Oil Free Compressors for PET Bottle Blowing

A Worldwide Sales, Spares and
Service Network
Oil Free Compressors for
PET Bottle Blowing
Our Day to Day Commitment to You and Your Business
24 Hours a Day, 365 Days a Year Support
Extensive Spare Parts Stock Holding
Experienced Local Product and Technical Support
Fully Flexible Maintenance Packages
On Site Commissioning and Training
Full Turnkey Installation Capabilities
Plus the added advantage of the best technical advice and support
available in the market place today.
For more information of our world-wide network please
contact our UK office:
Gardner Denver Ltd - Belliss & Morcom
locations around the world:
Gardner Denver Ltd - (Belliss & Morcom)
Claybrook Drive, Washford Industrial Estate, Redditch,
Worcestershire B98 0DS, England
T: +44 (0) 1527 838600, F: +44 (0) 1527 838630
E: sales.glo@gardnerdenver.com
W: www.gardnerdenverproducts.com
China (Shanghai).
T: +86 21 5970 3703, F: +86 21 5970 1116
E: brian.wong@gardnerdenver.com
Gardner Denver Inc
1800 Gardner Expressway, Quincy, Illinois 62301, USA
T: +1 217 222 5400, F: +1 217 221 8728
E: maggie@gardnerdenver.com
W: www.gardnerdenverproducts.com
Asia (Thailand).
T: +66 2 644 5270, F: +66 2 644 5275
E: sales.glo@gardnerdenver.com
Middle East (UAE).
T: +971 6 5598605, F: +971 6 5597480
E: sales.glo@gardnerdenver.com
South America (Brazil).
T: +55 11 4591 8700, F: +55 11 4591 8701
E: wilson@belliss.com.br
GDPET 09-09 V1
South Africa (Johannesburg).
T: +27 11 345 2200, F: +27 11 345 2204
E: sales.glo@gardnerdenver.com
As part of our continuous improvement policy we reserve the right to change the content of this brochure at any time
Exceptional Performance & Low Power Consumption
COMPLEX NEEDS - SMARTER SOLUTIONS
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GD Belliss & Morcom
Oil Free PET Compressors
EXPERIENCED
GD Belliss & Morcom oil free direct drive reciprocating compressors for
PET bottle blowing are designed to ensure decades of reliable operation in
all operating environments. Exceptional performance and low power
consumption are provided in the most cost-effective solution, absolutely
essential in today’s demanding PET bottle blowing applications.
A Whole New Dimension
of Reliability,
Performance and Durability
With over 30 years experience of supplying oil free compressors specific to
the PET bottle blowing Industry, GD Belliss & Morcom have taken the
opportunity to enhance and improve the existing product range to clearly
identify the way forward and set the standard for reliable cost effective plant
operations.
FOCUSED
GD Belliss & Morcom aligns its goals with your goals, which includes paying
attention to your bottom line and providing robust reliable products and
service that work for you wherever you are in the world.
The Belliss VH range:
VH7 - VH25, delivering 420 - 1,500 m3/hr FAD @ 40-45 barg oil free.
The Belliss WH range:
WH28 - WH50, delivering 1,680 - 3,200 m3/hr FAD @ 40-45 barg oil free.
All machines being
electrical supplies.
available
in
suitable
for
50
and
60
Hz
SMART
ENERGY SAVING SOLUTIONS
With over 30 years of experience in PET bottle blowing applications GD Belliss &
Morcom continually strive to design and manufacture compressor systems which
reduce energy consumption, therefore lowering operating costs.
GD Belliss & Morcom offer a complete range of turn key solutions including:
VARIABLE SPEED DRIVE TECHNOLOGY - VSD
Now with new optimised designs, the GD Belliss VSD range of speed controlled
PET compressors can reduce energy costs by up to 30%, while offering improved
levels of efficiency when generating high pressure air for PET bottle blowing.
