The Damaging Effects of Choosing the Wrong

Transcription

The Damaging Effects of Choosing the Wrong
Prestone Command™ presents The Damaging Effects of Choosing the Wrong An6freeze ™ Property of Prestone Products Corpora2on PRESTONE PRODUCTS CORPORATION, 1900 West Field Court, Lake Forest, IL 60045 ©2013 Prestone Products Corpora2on Presented by:
Dr. Colin Dilley
Prestone Command™ Technology Center
This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
How Damage Occurs This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Problems can occur when using poor quality coolants or in cooling systems that are not properly maintained. Our coolant is designed to provide nitrite at a rate that protects the engine as coolant is replaced. Changing to Prestone Command™ can save money in maintenance and down?me This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Typical Cooling System Challenges Include: Cooling System Components • Radiator • Oil Cooler • Heater Core • Super charger/ Turbo Cooler • Coolant Pump • Sensors • Block • Cylinder Head • EGR Valve • Control Valve • Thermostat • Hoses • Gaskets Cooling System Metals • Cast Iron • Steel • Cast Aluminum • Aluminum Alloys • Brass • Copper • Solder (Sn30a, L50113) • CAB Flux (KyAIFz• xH2O) • Magnesium Alloys Lab, Bench, Vehicle and Fleet Tests by World Coolant Expert Ph.D Scien?sts This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Typical Composi?on of an Engine Coolant Glycol: Ethylene Glycol Propylene Glycol Glycerin Weight 95% Inhibitors: Inorganic/ Organic 1.5 – 4%* Water 1 – 3.5% An?foam 10 –1000 ppm Dye Trace * 1.5 – 4% inhibitors – Prestone Command contains superior levels compared to compe?tor products 5
This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Typical Heavy Duty Coolant Composi?on Conven?onal Heavy Duty: • Inorganic Buffer • Low Silicate • Azole • Nitrite / Mo • Other Inhibitors (Nitrate) • An2 Scale Addi2ve • An2foam • pH= 10.0 – 10.5 Organic Acid Heavy Duty: • Organic Acid Buffer • No Silicate • Azole • Nitrite / Mo • Other Inhibitors (Nitrate) • An2 Scale Addi2ve • An2foam • pH= 8.0 – 9.0 This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Heavy Duty Engine Block and Wet Sleeve Liner This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Cavita?on PiPng Corrosion -­‐ Erosion Cooling System. Heavy Duty Coolant/SCA Maintenance, ProMo2onal Professional, Cummins, LT 15050 • Liner pifng is caused by vapor bubbles formed when the piston strikes the liner during heavy duty engine opera2on. This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Cavita?on PiPng Corrosion -­‐ Erosion • In an improperly protected cooling system cavita2on corrosion-­‐erosion can result in liner perfora2on. • When coolant enters the combus2on chamber, it will destroy an engine within minutes. • Prestone Command’s Nitrite level protects against capita2on pifng corrosion Cooling System Liner/Water Pump Pifng, TF-­‐158, Nalco This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Diagram of Scale Corrosion -­‐ Erosion Cooling System. Heavy Duty Coolant/SCA Maintenance, ProMo2onal Professional, Cummins, LT 15050 This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Cavita?on PiPng Corrosion -­‐ Erosion This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Heavy Duty Fleet Test (Nitrite Deple?on) % of Original 120
100
Prestone Command NOAT 80
60
Compe22ve NOAT 40
20
*
Conven?onal 0
0
10
30
50
70
90
100
Miles (Thousands) 120
150
175
200
Liner piPng is controlled by using the properly and fully formulated Prestone Command an?freeze/coolant. This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Silicate Gel Deposits in Heat Exchanger Clean Radiator Tube with Prestone Command Radiator Tube with Silicate Gel from poor coolant choice Poor Heat Exchange causes the loss of op2mum engine condi2ons Poor Coolant = More cost per mile This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™—The Preventa2ve Choice. Deposits on a Water Pump Seal Face Poor Quality Coolant = Costly repairs and down?me This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Beware of 1 Million Mile Extended Interval Change Claims This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Beware of 1 Million Mile Extended Interval Change Claims 1.) Claims of 1 Million Miles between AFC Change Intervals are Largely Irrelevant: Percentage of Original AFC over a ten year period. 100% New Truck AFC Leakage and Top-­‐Off Rates2 80% • FACT: The ATA reports a long-­‐haul over-­‐the-­‐ 60% road truck driver will cover 100,000 to 40% 110,000 miles in his vehicle each year.1 That means it would take between 9 and 10 20% years for the engine to reach extreme 0% 1 miles of use. 100% • FACT: Engines lose coolant 2 ­  New vehicles can lose 5 gallons per year
80% ­  Older vehicles can lose 12 gallons per year3 60% Because of periodic “top-­‐offs”, aker extreme 40% miles of service, the original coolant will be replaced several 2mes over. 20% 2 3 4 5 6 Top Off Ini2al Fill 7 8 Old Truck AFC Leakage and Top-­‐Off Rates3 9 10 Top Off Ini2al Fill 0% 1 2 3 4 5 6 7 8 9 10 11 Sources: 1) American Trucking Associa2ons, Trucking Industry Facts, 2010 2) Heavy-­‐Duty Trucking, Ar2cle: “Running Cool,” June 2010 3)“Toxicity and Disposal of Engine Coolants,” R. Douglas Hudgens and R.B. Bustamante, 1993 This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
12 The Prestone Command™ Difference Beware of 1 Million Mile Extended Interval Change Claims 2) AFC 1 Million Mile Change Intervals Could Be Harmful To Your Engine • Operators of heavy duty vehicles should be sure they are maintaining recommended change intervals to ensure engine protec2on • Claims of 1 Million Mile change intervals aren’t based on any new science or coolant formula2on • No maoer the number of miles driven—depends on proper maintenance, which includes the use of Prestone Command™ Extended Life Coolant. Follow OEM Spec for proper maintenance This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Beware of 1 Million Mile Claims Conclusion on 1 Million Mile Claims The allure of “new and improved” or “bigger is beoer” is very aorac2ve. Considera?on whether the risk is worth the reward: • For more than 85 years, Prestone has made a steadfast commitment to developing and producing, in the U.S., an2freeze/coolants of the highest quality and performance. Prestone has helped create a recognized baseline for effec2ve an2freeze/coolant performance life. • Adhering to recommended, tried-­‐and-­‐true an2freeze/coolant change intervals remains the most effec2ve way to protect heavy-­‐duty engines. • Weighing the cost of a boole of an2freeze/coolant that needs to be purchased aker 600,000 miles of engine opera2on versus the risk of pushing your engine, into the unknown of 1 million mile claims, is irrelevant. • Don’t let your engine be the test vehicle This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Heavy Duty Engine Coolants Prestone Command™-­‐ The Right An?freeze/Coolant for Op?mum Engine Protec?on Anywhere. Any?me. Any Engine.™ This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference How Prestone Command™ Engine Coolant Keeps You Running • Primary func2on is efficient heat transfer; to transport engine heat to control cri2cal metal temperatures. 1/3 rule • Maintains op2mum engine temperature for fuel and lubrica2on efficiencies.
