Machining Centers - Woodworking Network

Transcription

Technical Training & Development
Course Catalog
education
“CAS America has had a solid working relationship with Stiles Education since
1995. Many of our employees have benefited from the training programs provided
by Stiles Education. One of the most significant contributions to our ability to digest
the new technologies is found in our ability to build a front line of defense to deal
‘in-house’ with machine down time and on-going M&R. By having a well trained
in-house person we have saved many thousands of dollars over the years.”
– Joseph Cannon Jr., Owner, CAS America Inc.
“We have had more than 30 associates attend Stiles training on a wide variety of
topics and equipment, and have always been impressed with the quality of the
training they have received. The training is professionally done, thorough, and
conducted by knowledgeable instructors.”
– Michael Fedrigo, VP of Operations, Nucraft Furniture Co.
“When buying new machinery, we always consider an organization’s level of support
and service. The Stiles Education program has always been a great ‘bonus’ to any
purchase. Once you attend a Stiles Class, you really understand how important it
is to be trained by their professionals.”
– Mike Twyford, Vice President, K & Z Cabinet Co Inc.
“Northway Industries Inc. has worked with Stiles Education for a number of years
utilizing them to train our employees on some of the following software and
machinery which has allowed us to achieve a faster start up and good quality in
a very short time frame. We had customized, onsite training at Northway for our
employees which again shortened our start up time and enabled us to produce new
products we were unable to produce previously. We have gained new customers
due to this equipment and the training we received. We look forward to working
with Stiles Education in the future to train our employees and continue to stay on
the leading edge of technology.”
– Bob Portzline, V.P./Special Projects, Northway Industries, Inc.
“The course did help me understand the machine better. The hands on approach
with machines onsite and simulators were great. I really enjoyed my experience at
Stiles and hope to take more classes in the future.”
– Mike Skwarek, R T London Co., EB102, January 2009
Stiles Education Celebrates over Twenty Years
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This catalog features icons to indicate course activities:
Computer Lab Activities
These courses teach programming.
Operator Activities
These courses provide classroom and hands-on machine time on
Stiles equipment.
Maintenance Activities
These courses provide classroom and hands-on maintenance training
on Stiles equipment.
Wood Career Alliance of North America
These courses are aligned with Levels 1 & 2 Skill Standards.
Locations
Stiles Education courses are held at the Stiles facilities in Grand
Rapids, Michigan; Gastonia (Holzma U.S.) and High Point, North
Carolina; Coppell, Texas; and Rancho Cucamonga, California. Courses are also conducted through our dealer partners
Advanced Machinery in Kaysville, Utah; Howard S. Twichell in
Addison, Texas; and Panel/Wood Machinery in Pennesauken,
New Jersey. We also offer on-site courses at your facility (see
page 8 for more information).
Registration
Advanced registration and tuition payment is required.
Please register by calling Stiles Education at 616.698.7500
or register online at www.stilesmachinery.com/se
Your participation can only be confirmed upon receipt of
tuition payment. For your convenience we accept VISA,
MasterCard, Discover or American Express.
Tuition
Tuition includes a course manual, lab materials and certificate
Lunch and break-time refreshments are provided. Airfare, lodging
and other travel-related expenses are not included.
Note: tuition fees are tax deductible.
Grant Funding
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Customers of all sizes should invest in employee training. Grant
funding can offset the costs of operator, programmer, and
maintenance training and help retain your workforce. Stiles
Education can help you take advantage of state and federal
funding for workforce training and retention programs. Visit
www.stilesmachinery/se to discover if your state has grant
funding available.
Register online at www.stilesmachinery.com/se
Course Hours
Hotel
Reservations
Quantity
Discount
Unless otherwise stated, courses begin promptly at 8:00 a.m.
and conclude by 5:00 p.m. daily. Airline departure times should
allow a two-hour airport check-in process.
The course confirmation document will provide information on
lodging near the education location. Hotel reservations and
cancellations are the responsibility of the participant.
Stiles Education offers 50% off the tuition of every third participant
from the same company enrolled in the same course session.
This discount applies only when the first two participants are
charged at our published prices. This quantity discount cannot be
used in conjunction with Stiles Education scholarships or any
other discount offer and is based on space availability.
CEU’s &
Stiles Education course transcripts are available upon written
Transcripts
request. Only you or your employer may access your records. In
association with Stiles Education courses, students can earn
IACET continuing education units, CEUs. One CEU is awarded
based on ten contact hours of active participation. Failure to
meet course requirements will result in course failure. The
primary purpose of CEUs is to provide a permanent record of
educational accomplishments.
Cancellations, Participants may transfer their registration to another course or
Refunds,
to another participant from the same company. Full refunds are
Transfers
processed for cancellations made 14 days prior to the start of
the course. No refunds can be given when cancellation is less
than 14 days prior to course start date. Stiles Education
reserves the right to cancel or reschedule courses, and full tuition
refunds will be processed. Stiles Education is not responsible for
any other costs incurred by the attendee due to cancellation of a
course.
Safety
Stiles Education courses are not designed to cover all
aspects of machine safety. The continuing responsibility for the
training of operation, maintenance and safety remains with each
participating company. Stiles Education classes are designed to
present a variety of techniques and approaches on programming,
operation and maintenance. Consult your Stiles Machinery
salesperson for recommendations on specific machine models
and/or accessories.
Attire
Comfortable clothing suitable for the classroom and working with
equipment is recommended.
Register by phone 616.698.7500 or fax 616.698.7524
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Table of Contents
INTRODUCTORY & SUPPLEMENTAL INFORMATION
Benefits of Certified Training............................................................................................................ 6
Recommended Course Paths........................................................................................................... 7
Customized Education & Software Training...................................................................................... 8
Certificate Program.......................................................................................................................... 9
MACHINE-SPECIFIC TRAINING
Machining Centers
BOF
MC051
MC056
CR055
CR550
Heian
CR105
CR107
CR503
CR507
Weeke
MC080
MC186
MC081
MC090
MC196
MC091
MC095E
MC075
MC300
MC502
woodWOP 5.0 for CNC Machining Centers - Homag BOF............................................. 10
woodWOP 6.0 for CNC Machining Centers - Homag BOF............................................. 11
Introductory Operation for BOF Routers....................................................................... 12
BOF CNC Router Maintenance..................................................................................... 13
Heian CNC Router Prgm, Operation & Preventative Maintenance.................................. 14
Heian EG CNC Router Prgm, Operation & Preventative Maintenance............................ 15
Heian CNC Router Maintenance................................................................................... 16
Heian EG CNC Router Maintenance.............................................................................. 17
woodWOP 5.0 Programming for Vacuum Pod Weekes.................................................. 18
woodWOP 6.0 Programming & Operation for Vacuum Pod Weekes.............................. 19
Operation and Programming for Vacuum Pod Weekes.................................................. 20
woodWOP 5.0 Programming for Nested-Based Weekes............................................... 21
woodWOP 6.0 Programming & Operation for Nested-Based Weekes............................ 22
Operation and Programming for Nested-Based Weekes............................................... 23
woodNEST Basic - CNC Machining Centers CBT.......................................................... 24
Intermediate woodWOP for CNC Machining Centers - CBT........................................... 25
Advanced woodWOP for CNC Machining Centers......................................................... 26
Maintenance & Troubleshooting for Weeke CNC Machining Centers............................. 27
Edgebanders
Brandt
EB052 & EB052s
EB075
Homag
EB102 & EB102s
EB505
Operation & Preventative Maintenance for Brandt Edgebanders...................... 28
Electrical Maintenance for Brandt Edgebanders - CBT................................... .29
Operation & Preventative Maintenance for Homag Edgebanders..................... 30
Maintenance for Homag Edgebanders............................................................ 31
Solid Wood Processing
Kentwood
WD055 Moulder Knife Grinding Concepts..................................................................................32
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Table of Contents
(Solid Wood Processing cont.)
