00 LPE Plant List

Transcription

00 LPE Plant List
Plant List
CNC Turning
CNC Milling - Multi Axis
Inspection
Jig Grinding
EDM
Lymington Precision Engineers Co Ltd
Gosport Street, Lymington, SO41 9EE
Tel: +44(0)1590 677 944
Email: enquires@lymingtonprecision.co.uk
Web: www.lymingtonprecision.co.uk
Our accreditations
Supplier No 59640
EMS 575848
FM 20101
CNC TURNING
Machine Description
Integrex e 650H II
Control Type
Mazatrol Matrix
Capabilities
5 axis multi-tasking machine
70 bar high pressure coolant suitable for gun drilling
80 tool magazine with dedicated tuned boring bar
changer
Holds 950mm dia x 4000mm long work piece
Slant Turn 60N 4 mtr x3
Fusion 640T
CNC Turning
4000mm Maximum Length
915mm Maximum Swing over carriage
630mm Dia Chuck
310mm Dia Through Headstock
4~500rpm Spindle Speed
Slant Turn 50N 3 mtr x2
Fusion 640T
3000mm Maximum Length
805mm Maximum Swing over carriage
525mm Dia Chuck
161 mm Dia Through Headstock
1500rpm Spindle Speed
Automatic Centring Steady Rest up to 260mm dia
Slant Turn 50N 2 mtr
Fusion 640T
2000mm Maximum Length
805mm Maximum Swing
500mm Dia Chuck
117mm Dia Through Headstock
1000rpm Max Spindle Speed
Automatic Centring Steady Rest up to 260mm dia
Mazak Integrex 300-IV
Mazatrol Matrix
Spindle Speed 4000rpm
Mill/Turn - 40 tools
Max Dia 760
Chuck Dia 12"
X axis - 630mm
Y axis - 230mm
Z axis - 1585mm
Hyundai HIT 460
Fanuc 18-T
1575mm Maximum Length
875mm Maximum Swing
2000rpm Max Spindle Speed
12 Tool Capacity
Mazak Integrex 400 Y x2
Fusion 640 MT
1528mm Maximum Length
760mm Maximum Swing
3000rpm Max Spindle Speed (40hp)
6,000rpm Rotary Tool Spindle (20hp)
40 Tool Capacity
Gun Drilling & Steady Facilities
Lymington Precision Engineers Co Ltd
CNC TURNING
Machine Description
Control Type
Mazak Quick Turn Nexus 350 MY
640T Nexus
Capabilities
Mill/Turn
Maximum Length 1500mm
Maximum Swing 750mm
Max through bore 102mm
Spindle Speed 3300rpm
Driven Tooling
Mazak Integrex 200 Y
Fusion 640 MT
Multi Taksing CNC Lathe
1018mm Max Length
660mm Max Swing
4000rpm Max Spindle Speed (40hp)
6000rpm Rotary Tool Spindle (20hp)
40 Tool Capacity
Gun Drilling & Steady Facilities
Mazak Integrex 200 III
Fusion 640 MT
Multi Taksing CNC Lathe
1018mm Max Length
660mm Max Swing
4000rpm Max Spindle Speed (40hp)
6000rpm Rotary Tool Spindle (20hp)
40 Tool Capacity
Hyundai HIT 30S
Hitrol 840C easy key 1016mm Max Length
320mm Max Dia
80mm Dia Spindle Bore
Mazak ST35 N-ATC Mill Centre LatheMazatrol T32-3
Driven Tool Lathe
1000mm Max Length
400mm Max Dia
3000rpm
200rpm Rotary Tool Spindle
16 Tool Capacity
Hyundai HIT 30M
Hitrol king
Driven Tool Lathe
990mm Maximum Length
300mm Maximum dia
2500rpm Max Spindle Speed
3000rpm Rotary Tool Spindle
12 Station Turret
90mm Spindle Bore
Mazak Super Quick Slant 18M
Mazatrol T Plus
3 Axis CNC Lathe with Driven tooling
700mm Maximum Length
650mm Maximum Dia
