4 - Alpha Electrics
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Drive Technology \ Drive Automation \ System Integration \ Services Catalog Servo Technology CMS50/63/71 Electric Cylinders Edition 07/2010 16950410 / EN SEW-EURODRIVE—Driving the world Contents 1 Introduction ....................................................................................................... 5 1.1 The SEW-EURODRIVE Group of Companies.......................................... 5 1.2 Products and systems from SEW-EURODRIVE....................................... 6 1.3 Copyright................................................................................................... 7 1.4 Additional documentation.......................................................................... 8 1.5 Structure of the safety notes ..................................................................... 8 2 Product Description and Overview of Types................................................. 9 2.1 Product description ................................................................................... 9 2.2 Sizes ....................................................................................................... 10 2.3 Overview of benefits ............................................................................... 11 2.4 Areas of application ................................................................................ 11 2.5 Functional description ............................................................................. 12 2.6 Mounting positions .................................................................................. 14 2.7 Operating principle of the recirculating ball screw and planetary roller screw drive .................................................................... 15 2.8 Comparison of electric cylinders ............................................................. 16 2.9 Nameplate, type designation .................................................................. 18 2.10 Product variants ...................................................................................... 22 3 Project Planning.............................................................................................. 42 3.1 Project planning procedure ..................................................................... 42 3.2 Service life of bearings and threaded spindles ....................................... 44 3.3 Calculation example for CMS71L with 10 mm spindle pitch ................... 46 3.4 Calculation example for service life of spindles and bearings ................ 52 4 Technical Data................................................................................................. 55 4.1 Rated data .............................................................................................. 55 4.2 Derating for increased ambient temperatures......................................... 55 4.3 Operating temperatures .......................................................................... 55 4.4 Key to the data tables ............................................................................. 56 4.5 General features ..................................................................................... 56 4.6 CMS50 .................................................................................................... 57 4.7 CMS63 .................................................................................................... 59 4.8 CMS71 .................................................................................................... 61 4.9 Brake....................................................................................................... 62 4.10 BP/BS brakes.......................................................................................... 63 4.11 BMV brake control system ...................................................................... 64 4.12 Additional feature – Ventilation ............................................................... 65 4.13 Water cooling for CMS63........................................................................ 68 4.14 Encoder systems .................................................................................... 69 4.15 Switching equipment and safeguards of the motors ............................... 70 4.16 Scope of delivery .................................................................................... 72 4.17 Mounting dimensions of CMS50S/M....................................................... 73 4.18 Mounting dimensions of CMS63S/M....................................................... 78 4.19 Mounting dimensions of CMS71L ........................................................... 84 4.20 Mechanical stroke limiting....................................................................... 88 4.21 Mounting situation at customer site ........................................................ 89 4.22 Torque/speed characteristic curves ...................................................... 100 4.23 Dynamic and thermal limit torque characteristic curves........................ 102 4.24 Thermal limit torque characteristic curves ............................................ 111 4.25 MOVIDRIVE® assignment table ........................................................... 115 4.26 MOVIAXIS® assignment table .............................................................. 117 5 Prefabricated Cables .................................................................................... 119 5.1 Description ............................................................................................ 119 5.2 Dimensioning the cable cross section................................................... 120 5.3 Assignment table for cables and CMS electric cylinders ...................... 121 5.4 Structure of prefabricated cables for CMS electric cylinders ................ 123 5.5 Power cables ........................................................................................ 125 Catalog – CMS50/60/71 Electric Cylinders 3 Contents 5.6 5.7 5.8 5.9 5.10 5.11 4 Encoder cables ..................................................................................... 129 Mating connector combination .............................................................. 134 Forced cooling fan cable....................................................................... 136 Cable specifications for CMS power cables.......................................... 138 Cable specifications for encoder cables ............................................... 142 Cable specification of forced cooling cables for CMS motors............... 144 6 Design and Operating Notes........................................................................ 146 6.1 General maintenance work ................................................................... 146 6.2 Grease lubricated CMS50 and CMS71 ................................................ 146 6.3 Lubricant for recirculating ball screws and planetary roller screw drives for CMS50 and CMS71.................................................... 148 6.4 Relubrication intervals........................................................................... 149 6.5 Lubricator – only for size CMS71L........................................................ 151 6.6 Oil bath lubrication of CMS63 ............................................................... 154 6.7 Sealing air ............................................................................................. 154 6.8 Filter ventilation not part of delivery from SEW only CMS71 ............... 155 7 Address Directory ......................................................................................... 156 8 Index............................................................................................................... 176 Catalog – CMS50/60/71 Electric Cylinders Introduction The SEW-EURODRIVE Group of Companies 1 Introduction 1.1 The SEW-EURODRIVE Group of Companies 1 Katalog Global presence Driving the world with innovative drive solutions for all branches and every application. Products and systems from SEW-EURODRIVE are used in a multitude of applications worldwide. These include the automotive, building materials, food and beverage as well as metal-processing industries. The decision to use drive technology made by SEWEURODRIVE stands for reliability regarding both, functionality and investment. We are represented in the most important branches of industry all over the world: With 13 manufacturing plants and 67 assembly plants in 47 countries and our comprehensive range of services, which we consider an integrative service adequately continuing our commitment to outstanding quality. Always the right drive The SEW-EURODRIVE modular concept offers millions of combinations. This wide selection enables you to choose the correct drive for all applications, each based on the required speed and torque range, space available and the ambient conditions. Gear units and gearmotors offering a unique and finely tuned performance range and the best economic prerequisites to face your drive challenges. The gearmotors are powered by MOVITRAC® frequency inverters, MOVIDRIVE® inverters and MOVIAXIS® multi-axis servo inverters, a combination that blends perfectly into the existing SEW-EURODRIVE program. As in the case for mechanical systems, the development, production and assembly is also carried out completely by SEWEURODRIVE. In combination with our drive electronics, these drives provide the utmost in flexibility. Products of the servo drive system, such as low backlash servo gear units, compact servomotors or MOVIAXIS® multi-axis servo inverters provide precision and dynamics. From single-axis or multi-axis applications all the way to synchronized process sequences, servo drive systems by SEW-EURODRIVE offer a flexible and customized implementation of your application. For economical, decentralized installations, SEW-EURODRIVE offers components from its decentralized drive system, such as MOVIMOT®, the gearmotor with integrated frequency inverter or MOVI-SWITCH®, the gearmotor with integrated switching and protection function. SEW-EURODRIVE hybrid cables have been designed specifically to ensure cost-effective solutions, independent of the philosophy behind or the size of the system. The latest developments from SEW-EURODRIVE: MOVITRANS® - system components for contactless energy transfer, MOVIPRO® - the decentralized drive control and MOVIFIT - the new decentralized intelligence. Power, quality and sturdy design combined in one standard product: With high torque levels, industrial gear units from SEW-EURODRIVE realize major movements. The modular concept will once again provide optimum adaptation of industrial gear units to meet a wide range of different applications. Your ideal partner Its global presence, extensive product range and broad spectrum of services make SEW-EURODRIVE the ideal partner for the machinery and plant construction industry when it comes to providing drive systems for demanding applications in all branches of industries and applications. Catalog – CMS50/63/71 Electric Cylinders 5 Introduction Products and systems from SEW-EURODRIVE 1 1.2 Products and systems from SEW-EURODRIVE The products and systems from SEW-EURODRIVE are divided into the following 4 product groups: 1. Gearmotors and frequency inverters 2. Servo drive systems 3. Decentralized drive systems 4. Industrial gear units Products and systems used in several group applications are listed in a separate group "Products and systems covering several product groups". Consult the following tables to locate the products and systems included in the respective product group: 1. Gearmotors and frequency inverters Gear units/gearmotors Motors Frequency inverters • • • • • • • • • • • • • • Helical gear units/helical gearmotors Parallel-shaft helical gear units/parallel-shaft helical gearmotors Helical-bevel gear units/helical-bevel gearmotors Helical-worm gear units/helical-worm gearmotors Spiroplan® right-angle gearmotors EMS drives Geared torque motors Pole-changing gearmotors Variable speed gear units/variable speed gearmotors Aseptic gearmotors Gear units/gearmotors to ATEX standard Variable speed gear units/variable speed gearmotors to ATEX standard • • • • • • Asynchronous AC motors/ AC brakemotors Multi-speed AC motors/ AC brakemotors Energy-efficient motors Explosion-proof AC motors/AC brakemotors Torque motors Single-phase motors/singlephase brakemotors Asynchronous linear motors • • MOVITRAC® frequency inverters MOVIDRIVE® inverters Control, technology and communication options for inverters 2. Servo drive systems Servo gear units/servo gearmotors Servomotors Servo drive inverters/servo inverters • • • • • • 6 Low backlash planetary servo gear units/planetary gearmotors Low backlash helical-bevel servo gear units/helical-bevel gearmotors Explosion-proof servo gear units/servo gearmotors • • • • Asynchronous servomotors/servo brakemotors Synchronous servomotors/servo brakemotors Explosion-proof servomotors/servo brakemotors Electric cylinders Synchronous linear motors • MOVIDRIVE® servo inverters MOVIAXIS® multi-axis servo inverters Control, technology and communication options for servo drive inverters and servo inverters Catalog – CMS50/63/71 Electric Cylinders Introduction Copyright 1 3. Decentralized drive systems Decentralized drives • • • • • MOVIMOT® gearmotors with integrated frequency inverter MOVIMOT® motors/brakemotors with integrated frequency inverter MOVI-SWITCH® gearmotors with integrated switching and protection function MOVI-SWITCH® motors/brakemotors with integrated switching and protection function Explosion-proof MOVIMOT® and MOVI-SWITCH® gearmotors Communication and installation Contactless energy transfer • • • • Fieldbus interfaces Field distributors for decentralized installation MOVIFIT® product range – MOVIFIT® MC for controlling MOVIMOT® drives – MOVIFIT® SC with integrated electronic motor switch – MOVIFIT® FC with integrated frequency inverter MOVITRANS® system – Stationary components for energy supply – Mobile components for energy consumption – Line cables and installation material 4. Industrial gear units • • • Helical gear units Bevel-helical gear units Planetary gear units Products and systems covering several product groups • • Operator terminals MOVI-PLC® drive-based control system In addition to products and systems, SEW-EURODRIVE offers a comprehensive range of services including: • Technical consulting • Application software • Seminars and training • Extensive technical documentation • International customer service Visit our homepage at → www.sew-eurodrive.com The website provides comprehensive information and services. 1.3 Copyright © 2010 – SEW-EURODRIVE. All rights reserved. Copyright law prohibits the unauthorized duplication, modification, distribution, and use of this document, in whole or in part. Catalog – CMS50/63/71 Electric Cylinders 7 Introduction Additional documentation 1 1.4 Additional documentation In addition to this catalog, the following documentation provides further information about the electric cylinder: 1.5 • Operating instructions for the CMS electric cylinder • MOVIDRIVE® B system manual • MOVIAXIS® system manual • "Plug Connectors and Pre-Fabricated Cables" system description • CAD data • "Drive Engineering - Practical Implementation: Servo technology" • DVD E-learning Electric Cylinder • Flyer Structure of the safety notes The safety notes in this catalog are designed as follows: Pictogram 8 Signal word Meaning NOTICE Possible damage to property INFORMATION Useful information or tip. Simplifies the handling of the drive system. Consequences if disregarded Damage to the drive system or its environment Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product description 2 2.1 2 Product Description and Overview of Types Product description Applications with linear movement place high demands on the travel profile. Conventional solutions consisting of pneumatic and hydraulic cylinders will quickly reach their system limits in terms of performance. Connecting electric cylinders to the inverters from SEW-EURODRIVE results in intelligent drive systems offering a high degree of flexibility and positioning accuracy, new options in programming, power control and diagnostic functions. These translate into new and reliable concepts that can be integrated into a variety of production processes. CMS series electric cylinders are precise, powerful, and fast. When combined with drive electronics from SEW-EURODRIVE, they form economical, energy-efficient drive solutions that ensure a high level of process reliability in system operation and are easy to integrate into existing automation systems. Catalog – CMS50/63/71 Electric Cylinders 9 Product Description and Overview of Types Sizes 2 2.2 Sizes SEW-EURODRIVE offers three product variants for electric cylinders: 2.2.1 CMS50S/M 64907AXX 2.2.2 CMS63S/M 64908AXX 2.2.3 CMS71L 64889AXX 10 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Overview of benefits 2.3 2 Overview of benefits Mechatronic systems are becoming ever more prevalent in all branches of industry, replacing older technology that requires more maintenance and expense. Replacing a pneumatic cylinder with an electric cylinder offers many benefits for the user, including lower production costs and increased productivity and quality. • Intelligent drive system with a high degree of flexibility (positioning, programming, power control, diagnostic options) • Save on costs for compressed air (for pneumatic) • Easy integration into automation processes • Simple installation and mounting (no pipes have to be laid) • Reduction in noise emission due to controlled acceleration (protects mechanical components) • Simple integration into automation processes due to connection to all commercial bus systems: PROFIBUS, INTERBUS, INTERBUS LWL, DeviceNet, CAN, CANopen 2.4 Areas of application All applications that place demands on the travel profile, such as • Torque dampening • Different force profiles • Maximum acceleration speeds • Travelling to more than two positions Electric cylinders can be used in the following areas: • Metal processing machines • Wood processing machines • Handling systems • Printing machines • Plastic manufacturing and processing machines • Food-processing machines Catalog – CMS50/63/71 Electric Cylinders 11 Product Description and Overview of Types Functional description 2 2.5 Functional description 2.5.1 General information Synchronous servomotors of the SEW CM-CMP motor series are used as the basis for CMS electric cylinders. The service life of the electric cylinders (threaded spindle and bearings) must be taken into account as it depends on the load cycle and travel cycle. The electric cylinders are equipped with a resolver that serves as a speed and position encoder. The absolute encoder (HIPERFACE® encoder) is available as an option. In connection with a servo inverter, you can freely define acceleration, velocity, position and force profiles. The repeat accuracy is 5/100 mm, if force and temperature are constant. The electric cylinders are available with or without brakes (holding brake only). The motor is available with plug connector only (no terminal box). The connector type CMP motor series is used (for resolver, HIPERFACE® encoder and power). 2.5.2 CMS50S/M A CMP50S/M servomotor is used for the drive. An add-on component, comprising a screw drive and guide, is flanged onto the unit. All components and options of the motor, except the flanged endshield and the rotor (due to the larger bearing), are adopted from the CMP. As standard, the drive is adapted to the customer's application through the flanged endshield on the A side of the motor. The rotor turns the threaded spindle while the nut remains fixed. The nut is routed in an aluminum extruded housing via T-slot nuts. The nut and piston rod are connected to each other. The piston rod has a smooth, highquality corrosion-proof surface and is sealed using a wiper with guide ring. The joint head is connected to the piston rod. The spindle nut has a lubricant reservoir, which extends the relubrication interval. The relubrication can also be carried out by a greasing nipple. 2.5.3 CMS63S/M A CMP63S/M servomotor is used for the drive. An add-on component, comprising a screw drive and guide, is flanged onto the unit. All components and options of the motor, except the flanged endshield and the rotor (due to the larger bearing), are adopted from the CMP. As standard, the drive is adapted to the customer's application through the flanged endshield on the A side of the motor. The rotor turns the threaded spindle while the nut remains fixed. The nut is routed in an aluminum extruded housing via T-slot nuts. The nut and piston rod are connected to each other. The piston rod has a smooth, highquality corrosion-proof surface and is sealed with a sealing system. The joint head is connected to the piston rod. An oil bath lubrication system supplies the bearing points, threaded spindle and seals with lubricant. 12 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Functional description 2.5.4 2 CMS71L Synchronous servomotors of the SEW CM-CMP motor series are used as the basis for the CMS71L electric cylinders. The rotors are designed as a hollow shaft. The spindle nut of the recirculating ball screw or planetary roller screw drive is attached to the rotor. Depending on the direction of motor rotation, the threaded spindle is moved out of or into the rotor. The threaded spindle must be prevented from turning, so that the rotary motion of the rotor (spindle nut) is transformed into a linear motion. The threaded spindle is protected from "heavy" contamination by a bellows. Catalog – CMS50/63/71 Electric Cylinders 13 Product Description and Overview of Types Mounting positions 2 2.6 Mounting positions All mounting positions (M0) are possible for CMS50 and CMS71 electric cylinders. For CMS63, mounting position M4 is only possible with the option described in chapter 4.12.2. The following figure shows the spatial orientation of the CMS63S/M electric cyclinder. M2 M1 M6 M5 M4 M3 68440AXX 14 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Operating principle of the recirculating ball screw and planetary roller screw 2.7 2 Operating principle of the recirculating ball screw and planetary roller screw drive We differentiate between two threaded spindle types for electric cylinders: 2.7.1 Recirculating ball screw (KGT) The recirculating ball screw is used in the CMS50S/M, CM63S/M and CMS71L electric cylinders. 59566AXX The recirculating ball screw transfers the load from the threaded spindle to the nut via ball bearings (power transmission by ball bearings). 