WD100 Moulder Operation........................................................................................................33
WD150 High Speed Moulder Operation.....................................................................................34
WD200 Kentwood Rip Saw Programming & Operation..............................................................34
WD701 Kentwood Moulder Touch Screen Operation..................................................................35
Panel Saws
Holzma
PS103
PS094E
PS104
PS504
PS801
Panel Saw Techniques for Operators & Supervisors / CAD 3.0......................................36
Holzma CAD 4 Controller - Computer Based Training....................................................37
Panel Saw Techniques for Operators & Supervisors / CAD 4.0......................................38
Panel Saw Maintenance...............................................................................................39
Advanced Control Systems for European Panel Saws....................................................40
Wide Belt Sanders
Bütfering
SA101 Wide Belt Sanding Technology - Bütfering....................................................................41
Heesemann
SA105 Wide Belt Sanding Technology - Heesemann................................................................42
SA550 Heesemann Wide Belt Sander Maintenance..................................................................43
SA200 Efficient Sanding of Veneer...........................................................................................44
Veneering Techniques & Processes
VE100 Veneering Techniques & Processes...............................................................................45
Maintenance: Electrical & Software Troubleshooting
AN060
TD100
TD380
TD800
TD900
Condition Diagnostic System (CDS)...............................................................................46
Electrical Troubleshooting for Panel Processing Equipment...........................................47
Homag PC22 Controller Troubleshooting.......................................................................48
CoDeSys Programming & Troubleshooting for Automated Systems...............................49
Basic Principles to Step 7 Professional.........................................................................50
OTHER LEARNING OPPORTUNITIES
PP350
PP030
Supervisor’s Building Blocks for Meeting Goals & Objectives........................................51
Overview of Secondary Wood Industry..........................................................................52
Executive Briefing Conference......................................................................................53
International Technology Tours......................................................................................53
Lunch & Learn’s...........................................................................................................53
e-learning (includes online training & courses on CD-ROM)..........................................54
Optimization Consulting Services..................................................................................55
Companies Participating in Stiles Education..................................................................56
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Benefits of Certified Training
We continue to strive to offer the very best training experience. Along with being
proud of the number of students we have educated, Stiles Education continues to
be the only training center in our industry to offer accredited classes that exceed
the International Association of Continuing Education and Training (IACET).
Stiles Education has been approved as an Authorized
Provider by the International Association for Continuing
Education and Training (IACET), 1760 Old Meadow Rd, Suite
500, McLean, VA 22102. In obtaining this approval, Stiles
Education has demonstrated that it complies with the ANSI/
IACET 1-2007 Standard which is widely recognized as the
standard of good practice internationally. As a result of their
Authorized Provider membership status, Stiles Education is
authorized to offer IACET CEUs for its programs that qualify
under the ANSI/IACET 1-2007 Standard.
Stiles Education also provides training that is in compliance
with the skill standards as developed by the Wood Career
Alliance (WCA) of North America. The WCA skill standards
were developed as a way for employers, employees and
educational institutions to determine what level a worker
should execute tool and machinery setup, operation and
troubleshooting. The WCA icon specifies the classes aligned
with these standards.
Stiles Education is recognized by the Homag Group of Schopfloch, Germany. Of
Homag’s 19 sales partners throughout the world, Stiles is one of the first distributors
to earn this international honor. Stiles received this distinction by meeting standards
on training center management, depth and quality of curriculum as well as the
proven abilities of the teaching faculty.
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Recommended Course Paths
MACHINE TYPE
CNC
Homag BAZ
Programmer
Operator
Maintenance
BZ101(customized)
MC075
MC300
BZ101 (customized)
1. BZ101 (customized)
2. TD100
TD380 elective
TD800 elective
CNC
Heian
CR105 Non EG Models CR503 Non EG Models
CR107 for EG Models CR507 for EG Models
CNC
Weeke
(woodWOP 4.X or 5.X)
1. MC080 or MC090
2. MC075
3. MC300
MC080 & MC081
MC090 & MC091
1. MC080 & MC081
2. MC090 & MC091
3. MC502
4. TD100
CNC
Weeke
(woodWOP 6.X)
1. MC186 or MC196
2. MC300
MC186 or MC196
MC502
TD100
CNC
Homag BOF
(woodWOP 4.X or 5.X)
1. MC051
2. CR055
3. MC075
4. MC300
1. MC051
2. CR055
1. MC051
2. CR055
3. CR550
4. TD100
TD380 elective
TD800 elective
CNC
Homag BOF
(woodWOP 6.X)
1.MC056
2. CR055
3. MC300
1. MC056
2. CR055
1. MC056
2. CR055
3. CR550
4. TD100
TD380 elective
TD800 elective
PS103 / PS104
PS103 / PS104
1. PS504
2. PS801
3. TD100
Panel Saws
Holzma
Maintenance:
Electrical & Troubleshooting
AN060
TD100
TD380 elective
TD800 elective
TD900 elective
Knife Grinders
Kentwood Moulder
Kentwood High Speed Moulder
Kentwood Rip Saw
WD055
WD100
WD150
WD200
WD701
WD055
WD100
WD150
WD200
TD900 elective
Wide Belt Sanders - Bütfering
VE100
SA101
VE100
TD100
Wide Belt Sanders - Heesemann
VE100
SA105
SA200
VE100
SA550
TD100
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Customized Education & Software Training
Customized Education
Stiles Education provides customized education in addition to the courses listed in
this catalog.
From programming to operation to maintenance and troubleshooting, the same
quality instruction can be presented at your site. This option may be the best
choice if you have a large number of participants and desire to have both indepth classroom instruction coupled with hands-on training on your equipment.
Traveling expenses are minimized, while your workforce receives quality education
at your site using your processes and materials.
Whether you wish to schedule a standard course on-site at your facility or
customize an existing course for your specific needs, we can create a training
program for your personnel and any of your equipment.
For details on scheduling, curriculum, and other requirements for customized
education, call 616.698.7500 or email classes@stilesmachinery.com
Software Training
Stiles Software offers training on a wide range of software packages, focused
on manufacturing and automation software. From optimization and engineering
through full factory automation, we can help you meet the challenges of your
manufacturing needs.
Each class is tailored to your specific needs and can be taught at your facility or
online to maximize your investment, eliminate travel expenses, and minimize the
time away from work.
For more information or to schedule a class, please contact Dolores Bell at
616.698.7500 ext. 1219 or dbell@stilesmachinery.com
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Certificate Program
Specialist in Panel Processing Certificate Program
Continuing education is critical to the future success of your business and to the
growth of the industry.
Assurance for Employers
To get the most from your investment in both people and machinery, Stiles
Education offers a certificate program incorporating intensive training. Benchmark
the knowledge level of your personnel to ensure they have tools to perform their
jobs. Inquire about our assessment tools to ensure you have qualified employees
for your key maintenance and advanced equipment positions.
Confidence for Employees
Students who complete the certificate program
will be confident that they are equipped with the
competencies required to effectively accomplish
their responsibilities. On-the-job experience
reinforces knowledge gained during formal
Stiles Education classes. A certificate of
completion recognizes the expertise achieved.
