Sanjay Bhat - Municipalika

Solutions for Municipal Water
& Wastewater Treatment
November 14, 2014
Imagination at work
Today’s agenda
• Global Water Challenges
• About Our Business
• The GE Advantage
© 2014 General Electric Company. All Rights Reserved.
Global water challenges
Availability
Quality
Productivity
Policy
• Growing population and industrial use
• Climate change and drought
• Increased industrial pollution
• Deteriorating water quality
• Pressure to improve operational efficiency
• Managing downtime and aging assets
• Stricter regulation on discharge/withdrawal
• Water reuse incentives and policy mandates
© 2014Business
General Electric
Company. All Rights Reserved.
Water & Process Technologies
Overview
2014 General Electric Company
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Our Business:
Water & Process
Technologies
© 2014 General Electric Company. All Rights Reserved.
GE: technology & solutions provider
Engineered Systems
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Advanced Digestion Technology
Ultrafiltration/Membrane Bioreactor
Mobile Water Solutions
Water Outsourcing
Thermal/Zero Liquid Discharge
Reverse Osmosis/Electrolytic Systems
Filters & Membranes
ABMet for selenium removal
Analytical Instruments
Chemical & Monitoring Solutions
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Cooling Chemistries
Boiler Chemistries
Wastewater Chemistries
Fuel Oil Treatment
Hydrocarbon Process Chemistries
Industrial Process Chemistries
Knowledge Management & Monitoring
Solutions
Headquartered in Trevose, PA, USA • 7,500 employees globally
50,000 customers in 130 countries • 45 global manufacturing sites
© 2014 General Electric Company. All Rights Reserved.
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Expertise and innovation
Expansion
Innovation
• 2007: GE launches TrueSense
Acquisition
• 1999: Glegg Water Conditioning
• 2002: BetzDearborn
• 2003: Osmonics, Inc.
• 2005: Ionics
• 2006: ZENON Environmental
• 2008: GE launches GenGard
• 2009: GE launches the Muni.Z
depth filter using Z.Plex
technology, PROPAK system, and
ZeeWeed 1500
• 2010: GE launches Mobile
Evaporator, Mobile M-PAK, HERO
and ZCore
• 2011: GE launches LEAPmbr and
SeaPAK
• 2009: The GE/NUS Singapore
Technology Center opens
• 2009: GE opens Water & Process
Technology Center in Saudi Arabia
• 2011: Wuxi plant expansion
doubles capacity of water
technology manufacturing in China
• 2011-12: Tripled capacity at
Oroszlány, Hungary production site
• 2012: Opening of new laboratory in
Cotia, Brazil
• 2014: Monsal
Built on more than 85 years of domain expertise and
innovation
© 2014 General Electric Company. All Rights Reserved.
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Global presence and reach
Manufacturing/R&D | Hungary |
Europe
Manufacturing/R&D | Wuxi | China
Manufacturing/R&D | Oakville, ON | Canada
Manufacturing/R&D | Minnetonka, MN |
USA
Headquarters | Trevose, PA |
USA
R&D | Singapore
Key
CMS Manufacturing Sites
ES Manufacturing Sites
Technology Sites
GE Global Research Centers
R&D | Cotia | Brazil
Locations with 75+ Employees
50 sites globally
© 2014 General Electric Company. All Rights Reserved.
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GE technology in key industries
CHEMICAL
PROCESSI
NG
MUNICIPA
L
WASTEWATE
R
FILTRATION
REFINING
POWE
R
© 2014 General Electric Company. All Rights Reserved.
OIL SANDS / UNCONVENTIONAL
FUELS
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Comprehensive solutions
Desalination
Technologies
Municipal
Solutions
Process Chemicals
and Separations
Utility
Solutions
Ingredient
Water
© 2014 General Electric Company. All Rights Reserved.
Industrial
Wastewater
Measurement
Solutions
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Municipal Water
and Wastewater
Helping municipalities optimize
limited resources for growing
populations, while meeting
increasing regulatory and policy
challenges
Our solutions include:
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Membrane bioreactor systems
Ultrafiltration (UF) systems
Electrodialysis reversal
Reverse osmosis systems
Membrane cleaning chemicals
© 2014 General Electric Company. All Rights Reserved.
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Advanced Digestion Technology
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Why Anaerobic Digestion?
The Anaerobic Digestion process converts organics to
methane gas and valuable by-products
Electricity
Rest of the World
$ 1,405 million
(58%)
Organic
waste
Gas/Fuel
Anaerobic Digestion
Fertilizer
It is the only commercially available process on the market to do this
© 2014 General Electric Company. All Rights Reserved.
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Relationship between treatment & resource
recovery
Food waste
Anaerobic
Digestion
Rest of the World
$ 1,405 million
(58%)
Electricity
Gas/Fuel
Fertilizer
Sewage
Water
Wastewater
treatment
© 2014 General Electric Company. All Rights Reserved.
