Kuhnke Electronics Instruction Manual

Kuhnke Electronics
Instruction Manual
Ventura Scout X05
Panel PLC
E 804 GB
1 August 2013 / 10196612
This technical information is primarily directed to system designers, project engineers and device developers. It does not contain any
availability information. Specifications are for description only and are not to be understood as guaranteed product properties in a legal
sense. Exact properties and characteristics shall be agreed in the specific contract. Claims for damages against us - on whatever
grounds - are excluded, except in instances of deliberate intent or gross negligence on our part. Reproduction of any part of this document is allowed with the author's consent only. We reserve the rights for errors, omissions and modifications. Pictures are similar.
Microsoft®, Windows® and the Windows® logo are registered trademarks of Microsoft Corp. in the USA and other countries. EtherCAT® is a registered trademark and patented technology, licenced by Beckhoff Automation GmbH, Germany. Further information
about the PLCopen organisation is available at www.plcopen.org. CiA® and CANopen® are registered joint brands of CAN in Automation e.V. Title to all companies and company names mentioned herein as well as to products and product names is held by the respective enterprises.
KUHNKE Automation
Table of Contents
Table of Contents
1 Modification log ................................................................................................................................................ 6
2 Introduction ...................................................................................................................................................... 6
3 Reliability, Safety ............................................................................................................................................. 7
3.1
Intended Use ........................................................................................................................................ 7
3.2
Target Group ........................................................................................................................................ 7
3.3
Reliability .............................................................................................................................................. 7
3.4
Symbols ............................................................................................................................................... 7
3.4.1 Danger ................................................................................................................................................ 8
3.4.2 Attention ............................................................................................................................................. 8
3.4.3 Note .................................................................................................................................................... 8
3.4.4 Under Construction ............................................................................................................................ 8
3.4.5 Instruction ........................................................................................................................................... 8
3.5
Safety ................................................................................................................................................... 8
3.5.1 Project Planning and Installation ........................................................................................................ 9
3.5.2 Maintenance and Servicing ................................................................................................................ 9
3.6
Electromagnetic Compatibility ............................................................................................................ 10
3.6.1 Definition .......................................................................................................................................... 10
3.6.2 Interference Emission ...................................................................................................................... 10
3.6.3 General Notes on Installation ........................................................................................................... 10
3.6.4 Electrical Immission Safeguard ........................................................................................................ 11
3.6.5 Cable Routing and Wiring ................................................................................................................ 11
3.6.6 Location of Installation ..................................................................................................................... 11
3.6.7 Particular Sources of Interference.................................................................................................... 11
4 Ventura Scout System Description ................................................................................................................ 12
4.1
Hardware Overview............................................................................................................................ 12
4.2
Software ............................................................................................................................................. 13
4.3
Application .......................................................................................................................................... 15
4.4
Technical Properties .......................................................................................................................... 16
4.5
Ventura Scout 705, Front View .......................................................................................................... 17
4.6
Ventura Scout 1005, Front View ........................................................................................................ 17
4.7
Ventura Scout 1205, Front View ........................................................................................................ 17
5 Panel PLC Scout, Pin Wiring ......................................................................................................................... 18
5.1
Connectors ......................................................................................................................................... 18
5.2
Power Supply, X9............................................................................................................................... 18
5.2.1 Operative Earth ................................................................................................................................ 18
5.3
10/100 Base-T Network (Ethernet) "X2", "X3" ................................................................................... 19
5.4
USB 2.0 (host) "X4","X5".................................................................................................................... 19
5.4.1 USB Sticks ....................................................................................................................................... 19
5.5
Serial Communication RS-485 / CAN2 "X7" ...................................................................................... 21
5.6
Serial Communication RS-232 / CAN1 "X8" ...................................................................................... 21
5.7
Integrated Digital I/Os "X10" .............................................................................................................. 22
5.8
SD Card ............................................................................................................................................. 23
5.9
Expansion Modules ............................................................................................................................ 23
5.10
Retain Variables ............................................................................................................................. 23
6 Vico Web Terminal, Pin Wiring ...................................................................................................................... 24
6.1
Connectors ......................................................................................................................................... 24
6.2
Power Supply, X9............................................................................................................................... 24
6.2.1 Operative Earth ................................................................................................................................ 24
6.3
10/100 Base-T Network Port (Ethernet) "X2"..................................................................................... 25
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6.4
USB 2.0 (host) "X4","X5".................................................................................................................... 25
6.4.1 USB Sticks ....................................................................................................................................... 25
6.5
Serial Communication RS-232 "X8" ................................................................................................... 27
6.6
Integrated Digital I/Os ........................................................................................................................ 28
6.7
SD Card ............................................................................................................................................. 29
6.8
Expansion Modules ............................................................................................................................ 29
6.8.1 Technical Data ................................................................................................................................. 29
7 Installation ..................................................................................................................................................... 30
7.1
Installation Instructions, Ventura Scout.............................................................................................. 30
7.2
Front Panel Opening .......................................................................................................................... 30
7.3
Installing ............................................................................................................................................. 30
7.4
Connecting ......................................................................................................................................... 32
7.4.1 Power Supply ................................................................................................................................... 32
7.4.2 Installation ........................................................................................................................................ 32
7.4.3 Protective Earth Conductor .............................................................................................................. 32
8 Operating Ventura Scout ............................................................................................................................... 33
8.1
Starting up .......................................................................................................................................... 33
8.2
Touch Screen Operation .................................................................................................................... 33
8.3
System Settings (Control Panel) ........................................................................................................ 34
8.3.1 Calibrating the Screen ...................................................................................................................... 34
8.3.2 Setting the Ethernet Parameters ...................................................................................................... 34
8.3.3 System Properties (System) ............................................................................................................ 34
8.3.4 Saving Your Settings "Permanent Registry, Store" ......................................................................... 35
8.4
Connecting Serial Ports to the USB Adapter ..................................................................................... 36
8.4.1 RS-232, RS485, RS 422 .................................................................................................................. 36
9 CODESYS V2 Development Environment .................................................................................................... 37
9.1
Installing CODESYS on the Programming PC .................................................................................. 37
9.1.1 Installing a CODESYS Target .......................................................................................................... 37
9.2
CODESYS Programming PC Setup .................................................................................................. 38
9.2.1 Ethernet Connections of Ventura IPC .............................................................................................. 38
9.3
Running EtherCAT Slaves under CODESYS V2 ............................................................................... 40
9.3.1 Hardware Configuration ................................................................................................................... 40
9.3.2 Setting up an EtherCAT Software Project ........................................................................................ 41
9.3.3 Adding EtherCAT Library "KuhnkeEcatLib.lib" ................................................................................. 41
10 CODESYS V3 Development Environment .................................................................................................. 43
10.1
Installing CODESYS on the Project Setup PC ............................................................................... 43
10.1.1 Installing a Device Description in CODESYS V3 ........................................................................... 43
11 VisiWinNET Process Visualisation .............................................................................................................. 45
11.1
Requirements of the VisiWinNET Smart Development System .....................................................45
12 Maintenance / Servicing .............................................................................................................................. 46
12.1
Maintenance ................................................................................................................................... 46
12.2
Servicing ......................................................................................................................................... 47
12.3
Repairs / Customer Service ........................................................................................................... 47
12.4
Ecology ........................................................................................................................................... 47
12.5
Warranty ......................................................................................................................................... 47
12.6
Real-time Clock with Buffer Battery................................................................................................ 48
12.7
Replacing the Battery ..................................................................................................................... 49
12.8
Disposal .......................................................................................................................................... 49
13 Appendix ...................................................................................................................................................... 50
13.1
Technical Data, Ventura Scout 705................................................................................................ 50
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13.1.1 Ventura Scout 705, Dimensions..................................................................................................... 50
13.1.2 Ventura Scout 1005, Dimensions................................................................................................... 51
13.1.3 Ventura Scout 1205, Dimensions................................................................................................... 52
13.2
Order Specifications ....................................................................................................................... 53
13.2.1 Basic Units ..................................................................................................................................... 53
13.2.2 Accessories .................................................................................................................................... 53
13.3
Sales & Service .............................................................................................................................. 54
13.3.1 Malente Headquarters .................................................................................................................... 54
13.4
Index ............................................................................................................................................... 55
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Introduction
1 Modification log
Version
Date
E804D
D 0.9
E804D
D 1.0
Description
Draft version for samples
01.08.2013
First version for serial devices
2 Introduction
Ventura Scout – Everything Under Control
For very good reasons, today's plant and mechanical engineers put a lot of
weight on user-friendliness. To maintain their operability, the ever-increasing
complexity of automation processes demands tidiness of design and a high
level of control. Combining controllers and display units allows even small
machines to give operators good guidance of the latest generation.