Stiles Education’s certificate program is available
for programmers, machine operators and
maintenance technicians to earn a distinctive
certificate upon the completion of a qualified
series of courses coupled with applicable
on-the-job experience.
Sample Certificate Programs
Maintenance Generalist
Ensure your technicians understand European electrical schematics,
know how to calibrate, troubleshoot mechanical and electrical systems
and repair your production equipment.
Operation Specialist
Understand your machine from end to end; knowing the effects of station
adjustments, troubleshooting, changing tools, and performing
preventative maintenance.
Customized programs can be designed around your requirements to include
onsite training. For more information or to enroll, please call 616.698.7500 or
email classes@stilesmachinery.com
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Machining Centers
MC051
woodWOP for CNC Machining Centers for
Homag BOF (woodWOP 5.0)
Homag BOF/ Description
woodWOP
Students will learn proper programming techniques of woodWOP
5.xx software for their BOF machining center. Course instruction
includes how to increase utilization of the CNC machining center
and an introduction to parametrics to create efficient and powerful
programs.
Who should attend
Programmers, machine operators, maintenance technicians and
supervisors
What you will learn
• An efficient and safe method to program woodWOP
• Drilling and saw grooving processes
• Basic routing processes
• Troubleshooting programs
Tuition and duration
$995 per person; 2.05 CEU; 3 days
Prerequisites
Basic PC skills and prior experience with Windows
Models
All Homag BOF models
Continued learning / the next course
CR055 for operators
MC075 for programmers
CR550 for maintenance technicians
TD100 for maintenance technicians
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Machining Centers
MC056
woodWOP for CNC Machining Centers for
Homag BOF (woodWOP 6.0)
Homag BOF/ Description
woodWOP
6.0 software for their BOF machining center. Course instruction
includes how to increase utilization of the CNC machining center
and an introduction to parametrics to create efficient and powerful
programs.
Who should attend
Programmers, machine operators, maintenance technicians and
supervisors
What you will learn
Prerequisites
Models
CR055 for operators
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Machining Centers
CR055
Introductory Operation for BOF Routers
Homag BOF Description
Students will learn nomenclature, safety, fixturing, tooling,
operation, preventative maintenance, and loading or adjusting
programs at the Homag BOF machining center. Discussions will
include increasing machine uptime and the mechanical life of the
machine and tooling.
Who should attend
Machine operators, programmers and supervisors
What you will learn
• Setup procedures
• Recommended maintenance procedures
• Referencing the machine
• Importance of tooling
• Importance of fixturing
$695 per person; $595 per person if taken with MC051 / MC056;
1.35 CEU; 2 days
Prerequisites
Basic PC skills and prior experience with Windows and
woodWOP
Completion of BZ101, MC051, MC050, MC056, MC080, MC090
or MC100
Models
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Machining Centers
CR550
BOF CNC Router Maintenance
Cross training
MC051 / MC056 for programmers
CR055 for operators
Homag BOF Description
This course is dedicated to exploring the recommended
procedures for preventative and emergency maintenance of
Homag BOF machining centers. Extensive information on
machine operation, lubrication, woodScout expert knowledge
and preventative maintenance is provided. Course instruction
also includes troubleshooting of spindle motors, vacuum pumps
and electro-mechanical components.
Who should attend
Advanced machine operators, maintenance technicians and
supervisors
What you will learn
• Manual operation of machine, NC control screen
• Correct procedures for spindle and pump care
• Correct maintenance procedures
• Machine diagnostics
• Electro-mechanical troubleshooting
$995 per person for classes in Grand Rapids, MI
$1,145 per person; for classes held at other Stiles locations
1.35 CEU; 2 days
Prerequisites
Models
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Machining Centers
CR105
Heian CNC Router Programming, Operation and
Preventative Maintenance
HeianDescription
(Non EG
In this course, students will learn programming, operation, and
models)
preventative maintenance of Heian EG CNC routers.
Programming instruction will cover NC codes, Fanuc control
operations and proper formatting. Machine instruction will
include how to increase machine and tooling life, correct set up
and fixturing, and preventative maintenance.
Who should attend
Programmers and machine operators
What you will learn
• Efficient router programming
• The most efficient way to program and fixture the work piece
• How to use available software to aid in creating programs
• Which tools work the best
• Correct preventative maintenance procedures
$1,295 per person for classes in Grand Rapids, MI
3.45 CEU; 5 days
Prerequisites
Proficiency in basic mathematical operations
Models
All Heian models except EG models
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Machining Centers
CR107
Heian EG CNC Router Programming, Operation &
Preventative Maintenance
HeianDescription
(EG models) Students will learn programming, operation, and preventative
maintenance of Heian EG CNC routers. Programming instruction
will cover NC codes, Fanuc control operations and proper
formatting. Machine instruction will include how to increase
machine and tooling life, correct set up and fixturing, and
preventative maintenance.
Who should attend
Programmers and machine operators
What you will learn
• Efficient router programming
• The most efficient way to program and fixture the work piece
• How to use available software to aid in creating programs
• Which tools work the best
• Correct preventative maintenance procedures
$1,395 per person; for classes in Grand Rapids, MI
3.45 CEU; 5 days
Prerequisites
Proficiency in basic mathematical operations
Models
All Heian EG models
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Machining Centers
CR503
Heian CNC Router Maintenance
HeianDescription
(Non EG Students will learn the recommended procedures for preventative
models)
and emergency maintenance of Heian routers. Extensive
coverage on machine calibration, lubrication, Fanuc diagnostics
and parameter adjustments is provided. Other topics include
spindle motor theory, electro-mechanical troubleshooting, Toshiba
inverters and PLC/ladder logic.
Who should attend
Advanced machine operators, maintenance technicians
and supervisors
What you will learn
• Manual operation of machine, MDI mode
• Correct procedures for spindle and pump rebuilding
• Fanuc diagnostics
• How to troubleshoot basic machine problems
$1,295 per person; for classes in Grand Rapids, MI
$1,455 per person; for classes held in other Stiles locations
2.05 CEU; 3 days
Prerequisites
Familiarity with multi-meters and hand tools
Models
All Heian models except EG models
Cross training
CR105 for programmers and operators
CR060 for programmers
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Machining Centers
CR507
Heian EG CNC Router Maintenance
HeianDescription
(EG models) Students will learn the recommended procedures for preventative,
predictive and emergency maintenance of Heian EG routers.
Extensive coverage on machine operation, lubrication, Fanuc
diagnostics and parameters adjustments is provided. Other
topics include spindle motor diagnostics and alignment, electro
mechanical troubleshooting, Toshiba inverters and PLC/ladder
logic.
Who should attend
Advanced machine operators, maintenance technicians and
supervisors.
