2nd Fan mod.

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2nd Fan mod.

2nd Fan mod.... - Hayabusa.oRg
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2nd Fan mod....
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left until the 2009 Spring Busa Bash!
left until the 2009 Eureka Springs MnG!
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left until the 2009 Busa Stampede!
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03-02-2007, 02:20 PM
BusaCruise
Optimistic Intuitionist
OK here are a couple of pix on how the mod turned out.
I have really been lazy on this one... so here are few shots of the process.
everyone starts off like this...
http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]
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#1 (permalink)
Join Date: Apr 2005
Location: Tampa Bay Area
Group: Donating Member
Posts: 3,322
then using an 03~04 gixxer 1K fan (made for the right side of radiators), I had to slightly adjust the brackets and find
the right angle for my install.
then using little more than a bench grinder...just fab a few parts from stuff laying around in the garage...
the using the second control in my PM50 bar switch....I wired this fan up for manual control... fused home run for the
positive and my switch provides ground.
while I am showing some things .... I HIGHLY recommend on of these radiator guards. it installs in seconds...and will
keep the larger debris off those ultra sensitive fins.
these go on eBay for about 60.00.
then there's my crank case breather...
and since I had to lift the tank to get to the breather....the stock vacuum lines just HAD to go!
before
after
______________________________________
Political Correctness:
'Political Correctness is a doctrine, fostered by a delusional, illogical minority, and rabidly promoted by an unscrupulous mainstream media, which holds
forth the proposition that it is entirely possible to pick up a turd by the clean end.'
03-02-2007, 02:56 PM
ranman
busaless but lovin the weather
thank you
i wanted to do this. now i have the information to do it
on my to find a fan
______________________________________
no mods only ideas
#2 (permalink)
Join Date: Dec 2005
Location: arizona
Posts: 3,923
03-02-2007, 02:57 PM
ranman
busaless but lovin the weather
#3 (permalink)
Join Date: Dec 2005
Location: arizona
Posts: 3,923
ps fine job and write up
______________________________________
no mods only ideas
03-02-2007, 03:03 PM
BusaCruise
#4 (permalink)
Join Date: Apr 2005
Posts: 3,322
if you have any questions...just PM me.
I got the fan off of eBay...and a Muzzy Fan from the board sponsors.
______________________________________
03-02-2007, 03:21 PM
heavybusa
Just another guy
#5 (permalink)
Join Date: Apr 2006
Location: Va
Posts: 17,973
Nice work!!
______________________________________
Greg
"Obstacles are those frightful things you can see when you take your eyes off your goal." - Henry Ford
03-02-2007, 04:30 PM
GJoker
Still got love for ya's...
#6 (permalink)
Join Date: Apr 2003
Location: Florida Alps
Posts: 3,164
I'm always concidering, at least, switching to the Muzzy fan, but since I changed my coolant to Engine Ice, I rarely get
warm enough for the fan to even kick on~ Well... except for sittin in stop and go traffic in the middle of summer
anyhow...
______________________________________
Greg..... '07 Night Train
03-02-2007, 04:34 PM
omslaw
Sparky He Ain't
#7 (permalink)
Join Date: Jun 2005
Location: Gardner, KS
Group: Administrators
Posts: 9,747
Nice write-up, BC!
______________________________________
'04 Blue/Silver
03-02-2007, 05:18 PM
thepushercg
veni vidi vici
#8 (permalink)
Join Date: Feb 2006
Location: tennessee alabama area
Posts: 4,531
very nice,,,,,,,i really like that vacuum line mod
______________________________________
Joseph
03-02-2007, 05:55 PM
bacharles
Korrup~shun!!
#9 (permalink)
Join Date: Jun 2002
Location: Louisiana
A.K.A. Dat Dirty South
Posts: 9,010
______________________________________
I intend to ride this mutha 'TIL THE WHEELS FALL OFF... *(Martin Lawrence)
It's not the Jack you should be worried 'bout... it's the ACE in my hand. *(Petey Pablo)
03-03-2007, 05:54 PM
Revolution
revolution custom paint (i've been b
#10 (permalink)
Join Date: Dec 2005
Location: long island new york
Posts: 6,460
______________________________________
www.revolutionpaint.com
03-03-2007, 06:39 PM
05BusaLe
Too much time to kill and money to spend
