Professional wash- up systems for Inflight Catering www.meiko.de
Transcription
Professional wash- up systems for Inflight Catering www.meiko.de
Professional wash-up systems for Inflight Catering www.meiko.de Fly on the wings of perfection in terms of cleanliness, hygiene and safety Security and safety are the most important values an airline can offer today. A great number of checks are required before the captain and cabin crew of an aircraft are finally able to welcome the first passenger on board. This includes, making certain that travellers will receive a clean and hygienic service. With our warewashing systems for Inflight catering, we at MEIKO stand for a clean and perfect start. Whether you are city-hopping or launching for a long haul flight, MEIKO’s professional warewashing systems are guaranteed to reach the recommended level in purity, hygiene and cleanliness without comprise. This is the reason why you can find our technology everywhere around the globe where reliability, safety and efficiency count – from small business airports to large international traffic hubs. In the following pages, we invite you to discover the versatility of our tailor-made warewashing systems. Find out what we at MEIKO call the clean solution. Touch down at our home base! Our journey of pure success took us from the Black Forest to the blue skies above. Offenburg is the gate to the mystical Black Forest. Strategically located at the heart of Europe where the borders of Germany, Switzerland and France meet, it has been the home of MEIKO since its foundation in 1927 by engineer Oskar Meier. The small engineering workshop of early days has been transformed into a major international company that has demonstrated continuous growth year after year. M-iQ – Climb up to the flight level for optimum hygiene, safety and efficiency M-iQ – The executive class of modern warewashing technology M-iQ is MEIKO’s latest definition of cleaning technology. It stands for fast and optimised cleaning power with the lowest consumption values possible. Thanks to the M-iQ multi-purpose concept it combines the maximum range of applications with the highest operating comfort. Its userfriendliness and high performance make M-iQ a favourite amongst employees and employers alike. The M-iQ multi-purpose system: • Wide-belt warewashing machine (980 mm belt width; 465 mm passing height) • Selector switch for R/O Rinse • Hygiene control • Extra-long feeding and discharge section for easiest operation MEIKO multi-purpose solutions – The flight operator to do your dishes Maximum flexibility for every workstation Optional free-fall offloading section and individually activated final switch for each track. Exemplary: • Economise on staff with a higher degree of automation • Each track can be detected individually The multi-purpose concept is perfectly tailored for the typical requirements of everyday airline business. One dishwasher for everything: MEIKO flight-type machines clean everything from cutlery and porcelain dishes to glasses, plastic trays and even standard-unit boxes. Only with MEIKO: • Filter function control • Highest degree of operational safety • Lowest operating costs • Highest quality in terms of hygiene standards The great variety in the length of the feeding and discharge sections available from MEIKO offers the maximum in terms of adaptability and can be scaled to meet the requirements of every workload. • Increased flexibility in the deployment of personnel (2–8 persons) • Optimum workstation design • Efficient handling of dishwares M-iQ – Take the clever solution to all your warewashing problems onboard M-iQ Filter M-iQ AirConcept At the heart of the M-iQ is the M-iQ Filter – ground breaking efficiency combined with state of the art engineering, used in this application for the very first time. The M-iQ Filter introduces a revolutionary system. Filtered food waste is actively removed from the wash water during the cleaning process. First the filter collects the food waste from the water and then rinses any residual food debris cyclically from the tank. Additional fresh water is not needed. The M-iQ AirConcept, an airflow concept integral to the machine is the basis for absolute cleanliness and hygiene security in compliance with stringent DIN standards. It also delivers optimal energy efficiency, resulting in very low waste air emissions. The heat recovery module integrated within the waste air process eliminates the need for dedicated direct exhaust ductwork, provided that sufficient room air changes are available. • Revolutionary filter system • Outstanding energy efficiency • Active removal of food particles • Conforms fully to DIN standards • Filter-function control • No direct exhaust duct required M-iQ Loading Section Cleaning M-iQ Washing Dynamics A hygienic workflow begins with the loading section of the machine. Food debris is automatically and periodically removed and flushed by water flow at regular intervals, ensuring maximum cleanliness. With 100 % more cleaning efficiency and 30 % more cleaning power, M-iQ Washing Dynamics achieve previously impossible cleaning levels. This means maximum power with a third less consumption of chemicals, water and energy. • Effective removal of food waste debris • High-pressure washing – reduced volumes • Clean loading section – hygiene security • Optimisation of the geometry of flow • Minimal cleaning effort • 30 % improved cleaning power M-iQ – Take the clever solution to all your warewashing problems onboard M-iQ Energy Concept M-iQ Self-Cleaning Heat recovered from the washing process is re-used by means of an innovative 