shackles section 3

SECTION
3
SHACKLES
INSTRUCTIONS FOR USE
CAUTIONS AND WARNINGS
General
Commercial shackles are not to be used for lifting purposes.
Should extreme circumstances or shock loadings be applicable, this must be taken into account on selecting product to be used.
The Working Load Limit (WLL) should be applied in a straight pull. Do not exceed working load limit.
Side-Loading should be avoided as the products are not designed for this purpose. If side-loading is unavoidable, the following
reduction factors must be taken into account:
SIDE LOADING REDUCTION FOR SCREW PIN AND SAFETY SHACKLES ONLY
Angle of side load from Vertical in-line of shackle
0° In-Line*
45° From In-Line
90° From In-Line
*= In-Line load is applied vertical to the pin.
Adjusted Working Load Limit
100% of Rated Working Load Limit
70% of Rated Working Load Limit
50% of Rated Working Load Limit
It is required that the shackle be regularly inspected and that such inspection should take place as a minimum in accordance with
the standards given in the country and all relevant requirements of the rigging Code of Practice. This is necessary, because the
products in use my be affected by wear, misuse or over loading with resulting deformation and alteration of the steel structure.
Safe use of shackles
Shackles should be inspected before use to ensure that;
sTHEBODYOFTHESHACKLEANDPINAREBOTHIDENTIlABLEASBEINGOFTHESAMEQUALITY
sALLMARKINGSAREREADABLE
sTHEPINISOFTHECORRECTTYPE
sTHETHREADSOFTHEPINANDBODYAREUNDAMAGED
sTHEBODYANDTHEPINARENOTDISTORTEDORUNDULYWORN
sTHEBODYANDTHEPINAREFREEFROMNICKSGOUGESANDCRACKS
%NSURETHATTHEPINISCORRECTLYSCREWEDINTOTHESHACKLEEYEIETIGHTENlNGERTIGHTTHENLOCKUSINGASMALLTOMMYBARORSUITABLE
tool so that the collar of the pin is fully seated on the shackle eye.
Ensure that the pin is of the correct length so that it penetrates the full depth of the shackle eye and allows the collar of the pin to
bed on the surface of the shackle eye.
)NCORRECTSEATINGOFTHEPINMAYBEDUETOABENTPINTOOTIGHTlTTINGTHREADORMISALIGNMENTOFPINHOLES$ONOTUSEASHACKLEPIN
with a bolt, other than one designed for the purpose, as it may not be suitable for the loads imposed.
)TISIMPORTANTINTHECASEOFSHACKLESlTTEDWITHABOLTNUTANDSPLITCOTTERPINTHATTHELENGTHOFTHEPLANPORTIONOFTHEBOLTISSUCH
that the nut will jam on the inner end of the thread or on the eyes of the shackle, never use a bolt type shackle in operation without
using a split cotter pin.
Usage
Select the correct type of shackle for a particular application.
3HACKLESSHOULDBElTTEDTOTHELOADINTHEMANNERTHATALLOWSTHESHACKLEBODYTOTAKETHELOADINATRUELINEALONGITSCENTRELINE
and not in such a way that bending loads are induced, other than those for which the shackles is designed.
When using shackles in conjunction with multi-leg slings, due consideration should be given to the effect of the angle between the legs
of the sling. As the angle increases so does the load in the sling leg and consequently in any shackle attached to that leg.
To avoid eccentric loading of the shackle a loose spacer may be used on either end of the shackle pin or a shackle with a smaller jaw
width should be used.
Do not reduce the width between the shackle jaws by welding washers or spacers to the inside faces of the eyes or by closing the
jaws, as this will have an adverse affect on the mechanical properties of the shackle.
When a shackle is used to secure the top block of a set of rope blocks the load on this shackle is increased by the value of the
hoisting effort.
Avoid applications where due to movement (e.g. Of the load or rope) the shackle pin can rotate and possibly be unscrewed.
Finished shackles may not be heat treated because this may affect the Working Load Limit and the material structure.
Shackles in use should be subject to thorough examination by a competent person at least every 6 months.
