M IN E R A L FIB E R
Transcription
M IN E R A L FIB E R
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This ceiling system installation brochure is intended as a general application overview, covering essential steps of a basic suspended ceiling installation. The ceiling system is made up of Armstrong panels (either 2′ x 4′ or 2′ x 2′) which are supported by a suspension system (main beams, cross tees and hangers), and perimeter molding. The integrity of the entire suspended ceiling depends on the hangers – commonly wires – Armstrong Ceiling System which are used to support the suspension system main beams. Sections of main beams are spliced together and are connected by cross tees. The ends of the main beams and cross tees rest on the wall molding which runs around the perimeter of the space. Before You Start Although temperature and humidity recommendations vary by product, the space must be cleared of debris and, in general, should be enclosed. • The ceiling panels should be kept clean, dry, and protected from the elements. Panels should be removed from cartons 24 hours before installation to allow them to adjust to interior conditions. 2 • The tools you will need will vary depending on the type of hangers used, but generally, you will need: ladders or scaffolding; a tape measure; pencil; chalk line; hammer; powderactuated fastener; awl; pop-rivet gun; screw driver or drill; sheet metal punch; aviation snips; wire cutting pliers; utility knife; level (water level or laser); string; key hole saw; and compass or dividers. Most jobsites also require some safety equipment like a hard hat or safety glasses. Determine Panel Direction • Ceiling panels can run in the direction that yields the most pleasing finished appearance. • In spaces with bar or wood joists, main beams must be oriented perpendicular to the joists. (You must locate and mark all joists if they have been covered with a drywall ceiling.) Main beams must be oriented perpendicular to bar or wood joists Determine Border Panel Sizes (2′ X 2′ panels) • To determine the border panel sizes, divide one dimension of the space by 2′. • Our example shows a space that is 10′ 8″ by 14′ 2″ and the deck joists run in the 10′ 8″ direction. 10′ 8″ ÷ 2′ = five full panels + remaining 8″. • You can’t start with a full panel against one wall and leave one 8″ border on the other semi side; it will look unbalanced (and two border panels of 4″ would be too small). So, add 24″ to the 8″ dimension, which equals 32″. Divide that number by 2 to equal 16″. • The room would be divided into four full panels, plus two 16″ border panels. 32" ÷ 2' = Four full panels plus two 16" border panels Determine width of border panels (2 ′ x 2 ′ panels) 26" ÷ 2' = Six panels plus two 13" border panels Determine width of border panels (2 ′ x 2 ′ panels) • In the other direction: 14′ 2″ ÷ 2′ = seven panels + remaining 2″. • Add 24″ to the 2″ dimension, which equals 26″. Divide that number by 2 to equal 13″. • This side of the room would have six full panels and two 13″ border panels. 3 Determine Border Panel Sizes (2′ X 4′ panels) 74" ÷ 2 = 37" Two full panels plus two 37" border panels Determine width of border panels (2′ x 4′ panels) • For 2′ x 4′ panels, divide one room dimension by 2′ as stated above. • Divide the other room dimension by 4′ and add 48″ to remaining dimensions to avoid unsightly small border panels. Install Perimeter Trim • Allow at least three inches below the old ceiling, ducts, pipes or wiring as clearance to maneuver a lay-in panel into the opening of the grid. • Mark the desired height for the new ceiling, adding the height of the wall molding. Mark a level line around all three walls and snap a connecting chalk line on the fourth wall. Mark desired height for new ceiling 4 • Attach the molding securely. Screws or 6d (1-1/2″) nails work well for wood; use screws for metal; use powder-actuated fasteners or expanding anchors for concrete and stone walls. Joints between inside and outside corners of molding must be tight. Install Hangers and Fasteners • Hangers need to be installed above the main beams typically every four feet. • Snap a chalk line for each of the main beams. Attach hangers and wires to the deck above the first row of main beams at four-foot intervals. • Stretch a guide string from one end of the room to the other, below the molding where the first main beam will hang. • Stretch a leveling string from one side to the other 7/8″ above the bottom of the wall molding. • Bend the wires at the height of the string so that the main beam is held at the correct height. Bend hanger wires at height of guide string • Wrap hanger wire securely around itself three times. Install the First Main Beam • Install the first section of main beam. (Cut the end so that a cross tee route hole is located the border distance in from the end wall.) • Insert a hanger wire into a hanger wire hole near the other end of the main beam. Bend the wire up and wrap it around itself three times. Continue to insert all other hanger wires. Install first main beam 5 Install Border Cross Tees • Find the location of the first border cross tee. Install border cross tees • Place the end of the white face of the cross tee against the edge of the wall molding at the side, and cut the cross tee where it crosses the guide string. • Insert the uncut end of the cross tee into the main beam, and rest the cut end of the cross tee on the molding. (The