Brochure

ACTIVE FOUNDRY CC----SINCE 1991----
GROUND ENGAGING TOOLS PARTS CATALOGUE
INDEX
• PAGE 1
• PAGE 2-3
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• PAGE 4
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• PAGE 5-6
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• PAGE 7-9
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• PAGE 10
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COMPANY PROFILE
TABLE OF AVAILABLE REPLACEMENT
PARTS BASED ON CAT J-SERIES SYSTEM:
EXCAVATOR AND LOADER TEETH
TABLE OF AVAILABLE REPLACEMENT
PARTS BASED ON CAT J-SERIES SYSTEM:
EXCAVATOR, LOADER ADAPTERS & LOCKING TOOLS
TABLE OF AVAILABLE REPLACEMENT
PARTS SUITED FOR BUCKET PROTECTION
TABLE OF AVAILABLE REPLACEMENT
PARTS SUITED FOR BULLDOZERS:
CONTACT DETAILS
PAGE 1
COMPANY PROFILE
• Centrally situated in Germiston, Gauteng, Active Foundry has been a
leading supplier of various types of high quality Gound Engaging Tools
(G.E.T) castings used in various applications throughout South Africa.
• Approximately 12 years ago we started dedicating a large volume of our
production towards Ground Engaging Tools (G.E.T.) where we have had
excellent results up to date.
• Initially our production was aimed at serving the Original Equipment
Market (O.E.M.) but because of market requirements subsequently moved
our efforts to include the Direct Replacement Market (D.R.P.) as well.
• Our facility boasts a 2.5 Ton induction furnace with a smelting capacity of
120 tons of finished weight castings per month. We also have a fully
mechanized heat treatment plant which includes 5 electric furnaces
utilized for normalizing, quenching and tempering of our cast products.
• We have approximately 60 employees working at our facility which
includes qualified metallurgical engineers through to general labour.
PAGE 2
TABLE OF AVAILABLE REPLACEMENT PARTS BASED ON CAT J-SERIES SYSTEM : EXCAVATOR AND LOADER TEETH
(UPDATED ON A CONTINUOUS BASIS – CONTACT US)
MATING SIZE [BASED ON CAT SYSTEM]
J350
J400
TOOTH SHAPE, DESCRIPTION AND APPLICATION
J460
J550
J600
J700
J800
PART NUMBER & WEIGHT
EXTREME PENETRATION
-35V
-40V
-45V
-55V
-60V
-70V
SUITABLE FOR ANY TYPE OF
SOIL/ROCK/ORE WHERE
EXTREME PENETRATION IS
REQUIRED
(6.1 kg)
(8.3 kg)
(10 kg)
(19.5 kg)
(28.1 kg)
(36.8 kg)
-135 9600
-135 9700
-135 9800
Heavy duty
tooth
(50 kg)
Heavy duty
tooth
(68.5 kg)
Heavy duty
tooth
(86.5 kg)
-135 9600 E
-135 9700 E
Standard
duty tooth
(41.3 kg)
Standard
duty tooth
(57 kg)
-6I 6602 PT
-M70EP
Heavy duty
tooth
(39 kg)
(51.5 kg)
HD ABRASION &
PENETRATION
SUITABLE FOR EXTREMELY
ABRASIVE APPLICATIONS
WHERE GOOD PENETRATION IS
ALSO IMPORTANT
ROCK PENETRATOR
-350 RP
DESIGNED TO HAVE EXCELLENT
PENETRATION ABILITY IN
ESPECIALLY ROCKY
APPLICATIONS
(5.7 kg)
HD PENETRATOR
-460 HS
OFFERS GOOD WEAR LIFE
WHERE PENETRATION IS MORE
IMPORTANT
(17.1 kg)
-9N 4552
PT
(21.5 kg)
-M60EP
Standard
duty tooth
(34 kg)
Manufacturers' names, numbers, symbols and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers
PAGE 3
TABLE OF AVAILABLE REPLACEMENT PARTS BASED ON CAT J-SERIES SYSTEM : EXCAVATOR AND LOADER TEETH
(UPDATED ON A CONTINUOUS BASIS – CONTACT US)
MATING SIZE [BASED ON CAT SYSTEM]
J350
J400
TOOTH SHAPE, DESCRIPTION AND APPLICATION
J460
J550
J600
J700
J800
PART NUMBER & WEIGHT
HD LONG LIFE
-113 0559
-119 9609
GOOD GENERAL USE TIP
DESIGNED TO STAY SHARP
DURING USE
(24.5 kg)
(41.5 kg)
HD LONG
-9N 4352
-7T 3402
-9N 4452
-9N 4552
-7Y 0602
-9U 9702
BEST GENERAL DUTY TOOTH
(9.6 kg)
(11.6 kg)
(16.5 kg)
(24 kg)
(44.3 kg)
(56.9 kg)
PENETRATOR