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SECTION 3
SHACKLES
SHACKLES
SECTION 3
SHACKLES
check out our website: www.cookes.co.nz or email: salesadmin@cookes.co.nz
SECTION 3
SHACKLES
check out our website: www.cookes.co.nz or email: salesadmin@cookes.co.nz
SECTION 3
SHACKLES
CROSBY G-209 “RED PIN” BOW SHACKLE
Standard: Generally to U.S. Federal Spec. RR-C-271
Tested & Certified. Conformance Certificates
Available.
Anchor Shackle with Screw Collar Pin.
Safety Factor: 6:1
Finish: Galvanised
Product
Code
Part
No.
WLL
(Ton)
Weight
ea (kg)
A
B
C
D
E
F
(mm)
G
H
L
M
P
02216009
02216011
02216013
02216016
02216019
02216022
02216026
02216028
02216032
1018393
1018419
1018437
1018455
1018473
1018491
1018516
1018534
1018552
0.75
1.00
1.50
2.00
3.25
4.75
6.50
8.50
9.50
0.09
0.14
0.17
0.33
0.62
1.07
1.64
2.28
3.36
13.5
16.8
19.1
20.6
26.9
31.8
36.6
42.9
46.0
9.65
11.2
12.7
20.6
19.1
22.4
25.4
28.7
31.8
31.0
36.6
42.9
47.8
60.5
71.5
84.0
95.5
108
7.85
9.65
11.2
12.7
16.0
19.1
22.4
25.4
29.5
21.3
26.2
29.5
33.3
42.9
51.0
58.0
68.5
74.0
19.1
23.1
26.9
30.2
38.1
46.0
53.0
60.5
68.5
37.3
45.2
51.5
58.5
74.5
89.0
102
119
131
53.0
63.0
74.0
83.5
106
126
148
167
190
5.60
6.35
7.85
9.65
11.2
12.7
12.7
14.2
16.0
42.2
51.5
60.5
68.5
85.0
101
114
129
142
7.85
9.65
11.2
12.7
17.5
20.6
24.6
26.9
31.8
CROSBY G-2130 “RED PIN” SAFETY BOW
ANCHOR SHACKLES
Standard: Generally to U.S. Federal Spec. RR-C-271
Tested & Certified. Conformance Certificates
Available.
Safety Anchor Shackle with Nut Bolt & Split Pin.
Safety Factor: 6:1
Finish: Galvanised
Product
Code
Part
No.
WLL
(Ton)
Weight
ea (kg)
A
B
C
D
E
(mm)
F
H
L
N
02216108
02216109
02216111
02216113
02216116
02216119
02216122
02216126
02216128
02216132
02216135
02216138
02216142
02216151
02216157
02216170
1019466
1019468
1019470
1019471
1019472
1019490
1019515
1019533
1019551
1019579
1019597
1019613
1019631
1019659
1019677
1019695
0.50
0.75
1.00
1.50
2.00
3.25
4.75
6.50
8.50
9.50
12.00
13.50
17.00
25.00
35.00
55.00
0.50
0.10
0.15
0.22
0.36
0.62
1.23
1.79
2.28
3.75
5.31
7.18
9.43
15.4
23.7
44.6
11.9
13.5
16.8
19.1
20.6
26.9
31.8
36.6
42.9
46.0
51.5
57.0
60.5
73.0
82.5
105
7.85
9.65
11.2
12.7
16.0
19.1
22.4
25.4
28.7
31.8
35.1
38.1
41.4
51.0
57.0
70.0
28.7
31.0
36.6
42.9
47.8
60.5
71.5
84.0
95.5
108
119
133
146
178
197
267
6.35
7.85
9.65
11.2
12.7
16.0
19.1
22.4
25.4
28.7
31.8
35.1
38.1
44.5
51.0
66.5
19.8
21.3
26.2
29.5
33.3
42.9
51.0
58.0
68.5
74.0
82.5
92.0
98.5
127
146
184
15.5
19.1
23.1
26.9
30.2
38.1
46.0
53.0
60.5
68.5
76.0
84.0
92.0
106
122
145
46.7
53.0
63.0
74.0
83.5
106
126
148
167
190
210
233
254
313
348
453
32.5
37.3
45.2
51.5
58.5
74.5
89.0
102
119
131
146
162
175
225
253
327
6.35
7.85
9.65
11.2
12.7
17.5
20.6
24.6
26.9
31.8
35.1
38.1
41.1
57.0
61.0
79.5
FOR MORE INFORMATION ON THESE SHACKLES OR ANY OTHER CROSBY PRODUCTS,
PLEASE REFER TO WEB SITE – www.thecrosbygroup.com
Remember, “When buying Crosby, you’re buying more than product, you’re buying Quality.”
