MITSUBISHI ELECTRIC
Transcription
MITSUBISHI ELECTRIC
MITSUBISHI ELECTRIC Servo Amplifiers & Motors 70 70 MITSUBISHI 190 20 22 6 ø6 MITSUBISHI OPEN C N 1 A C N 1 B C N 2 E N C C N 3 MELSERVO MR-J2-A ( ( ) C N 3 156 C N 2 E N C ) C N 1 B 168 OPEN C N 1 A L1 L2 L3 TE1 V W 6 U 7 PE TE2 6 22 42 6 130 55 L 12 45° 39,5 3 50 ø110h7 ø24h6 4–ø9 111 81,5 ø1 65 45 ø1 19,5 41 U KL G A V F H E D B C W Technical Catalogue AUDIN Composants & systèmes d'automatisme 7 bis rue de Tinqueux - 51100 Reims - France Tel. +33(0)326042021 • Fax +33(0)326042820 http://www.audin.fr • e-mail info@audin.fr 1999/2000 MELSERVO MR-J2 The new general-purpose AC Servo MR-J2 The new servo motors of the MELSERVO MR-J2 series by MITSUBISHI ELECTRIC feature a very low moment of inertia and a high positioning accuracy at very compact dimensions. An absolute encoder is integrated as standard equipment. The provided servo amplifiers can be connected to 3-phase 200 – 230 V AC (50/60 Hz) and up to 0.75 kW to 1-phase 230 V AC (50/60 Hz). Further Publications within the Factory Automation Range L ME Technical Catalogues SE C N An A A An Q n U An L ME SE C S An S A Qn EC LS ME 0S FX N 0 FX N 2 FX EC LS ME C MA DU T GO EC LS ME -A FR 0 54 Technical catalogue AnU, QnA Product catalogue for programmable logic controllers and accessories for the MELSEC A and Q series (art. no. 61747) Technical catalogue AnS, QnAS Product catalogue for programmable logic controllers and accessories for the MELSEC AnS and QnAS series (art. no. 59085) Technical catalogue FX0S, FX0N, FX2N Product catalogue for programmable logic controllers and accessories for the MELSEC FX0S, FX0N, and FX2N series (art. no. 68544) Technical catalogue HMI Product catalogue for operator terminals, process visualisation and programming software as well as accessories (art. no. 68542) Technical catalogues inverter Product catalogues for frequency inverters FR-A 540 (L) EC and FR-E 500 EC, control panels and accessories DIN ISO 9001 / EN 29001 Zertifikat: 09 100 4371 About this product catalogue This catalogue is periodically updated due to product range enlargement, technical changes or new or changed features. For actual information about updates, changes, news or even support matters please contact the MITSUBISHI MEL-FAX faxback system (fax: +49 2102 486-485 or -790 ) or have a look at the MITSUBISHI ELECTRIC web pages under www.mitsubishi-automation.com. Both media are nearly daily updated and available in two languages. Texts, figures and diagrams shown in this product catalogue are intended exclusively for explanation and assistance in planning and ordering the servo motors and amplifiers of the MELSERVO series and the associated accessories. Only the manuals supplied with the units are relevant for installation, commissioning and handling of the units and the accessories. The information given in this documentation must be read before installation and commissioning of the units or software. Should questions arise with regard to the planning of devices described in this product catalogue, do not hesitate to contact MITSUBISHI ELECTRIC EUROPE B.V. in Ratingen (Germany) or one of its distributors (see cover page). No parts of this product catalogue may be duplicated, stored in an information system or transmitted without prior express written permission by MITSUBISHI ELECTRIC EUROPE B.V. © MITSUBISHI ELECTRIC EUROPE B.V. 12/1999 (2nd edition) 2 MITSUBISHI ELECTRIC MELSERVO MR-J2 CONTENTS SERVO AMPLIFIERS MELSERVO MR-J2 AND SERVO MOTORS SYSTEM DESCRIPTION 웇 Introduction of the MELSERVO MR-J2 Servo Motors and Amplifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 웇 System Configuration and Peripheral Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 웇 Model Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 SERVO MOTORS MR-J BASICS 웇 Specifications and Torque Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 웇 Electromagnetic Brake Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 SERVO AMPLIFIERS 웇 웇 웇 웇 웇 웇 웇 Description and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Basic Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Protective Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Sample Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Terminal Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 OPTIONS AND PERIPHERAL EQUIPMENT 웇 웇 웇 웇 Cables and Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Battery/Junction Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Tansformer/Brake Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Positioning Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 DIMENSIONS 웇 웇 웇 웇 Servo Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Servo Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Brake Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Transformer/Junction Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 APPENDIX 웇 Order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 웇 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 MITSUBISHI ELECTRIC 3 MELSERVO MR-J2 SYSTEM DESCRIPTION MELSERVO J2-A Series MELSERVO J2-A Servo Motors and Amplifiers The long-awaited MELSERVO MR-J2: MR-J BASICS Embodying an ever more exacting pursuit of higher performance and ease of use. The culmination of Mitsubishi servo technology is realized in the new J2 general-purpose AC servo. In addition to being a global product that satisfies EN, UL, and other global industrial standards, the J2’s wide range of applications elevates the AC servo playing field to a new plane. The J2 is suited for use in high-power-rate, ultra-low-inertia, high-frequency applications and comes with an absolute encoder as standard equipment. It is fully equipped with the latest advanced features, including Mitsubishi’s unique servo lock anti-microvibration function, real-time auto-tuning, and automatic motor recognition. With its enhanced features and ease of use, the J2 was well worth waiting for pointing the way towards a new vision of the future. Enhanced Safety and Ability to withstand Environmental Hazards Satisfies overseas industrial standards The units in this series can be used in confidence knowing they are in conformity with overseas industrial standards. An EMC filter (optional) is available for meeting EN-standard EMC directives. The MELSERVO MR-J2 units meet low-voltage � directives (LVD), UL and cUL . � DIN ISO 9001 / EN 29001 Zertifikat: 09 100 4371 R C R Standards: Under the UL-CSA agreement, products certified under cUL standards are considered equivalent to products certified under CSA standards. IP65 is standard equipment (HC-SF, HC-RF series) The HC-SF and HC-RF series of servo motors come with IP65 as standard equipment, enhancing their ability to withstand any environment. 4 MITSUBISHI ELECTRIC MELSERVO MR-J2 MELSERVO J2-A Series SYSTEM DESCRIPTION Functionality Absolute encoder as standard equipment Once the amplifier power has been turned ON, it causes absolute data to be sent to Inclusion of an absolute encoder as standard equipment eliminates the need for a homing sequence, approximate DOG and other sensors, helping to reduce time and enhance reliability. In addition, users can switch easily from incremental to absolute positioning. With Mitsubishi’s original absolute mode, an absolute system can be configured using conventional I/O even with pulsetrain output control. the position controller at Servo ON. Controller I/O AD75, A1SD75P FX-2N-1GP U, V, W Position command M pulse train MR-J MR-J2 Data I/O-signals Encoder BASICS Design achievement Through a molding process that uses newly developed high thermal conductivity resins, the HC-MF series of servo motors achieves enhanced motor cooling performance and an ultra-compact design. This makes it well suited to ultra-lowinertia, high-frequency applications. Series HC-MF Series HA-FF Series HC-SF Series HC-RF Control Functions Separate wiring for the control power supply Real-time auto-tuning and high responsiveness Wiring of the control power supply is separated from that for the main circuit power supply. When an alarm is triggered, the main circuit power supply can be turned off and the control power supply left on, making it possible to confirm the alarm message and operate the unit with confidence. With real-time auto-tuning, the unit is automatically adjusted to the optimal setting without any need for the gain adjustment unique to servomotors. The sensitivity of the real-time auto-tuning can be changed in accordance with machine rigidity, enabling the J2 to accommodate an even wider range of machinery. (Response setting selection) Model adaptive control provides the realisation of a highly responsive and stable system. Torque control function The J2 comes equipped with a torque control function. In addition, users can switch between control modes: position/speed and speed/torque. Stop-state anti-vibration function [dB] Speed frequency response characteristics Gain Microvibrations in the servo-lock state are suppressed through a unique method developed by Mitsubishi, providing the construction of stable systems. Frequency 250 [Hz] MITSUBISHI ELECTRIC 5 MELSERVO MR-J2 SYSTEM DESCRIPTION MELSERVO J2-A Series User-friendly Features Personal computer interface MR-J BASICS Graph display window The J2 comes with RS232C serial communications as a standard feature, enabling users to connect a personal computer to the J2. Using the setup software provided, users can display a variety of monitoring data, perform batch entry and saving of parameters, use graph functions, and perform test operation. Parameter view window Automatic motor recognition feature Serial communication Incorporating motor identification information into the encoder means that the servo amplifier can automatically recognise the drive motor. When the servo amplifier detects a mismatch, an alarm is triggered, eliminating the possibility of an error and the need for setting parameters. Feedback pulse Motor capacity Positioning data (ABS data) Magnetic pole detection Alarm information Servo Amplifiers MELSERVO J2-A Features MELSERVO amplifiers can be used for global applications for superb operation in the toughest environments. 앬 앬 앬 앬 앬 앬 앬 6 Satisfies global industrial standards Separate wiring of the control power supply Real-time auto-tuning and high responsiveness Torque control function Servo-lock anti-vibration function Personal computer interface Automatic motor recognition MITSUBISHI ELECTRIC MELSERVO MR-J2 MELSERVO J2-A Series SYSTEM DESCRIPTION Overview of Features DIN ISO 9001 / EN 29001 Zertifikat: 09 100 4371 R Torque Position A B Speed C MR-J BASICS R Compliant and safe Fully equipped Easy operation Satisfies global industrial standards Absolute encoder is standard equipment Model adaptive control The J2 can be used with the confidence of knowing it satisfies global industrial standards, including EN and UL. Enhanced ability to withstand environmental hazards HC-SF and HC-RF series are rated IP65 as standard equipment. Separate wiring for the control power supply The control power supply of the servo amplifier is wired separately, facilitating to turn OFF the main circuit only, when an alarm is triggered. This also makes it easier to handle EN-standard mechanical directives. Compact and flexible More compact servo motors Mitsubishi´s servo motors keep getting smaller: The ultra-compact HC-MF series, the low-inertia HC-RF series, and the medium-inertia HC-SF series. A wide variety of motors including models with brakes A broad line-up of servo motors including models with brakes is available. Users can choose the motor series that best suits the machine being used. The J2 can be easily switched to absolute encoding, which requires no return to home, by merely adding a battery to the servo amplifier and without changing the servo motor. Personal computer interface is standard equipment The J2 comes with an RS232C serial communications connector as standard equipment, enabling users to connect a personal computer to the J2 to perform setup and to enter parameters. Special setup software is available. Integrated dynamic brake With an integrated dynamic brake, the servo motor can be stopped immediately in a power failure or when an alarm has been