-9W 8459
-4T 4709
-117 6809
EXCELLENT PENETRATION TIP
DESIGNED FOR MAXIMUM
SELF-SHARPENING
(12 kg)
(42 kg)
(51.2 kg)
HD ABRASION TIP
-6Y 2553 H
FLARED WIDTH AND ADDED
MATERIAL ON THE BOTTOM
FOR OPTIMUM ABRASION
RESISTANCE
(32 kg)
-9U 9703
(63.5 kg)
Manufacturers' names, numbers, symbols and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers
PAGE 4
TABLE OF AVAILABLE REPLACEMENT PARTS BASED ON CAT J-SERIES SYSTEM : EXCAVATOR AND LOADER ADAPTERS
(UPDATED ON A CONTINUOUS BASIS – CONTACT US)
MATING SIZE [BASED ON CAT SYSTEM]
J350
J400
TOOTH SHAPE, DESCRIPTION AND APPLICATION
J460
J550
J600
J700
J800
-107 3554
*-4T 4704
*-61 6804
Heavy duty
adapter
(36 kg)
For use on
80mm lip
(78 kg)
For use on
100mm lip
(107 kg)
PART NUMBER & WEIGHT
EXCAVATOR ADAPTER
-8E 6464
-6I 6554
-6I 6604
LONG LEG ON BOTTOM WELDON ADAPTER SUITABLE FOR
EXCAVATORS
Standard
duty adapter
(16.9 kg)
Standard
duty adapter
(30.2 kg)
For use on
70-75mm lip
(53.4 kg)
-159 0464
-3G 9494
-6I6604(80)
Heavy duty
adapter
(25.7 kg)
Heavy duty
adapter
(38 kg)
For use on
80mm lip
(56 kg)
LOADER/EXCAVATOR
ADAPTER
LONG LEG ON TOP WELD-ON
ADAPTER MORE SUITABLE FOR
LOADERS
*(ALL J700 & J800 ADAPTERS
ALSO SUITABLE FOR
EXCAVATORS)
*-4T 4710
For use on
100mm lip
(98.8 kg)
CAT STYLE SIDE LOCKING
PIN
3408 (PIN)
0468 (PIN)
8558 (PIN)
6608 (PIN)
4708 (PIN)
1808 (PIN)
CAT STYLE SIDE LOCKING
RETAINER
8409
(RETAINER)
8469
(RETAINER)
5559
(RETAINER)
6609
(RETAINER)
4709
(RETAINER)
1809
(RETAINER)
Manufacturers' names, numbers, symbols and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers
PAGE 5
TABLE OF AVAILABLE REPLACEMENT PARTS SUITED FOR BUCKET PROTECTION
(UPDATED ON A CONTINUOUS BASIS – CONTACT US)
DESCRIPTION
BUCKET CORNER
PROTECTOR
(HEEL SHROUD)
SHAPE
PART NUMBER/SIZE
-ACT 120 HS
WEIGHT
APPLICATION
-(7.6 kg)
Welded to any
excavator/loader/load haul
dump truck bucket for outside
corner protection
120 mm wide
-ACT 174 HS
-(19.4 kg)
174 mm wide
WRAP AROUND LIP
SHROUD
-ACT 80 LS-C
-(22 kg)
Centre shroud
-ACT 80 LS-R
-(26 kg)
Suitable for most
straight/spade/semi-spade
type excavator/loader (75mm
– 80mm ) cutting edges.
Right hand shroud
-ACT 80 LS-L
-(26 kg)
Left hand shroud
WRAP AROUND, WELD-ON
LEADING EDGE SHROUD
-ACT 600/40 LEP
-(39 kg)
600mm long and fits on 40mm
leading edge
-ACT 900/50 LEP
Welded in-between adapters
for optimum anti-scallop
protection
Suitable for straight profiled
leading edge on most
excavator/loader/load haul
dump truck buckets
-(56.8 kg)
900mm long and fits on 50mm
leading edge
LOAD HAUL DUMP TRUCK
WELD-ON LIP SHROUDS
-ACT 1150/50 LEP
1150mm long and fits on 50
mm leading edge
-(90 kg)
-MIS 39001
-(51 kg)
Centre shroud
-MIS 39002
-(33.5 kg)
Left hand shroud
--MIS 39003
Weld on shrouds compatible
with 40 mm HD half arrow.
For use on most types of load
haul dump truck buckets with
40 mm cutting edges
-(33.5 kg)
Right hand shroud
Manufacturers' names, numbers, symbols and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers
PAGE 6
TABLE OF AVAILABLE REPLACEMENT PARTS SUITED FOR BUCKET PROTECTION
(UPDATED ON A CONTINUOUS BASIS – CONTACT US)
DESCRIPTION
SHAPE
INSIDE BUCKET CORNER
PROTECTOR/STABILIZER
(TICKEY CORNER)
PICTURE NOT
AVAILABLE
PART NUMBER/SIZE
-ACT TC 1
WEIGHT
-(2.5 kg)
Small corner
-ACT TC 2
APPLICATION
Welded to any
excavator/loader/load haul
dump truck bucket for inside
corner protection
-(7.5 kg)
Large corner
ESCO TYPE WRAP AROUND
LIP SHROUD
-ACT 1079 LS-C
-(88 kg)
Centre shroud
-ACT 1079 LS-R
-(75 kg)
Suitable for most
straight/spade/semi-spade
type loader (70mm – 90mm )
cutting edges.
