tristar industrial tools

TRISTAR FZC
United Arab Emirates
TRISTAR INTERNATIONAL
India
P.O.BOX:121691
P6 - 162 SAIF ZONE,
SHARJAH,
UNITED ARAB EMIRATES
TEL: +971 65529407
FAX: +971 65529405
E: najam@tristarfzc.com
S-2/112 Vedant Commercial Complex,
Vartak Nagar, Thane 400 606. M.S. INDIA
Tel: +91 22 4126 6000
Fax: +91 22 4126 6013
Email: enquiries@tristarindia.com
TRISTAR BUSINESS LLC
Sultanate of Oman
P.O.Box: 590, Seeb Al Souq
Muscat, Sultanate of Oman.
Tel: +968 95381059
E: shamshir@tristarfzc.com
TRISTAR
Qatar
C/o TRADING AND AGENCY SERVICES LTD W.L.L.
Abdul Aziz Bin Ahmed Street, Jaidah Tower,
P.O. Box 1884 Doha, Qatar.
T: +974 44428238 | F: +974 44422255
E: sandesh@tristarfzc.com
Authorized Distributor in India & Middle East
“Your Reliable Bolting Partners!!”
“Sales, Rental & On-site Services”
TRISTAR - YOUR RELIABLE BOLTING PARTNER!
For 25 years, TRISTAR has been
providing Bolting solutions designed
to improve the reliability and life of
the equipment. TRISTAR is the
leading Bolting Contractor in the
Mining, Oil & Gas, Petrochemical,
Fertilizer, Wind Power, Cement
Industry and Power industries.
With our engineering talent and
extensive Bolting knowledge we are
able to service your most critical
needs.
TRISTAR offer a large range of
quality Torque and tension bolting
equipment manufactured in America
and Europe.
Today we offer an unrivalled package
of products and services along with
fully trained and qualified TRISTAR
technicians worldwide.
Based upon our many years of
combined experience, Bolting is a
passion at TRISTAR and our services
are generally performed with
hydraulic torque wrenches for a faster,
safer method in the breakout of large
or frozen bolts, and a more accurate
means of tightening bolts, resulting
optimization of operating cost.
The unique flexibility of the
TRISTAR approach is designed to
ensure Customer Delight.
We at TRISTAR are committed to
deliver the tailor made solutions to While gearing up to scale to the newer
meet your timing and budgetary heights of success, TRISTAR adheres
to “Safety First” as its credo to provide
requirements.
immaculate
services and products
TRISTAR is proud to provide onsite
SERVICES and Rentals in India, based on international safety norms.
Whether you choose to rent or
Our goal is to achieve the new height purchase, we work with customers to
by offering world class services across define the best solution and the most
appropriate equipment and procedures
globe.
to perform safe and effective work.
UAE, Oman, Qatar and Nigeria.
TRISTAR lives up to customer
expectations day in and day out.
Various pioneering e-initiatives
ensure full engagement of all
stakeholders.
TRISTAR believes in continuous
learning and development amongst a
highly competent work force
comprising of the best talents in
the industry Through Creative
Leadership Development, Rewards &
Recognitions, Technical Competency
Framework, Effective Manpower
Utilisation, several unique training
interventions and Employee
Empowerment Modules.
MODELS
PAGE NOS.
Hydraulic Torque Wrench Square Drive Type
TU-Series
01
Impact Sockets
--
03
Hydraulic Torque Wrench Hex Type
TX-Series
05
TX SERIES Low Profile Hex Link Part Numbers
--
07
Slugging Wrenches
--
08
Hexagon Reducer
--
09
PRODUCT
Powerpack for Hydraulic Torque Wrench
EP/AP/THP-Series
11
Pneumatic Torque Wrench (Raptor)
RP-Series
13
Electric Shear Wrench
TSL-Series
15
Electric Torque Wrench
TET-Series
16
Manual Torque Wrenches
All Series
17
Torque Multipliers
AM/TVR-Series
19
Pneumatic Impact Wrench
TP-Series
20
Bolt Tensioner
TBT-Series
21
As Tech Multi-Stage Bolt Tensioning Device
THWS-Series
23
Hydraulic Puller
TM/TR-Series
24
Hydraulic Nut Splitters
TAS/TNS
25
Flange Spreader
TPS/TFF-Series
27
Hydraulic Jacks/Cylinders
All Series
29
Hand Pumps & Power Packs
THP/TPU-Series
32
Non-sparking Spanner & Tools
All Series
33
Hydraulic Working Press
TWP-Series
35
Onsite - Pipe Cutting / Cold Cutting Machines
--
36
Bolt Selection Method Chart
--
37
Torque Specifications
–
38
Most Complete, Competent And Knowledgeable
Contract Services Offer For You
TRISTAR SERVICES OFFERS
Flange management system
Pre-Commissioning, Commissioning and Start up Services
Maintenance (Asset Management, Shutdowns & Technical support)
Offshore Bolting Services
Cold Cutting
Tube Expansion
FLANGE MANAGEMENT SYSTEM
PRE-COMMISSIONING,
COMMISSIONING AND START UP SERVICES
MAINTENANCE (ASSET MANAGEMENT,
SHUTDOWNS & TECHNICAL SUPPORT)
OFFSHORE BOLTING SERVICES
COLD CUTTING
TUBE EXPANSION
TRISTAR ALWAYS GEARED UP TO SUPPORT WITH HIGHER RELIABILITY
The team TRISTAR work dedicated with the attitude of quality conscious approach
ESSENTIAL ELEMENTS OF A TRISTAR
MANAGEMENT SYSTEM
1) Job Ownership
2) Technology & Practice
3) Criticality assessment
4) Training & Competence
5) Records Data Management & Tagging
6) In-Service Inspections
7) Management of Leaks
STRATEGIC COMPETENCIES
1. FLANGE MANAGEMENT SYSTEM
Flange manager is a joint integrity data management program. Joint integrity is about
ensuring that joints are leak free for the life of a facility; legislation & public expectation
require nothing less. Recording and managing the information associated with the
tightening of joints is a central issue of joint integrity management. Best practice guidelines
such as that published by the Energy Institute & ASME require that joint assembly records
be maintained. The purpose of flange management is to facilitate compliance with this
requirement whilst providing an interface that is both powerful and easy to use.
2. BOLTING SOFTWARE
Our software provides advanced support for your bolt tightening requirements. It is easy to
use & provides procedures & documentation for multiple bolted joint projects.
3. CUSTOMER SUPPORT - Satisfaction Guaranteed
We offer you 24/ 7 support, Tristar technicians are dedicated to zero waiting time,
delivering expert and timely assistance, and back each other up in the field to provide you
with reliable service.
4. UTRASONIC LOAD TESTING
Indroduces the NEW TLM that measures and track STUD elongation in conjunction with
standard torque tools. It manages multiple readings per bolt, it is with window based
functionality.
TU ULTRA SERIES ACCESSORIES
TU ULTRA FEATURES
1
Patented Mono-Body Housing
A TorcUP exclusive!
2
Balanced Drive Rod
Side load-free piston movement
3
Multi Tooth - Drive Segment
Ensures up to 27 degree torque stroke
4
Anti-Back Lash Mechanism
Provides hands free operation
5
Laser Engraved Torque Chart
No more searching for charts
6
Multi-Tooth Ratchet
Strong VascomaxTM teeth provide strength,
accuracy and 27 degree torque stroke
7
1
One Piece Drive Plate
2
One piece VascomaxTM drive plate
provides longer life durability
8
15
16
14
3
Push-Through Drive
Simply push to switch from loosen to tighten
9
Single Seal Piston
13
4
Assures extended maintenance free operation
10 Direct Housing Reaction
9
5
Allows use of tool without reaction arm
6
11 Steel Reaction Boot
Field replaceable feature protects
reaction arm
12
7
8
10
11
12 Long Length Reaction Arm
Allows for reaction on all applications
13 Reaction Arm Release Button
Protected within reaction arm housing
14 360° x 360° Swivel
Protected within reaction arm housing
15 No Drip Quick Connect Couplers
Assures easy and safe operation
16 Steel Alloy Piston
Robust composition allows for longer
operation cycle
U.S. Patent No. 6,223,836
1
TECHNICAL AND DIMENSIONAL DATA
2
IMPERIAL/METRIC
2
2
1”
1 ½”
1 ½”
2 ½”
2 ½”
2 ½”
127
330
740
1100
1940
2720
5800
1270
3330
7400
11010
20625
27200
58000
172
447
1003
1491
2630
3687
7862
1722
4514
10031
14925
27964
36872
78625
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
3.9
9
19
29
61
70
130
1.7
4.1
8.6
13.1
27.6
31.7
59.8
2
2
..............................
3/4”
2
4.20
106.7
5.30
134.6
7.14
181.4
7.81
198.4
9.22
234.3
10.19
258.8
11.50
292.1
4.82
122.4
6.20
157.5
8.45
214.6
9.25
235.0
9.44
239.7
12.32
321.9
15.38
390.7
6.34
161.0
8.20
208.3
11.19
284.2
12.25
311.2
16.09
408.7
16.33
414.8
20.40
518.2
0.98
24.9
1.29
32.8
1.75
44.5
1.91
48.5
1.31
58.7
2.46
62.5
3.10
78.7
2.00
50.8
2.63
66.8
3.61
91.7
3.95
100.3
4.86
123.4
5.26
133.6
6.58
167.1
2.79
70.9
3.68
93.5
5.06
128.5
5.43
137.9
7.15
181.6
7.57
192.3
8.89
225.8
4.42
112.3
5.81
147.6
7.98
202.7
8.72
221.5
10.88
276.4
11.63
295.4
14.29
363.0
2
HEAVY DUTY IMPACT SOCKETS IMPERIAL SIZES
Torcup high quality imperial size heavy duty sockets are designed and manufactured for use with all Torcup bolting
products, including Hydraulic Torque Wrenches and Impact Wrenches. The range of imperial Impact Sockets offers 47
models, with square drives from 3/4” to 2.1/2” and across flat sizes upto 6.7/8. Long length, bi-hexagonal and special
sockets are available on request.
T
Ø
Ø
Model
No.
Square Nut AF
Drive Inches
Dimensions in mm
D1
D2
S
T
L
Model
No.
