Broaches

CUTTING TOOLS
Broaches
Broach Sets
• All Minute Man® Broach Sets are furnished in handsome varnished wood boxes, and come complete with precision broaches, slotted
bushings, and necessary shims
• Collared bushings are recommended for the broach sets, and are furnished unless plain bushings are specified on your order
TiN coated sets available on request
No. 00 Precision Set
The most common keyway combinations for small keyways and bores.
3 broaches and 5 bushings = 15 keyway combinations.
Code
605500
Collared bushings only
No. 10 Standard Set
Our best selling broach set.
4 broaches and 9 bushings = 18 keyway combinations.
Code
605501
Collared bushings only
No. 10A Standard Set
Same as No. 10 Set, but for sixteenth-sized bores.
4 broaches and 9 bushings = 18 keyway combinations.
Code
605502
Collared bushings only
No. 10-10A Combination Set
Combines 10 and 10A sets. Features all bore sizes in 1/16 inch
increments for keyways 1/8 to 3/8 inches.
4 broaches and 18 bushings = 36 keyway combinations.
Code
605503
Collared bushings only
No. 20 Combination Set
Same as No. 10-10A combination set, but adds a 5/16 inch keyway for
11 extra combinations.
5 broaches and 18 bushings = 47 keyway combinations.
Code
605504
Collared bushings only
342
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Broach Sets
No. 40A Set
The most common keyway combinations for medium sized keyways and
bores.
4 broaches and 8 bushings = 32 keyway combinations.
Code
605505
Plain bushings only
No. 40 Set
Same as No. 40A, but for sixteenth sized bores.
4 broaches and 8 bushings = 32 keyway combinations.
CUTTING TOOLS
Broaches
Code
605506
Plain bushings only
No. 40-1/2A Heavy Duty Set
The most common keyway combinations for large keyways and bores.
2 broaches and 6 bushings = 12 keyway combinations.
Code
605507
Plain bushings only
No. 40-1/2 Heavy Duty Set
Same as No. 40-1/2A, but for sixteenth sized bores.
2 broaches and 6 bushings = 12 keyway combinations.
Code
605508
Plain bushings only
No. 50 Heavy Duty Set
Includes the most common keyway combinations for medium and large
keyways.
3 broaches and 17 bushings = 29 keyway combinations.
Code
605509
Plain bushings only
No. 60 Metric Set
The most common metric keyway combination for small keyways and
bores.
2 broaches and 3 bushings = 6 keyway combinations.
Code
605510
Collared bushings only
No. 70 Metric Set
Our most popular metric broach set.
4 broaches and 13 bushings = 26 keyway combinations.
Code
605511
Collared bushings only
343
Toronto: 1-800-387-3127
02_SectionA_pgs201-406+4_jun1512.indd 345
Montréal: 1-800-363-7862
Edmonton: 1-866-440-4326
www.kar.ca
sales@kar.ca
6/18/2012 10:37:23 AM
Broaches
CUTTING TOOLS
Broach Sets
No. 80 Metric Set
The most common metric keyway combination for medium-sized
keyways and bores.
3 broaches and 12 bushings = 36 keyway combinations.
Code
605512
Plain bushings only
No. 90 Metric Set
The most common metric keyway combination for large keyways and
bores.
2 broaches and 8 bushings = 16 keyway combinations.
Code
605513
Plain bushings only
No. 100 Heavy Duty Combination Set
The most complete Minute Man® Broach Set available, including all
popular combinations without duplication. This set is furnished in three
handsome varnished wood boxes for convenient handling and storage,
and comes with broaches, slotted bushings, and necessary shims.
9 broaches and 44 bushings = 102 keyway combinations.