EXTENDED LIFE PACK(S) - ELP
An option to provide continuous compressor running for a minimum of 8000
hours, by utilising the latest in materials technology, the ELP(s) minimise
production downtime, increase productivity and lead to a reduction in overall "Life
Cycle Costs".
COMPLEX NEEDS - SMARTER SOLUTIONS
AIR RECOVERY
A bi-product of the bottle blowing process is residual high pressure air. This air
can be re-cycled, back into the compressor system, again reducing overall
operating costs.
GD Belliss & Morcom customers everywhere get confidence,
flexibility, greater productivity and lower total cost of
ownership. GD Belliss & Morcom provides the responsiveness
that’s a benchmark for the PET industry.
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The Power Efficient Smart Solutions for High Volume
PET Air Requirements.
The GD Belliss & Morcom range offers uncomparable
efficiency and unrivalled durability.
The double acting design of the WH Range provides
greater flexibility in capacity control ensuring optimum
performance and lower power consumption.
How Smarter Solutions Drive Maximum Benefits For You
The Most Efficient
Oil
Solution for the Smart
Compressor User
Free
PET
VH & WH Oil Free Range
The GD Belliss & Morcom VH range offers a neatly arranged
compressor system that provides maximum oil free air capacity from
the smallest available footprint.
Features & Benefits
Low Power Consumption
Use of energy efficient equipment ensuring lower operating costs
Small Compact Footprint
Reduction in space requirements leads to cost savings for floor space
Direct Drive Shaftless Motor
Direct coupled “shaftless” motor reduces power absorbed, also eliminates any belt drive losses
Simple Installation
Both the VH & WH range can be supplied as compact skid packages to suit specific
requirements thus reducing installation costs
Balanced Operation
Dynamically balanced compressors removing the need for special building foundations and
increasing equipment life
Single Compressor Block
One single 3 stage compressor block resulting in the most efficient 45 barg oil free compressed
air solution
Half Load Capability
Reduced power at partial load conditions for the WH range
Unique Designs
Results in only ONE major service being required each year
Robust Construction
Ensures continuous 24 - 7 operation increasing plant and production availability
High Operating Efficiency
Results in maximum compressor and plant performance
High Quality Oil Free Air
Guaranteed clean dry air to ISO 8573.1 Class 1.2.4 as a minimum standard with no risk of
contamination to PET containers
Single Turnkey Partners
GD Belliss & Morcom are your single source for both PET blowing and utility air requirements
Global Supply & Local Support
Dedicated sales and service support centres ensure that your investments are protected
Attention Guaranteed
GD Belliss & Morcom through our Global Network of Sales & Service Locations provide the
Support that is the Benchmark for the PET Industry
The GD Belliss & Morcom VH
range simply provides the
lowest operating cost oil free
solution
for
your
PET
compressor needs. Exceptional
performance combined with
the following benefits, results
in the most competitive
compressor available
on
the
market
today.
Low on Power and High in
Efficiency
The GD Belliss & Morcom 3 stage
oil free compressor is proven to be
the most power efficient design
concept for a 40 barg PET
compressor application, proving
to consistently save on energy
costs across the complete
Range.