2.7.2 Planetary roller screw drive (PGT) The planetary roller screw drive is used in the CM63S/M, CMS71L electric cylinders. Preferred application areas: • Low feed rate and high force • Unfavorable operating conditions such as pressing 59565AXX The planetary roller screw drive transfers the load from the threaded spindle to the nut via the convex thread edges of rollers (power transmission by planetary rollers). Catalog – CMS50/63/71 Electric Cylinders 15 Product Description and Overview of Types Comparison of electric cylinders 2 2.8 Comparison of electric cylinders 2.8.1 Peak feed thrust Fmax The following figure shows an overview of the peak feed thrust Fmax of the electric cylinders: Fmax = 20 kN Fmax = 10 kN Fmax = 5.3 kN CMS50S/M CMS63S/M CMS71L 68180AXX 16 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Comparison of electric cylinders 2.8.2 2 Maximum speed vmax. The following figure shows an overview of the maximum feed thrust against the maximum speed nepk of the electric cylinders. Stroke length [mm] 70 nepk = 4500 m-1 p = 5 mm / KGT nepk = 4500 m-1 p = 5 mm / KGT 150 CMS50S/M 300 nepk = 2500 m-1 100 nepk = 4500 m-1 p = 5 mm / KGT p = 6 mm / KGT nepk = 4500 m-1 p = 5 mm / PGT nepk= 4500 m-1 p = 6 mm / KGT nepk = 4500 m-1 p = 5 mm / PGT nepk = 4500 m-1 p = 6 mm / KGT nepk = 3000 m-1 p = 10 mm / KGT nepk = 3000 m-1 p = 5 mm / PGT -1 p= 6 mm / KGT CMS63S/M 200 (600+400) 200 CMS71L 200 nepk = 3000 m 350 nepk = 2000 m-1 p = 6 mm / KGT 0.20 0.25 0.3 0.375 0.45 0.5 vmax [m/s] max. feed speed 68201AEN p = Spindle pitch nepk = Max. permitted speed KGT = Recirculating ball screw PGT = Planetary roller screw drive Catalog – CMS50/63/71 Electric Cylinders 17 Product Description and Overview of Types Nameplate, type designation 2 2.9 Nameplate, type designation 2.9.1 Nameplate Each electric cylinder has a nameplate that provides important information. The following figure shows an example of a nameplate. Example 76646 Bruchsal / Germany CMS71L/BS/TF/AS1H/SB1 01.12345678.01.0001.06 lo 6.2 Nm Motor Mo 9.5 17 lmax 25.0 Fpk kN °C -20...+40 U Sys 400 V 3000 nN r/min ne pk 3000 24 Nm Bremse Vbr 19 KGT Spindel mm/r P 10 Fuchs RENOLIT CX-TOM15 0594 927 0 Umrichterbetrieb 3 ~ IEC60034 Permanentmagnete lP 45 Iso.KL 155 (F) kg 17.0 r/min IM M0 Hub 200 m A A Made in Germany 68203AXX Type Motor type No. Serial number Mo Standstill torque (thermal continuous torque at a speed of 5 to 50 rpm) I0 Standstill current Fpk Peak feed force Imax Maximum permitted motor current IP Degree of protection U Sys Motor voltage °C Ambient temperature range Iso.Kl. Thermal class nN Rated speed nepk Maximum mechanically permitted speed kg Weight Bremse Nominal voltage of the brake/braking torque Spindel Spindle type P Spindle pitch Hub Stroke length IM Mounting position Lubricant 18 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Nameplate, type designation 2.9.2 2 Type designation The following characteristic unit data can be read from the type designation of the electric cylinder: Example: CMS50S electric cylinder CMS 50S /BP /KY /RH1M /SB1 /VR Ventilation: VR = Forced cooling Plug connector: /SM1 = Motor /SB1 = Brakemotor Encoder system: /RH1M = Resolver, 2-pole /AS1H = Absolute encoder (HIPERFACE®, multi-turn) /ES1H = Absolute encoder (HIPERFACE®, single-turn) /AK0H = Absolute encoder (HIPERFACE®, multi-turn) Motor protection/temperature detection: /TF = Temperature sensor (posistor or PTC resistor) /TH = Thermostat (bimetallic switch) /KY1) = KTY84-130 sensor Brake: /BP = CMS50S, 24 V holding brake /BP = CMS63S/M, 24 V holding brake /BS = CMS71L, 24 V holding brake Size: 50S/50M 63S/63M 71L Type: CMS = Electric cylinder 1) CMS50 and CMS63 are only available with KTY Catalog – CMS50/63/71 Electric Cylinders 19 Product Description and Overview of Types Nameplate, type designation 2 2.9.3 Serial number The following information can be read from the serial number of the electric cylinder: 01. 12212343 01. 0001. 09 End digits of the year of manufacture (2 digits) Quantity (4 digit) Order item (2 digits) Order number (8 digits) Sales organization 2.9.4 Standards Compliance with directives The electric cylinders from SEW-EURODRIVE conform to the relevant standards and regulations, in particular to: 2.9.5 • Low Voltage Directive 2006/95/EC • Machinery Directive 98/37/EC • EMC Directive 2004/108/EC • CSA C22.2 No.100-04 • UL 1004 Storage conditions Electric cylinders are treated with an anti-corrosion agent as standard. The motor parts are protected against corrosion for two years when stored in unopened original packaging (with Vario lubrication system one year → battery life). Observe the following storage conditions for CMS electric cylinders: 2.9.6 20 • Store CMS electric cylinders indoors • Keep storage area clean and dry • Maintain a storage temperature between -10 °C and +70 °C • Relative humidity should not exceed 95% • Original packaging must not be damaged • The standard color is RAL 9005 black • Optional surface protection Coating Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Nameplate, type designation 2.9.7 2 Surface protection In addition to standard surface protection, electric cylinders are available with surface protection OS1. Surface protection Ambient conditions Sample applications • Standard Suitable for machines and systems in buildings and rooms indoors with neutral atmospheres. According to corrosivity category 1): • C1 (negligible) • • Machines and systems in the automobile industry Transport systems in logistics Conveyor belts at airports OS1 Suited for environments prone to condensation and atmospheres with low humidity or contamination, such as applications outdoors under roof or with protection. According to corrosivity category 1): • C2 (low) • • • Systems in saw mills Hall gates Agitators and mixers 1) To DIN EN ISO 12944-2 classification of ambient conditions Catalog – CMS50/63/71 Electric Cylinders 21 Product Description and Overview of Types Product variants 2 2.10 Product variants INFORMATION The standard variant is indicated in bold in the tables below. 2.10.1 Ball screw The following variants are available. Designation Option KGT Recirculating ball screw PGT Planetary roller screw 2.10.2 Stroke/pitch The following variants are available. Designation 22 Option Stroke [mm] Pitch [mm] CMS50S/M CMS63S/M CMS71L 70 5 KGT - - 100 6 - KGT - 100 5 - PGT - 150 5 KGT - - 200 5 - PGT PGT 200 6 - KGT KGT 200 10 - - KGT 300 5 KGT - - 350 6 - - KGT 400 6 - KGT - 600 6 - KGT - Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 2.10.3 Connector position The following connector positions are available. Designation Standard Position adjustable [1] 270/T [1] Positions of the adjustable connectors (example) [1] Delivery condition Designation 270/R Catalog – CMS50/63/71 Electric Cylinders Option Radial bearing 23 2 Product Description and Overview of Types Product variants 2.10.4 CMS50S/M A-side/B-side mounting The following variants are available for A-side/B-side mounting: CMS50S/M x4 A-side mounting Designation KG 16 Standard B-side mounting Designation Standard FA1) Designation Option FA 21) SA1) FSA1) 1) The fit bolts for mounting the flange or pivot bearing are included. If no mounting option is selected, four fit bolts are included with each CMS. 24 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 Position of CMS50S mount-on components The following table shows the positions of the mount-on components: Note the following: INFORMATION • The standard position of the mount-on components is 270°. This is based on the basic connector position of 270°. • The A-side endshield and the cover disk can only be rotated together. 180° Connector position (basis) 270° 180° Mount-on pos. B-side (A endshield) 270° 180° Lubricant point 270° 180° Mount-on pos. B-side (Cover disk) 270° Mount-on pos. A-side 270° 90° 0° 65029AEN Catalog – CMS50/63/71 Electric Cylinders 25 2 Product Description and Overview of Types Product variants Order example 1: The figure shows the CMS50 electric cylinder with connector position 0°: Connector position 0° 65523AEN The following order information is required: Connector pos. 270° (basis) 270° Mount-on pos. B-side (A endshield) 180° Lubricant point 180° Mount-on pos. B-side (cover disk) 180° Mount-on pos. A-side 180° 65030AEN 26 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants Order example 2: 2 The figure shows the CMS50 electric cylinder with connector position 90°: Connector position 90° 65524AEN The following order information is required: Connector position (basis) 270° Mount-on pos. B-side (A endshield) 270° Lubrication point 90° Mount-on pos. B-side (cover disk) 270° Mount-on pos. A-side 180° 65035AEN Catalog – CMS50/63/71 Electric Cylinders 27 2 Product Description and Overview of Types Product variants Order example 3: The figure shows the CMS50 electric cylinder with connector position 180°: Connector position 180° 65525AEN The following order information is required: Connector pos. (basis) 270° Mount-on pos. B-side (A endshield) 180° Lubrication point 0° Mount-on pos. B-side (cover disk) 180° Mount-on pos. A-side 180° 65036AEN 28 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 Forced cooling fan (additional option) CMS50S/M Designation VR Catalog – CMS50/63/71 Electric Cylinders Option 24V DC 29 2 Product Description and Overview of Types Product variants 2.10.5 CMS63S/M A-side/B-side mounting The following variants are available for A-side/B-side mounting: CMS63S/M x4 x4 A-side mounting Designation KG 20 Standard B-side mounting Designation Standard FA1) Designation Option SA1) FSA1) 1) The machine screws and dowel pins for mounting the flange or pivot bearing are included. If no mounting option is selected, four machine screws and dowel pins are included with each CMS. 30 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 Position of CMS63 mount-on components The following table shows the positions of the mount-on components: Note the following: INFORMATION • The standard position of the mount-on components is 270°. This is based on the basic connector position of 270°. • The A-side endshield and the cover disk can only be rotated together. 180° 180° Connector position (basis) 270° Mounting pos. B-side (cooling water conn.) 270° 180° Lubrication point 270° 90° 0° Mounting pos. A-side 270° 90° 0° 65331AEN Catalog – CMS50/63/71 Electric Cylinders 31 2 Product Description and Overview of Types Product variants Order example 1: The figure shows the CMS63 electric cylinder with connector position 0°: Cooling water connection 270° Connector position 0° 65520AEN The following order information is required: Connector pos. 270° (basis) 270° Mounting pos. B-side (cooling water conn.) 180° Lubrication point 180° Mountin pos. A-side 180° 65333AEN 32 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 Order example 2: The figure shows the CMS63 electric cylinder with connector position 90°: Cooling water connection 270° Connector position 90° 65521AEN The following order information is required: Connector pos. 270° (basis) 270° Mounting pos. B-side (cooling water connection) 90° Lubrication point 90° Mounting pos. A-side 270° 65335AEN Catalog – CMS50/63/71 Electric Cylinders 33 2 Product Description and Overview of Types Product variants Order example 3: The figure shows the CMS63 electric cylinder with connector position 180°: Connector position 180° Cooling water connection 270° 65522AEN The following order information is required: Connector pos. 270° (basis) 270° Mounting pos. B-side (cooling water conn.) 0° Lubrication point 0° Mounting pos. A-side 180° 65337AEN 34 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 Forced cooling fan (additional option) CMS63M/L Designation VR Catalog – CMS50/63/71 Electric Cylinders Option 24V DC 35 Product Description and Overview of Types Product variants 2 2.10.6 CMS71L A-side/B-side mounting The following variants are available for A-side/B-side mounting: CMS71L A-side mounting Designation Standard SG 32 Designation KG 32 36 B-side mounting Designation Standard SG 32 Option Designation Option KG 32 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 Position of CMS71L mount-on components The following table shows the positions of the mount-on components: Note the following: INFORMATION • The standard position of the mount-on components is 270°. This is based on the basic connector position of 270°. • The A-side endshield and the cover disk can only be rotated together. 180° Mounting pos. B-side 270° Connector position (basis) 270° 180° 180° Lubrication point 270° 180° Sealing air connection 270° Mounting pos. A-side 270° 90° 0° 90° 0° 65196AEN Catalog – CMS50/63/71 Electric Cylinders 37 2 Product Description and Overview of Types Product variants Order example 1: The figure shows the CMS71 electric cylinder with connector position 0°: Connector position 0° 65526AEN The following order information is required: Mounting pos. B-side 180° Connector position (basis) 270° Lubrication point 180° Sealing air connection 180° Mounting pos. A-side 180° 65349AEN 38 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 Order example 2: The figure shows the CMS71 electric cylinder with connector position 90°: Connector position 90° 65527AEN The following order information is required: Mounting pos. B-side 270° Connector position (basis) 270° Lubrication point 90° Sealing air connection 90° Mounting pos. A-side 270° 65350AEN Catalog – CMS50/63/71 Electric Cylinders 39 2 Product Description and Overview of Types Product variants Order example 3: The figure shows the CMS71 electric cylinder with connector position 180°: 65348AXX The following order information is required: Mounting pos. B-side 180° Connector position (basis) 270° Lubrication point 0° Sealing air connection 0° Mounting pos. A-side 180° 65351AEN 40 Catalog – CMS50/63/71 Electric Cylinders Product Description and Overview of Types Product variants 2 Lubricator (additional option) The following variants are available. CM71L Designation Option SV Star Vario ST Star Control Time SI Star Control Impuls Bellows ventilation (additional option) The following variants are available. CM71L Designation available without Catalog – CMS50/63/71 Electric Cylinders Option Without closing plug With closing plug "Notice: Bellows ventilation is closed. Ensure ventilation via sealing air connection." 41 Project Planning Project planning procedure 3 3 Project Planning Check the following before beginning project planning: 3.1 • Ambient conditions • Installation conditions (overhung loads and flexural torques not permitted) • Check the positioning accuracy (5/100 mm) Project planning procedure The following flow diagram illustrates the project planning procedure for an electric cylinder. Further information can be found in the subsequent chapters. 42 Catalog – CMS50/63/71 Electric Cylinders Project Planning Project planning procedure 3 Start of project planning Determine the mechanical plant data: - Moved masses - Friction coefficient of bearings - Travel distance - Any existing processing forces - Ambient conditions (temperature, dirt, etc.) Determine the kinematic requirements: Travel cycle known? Calculating the travel cylce on the basis of known plant data possible? no no yes yes Calculate the travel cycle with the resulting data: - Acceleration/deceleration - Speed - Travel times/waiting times Estimate the relative cyclic duration factor Determine existing forces by determining the torque (Mstat M Dyn Mspindle ) - Max. required feed force Fmax release force - Effectively required force Feff Fmax < Fmax electric cylinder Electric cylinder too small no Determine the mean speed n Calculate the mean brake force Determine the operating point Consider the thermal limit curve of the electric cylinder Operating point below or max. at the thermal limit curve Feff , n Select the controller on the basis of the max. force (see assignment table in the CMS catalog) PBr = no PBr _ t1 + ... + PBr _ tn × tn tZ Select the braking resistor from the "Assignment table braking resistor - inverter" via the maximum and mean braking power Select further components, such as encoder interface and fieldbus cards, if applicable, etc. Calculate the peak brake force PBr _ tn = MDYN × ntBr × η load 9550 END 64318AEN Catalog – CMS50/63/71 Electric Cylinders 43 Project Planning Service life of bearings and threaded spindles 3 3.2 Service life of bearings and threaded spindles The table shows the dynamic load rating [C] of the spindle and bearings. C = Dynamic load rating of the spindles and bearings in [N] Motor type 3.2.1 Spindle Bearing CMS50S With KGT 5 mm pitch 9000 20000 CMS50M With KGT 5 mm pitch 9000 20000 CMS63S/M With KGT 6 mm pitch 34000 39000 CMS63S/M With PGT 5 mm pitch 29000 39000 CMS71L With KGT 10 mm pitch 55000 60000 CMS71L With KGT 6 mm pitch 44000 60000 CMS71L With PGT 5 mm pitch 44000 60000 Threaded spindle Service life (L) in revolutions ⎛ C L = ⎜⎜ ⎝ 1,1 x FM L C FM ⎞ ⎟⎟ ⎠ 3 x 10 6 = Service life [revolutions] = Dynamic capacity [N] = Average load [N] Average load (FM): FM F1...Fn q1...qn KA q1 3 = 3 F1 × 100 q2 100 3 + ....+ Fn × qn 100 × KA = Feed thrust in travel section [N] = Proportion of time in % of the travel section = Service factor Working method 44 3 + F2 × KA service factor Constant movement 1.0 Moderate shock loads 1.25 Medium shock loads 1.5 Catalog – CMS50/63/71 Electric Cylinders Project Planning Service life of bearings and threaded spindles 3 Service life (Lh) in hours: Lh = Lh L nm L nm × 60 = Service life [hours] = Service life [revolutions] = Average speed [rpm] Bearing Service life (L) in revolutions ⎛ C L = ⎜⎜ ⎝1.25 x FM L C FM ⎞ ⎟⎟ ⎠ 3 x 10 6 = Service life [hours] = Dynamic capacity [N] = Average load [N] Service life (Lh) in hours: Lh = Lh L nm L nm × 60 = Service life [hours] = Service life [revolutions] = Average speed [rpm] Catalog – CMS50/63/71 Electric Cylinders 45 Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 3.3 Calculation example for CMS71L with 10 mm spindle pitch In the following example, only the upward stroke is taken into account. Customer information: Maximum velocity vmax ≤ 0.25 m/s Travel time tstroke 0.850 s Rest period tP 7.15 s Weight m 500 kg Travel distance s 150 mm Use a CMS71L electric lift cylinder with a ball screw (KGT) and brake. The KGT has an efficiency of η = 0.92 and a spindle pitch of p = 10 mm. V Vmax S1 t1 0.25 s S2 t2 0.35 s S3 t3 0.25 s t4 t 7.15 s 60178AXX 46 Catalog – CMS50/63/71 Electric Cylinders Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 Calculating the maximum speed: m 0. 25 s v 1 s 1 1 = = 1500 = 25 = 25 s × 60 min s min p 0.01m n= v n p = Velocity = Speed = Spindle pitch Calculating the mean speed: n= n= t n n1× t 1 + n 2 × t 2 + n 3× t 3 + n 4× t 4 t1 + t 2 + t 3 + t 4 1 1 1 750 min × 0. 25 s + 1500 min × 0.35 s + 750 min × 0. 25 s = 112 .5 1 min 0. 25 s + 0.35 s + 0. 25 s + 7 .15 s = Time = Speed Calculating the maximum acceleration: a= a vmax t1 vmax t1 = m 0. 25 s m =1 2 0. 25 s s = Acceleration = Maximum velocity = Time Calculating the stroke distance for travel section s1: 2 2 s1 = 1 × a × t 1 = 1 × 1 m2 × (0. 25 s ) = 0.0313 m = 31.3 mm 2 2 s s1 a t1 = Travel section = Acceleration = Time Catalog – CMS50/63/71 Electric Cylinders 47 Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 Calculating the stroke distance for travel section s2: s2 = vmax × t 2 = 0. 25 m s × 0.35 s = 0.0875 m = 85.5 mm s2 a t2 = Travel section = Acceleration = Time Calculating the stroke distance for travel section s3: 2 2 m 1 1 s3 = 2 × a × t 3 = 2 × 1 2 × (0. 25 s ) = 0.0313 m = 31.3 mm s s3 a t3 = Travel section = Acceleration = Time Checking the stroke distance: sGesamt = s1 + s2 + s3 = 31.3 mm + 87.5 mm + 31.3 mm = 150.1 mm sgesamt s1 s2 s3 = Total travel section = 1. Travel section = 2. Travel section = 3. Travel section Calculating the forces and torques: static F = F M p η M×2×π p× η = Force = Torque = Spindle pitch = Efficiency of threaded spindle m 500 kg × 9.81 s 2 × 0.01 m ( m × g) × p F ×p = M stat = = 2× π × η 2× π × η 2 × π × 0.92 Mstat F p η m g 48 = 8.49 Nm = Static torque = Force = Spindle pitch = Efficiency of threaded spindle = Mass = Gravitational acceleration Catalog – CMS50/63/71 Electric Cylinders Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 Dynamic M dyn1 Mdyn1 F p η m g M dyn2 Mdyn2 F p η m g ( m × a) × p F ×p = = = 2× π × η 2× π × η m 500 kg × 1 s2 × 0.01 m 2 × π × 0.92 = 0.86 Nm = Dynamic torque during acceleration = Force = Spindle pitch = Efficiency of threaded spindle = Mass = Gravitational acceleration F× p × η = 2× π = ( m × a) × p × η 2× π m 500 kg × 1 s2 × 0.01 m × 0.92 = 0.73 Nm = 2×π = Dynamic torque during deceleration = Force = Spindle pitch = Efficiency of threaded spindle = Mass = Gravitational acceleration Additional torque through mass inertia of electric cylinder: M CMSL71L M CMSL71L JCMS71L t1 nmax MCMS71L = JCMS71L × n max × 2 × π s 60 min × t 1 37.43 × 10 -4 kg m × 1500 1/min × 2 × π = 60 s × 0.25 s min 2 = 2.35 Nm = Mass moment of inertia CMS71L = Time during acceleration = Maximum speed = Additional torque CMS71L Catalog – CMS50/63/71 Electric Cylinders 49 3 Project Planning Calculation example for CMS71L with 10 mm spindle pitch Maximum torque: M max1 = M stat + Mdyn1 + MCMS71L M max1 = 8.49 Nm + 0.86 Nm + 2.35 Nm = 11.7 Nm Mmax1 Mstat Mdyn1 MCMS71L = Maximum torque = Static torque = Dynamic torque in travel section 1 = Torque through mass inertia of electric cylinder CMS71L Fmax1 = Mmax1 × 2 × π 11.7 Nm × 2× π = p 0.01 m Peak feed thrust: Fmax1 Mmax1 p = 7351.3 N = Maximum force = Maximum torque = Spindle pitch Maximum torque in the individual travel sections: Travel section s1 = Mmax1 = 11.7 Nm Travel section s2 = Mstat = 8.49 Nm Maximum torque in travel section s3: M max2 = M stat - Mdyn2 - MCMS71L Mmax2 Mstat Mdyn2 MCMS71L = Maximum dynamic torque in travel section 3 = Static torque = Dynamic torque in travel section 3 = Torque through electric cylinder CMS71L M max2 = 8.49 Nm - 0.73 Nm - 2.35 Nm = 5.41 Nm 50 Catalog – CMS50/63/71 Electric Cylinders Project Planning Calculation example for CMS71L with 10 mm spindle pitch 3 Checking the holding torque, which the brake must deliver in travel section s4: M halten= Mhalten F p η m g m ( m × g) × p × η F× p × η 500 kg × 9.81 s2 × 0.01 m × 0.92 = = 7.18 Nm = 2× π 2× π 2×π = Holding torque = Weight force = Spindle pitch = Efficiency of spindle = Mass = Gravitational acceleration Brake holding torque MB1 = 19 Nm ≥ 7.18 Nm Calculating the effective utilization: Torque: Meff = Meff t1-4 Mmax1 Mstat Mmax2 t1 × M max1 2 + t2 × M stat 2 + t3 × Mmax2 2 t1 + t2 + t3 + t 4 = Effective torque = Parts in the individual travel sections = Maximum dynamic torque in travel section 1 = Static torque = Maximum dynamic torque in travel section 3 2 Meff = 2 2 0.25 s x (11.7 Nm) + 0.35 s x (8.49 Nm) + 0.25 s x (5.41 Nm) 0.25 s + 0.35 s + 0.25 s + 7.15 s = 2.9 Nm Effective force: Feff = Feff Meff p m g Meff × 2 × π 2.9 Nm × 2 × π = = 1822 N 0.01 m p = Effective force = Effective torque = Spindle pitch = Mass = Gravitational acceleration Checking the results with the system limits of CMS71L: Operating point (Feff = 1822 N and average speed = 112.5 rpm) below the thermal limit characteristic curve, see table in chapter 4.23.4 Peak feed thrust Fmax. CMS71L = 17000 N ≥ Fmax application = 7351 N Catalog – CMS50/63/71 Electric Cylinders 51 Project Planning Calculation example for service life of spindles and bearings 3 3.4 Calculation example for service life of spindles and bearings The table shows the dynamic load rating [C] of the spindle and bearings. Dynamic load rating of the spindles and bearings in [N] Motor type 3.4.1 Spindle Bearing CMS50S With KGT 5 mm pitch 9000 20000 CMS50M With KGT 5 mm pitch 9000 20000 CMS63S/M With KGT 6 mm pitch 34000 39000 CMS63S/M With PGT 5 mm pitch 29000 39000 CMS71L With KGT 10 mm pitch 55000 60000 CMS71L With KGT 6 mm pitch 44000 60000 CMS71L With PGT 5 mm pitch 44000 60000 Example: Customer requires service life of spindles and bearings of approximately 5 years Calculating the feed thrusts in the individual travel sections: F1 = Mmax1 × 2 × π 11.7 Nm × 2× π = p 0.01 m = 7351.3 N F2 = Mstat × 2 × π p 8.49 Nm × 2× π 0.01 m = 5334 N F3 = Mmax2 × 2 × π 5.41 Nm × 2 × π = p 0.01 m = 3399 N F Mmax1 Mstat Mmax2 p = Force in the individual travel sections = Maximum torque travel section 1 = Static torque travel section 2 = Maximum torque travel section 3 = Spindle pitch = Proportion of time in the individual travel sections: q1 = t1 s = 0.25 = 0.031 s t ges 8s q2 = t2 s = 0.35 = 0.044 s t ges 8s q3 = t3 s = 0.25 = 0.031 s t ges 8s q1 t1 tges = Proportion of time in the individual travel sections: = Time in the individual travel sections = Total time t ges = t1 + t2 + t3 + t 4 t ges = 0.25 s + 0.35 s + 0.25 s + 7.15 s = 8 s Ⳏ 100 % 52 Catalog – CMS50/63/71 Electric Cylinders Project Planning Calculation example for service life of spindles and bearings 3 Average load FM (taking pauses into account): 3 t 3 t 3 t = 3 F1 × t 1 + F2 × 2 + ....