check out our website: www.cookes.co.nz or email: salesadmin@cookes.co.nz
SECTION 3
SHACKLES
CROSBY G-2140 “PIN BOW SHACKLES”
Safety Anchor Shackle with Nut Bolt & Split Pin.
Safety Factor: 6:1
Finish: Forged Alloy Steel.
Standard: Generally to U.S. Federal Spec. RR-C-271
Product
Code
Part
No.
WLL
(ton)
Weight
ea (kg)
A
B
C
D
E
F
(mm)
G
H
J
K
L
02216204
02216205
02216206
1021174
1021192
1021218
85
120
150
43.5
81
120
105
127
133
145
165
203
79.0
92.0
105
71.0
82.5
95.5
267
330
372
66.5
76.0
95.5
327
365
419
344
419
483
453
546
625
184
200
229
69.0
79.0
92.0
CROSBY G-2160 “RED PIN” WIDE BODY BOW SHACKLE
Widebody Bow Shackle with Nut Bolt & Weld on Handle.
Safety Factor: 6:1
Finish: Forged Alloy Steel.
s#ROSBYPRODUCTSMEETOREXEEDALLREQUIREMENTSOF!3-%"INCLUDINGIDENTIlCATION
DUCTILITYDESIGNFACTORPROOFLOADANDTEMPERATUREREQUIREMENTS
s!LLSHACKLESAREINDIVIDUALLYPROOFTESTEDANDMAGNETICPARTCLEINSPECTED
#ROSBYCERTIlCATIONAVAILABLEATTIMEOFORDER
s'REATLYIMPROVESWEARABILITYOFWIREROPESLINGS
s#ANBEUSEDTOCONNECT(IGH3TRENGTH3YNTHETIC7EB3LINGS(IGH3TRENGTH3YNTHETIC2OUND3LINGS
or Wire Rope Slings.
s)NCREASEINSHACKLEBOWRADIUSPROVIDESMINIMUMGAININSLINGBEARINGSURFACEANDELIMINATES
NEEDFORATHIMBLE
s)NCREASESUSABLESLINGSTRENGTHMINIMUMOF
Product
Code
Part
No.
WLL
(ton)
Weight
ea (kg)
A
02216301
02216302
02216303
1021575
1021584
1021593
30
40
55
11.3
15.9
32.2
197
230
264
B
+/6.35
60.5
73.2
82.5
C
35.1
44.5
51.0
D
+/.5
41.4
51.0
57.4
E
G
(mm)
H
J
K
P
R
90.4
102
118
51.0
58.7
66.8
165
205
238
79.5
95.3
114
63.5
76.2
88.9
232
270
237
279
346
394
FOR MORE INFORMATION ON THESE SHACKLES OR ANY OTHER CROSBY PRODUCTS,
PLEASE REFER TO WEB SITE – www.thecrosbygroup.com
Remember, “When buying Crosby, you’re buying more than product, you’re buying Quality.”
check out our website: www.cookes.co.nz or email: salesadmin@cookes.co.nz
SECTION 3
SHACKLES
“GREEN PIN” HI-LOAD BOW SHACKLES
Anchor Shackle with Screw Collar Pin
Safety Factor: 6:1
Finish: Galvanised
Standard: Generally to U.S. Federal Spec. RR-C-271
Tested & Certified. Test Certificates Available.
Product
Code
WLL
(ton)
Body Dia.