Code
605514
Collared bushings B & C
Plain bushings D & E
Keyway Broaches
High Speed Steel
Broach
Size
Broach
Dimensions
(Inch)
No. of
Shims
Required
Tooth
Pitch
(Inch)
No. of
Teeth
1/16 A
3/32 A
1/8 A
3/32 B
1/8 B
5/32 B
3/16 B
3/16 C
1/4 C
5/16 C
3/8 C
5/16 D
3/8 D
7/16 D
1/2 D
5/8 E
1/8 x 5
1/8 x 5
1/8 x 5
3/16 x 6-3/4
3/16 x 6-3/4
3/16 x 6-3/4
3/16 x 6-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
3/4 x 15-1/2
0
0
1
0
1
1
1
1
1
2
2
2
2
3
3
4
3/16
3/16
3/16
9/32
9/32
9/32
9/32
3/8
3/8
3/8
3/8
5/8
5/8
5/8
5/8
5/8
18
18
18
16
16
16
16
20
20
20
20
17
17
17
17
20
Minimum
Length
of Cut
(Inch)
13/64
13/64
13/64
19/64
19/64
19/64
19/64
25/64
25/64
25/64
25/64
1
1
1
1
1
Maximum
Length
of Cut
(Inch)
1-1/8
1-1/8
1-1/8
1-11/16
1-11/16
1-11/16
1-11/16
2-1/2
2-1/2
2-1/2
2-1/2
6
6
6
6
6
Code
605515
605516
605517
605518
605519
605520
605521
605522
605523
605524
605525
605526
605527
605528
605529
605530
344
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Keyway Broaches
CUTTING TOOLS
Broaches
High Speed Steel
Broach
Size
Broach
Dimensions
(Inch)
No. of
Shims
Required
Tooth
Pitch
(Inch)
No. of
Teeth
3/4 E
7/8 F
1F
1-1/8
1-1/4
3/4 x 15-1/2
1 x 20-1/4
1 x 20-1/4
1-1/8 x 20-1/4
1-1/4 x 20-1/4
5
6
7
8
9
5/8
5/8
5/8
5/8
3/4
20
26
26
26
22
Minimum
Length
of Cut
(Inch)
1
1
1
1
1-1/2
Maximum
Length
of Cut
(Inch)
6
6
6
6
6
Code
605531
605532
605533
605534
605535
High Speed Steel - TiN Coated
Broach
Size
Broach
Dimensions
(Inch)
No. of
Shims
Required
Tooth
Pitch
(Inch)
No. of
Teeth
1/16 A
3/32 A
1/8 A
3/32 B
1/8 B
5/32 B
3/16 B
3/16 C
1/4 C
5/16 C
3/8 C
5/16 D
3/8 D
7/16 D
1/2 D
5/8 E
3/4 E
7/8 F
1F
1/8 x 5
1/8 x 5
1/8 x 5
3/16 x 6-3/4
3/16 x 6-3/4
3/16 x 6-3/4
3/16 x 6-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
3/4 x 15-1/2
3/4 x 15-1/2
1 x 20-1/4
1 x 20-1/4
0
0
1
0
1
1
1
1
1
2
2
2
2
3
3
4
5
6
7
3/16
3/16
3/16
9/32
9/32
9/32
9/32
3/8
3/8
3/8
3/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
18
18
18
16
16
16
16
20
20
20
20
17
17
17
17
20
20
26
26
Minimum
Length
of Cut
(Inch)
13/64
13/64
13/64
19/64
19/64
19/64
19/64
25/64
25/64
25/64
25/64
1
1
1
1
1
1
1
1
Maximum
Length
of Cut
(Inch)
1-1/8
1-1/8
1-1/8
1-11/16
1-11/16
1-11/16
1-11/16
2-1/2
2-1/2
2-1/2
2-1/2
6
6
6
6
6
6
6
6
Code
605536
605537
605538
605539
605540
605541
605542
605543
605544
605545
605546
605547
605548
605549
605550
605551
605552
605553
605554
Broach Shims
Broach
Size
1/8 A
1/8 B
5/32 B
3/16 B
3/16 C
1/4 C
Shim
Thickness
(Inch)
0.0310
0.0310
0.0420
0.0500
0.0500
0.0625
Code
Broach
Size
605555
605556
605557
605558
605559
605560
5/16 C
3/8 C
5/16 D
3/8 D
7/16 D
1/2 D
Shim
Thickness
(Inch)
0.0550
0.0625
0.0560
0.0625
0.0560
0.0625
Code
Broach
Size
605561
605562
605563
605564
605565
605566
5/8 E
3/4 E
7/8 F
1F
1-1/8
1-1/4
Shim
Thickness
(Inch)
0.0625
0.0625
0.0625
0.0625
0.0625
0.0625
Code
605567
605568
605569
605570
605571
605572
345
Toronto: 1-800-387-3127
02_SectionA_pgs201-406+4_jun1512.indd 347
Montréal: 1-800-363-7862
Edmonton: 1-866-440-4326