far edge of the main beam should be directly above the string.) • Repeat the process for the next cross tee. • Temporarily fasten the cross tees to the wall molding so they do not move. Square the Grid • Join additional sections of main beam as required to reach the other end wall. Attach hangers and check level as the installation proceeds. Join sections of main beam • Use leftover piece of main beam from the first row to start the next row. • Install two four-foot cross tees between the two main beams, in line with the first two border cross tees. Square the grid by measuring across the diagonal of the grid opening 6 • Measure across the diagonals of the 2′ x 4′ opening. The measurements will be the same if the grid is square. If the grid is not square, shorten one of the main beams until the diagonals are equal. Install Remaining Main Beams and Cross Tees • Complete the installation of rows of main beams. • Note: If you have additional rows of main beams to install, stretch a second string from one side of the room to the other, aligning it with the first four-foot cross tee as shown. Align second guide string with first four-foot cross tee • This second string will be your guide for cutting the remaining rows of main beams. Just measure from the end wall to the string to determine the distance for the first cross tee slot you will use. • You must line up all cross tee slots for the grid to be square. Install Panels • Slightly tilt panels, lift above framework, and gently rest on cross tee and main beam edges. • Measure and cut border panels individually. Using a leftover cross tee or main beam section as a straight edge, cut panels face up with a very sharp utility knife. Border panels may require field cutting of Tegular edge details. All field cut edges “exposed to view” should be colored to match the factory finish. Armstrong SuperCoat™ Ceiling Panel Touch-up Paint is recommended. Lighting and Other Fixtures Tilt panels above frame and drop into place Tegular-edge border panels may require field cutting. Cut border panels face up Lighting and other fixtures must be supported by the grid, not by the ceiling panels. Depending on the size and weight of the fixtures, extra hangers may be required. For more information and details about installing Armstrong Suspended Ceilings, call your local Armstrong representative or visit armstrong.com/ceilings. Grid may require extra hangers to support weight of lighting fixtures 7 CEILING SYSTEMS 1 877 ARMSTRONG (276-7876) • Name of your Inner Circle Contractor, Gold Circle Distributor or Sales Representative • Customer Service Representatives 7:30 a.m. to 5:00 p.m. EST, Monday through Friday • TechLineSM – Technical information – 8 a.m. to 5:30 p.m. EST, Monday through Friday FAX 1-800-572-8324 or email: techline@armstrong.com • Product literature and samples – Express service or regular delivery • Request a personal copy of the Armstrong Ceiling Systems catalog armstrong.com/ceilings • Latest product and program news • Real time selection and specification information • Glossary of technical terms • Contacts – reps, where to buy, who will install • Submittal pages • Specification writing tool • Literature and samples information • Perimeter and Corridor Design Solutions, CAD rendering 1 CS-3592-609 Printed in the United States of America ©2009 AWI Licensing Company 91% PRELUDE ® PLUS XL ® – Aluminum RECYCLED CONTENT armstrong.com/greengenie ALUMINUM Environmental Tee System KEY SELECTION ATTRIBUTES TYPICAL APPLICATIONS AL Prelude Plus XL 15/16" Environmental Tee System offers maximum protection when severe environmental performance is required. • Seismic Rx® Suspension System saves time and money; Armstrong offers an ICC-ES approach to installations (ESR-1308) • All systems conform to ASTM C635 for Severe Environmental Performance • 10-year limited warranty; 30-year limited warranty with HumiGuard® Plus or Max products • Main beams and cross tees can be ordered with special sizing and rout spacing for your project needs • Rotary-stitched during manufacture for additional torsional strength and extra stability during installation • XL2 staked-on end detail provides secure locked connection; easy to remove, reuse, and relocate (clips made from stainless steel) • All aluminum for maximum moisture resistance Indoor swimming pools with proper ventilation and hanger wire • Non-magnetic areas/MRI suites • Shower rooms • MATERIALS General: ASTM C 635 Light-duty main beam classification, commercial-quality cold rolled a luminum. Entire surface chemically cleansed, with aluminum capping prefinished in baked polyester paint. VISUAL SELECTION Item ◆ No. Face Profile Description Dimensions (Inches) Prelude Plus XL Aluminum Hanger Spacing* Lbs./Lin. Ft. 2 Ft. 3 Ft. 4 Ft. PERFORMANCE PACKAGING Fire Guard ™ Pcs./ Ctn. Lin. Ft./ Ctn. Seismic Category Dots represent high level of performance. AL7200_ _◆ 15/16" 12' LD Main Beam 144 x 15/16 x 1-1/2" – 13.47 6.33 – – 20 240 XLAL7240_ _◆ 15/16" 4' Cross Tee 48 x 15/16 x 1-1/2" – – 6.33 – • 60 240 XLAL7220_ _ 15/16" 2' Cross Tee 24 x 15/16 x 1-1/2" 44.45 – – – • 60 120 Varies Varies ◆ Other Sizes Main beams L: 36" - 144" / Cross tees L: 6" - 144" / Rout spacing 3" from ends, 6" thereafter Molding AL7801_ _◆ 7/8" 12' Hemmed Angle Molding 120 x 7/8 x 7/8" – – – – – 30 300 – Aluminum Beam End Retaining Clip – – – – – 200 – Accessories ALBERC2 * Simple Span ◆ Add 2-letter color suffix to item number