PC3600-SU - Tiger

Transcription

PC3600-SU - Tiger
20110410
KP04-EM-01
Milling grade for steel
PC3600-SU
·Improved wear and chipping resistance
·New PVD coating with high toughness and
oxidation resistance at high temperature
·Optimum properties with fine-grained substrate
PC3600-SU
Black Power Coating
Gold (TiN Deco)
Black (Without TiN Deco)
Exposed
substrate
PC3600
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PC3500
After 20 min. machining (SCM440)
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TiN deco layer reduced the
tool
up edge which made the outermost
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away. However, TiN deco layer is removed from the
layer and even main layer/%
broken
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new grade, PC3600 but a new layer which has more
oxidation
resistance
and higher
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hardness is applied for longer tool life.
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Features
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Outermost
layer
Improved hardness
▷ advanced wear resistance
Oxidation resistance
▷ longer tool life
Intermost
layer
Improved adhesion of film layers
Chipping resistance
Substrate
Toughness
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+·New PVD coating technology
Hardness
Improved Features
Oxidation
layer
Room temperature
Heat treatment at 900°
C
40
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Competitor A
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Competitor B
treatment
Room temperature
0
treatment in a
vacuum at 900℃
Heat
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1 hour heat
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Heat treatment
Competitor
Room temperature
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10
Heat treatment
20
Oxidation
layer
Room temperature
30
PC3600
PC3600
%
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PC3600 Performance
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SCM440
vc=250m/min
fz=0.2mm.tooth
ap=2mm
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·KORLOY /%
special
treatment for longer tool life.
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ISO
P Carbon
Steel
P Alloy
Steel
Hardened
Steel
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Workpiece
KS
Materials
SM15C
Low carbon
SM25C
steel
SM35C
SM45C
SM58C
SCMn1
High carbon
steel
SMn438(H)
SUM22
SNC236
SCM4105
Low
hardened
SCM440
steel
SCMnH1
Low
alloy
SCr440
steel
SNCM220
(pre-heat
SNCM240
treatment)
STD1
High
hardened
STD61
steel
STS43
High alloy
SKH55
steel
SKH3
(pre-heat
treatment)
SKH51
KP1
KP4
Hardened
KP4M
steel
SKD61
SKD11
NAK80
Sticky
STAVAX hardened steel
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Recommended PVD grades
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·KORLOY /%
special
treatment for longer tool life.
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Grade
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SM45C
vc=300m/min
fz=0.2mm/tooth
ap=2mm
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PC3600
PC3500
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ୣॸ৤ࡣ
PC3600
PC3500
Improved crater wear
ୣॸ৤ࡣ
Improved chipping on the cutting edge
vc
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Feed
HB
HRC
1st
2nd
(m/min)
(mm/tooth)
80~180
Below 10
PC3600
PC5300
100~300
0.1~0.25
180~280
10~30
PC3600
PC5300
100~300
0.1~0.25
140~260
Below 27
PC3600
PC5300
100~250
0.1~0.25
220~450
20~50
PC5300
DBN500
50~100
0.05~0.1
50~260
Below 27
PC3600
PC5300
100~200
0.1~0.25
220~450
20~48
PC5300
DBN500
50~100
0.05~0.1
190~380
Below 40
PC3600
PC5300
100~250
0.1~0.25
210~370
Below 40
PC5300
PC3600
50~100
0.05~0.1
Line up
Continuous cutting
vc(m/min)
General cutting
450
Interrupted cutting
PC3600
PC5300
Carbon steel
400
350
300
PC3600
250
200
150
300
250
200
%-$ /%ਏࠤல
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150
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vc(m/min)
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350
300
250
PC3600
200
150
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vc(m/min)
150
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PC5300
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·Improved performance
Heavy interrupted cutting : Use PC5300
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PC3600
PC5300
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Bay Business Park, Suite M7, Torrance, CA 90503, USA
2750 Oregon Court, South
Te : + 1 – 310 – 782 – 3800
Toll Free : + 1– 888 – 711– 0001
Fax : + 1 – 310 – 782 – 3885
- mail : ussales@korloy.com
Web
: www.korloyamerica.com
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High hardened଴ন
steel
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steel
Sticky hardened
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PC5300
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·Improved performance in alloy steel cutting
·Improved heat crack
Heavy interrupted cutting : Use PC5300
PC3600
PC5300
Hardened
steel
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PC5300
50
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100
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PC3600
PC5300
PC3600
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350
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Alloy steel
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·Improved performance in carbon steel cutting
·Improved crater wear and fracture
Heavy interrupted cutting : Use PC5300
PC5300
50
5PPMMJGF
100
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PC3600
HEAD OFFICE
Holystar B/D 953 -1, Doksanbon – Dong, Geumcheon – Gu, Seoul, 153 - 823, Korea
Tel : + 82 – 2 – 522 – 3181
Fax : + 82 – 2 – 522 – 3184, + 82 – 2 – 3474 – 4744
Web : www.korloy.com
E - mail : export@korloy.com
0
Use PC5300 with SDKN1203AESN-SU or SDKN1504AESN-SU
R&D INSTITUTE
53 -16, Songjeong – Dong, Hungduk – Gu, Chengju, Chungcheongbuk – Do, 361- 290, Korea
Tel : + 82 – 43 – 262 – 0141
Fax : + 82 – 43 – 262 – 0711
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Heinrich-Lanz-Allee
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౿ෆT. +49–69–5069–887–0
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౫ন Frankfurt am Main, Germany
Heinrich - Lanz - Allee
12, 60437
Tel : + 49 – 69 – 5069 – 887 – 0
Fax : + 49 – 69 – 5069 – 887 – 29
Web : www.korloyeurope.com
E - mail : europe@korloy.com
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Germany
12, 60437 Frankfurt am Main,
F. +49–69–5069–887–29 Web. www.korloyeurope.com E-mail sales@korloyeurope.com
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CHEONGJU FACTORY
53 -16, Songjeong – Dong, Hungduk – Gu, Chengju, Chungcheongbuk – Do, 361- 290, Korea
Tel : + 82 – 43 – 262 – 0141
Fax : + 82 – 43 – 262 – 0146
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ୣॸ৤ࡣ
JINCHEON FACTORY
767 - 1, Gwanghyewon – Ri, Gwanghyewon – Myon, Jincheon – Gun, Chungcheongbuk – Do, 365 - 831, Korea
Tel : + 82 – 43 – 535 – 0141
Fax : + 82 – 43 – 535 – 0144
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