Square Nut AF
Drive Inches
Dimensions in mm
D1
D2
S
T
L
TI427F
3/4”
1.1/6
41
44
48
23
90
TI646F
1.1/2”
1.13/16
76
86
86
36
130
TI431F
3/4”
1.1/4
49
44
52
24
90
TI651F
1.1/2”
2
81
86
90
39
130
TI436F
3/4”
1.7/16
52
44
56
28
90
TI655F
1.1/2”
2.3/16
88
86
95
41
140
TI441F
3/4”
1.5/8
57
44
59
36
90
TI660F
1.1/2”
2.3/8
96
86
98
45
140
TI446F
3/4”
1.13/16
67
44
64
36
90
TI665F
1.1/2”
2.9/16
102
86
102
46
140
TI451F
3/4”
2
73
54
67
39
90
TI670F
1.1/2”
2.3/4
108
86
102
50
150
TI455F
3/4”
2.3/16
78
54
71
41
94
TI675F
1.1/2”
2.15/16
116
86
108
57
150
TI460F
3/4”
2.3/8
82
54
75
45
98
TI680F
1.1/2”
3.1/8
120
86
110
62
150
TI527F
1”
1.1/16
46
54
55
23
100
TI690F
1.1/2”
3.1/2
135
125
118
65
170
TI531F
1”
1.1/4
51
54
57
24
100
TI6100F 1.1/2”
3.7/8
148
125
128
75
190
TI536F
1”
1.7/16
54
54
60
28
100
TI6106F 1.1/2”
4.1/4
155
125
133
80
190
TI541F
1”
1.5/8
63
54
64
36
100
TI6120F 1.1/2”
4.5/8
175
150
149
94
200
TI546F
1”
1.13/16
70
54
69
36
100
TI780F
2.1/2”
3.1/8
135
125
140
62
190
TI551F
1”
2
73
54
72
39
100
TI796F
2.1/2”
3.7/8
155
125
150
70
190
TI555F
1”
2.3/16
82
54
80
41
105
TI7115F 2.1/2”
4.1/2
180
150
170
90
210
TI560F
1”
2.3/8
88
54
85
45
112
TI7125F 2.1/2”
5
195
150
175
98
220
TI565F
1”
2.9/16
92
54
85
46
118
TI7135F 2.1/2”
5.3/8
205
150
180
102
220
TI570F
1”
2.3/4
96
54
88
50
124
TI7145F 2.1/2”
5.3/4
220
150
180
105
230
TI575F
1”
2.15/16
100
86
92
57
124
TI7155F 2.1/2”
6.1/8
230
180
190
110
250
TI579F
1”
3.1/8
105
86
97
57
132
TI7165F 2.1/2”
6.1/2
240
180
200
120
-
TI588F
1”
3.1/2
121
86
104
62
140
TI7175F 2.1/2”
6.7/8
255
180
200
120
-
TI597F
1”
3.7/8
135
86
112
62
143
NOTE: ALL ABOVE SIZES ARE AVAILABLE IN LONG TYPE WITH PART NO. TIL SERIES.
3
HEAVY DUTY IMPACT SOCKETS METRIC SIZES
Torcup high quality metric size heavy duty sockets are designed and manufactured for use with all Torcup bolting
products, including Hydraulic Torque Wrenches and Impact Wrenches. The range of metric Impact Sockets offers 56
models, with square drives from 3/4” to 2.1/2” and across flat sizes up to 145mm. Long length, bi-hexagonal and special
sockets are available on request.
T
Ø
Ø
Model
No.
Square Nut AF
Drive
mm
Dimensions in mm
D1
D2
S
T
L
Model
No.
Square Nut AF
Drive
mm
Dimensions in mm
D1
D2
S
T
L
TI424
3/4”
24
40
44
46
21
90
TI636
1.1/2”
36
64
86
80
28
130
TI427
3/4”
27
41
44
48
23
90
TI641
1.1/2”
41
69
86
83
32
130
TI430
3/4”
30
44
44
52
24
90
TI646
1.1/2”
46
76
86
86
36
130
TI432
3/4”
32
49
44
52
26
90
TI650
1.1/2”
50
81
86
90
39
130
TI436
3/4”
36
52
44
55
28
90
TI655
1.1/2”
55
88
86
95
41
140
TI441
3/4”
41
57
44
59
36
90
TI660
1.1/2”
60
96
86
98
45
140
TI446
3/4”
46
67
44
64
37
90
TI665
1.1/2”
65
102
86
102
46
140
TI450
3/4”
50
70
54
67
39
90
TI670
1.1/2”
70
108
86
102
50
150
TI455
3/4”
55
78
54
71
41
94
TI675
1.1/2”
75
116
86
108
57
150
TI460
3/4”
60
82
54
75
45
98
TI680
1.1/2”
80
120
86
110
62
150
TI524
1”
24
42
54
55
21
100
TI685
1.1/2”
85
130
86
115
62
170
TI527
1”
27
46
54
55
23
100
TI690
1.1/2”
90
135
125
118
65
170
TI530
1”
30
50
54
57
24
100
TI695
1.1/2”
95
140
125
123
70
170
TI532
1”
32
51
54
57
26
100
TI6100
1.1/2”
100
148
125
128
75
190
TI536
1”
36
54
54
60
28
100
TI6105
1.1/2”
105
155
125
133
80
190
TI541
1”
41
63
54
64
36
100
TI6100
1.1/2”
110
161
150
138
85
200
TI546
1”
46
70
54
69
36
100
TI6115
1.1/2”
115
161
150
143
94
200
TI550
1”
50
73
54
72
36
100
TI780
2.1/2”
80
135
125
140
62
190
TI555
1”
55
82
54
76
41
105
TI785
2.1/2”
85
140
125
140
62
190
TI560
1”
60
86
54
82
45
112
TI790
2.1/2”
90
145
125
140
65
190
TI565
1”
65
92
54
85
46
118
TI795
2.1/2”
95
155
125
150
70
190
TI570
1”
70
96
54
88
50
124
TI7100
2.1/2”
100
160
125
150
75
200
TI575
1”
75
100
86
92
57
124
TI7105
2.1/2”
105
165
125
160
80
200
TI580
1”
80
105
86
97
62
132
TI7110
2.1/2”
110
174
150
160
85
210
TI585
1”
85
115
86
100
62
132
TI7115
2.1/2”
115
180
150
170
90
210
TI590
1”
90
127
86
104
62
140
TI7130
2.1/2”
130
195
150
175
98
220
TI595
1”
95
135
86
106
62
140
TI7145
2.1/2”
145
220
150
180
105
230
TI5100
1”
100
135
86
112
62
143
NOTE: ALL ABOVE SIZES ARE AVAILABLE IN LONG TYPE WITH PART NO. TIL SERIES.
4
TX SERIES ACCESSORIES
TU ULTRA FEATURES
1
Patented “Peanut-Shaped” Cylinder
Fit both the cylinder and link in confined areas
2
Engagement Rod
Automatically engages link on the first stroke
3
Never-Lock Drive Pawl
Ensures tool will NEVER lock on
4
Multi-Tooth Ratchet
Allows for 27° torque stroke accuracy
5
One Piece Drive Plate
Robust alloy provides for small nose radius
6
Link Pin
One pin for link to cylinder engagement,
no tools required
7
In-Line Reaction Pad
Assures torsion free reaction every time
8
Steel Alignment Pin
Assures equal load displacement
between side plates
9
Completely Flat Design
Cylinder and link width are
equal for tight fits
10 360° x 360° Swivel
Allows hose to be cleared
on all applications
11 Proprietary Piston Seal
Patented technology provides
years of maintenance free use
12 Slider
Prevents wear of piston or drive plate
Reduces costly repairs
U.S. Patent No. 6,223,836
5
TECHNICAL AND DIMENSIONAL DATA
IMPERIAL/METRIC
2
2
2
22
2
2
2
2
2
2
22
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
22
2
2
2
22
2
2
2
2
2
2
2
2
2
2
2
2
2
2
6
TX
SERIES Low Profile Hex Link Part Numbers
2
2
2
2
2
2
22
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
22
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 2
2
2
2
2
2
2
2
2
2
2 2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 2
2
2
2
2
2
2
2
2
2
2 2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
(Continued)
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
7
HEAVY DUTY
SLUGGING/STRIKING WRENCHES / BACKUP WRENCHES
TYPES OF SLUGGING WRENCHES
STRAIGHT RING TYPE
OFFSET HANDLE TYPE
OPEN JAW TYPE
PODGER / TOMM SPANNERS
BOX RING TYPE
SQUARE DRIVE TYPE SLUGGING WRENCHES
TBW SERIES BACKUP WRENCH
THE ONLY BACKUP YOU NEED THE TORPUP
TBW SERIES BACKUP WRENCH
ELIMINATES THE NEED FOR STRIKER WRENCHES,
SHIMS AND VICE GRIP STYLE BACKUP WRENCHES
WRENCH SIZE (A/F)
STRAIGHT RING TYPE
OFFSET HANDLE TYPE
OPEN JAW TYPE
NOTE : ALL SIZES ABOVE 130 mm ARE AVAILABLE ON REQUEST
8
IMPERIAL HEXAGON REDUCER BUSHES
H
To reduce the female hexagon A/F size of the TX Series these TorcUP hexagon reducer
bushes offer an easy and economical solution. Just select your outside A/F size (i.e ratchet
head A/F size) and the required inside A/F size to determine the model number.