+ Fn × n × KA t ges t ges ges FM F1...Fn t1...tn = Feed thrust in travel section [N] = Proportion of time in the travel sections Working method KA service factor Constant movement 1.0 Moderate shock loads 1.25 Medium shock loads 1.5 KA assumed to be 1.0 in this case FM = 3 (7351 N)3× 0.031 + (5334 N)3 0.044 (3399 N)3 0.031 1.0 = 2724 N × × × + Service life of the spindle in revolutions: ⎛ C L = ⎜⎜ ⎝ 1.1 x FM L C FM 3 3 ⎛ 55000 N ⎞ ⎞ 6 6 6 ⎟⎟ x 10 = 6.184 x 10 min -1 ⎟⎟ x 10 = ⎜⎜ x 2724 N 1.1 ⎝ ⎠ ⎠ = Service life [hours] = Dynamic capacity [N] = Average load [N] Service life of the spindle in hours Lh = Lh L nm 6 L 6.184 × 10 = = 916188 h nm × 60 112.5 1/min × 60 min/h = Service life [hours] = Service life [revolutions] = Average speed [rpm] With two shifts of operation, 16 hours per day, the spindle service life is Lh 16 h/day = Catalog – CMS50/63/71 Electric Cylinders 916188 h 16 h/day = 57261 days 53 3 Project Planning Calculation example for service life of spindles and bearings Service life of the bearing in revolutions: 3 3 ⎛ 60000 N ⎞ ⎛ ⎞ C 6 6 6 ⎟⎟ x 10 = 5472 x 10 revolutions ⎟⎟ x 10 = ⎜⎜ L = ⎜⎜ x 2724 N 1.25 ⎝ ⎠ ⎝1.25 x FM ⎠ L C FM = Service life [hours] = Dynamic capacity [N] = Average load [N] Service life of the bearing in hours Lh = Lh L nm 6 L 5472 × 10 = = 810667 h nm × 60 112.5 1/min × 60 min/h = Service life [hours] = Service life [revolutions] = Average speed [rpm] With two shifts of operation, 16 hours per day, the service life is Lh 16 h/day 54 = 810667 h 16 h/day = 50667 days Catalog – CMS50/63/71 Electric Cylinders Technical Data Rated data 4 Technical Data 4.1 Rated data 4 This data is indicated on the nameplate of the motor. In accordance with IEC34 (EN 60034), the nameplate data apply to a maximum ambient temperature of 40 °C and a maximum altitude of 1000 m above sea level. Please contact SEW-EURODRIVE for installation altitudes above 1000 m. 4.2 Derating for increased ambient temperatures The following derating applies for project planning of CMS electric cylinders in the ambient temperature range from + 40°C to + 60°C: The thermal speed/limit torque characteristic curve is re-scaled towards the origin (minimized). The thermal operating point based on effective torque and thermally effective speed of the application must be below the re-scaled characteristic curve. M0 M 0 (Tu) n0(Tu) n0 ⎛ 145°C − TU M0 (TU ) = M 0 x ⎜⎜ 105°C ⎝ ⎞ ⎟ ⎟ ⎠ ⎛ 145°C − TU n 0 (TU ) = K e x n0 x ⎜⎜ 105°C ⎝ ⎞ ⎟ ⎟ ⎠ 62912axx TA Ambient temperature °C M0 Static torque under nominal conditions M0(TA) Standstill torque at increased temperatures 40 °C < TA < 60 °C n0 Thermal limit speed under nominal conditions n0(TA) Thermal limit speed at increased temperatures 40 °C < TA < 60 °C Ke Encoder factor for resolver = 1; for electronic encoder (e.g. HIPERFACE® encoder) = 0.9 INFORMATION CMS servomotors are designed for a maximum ambient temperature of 40 °C as standard. Please contact SEW-EURODRIVE if the motors are used at higher ambient temperatures. 4.3 Operating temperatures The electric cylinders are designed for use in a temperature range between -20 °C and +40 °C. Contact SEW-EURODRIVE if the motors are operated outside the specified temperature range. Catalog – CMS50/63/71 Electric Cylinders 55 Technical Data Key to the data tables 4 4.4 Key to the data tables The following table lists the short symbols used in the "Technical Data" tables. nN Rated speed nepk Maximum mechanically permitted speed M0 Standstill torque (thermal continuous torque at a speed of 5 to 50 rpm) M0VR Standstill torque (thermal continuous torque at a speed of 5 to 50 rpm) with forced cooling fan I0 Standstill current I0VR Standstill current with forced cooling fan Mpk Maximum limit torque Imax Maximum current Jmot Mass moment of inertia without brake1) Jbmot Mass moment of inertia with brake1) Jzusatz Additional mass moment of inertia without brake2) Jbzusatz Additional mass moment of inertia with brake2) MB Braking torque L1 Inductance between connection phase and star point R1 Resistance between connection phase and star point Up0kalt Internal voltage at 1000 rpm P Spindle pitch D Nominal spindle diameter F Maximum permanent feed force FVR Maximum permanent feed force with forced cooling fan Fpk Peak feed force 3) m Weight, variant without brake mVR Weight, variant without brake, with forced cooling fan mbmot Weight, variant with brake mbmotVR Weight, variant with brake and forced cooling fan 1) For the complete motor and spindle 2) For project planning with the SEW Workbench 3) Depending on max. amplifier current, dynamic or static load of spindle; please contact SEW-EURODRIVE prior to project planning with maximum force. 4.5 General features Type Thermal class Ambient temperature Noise levels / EN 60034 Vibration class Positioning accuracy (repetition accuracy) at constant force and temperature 56 F (155 °C) -20 °C to +40 °C Below specified value "B" to EN60034-14 ±0.05 mm Catalog – CMS50/63/71 Electric Cylinders Technical Data CMS50 4.6 CMS50 4.6.1 Features 4 The table below shows the features. Type Standard Degree of protection IP65 Motor protection KTY Mounting position Any Cooling Lubrication Spindle protection 4.6.2 Optional Natural convection VR forced cooling fan Via housing bore, with taper greasing nipple DIN 71412-A Food grade lubricant Smooth piston rod with sealing system Technical data NOTICE Stroke length 300 mm → nepk = 2500 rpm (max. mechanical speed) Stroke lengths 70 and 150 mm → nepk = 4500 rpm (max. mechanical speed) The following tables show the technical data. CMS50S Spindle nN Stroke length M0 I0 Mpk Imax DxP [min-1] [mm] [Nm] [A] [Nm] [A] 70 3000 KGT 15x5 4500 6000 Jmot Jbmot [kgcm2] Jzusatz Jbzusatz 0.6 0.12 0.56 0.62 0.14 300 0.61 0.67 70 0.54 0.6 0.56 0.62 0.14 300 0.61 0.67 70 0.54 0.6 0.56 0.62 0.14 0.61 0.67 0.19 Jmot Jbmot Jzusatz Jbzusatz 150 150 1.3 1.3 1.3 0.96 1.32 1.7 5.2 5.2 5.2 5.1 7.0 9.0 300 L1 [Nm] [mH] 0.54 150 MB R1 Up0kalt [Ω] [V] F Fpk m [kN] mbmot [kg] 5.8 6.4 6.5 7.1 0.19 7.8 8.4 0.12 5.8 6.4 6.5 7.1 0.19 7.8 8.4 0.12 5.8 6.4 6.5 7.1 7.8 8.4 4.3 4.3 4.3 71 37 22.5 22.49 11.61 7.11 86 62 48.5 1.2 1.2 1.2 5.3 5.3 5.3 CMS50S with forced cooling fan VR Spindle nN Stroke length DxP [min-1] [mm] M0VR I0VR Mpk Imax [Nm] [Nm] [A] [A] 70 3000 KGT 15x5 4500 6000 [kgcm2] 0.6 0.12 0.56 0.62 0.14 300 0.61 0.67 70 0.54 0.6 0.56 0.62 0.14 300 0.61 0.67 70 0.54 150 150 1.7 1.7 1.7 1.25 1.7 2.2 5.2 5.2 5.2 300 Catalog – CMS50/63/71 Electric Cylinders 5.1 7.0 9.0 L1 [Nm] [mH] 0.54 150 MB R1 [Ω] Up0kalt FVR Fpk [V] mVR mbmotVR [kN] [kg] 6.4 7.0 7.1 7.7 0.19 8.4 9.0 0.12 6.4 7.0 7.1 7.7 0.19 8.4 9.0 0.6 0.12 6.4 7.0 0.56 0.62 0.14 7.1 7.7 0.61 0.67 0.19 8.4 9.0 4.3 4.3 4.3 71 37 22.5 22.49 11.61 7.11 86 62 48.5 1.5 1.5 1.5 5.3 5.3 5.3 57 Technical Data CMS50 4 CMS50M NOTICE Torque limitation is required. Spindle DxP nN -1 [min ] Stroke length M0 [mm] I0 [Nm] [A] 70 3000 2.4 1.68 150 300 KGT 15x5 70 4500 150 2.4 2.3 300 70 6000 Mpk 150 2.4 3.0 300 [Nm] Imax Jmot 2 [A] 5.21) 3.63) (10.3)2) (9.6)2) 5.03) 5.21) (10.3)2) (13.1)2) 6.53) 5.21) (10.3)2) (17.1)2) Jbmot Jzusatz Jbzusatz [kgcm ] MB L1 R1 Up0kalt [Nm] [mH] [Ω] 0.79 0.85 0.12 0.81 0.87 0.14 0.86 0.92 0.79 0.85 0.81 0.87 0.14 0.86 0.92 0.79 0.85 0.81 0.87 0.14 0.86 0.92 0.19 Jbmot Jzusatz Jbzusatz [V] F Fpk m [kN] mbmot [kg] 6.8 7.4 7.5 8.1 0.19 8.8 9.4 0.12 6.8 7.4 7.5 8.1 0.19 8.8 9.4 0.12 6.8 7.4 7.5 8.1 8.8 9.4 4.3 4.3 4.3 38.5 9.96 20.5 5.28 12.0 3.21 90 66 50.5 2.2 5.3 2.2 5.3 2.2 5.3 1) Maximum permitted torque 2) Standard values of motor 3) Maximum permitted current CMS50M with forced cooling fan VR NOTICE Torque limitation is required. Spindle nN DxP [min-1] Stroke length [mm] M0VR I0VR [Nm] [A] 70 3000 150 2.8 2.0 300 KGT 15x5 70 4500 150 2.8 2.7 300 70 6000 150 2.8 300 3.5 Mpk [Nm] Imax Jmot [kgcm2] [A] 5.21) 3.63) (10.3)2) (9.6)2) 5.03) 5.21) (10.3)2) (13.1)2) 6.53) 5.21) (10.3)2) (17.1)2) MB L1 R1 Up0kalt FVR Fpk [Nm] [mH] [Ω] 0.79 0.85 0.12 0.81 0.87 0.14 0.86 0.92 0.79 0.85 0.81 0.87 0.14 0.86 0.92 0.79 0.85 0.81 0.87 0.14 0.86 0.92 0.19 [V] mVR mbmotVR [kN] [kg] 7.4 8.0 8.1 8.7 0.19 9.4 10.0 0.12 7.4 8.0 8.1 8.7 0.19 9.4 10.0 0.12 7.4 8.0 8.1 8.7 9.4 10.0 4.3 4.3 4.3 38.5 9.96 20.5 5.28 12.0 3.21 90 66 50.5 2.5 5.3 2.5 5.3 2.5 5.3 1) Maximum permitted torque 2) Standard values of motor 3) Maximum permitted current 58 Catalog – CMS50/63/71 Electric Cylinders Technical Data CMS63 4.7 CMS63 4.7.1 Features 4 The table below shows the features. Type Standard Degree of protection Motor protection KTY Mounting position Cooling M1/M2, see chapter 4.20.2 M0 Natural convection/water cooling VR forced cooling fan Oil bath lubrication Food grade lubricant Lubrication Spindle protection 4.7.2 Optional IP65 Smooth piston rod with sealing system Technical data NOTICE Stroke lengths 100, 200, 400 and 600 mm → nepk = 4500 rpm (max. mechanical speed). The following tables show the technical data. CMS63S Spindle nN DxP [min-1] 3000 KGT 25x6 4500 6000 3000 PGT 20x5 4500 6000 Stroke length [mm] M0 I0 [Nm] [A] Mpk [Nm] Imax Jmot Jbmot [kgcm2] [A] Jzusatz Jbzusatz MB L1 [Nm] [mH] R1 [Ω] Up0kalt F [V] Fpk m [kN] mbmot [kg] 100 1.92 2.26 0.77 9.5 10.5 200 2.24 2.58 1.09 11 12 2.64 2.98 1.49 15 16 600 3.1 3.44 1.95 18 19 100 1.92 2.26 0.77 9.5 10.5 2.24 2.58 1.09 11 12 2.64 2.98 1.49 15 16 600 3.1 3.44 1.95 18 19 100 1.92 2.26 0.77 9.5 10.5 2.24 2.58 1.09 11 12 2.64 2.98 1.49 15 16 600 3.1 3.44 1.95 18 19 100 1.69 2.03 0.54 9.5 10.5 1.81 2.15 0.66 1.69 2.03 0.54 1.81 2.15 0.66 1.69 2.03 0.54 1.81 2.15 0.66 400 200 400 200 400 200 100 200 100 200 2.9 2.15 11.1 2.9 3.05 11.1 2.9 3.9 11.1 2.9 2.15 11.1 2.9 3.05 11.1 2.9 3.9 11.1 Catalog – CMS50/63/71 Electric Cylinders 12.9 18.3 23.4 12.9 18.3 23.4 9.3 9.3 9.3 9.3 9.3 9.3 36.5 18.3 11.2 36.5 18.3 11.2 6.79 3.34 2.1 6.79 3.34 2.1 90 64 50 90 64 50 2.4 10 2.4 10 2.4 10 2.8 10 2.8 10 2.8 10 11 12 9.5 10.5 11 12 9.5 10.5 11 12 59 Technical Data CMS63 4 CMS63M NOTICE Torque limitation is required. Spindle DxP nN -1 [min ] 3000 KGT 25x6 4500 6000 3000 PGT 20x5 4500 6000 Stroke length [mm] M0 I0 [Nm] [A] Mpk [Nm] Imax Jmot Jbmot Jzusatz Jbzusatz 2 [A] [kgcm ] MB L1 [Nm] [mH] R1 Up0kalt [Ω] [V] F Fpk m [kN] mbmot [kg] 100 2.69 3.03 0.77 11 12 200 7.93) 3.01 11.11) 3.6 (21.4)2) (21.6)2) 3.41 3.35 1.09 12.5 13.5 3.75 1.49 16.5 17.5 600 3.87 4.21 1.95 19.5 20.5 100 2.69 3.03 0.77 11 12 200 11.11) 11.93) 3.01 5.4 (21.4)2) (32.4)2) 3.41 3.35 1.09 12.5 13.5 3.75 1.49 16.5 17.5 600 3.87 4.21 1.95 19.5 20.5 100 2.69 3.03 0.77 11 12 200 11.11) 15.23) 3.01 6.9 (21.4)2) (41.4)2) 3.41 3.35 1.09 12.5 13.5 3.75 1.49 16.5 17.5 600 3.87 4.21 1.95 19.5 20.5 100 5.3 7.93) 2.46 11.11) 3.6 (21.4)2) (21.6)2) 2.58 2.8 0.54 11 12 2.92 0.66 12.5 13.5 5.3 5.4 11.11) 11.93) 2.46 (21.4)2) (32.4)2) 2.58 2.8 0.54 2.92 0.66 5.3 6.9 11.11) 15.23) 2.46 (21.4)2) (41.4)2) 2.58 2.8 0.54 2.92 0.66 400 400 400 200 100 200 100 200 5.3 5.3 5.3 9.3 9.3 9.3 22 9.8 5.9 3.56 1.48 0.92 100 67 52 4.1 4.1 4.1 10 10 10 9.3 22 3.56 100 5.2 10 9.3 9.8 1.48 67 5.2 10 9.3 5.9 0.92 52 5.2 10 11 12 12.5 13.5 11 12 12.5 13.5 1) Max. permitted torque 2) Standard values of motor 3) Max. permitted current 60 Catalog – CMS50/63/71 Electric Cylinders Technical Data CMS71 4.8 CMS71 4.8.1 Features 4 The table below shows the features. Type Standard Optional IP45 (IP65)1) Degree of protection Motor protection TF Mounting position Any Cooling KTY/TH Natural convection Fixed lubrication point with taper greasing nipple DIN 71412-A Lubrication Spindle protection Lubricator, chapter 9.5 Bellows 1) For electrical components 4.8.2 Technical data The following tables describe the technical data. NOTICE Stroke length 200 mm → nepk = 3000 rpm (max. mechanical speed) Stroke length 350 mm → nepk = 2000 rpm (max. mchanical speed) NOTICE Torque limitation is required. Spindle nN DxP [min-1] Stroke length [mm] 200 M0 [Nm] [A] KGT 32x6 200 [A] [kgcm2] MB L1 [Nm] [mH] [Ω] Fpk m mbmot [kN] 2.5 151 6.7 20 19 20 24 2.5 151 6.7 154) 25 26 19 11 1.12 102 6.7 20 19 20 39.4 19 11 1.12 102 6.7 154) 25 26 23.3 26.6 19 4.5 0.5 65 6.7 20 19 20 50.3 36.1 39.4 19 4.5 0.5 65 6.7 154) 25 26 26.6 19 24 9.5 4.2 7.33) 16.61) 45.3 (31.4)2) (16.8)2) 50.3 36.1 39.4 19 6.2 22.11) (31.4)2) 13.63) (25)2) 32.5 37.5 23.3 26.6 6.2 16.61) (31.4)2) 10.83) (25)2) 45.3 50.3 36.1 21.13) (38)2) 32.5 37.5 45.3 9.5 Up0kalt F [V] 23.3 9.5 R1 [kg] 200 9.5 9.6 22.11) (31.4)2) 350 9.5 9.6 16.61) 16.83) (31.4)2) (38)2) 2000 200 9.5 4.2 31.4 16.8 32.5 37.5 23.3 26.6 19 24 2.5 151 3.6 17 19 20 3000 200 9.5 6.2 31.4 25 32.5 37.5 23.3 26.6 19 11 1.12 102 3.6 17 19 20 4500 200 9.5 9.6 31.4 38 32.5 37.5 23.3 26.6 19 4.5 0.5 65 3.6 17 19 20 9.5 24.41) 10.53) 4.2 32.5 (31.4)2) (16.8)2) 37.5 23.3 26.6 19 24 2.5 151 7.2 20 19 20 2000 PGT 24x5 Jmot Jbmot Jzusatz Jbzusatz 37.5 4500 KGT 32x10 [Nm] Imax 9.5 3000 350 Mpk 22.11) 9.23) 4.2 32.5 2) (31.4) (16.8)2) 2000 350 I0 3000 4500 200 200 200 9.5 9.5 6.2 24.41) (31.4)2) 15.53) (25)2) 32.5 37.5 23.3 26.6 19 11 1.12 102 7.2 20 19 20 9.6 24.41) (31.4)2) 243) (38)2) 32.5 37.5 23.3 26.6 19 4.5 0.5 65 7.2 20 19 20 1) Max. permitted torque 2) Standard values of motor 3) Max. permitted current 4) In case of tensile loads, a peak feed force Fpk of 20 kN is possible Catalog – CMS50/63/71 Electric Cylinders 61 Technical Data Brake 4 4.9 Brake The standard voltage supply of the brakes is DC 24 V and they operate with a constant braking torque. The brakes cannot be retrofitted and operate without brake rectifier or brake control unit. Observe the maximum currents of the brakes when connecting them (see table in chapter 4.10). Overvoltage protection must be implemented by the customer, for example using varistors. The brake can be used at all speeds. The brake is released electrically. The brake is applied when the voltage is switched off. NOTICE The brake will not function if the polarity is incorrect. Make sure the polarity is correct. NOTICE Comply with the applicable regulations issued by the relevant employer's liability insurance association regarding phase failure protection and the associated circuit/circuit modification! INFORMATION In view of the DC voltage to be switched and the high level of current load, it is essential to use either special brake contactors or AC contactors with contacts in utilization category AC-3 to EN 60947-4-1. The mechanical brake is not used as service brake but as emergency brake or holding brake for general machine standstill. Observe the notes in the relevant operating instructions for servo inverters concerning the switching sequence of motor enable and brake control during standard operation. 62 Catalog – CMS50/63/71 Electric Cylinders Technical Data BP/BS brakes 4.10 4 BP/BS brakes The following table shows the technical data of the brakes. Motor type Brake type CMS50S CMS50M CMS63S CMS63M CMS71L VN R I P MB [VDC] [Ω] [A] [W] [Nm] [10-3 s] [10-3 s] 56.5 0.42 10.2 4.3 60 15 35 0.67 16 9.3 60 15 34 0.71 17 19 120 120 BP04 BP09 24 BS2 MB = Braking torque P = Power consumption of the coil t1 = Response time t2 = Application time I = Operating current 20 °C R = Coil resistance VN = Nominal voltage t1 t2 INFORMATION The response and application times of the brakes in the above tables do not take account of customer installations. Catalog – CMS50/63/71 Electric Cylinders 63 Technical Data BMV brake control system 4 4.11 BMV brake control system The brakes for CMS electric cylinders can be controlled via the BMV brake relay as an option. In every application, the BP holding brake can be controlled via the BMV brake relay or a customer relay with varistor overvoltage protection. If the system complies with the specifications for direct brake control, a BP brake can also be controlled directly via the brake output of a MOVIAXIS® servo inverter. Brake control system BMV 14 15 4 13 3 2 1 BMV SB1 D – K12 3 C + 24 VDC [1] + 24 VDC [2] 4 B A 1 65518axx [1] External 24 V voltage supply for the brake [2] Servo inverter brake output Dimension drawing 1) BM. ... 1 3 4 75 2 13 14 15 22.5 5 68 91.5 01645BXX [1] Support rail mounting EN 50022-35-7.5 64 Catalog – CMS50/63/71 Electric Cylinders Technical Data Additional feature – Ventilation 4.12 4 Additional feature – Ventilation Forced cooling fan Type designation /VR Description CMS50/63 electric cylinders can be equipped with a forced cooling fan if requested. The VR forced cooling fan is available for DC 24 V. A forced cooling fan can be retrofitted to these motors later using a retrofit set. INFORMATION The forced cooling fan can only be used up to a maximum oscillation and shock load of 1 g. Mechanical installation Electrical connection Mounting the fan guard for the VR forced cooling fan: Motor Screws CMS50 / CMS63 M4 × 8, self-tapping Tightening torque 4 Nm The VR forced cooling fan is only available for DC 24 V voltage. • DC 24 V ± 20% • Plug connector connection • Maximum connection cross section 2 x 1 mm2 • Cable gland Pg7 with inside diameter 7 mm DC 24 V + 2 1 50990AXX Connector contact Connection 1 24 V + 2 0V Catalog – CMS50/63/71 Electric Cylinders 65 Technical Data Additional feature – Ventilation 4 Retrofit set for CMS50/CMS63 INFORMATION The forced cooling fan retrofit set for motors CMP50 - CMP63 may only be mounted by staff authorized by SEW-EURODRIVE. Forced cooling fan technical data /VR Forced cooling fan type VR Motor size CMS50S/M CMS63S/M Supply voltage DC 24 V± 10% 24 V± 10% DC current consumption 0.15 A 0.25 A Power consumption 3.5 W 6.0 W 56 m3/h 80 m3/h Air discharge rate Ambient temperature -20 °C to +60 °C Degree of protection IP54/IP55 Electrical connection Plug connector 3 x 1 mm2 Max. cable cross section Inner diameter of the cable gland 7 mm UWU52A switched-mode power supply The AC voltage type includes a VR forced cooling fan and the UWU52A switched-mode power supply. Input: AC 110 - 240 V; 1.04 - 0.63 A; 50 / 60 Hz Output: DC 24 V; 2.5 A (40 °C); 2.0 A (55 °C) Connection: Screw terminals 0.2 - 2.5 mm2, separable Degree of protection: IP20; attachment to EN 60715 TH35 support rail in the control cabinet. Part number: 0188 1817 76 Dimensions of the UWU52A switched-mode power supply: 101 38 111 59049AXX 66 Catalog – CMS50/63/71 Electric Cylinders Technical Data Additional feature – Ventilation Forced cooling fan, cpl. Forced cooling fan for motor type Part number CMS50 1332 8697 CMS63 1332 7569 4 Retrofit set for CMS50/CMS63 INFORMATION The forced cooling fan retrofit set for CMS motors may only be mounted by staff authorized by SEW-EURODRIVE. Retrofit set Part number CMS50S/M VR kit 1333 2414 Cmpl. forced cooling fan for CMS50 Machine screw M4x8-Tx-ST-A2F Lock washer CMS50 / AS1H / ES1H / RH1M housing cover Screw Washer Housing cover seal for CMS50 CMS63S/M VR kit 1333 2422 Cmpl. forced cooling fan for CMS63 Machine screw M4x8-Tx-ST-A2F Lock washer CMS63 / AS1H / ES1H / RH1M housing cover Screw Washer Housing cover seal for CM63 The forced cooling fan retrofit set is supplied as follows: • Forced cooling fan, cpl. • Accessory bag Catalog – CMS50/63/71 Electric Cylinders 67 Technical Data Water cooling for CMS63 4 4.13 Water cooling for CMS63 CMS63 is factory-equipped as standard with a connection option for water cooling. The inlet and outlet connections for the cooling water can be swapped. [1] 65925AXX [1] Cooling water connection 2x G1/8 (flange seal and screw fitting supplied by the customer) Water cooling can increase the thermal capacity of the drive by up to 25%. The data for water cooling in the power diagrams for the thermal limit torque are based on the following operating parameters: • Temperature of cooling water inlet 25 °C • Temperature increase at cooling water outlet about 5 °C • Flow rate 4 l/min Higher flow rates increase the cooling effect only slightly. Cooling water requirements: • Max. operating pressure 2 bar • Demineralized and desalinated • No foreign objects and sediments • Frost protection, if necessary The components through which the cooling waters flows are corrosion-protected. The cooling water must not contain any chemically aggressive additives; contact SEW if necessary. 