What you will learn
• Manual/Automatic operation of machine, all modes
• Correct procedures for spindle motor replacement or repair
• Fanuc diagnostics and backup
• Understanding electrical prints
$995 per person; for classes in Grand Rapids, MI
$1,145 per person; for classes held in other Stiles locations
1.35 CEU; 2 days
Prerequisites
Familiarity with multi-meters and hand tools
Models
All Heian EG models
Cross training
CR107 for programmers and operators
CR060 for programmers
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Machining Centers
MC080
woodWOP 5.0 Programming for
Vacuum Pod Weekes
Weeke /
Description
woodWOP
5.0 software relative to Weeke vacuum pod CNC machining
centers. Course instruction includes how to increase utilization
of the CNC machining center and an introduction to parametrics
to create efficient and powerful programs
Who should attend
Programmers, machine operators, maintenance technicians,
supervisors and owners
What you will learn
Prerequisites
Models (vacuum pod machines)
Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 and 800
Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155
Weeke BP12 and 15 (upgraded to woodWOP 4.0 minimum)
Weeke Venture series
Customized education available for:
BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and
woodWOP 2.5 and 4.0
MC081 for operators
MC502 for maintenance technicians
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Machining Centers
MC186
woodWOP 6.0 Programming & Operation for
Vacuum Pod Weekes
Weeke /
Description
woodWOP
6.0 software relative to Weeke vacuum pod CNC machining
to create efficient and powerful programs
Who should attend
What you will learn
• Proper and effective use of CNC tooling
• Machine configurations for panel processing
• Horizontal, vector aggregate programming and operation
• Small part fixtures and techniques
• Necessary maintenance procedures: clean, inspect, lubricate
$1,395 per person; 3.45 CEU; 5 days
Prerequisites
Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 and 800
Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155
woodWOP 2.5 and 4.0
MC081 for operators
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Machining Centers
MC081
Operation & Programming for
Vacuum Pod Weekes
Weeke/Description
woodWOP
Students will learn proper operating techniques of a vacuum
pod Weeke CNC machining center, utilizing woodWOP 5.0
software. Course instruction includes how to operate and
program the machine efficiently, programming of C-axis
aggregates and basic machine maintenance.
Who should attend
What you will learn
• Machine configurations for panel processing
• Horizontal, vector aggregate programming and operation
• Small part fixtures and techniques
$495 per person; $395 per person if taken with MC080
1.35 CEU; 2 days
Prerequisites
BZ101, MC050, MC051, MC080, MC090 or MC100 or
6 months programming experience with woodWOP 5.xx
Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 and 800
Weeke BHX series (upgraded to woodWOP 4.0 minimum)
Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155
woodWOP 2.5 and 4.0
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Machining Centers
MC090
woodWOP 5.0 Programming for
Nested-Based Weekes
Weeke /
Description
woodWOP
5.0 software relative to Weeke nested-based CNC machining
to create efficient and powerful programs.
Who should attend
What you will learn
Prerequisites
Models (nested-based machines)
Weeke BHP200
Weeke BHC with nested-based configuration
Weeke Vantage series
Weeke Vantech series
woodWOP 2.5 and 4.0
MC091 for operators
MC095E for programmers
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Machining Centers
MC196
woodWOP 6.0 Programming & Operation for
Nested-Based Weekes
Weeke /
Description
woodWOP
5.0 software relative to Weeke nested-based CNC machining
to create efficient and powerful programs.
Who should attend
What you will learn
• Machine configurations for nested panel processing
• Nesting software techniques and procedures
Prerequisites
Weeke BHP200
woodWOP 2.5 and 4.0
MC091 for operators
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Machining Centers
MC091
Operation & Programming for
Nested-Based Weekes
Weeke/Description
woodWOP
Students will learn proper operating techniques of a Weeke
nested-based CNC machining center utilizing woodWOP 5.0.
Course instruction includes how to operate and program the
machine efficiently, programming of nested sheet materials and
basic machine maintenance.
Who should attend
What you will learn
• Machine configurations for nested panel processing
• Nesting software techniques and procedures
$495 per person; $395 per person if taken with MC090
1.35 CEU; 2 days
Prerequisites
BZ101, MC050, MC051, MC080, MC090, MC100, MC186, or
MC196 or familiarity with woodWOP 5.0 programming
Weeke BHP200
woodWOP 2.5 and 4.0
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Machining Centers
MC095E
woodNEST Basic - CNC Machining Centers CBT
Weeke /
Description
woodWOP
This interactive Computer Based Training (CBT) module is
designed to enhance woodNEST Basic programming skills. This
complete course is on CD-ROM and ships directly to your door.
After installing the program on your computer, you can work
through the course at your own pace. Interactive simulations help
clarify the topics and allow the user to visualize skills and review
critical nesting concepts as needed.
This CBT reinforces the concepts taught in the MC090, MC091
& MC196 courses and advances the user toward upper-level
nested base programming techniques. Examples within
a simulated woodWOP / woodNEST Basic environment raise
the level of sophistication and flexibility of your nested programs,
allowing users to program quickly and more efficiently. An
interactive tutorial is provided that will walk the user through
the process of selecting woodWOP macro program (mpr) files
and creating a nested design sheet project (prj) file. Generation of
woodWOP nested (mpr) files completes the training ses
Who should attend
What you will learn
• Part rotation & placement
• Tool imaging
• Copy & paste
• Extra menu options
• Tool change optimizing
• Inactive macros
• Generating a project
Cost
$350 per course
Prerequisites
MC090 or familiarity with woodWOP
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Machining Centers
MC075
Intermediate woodWOP for CNC Machining
Centers – Computer Based Training (CBT)
woodWOPDescription
4.0, 4.5 & 5.0 This CBT reinforces the programming concepts taught in the
BZ101, MC050, MC051, MC080, MC090 and MC100, courses
and advances the user toward upper-level programming
techniques. Examples and interaction within a simulated
woodWOP environment raise the level of sophistication and
flexibility of your programs, allowing users to program more
efficiently. An interactive tutorial is provided that will walk the user
through the process of importing AutoCAD DXF files into
woodWOP. Six sample programs are included.
Who Will Benefit
All intermediate level woodWOP programmers and supervisors
who desire to increase their programming skills and learn
intermediate to advanced programming concepts
What you will learn
• How to use variables, condition statements, and conjunction
statements in parametric programming
• Contour creation from start to finish
• DXF file importation
• How to maximize productivity for vertical and horizontal routing
Cost
$550 per kit, including shipping and handling
$450 per kit if purchased within three months of completing
MC051, MC080, or MC090
Each CBT contains
CD-ROM containing interactive courseware
Student manual and exercises
0.8 CEU Credit by exam for two students
Prerequisites
BZ101, MC050, MC051, MC080, MC090 or MC100 or
6 months programming experience with woodWOP 4.xx/5.xx
25
Machining Centers
MC300
Advanced woodWOP for CNC Machining Centers
woodWOPDescription
This advanced programming course takes the experienced
woodWOP 4.xx/5.xx/6.xx user through a series of programming
projects designed to teach upper-level programming techniques.
These projects cover complex routing, parametrics, aggregates
and the use of specialized subprograms to enhance the
machine’s basic capabilities. Other topics discussed include
importation of DXF files and complex aggregate programming.
Who should attend
Programmers and operators who use woodWOP
What you will learn
• Advanced mathematics to apply powerful parametric programs
• Complex routing procedures for the CNC controllers
• Transferring files from CAD programs into woodWOP
• How to create complex parametric routing programs
Prerequisites
BZ101, MC050, MC051, MC080, MC090, MC100, MC186,
MC196 or 6 months programming experience with woodWOP
Models
Weeke BHP200
Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 & 800 series
Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155
Weeke Vantage, Weeke Venture & Weeke Vantech series
Homag BAZ series
Homag BOF series
woodWOP 2.5 and 4.0
26
Machining Centers
MC502
Maintenance & Troubleshooting for
Weeke Machining Centers
WeekeDescription
This hands-on CNC machining center course instructs students
on machine calibration, machine operation and the
troubleshooting of electrical and mechanical systems to eliminate
downtime through rapid fault isolation. The vacuum system,
cooling systems and effective use of tooling are also discussed.