when specifying or ordering (ex. AL7200N A) † Hanger wire spacing reduced to 36" will provide load capacity of 13.47 lbs./LF TechLineSM 877 ARMSTRONG armstrong.com/suspensionsystems ASTM Class HD - Heavy-duty ID - Intermediate-duty LD - Light-duty PRELUDE ® PLUS XL ® – Aluminum Environmental Tee System MAXIMUM FIXTURE WEIGHT Configuration Item No. A Fixture B Planning Module A B Hanger Spacing A B Maximum Weight A B A B 24" x 48" 24" x 48" 48" x 48" 48" x 48" 48" 48" 40.0 lbs. 12" x 48" – 48" x 48" – 48" – 40.0 lbs. 24" x 24" 48" x 48" 48" x 48" 48" 48" 38.0 lbs. Main Beam to Main Beam • • • • • • • • • • • AL7200 • AL7200 40.0 lbs. Main Beams tested as follows: Main beams tested at 6.24 lbs./lin. ft. to 1/360 of 4' span. Cross Tee to Cross Tee XLAL7240 • • • • • • • • 24" x 48" 25.0 lbs. Cross tees tested as follows: 48" Cross tee tested at 6.33 lbs./lin. ft. to 1/360 of 4' span. Main Beam ▲ Hanger Wire (•) *Fixtures weighing more than 56 lbs. should be independently supported. Fixture weight is based on single fixture only. For end-to-end fixtures or other configurations not shown, consult your Armstrong representative. NOTE: The above data is based on 48" hanger wire spacing, board weight of 1 lb./SF, m aximum deflection of tees not to exceed 1/360 of the span, and suspension system installed in accordance with ASTM C636. COLOR AND FINISH SELECTION Standard White Aluminum (WA) Natural Aluminum (NA) NOTE: Color chips included with samples of Armstrong grid. See your Armstrong representative for sample material. DETAILS For more information, see submittal BPCS-3346. PRELUDE PLUS XL Aluminum Cross Tee 7/8" Hemmed Angle Molding PRELUDE PLUS XL Aluminum Main Beam 7/8" (22mm) SEISMIC PERFORMANCE Main Beam Load Test Data Main Beams AL7200 Main Beams Web Height Length ASTM Class AL7200 144' 1-1/2" *(Hanger wire spacing reduced to 36" will yield 13.47 lbs./lf.) Minimum Lbs. To Pull Out Compression/Tension 221.9 Minimum Lbs. To Pull Out Compression/Tension 185.0 Light-duty Cross Tees Length Web Height XLAL7220 XLAL7240 24" 48" 1-1/2" 1-1/2" ICC Reports For areas under ICC jurisdiction, see ICC evaluation report number 1308 for allowable values and/or conditions of use concerning the suspension system components listed on this page. The report is subject to reexamination, revisions and possible cancellation. **To derive maximum lbs/SF, divide the on-center spacing of the component into the lbs/LF given in the load test data table. PHYSICAL DATA Material Double-web aluminum with prepainted aluminum cap Profile Exposed tee Surface Finish Baked polyester paint Cross Tee/Main Beam Interface Override Face Dimension 15/16" End Detail Main Beam: Coupling Cross Tee: Staked-on XL Clip Duty Classification Light-duty* TechLineSM / 1 877 ARMSTRONG 1 877 276 7876 BPCS-3155-515 Hanger Spacing (Lbs./LF. Simple Span)** Cross Tee Load Test Data Cross Tees XLAL7220, XLAL7240 armstrong.com/suspensionsystems 7/8" (22mm) LEED® is a registered trademark of the U.S. Green Building Council All trademarks used herein are the property of AWI Licensing Company and/or its affiliates © 2014 AWI Licensing Company • Printed in the United States of America 2' 4' 13.47 6.24 Hanger Spacing (Lbs./LF. Simple Span)** 2' 4' 44.45 – – 6.33 Ceiling and Suspension System Glossary - Armstrong Page 1 of 5 COMMERCIAL CEILINGS & WALLS | USA & Canada Glossary Not sure what that means? Get definitions here. Quick Links: Acoustical Performance Terms Application Standards Suspension System Terms Access Hook – Used in concealed tee system to support a row of tile to be installed in a 4' x 4' module that also allows access to the plenum above. Also called Saddle Spline. Fire Performance Terms General Terms Light Reflectance Terms Suspension System Terms Breather Spline – Spline used to link tiles in a concealed tee installation and to prevent air infiltration. Bulb – The upper ridge of the main runner or cross tee with a rectangular, triangular or round configuration. Adds structural load strength to the component. Cap – The rolled covering on the flange of a T-Bar. T-Bars come with an aluminum or steel cap and in many colors. Ceiling Suspension System – A system of metal members, designed to support a suspended ceiling, typically an acoustical ceiling. Also may be designed to accommodate lighting fixtures or air diffusers. Clips – Several clip designs are available to suit applications such as fire resistance, wind uplift and impact. Fire-resistance rated designs have exact requirements, including the mandatory use of hold down clips for acoustical panels or tiles weighing less than 4.9 kg/m2 (1.0 pound per square foot). For rooms with significant air pressure differential from adjacent spaces, retention clips may be necessary to retain panels in place. Maintaining air pressure values may also require perimeter panel seals, typically a closed cell foam gasket with adhesive on one side. Concealed Mounting System – Tile suspension system using T-Bars and splines which fit into kerfs cut into tile edges. Unlike exposed-grid systems, concealed mounting systems are not visible from below the ceiling. Inverted tee, "H and T," or "Z" profile grids are common for these applications with provisions for full plenum access usually incorporated into the grid design. Cross Runner, Cross Tee – The cross runner is the secondary or cross beams of a mechanical ceiling suspension system, usually supporting only the acoustical tile. The