68 Catalog – CMS50/63/71 Electric Cylinders Technical Data Encoder systems 4.14 4 Encoder systems The following encoder systems are used for electric cylinders: 4.14.1 Resolver Part number for RH1M 0199 031 4 Number of poles 2 Primary Rotor Input voltage 7V Input frequency 7 kHz Gear ratio ± 10% 0.5 Phase shift ± 5° +13° Input impedance ± 15% 130 + j120 Ω Output impedance ± 15% 200 + j270 Ω Input resistance ± 10% 82 Ω Output resistance ± 10% 68 Ω Maximum electrical fault ± 6' Temperature range -55 °C to +150 °C 4.14.2 HIPERFACE® encoder /ES1H, /AS1H, /AK0H SEW-EURODRIVE offers HIPERFACE® encoders as an alternative to the resolver. Type ES1H AS1H CMS50S/M and CMS63S/M 1335 496 5 1335 495 7 CMS71L 1332 860 3 1332 858 1 Supply voltage AK0H 1335 661 5 DC 7 - 8 - 12 V polarity reversal protected Max. current consumption 140 mA 120 mA Maximum operating frequency 200 kHz 26 kHz 1024 128 Pulses (sine cycles) per revolution 0.9 - 1.1 Vpp sin/cos 0.8 - 1.1 Vpp sin/cos 32768 increments/revolution (15 bit) 4096 increments/revolution (15 bit) Output amplitude per track Single-turn resolution Multi-turn resolution - 4096 revolutions (12 bits) HIPERFACE® Transmission protocol Serial data output Vibration resistance (10-2000 Hz) Maximum speed Connection Temperature range Catalog – CMS50/63/71 Electric Cylinders Driver according to EIA RS-485 ≤ 200 m/s2 (DIN IEC 68-2-6) ≤ 100 m/s2 (DIN IEC 68-2-6) 12000 rpm 9000 rpm 12-pin round connector -20 °C to +110 °C 69 Technical Data Switching equipment and safeguards of the motors 4 4.15 Switching equipment and safeguards of the motors 4.15.1 Protective measures The electric cylinders must be protected against both overloads and short circuits. Install the motors with sufficient space for air to cool them. The surface temperature can exceed 100 °C during operation in accordance with thermal classification F. Therefore, measures must be taken to prevent inadvertent contact. The motors are equipped with temperature detection to protect the motor winding against overheating. Temperature sensor KTY CMS50/63/71 The temperature is measured by KTY 84-130 temperature sensors installed as standard. The correct motor model must be activated in the servo inverter to enable thermal motor protection (I2t, effective current monitoring). For information on the procedure, refer to the documentation of the servo inverter. Observe the following points: • It is essential to observe the correct connection of the KTY to ensure correct evaluation of the temperature sensor. • Avoid currents > 4 mA in the circuit of the KTY since high self-heating of the temperature sensor can damage its insulation and the motor winding. The characteristic curve in the following figure shows the resistance curve with a measuring current of 2 mA. R [Ω] 2000 1800 1600 1400 1200 1000 800 600 400 200 0 -40 -20 0 20 40 60 80 100 120 140 160 180 200 ϑ [°C] 50927AXX 70 Catalog – CMS50/63/71 Electric Cylinders Technical Data Switching equipment and safeguards of the motors 4 TF temperature sensor (optional CMS71L) PTC thermistors comply with DIN 44082. Resistance measurement (measuring instrument with V ≤ 2.5 V or I < 1 mA): • Standard measured values: 20...500 Ω, thermal resistance > 4000 Ω TF bimetallic switch (optional CMS71L) The thermostats are connected in series and open when the permitted winding temperature is exceeded. TH data AC Max. voltage AC 60 V1) Current (cos ϕ = 1.0) AC 2.5 A Current (cos ϕ = 0.6) AC 1.6 A DC DC 60 V DC 24 V DC 1.0 A DC 1.6 A 1) AC 250 V is permitted for the variant with terminal box 4.15.2 EMC measures SEW-EURODRIVE synchronous servomotors are components for installation in machinery and systems. The designer of the machine or system is responsible for complying with the EMC Directive 89/336/EEC. Routing brake cables Brake and power cables may only be routed together if either the brake cable or the power cable is shielded. We recommend that you use prefabricated cables, see chapter 5. Notes on encoder connection Observe the following notes when connecting an encoder: Thermal motor protection • Use a shielded cable with twisted pair conductors only. • Connect the shield to the PE potential on both ends over a large surface area. The cables can only be routed together if either the KTY cable or the power cable is shielded. We recommend that you use prefabricated cables, see chapter 5. Catalog – CMS50/63/71 Electric Cylinders 71 Technical Data Scope of delivery 4 4.16 Scope of delivery INFORMATION • The delivery of the electric cylinder with recirculating ball screw (KGT) takes 3 weeks. • The delivery time for electric cylinders with planetary roller screw drive (PGT) is 8 weeks. • Electric cylinder with smooth piston rod • 4 fit bolts included • Plug connector • Various optional connecting parts (fixed mount-on components, pivot bearings) • Electric cylinder with smooth piston rod • Prepared for flange mounting, 4 screws and 4 pins included • Plug connector • Various optional connecting parts (fixed mount-on components, pivot bearings) • Electric cylinder with assembled threaded spindle and bellows • Mechanical connecting parts with plain bearing bush (rod end bearing, optional cardan joint) • Fixed lubrication connection option (optional preassembled lubrication device) • Plug connector 4.16.1 CMS50S/M 4.16.2 CMS63S/M 4.16.3 CMS71L 72 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting dimensions of CMS50S/M 4.17 4 Mounting dimensions of CMS50S/M 4.17.1 Mounting dimensions for a stroke length of 70 mm 30 39.5 17 15 25 73 Ø 42 ±0.02 16 H 7 82.2 (118.7) 1 36.5 7±0.02 R2 69.2 156.5 65 Detail Z /RH1M 168 53.5 134 mm 163 mm 173 mm 202 mm CMS50S CMS50S/BP CMS50M CMS50M/BP 74±0.1 Closing plug for lubrication point taper grease nipple DIN71412-A Signal connector Can be turned by max. 270° 64.5 Stroke 70 ±1 6 18 0 21 -0.12 M16 14 M8 Power connector Can be turned by max. 270° Ø 10 H7 35 Lubrication position 30 23 /ES1H /AS1H /AK0H 67 77 24.5 4 Detail Z max.6 38 Ø32 /VR 48 2 66 60.5 15.6 109 72 25 Each CMS50 comes with an accessory bag (with 4 fit bolts) for flange or pivot bearing mounting. Accessory bag (SEW part number: 1333 4204) Weight: 0.1 kg 16 M8 10f9 4x 7 16 Catalog – CMS50/63/71 Electric Cylinders 13 73 Technical Data Mounting dimensions of CMS50S/M 4 4.17.2 Mounting dimensions for a stroke length of 150 mm 30 39.5 17 15 25 65 236.5 (118.7) 73 42 ±0.02 16 H 7 Ø 36.5 1 69.2 7±0.02 R2 82.2 Detail Z /RH1M 53.5 248 134 mm 163 mm 173 mm 202 mm CMS50S CMS50S/BP CMS50M CMS50M/BP 74±0.1 Closing plug for lubrication point taper grease nipple DIN71412-A Signal connector Can be turned by max. 270° 104.5 Stroke 150 ±1 6 18 0 21 -0.12 M16 14 M8 Power connector Can be turned by max. 270° Ø 10 H7 75 Lubrication position 30 23 /ES1H /AS1H /AK0H 67 77 24.5 4 Detail Z max.6 38 Ø 32 /VR 48 2 66 60.5 15.6 109 72 65936AEN Each CMS50 comes with an accessory bag (with 4 fit bolts) for flange or pivot bearing mounting. Accessory bag (SEW part number: 1333 4204) Weight: 0.1 kg 16 M8 10f9 4x 7 74 16 13 Catalog – CMS50/63/71 Electric Cylinders 25 Technical Data Mounting dimensions of CMS50S/M 4 4.17.3 Mounting dimensions for a stroke length of 300 mm 30 39.5 17 15 25 65 386.5 (118.7) 73 42 ±0.02 16 H 7 Ø 36.5 1 69.2 7±0.02 R2 82.2 Detail Z /RH1M 53.5 398 134 mm 163 mm 173 mm 202 mm CMS50S CMS50S/BP CMS50M CMS50M/BP 74±0.1 Closing plug for lubrication point taper grease nipple DIN71412-A Signal connector Can be turned by max. 270° 179.5 Stroke 300 ±1 6 18 0 21 -0.12 M16 14 M8 Power connector Can be turned by max. 270° Ø 10 H7 150 Lubrication position 30 23 /ES1H /AS1H /AK0H 67 77 24.5 4 Detail Z max.6 38 Ø 32 /VR 48 2 66 60.5 15.6 109 72 25 65938AEN Each CMS50 comes with an accessory bag (with 4 fit bolts) for flange or pivot bearing mounting. Accessory bag (SEW part number: 1333 4204) Weight: 0.1 kg 16 M8 10f9 4x 7 16 Catalog – CMS50/63/71 Electric Cylinders 13 75 4 Technical Data Mounting dimensions of CMS50S/M 4.17.4 Additional mounting options Flange mounting The following 3 figures show the mounting options for the electric cylinder. This should be attached to a mounting surface with the gray-shaded mount-on components. The mount-on components can be mounted in 90° steps. 270° 0° 180° 90° Mountabe in 4x 90° steps 72 ±0.1 2x fit bolt (tightening torque 12 m) ISO 7379 10x16-12.9 (M8) 90 74 2x hex head screws DIN EN ISO 4014 M8x70 M8 114 Possible mounting variants: front and center 94 ±0.1 38.5 38.5 ±0.1 10 Mountable in 4x 90° steps 65534AEN The flange mounting kit consists of the following parts: Flange mounting kit (SEW part no.: 1333 3305) 4x Weight: 0.65 kg 2x 2x 76 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting dimensions of CMS50S/M 4 M8 10 Pivot bearing mounting The following figure shows the mounting option for the electric cylinder. This should be attached to a mounting surface with the gray-shaded mount-on components. 72 ±0.1 154 134 ±0.1 74 114 20 2x bolt Ø 16f6 2x hex head screw DIN EN ISO 4014 M8x70 2x fit bolt (tightening torque 12 Nm) ISO 7379 10x16-12.9 (M8) 65533AEN To mount the pivot bearing as shown, you will need the following parts: Pivot bearing mounting kit (SEW part no.: 1333 3313) Flange mounting kit (SEW part no.: 1333 3305) Weight: 0.23 kg 2x 4x Weight: 0.65 kg 2x 2x Catalog – CMS50/63/71 Electric Cylinders 77 Technical Data Mounting dimensions of CMS63S/M 4 4.18 Mounting dimensions of CMS63S/M 4.18.1 Mounting dimensions for a stroke length of 100 mm 32 16 25 89 ±0.1 3.4 9 /1 56.5 ±0.1 16 6x 89 ±0.1 12 2x G 1/ 8 M12 Connector, signal max. 270° adjustable Connector, power max. 270° adjustable 20 Ø 8H7 10 0 25 -0.12 20 M20x1.5 SW36 Stroke 100 ±1 192 163.5 mm CMS63S 192 mm CMS63S/BP 214 mm CMS63M 242.5 mm CMSM/BP M 83.5 50±0.1 Ø 32±0.03 20 H 7 88 5 89 44 (133) R2 76 56.5 ±0.1 /RH1M 14 ±0.03 10 ±0.1 Detail Z Cooling water connection 32 26 /ES1H /AS1H /AK0H 74 Ø58 f7 Detail Z Ø50 84 24.5 34 /VR 46 10 69 74 40.5 138 102 25 65690AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting. Accessory bag (SEW part number: 1652 1137) Weight: 0.15 kg 4x 4x 78 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting dimensions of CMS63S/M 4 4.18.2 Mounting dimensions for a stroke length of 200 mm 32 16 25 89 ±0.1 3.4 9 /1 56.5 ±0.1 16 6x 89 ±0.1 12 2x G 1/ 8 M12 Connector, signal max. 270° adjustable Connector, power max. 270° adjustable 20 Ø 8H7 10 0 25 -0.12 20 M20x1.5 SW36 Stroke 200 ±1 292 163.5 mm CMS63S 192 mm CMS63S/BP 214 mm CMS63M 242.5 mm CMSM/BP M 83.5 50±0.1 Ø 32±0.03 20 H 7 88 5 89 44 (133) R2 76 56.5 ±0.1 /RH1M 14 ±0.03 10 ±0.1 Detail Z Cooling water connection 32 26 /ES1H /AS1H /AK0H 74 Ø58 f7 Detail Z Ø50 84 24.5 34 /VR 46 10 69 74 40.5 138 102 25 65716AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting. Accessory bag (SEW part number: 1652 1137) Weight: 0.15 kg 4x 4x Catalog – CMS50/63/71 Electric Cylinders 79 Technical Data Mounting dimensions of CMS63S/M 4 4.18.3 Mounting dimensions for a stroke length of 400 mm 32 16 25 89 ±0.1 3.4 9 /1 56.5 ±0.1 16 6x 89 ±0.1 12 2x G 1/ 8 M12 Signal connector Can be turned by max. 270° Power connector Can be turned by max. 270° 20 Ø 8H7 10 0 25 -0.12 20 M20x1.5 SW36 Stroke 400 ±1 524 163.5 mm CMS63S 192 mm CMS63S/BP 214 mm CMS63M 242.5 mm CMS63M/BP M 83.5 50±0.1 Ø 32±0.03 20 H 7 88 5 89 44 (133) R2 76 56.5 ±0.1 /RH1M 14 ±0.03 10 ±0.1 Detail Z Cooling water connection 32 26 /ES1H /AS1H /AK0H 74 Ø58 f7 Detail Z Ø50 84 24.5 34 /VR 46 10 69 74 40.5 138 102 25 65975AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting. Accessory bag (SEW part number: 1652 1137) Weight: 0.15 kg 4x 4x 80 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting dimensions of CMS63S/M 4 4.18.4 Mounting dimensions for a stroke length of 600 mm 32 16 25 89 ±0.1 3.4 9 /1 56.5 ±0.1 16 6x 89 ±0.1 12 2x G 1/ 8 M12 Signal connector Can be turned by max. 270° Power connector Can be turned by max. 270° 20 Ø 8H7 10 0 25 -0.12 20 M20x1.5 SW36 Stroke 600 ±1 724 163.5 mm CMS63S 192 mm CMS63S/BP 214 mm CMS63M 242.5 mm CMS63M/BP M 83.5 50±0.1 Ø 32±0.03 20 H 7 88 5 89 44 (133) R2 76 56.5 ±0.1 /RH1M 14 ±0.03 10 ±0.1 Detail Z Cooling water connection 32 26 /ES1H /AS1H /AK0H 74 Ø58 f7 Detail Z Ø50 84 24.5 34 /VR 46 10 69 74 40.5 138 102 25 65976AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting. Accessory bag (SEW part number: 1652 1137) Weight: 0.15 kg 4x 4x Catalog – CMS50/63/71 Electric Cylinders 81 4 Technical Data Mounting dimensions of CMS63S/M 4.18.5 Additional mounting options Flange mounting The following figure shows the mounting option for the electric cylinder. This should be attached to a mounting surface with the gray-shaded mount-on components. The mount-on components can be mounted in 90° steps. M12 94 ±0.1 47.5 ±0.1 16 95 Can be mounted in 4x90° steps 111 ±0.1 2x hex head screw ISO4762-M12x20 89 133 120 2x parallel pin ISO8734 8x20 2x hex head screw ISO4014-M12x100 64892AEN The flange mounting kit consists of the following parts: Flange mounting kit (SEW part no.: 1652 1102) 4x Weight: 3.5 kg 2x 2x 82 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting dimensions of CMS63S/M 4 Mounting the pivot bearing The following figure shows the mounting option for the electric cylinder. This should be attached to a mounting surface with the gray-shaded mount-on components. Insert the thrust washer with the slide surface towards the motor. 94 ±0.1 47.5 ±0.1 M12 16 95 Can be mounted in 4x90° steps 154 ±0.1 bolt Ø 22f7 132 22 176 120 64900AEN To mount the pivot bearing as shown, you will need the following parts: Pivot bearing mounting kit (SEW part no.: 1652 1129) Flange mounting kit (SEW part no.: 1652 1102) Weight: 0.9 kg 4x Weight: 3.5 kg 2x 2x 2x 2x Catalog – CMS50/63/71 Electric Cylinders 83 Technical Data Mounting dimensions of CMS71L 4 4.19 Mounting dimensions of CMS71L INFORMATION CMS71L electric cylinders have the same mounting dimensions in variants with and without brake and with A-side cardan joint or rigid rod end bearing. In the variant with B-side cardan joint, the distance between the two fastening bolts is 7 mm longer. 4.19.1 Mounting dimensions of CMS71L/B/RH1M (resolver) for a stroke length of 200 mm +2 0 544 47 7 Additional length (744 extended) B-side mounting (optional) Bearing cover with cardan joint 42 55 79 A-side mounting (optional) Cardan joint 85 Lubricator (optional) 63 46.5 209.5 Ø R3 4 +2 37 117 +2 537 0 (737 extended) Ø 98 Ø 54 0 Ø 32 H9 116 155 39 32H9 12x45° +2 598 0 74 Signal connector Sealing air connection G1/8 72.7 62 0 0 30 -0.1 Power connector Lubricating point G1/4 Taper grease nipple DIN 71412-A 30 -0.1 Connector max. 270° adjustable Nominal stroke 200 Excessive stroke ± 1 mm (to mech. stop) 64920AEN 84 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting dimensions of CMS71L 4 4.19.2 Mounting dimensions of CMS71L/B/AS1H (absolute encoder) for a stroke length of 200 mm INFORMATION For variants with absolute encoder, the total length is longer by 34 mm. +2 0 578 47 B-side mounting (optional) Bearing cover with cardan joint 7 Additional length (778 extended) 42 55 79 A-side mounting (optional) Cardan joint 85 Lubricator (optional) 80.5 63 209.5 37 117 +2 571 0 (771 extended) Ø 98 Ø 54 0 Ø 32 H9 116 155 39 Ø 32H9 R3 +2 4 12x45° +2 0 632 74 Signal connector 0 30 -0.1 Sealing air connection G1/8 72.7 62 0 30 -0.1 Connector max. 270° adjustable Lubricating point G1/4 Taper grease nipple DIN 71412-A Power connector Nominal stroke 200 Excessive stroke ± 1 mm (to mech. stop) 64921AEN Catalog – CMS50/63/71 Electric Cylinders 85 Technical Data Mounting dimensions of CMS71L 4 4.19.3 Mounting dimensions of CMS71L/B/RH1M (resolver) for a stroke length of 350 mm +2 0 723 B-side mounting (optional) Bearing cover with cardan joint 47 Additional length (1073 extended) 42 7 55 79 A-side mounting (optional) Cardan joint Lubricator (optional) 85 37 46.5 +2 4 209.5 R3 39 63 Power connector +2 0 Lubricating point G1/4 Taper grease nipple DIN 71412-A Sealing air connection G1/8 72.7 62 74 12x45° 0 0 Connector max. 270° adjustable (1066 extended) 30 -0.1 777 30 -0.1 Ø 98 Ø 54 +2 0 716 Ø 32 H 9 Ø 32 H9 116 155 0 117 Signal connector Nominal stroke 350 Excessive stroke ± 1 mm (to mech. stop) 65038AEN 86 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting dimensions of CMS71L 4 4.19.4 Mounting dimensions of CMS71L/B/AS1H (absolute encoder) for a stroke length of 350 mm INFORMATION For variants with an absolute encoder, the total length is longer by 34 mm. +2 0 757 47 Additional length B-side mounting (optional) Bearing cover with cardan joint 42 A-side mounting (optional) Cardan joint 55 79 7 (1107 extended) Lubricator (optional) 85 37 46.5 2 H9 Ø32 H9 116 Ø 54 Ø 98 155 +2 0 34 209.5 R 39 63 750 811 +2 0 Sealing air connection G 1/8 Lubricating point G1/4 Taper grease nipple DIN 71412-A 72.7 62 0 30 -0.1 74 0 Power connector 12x45° 30 -0.1 Connector max. 270° adjustable (1100 extended) Ø3 +2 0 117 Signal connector Nominal stroke 350 Excessive stroke ± 1 mm (to mech. stop) 64922AEN Catalog – CMS50/63/71 Electric Cylinders 87 Technical Data Mechanical stroke limiting 4 4.20 Mechanical stroke limiting NOTICE The customer must limit the stroke of the electric cylinder by providing for appropriate measures in the extended and retracted position, e.g. by using limit stops, cushioning or shock absorbers. The mechanical limiting elements built-in by the customer must be able to absorb the reactive forces and kinetic energy that is created when the end position stops are reached in order to prevent the maximum permitted feed thrust of the electric cylinder from being exceeded. This requires soft damping elements. Their purpose is to absorb the energy and then limit the end position mechanically. As a rule, you should use cushioning or shock absorbers that are dimensioned accordingly. 4.20.1 Mechanical stroke limiting NOTICE The rated stroke length (HCMS), e.g. CMS71L stroke 200 mm, is only available in limited form for the customer application because safety distances (S) to the limit stops restrict the effective stroke (Heff). S Heff A T S M [Heff] Calculating the effective stroke Effective stroke [A] Distance between limit stops [HCMS] Nominal stroke CMS [T] Partial width [S] Safety distance [M] Weight The effective stroke can be calculated as follows: Heff = A - T - 2 x S or Heff = HCMS - 2 x S → Heff < HCMS 88 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting situation at customer site 4.21 4 Mounting situation at customer site 4.21.1 Mounting notes CMS50 / CMS63 • Attachment only on the output side of the piston rod is permitted only for the CMS types – CMS50S with 70 mm stroke – CMS63S with 100 mm stroke with/without brake. 65731AXX • No overhung loads on the drive Pivot bearing 61369AEN Catalog – CMS50/63/71 Electric Cylinders 89 4 Technical Data Mounting situation at customer site • No statically redundant mounting. When using a pivot bearing, do not use additional attachments. Pivot bearing 61372AEN • Joint must be free to move; do not clamp in place. 61371AXX • No overhung loads on the drive 61379AXX 90 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting situation at customer site • 4 Do not induce loads and torques via joints F M M F 61374AXX • Do not offset the installed components. 61376AXX • Do not induce torque loads over the piston rod. M 61377AXX Catalog – CMS50/63/71 Electric Cylinders 91 4 Technical Data Mounting situation at customer site 4.21.2 Mounting situation and stroke range for CMS63 When mounting the electric cylinder, note that the spindle nut is not lubricated in case of incorrect stroke setting. For short working strokes [A], the end position of the spindle nut [2] must be lower than half the stroke length. A A A [1] [3] [2] 68460AXX [1] Piston rod [2] Spindle nut [3] Oil Electric cylinders in M4 mounting position must not be mounted with the piston rod at the bottom. INFORMATION If you require this M4 mounting position with the piston rod at the bottom, select the drive with M0 mounting position option (all mounting positions from M1 - M6), see next page. M2 M6 M1 M5 M4 M3 68459AXX 92 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting situation at customer site 4 Option: M0 mounting position (all mounting positions from M1 to M6) for CMS63 For applications where the piston rod extends from the bottom, an integrated lubricant pump can be ordered via "M0 mounting position" option to ensure lubrication. To supply the bearings of the electric cylinders with oil, the effect of the pump of the retracting and extending piston rod is used via internal valves. • Observe the following restrictions: – – – – • Operating temperature -10 °C to +40 °C Minimum speed 180 rpm For lower temperatures up to -20°C, minimum speed 500 rpm Min. working stroke 50 mm Observe the following stroke settings when installing the electric cylinder: – Short, permanent working strokes [A] from retracted piston rod position [1], above medium stroke position (above the oil level) [3]), are not permitted. A [3] [1] A 68355AXX INFORMATION For applications with the working stroke above the oil level, please contact SEWEURODRIVE. INFORMATION Please note that the following restrictions are of a general nature. The lubrication system offers a wider power spectrum, which has to be verified for the customerspecific application. Please contact SEW-EURODRIVE. Catalog – CMS50/63/71 Electric Cylinders 93 4 Technical Data Mounting situation at customer site – Working strokes [A] from retracted piston rod position [1] must be extended at least up to half the stroke length +25 mm. A [1] A 68360AXX – Working strokes [A] below the medium stroke position of the nominal stroke are permitted if the spindle nut [2] is completely immersed in the oil [3]. The working stroke [A] must amount to a minimum of 8 mm. [2] A [2] [3] A 68556AXX 94 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting situation at customer site 4 4.21.3 Mounting notes for CMS71L • No overhung loads on the drive 61173AXX • No additional fastenings or supports (statically redundant) 61174AXX • Joints must be free to move; do not clamp in place. 61175AXX Catalog – CMS50/63/71 Electric Cylinders 95 4 Technical Data Mounting situation at customer site • Do not induce loads and torques via joints. F M M F 61176AXX • Do not offset from the mounting position, see installation tolerances on page 99 61177AXX • Install so that the unit is not subject to torque (torsion). 61178AXX 96 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting situation at customer site • 4 For horizontal mounting position with lubricator option: position lubricator on the side or bottom. If this mounting situation cannot be avoided, contact SEWEURODRIVE. 61504AXX INFORMATION In case of high thermal loads, dissipated heat can affect the lubricant properties. Catalog – CMS50/63/71 Electric Cylinders 97 Technical Data Mounting situation at customer site 4 4.21.4 Tolerances for mounting the CMS50S/M at customer site The following figure describes the mounting situation for both mounting sides of the drive. A 0.1 A Ra 0.4 0.02 21 ± 0.2 C 3° 3° +0.1 0 Ø16h7 0.1 A 0.2 A 61542AXX 4.21.5 Tolerances for mounting the CMS63S/M at customer site The following figure describes the mounting situation for both mounting sides of the drive. 