Who should attend
Maintenance technicians and machine operators
What you will learn
• Proper machine operation versus machine capabilities
• Electro/Mechanical troubleshooting techniques
• Axis referencing, machine calibration & necessary corrections
• Basic PLC diagnostics; a roadmap to troubleshooting
• Proper maintenance procedures
Prerequisites
Models
Weeke BHP200 & Weeke BHX 500
Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 and 800
Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155
Weeke Vantage, Weeke Venture & Weeke Vantech series
Num and Beckhoff controls
woodWOP 2.5 and 4.0
Cross training
MC080/MC186 or MC090/MC196 for programmers
MC081/MC091 for operators
MC300 for advanced programmers
27
Edgebanders
EB052
Operation & Preventative Maintenance for
Brandt Edgebanders taught in Spanish
EB052s
La Operación y Mantenimiento Preventivo de Las
Aplacadoras de Cantos “Brandt”
Operation & Preventative Maintenance for
Brandt Edgebanders taught in Spanish
BrandtDescription
Students will learn how to maximize the capabilities of small to
medium size, single-sided edgebanders. Classroom and hands
on exercises will teach efficient setup, operation and preventative
maintenance practices for each edgebander station.
Who should attend
Machine operators, supervisors and company owners
What you will learn
• Detailed station adjustments for higher quality panels
• Selecting the best tooling and maximizing tool life
• How to perform fast and accurate changeovers
• How to troubleshoot machine problems
Prerequisites
Basic knowledge of panel processing
Models
Brandt KD50, KD60, KD70, KD80 and KD90 series
All Brandt KDN 300-900 series models
All Brandt Ambition series models
EB075 for maintenance technicians (Brandt KD models)
28
Edgebanders
EB075
Electrical Maintenance for Brandt Edgebanders Computer Based Training (CBT)
BrandtDescription
This CBT reinforces basic electrical knowledge and familiarizes
the user with European electrical schematics for Brandt KD model
edgebanders, symbols and conventions. The course teaches
students a logical, multi-step process that can be used to correct
most problems. Common issues are explained and preventative
and corrective measures are fully discussed. Students use
common tools such as multi-meters and electrical prints to isolate
and correct simulated problems on a virtual edgebander.
Who Will Benefit
All intermediate-to-advanced level technicians responsible for
electrical maintenance on Brandt KD edgebanders
• European schematics page layout, conventions & symbology
• Layout of the Brandt electrical cabinet,
• component labeling designation
• terminal designation
• typical location
• How to troubleshoot, isolate and repair electrical faults
• How to effectively use a volt-Ohm multi-meter
Cost
$550 per kit, including shipping and handling
$450 per kit if purchased within 3 months of completing EB052
Each CBT contains
CD-ROM containing interactive courseware
Student manual and exercises
0.8 CEU credit by exam for two students
Prerequisites
Basic knowledge of panel processing and electrical concepts
Completion of EB052 or EB056 is strongly recommended
29
Edgebanders
EB102
Operation and Preventative Maintenance for
Homag Edgebanders
EB102s
Operation and Preventative Maintenance for
Homag Edgebanders taught in Spanish
La Operación y el Mantenimiento Preventivo para
las Aplacadoras de Canto Homag
HomagDescription
Students will learn how to maximize the capabilities of medium
to large size, single-sided edgebanders. Classroom and hands
on exercises will teach students about rapid changeovers, proper
maintenance procedures, edgebanding materials and adhesives,
troubleshooting and safety.
Who should attend
Machine operators, quality control technicians, engineers, and
production supervisors
What you will learn
• Detailed station adjustments for higher quality panels
• Selecting the best tools
• How to perform fast and accurate changeovers
Prerequisites
Models
All Homag edgebander models
EB505 for maintenance technicians
30
Edgebanders
EB505
Maintenance for Homag Edgebanders
HomagDescription
This hands-on course covers experiences in advanced
preventative maintenance and machine setup. Extensive
coverage on machine lubrication, reading and troubleshooting
with European electrical schematics and mechanical/pneumatic
systems is are included. Direct course work includes adjusting
gluing stations as well as working with manuals, drawings, spare
parts inventory and cost-effective maintenance programs.
Who should attend
Maintenance technicians, advanced machine operators, plant and
maintenance supervisors
What you will learn
• How to troubleshoot electrical problems with electrical prints
• How to rebuild and repair glue pots
• How to effectively use machine manuals to order spare parts
• Best practices for station setups
Prerequisites
Basic knowledge of maintenance principles, prior experience
working with electrical schematics is a plus
Models
All Homag edgebander models
TD800 (CoDeSys for PC85 and PC22 controllers) for
maintenance technicians
31
WD055
Moulder Knife Grinding Concepts
Description
This course will provide comprehensive instruction on proper
setup and operation of knife grinding equipment. Identification
and selection of proper tool grades for specific wood species and
finish texture will be covered. Additional topics will include
selection of grinding wheels and proper use of calipers and the
Accu-Lok™ system to reference knife heads. Selection of
steel grades for cutting knives along with management and
organization of a productive tool room will be included.
Who should attend
Owners, supervisors, operators, maintenance, tool room
personnel
What you will learn
• Proper grinding procedures
• Component identification
• Grade selection and steel dimension based on desired finish
• Manual setup vs. the Accu-Lok system to reference axial and
radial points on the knife head
• Documentation and management of raw materials and tooling
Prerequisites
Basic understanding of wood. We strongly recommend
enrollment in WD100 with this class.
Models
All knife grinding equipment including Kentwood
PP030 Overview of Secondary Wood Industry
WD100 for Kentwood Moulder Operation
WD200 Kentwood Rip Saw Programming & Operation
32
WD100
Moulder Operation
KentwoodDescription
This course provides comprehensive instruction on moulder
setup, operation, tool referencing (Accu-Lok™ system) and
preventative maintenance. Instruction on identification and
troubleshooting of defects will be emphasized in this course.
Selection of the appropriate tooling and feed rates based on
wood species and desired finish texture will also be discussed.
Use of the Accu-Lok™ system to reference the axial and radial
points will be demonstrated and performed.
Who should attend
Owners, supervisors, maintenance and operators
What you will learn
• How to accurately setup a moulder
• Proper operation procedures for consistency and quality
• How to minimize wasted wood by correctly referencing tooling
• How to identify defects and troubleshoot the cause
$595 per person; $495 per person if taken with WD055
1.35 CEU; 2 days
Prerequisites
Basic understanding of wood. We strongly recommend enrolling
in WD055 with this class.
Models
All Kentwood Moulders (except High Speed – see WD150)
PP030 Overview of Secondary Wood Industry
WD055 Moulder Knife Grinding Concepts
WD175 CNC Programming for Kentwood Moulders
WD200 Kentwood Rip Saw Programming and Operation
33
WD150
High Speed Moulder Operation
$250 per person; 0.7 CEU; 1 day following attendance in WD100
KentwoodDescription
This course provides comprehensive instruction on advanced
moulder setup associated with moulders capable of running
above 100 ft/min. Proper use, setup, and maintenance with
straight and profile jointers will be covered. Instruction on
identification and troubleshooting of defects will be emphasized
in this course. Selection of the appropriate tooling and feed rates
based on wood species and desired finish texture will also be
discussed.
What you will learn
• How to accurately set up a high speed moulder
• Proper operation procedures for consistency and quality
• How to minimize wasted wood by correctly referencing tooling
• How to identify defects and troubleshoot the cause
WD200
Kentwood Rip Saw Programming and Operation
KentwoodDescription
This hands-on course covers proper programming and setup
techniques of the Kentwood rip saw. Course instruction includes
how to create cut list programs and how to implement data
into optimization programs. Course work includes basic machine
setup and troubleshooting.
