PRO STEER Block Hydraulic Installation New Holland TR Series

Transcription

PRO STEER Block Hydraulic Installation
New Holland TR Series
Combine Harvester
Part Number A2364
Rev. 4.0
© Copyright Topcon Precision Agriculture
July, 2008
All contents in this manual are copyrighted by Topcon. All rights reserved. The information contained
herein may not be used, accessed, copied, stored, displayed, sold, modified, published or distributed, or
otherwise reproduced without express written consent from Topcon.
Terms and Conditions
Thank you for buying this Topcon product. This manual has been prepared to assist you with the servicing of the product and its
use/maintenance is subject to these Terms and Conditions and any more fully set forth in an Operator’s Manual.
Usage and Safety
Improper use of the product can lead to death or injury to persons, damage to property and/or malfunction of the product. The
product should only be repaired by authorized TPA service centres. You should closely review the safety warnings and directions
as to the proper use of the product in this manual and at all times comply with the same.
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and arrangement by TPA.
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licence, warranty and limitation of liability).
Limited Warranty
Electronic and Mechanical Components -TPA warrants that the electronic components manufactured by TPA
shall be free of defects in materials and workmanship for a period of one year from the original date of shipment to the dealer.
TPA warrants that all valves, hoses, cables and mechanical parts manufactured by TPA shall be free of defects in materials and
workmanship for a period of 90 days from the date of sale.
Return and Repair - During the respective warranty periods, any of the above items found defective may be shipped to
TPA for repair. TPA will promptly repair the defective item at no charge, and ship it back to you. You must pay the shipping and
handling charges in respect of the same. Calibration or components, labour and travel expenses incurred for in-field removal and
replacement of components are not covered in this warranty policy. Damage to components due to negligence, abuse or improper
use, maintenance, modification or repair is NOT covered under this warranty.
Disclaimer of Warranty
Other than for the above warranties or warranties in an appendix or a warranty card accompanying the product, this
manual and the product are provided ‘as is’. There are no other warranties and to the extent allowed by law TPA excludes
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herein or for special, indirect, economic, incidental or consequential damages resulting from the furnishing, performance
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other that in accordance with the terms set out in this manual, or (b) your negligence or wrongful act or omission in respect
of the product.
Other
These Terms and Conditions may be amended, modified, superseded or cancelled, at any time by TPA. These Terms and
Conditions will be governed by, and construed in accordance with:
•
•
the laws of South Australia if the product is sold and supplied to you in Australia (in which case the courts of South
Australia or the Federal Court of Australia (Adelaide Registry) have exclusive jurisdiction in respect of any claim or
dispute); or
the laws of the State of California if the product is sold and supplied to you outside of Australia.
All information, illustrations, and applications contained herein are based on the latest available information at the time of
publication. TPA reserves the right to make product changes at any time without notice.
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to avoid that result, and if the provision cannot be read down to that extent, it must be severed without affecting the validity
and enforceability of the remainder of these Terms and Conditions.
Comments, suggestions, and questions about TPA products are welcomed. Contact your local TPA representative or a
representative at our corporate facility.
Topcon Precision Agriculture
14 Park Way
Mawson Lakes, South Australia 5095.
Phone: +61 8 8203 3300
Fax:
+61 8 8203 3399
Service Information
Service assistance can be provided by contacting your local TPA Authorised Dealer or by calling the Topcon Precision Agriculture Service Centre.
Phone:
Fax:
+61 8 8203 3300
+61 8 8203 3399
8.30am to 5pm (Adelaide Local Time), Monday through Friday.
Manual Conventions
This Manual uses the following conventions:
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Supplementary information that can
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system.
Notification that an action will result in
systems damage, loss of data, loss of
warranty, or personal injury.
Supplementary information that can have
an effect on system operation, system
performance, measurements, or personal
safety.
UNDER NO CIRCUMSTANCES SHOULD
THIS ACTION BE PERFORMED.
Notification that an action has the
potential to adversely effect system
operation, system performance, data
integrity, or personal health.
TOC
Table of Contents
1
2
Introduction
1-1
Introduction
1-2
Hydraulic Circuit
1-3
Hydraulic Layout
1-4
Hydraulic Installation
Installation
A Parts List
A2364 Rev 4.0
2-2
2-1
A-1
i
Table of Contents
Notes:
ii
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Chapter 1
Introduction