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Anaerobic treatment opportunities will
continue to expand … because the energy
and resource argument is so compelling
Other
Anaerobic
Digestion
Food waste
Rest of the World
$ 1,405 million
(58%)
Electricity
++ %
Gas/Fuel
Fertilizer
UK
$ 159 million
(7%)
Sewage sludge
Water
Anaerobic
wastewater
treatment
Wastewater
treatment
© 2014 General Electric Company. All Rights Reserved.
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Case Studies
© 2014 General Electric Company. All Rights Reserved.
Creating new water
sources in Kuwait
Challenge: Insufficient quality
water for irrigation and human
consumption
Solution: Purify wastewater for
irrigation, use fresh water for
drinking
Sulaibiya plant - Kuwait City
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Water produced for irrigation
Frees up fresh water for human consumption
375,000 cubic meters/day (100 MM gal/day)
World’s largest membrane based wastewater filtration project
© 2014 General Electric Company. All Rights Reserved.
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Creating “NEWater” in
Singapore
Challenge: Inadequate supplies
of renewable fresh water
Solution: Treat and reuse
wastewater effluent for local
industry
Bedok NEWater Factory – Singapore
• Transforming wastewater into high quality industrial feedwater
and potable water
• The final product is termed “NEWater”
‒ Initially used as a feed for the electronics industry, wafer
fabrication plants, and commercial building cooling towers
• A growing percentage is released back into local reservoirs
for indirect potable reuse applications
© 2014 General Electric Company. All Rights Reserved.
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Harvesting wastewater
in Australia
Challenge: Ongoing drought
challenged availability of water
for golf course
Solution: Sewer mining water
reuse plant provides irrigation
water
Pennant Hills Golf Club, Australia’s
first commercial sewer mining water
reuse plant
• Conserves 25 million gallons of Australia’s fresh water a year
• Advanced MBR produces 172,000 gallons of high quality
water per day which is used to irrigate 55 acres
• “We are proud to be the first to embrace this innovative
approach. It is bringing us a drought-proof supply of water
that minimizes impact on Australia’s fresh water reserves.”
— Steve Walker, president, Pennant Hills Golf Club
© 2014 General Electric Company. All Rights Reserved.
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Achieving Water Reuse
in the USA
Challenge: Expanding
population required increased
wastewater treatment
Solution: GE’s MBR technology
to treat wastewater for reuse and
safe disposal
Brightwater Plant – Seattle, WA
• Water produced for irrigation , heating & cooling and industrial
processing
• Average daily flow of 31 MGD (117,348 m3/day)
• Reduces TSS and BOD discharge to Puget Sound by
1,000,000 lbs (454,000 kg) each year
• Positioned to cost-effectively address future regulations
© 2014 General Electric Company. All Rights Reserved.
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Water & Process Technologies
Remaining within
discharge limits in Italy
Challenge: Avoid discharge of
dirty concentrate of Air Cooled
Condensate system
Solution: GE’s special
applications mobile trailer
reclaims and treats hot
condensate
Power Plant – Southern Italy
• MobileFlow system reduces fresh water extraction by reusing
the condensate
• Reduced iron and oxides contaminants in wastewater stream
to remain within discharge limits
• Less energy is needed because the system reclaims and
treats hot condensate at around 113ºF (45ºC)
© 2014 General Electric Company. All Rights Reserved.
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Water and energy
savings in Brazil
Challenge: Rising energy and
water costs impacting profitability
Solution: Chemical and
equipment solution significantly
reduced costs
Cia Nitro Quimica Brasileira
applied GE’s advanced water
purification technology
• Reduced natural gas consumption by 45%
• Reduced powerhouse effluent discharge by 90%
• Reduced wastewater flow by over 100,000 m³/year
• Dramatic reduction in boiler scale increased
efficiency, reducing natural gas consumption and greenhouse
gas emissions
© 2014 General Electric Company. All Rights Reserved.
Annual savings =
U.S. $1.9 million
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Water scarcity solutions in
Australia
Challenge: Water scarcity
prevented plant expansion
Solution: Water reuse solution
met demand and enabled
expansion
BP Luggage Point, Australia
expanding operations
• 14,000 m3/day of reuse water (3.7 MM gal/day)
• Water used for cooling and fire fighting
• Replaced previously potable water application
© 2014 General Electric Company. All Rights Reserved.
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Providing eco benefits in
Argentina
Challenge: Water scarcity
threatening refinery operation
Solution: Advanced chemical
treatment program meets the
challenge
Repsol YPF applied advanced cooling
water & wastewater technologies
• Conserved 42 MM gallons of cooling water make up
• Total savings $530,000
• Protected refinery assets from corrosion and fouling
• Eliminated discharge to La Plata River
© 2014 General Electric Company. All Rights Reserved.
© 2012 General Electric Company
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Water & Process Technologies