0.1 A Ra 0.4 0.02 ± 0.2 C 3° 3° 25 +0.1 0 Ø 20h7 A 0.1 A 0.2 A 65190AXX 98 Catalog – CMS50/63/71 Electric Cylinders Technical Data Mounting situation at customer site 4 4.21.6 Tolerances for mounting the CMS71L at customer site The following figure describes the mounting situation for both mounting sides of the drive. Standard Ø32h7 0.02 0.02 [1] ± 0.2 C Ra 0.4 Ra 0.4 Ø32h7 0.05 A A 30 +0.1 B 30 +0.1 0.1 A C [2] [2] 65381AXX [1] [2] CMS electric cylinder Customer supplied parts Note the following points: INFORMATION • The max. axial offset between A-B is ±0.2 mm • The parts supplied by the customer must meet the requirements described above. • If mounting tolerances cannot be complied with, contact SEW-EURODRIVE. An electric cylinder with a cardan joint might fit the mounting situation. Cardan joint 3° 3° ±0.5 C 31 61543AXX Note the following point: INFORMATION • The max. axial offset between A-B is ±0.5 mm Catalog – CMS50/63/71 Electric Cylinders 99 Technical Data Torque/speed characteristic curves 4 4.22 Torque/speed characteristic curves CMS50S 6 5 M/M 0 4 3 2 1 0 0 1 2 3 4 5 6 7 8 I/I0 65741AXX CMP50M 6 5 M/M 0 4 3 2 1 0 0 1 2 3 4 5 6 7 8 I/I0 68204AXX 100 Catalog – CMS50/63/71 Electric Cylinders Technical Data Torque/speed characteristic curves 4 CMS63S/M 6 5 M/M0 4 [1] [2] 3 2 1 0 0 1 2 3 4 5 6 7 8 I/I 0 65742AXX [1] CMS63M [2] CMS63S CMS71 4.5 4 3.5 M/M0 3 2.5 2 1.5 1 0.5 0 0 1 2 3 I/I0 4 5 6 65742AXX Catalog – CMS50/63/71 Electric Cylinders 101 Technical Data Dynamic and thermal limit torque characteristic curves 4 4.23 Dynamic and thermal limit torque characteristic curves Definition M = Maximum dynamic torque for a maximum line voltage on the inverter of 360 V, 400 V, 460 V or 500 V Key Note DC 750 V = controlled on constant DC 750 V 460 V = 460 V line voltage, non-controlled 500 V = 500 V line voltage, non-controlled 400 V = 400 V line voltage, non-controlled 360 V = 360 V line voltage, non-controlled The dynamic limit torque is limited as follows: • CMS50M = 5.2 Nm • CMS63M = 11.1 Nm 4.23.1 CMS50 CMS50S nN = 3000 rpm 6 5 DC 750V M [Nm] 4 400V 500V 3 360V 460V 2 1 0 0 500 1000 1500 2000 2500 3000 3500 n [1/min] 68211AXX 102 Catalog – CMS50/63/71 Electric Cylinders Technical Data Dynamic and thermal limit torque characteristic curves 4 CMS50S nN = 4500 rpm 6 DC 750V 5 M [Nm] 4 500V 400V 460V 3 360V 2 1 0 0 1000 2000 3000 4000 4500 n [1/min] 68212AXX CMS50S nN = 6000 rpm 6 DC 750V 5 500V 400V 460V M [Nm] 4 360V 3 2 1 0 0 1000 2000 3000 4000 4500 n [1/min] 68213AXX Catalog – CMS50/63/71 Electric Cylinders 103 4 Technical Data Dynamic and thermal limit torque characteristic curves INFORMATION CMS50M: Max. force at maximum permitted torque Mpk = 5.2 Nm / Fmax = 5.3 kN (KGT). CMS50M nN = 3000 rpm 12 10 M [Nm] 8 DC 750V 6 [1] 5.2 500V 400V 4 360V 460V 2 0 0 500 1000 1500 2000 2500 3000 3500 n [1/min] 68214AXX [1] Max. permitted torque CMS50M nN = 4500 rpm 12 10 DC 750V M [Nm] 8 500V 6 5.2 [1] 460V 4 400V 360V 2 0 0 1000 2000 3000 4000 4500 n [1/min] 68216AXX [1] Max. permitted torque 104 Catalog – CMS50/63/71 Electric Cylinders Technical Data Dynamic and thermal limit torque characteristic curves 4 CMS50M nN = 6000 rpm 12 DC 750V 10 500V 400V M [Nm] 8 460V 6 5.2 [1] 360V 4 2 0 0 1000 2000 3000 4000 4500 n [1/min] 68216AXX [1] Max. permitted torque Catalog – CMS50/63/71 Electric Cylinders 105 Technical Data Dynamic and thermal limit torque characteristic curves 4 4.23.2 CMS63 CMS63S nN = 3000 rpm 12 10 DC 750V 500V M [Nm] 8 400V 360V 6 460V 4 2 0 0 500 1000 1500 2000 2500 3000 3500 n [1/min] 68219AXX CMS63S nN = 4500 rpm 12 DC 750V 10 460V 500V M [Nm] 8 400V 6 360V 4 2 0 0 1000 2000 3000 4000 4500 n [1/min] 68220AXX 106 Catalog – CMS50/63/71 Electric Cylinders Technical Data Dynamic and thermal limit torque characteristic curves 4 CMS63S nN = 6000 rpm 12 DC 750V 500V 10 460V M [Nm] 8 360V 400V 6 4 2 0 0 1000 2000 3000 4000 4500 n [1/min] 68221AXX Catalog – CMS50/63/71 Electric Cylinders 107 4 Technical Data Dynamic and thermal limit torque characteristic curves INFORMATION CMS63M: Max. force at maximum permitted torque Mpk = 11.1 Nm / Fmax = 10 kN (for PGT and KGT). CMS63M nN = 3000 rpm 25 M [Nm] 20 15 DC 750V [1] 11.1 10 400V 500V 460V 360V 5 0 0 500 1000 1500 2000 n [1/min] 2500 3000 3500 68222AXX [1] Max. permitted torque CMS63M nN = 4500 rpm 25 DC 750V 20 M [Nm] 500V 15 [1] 11.1 460V 10 360V 400V 5 0 0 1000 2000 3000 4000 4500 n [1/min] 68223AXX [1] Max. permitted torque 108 Catalog – CMS50/63/71 Electric Cylinders Technical Data Dynamic and thermal limit torque characteristic curves 4 CMS63M nN = 6000 rpm 25 DC 750V 500V 20 M [Nm] 460V 15 400V [1] 11.1 360V 10 5 0 0 1000 2000 3000 4000 4500 n [1/min] 68224AXX [1] Max. permitted torque Catalog – CMS50/63/71 Electric Cylinders 109 Technical Data Dynamic and thermal limit torque characteristic curves 4 4.23.3 CMS71L 35 [1] 31.4 [1] 24.4 [5] [1] 22.1 M [Nm] [2] [3] [1] 16.6 [4] 10 5 0 0 333 667 1000 1333 1667 2000 500 1000 1500 2000 2500 3000 750 1500 2250 3000 3750 4500 -1 n [min ] 65839AXX [1] Max. permitted torque 110 [2] KGT / pitch 10 / stroke 200 mm / Fmax = 17 kN [3] KGT / pitch 6 / stroke 200 mm / Fmax = 20 kN [4] KGT / pitch 6 / stroke 350 mm / Fmax = 15 kN [5] PGT / pitch 5 / stroke 200 mm / Fmax = 20 kN Catalog – CMS50/63/71 Electric Cylinders Technical Data Thermal limit torque characteristic curves 4.24 4 Thermal limit torque characteristic curves 4.24.1 CMS50S Spindle type KGT15x5, pitch 5 mm/revolution 0.166 2.2 2.0 1800 [3] Effective feed force [N] 1600 1.8 1.6 [4] 1400 [1] 1.4 1200 [2] 1.2 1000 1.0 800 0.8 600 0.6 400 0.4 200 0.2 0 Effective motor torque [Nm] 2000 Mean velocity [m/s] 0.083 0 0.0 0 5 500 1000 -1 Mean speed [min ] 1500 2000 68519AEN [1] 20 °C ambient temperature [3] with forced cooling fan, 20 °C ambient temperature [2] 40 °C ambient temperature [4] with forced cooling fan, 40 °C ambient temperature 4.24.2 CMS50M Spindle type KGT15x5, pitch 5 mm/revolution 0.166 3.2 3.0 2.8 2.6 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1.0 [3] [4] 2500 Effective feed force [N] [2] [1] 2000 1500 1000 0.8 0.6 0.4 0.2 500 0 Effective motor torque [Nm] 3000 Mean velocity [m/s] 0.083 0 0.0 0 5 500 1000 -1 Mean speed [min ] 1500 2000 68520AEN [1] 20 °C ambient temperature [3] with forced cooling fan, 20 °C ambient temperature [2] 40 °C ambient temperature [4] with forced cooling fan, 40 °C ambient temperature Catalog – CMS50/63/71 Electric Cylinders 111 Technical Data Thermal limit torque characteristic curves 4 4.24.3 CMS63S Spindle type KGT25x6, pitch 6 mm/revolution 3500 0 0.05 0.1 3000 0.15 0.2 1500 2000 [3] Effective feed force [N] [4] 2500 [1] [2] 2000 1500 1000 500 0 0 5 500 1000 0.25 3.2 3.0 2.8 2.6 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 Effective motor torque [Nm] Mean velocity [m/s] Mean speed [min -1 ] 68406AEN [1] 20 °C ambient temperature [3] Water cooling, 20 °C ambient temperature [2] 40 °C ambient temperature [4] Water cooling, 40 °C ambient temperature 4.24.4 CMS63M Spindle type KGT25x6, pitch 6 mm/revolution 3500 0 0.05 0.1 3000 0.15 0.2 1500 2000 [3] Effective feed force [N] [4] 2500 [1] [2] 2000 1500 1000 500 0 0 5 500 1000 0.25 3.2 3.0 2.8 2.6 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 Effective motor torque [Nm] Mean velocity [m/s] Mean speed [min -1 ] 68406AEN 112 [1] 20 °C ambient temperature [3] Water cooling, 20 °C ambient temperature [2] 40 °C ambient temperature [4] Water cooling, 40 °C ambient temperature Catalog – CMS50/63/71 Electric Cylinders Technical Data Thermal limit torque characteristic curves 4 4.24.5 CMS71L Spindle type KGT32x6, pitch 6 mm/revolution Thermally permitted limit feed force Mean velocity [m/s] 7000 0.05 0.025 0 0.1 0.075 0.125 0.15 6.4 6.0 5.6 5.2 4.8 4.4 [2] 4.0 3.6 3.2 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0.0 0 5 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 6000 5000 4000 3000 2000 1000 N Mean speed [min ] Effective mean motor torque [Nm] Permitted mean feed force [N] [1] -1 65691AEN [1] 20 °C ambient temperature [2] 40 °C ambient temperature Spindle type KGT32x10, pitch 10 mm/revolution Mean velocity [m/s] 0.03 0.06 0.1 0.13 0.16 0.2 0.23 0.25 4500 [1] Effective feed force [N] 3500 6.4 5.6 [2] 3000 4.8 2500 4.0 2000 3.2 1500 2.4 1000 1.6 500 0.8 Effective motor torque [Nm] 4000 0.0 0 0 5 200 400 600 800 1000 1200 1400 Mean speed [min -1 ] 60348AEN [1] 20 °C ambient temperature Catalog – CMS50/63/71 Electric Cylinders [2] 40 °C ambient temperature 113 Technical Data Thermal limit torque characteristic curves 4 Spindle type PGT25x5, pitch 5 mm/revolution Mean velocity [m/s] 0.016 8000 0.033 0.05 0.066 0.083 0.1 7500 6.0 5.2 5500 4.4 4500 3.6 3500 2.8 2500 2.0 1500 1.2 500 0 200 5 400 600 800 1000 1200 Effective motor torque [Nm] [1] [2] 6500 Effective feed force [N] 0.117 0.12 6.4 0.4 1400 1500 Mean speed [min -1 ] 60196AEN [1] 114 20 °C ambient temperature [2] 40 °C ambient temperature Catalog – CMS50/63/71 Electric Cylinders Technical Data MOVIDRIVE® assignment table 4.25 4 MOVIDRIVE® assignment table The electric cylinders can be operated in conjunction with the MOVIDRIVE® MDX61B servo inverter from SEW-EURODRIVE. 4.25.1 CMS50S/M Overview of combinations for CMS50S with KGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed -1 [min ] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 1) 53001) - - - - - - - 53001) - - - - - - - -- - - - - - 3000 5000 5300 5300 5300 4500 3900 4600 5300 53001) 6000 2600 3150 4050 5250 3950 5300 1) 1) Only permitted with current limit Overview of combinations for CMS50M with KGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 3000 4900 53001) 53001) - - - - - - - - - 4500 3600 4300 6000 2700 3300 5300 1) 4100 - - - - - - - - - - - - -- - - - - - 1) Only permitted with current limit 4.25.2 CMS63S/M Overview of combinations for CMS63S with KGT spindle – Spindle pitch 6 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 3000 4900 5600 6880 8200 6700 8300 9500 100001) - - - - - - - 100001) - - 0110 0150 1) 4500 3600 4241 5278 6410 5090 6600 7728 9330 10000 6000 1828 2139 2742 3656 2742 3770 4798 6512 8568 1) Only permitted with current limit Overview of combinations for CMS63M with KGT spindle – Spindle pitch 6 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 1) 0030 0040 0055 0075 3000 5660 6690 8390 10461 8200 10000 - - - - - - 4500 3676 4400 5840 7350 5655 7540 9330 100001) - - - - 6000 1992 2390 2988 3984 2988 4108 5229 7096 9337 100001) - - 1) Only permitted with current limit Catalog – CMS50/63/71 Electric Cylinders 115 Technical Data MOVIDRIVE® assignment table 4 Overview of combinations for CMS63S with PGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 3000 3460 4152 5190 6920 5190 7136 9082 10000 4500 2439 2926 3658 4878 3658 5030 6402 8689 6000 1900 2290 2861 3815 2861 3934 5007 0055 0075 1) 100001) 6796 8941 10000 1) 0110 0150 - - - - - - 1) Only permitted with current limit Overview of combinations for CMS63M with PGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 3000 3984 4780 5976 7968 5976 8217 100001) - - - - - 1) 4500 2656 3187 3984 5312 3984 5478 6972 9462 10000 6000 2078 2494 3117 4157 3117 4287 5456 7405 9743 - - - 100001) - - 1) Only permitted with current limit 4.25.3 CMS71L Overview of combinations for CMS71L with PGT spindle – Spindle pitch 5 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 2000 - 100001) 13600 17300 13200 17800 200001) 200001) 200001) 200001) - - 1) 1) 1) - - 200001) - - 3000 - - 9300 11900 9000 12300 15500 4500 - - - - - 8000 10100 20000 13700 20000 17700 20000 1) Only permitted with current limit Overview of combinations for CMS71L with KGT spindle – Spindle pitch 6 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [min-1] 0005 0008 0011 0014 0015 0022 0030 2000 7040 8450 10900 14090 10560 14530 18490 3000 4735 5680 7330 9470 7100 9760 12429 4500 3110 3738 4828 6230 4670 6420 8177 0040 20000 1) 16850 11097 0055 0075 0110 200001) 20000 200001) 200001) 14600 1) 18690 0150 1) 20000 - 200001) - 1) - 20000 1) Only permitted with current limit Overview of combinations for CMS71L with KGT spindle – Spindle pitch 10 mm MOVIDRIVE® MDX61B 400 V system voltage peak forces Rated speed [1/min] 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 2000 - 6100 7800 100001) 7600 10200 12700 16000 170001) 170001) 170001) - 1) 170001) - 170001) - 3000 - - 5300 6800 5200 7100 8900 11800 14800 4500 - - - - - 4600 5800 7900 10200 17000 12700 1) Only permitted with current limit 116 Catalog – CMS50/63/71 Electric Cylinders Technical Data MOVIAXIS® assignment table 4.26 4 MOVIAXIS® assignment table The electric cylinders can be operated in conjunction with MOVIAXIS® servo inverters from SEW-EURODRIVE. 4.26.1 CMS50S/M Overview of combinations for CMS50S with KGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 Size 2 Size 3 Size 4 Size 5 32 48 64 - - - - - - - - - - - Size 4 Size 5 [min-1] 2 4 8 12 16 24 3000 53001) 53001) - - - - 1) - - - - - - 4500 4700 5300 6000 3250 53001) 1) Only permitted with current limit Overview of combinations for CMS50M with KGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed -1 Size 1 Size 2 Size 3 [min ] 2 4 8 12 16 24 32 48 64 3000 5300 53001) - - - - - - - 4500 4540 5300 1) - - - - - - - 6000 3480 53001) - - - - - - - 1) Only permitted with current limit 4.26.2 CMS63S/M Overview of combinations for CMS63S with KGT spindle – Spindle pitch 6 mm MOVIAXIS® 400 V system voltage peak forces Rated speed [min-1] Size 1 2 Size 2 4 Size 4 Size 5 12 16 24 32 48 64 1) - - - - - - - - - - - - - - - - - Size 4 Size 5 48 64 8 3000 5843 9330 10000 4500 4730 7540 100001) 6000 2285 4570 9140 10000 1) Size 3 1) Only permitted with current limit Overview of combinations for CMS63M with KGT spindle – Spindle pitch 6 mm MOVIAXIS® 400 V system voltage peak forces Rated speed [min-1] Size 1 2 Size 2 4 8 1) 12 Size 3 16 24 32 3000 6937 10000 - - - - - - - 4500 4618 9236 100001) - - - - - - 6000 2490 4980 9960 100001) - - - - - 1) Only permitted with current limit Catalog – CMS50/63/71 Electric Cylinders 117 Technical Data MOVIAXIS® assignment table 4 Overview of combinations for CMS63S with PGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 Size 2 Size 3 Size 4 Size 5 32 48 64 - - - - - - - - - - - Size 4 Size 5 [min-1] 2 4 8 12 16 24 3000 4325 8650 100001) - - - 1) - - 100001) - 4500 3048 6097 10000 6000 2384 4768 9537 1) Only permitted with current limit Overview of combinations for CMS63M with PGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 -1 Size 2 Size 3 [min ] 2 4 8 12 16 24 32 48 64 3000 4980 9960 100001) - - - - - - 1) 4500 3320 6640 10000 6000 2598 5196 100001) - - - - - - 100001) - - - - - 1) Only permitted with current limit 4.26.3 CMS71L Overview of combinations for CMS71L with PGT spindle – Spindle pitch 5 mm MOVIAXIS® 400 V system voltage peak forces Rated speed [min-1] Size 1 2 2000 11000 3000 7400 4500 4800 4 20000 1) 14900 9800 Size 4 Size 5 8 12 Size 2 16 24 32 48 64 200001) - - - - - - 200001) - - - - - - - - - - - Size 4 Size 5 18800 20000 1) Size 3 1) Only permitted with current limit Overview of combinations for CMS71L with KGT spindle – Spindle pitch 6 mm MOVIAXIS® 400 V system voltage peak forces Rated speed Size 1 Size 2 Size 3 [min-1] 2 4 8 12 16 24 32 48 64 2000 8800 17615 200001) - - - - - - - - - - - - 200001) - - - - - Size 4 Size 5 48 64 3000 5910 11830 200001) 4500 3890 7787 15570 1) Only permitted with current limit Overview of combinations for CMS71L with KGT spindle – Spindle pitch 10 mm MOVIAXIS® 400 V system voltage peak forces Rated speed [min-1] Size 1 2 4 Size 2 8 12 1) Size 3 16 24 32 2000 6300 12000 - - - - - - 3000 4200 8600 15400 170001) - - - - - 4500 2700 5600 10800 15000 170001) - - - - 17000 1) Only permitted with current limit 118 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Description 5 Prefabricated Cables 5.1 Description 5 SEW-EURODRIVE offers prefabricated cables with plugs for straightforward and reliable motor connection. Cable and contact are connected using the crimp technique. The following cables are available in 1 m steps: • Motor cables • Brakemotor cables • Resolver/motor protection cables • Absolute encoder/motor protection cables • Forced cooling fan cables Prefabricated cables are divided into: • Power cables (motor cable, brakemotor cable, extension cable) • Feedback cables (resolver cable, encoder cable, extension cable). Preselection of cables Prefabricated cables were preselected by SEW-EURODRIVE according to the standard EN 60204. The routing types "fixed installation" and "cable carrier installation" were considered. Using other standards for the machine construction can result in diverging cross sections. Catalog – CMS50/63/71 Electric Cylinders 119 Prefabricated Cables Dimensioning the cable cross section 5 5.2 Dimensioning the cable cross section 5.2.1 Project planning for cable cross section Cable dimensioning to EN 60204 The following figure shows the minimum required cable cross section depending on cable length and current. l [m] 150 25 mm² 130 16 mm² 10 mm² 110 6 mm² 100 4 mm² 90 2,5 mm² 1,5 mm² 70 50 30 0 10 20 30 40 50 60 70 80 90 100 I [A] 54038AXX Hybrid cables with cross sections of 1.5 mm2 to 10 mm2 can be ordered from SEWEURODRIVE. Cable load table Cable load through current I in [A] according to EN 60204-1 table 5, ambient temperature 40 °C Three-core sheathed cable in pipe or cable Three-core sheathed cable on top of each other on wall Three-core sheathed cable lined up horizontally [mm2] [A] [A] [A] 1.5 12.2 15.2 16.1 2.5 16.5 21.0 22 4 23 28.0 30 6 29 36.0 37 10 40 50.0 52 16 53 66.0 70 25 67 84.0 88 35 83 104.0 114 Cable cross section These data are merely recommended values and are no substitute for the detailed project planning of the cables depending on the concrete application considering the applicable regulations. Observe the voltage drop that occurs along the cable in particular with the DC 24 V brake coil when dimensioning the cross sections for the brake cable. The accelerator current is decisive for the calculation. 120 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Assignment table for cables and CMS electric cylinders 5 5.3 Assignment table for cables and CMS electric cylinders 5.3.1 Servomotors/servo brakemotors The following table is used to select power cables for CMS electric cylinders with 400 V system voltage. The values in the following table are based on the values with a gray background in the "cable load table" on the previous page. The part numbers refer to the smallest connector that can be used: • 1.5 mm2 - 4 mm2: S.1 Motor cables Speed Type [rpm] Up to cable lengths Cable part no. Core cross section Fixed installation Cable carrier installation [m] Standalone motor Standalone motor [mm2] 100 05904544 05906245 1.5 90 05904544 05906245 1.5 100 05904544 05906245 1.5 70 05904544 05906245 1.5 Up to cable lengths Cable part no. Core cross section Fixed installation Cable carrier installation [m] Standalone motor Standalone motor [mm2] 100 05904552 05906253 2.5 100 05904552 05906253 2.5 3000 CMS50S 4500 6000 3000 CMS50M 4500 6000 3000 CMS63S 4500 6000 3000 CMS63M 4500 6000 2000 CMS71L 3000 4500 Catalog – CMS50/63/71 Electric Cylinders 121 Prefabricated Cables Assignment table for cables and CMS electric cylinders 5 Brakemotor cables Type Speed [rpm] Cable part no. Up to cable lengths Fixed installation Cable carrier installation Core cross section [m] Brakemotor Brakemotor [mm2] 100 13354345 13354388 1.5 90 13354345 13354388 1.5 100 13354345 13354388 1.5 70 13354345 13354388 1.5 Cable part no. Up to cable lengths Fixed installation Cable carrier installation Core cross section [m] Brakemotor Brakemotor [mm2] 100 13354353 13354396 2.5 100 13354353 13354396 2.5 3000 CMS50S 4500 6000 3000 CMS50M 4500 6000 3000 CMS63S 4500 6000 3000 CMS63M 4500 6000 2000 CMS71L 3000 4500 122 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Structure of prefabricated cables for CMS electric cylinders 5.4 Structure of prefabricated cables for CMS electric cylinders 5.4.1 Motor cables/brakemotor cables 5 [5] [1] [6] [2] X 500 ±5 [3] [4] 54069AXX [1] [2] [3] [4] [5] [6] Motor side Connector: Intercontec BSTA 078 SEW-EURODRIVE logo printed on cable Nameplate Cable length ≤ 10 m: Tolerance +200 mm Cable length ≥ 10 m: Tolerance +2% Permitted cable length according to the technical documents Prefabricated cable end for inverter Required loose parts are supplied with the cable Shielding 20 mm, pulled back approximately + 5 mm The power cables on the motor side consist of an 8-pin plug connector and socket contacts. The shield is connected in the connector housing according to EMC requirements. All plug connectors seal the plug on the cable end with a lamellar seal and ensure cable relief according to EN 61884. Prefabrication on inverter end The individual cable cores of the motor and brakemotor cables are exposed and the shield is prepared for connection in the control cabinet. The cable for the inverter end still has to be prefabricated. The loose parts required are supplied with the cable in a separate bag. Loose parts The following loose parts are supplied in accordance with the core cross sections for connection to the power terminals on the inverter: Bag no. Contents 1 4 x conductor end sleeves 1.5 mm2 , insulated 4 x M6 U-shaped cable lugs 1.5 mm2 2 4 x conductor end sleeves 2.5 mm2 , insulated 4 x M6 U-shaped cable lugs 2.5 mm2 3 4 x conductor end sleeves 4 mm2 , insulated 4 x M6 U-shaped cable lugs 4 mm2 Catalog – CMS50/63/71 Electric Cylinders 123 Prefabricated Cables Structure of prefabricated cables for CMS electric cylinders 5 5.4.2 Feedback cable [1] [2] [5] X Y [3] [4] 54635AXX [1] [2] [3] [4] [5] Connector: Intercontec ASTA Printed on connector: SEW-EURODRIVE Nameplate Cable length ≤ 10 m: Tolerance +200 mm Cable length ≥ 10 m: Tolerance +2% Permitted cable length according to the technical documents D-sub plug Motor side A 12-pin EMC signal plug connector from Intercontec with socket contacts is used on the motor end for RH.M/AS1H/ES1H. The shield is connected in the connector housing according to EMC requirements. All plug connectors seal the plug on the cable end with a lamellar seal. Prefabrication on inverter end A commercial D-sub EMC connector with pin contacts is used on the inverter end. A 9-pin or 15-pin connector matching the inverter is used. Hybrid cables The outer cable sheath on the motor and inverter end bears a nameplate with part number and logo of the prefabricated cable manufacturer. The ordered length and permitted tolerance are interrelated as follows: • Cable length ≤ 10 m: Tolerance 200 mm • Cable length ≥ 10 m: + 2% tolerance INFORMATION Refer to the system manual of the inverter for determining the maximum cable length. Make sure that an EMC-compliant environment is maintained during project planning. 124 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Power cables 5.5 Power cables 5.5.1 Motor cables 5 CMS motor cable X 54619AXX CMS motor cable types Plug connector type Number of cores and cable crosssection Part number Installation SM 11 4 × 1.5 mm2 0590 4544 Fixed installation SM 11 4 × 1.5 mm2 0590 6245 Cable carrier installation SM12 4 × 2.5 mm2 0590 4552 Fixed installation SM12 4 × 2.5 mm2 0590 6253 Cable carrier installation SM14 4 × 4 mm2 0590 4560 Fixed installation SM14 2 0590 4803 Cable carrier installation 4 × 4 mm Pin assignment of CMS motor cables Plug connector view X BSTA 078 W1 3 D PE C 4 2 V1 Pin Cable core color Assigned 1 (BK) Black U 2 (GN/YE) Green/Yellow PE 3 (BK) Black W 4 (BK) Black V Extra Bag of loose parts B 1 A U1 Catalog – CMS50/63/71 Electric Cylinders 125 5 Prefabricated Cables Power cables CMS motor extension cable Y X 54878AXX CMS motor extension cable types Plug connector type Number of cores and line cross section Part number Installation SM11 4 × 1.5 mm2 1333 2457 Cable carrier installation SM12 4 × 2.5 mm2 1333 2465 Cable carrier installation SM14 4 × 4 mm2 1333 2473 Cable carrier installation Pin assignment of CMS motor extension cable Plug connector view X BSTA 078 Pin Cable core color Assigned 1 (BK/WH) Black with white lettering U, V, W (GR/YE) Green/Yellow PE 4 BK/- W/3 3 D PE BK/+ C 4 2 3 2 Pin Plug connector view Y U 1 BKUA 199 V 4 W 3 BK/- W/3 D BK/+ 2 PE 3 C 4 2 V/2 B 1 U/1 126 A V/2 B A 1 U/1 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Power cables 5.5.2 5 Brakemotor cables CMS brakemotor cable X 500 ± 5 54620AXX CMS brakemotor cable types Plug connector type Number of cores and line cross section Part number Installation SB 11 4 × 1.5 mm2 + 2 × 1 mm2 1335 4345 Fixed installation SB 11 4 × 1.5 mm 2+ mm2 1335 4388 Cable carrier installation SB12 4 × 2.5 mm2 + 2 × 1 mm2 1335 4353 Fixed installation SB12 4 × 2.5 mm2 + 2 × 1 mm2 1335 4396 Cable carrier installation SB14 4 × 4 mm2 + 2 × 1 mm2 1335 4361 Fixed installation SB14 4 × 4 mm2 + 2 × 1 mm2 1342 1603 Cable carrier installation 2×1 Pin assignment of CMS brakemotor cables Plug connector view X Pin BSTA 078 1 4 BK/- Cable core color Extra U (BK/WH) Black with white lettering U, V, W 3 W1 Assigned V W BK/+ PE D 3 4 2 V1 B 1 2 (GN/YE) Green/Yellow PE A - n. c. B - 2. C (BK/WH) Black with white lettering 1 C A U1 D Bag of loose parts 3 INFORMATION The current part numbers are derived from the previous part numbers of the DS56 motor. You can continue to use the old numbers, but note the deviating assignment of the contacts C and D. The polarity of the connection is irrelevant for the BP brake. For the BS brake of the CMS71L, the polarity must be correct. Catalog – CMS50/63/71 Electric Cylinders 127 5 Prefabricated Cables Power cables CMS brakemotor extension cable Y X 54878AXX CMS brakemotor extension cable types Plug connector type Number of cores and cable crosssection Part number Installation SB11 4 × 1.5 mm2 + 2 × 1 mm2 1333 2481 Cable carrier installation SB12 4 × 2.5 mm2 + 2 × 1 mm2 1333 2503 Cable carrier installation SB14 4 × 4 mm2 + 2 × 1 mm2 1333 2511 Cable carrier installation Pin assignment of CMS brakemotor extension cables Plug connector view X Pin Cable core color Assigned Pin Plug connector view Y BSTA 078 1 (BK/WH) Black with white lettering U, V, W U 1 BKUA 199 V 4 W 3 4 BK/- W/3 3 D PE 4 2 BK/+ C V/2 B 1 A U/1 3 2 (GN/YE) Green/Yellow PE 2 A - n. c. A B - 2. B C (BK/WH) Black with white lettering 1 C 3 D D BK/- W/3 D BK/+ PE 3 C 4 2 V/2 B A 1 U/1 INFORMATION The current part numbers are derived from the previous part numbers of the DS56 motor. You can continue to use the old numbers, but note the deviating assignment of the contacts C and D. The polarity of the connection is irrelevant for the BP brake. For the BS brake of the CMS71L, the polarity must be correct. 