Spindle Bore 65mm
CNC Milling & Turning
Lymington Precision Engineers Co Ltd
CNC TURNING
Machine Description
Hyundai HIT 20M x2
Control Type
Hitrol king
Capabilities
Driven Tool Lathe
600mm Maximum Length
254mm Maximum dia
3000rpm Max Spindle Speed
3000rpm Rotary Tool Spindle
12 Station Turret
Super Quick Turn 250
Fusion 640 M
75mm Spindle Bore
4000rpm
12 Tool Capacity
525mm Swing
X axis - 185mm
Z axis - 530mm
Max Dia 355
Hyundai HIT 15S
Hitrol 840C easy key 4500rpm
12 Tool Capacity
440mm Swing
X axis - 439mm
500mm between centres
Lymington Precision Engineers Co Ltd
CNC MILLING
Machine Description
Matsuura MAM72-63V
Control Type
G. Tech 30i Control
Capabilities
High Speed, 5 Axis, 6 Pallet System
X,Y and Z Axes Rapids 50m/min / C Axes Rapids 50m/min
X,Y and Z Axes Feedrates 50m/min / C Axes Feedrates 50m/min
A Axis Rapid = 25m/min / A Axis Maximum Feedrate = 25m/min
Axix movements: X 760mm, Y 845mm, Z 610mm
Table Working Surface = 500 x 500mm Pallet
Maximum Work Size = 630mm Diameter x 450mm High
Maximum Table Loading Capacity - 350kg
Mazak MTV-815 / 120
Fusion 640 M
Large Vertical Machining Centre
X-axis - 3048mm
Y-axis - 810mm
Z-axis - 750mm
500mm dia 4th axis
Max Table Load 3000KG
BT50 Tool shank with 60 tool capacity magazine
Full Renishaw Probing Functions
Spindle Speed 6000rpm with 35 HP Spindle
CME BF 500
Heidenhain TNC 530
4th Axis and Support Spindle
X-Axis - 3000mm
Y-Axis - 1200mm
Z-Axis - 1000mm
Dia NC Rotary Table 330mm
Spindle Speed 4000 rpm
Total Capacity 40 tools at BT50
Heidenhain Control 530i
CNC Milling
CME BF 04
Heidenhain TNC 431
X-Axis 2500mm
Y-Axis 1000mm
Z-Axis 1000mm
CNC 4th Axis
3,000rpm Spindle Speed1
12 Tool Capacity Magazine DIN50
Hedelius BC 100 Magnum 2500 x2
Heidenhain 530 I
4th Axis and Support Spindle
X-Axis 2500 mm
Y-Axis 1000 mm
Z-Axis 770 mm
Spindle Speed 4500 rpm
Tool Capacity 50 tools to ISO 50
Rotary Axis 420 mm
Heidenhain Control 530i
CME FS 2
Heidenhain iT NC 530
X-Axis 2000mm
Y-Axis 1000mm
Z-Axis 1500mm
CNC 4th Axis
Spindle Speed
30 Tool Capacity Magazine
Mazak MTV-655/80NR
Mazatrol 640M
4th Axis and Support Spindle
Large Vertical Milling Machine Centre
X-Axis - 2000mm
Y-Axis - 650mm
Z-Axis - 650mm
Maximum Table Load 2500kg
Spindle Speed 6000 rpm
Control - Mazatrol 640 M
Tool Capacity - 30 tools BT50
Lymington Precision Engineers Co Ltd
CNC MILLING
Machine Description
Mazak VTC 20C
Control Type
M-Plus
Capabilities
CNC Milling Machine with 4th axis
Full Renishaw Probing Functions
7000rpm Spindle Speed
X-axis - 1660mm
Y-axis - 510mm
Z-axis - 510mm
48 Tool ATC
Mazak VTC 300 C
Fusion 640 M
High Pressure Coolant Thru-Spindle (15KGF)
12,000rpm Spindle Speed
48 Tool Magazine
40metres per minute travel
Renishaw TS27R Tool Setting System
X-axis - 1640mm
Y-axis - 760mm
Z-axis - 660mm
CME BF 02
Heidenhain TNC 430
X-Axis 1500mm
Y-Axis 1000mm
Z-Axis 1000mm
CNC 4th Axis