H= Height
TX-1
Outside Inside
Height-0.78”
A/F size A/F size Model Number
1 1/4 ”
1 7/16 ”
1 7/16 ”
1 5/8 ”
1 5/8 ”
1 13/16”
1 13/16”
2”
2”
2 3/16 ”
2 3/16 ”
2 3/16 ”
2 3/8 ”
2 3/8 ”
2 3/8 ”
2 9/16 ”
2 9/16 ”
2 9/16 ”
2 3/4 ”
2 3/4 ”
2 3/4 ”
2 15/16”
2 15/16”
2 15/16”
3 1/8 ”
3 1/8 ”
3 1/8 ”
3 1/2 ”
3 1/2 ”
3 7/8 ”
3 7/8 ”
4 1/8 ”
4 1/8 ”
4 5/8 ”
4 5/8 ”
5”
5”
5 5/16”
5 5/16”
5 3/4 ”
5 3/4 ”
1 1/16 ”
1 1/16 ”
1 1/4 ”
1 1/4 ”
1 7/16 ”
1 7/16 ”
1 5/8 ”
1 5/8 ”
1 13/16”
1 5/8 ”
1 13/16”
2”
1 13/16”
2”
2 3/16 ”
2”
2 3/16 ”
2 3/8 ”
2 3/16 ”
2 3/8 ”
2 9/16 ”
2 3/8 ”
2 9/16 ”
2 3/4 ”
2 9/16 ”
2 3/4 ”
2 15/16”
2 15/16”
3 1/8 ”
3 1/8 ”
3 1/2 ”
3 1/2 ”
3 7/8 ”
3 7/8 ”
4 1/4 ”
4 1/4 ”
4 5/8 ”
4 5/8 ”
5”
5”
5 3/8 ”
1/
8
6 ”
6 1/8 ”
6 1/2 ”
5 3/8 ”
5 3/4 ”
5 3/4 ”
6 1/2 ”
6 7/8 ”
6 7/8 ”
7 3/16”
7 3/16”
6 1/8 ”
6 1/8 ”
6 1/2 ”
6 1/2 ”
6 7/8”
7 7/16”
7 7/16”
7 5/8 ”
7 5/8 ”
7 7/8 ”
7 7/8 ”
6 7/8”
7 3/16”
6 7/8 ”
7 7/16”
7 7/16”
7 5/8 ”
TX-1-125-106
TX-1-143-106
TX-1-143-125
TX-1-162-125
TX-1-162-143
TX-2
TX-4
TX-8
Height-1.25”
Height-1.63”
Height-2.05”
Height-2.50”
Height-3.24”
Model Number
TX-2-125-106
TX-2-143-106
TX-2-143-125
TX-2-162-125
TX-2-162-143
TX-2-181-143
TX-2-181-162
TX-2-200-162
TX-2-200-181
TX-2-218-162
TX-2-218-181
TX-2-218-200
TX-2-237-181
TX-2-237-200
TX-2-237-218
TX-2-256-200
TX-2-256-218
TX-2-256-237
Model Number
TX-4-125-106
TX-4-143-106
TX-4-143-125
TX-4-162-125
TX-4-162-143
TX-4-181-143
TX-4-181-162
TX-4-200-162
TX-4-200-181
TX-4-218-162
TX-4-218-181
TX-4-218-200
TX-4-237-181
TX-4-237-200
TX-4-237-218
TX-4-256-200
TX-4-256-218
TX-4-256-237
TX-4-275-218
TX-4-275-237
TX-4-275-256
TX-4-293-237
TX-4-293-256
TX-4-293-275
TX-4-312-256
TX-4-312-275
TX-4-312-293
Model Number
Model Number
Model Number
TX-8-237-200
TX-8-237-218
TX-8-256-200
TX-8-256-218
TX-8-256-237
TX-8-275-218
TX-8-275-237
TX-8-275-256
TX-8-293-237
TX-8-293-256
TX-8-293-275
TX-8-312-256
TX-8-312-275
TX-8-312-293
TX-8-350-293
TX-8-350-312
TX-8-387-312
TX-8-387-350
TX-8-412-350
TX-8-412-387
TX-16
TX-16-293-237
TX-16-293-256
TX-16-293-275
TX-16-312-256
TX-16-312-275
TX-16-312-293
TX-16-350-293
TX-16-350-312
TX-16-387-312
TX-16-387-350
TX-16-412-350
TX-16-412-387
TX-16-462-387
TX-16-462-425
TX-16-500-425
TX-16-500-462
TX-16-531-462
TX-16-531-500
TX-32
TX-32-350-312
TX-32-387-312
TX-32-387-350
TX-32-412-350
TX-32-412-387
TX-32-462-387
TX-32-462-425
TX-32-500-425
TX-32-500-462
TX-32-531-462
TX-32-531-500
TX-32-575-500
TX-32-575-573
TX-32-612-573
TX-32-612-575
TX-32-650-575
TX-32-650-612
TX-32-687-612
TX-32-687-650
TX-32-718-650
TX-32-718-687
TX-32-743-687
TX-32-743-718
TX-32-762-718
TX-32-762-743
TX-32-787-743
TX-32-787-762
9
METRIC HEXAGON REDUCER BUSHES
TX-4
TX-8
TX-16
TX-32
Height-19.8mm
Height-31.8mm
Height-41.4mm
Height-52.1mm
Height-63.5mm
Height-82.3mm
Model number
TX-1-30-24
TX-1-32-24
TX-1-32-27
TX-1-36-30
TX-1-41-36
Model number
TX-2-30-24
Not Available
Not Available
TX-2-36-30
TX-2-41-36
TX-2-46-36
TX-2-46-41
TX-2-50-41
TX-2-50-46
TX-2-55-41
TX-2-55-46
TX-2-55-50
TX-2-60-46
TX-2-60-50
TX-2-60-55
TX-2-65-50
TX-2-65-55
TX-2-65-60
Model number
Model number
TX-1
Outside Inside
A/F size A/F size
30
32
32
36
41
46
46
50
50
55
55
55
60
60
60
65
65
65
70
70
70
75
75
24
24
27
30
36
36
41
41
46
41
46
50
46
50
55
50
55
60
55
60
65
60
65
75
80
80
80
85
85
70
65
70
75
70
75
85
90
90
90
95
95
95
100
100
100
105
105
105
110
110
110
115
115
115
135
135
135
145
145
145
80
75
80
85
80
85
90
85
90
95
90
95
100
95
100
105
100
105
110
110
115
120
110
115
130
130
145
145
160
160
175
175
185
160
160
175
175
190
190
200
200
TX-2
TX-4-36-30
TX-4-41-36
TX-4-46-36
TX-4-46-41
TX-4-50-41
TX-4-50-46
TX-4-55-41
TX-4-55-46
TX-4-55-50
TX-4-60-46
TX-4-60-50
TX-4-60-55
TX-4-65-50
TX-4-65-55
TX-4-65-60
TX-4-70-55
TX-4-70-60
TX-4-70-65
TX-4-75-60
TX-4-75-65
TX-4-75-70
TX-4-80-65
TX-4-80-70
TX-4-80-75
TX-8-60-50
TX-8-60-55
TX-8-65-50
TX-8-65-55
TX-8-65-60
TX-8-70-55
TX-8-70-60
TX-8-70-65
TX-8-75-60
TX-8-75-65
TX-8-75-70
TX-8-80-65
TX-8-80-70
TX-8-80-75
TX-8-85-70
TX-8-85-75
TX-8-85-80
TX-8-90-75
TX-8-90-80
TX-8-90-85
TX-8-95-80
TX-8-95-85
TX-8-95-90
TX-8-100-85
TX-8-100-90
TX-8-100-95
TX-8-105-90
TX-8-105-95
TX-8-105-100
Model number
TX-16-60-55
TX-16-65-50
TX-16-65-55
TX-16-65-60
TX-16-70-55
TX-16-70-60
TX-16-70-65
TX-16-75-60
TX-16-75-65
TX-16-75-70
TX-16-80-65
TX-16-80-70
TX-16-80-75
TX-16-85-70
TX-16-85-75
TX-16-85-80
TX-16-90-75
TX-16-90-80
TX-16-90-85
TX-16-95-80
TX-16-95-85
TX-16-95-90
TX-16-100-85
TX-16-100-90
TX-16-100-95
TX-16-105-90
TX-16-105-95
TX-16-105-100
TX-16-110-95
TX-16-110-100
TX-16-110-105
TX-16-115-100
TX-16-115-105
TX-16-115-110
TX-16-135-110
TX-16-135-115
TX-16-135-120
Model number
TX-32-85-80
TX-32-90-75
TX-32-90-80
TX-32-90-85
TX-32-95-80
TX-32-95-85
TX-32-95-90
TX-32-100-85
TX-32-100-90
TX-32-100-95
TX-32-105-90
TX-32-105-95
TX-32-105-100
TX-32-110-95
TX-32-110-100
TX-32-110-105
TX-32-115-100
TX-32-115-105
TX-32-115-110
TX-32-135-110
TX-32-135-110
TX-32-135-130
TX-32-145-110
TX-32-145-115
TX-32-145-130
TX-32-160-130
TX-32-160-145
TX-32-175-145
TX-32-175-160
TX-32-190-160
TX-32-190-175
TX-32-200-175
TX-32-200-185
10
EP, AP & THP SERIES
EP SERIES FEATURES
High Output 2Stage Pumps
2 Advanced Circuit Technology
Fewer components and wiring reduce
weight & increases dependability
Powerful, Efficient, Compact
Lightweight Motor
Permanent Magnet Motor is available in
1.125 HP and 1.5 HP versions
Operates At Full Pressure
On a 20 amp @115 VAC circuit, makes the
pump ideal to use with an extension cord
Low Profile Design Simplifies Transport
Site gauge enables operator to monitor
reservoir oil levels. Powder coated reservoirs
stand up to the harshest environments.
“Easy-Pour” fill and drain hole makes
preventative maintenance quick and easy.
Enhanced Reservoirs
Available in 1 and 1.5 Gallons
Quadra-Torc Function
Available in single and multi-port designs for
running multiple tools simultaneously
Lightweight, Ergonomic Pendant
Industrial ergonomic rocker switches easy to
activate, reducing hand fatigue. Water
resistant sealed switches operate on 12 VCD.
