ERIKKILA Customer Magazine 8/2013
Transcription
ERIKKILA Customer Magazine 8/2013
PASSION IN CRANES 8 2013 customer magazine CASES Martela’s development Agnico Eagle relies on SPARTAN Eaton and Prosystem Fiskars increases safety Introducing Crane safety products New product Slewing limiter for Jib Cranes Editorial Dear reader, The importance of personal health and safety is increasing in a society in transition. A modern employee demands a working environment that is healthy both psychologically and physically. We accept the challenge and offer safety solutions to our clients that improve the safety and ergonomics of personal work-station cranes. We look into the future by combining the best qualities of steel and aluminium into existing, already excellent modular light crane systems. The combination has proven to be a cost effective way to improve the ergonomics and productivity of assembly work. We also promise to bring new features to our aluminium profiles that are innovative and meet the customer’s requirements, as is to be expected from ERIKKILA. Contents ERIKKILA News................................................................ 3 Martela challenged ERIKKILA’s know-how....................4-5 New product: Fall protection........................................... 6 Introducing: Safety products for cranes........................ 6-7 Product introduction: Chamfer tube extension joint ..... 7 Agnico-Eagle mine operates a bridge crane..................8-9 Steel and aluminium combined into a crane................. 10 Cranes in numbers.......................................................... 11 Eaton utilizes ergonomic lifting devices...................... 12-13 Robot crane updated to the new millennium................. 14 Cranes help axes to get their handles........................... 15 Enjoy reading our latest customer magazine. In Masala, 22.8.2013 Mikko Erikkilä Managing Director PASSION IN CRANES on ERIKKILA OY Newsletter Editor: Mikko Erikkilä Reporters: Anu Erikkilä, Matti Erikkilä Layout: Silva Orkosalo-Paananen, Matti Erikkilä Publisher: ERIKKILA OY Masalantie 225 02430 Masala, Finland Tel. +358 9 2219 0530 Fax +358 9 297 5021 Address source: ERIKKILA OY’s customer and target group register Print: Painotalo Casper Oy 2 Newsletter 8-2013 ERIKKILA News Automated SPARTAN’s to Pintos Oy Pintos Oy has ordered automated and semi-automated SPARTAN bridge cranes from ERIKKILA. The two cranes are utilized to handle steel wire rolls along the same 105 meter long track. The semi-automated crane is able to locate itself automatically to pre-set work stations by a press of a button. The fully automated crane is able to fetch steel wire rolls from one place continuously and transfer them along the line. The span for both cranes is 17.35 meters and the lifting capacity is 3.2 tons. All crane movements are inverter-controlled in order to ensure the best operator handling. Fully automated crane speeds are: hoist trolley 20 m/min, bridge 40 m/min, and the semi-automated 20 m/min for both hoist trolley and bridge. More information: ERIKKILA OY Juha Erikkilä Tel. +358 9 221 90 517 juha.erikkila@erikkila.com Pintos Oy Arto Iivonen Tel. +358 40 507 9637 Major order to India: containers are shipped on time ERIKKILA reseller, MM Engineering Private in Coimbatore, India, placed a major order for PROSYSTEM, which has already been delivered by the time this customer magazine goes to press. The order consisted of 50 bridge cranes, including 30 telescopic bridges. The delivery was made by sea freight and the cranes with spare parts were fitted into two shipping containers. MM Engineering has been an ERIKKILA reseller since 2009, and it has been highly satisfied with the modularity and easy installation of the PROSYSTEM cranes. The whole order was delivered to a large automobile company. The Indian auto industry is one of the biggest industries in the world, and a big market for light crane systems and ergonomic lifting devices, as well. Large operators in India include, among others, Audi, Volvo, Tata and General Motors. More information: ERIKKILA OY Mikko Erikkilä mikko.erikkila@erikkila.com Tel. +358 9 221 90 533 Newsletter 8-2013 Second container of ERIKKILA’s steel profiles. 