Ventura Scout is a powerful control system with an integrated monitor for
operation and display.
Both functions share an extremely fast 32-bit processor which adds good
value to your investment and is the right tool to drive the CODESYS control
and visualisation software.
It takes but a single program to be created and kept up-to-date which is a
great relief in everyday practice - not only when it comes to designing and
starting up your installation but also with regard to the frequently requested
remote maintenance option.
Its large number of ports and interfaces ensures perfect integration in the
process and control level.
Welcome to Ventura Scout:
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Reliability, Safety
3 Reliability, Safety
3.1 Intended Use
Ventura Vico/Scout is an operation and display unit and designed as equipment for use in industrial environments.
All other applications need to be discussed with the factory first. The manufacturer shall neither be liable for any other than the intended use of our
products nor for any ensuing damages. The same applies to utilisation in
networks the user has insufficiently secured against unauthorised access.
The risk shall be borne by the user alone.
The intended use includes due compliance with the instruction manual.
3.2 Target Group
This instruction manual contains all information necessary for the use of the
described product (control device, control terminal, software, etc.) according
to instructions. It is written for design, project planning, servicing and commissioning experts. For proper understanding and error-free application of
technical descriptions, instructions for use and particularly of notes of danger
and warning, extensive knowledge of automation technology is compulsory.
3.3 Reliability
Reliability of Kuhnke products is brought to the highest possible standards
by extensive and cost-effective means in their design and manufacture.
These include:
•
selecting high-quality components,
•
quality agreements with our suppliers,
•
actions to avoid static charges when handling MOS circuits,
•
worst case planning and design of all circuits,
•
visual inspections at various stages of fabrication,
•
computer-aided tests of all assemblies and their interaction in the circuit,
•
statistical assessment of the quality of fabrication and of all returned
goods for the immediate taking of appropriate corrective actions.
3.4 Symbols
Despite the measures described in chapter 3.3 the occurrence of faults or errors in electronic control units - even if most highly improbable - must be
taken into consideration.
Please pay particular attention to the additional notices which we have
marked by symbols throughout this instruction manual. While some of these
notices make you aware of possible dangers, others are intended as a
means of orientation. They are described further down below in descending
order of importance.
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3.4.1 Danger
This symbol warns you of dangers which may cause death or grievous bodily
harm if operators fail to implement the precautions described.
3.4.2 Attention
This symbol draws your attention to information you must take a look at to
avoid malfunctions, possible material damage or dangerous states.
3.4.3 Note
This symbol draws your attention to additional information concerning the
use of the described product. This may include cross references to information found elsewhere (e.g. in other manuals).
3.4.4 Under Construction
This symbol tells you that the function described was not or not fully available at the time this document went to press.
3.4.5 Instruction
Wherever you see these symbols in the left margin, you will find a list of
steps instructing you to take the appropriate computer or hardware actions.
They are intended as a means of orientation wherever working steps and
background information alternate (e.g. in tutorials).
3.5 Safety
Our products normally become part of larger systems or installations. The information below is intended to help you integrate the product into its environment without dangers to humans or material/equipment.
To achieve a high degree of conceptual safety in planning and installing an
electronic controller, it is essential to exactly follow the instructions given in
the manual because wrong handling could lead to rendering measures
against dangers ineffective or to creating additional dangers.
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3.5.1 Project Planning and Installation
•
24 VDC power supply: generate as electrically safely separated low
voltage. Suitable devices include split-winding transformers built in compliance with European Standard EN 60742 (corresponds to VDE 0551).
•
Power breakdowns or power fades: the program structure is to ensure
that a defined state at restart excludes all dangerous states.
•
Emergency-off installations must comply with EN 60204/IEC 204 (VDE
0113). They must be operative at any time.
•
Safety and precautions regulations for qualified applications have to be
complied with.
•
Please pay particular attention to the notices of warning which, at relevant places, will make you aware of possible sources of dangerous mistakes or faults.
•
Relevant standards and VDE regulations are to be complied with in
every case.
•
Control elements are to be installed in such a way as to exclude unintended operation.
•
Lay control cables such that interference (inductive or capacitive) is excluded if this interference could influence controller operation or its functionality.
3.5.2 Maintenance and Servicing
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Precautions regulation VBG 4.0 to be observed when measuring or
checking a controller after power-up. This applies to section 8 (Admissible deviations when working on parts) in particular.
•
Repairs must be carried out by specially trained Kuhnke staff only (usually in the main factory in Malente). Warranty expires in every other
case.
•
Spare parts:
•
Only use parts approved of by Kuhnke. Only genuine Kuhnke modules
must be used in modular controllers.
•
Modular systems: always plug or unplug modules in a power-down state.
You may otherwise damage the modules or (possibly not immediately
recognisably!) inhibit their functionality.
•
Always dispose of (rechargeable) batteries as hazardous waste.
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3.6 Electromagnetic Compatibility
3.6.1 Definition
Electromagnetic compatibility is the ability of a device to function satisfactorily in its electromagnetic environment without itself causing any electromagnetic interference that would be intolerable to other devices in this environment.
Of all known phenomena of electromagnetic noise, only a certain range occurs at the location of a given device. These kinds of noise are specified in
the applicable product standards.
The design and immunity to interference of programmable logic controllers
are internationally governed by standard
IEC 61131-2 which, in Europe, has been the basis for
European standard EN 61131-2.
Refer to IEC 61131-4, User's Guideline, for general installation instructions
to be complied with to ensure that hardware interface factors and the ensuing noise voltages are limited to tolerable levels.
3.6.2 Interference Emission
Interfering emission of electromagnetic fields, HF
compliant to EN 55011, limiting value class A, Group 1
If the controller is designed for use in residential areas, high-frequency emissions must comply with limiting value class B as described in EN 55011.
Fitting the controller into earthed metal cabinets and in-stalling filters in the
supply lines may produce a shielding compliant to the above standard.
3.6.3 General Notes on Installation
As component parts of machines, facilities and systems, electronic control
systems must comply with valid rules and regulations, depending on their
field of application.
General requirements concerning the electrical equipment of machines and
aiming at the safety of these machines are contained in Part 1 of European
Standard EN 60204 (corresponds to VDE 0113).
For safe installation of our control system please observe the information
contained in the next chapters ( 3.6.4 ff).