D (mm)
Pin Dia.
d (mm)
Inside
Width a
(mm)
Inside
Length C
(mm)
Bow Width
2r
(mm)
Approx
Weight
(kg)
02325006
02325008
02325009
02325011
02325013
02325016
02325019
02325022
02325026
02325028
02325032
02325035
02325038
02325042
02325051
02325057
02325065
0.33
0.50
0.75
1.00
1.50
2.00
3.25
4.75
6.50
8.50
9.50
12.00
13.50
17.00
25.00
35.00
42.50
55.00
85.00
120.00
5.0
7.0
9.0
10.0
11.0
13.5
16.0
19.0
22.0
25.0
28.0
32.0
35.0
38.0
45.0
50.0
57.0
65.0
75.0
90.0
6
8
10
11
13
16
19
22
26
28
32
35
38
42
50
57
65
70
80
95
9.5
12.0
13.5
17.0
18.5
22.0
27.0
31.0
36.0
43.0
47.0
51.0
57.0
60.0
74.0
83.0
95.0
105.0
127.0
146.0
19.0
29.0
32.0
36.5
43.0
47.5
60.5
71.5
84.0
95.0
108.0
119.0
133.0
146.0
178.0
197.0
222.0
266.5
330.0
381.0
16
20
21
26
29
32
43
51
58
68
75
83
92
99
126
138
160
180
190
238
0.02
0.06
0.11
0.15
0.21
0.37
0.65
1.06
1.56
2.32
3.28
4.51
5.93
7.89
13.40
18.85
26.06
37.86
“GREEN PIN” HI-LOAD DEE SHACKLES
Chain Shackle with Screw Collar Pin
Standard: Generally to U.S. Federal Spec. RR-C-271
Safety Factor: 6:1
Finish: Galvanised
Tested & Certified. Test Certificates Available.
AVAILABLE TO 120TON WLL ON IDENT BASIS.
Product
Code
WLL
(ton)
Body Dia.
D (mm)
Body Dia.
d (mm)
Inside Width
a (mm)
Inside Lendth
C (mm)
Approx
Weight (kg)
02326009
02326011
02326013
02326016
02326019
02326022
02326026
02326028
02326032
02326035
02326038
02326042
0.75
1.00
1.50
2.00
3.25
4.75
6.50
8.50
9.50
12.0
13.5
17.00
9.0
10.0
11.0
13.5
16.0
19.0
22.0
25.0
28.0
32.0
35.0
38.0
10
11
13
16
19
22
25
28
32
35
38
42
13.5
17.0
19.0
20.5
27.0
32
36.5
43.0
46.0
51.5
57.0
60.0
27
31
37
43
51
59
73
85
90
94
115
127
0.11
0.15
0.21
0.37
0.65
1.06
1.56
2.32
3.28
4.51
5.93
7.89
“GREEN PIN” HI-LOAD SAFETY BOW ANCHOR SHACKLES
Safety Anchor Shackles with Nut Bolt & Split Pin
Safety Factor: 6:1
Finish: Galvanised
Product
Code
WLL
(ton)
Body Dia.
D (mm)
Pin Dia
d (mm)
02329013
02329016
02329019
02329022
02329026
02329028
02329032
02329035
02329038
02329042
02329051
02329065
02329070
02329080
02329095
1.50
2.00
3.25
4.75
6.50
8.50
9.50
12.0
13.50
17.00
25.00
42.50
55.00
85.00
120
11..0
13.5
16.0
19.0
22.0
25.0
28.0
32.0
35.0
38.0
45.0
57.0
65.0
75.0
90.0
13
16
19
22
25
28
32
35
38
42
50
65
70
80
95
Standard: Generally to U.S. Federal Spec. RR-C-271
Tested & Certified. Test Certification Available.
Inside
Width
a (mm)
19.0
20.5
27.0
32.0
36.5
43.0
46.0
51.5
57.0
60.0
73.0
95.0
105.0
127.0
146.0
Inside
Length
C (mm)
43.0
47.5
60.5
71.5
84.0
95.0
108.0
119.0
133.0
146.0
178.0
222.0
266.5
330.0
381.0
Bow Width
2r (mm)
Approx
Weight
29
32
43
51
58
68
75
83
92
99
126
160
180
190
238
0.25
0.44
0.79
1.26
1.88
2.78
3.87
5.26
6.94
8.79
14.99
29.01
41.05
62.24
110
check out our website: www.cookes.co.nz or email: salesadmin@cookes.co.nz
Safety Factor: 6:1
Finish: Galvanised
Product
Code
WLL
(ton)
Body Dia.