3 Wooden desktop cover handling with ERIKKILA Aluminium Light Crane System and Quick-Lift weight balancer hoist. The Martela factory in Nummela challenged ERIKKILA’s know-how 4 The Martela factory in Nummela challenged ERIKKILA’s knowhow and willingness to serve by requesting a proposal for a lifting device to the end of a production line. ERIKKILA won the tender, and then started the development of a fully functioning lifting device for difficult to handle pieces. industry, and among the top three in Scandinavia. In business relocation services, Martela is the second biggest company in Finland. Martela is an old family business of over 65 years standing with production in Finland, Sweden and Poland. Martela designs and implements interior solutions for both workspaces and public areas. In addition, the company offers services that support the maintenance and changes in interior solutions. Martela ordered the first ERIKKILA equipment as long as two decades ago. The latest delivery included a suction cup lifting device for transporting packaged table tops. The job required equipment that is eco-friendly, ergonomic and intelligent. When required, Martela’s services in Finland cover the whole transition of the premises, from designing to relocating, and maintenance. In Finland, Martela is the biggest company in the In this case, intelligence is associated with the unpredictable shapes and weights of pieces. Therefore, the lifting equipment must be able to lift packaged pieces in various shapes, and uniquely identify the weight of each piece lifted. “The crane development of this kind requires plenty of innovation and work on this issue.” A crane development of this type requires plenty of innovation and work on this issue. In addition to the crane development, a further challenge in the project was the installation in an operating environment in such a way that it did not disrupt the factory’s production. Design and installation had to conform to the existing “Design and installation had to conform to the existing structures in the factory.” structures in the factory. Co-operation between Martela and ERIKKILA has worked out well, and the equipment has been finetuned to fulfil its task. The factory manufactures approx. 30,000 products a month, which has the lifting equipment in constant use. Newsletter 8-2013 Jori Silfverberg wishes to thank in particular ERIKKILA for the successful project, and the tireless search for technical solutions. The joint-project would not have succeeded without the right atmosphere, in which issues are discussed directly, contributing to the creation of workable solutions. Martela has a total of 400 employees in Finland, of which 200 are located in Nummela. Factory Manager Jori Silfverberg stresses that Martela is primarily a services provider that offers complete solutions based on clients’ requirements. The products can be grouped with furniture suitable to classes of clients in healthcare, education, hospitality and office environments. For more information please contact: ERIKKILA OY Petteri Lempiäinen Tel. +358 9 221 90 521 petteri.lempiainen@erikkila.com Martela Oyj Jori Silfverberg jori.silfverberg@martela.fi Quick-Lift equipment makes it easy to lift pieces of different shapes. CRANE FACTS Product group: PROSYSTEM light crane system and ergonomic lifting devices Lifting capacity: 10 - 300 kg More: Vacuum and balancer hoists What is your ERIKKILA story? Post photos of your crane on our Facebook profile by 31.3.2014 and we will send you a USB-drive! www.facebook.com/erikkilaoy PS. You can also find us on YouTube www.youtube.com/erikkilaoy Newsletter 8-2013 5 Introducing ERIKKILA’s safety products Overload sensor Safety is always the key in ERIKKILA cranes. That is why new safety improvements are constantly under development. The patented overload indicator that is standard* in ERIKKILA cranes is the industry’s first mechanical, costeffective, reliable, device and is easy to install at the same time. In the event that the crane’s maximum capacity is exceeded, the overload indicator takes over: the hoist trolley, where it is attached, typically turns so that the wheels rise or turn to the side. Then the overload indicator hits the lower section of the profile or the side of it, and the crane does not move manually. If the maximum capacity is exceeded in a motor driven crane, the operator will hear a loud noise as the indicator is dragged against the profile. “Work safety is an inseparable part of our way of thinking.” CEO Mikko Erikkilä Possible surface damage caused by the indicator is easy to paint over and the damage is significantly less than the whole crane falling down and causing potentially a life-threatening situation. Overload indicator is installed in two places: in the hoist trolley where the bridge is attached, and in the hoist trolley where the crane is attached. List price: €35.44 Product code: 410160 * Standard in 1000 kg cranes and over Overload indicator on the hoist trolley. Fall protection In the event of overloading, fall protection is worth more than its weight in gold. It is securely fastened to the bridge attachment parts and fall protection circles over the bogie-beam joining the double carriage along the track. The protection is fully mechanical and easy to install. It is available for cranes with bridges manufactured from ERIKKILA profiles 200 and 260. Contact sales: sales@erikkila.com Tel. +358 9 221 90 530 List price: €72.54 Product code: 410170 Fall protection fastened to the bridge attachments and overload indicator fastened to the bridge on the track. Read more on our benefits 6 Newsletter 8-2013 New product: Slewing Limiter for Jib Cranes 5° 30° 13 5° The standardized structure enables cost-effective manufacturing of the barrier and makes the decision to purchase easier. 