Untitled - Tribotech
Transcription
Untitled - Tribotech
INTRODUCTION Tribotech establish in 1995 is one of the leading distributor for maintenance products for trouble free operation in todays demanding industry. We represent world known companies like, Easy Laser Ab for Laser based measurement and alignment system, VMI Ab Vibration measuring instrument, H&K - Belt tensioner and leak detector, Leakshooter, Prisma Teknik crank shaft deflection and ovality kit, JOSAM wheel alignment for commercial vehicles. Simatec lubricating, fitting and dismantling tools and Compact speed measurement, stethoscope, stroboscope, ETI infrared temperatue guns, Ezy Precut shims and many other maintenance products. Our groups association with Maintenance field has been for more than three decades from which we have gained immense knowledge in marketing such high tech products and we have earned a reputation among our customers spread across the country for good Sales and after Sales Services. We have customers scattered across the country in all sorts of streams like cement plants, steel industries, power generation plant, petrochemical industry, defence, ferrous, non-ferrous plants, automobile industry, etc. With our experience in the market, and our in house engineering knowledge, supported by able guidance form sub-dealers and our Overseas principals we are able to increase our Sales exponentially year after year. We have a dedicated qualified and well trained engineers located at strategic locations to take care of our customer's needs and demands. We stock spares for most of the products dealt by us. We have long list of clientele who shown confidence in us year on year. To name a few : IOCL, BPCL, HPCL, RELIANCE, ONGC, BHEL, NTPC, STATE ELECTRICITY BOARDS, ADTIYA BIRLA GROUP, VEDANTA, ITC, HOLCIM, ULTRATECH, SUZLON, JAMESA, AMBUJA, TATA MOTORS, VOLVO, JINDAL, MAHINDRA, BEML, HAL, NPCIL, RAILWAYS AND MANY MORE. We offer a complete package to our customer, high quality products at affordable pricing, with complete satisfaction and able after sale service for better profitability to the plant. SERVICES We at TRIBOTECH have grown over past 20 years on the basis of good quality products from our overseas supplier supported by able services backup in India. We have full-fledged repair, calibration facility in Mumbai for Easy laser range of products plus we support repairs of all the brands marketed by us. With our able technical support team we offer breakdown, shutdown alignment services (shaft, belt and geometrical), vibration measurement, wheel alignment, thermography, etc. on day basis and contractual basis. We already enjoy AMC with companies having multiple systems from us. Since 1st Jan,2011 we have launched separate repair & service company M/s.Tech Services having same contact details as parent company M/s TRIBOTECH. Now customers can rely on us for complete service and support dealt by us. For more details contact us at : info@tribotechindia.com | services@tribotechindia.com SHEAVE/PULLEY ALIGNMENT TOOL v-belts flat belts timing belts chain drives D90 /D130 BTA SHEAVE/PULLEY ALIGNMENT For simple, quick alignment of belt drives. The tool is fitted in a few seconds, and the laser line projected on the targets clearly shows how you need to adjust the machines. Compact and light. Suitable for most types of drive, such as V-belt, toothed belt, flat belt and chain drives. Can also be used on non-magnetic pulleys. With D90 you have the possibility of digital readouts for future upgrades. D130 Ex is the Ex-approved version for use in potentially explosive environments. EASY-LASER® D150 / D160 DIGITAL BTA SHEAVE / PULLEY ALIGNMENT Easy-Laser® D150 BTA has a combined detector/display unit (not pictured). The detector provides a live digital display of both offset and angular value. Easy-Laser® D160 has a separate detector unit and display unit. This means you can read and follow the alignment from where you are standing and making adjustments. The backlit display also makes it easier to read in poor light conditions. Makes adjustment within prescribed tolerances easier. The detector reads off the position in relation to the laser plane and digitally displays the parallel and angular misalignment “live”. The system can be connected to EasyLaser Shaft alignment display box for belt alignment shim correction value. E170/E180 DIGITAL BELT ALIGNMENT SYSTEM EasyLaser E170/E180 allows even more accurate and efficient alignment of sheaves/pulleys. It’s a unique product offering digital readings facilitating greater precision. Combined with one of our display units, it is easier to follow the belt manufacturer’s