Tapping attachments Tap chucks Cutting fluids

Transcription

Tapping attachments
Tap chucks
Cutting fluids
www.tapmatic.ch
Quality, reliability and good service are what TAPMATIC stands for
Since its establishment in 1952, Tapmatic has manufactured tapping attachments of the highest quality and efficiency. Our focus
on tapping attachments and tap holders, and our commitment to
research and development, has led to the granting of more than 30
patents in countries all over the world. This investment in innovation and quality has made Tapmatic a world leading manufacturer
of tap holding tools.
After first establishing a European sales organization in 1962,
our European production facility was founded in Kriessern,
Switzerland, in 1981. Tapmatic International Corporation (called
TIC) has the primary responsibility of supplying Tapmatic products
and providing technical support to the European market.
Today, Tapmatic products are represented through our agents in
more than 40 countries and we have our own sales offices in some
of the major markets.
Our Tapping Attachments and Tap Holders are produced using
highly automated equipment. Both Tapmatic Corporation in
the United States and Tapmatic International in Switzerland are
ISO 9001:2008 certified companies. This guarantees you of our
continued commitment to offering products of the highest quality.
Quality and economic efficiency, innovation and reliability are what
have made Tapmatic one of the world’s most recognized names for
Tapping.
TAPMATIC Post Falls, USA
TAPMATIC Kriessern, Switzerland
Selector Chart Tapping Attachments
www.tapmatic.ch
Model
X
TC/DC
RX
RDTIC
RDT
RCT50
RCT150
SPD CNC
SPD
ASR/RSR
Capacity in Steel
M0.5–M30
M1.4–M18
M1.4–M18
M2.5–M25
M1–M27
M4.5–M12
M25–M42
M2–M12
M1.4–M42
M2–M16
max. RPM
2000
2000
2000
4000
5000
2500
500
2000
2000
3000
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For use on
Manual machines
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CNC machines
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CNC machining centers
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CNC lathes
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Features
Automatic reverse
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High-speed return 1.75:1
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Constant speed tapping
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Pre-selective torque drive
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Hard start
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Length compensation (tension)
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Release to neutral
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<>
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Adjustable depth control
For right and left hand tapping
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<>
Variable Stop Arm (offset)
<>
Internal coolant system (max. 50 bar)
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Extended length version
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Collets and adapters
Multi-range collets RF
•
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Steel collets ER/ER-GB
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Quick change tap adapters:
T
positive drive
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TC adjustable torque control
•
D die holders
•
E/TFcollet holders
•
Attachment mounts
Internal taper
•
•
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Internal thread
•
•
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Straight shank DIN 1835B+E
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HSK shank
▲
✖
CAT
✖
✖
▲
✖
✖
▲
✖
Steep taper DIN 69871A
✖
✖
✖
▲
✖
✖
Steep taper MAS-BT (JIS B6339)
✖
✖
▲
✖
✖
VDI 3425 mount (DIN 69880)
< > Modification possible
▲ Mount integrated
✖ Miscellaneous shank versions (short taper mount) for straight shank DIN 1835B+E on page 47
•
•
www.tapmatic.ch
The advantages of TAPMATIC tapping heads
TAPMATIC‘s self-reversing attachments keep a constant tapping
speed for optimum tap life.
This means:
n ideal chip flow = perfect thread surface
n constant high RPM up to 5000
n shorter machining time, due to saving two spindle reversals
per tapped hole
n therefore reduced wear to expensive CNC machines
n in most cases a 50 % to 100 % increased tap life
Technical Terms
Self-feed
Permits the tap to act as its own lead screw. The self-feed accommodates any differences between thread pitch and machine feed
control. The tap is propelled by rotation only and cuts a thread
without pressure; this guarantees a thread of high quality, which is
as accurate as the tap itself.
Patented ball drive
TAPMATIC‘s spring biased rolling ball design transmits rotational
power to the tap. The ball disengages smoothly and silently after
reaching the thread depth switching to the reverse mode.
Collets
TAPMATIC tapping attachments use multi-range Rubber-Flex
collets or steel collet ER type, preferably ER-GB. Usually no more
than two Rubber-Flex collets are required to cover a unit‘s capacity
range.
Modular systems
The straight shank design with Weldon type flats to DIN1835B+E
permits easy adaption to standard tool holders.
Thread depth accuracy
TAPMATIC tapping attachments disengage after reaching their
pre-selected thread depth, irrespective of any machine spindle lag.
The depth is equal to the feed set on the machine plus the self-feed
in the unit.
Adjustable slipping clutch
The manual type TAPMATIC heads are fitted with a safety clutch,
which guards against tap breakage. This clutch design is intended
as a safety device only and a machine stop should be set to allow
the tap to release before bottoming whenever possible.
Internal coolant system
Some TAPMATIC tapping attachments are designed with internal
coolant systems capable of a supply up to 80 bar. Ideal lubrication
is achieved by supplying coolant within or alongside the tool
shank, thereby thread quality is improved. Furthermore this can be
cost-effective as tap life is increased by washing away swarf from
the core hole.
Hard start
Because of its unique design, the hard start guarantees the tap will
cut at the same point each time without compression, even at high
RPMs.
Front release
This protects the tap chuck, tap adapter, tap and work piece from
damage.This can occur when the length compensation is exceeded
(tension) e.g. because the machine spindle lags in the change from
forward to reverse or a rapid spindle movement backwards before
the tap is completely out of the component. In these situations
the quick change tap adapter disengages from the tap holder
automatically and avoids expensive damage.
Pre-selective Torque Drive
By turning the Clutch Adjustment Cap, the torque setting can be
adjusted to the correct position for the torque needed to drive the
tap in to the hole, but less than the torque required to break the
tap. This helps protect the tap from breaking if it becomes dull or
contacts the bottom of a blind hole.
Automatic reversal
TAPMATIC reversing tapping attachments change their rotation
direction automatically when the machine retracts. This eliminates
the need to reverse the machine spindle, which not only saves time
and energy, but also increases tap life.
Backlash
Is a reference to a small amount of play between the components
of a machine that provide the rotational or translational movement. This play can have a negative effect on the synchronization
of the machine’s tapping cycle. The older the machine, the higher
the risk for backlash and the more problems in manufacturing
good quality threads.
Computer generated Flexure
Depending on the tapping application, different thrust forces are
needed to start the tap into the hole and allow it to produce accurate threads. Tapmatic’s unique flexure geometry was developed
using the ANSYS finite element analysis software to provide the
correct thrust forces for the range of tap sizes covered by each
SynchroFlex® tap holder.
Adjustable Back Jaw
The Back Jaws are opened and closed with a hex key to grip the
square of the tap. They are used in tools with rubber flex collet
chucks because the rubber flex collet alone is not sufficient for
driving the tap.
Product Line Index
Description
Model
Page
Self-reversing tapping attachments with
pre-selective torque drive
Automatic reverse with increased reverse
ratio. For manually operated drilling and
milling machines.
X
TC / DC
RX
7
8
9
Heavy duty self-reversing tapping attachment SPD / SPD-QC
for machines with automatic feed
21
CNC tapping attachments
For vertical and horizontal CNC machining
centers, for continuous production. Extended
spindles and interchangeable shanks
available.
RDTIC
RDT
RDTICXT
RCT
SPD CNC
Special Models
12/13
14
15/16
17/18/19
20
22/23
Synchro chucks with straight shanks to
DIN 1853B+E, HSK or steep taper
For rigid tapping on CNC machines with/
without internal coolant, ER or QC-collets.
SFT
SX
24/25/26/27
28/29/30/31
Tap chucks with straight shanks DIN 1835B+E
or mores taper
For use on NC machining centers or NC centre
lathes and all machines with controlled feed.
SM
TA
TIC
NC/TIM
32
33/34
35/36
37
Quick-change adapters
Modular accessories, compatible with the
respective tapping attachment or chuck.
T
TC
T-IK
38
39
40
41
42
TC-IK
TF/E/D
Various accessories
For use on attachments and chucks.
Multi-range
Clamping nuts
Sealing gaskets
Cooling gaskets
ER-GB
ER
43
44
45
Various accessories
For use and installation of attachments and
chucks on intended machines.
Shanks
Arbors
Torque wrenches
Torque Bars
Mounting device
46
47
48
Cutting fluids
FERROFLUID for steel and stainless steel,
ALUFLUID for aluminum and MINIFLUID
for all materials, used in Minimum Quantity
Lubrication System (MQL).
FERROFLUID
ALUFLUID
MINIFLUID
49
TapWriter
TapWriter
Dot peen marking tool for in machine marking.
