 9.6 8.0 290 12.0 10.0 39 520 9.6 8.0 490 12.0 10.0 490 15.0 12.5 530 18.9 15.75 48 1040 9.6 8.0 950 12.0 10.0 1020 15.0 12.5 1000 18.9 15.75 970 24.0 20.0 8.0 59.5 1600 9.6 1600 12.0 10.0 1500 15.0 12.5 1450 18.9 15.75 1430 24.0 20.0 1500 30.0 25.0 75 2600 9.6 8.0 2300 12.0 10.0 2500 15.0 12.5 2700 18.9 15.75 2350 24.0 20.0 2500 30.0 25.0 2450 37.5 31.25 97 4800 9.6 8.0 4200 12.0 10.0 4700 15.0 12.5 4500 18.9 15.75 4100 24.0 20.0 4050 30.0 25.0 3800 37.5 31.25 Db 20 25 32 41 50 62 78 101 Code Number 16x12 16x16 16x20 16x25 20x16 20x20 20x25 20x32 25x20 25x25 25x32 25x40 32x32 32x40 32x50 32x63 40x32 40x40 40x50 40x63 40x80 50x32 50x40 50x50 50x63 50x80 50x100 62x32 63x40 63x50 63x63 63x80 63x100 63x125 80x32 80x40 80x50 80x63 80x80 80x100 80x125 Urethane Sheet and Blocks L T W IMPERIAL W x (ins) L METRIC x (ins) T W (ins) (mm) x L T x (mm) T x (ins) W x (ins) L (ins) (mm) 5 /8 x 5 /8 x 24 /8 x 5 /8 x 12 12 x 12 x 4(mm) 500 x 500 x 10 5 12 x 12 x 5(mm) 500 x 500 x 12 3 /4 x 3 /4 x 24 12 x 12 x 1 /4 500 x 500 x 16 3 /4 x 3 /4 x 12 12 x 12 x 3 /8 500 x 500 x 20 1 x 7 /8 x 24 12 x 12 x 1 /2 500 x 500 x 25 1 x 7 /8 x 12 12 x 12 x 7 /8 500 x 500 x 30 1 x 1 x 24 12 x 12 x 1 500 x 500 x 35 1 x 1 x 12 12 x 12 x 11/2 500 x 500 x 40 11/2 x 3 /4 x 24 12 x 12 x 2 500 x 500 x 45 11/2 x 3 /4 x 12 12 x 12 x 3 500 x 500 x 50 11/2 x 11/2 x 24 12 x 18 x 1 /2 500 x 500 x 60 11/2 x 11/2 x 12 12 x 24 x 1 /2 500 x 500 x 70 2 x 1 x 24 12 x 24 x 3 /4 2 x 1 x 12 12 x 24 x 1 2 x 2 x 24 12 x 24 x 11/2 Example order: 1 off 12” x 12” x 4 Tolerance ± 2mm 2 x 2 x 12 23/8 x 23/8 x 24 23/8 x 23/8 x 12 3 x 11/2 x 24 3 x 11/2 x 12 3 x 2 x 24 3 x 2 x 12 3 x 3 x 24 3 x 3 x 12 41/2 x 21/2 x 24 41/2 x 21/2 x 12 49 Notes 50 Notes 51 Certificate No. Q 09086 produced by: www.drukujcie.com.pl Cosford Lane, Rugby. CV21 1QN, UK Tel: +44 (0)1788 542271, Fax: +44 (0)1788 561256 Email: sales@awprecision.com, Web: www.awprecision.com