128 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Encoder cables 5.6 Encoder cables 5.6.1 Resolver 5 Resolver cable RH.M for MOVIDRIVE® MDX60B/61B X Y 54704AXX RH.M resolver cable types for MOVIDRIVE® MDX60B/61B Type Number of cores and cable cross-section Part number Installation CMS 5 × 2 × 0.25 mm 2 0199 4875 Fixed installation CMS 5 × 2 × 0.25 mm2 0199 3194 Cable carrier installation Pin assignment of resolver cable RH.M for MOVIDRIVE® MDX60B/61B MOVIDRIVE® B connection Motor connection side Plug connector view X Pin no. Description Cable core color Description Pin no. 1 R1 (reference +) (PK) Pink R1 (reference +) 3 ASTA 021FR 2 R2 (reference -) (GY) Gray R2 (reference -) 8 198 921 9 3 S1 (cosine +) (RD) Red S1 (cosine +) 2 4 S3 (cosine -) (BU) Blue S3 (cosine -) 7 5 S2 (sine +) (YE) Yellow S2 (sine +) 1 6 S4 (sine -) (GN) Green S4 (sine -) 6 7 n. c. - - - 8 n. c. - - - TF (KTY+) 9 TF/KTY - 5 12-pin with socket contacts 8 9 1 E 7 12 6 2 10 3 11 5 4 1) 9 TF / KTY+ (BN) Brown / (VT) Violet 10 TF/KTY - (WH) White/(BK) Black1) 11 n. c. - - - 12 n. c. - n. c. 4 Plug connector view Y D-sub 9-pin 6 9 1 5 1) Double assignment to increase cross section Catalog – CMS50/63/71 Electric Cylinders 129 Prefabricated Cables Encoder cables 5 RH.M resolver cables for MOVIAXIS® MX X Y 54629AXX RH.M resolver cable types for MOVIAXIS® MX Type Number of cores and cable cross-section Part number Installation CMS 5 × 2 × 0.25 mm2 1332 7429 Fixed installation CMS 5 × 2 × 0.25 mm2 1332 7437 Cable carrier installation Pin assignment of RH.M resolver cables for MOVIAXIS® MX Connection MOVIAXIS® MX Motor connection side Plug connector view X ASTA 021FR 198 921 9 12-pin with socket contacts 8 9 E 7 12 6 1 2 10 3 11 5 4 Pin no. Description Cable core color Description 1 2 R1 (reference +) (PK) Pink R1 (reference +) 5 R2 (reference -) (GY) Gray R2 (reference -) 13 3 S1 (cosine +) (RD) Red S1 (cosine +) 2 4 S3 (cosine -) (BU) Blue S3 (cosine -) 10 5 S2 (sine +) (YE) Yellow S2 (sine +) 1 6 S4 (sine -) (GN) Green S4 (sine -) 9 7 n. c. - n. c. 3 8 n. c. - n. c. 4 1) Pin no. 9 TF / KTY + TF/KTY + 14 10 TF/KTY - (WH) White/ 1) TF/KTY - 6 11 n. c. - n. c. 7 12 n. c. - n. c. 8 - - n. c. 11 - - n. c. 12 - - n. c. 15 (BN) Brown/(VT) Violet Plug connector view Y D-sub 15-pin 9 15 1 8 1) Double assignment to increase cross section All connectors are shown with view onto the pins. 130 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Encoder cables 5 Extension cables for RH.M resolver Y X 54630AXX Extension cable types for RH.M resolver Type Number of cores and cable cross-section Part number Installation CMS 5 × 2 × 0.25 mm2 0199 5421 Fixed installation CMS 5 × 2 × 0.25 mm2 0199 5413 Cable carrier installation Pin assignment of extension cables for resolver RH.M Plug connector view X ASTA 021FR 198 673 2 12-pin with socket contacts 8 9 1 2 E 7 12 6 10 3 11 5 4 Pin no. Description Cable core color Description Pin no. 1 R1 (reference +) (PK) Pink R1 (reference +) 1 2 R1 (reference -) (GY) Gray R1 (reference -) 2 3 S1 (cosine +) (RD) Red S1 (cosine +) 3 4 S3 (cosine -) (BU) Blue S3 (cosine -) 4 5 S2 (sine +) (YE) Yellow S2 (sine +) 5 6 S4 (sine -) (GN) Green S4 (sine -) 6 7 n. c. - n. c. 7 8 n. c. - n. c. 8 9 TF/ KTY + (BN) Brown/(VT) Violet1) TF/KTY + 9 1) 10 TF/KTY - TF/KTY - 10 11 n. c. - n. c. 11 12 n. c. - n. c. 12 (WH) White/(BK) Black Plug connector view Y AKUA 020MR 199 647 9 12-pin with pin contacts P 1) Double assignment to increase cross section The extension cable has the same pin assignment as all other contacts. Catalog – CMS50/63/71 Electric Cylinders 131 Prefabricated Cables Encoder cables 5 HIPERFACE® encoder 5.6.2 HIPERFACE® encoder cable for MOVIDRIVE® B and MOVIAXIS® MX X Y 54629AXX HIPERFACE® encoder cable types for MOVIDRIVE® B and MOVIAXIS® MX Type Number of cores and cable cross-section Part number Installation CMS 6 × 2 × 0.25 mm2 1332 4535 Fixed installation CMS 6 × 2 × 0.25 mm2 1332 4551 Cable carrier installation Pin assignment of HIPERFACE® cables for AK0H/AS1H/ES1H encoders MOVIAXIS® MX, MOVIDRIVE® B connection Motor connection side Plug connector view X ASTA 021FR 198 921 9 12-pin with socket contacts 8 9 1 2 E 7 12 6 10 3 11 5 4 Pin no. Description Cable core color Description Pin no. 1 n. c. n. c. n. c. 3 2 n. c. n. c. n. c. 5 3 S1 (cosine +) (RD) Red S1 (cosine +) 1 4 S3 (cosine -) (BU) Blue S3 (cosine -) 9 5 S2 (sine +) (YE) Yellow S2 (sine +) 2 6 S4 (sine -) (GN) Green S4 (sine -) 10 7 DATA- (VT) Violet DATA- 12 8 DATA+ (BK) Black DATA+ 4 9 TF/KTY + (BN) Brown TF/KTY + 14 10 TF/KTY - (WH) White TF/KTY - 6 11 GND (GY/PK) Gray/Pink1) GND 8 12 Us (RD/BU) Red/Blue1) Us 15 - - n. c. 7 - - n. c. 11 - - n. c. 13 Plug connector view Y D-sub 15-pole 9 15 1 8 1) Double assignment to increase cross section 132 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Encoder cables 5 Extension cable for HIPERFACE® AK0H/AS1H/ES1H encoders Y X 54634AXX Extension cable types for HIPERFACE® AK0H/AS1H/ES1H encoders Type Number of cores and cable cross-section Part number Installation CMS 6 × 2 × 0.25 mm2 0199 5391 Fixed installation CMS 6 × 2 × 0.25 mm2 0199 5405 Cable carrier installation Pin assignment of extension cables for HIPERFACE® AK0H/AS1H/ES1H encoders Plug connector view X Pin no. Description Cable core color Description Pin no. 1 n. c. - n. c. 1 2 n. c. - n. c. 2 198 673 2 3 S1 (cosine +) (RD) Red S1 (cosine +) 3 12-pin with socket contacts 4 S3 (cosine -) (BU) Blue S3 (cosine -) 4 5 S2 (sine +) (YE) Yellow S2 (sine +) 5 6 S4 (sine -) (GN) Green S4 (sine -) 6 ASTA 021FR 8 9 1 2 E 7 12 6 10 3 11 5 4 7 DATA- (VT) Violet DATA- 7 8 DATA+ (BK) Black DATA+ 8 9 TF/KTY + (BN) Brown TF/KTY + 9 10 TF/KTY - (WH) White TF/KTY - 10 11 GND (GY/PK) (Gray/Pink / (PK) Pink GND 11 12 Us (RD/BU) Red/Blue / (GY) Gray Us 12 Plug connector view Y AKUA 020MR 199 647 9 12-pin with pin contacts P The extension cable has the same pin assignment as all other contacts. Catalog – CMS50/63/71 Electric Cylinders 133 Prefabricated Cables Mating connector combination 5 5.7 Mating connector combination 5.7.1 Power cable Cable cross section Connector type Cable type Motor cable Fixed installation Brakemotor cable1) Motor cable Cable carrier installation Brakemotor cable1) Part number [mm2] Prefabricated cables Replacement power connector* SM11 4 x 1.5 mm2 0590 4544 0198 6740 SM12 2 4 x 2.5 mm 0590 4552 0198 6740 SM14 4 x 4 mm2 0590 4560 0199 1639 2 SM11 4 x 1.5 mm (SpeedTEC) - 1335 4698 SM12 4 x 2.5 mm2 (SpeedTEC) - 1335 4698 2 SM14 4 x 4 mm (SpeedTEC) - 1335 4264 SB11 4 x 1.5 mm2 + 2 x 1 mm2 1335 4345 0198 6740 SB12 4 x 2.5 mm2 + 2 x 1 mm2 1335 4353 0198 6740 SB14 4 x 4 mm2 + 2 x 1 mm2 1335 4361 0199 1639 SB11 2 4 x 1.5 mm + 2 x 1 mm (SpeedTec) - 1335 4698 SB12 4 x 2.5 mm2 + 2 x 1 mm2 (SpeedTec) - 1335 4698 - 1335 4264 2 2 mm2 SB14 4 x 4 mm + 2 x 1 (SpeedTec) SM11 4 x 1.5 mm2 0590 6245 0198 6740 SM12 4 x 2.5 mm2 0590 6253 0198 9197 2 SM14 4 x 4 mm 0590 4803 0199 1639 SM11 4 x 1.5 mm2 (SpeedTec) - 1335 4698 SM12 2 4 x 2.5 mm (SpeedTec) - 1335 4256 SM14 4 x 4 mm2 (SpeedTec) - 1335 4264 SB11 4 x 1.5 mm2 1335 4388 0198 9197 SB12 4 x 2.5 mm2 + 2 x 1 mm2 1335 4396 0198 9197 mm2 2 +2x1 2 SB14 4 x 4 mm + 2 x 1 mm 1342 1603 0199 1639 SB11 4 x 1.5 mm2 + 2 x 1 mm2 (SpeedTec) - 1335 4256 SB12 4 x 2.5 mm2 + 2 x 1 mm2 (SpeedTec) - 1335 4256 SM14 4 x 4 mm2 + 2 x 1 mm2 (SpeedTec) - 1335 4264 1) BP brake: 3-core cable, only 2 cores are used * The complete connector service pack always includes the following parts: 134 • Power connector • Insulation inserts • Socket contacts Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Mating connector combination 5.7.2 5 Encoder cable Cable cross section [mm2] Cable type 5 x 2 x 0.25 mm2 Fixed installation 5 x 2 x 0.25 mm2 (SpeedTec) Resolver cable 5 x 2 x 0.25 mm2 Cable carrier installation 5 x 2 x 0.25 mm2 (SpeedTec) Fixed installation Hiperface® cable Cable carrier installation Part number FI type MOVIDRIVE® MOVIAXIS ® MOVIDRIVE® MOVIAXIS ® MOVIDRIVE® MOVIAXIS ® MOVIDRIVE® MOVIAXIS ® Prefabricated cables 0199 4875 1332 7429 0199 3194 1332 7437 - Replacement power connector* 0198 6732 1644 7115 0198 6732 1644 7115 6 x 2 x 0.25 mm2 MOVIDRIVE® / MOVIAXIS® 1332 4535 0198 6732 6 x 2 x 0.25 mm2 (SpeedTec) MOVIDRIVE® / MOVIAXIS® - 1644 7115 6 x 2 x 0.25 mm2 MOVIDRIVE® / MOVIAXIS® 1332 4551 0198 6732 6 x 2 x 0.25 mm2 (SpeedTec) MOVIDRIVE® / MOVIAXIS® - 1644 7115 * The complete connector service pack always includes the following parts: • Power connector • Insulation inserts • Socket contacts Catalog – CMS50/63/71 Electric Cylinders 135 Prefabricated Cables Forced cooling fan cable 5 5.8 Forced cooling fan cable Cable for motors with VR forced cooling fan [3] [1] [2] [3] X [4] 54649AXX Connector: STAK 200 Printed on connector: SEW-EURODRIVE Nameplate Cable length ≤ 5 m: Tolerance +200 mm Cable length ≥ 5 m: Tolerance +2% Permitted cable length according to the technical documents [1] [2] [3] [4] Cable types for motors with VR forced cooling fan Type Cross section CMS Installation 3 × 1 mm2 (AWG 18) CMS Part number Fixed installation 0198 6341 Cable carrier installation 0199 560X Pin assignment of cables for motors with VR forced cooling fan STAK 200 plug connector view X Connector with two socket contacts Pin Core identification Assigned Pin Connection type 1 Digit 1 24 V + 2 Digit 2 0V Cut-off, length ca. 250 mm Conductor end sleeves Alternative connector for cable for the VR forced cooling fan Signal plug connector with socket contacts (complete) 136 Type Connectable cross sections Installation Part number VR 3 x 1 mm2 (AWG 18) Fixed installation/cable carrier installation 0198 4985 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Forced cooling fan cable 5 Extension cables for motors with VR forced cooling fan [1] [3] [2] [3] [5] Y X [4] 54646AXX [1] [2] [3] [4] Connector: STAS 200 Printed on connector: SEW-EURODRIVE Nameplate Cable length ≤ 5 m: Tolerance +200 mm Cable length ≥ 5 m: Tolerance +2% Permitted cable length according to the technical documents. Socket: STAK 200 [5] Extension cable types for motors with VR forced cooling fan Type Cross section CMS Installation 3 × 1 mm2 (AWG 18) CMS Part number Fixed installation 0199 5618 Cable carrier installation 0199 5626 Pin assignment of extension cables for motors with VR forced cooling fan STAS 200 plug connector view X Connector with two pin contacts Core identification Assigned 1 Digit 1 24 V + 1 2 Digit 2 0V 2 Pin Pin STAK 200 connection type view Y Connector with two socket contacts The extension cable has the same pin assignment as all other contacts. Alternative connector for cable for the VR forced cooling fan Signal plug connector with pin contacts (complete) Type Connectable cross sections Part no. 3 x 1 mm2 0198 5693 VR Catalog – CMS50/63/71 Electric Cylinders 137 Prefabricated Cables Cable specifications for CMS power cables 5 5.9 Cable specifications for CMS power cables 5.9.1 Fixed installation Motor cable Installation Fixed Cable cross sections 4 x 1.5 mm2 4 x 2.5 mm2 (AWG 16) (AWG 14) Manufacturer 4 x 10 mm2 (AWG 12) (AWG 10) (AWG 8) LI9YCY [V] 600 / 1000 Temperature range [°C] Fixed installation -40 to +80 Max. temperature [°C] +80 Min. bending radius [mm] 45 55 65 73 85 Diameter D [mm] 9.0 ± 0.2 11 ± 0.2 13 ± 0.2 14.3 ± 0.3 17.0 ± 0.6 Core identification BK with lettering WH + GN/YE Sheath color Orange, similar to RAL 2003 Approval(s) DESINA / VDE / UL Capacitance core/shielding [nF/km] 110 110 Capacitance core/core [nF/km] 70 70 118 125 125 75 80 80 332 601 Halogen-free no Silicon-free yes CFC-free yes Inner insulation (core) PP Outer insulation (sheath) PVC Flame-inhibiting/self-extinguishing no Conductor material Cu Shielding Weight (cable) 138 4 x 6 mm2 HELUKABEL Manufacturer designation Operating voltage V0 / V AC 4 x 4 mm2 Tinned Cu [kg/km] 134 202 262 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Cable specifications for CMS power cables 5 Brakemotor cables Installation Fixed 4 x 1.5 mm2 (AWG 16) + 3 x 1 mm2 (AWG 18) Cable cross sections 4 x 2.5 mm2 (AWG 14) + 3 x 1 mm2 (AWG 18) Manufacturer 4 x 6 mm2 (AWG 10) + 3 x 1.5 mm2 (AWG 16) 4 x 10 mm2 (AWG 8) + 3 x 1.5 mm2 (AWG 16) HELUKABEL Manufacturer designation Operating voltage V0 / V AC 4 x 4 mm2 (AWG 12) + 3 x 1 mm2 (AWG 18) LI9YCY [V] 600 / 1000 Temperature range [°C] Fixed installation: -40 to +80 Max. temperature [°C] +80 Min. bending radius [mm] 60 68 75 85 100 Diameter D [mm] 11.8 ± 0.4 13.4 ± 0.4 15.0 ± 0.5 17.0 ± 0.6 20.0 ± 1.0 Core identification BK with lettering WH + GN/YE Sheath color Orange similar to RAL 2003 Approval(s) DESINA / VDE / UL Capacitance core/shielding [nF/km] 105 105 110 115 120 Capacitance core/core [nF/km] 60 60 70 75 78 542 938 Halogen-free no Silicon-free yes CFC-free yes Inner insulation (core) PP Outer insulation (sheath) PVC Flame-inhibiting/self-extinguishing yes Conductor material Cu Shielding Weight (cable) Tinned Cu [kg/km] Catalog – CMS50/63/71 Electric Cylinders 229 292 393 139 Prefabricated Cables Cable specifications for CMS power cables 5 5.9.2 Cable carrier installation Motor cables Installation Cable carrier Cable cross sections 4 x 1.5 mm2 4 x 2.5 mm2 (AWG 16) (AWG 14) Manufacturer 4 x 6 mm2 4 x 10 mm2 (AWG 12) (AWG 10) (AWG 8) Nexans PSL(LC)C11Y-J 4 x - mm2 Manufacturer designation PSL11YC11Y-J 4 x - mm2 Operating voltage V0 / V AC [V] 600 / 1000 Temperature range [°C] -20 to +60 Max. temperature [°C] Min. bending radius [mm] 134 140 135 155 180 Diameter D [mm] 12.8 + 0.6 / -0.7 15.7 ± 0.3 13.2 ± 0.4 15.4 ± 0.4 17.8 ± 0.5 Maximum acceleration [m/s2] 20 [m/min] 200 at max. travel distance of 5 m Max. velocity +90 (on conductor) Core identification BK with lettering WH + GN/YE Sheath color Orange similar to RAL 2003 Approval(s) DESINA / VDE / UL / cRUus Capacitance core/shielding [nF/km] 95 95 170 170 170 Capacitance core/core [nF/km] 65 65 95 95 95 Halogen-free yes Silicon-free yes CFC-free yes Inner insulation (core) Polyolefin TPM Outer insulation (sheath) TPU (PUR) Flame-inhibiting/self-extinguishing yes Conductor material E-Cu blank Shielding Weight (cable) Min. bending cycles 140 4 x 4 mm2 Braided tinned Cu shield (optically covered > 85 %) [kg/km] 249 373 311 426 644 = 5 million Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Cable specifications for CMS power cables 5 Brakemotor cables Installation Cable carrier 4 x 1.5 mm2 (AWG 16) + 3 x 1 mm2 (AWG 18) Cable cross sections 4 x 2.5 mm2 (AWG 14) + 3 x 1 mm2 (AWG 18) Manufacturer 4 x 6 mm2 (AWG 10) + 3 x 1.5 mm2 (AWG 16) 4 x 10 mm2 (AWG 8) + 3 x 1.5 mm2 (AWG 16) Nexans Manufacturer designation Operating voltage V0 / V AC 4 x 4 mm2 (AWG 12) + 3 x 1 mm2 (AWG 18) PSL(LC)C11Y-J 4x... +3A.../C [V] PSL11YC11Y-J 4x... +3A.../C 600 / 1000 Temperature range [°C] -20 to +60 Max. temperature [°C] +90 (conductor) Min. bending radius [mm] 159 170 155 175 200 Diameter D [mm] 15.0 ± 0.9 16.5 ± 0.7 15.3 ± 0.5 17.4 ± 0.5 20.5 ± 0.5 Maximum acceleration [m/s2] 20 [m/min] 200 at max. travel distance of 5 m Max. velocity Core identification BK with lettering WH + GN/YE Sheath color Orange similar to RAL 2003 Approval(s) DESINA / VDE / UL / cRUus Capacitance core/shielding [nF/km] 105 105 Capacitance core/core [nF/km] 65 65 170 170 170 95 95 95 Halogen-free yes Silicon-free yes CFC-free yes Inner insulation (cable) TPM Outer insulation (sheath) Polyolefin TPU (PUR) Flame-inhibiting / self-extinguishing yes Conductor material E-Cu blank Shielding Weight (cable) Braided tinned Cu shield (optically covered > 85 %) [kg/km] Min. bending cycles Catalog – CMS50/63/71 Electric Cylinders 335 433 396 522 730 = 5 million 141 Prefabricated Cables Cable specifications for encoder cables 5 5.10 Cable specifications for encoder cables 5.10.1 Fixed installation of feedback cables Accessory designation Cable cross sections AS1H / ES1H / AK0H RH.M 6 x 2 x 0.25 mm2 5 x 2 x 0.25 mm2 Manufacturer HELUKABEL Manufacturer designation Operating voltage V0 / V AC LI9YCY [V] 230 / 350 Temperature range [°C] Fixed installation -40 to +80 Max. temperature [°C] Min. bending radius [mm] 43 36.5 Diameter D [mm] 8.6 ± 0,2 7.3 ± 0,2 + 80 Core identification DIN 47 100 Sheath color Green, similar to RAL 6018 Approval(s) DESINA / VDE / Capacitance core/shielding [nF/km] 110 Capacitance core/core [nF/km] 70 Halogen-free no Silicone-free yes CFC-free yes Inner insulation (core) PP Outer insulation (sheath) PVC Flame-inhibiting/self-extinguishing no Conductor material Cu blank Shielding Weight (cable) 142 Braided tinned Cu [kg/km] 107 78 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Cable specifications for encoder cables 5 5.10.2 Cable carrier installation of feedback cables Accessory designation Cable cross sections AS1H / ES1H / AK0H RH.M 6 x 2 x 0.25 mm2 5 x 2 x 0.25 mm2 Manufacturer Nexans Manufacturer designation SSL18YC11Y 6 x 2 x 0.25 / SSL11YC11Y 5 x 2 x 0.25 Operating voltage V0 / V AC [V] 300 Temperature range [°C] -20 to +60 Max. temperature [°C] Min. bending radius [mm] 100 95 Diameter D [mm] 9.8 ± 0.2 9,5 ± 0.2 Maximum acceleration [m/s2] 20 [m/min] 200 Max. velocity Core identification +90 (on conductor) WH/BN, GN/YE, GY/PK, BU/RD, BK/VT, GY-PK/RD-BU Sheath color Green similar to RAL 6018 Approval(s) DESINA / VDE / Capacitance core/shielding [nF/km] Capacitance core/core [nF/km] 100 55 Halogen-free yes Silicone-free yes CFC-free yes Inner insulation (core) PP Outer insulation (sheath) TPE-U Flame-inhibiting/self-extinguishing yes Conductor material E-Cu blank Shielding Weight Min. bending cycles Catalog – CMS50/63/71 Electric Cylinders WH/BN, GN/YE, GY/PK, BU/RD, BK/VT Braided tinned Cu [kg/km] 130 120 ≥ 5 million 143 Prefabricated Cables Cable specification of forced cooling cables for CMS motors 5 5.11 Cable specification of forced cooling cables for CMS motors 5.11.1 Fixed installation of forced cooling fan cables Accessory designation VR 3 x 1 mm2 Cable cross sections Manufacturer Lapp Manufacturer designation Ölflex 110 Classic Operating voltage V0 / V AC [V] 300 / 500 Temperature range [°C] -30 to +70 Max. temperature [°C] + 70 Min. bending radius [mm] 24 Diameter D [mm] 6.0 ± 0.3 Core identification VDE 0293 Sheath color Silver gray, RAL 7001 Approval(s) VDE Capacitance core/shielding [nF/km] Capacitance core/core [nF/km] - Halogen-free no Silicone-free yes CFC-free yes Inner insulation (core) PVC Outer insulation (sheath) PVC Flame-inhibiting/self-extinguishing no Conductor material Cu blank Shielding Weight (cable) 144 - [kg/km] 65 Catalog – CMS50/63/71 Electric Cylinders Prefabricated Cables Cable specification of forced cooling cables for CMS motors 5 5.11.2 Cable carrier installation for forced cooling fan cable Accessory designation VR 3 x 1 mm2 Cable cross sections Manufacturer Nexans Manufacturer designation PSL 3 x 1.0 Operating voltage V0 / V AC [V] 300 Temperature range [°C] -30 to 70 Max. temperature [°C] +90 (on conductor) Min. bending radius [mm] 45 Diameter D [mm] 5,7 ± 0.2 Maximum acceleration [m/s2] 10 [m/min] 50 Max. velocity Core identification 2 x WH with digit + 1 x GN/YE Sheath color Black RAL 9005 Approval(s) VDE / UL Capacitance core/shielding [nF/km] Capacitance core/core [nF/km] - Halogen-free yes Silicone-free yes CFC-free yes Inner insulation (core) TPM Outer insulation (sheath) TPE-U Flame-inhibiting/self-extinguishing yes Conductor material E-Cu blank Shielding Weight Min. bending cycles Catalog – CMS50/63/71 Electric Cylinders [kg/km] 50 ≥ 5 million 145 Design and Operating Notes General maintenance work 6 6 Design and Operating Notes 6.1 General maintenance work The electric cylinder is maintenance-free except for the threaded spindles. Remove any traces of dirt, chips, dust, etc. from the bellows (only CMS71L) with a soft cloth. Note that mobile cables are subject to wear. They have to be checked for external changes at regular intervals. A distinction is made for maintenance work between grease lubricated CMS50 and CMS71 motors and oil bath lubricated CMS63 motors. 6.2 Grease lubricated CMS50 and CMS71 There may be a loss of lubricant between the nut and spindle in threaded spindles. Lubricants also decrease in quality and effectiveness with age and wear. This means lubrication is required at regular intervals. Lubrication for screw drives has to be specified accurately in terms of type, quantity and relubrication intervals. These factors depend on: • Load • Velocity • Cyclic duration factor • Type of screw drive (recirculating ball screw or planetary roller screw drive) • Ambient temperature • Pollution degree caused by dust, humidity, etc. INFORMATION The following information is a non-binding recommendation. It is not intended to replace individual project planning for every application. Continuous relubrication (e.g. by connection to the lubrication system, see chapter 6.5) is generally preferred over relubrication at intervals. Relubrication at intervals is not recommended for planetary roller screws, which can require about 2.5 times more lubricant than recirculating ball screws. 146 Catalog – CMS50/63/71 Electric Cylinders Design and Operating Notes Grease lubricated CMS50 and CMS71 6.2.1 6 General information INFORMATION The lubricating grease discharged into the electric cylinder accumulates inside the drive. Used lubricant must be removed from the inside of the motor after five years at the latest. Service work must be performed by SEW employees only. During service work, the spindle must be removed from the unit and the old lubricant removed from the spindle's surface. 6.2.2 Size CMS50S/M A taper greasing nipple DIN 71412 [1] for manual relubrication with a grease gun is installed as standard on the spindle nut in the inside of the motor. You can access the greasing nipple by way of screw plugs [1]. To do so, slowly move the drive until the lubricant position is visible (see chapter 4.17). [1] 65049AXX 6.2.3 Size CMS63S/M CMS63 motors are equipped with oil bath lubrication that requires very little maintenance. Oil level check, filling and draining via screw plug [1]. [1] 65050AXX 6.2.4 Size CMS71L A taper greasing nipple DIN 71412 [1] for manual relubrication with a grease gun is installed as standard on the motor. [1] 65051AXX Catalog – CMS50/63/71 Electric Cylinders 147 Design and Operating Notes Lubricant for recirculating ball screws and planetary roller screw drives for 6 6.3 Lubricant for recirculating ball screws and planetary roller screw drives for CMS50 and CMS71 CMS electric cylinders are filled at the plant with the lubricant Fuchs RENOLIT CX-TOM15 as standard. This lubricant is used for recirculating ball screws and planetary roller screws. Instead, you can order the CMS50 motor with food-grade lubricant OBEEN FS 2 from Castrol. INFORMATION Only relubricate electric cylinders with the following lubricant: RENOLIT CX-TOM15 / Fuchs The lubricating grease Renolit CX-TOM15 of the company Fuchs can be ordered from SEW in a 400 g cartridge (DIN 1284) under part no. 03207196. 