30° 13 ERIKKILA has introduced a new safety product for jib cranes. The slewing limiter limits the jib movement from a mechanic into a desired ankle. This way the jib does not get damaged by accidentally hitting other equipment or building structures - or cause damage to anything. The slewing limiter is available for all jib cranes manufactured after 2003. Slewing limiter on the other extreme where the rubber meets the column. The slewing limiter’s limit stops can be set freely within the area marked by lines. The swing can be set from 30˚ to 135˚ from the centre line. List price: starting at €356.00 Product code: model specific Introducing: PROSYSTEM chamfer tube extension joint The chamfer tube extension joint for profiles 200 and 260 was launched in June 2009 and the square nut in April 2010. Updated extension joint has met all the expectations. It makes installation easier and faster, and improves safety by making a stronger joint. Chamfer tube extension joint functionality has a lifetime warranty.* Thanks to the joint, running surfaces on the profile align closely and stay aligned throughout the operating life. Square nuts enable installation with one tool. No special tools are required. The bolt has a Tuflock coating, which prevents it from loosening due to vibration. * Crane maintenance plan and warranty terms must be met. Save 30% per joint in installation and maintenance time! www.erikkila.com/benefits Newsletter 8-2013 7 Agnico-Eagle mine in Kittilä assisted by ERIKKILA bridge crane 350 meters underground Agnico-Eagle mine in Kittilä is filled with various machinery, which is used in demanding conditions. 350 meters below the surface in the mine, a section of the mine tunnel is quarried as a maintenance hall where all the machinery operating in the tunnels is maintained. ERIKKILA bridge crane assists in handling heavy equipment in the maintenance hall. The Agnico-Eagle gold mine in Kittilä contains one of the largest known gold ore reserves in Europe, estimated to be 35 million tons. Gold content of the deposit is 4.7 grams of gold per ton. Gold- rich ore forms the north-south Suurikuusikko deposit. The length of the whole zone is 25 kilometres with the main interest focusing on an area 4.5 kilometres in length. Opencast mining operations commenced in 2008 and underground mining in 2010. “ERIKKILA bridge crane assists in handling heavy equipment in the maintenance hall.” Opencast mining on current scale will cease soon, and primarily underground mining operation will continue until 2032. The mine employs 375 employees directly, and with the contractors included the total personnel in the mine area is 600. ERIKKILA bridge crane is located in the maintenance hall in the mine. The equipment assists in maintaining the machinery in the mine tunnels. The crane was brought into an already made space, so it had to be custom-made to the hall. The usable space was very limited, so the lifting equipment and its operating area were as close as possible to the roof and walls of the hall. In addition, sufficient lifting capacity and tolerance to humidity were required. Crane’s lifting capacity was set to 20 + 5 tonnes. “The crane was brought into an already made space, so it had to be custom-made to the hall.” Humid environment had to be taken into consideration in surface coating and electrical components, because there is always some water dripping into the tunnels from upper ground layers. Optional work lights were installed on the crane. A double girder SPARTAN bridge crane with maintenance bridge and two hoists in the mine waiting for maintenance to begin, which it is required for. 8 Newsletter 8-2013 Heavy machinery is operated in the mine, so the crane is crucial while doing maintenance. In terms of effective mining, the ideal situation would be, of course, that the crane would hardly be needed at all, says Senior Project Engineer Esa Lindeman. “Heavy machinery is operated in the mine, so the crane is crucial while doing maintenance.” In this case, operating the crane means that there is a stoppage in operations somewhere else in the mine. Lifting equipment, however, helps to quickly fix broken machinery and that way contributes to the mine productivity. The first gold was cast in January 2009. The composition and structure of the gold ore in Kittilä make the separation of gold relatively difficult. Gold is bound to sulphide minerals and only approx. 