MOULDING

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MOULDING
IMAGINATION
Housing
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IT Parks &
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Centers
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Landmark ‘A’, 3rd Floor, Suren Road,
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CHENNAI
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Mount Poonamallee Road, Manapakkam,
P.B.No. 979, Chennai - 600 089, INDIA.
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Infrastructure
"FOR INFORMATION PURPOSE ONLY" Neither we are liable nor responsible if any
product data contained in this catalogue is used which is not fit for the purpose of use.
None of the information can be copied or used without our express prior written consent.
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Turning Challenges into Achievements
L&T Formwork offers comprehensive solutions for meeting every construction challenge.
Be it construction of a bridge, viaduct and intricate buildings with architectural forms, airport
terminals or underground tunnels with complex curvatures, L&T Formwork System is a
proven formwork solutions provider.
Being an engineered product, it is fully compatible with different components having optimal
number of individual elements. This makes it highly flexible and versatile enabling
contractors to achieve stringent time schedules with safety and quality.
L&T Formwork Advantage
Total formwork solutions by offering
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Specialist
designs and preparation of formwork schemes
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On-site training of personnel for effective implementation and
optimum usage
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Specialized team of engineers with continuous research and product
development offer unparalleled solutions to customers at most
competitive prices
The Facility
L&T Formwork Systems comes to you from one of India's Best
Managed and Most Respected Company – LARSEN & TOUBRO,
having a track record of over 65 years in the field of construction.
Backed by experienced professionals and cutting-edge technology,
ready to use L&T Formwork systems are manufactured at its own
state-of-the-art, ISO certified facility in Puducherry. The facility
also undertakes design, fabrication and supply of custom-built
formwork assemblies for specialized applications.
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H-BEAM
THE CORE SYSTEM
H-Beam, an engineered timber
component is the core of the system.
Manufactured under stringent quality
measures, the wooden flanges are made
of chemically treated, seasoned timber.
Using a unique finger jointing method,
the webs are manufactured by joining
these flanges with boiling water-proof
plywood.
STRUCTURAL PROPERTIES
BEAM
MAX. Q
MAX. M
EI
H-16
6 KN
3 KN.M
145 KN. M2
H-20
11 KN
5 KN.M
350 KN. M2
M = Bending Moment
Q = Shear Force
E = Modulus of Elasticity
I = Moment of Inertia
H-beams consume less timber, as low as
40% of the required timber volume.
Hence, they are light, dimensionally
stable and retain their structural
properties over a period of time, even
after continual usage. They are more
predictable, easy to design and use.
H-beams can be used and reused nearly
100 times, which is 8 times greater than
conventional timber.
80 MM
40 MM
65 MM
35 MM
H-beams are available in two sizes
namely H-16 (16 cms depth) and H-20
(20 cms depth). The length varies
between 1m to 4.00m for H-16 and upto
4.80m for H-20.
PLYWOOD
200 MM
160 MM
PLYWOOD
31 MM
21 MM
TIMBER
TIMBER
TYPICAL C/S OF H-16 BEAM
Salient Features
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Reduced
timber consumption
labour
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Dimensionally stable, uniform in size and
consistent in strength
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Economical and long-lasting
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Minimises
TYPICAL C/S OF H-20 BEAM
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L&T FLEX SYSTEM
FOR RC FLOORS
A suitable and more convenient type of
formwork for laying RC floors, the L&T
Flex System is made up of components that
give a firm support to floorings. It is suitable
for RC floors as high as 5.80 m and is very
well adapted for use with the Beam Forming
System.
LABOUR PRODUCTIVITY
0.8 manhours per sq.m for flat slabs
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1.5 manhours per sq.m for beam & slabs
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(beams using conventional system)
1.0 manhours per sq.m for beam & slabs
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(beams using beam forming support system)
H-beams positioned at designed intervals
provide additional support to the
plywood sheathing. These H-beams,
supported by telescopic props
mounted on tripods, ensure lateral
stability.