cross tee is inserted into the main runner to form different module sizes. In some suspension systems, however, the cross runners also provide support for lighting fixtures, air diffusers and other cross runners. Deflection – Bending or deviation from a straight line or course. Used here as the standard by which allowable load for suspension system components is measured. Double Web – Indicates two layers of material in the http://www.armstrong.com/commceilingsna/article22392.html 6/4/2015 Ceiling and Suspension System Glossary - Armstrong Page 2 of 5 construction of the vertical web of main runners and cross tees. Downward Access System – Direct access is achieved by removing individual units by hand or may require an access clip or key. Multiple panels designed as end- or side-pivoting units can also be used. The number of permissible access openings are fewer with an end pivot design. Downward access may be desirable if tight plenum clearance is a problem. In fire-rated designs, the amount of each access area and pan size is governed by testing criteria. Duty Classification – Load carrying capability of grid main beams (per ASTM C635) pounds per lineal foot (Light: 5 lbs; Intermediate: 12 lbs; Heavy: 16 lbs). Electrogalvanized – A plating process that deposits a coating of zinc on a cold rolled steel substrate. Thickness or weight of coating can be varied and is typically categorized as heavyelectro through standard-electro or "flash" electrogalvanized. Process providing rust resistance for metal. Environmental Systems – Grid systems that are made of base materials that withstand a variety of moist and corrosive conditions. Exposed Grid System – Structural suspension system for layin ceiling panels. Factory-painted supporting members are exposed to view. Exposed tee surfaces may be continuous or have an integral reveal. Reveals are typically formed as channel or rail profiles extending down from the tee leg. Bolt-slot type reveal designs can accommodate partition attachment. The choice may be restricted by appropriate tee width for panel selected and limitations on available panel edge details for the chosen grid profile. Fixture Weight – Individual weight of mechanical services supported by ceiling grid members. Flange – Horizontal surface on the face of the tee, visible from below the ceiling. The part of the grid to which the color cap is applied. Most grid system flanges are either 15/16″or 9/16″. Galvanized – A generic term used to describe a sheet or coil of steel coated with zinc applied in an electrogalvanizing or dipping process. Gasketed Grid – Ceiling suspension system that has a gasketing attached to the top side of the flanges. Used in clean room ceilings to seal the panels to the grid. Gauge – Thickness of the steel used to make a grid member. May be expressed by a number designation (26 GA.) or in thousandths of an inch (0.013). Grid – Structural system of main beams, cross tees, and associated hardware which hangs from the deck above and supports lay-in, concealed or surface attached ceiling panels. Hanger Wires – Wire employed to suspend the acoustical ceiling from the existing structure. The standard material is 2.05 mm (12 gauge) galvanized, soft annealed steel wire, conforming to ASTM A 641M or A 641. Heavier gauge wire is available for higher load carrying installations, or situations where hanger wire spacing exceeds 1200 mm (4 feet) on center. Stainless steel wire and nickel-copper alloy wire are frequently used in severe environment designs. Seismic designs or exterior http://www.armstrong.com/commceilingsna/article22392.html 6/4/2015 Ceiling and Suspension System Glossary - Armstrong Page 3 of 5 installations subject to wind uplift may require supplemental bracing or substantial hanger devices such as metal straps, rods or structural angles. Heavy-Duty Systems – Primarily used for installations in which the quantities and weights of ceiling fixtures (lights, air diffusers, etc.) are greater than those for an ordinary commercial structure. Hold Down Clip – Mechanical fastener that snaps over the bulb of a grid system to hold ceiling panels in place. Hook Tee – Cross tee with an end tab that hooks through the rout hole and rests on the vertical web of the main runner. Hot Dipped Galvanized – Process to coat steel to offer environmental resistance to corrosion. Cold rolled steel is submerged (dipped) into a molten zinc bath. A heavy coating of zinc is applied to the steel substrate. Zinc coating thickness varies and is designated by a "G" series, such as G-60 or G-90. Integral Splice – Connects the mains or tees together and is formed from the base metal of the components. Intermediate-Duty Systems – These are used primarily for ordinary commercial structures where some ceiling loads, due to light fixtures and air diffusers, are anticipated. L/360, Span/360 – The distance between support points of a suspension system member divided by 360. The result of this mathematical equation is the maximum amount of deflection that is allowed under ASTM C 636. Light-Duty Systems – Used primarily for residential and light commercial structures where ceiling loads other than acoustical tile or lay-in panels are not anticipated. Load – Amount of force (weight) that is applied to a lineal foot of any load bearing member of a ceiling system. Main Beam, Main Runner, Main Tee – Primary or main beams of the type of ceiling suspension system in which the