3,000rpm Spindle Speed
20 Tool Capacity Magazine DIN50
Hartford - Kappa VMC-1300AG
Fanuc AI100
CNC Milling
Control Fanuc Oi - mc
X-Axis - 1300mm
Y-Axis - 600mm
Z-Axis - 700mm
Spindle speed 6000 rpm
4 Axis 400mm
Tool Capacity - 30 at BT40
Mazak VTC 20B
M-Plus
X-Axis 1120mm
Y-Axis 510mm
Z-Axis 640mm
250mm Dia NC Rotary Table 7,000rpm
Spindle Speed
24 Tool Capacity Magazine BT40
Matsuura Horizontal H-630 x4
Matsuura G-Tech 16i (Fanuc) 2 Pallets 630mm Square
12000rpm Spindle Speed
60 Tool Magazine
NC1 Tool Setting System
Max Dia 1050mm
X-axis - 1050mm
Y-axis - 920mm
Z-axis - 870mm
Mazak Nexus VCN 510C
Fusion 640 M
CNC Milling Machine with 4th axis
Full Renishaw Probing Functions
12000rpm Spindle Speed
X-axis - 1050mm
Y-axis - 510mm
Z-axis - 510mm
30 Tool ATC
Matsuura MC-1000VG
Yasnac J 300M
X axis 1000mm
Y axis 510mm
Z axis 635mm
4th Axis
Spindle Speed 12,000rpm
Tool capacity 30 BT40
Lymington Precision Engineers Co Ltd
CNC MILLING
Machine Description
Hitachi Seiki VS 60 Mill
Control Type
Seicos 18M
Capabilities
X axis - 1000mm
Y axis - 510mm
Z axis - 450mm
4th axis
10000rpm spindle speed
30 Tool Capacity BT50
Hitachi Seiki HS500 Palettes
Manufacturing Cell
Seicos 16M
2 off Machining Centres with 120 tools
14 Pallets - 500mm square
12000rpm Spindle Speeds
High Accuracy / High Speed Machining Functions
Full Renishaw Probing Functions
X-axis - 680mm
Y-axis - 680mm
Z-axis - 680mm
Matsuura Horizontal H-Plus 405 x3
G-Tech 30i Fanuc
6 pallet horizontal milling machine centre
Pallet size 500 x 500
Spindle Speed 15000
Tool capacity 120 at BT40
Control Fanuc / Matsuura G-Tech 30i
X axis - 600mm
Y axis - 600mm
Z axis - 600mm
Mazak FM4800 Paletech
Fusion 640 M
2 X Horizontal Machining Centre with 240 tools
16 Pallets - 400mm square
Manufacturing Cell
25000rpm & 12,000rpm Spindle Speed
High Accuracy / High Speed Machining in Mazatrol Functions
Full Renishaw Probing Functions
X-axis - 560mm
Y-axis - 610mm
Z-axis - 710mm
Matsuura MC 550 VX
Yasnac J 300B
Milling machine
X axis 550mm
Y axis 410mm
Z axis 460mm
4th Axis
Spindle Speed 15,000rpm
Tool capacity 30 BT40
Doosan Minx 750/50
Fanuc Series 21i – MB ControlX-axis travel - 1525 mm
Y-axis travel -
762 mm
Z-axis travel -
625 mm
Max table Load - 1500 kg
Spindle Speed - 6000rpm
40 Tools (BT50 Taper)
4th Axis - MAX DIA 400 mm
Max Load 500kg
Lymington Precision Engineers Co Ltd
CNC MILLING
Machine Description
Control Type
Capabilities
Matsuura HPlus-300 PC11 HorizontalMatsuura G-Tech 30i Control X-axis travel: 500mm
Y-axis travel - 500mm
Z-axis travel - 500 mm
Spindle Speed 15000 RPM
11 Pallet System
300mm X 300mm Surface
MAX DIA Work piece: 530mm DIA X 700mm HIGH
Payload 250KG
120 Tools (Expandable 240 tools)
BT40 Taper
Hermle C40U Dynamic
Heidenhain iTNC 530 Control X-axis travel -
850 mm
Y-axis travel -
700 mm
Z-axis travel -
500 mm
Table Load - 600 kg
Table DIA.