www.kar.ca
sales@kar.ca
6/18/2012 10:37:24 AM
Broaches
CUTTING TOOLS
Broach Bushings
Collared Type
A Bushings for A Broaches
Diameter
(Inch)
1/4
5/16
Length
(Inch)
1-1/8
1-1/8
Code
605573
605574
Diameter
(Inch)
3/8
7/16
Length
(Inch)
1-1/8
1-1/8
Code
605575
605576
Diameter
(Inch)
1/2
Length
(Inch)
1-1/8
Diameter
(Inch)
13/16
7/8
Length
(Inch)
1-11/16
1-11/16
Diameter
(Inch)
1-3/8
1-7/16
1-1/2
1-9/16
Length
(Inch)
2-1/2
2-1/2
2-1/2
2-1/2
Diameter
(Inch)
2-9/16
2-5/8
2-11/16
2-3/4
2-13/16
2-7/8
2-15/16
3
Length
(Inch)
6
6
6
6
6
6
6
6
Code
605577
B Bushings for B Broaches
Diameter
(Inch)
1/2
9/16
5/8
Length
(Inch)
1-11/16
1-11/16
1-11/16
Code
605578
605579
605580
Diameter
(Inch)
11/16
3/4
Length
(Inch)
1-11/16
1-11/16
Code
605581
605582
Code
605583
605584
C Bushings for C Broaches
Diameter
(Inch)
3/4
13/16
7/8
15/16
1
Length
(Inch)
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
Code
605585
605586
605587
605588
605589
Diameter
(Inch)
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
Length
(Inch)
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
Code
605590
605591
605592
605593
605594
Code
605595
605596
605597
605598
Plain Type
D Bushings for D Broaches
Diameter
(Inch)
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-13/16
1-7/8
1-15/16
Length
(Inch)
4
4
4
4
4
4
5
5
5
Code
605599
605600
605601
605602
605603
605604
605605
605606
605607
Diameter
(Inch)
2
2-1/16
2-1/8
2-3/16
2-1/4
2-5/16
2-3/8
2-7/16
2-1/2
Length
(Inch)
5
5
5
5
5
5
6
6
6
Code
605608
605609
605610
605611
605612
605613
605614
605615
605616
Code
605617
605618
605619
605620
605621
605622
605623
605624
346
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02_SectionA_pgs201-406+4_jun1512.indd 348
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Broach Bushings
CUTTING TOOLS
Broaches
Plain Type
E Bushings for E Broaches
Diameter
(Inch)
2-5/16
2-3/8
2-7/16
2-1/2
Length
(Inch)
6
6
6
6
Diameter
(Inch)
2-9/16
2-5/8
2-11/16
2-3/4
Code
605625
605626
605627
605628
Length
(Inch)
6
6
6
6
Diameter
(Inch)
2-13/16
2-7/8
2-15/16
3
Code
605629
605630
605631
605632
Length
(Inch)
6
6
6
6
Code
605633
605634
605635
605636
Keyway Broaches - Metric
High Speed Steel
Keyway
Width
(mm)
Broach
Dimensions
(Inch)
Standard
Keys
(mm)
No. of
Shims
Required
Tooth
Pitch
(Inch)
2A
3A
4 B1
5 B1
5C
6 C1
8 C1
10 D1
12 D1
14 D1
16 E1
18 E1
20 F1
22 F1
24 F1
25 F1
1/8 x 5
1/8 x 5
1/4 x 6-3/4
1/4 x 6-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
3/4 x 15-1/2
3/4 x 15-1/2
1 x 20-1/4
1 x 20-1/4
1 x 20-1/4
1 x 20-1/4
2x2
3x3
4x4
5x5
5x5
6x6
8x7
10 x 8
12 x 8
14 x 9
16 x 10
18 x 11
20 x 12
22 x 14
24 x 14
25 x 14
0
1
1
1
1
1
2
2
2
2
3
3
3
4
4
4
3/16
3/16
9/32
9/32
3/8
3/8
3/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
Minimum
Length
of Cut
(Inch)
13/64
13/64
19/64
19/64
25/64
25/64
25/64
1
1
1
1
1
1
1
1
1
Maximum
Length
of Cut
(Inch)
1-1/8
1-1/8
1-11/16
1-11/16
2-1/2
2-1/2
2-1/2
6
6
6
6
6
6
6
6
6
Code
605637
605638
605639
605640
605641