2% of it is so-called free grain form gold. Due to the ore properties, in the enrichment process the mine utilizes an autoclave, which is uncommon in Finland, that could be compared to a kind of pressure cooker. The mine is expected to produce on average 173,000 ounces of gold between 2013-2015. For more information please contact: ERIKKILA OY Juhani Koski Tel. +358 9 221 90 531 juhani.koski@erikkila.com Mine access tunnel and SPARTAN bridge crane. Agnico-Eagle Esa Lindeman esa.lindeman@agnicoeagle.com CRANE FACTS Product group: S PARTAN bridge cranes Lifting capacity: 20 t + 5 t More: Maintenance bridge Newsletter 8-2013 9 Made of steel and aluminium, light crane of the future Steel domination in light cranes has faltered throughout the 21st centruy. Its worst competitor and best partner is aluminium, which is superior due to its light weight compared to steel. Combining steel profile on the track and aluminium profile on the bridge, the movement of the bridge is significantly lighter than a comparable steel bridge. Aluminium is superior, particularly in smaller loads, and handling is feather light thanks to the low weight of the aluminium. Better carrying capacity of steel reduces the number of supporting elements along the track by allowing longer spans. This brings savings in supporting structures. For loads below 500 kg, ERIKKILA o ffe r s th e a l u m i n i u m b ri d g e , naturally taking into consideration clients’ requirements and when the environment allows it. There are three aluminium profiles in the ERIKKILA catalogue: S, M and L, or small, medium and large. food and beverage industry even in applications requiring maximum hygiene. Aluminium cranes are also widely utilized in aerospace and automobile industries. Aluminium is an excellent choice particularly for repetitive tasks. For example, the vacuum gripper moves in the aluminium bridge without effort and the balancer is at its best in light movement of the bridge. At its best, the operator does not feel like he is using a crane, but instead his load is simply made lighter without touching the lifting equipment. This is achieved by using aluminium on both tracks and bridge, and by combining a balancer to the aluminium bridge, which supports the load when the operator moves, lifts and lowers it from the work station. “Carrying capacity of steel and light weight of aluminium is a superior combination for smaller loads.” In addition to safety, sometimes aluminium replaces steel due to hygiene reasons. Aluminium is an approved material particularly in the For more information please contact: ERIKKILA OY Juha Erikkilä Tel. +358 9 221 90517 juha.erikkila@erikkila.com 500 kg aluminium bridges on steel tracks and freestanding structures as lifting equipment for several work stations. 10 Newsletter 8-2013 Cranes in numbers PROSYSTEM Jib Cranes PROSYSTEM Light Cranes 1,5 tonnes: largest lifting capacity 8 metres: longest outreach 2-speed lifting and movements (optionally) motorized movements to 6 directions 3 easy steps to your own jib crane 2 tonnes: largest lifting capacity 8 metres: longest bridge span 2-speed lifting and movements (optionally) movement motorized to 6 directions 7 easy steps to your own crane SPARTAN Bridge Cranes 10 tonnes: largest lifting capacity 18 metres: longest bridge span 2-speed lifting and movements movement motorized to 6 directions 7 easy steps to your own crane Newsletter 8-2013 11 Eaton utilizes ergonomic lifting devices Efficiency and safety with lifting equipment. ERIKKILA’s lifting equipment means efficiency, safety and ergonomics for Eaton. The small technical details in ERIKKILA’s equipment have provided pleasant surprises, as well. Eaton Power Quality Oy delivers complete solutions in power supplies and associated control systems. Eaton is the market leader in UPS sales in Finland with its 45 years’ experience in UPS design, manufacturing and deliveries. Company has a wide selection of products and services including uninterrupted power supplies (UPS), surge protectors, power centres, power distribution units (ePDU), rack enclosures, electric analysers, remote monitoring, management software, as well as comprehensive “Quality, safety and working efficiency play a major role at Eaton.” after-sales services. Typical Eaton customers are, for example, hospitals, banks, cruise ships and oil drilling platforms. Company offices in Finland are located in Espoo with approx. 