structural members are mechanically locked together. Provide direct support for cross runners and may support lighting fixtures and air diffusers, as well as the acoustical tile. Supported by hanger wires attached directly to the existing structure; or installed perpendicular to carrying channels and supported by specially designed sheet metal or wire clips attached to the carrying channels. Typically a 12′piece located 4' on center. ML – Cross tee end detail that is a "hook" insertion contrasted with the XL that is "stab" insertion. The ML end detail is quick and easy to install; however, it does not meet most seismic requirements greater than IBC Seismic Design Category C. Override – Offset on the end of some cross tees that rests on top of the supporting member’s flange. Increases stability and moves cut edge of tee out of the visible plane of the ceiling. PeakForm – An improvement in the main beam bulb design from a rectangular shape to one that culminates to a point, or peak. Unique profile increases strength and stability of grid during installation. Rotary Stitching – Process by which two vertical layers (double http://www.armstrong.com/commceilingsna/article22392.html 6/4/2015 Ceiling and Suspension System Glossary - Armstrong Page 4 of 5 web) of steel are stitched or bonded together to form a more homogeneous component exhibiting increased column strength, torsional strength and overall handleability. Armstrong is the only grid manufacturer to employ this technology. Semi-Concealed Installation System – Installation system in which tile kerfs are shallow enough to leave gaps between the tiles in one direction, exposing the grid on two sides. Usually an inverted grid. Two opposing panel edges are fabricated for a concealed grid profile. Seismic Compression/Tension – The capability of a grid member connection to carry a mean ultimate test load in compression/tension. Shadow Molding – A W-shaped molding that will produce a reveal or space between the ceiling and the wall when fastened to the wall. Slotted Systems – Either bolt-slot or screw-slot systems, both of which offer a dimensional look to an otherwise flush ceiling using 9/16″exposed components. Typically feature a 1/8″or 1/4″ groove that runs down the center of the components. Spline – A strip of metal or fiber inserted in the kerfs of adjacent acoustical tile to form a concealed mechanical joint seal. Stab End Detail – Provides a tee to tee lock. Designed to be inserted with a forward motion. Stabilizer Bar – U-shaped channel, either 24′long or 48′long, designed to maintain cross tee spacing at the perimeter. Used in seismic installations to help prevent cross tees and panels from falling from the suspension system during an earthquake. Stiffening Brace – Used to prevent uplift of grid caused by wind pressure in exterior applications. Stitching – Dimples impressed in grid members to knit the webs together. (See Rotary Stitching) Superlock – Main beam end detail that is a staked-on clip to splice main beams together. This clip provides a strong, secure connection that is easy to remove and relocate. Suspension System – A metal grid suspended from hanger rods or wires, consisting of main beams and cross tees, clips, splines and other hardware which supports lay-in acoustical panels or tiles. The completed ceiling forms a barrier to sound, heat and fire. It also absorbs in-room sound and hides ductwork and wiring in the plenum. T-Bar – Any metal member of "T" cross section used in ceiling suspension systems. UL 580 – Wind uplift test (Class 15 – 15 lbs/sf; Class 90 – 90 lbs/sf). Wind Uplift – Resistance to wind uplift forces may be necessary for exterior ceiling and soffit designs. A substantial hanger system design, incorporating rods or straps, plus acoustical unit retention clips, is commonly required. Verify code requirements for wind uplift force resistance and manufacturer’s recommendations for ceiling installations based on these values. http://www.armstrong.com/commceilingsna/article22392.html 6/4/2015 Ceiling and Suspension System Glossary - Armstrong Page 5 of 5 XL - Cross tee and detail that is staked on and provides a secure lock connection; tee to tee stab insertion, easy to remove, reuse and relocate. Meets IBC Seismic Design Category DEF. Z-Bar Concealed – Metal strips which are attached to a 1-1/2″ carrying channel, one foot on center and at right angles to the channel. Also called Zee runners. http://www.armstrong.com/commceilingsna/article22392.html 6/4/2015 Radar Ceramic ™ ClimaPlus Performance ™ Year Availability 56644, 56645 Radar Ceramic Panels with ClimaPlus Performance/ Donn ZXLA Suspension System Features and Benefits Applications –100% ceramic-bonded mineral fiber withstands high heat, high humidity, corrosive chemical fumes and steam. –Tested in live steam to withstand applications such as saunas and steam rooms. –Meets U.S. Coast Guard standards and can be used in high-humidity marine applications. –ClimaPlus™ 30-year lifetime system warranty against visible sag, mold and mildew. –Firecode® product designed to meet life-safety codes. –Pools and shower areas –Saunas and steam rooms See LEED report tool at usgdesignstudio.com for detailed sustainability information. Lightly-Textured Panel To order samples, go to usg.com Flat White 050 Substrate –Wet-formed, ceramic-bonded mineral fiber Radar Ceramic To order samples/literature: Web: usg.com E-mail: samplit@usg.com Fax: 888 874.2348 