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Visit EXPAL Demilitarization Activities!
7th RASR Workshop – May 15th 2014! Visit EXPAL Demilitarization Activities! Gabrovo (Bulgaria)! Demilitarization Activities! Demilitarization Activities! IN CASE OF EMERGENCY ALWAYS FOLLOW INSTRUCTIONS OF EXPAL PERSONNEL IF YOU ARE ASKED TO EVACUATE TO MEETING POINT, STAY THERE UNTIL NEW NOTICE Demilitarization Activities! Demil Activities! We are in a National Park! Demilitarization Activities! Demil Activities! We are in a National Park! Demilitarization Activities! PLEASE, DO NOT LITTER HELP US TO PRESERVE NATURE SEGREGATE WASTE Demilitarization Activities! EXPAL Demil Capacities! Mobile Units! Projects! Training! R3 Programs! Demilitarization Activities! EXPAL has more than 30 years´ experience in the area of demilitarization and becomes one of the main suppliers of our own group of companies providing recovered explosives for civil purposes Some Figures... More than 800 different references demilitarized Demilitarization facilities (6+2) and mobile plants for special requirements... Our own engineering department designed more than 40 demil lines Global aggregate demilitarization capacity of 1500 Tons per month of conventional ammunition Demilitarization Activities! Safe disposal and recovery Services of ammunition, explosives & pyrotechnics and UXO Clearance Services: Training! Demining! UXO (Unexploded Ordnance) Clearance! BAC (Battle Area Clearance) & ! ERW (Explosive Remnant of War)! Demilitarization Facilities! ! ! ! ! ! Mobile Plants! Soil Remediation! ! ! Demilitarization Activities! Demilitarization Centers In Europe: SPAIN (FAEX-ED&R, EORD)! DENMARK (DENEX-FREDERIKSHAVEN)! BULGARIA (GABROVO)! ITALIA (UEE-AULA)! ! BELARUS! ! Demilitarization Activities! Demilitarization Centers U.S.A! BRASIL! Coming Soon…. Demilitarization Activities! EXPAL BELARUS, OFFICIAL OPENING 27.05.2014 PFM-1 Anti-infantry Cluster Landmine EXAMPLE OF MOBILE PLANT, CUSTOMIZED ACCORDING CUSTOMER NEEDS, 100% EXPAL TECHNOLOGY FOR A VERY SPECIFIC PRODUCT TYPE Demilitarization Activities! EXPAL DEMILITARIZATION MOBILE UNITS Demilitarization Activities! Up to 50% of demilitarization cost is due to logistics aspects… The Engineering Department in EXPAL develops the MOBILE Demil concept using our or customers´ facilities worldwide to run “temporary” demil activities With this approach, the demil process is run where the ammo is stored. When possible, recovered explosive is taken to the closest MAXAM facility to be recycled into civil explosives Demilitarization Activities! ALL FACILITIES ARE PORTABLE AND ADAPTED TO CUSTOMER´S “HOUSE” MINIMIZING NEED OF CONSTRUCTION, COST AND COMPLETION TIMEc 2014 Demilitarization Activities! A DETONATION CHAMBER WITH GAS TREATMENT BOTH DESIGNED BY EXPAL FOR THIS PURPOSE 2008 Demilitarization Activities! DESTRUCTION OF ALL CLUSTER MUNITIONS CUSTOMER: SPAIN MOD 2011 Demilitarization Activities! DESTRUCTION OF MANPADS SA-18 (IGLA) CUSTOMER: SLOVENIA MOD 2013 Demilitarization Activities! DESTRUCTION OF CLUSTER MUNITIONS CUSTOMER: DENMARK MOD 2013 Demilitarization Activities! DESTRUCTION OF SAA MUNITIONS CUSTOMER: ITALY MOD MOBILE EQUIPMENT NO INCINERATION POWDER RECOVERY HIGH CAPACITY METAL VALUE 2014 Demilitarization Activities! WHITE PHOSPHOROUS RDX BASE PLASTIC EXP. PHOSPHORIC ACID CARTRIDGE CE EXPLOS. Demilitarization Activities! HEALTH & SAFETY GENERAL MANAGER HHRR GENERAL MANAGER HEALTH & SAFETY BUSSINESS UNIT DIRECTOR HHRR BUSSINESS UNIT DIRECTOR HEALTH & SAFETY DEMILITARIZATION MANAGER (EOD) HEALTH & SAFETY DEMILITARIZATION MANAGER SUBSIDIARY FIRST LINE SUPERVISORS (EOD) PROCESS ENGINEERS DESIGN ENGINEERS WAREHOUSE KEEPERS TEAM LEADERS LOGISTIC TECHNICIANS DEMILITARIZATION OPERATORS PLAN FOR EACH PERSON! HEALTH & SAFETY POLICY, ! MANUAL AND PLAN! MAXAM PRESIDENT / BOARD OF DIRECTORS Demilitarization Activities! All EXPAL plants share an online data base with more than 1.500 types of ammo, including • Pictures of the munitions • Flowchart describing process overview • Work instruction, including detailed individual task with risk identified and mitigation actions CHARACTERI STICS Type Scatterable anti-personnel mine Version PFM-1S Functioning Pressure / Time delay 40 h –random- Lenght 120 mm Width 61 mm Height 25 mm Weight 75 gr Casing Polyethilene Colour Green / Sand / Brown Explosive weight 37 gr