• Increases the cooling index to help prevent boil-­‐over and over-­‐hea2ng failures.
• Provides freezing protec2on to the lowest temperature encountered.
• Provide effec2ve inhibi2on of corrosion for all cooling system metals through a wide range of temperature.
• Prevent heat blocking deposits forming on engine components Keeps You On the Road and Running at Op?mum Condi?ons 20
This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Prestone Command™ Heavy Duty Coolant SCA Pre-­‐Charged • Prestone Command Heavy Duty An2freeze
Coolant is a blend of Ethylene glycol and
specially formulated inhibitor package
specifically designed for heavy duty cooling
system applica?ons.
• The product is compa2ble with any conven2onal
heavy duty coolant and all filter technologies.
• The product is designed to eliminate the ini2al
charge of supplemental coolant addi2ves (SCA)
on new vehicles and recharged systems.
This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Prestone Command Heavy Duty Coolant SCA Pre-­‐Charged Meets or Exceeds Performance Requirements of the Following Specifica?ons: Heavy Duty • TMCRP 329 • ASTM D-­‐6210 • ASTM D-­‐4985 • ASTM D-­‐3306 • SAE 1941 • GM 1825 • GM 1899 • Cummins S/B 3666132 • Detroit Diesel 7SE298 • John Deere 8650-­‐5 • Case Corp. MS1710 • Ford New Holland 9-­‐86 • Thermo-­‐King • Navistar • Freightliner 48-­‐22880 • Volvo GM • PACCAR • MACK • GSA A-­‐A-­‐52624A • Waukesha 4-­‐1974D Prestone Command meets specifica?ons of all OEMs and will not void warran?es This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Prestone Command™ Heavy Duty Patented Extended Life An?freeze • Prestone Command Heavy Duty Patented Extended Life Coolant is a blend of ethylene glycol and specially formulated organic acid inhibitor package (OAT) designed for heavy duty cooling system applica2on. It is Silicate/ Phosphate/ Borate Free • It is designed to run 600,000 miles or 12,000 hrs and the life when an Extender is added at 300,000 or 6,000 hrs. • Compa2ble with other Extended Life Heavy Duty coolants. Compa2ble with conven2onal coolants; however, contamina2on with conven2onal coolants will reduce extended life benefits. This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Prestone Command™ Extended Life Heavy Duty Coolant Meets or Exceeds the requirements of the following: • ASTM D 6210 • ASTM D 3306 • TMC RP 329, 302A, 351 • Phosphate – free requirements of European OEMs • Silicate – free requirements of Japanese OEMs • OEM Manufacturers: ­ Caterpillar, Navistar, Cummins, Detroit Diesel and Mack. Prestone Command meets specifica?ons of all OEMs and will not void warran?es This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
The Prestone Command™ Difference Technology and Quality • Prestone’s commitment to Heavy Duty Coolant research spans decades • Best in world Scien2sts for coolant development and problem resolu2on • From Research & Development to Procurement and Produc2on is Prestone Owned • Since the launch of Prestone Command™, we have added more analysis, support and tes2ng based on fleet customer requests • Best raw materials & Highest Ethylene Glycol standards • State of the art manufacturing and quality control • Prestone is the only na?onal brand that manufactures all of its products in the United States in its own facili?es Engine Coolant Produc?on Facili?es in California, Illinois and New Jersey This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Prestone Command™ —The preventa?ve choice to prevent damage from choosing the wrong an?freeze. •
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Patented Technology Real World Claims Made by Prestone Made in the USA Full Technology Team Integrated Quality • Designed to prevent common maintenance and repair problems. • Designed to keep trucks running at Op2mum Condi2ons • Commioed to Heavy Duty 26 This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
Integrated Product Launch Prestone Command ™
Ensures that you never get caught using the wrong an6freeze/coolant! Gives you command" over any condi6on – from the rippling heat of Death Valley to the stone cold stretches of the Arc2c, and all points in between. Anywhere. Any?me. Any Engine.™ This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.
27 Thank you. ™ Property of Prestone Products Corpora2on PRESTONE PRODUCTS CORPORATION, 1900 West Field Court, Lake Forest, IL 60045 ©2013 Prestone Products Corpora2on www.prestonecommand.com This presentation and its contents cannot be edited, reproduced or published without the written consent of Prestone Products Corporation.