triggered. Integrated regenerative resistor Regenerative resistor is integrated, eliminating the need for an external regeneration unit during normal operation. Because the J2 operates in quick response to commands, it offers highly responsive and stable operation, unaffected by machine systems. Servo-lock anti-microvibration function Microvibrations in the servo-lock state are suppressed, providing the construction of stable systems. Automatic servo motor recognition Once the encoder cable has been connected, the servo amplifier can determine, as soon as its power is turned ON, which servo motor is connected. Encoder serial communications The encoder uses serial communications, so there are fewer signal wires to connect. Real-time auto-tuning The servo makes automatic gain adjustments even when the load´s inertia changes. Switch between torque control mode and other control modes Switching between torque, speed, and position control modes is supported for the first time. Control signal assignment feature (A type) Control signals necessary for operation can be freely assigned to connector pins within a predetermined range, enabling more flexible operation. Command pulse train types (A type) The J2 handles three command types: Encoder signals, pulse and direction, and CW/ CCW pulse train. MITSUBISHI ELECTRIC 7 MELSERVO MR-J2 SYSTEM DESCRIPTION System Configuration and Peripheral Equipment Connections with Peripheral Equipment Peripheral equipment is connected to the MR-J2-A as shown below. Connectors, options, and other necessary MR-J BASICS equipment are available to allow users to easily setup the J2-A and begin using it right away. � Power supply � No-fuse circuit breaker (NFB) � Upper controller (connector CN1A) � MR-J2 servo amplifier MR-J2-앮A Display panel Setting section Battery compartment � Junction terminal block (optional) A CN1 B CN1 햻 Control signal (optional/for operation panel; connector CN1B) CN3 � Magnetic contactor (MC) CN2 햽 RS232C communications (optional; connector CN3) Charge lamp 2, L3 L1, L W U, V, � Control circuit terminal block PE P, C, D L11, L21 Protective earth � Regenerative brake unit (optional) Encoder cable Servo motor power lead � Servo motor and encoder (connector CN2) 8 MITSUBISHI ELECTRIC MELSERVO MR-J2 System Configuration and Peripheral Equipment � MR-J2 servo amplifier MR-J2-앮A 앬 앬 앬 앬 Display panel Displays monitoring data, parameters, and alarms. Setting section Parameter settings are performed with push buttons, and monitoring data is displayed. Charge lamp Goes on when the main circuit power supply is on. Do not plug/ unplug power lines when this light is on. Battery compartment (optional) A battery (A6BAT) is installed in the holder if used as an absolute system. Not required if used as an incremental system. � Servo motor and encoder (connector CN2) � Upper controller (connector CN1A) The J2 can be connected to any pulse train output controller (e.g. FX2N-1PG, AD75첸/ A1SD75P첸). � Regeneration brake unit (optional) Install this unit as necessary in situations involving frequent regeneration and large load completion moments. Used to connect the control circuit power supply and the regenerative brake option. Connects to the I/O port of the PLC or to the operation panel of the machine. � No-fuse circuit breaker (NFB) Used to protect the power supply line. � Magnetic contactor (MC) BASICS All signals can be connected at this junction terminal block. � Control circuit terminal block 3~, 200–230 V AC 1~, 230 V AC for Servo Drives ≤ 750 W MR-J � Junction terminal block (optional) 햻 Control signal (optional/ for operation panel; connector CN1B) � Power supply SYSTEM DESCRIPTION 햽 RS232C communications (optional; connector CN3) Connects the unit to a personal computer, enabling the user to perform monitoring, batch parameter entry and saving, graph display, and test operation. Dedicated cables and setup software are also available. Used to turn OFF the power of the servo amplifier when an alarm has been triggered. MITSUBISHI ELECTRIC 9 MELSERVO MR-J2 SYSTEM DESCRIPTION System Configuration and Peripheral Equipment Applications and Motor Models Model designation Features Application example Ultra-low inertia, low capacity Ultra-low inertia design makes this unit well suited for high-frequency positioning applications. High resolution positioning feedback pulse (8192P/rev). 앬 앬 M MR-J BASICS F 앬 앬 앬 앬 앬 Enhanced power rate 앬 Low inertia, low capacity 앬 High resolution positioning feedback pulse (8192P/rev). 앬 Stable control is performed from low to high speeds, enabling this unit to handle a wide range of applications. 앬 앬 앬 앬 앬 Medium inertia, medium capacity High resolution positioning feedback pulse (16384P/rev). 앬 Stable control is performed from low to high speeds, enabling this unit to handle a wide range of applications. 앬 앬 S 앬 앬 앬 앬 앬 앬 앬 Enhanced power rate 앬 IP65 Designed to withstand environmental hazards. Inserters, mounters, bonders Printed board hole openers In-circuit testers Label printers Knitting and embroidery machinery Ultra-small robots and robot tips LCD and conveyors Food preparation machinery Printers Small loaders and unloaders Small robots and component assembly devices Small X-Y tables Small press feeders Inserters, mounters, bonders Small robots Conveyor machinery Specialised machinery Robots Loaders and unloaders Winders and tension devices Turrets X-Y tables Test devices 앬 Low inertia, medium capacity Low inertia design makes this unit well suited to high-frequency positioning applications. High resolution positioning feedback pulse (16384P/rev). 앬 R High power rate IP65 Designed to withstand environmental hazards. Winders and tension devices 앬 앬 앬 Roll feeders Loaders and unloaders High-frequency conveyor machinery 앬 앬 10 Wrapping machinery MITSUBISHI ELECTRIC MELSERVO MR-J2 System Configuration and Peripheral Equipment SYSTEM DESCRIPTION Servo Motor Features and Amplifier Models Motor series Rated speed [r/min] HC-MF M 3000 HA-FF F 3000 HC-SF S 2000 HC-RF R 3000 Rated output capacity [kW] Servo motor model 0.05 HC-MF053 0.1 HC-MF13 0.2 HC-MF23 0.4 HC-MF43 0.75 HC-MF73 Servo motor type With electromagnetic brake (B) and absolute encoder Amplifier pairing MR-J2 Protective structure 10A 20A 40A 60A MR-J 쏹 쏹 쏹 HA-FF13 쏹 0.2 HA-FF23 0.3 HA-FF33 0.4 HA-FF43 0.6 HA-FF63 쏹 쏹 HA-SF52 1.5 HA-SF152 2.0 HA-SF202 3.5 HA-SF352 1.0 HC-RF103 1.5 HC-RF153 2.0 HC-RF203 MITSUBISHI ELECTRIC 350A 쏹 IP44 HA-FF053 HA-SF102 200A 쏹 쏹 0.05 0.5 100A 쏹 0.1 1.0 70A 쏹 IP54 BASICS 쏹 쏹 쏹 쏹 쏹 IP65 쏹 쏹 쏹 쏹 쏹 IP65 쏹 쏹 11 MELSERVO MR-J2 SYSTEM DESCRIPTION Model Specification Model Designation of Servo Motors MR-J BASICS Series HC-MF Series HA-FF Series HC-SF Series HC-RF HC - MF 앮 앮 앮 앮 C-UE Compliance with EN- and UL- (UL/cUL*) standard Series Code Rated output [W] Code Rated output [W] HC-MF 05 50 6 600 HA-FF 1 100 7 750 HC-SF 2 200 10 1000 HC-RF 3 300 15 1500 4 400 20 2000 Code Rated speed [rpm] 2 Code 2000 3 3000 Electromagnetic brake — — B 쏹 * The motor series HC-SF/HC-RF comply generally to the EN and UL/cUL standards. Model Designation of Servo Amplifiers MR-J2-100A or less MR-J2-200A / 350A MR - J2 - 앮 A Series MR-J2 12 Code Compatible Servo Motors HC-MF 앮 HA-FF 앮 HC-SF 앮 HC-RF 앮 10 053 / 13 053 / 13 — — 20 23 23 — — 40 43 33 / 43 — — 60 — 63 52 — 70 73 — — — 100 — — 102 — 200 — — 152 / 202 103 / 153 350 — — 352 203 Code Type A Standard General-purpose AC servo MITSUBISHI ELECTRIC MELSERVO MR-J2 Specifications and Torque Characteristics SERVO MOTORS HC-MF UE Series Servo Motor Specifications (Low Capacity, Ultra-low Inertia) Servo motor model HC-MF053 UE HC-MF13 UE HC-MF23 UE Servo amplifier model MR-J2-10A MR-J2-10A MR-J2-20A MR-J2-40A MR-J2-70A Power facility capacity [kVA] � 0.3 0.3 0.5 0.9 1.3 50 100 200 400 750 Rated output [W] Continuous characteristics Rated torque [Nm] HC-MF43 UE HC-MF73 UE 0.16 0.32 0.64 1.3 2.4 Maximum torque [Nm] 0.48 0.95 1.9 3.8 7.2 Rated rotation speed [rpm] 3000 3000 3000 3000 3000 Maximum rotation speed [rpm] 4500 4500 4500 4500 4500 Permissible instantaneous rotation speed 5175 5175 5175 5175 5175 Power rate [kW/s] 13.47 34.13 46.02 116.55 94.43 Rated current [A] 0.85 0.85 1.5 2.8 5.1 Maximum current [A] 2.6 2.6 5.0 9.0 18.0 Regeneration braking frequency [1/min] � � With no options 쏹 MR-RB032 (30 W) — 쏹 � 1010 400 — 3000 — 2400 쏹 — � — — — 쏹� Moment of inertia (units with B) J [10-4 kg m2] 0.019 (0.022) 0.03 (0.032) 0.088 (0.136) 0.143 (0.191) 0.6 (0.725) Recommended load/ motor inertia ratio 30 times the maximum moment of inertia of the servo motor MR-RB12 (100 W) Speed/ position detector Encoder, resolution per servo motor revolution: 8192 P/rev Attachments Encoder Structure Totally enclosed, non-ventilated (protection degree: IP44) � Environment Ambient temperature Operation: 0 – 40 °C (no freezing). Storage: -15 – 70 °C (no freezing). Ambient humidity Operation: 80 % RH max. (no condensation). Storage: 90 % RH max. (no condensation). Atmosphere Indoors (no direct sunlight); no corrosive gas, no inflammable gas, no oil mist, no dust Elevation/ vibration 1000 m or less above sea level; axial: 19.6 m/s2 (2 G), radial: 19.6 m/s2 (2 G) Weight [kg] � Order information Art. no. � 0.5 0.6 1.2 1.7 3.1 70414 70415 70416 70417 70418 MR-J BASICS The power facility capacity varies depending on the impedance of the power supply. The figures for the regeneration braking frequency indicate the permissible frequency when the motor alone decelerates to a stop from the rated rotation speed. When load is applied, the regeneration braking frequency is 1/(m+1) of the figure in the table (m = moment of inertia of load/moment of inertia of motor). When the rated rotation speed is exceeded, braking frequency is in inverse proportion to the square of operating speed divided by rated speed. When the operating rotation speed is frequently changing, or when a continuous regeneration condition exists, such as during vertical feed, assess the regeneration heat (W) generated during operation and make sure that it does not exceed the permissible range. � There are no limits on regeneration frequency as long as the effective torque is within the rated torque range. However, the load/motor inertia ratio must be 30 or less. � Excluding the shaft-through section and connectors. � Refer to page 17 for the article number and the weight of motors with electromagnetic brake. � � HC-MF Series Servo Motor Torque Characteristics 1.0 0.2 Torque [Nm] Torque [Nm] 0.4 Peak operation range 0.75 0 Rotation speed [rpm] 2000 3000 4000 4500 Continuous operation range 0 1000 2000 3000 4000 4500 Rotation speed [rpm] HC-MF73 Continuous operation range 1000 2000 3000 4000 4500 Rotation speed [rpm] MITSUBISHI ELECTRIC Torque [Nm] Torque [Nm] 2 0 1.0 8.0 3 Peak operation range 1 1000 Rotation speed [rpm] HC-MF43 4 1.5 Peak operation range Continuous operation range 2000 3000 4000 4500 HC-MF23 0.5 0.25 1000 2.0 Peak operation range 0.5 Continuous operation range 0 HC-MF13 Torque [Nm] HC-MF053 0.6 6.0 4.8 4.0 Peak operation range 2.0 Continuous operation range 0 1000 2000 3000 4000 4500 Rotation speed [rpm] 13 MELSERVO MR-J2 SERVO MOTORS Specifications and Torque Characteristics HA-FF C-UE Series Servo Motor Specifications (Low Capacity, Low Inertia) Servo motor model HA-FF053 C-UE HA-FF13 C-UE HA-FF23 C-UE Servo amplifier model MR-J2-10A MR-J2-10A MR-J2-20A MR-J2-40A MR-J2-40A MR-J2-60A Power facility capacity [kVA] � 0.3 0.3 0.5 0.9 0.9 1.1 50 100 200 300 400 600 Continuous characteristics MR-J BASICS Rated output [W] HA-FF43 C-UE HA-FF63 C-UE 0.16 0.32 0.64 0.95 1.3 1.9 Maximum torque [Nm] 0.48 0.95 1.9 2.9 3.8 5.7 Rated rotation speed [rpm] 3000 3000 3000 3000 3000 3000 Maximum rotation speed [rpm] 4000 4000 4000 4000 4000 4000 Permissible instantaneous rotation speed 4600 4600 4600 4600 4600 4600 Power rate [kW/s] 4.0 10.2 11.7 18.1 17.2 30.1 Rated current [A] 0.6 1.1 1.3 1.9 2.5 3.6 Maximum current [A] 1.8 3.3 3.9 5.7 7.5 10.8 With no options 쏹� 쏹� 쏹� 320 150 120 MR-RB032 (30 W) — — — 950 450 360 Regeneration braking frequency [1/min] � Rated torque [Nm] HA-FF33 C-UE — — — 1800 1250 1200 Moment of inertia (units with B) J [10-4 kg m2] MR-RB12 (100 W) 0.063 (0.08) 0.1 (0.113) 0.35 (0.483) 0.50 (0.633) 0.98 (1.325) 1.20 (1.55) Recommended load/ motor inertia ratio 10 times the maximum moment of inertia of the servo motor Speed/ position detector Encoder, resolution per servo motor revolution: 8192 P/rev Attachments Encoder, V-ring Structure Totally enclosed, non-ventilated (protection degree: IP54) Environment Ambient temperature Operation: 0 – 40 °C (no freezing). Storage: -15 – 70 °C (no freezing). Ambient humidity Operation: 80 % RH max. (no condensation). Storage: 90 % RH max. (no condensation). Atmosphere Indoors (no direct sunlight); no corrosive gas, no inflammable gas, no oil mist, no dust Elevation/ vibration 1000 m or less above sea level; axial: 19.6 m/s2 (2 G), radial: 19.6 m/s2 (2 G) Weight [kg] � 1.8 Order information Art. no. � 70425 2 2.6 2.9 4.7 5.3 70426 70427 70428 70429 70430 The power facility capacity varies depending on the impedance of the power supply. The figures for the regeneration braking frequency indicate the permissible frequency when the motor alone decelerates to a stop from the rated rotation speed. When load is applied, the regeneration braking frequency is 1/(m+1) of the figure in the table (m = moment of inertia of load/moment of inertia of motor). When the rated rotation speed is exceeded, braking frequency is in inverse proportion to the square of operating speed divided by rated speed. When the operating rotation speed is frequently changing, or when a continuous regeneration condition exists, such as during vertical feed, assess the regeneration heat (W) generated during operation and make sure that it does not exceed the permissible range. � There are no limits on regeneration frequency as long as the effective torque is within the rated torque range. However, the load/motor inertia ratio must be 10 or less. � Refer to page 17 for the article number and the weight of motors with electromagnetic brake. � � HA-FF Series Servo Motor Torque Characteristics 1.0 0.2 0 0.75 0.25 0 2000 3000 4000 HA-FF33 Torque [Nm] Torque [Nm] 1 3 1 1000 2000 3000 4000 Rotation speed [rpm] 14 0.5 Continuous operation range 0 2000 3000 4000 Peak operation range 0 1000 2000 3000 4000 2000 3000 4000 HA-FF63 6 Peak operation range 4 2 Continuous operation range Rotation speed [rpm] 1000 Rotation speed [rpm] HA-FF43 2 Continuous operation range 0 1000 4 Peak operation range 2 Peak operation range 1.0 Rotation speed [rpm] Rotation speed [rpm] 3 1.5 Continuous operation range Continuous operation range 1000 Peak operation range 0.5 HA-FF23 20 Torque [Nm] Peak operation range Torque [Nm] Torque [Nm] 0.4 HA-FF13 Torque [Nm] HA-FF053 0.6 Continuous operation range 0 1000 2000 3000 4000 Rotation speed [rpm] MITSUBISHI ELECTRIC MELSERVO MR-J2 Specifications and Torque Characteristics SERVO MOTORS HC-SF Series Servo Motor Specifications (Medium Capacity, Medium Inertia) Servo motor model HC-SF52 HC-SF102 HC-SF152 HC-SF202 HC-SF352 Servo amplifier model MR-J2-60A MR-J2-100A MR-J2-200A MR-J2-200A MR-J2-350A Power facility capacity [kVA] � 1.0 1.7 2.5 3.5 5.5 0.5 1.0 1.5 2.0 3.5 Rated output [kW] Continuous characteristics 2.39 4.78 7.16 9.55 16.7 Maximum torque [Nm] Rated torque [Nm] 7.16 14.4 21.6 28.5 50.1 Rated rotation speed [rpm] 2000 2000 2000 2000 2000 Maximum rotation speed [rpm] 3000 3000 3000 2500 2500 Permissible instantaneous rotation speed 3450 3450 3450 2850 2850 Power rate [kW/s] 8.7 16.7 25.6 21.5 34.1 Rated current [A] 3.2 6 9 11 17 Maximum current [A] 9.6 18 27 33 51 With no options 56 54 185 53 31 MR-RB12 (100 W) 560 270 — — — MR-RB32 (300 W) 1680 810 — — — MR-RB30 (300 W) — — 560 160 95 MR-RB50 (500 W) — — 925 266 158 Moment of inertia (units with B) J [10 kg m ] 6.6 (8.3) 13.7 (15.4) 20 (21.7) 42.5 (52.5) 82 (92) Recommended load/ motor inertia ratio 15 times the maximum moment of inertia of the servo motor Speed/ position detector Encoder, resolution per servo motor revolution: 16384 P/rev Attachments Encoder, oil seal Structure Totally enclosed, non-ventilated (protection degree: IP65) Regeneration braking frequency [1/min] � -4 Environment 2 Ambient temperature Operation: 0 – 40 °C (no freezing). Storage: -15 – 70 °C (no freezing). Ambient humidity Operation: 80 % RH max. (no condensation). Storage: 90 % RH max. (no condensation). Atmosphere Indoors (no direct sunlight); no corrosive gas, no inflammable gas, no oil mist, no dust Elevation/ vibration 1000 m or less above sea level; axial: 9.8 m/s2 (1 G), radial: 24.5 m/s2 (2.5 G) 1000 m or less above sea level; axial: 19.6 m/s2 (2 G), radial: 49 m/s2 (5 G) 5 Weight [kg] � Order information Art. no. � 61369 7 9 12 19 61370 65831 65828 65830 MR-J BASICS The power facility capacity varies depending on the impedance of the power supply. The figures for the regeneration braking frequency indicate the permissible frequency when the motor alone decelerates to a stop from the rated rotation speed. When load is applied, the regeneration braking frequency is 1/(m+1) of the figure in the table (m = moment of inertia of load/moment of inertia of motor). When the rated rotation speed is exceeded, braking frequency is in inverse proportion to the square of operating speed divided by rated speed. When the operating rotation speed is frequently changing, or when a continuous regeneration condition exists, such as during vertical feed, assess the regeneration heat (W) generated during operation and make sure that it does not exceed the permissible range. � Refer to page 17 for the article number and the weight of motors with electromagnetic brake. � � HC-SF Series Servo Motor Torque Characteristics Continuous operation range Rotation speed [rpm] Peak operation range Continuous operation range Continuous operation range Rotation speed [rpm] Rotation speed [rpm] Peak operation range Continuous operation range Continuous operation range Rotation speed [rpm] Rotation speed [rpm] MITSUBISHI ELECTRIC Peak operation range HC-SF352 Torque [Nm] Torque [Nm] HC-SF202 Peak operation range HC-SF152 Torque [Nm] Peak operation range HC-SF102 Torque [Nm] Torque [Nm] HC-SF52 15 MELSERVO MR-J2 SERVO MOTORS Specifications and Torque Characteristics HC-RF Series Servo Motor Specifications (Low Inertia) Servo motor model � HC-RF103 BASICS HC-RF203 Servo amplifier model MR-J2-200A/B MR-J2-200A/B MR-J2-350A/B Power facility capacity [kVA] � 1.7 2.5 3.5 1 1.5 2 Rated output [W] Continuous characteristics MR-J HC-RF153 3.18 4.78 6.37 Maximum torque [Nm] Rated torque [Nm] 7.95 11.9 15.9 Rated rotation speed [rpm] 3000 3000 3000 Maximum rotation speed [rpm] 4500 4500 4500 Permissible instantaneous rotation speed 5175 5175 5175 Power rate [kW/s] 67.4 120 176 Rated current [A] 6.1 8.8 14 Maximum current [A] 18.4 23.4 37 With no options 1090 860 710 MR-RB30 (300 W) 3270 2580 2130 Moment of inertia (units with B) J [10 kg m ] 1.5 (1.85) 1.9 (2.25) 2.3 (2.65) Recommended load/ motor inertia ratio 5 times the maximum moment of inertia of the servo motor Speed/ position detector Encoder, resolution per servo motor revolution: 16384 P/rev Attachments Encoder, oil seal Regeneration braking frequency [1/min] -4 2 Structure Totally enclosed, non-ventilated (protection degree: IP65) Environment Weight [kg] Ambient temperature Operation: 0 – 40 °C (no freezing). Storage: -15 – 70 °C (no freezing). Ambient humidity Operation: 80 % RH max. (no condensation). Storage: 90 % RH max. (no condensation). Atmosphere Indoors (no direct sunlight); no corrosive gas, no inflammable gas, no oil mist, no dust Elevation/ vibration 1000 m or less above sea level; axial: 9.8 m/s2 (1G), radial: 24.5 m/s2 (2.5 G) � Order information Art. no. 3.9 5.0 6.2 68915 68953 68955 The power facility capacity varies depending on the impedance of the power supply. The figures for the regeneration braking frequency indicate the permissible frequency when the motor alone decelerates to a stop from the rated rotation speed. When load is applied, the regeneration braking frequency is 1/(m+1) of the figure in the table (m = moment of inertia of load/moment of inertia of motor). When the rated rotation speed is exceeded, braking frequency is in inverse proportion to the square of operating speed divided by rated speed. When the operating rotation speed is frequently changing, or when a continuous regeneration condition exists, such as during vertical feed, assess the regeneration heat (W) generated during operation and make sure that it does not exceed the permissible range. � Refer to page 17 for motors with electromagnetic brake. � � HC-RF Series Servo Motor Torque Characteristics Continuous operation range Rotation speed [rpm] 16 Peak operation range Continuous operation range Rotation speed [rpm] HC-RF203 Torque [Nm] Peak operation range HC-RF153 Torque [Nm] Torque [Nm] HC-RF103 Peak operation range Continuous operation range Rotation speed [rpm] MITSUBISHI ELECTRIC MELSERVO MR-J2 Electromagnetic Brake Specifications SERVO MOTORS Electromagnetic Brake Specifications For applications requiring the motor shaft to be hold in a specific position (e.g. vertical lift applications), all offered motors are available with an electromagnetic brake. The wide variety of servo motors allows the user to choose a motor that suits best the according task. MR-J BASICS HC-MF … B-UE Motor model 053 13 HA-FF … CB-UE 23 Type Spring-action safety brake Rated voltage 24 V DC Static friction torque [Nm] 0.32 43 73 053 13 HC-SF . . . B 23 33 43 63 Spring-action safety brake 1.3 1.3 2.4 0.39 102 152 202 352 24 V DC 0.39 1.18 1.18 2.3 2.3 8.3 103 153 203 Spring-action safety brake Spring-action safety brake 24 V DC 0.32 52 HC-RF . . . B 24 V DC 8.3 8.3 43.1 43.1 6.8 6.8 6.8 Rated current at 20 °C [A] 0.26 0.26 0.33 0.33 0.42 0.22 0.22 0.31 0.31 0.46 0.46 0.8 0.8 0.8 1.4 1.4 0.8 0.8 0.8 Coil resistance at 20 °C [Ω] 91 91 73 73 57 111 111 78 78 52 52 29 29 29 16.8 16.8 30 30 30 Power consumption at 20 °C [W] 6.3 6.3 7.9 7.9 10 7 7 7.4 7.4 11 11 19 19 19 34 34 19 19 19 Mass [kg] � 0.75 0.89 1.6 2.1 4.0 1.6 1.8 2.9 3.2 5.0 5.6 7 9 11 18 25 6 7 8.3 Moment of inertia J [10-4 kg m2]� 0.022 0.032 0.136 0.191 0.725 0.08 0.113 0.483 0.633 1.325 1.55 8.3 15.4 21.7 52.5 92 1.85 2.25 2.65 per revolution Permissible [Nm] braking volume per hour [Nm] 5.6 5.6 22 22 64 3.9 3.9 18 18 46 46 400 400 400 4500 4500 400 400 400 56 56 220 220 640 39 39 180 180 460 460 4000 4000 4000 45000 45000 4000 4000 4000 Brake life [h] � 20000 (Brake volume per brake action [Nm]) 4 200 200 Order information 70419 70420 70422 70423 70424 70431 70432 70433 70434 70435 70436 69825 68947 68946 68948 67768 on request Art. no. 30000 4 15 15 32 4 20000 4 18 18 47 47 200 20000 200 200 1000 1000 200 Total mass of motor with electromagnetic brake. Total moment of inertia of motor with electromagnetic brake. � Brake gap cannot be adjusted. Brake life is defined as the interval of time until braking requires readjustment. � � MITSUBISHI ELECTRIC 17 MELSERVO MR-J2 SERVO AMPLIFIERS Description and Handling Operating Elements Easier to operate than ever before The display and setting sections are easy to operate. And with the advanced features it encorporates, the J2 is easy to start up. MR-J BASICS � � MODE � UP DOWN � SET � � Mode: Used to switch between display modes � Up/ Down: Used to change display content and re-enter parameter data � Set: Used to set parameters for auto-tuning and for switching to the test screen � Display: 4-digit, 7-segment display panel. Displays operating status, parameters, etc. � Battery holder/ connector: Using to connect the battery for absolute position data backup. MR-J2-200A or more 햷 햸 햹 햺 햻 햽 햾 햿 헀 � I/O signal connector (CN1A): Used to connect digital I/O signals � I/O signal connector (CN1B): Used to connect digital I/O signals � Encoder connector (CN2): Used to connect the servo motor/ encoder � Communication connector (CN3): Used to connect a personal computer or as analog monitor output 햻 Charge lamp: Lit to indicate that the main circuit is charged. While this lamp is lit, do not reconnect the cables. 햽 Name plate 햾 Main circuit terminal block (TE1): Used to connect the input power supply and servo motor 햿 Control circuit terminal block (TE2): Used to connect the control circuit power supply and regenerative brake option. 