605642
605643
605644
605645
605646
605647
605648
605649
605650
605651
605652
High Speed Steel - TiN Coated
Keyway
Width
(mm)
Broach
Dimensions
(Inch)
Standard
Keys
(mm)
No. of
Shims
Required
Tooth
Pitch
(Inch)
2A
3A
4 B1
5 B1
5C
6 C1
8 C1
10 D1
12 D1
14 D1
16 E1
18 E1
20 F1
22 F1
1/8 x 5
1/8 x 5
1/4 x 6-3/4
1/4 x 6-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
3/4 x 15-1/2
3/4 x 15-1/2
1 x 20-1/4
1 x 20-1/4
2x2
3x3
4x4
5x5
5x5
6x6
8x7
10 x 8
12 x 8
14 x 9
16 x 10
18 x 11
20 x 12
22 x 14
0
1
1
1
1
1
2
2
2
2
3
3
3
4
3/16
3/16
9/32
9/32
3/8
3/8
3/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
Minimum
Length
of Cut
(Inch)
13/64
13/64
19/64
19/64
25/64
25/64
25/64
1
1
1
1
1
1
1
Maximum
Length
of Cut
(Inch)
1-1/8
1-1/8
1-11/16
1-11/16
2-1/2
2-1/2
2-1/2
6
6
6
6
6
6
6
Code
605653
605654
605655
605656
605657
605658
605659
605660
605661
605662
605663
605664
605665
605666
347
Toronto: 1-800-387-3127
02_SectionA_pgs201-406+4_jun1512.indd 349
Montréal: 1-800-363-7862
Edmonton: 1-866-440-4326
www.kar.ca
sales@kar.ca
6/18/2012 10:37:25 AM
CUTTING TOOLS
Broaches
Broach
Size
(mm)
3A
4 B1
5 B1
5C
6 C1
Shim
Thickness
(Inch)
0.0310
0.0380
0.0500
0.0470
0.0625
Broach Shims - Metric
Broach
Size
(mm)
8 C1
10 D1
12 D1
14 D1
16 E1
Code
605667
605668
605669
605670
605671
Shim
Thickness
(Inch)
0.0500
0.0560
0.0560
0.0625
0.0560
Broach
Size
(mm)
18 E1
20 F1
22 F1
24 F1
25 F1
Code
605672
605673
605674
605675
605676
Shim
Thickness
(Inch)
0.0560
0.0625
0.0560
0.0625
0.0560
Code
605677
605678
605679
605680
605681
Broaches - Metric
High Speed Steel
Square
Square
Size
(mm)
4
5
6
7
8
10
12
14
Tolerances
Decimal
Equivalent
(Inch)
0.1575 - 0.1580
0.1968 - 0.1973
0.2362 - 0.2367
0.2756 - 0.2764
0.3150 - 0.3156
0.3937 - 0.3943
0.4724 - 0.4731
0.5512 - 0.5519
Broach
Length
(Inch)
Pilot
Diameter
(Inch)
Drill
Size
(mm)
5-1/8
6-1/2
6-11/16
8
7-1/8
10-1/8
12
14-3/4
0.1614
0.2047
0.2510
0.2913
0.3307
0.4094
0.5039
0.5826
4.10
5.20
6.40
7.40
8.40
10.40
12.80
14.80
Minimum
Length
of Cut
(Inch)
1/4
1/4
1/4
3/8
3/8
3/8
1/2
1/2
Maximum
Length
of Cut
(Inch)
1/2
1/2
3/4
1
1
1-1/4
1-3/8
1-1/2
Code
605682
605683
605684
605685
605686
605687
605688
605689
Broach Bushings - Metric
Collared Type
A Bushings for A Broaches
Diameter
(mm)
6
8
Decimal
Equivalent
(Inch)
0.2362
0.3150
Code
Diameter
(mm)
605690
605691
10
12
Decimal
Equivalent
(Inch)
0.3937
0.4724
Code
605692
605693
Diameter
(mm)
15
Decimal
Equivalent
(Inch)
0.5905
Code
605694
348
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Broach Bushings - Metric
CUTTING TOOLS
Broaches
Collared Type
B Bushings for B Broaches
Diameter
(mm)
12
14
15
Decimal
Equivalent
(Inch)
0.4724
0.5512
0.5905
Code
605695
605696
605697
Decimal
Equivalent
(Inch)
0.6299
0.6693
Diameter
(mm)
16
17
Code
Diameter
(mm)
605698
605699
18
19
Decimal
Equivalent
(Inch)
0.7087
0.7480
Code
605700
605701
C Bushings for C Broaches
Diameter
(mm)
18
19
20
22
24
Decimal
Equivalent
(Inch)
0.7087
0.7480
0.7874
0.8661
0.9449
Code