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3.6.4 Electrical Immission Safeguard
To eliminate electromagnetic interference, connect the control system to the
protective earth conductor. Practice best cable routing.
3.6.5 Cable Routing and Wiring
Keep power circuits separate from control circuits:
•
DC voltages
60 V ... 400 V
•
AC voltages
25 V ... 400 V
Joint laying of control circuits is allowed for:
•
shielded data signals
•
shielded analogue signals
•
unshielded digital I/O lines
•
unshielded DC voltages < 60 V
•
unshielded AC voltages < 25 V
3.6.6 Location of Installation
Ensure that temperatures, contaminations, impact, vibration or electromagnetic interference are no impediment to the installation.
3.6.6.1 Temperature
Consider heat sources such as general heating of rooms, sunlight, heat accumulation in assembly rooms or control cabinets.
3.6.6.2 Contamination
Use suitable casings to avoid possible negative influences due to humidity,
corrosive gas, liquid or conducting dust.
3.6.6.3 Impact and Vibration
Consider possible influences caused by motors, compressors, transfer lines,
presses, ramming machines and vehicles.
3.6.6.4 Electromagnetic Interference
Consider electromagnetic interference from various local sources: motors,
switching devices, switching thyristors, radio-controlled devices, welding
equipment, arcing, switched-mode power supplies, converters / inverters.
3.6.7 Particular Sources of Interference
3.6.7.1 Inductive Actuators
Switching off inductances (such as from relays, contactors, solenoids or
switching magnets) produces surge voltages. It is necessary to reduce these
extra voltages to a minimum. Throttling elements could be diodes, Z-diodes,
varistors or RC elements. Their rating should conform to the specifications
provided by the manufacturer or supplier of the actuators.
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4 Ventura Scout System Description
4.1 Hardware Overview
The panel PLC features a powerful processor board with integrated touch
screen, thus providing control, visualisation and operating functions from a
single unit.
These functions share a powerful XScale processor whose configuration excellently fits into embedded computer system environments. The real-time
ready operating system offers much value for money, a basis for the CODESYS soft PLC, and an interface for communicating with the Windows®
world.
Processor board
The series of powerful XScale processors serves a range of clock cycle
rates from 312 Mhz to 1.1 Ghz for any application between economic and
sophisticated.
The unit has 128 Mb of on-board RAM which you can expand to 256 Mb,
and the 256 Mb flash inflates to 512 Mb as necessary. An SD memory card
is another way of further expanding the on-board memory capacity. And
there is a 128 kb flash RAM range for remanent data. Users can pick from
various combinations of display units and control panels to optimise their
processor board configuration.
•
32-bit, 1.1 GHz clock
•
128 Mb RAM (max. 256 Mb)
•
256 Mb flash (max. 512 Mb)
•
SD card interface
Display
To address all practical requirements, the high-quality TFT touch screen is
available at sizes 7’’, 10.4’’ and 12.1’’.
Ventura Touch with a 7’’ wide screen monitor operates either as portrait or
as landscape shape ( turned by 90°). All devices are delivered with a 4-wire
resistive touch screen and an optional extension by adding up to 4 command
buttons to the panel front. The aluminium front panel with its added sheet of
foil seamlessly seals the inside against dust, dirt and spray water, thus turning every variant into an IP 65 device.
12
•
7’’, 10.4, 12.1’’ TFT colour screen
•
4-wire resistive touch screen
•
seamless IP 65 front
•
command buttons (optional)
•
tailored front
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Expansion slot
Ventura Scout's integral expansion slot lets you add special functions or onboard I/O units to make up your very own tailored configuration. The processor board also features two USB ports. User access to one of them can be
provided at the front to temporarily attach the controller to a computer or to
transfer data via a USB stick.
Ports
Through its integral 10/100 Mbit Ethernet port, Ventura Scout easily attaches
to the latest business networks. Running as an EtherCAT master it supports
rapid data exchange with actuators, sensors and high-bandwidth motion systems in the machine.
Serial interfaces (CANopen, RS 232, USB) sustain communication with other
data providing peripherals. A large number of extension options make owners fit for the future.
•
expansion slot
•
10/100 Mbit Ethernet port
•
EtherCAT master
•
CANopen master/slave
•
RS 232
•
USB 2.0
•
SD card slot
•
integral I/Os
4.2 Software
Windows® Embedded CE
The graphical user interface of the Windows® Embedded CE operating system very closely simulates the one known from the Microsoft® Windows® and
office package world which means that its method of operation is intuitive.
The operating system's real-time capability and robustness warrant stable
operation in everyday practice. Windows® Embedded CE 6.0 effortlessly cooperates with the latest industry, "desktop" and "server" standards, thereby
giving users the scope they need to actually implement their solution. Microsoft® provides a great many standard programming languages such as Visual C++, Visual C# or Visual Basic for creating one's own applications.
•
intuitive comprehensibility of the graphical user interface
•
real-time capability and system stability
•
optimised connectivity
•
CODESYS programming system
CODESYS is one of the most comprehensive IEC 61131-3 programming
tools available for embedded controllers. All five standard programming languages (IL, FD, LD, ST, AS) are supported. CODESYS generates fast machine code for the processor installed in Ventura Scout. The programming
system has an integrated Visualisation Editor which provides application designers with a uniform user interface ready for on-screen visualisation forms
as early as at the application development stage. Visualisation data retrieved
from the programming system is converted into IEC 61131-3 code which the
code generator then translated for Ventura Scout. Data is transferred together with the user program for instantaneous execution. Ventura Scout
controls and visualises the application.
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CODESYS highlights
•
supports all 5 IEC 61131-3 programming languages
•
task configuration
•
monitoring of all variables
•
forcing of variables
•
end-to-end offline simulation
•
integrated visualisation
•
integrated bus configurators
•
integrated motion functions
Extensions
KUHNKE's dedicated utilities such as the CODESYS communication DLL or
the Ventura CAN API grant the operator's own programs CE platform based
access to data and interfaces.
VisiWinNET
VisiWinNET is a process visualisation system supplied by INOSOFT GmbH.
Industrial environments use it as a machine-orientated (low-level) HMI system and as SCADA software. All typical visualisation software requirements
are supported.
•
process link-up
•
language selection
•
alarms
•
trends
•
user administration
• logging, ...
A dialog is provided for establishing links to the process variables of the
CODESYS programming system. Licence management and runtime installation are fully available when a Ventura Scout is purchased with integrated
VisiWinNET visualisation.
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4.3 Application
Ventura Scout is a powerful open-loop control system with an integral monitor for operation and display. It is intended for installation in control panels or
consoles.
With this range of products you get a cost-efficient combined control and
visualisation system for a wide range of practical applications, specifically in
the fields of mechanical engineering and equipment design:
•
all-in-one controller for small machines
•
motion controller plus visualisation
•
operation and visualisation of automatic equipment
•
a single unit for the visualisation and real-time control of generalpurpose machine systems
•
Microsoft licences
Design restrictions for high-risk activities
The licensed Microsoft products are not fault tolerant and were neither developed nor made for applications requiring faultless operation where a failure of the licensed product would cause fatality, serious personal injury or
serious material or ecological damage ("high-risk activities").