Index
www.tapmatic.ch
50/51
5
Manual Applications
www.tapmatic.ch
Attachments
Tapping attachments for manual tapping application
RX
extra for hard to machine
material and roll form tapping
Tapping attachments for drilling and
milling machines and pneumatic, hydraulic
and electric spindles
Since 1952 Tapmatic has manufactured
the world’s most popular line of compact
self-reversing tap¬ping attachments. Our
experience and commitment to quality
make them to efficient and good value
product. Although there are other products
available on the market, a Tap¬matic head
is still the most economical to use. Our
customers know they can count on our
tools for many, many years of service.
Tapmatic offers a complete program of
self-reversing tapping attachments to meet
the most difficult requirements. Ruggedly
built, these Tapmatic tools provide higher
production rates due to:
n decrease in tap breakage
n production of perfect threads, even with
pre-casted holes
n reduced cycle time through increased
1.75 :1 reverse speed
n longer tap life
n accurate depth control
n better thread quality
n consistent trouble free performance
n interchangeable mounts
n right and left hand tapping possible
X
for general tapping
TC/DC
most suitable for short threads
and fast reversion of rotation
and accurate depth control
As further models, Tapmatic offers the SPD and SPD QC
series. These types do not feature a pre-selective torque
drive, but were constructed for higher torque. Because
of the precise spindle guidance, the SPD attachments
are also suitable for drill taps (to bore and drill in one
process).
6
SPD and SPD-QC
For drill taps (without
hard start) and
manual tool change
on machining centers
X
www.tapmatic.ch
n easy handling, compact design
n less tap breakage due to pre-selective
torque drive
n easy adaption because of multiple
interchangeable arbors
n only 2 multi-range collets (RF) per type
necessary (exception 100XB)
D
L
Attachments
Self-reversing tapping attachments with high-speed return and
pre-selective torque drive
Delivery:
n 2 wrenches
n necessary hex keys
n stop arm
Multi-range collets RF as well as arbors not
included!
d
Dimensions
Model
100XB
30X
50X
70X
90X
D mm
33
48
70
76
105
d mm
9
19
27
36
57
Self-feed mm T
5
3.5
6
9
13
Weight kg
0.2
0.5
1.4
2.1
5.0
Model
Order code
Capacity (steel)
Collets RF
Max. RPM
100XB
30X
16101
10306
10312
10316
10333
10331
10337
10350
10362
10375
10506
10516
10533
10537
10550
10562
10575
10703
10718
10750
10762
10775
10787
10904
10915
M0.5–M2
M1.4–M7
117XB7
J116
J117
2000
2000
50X
70X
90X
M3–M12
M5–M18
M10–M30
J421
J422
1500
J443
J440
JT6
B16
JT33
1200
J461
J462
Mounts S
Taper mounts
JT1
JT6
B12
B16
JT33
JT3
B18
600
JT4
Thread. mounts
L mm
94
113
5/16"–24
3/8"–24
1/2"–20
5/8"–16
3/4"–16
104
3/8"–24
1/2"–20
5/8"–16
3/4"–16
148
1/2"–20
5/8"–16
3/4"–16
7/8"–20
1.1/2"–18
113
153
176
219
Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25 %.
Rubber Flex collets page 43. Interchangeable arbors page 47.
Order information:
Order code 10516 (50X-B16) + J421, J422 (RF collets) + MK2-B16 (arbor)
Page 47
Page 43
Page 48
Cover
Pages 52–54
7
RF Multi-range Collets
Arbors
Torque Bar
Selector Chart
Speed Chart
TC/DC
www.tapmatic.ch
Attachments
Self-reversing tapping attachments with high-speed return,
pre-selective torque control and depth control
n adjustable and reducible depth control
due to knurled nut
n less tap breakage due to adjustable
slipping clutch
n only 2 multi-range collets (RF) per type
necessary (exception 100XB)
L
D
Delivery:
n 2 wrenches
n stop arm
included!
d
Dimensions
Model
30TC/DC
50TC/DC
70TC/DC
D mm
48
70
76
d mm
19
27
36
Self-feed mm T
1.5–3.5
2–6
3–9
Weight kg
0.5
1.2
2.3
Model
Order code
Capacity (steel)
Collets RF
Max. RPM
30TC/DC
14306
14312
14316
14333
14331
14337
14350
14362
14506
14516
14533
14537
14550
14562
14703
14718
14750
14762
14787
M1.4–M7
J116
J117
2000
50TC/DC
70TC/DC
M3–M12
M5–M18
J421
J422
1500
J443
J440
Mounts S
Taper mounts
JT6
B12
B16
JT33
JT6
B16
JT33
1200
JT3
B18
Thread. mounts
5/16"–24
3/8"–24
1/2"–20
5/8"–16
3/8"–24
1/2"–20
5/8"–16
1/2"–20
5/8"–16
7/8"–20
Order information:
Order code 14516 (50TC/DC-B16) + J421, J422 (RF collets) + MK2-B16 (arbor)
Page 43
Page 47
Page 48
Cover
Pages 52–54
8
Arbors
Torque Bar
Selector Chart
Speed Chart
L mm
122
113
122
169
191
RX
www.tapmatic.ch
n extra for hard to machine material and
roll form tapping
n less tap breakage due to pre-selective
torque drive
D
L
Attachments
Universal self-reversing tapping attachments with high-speed return
Delivery:
n 2 wrenches
n stop arm
included!
d
Dimensions
Model
RX30
RX50
RX70
D mm
53
76
88
d mm
19
27
36
Self-feed mm T
6
10
10
Weight kg
0.7
1.8
3.0
Model
Order code
Capacity (steel)
Collets RF
Max. RPM
RX 30
013006
013016
013033
013037
013050
015006
015016
015033
015050
017003
017087
M1.4–M7
J116
J117
2000
RX 50
RX 70
Mounts S
Taper mounts
JT6
B16
JT33
M3–M12
J421
J422
1500
JT6
B16
JT33
M5–M18
J443
J440
1200
JT3
Thread. mounts
3/8"–24
1/2"–20
1/2"–20
7/8"–20
L mm
116
157
182
Order information:
Order code 015016 (RX50-B16) + J421, J422 (RF collets) + MK2-B16 (arbor)
Page 43
Page 47
Page 48
Cover
Pages 52–54
9
Arbors
Torque Bar
Selector Chart
Speed Chart
RDT . RDTIC . RCT Tapping Attachments
www.tapmatic.ch
Thread production on machining centers with constant speed tapping
CST Constant Speed Tapping relies on a compact tapping
attachment to provide tap reversal. The machine spindle runs in
one direction at the exact programmed speed and reversal occurs
within the tapping attachment instantaneously upon machine
retraction. This avoids the inevitable RPM fluctuations which
occur with reversal of the machine spindle. Benefits include the
following...
CNC-Attachments
Reduced Cycle Time
By eliminating the machine spindles need to decelerate, stop,
reverse and reaccelerate twice for each tapped hole the tapping
time is dramatically reduced.
Longer Tap Life, Improved Thread Quality
Constant speed tapping means that the tap is allowed to cut at the
optimum speed continuously without deceleration at the bottom
of the hole. The result is the longest tap life and improved thread
quality.
RDTIC
Reduced Machine Spindle Wear
Tapping is the only operation requiring machine reversal. Using
a Constant Speed Tapping Head eliminates this strain on the
machine.
RDTIC-XT
Reduced Energy Costs of up to 75 %
CST attachments reduce the energy costs required by machine
spindle reversal by 75 %.
RCT
Two Through the Spindle Lubrication Options…
Standard balanced
high pressure
coolant through
the spindle.
Minimum Quantity
Lubrication,
available on
request.
10
Patented Appliance Design
TAPMATIC tapping attachments are fitted with a patented reversing gear as well as a patented ball drive. The ball drive allows for
an exact, vibration-free and immediate change over into reverse
once the desired thread depth is reached.
RDT . RDTIC . RCT Tapping Attachments
www.tapmatic.ch
Advantages of tapping attachments with automatic reversal
Tapping with an attachement
Reversal
Feed out
Feed in
CNC-Attachments
RPM
RDT / RDT-IC tapping attachment
RDT and RDT-IC reversing tapping attachments are specially
designed for fastest thread manufacturing on CNC machining
centres. They also eliminate reversal related machine wear and
tear and reduce energy consumption. The patented ball drive
with integrated planet gear for automatic reversal creates an
almost constant cutting speed and eliminates the need to start the
machine spindle twice per thread.
By using the RDT tapping attachments the cycle time is reduced
and the life of the tap is increased. The IC-version allows coolant to
flow directly through the tapping head.
Constant speed tapping –
the secret of longer tap life
Time
Tapping with a machine spindle reversal
Reversal
Feed in
Feed out
RPM
General Information
Thread cutting is the only machining operation which requires a
change of direction for the return of the tool. This can be laborious,
it also causes wear and is a costly procedure for any machine.