Roll Cage & Heat Exchangers Available
Auto-Dump
Relieves all pressure from hoses
2 Replaceable Motor Brushes & Armature
AP SERIES FEATURES
Heavy Duty Air Motor
Powerful 4 HP industrial duty air motor
runs on 50cfm/100 PSI
2 High Output 2Stage Pumps
Quadra-Torc Function (Optional)
Available in single and multi-port designs
for running multiple tools simultaneously
Quiet Operation
Approximately 80dB @ 10,000 PSI
Rugged Remote
10’ remote pendant to control motor and valve
Auto-Dump
Relieves all pressure from hoses
Filter-Lubricator
Supplied with high flow F/R/L for long
trouble free operation
1.5 Gallon Reservoir
Precise PSI/BAR 4” Pressure Gauge
Quick Connect Couplers
Each pump and hose is fitted with quick
connect, no-drip, threadless safety couplers,
with 2:1 safety ratio
Supplied with dual non-conductive
High pressure hose with couplers
2 Standard carrying handle provided
Optional roll cage available to protect motor
Increases serviceability
Low Center of Gravity
For more stability
10’ Pendant Standard
On all Torque Powerpump models
For Use In Flammable Environments
THP 101 SERIES
Full Automatic Power Pack
2 Powerful, Efficient, Compact, Faster.
Reliability
High reliability of bolting process
without pressing the button again and again
Heavy Duty Motor
Power rating 1.5HP at 800bar
High pressure Thermoplast Twin Hoses
Mounted with working hours counter
Noiseless & vibration free operation
(Motor / Pump immersed with oil)
Safety
Power Pack Switches off automatically
if temperature rises above 80° C
Oil Cooler
Inbuilt heat exchanger to cool the system
PLC controlled system
Effectively controlled operations of power pack
Standard carrying handle provided
2 Rugged Remote
Remote pendant to control motor / pump
Enhanced reservoir
Available in 8 Lt
Flow Rate
Available at 9.7LPM @ 100 bar
at 0.97LPM @ 700 bar
Serviceable Motor Vanes & Springs
11
TECHNICAL AND DIMENSIONAL DATA
EP SERIES
IMPERIAL/METRIC
AP SERIES
USABLE RESERVOIR CAPACITOR
222
2
1
3.8
1.5 5.7
2
22
1.5 9.5
230VAC
1
5.7
2
2
2
2
THP SERIES
Technical Data
Model No
Power Rating
Maximum
Pressure
Flow Rate
Capacity
: THP101
: 1.5HP
: 700Bar
: 9.7LPM @ 100Bar
0.97 LPM @ 700Bar
: 8 Lt.
Also available to Connect & Operate
4 Torque Wrenches at a time.
12
RP SERIES ACCESSORIES
RAPTOR SERIES FEATURES
1
Hardened Alloy Steel
For durability and long cycle life
2
Bearings Support
3
Multiple Stage Planetary Gear System
4
Smooth Ball Bearing Rotation
5
Lightweight Aluminum Handle
For loads experienced at the square drive
With optimized tooth design
Gearbox housing independent from the
motor handle
Provides durable, slip resistant textured coating
6
Ultra-Efficient Air Motor
7
Cartridge-Style Valves
8
One Finger Trigger Control
Designed for easy maintenance
Allow easy replacement
For forward and reverse
9
O-Rings
Seal grease in while keeping water and dirt out
10 Thrust Bearings
Isolate the motor when used in all orientations
11 Bearing Sleeves
Low friction, high strength that gears run on
12 Chrome Steel Pins
In each gear stage
Offset Gear Box
Case available with all RP tools
13
TECHNICAL AND DIMENSIONAL DATA
IMPERIAL/METRIC
2
2
13/4”
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
14
TSL - SERIES ELECTRIC SHEAR WRENCH
TRISTAR TSL-Series Light Weight and Compact Shear Wrenches provides consistent, reliable Torque Tightening and
Shearing to the Tension Control Bolts.
TRISTAR Electric Shear Wrenches are capable of achieving Controllable Torque Range of 5000 Nm with supported
Bolt Sizes upto M36.
All Shear Wrenches are Calibrated and Certified at our in-house test bench facility.
TRISTAR
Bracket Assembly
Mechanical Assembly
Eject Lever
Motor Assembly
Switch
Power Cord
Model No.
Bolt Sizes
(mm)
Torque
(Nm)
Speed
(Rpm)
Weight
(Kg)
TSL-16
M12,M16
320
36
3.8
TSL-20
M12, M6, M20
540
24
6
TSL-22
M16,M20,M22
910
20
6.8
TSL-24
M20,M22,M24
1200
14
8
TSL-27
M22,M24,M27
1700
12
8.3
TSL-30
M24,M27,M30
2500
5
10.5
TSL-33
M27,M30,M33
3500
5
15
TSL-36
M30,M33,M36
3500
2.5
17
15
TET SERIES ELECTRIC TORQUE WRENCH
A
B
TRISTAR
G
F
E
D
C
Model
Torque
(Nm)
Direct Hex
Available
RPM
Weight
(kg)
Overall Length A
(mm)
Overall
Width C
Diameter
D
TET-3
100-300
M10, M12, M16
28
4
240
267
60
TET-5
200-500
M12, M16, M20
20
4.2
271
267
60
TET-7
300-700
M16, M20, M22
18
4.6
221
269
69
TET-9
400-900
M20, M22, M24
16
5.1
238
275
77
TET-12
500-1200
M22,M24, M27
14
6.3
225
287
86
TET-17
800-1700
M24, M27, M30
12
7
286
287
87
TET-21
1000-2100
M27, M30, M33
10
7.2
274
286
100
TET-25
1100-2500
M30, M33, M36
5
9
283
293
99
TET-35
1700-3500
M33,M36, M42
4.5
15
283
293
99
TET-50
2000-5000
M42, M95, M98
2.5
17
375
301
115
Torque
Range (Nm)
Rotation
Speed (min-1)
Weight
(Kg)
Square Drive
Model
TES-3
100-300
28
4.5
3/4”
TES -5
200-500
16
5.
3/4”
TES -7
350-700
13
5.3
1”
TES -9
400-900
16
5.7
1”
TES -12
500-1200
11.5
6.5
1”
TES -17
800-1700
4.5
7.0
1.1/2”
TES -21
1000-2100
5.5
7.7
1.1/2”
TES -25
1000-2500
5
8.0
1.1/2”
TES -35
1700-3500
4
10.5
1.1/2”
TES -40
2000-4000
3
11.0
1.1/2”
TES -60
3000-6000
2
21.0
1.1/2”
TES -100
5000-10000
1
31.0
2.1/2”
TRISTAR
16
MANUAL TORQUE WRENCHES
A PRECISION TOOL CUM INSTRUMENT:
Tristar Click type Torque Wrenches are of an innovation design concept, providing consistently accurate
readings and rugged, (Trouble Free) Performance. Our Torque Wrenches have a proven performance record
and we offer a Free Replacement Guarantee on our complete range of Torque Wrenches, against any premature
failure.
TRISTAR
TRISTAR
TORQUE WRENCHES
MODEL NO.
Non-Ratcheting
TVT-100A
TVT-300A
TVT-600A
TVT-1200A
TVT-2000A
TVT-3000A
TVT-5000A
TVT-8400A
NT-14
NT-14S
NT-49
NT-55
NT-105
NT-170
Ratcheting
TVTR-100A
TVTR-300R
TVTR-600R
TVTR-1200A
TVTR-2000A
TVTR-3000A
TVTR-5000A
TVTR-8400A
NT-14/R
NT-14S/R
NT-49/R
NT-55/R
NT-105/R
NT-170/R
SQUARE
DRIVE
OVERALL
LENGTH
UNIT
WEIGHT
kgs.
Nm
Kgf.m
Lbf.in
Lb.ft
Inches
mm
2.5-11
5-35
12-68
25-135
50 - 225
70 - 330
140 -560
480 - 940
135-540
135-780
475-1050
540-1380
1000-1900
1350-2700
0.3-1.1
0.5-3.5
1.2-7
3-14
5-23
7-35
14-57
49-95
14-56
14-78
49-105
55-140
105-195
135-275
20-100
40-300
100-600
200-1200
400-2000
600-3000
1200-5000
4200-8400
1200-4800
1200-6640
4200-9300
4800-12250
8800-16820
11950-24000
2-8
4-25
10-50
20-100
40-160
50 - 250
100-410
350-700
100-400
100-500
350-750
400-1000
750-1400
1000-2000
3/8”
3/8”
1/2”
1/2”
1/2”
1/2”
3/4”
1”
3/4”
3/4”
3/4”
1”
1”
1”
320/360
430/465
485/530
545/595
610/660
835/890
1120/1195
1400/1485
1120/1195
1110/1195
1390/1480
1305/1340
1305/1340
1450/1530
0.65
0.85
1.5
2.0
3.0
4.0
7.0
12.0
6.5
7.0
15.0
18.0
18.0
23.5
We also offer Torque Wrenches of following types:
Open Jaw Fixed Head Type
These types of Torque Wrenches are available in standard
Across Flat sizes from 10 mm to 46 mm with torque preset
to one value as per bolt torque capacity or customer
requirement. These torque wrenches can be used directly
on bolt, there is no need of sockets.
TRISTAR
Bi-Hex Ring Type
These types of Torque Wrenches are available in standard
Across Flat sizes from 10 mm to 46 mm with torque preset
to one value as per bolt torque capacity or customer
requirement. These torque wrenches can be used directly
on bolt, there is no need of sockets.
Preset Torque Production Type
These types of Torque Wrenches are designed specifically
for use on production lines where many fasteners to be
tightened to the same torque value. It improves working
efficiency of workman and the production works will
complete.
TRISTAR
TRISTAR
17
MANUAL TORQUE WRENCHES
TQL
TORQUE WRENCH
TSP
TORQUE WRENCH
TAP
INTERCHANGEABLE TORQUE HANDLE
TSH
INTERCHANGEABLE OPEN ENDED HEADS
TORQUE
Industrial Torque
TRISTAR
TRISTAR
TORQUE
Pre-Set Torque
TORQUE
Adjustable Torque
H
W
B
TRISTAR
L1
L
18
MANUAL TORQUE MULTIPLIER
HAND
TORQUE
MODEL NO.
MAXIMUM
OUTPUT
TORQUE
RECOMMENDED
APPROX.
MAJOR
TORQUE
WEIGHT WITH
DIA DEPTH MIN MAX
WRENCH REACTION PLATE
A
B
C
C
ESTIMATED BOLT MULTI- FEMALE
PLICATION INPUT
CAPACITY
FACTOR SQUARE
(S. QUALITY)
Ft. lbs
in.
mm
mm
75
164
75
164
120
75
164
135
89
260
163
89
260
149
105
260
176
105
260
174
115
310
18.0
226
115
310
22.0
195
256
150
350
33.0
195
301
150
350
360
164
480
NT-14/S
52.0
404
164
480
TVT-2000A
57.0
550
164
480
NT-14/R
80.0
in.