200 employees. Group is headquartered in the United States, 12 and its European headquarters are located in Switzerland. There are Eaton sales and services locations in 30 countries and over 100 distributors. Quality, safety and efficient working play major roles at Eaton. Safety is ensured, among other things, by a clean working environment, where everything has its place. Practice improves working efficiency, because there is never a need to search for tools. Eaton production control processes are advanced, which ensure deliveries of quality products to customers with short lead times. Time for each task in the process has been measured exactly, and therefore promises on delivery times are easy to keep. The company strives for continued improvements in production. “Each and every employee participates in quality control and production improvement”, Production Manager Kenneth Korhonen said. ERIKKILA’s lifting equipment is a natural part of Eaton’s operations as the company strives to maintain the principles and goals described above. Eaton and ERIKKILA co-operation began in 2006. ERIKKILA won the tender for new lifting equipment at the factory. Various types of light cranes are utilized in almost every product assembly tasks. Unit assembly in Espoo factory begins with an empty platform. A lot of lifting is done during the assembly tasks. ERIKKILA’s lifting equipment ensures working “ERIKKILA’s lifting equipment ensures working safety, ergonomics and productivity.” safety, ergonomics and productivity. Over half a million batteries go through the production line annually, making sure that the cranes are in constant use. The size of the finished products varies from small refrigerator size to almost car-sized units. Currently approx. 90% of the lifting equipment at the factory is an ERIKKILA model. Eaton has noted that ERIKKILA is a reliable supplier with appropriate lead times and good quality products. Changes in Eaton factory’s production are implemented always as quickly as possible in order to minimize disruptions in production, which makes the deliveries of new equipment crucial. Newsletter 8-2013 Maintenance service has functioned as expected and quickly, as well. Mechanic Markku Kuronen said that ERIKKILA’s equipment is more practical compared to other similar equipment. The suspension solution in ERIKKILA cranes was found to be superior during installation and for its usability. Relocation and conversion options of the equipment also bring additional value to the usability. Eaton’s positive experience of cooperation with ERIKKILA promises that the customer relationship will continue in the future. For more information please contact: ERIKKILA OY Mikko Erikkilä Tel. +358 9 221 90,533 mikko.erikkila@erikkila.com Eaton Power Quality Oy Kenneth Korhonen kennethkorhonen@eaton.com CRANE FACTS Product group: PROSYSTEM light crane system and ergonomic lifting devices Lifting capacity: 125 - 500 kg PROSYSTEM light crane system in an assembly line. Newsletter 8-2013 13 Updating a robot crane to the new millennium In the 90s, ERIKKILA delivered an automatic crane to Lumon Oy for warehouse management to improve production. Now the client has decided to modernize the same warehouse to operate with current technology. This was the beginning of an interesting project where the new technology was combined smoothly with the old one. Customer made a big fundamental change by replacing the old inbound and outbound conveyors with several smaller conveyors. Before, the goods were transported in from one end and out the other end via large conveyors. Now there is a small conveyor in the bottom of almost every shelf in the warehouse that takes only one shelf space and transports the goods directly to the right work station. Before, a robot crane fetched a cage from a shelf by lowering between the shelves, and transporting the bridge to the desired goods and grabbing it with a fork. This approach was good at the time, but significantly faster and efficient work can be achieved with modern technology. A single purpose warehouse was transformed into a unit that controls the factory operations. The biggest change was the fetching principle: robot crane would no longer move sideways between the shelves, but instead a telescopic fork extends to fetch the goods. Telescopic fork is significantly faster than a bridge and there is no need to take into consideration the heavy swinging due to the large crane movement. A second robot crane was installed in the warehouse. Robot crane operations are optimized by computer controls, and the