______________________________________
30 psi of boost, is like a hot chic with a std, you want to hit it but your afraid of the consequences!
#11 (permalink)
Join Date: Oct 2005
Location: Glen Oaks, New York
Posts: 6,459
03-04-2007, 09:43 PM
#12 (permalink)
Join Date: Jan 2003
Location: Central Massachusetts
Group: Members
Posts: 203
Bokey
Rookie
Nice write up.
I put in my muzzy fan today. I've had a 1K fan for a while. Now I know the parts i'll need to fab to complete my install.
Thanks
______________________________________
Bokey
03-04-2007, 09:53 PM
H00pscoach
Rookie
#13 (permalink)
Join Date: Aug 2005
Location: MD USA
Group: Members
Posts: 199
Two fans, Engine Ice, New lines where do i start?
Looks good
______________________________________
2005 Busa -Blue/SilverMuzzy Fan
Mirror Mod
UFO
Air Horn
PCIII
Pazzo Levers
Drastik Plastix (http://www.drastikplastix.com/)
Â* Â*Hump & UFO
Tobin Seat
Yoshimura Full Exhausts System
Rear Set
Custom Graphics
LED
Faring Screens
Illumiglo Gauges
03-05-2007, 06:20 AM
fstbusa
orange peel is caused by excessive speed
#14 (permalink)
Join Date: Oct 2003
Location: W'loo, IOWA
Posts: 6,152
how much more clearance do you get from the breather mod? I need some more room under there
______________________________________
03 40th Ann. Ghetto Busa
whats a TRE?
03-06-2007, 11:16 AM
#15 (permalink)
Join Date: Apr 2005
Posts: 3,322
BusaCruise
the breather sits less than an inch tall.
I did this because I wanted room to install an air compressor....for emergency flats tires etc.
The only real downsides to this are that the Busa (like most zooks) can generate significant crankcase pressure....and
send oil up the breather line pretty easily. Suzuki helped keep oil out of the airbox by the design of the stock one (if
you take it off you'll see what I mean).....so you need to just make sure that if spend an afternoon riding at 9KRPMS+
.... then opo the air cleaner and check for residue....it may or may not be there.
second....the location of the fitting isn't ideal unless you can find some preformed hose to work up out of the wayand
free up the area.
my current hose goes straight up into the airbox.....no bends , nada.
______________________________________
06-10-2007, 11:33 PM
#16 (permalink)
Join Date: Sep 2006
Location: Barnwell, SC
Posts: 27,824
dadofthree
Seasoned Beef
Can this get pinned admins
#17 (permalink)
06-10-2007, 11:58 PM
MC MUSTANG
Peace Keeper
Join Date: Jul 2003
Location: All I remember is: ground, sky, ground, sky, ground, sky, ground, sky, emergency room!
Group: Administrators
Posts: 17,237
I'll leaveit pinned for a little while
______________________________________
GSXcite - Crew Chief; Omslaw - Test Pilot/electrical advisor
GSXtacy - mechanic; Semi - mechanic
Grandpa Busa - structures; Zuk Racer - mechanic
G Joker - Parts expediter; thepusherc.g. - paint/body and mechanical adjustments
Nitrous Junkie - Ergos; Captain and Boaz - athletic supporters
06-10-2007, 11:59 PM
#18 (permalink)
Join Date: Sep 2006
Location: Barnwell, SC
Posts: 27,824
dadofthree
Seasoned Beef
Thanx, it's a good one, and check out my custom title
07-20-2007, 04:12 PM
#19 (permalink)
Join Date: Jul 2007
Location: west palm beach
Group: Members
Posts: 1
phishhockey
<span style='font-size:13pt;line-height:100%'></span><span style='font-family:arial'></span><div
Excellent idea with the second fan but I was
align="left"></div><span style='color:darkblue'></span>
wondering if there was a way to tap into the existing fans relay and be able to run both of them from the same temp.
switch ?
07-20-2007, 10:54 PM
#20 (permalink)
Join Date: Mar 2006
Location: About 30 min North of Houston
Group: Members
Posts: 4,004
psycobusa
Hayabusa Immortal
just a word of advice....be careful about the 2nd fan's shroud being right up against the fins, especially the tubes that
run horizontally which carry the water.......mine was up against it, and eventhough it was bolted down tight, after about
2 years, all the road vibrations made the metal shroud of the fan lightly but steadily rub against the radiator until it
finally wore a pin sized hole in it and water started squirting out.
when i bought a new radiator, i used some rubber grommets to make sure there was no metal to metal contact.
______________________________________
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2nd Fan mod.

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