What you will learn
• Machine setup, operation and troubleshooting
• Proper techniques and procedures for programming
• Proper operation procedures for product consistency and quality
• How to create cut lists
• How to optimize and override cutting decisions
• Proper machine parameter settings
• Preventative maintenance needs and scheduled
34
WD701
Kentwood Moulder Touch Screen Operation
Who should attend
Machine operators, maintenance technicians, plant and
maintenance supervisors
Major topics
• System controls – movement of axes for all spindles
• Movement of the pressure shoes and control
• Accessing the tool & profile libraries
• Creation and editing of production schedules
• Networking with office management software (PRO Link)
• Diagnostics & troubleshooting
• Optimization and manual override functions
• Parameter settings
KentwoodDescription
One of the major advances in moulder technology is having a
touch screen controller. While there are tried and true methods
of setting-up, operating and diagnosing traditional moulder,
having this feature provides more efficient, rapid and accurate
procedures. This class is designed to investigate the options that
this controller provides and how to best take advantage of them.
It is a “must take” for Kentwood’s with this controller. Prerequisites
Basic understanding of wood
What you will learn
• System controls & diagnostics
• Proper parameter settings
• Creation and editing of production schedules
Course Emphasis
• Operation
Results
By taking this course, you will be able to:
• Apply proper techniques and procedures for Kentwood touch
screen control system
$250 per person; 0.7 CEU; 1 day
35
Panel Saws
PS103
Panel Saw Techniques for
Operators & Supervisors / CAD 3.0
Holzma/Description
CAD 3.0
This course provides comprehensive training on the programming
and operation of the CAD 3.0 controller and panel saw. Students
will have hands-on instruction regarding tooling, adjustment of
saw carriage parameter, programmed fence parameters and saw
blade travel.
Who should attend
Panel saw operators, supervisors, engineers and owners
What you will learn
• How to receive the highest panel yield
• How to program and operate the saw
• How to increase throughput
Prerequisites
Models
All Holzma panel saws with CAD 3.0 controllers
PS504 for maintenance technicians
36
Panel Saws
PS094E
Holzma CAD 4 Controller - CBT
Holzma/Description
CAD 4.0
This interactive Computer Based Training (CBT) module is
designed to provide an introduction to basic programming skills
for the Holzma Cad 4 controller. This complete course is on CD
ROM and ships directly to your door. Simply load the CD into
your computer and begin working at your own pace. Interactive
simulations help clarify the topics and allow the user to visualize
skills and review critical programming concepts as needed.
The content in this CBT will be reinforced by attending the
PS104: Panel Saw Techniques Operators & Supervisors CAD 4.0
course.
Examples of quick programming, manual mode operation,
specialty cutting, pattern entry, grooving, stress relief and label
printing will be discussed. Within a simulated environment
users will learn to program more quickly and efficiently. An
interactive tutorial is provided walks the user through the process
of entering material information, product specifications and
pattern parameters.
Who should attend
What you will learn
• Machine keys
• Single part, fixed position & cut to length programming
• Pattern entry & selection
• Board properties
• 3 dimensional graphic display
• Grooving
• Cut outs
• Angle cuts
• Stress relief
• Label printing
Cost
$350
Prerequisites
Models
37
Panel Saws
PS104
Panel Saw Techniques for
Operators & Supervisors / CAD 4.0
Holzma/Description
CAD 4.0
This course provides comprehensive training on the programming
and operation of the CAD 4.0 controller and panel saw. Students
will have hands-on instruction regarding tooling, adjustment of
saw carriage parameter, programmed fence parameters and saw
blade travel.
Who should attend
What you will learn
• How to receive the highest panel yield
• How to program and operate the saw
• How to increase throughput
Prerequisites
Models
38
Panel Saws
PS504
Panel Saw Maintenance
Cross training
PS103 / PS104 for operators
HolzmaDescription
Through hands-on instruction, students will learn preventative
and major maintenance procedures and techniques for single-line
and angular panel saws. Troubleshooting electrical schematics,
mechanical and pneumatic components and systems are
covered.
Who should attend
Maintenance technicians, maintenance supervisors, advanced
machine operators and owners
What you will learn
• How to diagnose electrical problems
• How to align program fences and saw carriages
• Electrical schematics for troubleshooting
• How to use machine manuals more efficiently
Prerequisites
Models
All Holzma panel saw models
39
Panel Saws
PS801
Advanced Control Systems for
European Panel Saws
Cross training
PS103 / PS104 for operators
HolzmaDescription
This course covers extensive controller and inverter
troubleshooting and diagnostics for single-line and angular
panel saws. Students will learn techniques and procedures to
diagnose complex problems.
Who should attend
Mechanical and electrical maintenance technicians
What you will learn
• How to troubleshoot basic and complex machine problems
• How to better navigate electrical documentation
• How to efficiently use software diagnostics
• How to interpret error codes and lights
Prerequisites
PS504 and the ability to interpret electrical schematics
Models
All Holzma panel saw models
40
Wide Belt Sanders
SA101
Wide Belt Sanding Technology - Bütfering
BütferingDescription
This course provides detailed information on the selection and
utilization of abrasives for specific materials, efficient sanding
concepts and the sanding of delicate materials. Emphasis is
placed upon the setup, operation, application and preventative
maintenance of Bütfering wide belt sanders.
Who should attend
Machine operators, maintenance technicians and supervisors
What you will learn
• How to minimize sanding defects
• How to maximize abrasive belt usage
• How to select the proper abrasive belt for the application
• How to achieve consistent results with every species
• How to properly and efficiently remove veneer tape
• How to properly sand sealers
Prerequisites
Models
All Bütfering models
VE100 for veneer operations
41
Wide Belt Sanders
SA105
Wide Belt Sanding Technology - Heesemann
HeesemannDescription
This course provides detailed information on the selection and
utilization of abrasives for specific materials, efficient sanding
concepts and the sanding of delicate materials. Emphasis is
placed upon the setup, operation, application and preventative
maintenance of Heesemann wide belt sanders.
Who should attend
Machine operators, maintenance technicians and supervisors
What you will learn
• How to achieve consistent results with every species
Prerequisites
Models
All Heesemann models
42
Wide Belt Sanders
SA550
Heesemann Widebelt Sander Maintenance
This course provides students extensive preventative and
corrective maintenance procedures and techniques for
Heesemann wide belt sanders. Proper procedure of dressing the
conveyor belts, contact roller alignment, segment pad
maintenance and platen repair are included.
Who should attend
Advanced machine operators, supervisors and maintenance
technicians
What you will learn
• How to achieve consistent results with various species
• How to properly maintain Heesemann sanders
• How to read Heesemann schematics
Prerequisites
Basic knowledge of maintenance principles, prior experience
working with electrical schematics is a plus
Models
Cross training
SA105 for operators
SA200 for operators
43
Wide Belt Sanders
SA200
Efficient Sanding of Veneer
Students will learn proper procedures and techniques for sanding
veneer panels on the Heesemann wide belt sander. Emphasis is
placed upon cross belt sanding, sanding recipes, machine
controller, minimizing sanding rejects and preventative
maintenance.
Who should attend
Machine operators, supervisors, finishing and maintenance
technicians
What you will learn
• How to achieve consistent results with various species
Prerequisites
Models
SA105 for operators
SA550 for maintenance technicians
44
Veneering
VE100
Veneering Techniques and Processes
Description
This course reviews the latest veneering and sanding technology.