Fitted with AWUR
Fitted with AWUR
Fitted with AWUR
Fitted with AWUR
AM-9/125
Fitted with AWUR
Fitted with AWUR
7000 9500
965
2.1/4
12500 17000 1735
56
125
95
AM-11/125 12500 17000 1735
Fitted with AWUR
3.3/4
95
125
AM-13/125
4.1/2
115
125
Fitted with AWUR
35000 47500 4845
3/4
315
-
35.5
AWUR-Anti Wind Up Ratchet
MODEL
NO.
Gear
Ratio
Torque
Capacity
Max.
Height
Diameter
Weight
Input
Drive
Output
Drive
inch
inch
Suitable for
Bolt Size
Thread Size
19
TRISTAR PNEUMATIC IMPACT WRENCHES
1-1/2” HEAVY DUTY IMPACT WRENCH
1” HEAVY DUTY IMPACT WRENCH
TP 6
TP 52 L
TP 52
TP 51
Length Weight
Length
(rpm)
TP-6
(mm)
(inch)
4,068
(kg)
475
TP 40
TP 41
TP 32
TP 31
(inch)
TP 21
(mm)
(rpm)
16.5
300
9
254
6.3
(inch)
(mm)
257
185
243
190
229
193
(kg)
ACCESSORIES FOR PNEUMATIC
& HYDRAULIC TOOLS
TP 20
Length
(rpm)
628
Length
3/8” HEAVY DUTY IMPACT WRENCH
TP 22
(Kg)
TP 30
Length
(rpm)
(mm)
½” HEAVY DUTY IMPACT WRENCH
3/4” HEAVY DUTY IMPACT WRENCH
TP 42
(inch)
(rpm)
(inch)
(mm)
4-WAY MULTI SPLIT BLOCK
QUICK CONNECT COUPLINGS
(kg)
155
162
168
HYDRAULIC HOSES
20
HYDRAULIC BOLT TENSIONERS - 1500 Bar
Puller
Load Cell
Bridge
Nut Rotator
Typical Applications
• Pipeline Flanges
• Pressure Vessels
• Valves and Pumps
• Manways
• Heat Exchangers
• Diesel Engines
• Cranes
• Presses
• Steam and Gas Turbines
• Shaft Couplings
• Coal and Rock Grinders
• Catalyst Reactors
• Wind Turbines
• Electric & Steam Generators
21
HYDRAULIC BOLT TENSIONER SPECIFICATIONS.
Model
TBT-3
TBT-5
TBT-9
TBT-13
TBT-19
TBT-27
TBT-44
TBT-54
Bolt size
Metric
Inch
M16
-
M18
3/4”
M20
-
M22
7/8”
M24
1
M27
1-1/8”
M30
-
M33
1-1/4”
M36
1-3/8”
M39
1-1/2”
M39
1-1/2”
M42
1-5/8”
M45
1-7/8”
M48
1-7/8”
M52
2”
M56
2-1/4”
M60
-
M64
2-1/2”
M64
2-1/2”
M68
-
M72
2-3/4”
M76
3”
M76
3”
M80
-
M85
3-1/4”
M90
3-1/2”
M95
3-3/4”
M100
4”
M110
4-1/2”
M120
4-3/4”
M125
5”
M130
5-1/4”
M140
5-1/2”
M150
5-3/4”
Stroke
Cylinder
Dimension
Weight
Area
A
B
C
D
E
F
mm
KN
cm2
mm
mm
mm
mm
mm
mm
kg
10
234
15.7
75
32.5
168
90
62
47-51
2
498
33
102
45
187
187
60
65-71
4
897
59.7
133
61
208
120
60
86-93
6
1245
83
163
73
251
135
62
106-114
10
1843
123
193
86.5
254
150
62
129-135
15
2640
176
233
110
286
175
73
155-167
24
4384
251
280
111-121
304-338
181-197
37-40
210-233
45
5380
317
325
126-141
354-388
202-216
42-47
243-275
73
15
22
- Made in Germany
AS TECH MULTI-STAGE BOLT TENSIONING DEVICE WITH EXCHANGEABLE
TENSION NUT
& ELECTRICAL HYDRAULIC POWER UNIT
Design
Design
Hydraulic body with turnable, fixed support sleeve
- Drive gear, teethed nut and gearbox
- Automatic piston return
- Hydraulic over stroke limiter
- Treated surfaces wear and corrosion resistant
- Ratchet wrench to turn the hexagon nut
- Rotatable right-angle connector
Motor 230V/50Hz- 1,5 kW
- Pressure 1600/2500 bar
- Flow rate 0,9l/min
- Tankvolume 4 liter
- Active oil cooler
- Documentation system
TRISTAR AIR OPERATED HYDRAULIC
POWER PACK FOR BOLT TENSIONERS
The air operated pumps are designed considering the safety, reliability and maximum
operator comfort. All the pressure connections are facing away from operator.
Model No : TBP-100
Consumption of Free Air 800 litres per minute
(28 standard cubic feet per minute)
Air Pressure Required 4 - 7 bar (60 - 100 psi)
Finish Pressure Gauge Dual Scale 0 - 2000 bar (0 - 29000 psi)
Working Pressure 1500 bar
TRISTAR HAND PUMPS FOR BOLT TENSIONERS
Model No. THP 15
Maximum Working Pressure :- 1600 Bar
Tank Size : 1.8 / 2.4 Ltr.
The TRISTAR 2-stage hand pumps comes with pressure gauge as standard, this gives the user
precise and safe control over the work carried out. The gauge is directly mounted onto the
pump and is well protected by the specially designed pump lever.
- Return connections on all pumps.
- Robust design
- Aluminium tank.
- Easy and simple maintenance
23
TRISTAR HYDRAULIC PULLERS
2/3 JAW HYDRAULIC PULLERS
WITH IN-BUILT PUMP
Model
No.
TM 4
TM 6
TM 8
TM 12
TM 20
TM 30
Capacity
4 Ton
6 Ton
8 Ton
12 Ton
20 Ton
30 Ton
Max. Reach Max. Spread
(mm)
(mm)
190
230
280
305
365
465
325
380
450
485
570
680
Stroke
(mm)
60
70
85
85
111
111
2/3 JAW HYDRAULIC / PULLERS
WITH SEPARATE PUMP
Weight
(kg.)
Capacity
8.0
9.8
11.7
14.8
25.7
36.0
PULLER PACKAGE
MODELS TCP TYPE
PUSH PULLER / THREE-IN-ONE
HYDRAULIC TOOLS
Higher capacity and customized solutions on request.
Specifications are subject to change due to continual improvement.
24
TRISTAR HEAVY DUTY HYDRAULIC NUT SPLITTERS
D
B
A
N
SW
I
E
G
F
C
TRISTAR Nut Splitter
is supplied Complete with:
Application
Hydraulic Cylinder
Designed for Operator Comfort
Housing
Removes Corroded Nuts Fast
Chisel
Removes Frozen Nuts Safely
Set of Allen Keys
Fits Tight Spaces
Spacer Set
Cuts through the Hardest Nuts
Packed in a Rugged Steel Tool Box.
Stud
Diameter
inch (mm)
Nut A/F
inch (mm)
TAS 105
7/16”-7/8”
(11-22)
5/8”-1 7/16”
(16-36)
11”
(271)
1.05
(38)
1.49”
(38)
4.13”
(105)
TAS 200
7/8”-1 1/4”
(22 - 31)
1 5/16” - 2”
(33-50)
11.29”
(287)
1.05”
(38)
2.12”
(54)
TAS 204
1 1/4”-1 1/2”
(32-38)
1 7/8”-2 3/8”
(47-60)
15.16”
(385)
2 1/4”
(57)
TAS 210
1 3/8”-1 3/4” 2 1/16”-2 3/4”
(39-44)
(52-70)
16.10”
(398)
TAS 308
1.3/4”-2.1/4”
(45-57)
2.5/8”-3.1/2”
(70-89)
TAS 314
2”-2.1/2”
(50-64)
3.1/8”-3.7/8”
(79-98)
TAS 404
2.1/2”-2.3/4”
(64-70)
3.3/4”-4.1/4”
(95-108)
TAS 500
3”-3.1/4”
(76-83)
4.1/2”-5”
(114-127)
TAS 506
3.1/4”-3.1/2”
(83-89)
4.7/8”-5.3/8”
(124-136)
Model
STANDARD
C
A
B
D
inch (mm) inch (mm) inch (mm) inch (mm)
F
inch (mm)
Weight
lbs(kg)
60°
0.39”
(10)
20
(9)
4.25”
(108)
45°
0.51”
(13)
21
(10)
2.52”
(64)
6.45”
(164)
30°
0.55”
(14)
71
(32)
2 1/4”
(57)
2.87”
(73)
6.45”
(164)
30°
0.70”
(18)
72
(33)
17.75”
3”
3.89”
8.42”
158
(77.8)
(99)
(214)
30°
0.75”
(460)
(19)
(72)
18”
3.12”
4.25”
8.42”
(488)
(79.4)
(108)
(214)
22.75”
3.75”
4.64”
9.88”
(579)
(95.3)
(118)
(251)
23”
4.12”
5.39”
9.88”
(590)
(104.8)
(137)
(251)
23.5”
4.12”
5.86”
9.88”
(598)
(104.8)
(149)
(251)
E
30°
60°
60°
60°
0.86”
163
(22.2)
(74)
1.14”
251
(28.6)
(114)
1.14”
256
(28.6)
(116)
1.14”
262
(28.6)
(119)
25
TRISTAR LIGHT WEIGHT NUT SPLITTER
Application
The fast, sure and safe method to cut and
remove seized nuts.
Compact and ergonomic angled head design.
Heavy duty cutting tool, can be re-ground.