605702
605703
605704
605705
605706
Decimal
Equivalent
(Inch)
0.9842
1.0236
1.1024
1.1811
Diameter
(mm)
25
26
28
30
Code
Diameter
(mm)
605707
605708
605709
605710
32
34
35
36
Decimal
Equivalent
(Inch)
1.2598
1.3386
1.3779
1.4173
Code
605711
605712
605713
605714
Plain Type
D Bushings for D Broaches
Diameter
(mm)
32
34
35
36
38
Decimal
Equivalent
(Inch)
1.2598
1.3386
1.3779
1.4173
1.4961
Code
Diameter
(mm)
605715
605716
605717
605718
605719
40
42
44
45
46
Decimal
Equivalent
(Inch)
1.5748
1.6535
1.7323
1.7716
1.8110
Code
Diameter
(mm)
605720
605721
605722
605723
605724
48
50
52
54
56
Decimal
Equivalent
(Inch)
1.8898
1.9685
2.0472
2.1260
2.2047
Code
605725
605726
605727
605728
605729
E Bushings for E Broaches
Diameter
(mm)
52
54
55
56
58
Decimal
Equivalent
(Inch)
2.0472
2.1260
2.1653
2.2047
2.2835
Code
Diameter
(mm)
605730
605731
605732
605733
605734
60
62
63
64
65
Decimal
Equivalent
(Inch)
2.3622
2.4409
2.4803
2.5197
2.5590
Code
605735
605736
605737
605738
605739
Diameter
(mm)
66
68
70
72
Decimal
Equivalent
(Inch)
2.5984
2.6772
2.7559
2.8346
Code
605740
605741
605742
605743
349
Toronto: 1-800-387-3127
02_SectionA_pgs201-406+4_jun1512.indd 351
Montréal: 1-800-363-7862
Edmonton: 1-866-440-4326
www.kar.ca
sales@kar.ca
6/18/2012 10:37:26 AM
CUTTING TOOLS
Broaches
Square Broaches
High Speed Steel
Square
Size
(Inch)
Broach
Length
(Inch)
Pilot
Diameter
(Inch)
Drill
Size
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
13/32
7/16
15/32
1/2
9/16
5/8
11/16
3/4
7/8
1
4-1/8
5-1/8
5-9/16
6-1/2
6-1/2
7-3/4
7-7/8
9-3/8
9-3/8
10-5/8
10-7/8
12
12
14-3/4
16-5/16
17-3/4
17-3/4
22-3/4
24-1/8
0.1285
0.1590
0.1935
0.2280
0.2656
0.2969
0.3281
0.3594
0.3906
0.4219
0.4531
0.5000
0.5312
0.5938
0.6562
0.7500
0.8125
0.9375
1.0938
No. 30
No. 21
No. 10
No. 1
17/64
19/64
21/64
23/64
25/64
27/64
29/64
1/2
17/32
19/32
21/32
3/4
13/16
15/16
1-3/32
Minimum
Length
of Cut
(Inch)
3/16
1/4
1/4
1/4
1/4
5/16
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
1/2
1/2
Maximum
Length
of Cut
(Inch)
1/2
1/2
5/8
3/4
3/4
1
1
1-1/4
1-1/4
1-3/8
1-3/8
1-3/8
1-3/8
1-3/8
1-5/8
1-5/8
1-5/8
2
2
Code
605744
605745
605746
605747
605748
605749
605750
605751
605752
605753
605754
605755
605756
605757
605758
605759
605760
605761
605762
Round Broaches
High Speed Steel
Diameter
(Inch)
Broach
Length
(Inch)
Pilot
Diameter
(Inch)
Drill
Size
(Inch)
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
5-7/8
5-7/8
6-7/8
6-7/8
8
8
8-1/2
8-1/2
9-1/8
9-1/8
9-1/4
10-1/4
10-1/4
15/64
19/64
23/64
27/64
31/64
35/64
39/64
43/64
47/64
51/64
55/64
59/64
63/64
15/64
19/64
23/64
27/64
31/64
35/64
39/64
43/64
47/64
51/64
55/64
59/64
63/64
Minimum
Length
of Cut
(Inch)
5/16
5/16
3/8
3/8
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8
Maximum
Length
of Cut
(Inch)
3/4
3/4
1
1
1-1/4
1-1/4
1-1/4
1-1/4
1-1/2
1-1/2
1-1/2
1-3/4
1-3/4
Code
605763
605764
605765
605766
605767
605768
605769
605770
605771
605772
605773
605774
605775
350
ENJOY QUALITY, VALUE AND BENEFITS - CALL KAR TODAY!