Explosive type VS-6D (Liquide) Fuze MVDM or VGM-572 Demilitarization Activities! – Process design • Study • Share information • Risk analysis • Working guidelines • Training • Evaluation AA1DL1DH1! ACTUATOR! BKF – PFM – 1S CANISTER! AA! CS 1 FA! DL! CS 2 ! ! AA1DL1DH1CDC1! SCRAP – WASTE! CS 6 ! QW! AA1DL1! SUSPENSION SYSTEM! DH! CS 7 AA1DL2! JETTISONABLE PART! GE! ! CS 3 CS 6 ! CS 6 ! AA1DL2GE2! PRIMER CHARGE! AA1DL2GE3! UNPACK MECH! AA2DL3GE4! CLUSTERS! CDC! FA! CDC! FA! FA! CS 4 AA2! WOOD! AA1! UNPACKED BKF – PFM – 1S CANISTER! AA1DL1DH2! AA1DL2GE1! SYSTEM w/out ACTUATOR! CAPS! CDC! ! ! CS 4 ! AA1DL2GE2CDC1! SCRAP – WASTE! CS 6 ! CS 4 ! AA2DL3GE4CDC1! SCRAP – WASTE! QM! QS! Demilitarization Activities! eTRAIDS (electronic training aid) is the Simulations and Training tool developed by EXPAL Demilitarization Activities! What is the future for the demil business? Bigger kilns? Mine detonations? R3? Demilitarization Activities! EXPAL Bulgaria can recycle and reuse, incorporated on its production of industrial explosives most of the energetic materials coming from demilitarization Demilitarization Activities! More than 100 years history… ! Started its activity in 1.895 with the manufacturing of military powders ! Acquired in 2007 by MAXAM Group ! Since 2007 investment is focused in demilitarization Demilitarization Activities! ! ! ! Authorization, facilities, equipment, manpower, knowledge and experience for the disposal of conventional ammunition NATO and Warsaw High explosive rounds, armour piercing, pre-fragmented, illuminating, incendiary, cargo, smoke, mortar ammo., hand grenades, rockets, aviation, cluster, small calibers, blasting mines, engineering explosives, pyrothecnics, detonating cord, blasting caps… More than 500 references destroyed in last 3 years Demilitarization Activities! ! ! ! Reception of ammunition by sea is facilitated by the use of authorized warehouses sited close to Burgas port in the Black Sea Authorized de-containerization area inside factory with capacity for 230 containers 20 feet 21 storage warehouses for ammunition and civil explosives authorized for 2.220 tons NEQ with all safety requirements according to legislation Demilitarization Activities! Explosive discharge Discharge plant for highexplosive TNT ammunition Environmental friendly, free of red waters Drying and flaking capabilities with capacity up to 5 tons per working day Demilitarization Activities! Explosive discharge Discharge plant for high-explosive composition-B, hexotonal, tritonal and D-explosive with daily capacity up to 3 tons Demilitarization Activities! White phosphorous discharge Discharge plant for WP ammunition with capacity up to 3 tons of WP per working day From hand grenades to 155 mm ammunition Environmental friendly, completely free of air emissions Demilitarization Activities! Fuze dismantling Four equipment for the safe dismantling and fuze removal with capacity up to 1.500 units per working day Operation is automated and performed in armored room for safety Operation is controlled remotely Demilitarization Activities! Cartridge dismantling Three equipment for the safe removal, dismantling and inertization of cartridges with capacity up to 1.100 units per working day Operation is automated and performed in armored room for safety Operation is controlled remotely Demilitarization Activities! Furnace Furnace for the safe and environmental friendly inertization of pyrothecnics and initiators With filtering system and temperature control Demilitarization Activities! Powder recycling Plant for the recycling of double-based powder with drying and cutting capabilities and with capacity up to 1,1 tons per working day Demilitarization Activities! Mines disposal Six press machines and specific cutting equipment for the disposal of mines Demilitarization Activities! Rockets and manpads Safe dismantling and disposal of subcomponents Demilitarization Activities! Cluster ammunition Safe dismantling and disposal of elements Demilitarization Activities! Specific lean equipment Other specific equipment for the different operations needed for the safe disposal of engineering explosives, demolition charges, flares… Demilitarization Activities! Demilitarization Activities! ALONG THE VISIT ALWAYS FOLLOW YOUR GUIDE www.maxam-corp.com www.expaldr.com EXPAL Bulgaria KV Charkovo, 5300 Gabrovo (Bulgaria) expal-bg@expal.biz