Use of Additional
Supporting for shutter
Props of various sizes – CT-250, CT - 300,
CT - 340, CT - 410 & EUREX 550 - can be
effortlessly mounted on the tripods, enabling
faster and easier erection of the shuttering
system. Height adjustments are done by
adjusting the prop nuts. Required dimension
is obtained through side-lapping of H-beams
in either the primary or secondary layer.
SUPPORTING
HEAD H20
3
FOUR-WAY HEAD
4a
Supporting Components
H-16 BEAM
By facilitating re-propping, the system
minimizes the quantity of formworks
significantly.
CT PROP 250 (SN)
CT PROP 300 (SN)
CT PROP 340 (SN)
CT PROP 410 (SN)
Salient Features
tripods eliminate the need for
bracings
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Flexible spacing and arrangement options
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Simple shuttering & de-shuttering results
in high labour productivity
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Clean, accurate and smooth concrete finish
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Suitable re-propping increases material
productivity
EUREX
H-20 BEAM
550 (SN)
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Foldable
2
CT PROP (SINGLE NUT)
4
3
H-BEAM
2
BEAM FORMING HEAD
1
TRIPOD
3a
Supporting Components
1
4
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L&T FLEX
TABLE SYSTEM
Widely used in making large scale flat
slabs in construction majors like IT
parks, commercial complexes and
malls, L&T Flex Table System is handy
and easy to use. It is highly suited for
laying RC-floors up to 5.80m height.
Depending on grid sizes, standard
tables are made using suitable and
effective components: timber beam,
steel member, aluminum member,
collapsible props and plywood
sheathing. These primary and
secondary beam components are
connected firmly with table heads,
making the entire system rigid and
robust.
Horizontal shifting of the system is
done using hydraulically operated pallet
trucks, while vertical shifting is done
using cranes. This avoids dismantling
of individual components, hence
reducing labour and cycle time.
LABOUR PRODUCTIVITY
Salient Features
Perfect
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combination with L&T Flex system
Increased Productivity – no need to
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dismantle and erect again while shifting
Boosts savings within a short period of usage
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CONNECTION UNIT
2.25
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manhours per sq.m (making)
0.85 manhours per sq.m (shift & align)
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H-BEAM WALER
CONNECTOR 100LG
FOURWAY
HEAD (SPL)
2a
Supporting Components
TABLE HEAD 30
TABLE HEAD 16
3
2
2
TABLE HEAD
H-16 BEAM
1
CT-PROP
H-20 BEAM
1
3
H-BEAM
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L&T BEAM FORMING
SUPPORT SYSTEM
L&T Beam Forming Support System
(BFS) is suitable for RC-Beams of depth
between 30 cm to 110 cm. It is
customised for use along with Flex and
Heavy Duty Tower systems.
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Beam Bottom: Rigid H-20 beams /
H-16 beams, positioned at designed
spacing, support the plywood sheathing
and form the secondary layer. These in
turn are supported, for extra-stability,
by a primary layer of H-beams.
Beam Sides: Like the Beam bottom,
the Beam sides are also made up of
plywood sheathing supported by
H-Beams at designed spacing, running
along the length of the RC-beam.
Supported by the BFS, the H-beams are
clamped onto the H-20 beams provided
for the Beam bottom. The beam forming
support ensures the right angle between
the beam bottom and sides.
BFS extensions available in three sizes 600mm, 800mm and 1100mm in length
- provide required adjustments in depth.