tolerances and results are documented directly as PDF. Follow the adjustment on the integrated LED display , and the values are always displayed live. First system in the world to have bluetooth connectivity with display box E170 is an accessory that can be used with E710/E540/E530 systems. SHAFT ALIGNMENT SYSTEM PC SOFTWARE INCLUDED COMPENSATION THERMAL GROWTH TOLERANCE CHECK MEASUREMENT VALUE FILTER 40° MINIMUM ROTATION EXPANDABLE PRINTER CONNECTION SOFTFOOT PROGRAM HORIZONTAL PROGRAM E420 ENTRY LEVEL SHAFT ALIGNMENT SYSTEM Redefines the entry level for shaft alignment systems. Built-in wireless units, Large 5.7” colour display and measurement functions like most advanced systems. Checking soft foot, measuring machine position, aligning machine and documentation was never so easy. The system includes horizontal, vertical and softfoot program as a standard. E530 / E540 SHAFT ALIGNMENT SYSTEM 10 m / 33 E710 ADVANCED SHAFT ALIGNMENT SYSTEM System with functions for all the stages of machine setup: checking the flatness of the machine base-checking any bearing play, soft footaligning horizontal or any vertical machines. Using the accessories one can also align sheaves and pulleys with digital precision and check vibration levels. The system is complete shaft alignment system comes with Large clear color screen, wireless single or dual Bluetooth for measuring units, long operating life and robust design give a measurement system : both reliable and easy to use. D550 INTRINSIC SHAFT ALIGNMENT The toughest and the most robust measurement and alignment system on the market for work in potentially explosive environments. The entire construction is extremely durable with regard to external influences, not just shock proof, but also resistant to corrosion and leaks. It is intrinsically safe and complies with the latest ATEX standards for work in such environments. Provides the ideal balance between performance and price allowing you to create the best conditions to operate your machinery economically and problem free. Measure vibration level and bearing play along with the other shaft alignment programs. The system can be operated by cable or by Bluetooth, the system includes all shaft programs for longer distances like cooling tower and cement mill with bigger detector size. GEOMETERICAL SYSTEM E910/E915 FLANGE MEASUREMENT SYSTEM Evaluates directly in true 3D. See the result as a true 3d image in display unit directly after measuring. Then evaluate the result easily with different calculation settings, for example, three point reference, best fit or all positive. This can also be done directly on site without having to stop to go to a pc with separate analysis programs which was the case previously and makes the production much more efficient. Perfect system for wind mill tower manufacturers and slewing ring applications. E910 consists of swivel laser whereas, E915 consists of spin laser. E920 / E940 MACHINE TOOL, GEOMETRIC MEASUREMENT Versatile basic system for geometrical measurements for checking and aligning machine tools. The correct machine geometry is the basis for being able to produce parts that remain within the tolerances. Compared to conventional methods, such as dial gauges, mandrels stones, work can be carried out much more quickly with the use of a laser measurement system. You can measure straightness, flatness, squareness, spindle pointing direction, level and much more. The measurement result can be documented and compared to ISO10791-1 and 10791-2used for machine tools. In EasyLaser E940 system hyper precision detector resolution of the display can go down to 0.0001mm making it the most precise machine tool measurement system. Special package available for extruder and measurement of parallelism of rolls in steel, paper industries etc. 40m/132' E950 WIRELESS BORE ALIGNMENT 40m/132' For straightness measurement of bores and bearing journals in diesel engines, gear boxes, propeller shaft installations as well as positioning workpieces in machine tools. Measures both full and half bearing positions with simplicity. E950 A and E950 C for diesel engines, compressors, Gearboxes etc. E 950 B for propeller shaft drive lines with stern tubes. Bore diameters from 100- 4000mm can be measured for a upto distance of 40mts. For longer propeller line long range laser or true beam can be provided upto 100mts. E960 WIRELESS TURBINE ALIGNMENT Turbine alignment systems make the measurement and adjustment work of diaphragms and bearings easier, thanks to the wireless detector unit and measurement programs that guides you through the measurement process. E960 A suitable for gas turbines