65762AXX The cartridge is suitable for grease guns in line with DIN 1283 with adapter piece for DIN 71412 grease nipples 65763AXX 148 Catalog – CMS50/63/71 Electric Cylinders Design and Operating Notes Relubrication intervals 6.4 6 Relubrication intervals NOTICE 6.4.1 • The relubrication intervals must be determined individually depending on the load and cycle times. The following information applies only to the application examples described. • The drive must generally be relubricated once a year. • Always use the appropriate amount of lubricant for the individual application. • If insufficient lubricant is applied, the lubricant film will be disrupted and the service life reduced as a result. • Excessive lubrication increases friction and results in heat generation. • When relubricating the drive, always pay attention to cleanliness. • There should be no dirt in the lubricant. • Wipe the greasing nipple with a cloth before applying the grease gun. • Make sure there is no trapped air in the lubricant or lubricant supply lines. CMS50S with ball screw (KGT): Example Relubrication CMS50S, 5 mm/spindle pitch revolution • 0.15 m travel distance • Mean traveling velocity 0.15 m/s • 1300 N load Relubrication quantity 1 cm3 • After a travel distance of 200 km or • 6.4.2 20 million revolutions of the threaded spindle nut CMS71L with ball screw (KGT): Example CMS71L, 10 mm/spindle pitch revolution • 0.2 m travel distance • Mean traveling velocity 0.2 m/s • 4000 N load Permanent relubrication 0.8 cm3/100 km = 0.008 cm3/1 km Relubrication intervals Relubrication quantity 2 cm3 • After a travel distance of 250 km or • 25 million revolutions of the threaded spindle nut Catalog – CMS50/63/71 Electric Cylinders 149 Design and Operating Notes Relubrication intervals 6 6.4.3 CMS71L with planetary roller screw drive (PGT): Example Permanent relubrication 150 CMS71L, 5 mm/spindle pitch revolution • 0.2 m travel distance • Mean traveling velocity 0.2 m/s • 4000 N load 2 cm3/100 km = 0.02 cm3/1 km Catalog – CMS50/63/71 Electric Cylinders Design and Operating Notes Lubricator – only for size CMS71L 6.5 6 Lubricator – only for size CMS71L On request, CMS71L electric cyclinders can be equipped with a lubricator. The threaded spindle nut is relubricated continuously with this option. The lubricator comprises a drive unit with an electric motor, which is supplied with power either with a set of batteries (Vario lubrication system) or with 24 V and function monitoring (control time/pulses lubrication system). This motor drains the lubricant container [1] via a piston. The Control lubrication system is connected to a customer control device via a cable (length 5 m, included in the scope of delivery). The threaded elbow joints [3] are mounted, filled with lubricant and vented at the production plant. [2] [1] [3] 61515AXX [1] Lubricant container [2] Retaining clip [3] Threaded elbow joint INFORMATION The time between lubrications is set to one year at the production plant and is sufficient for normal applications. For cases with high annual operating time, e.g. 24 operating hours per day or an operational performance of > 20 km/day, consult SEW-EURODRIVE. Catalog – CMS50/63/71 Electric Cylinders 151 Design and Operating Notes Lubricator – only for size CMS71L 6 6.5.1 Lubricator variants Star Vario (SV) The Star Vario lubricator is powered by batteries, independent of the operating state of the electric cylinder. When the electric cylinder is started up, the Star Vario lubricator must be activated separately. Activate the lubricator by turning the rotary switch to the ON position. After activation, the lubricator continuously supplies the set lubricant quantity. Star Vario divides the content of the lubricant container into several smaller dispensing cycles within the operating period. The factory setting of the lubricator is to dispense a volume of 60 cm3 over a period of 12 months. Star Control Time (ST) The Star Control Time lubricator is connected to the voltage supply or controller via cable. The lubricator continuously supplies the set lubricant quantity when the supply voltage (24 V) is connected. The status (function, fill level) of the lubricator can be monitored via the controller. Star Control Time divides the content of the lubricant container into several smaller dispensing cycles within the operating period. The factory setting of the lubricator is to dispense a volume of 0.69 cm3 over a period of 100 operating hours. Star Control Impulse (SI) The Star Control Impulse lubricator is connected to the voltage supply or controller via cable. The lubricator dispenses the set lubricant quantity in one amount when the supply voltage (24 V) is connected. To dispense another amount of lubricant, the voltage must be interrupted and connected again. The status (function, fill level) of the lubricator can be monitored via the controller. The factory setting of the lubricator is to dispense a volume of 0.26 cm3 per impulse. 152 Catalog – CMS50/63/71 Electric Cylinders Design and Operating Notes Lubricator – only for size CMS71L 6 [2] [1] [3] 61515AXX [1] Lubricant container [2] Retaining clip [3] Threaded elbow joint 6.5.2 Wearing parts can be ordered from Perma The lubricant container [1] and the battery set (only for Vario) are wearing parts and must be replaced after a year. The parts can be ordered directly from Perma using the following part numbers: Designation Star lubricant container LC unit S60 Renolit CX-TOM15 Part no. 16.01085.385 Battery set (Vario) 21.000.000 Cable, 5 m (Control) 26.004.001 These parts cannot be ordered directly from SEW-EURODRIVE. 6.5.3 Retrofit set from SEW-EURODRIVE Complete lubrication systems can be ordered from SEW-EURODRIVE for retrofitting. The retrofit set consists of parts [1, 2] with the following part numbers: Designation Part no. Retrofit set lubricator cpl. Vario (SV) 1333 281 3 Retrofit set lubricator cpl. Control Time (ST) 1333 319 4 Retrofit set lubricator cpl. Control Impulse (SI) 1652 097 1 In addition, the following threaded elbow joint 1333 3178 [3] has to be ordered from SEW-EURODRIVE as it is not included in the retrofit set. NOTICE When retrofitting, you must vent the threaded elbow joint [3]. Catalog – CMS50/63/71 Electric Cylinders 153 Design and Operating Notes Oil bath lubrication of CMS63 6 6.6 Oil bath lubrication of CMS63 CMS63 motors are equipped with oil bath lubrication that requires little maintenance. Regular visual checks for leakages is all that is required for maintenance. The oil need not be changed in usual applications. Changing the oil might be useful in applications with increased requirements, such as • Travel cycles with a cyclic duration factor > 60% and an operational performance of > 1 km/hour. • Working strokes < 10 mm with stroke frequencies > 5 Hz • Expected service life > 10000 hours of nominal operation . Please contact SEW-EURODRIVE in such cases. CMS63 electric cylinders are filled at the plant with the lubricant Mobil SHC630 as standard. This lubricant is used for recirculating ball screws and planetary roller screws. Instead, you can order the CMS63 motor with food-grade lubricant OPTIMOL OPTILEB GT from Castrol. 6.7 Sealing air The drive is factory-equipped with a sealing air connection [1], thread G1/8 as standard. This is why the electric cylinder can be used in dusty environments in particular. In this case, the space within the bellows [2] can be placed under slight positive pressure (max. 0.5 bar). The positive pressure prevents dust, etc., from entering the motor. [1] [2] 68518AXX [1] Sealing air connection [2] Bellows The required compressed air volume flow (Vsealing air) depends on the travel velocity (v) of the screw drive. Vsealing air ≥ 300 v Volume flow Vsealing air [liters/min] Travel speed v [m/s] This ensures that sufficient pressurized air flows in during extension and that no negative pressure develops in the space [2]. The pressurized air must be dry and free of oil, according to DIN-ISO 8573-1 class 3 (common in pressurized air systems). 154 Catalog – CMS50/63/71 Electric Cylinders Design and Operating Notes Filter ventilation not part of delivery from SEW only CMS71 6.8 6 Filter ventilation not part of delivery from SEW only CMS71 If the electric cylinder is used in dusty environments, you must make sure that no dust is sucked in through the vent [4] of the bellows in the joint during the lifting motion. There are two possibilities to do so: • Sealing air (see chapter 6.6) • Filter ventilation (no compressed air required) For this purpose, a suitable filter [2] is installed at the sealing air connection [1] with G1/8 thread. If there is not enough space, the filter can be connected to the electric cylinder via a hose [3]. Max. hose length 1 m, inner diameter > 9 mm. We recommend a filter of the company Argo-Hytos (http://www.argo-hytos.com), type L1.0807-11. This is an inexpensive filter that is used to vent hydraulic containers of construction machines. This filter safely keeps back dust particles < 3 µm under very low pressure. Other filters, such as pneumatic mufflers, sintered metal filters, etc., must not be used. In addition, the default ventilation via the joint must be sealed. The sealed joint can be ordered under "Option without bellows ventilation" or retrofitted using 2 x sealing element [4], SEW part no. 13342093. Older versions are sealed with rubber. [2] [3] [1] [5] [4] 65764AXX [1] Sealing air connection [2] Filter [3] Hose [4] Sealing element [5] Joint Catalog – CMS50/63/71 Electric Cylinders 155 7 Address Directory Germany Headquarters Production Sales Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal P.O. Box Postfach 3023 • D-76642 Bruchsal Tel. +49 7251 75-0 Fax +49 7251 75-1970 http://www.sew-eurodrive.de sew@sew-eurodrive.de Production / Industrial Gears Bruchsal SEW-EURODRIVE GmbH & Co KG Christian-Pähr-Str.10 D-76646 Bruchsal Tel. +49 7251 75-0 Fax +49 7251 75-2970 Production Graben SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D-76676 Graben-Neudorf P.O. Box Postfach 1220 • D-76671 Graben-Neudorf Tel. +49 7251 75-0 Fax +49 7251 75-2970 Östringen SEW-EURODRIVE Östringen GmbH Franz-Gurk-Straße 2 D-76684 Östringen P.O. Box Postfach 1174 • D-76677 Östringen Tel. +49 7253 92540 Fax +49 7253 925490 oestringen@sew-eurodrive.de Central SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D-76676 Graben-Neudorf Tel. +49 7251 75-1710 Fax +49 7251 75-1711 sc-mitte@sew-eurodrive.de North SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover) Tel. +49 5137 8798-30 Fax +49 5137 8798-55 sc-nord@sew-eurodrive.de East SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D-08393 Meerane (near Zwickau) Tel. +49 3764 7606-0 Fax +49 3764 7606-30 sc-ost@sew-eurodrive.de South SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D-85551 Kirchheim (near München) Tel. +49 89 909552-10 Fax +49 89 909552-50 sc-sued@sew-eurodrive.de West SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D-40764 Langenfeld (near Düsseldorf) Tel. +49 2173 8507-30 Fax +49 2173 8507-55 sc-west@sew-eurodrive.de Electronics SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal Tel. +49 7251 75-1780 Fax +49 7251 75-1769 sc-elektronik@sew-eurodrive.de Service Competence Center Technical Offices 156 Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP +49 180 5 7394357 Augsburg SEW-EURODRIVE GmbH & Co KG August-Wessels-Straße 27 D-86156 Augsburg Tel. +49 821 22779-10 Fax +49 821 22779-50 tb-augsburg@sew-eurodrive.de Berlin SEW-EURODRIVE GmbH & Co KG Lilienthalstraße 3a D-12529 Schönefeld Tel. +49 306331131-30 Fax +49 306331131-36 tb-berlin@sew-eurodrive.de Bodensee SEW-EURODRIVE GmbH & Co KG Burgbergring 91 D-88662 Überlingen Tel. +49 7551 9226-30 Fax +49 7551 9226-56 tb-bodensee@sew-eurodrive.de Bremen SEW-EURODRIVE GmbH & Co KG Bornstr.19 ... 22 D-28195 Bremen Tel. +49 421 33918-10 Fax +49 421 33918-22 tb-bremen@sew-eurodrive.de Dortmund SEW-EURODRIVE GmbH & Co KG Hildastraße 10 D-44145 Dortmund Tel. +49 231 912050-10 Fax +49 231 912050-20 tb-dortmund@sew-eurodrive.de 08/2010 Germany 08/2010 Dresden SEW-EURODRIVE GmbH & Co KG Hauptstraße 32 D-01445 Radebeul Tel. +49 351 26338-0 Fax +49 351 26338-38 tb-dresden@sew-eurodrive.de Erfurt SEW-EURODRIVE GmbH & Co KG Dubliner Straße 12 D-99091 Erfurt Tel. +49 361 21709-70 Fax +49 361 21709-79 tb-erfurt@sew-eurodrive.de Güstrow SEW-EURODRIVE GmbH & Co KG Am Gewerbegrund 3 D-18273 Güstrow P.O. Box Postfach 1216 • D-18262 Güstrow Tel. +49 3843 8557-80 Fax +49 3843 8557-88 tb-guestrow@sew-eurodrive.de Hamburg SEW-EURODRIVE GmbH & Co KG Bramfelder Straße 119 D-22305 Hamburg Tel. +49 40 298109-60 Fax +49 40 298109-70 tb-hamburg@sew-eurodrive.de Hannover/ Garbsen SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Str.40-42 D-30823 Garbsen P.O. Box Postfach 1104 53 • D-30804 Garbsen Tel. +49 5137 8798-10 Fax +49 5137 8798-50 tb-hannover@sew-eurodrive.de Heilbronn SEW-EURODRIVE GmbH & Co KG Zeppelinstraße 7 D-74357 Bönnigheim Tel. +49 7143 8738-0 Fax +49 7143 8738-25 tb-heilbronn@sew-eurodrive.de Herford SEW-EURODRIVE GmbH & Co KG Radewiger Straße 21 D-32052 Herford P.O. Box Postfach 4108 • D-32025 Herford Tel. +49 5221 9141-0 Fax +49 5221 9141-20 tb-herford@sew-eurodrive.de Karlsruhe SEW-EURODRIVE GmbH & Co KG Ettlinger Weg 2 D-76467 Bietigheim P.O. Box Postfach 43 • D-76463 Bietigheim Tel. +49 7245 9190-10 Fax +49 7245 9190-20 tb-karlsruhe@sew-eurodrive.de Kassel SEW-EURODRIVE GmbH & Co KG Lange Straße 14 D-34253 Lohfelden Tel. +49 561 95144-80 Fax +49 561 95144-90 tb-kassel@sew-eurodrive.de Koblenz SEW-EURODRIVE GmbH & Co KG Bahnstraße 17a D-56743 Mendig Tel. +49 2652 9713-30 Fax +49 2652 9713-40 tb-koblenz@sew-eurodrive.de Lahr SEW-EURODRIVE GmbH & Co KG Europastraße 3/1 D-77933 Lahr / Schwarzwald Tel. +49 7821 90999-60 Fax +49 7821 90999-79 tb-lahr@sew-eurodrive.de Langenfeld SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D-40764 Langenfeld Tel. +49 2173 8507-10 Fax +49 2173 8507-50 tb-langenfeld@sew-eurodrive.de Magdeburg SEW-EURODRIVE GmbH & Co KG Breiteweg 53 D-39179 Barleben Tel. +49 39203 7577-1 Fax +49 39203 7577-9 tb-magdeburg@sew-eurodrive.de Mannheim SEW-EURODRIVE GmbH & Co KG Besselstraße 26 D-68219 Mannheim Tel. +49 621 71683-10 Fax +49 621 71683-22 tb-mannheim@sew-eurodrive.de München SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D-85551 Kirchheim Tel. +49 89 90955-110 Fax +49 89 90955-150 tb-muenchen@sew-eurodrive.de Münster SEW-EURODRIVE GmbH & Co KG Hafenplatz 4 D-48155 Münster Tel. +49 251 41475-11 Fax +49 251 41475-50 tb-muenster@sew-eurodrive.de 157 Germany Nürnberg SEW-EURODRIVE GmbH & Co KG Plattenäckerweg 6 D-90455 Nürnberg Tel. +49 911 98884-50 Fax +49 911 98884-60 tb-nuernberg@sew-eurodrive.de Regensburg SEW-EURODRIVE GmbH & Co KG Im Gewerbepark A15 D-93059 Regensburg Tel. +49 941 46668-68 Fax +49 941 46668-66 tb-regensburg@sew-eurodrive.de Rhein-Main SEW-EURODRIVE GmbH & Co KG Niederstedter Weg 5 D-61348 Bad Homburg Tel. +49 6172 9617-0 Fax +49 6172 9617-50 tb-rheinmain@sew-eurodrive.de Stuttgart SEW-EURODRIVE GmbH & Co KG Friedrich-List-Straße 46 D-70771 Leinfelden-Echterdingen Tel. +49 711 16072-0 Fax +49 711 16072-72 tb-stuttgart@sew-eurodrive.de Ulm SEW-EURODRIVE GmbH & Co KG Dieselstraße 14 D-89160 Dornstadt Tel. +49 7348 9885-0 Fax +49 7348 9885-90 tb-ulm@sew-eurodrive.de Würzburg SEW-EURODRIVE GmbH & Co KG Nürnbergerstraße 118 D-97076 Würzburg-Lengfeld Tel. +49 931 27886-60 Fax +49 931 27886-66 tb-wuerzburg@sew-eurodrive.de Zwickau / Meerane SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg1 D-08393 Meerane Tel. +49 3764 7606-0 Fax +49 3764 7606-20 tb-zwickau@sew-eurodrive.de Production Sales Service Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185 F-67506 Haguenau Cedex Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00 http://www.usocome.com sew@usocome.com Production Forbach SEW-USOCOME Zone industrielle Technopôle Forbach Sud B. P. 30269 F-57604 Forbach Cedex Tel. +33 3 87 29 38 00 Assembly Sales Service Bordeaux SEW-USOCOME Parc d'activités de Magellan 62 avenue de Magellan - B. P. 182 F-33607 Pessac Cedex Tel. +33 5 57 26 39 00 Fax +33 5 57 26 39 09 Lyon SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 00 Fax +33 4 72 15 37 15 Nantes SEW-USOCOME Parc d’activités de la forêt 4 rue des Fontenelles F-44140 Le Bignon Tel. +33 2 40 78 42 00 Fax +33 2 40 78 42 20 Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang Tel. +33 1 64 42 40 80 Fax +33 1 64 42 40 88 Alsace SEW-USOCOME 1 rue Auguste Gasser F-68360 Soultz Tel. +33 3 89 74 51 62 Fax +33 3 89 76 58 71 Aquitaine / Charentes SEW-USOCOME Parc d'activités de Magellan 62 avenue de Magellan B. 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B2 67 boulevard des Alpes F-13012 Marseille Tel. +33 4 91 18 00 11 Fax +33 4 91 18 00 12 159 France Rhône-Alpes East SEW-USOCOME Montée de la Garenne F-26750 Génissieux Tel. +33 4 75 05 65 95 Fax +33 4 75 05 65 96 Rhône-Alpes North SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 03 Fax +33 4 72 15 37 15 Rhône-Alpes West SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 4 72 15 37 04 Fax +33 4 72 15 37 15 Alger REDUCOM Sarl 16, rue des Frères Zaghnoune Bellevue 16200 El Harrach Alger Tel. +213 21 8214-91 Fax +213 21 8222-84 info@reducom-dz.com http://www.reducom-dz.com Buenos Aires SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37,5 1619 Garin Tel. +54 3327 4572-84 Fax +54 3327 4572-21 sewar@sew-eurodrive.com.ar http://www.sew-eurodrive.com.ar Melbourne SEW-EURODRIVE PTY. 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Beckbridge Industrial Estate P.O. Box No.1 Normanton, West-Yorkshire WF6 1QR Tel. +44 1924 893-855 Fax +44 1924 893-702 http://www.sew-eurodrive.co.uk info@sew-eurodrive.co.uk Technical Offices London SEW-EURODRIVE Ltd. 764 Finchely Road, Temple Fortune London N.W.11 7TH Tel. +44 20 8458-8949 Fax +44 20 8458-7417 Midlands SEW-EURODRIVE Ltd. 5 Sugar Brook court, Aston Road, Bromsgrove, Worcs B60 3EX Tel. +44 1527 877-319 Fax +44 1527 575-245 Scotland SEW-EURODRIVE Ltd. Scottish Office No 37 Enterprise House Springkerse Business Park Stirling FK7 7UF Scotland Tel. +44 17 8647-8730 Fax +44 17 8645-0223 Sales Service Athens Christ. Boznos & Son S.A. 12, K. Mavromichali Street P.O. Box 80136 GR-18545 Piraeus Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59 http://www.boznos.gr info@boznos.gr Technical Office Thessaloniki Christ. Boznos & Son S.A. Asklipiou 26 562 24 Evosmos, Thessaloniki Tel. +30 2 310 7054-00 Fax +30 2 310 7055-15 info@boznos.gr Hong Kong SEW-EURODRIVE LTD. Unit No. 801-806, 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel. +852 36902200 Fax +852 36902211 contact@sew-eurodrive.hk Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel. +36 1 437 06-58 Fax +36 1 437 06-50 office@sew-eurodrive.hu Reykjavik Vélaverk ehf. Bolholti 8, 3h. IS - 105 Reykjavik Tel. +354 568 3536 Fax +354 568 3537 velaverk@velaverk.is Vadodara SEW-EURODRIVE India Private Limited Plot No. 4, GIDC POR Ramangamdi • Vadodara - 391 243 Gujarat Tel. +91 265 3045200, +91 265 2831086 Fax +91 265 3045300, +91 265 2831087 http://www.seweurodriveindia.com sales@seweurodriveindia.com subodh.ladwa@seweurodriveindia.com Greece Hong Kong Assembly Sales Service Hungary Sales Service Iceland Sales India Registered Office Assembly Sales Service 164 08/2010 India Assembly Sales Service Chennai SEW-EURODRIVE India Private Limited Plot No. K3/1, Sipcot Industrial Park Phase II Mambakkam Village Sriperumbudur - 602105 Kancheepuram Dist, Tamil Nadu Tel. +91 44 37188888 Fax +91 44 37188811 c.v.shivkumar@seweurodriveindia.com Technical Offices Ahmedabad SEW-EURODRIVE India Private Limited 306, Shaan office complex, Behind Sakar-IV, Ellisebridge, Ashram Road Ahmedabad – Gujarat Tel. +91 79 40072067/68 Fax +91 79 40072069 subodh.ladwa@seweurodriveindia.com Bengaluru SEW-EURODRIVE India Private Limited 308, Prestige Centre Point 7, Edward Road Bengaluru - 560052 - Karnataka Tel. +91 80 22266565 Fax +91 80 22266569 salesbang@seweurodriveindia.com ganesh@seweurodriveindia.com Chennai SEW-EURODRIVE India Private Limited 2nd Floor, Josmans Complex, No. 5, McNichols Road, Chetpet Chennai - 600031 - Tamil Nadu Tel. +91 44 42849813 Fax +91 44 42849816 saleschen@seweurodriveindia.com c.v.shivkumar@seweurodriveindia.com Coimbatore SEW-EURODRIVE India Private Limited Office No 60 Arpee Centre (Opp Annapoorna Hotel) 420 N, NSR Road, Saibaba Colony Coimbatore 641 0111 - Tamil Nadu Tel. +91 422 2455420 Fax +91 422 2443988 salescmb@seweurodriveindia.com p.selvakumar@seweurodriveindia.com Cuttack SEW-EURODRIVE India Private Limited Plot No.