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4.4 Technical Properties
Technical data
Model
Ventura
Scout 705
Ventura
Scout 705
Ventura
Scout 1005"
Ventura
Scout 1205
(tailored)
Screen size
Resolution
7"
800×480 (WVGA)
10.4"
640×480 (VGA)
12.1"
800×600 (SVGA)
Brightness
220 cd/m²
400 cd/m²
400 cd/m²
70°;50°;70°
80°;60°;80°
80°;65°;75°
Aspect angle (L/R;U;L)
Touch screen
4-wire analogue resistive
Backlighting
(at 50% max. brightness)
White LED, service life > 50000h
Processor
Marvel PXA CPU, 1.1GHz
RAM
128 Mb (256 Mb)
Remanent buffer
8 – 128 kb (adjustable)
Drives
256 Mb (512 Mb) flash disk, SD card slot
Operating system/ software
WinCE 6.0 / CODESYS Soft PLC, visualisation
Serial crossroads
1 x RS-232 (electrically isolated), RS-485
USB host interface
2x USB 2.0
Networks
Fieldbus interface
Integral I/Os
2 x Ethernet 10/100 Mbit – RJ45
1 x CAN, 1 x CAN (electrically isolated), EtherCAT via Ethernet
Modbus RTU via RS-485 (CODESYS V3)
4 DI: delay: 5 ms / 4DO: load: 0.1 A, high-side semiconductor
extra I/O expansion slot
Status indication
Housing
Front panel
Overall size (W x H x D) [mm]
front-mounted RUN LED
IP 20, galvanised steel sheet casing
installs in all racks, cabinets, panels and swivel frames.
IP 65, aluminium with seamless film cover
protection against dust, dirt and splash water
IP 65, front panel
230 x 150 x 37
280 x 232 x 47
320 x 265 x 47
Mounting depth [mm]
33
43
43
Front panel [mm]
4
4
4
Power supply
Power consumption (24 VDC)
Operating temperature
Storage / transport temperature
16
24 VDC / (19.2…28.8)
approx. 5W
approx. 8W
approx. 10W
0°C...+50°C
-20°C...+65°C
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4.5 Ventura Scout 705, Front View
4.6 Ventura Scout 1005, Front View
4.7 Ventura Scout 1205, Front View
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5 Panel PLC Scout, Pin Wiring
All external connectors are located on the back of Ventura Scout. All connectors are of the plug-in type.
5.1 Connectors
USB
"X4", "X5"
24 VDC / "X9"
CAN "X7"
10/100 Base-T network (Ethernet) "X2", "X3"
Status
indication
RS-232 / CAN
"X8"
5.2 Power Supply, X9
On-board power supply unit
VENTURA Scout features an on-board power supply unit designed for an input voltage of 24 VDC (18V ... 32V) and fitted with reverse polarity protection.
Both the cord and the power supply unit must be fused using external means
of short circuit and overload protection that triggers at max.
10 A (depends on number of I/Os connected).
Connector X9 wiring:
X9
Phoenix MSTB
2.5/2-G-5.08
1
external power supply
24 VDC (18V ... 32V)
2
external power supply, GND
Part no. :
1777989
5.2.1 Operative Earth
Connect operative earth to the protective earth conductor of the switching
cabinet or the system that the PC is installed in. Use the flat plug (6.3 mm x
0.8 mm) on the bottom side of the unit.
2
The minimum cross section must be no less than 2.5 mm . Try to keep the
lead to the cabinet terminal as short as possible.
A low-impedance earth conductor improves the dissipation of interference
received via external power supply cables, signal cables or cables of peripheral units.
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5.3 10/100 Base-T Network (Ethernet) "X2", "X3"
The on-board 10/100 base-T Ethernet adapter attaches the unit to a network
through its RJ-45 connector. The LEDs labelled "LNK" and "RCV" tell you
whether the unit is properly connected to the network.
Connector X2, X3
wiring:
X2
RJ45
1
TX+
2
TX-
3
RX+
4
75 Ohm
5
75 Ohm
6
RX-
7
75 Ohm
8
75 Ohm
LED "LNK"
green
ON – linked in and ready
LED "RCV"
green
FLASHING – receiving data
Use connector "X2" to operate as EtherCAT fieldbus interface. Check Windows CE's LAN configuration to find it as PXAMFU1.
To use as licensed MAC ID, enter the identification of the Ethernet module
attached to X3. Check Windows CE's LAN configuration to find it as
AX887961. On the Desktop screen, this is the rightmost network icon on the
task bar
Integration in networks granting public access requires the user to take appropriate measures aimed at preventing unauthorised access.
5.4 USB 2.0 (host) "X4","X5"
Both USB host ports accept devices equipped with a USB interface.
Connector X3 wiring:
X3
USB
B1
VCC
B2
D-
B3
D+
B4
GND
Mind that max. 0.5 A are available for both USB ports together!
Units needing more power will not work and may take damage.
5.4.1 USB Sticks
USB stick users should consider the following points:
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Pulling off a USB stick during operation is allowed only when no more
file operations are being performed. Failure to comply may render the
USB stick useless!
If a program still has a file open when the USB stick is pulled, you will find it
impossible to close the directory that the file belongs to. In this situation, the
system will not respond to any file or directory operation requests because it
would be expected to read from a device that is no longer available. Therefore, before pulling off the USB stick, you should always ensure that no program still has an open file loaded from the stick.
•
USB memory sticks can be plugged and unplugged during operation. As
you plug in the stick, the system will automatically detect it and mount it
to directory /media/usbX. When the USB stick is unplugged the corresponding directory will "disappear" from the tree if it is no longer accessed by any of the programs (see above).
•
The first stick will appear in /media/usb0, the second in /media/usb1, etc.
Attaching a USB hub allows you to run multiple sticks via the same USB
port. If a hub is used you should make sure that no USB devices are attached to it when you plug or unplug the hub.
•
The USB port is mechanically designed to support up to 1,000 plug/unplug
operations..
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5.5 Serial Communication RS-485 / CAN2 "X7"
The CAN port complies with standard ISO 11898 and supports baud rates
up to 1 Mbps.
The interfaces connecting to X7 are not electrically insulated. Both interfaces
are internally provided with terminating resistors.
Connector
wiring:
X7
Weidmüller
B2L
3,5/06/180LH
SN BK BX SO
1339070000
Pin
CAN interface
1
RS-485_L
2
RS485_H
3
RS-485_GND
4
CAN_H
5
CAN_L
6
CAN_GND
5.6 Serial Communication RS-232 / CAN1 "X8"
The system addresses the RS-232 port as COM1.
Connector wiring:
X8
Weidmüller
B2L
3,5/10/180LH
SN BK BX SO
1338740000
Pin
RS 232 interface
1
RxD
2
TxD
3
GND
4
Shield
5
Shield
The CAN port complies with standard ISO 11898 and supports baud rates
up to 1 Mbps.
This port is electrically insulated
X8
Weidmüller
B2L
3,5/10/180LH
SN BK BX SO
1338740000
Pin
CAN interface
6
CAN_H
7
CAN_L
8
CAN_GND
9
CAN_H
10
CAN_L
A CAN termination can be connected directly to the pins.
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5.7 Integrated Digital I/Os "X10"
Ventura Scout features 4 digital inputs and 4 digital outputs which can be
used to directly feed signals into or outputting them from the device. For example, you may directly connect command buttons for operating the device.
The outputs may be used for signal lamps.
Connector X 10
X6/7
wiring:
PIN
Function
1
0V GND (external)
2
DO3
3
DO2
4
DO1
5
DO0
6
24 VDC (external)
7
DI3
8
INT0
DI2
9
DI1
AN1
10
DI0
AN0
Connector: Phoenix Contact, FMC 1,5,10-ST-3,5,1952348
Inputs
Quantity
Rising delay
Signal level
Input current
Analogue channel
4
(DI3 is interrupt-ready)
1 ms (typically)
Off:
-3 … 5V
On:
15V … 30V
2mA (typically)
(AN0, AN1)
0 ... 10V (10 bit)
Digital outputs
Quantity
Max. current
IO/power connection
22
4
0.1 A per output, short-circuit-proof
10-pin plug
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5.8 SD Card
The SD card drive has a push-in/push-out plug & eject mechanism.