- 420mm
Spindle Speed - 18,000rpm
38 Tools (inc Probe) HSK63 Tool holder (Backend)
Dugard Eagle 850
Heidenhain iTNC 530 Control X-axis travel - 850mm
Y-axis travel - 500mm
Z-axis travel - 500mm
Table Load - 500kg
Spindle Speed - 8,000rpm
4th Axis - 300mm DIA
24 Tools (BT40 Taper)
XYZ LPM Machine x2
Vertical mill that can be programmed directly from a CAD file
Rapid reset of proven job capability
X-axis travel - 785mm
Y-axis travel - 470mm
Z-axis travel - 530mm
4th axis fitted
Rapid feed 20m/min
Table Load - 460kg
Tool magazine - 16
Spindle speed - 8,000rpm
Hermle B300 5 Axis
Heidenhain iTNC 530 Control X-axis travel - 800mm
Y-axis travel - 600mm
Z-axis travel - 500mm
Rapid Traverse 30 m/min
Direct Linear Measuring System Resolution 0,0001 mm
Spindle speed - 15.000 rpm
Tool magazine - 30
Table Load - 250kg
Renishaw Probing
Mazak VMC 530C
X-axis travel - 1080mm
Y-axis travel - 530mm
Z-axis travel - 510mm
Rapid Traverse 42 m/min
Direct Linear Measuring System Resolution 0,0001 mm
Max Spindle speed - 12000 rpm
Tool Magazine - 30 tools, BT40
Max Table load - 1200kg
Renishaw Spindle Probing
Through spindle high pressure coolant system, up to 70Bar
Lymington Precision Engineers Co Ltd
CNC MILLING
Machine Description
Micron HEM 500U
Control Type
Capabilities
Heidenhain TNC 530 Control 5-Axis simultaneously TNC 530
X-axis travel - 500mm
Y-axis travel - 450mm
Z-axis travel - 400mm
Spindle 20,000rpm
Lymington Precision Engineers Co Ltd
INSPECTION EQUIPMENT
Machine Description
Mitutoyo Euro Apex x3
Capabilities
1200x2000x1000 Measurement Area
0.002mm Resolution
Multiple part Capacity
Renishaw Probe Magazine
Housed in temperature controlled environment
Mitutoyo Crysta Apex C 9206 CMM x2 900x2000x600 Measurement Area
0.004mm Resolution
Up to 520mm / Sec movement speed
3D Toll and Mcosmos Software suite for
checking to CAD model
Multiple part Capacity
Renishaw Probe Magazine Changer
Housed in temperature controlled environment
Mitutoyo Crysta Apex C 9166 CMM x2 900x1600x600 Measurement Area
0.004mm Resolution
Up to 520mm / Sec movement speed
3D Toll and Mcosmos Software suite for
checking to CAD model
Multiple part Capacity
Renishaw Probe Magazine Changer
Housed in temperature controlled environment
Lymington Precision Engineers Co Ltd
INSPECTION EQUIPMENT
Machine Description
Mitutoyo Euro Apex C 7106 CMM x2
Capabilities
705x1005x605 Measurement Area
0.005mm Resolution
Up to 430mm / Sec movement speed
Multiple part Capacity
Renishaw Probe Magazine
Housed in temperature controlled environment
Mitutoyo Euro Apex 574 CMM x3
505x705x405 Measurement Area
0.003mm Resolution
Up to 430mm / Sec movement speed
Multiple part Capacity
Housed in temperature controlled environment
Mitutoyo Quick Measure 333
Manual CMM Machine
300x300x300 Measurement Area
Lymington Precision Engineers Co Ltd
INSPECTION EQUIPMENT
Machine Description
Taylor Hobson PNEUMO Talysurf
Capabilities
Full Surface Finish Parameter Capability
Programmable for flat, inclined and radial
measurement
Linked to PC (Windows) for record retention
Mitutoyo ATK F3000 Hardness Tester Rockwell scale machine
Diamond and Ball Test
Vickers scale comparison possible
Mitutoyo HV 114 Hardness Tester
Vicker scale machine
In 2 view software package
Lymington Precision Engineers Co Ltd
INSPECTION EQUIPMENT
Machine Description
Capabilities
Mitutoyo Profile Projector
100x magnification Programmable
Olympus 60x microscope
Fibre Optic Illumination
Edward Pryor 2068 Dot Matrix Marker 4off
Telesis Eagle TMP 400/4100 Hard Held Up to 7mm character height
Dot Matrix Park Marker
Lymington Precision Engineers Co Ltd
INSPECTION EQUIPMENT
Machine Description
Ridgid Micro Explorer
Capabilities
Digital Inspection Camera with 10 meter 'See Snake'
extension reel
Trimos Gauge Calibration System
Lymington Precision Engineers Co Ltd
Jig Grinding
Jig/Universal and Surface Grinding
Machine Description
Moore Jig Grinder 3 off cap’ Table X420 Y270
Z350
Control Type
Capabilities
Full Diatest Measuring Equipment to within 2 microns
Air Gauging
Precision Rotary Table
Spherical Ball Grinding
Form Dressing Equipment
Lymington Precision Engineers Co Ltd
EDM
Machine Description
Mill Lathe CNC CONV
Fanuc Tape Cut Wire Eroda
Capabilities
X-axis Travel
- 250mm
Y-axis Travel
-
350mm
Z-axis Travel
-
450mm
100mm Height Capacity
Fanuc Control
X-axis Travel - 210 Mm
Charmilles Eloroda 110
Y-axis Travel - 120 Mm
Z-axis Travel - 250 Mm
Tank Capacity 530mm Long X 330mm Wide X 200mm
Deep
200mm Height Capacity
Isopulse Type P25 Control With Anilam Micro wizard
readout
X-axis Travel - 210mm
Charmilles Eloroda 110
Y-axis Travel - 120mm
Z-axis Travel - 250mm
Tank Capacity (Main) 530mm Long X 330mm Wide X
150mm Deep With Modification for Longer Components Additional 300mm Long X 100mm Wide X 100mm Deep
Isopulse Type P25 Control With Heidenhain Readout
AgieCharmilles Cut 400Sp
x
Max work piece 1300mm x 1000mm x 510mm
Max travel 800mm x 550mm x 510mm
Max taper 45 degrees over 510mm
Max weight of work piece 3000kgs
Submerged wire cutting.