Technical Services: 800 USG.4YOU (800 874.4968) ™ ClimaPlus Performance ™ UL Classified Edge Panel SizeClass 2 Item No.NRC CAC LR 3Color Min. Radar™ Ceramic SQ 2'x2'x5/8" 56644 .5040 Perforated Panels 2'x4'x5/8" 56645 Websites: usg.com usgdesignstudio.com For the most up-to-date technical information: usgdesignstudio.com Anti-Mold RecycledPanel GridVOC & Mildew/ Content 1 Cost Options Emissions Sag Resistance .82 White A, B Low 44%$$$$ .5040 .82White A, BLow 44%$$$$ Legend Low Emissions (VOC) Low-emitting performance meets CA Specification 01350 (CA Dept. of Health Services Standard Practice for the testing of VOC emissions) and is listed on the CHPS database for low-emitting materials. USG Certificate of Compliance for Low VOC Emissions also available on usg.com. A ZXLA™ ClimaPlus Warranty Peformance4 Totally inorganic product; resistant to the growth of mold and mildew. Includes sag resistance performance. > 38 CAC Firecode® B AX™ Grid Profile Options Physical Data/ Footnotes Product literature Data sheet: SC2293 Thermal resistance R-1.3 ASTM E1264 classification Perforated: Type XX, Pattern CEG Maximum backloading See USG 30-Year Limited Warranty Commercial Applications SC2102. ASTM E84 surface burning characteristics Class A Flame spread: 0 Smoke developed: 0 Maintenance Can be cleaned easily with a damp sponge. Notes 1. For details, see LEED report tool at usgdesignstudio.com. 2. Fire-rated items: see UL design details. 3. LR values are shown as averages. 4. For details, see Ceiling Systems Warranties and Limitations (SC2102) and ClimaPlus Ceilings Certification of Performance (SC2451). Weight 1.6–1.7 lbs./sq. ft. U.S. Coast Guard acceptance Approved for use on merchant ships (No. 164.109/53/0). Manufactured by USG Interiors, LLC 550 West Adams Street Chicago, IL 60661 The following are trademarks of USG Interiors, LLC or a related company: AX, ClimaPlus, Donn, Firecode, Radar, USG, ZXLA. Safety First! Follow good safety/industrial hygiene practices during installation. Wear appropriate personal protective equipment. Read MSDS and literature before specification and installation. SC2293/rev. 12-14 © 2014 USG Interiors, LLC Printed in U.S.A. AX /AXCE ™ ™ HRC Year Availability Features and Benefits Donn AX Suspension System/ Eclipse Panels with ClimaPlus Performance LEED Credits Recycled Content: Up to 90% MR Waste Reduction • Recycled Content • Regional Materials • EQ Rapidly Renewable Materials Low-Emitting Materials Shadowline Tapered To order samples, go to usg.com Flat White 15 " 15 /16 / 15/16" AX AXCE Shadowline Square Edge w/ Gasket Shadowline Beveled Applications –Meets 2010 Guidelines for Health Care Facilities –Healthcare facilities, restricted –Non-corrosive aluminum 15/16" exposed grid system and semi-restricted areas with stainless steel clip, ideal for high-humidity or –MRI rooms wet-cleaned –Magnetic-free Eclipse Panels with ClimaPlusareas Superior Performance/Donn Brand Fineline Suspension System zones –Capable of withstanding cleaning and/or disinfecting –High-humidity areas chemicals as tested in accordance with ASTM D5402-06 –Food processing areas –No crevices between suspension system and tile –Certified to meet ISO 14644-1 –Showed superior performance when tested for severe Class 5 (Fed. Standard 209E environmental conditions in accordance with ASTM C635 Class 100)4 –Aluminum components can be used in non-magnetic environments and meet USDA/FSIS requirements –Cross-tee override ends resist twisting and give a Acoustical Performance professionally finished look –Proprietary stainless steel Quick-Release™ clip –White gasket blends with grid and tile4 Edge Detail Profile Square Edge Daylight and Views High Recycled Content AX /AXCE To order samples/literature: – Web: usg.com – E-mail: samplit@usg.com – Fax: 888 874.2348 Technical Services: 800 USG.4YOU ™ ™ ASTM Class Length Height Item No. Class Color Recycled Content 3' Hanger Spacing 4' Hanger Spacing Light Duty 12' 1-1/2" AX26 Class A Flat White up to 90% 12 lbs./LF 6.9 lbs./LF 12 lbs./LF 6.9 lbs./LF N C See usg.com for the most up-to-date product information. Rated Load 1 T AD LO Web Sites: usg.com usgdesignstudio.com sustainableceilings.com seismicceilings.com O M A P L I System meets or exceeds load compliance specifications per ASTM C635 AX 15/16" Tee System Main Tee HRC Cross Tee 2' 1-1/2" AX224 Class A Flat White up to 90% HRC 4' 1-1/2" AX424 Class A Flat White up to 90% HRC AXCE 15/16" Tee System Main Tee 12' Light Duty 1-1/2" AXCE26 Class A Flat White up to 90% HRC Cross Tee 2' 1-1/2" AXCE224 Class A Flat White up to 90% HRC 4' 1-1/2" AXCE424 Class A Flat White up to 90% HRC Wall Angle Molding 2, 3 Length Item No. Color Recycled Content 12' M7A Flat White up to 65% Wall Angle / 1 2" Length Item No. Color Recycled Content 10' UA25 Flat White up to 65% HRC HRC 19/16" 7/8" 1" 7/8" 12' M7ACE Flat White up to 65% 10' /2" 1 UA25CE Flat White HRC Up to 65% HRC 19/16" 7/8" 7/8" 1" High Recycled Content Classified as containing greater than 50% total recycled content. Total recycled content is based on product composition of post-consumer and pre-consumer (post-industrial) recycled content per FTC guidelines. HRC Physical Data/ Footnotes Product literature & samples Data sheet: AC3041. AX Sample: 272638. AXCE Sample: 216857. Product Information See usg.com for the most up-to-date product information. Material Double web aluminum tee with aluminum cap and stainless steel Quick-Release