Case history:
Power consumption for 144 threads M8
Energy cost saving of 75 %
KW Machine reversal
1500 UpM
Tap
M6 standard thread HSS with TIN-AL coating
TAPMATIC
2500 UpM
Material
GG20
Time
TAPMATIC
1500 UpM
Application
Thread cutting on a horizontal machining centre Fritz Werner
TC800 with internal cooling.
Not only is the shorter cycle time of importance, but
also the constant spindle direction. By changing the
direction (decelerating and accelerating) of the spindle,
higher spikes of power are needed, which can be
prevented by constant spindle rotation.
Minutes
Thread
M6 standard thread, 9 mm deep, tapping drill ø 5.05 and 12.5 mm
deep
Wirtschaftlichkeitsberechnung
Speed
Rigid tapping with spindle reversal, programmed speed 1‘200 RPM
(ø RPM reached: 513)
Results
Cycle time of 6 min 34 sec for 68 threads
Change with TAPMATIC
Using a TAPMATIC tapping attachment RDT-IC50 with ER16
spindle, programmed speed 1‘800 RPM.
Improvement
Cycle time reduced to 3 min 22 sec for 68 threads, tap life tripled.
Costs
Number of threads/part
Number of parts
Cycle time per part/min
Cycle time in hours
Machine hourly rate in �
Number of taps
Tap costs in �
Production costs in �
Chuck costs in � (approx.)
Total costs in �
Cost reduction in �
Totoal cost/year
Advantage
Besides reducing the cycle time, tap life was considerably
increased.
Saving
Tapping
attachment
RDT-IC
68
400
3.36
22.4
70
22
275
1‘568
1‘500
3‘343
981
Collets chuck
with
compensation
68
400
6.56
43.7
70
65
813
3‘061
450
4‘324
Break Even Point
Tap
Col
Tap
let c
huc
k
RDT-IC
RDT-IC
Collet chuck
Results
n reduction of cycle time by 50 %
n increase of production capacity
n tap life tripled
n less machine wear (no spindle reversals)
n roughly 75 % energy savings by constant speed tapping
Conclusion
With the use of tapping attachments, the cycle time is less,
which also increases productivity. Additionally, machine repair /
downtime is reduced, also tap and energy costs.
11
RDTIC
www.tapmatic.ch
High speed tapping attachments with modular straight shank and
internal coolant system
Features and Advantages
n high speed self-reversing tapping for
fastest cycle time
n rugged design for years of production,
with little maintenance
n high pressure internal coolant
n simple installation and programming
n large capacity
(C)
CNC-Attachments
COOLANT
STOP
BLOCK
SHANK
L2
L1
How to Order
Please select the Tapping attachment (A),
stop arm (B) and CAT, SK, or BT shank (C),
to fit your machine. Accessories like steel
collets, sealing gaskets, stop blocks are not
included and have to be ordered separately.
CENTER
DISTANCE
(A)
(B)
Tapmatic can provide a complete tool ready
to fit your machine. Please simply provide
the information shown on installation
page 55, fill in the form on the back cover
or contact us directly.
d
42
L3
D
(A) Tapping Attachment RDTIC Cylindrical Shank
Model
Order code
RDTIC25
40252511
4025111
405025LW16MS
40501LW16MS
40852525S
4085125S
40852532S
4085132S
401002540S
40100140S
RDTIC50
RDTIC85HS
RDTIC85HD
RDTIC100
Capacity
(steel)
M2–M6
#4–1/4”
M4.5–M12
#10–1/2”
M10–M20
7/16”–3/4”
M12–M25
1/2”–1”
M18–M27
3/4”–1”
Shank
Collets
Max. RPM
Weight kg
D
d
L1
L2
25 mm
1”
25 mm
1”
25 mm
1”
25 mm
1”
25 mm
1”
ER11
4000
1.7
57
19
122
79
ER16
2300
3.7
80
22
142
93
ER25
1500
4.4
80*
42
156
107
ER32
1200
4.6
80*
50
162
107
ER40
800
4.8
80*
63
168
107
n on request
* Please note that the size 85 and 100 tools have an 80 mm square housing with Ø 102 mm across corners.
Notes: Other shanks are available on request.
These internal coolant tools come standard with sealing nuts.
Tools for ER20 collets are also available on request.
When using Roll Form Taps the tool’s capacity must be reduced 25 %.
(B) Stop Arm Assembly
Center
Distance
(42+L3)
55
65
80
Page 46
Order code
RDTIC25
Order code
RDTIC50
392555
392565
392580
395055
395065
395080
Pages 44, 45
Order code
RDTIC85
RDTIC100
398565
398580
L3
13
23
38
Page 43
Stop Block
Page 55
Cover
Pages 52–54
Pages 55–57
(C)
12
Interchangeable
Steep Taper
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Installation
Programming
RDTIC
www.tapmatic.ch
High speed tapping attachments with integral HSK shank and
CENTER
DISTANCE
SHANK
STOP
BLOCK
How to Order
Please select the Tapping attachment (A)
and stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets,
stop blocks are not included and have to be
ordered separately.
L2
L1
(A)
(B)
d
42
D
CNC-Attachments
fastest cycle time
n high pressure internal coolant
n large capacity
COOLANT
L3
16
(A) Tapping Attachment RDTIC HSK Shank
Model
Order code
RDTIC50
4050H63LW16MS
4050H80LW16MS
4050H100LW16MS
4085H6325S
4085H8025S
4085H10025S
4085H6332S
4085H8032S
4085H10032S
40100H6340S
40100H8040S
40100H10040S
RDTIC85HS
RDTIC85HD
RDTIC100
Capacity
(steel)
M4.5–M12
#10–1/2”
M10–M20
7/16”–3/4”
M12–M25
1/2”–1”
M12–M25
1/2”–1”
Shank
Collets
Max. RPM
Weight kg
D
d
L1
L2
HSK63A
HSK80A
HSK100A
HSK63A
HSK80A
HSK100A
HSK63A
HSK80A
HSK100A
HSK63A
HSK80A
HSK100A
ER16
2300
80
22
ER25
1500
80*
42
ER32
1200
80*
50
ER40
1200
4.4
5.2
5.9
5.1
5.8
6.6
5.3
6.1
6.8
5.5
6.3
7.0
80*
63
192
196
198
206
210
212
212
216
218
218
222
224
143
147
149
157
161
163
157
161
163
157
161
163
n on request
Notes: Other shanks are available on request.
These internal coolant tools come standard with sealing nuts.
Tools for ER20 collets are also available on request.
Center
Distance
(42+L3)
55
65
80
Pages 44, 45
Steel Collets
Order code
RDTIC50
Order code
RDTIC85
395055
395065
395080
398565
398580
L3
13
23
38
Page 43
Sealing Gaskets
Cover
Selector Chart
Stop Block
Page 55
Pages 52–54
Speed Chart
Pages 55–57
Installation
Programming
13
RDT
www.tapmatic.ch
High speed tapping attachments with modular straight shank,
without internal coolant system
fastest cycle time
n large capacity
(C)
CNC-Attachments
STOP
BLOCK
SHANK
L2
L1
How to Order
CENTER
DISTANCE
(A)
(B)
d
L3
42
D
16
(A) Tapping Attachment RDT Cylindrical Shank
Model
Order code
RDT15
3915258HD
391518HD
39252511
3925111
39502516
3950116
39852525
3985125
39852532
3985132
391002540
39100140
RDT25
RDT50
RDT85HS
RDT85HD
RDT100
Capacity
(steel)
M1–M3
#0–#6
M2–M6
#4–1/4”
M4.5–M12
10”–1/2”
M10–M20
7/16”–3/4”
M12–M25
1/2”–1”
M18–M27
3/4”–1”
Shank
Collets
Max. RPM
Weight kg
D
d
L1
L2
25 mm
1”
25 mm
1”
25 mm
1”
25 mm
1”
25 mm
1”
25 mm
1”
ER8
5000
1.7
57
12
97
79
ER11
4000
1.7
57
19
106
79
ER16
2000
3.7
80
28
126
93
ER25
1500
4.4
80*
42
151
107
ER32
1200
4.6
80*
50
157
107
ER40
800
4.8
80*
63
163
107
Notes: When using Roll Form Taps the tool’s capacity must be reduced 25 %.
Center
Distance
(42+L3)
55
65
80
Order code
RDT15
RDT25
392555
392565
392580
Order code
RDT50
395055
395065
395080
Order code
RDT85
RDT100
398565
398580
L3
13
23
38
Stop Block
Page 55
Page 46
Pages 44, 45
Page 43
Cover
Pages 52–54
Pages 55–57
(C)
14
Interchangeable
Steep Taper
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Installation
Programming
RDTICXT50
www.tapmatic.ch
COOLANT
SHANK
fastest cycle time
n extended length for difficult to reach
holes
n RDTICXT50 for high pressure internal
coolant
CENTER
DISTANCE
STOP
BLOCK
L2
(B)
(A)
How to Order
stop arm (B), SK or BT shank (C) and collet
chuck (D) to fit your application. Accessories like steel collets, sealing gaskets, stop
blocks are not included and have to be
ordered separately.