Gold-plated contacts ensure that contact resistance is low and that the drive
lasts for up to 10,000 plug/unplug action cycles.
5.9 Expansion Modules
Ventura Scout's integral expansion slot at the back lets you add special functions or on-board I/O units to make up your very own tailored configuration.
5.10 Retain Variables
The retain variable memory has an adjustable capacity:
One way of adjustment is via the Target System Setup of the programming
system. This is telling the programming system at the time of compilation
how much retain memory is available.
The other way is to change the setting in Scout CE file ..\3S\rts3s.cfg. This
initialises the retain management of the soft PLC.
Check that the two settings correlate.
Whereas retain memory management uses 2 kb blocks, internal management requires 4 bytes. The size therefore computes as follows:
n * 2048 - 4
where n is integer, 1 <= n <= 64
Standard sizes are 8188, 16380, 32764 or similar, the theoretical maximum
is 131068.
Why "theoretical"?
At runtime, the retains variables are kept by the volatile memory to be stored
to the flash memory either when the soft PLC is shut down or when the supply voltage drops below the rated minimum.
Whereas the first case is not a critical one, detection of a low voltage condition (the second case) must leave enough energy to completely save the retain variables. First tests thus resulted in a standard requirement of 16 kb.
When running systems equipped with a mass storage device you may generally ask whether it makes sense to use large volumes of retain data.
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6 Vico Web Terminal, Pin Wiring
All external connectors are located on the back of Ventura Scout. All connectors are of the plug-in type.
6.1 Connectors
USB
"X4", "X5"
10/100 base-T network (Ethernet), "X2"
Status
indication
24 VDC / "X9"
RS-232 / CAN
"X8"
6.2 Power Supply, X9
On-board power supply unit
VENTURA Scout features an on-board power supply unit designed for an input voltage of 24 VDC (18V ... 32V) and fitted with reverse polarity protection.
Both the cord and the power supply unit must be fused using external means
of short circuit and overload protection that triggers at max.
10 A (depends on number of I/Os connected).
Connector X9 wiring:
X9
Phoenix MSTB
2.5/2-G-5.08
1
external power supply
24 VDC (18V ... 32V)
2
external power supply, GND
6.2.1 Operative Earth
Connect operative earth to the protective earth conductor of the switching
cabinet or the system that the PC is installed in. Use the flat plug (6.3 mm x
0.8 mm) on the bottom side of the unit.
2
The minimum cross section must be no less than 2.5 mm . Try to keep the
lead to the cabinet terminal as short as possible.
A low-impedance earth conductor improves the dissipation of interference
received via external power supply cables, signal cables or cables of peripheral units.
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6.3 10/100 Base-T Network Port (Ethernet) "X2"
The on-board 10/100 base-T Ethernet adapter attaches the unit to a network
through its RJ-45 connector. The LEDs labelled "LNK" and "RCV" tell you
whether the unit is properly connected to the network.
Connector X2, X3
wiring:
X2
RJ45
1
TX+
2
TX-
3
RX+
4
75 Ohm
5
75 Ohm
6
RX-
7
75 Ohm
8
75 Ohm
LED "LNK"
green
ON – linked in and ready
LED "RCV"
green
FLASHING – receiving data
Use connector "X2" to operate as EtherCAT fieldbus interface. Check Windows CE's LAN configuration to find it as PXAMFU1.
To use as licensed MAC ID, enter the identification of the Ethernet module
attached to X3. Check Windows CE's LAN configuration to find it as
AX887961. On the Desktop screen, this is the rightmost network icon on the
task bar
Integration in networks granting public access requires the user to take appropriate measures aimed at preventing unauthorised access.
6.4 USB 2.0 (host) "X4","X5"
Both USB host ports accept devices equipped with a USB interface.
Connector X3 wiring:
X3
USB
B1
VCC
B2
D-
B3
D+
B4
GND
Mind that max. 0.5 A are available for both USB ports together!
Units needing more power will not work and may take damage.
6.4.1 USB Sticks
USB stick users should consider the following points:
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Pulling off a USB stick during operation is allowed only when no more
file operations are being performed. Failure to comply may render the
USB stick useless!
If a program still has a file open when the USB stick is pulled, you will find it
impossible to close the directory that the file belongs to. In this situation, the
system will not respond to any file or directory operation requests because it
would be expected to read from a device that is no longer available. Therefore, before pulling off the USB stick, you should always ensure that no program still has an open file loaded from the stick.
•
USB memory sticks can be plugged and unplugged during operation. As
you plug in the stick, the system will automatically detect it and mount it
to directory /media/usbX. When the USB stick is unplugged the corresponding directory will "disappear" from the tree if it is no longer accessed by any of the programs (see above).
•
The first stick will appear in /media/usb0, the second in /media/usb1, etc.
Attaching a USB hub allows you to run multiple sticks via the same USB
port. If a hub is used you should make sure that no USB devices are attached to it when you plug or unplug the hub.
•
The USB port is mechanically designed to support up to 1,000 plug/unplug
operations..
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6.5 Serial Communication RS-232 "X8"
The CAN port complies with standard ISO 11898 and supports baud rates
up to 1 Mbps. This port is electrically insulated.
Connector wiring:
X8
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RS 232 interface
1
RxD
2
TxD
3
GND
4
Shield
5
Shield
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6.6 Integrated Digital I/Os
Ventura Scout features 4 digital inputs and 4 digital outputs which can be
used to directly feed signals into or outputting them from the device. For example, you may directly connect command buttons for operating the device.
The outputs may be used for signal lamps.
Connector X 10
X6/7
wiring:
PIN
Function
1
0V GND (external)
2
DO3
3
DO2
4
DO1
5
DO0
6
24 VDC (external)
7
DI3
8
INT0
DI2
9
DI1
AN1
10
DI0
AN0
Inputs
Quantity
Rising delay
Signal level
Input current
Analogue channel
4
(DI3 is interrupt-ready)
1 ms (typically)
Off:
-3 … 5V
On:
15V … 30V
2mA (typically)
(AN0, AN1)
0 ... 10V (10 bit)
Digital outputs
Quantity
Max. current
IO/power connection
28
4
0.1 A per output, short-circuit-proof
10-pin plug
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6.7 SD Card
The SD card drive has a push-in/push-out plug & eject mechanism.
Gold-plated contacts ensure that contact resistance is low and that the drive
lasts for up to 10,000 plug/unplug action cycles.
All cards to specifications SD (1.0 and 1.1) and SDHC (2.0) are supported.
6.8 Expansion Modules
Ventura Scout's integral expansion slot at the back lets you add special functions or on-board I/O units to make up your very own tailored configuration.
6.8.1 Technical Data
Module Data
EMC, protection class, insulation test, protection (on-board)
Certification
CE
Electromagnetic interference
EN 61000-6-4, industrial environment
Susceptibility to noise
EN 61000-6-2, industrial environment
Protection class
III
Insulation strength
EN 61131-2; test voltage: 500 VDC
Degree of protection
IP 20
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7 Installation
Ventura Scout installs in the front panel. Cut a rectangular opening into the
front panel. Mind that the panel must be no thicker than 6 mm. The opening
is the same for model variants with a keyboard and touch panel.