Emphasis is placed on veneer selection, clipping, jointing, glue
application, splicing, end binding & trimming, repair methods
and veneer sanding. European trends and the most current
techniques will be discussed.
Who should attend
Machine operators, production supervisors, product managers
and others associated with veneered products
What you will learn
• Overview of veneering and veneering practices
• Veneer specification and quality standards
• Proven conditioning and fabrication techniques
• How to optimize machinery for specific processes
• Best practices for veneer sanding and finishing
• Troubleshooting
• Tricks-of-the-trade
Prerequisites
SA101 wide belt sanding operations
SA105 wide belt sanding operations
SA200 veneer sanding
SA550 Heesemann maintenance technicians
45
Troubleshooting
AN060
Condition Diagnostic System (CDS)
Description
This diagnostics system course covers the introduction of
vibration monitoring, causes of mechanical vibrations and
analysis of diagnostic information. Using this information,
vibration causes may be identified sooner, reducing repair
costs and production delays. Topics include: the functions of the
Octavis system components, system software, Octavis system
components and installation, parameter setup and recording the
system measurements.
Who should attend
Maintenance technicians and maintenance supervisors
What you will learn
• Octavis system installation and operation
• Octavis software installation and functions
• Vibration data analysis, trends and equipment monitoring
• Hands-on experience with the Octavis system
$1,000 per person, includes 1 Single Point Condition Monitor;
0.70 CEU; 1 Day
Prerequisites
Familiar with Windows operating software
Models
Octavis
46
Troubleshooting
TD100
Electrical Troubleshooting for
Panel Processing Equipment
Description
This course provides training on the most commonly performed
electrical troubleshooting tasks for European equipment.
Students will learn basic electrical circuits such as control power
and motor starters. Working with current industrial machines
and components. Students will learn how to test the equipment
and diagnose both hardware and software. Review of
Programmable Logic Controllers (PLC’s) and electrical
schematics is also included in the course.
Who should attend
Plant, facility and machinery maintenance technicians,
supervisors and advanced machine operators
What you will learn
• How to use test equipment
• Troubleshooting skills for hardware and software
• How to troubleshoot PLC
• How to read European electrical prints
• How to quickly find electrical faults
Prerequisites
Basic knowledge of panel processing equipment
Models
All Homag BOF & Homag edgebanders
All Holzma panel saws
All Weeke machines
EB505 for Homag edgebander maintenance technicians
MC502 for Weeke CNC maintenance technicians
PS504 for panel saw maintenance technicians
CR550 for Homag BOF maintenance technicians
47
Troubleshooting
TD380
Homag PC22 Controller Troubleshooting
Description
This course includes step-by-step, in-depth instruction on Homag
machines using the PC22 controller. Emphasis is placed upon
the Beckhoff modules, interpreting the PLC program list,
troubleshooting with diagnostics and reading electrical prints.
Who should attend
Plant, facility and machinery maintenance technicians,
supervisors and advanced machine operators
What you will learn
• How to diagnose machine faults
• How to interpret Beckhoff controller listings
• How to properly replace high frequency inverters
• How to replace Beckhoff hardware
• How to better utilize schematics
• How to address inputs / outputs for diagnostics
Prerequisites
Basic knowledge of electrical schematics and PLC’s
Completion of TD100 is strongly recommended
Completion of BZ101, CR550, EB504 or EB505 is strongly
recommended
Models
All Homags with PC22 controllers
48
Troubleshooting
TD800
CoDeSys Programming & Troubleshooting
for Automated Systems
Description
This course teaches the fundamentals of programming and
diagnostics of the CoDeSys® and TwinCAT® software for open
PLC architecture on Weeke Beckhoff, Homag PC22 and Homag
PC85 controller models. Operation and troubleshooting using
the CoDeSys® program on these PC based machines is
included. Emphasis is placed on the IEC61131 standard, Homag
Group naming and organization system, visual building,
troubleshooting and woodScout program in relationship to
everyday troubleshooting of the machines.
Who should attend
Advanced plant, facility and maintenance technicians
What you will learn
• How to edit programs in CoDeSys
• How to set global and local variables
• How to diagnose PLC problems
• The latest trends in open architecture
• How to set-up visualizations
Prerequisites
Intermediate knowledge of DOS and PLCs
Completion of TD100/TD380 strongly recommended
Students are required to bring laptops to this class
Models
Weeke Beckhoff
Homag BAZ (PC-83/85)
All Homag BAK models
All Homag edgebanders with PC22 controllers
All Weinmann models
Any machine using CoDeSys
EB505 for Homag edgebander maintenance technicians
MC502 for Weeke CNC maintenance technicians
CR550 for Homag BOF maintenance technicians
PS504 for panel saw maintenance technicians
49
Troubleshooting
TD900
Basic Principles to Step 7 Professional
Description
This course will deal with the design and functionality of SIMATIC
S7. Discussion and application of SIMATIC S7 configuration,
use necessary commands for automation, basic programming
languages and operation of the SIMATIC STEP-7 software will
be taught. Students in this course also receive their own
licensed diagnostic software, Siemens Simatic STEP-7 for
Students.
Who should attend
Plant, facility and machinery maintenance technicians
What you will learn
• How to edit programs in Step 7
• How to set global and local variables
• How to diagnose PLC problems
• How to eliminate logical software errors
Prerequisites
Intermediate knowledge of DOS and PLCs
Completion of TD100/TD380 strongly recommended
Students are required to bring laptops to this class
Models
Bargstedt
Kentwood
All equipment using Siemens Step 7 software
50
Other Learning Opportunities
PP350
Supervisor’s Building Blocks for
Meeting Goals and Objectives
Description
This course provides the building blocks for an effective transition
from a front line woodworking employee to a supervisor. Content
is designed to equip students to meet goals and objectives.
Exploring how to communicate, motivate, delegate, create
loyalty and resolve conflict will be emphasized as they apply in a
woodworking environment. New supervisors will benefit by
learning about product flow concept for the solid wood and panel
processing industries.
Who should attend
New supervisors, operators and maintenance technicians with
supervisory responsibilities
What you will learn
• Your individual communication style
• Time management techniques to meet woodworking
production goals
• Better techniques to resolve conflicts
• How to effectively communicate and delegate
• Coaching and training your team members
• How to better manage your raw materials
• What questions you can and can’t ask during interviews
• How to develop a position profile
$650 per person, 1.35 CEU; 2 days
51
PP030
Overview of Secondary Wood Industry
Description
This course provides a comprehensive overview of the
woodworking industry. Review of industry segments, related
products, materials, production techniques, manufacturing
equipment and processes will be highlighted. Both solid wood
and panel processing concepts will be emphasized.
Who should attend
Supervisors, managers, sales personnel and employees new
to the woodworking industry or who need a working knowledge of
woodworking terminology, equipment and processes.
What you will learn
• About panel processing and solid wood
• Various industry construction methods
• How to recognize veneer cuts and methods of process
• How to specify solid wood, particleboard and other panel
materials
• 32mm system concepts
• Panel processing equipment terminology
• Plant layout
$325 per person; 0.70 CEU; 1 day
52
Executive Briefing Conference
Since education and learning are critical to the industry’s future success, Stiles
has offered the Executive Briefing Conference (EBC) under the auspices of Stiles
Education since 2002. The EBC has become a venue for businesses of all sizes
to explore ideas, find out about new technologies and discover opportunities in
a non-commercial environment. Providing strategic and practical information to
help solve manufacturing challenges, the EBC is an opportunity to gain a broad
perspective of the business landscape and discover “What’s Now, What’s New,
and What’s Next.”