L1
d
(D)
L4
d1
L3
42
D
CNC-Attachments
Extended length tapping attachments with integral HSK shank and
16
(A) Tapping Attachment RDTICXT50 HSK Shank, Internal Coolant System
Model
Order code
RDTICXT50
4050H63241
4050H80245
4050H100247
4050H63305
4050H80309
4050H100311
RDTICXT50
Capacity
(steel)
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
Shank
Max. RPM
Weight kg
D
d
L1
L2
HSK63A
HSK80A
HSK100A
HSK63A
HSK80A
HSK100A
2000
3.7
4.5
5.3
3.9
4.7
5.5
80
35
80
35
241
245
247
305
309
311
143
147
149
143
147
149
1800
Notes: Special extended length tools are also available on request.
Center
Distance
(42+L3)
55
65
80
(D) Collet Chuck
Order code
RDT50
L3
395055
395065
395080
13
23
38
Collets
ER16
ER20
Order code
Seal Nut
29378S
29391S
L4
d1
49
57
28
34
Stop Block
Page 55
Page 46
Pages 44, 45
Page 43
Cover
Pages 52–54
Pages 55–57
(C)
Interchangeable
Steep Taper
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Installation
Programming
15
RDTICXT50 . RDTXT50
www.tapmatic.ch
Extended length tapping attachments with modular straight shank
fastest cycle time
n extended length for difficult to reach
holes
n RDTICXT50 for high pressure internal
coolant. RDTXT50 for machines without
internal coolant
(C)
COOLANT
CNC-Attachments
SHANK
L2
STOP
BLOCK
CENTER
DISTANCE
(A)
How to Order
stop arm (B), and collet chuck (D) to fit
your application. Accessories like steel
(B)
L1
d
to fit your machine. Please imply provide
(D)
L4
d1
42
D
L3
(A) Tapping Attachment RDTICXT50 Cylindrical Shank, Internal Coolant System
Model
Order code
RDTICXT50
405025191
40501191
405025255
40501255
RDTICXT50
Capacity
(steel)
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
Shank
Max. RPM
Weight kg
D
d
L1
L2
25 mm
1”
25 mm
1”
2000
3.0
80
35
191
93
1800
3.2
80
35
255
93
(A) Tapping Attachment RDTICXT50 Cylindrical Shank, without Internal Coolant System
Modell
Order code
RDTXT50
395025191
39501191
395025255
39501255
RDTXT50
Capacity
(steel)
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
Shank
Max. RPM
Weight kg
D
d
L1
L2
25 mm
1”
25 mm
1”
2000
3.0
80
35
191
93
1800
3.2
80
35
255
93
Notes: Special extended length tools are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.
Center
Distance
(42+L3)
55
65
80
(D) Collet Chuck
Order code
RDT50
L3
395055
395065
395080
13
23
38
Collets
ER16
ER20
Collets
ER16
ER20
Stop Block
Page 55
Page 46
Pages 44, 45
Page 43
Cover
Order code
Seal Nut
29378S
29391S
L4
d1
49
57
28
34
Order code
Standard Nut
29378
29391
L4
d1
44
52
28
34
Pages 52–54
Pages 55–57
(C)
16
Interchangeable
Steep Taper
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Installation
Programming
RCT50
www.tapmatic.ch
High speed tapping attachments with integral HSK shank and
RCT stands for Reduced Cycle Time tapping. For high production tapping there is no faster
way to tap. Eliminating machine reversal also saves wear and tear to the machine spindle
caused by stopping and reversing two times for every tapped hole. It also reduces power
consumption by as much as 75 %, making it the greenest and most economical way to tap
holes.
COOLANT
CENTER
DISTANCE
SHANK
fastest cycle time
n high pressure internal coolant system
How to Order
ordered separately.
CNC-Attachments
The RCT50 models are our newest series of self-reversing tapping attachments for CNC
machining centers. Many years of experience, in demanding high production applications,
have gone into the development of the RCT. They are ruggedly built to provide years of
service at high speed and include our newly developed high pressure internal coolant
system.
STOP
BLOCK
L2
L1
(A)
(B)
d
42
L3
D
16
(A) Tapping Attachment RCT HSK
Model
Order code
RCT50
0550H6316
RCT50
0550H8016
RCT50
0550H10016
Capacity
(steel)
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
Shank
Collets
Max. RPM
Weight kg
D
d
L1
L2
HSK63A
ER16
2500
4.5
80
22
194
136
HSK80A
ER16
2500
5.2
80
22
202
144
HSK100A
ER16
2500
5.9
80
22
204
146
Notes: ER20 spindle also available on request. These internal coolant tools come standard with sealing nuts.
Center
Distance
(42+L3)
55
65
80
Page 44, 45
Steel Collets
Order code
RDT50
L3
395055
395065
395080
13
23
38
Cover
Page 43
Sealing Gaskets
Stop Block
Page 55
Selector Chart
Pages 52–54
Speed Chart
Pages 55–57
Installation
Programming
17
RCT50
www.tapmatic.ch
High speed tapping attachments with integral shank and
COOLANT
fastest cycle time
CENTER
DISTANCE
SHANK
CNC-Attachments
STOP
BLOCK
How to Order
ordered separately.
L2
(B)
(A)
L1
d
42
D
L3
16
(A) Tapping Atachment RCT CAT, SK or BT
Model
Order code
RCT50
0550C4016
RCT50
0550C5016
RCT50
0550SK4016
RCT50
0550SK5016
RCT50
0550B4016
RCT50
0550B5016
Capacity
(steel)
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
M4.5–M12
#10–1/2”
Shank
Collets
Max. RPM
Weight kg
D
d
L1
L2
CAT40
ER16
2500
3.6
80
22
185
127
CAT50
ER16
2500
5.4
80
22
185
127
SK40
ER16
2500
3.6
80
22
185
127
SK50
ER16
2500
5.4
80
22
185
127
BT40
ER16
2500
3.6
80
22
185
127
BT50
ER16
2500
6.3
80
22
196
139
Notes: ER20 spindle also available on request. These internal coolant tools come standard with sealing nuts.
Center
Distance
(42+L3)
55
65
80
Pages 44, 45
Order code
L3
055055
055065
055080
13
23
38
Stop Block
Page 55
Cover
Page 43
Pages 52–54
18
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Pages 55–57
Installation
Programming
RCT150
www.tapmatic.ch
Large capacity tapping attachments with modular straight shank and
The RCT150 was developed for the large tapping applications required by the wind energy,
heavy industry, and power generation fields. By eliminating machine spindle reversal,
cycle time is dramatically improved, electrical power consumption is reduced by as much
as 75 % and wear and tear to the machine spindle caused by stopping and reversing twice
for each tapped hole is eliminated.
fastest cycle time
How to Order
CNC-Attachments
The RCT150 is our new, large capacity self-reversing tapping attachment for CNC machining centers. Heavy duty precision gearing transmits high torque for reversing tap sizes up
to M42. They are ruggedly built to provide years of service, and include high volume, high
pressure internal coolant.
(C)
COOLANT
STOP
BLOCK
SHANK
CENTER
DISTANCE
L2
(B)
(A)
L1
d
L3
67
118.50
19
(A) Tapping Attachment RCT150 Cylindrical Shank
Model
Order code
RCT150
051504050
Capacity
(steel)
M25–M42
1”–1 5/8”
Shank
Collets
Max. RPM
Weight kg
d
L1
L2
40 mm
ER50
500
6.2
78
234
158
Notes: When using Roll Form Taps the tool’s capacity must be reduced 25%.
Center
Distance
(67+L3)
80
110
Page 46
Order code
RCT150
L3
0515080
05150110
13
43
Pages 44, 45
Stop Block
Page 55
Page 43
Cover
Pages 52–54
Pages 55–57
(C)
Interchangeable
Steep Taper
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Installation
Programming
19
SPD CNC
www.tapmatic.ch
Economical tapping attachments with modular straight shank
The SPD CNC are low cost, self-reversing tapping attachments for CNC machining
centers. They use ER collets and employ a simple stop arm system for easy installation on
machines with automatic tool change.
CNC-Attachments
The SPD CNC were developed specifically for short run job shop applications. Their low
cost make them economical to use, and they provide all the advantages associated with
the elimination of machine spindle reversal. Faster cycle time, elimination of machine
spindle wear and tear due to reversal, lower energy costs and longer tap life.