헀 Protective earth terminal (PE): Ground terminal MR-J2-200A or more 18 MITSUBISHI ELECTRIC MELSERVO MR-J2 Description and Handling SERVO AMPLIFIERS Operation / Menu Guide to the Display Pressing the MODE button causes the display mode to change one step at a time in the sequence illustrated below. Button Mode Status display Diagnosis Alarm Basic parameters MR-J Expansion parameters BASICS Most recent alarm Servo type Selective function 2 External I/O signal display Last alarm Selective function 1 Selective function 3 Output signal forced output Second alarm in past Cumulative command pulses [pulse] Test operation Jog feed Third alarm in past Command pulse frequency [kkps] Test operation positioning operation Fourth alarm in past Status display Input signal selection 7 Test operation Motor-less operation Fifth alarm in past Parameter write disable Output signal selection 1 Sofware version L Sixth alarm in past Sofware version H Parameter error number Sequence Motor speed [r/min.] UP button C Cumulative feedback pulses [pulse] 8.8.8.8 E Droop pulses [pulse] UP P F Speed command voltage Speed limit voltage [mV] DOWN button Down U Torque limit voltage Torque command voltage [mV] L Regenerative load ratio [%] J Effective load ratio [%] Automatic VC offset Peak load ratio [%] Within one revolution position [pulse] ABS counter [rev] Note: Press the SET button to display actual data in status display mode. Load inertia moment ratio [times] MITSUBISHI ELECTRIC 19 MELSERVO MR-J2 SERVO AMPLIFIERS Description and Handling A complete Lineup of Features to make Setup easy User-friendly, from the way you turn ON the power to how connection checks and parameter settings are performed. Turning the power ON and displaying the present status MR-J Approximately five seconds after you turn ON the power, the status display mode screen appears. You can display the desired operating parameter by pressing the UP or DOWN button. 앬 5-digit parameter settings Example: Changing the electronic gear denominator (parameter No 4) into "1234" BASICS Turn the power on C Turn the power on Initial state C: Position control mode selection display r: Speed control mode selection display u: Torque control mode selection display C Press the MODE button three times to display the parameter mode screen. Press the UP button four times to display parameter 4. Press the SET button. The parameter setting for the last 4 digits is displayed. Setting parameters Basic parameters are set as illustrated below: 앬 4-digit parameter settings Example: The auto-tuning setting Set the last 4 digits. Set the first of the 5 digits. Press the MODE button. Press the SET button. Turn the power on C The display flashes. Press the UP or DOWN button to change the value. Press the MODE button three times to display the parameter mode screen. Press the SET button to enter the value. The parameter setting stops flashing. Press the UP button twice to display parameter 2. Press the SET button. Press the SET button to return to the last 4 digits. Press the Up or DOWN button to go to the next parameter. The parameter setting is displayed. Press the SET button. Pressing the UP or DOWN button will cause the next parameter number selection screen to appear. The parameter setting flashes, indicating that the setting can be changed. Change the setting by by pressing the UP or DOWN button. The parameter setting flashes. External signal display The status of the external input/output signals is displayed in segments. The upper portion of each segment´s vertical line indicates the input signal, while the lower portion indicates the output signal. Press the SET button. CN1B 9 CN1B CN1B CN1A CN1B 8 7 8 14 Parameter setting is complete. CN1B CN1B 5 17 CN1B 15 CN1B 16 The parameter setting stops flashing. Note: The mode cannot be changed by pressing the MODE button at this point.To change modes, press the UP or DOWN button, and after reaching the parameter display screen, press the MODE button. 20 CN1A 14 CN1B 18 CN1B CN1B 4 6 CN1B CN1B 19 18 CN1A 19 MITSUBISHI ELECTRIC MELSERVO MR-J2 Description and Handling SERVO AMPLIFIERS Test Operation Mode The operation of the servo amplifier and servo motor can be checked before wiring the signal wires. 앬 Test operation mode 1: Operation without commands The motor can be operated even without speed/position commands, start signals, or other external signals. This enables users to test the servo alone, prior to the fabrication of a control panel, and to confirm the operation of the machine. 1. JOG operation The motor will run as long as the UP or DOWN button is being pressed. Turn the power on C Press the MODE button once to display the diagnostic mode screen. 앬 Test operation mode 2: Operation without a motor The servo amplifiers can be checked without connecting them to a motor. This is convenient when you want to confirm a command or peripheral sequence before operating the actual machine. You can monitor the simulated rotation speed and command status of the motor on the display screen of the amplifier as you would during normal operation. MR-J Turn the power on BASICS C Press the MODE button once to display the diagnostic mode screen. Press the UP button five times to display the test operation (no motor) screen. Press the UP button three times to display the test operation (JOG) screen. After turning the servo off, press the SET button for 2 seconds. Press the SET button for 2 seconds. On the test operation screen, the buttons have the following functions. MODE: Used to change the test operation status display screen. UP: While this button is being pressed, the motor rotates 200 rpm in the forward (CCW) direction. DOWN: While this button is being pressed, the motor rotates 200 rpm in the reverse (CW) direction. On the test operation screen, the buttons have the following functions. MODE: Used to change the test operation status display screen. UP/DOWN: Invalid. To exit test operation mode, turn the power off and on again. Press the SET button for more than 2 seconds to exit the the test operation mode. 2. Positioning operation The motor moves just the number of pulses set and is positioned. This is an easy way to check the amount of machine movement. Positioning operation can only be performed with the setup software. The servo-amp screen when the unit has been set to positioning operation mode with setup software. The servo-amp screen when the unit has been taken out of positioning operation mode with setup software. MITSUBISHI ELECTRIC 21 MELSERVO MR-J2 SERVO AMPLIFIERS Description and Handling Output Signal forced Output Forcing output signals ON or OFF, such as alarm and ready signals, makes it easy to perform external wiring and sequence checks. MR-J Turn the power on BASICS C Press the MODE button once to display the diagnostic mode screen. Press the UP button twice to display the DO forced output screen (DO = digital output). Press the SET button for 2 seconds. Switch on/off the signal below the lit segment. CN1A 14 CN1B 18 CN1B CN1B 4 6 CN1B CN1A 19 18 CN1A 19 Indicates the ON/OFF status of the output signal. The correspondence between segments and signals are as in the output signals of the external I/O signal display. (Lit: ON, extinguished: OFF.) Press the MODE button. The segment above the CN1A-pin is lit Press the UP button twice. The CN1A-pin 18 is switched on. Press the DOWN button once. The CN1A-pin 18 is switched off. Press the SET button for more than 2 seconds to exit the forced output mode. 22 MITSUBISHI ELECTRIC MELSERVO MR-J2 Basic Parameters SERVO AMPLIFIERS Basic Parameters The basic parameters are listed below. For parameters marked with an asterisk *, turn the power OFF after setting and turn the power back ON to complete the setting. Parameter Meaning Symbol Description Default setting Setting range 0* Control mode/ regeneration selection STY Used to select the control mode and regeneration option 0000 0000 – 0805h 1* Function selection 1 OP1 Used to select servo-type options 0000 0000 – 3112h MR-J 2 Auto-tuning ATU Used to select the auto-tuning function 0102 0001 – 0215h BASICS 3 Electronic gear (command pulse magnification numerator) CMX Used to set the multiplier for the command pulse input 1 1 – 32767 4 Electronic gear (command pulse magnification denominator) CDV Used to set the divisor for the command pulse input 1 1 – 32767 5 In-position range INP Used to set the range for the standing pulse, which sends in-position output 100 [pulse] 0 – 10000 6 Position control gain 1 PG1 Used to set the model position loop gain 36 [rad/s] 4 – 1000 7 Position acceleration / deceleration time constant (smoothing) PST Used to set the time constant when using a delayed filter for the position command 3 [ms] 0 – 20000 8 Internal speed command 1 SC1 Used to set the first speed of the internal speed command 100 [rpm] 0 – permissible speed 9 Internal speed command 2 SC2 Used to set the second speed of the internal speed command 500 [rpm] 0 – permissible speed 10 Internal speed command 3 SC3 Used to set the third speed of the internal speed command 1000 [rpm] 0 – permissible speed 0 [ms] 0 – 20000 11 Speed acceleration time constant STA Used to set the acceleration time from stop until the attainment of rated rotation speed for the speed command 12 Speed deceleration time constant STB Used to set the deceleration time from rotation speed until stop for the speed command 0 [ms] 0 – 20000 13 S-time constant STC Used to set the time for the circular portion of S acceleration / deceleration 0 [ms] 0 – 1000 14 Torque command time constant TQC Used to set the time constant when using a delayed filter for the torque command 0 [ms] 0 – 20000 15 Spare 16 * Communications baud rate selection / alarm history BPS clear Used to set the RS232C baud rate and to clear the alarm history 0000 0000 – 0011h 17 Analog monitor output MOD Used to make the settings related to analog monitor output 0100 0000 – 0A0Ah 18 * Status display selection DMD Used to make the settings related to status display 0000 0000 – 001Ch 19 * Parameter entry prohibition BLK Used to select the parameter reference range and entry range 0000 0000 – 000Ch MITSUBISHI ELECTRIC 0 23 MELSERVO MR-J2 SERVO AMPLIFIERS Protective Functions Protective Functions/ Safety Features/ Alarms and Warnings The J2 servo amplifier possesses the safety features described below. In order to protect the unit when a safety circuit is activated, the output is suspended by cutting OFF the power to the transistor base. When this happens, the dynamic brake is activated and stops the motor. An alarm number is displayed on the MR-J BASICS Alarms Warnings servo amplifier or personal computer. After eliminating the cause, close the reset terminal (RES) or turn OFF the control power and reset. LED display Meaning Description Is activated, if the voltage of the power supply falls below a certain level or if a sudden power outage of more than 15 ms occurs. A.10 Insufficient voltage A.11 Board error 1 Is activated, if an error is detected in the printed board. A.12 Memory error 1 Is activated, if an error is detected in the memory of the printed board. A.13 Clock error Is activated, if an error is detected in the printed board. A.15 Memory error 2 Is activated, if an error is detected in the memory of the printed board. A.16 Encoder error 1 Is activated, if a different type of encoder is detected and communication with the encorder cannot be performed accurately. A.17 Board error 2 Is activated, if an error is detected in a board component of the servo amplifier. A.18 Board error 3 Is activated, if an error is detetcted in the printed board. A.20 Encoder error 2 Is activated, if an error is detected in the encoder or encoder cable. A.25 ABS data loss Is activated, if the voltage of the battery falls and absolute data is lost. A.30 Regeneration error Is activated, if an error is detected in the regeneration circuit or when there is an excess load on the regeneration brake resistor due to excess regeneration brake frequency. A.31 Excess speed Is activated, if the motor rotation speed is detected to have exceeded the permissible rotation speed. A.32 Excess current Is activated, if an excess current is detected. A.33 Excess voltage Is activated, if an excess converter voltage is detected. A.35 Command pulse error Is activated, if an excess frequency command pulse is input. A.37 Parameter error