Mounting instruction:
Place Ventura Scout on an even surface before mounting!
The resting points of Ventura Scout must deviate by no more than +/- 0.5
mm. Installing the unit on an uneven surface may result in mechanical stress
which may cause cracks in the front screen.
7.1 Installation Instructions, Ventura Scout
The units are designed for automatic convection cooling.
Vertical installation
Install the units vertically mounted to a metal plate.
Risk of overheating and fire!
Even if operated at admissible ambient temperature, Ventura Scout may be
destroyed if the way of installation stops the convection cooling from working.
It is therefore mandatory to install the unit vertically and not to cover the
openings at the top and bottom of its housing!
7.2 Front Panel Opening
B
A
Model
Ventura Scout 705
Ventura Scout 1005
Ventura Scout 1205
Width A
190 mm
252 mm
298 mm
Height B
118 mm
204 mm
241 mm
7.3 Installing
Tools
Socket wrench, hexagon socket (7) or fork spanner SW 7
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To install
Ventura Scout has welded M4 studs approx. 15 mm long. Ventura Scout is
attached using a plain washer, split washer/tooth lock washer and nut (M4).
•
Remove the nuts and washers contained in the package.
•
Push Ventura Scout through the front panel opening.
•
Hold Ventura Scout at its position in the front panel opening.
•
Fine-tune the position of Ventura Scout and tighten all nuts.
To uninstall:
To uninstall Ventura Scout, take the above steps in the opposite order.
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7.4 Connecting
7.4.1 Power Supply
Ventura Scout is supplied with 24 VDC from an external power source.
Before connecting the unit, check that the external power supply meets the
specifications.
External power supply (24 VDC)
Output voltage
+24 VDC SELV (18 ... 32 VDC)
AC voltage share
Max. 4 Vss
The DC voltage level must not drop below 18 V.
Output power
Max. 2.0 A at +24 VDC at 25°C
7.4.2 Installation
Ensure that all connectors and wires are designed such that they do not
generate any inductive or capacitive scatter inside Ventura Scout. Feed lines
must be able to carry enough current and voltage.
7.4.3 Protective Earth Conductor
Connect the housing of Ventura Scouts with the protective earth conductor
(PE), min. core diameter Cu 1.5 mm².
Ventura Scout has 6.3mm x 0.8mm lugs for this purpose.
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8 Operating Ventura Scout
Do not plug, mount, unplug or touch the connectors during operation!
You may otherwise provoke destruction or malfunction. Turn off all power
sources before working on the modules. This also applies to any peripherals
connected such as encoders, programming devices with external power
source, etc.
8.1 Starting up
Before supplying power, again check that all connectors are properly wired
and that the polarity is not reversed.
Switching on
Ventura Scout has no power switch of its own.
The unit is turned on either together with the system or by connecting a
power supply.
Switching off
To turn off Ventura Scout either turn off the system or disconnect the unit
from its own power supply.
8.2 Touch Screen Operation
To operate the touch screen, slightly but noticeably press your finger or the
touch pen on the on-screen control objects.
Always only touch one on-screen control object at a time. You may otherwise start unintended actions
CAUTION
Touch screen damage
Do not touch the screen with pointed or sharp objects. Avoid "hammering"
down on the touch screen with hard objects. Both methods may seriously
shorten the touch screen's life or even make it break down completely.
Only use your finger or the touch pen to operate the Ventura Touch's screen.
In extreme environments such as high humidity or temperature, bubbles may
form on the touch screen surface in rare cases. This is purely optical, however, and does not restrict the screen's functionality.
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8.3 System Settings (Control Panel)
8.3.1 Calibrating the Screen
In case your touch screen fails to always respond properly to your doubletaps or to accurately recognise where you entered something, choose Start
> Settings > Control Panel to open the Stylus dialog.
Use the hashed area on tab Double-Tap to set the double-tap speed and the
icon underneath to test it.
Tap on OK to accept the setting.
To calibrate the touch screen, go to tab Calibration and do as the on-screen
instruction tell you.
8.3.2 Setting the Ethernet Parameters
To enter an Ethernet address, display dialog
Start > Settings > Network and Dial-up Connections.
Address allocation by DHCP is the default option.
Use connector "X2" to operate as EtherCAT fieldbus interface. Check Windows CE's LAN configuration to find it as PXAMFU1.
8.3.3 System Properties (System)
This dialog tells you which version of the Windows® operating system is installed and how much memory capacity is being used and partitioned
(changes will not be entered into the Registry) and it provides copyright information. On tab Device Name you can change the device name which is
displayed during Ethernet communication, for example.
Changes you make here are lost after PowerOFF-PowerON. To permanently
keep them in the registry, choose Start / Programs / KuK_Tools / KuK Tools
[Permanent Registry, Store] to explicitly store them.
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8.3.4 Saving Your Settings "Permanent Registry, Store"
After changing system settings such as the touch calibration or the IP address, you should store and keep the new settings on Ventura Scout to have
them available after restarting the unit.
Run the "Kuk Tools" utility for saving/resetting the system's registry.
You will find it at "Start / Programs / KuK Tools / KuK Tools".
Go to tab ‘Registry+SoftReset’ and press ‘Store’.
A confirmation prompt will appear after a few seconds.
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8.4 Connecting Serial Ports to the USB Adapter
8.4.1 RS-232, RS485, RS 422
You can use the USB ports to add further serial interfaces to the unit. FTDI
chip set driver used by many USB-to-serial converters is integrated in the
unit's operating system.
A USB converter featuring FTDI's chip set FT232R is recognised automatically and can afterwards be addressed by the entry added to the registry.
To use a new interface in CODESYS
CoDeSys provides a library called SysLibCom which allows you to use the
new serial interface. Before doing so, you must run the Library Manager to
add the new library to your project.
SysLibCom library commands (subset)
Open port: SysComOpen
Write data: SyysComWrite
Read data: SysComRead
Close port: SysComClose
By default, the system assigns COM 5 to the first serial interface you add.
FTDI Chip has a range of various converters in a variety of designs.
Further information at:
http://www.ftdichip.com
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9 CODESYS V2 Development Environment
9.1 Installing CODESYS on the Programming PC
To install the CODESYS software on your
programming PC:
•
Select CODESYS...exe either from Windows Explorer or via 'Run' from
the Windows Start menu.
•
Run the program.
•
The CODESYS installer runs to request your preferred settings and
install the application in the target system.
To obtain an installation copy of the CODESYS programming system either
ask for the up-to-date CD-ROM 'Software & Information, E 627 D / GB' or
browse for www.3s-software.com and find the download page of that company
9.1.1 Installing a CODESYS Target
Before you can run CODESYS to create a Ventura project you must first install the Target Support Package (TSP) "Scout.tnf" by running the installer
called InstallTarget.
A TSP contains all configuration and extension files required to use an application for operating a certain controller (target system).
A configuration includes the code generator, the memory layout, the set of
functions provided by the controller and the I/O modules.
The libraries, gateway drivers, error and ini files for the PLC browser etc. are
also installed.
•
Run the target installer delivered with your CODESYS package.
•
Go to the folder containing the TSP called "Scout" and choose
"Scout.tnf".
•
Click to select "KUHNKE PC Control Ventura" and "Install" it.
•
•
•
Following successful installation, "KUHNKE PC Control Ventura" appears in
column "Installed target systems. The programming system can now access
the Ventura controller.
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9.2 CODESYS Programming PC Setup
9.2.1 Ethernet Connections of Ventura IPC
•
To directly connect the IPC with the programming PC, please use a
CAT5 crossover cable.