(C)
TORQUE
BAR
SHANK
STOP
ARM
L2
n faster cycle time
n eliminates machine reversal for lower
energy costs and reduced wear to
machine spindle
n ER collets
n simple installation with torque bar and
stop arm
n Stop Arm Assembly included
n simple programming
How to Order
and CAT, SK or BT shank (C) to fit your
machine. Please order accessories like
collets, and torque bars separately. Please
note the tool comes with a stop arm that
can be modified or you can also order a
readymade stop arm to fit your machine’s
bolt circle. Torque bar holders (B) are not
included and need to be matched with your
machine.
(A)
L1
d
71
D
(A) Tapping Attachment SPD CNC Cylindrical Shank
Model
Order code
Shank
SPD CNC3
0283251152
028311152
0285251652
028511652
25 mm
1”
25 mm
1”
SPD CNC5
Capacity
(steel)
M2–M6
#4–1/4”
M4.5–M12
#10–1/2”
Collets
Max. RPM
Weight kg
d
L1
L2
ER11
2000
1.7
19
106
73
ER16
1500
3.7
28
140
91
Notes: The SPD CNC tools include a stop arm assembly, but it is possible to use the RDT25 and 50 stop arm assemblies with them as well.
Stop Arm Plate
Distance spindle centre
mm
43–56
56–63
61–75
73–85
84–97
95–108
106–117
Order code
723420
723421
723422
723423
723424
723425
723426
Page 46
Cover
Pages 44, 45
(B) Torque Bar Holder Assemblies
Page 55
Pages 52–54
Pages 55–57
(C)
20
Interchangeable
Steep Taper
Steel Collets
Selector Chart
Speed Chart
Installation
Programming
SPD . SPD-QC
www.tapmatic.ch
Tapping attachments with automatic reversal for conventional machines
Delivery
Standard accessories include 2 wrenches,
all necessary hex keys and a stop arm.
Please order the necessary 2 multi-range
collets and arbor separately.
D
L
L
D
d
d
CNC-Attachments
n rugged design
n short dimensions
n 1:1 conversion for feed and return
motion
n for heavy applications like drill tapping or
roll form tapping
Dimensions
Model
SPD-3
SPD-5
SPD-7
SPD-9A
SPD-3 QC
SPD-5 QC
SPD-7 QC
SPD-9A QC
SPD-11 QC
Model
SPD-3
SPD-5
SPD-7
SPD-9A
SPD-3 QC
SPD-5 QC
SPD-7 QC
SPD-9 QC
SPD-11 QC
D mm
53
69
76
103
53
69
76
103
146
Order code
18316
18333
18337
18350
18362
18375
18516
18533
10537
10550
18562
18575
18587
18703
18750
18762
18787
17904
17915
18216
18233
18237
18250
18262
18275
18416
18433
18450
18462
18489
18603
18650
18662
18687
17804
17815
18100
Page 43
d mm
19
27
36
57
28
36
54
76
90
Capacity (steel)
M1.4–M7
Self-feed mm
Weight kg
3
5
7
10
3
5
7
10
13
0.5
1.4
2.1
5.0
0.5
1.4
2.1
5.0
14.0
Collets
Max. RPM
Note: When using Roll Form Taps the tool’s tapping
capacity must be reduced by 25%.
RF Multi-range collets see page 43.
Interchangeable arbors see page 47.
Mounts S
Taper mounts
J116
J117
2000
J421
J422
1500
M5–M18
J443
J440
1200
JT3
M10–M30
J461
J462
600
JT4
M1.4–M7
0
T0
TC0
2000
B16
JT33
1
T1
TC1
1500
M5–M18
2
T2
TC2
1200
JT3
M10–M30
3, T3
TC3
T4, TC4
600
JT4
M3–M12
M3–M12
M22–M42
Page 48
Torque Bar
B16
JT33
B16
JT33
400
Page 47
Arbors
B16
JT33
L mm
Thread. mounts
3/8"–24
1/2"–20
5/8"–16
3/4"–16
105
113
�
118
148
3/8"–24
1/2"–20
5/8"–16
3/4"–16
7/8"–20
138
1/2"–20
5/8"–16
7/8"–20
1 1/2"–18
148
175
162
175
228
200
109
3/8"–24
1/2"–20
5/8"–16
3/4"–16
1/2"–20
5/8"–16
7/8"–20
1/2"–20
5/8"–16
7/8"–20
1 1/2"–18
2 1/4"–10
Pages 38, 39, 42
Quick-Change Adapters
118
Cover
Selector Chart
96
104
109
130
122
130
159
147
159
217
189
236
Pages 55–57
Installation
Programming
21
Special Models
www.tapmatic.ch
Tapping attachments with VDI shank for CNC centre lathes
Model RSR
n automatic reversal
n length compensation
n steel collets ER-GB (ER)
n modular VDI shank acc. to DIN 69880
(VDI3425)
CNC-Attachments
Application
On CNC-lathes with activated tools and
VDI shank.
Model ASR
Radial Tapping Attachment RSR
Model
Order code
Capacity (steel)
Collets ER
Max. RPM
RSR50
37014
M4.5–M12
ER16
2500
Axial Tapping Attachment ASR
Model
Order code
Capacity (steel)
Collets ER
Max. RPM
ASR25
ASR50
ASR65
37030
32161
37048
M2.5–M7
M4.5–M12
M6–M16
ER11
ER16
ER20
3000
2500
1500
Note: Steel collets and VDI shank have to be ordered separately. The VDI shank is manufactured individually for your lathe.
When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. Dimensions for the attachments available on request.
Right angle tapping attachment RSR50 VMC
n s elf-reversing right angle tapping
attachment for machining centers
n capacity: M4.5–M12
n simple installation and programming,
suitable for machines with automatic tool
change
n on request
Cover
Pages 44, 45
Pages 52–54
22
Steel Collets
Selector Chart
Speed Chart
Pages 55–57
Installation
Programming
Special Models
www.tapmatic.ch
High speed tapping attachments with automatic reversal for CNC machines
The ID models are particularly suitable for CNC machines with limited space in the tool
magazine. With its outside diameter of only 65 mm the unit occupies only one station in
the tool change magazine.
CNC-Attachments
n low-friction cushioned drive up to 2500 RPM
n accurate thread depths
n steel collets ER-GB (ER)
n different shank versions: straight shank, HSK
n renewable drive systems
n internal coolant system (max. 50 bar)
n reduced machine spindle wear
n shorter cycle time
n increased tap life
n reduction in energy consumption
Application
On CNC machining centers with automatic tool changer (bore cycle G85) or modified and
efficient sub routine.
Delivery
Standard accessories include 2 wrenches and all necessary hex keys. The required stop
arm, sealing gaskets as well as ER-GB (ER) steel collets have to be ordered separately.
Model
Order code
Capacity (steel)
Max. RPM
ID50
38642
M4.5–M12
2500
Straight shank S
Ø mm
25
Collets ER
Weight kg
ER16
2.5
Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25%.
Various models with HSK shank on request.
Pages 44, 45
Steel Collets
Pages 52–54
Speed Chart
Center
Distance
Order code
65
80
717965
717980
Stop Block
Page 55
Pages 55–57
Installation
Programming
23
SynchroFlex®
www.tapmatic.ch
Tap holders for synchronized tapping cycles
Synchro Chucks
General Information
Modern CNC machines have the capability of synchronizing the
spindle rotation to match the feed advance for a specific tap pitch.
The «Rigid» or synchronized tapping cycle is very accurate, but it
is impossible to avoid small discrepancies between the machine
synchronization and the actual pitch of the specific tap being used.
Using a rigid tap holder means that any deviation at all increases
the thrust forces acting on the tap and this dramatically reduces
tap life.
SynchroFlex® –
Force vs. Deflection Rates
Unlike competitors that employ
elastomer rings to provide a small
amount of axial compensation
(±0.5 mm), the SynchroFlex®
flexure has a consistent force
vs. deflection rate. This means
consistently superior tap life and
thread quality.
Thrust
(N)
SFT75
SFT100
210
180
150
SFT50
120
90
SFT10
60
30
0,1
0,2
0,3
0,5
0,4
Deflection (mm)
SynchroFlex® – The Unique Solution
Each holder is made with a precisely
machined flexure which provides axial and
radial compensation for the unavoidable
discrepancy between the machine feed
advance and the actual tap pitch. By
compensating for this error, the thrust
forces acting on the tap are dramatically
reduced. The result is the longest possible
tap life, 100 % improvement or more, and
much better quality threads.
Unique flexor
Axial micro compensation is closely
limited (mechanically secured)
Torque is transmitted through the
drive pins – not through the flexure.
Design and Development
Flexure geometries have been designed using the ANSYS finite
element analysis method in order to achieve the optimal force vs.
deflection rates for the tap capacity of each holder.
As you can see from the cross section drawing, torque is transmitted through the drive pins not through the flexure.