Is activated, if parameters are detected to be outside the setting range through a parameter check performed when the power is turned ON. A.46 Motor overheat Is activated by the thermal protector inside the encoder due to motor overheating. A.50 Overload 1 Is activated, if an overload is detected in the motor or servo amplifier. A.51 Overload 2 Is activated, if an overload is detected in the motor or servo amplifier. A.52 Excess error Is activated, if the difference between the input pulse and return pulse is detected to have exceeded 80 k pulses when operating in position control mode. A.8E RS232C communications error Is activated, if an error occurs in RS232C communications. A.92 Battery disconnection error Is activated, if the battery wire connected to the encoder becomes disconnected or if the battery voltage falls. A.96 Origin set error Is activated, if the origin is not set. A.9F Battery warning Is activated, if the battery voltage falls. A.E0 Excess regeneration warning Is activated, if the load of the regeneration resistor reaches 85 % of the alarm level. A.E1 Overload warning Is activated, if the unit reaches 85 % of the overload alarm level. A.E3 ABS data counter warning Is activated, if there is an error in the backup data of the absolute data counter. A.E5 ABS time-out warning Is activated, if there is a time-out error during the forwarding of absolute data. A.E6 Servo emergency stop Is activated, if an external emergency stop signal has been lifted. A.E9 Main circuit OFF warning Is activated, if the main circuit voltage (P-N) is below 215 V when the servo ON signal (SON) is turned ON. A.EA ABS servo ON warning Is activated, if the servo ON signal does not go ON within 1 second after the ABS forwarding mode (D13) is turned ON. 8888 System error (watchdog) Is activated, if a system error is detected. Notes: 1. The state under which the regeneration error (alarm A30) and overload 1 and 2 (alarms A50 and A51) were activated is maintained inside the servo amplifier after the safety circuit is activated. Memory contents are cleared when the control voltage is turned OFF, but maintained by turning the RES terminal ON. 2. Resetting the unit repeatedly by turning the control power supply OFF and ON after the alarms A30, A50, and A51 have been triggered can damage the components through overheating. Resume operation after definitely eliminating the cause of the alarm. 3. When an alarm has been triggered, the details can be output in 3-bit data. This depends on the setting of parameter 49. 24 MITSUBISHI ELECTRIC MELSERVO MR-J2 Specifications SERVO AMPLIFIERS Specifications of Servo Amplifiers MR-J2-A The following table provides a complete overview on all servo amplifieres. MR-J BASICS Servo amplifier model MR-J2- 10A Voltage / frequency � Power supply 20A 40A 60A 70A 100A 200A 3-phase 200 – 230 V AC, 50 / 60 Hz; 1-phase 230 V AC, 50 / 60 Hz 3-phase 200 – 230 V AC, 50 / 60 Hz Permissible voltage fluctuation 3-phase 200 – 230 V AC: 170 – 253 V AC, 1-phase 230 V AC: 207 – 253 V AC 3-phase 170 – 253 V AC Permissible frequency fluctuation ±5% Control system 350A Sinusoidal PWM control / current control system Speed frequency response 250 Hz or more Protective functions Excess current shutdown, regeneration excess voltage shutdown, excess load shutdown (electronic thermal), servo motor overheat protection, encoder error protection, regeneration error protection, insufficient voltage / sudden power outage protection, excess speed protection, excess error protection. Torque limit input 0 – ± 10 V DC / maximum torque Position control specifications Maximum input pulse frequency 400 kpps (when using differential receiver), 200 kpps (when using open collector) Positioning feedback pulse Resolution per servo motor rotation (see "Speed / position decoder" in the servo motor specifications Command pulse multiple Electronic gear A/B multiple; A, B: 1 – 32767, 1/50 < A/B < 50 Positioning complete width setting 0 – ±10000 pulses Excess error ±80 k pulses Speed control range External speed 1:1000, internal speed 1:5000 Speed control specifications Speed command input 0 – ± 10 V DC / maximum speed Speed fluctuation rate −0.03 % max. (load fluctuation 0 – 100 %) ±0.02 % max. (power fluctuation ±10 %) ±0.02 % max. (ambient temperature 25 °C ±10 °C ), when using external analog speed Torque control specifications Torque command input 0 – ±8 V DC / maximum torque Structure Environment Open (IP00) Ambient temperature Operation: 0 – 55 °C (no freezing), storage: −20 – 65 °C (no freezing) Ambient humidity Operation: 90 % RH max. (no condensation), storage: 90 % RH max. (no condensation) Atmosphere Inside control panel; no corrossive gas, no flammable gas, no oil mist, no dust Elevation 1000 m or less above sea level Oscillation 5.9 m/s2 (0.6 G) max. Weight [kg] Order information � 0.7 Art. no. 55555 0.7 1.1 1.1 1.7 1.7 2.0 2.0 61381 55556 55557 61382 61383 65826 65829 Rated output capacity and rated rotation speed of the servo motor used in combination with the servo amplifier are as indicated when using the power voltage and frequency listed. Output and speed cannot be guaranteed when the power supply voltage is less than specified. MITSUBISHI ELECTRIC 25 MELSERVO MR-J2 SERVO AMPLIFIERS Sample Connections Position Control Mode/ Connection to AD75P (position servo, incremental) Make up a sequence which switches off the MC at alarm occurence or emergency stop. MR-J2- Servo motor L1 I> L1 L2 I> L2 V L3 I> L3 W MR-J BASICS L11 PE L21 PE C Regenerative brake option � U M � 24 V DC TE2 Power supply A TE1 D EMG B2 P Positioning unit AD75P/SD75P CN1A �/� Signal PIN PULSE F+ PULSE FPULSE R+ PULSE RCLEAR COM CLEAR READY COM INPS PG0 (+5V) PG0 COM PG0 (+24V) OPC 11 PP 3 PG 13 NP 2 NG 12 CR 8 SG 10 RD 19 COM 9 INP 18 OPC OPC LZ 5 LZR 15 SD Geh. 3 21 4 22 23 5 7 26 8 24 25 6 햽 �/� CN2 To be shut off when servo-on signal switches off or alarm signal 햻 is given. Encoder Encoder cable (Option) �/� Communication cable (Option) PC CN3 ≤10 m ≤10 m ≤15 m CN1B External emergency stop �/� Servo on Reset Proportion control Torque limit � Forward rotation stroke end Reverse rotation stroke end EMG SON RES PC TL LSP LSN SG SG �/� 15 5 14 8 9 16 17 10 20 �/� CN3 4 MO1 3 LG 14 MO2 13 LG Geh. SD A A 10kΩ Monitor output 10kΩ Max + 1mA meter reading in both directions ≤2 m CN1B �/� �/� Trouble � B1 RA1 VDD COM 3 13 ALM 18 ZSP 19 TLC 6 P15R 11 TLA 12 LG 1 SD Geh. RA2 Zero speed RA3 Limiting torque Analog torque limit ±10 V/max. current �/� CN1A 5 15 6 16 7 17 1 14 4 Geh. LZ LZR LA LAR LB LBR LG OP P15R SD Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Encoder Z-phase pulse (open collector) ≤2 m To prevent an electric shock, always connect the protective earth (PE) terminal of the servo amplifier to the protective earth of the control box. Do not reverse the diode's direction. Connecting it backwards could cause the amp to malfunction so that signals are not output and emergency stop and other safety circuits are inoperable. � The emergency stop switch must be installed. � When using the regenerative brake option, always remove the lead from across D-P. � CN1A, CN1B, CN2 and CN3 have the same shape. Wrong connection of the connectors will lead to a fault. � Make sure that the sum of current flowing to external relays does not exceed 80 mA. If it exceeds 80 mA, supply interface power from an external source. � When starting operation, always switch on the external emergency stop signal (EMG) and forward/reverse rotation stroke end signal (LSN/LSP) (normally closed contacts). � The pins with the same signal name are connected in the servo amplifier. � The trouble (ALM) signal is on when there is no alarm, i.e. in the normal state. When the signal is switched off (at occurence of an alarm), the output of the controller should be stopped by the sequence program. 햻 Only for motors with electomagnetic brake. 햽 This length applies to the command pulse train input in the differential line driver system. The lenght is 2 m or less in the open collector system. � � 26 MITSUBISHI ELECTRIC MELSERVO MR-J2 Sample Connections SERVO AMPLIFIERS Position Control Mode/ Connection to A1SD75P (position servo, absolute) A1S62PN 600mA CN1B VDD COM SG SG + 24 24G FG MR-J2-A 3 13 10 20 A1SHCPU A1SX80 0 1 2 3 4 5 6 7 COM 8 9 A B C D E F COM ABS data bit 0 ABS data bit 1/zero speed Readying to send data/limiting torque Trouble Alarm reset Emergency stop Servo ON Home position return SON ABSM ABSR RES 5 8 9 14 ABSbit1 ABSbusy Upper limit Operation mode I Operation mode II Position start Position stop JOG+ JOG− ALM VDD EMG VDD LSP LSN 4 19 6 18 3 15 3 16 17 ABSbit0 MR-J BASICS Lower limit A1SY80 Servo ON ABS tranfer mode ABS request Alarm reset 0 1 2 3 4 5 6 7 Electromagnetic brake output � COM1 8 9 A B Servo alarm ABS communication error ABS checksum error COM2 A1SD75-P Near point signal � 11 DOG 12 FLS 13 RLS 14 STOP 15 CHG 16 START 35 COM 36 COM + + 7 RDY 8 INPS 26 COM 5 CLEAR � 23 COM + + 24 PGO 25 21 PULSE-F 3 22 PULSE-R 4 19 PLSCOM � 20 PLSCOM CN1A Ready Positioning complete � COM 9 19 RD INP 18 RES 14 8 CR 10 SG 20 SG 5 LZ LZR 15 13 PG 3 PP 12 NG 2 NP 1 LG SD Geh. � For dog type home position return. Do not connect when home position return is of the data set type. Starting up when the servomotor is above the zero signal causes the A1SD75 (AD75) deviation clear signal to be output. Therefore, do not wire the MR-J2-A clear signal to theA1SD75 (AD75) side, but to the sequencer output unit. � The electromagnetic brake output should be controlled via a relay connected to the programmable controller output. � Use the differential line driver system for pulse input. Do not use the the open collector system. � To reinforce noise suppression, connect LG and pulse output COM. � � MITSUBISHI ELECTRIC 27 MELSERVO MR-J2 SERVO AMPLIFIERS Sample Connections Speed Control Mode Make up a sequence which switches off the MC at alarm occurence or emergency stop. MR-J2- A Servo motor TE1 L1 I> L1 Power L2 supply I> L2 V L3 I> L3 W U MR-J L11 PE L21 PE BASICS C Regenerative brake option � M � TE2 24 V DC D EMG B2 P CN1A �/� COM 9 SP1 8 SG 10 Speed selection 1 RA5 Ready RD 19 SA 18 SG 20 �/� CN2 B1 To be shut off when servo-on signal switches off or alarm signal 햻 is given. RA4 Speed reached Encoder Encoder cable (Option) �/� CN3 Communication cable (Option) PC ≤10 m ≤15 m CN1B �/� EMG 15 SON 5 RES 14 SP2 7 ST1 8 ST2 9 LSP 16 LSN 17 SG 10 SG 20 �/� External emergency stop Servo on Reset Speed selection 2 Forward rotation start Reverse rotation start � Forward rotation stroke end Reverse rotation stroke end VDD COM CN1B 3 13 ALM 18 ZSP 19 TLC 6 P15R 11 VC 2 LG 1 �/� Trouble � RA1 �/� CN3 4 MO1 3 LG 14 MO2 13 LG Geh. SD 10kΩ A A 10kΩ Monitor output Max + 1mA meter reading in both directions ≤2 m �/� RA2 Zero speed RA3 Limiting torque Analog speed command ±10 V/max. current Analog torque limit 햽 ±10 V/max. current TLA 12 SD Geh. �/� CN1A 5 15 6 16 7 17 1 14 4 Geh. LZ LZR LA LAR LB LBR LG OP P15R SD Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Encoder Z-phase pulse (open collector) ≤2 m To prevent an electric shock, always connect the protective earth (PE) terminal of the servo amplifier to the protective earth of the control box. Do not reverse the diode's direction. Connecting it backwards could cause the amp to malfunction so that signals are not output and emergency stop and other safety circuits are inoperable. � The emergency stop switch must be installed. � When using the regenerative brake option, always remove the lead from across D-P. � CN1A, CN1B, CN2 and CN3 have the same shape. Wrong connection of the connectors will lead to a fault. � Make sure that the sum of current flowing to external relays does not exceed 80 mA. If it exceeds 80 mA, supply interface power from an external source. � When starting operation, always switch on the external emergency stop signal (EMG) and forward/reverse rotation stroke end signal (LSN/LSP) (normally closed contacts). � The pins with the same signal name are connected in the servo amplifier. � The trouble (ALM) signal is on when there is no alarm, i.e. in the normal state. When the signal is switched off (at occurence of an alarm), the output of the controller should be stopped by the sequence program. 