and smaller steam turbines. E960 B suitable for large turbines Bore diameters from 150- 4500mm can be measured for a distance of 40mts. For long range laser or true beam can be provided upto 100mts. 40m/132' VIBRATION MEASURING SYSTEM VIBER X1 VIBER X1 ™ is an analog vibration measuring instrument for control and measurement of the mechanical vibration and bearing condition. A flexible instrument that fits in every maintenance engineer’s pocket. Interchangeable accelerometer and cable provides economy and safety because it can be replace if something breaks and that you do not need to be close to rotating parts VIBER X2 - VIBRATION MONITORING TOOL Viber X2 measures in 3 selectable frequency ranges. It features gE, mm/sec, micron for bearing condition, velocity and displacement respectively. It measures all the parameters in RMS or Peak or P-P. Danger alarms with red and yellow LED. Fast and easy Fault analysis displaying largest amplitude peak frequency in CPM or HZ in main screen display. It is IP67 dust proof and water proof product. Excellent for basic condition monitoring checks. VIBER X3 - VIBRATION MONITORING TOOL Viber X3 measures in 3 selectable frequency ranges. It features gE, mm/sec, micron for bearing condition, velocity and displacement respectively .It measures all the parameters in RMS or Peak or P-P. Danger alarms with red and yellow LED. Fast and easy Fault analysis displaying largest amplitude peak frequency in CPM or HZ in main screen display. As well it has additional features of Headphone set for bearing noise detection and built-in infrared temperature sensor. It is also a IP67 dustproof and waterproof proof product. Excellent for complete condition monitoring checks X-VIBER - ANALYSIS AND ROUTE INSTRUMENT The instrument is manly intended for predictive maintenance work without the need for frequency analysis and "expert" interpretation. With X-Viber, measurements are fast and easy, because of the Route function. Vibration level, temperature and RPM is measured with the same instrument, which simplifies the measurements. Balancing, Spectrum measurement and Analyzing are also possible with X-Viber. For balancing, a balancing kit is available. Features: • Route via X-Trend software. • Bearing Condition Value. • Off Route Spectrum. Options which can be easily added are data logging upto 15000 measurements, amplitude and phase measurements, spectrum storage in route and possibility to communicate with Spectra Pro X for advance analysis. VIBRATION MEASURING SYSTEM VIBER X5/X6 - FFT VIBRATION ANALYSER & BALANCER It is Modern equipment with versatile and innovative product from VMI with Super fast processor. Unbeatable price Vs performance ratio. It features unbeatable parameters 1 and 2 plane balancing, route based data collection, multimeter process parameters, data logger for long term recording, coast up and down, orbit analysis, bearing condition, amplitude and phase, enveloping, spectrum, waveform, temperature, and many more. SPECTRAPRO SOFTWARE SpectraPro is functioning as an analysis program for Easy-Viber, Easy-Balancer, X-Viber and Viber X5 or X6. SpectraPro X can only be used for X-Viber. Features: • Easy Database design with templates and machine pictures. • Calculation of machine fault frequencies including a bearing data base, belt drives, gear boxes and electrical motors. M2 / VM41 / CA200 VIBER M2™ is a 1 or 2 channel machine guard. The M2 can give an alarm or stop the machine, if vibration indicates failure. The M2 is designed for standalone guard, but can send information into a programmable controller or to other monitoring system. Each Chanel has: Three adjustable measure ranges, Two independent alarm levels with manual or auto reset. Monitoring of transducer and cable failure Analysis signal on BNC and terminal output. VM41™ VM41 Rack system can measure up to 10 measuring points simultaneously. Alarms, relays and mA outputs are standard. Every channel has: Analysis output mA output (RMS) Independent alarm and trip relay functions Transient and voltage protection on every input and output The CA200 Calibration system is used to calibrate a standard transducer, against a reference transducer, with known characteristics. The system is primarily intended for “field-calibration” of Accelerometers, Velocity and Displacement sensors, with lower accuracy. The calibration system consists of Amplifier, Vibrograph® Virtual instrument, installed on a PC. And a reference transducer, mounted in a fixture, on top of a shaker. TRUMMETER - BELT TENSIONER H&K German Make Trummeter is micro-controller electronic measuring device to measure static Belt tension by