Right hand shroud
-ACT 1079 LS-L
-(75 kg)
Left hand shroud
HENSLEY TYPE BOLT ON LIP
SHROUD
-ACT 308 C
-(39 kg)
Centre shroud
-ACT 308 L
-(56.8 kg)
Welded onto loader cutting
edge for optimum lip
protection
Suitable for straight/semi
spade/spade profiled cutting
edges on most 60-80 ton
loader buckets
Left hand shroud
CAST HALF ARROWS
-ACT 308 R
Right hand shroud
-(90 kg)
-ACT 29MM HA
-(68.6 kg)
1,2 meters long (standard)
-ACT 40MM HA
-(87.3 kg)
1,2 meters long (standard)
-ACT 40MM HD HA
Half arrows cast, normalized,
quenched and tempered for
best combination between
weld ability and hardness.
Multi purpose use for bucket
protection.
-(95.4 kg)
1,2 meters long (heavy duty)
Manufacturers' names, numbers, symbols and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers
PAGE 7
TABLE OF AVAILABLE REPLACEMENT PARTS SUITED FOR BULLDOZERS
(UPDATED ON A CONTINUOUS BASIS – CONTACT US)
DESCRIPTION
CAT TYPE NON-CENTRELINE
RIPPER TOOTH
SHAPE
PART NUMBER/SIZE
-4T 5501
WEIGHT
Used on most Caterpillar type
D9/D10 single ripper shanks
-(29.6 kg)
Short ripper shank tooth
-4T 5502
APPLICATION
-(31 kg)
Medium ripper shank tooth
MTG TYPE RIPPER TOOTH
-50 S
Used on most Caterpillar type
D9/D10 single ripper shanks
-(31.7 kg)
Medium ripper shank tooth
CAT TYPE BOLT-ON RIPPER
SHANK PROTECTOR
-9W 8365
CAT TYPE END BIT SECTION
-1U 1545
Used on most Caterpillar type
D9/D10 single ripper shanks
-(43 kg)
Ripper shank protector
-(72 kg)
Left hand end bit
-1U 1546
Used on most Caterpillar type
D9 bulldozers
-(72 kg)
Right hand end bit
Manufacturers' names, numbers, symbols and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers
PAGE 8
TABLE OF AVAILABLE REPLACEMENT PARTS SUITED FOR
(UPDATED ON A CONTINUOUS BASIS – CONTACT US)
DESCRIPTION
CAT TYPE WELD-ON NOSE
PIECE
SHAPE
PART NUMBER/SIZE
-C 20WN
WEIGHT
-(20 kg)
APPLICATION
Replaces front section
(excluding protector) of most
worn Caterpillar D9/D10 ripper
shanks
Mates with 4T 5501/4T 5502
and 50 S ripper rips
CAT TYPE WELD-ON HALF
SHANK
-1U 3630
-(26 kg)
Replaces front section
(including protector) of most
worn Caterpillar D9/D10 ripper
shanks
Mates with 4T 5501/4T 5502
and 50 S ripper rips
ESCO TYPE BOLT-ON
RIPPER SHANK PROTECTOR
ESCO TYPE NONCENTRELINE RIPPER TIP
-39 R-16-1
-(35 kg)
Mates with Esco type
39 R ripper shank
-39 R-16
-(17.8 kg)
Mates with Esco type
39 R ripper shank
Manufacturers' names, numbers, symbols and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers
PAGE 9
TABLE OF AVAILABLE REPLACEMENT PARTS SUITED FOR BULLDOZERS
(UPDATED ON A CONTINUOUS BASIS – CONTACT US)
DESCRIPTION
SHAPE
CAT TYPY NON-CENTRELINE
RIPPER TOOTH
CAT TYPE BOLT-ON RIPPER
SHANK PROTECTOR
PICTURE NOT
AVAILABLE
PART NUMBER/SIZE
WEIGHT
APPLICATION
-6Y 3552
-(50 kg)
Used on most Caterpillar type
D11 single ripper shanks
-9N 4621 L
-(90 kg)
Mates with Caterpillar type
D11 single ripper shank
Unlike the caterpillar type 9N
4621 protector the Active
protector has an extended rear
section to prolong shank wear
life
Manufacturers' names, numbers, symbols and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers
PAGE 10
HEAD OFFICE & FACTORY IN GAUTENG, RSA :
300 Main Reef Road, Knights, Germiston,
1401
P. O. Box 1122 Southdale 2135
Tel. +27 11 828 9900 / 1 / 2 / 3
Fax +27 11 828 0031
Email. chris@activefoundry.co.za