햻 Only for motors with electomagnetic brake. 햽 TLA can be used by setting any of parameters No. 43 to 48 to make TL available. � � 28 MITSUBISHI ELECTRIC MELSERVO MR-J2 Sample Connections SERVO AMPLIFIERS Torque Control Mode Make up a sequence which switches off the MC at alarm occurence or emergency stop. MR-J2- A Servo motor TE1 L1 I> L1 Power L2 supply I> L2 V L3 I> L3 W L11 PE L21 PE M 24 V DC D EMG Speed selection 1 RA4 Ready COM SP1 SG 9 8 10 RD 19 SA 18 SG 20 �/� CN2 B1 BASICS B2 P CN1A �/� MR-J � TE2 C Regenerative brake option � U To be shut off when servo-on signal switches off or alarm signal 햻 is given. Encoder Encoder cable (Option) Communication �/� PC CN3 cable (Option) ≤10 m ≤15 m CN1B �/� �/� External emergency stop Servo on Reset Speed selection 2 Forward rotation start Reverse rotation start EMG SON RES SP2 RS1 RS2 SG SG 15 5 14 7 9 8 10 20 �/� CN3 4 MO1 3 LG 14 MO2 13 LG Geh. SD A A 10kΩ Monitor output 10kΩ Max + 1mA meter reading in both directions ≤2 m CN1B �/� �/� VDD COM 3 13 ALM 18 ZSP 19 VLC 6 P15R 11 Analog torque command ±8 V/max. current TC 12 LG 1 Analog torque limit 0 to 10 V/max. current VLA 2 SD Geh. Trouble � RA1 RA2 Zero speed RA3 Limiting speed �/� CN1A 5 15 6 16 7 17 1 14 4 Geh. LZ LZR LA LAR LB LBR LG OP P15R SD Encoder Z-phase pulse (differential line driver) Encoder A-phase pulse (differential line driver) Encoder B-phase pulse (differential line driver) Control common Encoder Z-phase pulse (open collector) ≤2 m To prevent an electric shock, always connect the protective earth (PE) terminal of the servo amplifier to the protective earth of the control box. Do not reverse the diode's direction. Connecting it backwards could cause the amp to malfunction so that signals are not output and emergency stop and other safety circuits are inoperable. � The emergency stop switch must be installed. � When using the regenerative brake option, always remove the lead from across D-P. � CN1A, CN1B, CN2 and CN3 have the same shape. Wrong connection of the connectors will lead to a fault. � Make sure that the sum of current flowing to external relays does not exceed 80 mA. If it exceeds 80 mA, supply interface power from an external source. � When starting operation, always switch on the external emergency stop signal (EMG). � The pins with the same signal name are connected in the servo amplifier. � The trouble (ALM) signal is on when there is no alarm, i.e. in the normal state. When the signal is switched off (at occurence of an alarm), the output of the controller should be stopped by the sequence program. 햻 Only for motors with electomagnetic brake. � � MITSUBISHI ELECTRIC 29 MELSERVO MR-J2 SERVO AMPLIFIERS Interfaces 1a. Digital input interface DI-1 (source logic) 1b. Digital input interface DI-1 (sink logic) Supply signal with a miniature relay or an open collector transistor (Tr). Supply signal with a miniature relay or an open collector transistor (Tr). SG MR-J 4,7 kΩ COM 4,7 kΩ COM about 5 mA BASICS 24 V DC VDD about 5 mA SON, etc. SON, etc. Tr Tr VDD SG 24 V DC 2. Digital output interface DO-1 3a. Pulse train input interface DI-2 Can drive a lamp, relay or photocoupler Differential mode (max. 400 kpps) 24 V DC VDD R current: ≤40 mA D ALM, etc AM26LS31 or equivalent PG(NG) Lamp 100 Ω Relay PP(NP) Tr SD SG Note: For an induction load install a surge suppressor (D); for a lamp load install an incoming current suppression resistor (R). 3b. Pulse train input interface DI-2 (source logic) 3c. Pulse train input interface DI-2 (sink logic) Open collector mode (max. 200 kpps) Open collector mode (max. 200 kpps) SG OPC 24 V DC VDD 1,2 kΩ OPC 1,2 kΩ about 20 mA about 20 mA PP, NP PP, NP VDD SG 24 V DC SD 30 SD MITSUBISHI ELECTRIC MELSERVO MR-J2 Interfaces SERVO AMPLIFIERS 4a. Encoder pulse train output interface DO-2 4b. Encoder pulse train output interface DO-2 Differential mode Open collector mode Servo amp. Servo amp. Max. output current: 35 mA LA (LB, LZ) 150 Ω LAR (LBR, LZR) OP MR-J LG LG SD SD 5. Analog input interface 6. Analog output interface Servo amp. Servo amp. Output: ±10 V / 1 mA Input inpedance approx. 10 kΩ 1k Ω 2k Ω BASICS +15 V DC MO1 (MO2) P15R A VC, etc. 10k Ω LG 10k Ω LG SD SD MITSUBISHI ELECTRIC 31 MELSERVO MR-J2 SERVO AMPLIFIERS Terminal Assignment Terminal Assignment Terminal block Signal AC power supply Symbol Terminal Description L1, L2, L3 TE1 Connect to a 3-phase 200 – 230 V 50/60 Hz or 1-phase 230 V 50/60 Hz (≤ 750 W) commercial power supply. L11, L21 TE2 Connect to a 1-phase 200 – 230 V 50/60 Hz commercial power supply. Supply power from the same source as that for L1, L2, and L3. Turn ON before or simultaneously with L1, L2, and L3. Turn OFF simultaneously with or after L1, L2, and L3. MR-J Motor output U, V, W TE1 Connect to the U,V, and W terminals of the motor power supply. The motor will not rotate properly, if an error is made in the phase sequence. BASICS Regeneration brake resistor P, C, D TE2 When using the optional regeneration unit, remove the wires connecting P and D, and connect the optional regeneration unit between P and C. Ground PE Chassis Ground with the motor at one point. Connected to the chassis. Connector CN1A (default settings) Control mode Signal Symbol Connector Description number I/O category Common terminal COM 9 Common terminal for digital interface. COM are all connected inside. Power supply Digital interface common SG 10, 20 24 V common, insulated from LG Common Power output 15 V DC power output P15R 4 15 V power supply. Maximum permissible current is 30 mA. Control common 1 Control signal common terminal. Encoder A-phase pulse Same for position, speed, and Encoder B-phase torque control pulse modes LG LA 6 LAR 16 LB 7 LBR 17 LZ 5 LZR 15 OP 14 Ready RD 19 Ready signal output terminal. RD and SG are connected after the servo is turned ON when there are no malfunctions and the unit is operable. Shield SD Plate Connect one end of the shield wire. 11 Open collector power input terminal. Power input Forward pulse train signal input terminal. Compatible with both open collector and differential modes. DI-2 Reverse pulse train signal input terminal. Compatible with both open collector and differential modes. DI-2 DO-1 3 PG 13 NP 2 NG 12 CR 8 Clear signal input terminal. Switching of CR will cause the number of drop pulses (position error) to be cleared at startup. Level clear can be chosen through the parameter settings. With the ABS method, when the number of drop pulses (position error) is cleared, origin data is simultaneously set in non-volatile memory. DI-1 Positioning complete INP 18 Positioning complete signal output terminal. Connection between INP and SG is made when the standing pulse is smaller than the parameter-set in-position range. Not output when the base is turned OFF. Do-1 Speed selection 1 SP1 8 Speed selection 1 signal input terminal. Runs at parameter-set speed. DI-1 Speed attained SA 18 Speed attained signal output terminal. When the motor rotation speed exceeds the command speed range of ±20 rpm, a signal is output at terminal SA. There is no output when the base or start signal is turned off. DO-1 SP1 8 Speed limit selection 1 signal input terminal. Runs within the limitations of the parameter-set speed when SP1 signal is switched. DI-1 Reverse pulse train Clear Torque control Speed selection 1 mode 32 Encoder Z-phase pulse signal output terminal. One pulse is output for each motor rotation. Minimum pulse width is 400 µs. Set speed to 100 rpm or less when using this pulse. LZ/LZR is differential line driver output; OP is open collector output. PP Forward pulse train Speed control mode DO-2 Encoder Z-phase pulse Open collector power OPC input Position control mode Encoder A-/B-phase pulse signal output terminal. MITSUBISHI ELECTRIC MELSERVO MR-J2 Terminal Assignment SERVO AMPLIFIERS Connector CN3 (default settings) Control mode Signal Monitor output Same for position, speed, and torque control Monitor common modes Shield Symbol Connector Description number MO1 4 MO2 14 LG SD I/O category Monitor output signal terminal. Analog output of the parameter-set data. Analog output 3.13 Control common is used for monitor common. Analog common Plate Connect one end of shield wire. MR-J Connector CN1B (default settings) Control mode Signal Symbol Connector Description number Common terminal COM I/O category 13 Common terminal for digital interface. COM are all connected inside. Internal power supply VDD output for interface 3 Driver power output terminal for digital interface. Outputs +24 V ±10 % between 24 V commons. Do not allow the sum of current for the command unit and input/output relay drive to exceed 80 mA. Power supply Digital interface common 10,20 24 V common, insulated from LG Common 11 15 V power supply. Maximum permissible current is 30 mA. Power supply SG 15 V DC power output P15R LG 1 Control signal common terminal Analog common EMG 15 Emergency stop signal input terminal. Switching EMG off puts the unit in emergency stop state; power to the base is cut off and the dynamic brake is activated. Switching EMG on in the emergency stop state causes the unit to automatically exit the emergency stop state. DI-1 SON 5 Preparation for operation signal input terminal. Switching SON on places the unit in an operable state. Switching SON off these terminals causes power to the base to be cut off and the servo motor to enter a free running position. This can DI-1 be set to automatic ON with the parameter settings. Reset RES 14 Alarm reset signal input terminal. Switching RES on causes the malfunction to be reset. While the alarm is being reset, power to the base is cut off. Malfunctions related to regeneration errors and overloading cannot be reset with the alarm reset signal immediately after their occurrence. DI-1 Malfunction output ALM 18 Malfunction signal output terminal. When the power is turned OFF the protective circuit is activated, and when power to the base is cut off, the ALM-SG connection cannot be made. If everything is normal when the power is turned ON, the connection is made. Configure a sequence for cutting off the input MC when a malfunction occurs. DO-1 Zero speed detection (ABS data bit 1) ZSP (ABSbit1) 19 Zero speed signal output terminal. When the motor rotation speed is less than the speed set in the zero speed parameter setting, the connection between ZSP and SG is made. (ABS data bit 1 signal output terminal. The upper bit of the two-bit data is forwarded to the command unit from the servo amplifier.) DO-1 Shield SD Plate Connect to one end of the shield wire. Control common External emergency Same for position (ABS stop method), speed, and torque control Servo ON modes Same for position (ABS method) and speed control BASICS Analog limit TLA 12 Analog torque limit signal input terminal. Input an external analog torque limit. (0– ±10 V/maximum torque) Torque limit in effect (forwarding data being prepared) TLC (ABS busy) 6 Torque limit in effect signal output terminal. When the set torque limit is reached, the connection between TLC and SG is made. Not output when the base is turned off. (Forwarding data being prepared signal output terminal. Indicates DO-1 that forwarding data being prepared.) Forward stroke end LSP 16 Reverse stroke end LSN 17 MITSUBISHI ELECTRIC Analog input Forward/reverse stroke end signal input terminal. Switching off LSP makes the unit inoperable in a CCW direction, but operable in a CW direction. To operate in a CCW direction, switch LSP signal on with a limit switch. Switching off LSN makes the unit inoperable in a CW direction, but operable in a CCW direction. To operate in a CW direction, switch LSN DI-1 on with a limit switch. This can be set to go on automatically with the parameter settings. 