•
To operate Ventura Scout in a network, please use a CAT5 patch cable.
•
CODESYS communication should go through Ventura Scout's X2 port.
9.2.1.1 Programming PC's Ethernet Interface Setup
Network connection
No settings should have to be made or changed to program the IPC via a
network.
Windows XP, direct connection
•
Go to Windows Start and choose
Start – Settings – Network Connections: pick "LAN connection" from list,
then "Properties".
•
Go to tab "General", find the list of elements, choose "Internet protocol
(TCP/IP)" and click on Properties.
•
Still on tab "General" choose "Use this IP address" and enter any IP
address as appropriate,
e.g.: "169.254.112.85", subnet mask "255.255.255.0"
A direct connection requires the "File and printer release" to be ticked and a
firewall, if any, to be disabled at least for the time of this connection.
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9.2.1.2 CODESYS Program Communication Parameter Setup
Use the 'Communication Parameters' dialog you access from the 'Online'
menu to select and configure the communication channel.
•
Pick 'Online' from the menu to display the 'Communication Parameters'
dialog.
•
Press New.
A dialog called 'Communication Parameters: New Channel' is displayed.
The box next to "Name" defaults to the name of the channel you entered
last. The name in the box can be edited. Channel names are for your information only. Whereas you are not obliged to assign unique names, you are
still advised to do so.
Check the table under 'Device' to find the device drivers registered with the
gateway computer. The contents of this list depends on your personal configuration and the device drivers it includes.
•
To define an Ethernet link to Ventura Scout, pick "Tcp/Ip (Level 2
Route)" from the list.
•
Enter Ventura Touch's IP address as the "Address". The address is
shown on the 'IP Config' Service Menu page.
•
There is "No" "Motorola byte order"
Example of Ethernet communication parameter setup
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9.3 Running EtherCAT Slaves under CODESYS V2
CODESYS V2 has no EtherCAT master of its own but you can use EtherCAT library "KuhnkeEcatLib.Lib“ to access and exchange process data with
EtherCAT devices. Refer to instruction manual E 773 D/GB "Ventura EasiCat" to read how to install and configure an EtherCAT bus system for
KUHNKE masters featuring an Ethernet interface.
9.3.1 Hardware Configuration
Use connector "X2" to operate as EtherCAT fieldbus interface. Check Windows CE's LAN configuration to find it as PXAMFU1.
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9.3.2 Setting up an EtherCAT Software Project
•
Create a new project on the programming PC
•
Choose a target
•
On the next screen, go to tab "General" and tick option "No address
verification"
•
Click on "OK" to close the window
•
Create module PLC_PRG as a "Program" and choose "ST" as its language.
•
Click on "OK" to close the window
•
In the program, add a semicolon ";" to avoid interpreter mistakes.
•
Set up the communication parameters as described in chapter 9.2.1
Ethernet Connections of Ventura IPC.
•
Set Ventura Scout's net mask to 255.255.255.0 as described in chapter.
9.3.3 Adding EtherCAT Library "KuhnkeEcatLib.lib"
Library KuhkeEcatLib.lib provides the functionality of a simple EtherCAT
master and needs to be added to the project.
•
Go to tab "Resources".
•
Choose "Library Management"
•
Add EtherCAT library
- right-click on the list of libraries.
- choose "other library" and add "KuhkeEcatLib.lib".
KuhkeEcatLib.lib is copied to "C:\Programs\EasiCat\KuhnkeECatLib" when
installing the EasiCat configurator. You may also copy it to Ventura Scout's
default Lib folder: "C:\Programs\Shared\CAATargets\Kuhnke\Libs_VenturaScout_V203".
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After adding the library, the Library Manager will display all the components you need.
•
The EtherCAT project is now prepared.
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To know how to use EtherCAT configurator "EasiCat", read instruction manual E 773 D/GB.
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10 CODESYS V3 Development Environment
10.1 Installing CODESYS on the Project Setup PC
CODESYS is a general-purpose controller programming system. It conforms
to IEC 61131-3 and supports all standard IEC programming languages but
also allows the use of C routines and supports object-orientated programming.
If run together with runtime system CODESYS Control Win V3, it also allows
“multi-device” and “multi-application” programming. Since its design is based
on components, you have the option of creating tailored configuration and of
extending the user interface.
Before installing CODESYS, please check that the following system requirements are met.
System requirements
Operating system: Windows XP
•
RAM: 1024Mb
•
Hard disk: 1Gb
•
Processor: Pentium V, Centrino > 3.0 GHz, Pentium M > 1.5 GHz
10.1.1 Installing a Device Description in CODESYS V3
Before you can operate a unit - the IEC 61131-3 development tool - you
must first make it know to runtime system CODESYS V3.
There is a plug-in called 'Device Repository' which provides the functions
you need to manage device definition on the local system and in projects. Its
set of commands includes a category called 'Devices' which you will normally find on the 'Tools' menu.
•
Open the 'Tools' menu and pick 'Device Repository...'
•
The Device Repository dialog is displayed
•
Expand the tree at 'Controllers (PLC)'
The Device Repository is the database of descriptions of all devices installed
on the local system and, thus, available for CODESYS programming. The
Device Repository is also used to install and uninstall devices.
Check panel 'Device descriptions installed' for al devices previously installed
and shown here with their "Name", "Manufacturer" and "Version". Click on
the plus and minus signs to expand/collapse the "branches".
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To install a device description
Click on "Install...“ to install a new device on the local system and make it
available to the programming system.
Dialog 'Installing device description' is displayed and allows you to browse
the system for the correct device description file. To find all standard devices, set the file type filter to "*.devdesc.xml" (Device Description). Or you
can choose to search for manufacturer-specific description files such as
"*gsd" files for Profibus DP modules, *.eds and dcf files for CAN devices.
Clicking on "OK" confirms your choice, closes the dialog and adds the new
device to the tree shown on screen 'Device Repository'. Errors encountered
during installation (such as missing files referenced by the device description) are shown at the bottom of screen 'Device Repository'.
Ventura Scout 703 device description
The device description to be loaded depends on the variant you use.
The following variants are available.
Variant
Device ID
Device Description
Ventura Vico X05 V3 HMI
10A4 0002
Vico_x_05_CS<Version>.devdesc.xml
Ventura Scout X05 V3 TV WV
10A4 0001
Scout_x_05_TV_WV_CS<Version>.devdesc.xml
Ventura Scout X05 V3 TV
10A4 0004
Scout_x_05_TV_CS<Version>.devdesc.xml
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Development Environment
11 VisiWinNET Process Visualisation
VisiWinNET is a general-purpose tool for all kinds of visualisation tasks. It
guides and supports the user in a wide range of actions from connecting to a
PLC to defining alarms, texts and any other function to creating the associated screen pages and navigation controls. It is completed by a development
tool for all-round automation programmers and one for professional programmers which may also be run together. This unmystifies the integration
of functions you programmed yourself or components provided by third parties. Other features include the parallel installation of different VisiWin versions for keeping and maintaining older projects.
VisiWin highlights:
•
Choose from convenient controls to create the user interface
•
Use drivers and OPC services to connect the process to control systems
•
Select languages including their units of measurement and fonts (Eastern Asian languages)
•
Manage alarms and their histories
•
Log and display data and their trends
•
Manage recipes
•
Run the user administration to set privileges and levels for access control
•
Create .NET programs
•
Technical data of the development system
Languages: English and German
Operating system: Windows XP, Vista, 7, Server; also runs in virtual environments.