clip. Recycled content For details, see the LEED report generator at usgdesignstudio.com Installation Must be installed in compliance with ASTM C636, CISCA, and standard industry practices. Manufactured by USG Interiors, Inc. 550 West Adams Street Chicago, IL 60661 Limitations Severe Environmental Requirements: For exposed grids in non-fire-rated, extreme-humidity applications, this system is acceptable. The City of New York BSA and MEA Report Compliance Donn suspension systems have been approved by listing in one or more of the following City of New York Board of Standards and Appeals, and Department of Building, Material and Equipment Acceptance reports: BSA 618-60-SM, BSA 184-77-SM, BSA 796-81-SM, MEA 366-93-M, MEA 133-95-M, MEA 312-99-M, MEA 123-00-M. ASTM C635 Standard for Load Compliance This system meets or exceeds load compliance specifications per ASTM C635. Main tees will not deflect more than 1/8" over a 48" span (or L/360) in Light Duty, Intermediate Duty or Heavy Duty categories. Seismic and heavy duty applications See SC2499 Footnotes 1. Load test data shows uniform load in lbs./LF based on simple span tests in accordance with ASTM C635 deflection limit on L/360. 2. For more information on moldings, see Perimeter Interface selector. 3. Panels must be specified to be fieldcut to size and field-revealed to provide as wide a lay-on edge as possible. 4. AXCE only. Health care facilities – No crevice created between suspension system and tile, meets or exceeds requirements for restricted and semi-restricted areas. – Capable of withstanding cleaning and/or disinfecting chemicals as tested in accordance with ASTM D5402-06. – MRI rooms. The following are trademarks of USG Interiors, Inc. or a related company: AX, ClimaPlus, Donn, Eclipse, Quick-Release, USG, USG in stylized letters. Safety First! Follow good safety/industrial hygiene practices during installation. Wear appropriate personal protective equipment. Read MSDS and literature before specification and installation. AC3041/rev. 5-11 © 2011, USG Interiors, Inc. Printed in U.S.A. 125 TECTUM ACOUSTICAL PERFORMANCE SOUND ABSORPTION COEFFICIENTS 250 500 1000 2000 4000 NRC .06 .07 .16 .32 .07 .15 .24 .40 .15 .15 .24 .42 .13 .15 .43 .70 .22 .26 .57 .84 .26 .36 .67 .89 .24 .36 1.00 1.09 .48 .62 1.17 1.18 .62 .74 1.14 1.19 .45 .65 1.05 .93 .82 .83 .87 .84 .94 .82 .87 .85 .82 .71 .79 .76 .64 .70 .93 .94 .62 .82 1.06 1.08 .64 .81 .98 .94 .96 .91 .87 .88 .92 .92 .96 .94 .40 .45 .80 .85 .55 .60 .90 .95 .60 .70 .95 1.00 .36 36 .45 .53 53 .71 1 81 1.81 1.87 2 65 2.65 2.94 2 75 2.75 2.90 2 73 2.73 2.91 .05 .13 .30 .16 .19 .77 .30 .45 1.11 .57 .86 .98 .94 .80 .79 .70 .84 .95 .50 .60 .90 A D‐20 D‐40 .18 .27 .47 .46 .87 .97 1.03 1.01 .70 .70 1.02 .89 .75 .80 A A 66411.01A 66411.01B .33 .59 .90 .98 .85 .93 .85 A A120036 .46 .62 .91 .89 .66 .85 .75* A A08 ‐ 214 .10 .57 .86 .94 .84 .77 .80 A RAL ‐ A93 ‐ 60 MOUNTING TEST REPORT TECTUM WALL PANELS Panel Type 1" 1" 1" 1" 1½" 1½" 1½" 1½" 2" 2" 2" 2" A D‐20 C‐20 C‐40 A D‐20 C‐20 C‐40 A D‐20 C‐20 C‐40 A120037 RAL ‐ A86 ‐ 44 RAL ‐ A86 ‐ 49 RAL ‐ A86 ‐ 50 RAL ‐ A86 ‐ 42 RAL ‐ A86 ‐ 45 RAL ‐ A86 ‐ 48 RAL ‐ A86 ‐ 51 RAL ‐ A86 ‐ 41 RAL ‐ A86 ‐ 46 RAL ‐ A86 ‐ 47 RAL ‐ A86 ‐ 52 SOUND ABSORBING BLOCKS Panel Type 24 o.c. 24" oc 32" o.c. RAL A86 89 RAL ‐ A86 ‐ 89 RAL ‐ A86 ‐ 88 FABRI‐TOUGH WALL PANELS Panel Type 1" 1" 1" RAL ‐ A87 ‐ 279 RAL ‐ A87 ‐ 281 RAL ‐ A87 ‐ 280 FINALÉ WALL PANELS Panel Type 1" + 1" Furring and SoniCor 1½" + 1" Furring and SoniCor FINALÉ FABRI‐TOUGH WALL PANELS Panel Type Panel Type 1" FABRI‐TOUGH II WALL PANELS Panel Type 1" FABRI‐GLASS WALL PANELS Panel Type 1" Please click on the test number to view or download the actual test. * Fabri‐Tough II tested with Guilford FR701 fabric. Results may vary when using other fabrics. www.tectum.com 888‐977‐9691 Phone 800‐832‐8869 Fax Email: info@tectum.com Tectum Acoustical Walls Tectum Interior Wall Panels offer an effective, permanent and attractive solution for any kind of activity that produces undesirable noise levels within an enclosed space. They are abuse resistant and are able to withstand the impact of thrown or kicked balls in gyms, yet are lightweight. Tectum acoustical wall panels are easy to install in new construction and in existing buildings for effective sound control. Up to 1.00 NRC can be achieved. Furring strips installed horizontally (when using vertical panels) are recommended and should be a maximum of 24” o.c. when using 1” thick panels. SIZES, FINISHES Tectum Interior Wall Panels are available 1”, 1 1⁄2” and 2” thick in widths of 23 3⁄4”, 31 3⁄4” and 47 3⁄4” with long edges beveled. 1 1⁄2” and 2” panels are also available with T&G edges in widths of 23”, 31” and 47” for interlocking continuous paneling. All panels are available in 48” - 144” lengths and are field machinable. Factory finish is in natural, painted white or custom colors and can easily be field painted without losing their acoustical efficiency. Mounting A - Laid directly against wall surface Mounting D-20 - Laid on 3⁄4” furring strips Beveled Edge Tectum Wall Panel Beveled Edge Tectum Wall Panel 1 x Furring Strips 24” o.c. or equal Mounting C-20 - Laid on 3⁄4” furring strips with 1”, 3 lb. density Fiberglass 1 x Furring Strips 24” o.c. or equal Beveled Edge Tectum Wall Panel Mounting C-40 - Laid on 1 1⁄2”furring strips with 2 1 ⁄2” Batt Insulation. Beveled Edge Tectum Wall Panel 2 x Furring Strips 24” o.c. or equal OCF 1” 703 Fiberglass or