02_SectionA_pgs201-406+4_jun1512.indd 352
6/18/2012 10:37:26 AM
Hexagonal Broaches
CUTTING TOOLS
Broaches
High Speed Steel
Hex
Size
(Inch)
Broach
Length
(Inch)
Pilot
Diameter
(Inch)
Drill
Size
(Inch)
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
13/32
7/16
15/32
1/2
9/16
5/8
11/16
3/4
7/8
1
4-1/8
4-15/16
5-1/16
5-3/8
6
7-1/4
7-3/4
7-3/4
8-1/2
9-5/8
10-5/8
11-7/8
11-7/8
13-3/4
16-1/4
16-3/4
17-1/4
18-1/2
19-3/4
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
13/32
7/16
15/32
1/2
9/16
5/8
11/16
3/4
7/8
1
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
13/32
7/16
15/32
1/2
9/16
5/8
11/16
3/4
7/8
1
Minimum
Length
of Cut
(Inch)
3/16
1/4
1/4
1/4
1/4
5/16
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8
Maximum
Length
of Cut
(Inch)
3/8
1/2
5/8
3/4
3/4
1
1
1-1/4
1-1/4
1-3/8
1-3/8
1-3/8
1-3/8
1-5/8
2
2
2
2
2
Code
605776
605777
605778
605779
605780
605781
605782
605783
605784
605785
605786
605787
605788
605789
605790
605791
605792
605793
605794
Keyseating Broaches
High Speed Steel
Keyway
Width
(Inch)
1/16
3/32
1/8
5/32
3/16
1/4
1/4
5/16
5/16
3/8
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
Broach
Length
(Inch)
16
16
16
16
16
16
20
16
20
16
20
20
20
20
20
20
20
20
Tooth
Pitch
(Inch)
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
17/32
17/32
17/32
17/32
17/32
17/32
17/32
17/32
17/32
Height
at Teeth
(Inch)
3/8
3/8
7/16
1/2
5/8
3/4
1
7/8
1
7/8
1
1
1
1
1
1
1
1
Body
Width
(Inch)
3/16
3/16
3/16
5/32
3/16
1/4
1/4
5/16
5/16
3/8
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
Code
605795
605796
605797
605798
605799
605800
605801
605802
605803
605804
605805
605806
605807
605808
605809
605810
605811
605812
351
Toronto: 1-800-387-3127
02_SectionA_pgs201-406+4_jun1512.indd 353
Montréal: 1-800-363-7862
Edmonton: 1-866-440-4326
www.kar.ca
sales@kar.ca
6/18/2012 10:37:26 AM
CUTTING TOOLS
Broaches
Production Broaches
High Speed Steel
Shims or bushing not required
Broach
Size
(Inch)
Body
Diameter
(Inch)
Dimension
(Inch)
Broach
Length
(Inch)
1/16
1/16
1/8
1/8
1/8
1/8
3/16
3/16
3/16
1/4
3/16
1/4
3/8
1/2
9/16
5/8
5/8
3/4
7/8
1
0.224
0.287
0.437
0.565
0.630
0.693
0.716
0.844
0.970
1.121
5-5/8
6-3/16
8-1/2
11-3/4
11-3/4
11-3/4
14-3/4
14-3/4
14-3/4
18
Minimum
Length
of Cut
(Inch)
13/64
13/64
17/64
25/64
25/64
25/64
25/64
25/64
25/64
25/64
Maximum
Length
of Cut
(Inch)
1
1
1-1/4
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
Code
605813
605814
605815
605816
605817
605818
605819
605820
605821
605822
One-Pass Broaches
High Speed Steel
Style C bushings required
Broach
Size