Lymington Precision Engineers Co Ltd
EDM
Machine Description
AgieCharmilles Drill 20
Mill Lathe CNC CONV
x
Capabilities
0.3mm to 3mm electrode diameter
Drilling depth of 200mm
Max work piece weight of 300kgs
AgieCharmilles Spark Eroder
Form 300
x
Axix movements: X 600mm, Y 400mm, Z 450mm
Work Tank Size: X 1220mm, Y 870mm, Z470mm
Distance Under Z: 600mm
Max Electrode Weight: 50kg
Max Work Piece Weight: 1600kg
140 amps
Lymington Precision Engineers Co Ltd
OTHER PLANT AND EQUIPMENT
Machine Description
Mill Lathe CNC CONV Control Type
Capabilities
Maximum Drilling Depth 1000mm
SIG B16/1 Gun Drilling Machine
Range of Ø4.00 - Ø30.0 Drill Diameter and a Ø6" Chuck
Semi-Automated Welding System
AWS-400N Power Supply and Control System
x
RPW-200 Remote Operators Pendant
NBC-200 Colour Notebook Computer
AWS-REM-I/0 Remote I/0 Control
ADC-6-200 Distance Control
CWF-200 Wirefeed System
WLE 2009-AWS Tig Welding Torch - 400AMP
AWS Monitoring Software
MAE Press
x
100 tonne capacity
600mm daylight
200mm stroke
350mm depth of throat
280mmx1400mm table
Promecam Guilotine
Cut Width 3 Metres
Maximum Thickness:
8mm Aluminium
6mm Mild Steel
4mm Stainless Steel
Lymington Precision Engineers Co Ltd
OTHER PLANT AND EQUIPMENT
Machine Description
XYZ Turret Mill SM 5000
Mill Lathe CNC CONV Control Type
x
x
Prototrak
Capabilities
X-Axis 1524mm
Y-Axis 596mm
Z-Axis 584mm
3 Axis CNC Control, can be used manually or in CNC mode
XYZ Turret Mill SM 3000
x
x
Prototrak
X-Axis 813mm
Y-Axis 431mm
Z-Axis 406mm
2 Axis CNC Control, can be used manually or in CNC mode
XYZ Turret Mill SM 2000 x2
x
x
Prototrak
X-Axis 762mm
Y-Axis 406mm
Z-Axis 406mm
2 Axis CNC Control, can be used manually or in CNC mode
Lymington Precision Engineers Co Ltd
OTHER PLANT AND EQUIPMENT
Machine Description
XYZ Pro Turn VL425
Mill Lathe CNC CONV Control Type
x
x
Prototrak
Capabilities
2000mm Maximum Length Between Centres
700mm Maximum dia
257mm Maximum dia, over Cross Slide
80mm dia Spindle Bore
ProtoTRAK VL Control, with unique ‘tracking’ feature
enables the operator to programme by physically winding
through the tool path
XYZ Pro Turn VL425 1.25m x2
x
x
Prototrak
1250mm Maximum Length Between Centres
700mm Maximum dia
257mm Maximum dia, over Cross Slide
80mm dia Spindle Bore
ProtoTRAK VL Control, with unique ‘tracking’ feature
enables the operator to programme by physically winding
through the tool path
VARIOUS MISCELLANEOUS EQUIPMENT
Strippet
Pomecam
Corner Notcher
Lathe Small - Bench type
Myford 254S
x
x
VARIOUS MISCELLANEOUS EQUIPMENT
Carbolile Oven 0-300°C
Alternator Test Rig
Franstig Weld Set
Nelson Spot Welder x2
Pem Serter
VARIOUS MISCELLANEOUS EQUIPMENT
Lymington Precision Engineers Co Ltd
OTHER PLANT AND EQUIPMENT
Machine Description
Mill Lathe CNC CONV Control Type
Capabilities
VARIOUS MISCELLANEOUS EQUIPMENT
Baskerville Pressure Test Rig x5
MecWash
Cleaning Machine
Lymington Precision Engineers Co Ltd

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