independent parking systems of the cranes manage the necessary evasive manoeuvres so that the cranes will not collide. Wireless communications made the operational planning of the two cranes easier. Now there are no cables going to the cranes and the power is supplied with conductor bars. In the end, a single purpose warehouse was transformed into a smart unit that controls the factory operations, distributing the goods all the way to the work stations. For more information please contact: ERIKKILA OY Petteri Lempiäinen Tel. +358 9 221 90 521 petteri.lempiainen@erikkila.com CRANE FACTS Product group: Robot cranes Lifting capacity: 600 kg Capacity: Over 30 cage transfers/h Robot crane takes the cage to its place on the shelf. In the picture, the white parts are the crane and the blue ones are the storage shelf. 14 Newsletter 8-2013 Cranes help axes to get their handles Fiskars’ business vision states: “We believe that everything can be done smarter and better. Keeping an open mind helps to see new opportunities everywhere.” Same words apply to ERIKKILA’s operation, too. A shared ideal is a solid ground for co-operation between Fiskars and ERIKKILA. Fiskars, established in 1649, is the oldest business in Finland that today employs approx. 3400 employees in over 20 countries. Company’s products are renowned for their functionality and top design. Fiskars offers leading brand names for home, kitchen and interior decoration, such as Iittala, Arabia, Hackman and Rörstrand. Fiskars is also the leading brand in garden cutting tools in the world. Fiskars’ Billnäs factory is still located in the same place where the company was founded. The site in question operates the ERIKKILA bridge crane for injection-moulding machine maintenance. ERIKKILA crane assists in maintenance of four injection-moulding machines and in changing the moulds. The injectionmoulding machines produce, for example, the plastic handles for all tools. During the maintenance and when the moulds are changed, 2 track PROSYSTEM bridge crane with engine transfers the crane lifts parts from inside the machinery, among other things, for replacements and oiling. Crane has increased work safety for both employees and machinery, said Harri Engström (process development). “Crane has increased work safety.” Injection-moulding machine is an expensive unit, so it is important to ensure its safe and easy handling. The crane also saves floor space. More injection-moulding machines can fit in the same space, because moving equipment parts does not require forklifts that require freedom of movement. The crane itself is attached to the roof structures. Installer Henry Skog stresses how the crane makes the maintenance easier and faster. Special praise goes to the crane’s radio controls, which make working more efficient. In addition to short lead times, Harri Engström said that Fiskars selected ERIKKILA as the crane supplier, among other things, because of close proximity and ERIKKILA’s operating practises. Prior to making their proposal, a visit was conducted to the Fiskars’ site to familiarize themselves with the operating environment, so that the offer was realistic. Crane was installed autumn of 2012 on agreed schedule. For more information please contact: ERIKKILA OY Juhani Koski Tel. +358 9 221 90 531 juhani.koski@erikkila.com Fiskars Harri Engström harri.engstrom@fiskars.fi CRANE FACTS Product group: PROSYSTEM Light Crane System Lifting capacity: 125 - 2000 kg More: Motorized movements Newsletter 8-2013 15 Did you know that ERIKKILA was first in... first in manufacturing PROSYSTEM® light crane systems in Scandinavia (1977) first in patenting ROBSYSTEM® robotic cranes (1989) first in developing a raised bridge construction into a PROSYSTEM® Light Crane System (1978) first in first in establishing a factory patenting OÜ Eesti Kraanavabrik ERGOLATOR® in Estonia as a western first in ergonomic lifting device crane company using industrial (1995) (1991) design for ergonomic control unit in ERGOLATOR® (2002) first in inventing and patenting an overload indicator to PROSYSTEM® light crane system (2004) first in inventing a fall protector to PROSYSTEM® light crane system (2013) first in modular cable free and wireless SPARTAN bridge crane up to 10t (2010) first in inventing semi- and fullyautomized SPARTAN bridge crane (2012) first in powder painting profiles (1989) first in developing a PROSYSTEM® Light Crane System compatible with Demag KBK-I & II system (1980) first in patenting integrated rubber buffer in PROSYSTEM® first in push trolley producing (1996) PROSYSTEM® aluminium light crane system in Finland (2003) first in packing PROSYSTEM® crane components individually in vacuum (2004)