(Inch)
Broach
Dimensions
(Inch)
1/8 C
5/32 C
3/16 C
1/4 C
5/16 C
3/8 C
3/8 x 14-1/8
3/8 x 14-1/8
3/8 x 17
3/8 x 17
3/8 x 18-1/2
3/8 x 18-1/2
Minimum
Length
of Cut
(Inch)
19/64
19/64
19/64
19/64
19/64
19/64
Maximum
Length
of Cut
(Inch)
2
2
2
2
2
2
Code
605823
605824
605825
605826
605827
605828
Keyseating Broaches
High Speed Steel
Broach
Size
(mm)
2
3
4
5
6
6
8
8
10
12
13
14
16
18
Keyway
Width
Tolerance
(Inch)
0.0787 - 0.0792
0.1181 - 0.1186
0.1575 - 0.1580
0.1968 - 0.1973
0.2362 - 0.2367
0.2362 - 0.2367
0.3150 - 0.3155
0.3150 - 0.3155
0.3937 - 0.3942
0.4724 - 0.4730
0.5118 - 0.5125
0.5612 - 0.5519
0.8299 - 0.6306
0.7087 - 0.7093
Body
Dimensions
WxHxL
3/16 x 3/8 x 16
3/16 x 7/16 x 16
3/16 x 1/2 x 16
5 mm x 9/16 x 16
6 mm x 3/4 x 16
6 mm x 3/4 x 20
8 mm x 7/8 x 16
8 mm x 7/8 x 20
10 mm x 7/8 x 20
12 mm x 1 x 20
13 mm x 1 x 20
14 mm x 1 x 20
16 mm x 1 x 20
18 mm x 1 x 20
Minimum
Length
of Cut
(Inch)
5/8
5/8
5/8
5/8
5/8
5/8
1-1/16
1-1/16
1-1/16
1-1/16
1-1/16
1-1/16
1-1/16
1-1/16
Maximum
Length
of Cut
(Inch)
1-7/8
1-7/8
1-7/8
1-7/8
1-7/8
3-1/8
3-3/16
5-5/16
5-5/16
5-5/16
5-5/16
5-5/16
5-5/16
5-5/16
Code
605829
605830
605831
605832
605833
605834
605835
605836
605837
605838
605839
605840
605841
605842
352
ENJOY QUALITY, VALUE AND BENEFITS - CALL KAR TODAY!
02_SectionA_pgs201-406+4_jun1512.indd 354
6/18/2012 10:37:27 AM
Keyseating Broaches
CUTTING TOOLS
Broaches
High Speed Steel
Keyway
Width
Tolerance
(Inch)
0.7874 - 0.7883
0.8661 - 0.8669
0.9449 - 0.9458
0.9843 - 0.9853
Broach
Size
(mm)
20
22
24
25
Minimum
Length
of Cut
(Inch)
1-1/16
1-1/16
1-1/16
1-1/16
Body
Dimensions
WxHxL
20 mm x 1 x 20
22 mm x 1 x 20
24 mm x 1 x 20
25 mm x 1 x20
Maximum
Length
of Cut
(Inch)
5-5/16
5-5/16
5-5/16
5-5/16
Code
605843
605844
605845
605846
Arbor Presses
• Easy to operate manual broaching machines
• Model 2R Arbor Press - Suitable for use with all standard broaches up to and including C
series (3/8” or 10mm)
• Model 3R Arbor Press - Suitable for use with all standard broaches up to and including D
series (1/2” or 12mm)
Model
Diameter
Maximum
(Inch)
2R
3R
12
21
Height
Over
Plate
(Inch)
17-1/4
20-1/2
Leverage
Overall
Height
(Inch)
Pressure
(Ton)
Weight
(lbs)
Code
45:1
55:1
32
35
3
5
220
517
218000
218001
Keyway Broaches
High Speed Steel
Inch
Broach
Size
(Inch)
Broach
Dimensions
(Inch)
No. of
Shims
Required
Tooth
Pitch
(Inch)
No. of
Teeth
1/16 AA
3/32 AA
1/8 AA
3/32 BB
1/8 BB
5/32 BB
3/16 BB
3/16 CC
1/4 CC
5/16 CC
3/8 CC
5/16 DD
3/8 DD
7/16 DD
1/2 DD
5/8 EE
3/4 EE
7/8 FF
1 FF
1/8 x 5
1/8 x 5
1/8 x 5
3/16 x 6-3/4