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use of timber for beam sides
and beam bottom
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Requires only the cutting and placement
of plywood
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Suitable for beam depths from 300mm
onwards
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Easy to assemble, align and fix
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Easy to level and obtain accuracy of
dimension
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Adjustability in depth of beam in 10 mm
increments
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Right angle of side formwork is ensured
with respect to beam bottom
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Facilitates easy De-shuttering
TIEROD
TUBE CONE
BFS EXTN. 1100 LG
BFS EXTN. 800 LG
BFS EXTN. 600 LG
Salient Features
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Eliminates
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BSF EXTN
ANCHOR
PLATE
WING NUT
TIEROD
TUBE
2
BEAM FORMING SUPPORT 20
H-16 BEAM
4a
Supporting Components
It is required when beam HT
goes to above 600mm only
H-20 BEAM
1
H-BEAM
4
TIE ROD
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L&T WALL / COLUMN
FORMWORK SYSTEM
PART PLAN OF
WALL FORMWORK
L&T Wall & Column Formwork
System is suitable for casting RC-walls
and columns of minimum 15 x 15 cm.
In both cases, the plywood sheathing is
supported by H-beams, backed by steel
walers. This assembly facilitates fixing
working platforms for access, checking
of reinforcement, concreting, etc.
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PART PLAN OF
COLUMN FORMWORK
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Panels have extra provision to achieve
verticality and the concrete pressure is
sustained by high strength tie system.
The high strength tie system can be
through tie system or lost anchor
system depending on the structure. The
H-Beams can be butt and splice jointed
to form larger size of panels.
COLUMN
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LABOUR PRODUCTIVITY
For Straight Walls:
0.9 manhours per sq.m using crane
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1.7 manhours per sq.m without crane
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For Circular Walls:
1.3 manhours per sq.m using crane
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2.0 manhours per sq.m without crane
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Coloumn:
1.0 manhours per sq.m using crane
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1.8 manhours per sq.m without crane
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The entire panel, along with the
platform and alignment system can be
shifted using cranes as a single unit.
Panels are created in workshops at the
site and the assembly of components is
reduced, enhancing accuracy
throughout. Since the entire unit is
handled as a whole, loss of smaller
component is reduced, and contributes
to material productivity. In the absence
of a crane the panels can be dismantled
and handled manually.
The walers are available in sizes of
0.8m, 1.2m, 1.6m, 1.8m, 2m and 2.4m
for making panels and combination of
panels with splices and adjustments can
be made to arrive at the exact lengths of
RC wall.
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TYPICAL C/S OF WALL / COLUMN
FORMWORK SYSTEM
Salient Features
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Ideal
system for speedy construction
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Panels can be dismantled and handled
manually
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Minimizes the number of sheathing joints
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Ensures excellent concrete finish with
minimum specialized skill
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Large panels can be handled as a single
unit with a crane resulting in high material
and labour productivity
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Simple shuttering and de-shuttering
operation
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Wall Formwork panels facilitate fixing of
working platform and alignment system
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Column Formwork panels can be used
along with Climbing Formwork System
ANGLE PLATE
DRILLING PLATE
HEAD ADAPTOR ASSEMBLY
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CONNECTING PIN
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UNIVERSAL OUTSIDE FIXING
SAFE GUARD
ASSEMBLY ANGLE
2a
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Supporting Components
BEAM
CONNECTION
SPLICE PLATE
LIFTING
BRACKET
ANCHOR CONE
BEAM CLAMP
HANDRAIL PIPE
TIEROD
TUBE CONE
PVC PLUG
H- BEAM WALER
CONNECTOR
SPLICE PLATE
FLANGE CLAW
ASSEMBLY
2
UNIVERSAL INSIDE CORNER
4
SUPPORTING
BRACKET
CT PROP410 (DN)
5a
Supporting
Components
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SCREW ON COUPLER 80
13a
TIEROD TUBE
H-16 BEAM
SW
SW
SW
SW
SW
1
STEEL WALER
15a
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ADJ. WALING
EXTN. 0.65 M
0.80 M
1.20 M
1.60 M
2.00 M
2.40 M
H-BEAM
Supporting Components
TOP SCAFFOLD BRACKET
H-20 BEAM
3
ANCHOR PLATE
WING NUT
Supporting Components
FOOT ADAPTOR ASSEMBLY
7a
7a
Supporting Components
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18
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TIE ROD 3000
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L&T HEAVY DUTY
TOWER SYSTEM
L&T Heavy Duty Tower System is
widely used as staging for heavy floors
at higher altitudes, and also serves as
scaffolds on certain occasions. Heavy
duty frames are braced using standard
bracings, forming the heavy duty tower
system. Couplers and pins connect
frames together, ensuring verticality.