33 MELSERVO MR-J2 SERVO AMPLIFIERS Terminal Assignment Connector CN1B (default settings) Control mode Signal Symbol Connector Description number Proportional control (ABS forwarding mode) PC (ABSM) 8 External torque limit (ABS data request) MR-J BASICS Position control mode (ABS method) Speed control mode Torque control mode 34 I/O category Proportional control signal input terminal. Switch PC signal on when you want to suppress microvibration when the servo-lock is on. (ABS forwarding mode signal input terminal. Switching ABSM on puts the unit in ABS forwarding mode.) DI-1 TL (ABSR) 9 External torque limit signal input terminal. Switching the TL signal on limits the torque to the TLA level. (ABS data request signal input terminal. Switching the ABSR signal on generates a request for ABS data.) DI-1 Proportional control (ABS data bit 0) ABS bit 0 4 ABS data bit 0 signal output terminal. The lower bit of the two-bit data forwarded to the command unit from the servo-amp. DO-1 Speed selection 2 SP2 7 Speed selection 2 signal input terminal. Runs at parameter set speed. DI-1 Forward start ST1 8 Forward start signal input terminal. Switching ST1 on causes the motor to rotate in a CCW direction. DI-1 DI-1 Reverse start ST2 9 Reverse start signal input terminal. Switching ST2 on causes the motor to rotate in a CW direction. Simultaneously connecting or disconnecting ST1 and ST2 causes the motor to decelerate and stop, the position control to fall below zero speed, and the servo to enter a locked state. Analog speed command VC 2 Analog speed command signal input terminal. Input an external analog speed command. (0– ±10 V/maximum rotation speed) Analog input Speed selection 2 SP2 7 Speed selection 2 signal input terminal. Switching SP2 on limits operation to the parameter-set speed. DI-1 DI-1 Reverse selection RS2 8 Reverse power torque generation input terminal. Select the direction of the torque to be generated. Switching ST1 on causes the torque to be generated in reverse power/forward regeneration direction. Forward selection RS1 9 Forward power torque generation input terminal. Select the direction of the torque to be generated. Switching ST2 on causes the torque to be generated in forward power/reverse regeneration direction. DI-1 Analog speed limit VLA 2 Analog speed command signal input terminal. Input an external analog speed limit. Analog input DO-1 Analog input Speed limit in effect VLC 6 Speed limit signal output terminal. When the set torque limit is reached, the connection between VLC and SG is made. Not output when the base is turned off. Analog torque command TC 12 Analog torque command signal input terminal. Input an external analog torque command. (0– ±8 V/maximum torque) MITSUBISHI ELECTRIC MELSERVO MR-J2 Cables and Connectors OPTIONS AND PERIPHERAL EQUIPMENT 왎 Cables and Connectors CN1A CN1B � Operation panel � Positioning unit CN2 CN3 PC MR-J BASICS � CN1A � � 햻 � CN1B HC-MF-UE Motor 햻 � 햾 � � 햽 HC-SF/HC-RF/HA-FF-C-UE Motor � Item For CN2 For CN1A CN1B For CN3 For TE1 For TE2 Description Model Length Art. no. 햲 Standard encoder cable for HC-MF-UE MR-JCCBL첸M-L Cable lenght in 첸: 2, 5, 10, 20, 30 m 2m 5m 10 m 20 m 30 m 61732 55550 61332 61373 61374 햳 Long flexing-life encoder cable for HC-MF-UE MR-JCCBL첸M-H Cable lenght in 첸: 2, 5, 10, 20, 30 m 2m 5m 10 m 20 m 30 m 61375 55551 61376 61377 61378 햴 Standard encoder cable for HC-SF/HC-RF/HA-FF-C-UE MR-JHSCBL첸M-L Cable lenght in 첸: 2, 5, 10, 20, 30 m 2m 5m 10 m 20 m 30 m 61380 61191 61194 61195 61197 햵 Long flexing-life encoder cable for HC-SF/HC-RF/HA-FF-C-UE MR-JHSCBL첸M-H Cable lenght in 첸: 2, 5, 10, 20, 30 m 2m 5m 10 m 20 m 30 m 61198 61199 61201 61215 61211 햶 Encoder connector set for HC-MF-UE MR-J2CNM 61212 햷 Encoder connector set for HC-SF/HC-RF/HA-FF-C-UE MR-J2CNS 61213 햸 Control signal connector (set with 2 pcs.) MR-J2CN1 55912 햹 Junction terminal block MR-J2TBL첸M Cable lenght in 첸: 0,5, 1 m 햺 Communication cable for PC MR-CPCATCBL3 Cable lenght: 3 m 55910 햻 Junction terminal block MR-TB20 Refer to page 36 Power supply connector for HC-SF52–152/HC-RF103–153-C-UE MR-PWCNS1 64036 Power supply connector for HC-SF202–352-C-UE MR-PWCNS2 64035 Power supply connector for HA-FF-C-UE MR-PWCNF 64037 Electomagnetic brake connector for HA-FF-CB-UE MR-BKCN 64034 햽 햾 MITSUBISHI ELECTRIC 0.5 m 1m 61216 61218 35 MELSERVO MR-J2 OPTIONS AND PERIPHERAL EQUIPMENT Battery/Junction Terminal Block 왎 Battery (MR-BAT/A6BAT) The servomotor's absolute value can be maintained by installing either the MR-BAT or the A6-BAT battery in the servo amp. There is no need to install the battery when using the servomotor in incremental mode. Battery Application Art. no. MR-BAT Buffering amp data 103862 A6-BAT Buffering amp data 4077 MITSUBISHI LITHUM BATTERY + - ER17330V/3.6V MR-J BASICS 왎 Junction Terminal Block (MR-TB20) All signals can be wired to this junction terminal block without a connection to CN1. Always use the junction terminal block with the junction terminal block cable (MR-J2TBL첸M). A connection example is shown below. Ground the junction terminal block cable on the junction terminal block side with a standard cable clamp fitting. The junction terminal block has three terminal labels which indicate signal arrangement. Junction terminal block Art. no. MR-TB20 61390 MR-J2TBL05M 61216 MR-J2TBL1M 61218 Servo amp. cable clamp fitting MR-J2TBL05M CN1A or CN1B MR-TB20 36 MITSUBISHI ELECTRIC MELSERVO MR-J2 Transformer/Brake Unit OPTIONS AND PERIPHAL EQUIPMENT 왎 Transformer This auto transformer is used to adapt the servo amplifier to a 3~ 400 V power supply. The input voltage is 400 V, the output voltage is 230 V. Transformer Power capacity ED [%] [kVA] Input Output Power Weight [kg] Art. no. curent [A] current [A] dissipation [W] MT 01364023 1.3 1.7 60 30 2.02 2.69 3.26 4.27 103 167 7.0 87099 MT 01764023 1.7 2.5 60 30 2.61 3.89 4.27 6.28 110 199 10.7 87100 MT 02564023 2.5 3.5 60 30 3.80 5.42 6.28 8.78 155 282 16.5 87101 MT 03564023 3.5 5.5 60 30 5.30 8.41 8.78 13.80 170 330 22.0 87102 MT 05564023 5.5 60 8.26 13.80 243 22.0 87104 MR-J BASICS A 640027 MR-RB50 MITSUBISHI ELECTRIC CORP. MADE IN JAPAN PASSED 왎 Optional Regeneration Unit If the regenerative power exceeds the power of the built-in brake resistor, one of the following optional regeneration units is used. Regenerative Power [W] Servo Amplifier MR-RB12 (40 Ω) MR-RB32 (40 Ω) MR-RB30 (13 Ω) MR-RB50 (13 Ω) MR-J2-10A — 30 — — — — MR-J2-20A 10 30 100 — — — MR-J2-40A 10 30 100 — — — MR-J2-60A 10 30 100 — — — MR-J2-70A 20 30 100 300 — — MR-J2-100A 20 30 100 300 — — MR-J2-200A 100 — — — 300 500 MR-J2-350A 100 — — — 300 500 — 62877 55911 104275 45945 46348 Order information MITSUBISHI ELECTRIC Built-in regene- MR-RB032 rative resistor (40 Ω) Art. no. 37 MELSERVO MR-J2 OPTIONS AND PERIPHAL EQUIPMENT Positioning Units 왎 Positioning Units Positioning units AD75P/A1SD75P The following positioning controllers are available for the MR-J2-A series servo-amps. Choose the unit that best fits your operating objectives and system size. All units are compatible with the A and QnA series PLC's. A high precision, highly functional positioning unit that uses a 32-bit RISC chip. A1SD75P3 AD75P3 RUN RDY BSY AX1 MODE AX1 AX2 AX3 MR-J RS-422 RESET BASICS Special Features RS-422 앬 앬 AX2 AX3 앬 AX1 A1SD75P 앬 AX2 AX3 Control of up to three axes with linear and circular interpolation. Storage of up to 600 positional data (flash ROM). Units of travel can be defined in pulses, mm, inches or degrees. Configuration and presetting of positional data is carried out by means of the PLC program or with the aid of the MS-DOS software SW1IVD-AD75PE. AD75P 38 AD75P1 A1SD75P1 AD75P2 A1SD75P2 AD75P3 A1SD75P3 Number of control axes 1 2 simultaneous 2 independent 3 simultaneous 3 independent Interpolation functions — 2-axes straight-line interpolation 2-axes circular interpolation 2-axes straight-line interpolation 2-axes circular interpolation Control mode PTP control, locus control, speed control, speed position control Command mode Incremental, absolute Max. number of output pulses ±2147483648 Max. pulse frequency Differential output: 400 kpps, open collector: 200 kpps Positioning pattern 600 pattern/shaft (100 patterns from ladder) Input/output duty points 32 Acceleration/deceleration pattern 4, automatic trapezoid, S-acceleration/deceleration Order information Art. no. AD75 54927 54928 54929 Order information Art. no. A1SD75 65028 65029 65030 MITSUBISHI ELECTRIC MELSERVO MR-J2 OPTIONS AND PERIPHAL EQUIPMENT MR-J BASICS MITSUBISHI ELECTRIC 39 MELSERVO MR-J2 DIMENSIONS Servo Motors Servo Motors HC-MF Series HC-MF053-UE, HC-MF13-UE L 25 40 40,5 ° 45 42 5 2,5 MR-J KL [mm] HC-MF053-UE 89.5 37.5 HC-MF13-UE 104.5 52.5 28,7 35,7 ø8h6 ø4 6 L [mm] ø30h7 2 - ø4,5 Model KL 6,8 9,9 BASICS 25,2 20 Power supply Encoder cable unit: mm HC-MF23-UE, HC-MF43-UE 60 L 30 41 ° 45 62 2,7 3 Model L [mm] KL [mm] HC-MF23-UE 108.5 58 HC-MF43-UE 133.5 81 Model L [mm] KL [mm] HC-MF053B-UE 117.5 37.5 HC-MF13B-UE 132.5 52.5 ø50h7 4 - ø5,8 7 10,6 38,4 42,8 ø14h6 ø7 0 KL 9,9 25,2 20 Encoder cable Power supply lead unit: mm HC-MF73-UE 80 150 40 39 ° 45 82 2,7 8 3 ø70h7 4 - ø6,6 11 48,7 58,5 ø19h6 ø9 0 95 9,9 25,2 20 Encoder cable Power supply lead unit: mm HC-MF053B-UE, HC-MF13B-UE with electromagnetic brake L 25 40 40,5 ° 45 5 42 2,5 6,8 28,7 35,7 ø8h6 ø4 6 ø30h7 2 - ø4,5 KL 9,9 25,2 20 Encoder cable Power supply lead Brake lead unit: mm 40 MITSUBISHI ELECTRIC MELSERVO MR-J2 Servo Motors DIMENSIONS HC-MF23B-UE, HC-MF43B-UE with electromagnetic brake 60 L 30 41 ° 45 62 2,7 7 3 KL [mm] HC-MF23B-UE 140.5 58 HC-MF43B-UE 165.5 81 38,4 42,8 ø14h6 ø7 0 MR-J 9,9 10,6 KL 25,2 20 L [mm] ø50h7 4 - ø5,8 Model Encoder cable BASICS Power supply lead Brake lead unit: mm HC-MF73B-UE with electromagnetic brake 80 185,5 40 39 ° 45 82 2,7 8 3 ø70h7 4 - ø6,6 11 48,7 58,1 ø19h6 ø9 0 9,9 95 25,2 20 Encoder cable Power supply lead Brake lead unit: mm Servo Motors HA-FF Series HA-FF053-C-UE 120 30 46 45° 12 2,5 25 4–ø4,5 ø8h6 0 ø6 ø50h7 54 69 47 ø68 32 41 20 49,5 Power supply connector Encoder connector unit: mm HA-FF13-C-UE 137 30 46 45° 12 4–ø4,5 2,5 25 ø8h6 0 ø6 74 69 ø68 41 20 ø50h7 54 32 66,5 Power supply connector Encoder connector unit: mm MITSUBISHI ELECTRIC 41 MELSERVO MR-J2 DIMENSIONS Servo Motors HA-FF23-C-UE, HA-FF33-C-UE L 30 14 76 45° 3 46 4–ø5,5 25 4 ø1 00 A 79 A MR-J 41 L [mm] KL [mm] HA-FF23-C-UE 145 71,5 HA-FF33-C-UE 162 89 ø70h7 16 0 ø9 Model 32 KL BASICS 20 unit: mm 4 ø11h6 2,5 Power supply connector Encoder connector 4 A–A HA-FF43-C-UE, HA-FF63-C-UE L 100 16 40 Model L [mm] KL [mm] 35 HA-FF43-C-UE 169 93 HA-FF63-C-UE 184 108 3 47 45° 4–ø9 5 A ø1 35 ø95h7 25 15 ø1 ø47 A 91 41 32 KL 20 44 5 ø16h6 3 Power supply connector Encoder connector 5 A–A unit: mm HA-FF053CB-UE with electromagnetic brake 30 47 45° 12 4–ø4,5 ø8h6 0 ø6 2,5 25 41 32 ø47 74 67 ø68 ø50h7 155 54 28 35.5 20 84 44 Brake connector Power supply connector Encoder connector unit: mm 42 MITSUBISHI ELECTRIC MELSERVO MR-J2 Servo Motors DIMENSIONS HA-FF13CB-UE with electromagnetic brake 172 30 47 45° 12 2,5 25 4–ø4,5 ø8h6 0 ø6 ø50h7 54 41 ø47 74 67 ø68 28 32 MR-J 35.5 20 101 BASICS 44 Brake connector Power supply connector Encoder connector unit: mm HA-FF23CB-UE, HA-FF33CB-UE with electromagnetic brake 30 L Model L [mm] KL [mm] HA-FF23CB-UE 182 109 HA-FF33CB-UE 200 127 40 Model L [mm] KL [mm] 35 HA-FF43CB-UE 206 130 HA-FF63CB-UE 221 145 14 76 45° 3 46 4–ø5,5 25 16 ø1 00 A 41 ø70h7 A 79 0 ø9 4 28 32 38.5 KL 20 unit: mm 4 Encoder connector Power supply connector Brake connector ø11h6 2,5 4 A–A HA-FF43CB-UE, HA-FF63CB-UE with electromagnetic brake L 100 16 47 4–ø9 25 15 ø1 5 A ø1 35 ø95h7 45° 3 ø47 A 91 41 28 32 20 42.5 KL 44 5 ø16h6 3 Encoder connector Power supply connector Brake connector 5 A–A unit: mm MITSUBISHI ELECTRIC 43 MELSERVO MR-J2 DIMENSIONS Servo Motors Servo Motors HC-SF-Series HC-SF52, HC-SF102, HC-SF152 130 55 L 12 45° 3 39,5 50 KL [mm] 120 51,5 HC-SF102 145 76,5 HC-SF152 170 101,5 111 81,5 ø1 65 45 ø1 L [mm] HC-SF52 ø110h7 ø24h6 4–ø9 Model 19,5 U G KL 41 A V F H E Encoder connector Power supply connector B C D W Power supply connector configuration unit: mm HC-SF202, HC-SF352 176 L 78 39,5 45° 18 3 75 KL [mm] 145 68,5 HC-SF352 187 110,5 142 81,5 ø2 30 L [mm] HC-SF202 - 0,025 ø114,3 +0,0 00 ø2 Model 19,5 U A F KL E 46 G C D Encoder connector Power supply connector V B W Power supply connector configuration unit: mm HC-SF52B, HC-SF102B, HC-SF152B with electromagnetic brake 130 L 12 45° 39,5 55 Model L [mm] KL [mm] 50 HC-SF52B 153 51,5 HC-SF102B 178 76,5 HC-SF152B 203 101,5 3 ø110h7 ø24h6 4–ø9 111 81,5 ø1 65 45 ø1 19,5 U KL 41 G A V F H E Encoder connector Power supply connector D B C W Power supply connector configuration G, H: Brake 44 unit: mm MITSUBISHI ELECTRIC MELSERVO MR-J2 Servo Motors