equal OCF 2 1⁄2” (R-8) Noise barrier batts or equal P.O. Box 3002 Newark, OH 43058 105 S. 6th St. Newark, OH 43055 www.tectum.com e-mail: info@tectum.com Phone: 888-977-9691 Fax: 800-832-8869 TECTUM ACOUSTICAL PERFORMANCE TECTUM WALL PANELS SOUND ABSORPTION COEFFICIENTS Panel Type 125 250 500 1000 2000 4000 NRC Mounting 1” 1” .06 .07 .13 .15 .24 .36 .45 .65 .82 .71 .64 .81 .40 .45 A D-20 1” 1” 1 1⁄2” 1 1⁄2” .16 .32 .07 .15 .43 .70 .22 .26 1.00 1.09 .48 .62 1.05 .93 .82 .83 .79 .76 .64 .70 .98 .94 .96 .91 .80 .85 .55 .60 C-20 C-40 A D-20 1 1⁄2” 1 1⁄2” 2” 2” 2” 2” .24 .40 .15 .15 .24 .42 .57 .84 .26 .36 .67 .89 1.17 1.18 .62 .74 1.14 1.19 .87 .84 .94 .82 .87 .85 .93 .94 .62 .82 1.06 1.08 .87 .88 .92 .92 .96 .94 .90 .95 .60 .70 .95 1.00 C-20 C-40 A D-20 C-20 C-40 TECTUM PRODUCT Panel Type Standard Tectum Interior Panels Nominal Thickness (inches) 1, 1 1⁄2, 2 1 1⁄2, 2 Actual Size (inches) Widths: 23 3⁄4, 31 3⁄4, 47 3⁄4 Lengths: 48 to 144 Widths: 23, 31, 47 Lengths: 48 to 144 Kerfed Wall Panels 1 Width: 23 3⁄4 Length: 48 to 144 V-line Interior Panels 1, 1 1⁄2, 2 Widths: 23 3⁄4, 31 3⁄4, 47 3⁄4 Lengths: 48 up to 144 Edge Detail Factory Finish Light Reflectance Flame Spread Weight LBS/SF Long Edges Beveled T&G Edges Square Ends White, Natural, Custom Colors White, Natural, Custom Colors .75 / .60 0-25 1” 1 1⁄2” 2” 1.65 2.55 3.50 .75 / .60 0-25 2.55 3.50 BKR, Bevel, Kerfed, Rabbeted Square Ends Long Edges Beveled White, Natural, Custom Colors .75 / .60 0-25 1.65 White, Natural, Custom Colors .75 / .60 0-25 1.65 2.55 3.50 ENVIRONMENTAL INFORMATION The wood fibers (excelsior) used in Tectum panels come from Wisconsin Aspen trees. The Wisconsin Aspen is a self-propagating type tree. When cut, a new tree will begin to grow back from its root structure. In addition, all Wisconsin Aspen used for Tectum is air-dried. No drying kilns are used. The wood is stored in ranks to age naturally. No chemicals are used in the production of any excelsior purchased by Tectum Inc. All excelsior used in Tectum products comes from a single source that is affiliated with both the Forest Stewardship Council (FSC) and the Sustainable Forestry Initiatives (SFI) programs. These programs are a comprehensive system of objectives and performance measures that integrate the perpetual growing and harvesting of trees with the protection of wildlife, plants, soil and water quality. All loggers are trained to adhere to FSC and SFI principles. Magnesium oxide is mixed with magnesium sulfate (Epsom salts) to form the primary binder. The magnesium sulfate solution has been manufactured on site by reclaiming waste materials since production began in 1949. The secondary binder is composed of sodium silicate and calcium carbonate (limestone). All of the water used in the manufacture of Tectum is captured and recycled. TECTUM PRODUCTS AND LEED Tectum Inc. fully endorses the LEED Green Building Rating System. Our products may contribute to the following LEED credit areas: EA Prerequisite 2: Minimum Energy Performance EA Credit 1: Optimized Energy Performance MR Credit 2: Construction Site Waste Management MR Credit 4: Recycled Content MR Credit 5: Regional Materials MR Credit 6: Rapidly Renewable Resources MR Credit 7: Certified Wood EQ Prerequisite 3 (LEED for Schools): Minimum Acoustical Performance EQ Credit 3.1 and 3.2: Construction IAQ Plans EQ Credit 4.1: Low-Emitting Materials, Adhesives and Sealants EQ Credit 4.4: Low-Emitting Materials, Composite Wood & Agrifiber Products EQ Credit 10 (LEED for Schools): Mold Prevention EQ Credit 11 (LEED for Schools): Low-Impact Cleaning and Maintenance Equipment Policy ID Credit 1: Innovation in Design Tectum products are listed in the GreenSpec Directory** published by Building Green from the editors of Environmental Building News. For complete information about Tectum products and LEED, please see our Marketing Bulletins M-81 (Tectum Products and LEED Certification) and M-83 (Tectum Products and LEED Q & A) or our Environmental Statement. All of these materials are available online at www.tectum.com/leed. 01/14 Pub. #T102 www.tectum.com e-mail: info@tectum.com Phone: 888-977-9691 Fax: 800-832-8869 ×ïð ×ÒÍÌßÔÔßÌ×ÑÒ ÞËÔÔÛÌ×Ò Ì»½¬«³ÌÓ Ý´±«¼ п²»´ ײ¬¿´´¿¬·±² ײ¬®«½¬·±² ò ò ÌÛÝÌËÓ ×²½ò ÐòÑò Þ±¨ íððî Ò»©¿®µô ÑØ ìíðëè ß°®·´ îðïë ò ©©©ò¬»½¬«³ò½±³ ò ïóèèèóçééóçêçï Ì»½¬«³ ײ½ò ®»½±³³»²¼ ¬©± ±°¬·±² º±® ¸¿²¹·²¹ Ì»½¬«³ Ý´±«¼ п²»´ò ̸» ½¸±·½» ±º ·²¬¿´´¿¬·±² ³»¬¸±¼ ¸±«´¼ ¾» ¾¿»¼ ±² §±«® °®±¶»½¬ °»½·º·½ ¿²¼ ·²¬¿´´¿¬·±² ½±²¼·¬·±²ò Ì»½¬«³ Ý´±«¼ °¿²»´ ¿®» ·²¬¿´´»¼ «·²¹ ³¿·² ¬»» ½»·´·²¹ ¹®·¼ ¿²¼ ¬¿²¼¿®¼ ¸¿²¹»® ©·®»ò Ì»½¬«³ Ý´±«¼ ¸¿ª» ÌóÍ´±¬ °®»ó®±«¬»¼ ·²¬± ¬¸» ¾¿½µ ±º ¬¸» °¿²»´ º±® »¿§ ·²¬¿´´¬·±²ò Ý´±«¼ п²»´ ײ¬¿´´¿¬·±² Ó»¬¸±¼ ýï ͬ»° ýï ͬ»° ýï ײ¬¿´´ ¬¸» ³¿·² ¬»» «·²¹ ¬¸» Ý×ÍÝß Ø¿²¼¾±±µ ®»½±³³»²¼»¼ ©·®» °´¿½»³»²¬ò ͬ»° ýî ͬ»° ýî Í´·¼» ¬¸» º®»» ¸¿²¹·²¹ ³¿·² ¬»» ·²¬± ¬¸» ®±«¬»¼ ´±¬ ±² ¬¸» Ì»½¬«³ Ý´±«¼ п²»´ò ÌÓ Ì®¿¼»³¿®µ ±º Ì»½¬«³ ײ½ò п¹» ï ±º î Ý´±«¼ п²»´ ײ¬¿´´¿¬·±² Ó»¬¸±¼ ýî ͬ»° ýï ͬ»° ýï ɸ·´» ¬¸» °¿²»´ ¿®» ¬·´´ ±² ¬¸» ¹®±«²¼ô ´·¼» ¬¸» ³¿·² ¬»» ·²¬± ¬¸» ÌóÍ´±¬ ¹®±ª» ±² ¬¸» ¾¿½µ ±º ¬¸» Ì»½¬«³ Ý´±«¼ п²»´ò ͬ»° ýî ͬ»° ýî ߬¬¿½¸ ¬¸» ¬¿²¼¿®¼ ¸¿²¹»® ©·®» ¬± ¬¸» ³¿·² ¬»» ©·¬¸ ¬¸» ©·®» °´¿½»³»²¬ °»® ¬¸» Ý×ÍÝß Ø¿²¼¾±±µò ͬ»° ýí ͬ»° ýí Ô·º¬ ¬¸» Ì»½¬«³ Ý´±«¼ п²»´ ¬± ¬¸» ¼»·®»¼ ¸»·¹¸¬ ¿²¼ ¬·» ¬¸» ¸¿²¹»® ©·®» ·²¬± ¬¸» ¬®«½¬«®» ³¿µ·²¹ «®» ¬± º±´´±© ¬¸» Ý×ÍÝß Ø¿²¼¾±±µ ©·®» ·²¬¿´´¿¬·±² ³»¬¸±¼ò Ò±¬»æ ׺ ½´±«¼ ¿®» ·²¬¿´´»¼ ±² ¿²§ ¬§°» ±º ·²½´·²»ô ³¿·² ¬»» ¸±«´¼ ¾» »½«®»¼ ·² ¬¸» ´±¬ ©·¬¸ ¿¼¸»·ª» ¿²¼ñ±® ½®»©ò п¹» î ±º î