System requirements: standard PC / laptop
11.1 Requirements of the VisiWinNET Smart Development System
Languages: English and German
Operating system: Windows XP, Vista, 7, Server; also runs in virtual environments.
System requirements: standard PC / laptop
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Servicing
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12 Maintenance / Servicing
12.1 Maintenance
Only have qualified persons service the unit, especially if it involves opening
it's housing!
Do not plug, mount, unplug or touch the connectors during operation!
You may otherwise provoke destruction or malfunction. Turn off all
power sources before working on the modules including those of any
peripherals connected such as externally powered transmitters, programming devices, etc. Check that none of the ventilation slots is covered!
Do not remove any housing covers if power is still supplied to the unit!
Risk of coming into contact with parts carrying high voltage.
You may suffer death, serious injury or serious material damage.
Do not remove the housing covers until the device is definitely unplugged
from its power supply.
Servicing your Ventura Scout may cause damage if
•
metal objects such as screws, nuts, tools or other conductive objects
drop on any of the circuit boards;
•
leads are made to come loose, are removed or plug in wrongly.
After servicing
Before restarting the device after servicing, ensure that
•
no foreign objects are inside it;
•
a battery is in the battery compartment;
•
all connectors are plugged in correctly;
•
protective earth (PE) is correctly attached.
Carefully close all covers of the device before restarting it!
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12.2 Servicing
Cleaning
To prevent other persons from unintentionally operating the system, be sure
to turn off Ventura Scout before you clean the front panel.
The front of Ventura Scout can be wiped with a non-fluff, soft, damp cloth.
To avoid cleaning damaging the front panel, please take heed of the following
•
Do not use pressure washers or steam jet ejectors.
•
Do not use corrosive cleaning agents, diluted acids, scouring cleaners or
hard objects for cleaning.
•
Do not put too much pressure on the front when cleaning it.
12.3 Repairs / Customer Service
Only the manufacturer or its authorised customer service may do repairs or
corrective maintenance.
12.4 Ecology
Emissions
If operated as intended, the modules will not emit any harmful matter or radiation.
12.5 Warranty
All statutory terms of warranty apply. Warranty claims are voided if unauthorised repairs have been attempted or other manipulations made to the unit.
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12.6 Real-time Clock with Buffer Battery
Ventura Scout features a real-time clock.
Power supply
The clock draws its power from a battery.
Buffer battery voltage above 3.2 V or below 2.0 V stop the real-time clock
from working properly.
Voltage too high: Check battery type and hardware of unit.
Voltage too low: Replace battery.
Check the battery for the following states of charge:
3.2 Volt
Typical voltage of a new battery.
Voltage must not go up above this value!
3.0 Volt
Nominal battery voltage
2.5 Volt
Battery low - replace
2.0 Volt
Immediately replace battery to ensure that the real-time
clock keeps working properly.
RISK OF EXPLOSION!
Do not throw new or discharged batteries into the fire, do not solder the cell
body, and do not recharge. Do not disassemble battery.
Replace battery with battery of the same type.
Check for correct polarity when putting in the battery.
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12.7 Replacing the Battery
Irrespective of its state of charge, the battery should be replaced after 5
years at the latest.
Only use CR2032 batteries for replacement
Using any other battery may cause fire or explosion.
The buffer battery can be replaced without any loss of real-time clock data
as long as power is supplied to the Ventura unit.
To replace the battery
A spring clip holds the battery in place. Do not lift the spring clip because you
may destroy it in the process.
•
Push out discharged battery to the side.
•
Insert new battery from the side checking battery for correct type and
polarity.
12.8 Disposal
At the end of their life, you may return the modules to the manufacturer at a
flat rate charge.
The manufacturer will have them recycled.
Battery
The substances contained in batteries are a risk to your health and the
environment.
Deliver all your batteries to an approved point of collection.
Ensure that every battery is fully discharged. Stick a strip of insulating tape
over the contacts to protect them against short circuit.
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Appendix
KUHNKE Automation
13 Appendix
13.1 Technical Data, Ventura Scout 705
13.1.1 Ventura Scout 705, Dimensions
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Appendix
13.1.2 Ventura Scout 1005, Dimensions
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Appendix
KUHNKE Automation
13.1.3 Ventura Scout 1205, Dimensions
To find a complete installation drawing (pdf file) browse the Internet for
www.kuhnke.com "DOWNLOAD" or find the product descriptions available
on the "Electronics" pages.
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Appendix
13.2 Order Specifications
13.2.1 Basic Units
Ventura Scout
Ventura Scout 705 V3 TV WV
640 007 105 002
HMI touch terminal,
7" TFT wide screen with LED backlight
256 Mb flash disk, MMC/SD (HC) up to 4 Gb
Windows CE, CODESYS V3 HMI
Ventura Scout 1005 V3 TV WV
640 010 105 002
Panel PLC,
10.4" TFT with LED backlight
256 Mb flash disk, MMC/SD (HC) up to 4 Gb
Windows CE, CODESYS V3, Target Visualization
Ventura Scout 1005 V3 TV WV
640 012 105 002
Panel PLC,
12.1" TFT with LED backlight
256 Mb flash disk, MMC/SD (HC) up to 4 Gb
Windows CE, CODESYS V3, Target Visualization
Ventura Vico 703 Visi
677.710.25
Web terminal,
7" TFT wide screen with LED backlight
256 Mb flash disk, MMC/SD (HC) up to 4 Gb
Windows CE, VisiWinNET (250 tags)
13.2.2 Accessories
Ventura Scout
CAN SUB-D connector, straight
693.182.01
CAN connector (Sub-D, 9-pin)
Bus node (T-joint) w/ screw-type connectors, activatable termination
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Appendix
KUHNKE Automation
13.3 Sales & Service
Please visit our Internet site to find a comprehensive overview of our sales
and service network including all the relevant addresses. Feel free to also
contact us at our headquarters in Malente/Germany:
13.3.1 Malente Headquarters
Kuhnke Automation GmbH & Co. KG
Lütjenburger Straße 101
D-23714 Malente
Phone +49 (0)4523 402-0
Fax +49 (0)4523 402-247
Email automation@kuhnke.de
Internet www.kuhnke.de
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Appendix
13.4 Index
10/100 base-T network ................................. 19, 25
application........................................................... 15
attention ................................................................ 8
cable routing and wiring...................................... 11
CODESYS installation ........................................ 37
connect ............................................................... 32
contamination ..................................................... 11
danger................................................................... 8
disposal............................................................... 49
earth.............................................................. 18, 24
earthing conductor .............................................. 32
electromagnetic compatibility ............................. 10
electromagnetic interference .............................. 11
front panel opening ............................................. 30
impact and vibration ........................................... 11
inductive actuators .............................................. 11
installation ....................................................... 9, 30
installation instructions ....................................... 10
installing .............................................................. 30
instruction ............................................................. 8
interference emission ......................................... 10
limiting value class .............................................. 10
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location of installation .........................................11
note ....................................................................... 8
order specifications .............................................53
pin wiring ............................................................. 18
power supply .................................................18, 24
preventive maintenance........................................ 9
project planning .................................................... 9
properties ............................................................ 16
reliability ................................................................ 7
replacing the battery ...........................................49
safety .................................................................... 8
sales & service ....................................................54
servicing ....................................................9, 46, 47
start-up ................................................................ 33
symbols ................................................................. 7
target group .......................................................... 7
target installation .................................................37
temperature ........................................................11
under construction ................................................ 8
uninstall ............................................................... 31
USB...............................................................19, 25
working steps ........................................................ 8
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