3/16 x 6-3/4
3/16 x 6-3/4
3/16 x 6-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
3/4 x 15-1/2
3/4 x 15-1/2
1 x 20-1/4
1 x 20-1/4
0
0
1
0
1
1
1
1
1
2
2
2
2
3
3
4
5
6
7
3/16
3/16
3/16
9/32
9/32
9/32
9/32
3/8
3/8
3/8
3/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
18
18
18
16
16
16
16
20
20
20
20
17
17
17
17
20
20
26
26
Minimum
Length
of Cut
(Inch)
13/64
13/64
13/64
19/64
19/64
19/64
19/64
25/64
25/64
25/64
25/64
1
1
1
1
1
1
1
1
Maximum
Length
of Cut
(Inch)
1-1/8
1-1/8
1-1/8
1-11/16
1-11/16
1-11/16
1-11/16
2-1/2
2-1/2
2-1/2
2-1/2
6
6
6
6
6
6
6
6
Code
605847
605848
605849
605850
605851
605852
605853
605854
605855
605856
605857
605858
605859
605860
605861
605862
605863
605864
605865
353
Toronto: 1-800-387-3127
02_SectionA_pgs201-406+4_jun1512.indd 355
Montréal: 1-800-363-7862
Edmonton: 1-866-440-4326
www.kar.ca
sales@kar.ca
6/18/2012 10:37:27 AM
Broaches
Keyway Broaches
CUTTING TOOLS
High Speed Steel
Metric
Broach
Size
(mm)
Broach
Dimensions
(Inch)
Standard
Keys
(mm)
No. of
Shims
Required
Tooth
Pitch
(Inch)
2 AA
3 AA
4 BB
5 BB
5 CC
6 CC
8 CC
10 DD
12 DD
14 DD
16 EE
18 EE
20 FF
22 FF
24 FF
25 FF
1/8 x 5
1/8 x 5
1/4 x 6-3/4
1/4 x 6-3/4
3/8 x 11-3/4
3/8 x 11-3/4
3/8 x 11-3/4
9/16 x 13-7/8
9/16 x 13-7/8
9/16 x 13-7/8
3/4 x 15-1/2
3/4 x 15-1/2
1 x 20-1/4
1 x 20-1/4
1 x 20-1/4
1 x 20-1/4
2x2
3x3
4x4
5x5
5x5
6x6
8x7
10 x 8
12 x 8
14 x 9
16 x 10
18 x 11
20 x 12
22 x 14
24 x 14
25 x 14
0
1
1
1
1
1
2
2
2
2
3
3
3
4
4
4
3/16
3/16
9/32
9/32
3/8
3/8
3/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
Minimum
Length
of Cut
(Inch)
13/64
13/64
19/64
19/64
25/64
25/64
25/64
1
1
1
1
1
1
1
1
1
Maximum
Length
of Cut
(Inch)
1-1/8
1-1/8
1-11/16
1-11/16
2-1/2
2-1/2
2-1/2
6
6
6
6
6
6
6
6
6
Code
605866
605867
605868
605869
605870
605871
605872
605873
605874
605875
605876
605877
605878
605879
605880
605881
Keyway Broach Sets
High Speed Steel
Inch
00
10
10
10-10A
Broache Sizes
Included
(Inch)
1/16, 3/32, 1/8 (A)
1/8 , 3/16 (B)
1/4, 3/8 (C)
1/8, 3/10 (B)
10-10A
1/4, 3/8 (C)
Set No.
20
1/8, 3/16 (B)
20
1/4, 5/16, 3/8 (C)
Bushing Sizes
Included
(Inch)
1/4, 5/16, 3/8,7/16, 1/2
1/2, 5/8, 3/4, 7/8
1, 1-1/8, 1-1/4,1-3/8, 1-1/2
1/2, 9/16, 5/8,11/16, 3/4,13/16, 7/8
15/16, 1, 1-1/16,1-1/8, 1-3/16,1-1/4, 1-5/16,1-3/8,
1-7/16,1-1/2, 1-9/16
1/2, 9/16,5/8, 11/16, 3/4,13/16, 7/8
15/16, 1, 1-1/16,1-1/8, 1-3/16,1-1/4, 1-5/16,1-3/8,
1-7/16,1-1/2, 1-9/16
Code
605882
605883
605883
605884
605884
605885
605885
354
ENJOY QUALITY, VALUE AND BENEFITS - CALL KAR TODAY!
02_SectionA_pgs201-406+4_jun1512.indd 356
6/18/2012 10:37:27 AM