24
By limiting the axial compensation travel, and torsional forces
acting on the flexure, millions of holes can be tapped without
causing the SynchroFlex® holder to fatigue, take a set, or wear out.
Below is an example of stress analysis at maximum compression.
SynchroFlex®
www.tapmatic.ch
Comparison tapping with an M6 spiral fluted tap in
6061 Aluminum to depth of 18 mm.
Test Results
SynchroFlex® tap holders have been tested by tap manufacturers
all over the world and they have confirmed the dramatic improvement in tap life, and thread quality resulting from the reduction of
thrust forces acting on the tap.
Thrust (N)
The graph to the left is an example of a test conducted by an
independent tap manufacturer using a Kistler dynamometer to
measure the thrust forces during the tapping process. As you can
see from the graph, although the competitive holders do reduce
thrust forces compared to a rigid tap holder, they are not as
effective as SynchroFlex®.
Synchro Chucks
Depth
Tapmatic SFT50
Competitor 1
Competitor 2
Rigid Tap Holder
Case History
Case History
Application: Thread cutting on horizontal machining center rigid
tapping during an unmanned shift.
Material: 42CrMo4V steel, heat treated to 650 N/mm2
Tap Size: M8 x 1
Lubrication: Coolant, oil emulsion 6 %
Results: With the tap held in a rigid holder the life was just
1‘000 components per tap.
Application: Thread cutting on machining center rigid tapping.
Material: CF8M steel casting
Tap Size: #10-32
Lubrication: Coolant
Results: With the tap held in a rigid holder the life was just 72 holes
per tap.
Improvement with SynchroFlex®
Tap life increased to more than 216 holes per tap in this difficult
material saving the customer not only in tap costs, but by also
reducing his down time caused by frequent tap replacement.
Improvement with SynchroFlex®
Tap life increased to 2‘400 to 2‘900 components per tap saving
the customer not only in tap costs, but the ability to run without
interruption through the entire unmanned shift.
Total cost/year
Saving
Break Even Point
Total cost/year
Tap
Col
let
Synch
Tap
chu
ck
Saving
Break Even Point
Tap
ll
Co
roFlex
et
ch
uc
Synchro
k
Flex
Tap
SynchroFlex
Collet chuck
SynchroFlex
Collet chuck
Evaluation of economic efficiency
Evaluation of economic efficiency
Costs
SynchroFlex
chuck
Number of threads / year
Number of threads / tap
Number of taps / year
Price / tap in �
Tap costs in �
Total costs in � / year
Cost reduction in � / year
50’000
2’400
21
19
396
450
846
404
Collet chuck
without
compensation
50’000
1’000
50
19
950
300
1’250
Costs
SynchroFlex
chuck
Number of threads / year
Number of threads / tap
Number of taps / year
Price / tap in �
Tap costs in �
Total costs in � / year
Cost reduction in � / year
50’000
216
231
19
4’389
450
4’835
8’666
Collet chuck
without
compensation
50’000
72
695
19
13’205
300
13’505
25
SynchroFlex®
www.tapmatic.ch
Overview of the SynchroFlex® program
Available with QC spindle
Accepts the standard Quick
Change adapters or Tapmatic’s
ER collet chuck QC adapters for
improved tap grip.
Synchro Chucks
Pictured with ER-collet,
spindle and straight shank
Four Sizes to Cover a Wide Range of Taps
n SFT10 with capacity M2 – M5 or #2 – #10
n SFT50 with capacity M4 – M12 or #8 – #1/2“
n SFT75 with capacity M8 – M20 or 1/4“– 3/4“
n SFT100 with capacity M16 – M30 or 5/8“– 1“
Integral shank models
Tapmatic offers standard integral shank HSK and Tapmatic
Capto tools.
We can also offer integral Steep
Taper shank tools but in most
cases we recommend a modular
system using a cylindrical shank
SynchroFlex® together with our
Short Projection SK, BT or CAT
shank.
High Pressure Internal Coolant
Minimum Quantity Lubrication
Internal Coolant and MQL
Tapmatic’s high pressure internal coolant system may be used at
pressures up to 80 bar without affecting the axial compensation.
Tapmatic also can provide tools ready for Minimum Quantity
Lubrication through the spindle. Our system provides direct flow of
air and lubricant to the back of the tap.
26
No hole beyond your reach
Four standard extensions are
available which increase the
tool length by 50, 100, 150, or
200 mm.
Special extensions are also
available to fit your specific
application. Our extensions keep
the flexure in close proximity
to the tap ensuring the best
performance.
SynchroFlex®
www.tapmatic.ch
Synchronous feed tap holders with modular straight shank, with or
without internal coolant system
n increase tap life by 100 % or more
n improves thread quality
n reduces downtime by lowering frequency of tap replacement
n wide range of sizes
n available with ER collet or Quick Change chuck
n available with high pressure internal coolant system up to 80 bar
(Balanced Coolant System)
How to Order
Please select the tap holder (A) and SK or BT shank (B), to fit your machine. For Quick
Change models order ER collet adapter (C) shown below or standard adapters shown in
accessories section. Please order accessories like collets and sealing gaskets separately as
they are not included.
Quick-Change
(A) Tap Holder SFT Cylindrical Shank, ER Collet Chuck
Model
Order code
no BCS
Capacity
(steel)
Shank
Collets
Weight kg
D
d
L
SFT10
43102511
4310111
43102011
43107511
43101611
43106211
43502520
4350120
43502020
43752525
4375125
4310002540
431000140
M2–M5
#2–#10
25 mm
1”
20 mm
3/4”
16 mm
5/8”
25 mm
1”
20 mm
25 mm
1”
25 mm
1”
ER11
0.4
24
19
53
ER20
0.5
35
34
63
ER25
1.0
44
42
83
ER40
1.5
62
63
112
Order code
for BCS version
L
43502520S
4350120S
43502020S
43752525S
4375125S
4310002540S
431000140
68
(B)
COOLANT
SHANK
SFT50
SFT75
(A)
D
L
d
SFT100
M8–M20
1/4”–3/4”
M16–M30
5/8”–1”
88
117
Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension.
(A) Tap Holder SFT Cylindrical Shank, Quick-Change
COOLANT
SHANK
Model
Order code
no BCS
Capacity
(steel)
Shank
Adapter
Weight kg
D
d
L
Order code
for BCS version
L
SFT50
435025QC
43501QC
435020QC
437525QC
43751QC
4310025QC
431001QC
M4–M12
#8”–#1/2”
25 mm
1”
20 mm
25 mm
1”
25 mm
1”
Nr. 1
0.5
35
35
52
52
Nr. 1
1.0
44
40
70
Nr. 2
1.5
62
59
105
4350QCS
43501QCS
435020QCS
437525QCS
43751QCS
43100025QCS
431001QCS
D
(A)
L
d
SFT75
SFT100
(C)
L1
M4.5–M12
#8–1/2”
Synchro Chucks
ER Collet Chuck
M8–M16
#1/4”–5/8”
M16–M30
1/2”–7/8”
70
105
Note: When using Roll Form Taps the tool’s capacity must be reduced 25 %.
d1
(C) ER collet adapter
Page 46
Order code
with Standard
Nut
Adapter
Collets
d1
L1
Order code
with Seal Nut
for BCS version
L1
8208216
8218220
8288225
Nr. 1
Nr. 1
Nr. 2
ER16
ER20
ER25
22
28
35
24
35
38
8208216S
8218220S
8288225S
28
40
43
Pages 44, 45
Cover
Page 43
Pages 52–54
Page 57
(C)
Interchangeable
Steep Taper
27
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Programming
SynchroFlex®
www.tapmatic.ch
Synchronous feed tap holders with integral HSK shank, with internal coolant system
n available with high pressure internal coolant system up to 80 bar. (Balanced Coolant System)
n also available for Minimum Quantity Lubrication (MQL) through the spindle on request
Synchro Chucks
How to Order
Please select the tap holder (A) including the HSK shank, to fit your machine. For Quick Change
models order ER collet adapter (C) shown below or standard adapters shown in Accessories section.
Please order accessories like collets and sealing gaskets separately as they are not included.
COOLANT
(A) Tap Holder SFT HSK Shank, ER Collet Chuck, Internal Coolant System
SHANK
Model
SFT50
(A)
L
SFT75
D
SFT100
d
COOLANT
Order code
with internal
coolant
4350H6320S
4350H8020S
4350H10020S
4375H6325S
4375H8025S
4375H10025S
43100H6340S
43100H8040S
43100H10040S
Capacity
(steel)
Shank
Collets
Weight kg
D
d
L
M4–M12
#8–1/2”
HSK63A
HSK80A
HSK100A
HSK63A
HSK80A
HSK100A
HSK63A
HSK80A
HSK100A
ER20
1.0
1.9
2.7
1.6
2.4
3.2
2.2
2.9
3.7
35
34
44
42
62
63
108
112
114
128
132
134
157
161
163
M8–M20
1/4”–3/4”
M16–M30
5/8”–1”
ER25
ER40
Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. Other shanks and
sizes available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.