D (mm)
Pin Dia.
d (mm)
Inside Width
a (mm)
Inside Length
C (mm)
02314216
02314219
02314222
02314225
02314228
02314232
02314235
02314238
02314242
2.00
3.25
4.75
6.50
8.50
9.50
12.00
13.50
17.00
25.00
13
16
19
22
25
28
32
35
38
45
16
19
22
25
28
32
35
38
42
50
22
27
31
36
43
47
51
57
60
74
43
51
59
73
85
90
94
115
127
149
“GREEN PIN” HI-LOAD BOW TRAWL SHACKLES
Material: High Tensile Steel
Finish: Galvanised
Safety Factor: 6:1
Product
Code
WLL
(Ton)
Body Dia.
D (mm)
Pin Dia.
d (mm)
Inside Width
a (mm)
Inside Length
C (mm)
Width of
Bow 2r (mm)
02314322
02314326
02314328
02314332
02314335
02314338
02314342
02314351
2.00
3.25
4.75
6.50
8.50
9.50
12.00
13.50
17.00
25.00
13
16
19
22
25
28
32
35
38
45
16
19
22
25
28
32
35
38
42
50
22
27
31
36
43
47
51
57
60
74
51
64
76
83
95
108
115
133
146
178
32
43
51
58
68
75
83
92
99
126
“YELLOW PIN” HI-LOAD BOW SHACKLES
Grade(s) Anchor Shackle with Screw Collar Pin
Safety Factor: 5:1
Finish: Galvanised
Standard: Grade(s) Complies with Standard AS2741
Tested & Certified. Test Certificates Available.
Product
Code
WLL
(ton)
Body Dia.
D (mm)
Pin Dia.
d (mm)
Inside Width
a (mm)
Inside Length
C (mm)
02325508
02325509
02325511
02325513
02325516
02325519
02325522
0.5
0.75
1
1.5
2
3.25
4.75
6
8
10
11
13
16
20
8
10
11
13
16
20
22
12
13
17
18
21
27
30
29
31
37
43
48
60
72
“YELLOW PIN” HI-LOAD SAFETY BOW ANCHOR SHACKLES
Standard: Grade(s) Complies with Standard AS2741
Grade(s) Safety Anchor Shackle with
Tested & Certified. Test Certificates Available.
Screw Collar Pin
Safety Factor: 5:1
GRADE (S) SHACKLES : DIMENSIONS AND MASSES ARE SUBJECT TO COMMERCIAL
TOLERANCES AND DESIGN CHANGES WITHOUT NOTICE.
Product
Code
WLL
(ton)
Body Dia.
D (mm)
Pin Dia.
d (mm)
Inside Width
a (mm)
Inside Length
C (mm)
02329516
02329519
02329522
02329526
02329528
2
3.25
4.75
6.5
8.5
13
16
19
22
25
16
20
22
26
30
21
27
32
34
43
48
61
72
84
95
check out our website: www.cookes.co.nz or email: salesadmin@cookes.co.nz
SECTION 3
SHACKLES
“GREEN PIN” HI-LOAD DEE TRAWL SHACKLES
Material: High Tensile Steel
SECTION 3
SHACKLES
LARGE DEE SHACKLES BS 3032
Material: High Tensile Steel
Finish: Self Colour or Galvanised
Product
Code
Self Colour
02301109
Product
Code
Galvanised
02302109
WLL
(Ton)
02301113
02301116
02301119
02301122
02301126
02301129
02301132
02301135
02301138
02301144
02301148
02301151
02301157
02302113
02302116
02302119
02302122
02302126
02302129
02302132
02302135
Standard: Generally to BS 3032: Table 2
Test & Certified. Test Certificates Available.