For information on the next EBC, visit www.stilesmachinery.com/ebc
International Tour of Technology
In 1993, Stiles introduced the international tour of technology as an opportunity
to observe leading-edge solutions. Since its inception, over 900 woodworkers
from all sectors of the industry and all regions of the US have participated in this
experience.
Tours have included visits to small family-owned shops, large manufacturing
facilities and everything in between. Focusing on specific production capabilities
combined with innovations in automation, products and processes range from
the cabinet industry to office furniture, to fixtures and millwork plants. The tour
visits some of the world’s most innovative, efficient and productive facilities. What
might seem futuristic today will be the industry standard tomorrow. Tour attendees
gain insights on ways to make their business more successful by observing best
practices from global influences.
For information on the next tour of technology, please contact Steve Waltman at
616.698.7500 ext. 1222 or swaltman@stilesmachinery.com
Lunch & Learns
Stiles offers localized learning opportunities at our regional offices, dealer
showrooms, and customer’s facilities. These free seminars feature a expert
speaker on a new technology or solution and typically include a hands-on
machinery demonstration. Lunch is always provided.
To view our current event schedule, visit www.stilesmachinery.com/events
53
e-learning
Unlike traditional classroom studies, e-learning is a course or program where
the students rarely or never meet face-to-face, nor access educational facilities,
because they study online and/or with a computer. This approach offers many
benefits, including elimination of travel expenses and reduction in lost labor due
to time away from the job.
Computer-Based Training
Computer-Based Training (CBT) is a “Work at Your Own Pace” course that
allows the student to increase their knowledge when their schedule allows. This
type of training is available at any time and at any location with a multimedia
capable PC. Stiles Education offers several CBT modules designed to advance
the skills learned in the traditional instructor-led courses. Interactive exercises
and simulations clarify topics and allow the student to practice skills and review
critical concepts when needed.
Stiles Education CBT courses include:
• EB075 Electrical Maintenance for Brandt Edgebanders - CBT (see page 29)
• MC095E woodNest Basic - CBT (see page 24)
• MC075 Intermediate woodWOP for CNC Machining Centers - CBT (see
page 25)
• PS094E Holzma CAD 4 Controller - CBT (see page 37)
Stiles Online Training Sessions (Webinars)
Online training sessions, or webinars, provide instruction on specific topics. All
you need is a computer with an internet connection and phone to conduct an
interactive course between the student(s) and the instructor. A typical online
training session is a live, internet-based course. The instructor lectures and
illustrates with examples while students complete exercises based on real
production process. Students can ask questions during the session and the
instructor will explain and demonstrate how to perform the tasks. Students can
also participate in group discussions.
Visit www.stilesmachinery.com/se to see a list of webinar topics. Customized
webinars are also available.
Courses on CD-ROM
Stiles Education partnered with New Standard Institute and Simutech Multimedia
Inc. to expand e-learning course topics. These CD-ROM courses offer the same
level of professional training and convenience as our CBTs.
Visit www.stilesmachinery.com/se to review and order CD-ROMs.
54
Optimize Production & Operations with Stiles Education
Application Services
Stiles Education offers application services specific to CNC machining centers, wide
belt sanders and edgebanders to augment formal Stiles Education training.
On-site services include:
• Advanced woodWOP macros, variables and parametrics
• Best applications for woodWOP in conjunction with other CAD packages
• Best practices to extend the life of your tooling and sanding belts
• Maximizing capabilities of your equipment
• Improving fixtures for small or unusual parts
• Cycle time reduction and less scrap through effective training
woodWOP Programming Services
If you need help programming your
components utilizing the powerful tools
of woodWOP, Stiles Education can
assist with:
• Programming new products or
components
• Incorporating timesaving
parametrics and macrofeatures
within woodWOP
• Converting to nested-based programs
Macro Explanation
On-Site Consultation
To improve productivity, profitability and efficiency for your manufacturing systems,
our specialists provide on-site consultation to assess:
• Worker skill level and proficiency – skills standards
• Programming critique – parametrics and integration
• Process efficiency – evaluation of labor, materials, processes
Our knowledge of skill assessments and woodworking training provides:
• Pre-testing and post-testing of employees
• Targeted training needs analysis
• Comprehensive training for programmers, machine operators and
maintenance technicians
• Coordination with local community colleges, universities and state agencies
for specialized training
For more information, call at 616.698.7500 or email classes@stilesmachinery.com
55
Companies Participating in Stiles Education
(This is a partial listing of companies that have sent
several students to Stiles Education courses.)
Amerhart Ltd.
Anything Woodworks
California Closet Co.
Correctional Industries MICC
Dynamic Wood Products
The Gund Co.
Hallmark Center Fixtures
The Hon Co.
Jay-Gee Wood Products
Knoll Inc.
Koala Studios
Lapeer Industries
Masco Cabinetry
Northway Industries Inc.
Nucraft Furniture Co.
Palmer Promotional Products
Panel Specialists Inc.
Precision Millwork & Plastics Inc.
R J Wood Industries Inc.
R S I Home Products
V T Industries Inc.
The Wenger Corp.
Wood Designs
Woodcrafters Home Products LLC
“Course was very helpful in application of all material to the real world.”
– Timothy Thornton, A Thornton Co., CR105
“Great class!! If you want to know anything about woodWOP this is the class.”
– Shawn Wojtasik, Millwork Design Solutions Inc, MC300
“This course covers everything from installation to operation and maintenance,
tool setting and calibrations with different materials for different projects. Saves
time and expense on mistakes made by human error.”
– Reginald Young, Coushatta Millworks, EB052
“Came in with just an understanding of the programming and am leaving able to
write & cut materials.”
– Bob Thompson, R S I Home Products, PS103
“After attending a Stiles facility for training, I am absolutely more comfortable
utilizing Stiles Machinery. The facility was immaculate, everyone was
professional and courteous, the staff was absolutely knowledgeable about their
equipment, and the accommodations were great. This has definitely improved
my abilities, so I can better serve myself and my company!”
– Derek Hanson, Custom Cupboards, TD900
“Course content and hands on made it very easy to learn. I will use this course
to make our machine run as well as possible which I believe will benefit my
company by less downtime, better quality & a more efficient machine.”
– Mike Shine, Northland Furniture Co Inc, EB505
“I went to this course with an understanding of Holzma panel saws. After taking
this course, I realized that what I knew was nothing in comparison to what the
instructor taught us with the book as well as hands on. I would recommend
anyone who has a Holzma panel saw to take this class.”
– Charles Wayne Edge Jr., Woodcrafters Home Products LLC. PS504
“After completing the course, I feel more comfortable and confident in my ability
to find and fix and electrical problem. I now understand schematics and their
tricky turns and symbols. I feel my company will gain production time by having
me at their machines in an electrical crisis!!”
– Daniel Kyle Wright, Master Woodcraft Cabinetry, TD100
“High quality, hands-on and technical training. Covered the entire machine
in 3 days. Lots of information and good tools to diagnose problems. Good
information for future preventative maintenance.”
– James Walsh, Forbes Custom Cabinets LCC, MC502
Stiles Machinery Inc.
3965 44th Street SE
Grand Rapids, MI 49512
p616.698.7500
f616.698.7524
www.stilesmachinery.com
© 2012 Stiles Machinery Inc.

Machining Centers - Woodworking Network

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