3-stage energy control system. This tandem control ensures an optimal energy balance. Following the self-cleaning cycle, manual cleaning can be undertaken very easily in a thorough and, more importantly, quicker and more reliable manner than before. Only the areas clearly marked in blue need to be cleaned manually. • 3-stage heating energy • Dynamic adaptation • Optimal energy balance At the end of the working day the M-iQ is cleaned using the tank water already available. The heat recovery system is automatically cleaned for maximum effectiveness. Food particles and other debris are completely away using only a single filling of the pumped final rinse zone. • New working cycle principle • Enhanced with the M-iQ Filter • Minimal cleaning effort M-iQ Control Concept The brain of the M-iQ is the BlueVision control software. All cleaning processes can be controlled from the safety glass CC sensor touch operating display. Clever: only the menu icons that can be used at any one time are displayed, doing away with non required information. The self-explanatory handling with a large TFT colour graphic display ensures reliable operation. Optionally the M-iQ provides access into the machines online (CC-Insight) as a controll and monitoring system (CMS). All system-relevant data, functions and operating processes are stored and displayed by the integrated KMM communication module. Operating conditions are analysed and diagnosed, and can be easily changed using the PC´s as necessary. CC-Touch Operating Display • Intuitive user interface • Durable safety glass • 100 % hygienic Optional: CC Insight with Economy-Management Unlimited data recording and storaging as well as printing of reports and running cost-calculations possible. M-iQ GreenEye-Technology – Your co-pilot for maximum efficiency and economy M-iQ GreenEye – Always on the right track M-iQ GreenCoach uses a green indicator light to show which lines should be loaded with dishware at the feed point. This enables the M-iQ to run at optimum capacity at all times. The rinse function is activated for up to three sections of the belt that actually contain dishware. By dynamically combining the efforts of people and machines, the M-iQ takes dishwashing performance to a whole new level. The intelligent M-iQ GreenCoach system works according to the principle of “detect, react, evaluate, recommend, monitor”. This system enables the machine to detect gaps on the conveyor belt between dishware or between baskets. It responds by only activating the rinse function for specific sections of the belt where dishware has been detected – and it can do this while monitoring up to three lines simultaneously. All the gaps on the belts are evaluated with the utmost precision and with a whole new level of detail, enabling savings of up to 50 percent in both fresh water and rinse agent. But that’s not all: M-iQ GreenEye-Technology not only identifies gaps and adjust its performance accordingly, it also evaluates those gaps for the machine operator. For the first time this means that the wash-up personnel have the information they need to operate the machine at maximum efficiency. The machine’s specific recommendations are clearly visible at the feed point in the form of a green light which shows users how to achieve optimum belt and line capacity utilization. The new approach offered by M-iQ with GreenEye-Technology guarantees extraordinarily economical and hygienic dishwashing results. Available for all conveyor width´s and passing height 465 mm. M-iQ – You are always approaching your destination M-iQ Platform Concept M-iQ – Inflight spezial features M-iQ – Reach the cruise altitude of user-friendliness The M-iQ Platform Concept fits like a glove. Whatever the system designs for the use of the M-iQ might look like, the modular design of the M-iQ permits optimal adaptation to individual customer needs and room conditions. Whether basket or conveyor transport, the M-iQ fits perfectly and anywhere. The available conveyor widths and heights provide for optimal use of space and efficiency. In other words: the M-iQ is at home everywhere. B A A Passing height 705 mm e Useful b 585 mm 465 mm MEIKO’s dedication towards user-friendliness and high performance is apparent in both design and execution of the M-iQ. The individual components of the M-iQ are produced to withstand the heavy-duty, high-rotation use of a flight catering operation. From the hard-wearing, easy-to-clean surfaces down to the casted drive sprockets – everything about the M-iQ is constructed for endurance and longevity. To guarantee the ease of operation and maintenance, the M-iQ employs a system of visual cues. lt width 570 mm 750 mm 980 mm 1,220 mm All curtains are coded to ensure that they are always correctly installed (A). Clearly visible signal lights show the operational status of the M-iQ. A white lamp indicates that R/O rinse is selected, while a flashing orange light warns operators when the prewash tank-filter is blocked (B). Every component that may require manual handling is clearly marked in blue, making for easy identification during maintenance procedures. Additionally, all detachable components are fixed with strings or chains to secure them against getting lost. M-iQ technology – Soaring high on the wings of success Dishwasher technology with built-in sustainability Electric energy rtc - 950,000,000 t - 1,900,000 MWh Water ret - 12,300,000 m3 Detergents re - 99,000 t Saved amount per Einsparvolumen proyear Jahr Minimal water consumption and effective energy management add up to an extremely economic washing process and a top-class environmental