Specifications
6 0 Hz D ata 5 0 H z D ata
VH & WH
PET Range
Right Product, Right Service at the Right Time
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
VH7
VH9
VH12
VH15
VH18
VH21
VH25
WH28
WH29
WH40
WH50
Capacity at 40 barg m3/hr FAD cfm
420 / 247
580 / 341
729 / 431
916 / 539
1116 / 657
1402 / 825
1500 / 882
1680 / 988
1800 / 1058
2300 / 1354
3200 / 1883
Delivery Pressure Bar(g) / psi(g)
40 / 580
40 / 580
40 / 580
40 / 580
40 / 580
40 / 580
40 / 580
40 / 580
40 / 580
40 / 580
40 / 580
Speed r.p.m
735
985
585
735
585
735
735
735
735
735
735
Shaft Power kW / HP
75 / 100
101 / 135
124 / 166
156 / 209
192 / 256
235 / 313
251 / 335
265 / 355
286 / 384
368 / 493
518 / 694
Motor Power kW / HP
90 / 125
110 / 150
150 / 200
175 / 235
210 / 280
260 / 350
260 / 350
280 / 375
325 / 435
400 / 535
550 / 737
Capacity at m3/hr FAD 40 barg cfm
406
40 /
710
72 /
90 /
580
40 /
985
101
110
729
40 /
585
124
150
885
40 /
710
150
175
1116 / 657
40 / 580
585
192 / 256
210 / 280
1354 / 797
40 / 580
710
227 / 330
260 / 350
1449 / 853
40 / 580
710
242 / 323
260 / 350
1623 / 955
40 / 580
710
256 / 343
280 / 375
1739 / 1024
40 / 580
710
277 / 371
325 / 435
2222 / 1308
40 / 580
710
355 / 476
400 / 535
3091 / 1819
40 / 580
710
500 / 670
550 / 737
Delivery Pressure Bar(g) / psi(g)
Speed r.p.m.
Shaft Power kW / HP
Motor Power kW / HP
/ 239
580
97
125
/ 341
580
/ 135
/ 150
/ 431
580
/ 166
/ 200
/ 521
580
/ 202
/ 235
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How Smarter Solutions Drive Maximum Benefits For You
VH & WH Range
VH & WH PET Range Dimensions
Package Options
The VH & WH Ranges are also available as complete
packages complete with essential ancillary items
such as starter control panels with PLC logic
systems, energy efficient motors, air dryer, air
receiver, filters and optional cooling systems to suit
all site conditions.
Ancillary Skid Options
Both the VH and WH Range are able to be mounted
as a floor mounted compressor with all ancillary
equipment mounted on a baseplate, complete with
all interconnecting pipework and electrical wiring.
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
Belliss
VH7
VH9
VH12
VH15
VH18
VH21
VH25
WH28
WH29
WH40
WH50
7350
x 4260
7350
x 4260
7450
x 4115
A (mm)
2350
2350
B (mm)
2260
2260
C (mm)
1980
D (mm)
Belliss
7450
x 4100
7800
x 4300
7800
x 4300
7800
x 4300
8850
x 4720
8850
x 4720
9800
x 4840
9400
x 4940
2850
2850
3000
3000
3000
3275
3275
3500
3750
2000
2000
2050
2050
2050
2500
2500
2660
2770
1980
2550
2550
2580
2580
2580
2650
2650
3150
3270
5350
5350
5450
5450
6050
6050
6050
7250
7250
7800
8500
E (mm)
1760
1760
2100
2100
2150
2150
2150
2250
2250
2250
2300
F (mm)
2150
2150
2860
2860
2860
2860
2860
3000
3000
3300
3125
Weight
3875
3875
5160
5160
6345
6345
6800
9900
9900
10400
12000
1200
1200
2500
2500
2750
2750
2825
2950
2950
3500
4250
*Installed
min. area
Comp. (Kg)
Weight
Skid (Kg)
Loose Equipment
All equipment can be supplied as loose items with
a “kit” of interconnecting parts that just require final
connections at site.
* Installed minimum area required for Ancillary Skid Package - (indication only - sizes differ depending on application)
The Compressor System
Cooling Water in
Cooling Water Out
Electrical Supply
Control
Panel
From Radiator or Tower
To Radiator or Tower
Compressed Air
Air
Receiver
Condensate Drain
Cooling systems are
available to match site
conditions
Dryer
Filters Optional
Air to
Bottle
Blowers
Customer Focused Aftermarket Solutions
Expert Technical Support
+ Genuine Spare Parts = Peace of Mind
To ensure optimum compressor performance and reliability only one specification of spare part
should be used: the original one. GD Belliss & Morcom guarantee every spare part ordered.