Spindles provided at the bottom can be
used to adjust height and level. At every
6m interval, the towers are braced with
permanent structures that prevent the
tower from twisting under abnormal
loading conditions.
LABOUR PRODUCTIVITY FOR STAGING
manhours per cu.m for 1525 x 1525 towers
0.2 manhours per cu.m for 1525 x 2250 towers
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0.3
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Each heavy duty tower has an
unmatched capacity of 25 MT and is
ideal for handling heavy loads at
unusual heights. It also serves as Table
Formwork in multi-storied
constructions and can be handled as
single units up to a height of 10m.
The Heavy Duty Basic frames are
available in heights of 0.9m, 1.2 m or
1.8m. The Heavy Duty Towers are
available in two sizes namely
1525x1525 mm or 1525x2250 mm (in
plan).
Heavy duty towers can also be used as
scaffolding for application like external
finishing works, painting, cladding etc.
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Salient Features
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High
load carrying capacity of 6.25 MT per leg
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Rigid and stable with minimum bracings
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Easy to erect and dismantle using unskilled labour
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Easily shifted using cranes and transport devices
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Ideal for heavy floors involving greater heights
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Can be converted into stair-tower with
additional standard components
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Towers are available in plan sizes of
1525x1525 mm and 2250x1525 mm
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Can be used as scaffolding for external
finishing works, painting, cladding, etc.
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Height adjustments up to 700 mm is made
possible by adjustable spindles at top and
bottom
3a
HORIZONTAL BRACING
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H.D.COUPLER
HORIZONTAL BRACING 152
HORIZONTAL BRACING 225
TRANSPORT DEVICES
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66
3
BASIC FRAME
BF 0.90 M
BF 1.20 M
BF 1.80 M
SHORT PROP
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STEEL WALER
10
10
5
4
7
9
8
2
16 DIA SPRING LOCKED PIN
5
U-HEAD
FOUR-WAY HEAD
8
1
FOOT PLATE
4
TOWER SPINDLE
DIAGONAL BRACING
DIAGONAL BRACING 9.152
DIAGONAL BRACING 9.225
DIAGONAL BRACING 12.152
DIAGONAL BRACING 12.225
DIAGONAL BRACING 18.152
DIAGONAL BRACING 18.225
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L&T CLIMBING
SYSTEM
L&T Climbing System is used for tall
structures like cooling towers, tankages,
core walls, where staging or scaffolding
along the interior or exterior walls
would prove uneconomical.
Salient Features
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Eliminates
the need for scaffolding to
support the Wall Formwork
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A three-level working platform for ease
of working
Convenient working space and elbow
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room available in the climbing systems
Varying degrees of sophistication
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available depending on site requirements
Minimum skill and operation is required
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for anchoring and shuttering at each level
Fool proof arrangement for anchoring and
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safety lock system
In the Climbing System, brackets are
hooked to lost anchors, which are
already provided along the cast wall.
Entire shuttering is supported on the
climbing brackets. The brackets are
suitably braced to prevent any sway and
are provided with walkways, working
platforms and handrail for safety and
ease of operation.
Varying degrees of sophistication are
available in the climbing systems, a few
of which are listed below:
CB - 150 A: Simple climbing, crane
handled - platform width 1.50 m. The
brackets and wall formwork are to be
handled separately. Provision for
extension of bracket width is also
possible.
CB - 150 F: Travel climbing, crane
handled - platform width 1.50 m.
Roll back arrangement for de-shuttering
and cleaning of shutters. The wall
formwork and climbing bracket are
lifted as one unit. Provision for
extension of bracket width is
also possible.