10
Inside
Width
a (mm)
13
Inside
Length
C (mm)
25
Approx
Weight
(kg)
0.11
13
16
19
22
25
28
32
35
38
45
48
51
54
57
60
64
73
79
86
19
29
32
38
44
51
54
60
67
70
76
83
92
98
105
108
121
133
146
38
54
64
73
83
95
105
114
127
137
146
156
178
187
197
210
235
260
279
0.17
0.35
0.66
1.02
0.57
2.30
3.20
4.30
5.40
6.80
8.70
11.00
14.30
20.00
26.38
28.27
35.00
49.03
63.56
Body Dia
D (mm)
Pin Dia
d (mm)
0.25
6
0.50
0.75
1.50
2.00
3.00
3.75
5.00
6.00
7.00
9.50
11.25
13.00
14.25
16.25
18.00
20.00
25.00
30.00
35.00
10
13
16
19
22
25
28
32
35
38
42
45
48
51
54
57
64
70
76
“EXCEL” STAINLESS STEEL DEE SHACKLES
Material: 316 Stainless Steel
Safety Factor: 5:1
Product
Code
WLL
(Ton)
Pin Dia
B (mm)
Inside Length
A (mm)
Inside Width
C (mm)
Approx Weight
(kg)
02488010
02488012
02488016
02488020
02488022
02488025
0.60
0.90
1.50
2.50
3.00
4.00
10
12
16
20
22
25
38
50
52
65
72
78
20
25
24
28
30
32
0.11
0.25
0.40
0.60
0.90
1.10
“EXCEL” STAINLESS STEEL BOW SHACKLES
Material: 316 Stainless Steel
Safety Factor: 5:1
Product
Code
WLL
(Ton)
B (mm)
A (mm)
C (mm)
Approx Weight
(kg)
02489010
02489012
02489016
02489020
02489022
02489025
0.60
0.90
1.50
2.50
3.00
4.00
10
12
16
20
22
25
36
47
47
60
67
84
20
25
25
28
30
36
0.11
0.25
0.37
0.65
1.00
1.70
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Product
Code
Product Code
(Display Pack)
Pin & Body Dia
d & D (mm)
Inside Width a
(mm)
Inside Length C
(mm)
Approx Weight
per 100pce (kg)
02300005
02300006
02300008
02300009
02300013
02300016
02300019
02300022
02300905
02300906
02300908
02300909
02300913
5
6
8
10
12
16
20
22
10
12
16
20
25
32
38
44
19
24
32
40
48
64
76
85
1.9
3.4
7.0
13.0
24.0
50.0
80.0
130.0
COMMERCIAL DEE SHACKLES – STAINLESS STEEL
Material: Stainless Steel (AISI 316)
Finish: Electro-Polished
SHACKLES: DIMENSIONS & MASSES ARE SUBJECT TO COMMERCIAL TOLERANCES
AND DESIGN CHANGES WITHOUT NOTICE.
NOT SUITABLE FOR LIFTING APPLICATIONS.
Product
Code
Pin & Body
Dia (mm)
Working
Load (mm)
Inside
Width
Overall Length
(mm)
Approx Weight
(kg)
09568405
09568406
09568408
09568410
09568412
09568416
5
6
8
10
12
16
.04
.10
.20
.30
.50
.80
10
13
16
20
25
31
32
36
48
58
70
95
.02
.03
.06
.12
.19
.41
COMMERCIAL DEE TRAWL SHACKLES
Material: Stainless Steel
Finish: Self Colour
SHACKLES: DIMENSIONS & MASSES ARE SUBJECT TO COMMERCIAL TOLERANCES
AND DESIGN CHANGES WITHOUT NOTICE.
NOT SUITABLE FOR LIFTING APPLICATIONS.
Product
Code
Pin & Body Dia
d & D (mm)
Inside Width
a (mm)
Inside Length
C (mm)
Approx Weight per
100 pcs (kg)
02314006
02314009
02314013
02314016
02314019
02314022
02314026
02314028
02314032
6
10
12
16
20
22
25
28
32
12
20
25
32
38
44
51
56
64
24
40
49
64
76
85
100
106
122
3.4
13
24
50
80
130
200
300
430
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SECTION 3
SHACKLES
COMMERCIAL DEE SHACKLES – GALVANISED
Material: Mild Steel
Finish: Hot Dip Galvanised
SHACKLES: DIMENSIONS & MASSES ARE SUBJECT TO COMMERCIAL TOLERANCES
AND DESIGN CHANGES WITHOUT NOTICE.
NOT SUITABLE FOR LIFTING APPLICATIONS.