Model
A
B
C
D
F
E
inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm)
Weight
lbs (kg)
Hex Size
inch (mm)
Thread Size
inch (mm)
TNS-5
0.37”-0.75”
(10-19)
M6-M12
1.57”
(40)
2.04”
(52)
0.31”
(8)
0.79”
(20)
5.11”
(130)
1.18”
(30)
2
(1)
TNS-10
0.75”-0.94”
(19-24)
M12-M16
2.12”
(54)
2.64”
(67)
0.47”
(12)
0.94”
(24)
6.41”
(163)
1.41”
(41)
4
(2)
TNS-15
0.94”-1.26”
(24-32)
M16-M22
2.52”
(64)
3.11”
(79)
0.51”
(13)
1.18”
(30)
7.36”
(187)
2.04”
(52)
6
(3)
TNS-20
1.26”-1.61”
(32-41)
M22-M27
3.07”
(78)
3.70”
(94)
0.78”
(20)
1.46”
(37)
8.62”
(219)
2.72”
(69)
10
(4.5)
TNS-35
1.61”-1.97”
(41-50)
M27-M33
3.74”
4.45”
0.83”
1.77”
10.43”
3.07”
21
(95)
(113)
(21)
(45)
(265)
(78)
(9.6)
TNS-50
1.97”-2.36”
(50-60)
M33-M39
4.17”
5.04”
0.98”
2.12”
11.69”
3.58”
29
(106)
(128)
(25)
(54)
(297)
(91)
(13)
TNS-90
2.36”-2.95”
(60-75)
M39-M48
6.14”
7.28”
1.06”
2.95”
14.05”
4.33”
75
(156)
(185)
(27)
(75)
(357)
(110)
(34)
STANDARD
Higher capacity and customized solutions on request.
Specifications are subject to change due to continual improvement.
26
TRISTAR FLANGE SPREADERS
TPS- 10H Hydraulic
Specifications
Imperial
Metric
TPS- 10M Manual
Imperial
Metric
HYDRAULIC FLANGE SPREADERS
Hydraulic Flange Spreaders are used for safety opening pipe flanges.
Available in capacities of 5 tons and 10 tons the versatility of both models enables the user to open flanges up to
92mm thick.
Operated with a standard hydraulic hand pump and connecting hose and supplied in a handy steel storage case,
Hydraulic Flange Spreaders can be operated individually, or as a pair when opening large diameter flanges.
Hydraulic Flange Spreaders takes minutes to open the toughest flanges without the risks of sparks caused by hammer
blows and chisels.
TFF-50
77
210
61
157
10
192
69
131
25
205
81
TFF-100
110
290
61
226
30
165
89
180
38
274
31
TFF-50
5
39
25
2x58
1150mm(45”)
19-29
3 - 29
30 - 56
TFF-100
10
55
78
2 x 93
1900mm(75”)
32 - 41
3 - 29
30 - 56
27
VERTICAL LIFTING WEDGE THVW-10
Special Features :
Lifting force - 16 Tons per tool.
Access gap of only 3/8” (9.5mm) needed.
3/4” (19.0mm) of vertical lift available from each step.
Max. height of 50mm on 4th step.
Automatic spring return retraction.
Interlocking first step ensures safe hold.
No Slippage due to locking.
Will lift in a straight vertical place.
Kit Options
MINI KIT
STANDARD KIT
• 1 x Hydraulic Vertical Lifting Wedge
Assembly
• 1 x Safety Block
• 1 x Instruction Manual
• 1 x Carry Case
•
•
•
•
•
•
•
1 x Hydraulic Vertical Lifting Wedge Assembly
1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump
1 x 10,000 psi (700 Bar) Hydraulic Hose Length 6 feet
1 x Safety Block
1 x Stepped Block
1 x Instruction Manual
1 x Carry Case
SPREADING WEDGE THSW-10
Special Features :
Only requires an access gap of 1/4” (6 mm)
Robust Light weight Tool-Just 7.2 kg (16 lbs)
10,000 psi (700 Bar) generates 14.0 Tons spreading force.
Automatic Spring Return.
Locking at first step ensures on slippage increased safety.
Kit Options
MINI KIT
•
•
•
•
1 x Hydraulic Spreading Wedge Assembly
1 x Safety Block
1 x Stepped Block
1 x Instruction Manual
MAXI KIT
• 2 x Hydraulic Spreading Wedge Assembly
• 1 x 10,000 psi (700 Bar)
• Two Stage Hydraulic Hand Pump
• 2 x 10,000 psi (700 Bar) Hydraulic Hoses
• 2 x Safety Block
• 1 x Instruction Manual
• 1 x Carry Case
• 1 x 10,000 psi Twin Valve manifold
• Gross Weight: 28 kg
STANDARD KIT
• 1 x Hydraulic Spreading Wedge Assembly
• 1 x 10,000 psi (700 Bar) Two Stage
Hydraulic Hand Pump
• 1 x 10,000 psi (700 Bar) Hydraulic Hoses
• 1 x Safety Block
• 1 x Instruction Manual
• 1 x Carry Case
• Gross Weight: 17 kg
STEPPED BLOCK ACCESSORY
• 2 x Stepped Blocks
• 2 x CSK M6 x 12mm
• Countersunk Screws
28
HYDRAULIC CYLINDERS / JACKS - 700 BAR
TO Series Standard
Multipurpose Jacks
TCS Series Compact
Profile Cylinders
Best Solution where Minimal Stroke is Required
Base Mounting Holes For Easy Fixturing
Mutlipurpose Applications
Single Acting
Plain Ram
Spring Return
TO 52
TO 54
TO 56
TO 102
TO 104
TO 106
TO 108
TO 152
TO 154
TO 156
TO 158
TO 202
TO 204
TO 206
TO 208
TO 302
TO 304
TO 306
TO 308
5
10
15
20
30
50
100
150
50
100
150
200
140
190
240
140
190
240
290
50
100
150
200
50
100
150
200
150
200
250
300
155
205
255
305
50
100
150
200
180
230
280
330
50
50
100
150
200
190
240
290
340
75
50
100
150
200
195
245
295
345
TO 1002
TO 1004
TO 1006
TO 1008
100
50
100
150
200
215
265
315
365
TO 1502
TO 1504
TO 1506
150
50
100
150
225
275
325
200
50
100
150
240
290
340
TO 502
TO 504
TO 506
TO 508
TO 752
TO 754
TO 756
TO 758
TO 2002
TO 2004
TO 2006
TO 2502
TO 2504
TO 2506
TO 3002
TO 3004
TO 3006
TO 4002
TO 4004
TO 4006
TO 5002
TO 5004
TO 5006
TO 6002
TO 6004
TO 6006
TO 8002
TO 8004
TO 8006
TO 10002
TO 10004
TO 10006
Bronze Brazing on Stop Ring and Base of Plunger
Comes with Handle in Some Models
250
300
400
500
600
800
1000
100
150
200
295
345
395
100
150
200
100
150
200
100
150
200
100
150
200
100
150
200
305
355
405
330
380
430
350
400
450
370
420
470
385
435
485
100
150
200
450
500
550
TCS 101
TCS 201
TCS 302
TCS 502
TCS 1002
TCS 1502
TCS 2002
10
20
30
50
100
150
200
30
50
60
90
115
120
125
150
175
200
TSM Series Flat Jacks
Flat Design Allows Operation in Close
tight Spaces
Single Acting and Spring Return
Grooved, Hardened Piston Absorbs Full Force
Provided With Carrying Handles in Some
Models
TSM 50
TSM 100
TSM 200
TSM 300
TSM 500
TSM 750
TSM 1000
TSM 1500
TSM 2000
5
10
20
30
50
75
100
150
200
8
12
16
16
35
45
55
65
60
80
85
100
115
29
HYDRAULIC CYLINDERS / JACKS - 700 BAR
TGP Series Threaded Ram Jacks
TST Series Threaded
Nut Cylinders
Threaded Ram with Safety Lock Nut
Single Acting and Single Return
Applications requiring sustained load holding
Provided With Carrying Handles in Some Models
High Tonnage Lifting Cylinders
Mechanical Threaded Locking for Safe operations
250
TGP101
TGP151
TGP201
10
15
20
TGP251
TGP302
TGP502
TGP752
TGP1002
TGP1502
TGP2002
TGP2502
TGP3002
TGP4002
TGP5002
TGP6002
TGP8002
TGP10002
25
30
50
75
100
150
200
250
300
400
500
600
800
1000
Perfect Solution for Construction activities
260
Customized Longer stroke available on special Request
270
285
295
310
320
350
150
365
380
395
410
450
475
500
535
575
TCH Series Hollow Ram Jacks
Hollow Plunger design
Best suitable for pull and Push operation
Collar threads design to absorb full force
Enhanced side loading capacity
TCH100
TCH101
TCH102
TCH200
TCH201
TCH202
50
10
20
TCH300
TCH301
TCH302
TCH303
30
TCH500
TCH501
50
TCH600
TCH601
TCH602
60
TCH1000
TCH1001
100
160
75
185
100
210
50
165
100
215
150
265
50
185
75
210
100
235
150
285
75
220
100
245
75
235
100
260
150
310
75
265
100
290
TST 502
TST 504
TST 506
TST 508
TST 1002
TST 1004
TST 1006
TST 1008
5
345
445
250
370
470
TST 1502
TST 1504
TST 1506
TST 1508
250
400
500
250
425
525
TST 2002
TST 2004
TST 2006
TST 2008
TST 2502
TST 2504
TST 2506
TST 2508
450
550
TST 3002
TST 3004
TST 3006
TST 3008
250
455
555
TST 4002
TST 4004
TST 4006
TST 4008
250
475
575
TST 5002
TST 5004
TST 5006
TST 5008
250
495
595
TST 6002
TST 6004
TST 6006
TST 6008
250
520
620
250
560
660
250
600
700
TST 8002
TST 8004
TST 8006
TST 8008
TST 10002
TST 10004
TST 10006
TST 10008
30
HYDRAULIC CYLINDERS / JACKS - 700 BAR
TDT Series
Double Acting Threaded Ram
Sustained Load Holding with Lock Nut
TDP Series General Purpose
Double Acting Plain Ram
Oil Return
Fast and complete Ram Retraction
Used for lifting, positioning, Horizontal
Jack can be pulled back with Ram Fixed, in Horizontal
or Vertical Application
Sequentional pushing
Used in Heavy Fabrication, Ship Building
Model
TDT 50-150
TDT 50-250
TDT 100-150
TDT 100-250
TDT 150-150
TDT 150-250
TDT 200-150
TDT 200-250
TDT 250-150
TDT 250-250
TDT 300-150
TDT 300-250
TDT 400-150
TDT 400-250
TDT 500-150
TDT 500-250
TDT 600-150
TDT 600-250
TDT 800-150
TDT 800-250
TDT 1000-150
TDT 1000-250
Cyl.