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WALING TO BRACKET
MF - 240: Travel climbing, crane handled platform width 2.40 m. These brackets can also
be fitted with automatic climbers like SKE-50
which is a hydraulic system (5 MT capacity).
Automatic Climbing Formwork: The wall
formwork along with the climbing brackets
slide along the wall using hydraulics, thus
eliminating the need for a crane. This system is
very often used for core walls in high rise
structures, cable stayed bridge pylons, natural
draught cooling towers, etc.,
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3
3
SCISSOR ACTION SPINDLE
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VERTICAL
WALING
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9
ANCHOR CONE
SPANNER DK
8
ANCHOR CONE 18.0
9
1
2
2
SUSPENDED PLATFORM 150A
5
HANDRAIL POST
8
1
CLIMBING BKT. 150f
4
CLIMBING CONE 18.0
7
ANCHOR CONE
SLEEVE (PVC)
STOP ANCHOR 16.0
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L&T STAIR
TOWER SYSTEM
L&T Stair Tower is a safe and sturdier
system used as a temporary access for
men, materials, etc. to reach the
receptive heights in construction sites.
The 1525 x 2250 mm heavy duty tower
can be converted into a Stair Tower
system with additional components
such as landings, handrails, etc.
Salient Features
easy to handle components
in plan is only 1525mm x 2250mm
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Very safe and convenient system for
accessing up to 100m height with a
provision of bracings to permanent
structure at every 6m height intervals
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Landing at every 1.20m height
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Uses only Standard Heavy Duty
Scaffold units and additional components
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Shifting of structure easily achieved
through transport devices
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Built-in safety to the highest level
1200
GRID IRON
1
1200
4
3
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Light,
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Size
INTERMEDIATE RAILING 225
1200
2
1
STAIR BRACKET
3
CONNECTION ANGLE
2
4
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L&T ACCESS
SCAFFOLD SYSTEM
L&T Access Scaffold System provides
a free and safe working environment,
increasing productivity. It contains
frames, 1.8m high, braced with
standard H225 & 2H225 bracings that
form the main structure. Suitable
couplers and pins connect individual
frames with each other, giving the
tower the desired height. The towers
are provided with tower spindles at the
bottom for fine adjustments in height
and leveling.
The towers provide a continuous
corridor for working with the bracings
serving as hand rails. There are no cross
members or diagonal bracings that
impede free passage or safe working.
This is an ideal system for scaffolding
for heights up to 40m. The width of the
working platform is 1m. The scaffold
has to be braced with the permanent
structure at every 4m in height.
LABOUR PRODUCTIVITY FOR SCAFFOLDING
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0.15 manhours per cu.m
SPRING LOCKED CONNECTING PIN
SCAFFOLD COUPLER
4a
2
Supporting Components
Salient Features
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Economical
design
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Lightweight, easy to erect or dismantle
using unskilled labour
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Provides free movement for workmen
without any obstruction at all levels
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The bracings serve as handrails too and
can be easily fixed and removed
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Made up of standard welded frame of 1.8m
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In-built working platform (scaffold board)
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Flexibility in height adjustment, easy to
obtain verticality and plumbs
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Used for finishing works up to 40m height
with permanent ties at every 4m height
interval
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L.D. COUPLER
4a
SCAFFOLD SPINDLE
3a
4
Supporting Components
3
2
1
1
SCAFFOLD FRAME 1.80M
3
L.D. FOOT PLATE
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SPECIAL AND
CUSTOM BUILT
APPLICATIONS
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Nuclear
Projects
Tailor-made schemes are offered using all standard
L&T Formwork components for special, custom-built
structures. This covers formwork planning, scheme
preparation, on-site execution assistance as per specifications
to meet exact geometric requirements.
L&T also offers design, fabrication and supply of custom-built
formwork assemblies for specialized applications and supply
as per client's requirement.
Special Projects
Custom Built
Structures