Compressor & Aftercooler
Comprehensive stock holding around the world means parts can be despatched from
our support centres within hours of order.
Full Turnkey Installation,
Commissioning & Training
Correct installation is essential in providing long-term compressor
reliability, GD Belliss & Morcom provide complete turnkey solutions
from initial site surveys through to design, installation and final
commissioning.
Our fully qualified engineers assess all critical factors such as
location, radiated heat, noise and air inlet conditions to ensure that
the complete compressor installation functions reliably whatever the
environment.
Additionally, GD Belliss & Morcom utilising the experience of over 30 years
in the PET Industry will train and advise site staff in preventative maintenance
and operating techniques.
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Convenient service packs and parts kits providing all the components necessary to
carry out services and repairs are available.
Fixed Cost Preventative Maintenance
Factory Compressor Refurbishment
Component Refurbishment
On Site Comissioning & Training
Full Turnkey Installations
Unrivalled Product & Technical Support
Expert Field Service, 24 hours a day, 365 days a year
is the Gardner Denver Belliss & Morcom
“Unlimited Warranty Programme”
Protect your Investment with Confidence
NEW!
AirPET Control Solution
Water Cooled Motor
Enhanced Products
Industry experts, Carbon Trust have
emphasised the importance of using
efficient motors.
“Running motors and drives uses almost two
thirds of electricity consumed by the UK
industry. In fact the cost of running a motor for
a year can be ten times the actual purchase
price. The efficiency of your motor operation is
of critical importance to the lowering of your
carbon footprint and reduction of your bills”.
Monitor Control & Save!
Our Enhanced Products are Designed to Reduce
Energy Consumption and Improve Compressor
Performance
Gardner Denver - One Source – One Solution
Control Systems
Intelligent Monitoring & Smart Technology provides greater
operational control and lowers costs.
Proven Technology with International hardware and software
support
From 1 to 30 compressors, there is an AirPET system to match
your specific needs. Any make, any model, any combination of
compressors.
Variable Speed Drives
Reduction in Energy Costs
Variable Capacity Control
Reduced Motor Starting Current (within the FLC of the motor)
Improved Power Factor
Extended Component Life
Accurate and Repeatable Pressure Control
Air Recovery
The Air Recovery System is designed to accommodate a returned
pressure back from the Blow Moulding Machines that can be
“Recycled” back through the Compressor.
Benefits
Lower Electricity Consumption
Higher Energy Efficiency of 96.5%
Compressor Control Screen
Lower CO2 Emissions
AirPET PREMIUM
Suitable for Variable Speed Drive
Logoplaste
BMS
Broadband ---
AirPET MASTER
(Comp room)
for remote
access.
Fibre Networked
CAT5 Network
CAT5 Network
CAT5 Network
Preform Gates.
Gardner Denver - One Source – One Solution
kWh
kWh
kWh
kWh
kWh
kWh
AirPET CCU
AirPET CCU
AirPET CCU
AirPET CCU
AirPET CCU
AirPET CCU
Compressor 1
Compressor 2
Compressor 3
Compressor 4
Compressor 5
Gardner Denver - One Source – One Solution
Compressor 6
8 x Blowers
IP56 Construction
Suitable for All Operating Environments
100% Reduction in Radiated Heat
Low Noise Specification
Maintenance Free
Smaller & Lighter than Air Cooled Motors
Reduction in Compressor Energy Consumption
Easily Installed to Existing Installations
Can be used to Supplement LP Air Requirements
Connects Direct to the Existing Compressor Cooling
Circuit
Energy & Air Audits
Specifically Designed for the Global Drinks Industry
and Unique to GD Belliss & Morcom
In order to reduce energy costs and CO2 emissions,
GD Belliss & Morcom offer audits tailored to suit your specific
needs by our team of dedicated experts.
Improving Performance
The Environmentally Friendly “Green” Option around
the Globe
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