Cap.
(Ton)
Stroke
(mm)
Collapsed
Height
(mm)
50
50
100
100
150
150
200
200
250
250
300
300
400
400
500
500
600
600
800
800
1000
1000
150
250
150
250
150
250
150
250
150
250
150
250
150
250
150
250
150
250
150
250
150
250
345
445
370
470
400
500
425
525
450
550
445
555
475
575
495
595
520
690
560
660
600
700
TDH Series Hollow Ram
Double Acting Oil Return
Use as Hydraulic Pullers with Mechanical Accessories for
removing assembling Bearing Bushes, Pins, Cylinder Liners,
Pulling tubes of Heat Exchangers, Gears & Flanges of Machinery.
As bar / Pre-Stressing Jacks in construction sites.
and Construction Industries
TDP 101
TDP 151
TDP 201
TDP 251
TDP 302
TDP 502
TDP 752
TDP 1002
TDP 1502
TDP 2002
TDP 2502
TDP 3002
TDP 4002
TDP 5002
TDP 6002
TDP 8002
TDP 10002
10
15
20
25
30
50
75
100
150
200
250
300
400
500
600
800
1000
290
290
295
305
320
330
330
350
360
380
390
400
420
445
470
495
530
150
Model
TDH 10-75
TDH 10-100
TDH 20-50
TDH 20-100
TDH 20-150
TDH 30-50
TDH 30-100
TDH 30-150
TDH 50-100
TDH 60-75
TDH 60-100
TDH 60-150
TDH 100-75
TDH 100-100
Cyl.
Cap.
(Ton)
10
10
20
20
20
30
30
30
50
60
60
60
100
100
Stroke
(mm)
Collapsed
Height
(mm)
75
100
50
100
150
50
100
150
100
75
100
150
75
100
210
235
195
245
295
210
260
310
270
260
285
335
290
315
31
TRISTAR HAND PUMPS & POWER PACKS
Hand Pumps
Features
Heavy duty construction with hardened ground
and plated piston
Replaceable cartridge valves.
Durable polyurethane plunger seal.
Collapsible handle - faster stroke at low pressure
Pump
Stage
Pressure (kg/cm) 2
Oil Tank
Capacity
(Ltrs.)
Model
Single Stage Hand Pump
Flow / Stroke (cc)
Specifications
1st stage 2ndstage 1st stage 2ndstage
Handle
Effort (Kg)
Single
1.8
THP-1P4-2-1.8
-
700
-
2.8
40
Single
2.2
THP-1P4-2-2.2
-
700
-
2.8
40
Two
5
THP-2P4-2-5
30
700
49
2.8
40
Two
8
THP-2P4-2-8
30
700
49
2.8
40
Two
5
THP-2P4-2-5-E 30
700
49
2.8
With Rotary DCV
40
Two
8
THP-2P4-2-8-E 30
700
49
2.8
With Rotary DCV
40
Two Stage Hand Pump
Two Stage Hand Pump With DCV
Power Packs
Standard Power Park For Jacks
Power Pack for pre stressing Jack
All Electrical, Hydraulic Elements, Tank accessories and
Hydraulic Fittings from reputed manufacturers are designed
robust with good aesthetics and are easy to maintain.
Motor
Oil Tank
HP
Capacity
Three phase (Ltrs.)
Model
Flow up to Flow above
150bar
150bar
(1 / min.)
(1 / min.)
Max
Pressure
bar
Motor
Oil Tank
HP
Capacity
Single phase (Ltrs.)
Model
Flow up to Flow above
150bar
150bar
(1 / min.)
(1 / min.)
Max
Pressure
bar
2
20
TPU-2-20-HS
-
1.0
700
2
20
TPU-2M-20-HS
-
1.0
700
3
40
TPU-3-40-HS
-
1.5
700
3
40
TPU-3M-40-HS
-
1.5
700
5
50
TPU-5-50-HS
-
2.6
700
2
40
TPU-2M-40-HD
4.8
1.0
700
3
40
TPU-3M-40-HD
7.3
1.5
700
7.5
80
TPU-7.5-80HS
-
3.7
700
2
40
TPU-2-40-HD
4.8
1.0
700
2
40
TPU-2M-40-PD
4.8
1.0
700
3
40
TPU-3M-40-PD
7.3
1.5
700
3
40
TPU-3-40-HD
7.3
1.5
700
5
50
TPU-5-50-HD
12.3
2.6
700
7.5
80
TPU-7.5-80-HD
17.3
3.7
700
Higher capacity and customized solutions on request.
Specifications are subject to change due to continual improvement.
32
NON SPARKING SPANNERS
Non-Sparking Double Ended
Open Type Spanners
A / F Sizes S1xS2
(mm / inch)
Non-sparking Double
Ended Ring Type Spanners
A / F Sizes S1xS2
(mm / inch)
5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13,
12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21,
19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30,
25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36,
34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70
5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13,
12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21,
19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30,
25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36,
34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70
1/4x5/16, 5/16x3/8, 3/8x7/16, 3/8x1/2, 7/16x1/2, 1/2x9/16, 9/16x5/8,
5/8x11/16,5/8x3/4,11/16x3/4,3/4x13/16, 3/4x7/8, 13/16x7/8, 7/8x15/16,
15/16x1, 1x1-1/16, 1-1/16x1-1/8, 1-1/8x1-3/16, 1-3/16x1-1/4, 1-1/4x1-5/16,
1-5/16x1-3/8, 1-3/8x1-7/16, 1-7/16x1-5/8, 1-1/2x1-9/16, 1-5/8x1-13/16,
1-13/16x2, 2x2-3/16, 2x2-3/8, 2-3/16x2-3/ 8, 2-3/8x2-9/16
1 / 4x5 / 16, 5 /16x3 / 8, 3 / 8x7 / 16, 3 / 8x1 / 2, 7 / 16x1 / 2,1 / 2x9 / 16, 9 /16x5 / 8,
5 / 8x 11/ 16, 5 / 8x3 / 4, 11 /16x3 / 4, 3 / 4x13 / 16, 3 / 4x7/ 8, 13 / 16x7 / 8, 7 / 8x15/
16, 15/ 16x1, 1x1 -1/ 16, 1-1 / 16x1-1/8, 1-1 /8x1-3/16, 1-3 /16x1-1/ 4, 1-1 /4x-5/ 16,
1-5 /16x1-3/ 8, 1-3 /8x1- 7/ 16, 1-7 /16x1-5/ 8, 1-1 /2x1-9/ 16, 1-5 /8x1-13 / 16,
1-13 /16x2, 2x2-3/16, 2x2 3 / 8, 2-3 /16x2-3/ 8, 2-3 /8x2-9/ 16
Non-sparking Combination Spanners
A / F Sizes
(mm / inch)
6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50,
51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72,
73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90
1 / 4, 5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 19 / 32, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8,
15 /16, 1, 1-1 / 16, 1-1/ 8, 1-3 / 16, 1-1 / 4, 1-5 / 16, 1-3 / 8
Non-sparking Slugging
Wrenches Box Type
A / F Sizes
(mm / inch)
17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85,
90, 95, 100, 110, 120, 130, 140, 150
Non-sparking Slugging
Wrenches Open Type
A / F Sizes
(mm / inch)
17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85,
90, 95, 100, 110, 120, 130, 140, 150
11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32,
1-1 / 2, 1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8,
2-1 / 2, 2-9 / 16, 2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16,
3-3 / 4, 3-15 / 16, 4-1 / 8
Non-Sparking Adjustable
Wrenches & Pipe Wrenches
L (mm)
150, 200, 250, 300, 350, 375, 450, 600
L (inch)
6, 8, 10, 12, 14, 15, 18, 24
11 / 16, 11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32,
1-1 / 2,1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8,
2-1 / 2, 2-9 / 16, 2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16,
3-3 / 4, 3-15 / 16, 4-1 / 8
33
NON SPARKING TOOLS
Non-Sparking Sledge Hammers
Non-Sparking Flat / Half Round Files
Weight (gms)
450, 1000, 1400, 1500, 1800, 2000, 2200, 2500, 2700, 3000, 3600, 4000, 4500,
5000, 5400, 6400, 7200, 8000, 8200, 9100, 9900
Non-Sparking Chisels
Sizes (OAL mm)
160, 200,250, 300, 400, 500
Non-sparking Ball Pen Hammers
Sizes (inches)
6, 8, 10, 12, 14, 16
Non-Sparking Pliers
L (inch)
6
8
L (mm)
152
203
K (mm)
8
13
Non-Sparking Hand /
Impact Sockets
Weight (gms)
230, 340, 450, 680, 910, 1130
Sq. size
Socket A/F sizes (mm/inch)
4, 4. 5, 5.5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19
1/4” 5 / 32, 3 / 16, 7 / 32, 1 / 4, 9 / 32, 5 / 16, 11/ 32, 3 / 8, 7 / 16, 1 / 2
Non-Sparking Slotted
Screwdrivers
3/8”
8,10,12,13,15,16,18,20,21,23,24
5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16
1 /2” 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26,
27, 28, 29, 30, 32 5 /16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4,
13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 4, 1-7 / 16
3/4” 17, 19, 21, 22, 23, 24, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50
3 / 16, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 8, 1-3/16, 1-1 /4, 1-5 /16,
1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-3 / 4, 1-13/16, 1-7 /8, 2
L 1 (inch)
1”
2, 3,4, 5, 6, 8, 10, 12, 14, 16, 18
Material
Aluminium - Bronze
22, 24, 25, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50, 55,
60, 65, 70, 75, 80 1-1 /16, 1-1 /16, 1-1 /8, 1-3 /16, 1-1 /4, 1-5 /16,
1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-7 /8, 2, 2-1 /4, 2-1 /2, 2-3 /4, 3
Copper-beryllium
Note: We have also developed the ACETILEX Alloy tools (Less than 70% copper),
100% safe to be used in Acetylene environments
34
TRISTAR HYDRAULIC WORKING PRESS
Features
Heavy duty construction with hardened
ground and plated piston
Two State Hand Pump / Motorise Power Pack
with pressure gauge
Pair of ‘V’ Blocks & one Pushing Adaptor
Mechanical winch of models 50 Ton and above
Capacity
(Ton)
Stroke
(mm)
Day Light
Model
Min. H1 Min. H1
(mm)
(mm)
Depth
Total
Total
Table
Table
Height H3 Pitch H4 Width W1 Width W2 D1
D2
(mm)
(mm)
(mm)
(mm)
(mm) (mm)
Cylinder Type
Power Source
15
150
TWP - 15
150
600
1160
150
500
740
200
500
SPRING RETURN
HAND PUMP
30
150
TWP - 30
150
750
1455
150
600
900
220
600
SPRING RETURN
HAND PUMP
50
150
TWP - 50
150
900
1790
150
750
1130 250
750
SPRING RETURN
HAND PUMP
75
200
TWP - 75
200
1200
2130
200
900
1310 280
900
SPRING RETURN
HAND PUMP
100
200
TWP - 100
250
1450
2495
200
1000
1470 320
1010
DOUBLE ACTING
POWERPACK
150
300
TWP - 150
250
1500
2765
250
1250
1810 380
1120
DOUBLE ACTING
POWERPACK
200
300
TWP - 200
300
1800
3235
250
1400
2080 450
1350
DOUBLE ACTING
POWERPACK
35
Onsite - Pipe Cutting / Cold Cutting Machines
Operations
Parting
V - Chamferring
J - Chamferring
Cutting
Facing
Covering all pipe sizes, material & thickness from
0.625” to 86” (15.9mm to 2184.4mm) pipe sizes
Drive Options : Pneumatic | Hydraulic | Electric
TMC
TAC
TBC
Cuts and preps pipe from
Cuts and preps pipe from O.D.