performance. MEIKO dishwasher technology is a leader when it comes to saving resources! In the last 30 years, MEIKO technology has cut water consumption by over 70 % and energy consumption by over 30 %! MEIKO receives Mercury Awards for M-iQ technology When it comes to providing catering services to passengers, the standards set by airlines, rail operators and shipping companies are extremely high. To acknowledge these efforts, the International Travel Catering Association (ITCA) – which represents the interests of companies in the industry – presents its highly-prized Mercury Awards. Widely regarded as an important distinction, the Mercury Awards serve to identify the strongest partners in the travel catering industry. In 2013 and 2014 the prizes in the “Heavy Equipment” category and “Systems and Process Development” went to the German dishwasher manufacturer MEIKO. The Offenburg, Germany-based company received the award for its latest generation of M-iQ flight and rack-type dishwashing machines as well as its GreenEye Technology. Both, M-iQ and M-iQ with GreenEyeTechnology are meanwhile well received by numerous inflight caterers worldwide. M-iQ technology – Soaring high on the wings of success M-iQ performance data – Your flight plan to uncompromising cleanliness Standard model Dishwasher technology with built-in sustainability M-iQ multi purpose Passing height: 465 mm 1.600 1.900 2.235 1.600 920 Capacity: Quantity of rinse water ** Full size trays incl. 50 % bulk equipment M-iQ with GreenEyeTechnology with gap optimiFull sation up to load (m/min) (Trays/h) l/h 1,20 230 215 -50 % 1,50 290 240 -50 % Belt speed V8 N33 P8 V8 N24 P8 mm 750 750 mm 10.050 11.250 B-M94 V8 N33 P8 V8 N24 P8 B-L94 B-XL94 V8 N24 P8 980 980 980 11.850 13.550 14.750 1,20 1,50 1,95 300 375 500 330 330 340 -50 % -50 % -50 % B-L124 V8 N44 P8 B-XL124 V8 N44 P8 1220 1220 13.750 14.950 1,50 1,95 465 610 420 420 -50 % -50 % B-M74 B-L74 9.000 *Depending on length of feeding and discharge section **Water quantities can vary depending on purpose of use 2.200 1.900 2.235 2.600 920 MEIKO receives Mercury Awards for M-iQ technology 12.500 Optional for all machines: Freefall and collecting boxes 2.600 2.600 1.900 2.235 When it comes to providing catering services to passengers, the standards set by airlines, rail operators and shipping companies are extremely high. To acknowledge these efforts, the International Travel Catering Association (ITCA) – which represents the interests of companies in the industry – presents its highly-prized Mercury Awards. Widely regarded as an important distinction, the Mercury Awards serve to identify the strongest partners in the travel catering industry. In 2013 and 2014 the prizes in the “Heavy Equipment” category and “Systems and Process Development” went to the German dishwasher manufacturer MEIKO. The Offenburg, Germany-based company received the award for its latest generation of M-iQ flight and rack-type dishwashing machines as well as its GreenEye Technology. Both, M-iQ and M-iQ with GreenEyeTechnology are meanwhile well received by numerous inflight caterers worldwide. Belt Machine width length incl. Free fall* 920 - 950,000,000 t - 1,900,000 MWh Minimal water consumption and effective energy management add up to an extremely economic washing process and a top-class environmental performance. MEIKO dishwasher technology is a leader when it comes to saving resources! In the last 30 years, MEIKO technology has cut water consumption by over 70 % and energy consumption by over 30 %! ygrene cirtcelE Electric energy - 12,300,000 m3 retaW Water stnegreteD Detergents - 99,000 t Saved amount per Einsparvolumen proyear Jahr 13.700 Technical modifications reserved MEIKO Planning – If the sky is your limit, get the best team on the ground Solutions for an optimal workflow by MEIKO With their longstanding experience in the flight catering industry, the engineers at MEIKO have what it takes to find the answer to your particular inflight requirements. Our planning teams are happy to assist you with tailor-made solutions for warewashing projects of any scope or scale – both on and off the ground. This is our promise: Our work is not finished before we have found the most efficient and most hygienic way to approach your particular task. We call this The clean solution. Multi-purpose warewashing solution with individual chamber-type trolley washers for each line. Multi-purpose warewashing solution with central tunneltype trolley washer installed in a pit for easy, floor-level, roll-on-roll-off operation. Simple warewashing solution with dedicated glass washer and minimum automation. Warewashing system with sorting conveyors and selffeeding, dedicated glass washer, automatic waste handling – either by vacuum system or screw conveyors – possible. MEIKO Service – For clear skies above and optimal conditions below Keep on smiling while MEIKO’s customer service experts keep all your bases covered No matter where you touch the ground, our 480 handpicked, authorised service technicians worldwide are ready to answer your call on 365 days a year. By the same token, they are already familiar with your individual MEIKO warewashing solution. Why? Because MEIKO wants to offer you more than just the best technology: we also give you the highly qualified support you need to keep your operation aloft – always. MEIKO Maschinenbau GmbH & Co. KG Englerstr. 3 · 77652 Offenburg · Germany Tel. +49 (0)781 203-0 · Fax +49 (0)781 203-1121 www.meiko.de · info@meiko.de We reserve the right to amend specifications as part of our product improvement process. 360.091.01.12.14/GB/KD/1000