measuring the frequency of taut drive belt by red visible laser. LEAK DETECT H&K German Make LEAK DETECT represents the highest technology for pinpointing leaks in any gas disappearing out of pressure system. Leakages - check of air brakes, tubes, pipes, hoses and their armature, injection process,etc. LEAKSHOOTER Leakshooter is the worlds first leak detect with dual possibility of ultrasonic detection with a visible image enables you for the first time to see on a large LCD screen the precise location of air and vacuum leaks, partial discharges, etc… thanks to a dynamic target whilst keeping the possibility of listening. The possibility to shoot pictures of the precise location of the problems, and to download them onto a PC with LEAKVIEWER software makes the job of the repair team much easier and enables you to save time. ENGINE TESTING DI5 / DI5C - CRANK SHAFT DEFLECTION INDICATOR PRISMA TEKNIK Swedish Make Crank Shaft Deflection Indicator is engineer's professional tool for regular measurement of distance between crank webs, in different crank positions for resolution upto 0.001mm. Its introduction has made the task more effective and the measurement results are more accurate. Two models available DI5 is without memory and DI5C is with memory. OVALITY KIT It is an accessory to the DI-5C/CR Deflaction Indicators, primarily designed to cylinder liner ovality and for wear comparison at bore diameter 180-600 mm and stroke up to 870 mm. This aluminium jig may be modified to take measurements in other applications as well. DEC TESTER DEC-TESTER easily detects piston-rings failures, excessive liner wear, leaking valves and other operational problems related to the proper function of the cylinder DEC-TESTER can be used for continuous followup of cylinder conditions as well as for troubleshooting. LUBRICATORS, MOUNTING & DISMOUNTING TOOLS SIMALUBE, the compact lubricator that is economical, universally adaptable, and a friend to our environment. The automatic single point lubricator for a clean and reliable application. Simalube lubricators guarantee a consistent supply of lubricant in the pre-adjusted proportioning. Within seconds simalube is fixed to the lubricating point. The lubricating amount can be sleeplessly adjusted by means of an Allen key. Simalube can be filled as well as refilled by using a standard barrel pump that is typically used to fill grease guns.The reliable simalube lubricator operates 24 Hours,7 days a week and is continuously adjustable from one to twelve months. It is driven by the unique worldwide patented gas producing dry cell. Simatherm induction heaters- the perfect solution for a clean and economical heating of bearings and components. Simatherm induction heaters the perfect solution for clean and economical heating of bearings, gears and components from 10 to 800kgs, bearing diameter from 10 to 850mm. The Simatherm induction heaters are heating ring-shaped workpieces, such as bearings, in a very short time. By making shaped parts can easily be mounted. Other models available on request. Simatool toolkits-the solution to your problems when installing and removing bearings and seals. The Simatool toolkits are the ideal solution where bearings, seal, bushing, pulley or similar components have to be installed or removed professionally. SPEED MEASUREMENT TACHOMETERS Tachometer for hands free bench testing and hand – held testing of speed of disc cutters, horticultural and forestry machinery, engines, chain saws, pumps, compressors and similar engine driven equipment. Single and multi cylinder gas and petrol tanks with electronic and electric ignition system can be tested using these tachometers. Available in contact and non-contact version. STROBOSCOPE A microprocessor circuit design, high accuracy, digital readout , light duty STOBOSCOPE that is ideal for inspecting and measuring the speed of moving gears, fans, centrifuges, pumps, motors, and other equipment used in general industrial maintenance. STETHOSCOPE The STE3 electronic stethoscope is designed to help locate the source of excess bearing and machine noise easily at low cost. It is an ideal easy to use listening device for the 3.5 mm jack socket tape output can also be fed into an audio tape recorder to store the data for either further analysis . THERMOMETERS THERMAPEN The Alert Thermapen thermometer features all the benefits of the SuperFast Thermapen with the additional feature of indicating when critical temperatures are reached. This is achieved by the digital display flashing the words 'COLD' 'HOT' or 'ICE' at the critical temperatures. Max. temperature range is 300Deg C. RAYTEMP 3 / RAYTEMP 4 / RAYTEMP 8 Raytemp range of Infrared thermometer is compact, lightweight and easy to use. Simply aim, press the button and it displays the temperature of the item being measured. Maximum temperature will displayed on the LCD. Raytemp 3, Raytemp4 and Raytemp 8 come with maximum temperature range of 500Deg, 400Deg and 500Deg respectively with repeatibilty of ±1Deg C. Raytemp 8 is contact as well as non-contact type thermometer. RAYTEMP 38 The Raytemp 38 is a professional infrared thermometer with dual laser dot with maximum temperature of 1000Deg C. The thermometer incorporates a 50:1 optic ratio, this enables users to measure small targets from a distance. The user stands a safe and comfortable distance from the target, points the thermometer at the surface to be measured, presses the button and instantly reads the temperature. Ideal for measuring the temperature of ceiling vents and hot pipes in the HVAC industry or any other item that is difficult to reach. This enables the user to measure most surfaces accurately and quickly. NON DESTRUCTIVE TESTING VIBRATION TESTER TV200/TV260/TV300 Ÿ Prompt testing of vibration on the workshop machines. Ÿ For quick checking of unbalance misalignment, bearings and gears. Ÿ Holding tested value for 40 seconds. Ÿ Automatic switch off after 40 seconds. HARDNESS TESTER Ÿ Impact size, easy operation. Ÿ Wide measuring range in HLD, direct display of converted hardness values in HB, HRB, HRC,HRA, HV. Ÿ HS High applicability, can be used for hardness testing of most metals. Ÿ Test at any angle even upside down. Optional printer TA230 available. THICKNESS GAUGE Ÿ Self-compensating of nonlinearity function is supplied for correction of pickup nonlinearity Ÿ 10 measuring values can be recorded for TT100, TT110, TT130; 100 measuring values can be recorded for TT140. Ÿ Clear 4-Digit LCD display with backlight. Ÿ 5 pre-set sound velocities for repeating applications. GEAR & BEARING PULLER The POSI LOCK™ line of quality manual gear and bearing pullers sets new standards for quickness, ease and convenience. With POSI LOCK™, it's strictly a one-man operation. The T-handle and Cage® control the jaws art all times. This means that the opening, closing, locking and aligning of the jaws is all done automatically by simply turning the T-handle. Cage is the key MANUAL 2-JAW AND 3-JAW PULLERS Are available in range from 1 to 40 tons. INTERNAL PULLERS Ideal for the removal of many tough internal pulling jobs such as crankshaft pilot bearings, bearing cups, needle bearings, bushings, seals and grease retainers. HYDRAULIC PULLERS Posilock Hydraulic Pullers are available in 2 or 3 jaw models and range from 5 - 200 tonnes capacity. Known for safety, high quality, durability and ease of use, Posilock pullers are designed to help you extend bearing life in your applications through proper installation, removal and service. TOOLS FOR HAZARDOUS ENVIRONMENT Non-Sparking tools are used where there is a serious risk of fire or explosion or whether there is a particular demand for specially designed Non-sparking, Non-magnetic or corrosion resistant tools. Nonsparking tools are an ideal choice for use in hazardous environments of the offshore industry such as natural-gas installations, oil tankers, gas works, oil drilling platforms, oil-refineries, petrochemical plants and shipyards. They are also ideal for other fields that are also characterized by the need for safety tools, such as aircraft factories, dye and varnish factories, etc. Non-Sparking tools are made of Beryillium Copper or Aluminium Bronze. They are available as assorted safety tools, Hex and Square Wrenches, Shovels and Digging Tools, Spanners, EOD Tools, Brushes, Pilers Saws, Sockets and Accessories, Wedges, Titanium, Chisels, Scrapers and Knifes, Spanners, Wrenches, Crowbars and Caulking Tools, Hammers, Screwdrivers,Valve and Hook,Tool Boxes. EZY Pre-cut Machinery Shims Pre-cut Shims, a simple solution for the complicated problems of misalignment, that causes vibration, noise, breakdown, loss of energy & productivity etc. Available in various dimensions and thickness. Custom size shims for plumber blocks, Double/Multiple, U-cut, circular washer, diaphragms, can also be made as per drawing. These shims are made of SS, rust free and corrosion resistant material, free from burr with etched size and thickness. Ambuja Cement Regd.: 133, Hindustan Kohinoor Industrial Complex, L.B.S. Marg, Vikhroli - West, Mumbai - 400083. INDIA Phone : +91 22 2577 7295 / 2577 7495 / 6799 7858 Fax : +91 22 6799 7859 Email : info@tribotechindia.com : services@tribotechindia.com Website : www.tribotechindia.com www.facebook.com/Tribotechindia