Cuts and preps pipe from
.625” to 2.625” O.D. (15.9 to 66.7 mm)
1” O.D. to 48” O.D. (25.4 to 1219.2 mm).
36” to 86” O.D. (914.4 to 2184.4 mm).
Thin wall cutting
Offer tool modules and accessories
Perform beveling, facing and
Perfect for use in the semiconductor,
for a wide range of cutting operations
counterboring.
pharmaceutical, chemical, and
from OD Tracking modules to complex,
Precision feed produces optimal
food processing industries.
heavy-wall single-point machining.
surface finishes.
New, updated tripper for operator safety
36
37
700
800
850
900
1050
32
34
36
42
650
26
750
600
24
28
500
20
30
400
350
14
450
300
12
16
250
10
18
150
125
5
200
100
4
6
90
3.1/2
8
65
50
2
80
40
1.1/2
3
32
1.1/4
2.1/2
20
25
1
15
1/2
3/4
Metric
Inch
Nominal Size
36
32
32
28
28
28
24
20
20
16
16
12
12
12
8
8
8
8
8
4
4
4
4
4
4
4
4
No. of
Bolts
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/4
1.1/8
1.1/8
1
1
7/8
7/8
3/4
3/4
3/4
5/8
5/8
5/8
5/8
5/8
1/2
1/2
1/2
1/2
1/2
39
39
39
39
33
33
33
33
33
30
30
27
27
24
24
20
20
20
20
16
16
16
14
14
14
14
14
Bolt dia Bolt dia
inch
mm
150
36
32
28
28
28
28
28
24
24
24
20
20
16
16
12
12
6
8
8
8
8
8
4
4
4
4
4
No. of
Bolts
2
2
1.1/2
1.1/4
1.3/4
1.1/2
1.1/4
1.1/2
1.1/4
1.1/4
1.1/4
1.1/8
1.1/8
1
7/8
3/4
3/4
3/4
3/4
3/4
3/4
5/8
3/4
5/8
5/8
5/8
1/2
52
52
48
48
40
45
42
42
33
33
33
33
30
30
27
24
20
20
20
20
20
16
20
16
16
16
14
Bolt dia Bolt dia
inch
mm
300
28
28
28
28
28
24
24
24
20
20
20
20
16
12
12
8
8
8
8
8
8
4
4
4
4
4
No. of
Bolts
2.1/2
2.1/2
2.1/2
2
2
1.3/4
1.7/8
1.5/8
1.5/8
1.1/2
1.3/8
1.1/4
1.1/4
1.1/8
1
1
7/8
7/8
3/4
3/4
5/8
3/4
5/8
5/8
5/8
1/2
64
56
56
52
52
48
48
42
42
39
36
33
33
30
27
27
24
22
20
20
20
20
16
16
16
14
Bolt dia Bolt dia
inch
mm
600
20
20
20
20
16
20
20
20
20
20
20
20
16
12
12
8
8
_
8
8
8
4
4
4
4
4
No. of
Bolts
3.1/2
3.1/2
3.1/2
3
3
1
2.1/2
2
1.7/8
1.5/8
1.1/2
1.3/8
1.3/8
1.3/8
1.1/8
1.1/4
1.1/8
_
7/8
1
7/8
1
7/8
7/8
3/4
3/4
90
90
85
76
76
70
64
52
48
42
39
36
35
36
30
33
30
_
24
27
24
27
24
24
20
20
Bolt dia Bolt dia
inch
mm
900
16
16
16
16
16
12
12
12
12
8
8
_
8
8
8
4
4
4
4
4
No. of
Bolts
Bolt Selection Method Chart on ASME B16.5 Flanges
3.1/2
3
2.3/4
2.1/2
2.1/4
2
1.7/8
1.5/8
1.3/8
1.1/2
1.1/4
_
1.1/8
1
7/8
1
7/8
7/8
3/4
3/4
90
76
70
54
56
52
48
42
36
39
33
_
30
27
24
27
24
24
20
20
Bolt dia Bolt dia
inch
mm
1500
12
12
12
8
8
8
_
8
8
8
4
4
4
4
4
No. of
Bolts
2.3/4
2.1/2
2
2
1.3/4
1.1/2
_
1.1/4
1.1/8
1
1.1/8
1
7/8
3/4
3/4
70
64
52
52
45
39
_
33
30
27
30
27
24
20
20
Bolt dia Bolt dia
inch
mm
2500
TORQUE SPECIFICATIONS
Bolt Grade: 8.8
Bolt
Size
A/F
Bolt Grade: 10.9
Torque Values (Nm) Tension Torque Values (Nm)
µ=0.2 (KN) µ=0.10 µ=0.15 µ=0.2
µ=0.10 µ=0.15
Bolt Grade: 12.9
Bolt Grade: B7/B16
Bolt
Tension Torque Values (Nm) Tension Size
(KN) µ=0.10 µ=0.15 µ=0.2 (KN)
M16
24
121
165
208
54
171
232
292
76
205
278
351
91
M18
27
165
224
283
66
233
316
399
92
279
379
478
111
M20
30
237
322
406
85
333
452
571
119
400
543
685
M22
32
327
443
560
106
459
623
787
149
551
748
M24
36
409
556
702
122
576
781
987
171
691
M27
41
608
828
1043
161
855
1161
1467
226
M30
46
820
1113
1406
195
1154
1566
1978
M33
50
1128
1531
1933
244
1586
2152
M36
55
1442
1957
2472
286
2028
M39
60
1881
2553
3225
345
M42
65
2317
3145
2973
M45
70
2912
3952
M48
75
3490
M52
80
M56
A/F
Torque Values (Nm)
µ=0.10 µ=0.15
µ=0.2
Tension
(KN)
5/8" 1.1/16"
126
171
215
57
143
3/4" 1.1/4"
226
306
387
85
945
179
7/8" 1.7/16"
366
496
627
117
938
1184
206
1.5/8"
549
745
941
154
1027
1393
1760
272
275
1384
1879
2373
330 1.1/8" 1.13/6"
816
1107
1398
204
2719
343
1903
2583
3263
412 1.1/4"
1157
1570
1983
260
2752
3476
402
2433
3302
4171
483 1.3/8" 2.3/16" 1582
2147
2712
324
2646
3590
4535
485
3175
4308
5442
581 1.1/2" 2.3/8"
2100
2850
3600
394
394
3259
4423
5587
554
3911
5307
6704
665 1.5/8" 2.9/16" 2720
3692
4663
471
4992
462
4095
5558
7021
650
4914
6670
8425
780 1.3/4" 2.3/4"
3452
4685
5917
555
4737
5984
519
4909
6662
8415
730
5890
7994
10097
877 1.7/8" 2.15/16" 4304
5841
7378
645
4545
6169
7792
624
6392
8675
10958
878
7670
10410
13149 1054
3.1/8"
5285
7173
9060
743
85
5642
7658
9673
720
7935
10768
13602 1012
9522
12922
16323 1214 2.1/4" 3.1/2"
7674
10414
13155
959
M60
90
7076
9603
12130 842
9951
13504
17058 1185 11941
16205
20470 1422
M64
95
8535
11583
14631 953
12002 16289
20575 1340 14403
19547
24690 1607 2.1/2" 3.7/8" 10691
14509
18327
1203
M68
100
10405
14121
17838 1093 14632 19858
25084 1537 17559
23830
30101 1844 2.3/4" 4.1/4" 13038
17694
22350
1333
M72
105
12530
17005
21480 1243 17620 23913
30206 1748
M76
110
14926
20256
25587 1403 20989 28485
35981 1973
3"
23213
29321
1603
M80
115
17608
30185
1572 1572
M85
120
21390
29029
36668 1797
3.1/4"
21938
29774
37609
1898
M90
130
25676
34847
44017 2038
3.1/2" 5.3/8" 27607
37467
47326
2218
M95
135
30500
41393
52286 2293
3.3/4" 5.3/4" 34176
46382
58588
2563
M100
145
35893
48712
61531 2564
6.1/8" 41712
56610
71507
2933
M105
150
41886
56846
71805 2849
M110
155
48511
65837
83162 3150
4.1/4" 6.1/2" 39696
53873
68051
2627
4.1/2" 6.7/8" 47330
64234
81137
3958
4.3/4" 7.1/4" 55880
75843
95802
3958
1"
2"
4"
5"
µ=0.10 - Lubricated Bolts
µ=0.15 - Semi Lubricated Bolts
µ=0.2 - Dry Bolts
2"
4.5/8" 17104
5"
7.5/8" 65412
88773 112135 3679
Newton - Meter Nm to Foot-Pounds ft.lbs (1Nm = 0.738 ft.lbs)
Kilogram - Force Meter to Newton - Meter (1 Kgf = 9.80 Nm)
38