This section will give you an introduction to the PRO STEER Block, the hydraulic circuit before and
after installation and the hydraulic layout.
Chapter Contents
Introduction
1-2
Hydraulic Circuit
1-3
Hydraulic Layout
1-4
A2364 Rev 4.0
1-1
PRO STEER Hydraulic Installation Manual
Introduction
The purpose of this section is to illustrate the hydraulic block, associated hoses/connections and the fitting
points for the PRO STEER Series IV Valve Block on this particular vehicle (Figure 1-1)
Figure 1-1. New Holland TR
Incudes Models: TR 8x & 9x
As the manufacture of the vehicles vary from model to model, with different fittings,
machine options and changes in specifications, some information in this section maybe
incorrect, and care should be taken in regard to hydraulic fittings and connection points.
If you are unsure about a fitting or connection point, obtain instruction from the vehicle
manufacturer or agent.
•
•
•
•
•
•
•
1-2
Protective glasses, clothing and shoes should be worn when installing PRO STEER
hydraulics to the vehicle.
Disconnect the battery, remove the ignition key and fit a DO NOT OPERATE sign to
the steering wheel.
Make sure that all connection points have been cleaned, so that foreign material does
not enter the hydraulic system when the connections are open to the atmosphere.
Make sure that the hydraulic system has cooled down, so that the oil is unable to burn
or scold the installer, or bystanders.
Never open a hydraulic system that is under pressure.
If checking for hydraulic leaks, DO NOT use unprotected hands, as hydraulic oil under
pressure is capable of piercing the skin.
Do not enter the articulation areas of 4WD vehicles whilst the engine is running, as
you maybe crushed if the steering is activated.
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Hydraulic Circuit
A2364 Rev 4.0
1-3
Hydraulic Layout
1-4
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A2364 Rev 4.0
1-5
Notes:
1-6
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Chapter 2
Hydraulic Installation
This section explains how to install your PRO STEER hydraulic block.
Chapter Contents
Installation
2-2
A2364 Rev 4.0
2-1
Installation
Mount the PRO STEER above the wheel on the left hand side of
the combine harvester.
Showing the exact mounting plate that the PRO STEER valve
block will mount to.
IMPORTANT: It is recommended that the oil
reservoir is drained priorto fitting of the PRO
STEER, due to oil being expelled when fitting
the TANK hose to the vehicles oil circuit. Make
sure that the appropriate clean oil is replaced
into the tank prior to starting of the machine.
Mount the PRO STEER valve block to the supplied mounting
bracket using the supplied bolts and the threaded holes in the
base of the valve block.
2-2
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Pressure
Pressure Supply
The existing pressure line is disconnected from the orbitrol, it is
connected via a hose (supplied in a bag marked P2 - Pressure)
to the TEE that is connected to the P port on the PRO STEER
block.
Connect the hose (supplied in a bag marked P1 - Pressure ) from
the P port at the orbitrol to port 2 on the bypass valve
A2364 Rev 4.0
2-3
Tank (Return)
Tank ( Return )
The oil return ( Tank ) is connected tothe access point shown.
The existing tank line is disconnected from the orbital and a TEE
inserted. Reconnect the original hose to the TEE.
The hose ( supplied in a bag marked Tank ) is then connected
to the inserted TEE and then to the T port on the PRO STEER
Block.
Inserted TEE
2-4
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A&B
A2 & B2
Remove the Left and Right hoses from the orbitrol.
Connect these hoses to the hoses (supplied in a bag marked A2
and B2).
Then connect the supplied hoses to the PRO STEER ports
marked L OUT and R OUT.
A1 & B1
Connect the hoses ( supplied in a bag marked A1 and B1) to the
orbitrol and to the PRO STEER block, ports L IN and R IN.
A2364 Rev 4.0
2-5
Wiring
This will depend on where the X20 is mounted.
Recommended location is here.
Mount PRO STEER ECU on the floor to the right of the seat.
Find a constant power supply in the cab, or alternatively obtain
power from the battery at the back of the machine.
2-6
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Appendix A
Appendix A - Parts List
This section lists the parts that you will find in your PRO STEER Hydraulic Installation kit.
Chapter Contents
Parts List
A-2
A2364 Rev 4.0
A-1
Parts List
T
P
L IN
L OUT
R IN
R OUT
LS
X
Description
PRO STEER Block Ports
7/8" UNO M - 13/16" ORFS M
7/8" UNO M - 11/16" ORFS
1/2" BSPP M - 13/16" ORFS
7/8" UNO M - 13/16" ORFS
1/2" BSPP M - 11/16" ORFS
7/8" UNO M - 11/16" ORFS
7/16" UNO M - 9/16" ORFS M
7/16" UNO M - 9/16" ORFS M
A2 - L OUT to Steering Rams
13/16" ORFS M - F Swivel Elbow
Qty
1
1
1
1
1
1
1
1
1
13/16" ORFS F Elbow 1
13/16" ORFS F Straight 1
3/8" Hose 2
B2 - R OUT to Steering Rams
1
A1 - Orbital to L IN
USE EXISTING HOSE
B1 - Orbital to R IN
USE EXISTING HOSE
Tank/Return
13/16" ORFS M - F Swivel - M TEE
1
Pressure
11/16" ORFS M - F Swivel - M TEE
1
3/8" Hose 2
1/2" Hose 0.5
A-2
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3/8" Hose 0.5
LS
1/4" Hose 0.65
X
KEE
Series IV Hydraulic Valve
Block 7 Litre
Hyd Fitting Manual
Mounting Bracket
A2364 Rev 4.0
1
1
1
1
A-3
Notes:
A-4
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PRO STEER Block Hydraulic Installation New Holland TR Series

Transcription

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