- 1764, Nuasahi, Nayapalli Bhubaneswar-12 Orissa Tel. +91 9937446333 manoranjan.sahoo@seweurodriveindia. com Hyderabad SEW-EURODRIVE India Private Limited 408, 4th Floor, Meridian Place Green Park Road Amerpeet Hyderabad - 500016 - Andhra Pradesh Tel. +91 40 23414698 Fax +91 40 23413884 saleshyd@seweurodriveindia.com ma.choudary@seweurodriveindia.com Jamshedpur SEW-EURODRIVE India Private Limited Flat No.: B/2, B.S. Apartment Road No.: 4, Contractor’s area, Bistupur Jamshedpur 831 001 - Chhattisgarh Tel. +91 9934123671 siddaratha.mishra@seweurodriveindia. com Kolkata SEW EURODRIVE India Private Limited 2nd floor, Room No. 35 Chowringhee Court 55, Chowringhee Road Kolkata - 700 071 - West Bengal Tel. +91 33 22827457 Fax +91 33 22894204 saleskal@seweurodriveindia.com a.j.biswas@seweurodriveindia.com Lucknow SEW-EURODRIVE India Private Limited 69, Shiv Vihar Colony Vikas Nagar-5 Lucknow 226022 - Uttar Pradesh Tel. +91 9793627333 amit.nigam@seweurodriveindia.com Mumbai SEW-EURODRIVE India Private Limited 312 A, 3rd Floor, Acme Plaza, J.B. Nagar, Andheri Kurla Road, Andheri (E) Mumbai - 400059 - Maharashtra Tel. +91 22 28348440 Fax +91 22 28217858 salesmumbai@seweurodriveindia.com p.s.ray@seweurodriveindia.com Nagpur SEW-EURODRIVE India Private Limited Piyush S .Kudawale Ganga Residency, 204, Shahu Nagar, Manewada-Besa Road, Post- Mhalgi Nagar, Nagpur - 440034 Tel. +91 9561089525 -piyush.kudawale@seweurodriveindia.c om 08/2010 165 India New Delhi SEW-EURODRIVE India Private Limited 418-419, Suneja Tower-1 District Centre, Janak Puri New Delhi 110 058 Tel. +91 11 25544111 Fax +91 11 25544113 salesdelhi@seweurodriveindia.com vikram.juneja@seweurodriveindia.com Pune SEW-EURODRIVE India Private Limited Lunawat Prism 4th floor, S. No. 148, Neena Co-Operative Housing Society, Paud Road, Pune 411038 - Maharashtra Tel. +91 20 25380730 / 735 Fax +91 20 25380721 salespune@seweurodriveindia.com praveen.hosur@seweurodriveindia.com Raipur SEW-EURODRIVE India Private Limited A-42, Ashoka Millenium Complex, Ring Road-1, Raipur 492 001 - Chhattisgarh Tel. +91 771 4090765 Fax +91 771 4090765 sutanu.sarkar@seweurodriveindia.com Medan II PT. Serumpun Indah Lestari Jl. Pulau Solor NO. 8 Kawasan Industri Medan II Tel. +62 61 687 1221 Fax +62 61 687 1429 serumpunindah@yahoo.com Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel. +353 1 830-6277 Fax +353 1 830-6458 info@alperton.ie http://www.alperton.ie Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 228 58858 Holon Tel. +972 3 5599511 Fax +972 3 5599512 http://www.liraz-handasa.co.il office@liraz-handasa.co.il Assembly Sales Service Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-20020 Solaro (Milano) Tel. +39 02 96 9801 Fax +39 02 96 799781 http://www.sew-eurodrive.it sewit@sew-eurodrive.it Technical Offices Bologna SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via della Grafica, 47 I-40064 Ozzano dell'Emilia (Bo) Tel. +39 051 65-23-801 Fax +39 051 796-595 Caserta SEW-EURODRIVE di R. Blickle & Co.s.a.s. Viale Carlo III Km. 23,300 I-81020 S. Nicola la Strada (Caserta) Tel. +39 0823 219011 Fax +39 0823 421414 Milan SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-20020 Solaro (Milano) Tel. +39 02 96 980229 Fax +39 02 96 799781 Pescara SEW-EURODRIVE di R. Blickle & Co.s.a.s. Viale Europa,132 I-65010 Villa Raspa di Spoltore (PE) Tel. +39 085 41-59-427 Fax +39 085 41-59-643 Torino SEW-EURODRIVE di R. Blickle & Co.s.a.s. Filiale Torino c.so Unione Sovietica 612/15 - int. C I-10135 Torino Tel. +39 011 3473780 Fax +39 011 3473783 Verona SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via P. Sgulmero, 27/A I-37132 Verona Tel. +39 045 89-239-11 Fax +39 045 97-6079 Indonesia Sales Ireland Sales Service Israel Sales Italy 166 08/2010 Ivory Coast Abidjan SICA Société industrielle & commerciale pour l'Afrique 165, Boulevard de Marseille 26 BP 1115 Abidjan 26 Tel. +225 21 25 79 44 Fax +225 21 25 88 28 sicamot@aviso.ci Assembly Sales Service Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka 438-0818 Tel. +81 538 373811 Fax +81 538 373855 http://www.sew-eurodrive.co.jp sewjapan@sew-eurodrive.co.jp Technical Offices Fukuoka SEW-EURODRIVE JAPAN CO., LTD. C-go, 5th-floor, Yakuin-Hiruzu-Bldg. 1-5-11, Yakuin, Chuo-ku Fukuoka, 810-0022 Tel. +81 92 713-6955 Fax +81 92 713-6860 sewkyushu@jasmine.ocn.ne.jp Osaka SEW-EURODRIVE JAPAN CO., LTD. Higobashi Shimizu Bldg. 10th flor 1-3-7 Tosabori, Nishi-ku Osaka, 550-0001 Tel. +81 6 6444--8330 Fax +81 6 6444--8338 sewosaka@crocus.ocn.ne.jp Tokyo SEW-EURODRIVE JAPAN CO., LTD. Omarimon Yusen Bldg. 13th floor 3-23-5 Nishinbashi, Minato-ku Tokyo 105-0003 Tel. +81 3 3239-0469 Fax +81 3 3239-0943 sewtokyo@basil.ocn.ne.jp Almaty ТОО "СЕВ-ЕВРОДРАЙВ" 050061, Республика Казахстан г.Алматы, пр.Райымбека, 348 Тел. +7 (727) 334 1880 Факс +7 (727) 334 1881 http://www.sew-eurodrive.kz sew@sew-eurodrive.kz Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Tel. +371 6 7139253 Fax +371 6 7139386 http://www.alas-kuul.com info@alas-kuul.com Sales Beirut Gabriel Acar & Fils sarl B. P. 80484 Bourj Hammoud, Beirut Tel. +961 1 510 532 Fax +961 1 494 971 ssacar@info.com.lb Jordan Kuwait Saudi Arabia Syria Beirut Middle East Drives S.A.L. (offshore) Sin El Fil. B. P. 55-378 Beirut Tel. +961 1 494 786 Fax +961 1 494 971 info@medrives.com http://www.medrives.com Alytus UAB Irseva Statybininku 106C LT-63431 Alytus Tel. +370 315 79204 Fax +370 315 56175 info@irseva.lt http://www.sew-eurodrive.lt Brüssel CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel. +32 10 231-311 Fax +32 10 231-336 http://www.sew-eurodrive.lu info@caron-vector.be Sales Japan Kazakhstan Sales Latvia Sales Lebanon Lithuania Sales Luxembourg Assembly Sales Service 08/2010 167 Malaysia Assembly Sales Service Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya 81000 Johor Bahru, Johor West Malaysia Tel. +60 7 3549409 Fax +60 7 3541404 sales@sew-eurodrive.com.my Technical Offices Kota Kinabalu SEW-EURODRIVE Sdn Bhd (Kota Kinabalu Branch) Lot No. 2,1st Floor, Inanam Baru Phase III, Miles 5.1 /2, Jalan Tuaran, Inanam 89350 Kota Kinabalu Sabah, Malaysia Tel. +60 88 424792 Fax +60 88 424807 Kuala Lumpur SEW-EURODRIVE Sdn. Bhd. No. 2, Jalan Anggerik Mokara 31/46 Kota Kemuning Seksyen 31 40460 Shah Alam Selangor Darul Ehsan Tel. +60 3 5229633 Fax +60 3 5229622 sewpjy@po.jaring.my Kuching SEW-EURODRIVE Sdn. Bhd. Lot 268, Section 9 KTLD Lorong 9, Jalan Satok 93400 Kuching, Sarawak East Malaysia Tel. +60 82 232380 Fax +60 82 242380 Penang SEW-EURODRIVE Sdn. Bhd. No. 38, Jalan Bawal Kimsar Garden 13700 Prai, Penang Tel. +60 4 3999349 Fax +60 4 3999348 seweurodrive@po.jaring.my Zouérate AFRICOM - SARL En Face Marché Dumez P.B. 88 Zouérate Tel. +222 544 0 314 Fax +222 544 0 538 cybertiris@mauritel.mr Quéretaro SEW-EURODRIVE MEXICO SA DE CV SEM-981118-M93 Tequisquiapan No. 102 Parque Industrial Quéretaro C.P. 76220 Quéretaro, México Tel. +52 442 1030-300 Fax +52 442 1030-301 http://www.sew-eurodrive.com.mx scmexico@seweurodrive.com.mx Casablanca Afit Route D’El Jadida KM 14 RP8 Province de Nouaceur Commune Rurale de Bouskoura MA 20300 Casablanca Tel. +212 522633700 Fax +212 522621588 fatima.haquiq@premium.net.ma http://www.groupe-premium.com Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 NL-3004 AB Rotterdam Tel. +31 10 4463-700 Fax +31 10 4155-552 http://www.vector.nu info@vector.nu Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland Tel. +64 9 2745627 Fax +64 9 2740165 http://www.sew-eurodrive.co.nz sales@sew-eurodrive.co.nz Mauritania Sales Mexico Assembly Sales Service Morocco Sales Netherlands Assembly Sales Service New Zealand Assembly Sales Service 168 08/2010 New Zealand Technical Office Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel. +64 3 384-6251 Fax +64 3 384-6455 sales@sew-eurodrive.co.nz Palmerston North SEW-EURODRIVE NEW ZEALAND LTD. C/-Grant Shearman, RD 5, Aronui Road Palmerston North Tel. +64 6 355-2165 Fax +64 6 355-2316 sales@sew-eurodrive.co.nz Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel. +47 69 24 10 20 Fax +47 69 24 10 40 http://www.sew-eurodrive.no sew@sew-eurodrive.no Karachi Industrial Power Drives Al-Fatah Chamber A/3, 1st Floor Central Commercial Area, Sultan Ahmed Shah Road, Block 7/8, Karachi Tel. +92 21 452 9369 Fax +92-21-454 7365 seweurodrive@cyber.net.pk Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, 120-124 Urbanizacion Industrial Vulcano, ATE, Lima Tel. +51 1 3495280 Fax +51 1 3493002 http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL-92-518 Łódź Tel. +48 42 676 53 00 Fax +48 42 676 53 45 http://www.sew-eurodrive.pl sew@sew-eurodrive.pl Norway Assembly Sales Service Pakistan Sales Peru Assembly Sales Service Poland Assembly Sales Service 24 Hour Service Technical Office Tel. +48 602 739 739 (+48 602 SEW SEW) serwis@sew-eurodrive.pl Tychy SEW-EURODRIVE Polska Sp.z.o.o. ul. Fabryczna 5 PL-43-100 Tychy Tel. +48 32 32 32 610 Fax +48 32 32 32 647 Bydgoszcz SEW-EURODRIVE Polska Sp.z.o.o. ul. Fordońska 246 PL-85-959 Bydgoszcz Tel. +48 52 3606590 Fax +48 52 3606591 Poznan SEW-EURODRIVE Polska Sp.z.o.o. ul. Romana Maya 1 PL-61-371 Poznań Tel. +48 61 8741640 Fax +48 61 8741641 Radom SEW-EURODRIVE Polska Sp.z.o.o. ul. Słowackiego 84 PL-26-600 Radom Tel. +48 48 365 40 50 Fax +48 48 365 40 51 Assembly Sales Service Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada Tel. +351 231 20 9670 Fax +351 231 20 3685 http://www.sew-eurodrive.pt infosew@sew-eurodrive.pt Technical Offices Lisboa SEW-EURODRIVE, LDA. Núcleo Empresarial I de São Julião do Tojal Rua de Entremuros, 54 Fracção I P-2660-533 São Julião do Tojal Tel. +351 21 958-0198 Fax +351 21 958-0245 esc.lisboa@sew-eurodrive.pt Portugal 08/2010 169 Portugal Porto SEW-EURODRIVE, LDA. Av. 25 de Abril, 68 4440-502 Valongo Tel. +351 229 350 383 Fax +351 229 350 384 MobilTel. +351 9 32559110 esc.porto@sew-eurodrive.pt Bucharest Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti Tel. +40 21 230-1328 Fax +40 21 230-7170 sialco@sialco.ro Assembly Sales Service St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia Tel. +7 812 3332522 +7 812 5357142 Fax +7 812 3332523 http://www.sew-eurodrive.ru sew@sew-eurodrive.ru Technical Office Yekaterinburg ZAO SEW-EURODRIVE Kominterna Str. 16 Office 614 RUS-620078 Ekaterinburg Tel. +7 343 310 3977 Fax +7 343 310 3978 eso@sew-eurodrive.ru Irkutsk ZAO SEW-EURODRIVE 5-Armii Str., 31 RUS-664011 Irkutsk Tel. +7 3952 25 5880 Fax +7 3952 25 5881 iso@sew-eurodrive.ru Moskau ZAO SEW-EURODRIVE RUS-107023 Moskau Tel. +7 495 9337090 Fax +7 495 9337094 mso@sew-eurodrive.ru Novosibirsk ZAO SEW-EURODRIVE pr. K Marksa, d.30 RUS-630087 Novosibirsk Tel. +7 383 3350200 Fax +7 383 3462544 nso@sew-eurodrive.ru Togliatti ZAO SEW-EURODRIVE Sportivnaya Str. 4B, office 2 Samarskaya obl. RUS-445057 Togliatti Tel. +7 8482 710529 Fax +7 8482 810590 Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Tel. +221 338 494 770 Fax +221 338 494 771 senemeca@sentoo.sn http://www.senemeca.com Beograd DIPAR d.o.o. Ustanicka 128a PC Košum, IV floor SCG-11000 Beograd Tel. +381 11 347 3244 / +381 11 288 0393 Fax +381 11 347 1337 office@dipar.rs Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel. +65 68621701 Fax +65 68612827 http://www.sew-eurodrive.com.sg sewsingapore@sew-eurodrive.com Bratislava SEW-Eurodrive SK s.r.o. Rybničná 40 SK-831 06 Bratislava Tel. +421 2 33595 202 Fax +421 2 33595 200 sew@sew-eurodrive.sk http://www.sew-eurodrive.sk Romania Sales Service Russia Senegal Sales Serbia Sales Singapore Assembly Sales Service Slovakia Sales 170 08/2010 Slovakia Žilina SEW-Eurodrive SK s.r.o. Industry Park - PChZ ulica M.R.Štefánika 71 SK-010 01 Žilina Tel. +421 41 700 2513 Fax +421 41 700 2514 sew@sew-eurodrive.sk Banská Bystrica SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK-974 11 Banská Bystrica Tel. +421 48 414 6564 Fax +421 48 414 6566 sew@sew-eurodrive.sk Košice SEW-Eurodrive SK s.r.o. Slovenská ulica 26 SK-040 01 Košice Tel. +421 55 671 2245 Fax +421 55 671 2254 sew@sew-eurodrive.sk Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO - 3000 Celje Tel. +386 3 490 83-20 Fax +386 3 490 83-21 pakman@siol.net Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Tel. +27 11 248-7000 Fax +27 11 494-3104 http://www.sew.co.za info@sew.co.za Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box 36556 Chempet 7442 Cape Town Tel. +27 21 552-9820 Fax +27 21 552-9830 Telex 576 062 cfoster@sew.co.za Durban SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaco Place Pinetown Durban P.O. Box 10433, Ashwood 3605 Tel. +27 31 700-3451 Fax +27 31 700-3847 cdejager@sew.co.za Nelspruit SEW-EURODRIVE (PTY) LTD. 7 Christie Crescent Vintonia P.O.Box 1942 Nelspruit 1200 Tel. +27 13 752-8007 Fax +27 13 752-8008 robermeyer@sew.co.za Port Elizabeth SEW-EURODRIVE PTY LTD. 8 Ruan Access Park Old Cape Road Greenbushes 6000 Port Elizabeth Tel. +27 41 3722246 Fax +27 41 3722247 dtait@sew.co.za Richards Bay SEW-EURODRIVE PTY LTD. 103 Bulion Blvd Richards Bay P.O. Box 458 Richards Bay, 3900 Tel. +27 35 797-3805 Fax +27 35 797-3819 jswart@sew.co.za Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-Dong Ansan 425-120 Tel. +82 31 492-8051 Fax +82 31 492-8056 http://www.sew-korea.co.kr master.korea@sew-eurodrive.com Slovenia Sales Service South Africa Assembly Sales Service Technical Offices South Korea Assembly Sales Service 08/2010 171 South Korea Busan SEW-EURODRIVE KOREA Co., Ltd. No. 1720 - 11, Songjeong - dong Gangseo-ku Busan 618-270 Tel. +82 51 832-0204 Fax +82 51 832-0230 master@sew-korea.co.kr Daegu SEW-EURODRIVE KOREA Co., Ltd. No.1108 Sungan officetel 87-36, Duryu 2-dong, Dalseo-ku Daegu 704-712 Tel. +82 53 650-7111 Fax +82 53 650-7112 DaeJeon SEW-EURODRIVE KOREA Co., Ltd. No. 1502, Hongin officetel 536-9, Bongmyung-dong, Yusung-ku Daejeon 305-301 Tel. +82 42 828-6461 Fax +82 42 828-6463 Kwangju SEW-EURODRIVE KOREA Co., Ltd. 4fl., Dae-Myeong B/D 96-16 Unam-dong, Buk-ku Kwangju 500-170 Tel. +82 62 511-9172 Fax +82 62 511-9174 Seoul SEW-EURODRIVE KOREA Co., Ltd. No.504 Sunkyung officetel 106-4 Kuro 6-dong, Kuro-ku Seoul 152-054 Tel. +82 2 862-8051 Fax +82 2 862-8199 Assembly Sales Service Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E-48170 Zamudio (Vizcaya) Tel. +34 94 43184-70 Fax +34 94 43184-71 http://www.sew-eurodrive.es sew.spain@sew-eurodrive.es Technical Offices Barcelona Delegación Barcelona Avenida Francesc Maciá 40-44 Oficina 4.2 E-08208 Sabadell (Barcelona) Tel. +34 93 7162200 Fax +34 93 7233007 Lugo Delegación Noroeste Apartado, 1003 E-27080 Lugo Tel. +34 639 403348 Fax +34 982 202934 Madrid Delegación Madrid Gran Via. 48-2° A-D E-28220 Majadahonda (Madrid) Tel. +34 91 6342250 Fax +34 91 6340899 Seville MEB Pólogono Calonge, C/A Nave 2 - C E-41.077 Sevilla Tel. +34 954 356 361 Fax +34 954 356 274 mebsa.sevilla@mebsa.com Valencia MEB Músico Andreu i Piqueres, 4 E-46.900 Torrente (Valencia) Tel. +34 961 565 493 Fax +34 961 566 688 mebsa.valencia@mebsa.com Colombo SM International (Pte) Ltd 254, Galle Raod Colombo 4, Sri Lanka Tel. +94 1 2584887 Fax +94 1 2582981 Assembly Sales Service Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S-55303 Jönköping Box 3100 S-55003 Jönköping Tel. +46 36 3442 00 Fax +46 36 3442 80 http://www.sew-eurodrive.se jonkoping@sew.se Sales Göteborg SEW-EURODRIVE AB Gustaf Werners gata 8 S-42132 Västra Frölunda Tel. +46 31 70968 80 Fax +46 31 70968 93 goteborg@sew.se Technical Offices Spain Sri Lanka Sales Sweden 172 08/2010 Sweden Stockholm SEW-EURODRIVE AB Björkholmsvägen 10 S-14146 Huddinge Tel. +46 8 44986 80 Fax +46 8 44986 93 stockholm@sew.se Malmö SEW-EURODRIVE AB Borrgatan 5 S-21124 Malmö Tel. +46 40 68064 80 Fax +46 40 68064 93 malmo@sew.se Skellefteå SEW-EURODRIVE AB Trädgårdsgatan 8 S-93131 Skellefteå Tel. +46 910 7153 80 Fax +46 910 7153 93 skelleftea@sew.se Assembly Sales Service Basel Alfred lmhof A.G. 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Road Industrial District Nan Tou 540 Tel. +886 49 255353 Fax +886 49 257878 Taipei Ting Shou Trading Co., Ltd. 6F-3, No. 267, Sec. 2 Tung Hwa South Road, Taipei Tel. +886 2 27383535 Fax +886 2 27368268 Telex 27 245 sewtwn@ms63.hinet.net Assembly Sales Service Chonburi SEW-EURODRIVE (Thailand) Ltd. 700/456, Moo.7, Donhuaroh Muang Chonburi 20000 Tel. +66 38 454281 Fax +66 38 454288 sewthailand@sew-eurodrive.com Technical Offices Bangkok SEW-EURODRIVE (Thailand) Ltd. 6th floor, TPS Building 1023, Phattanakarn Road Suanluang Bangkok,10250 Tel. +66 2 7178149 Fax +66 2 7178152 sewthailand@sew-eurodrive.com Hadyai SEW-EURODRIVE (Thailand) Ltd. Hadyai Country Home Condominium 59/101 Soi.17/1 Rachas-Utid Road. Hadyai, Songkhla 90110 Tel. +66 74 359441 Fax +66 74 359442 sewthailand@sew-eurodrive.com Switzerland Taiwan (R.O.C.) Sales Thailand 08/2010 173 Thailand Khonkaen SEW-EURODRIVE (Thailand) Ltd. 4th Floor, Kaow-U-HA MOTOR Bldg, 359/2, Mitraphab Road. 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Norte Sur No. 3, Galpon 84-319 Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel. +58 241 832-9804 Fax +58 241 838-6275 http://www.sew-eurodrive.com.ve ventas@sew-eurodrive.com.ve sewfinanzas@cantv.net Ho Chi Minh City Nam Trung Co., Ltd 91 - 93 Tran Minh Quyen Street, District 10, HCMC Tel. +84 8 8301026 Fax +84 8 8392223 namtrungco@hcm.vnn.vn Vietnam Sales 08/2010 175 88 8 Index A Additional documentation ......................................8 Additional feature ................................................65 Ambient temperature ..........................................55 Areas of application ............................................11 B Brake ...................................................................62 Brake cables, installation ....................................71 Brake control system BMV ..............................................................64 Brake control system BMV ..................................64 C Cable Brakemotor cables ......................................127 Feedback ....................................................124 Motor cables ...............................................125 Cable specifications for encoder cables ...........142 Cable specifications for power cables ...............138 Cables ...............................................................119 Encoder cables ...........................................129 HIPERFACE® ............................................132 Cables for CMP servomotors ............................123 Calculation example ............................................46 Cardan joint .........................................................99 Characteristic curves dynamic and thermal limit torque ................102 thermal limit torque .....................................111 Coating ................................................................20 Compliance .........................................................20 Compliance with directives .................................20 Connection of encoder ........................................71 D Dimensioning the cable cross section ...............120 Dimensions CMS50S/M ...................................................73 CMS63S/M ...................................................78 CMS71L ........................................................84 Dynamic and thermal limit torque characteristic curves .........................................102 E Electrical connection ...........................................65 Encoder system ..................................................69 Encoder, connection ...........................................71 I Increased ambient temperature ......................... 55 Inspection ......................................................... 146 Installation altitude ............................................. 55 K KGT .................................................................... 15 L Lubricant .......................................................... 148 Lubrication of screw drive ................................ 146 Lubricator ................................................... 41, 151 M Maintenance ..................................................... 146 Maximum speed ................................................. 17 Mechanical installation ....................................... 65 Motor protection, thermal ................................... 71 Mounting CMS50 and CMS63 ........................... 89 Mounting CMS71L ............................................. 95 Mounting geometry CMS71L ............................. 99 Mounting notes ................................................... 89 Mounting positions ............................................. 14 Mounting situation .............................................. 89 MOVIAXIS® assignment table ......................... 117 MOVIDRIVE® assignment table ...................... 115 N Nameplate .......................................................... 18 O Operating temperatures of the motor ................. 55 Order example CMS50S ...................................................... 26 CMS63S/M .................................................. 32 CMS71L ....................................................... 38 Overview of benefits ........................................... 11 P Peak feed thrust ................................................. 16 PGT .................................................................... 15 Pivot bearing ...................................................... 89 Pivot bearing mounting ...................................... 83 Planetary roller screw drive ................................ 15 Power cables for CMP servomotors ................. 125 Product description .............................................. 9 Product groups ..................................................... 6 F Forced cooling fan ..................................... 66, 136 Forced cooling for CMP motors ........................144 Functional description .........................................12 176 Katalog Catalog––Industriegetriebe CMS50/63/71 Electric Baureihe Cylinders MC... Index Product variants ..................................... 10, 22, 29 CMS50S .......................................................24 CMS50S A-side/B-side mounting .................24 CMS63S/forces cooling fan ..........................35 CMS63S/M, A-side/B-side mounting ............30 CMS71L ........................................................36 CMS71L A-side/B-side mounting .................36 CMS71L lubricator ........................................41 Connector position ........................................23 Position of CMS50S mount-on components .25 Position of CMS71L mount-on components .37 Stroke ...........................................................22 Production variants CMS63S/M position of mount-on components .....................................31 Project planning ..................................................42 8 Tolerances for mounting the CMS71L at customer site ...................................................... 99 Torque/speed characteristic curves ................. 100 Type designation ................................................ 19 V Variants Ball screw .................................................... 22 Ventilation .................................................... 41, 65 W Water cooling ..................................................... 68 Working stroke, notes ........................................ 93 R Rated data ..........................................................55 Recirculating ball screw ......................................15 S Safeguards of the motor series ...........................70 Scope of delivery ................................................72 Serial number ......................................................20 SEW-EURODRIVE Group of companies .......................................5 Products .........................................................6 Systems ..........................................................6 Size .....................................................................10 Standards ............................................................20 Star Control Impulse (SI) ..................................152 Star Control Time (ST) ......................................152 Star Vario (SV) ..................................................152 Storage conditions ..............................................20 Stroke limiting .....................................................88 Stroke range CMS63 ..........................................92 Surface protection ...............................................21 Switched-mode power supply UWU52A .......................................................66 Switched-mode power supply UWU51A .............66 Switching equipment of the motor series ............70 T Technical data .....................................................55 Brake ............................................................62 Brake BP ......................................................63 CMS50S .......................................................57 CMS63 ..........................................................59 CMS71L ........................................................61 Encoder system ............................................69 Thermal limit torque ..........................................111 Thermal motor protection ....................................71 Tolerances for mounting the CMS50S/M at customer site ...................................................98 Tolerances for mounting the CMS63S/M at customer site .......................................................98 Catalog – CMS50/63/71 Electric Cylinders 177 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com
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