(A) Tap Holder SFT HSK Shank, Quick-Change, Internal Coolant System
Model
SHANK
SFT50
SFT75
(A)
L
D
d
SFT100
Order code
with internal
coolant
4350H63QCS
4350H80QCS
4350H100QCS
4375H63QCS
4375H80QCS
4375H100QCS
43100H63QCS
43100H80QCS
43100H100QCS
Capacity
(steel)
Shank
Adapter
Weight kg
D
d
L
M4–M12
#8–1/2”
HSK63A
HSK80A
HSK100A
HSK63A
HSK80A
HSK100A
HSK63A
HSK80A
HSK100A
Nr. 1
1.0
1.9
2.7
1.6
2.4
3.2
2.2
2.9
3.7
35
35
44
40
62
59
92
96
98
110
114
116
145
149
151
M8–M16
1/4”–5/8”
M16–M30
1/2”–7/8”
Nr. 1
Nr. 2
Note: Other shanks and sizes available on request.
(C)
L1
d1
Pages 44, 45
(C) ER Collet Adapter
Order code
with Standard
Nut
Adapter
Collets
d1
L1
Order code
with Seal Nut
L1
8208216
8218220
8288225
Nr. 1
Nr. 1
Nr. 2
ER16
ER20
ER25
22
28
35
24
35
38
8208216S
8218220S
8288225S
28
40
43
Cover
Page 43
Pages 52–54
Page 57
28
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Programming
SynchroFlex®
www.tapmatic.ch
Synchronous feed tap holders with Tapmatic Capto shank, with internal coolant system
n available with high pressure internal coolant system up to 80 bar. (Balanced Coolant System)
COOLANT
(A) Tap Holder SFT Tapmatic Capto Shank, ER Collet Chuck, Internal Coolant System
SHANK
Model
Order code
for BCS version
Capacity
(steel)
Shank
Collets
Weight kg
D
d
L
SFT50
4350C420S
4350C520S
4350C620S
4350C820S
4375C525S
4375C625S
4375C825S
43100C640S
43100C840S
M4–M12
#8–1/2”
C4
C5
C6
C8
C5
C6
C8
C6
C8
ER20
0.7
1.0
1.2
2.1
1.2
1.5
2.4
2.9
3.8
35
34
44
42
62
63
112
114
118
112
133
137
131
166
160
SFT75
(A)
L
D
d
SFT100
M16–M30
5/8”–1”
ER25
ER40
Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. Other shanks and
sizes or tools without internal coolant available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.
(A) Tap Holder SFT Tapmatic Capto Shank, Quick-Change, Internal Coolant System
COOLANT
Model
Order code
for BCS version
Capacity
(steel)
Shank
Adapter
Weight kg
D
d
L
SFT50
4350C4QCS
4350C5QCS
4350C6QCS
4350C8QCS
4375C5QCS
4375C6QCS
4375C8QCS
43100C6QCS
43100C8QCS
M4–M12
#8–1/2”
C4
C5
C6
C8
C5
C6
C8
C6
C8
Nr. 1
0.7
1.0
1.2
2.1
1.2
1.5
2.4
2.9
3.8
35
35
44
40
62
59
96
98
102
96
115
119
113
154
148
SHANK
SFT75
SFT100
(A)
L
M8–M20
1/4”–3/4”
Synchro Chucks
How to Order
Please select the tap holder (A) including the Tapmatic Capto shank, to fit your machine. For Quick
Change models order ER collet adapter (C) shown below or standard adapters shown in Accessories
section. Please order accessories like collets and sealing gaskets separately as they are not included.
D
M8–M16
1/4”–5/8”
M16–M30
1/2”–7/8”
Nr. 1
Nr. 2
Note: Other shanks and sizes or tools without internal coolant available on request.
d
(C) ER Collet Adapter
(C)
L1
d1
Pages 44, 45
Order code
with Standard
Nut
Adapter
Collets
d1
L1
Order code
with IC-nut
for BCS version
L1
8208216
8218220
8288225
Nr. 1
Nr. 1
Nr. 2
ER16
ER20
ER25
22
28
35
24
35
38
8208216S
8218220S
8288225S
28
40
43
Cover
Page 43
Pages 52–54
Page 57
29
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chard
Programming
SelectaFlex®
www.tapmatic.ch
Synchronous feed tap holders with micro length compensation
n for backlash compensation in axial and radial direction
n eliminates pressure on the tap, thereby perfect threads and up to
double tap life
n adjustable hard start for difficult production (Roll Form Tapping)
or special materials, etc.
n steel collets ER-GB, modular shank versions
n internal coolant system up to 30 bar (BCS version for up to
80 bar)
D
How to Order
Please select the tap holder (A) and SK or BT shank (B), to fit your
machine. Please order accessories like collets and sealing gaskets
separately as they are not included.
Synchro Chucks
L
d
(A) Tap Holder SelectaFlex® Cylindrical Shank and Weldon Flat, Adjustable Thrust
Model
Order code
no BCS
Capacity
(steel)
Straight shank Collets
Ø mm
SX10
SX50
SX75
SX100
SX150
44102511
44502520
44752525
441002540
441504050
M2–M5
M4–M12
M10–M20
M20–M25
M22–M48
25
25
25
25
40
Length
compensation
mm
± 0.5
± 0.5
± 0.5
± 0.5
± 2.0
ER11
ER20
ER25
ER40
ER50
Dimensions
L mm
d mm
D mm
Weight
kg
52
63
83
116
153
26
37
44
63
75
0.4
0.5
1.0
1.8
4.0
19
34
42
63
78
Order code
for BCS
version
44102511S
44502520S
44752525S
441002540S
441504050S
L
52
68
88
121
158
Note: When using internal coolant of more than 30 bar, we recommend using our Balanced Coolant System.
The SX high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension.
When using Roll Form Taps, the chuck’s tapping capacity must be reduced by 25 %.
Adjustable
Hard start
Page 46
Pages 44, 45
Cover
Page 43
Pages 52–54
Page 57
(C)
30
Interchangeable
Steep Tapers
Steel Collets
Sealing Gaskets
Selector Chart
Speed Chart
Programming
SelectaFlex®
www.tapmatic.ch
Model
Order code
toolholder
Taper
HSK-A
Capacity
(steel)
Collets
Dimensions mm
L
d
Weight
kg
SX10
S-451
S-461
S-481
S-411
S-451
S-461
S-481
S-411
S-451
S-461
S-481
S-411
S-461
S-481
S-411
S-436
S–413
HSK50
HSK63
HSK80
HSK100
HSK50
HSK63
HSK80
HSK100
HSK50
HSK63
HSK80
HSK100
HSK63
HSK80
HSK100
HSK63
HSK100
M2–M5
ER11
128
1.2
1.4
3.1
3.9
1.3
1.5
3.2
4.0
1.8
2.0
3.7
4.5
2.8
4.5
5.3
2.6
4.7
d
SX50
L
SX75
SX100
SX150
19
152
M4–M12
ER20
139 (144)
34
163 (168)
M10–M20
ER25
159 (164)
42
183 (188)
M20–M25
ER40
216 (221)
63
M22–M48
ER50
273 (278)
258 (263)
73
max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar)
Note: When placing an order, please mention model and order number of toolholder. By means of the
setscrew, thrust can be adjusted according to the processing after the toolholder has been removed.
Synchro Chucks
SelectaFlex® synchro tapping chuck with HSK-A taper, modular
SelectaFlex® synchro tapping chuck with SK toolholder acc. DIN 69871A/D, modular
Model
Order code
toolholder
SX10
S-242
S-252
S-242
S-252
S-242
S-252
S-242
S-252
S-244
S-254
SX50
SX75
d
SX100
SX150
Steep taper
DIN
69871 A/D
SK40
SK50
SK40
SK50
SK40
SK50
SK40
SK50
SK40
SK50
Capacity
(steel)
Collets
Dimensions mm
L
d
Weight
kg
M2–M5
ER11
87
19
M4–M12
ER20
98 (103)
34
M10–M20
ER25
118 (123)
42
M20–M25
ER40
151 (156)
63
M22–M48
ER40
ER50
241 (246)
221 (226)
73
1.2
3.2
1.3
3.3
1.8
3.8
2.6
4.6
2.6
4.9
L
SelectaFlex® synchro tapping chuck with BT toolholder acc. MAS 403, modular
Model
Order code
toolholder
SX10
S-342
S-352
S-342
S-352
S-342
S-352
S-342
S-352
S-344
S-354
SX50
SX75
d
SX100
SX150
Steep taper
BT
MAS 403
BT40
BT50
BT40
BT50
BT40
BT50
BT40
BT50
BT40
BT50
Capacity
(steel)
Collets
Dimensions mm
L
d
Weight
kg
M2–M5
ER11
87
19
M4–M12
ER20
98 (103)
34
M10–M20
ER25
118 (123)
42
M20–M25
ER40
151 (156)
63
M22–M48
ER50
231 (236)
73
1.2
3.9
1.3
4.0
1.8
4.5
2.6
5.3
2.4
5.3
L
31
SM
www.tapmatic.ch
Tapping chucks with modular straight shank DIN 1835B+E for multi-range collets (RF)
Tapping chuck with increased self-feed
tension and compression to accommodate
excessive synchronization.