DIMENSIONS HC-SF202B, HC-SF352B with electromagnetic brake 176 L 78 39,5 45° 18 3 00 ø2 Model L [mm] KL [mm] HC-SF202B 193 68,5 HC-SF352B 235 110,5 ø35 - 0,025 ø114,3 +0,0 +0,010 - 0,0 75 142 117 81,5 ø2 30 19,5 U 69 A F KL E 41 G A B C D Encoder connector Brake connector Power supply connector V B W Brake connector configuration Power supply connector configuration unit: mm Servo Motors HC-RF-Series HC-RF103, HC-RF153, HC-RF203 100 L 10 39,5 45° 45 Model L [mm] KL [mm] 40 HC-RF103 147 71 HC-RF153 172 96 HC-RF203 197 121 45 Model L [mm] KL [mm] 40 HC-RF103B 185 71 HC-RF153B 210 96 HC-RF203B 235 121 3 15 ø1 ø95h7 ø24h6 4–ø9 96 81,5 ø1 35 U G 19,5 KL A V F H 41 E B C D W Encoder connector Power supply connector Power supply connector configuration unit: mm HC-RF103B, HC-RF153B, HC-RF203B L 100 10 39,5 45° 15 ø1 ø95h7 ø24h6 4–ø9 3 96 81,5 ø1 35 U G 19,5 KL H 41 A V F E D B C W Encoder connector Power supply connector Power supply connector configuration G, H: Brake unit: mm MITSUBISHI ELECTRIC 45 MELSERVO MR-J2 DIMENSIONS Servo Amplifiers Servo Amplifiers MR-J2-10A, MR-J2-20A 4 50 ø6 6 MITSUBISHI 20 135 MITSUBISHI C N 2 E N C C N 3 C N 1 A C N 1 B C N 2 E N C C N 3 ( ( ) C N 1 B ) C N 1 A 156 OPEN 168 OPEN 70 6 L1 L2 L3 TE1 V unit: mm W 6 U PE 7 6 TE2 MR-J2-40A, MR-J2-60A 4 70 70 MITSUBISHI OPEN 20 135 MITSUBISHI C N 3 C N 1 A C N 1 B C N 2 E N C C N 3 ( ( ) C N 2 E N C 156 C N 1 B 168 OPEN C N 1 A ) 22 6 ø6 L1 L2 L3 TE1 V W 6 U 7 PE 46 6 TE2 unit: mm MITSUBISHI ELECTRIC MELSERVO MR-J2 Servo Amplifiers DIMENSIONS MR-J2-70A, MR-J2-100A 6 70 70 20 6 MITSUBISHI 190 22 ø6 MITSUBISHI OPEN C N 3 C N 1 A C N 1 B C N 2 E N C C N 3 ( ( ) C N 2 E N C 156 C N 1 B ) C N 1 A 168 OPEN L1 L2 L3 TE1 V W 6 U 7 PE TE2 6 22 42 6 unit: mm MR-J2-200A, MR-J2-350A 90 MITSUBISHI OPEN 70 195 20 78 6 6 6 MITSUBISHI OPEN C N 1 B C N 2 E N C C N 3 C N 2 E N C C N 3 ( ( ) 156 C N 1 A 168 C N 1 B ) C N 1 A TE2 TE1 PE 3–M4 unit: mm MITSUBISHI ELECTRIC 47 MELSERVO MR-J2 DIMENSIONS Brake Units Brake Units MR-RB032, MR-RB12 Type LA [mm] LB [mm] LC [mm] LD [mm] MR-RB032 30 15 119 99 MR-RB12 40 15 169 149 LA LB 12 ø 6 mm MR-RB 156 144 G3 G4 P C 1,6 20 6 LD 6 12 TE1 168 5 LC unit: mm 325 350 MR-RB32, MR-RB30 7 12 2 116 128 200 17 unit: mm MR-RB50 125 150 79 7 10 90 100 3,2 318 17 unit: mm 48 MITSUBISHI ELECTRIC MELSERVO MR-J2 Transformers/Junction Terminal Block DIMENSIONS Transformer H UI : UA = 400 V :230 V d L1 L3 L2 T B Power capacity [kVA] ∅ Terminal [mm²] B [mm] T [mm] H [mm] L1 [mm] L2 [mm] L3 [mm] d [mm²] Weight [kg] MT 01364023 1.3 1.7 2.5 2.5 219 105 163 136 201 71 7 x 12 7.0 MT 01764023 1.7 1.5 2.5 2.5 219 125 163 136 201 91 7 x 12 10.7 MT 02564023 2.5 3.5 2.5 2.5 267 115 202 176 249 80 7 x 12 16.5 MT 03564023 3.5 5.5 4 4 267 139 202 176 249 104 7 x 12 22.0 MT 05564023 5.5 4 267 139 202 175 249 104 7 x 12 22.0 Type Junction Terminal Block MR-TB20 19 18 17 16 15 14 9 8 7 6 SG TLA RES LSP ALM SD 5 3 2 1 DO1 TLC PC 0 9 13 13 12 11 10 17 16 15 14 18 8 7 6 12 TL P15R COM EMG LSN ZSN LG VDD SON OP LAR INP SD 2 – ø4,5 50 60 4,5 5 NG 5 SG 4 CR 3 2 1 0 NP P15R LA 19 LB COM OPC PG LZR LBR RD 13 10 CN1B LZ 12 PP 11 LG 4 CN1A 10 11 0 1 2 14 3 15 4 16 5 17 6 18 7 M3 19 8 9 4 8,2 10 5 10 7 11 40,5 107 117 126 unit: mm MITSUBISHI ELECTRIC 49 MELSERVO MR-J2 ORDER FORM AUDIN Composants & systèmes d'automatisme 7 bis rue de Tinqueux - 51100 Reims - France Tel. +33(0)326042021 • Fax +33(0)326042820 http://www.audin.fr • e-mail info@audin.fr Company: . . . . . . . . . . . . . . . . . . . . . . . Department:. . . . . . . . . . . . . . . . . . . . . . . Street: . . . . . . . . . . . . . . . . . . . . . . . Address: . . . . . . . . . . . . . . . . . . . . . . . Phone: . . . . . . . . . . . . . . . . . . . . . . . Fax: . . . . . . . . . . . . . . . . . . . . . . . Order declaration Pos. Number Item (type) Article number Description Remarks Notes when ordering: When ordering, please use only the type designations and order numbers shown in this catalogue. 50 MITSUBISHI ELECTRIC MELSERVO MR-J2 INDEX A Applications examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 model designation . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 P Parameters basic parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Positioning units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Protective functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 B Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Brake units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 R Regeneration units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 RESET function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 RS232C serial communication . . . . . . . . . . . . . . . . . . . . . . 6 C Cables and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Connection with peripheral equipment . . . . . . . . . . . . . . . . 8 Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 D Dimensions brake units . . . . . . . . . junction terminal block . servo amplifiers . . . . . . servo motors . . . . . . . transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 48 45 40 49 E Electromagnetic brake specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 F Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Functions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 H Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 J Junction terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . 36 M Menu guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 O Options batteries . . . . . . . . . . cables and connectors . junction terminal block . positioning units . . . . . regeneration units . . . . transformer . . . . . . . . S Sample connections position control mode . . . . . . . . . . . . . . . . . . . . . . . 26 speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . 28 torque control mode . . . . . . . . . . . . . . . . . . . . . . . . 29 Servo amplifiers alarms and warnings . . . . . . . . . . . . . . . . . . . . . . . . 24 basic parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 description and handling. . . . . . . . . . . . . . . . . . . . . . 18 interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 menu guide to the display . . . . . . . . . . . . . . . . . . . . . 19 model designation . . . . . . . . . . . . . . . . . . . . . . . . . . 12 operating elements . . . . . . . . . . . . . . . . . . . . . . . . . 18 operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . 20 protective functions . . . . . . . . . . . . . . . . . . . . . . . . . 24 safety features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 test operation mode. . . . . . . . . . . . . . . . . . . . . . . . . 21 Servo motors applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 features and amplifier models. . . . . . . . . . . . . . . . . . . 11 model designation . . . . . . . . . . . . . . . . . . . . . . . . . . 12 specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 System description control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 overview of features. . . . . . . . . . . . . . . . . . . . . . . . . . 7 peripheral equipment . . . . . . . . . . . . . . . . . . . . . . . . 8 T Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 . . . . . . . . . . . . . . . . . . . . . . . . MITSUBISHI ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 35 36 38 37 37 51 FA CENTER EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE EUROPE B.V. German Branch Gothaer Straße 8 D-40880 Ratingen Phone: +49 (0) 21 02 / 486-0 Fax: +49 (0) 21 02 / 4 86-1 12 E mail: megfamail@meg.mee.com MITSUBISHI ELECTRIC JAPAN CORPORATION Mitsubishi Denki Bldg. 2-2-3 Marunouchi Tokyo 100-8310 Phone: +81 (0) 3 / 32 18 31 76 Fax: +81 (0) 3 / 32 18 24 22 MITSUBISHI ELECTRIC UK EUROPE B.V. UK Branch Travellers Lane GB-Hatfield Herts. AL10 8 XB Phone: +44 (0) 1707 / 27 61 00 Fax: +44 (0) 1707 / 27 86 95 MITSUBISHI ELECTRIC USA AUTOMATION 500 Corporate Woods Parkway Vernon Hills, IL 60061 Phone: +1 847 / 478 21 00 Fax: +1 847 / 478 22 83 GEVA AUSTRIA Wiener Straße 89 A-2500 Baden Phone: +43 (0) 2252 / 85 55 20 Fax: +43 (0) 2252 / 488 60 e mail: office@geva.co.at GETRONICS NV/SA BELGIUM Pontbeeklaan 43 B-1731 Zellik Phone: +32 (0) 2 / 4 67 17 51 Fax: +32 (0) 2 / 4 67 17 45 INEA CR d.o.o. CROATIA Drvinje bb HR-10000 Zagreb Phone: +358 (0) 1 / 366 71 40 Fax: +358 (0) 1 / 366 71 40 AutoCont CZECHIA Control Systems s.r.o. Nemocnicni 12 CZ-70100 Ostrava 1 Phone: +420 (0) 69 / 615 21 11 Fax: +420 (0) 69 / 615 21 12 e mail: petr.pustova@autocont.cz ELPEFA A/S DENMARK Geminivej 32 DK-2670 Greve Phone: +45 (0) 43 / 95 95 95 Fax: +45 (0) 43 / 95 95 90 e mail: elpefa@elpefa.dk UTU Elektrotehnika AS ESTONIA P.O. Box 4180 EE-0090 Tallinn Phone: +372 6 / 517 280 Fax: +372 6 / 517 288 e mail: utu@uninet.ee URHO TUOMINEN OY FINLAND PL 59 FIN-28101 Pori Phone: +358 (0) 2 / 55 08 00 Fax: +358 (0) 2 / 55 088 41 e mail: utu@urhotuominen.fi Delta Résistances S.A. FRANCE 208, Avenue du 8 Mai 1945 F-69165 Rillieux la Pape Cedex Phone: +33 (0) 4 / 72 01 46 00 Fax: +33 (0) 4 / 78 88 20 21 e mail: delta@delta-resistances.com MITSUBISHI ELECTRIC GERMANY EUROPE B.V. – German Branch Gothaer Straße 8 D-40880 Ratingen Phone: +49 (0) 21 02 / 486-0 Fax: +49 (0) 21 02 / 4 86-1 12 e mail: megfamail@meg.mee.com UTECO A.B.E.E. GREECE 16 Mavromichali Str. GR-18538 Piraeus Phone: +30 (0) 1 / 429 06 85 Fax: +30 (0) 1 / 429 07 70 GEVA kft. HUNGARY Tamási Áron u. 34 H-1124 Budapest Phone: +36 (0) 1 / 375 38 98 Fax: +36 (0) 1/ 3 75 06 88 MITSUBISHI ELECTRIC IRELAND EUROPE B.V. – Irish Branch Westgate Business Park IRL-Dublin 22 Phone: +353 (0) 1 / 450 50 07 Fax: +353 (0) 1 / 456 13 37 SCS ITALY Via Piave, 84 I-23879 Verderio Inf. (Lecco) Phone: +39 0 39 / 9 51 51 88 Fax: +39 0 39 / 9 51 51 83 e mail: scs@promo.it Getronics NV NETHERLANDS Industrial Automation Donauweg 10 NL-1043 AJ-Amsterdam Phone: +31 (0) 20 / 586 15 92 Fax: +31 (0) 20 / 586 19 27 e mail: info.algemeen@getronics.nl Beijer Electronics AS NORWAY Teglverksveien 1 N-3002 Drammen Phone: +47 (0) 32 / 24 30 00 Fax: +47 (0) 32 / 84 85 77 e mail: tron.saastad@beijer.no MPL Technology SP. Z.o.o POLAND ul. Wroclawska 53 PL-30011 Kraków Phone: +48 (0) 12 / 632 28 85 Fax: +48 (0) 12 / 632 47 82 e mail: mpl@krakow.ipl.net F. Fonseca Lda PORTUGAL Estrada de Taboeira 87/89, Esgueira P-3800 Aveiro Phone: +351 (0) 34 / 31 58 00 Fax: +351 (0) 34 / 31 58 04 e mail: amartins@ffonseca.com TUINGDOR ROMANIA 20, Fierarilor Street RO-72126 Bucaresti Phone: +40 (0) 1 / 211 98 01 Fax: +40 (0) 1 / 210 71 81 e mail: tuingdor@pcnet.ro INEA d.o.o. SLOVENIA Ljubljanska 80 SI-1230 Domžale Phone: +386 (0) 61 / 71 80 00 Fax: +386 (0) 61 / 72 16 72 e mail: zoran.marinsek@inea.si ECONOTEC AG SWITZERLAND Postfach 282 CH-8309 Nürensdorf Phone: +41 (0) 1 / 838 48 11 Fax: +41 (0) 1 / 838 48 12 e mail: info@econotec.ch Beijer Electronics AB SWEDEN Box 325 S-20123 Malmö Phone: +46 (0) 40 / 35 86 00 Fax: +46 (0) 40 / 93 23 01 e mail: info@elc.beijer.se Mecanica Moderna, S.A. SPAIN c/Alava, 60 E-08005 Barcelona Phone: +34 (9) 3 / 300 03 57 Fax: +34 (9) 3 / 309 44 79 e mail: mecmod@mecmod.com GTS TURKEY Fahri Gizden Sokak, Hacaloglu Apt. No. 22/6 TR-80280 Gayrettepe/Istanbul Phone: +90 (0) 212 / 267 40 11 Fax: +90 (0) 212 / 266 14 50 e mail: gts@turk.net MITSUBISHI ELECTRIC UK EUROPE B.V. – UK Branch Travellers Lane GB-Hatfield Herts. AL10 8 XB Phone: +44 (0) 17 07 / 27 61 00 Fax: +44 (0) 17 07 / 27 86 95 EURASIAN REPRESENTATIVE OGARD RUSSIA Semenovskaja nab. 3/1, Korp. 3 RUS-105094 Moskow Phone: +7 095 / 360 71 52 Fax: +7 095 / 360 01 34 e mail: ogard@orc.ru MIDDLE EAST REPRESENTATIVE SHERF Motion Techn. LTD ISRAEL Rehov Hamerkava 19 IL-Holon 58851 Phone: +972 (0) 3 / 559 54 62 Fax: +972 (0) 3 / 556 01 82 e mail: sherfm@internet-zahav.net AUDIN Composants & systèmes d'automatisme 7 bis rue de Tinqueux - 51100 Reims - France Tel. +33(0)326042021 • Fax +33(0)326042820 http://www.audin.fr • e-mail info@audin.fr Specifications subject to change without notice. Art. no. 113788-B, Printed in Germany 12.99 MITSUBISHI ELECTRIC EUROPE B.V. FACTORY AUTOMATION Gothaer Strasse 8 Phone: +49 2102 486-0 Fax: +49 2102 486-717 www.mitsubishi-automation.de megfamail@meg.mee.com D-40880 Ratingen Hotline: +49 2102 1805 000-765 /-766 Faxback: +49 2102 486-485 /-790 www.mitsubishi-automation.com