L1
S
T
H
L2
L3
n increased self-feed tension and
compression
n adjustable hard start
n right hand and left hand tapping
n multi-range collets (RF), adjustable back
jaw
d
D
Dimensions
Shanks
Model
SM2-016
SM2-020
SM4-016
SM4-020
SM4-025
SM6-020
SM6-025
SM8-025
D mm
27
d mm
19
38
27
47.5
37
63.5
L1 mm
48
50
48
50
56
50
56
56
57
Model
Order code
Capacity (steel)
SM2-016
SM2-020
SM4-016
SM4-020
SM4-025
SM6-020
SM6-025
SM8-025
23216
23220
23416
23420
23425
23620
23625
23825
M1.4–M7
L2 mm
53
L3 mm
26
Weight kg
0.2
71
36
0.4
96
56
0.8
78
2.0
128
Straight shank
Ø mm
16
20
16
20
25
20
25
25
M3–M12
M5–M18
M10–M30
Delivery
n 2 wrenches
n stop arm
Multi-range collets RF not included!
Collets
Rubber Flex
J116, J117
Self-feed mm
Tension T
4.5
Compression H
5
J421, J422
7
7
J440, J443
11
11
J461, J462
17
17
Tapping chucks with morse taper arbor DIN 228B for multi-range collets (RF)
L1
Tapping chuck with increased self-feed
tension and compression to accommodate
excessive synchronization.
T
H
L2
L3
n increased self-feed tension and
compression
n adjustable hard start
n multi-range collets (RF), adjustable back
jaw
d
D
Dimensions
Model
SM2-002
SM4-002
SM6-003
SM8-004
D mm
27.0
38.0
47.5
63.5
d mm
19
27
37
57
L1 mm
80
80
99
124
Model
Order code
Capacity (steel)
SM2-002
SM4-002
SM6-003
SM8-004
23202
23402
23603
23804
M1.4–M7
M3–M12
M5–M18
M10–M30
Cover
Page 43
L2 mm
57.5
74
99
134
L3 mm
26
36
56
78
Morse taper
MT
2
2
3
4
Pages 52–54
Weight kg
0.2
0.4
0.9
2.3
Collets
Rubber Flex
J116, J117
J421, J422
J440, J443
J461, J462
Page 57
32
Selector Chart
Speed Chart
Programming
Delivery
n 2 wrenches
n stop arm
Multi-range collets RF not included!
Self-feed mm
Tension T
4.5
7
11
17
Compression H
5
7
11
17
TA
www.tapmatic.ch
Tapping chucks with modular straight shank DIN 1835B+E, quick-change version
The TA tapping chuck with tension/compression, with its quick change spindle the
taps can be changed in seconds.
L1
S
T
H
L2
n self-feed tension and compression
n hard start and front release
n short construction
Z
d
D
Dimensions
D mm
29
d mm
13
L2 mm
38.0
31
L1 mm
48
50
49
51
57
57
39
19
56
81
99
48
60
61
71
124.0
135.5
Model
Order code
Capacity (steel)
TA0-016
TA0-020
TA1-016
TA1-020
TA1-025
TA2-025
TA2-032
TA3-032
TA4-040
15016
15020
15116
15120
15125
15225
15232
15332
15440
M1–M10
M1–M10
M3–M14
M3–M14
M3–M14
M4.5–M24
M4.5–M24
M14–M36
M22–M48
Straight shank
Ø mm
16
20
16
20
25
25
32
32
40
39.0
63.0
Tap adapters
T0, TC0, E0, TF0
T0, TC0, E0, TF0
T1, TC1, E1, D1, TF1
T1, TC1, E1, D1, TF1
T1, TC1, E1, D1, TF1
T2, TC2, E2, D2, TF2
T2, TC2, E2, D2, TF2
T3, TC3, D3, TF3
T4, TC4
Self-feed mm
Tension T
7.5
7.5
8
8
8
15
15
23.5
25
Compression H
5
5
5
5
5
8.5
8.5
15
16.5
Front relase
Z mm
1.7
1.7
2.1
2.1
2.1
2.8
2.8
4.1
5.7
Shanks
Model
TA0-016
TA0-020
TA1-016
TA1-020
TA1-025
TA2-025
TA2-032
TA3-032
TA4-040
Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %.
The quick-change adapters have to be ordered separately, see pages 38, 39, 42.
Tapping chucks with HSK shank DIN 69893A,
quick-change version
n on request
Page 46
Cover
Pages 38, 39, 42
Pages 52–54
Page 57
(C)
Interchangeable
Steep Taper
33
Selector Chart
Speed Chart
Programming
TA
www.tapmatic.ch
Tapping chucks with morse taper shank DIN 228B, quick change version
L1
Tapping chuck acc. to DIN 228B with
tension/compression, with its quick
change spindle the taps can be changed in
seconds.
T
H
L2
Z
d
D
Dimensions
Shanks
Model
TA0-MT1
TA0-MT2
TA1-MT2
TA2-MT3
TA3-MT4
TA4-MT5
D mm
29
29
39
56
81
99
d mm
13
13
19
31
48
60
Model
Order code
Capacity (steel)
TA0-MT1
TA0-MT2
TA1-MT2
TA1-MT3
TA2-MT3
TA2-MT4
TA2-MT5
TA3-MT4
TA3-MT5
TA4-MT5
TA4-MT6
15001
15002
15102
15103
15203
15204
15205
15304
15305
15405
15406
M1–M10
M3–M14
M4.5–M24
M14–M36
M22–M48
L1 mm
62.0
75.0
75.0
94.0
117.5
149.5
Morse taper
MT
1
2
2
3
3
4
5
4
5
5
6
L2 mm
43.5
45.0
47.0
71.0
105.0
116.5
Tap adapters
T0, TC0
E0, TF0
T1, TC1
E1, D1, TF1
T2, TC2
E2, D2, TF2
T3, TC3
D3, TF3
T4, TC4
Self-feed mm
Tension T
7.5
Compression H
5
Front release
Z mm
1.7
8
5
2.1
15
8.5
2.8
23.5
15
4.1
25
16.5
5.7
The quick-change adapters have to be ordered separately, see pages 38, 39, 42.
Tapping chucks with other shank versions and
n
n
n
n
n
Steep taper shank DIN 69871A
Steep taper shank MAS-BT (JIS B6339)
Steep taper shank DIN 2080
ABS-coupling (System Komet)
Straight shank DIN 69880 (VDI 3425)
n on request
Pages 38, 39, 42
Cover
Pages 52–54
Page 57
34
Selector Chart
Speed Chart
Programming
TIC
www.tapmatic.ch
Tapping chucks with modular straight shank to DIN 1835B+E, internal coolant system
Tapping chuck with internal coolant system
and self-feed tension and compression and
quick-change spindle, where the tap can be
changed in seconds.
S
L1
IC
Z T H
L2
d
D
Dimensions
D mm
43
59
80
d mm
19
31
48
L1 mm
57
57
61
Model
Order code
Capacity (steel)
TIC1-025
16125
M3–M14
Straight shank
Ø mm
25
TIC2-025
16225
M4.5–M24
25
TIC3-032
16332
M14–M36
32
L2 mm
62
98
147
Tap adapters
T1, T1-IK
TC1, TC1-IK
E1, D1
T2, T2-IK
TC2, TC2-IK
E2, D2
T3, T3-IK,
TC3, TC3-IK
E3, D3
Self-feed mm
Tension T
7.5
Compression H
5
Front release
Z mm
2.5
10
7
3
20
15
5
Shanks
Model
TIC1-025
TIC2-025
TIC3-032
The quick-change adapters have to be ordered separately, see pages 38–42.
Pages 38–42
Cover
Pages 52–54
Page 57
35
Selector Chart
Speed Chart
Programming
TIC
www.tapmatic.ch
Tapping chucks with HSK DIN 69893A, internal coolant system
S
Tapping chuck with internal coolant system
and self-feed tension and compression and
quick-change spindle, where the tap can be
changed in seconds.
L1
IC
Z T H
L2
d
D
Shanks
Dimensions
Model
D mm
d mm
L1 mm
L2 mm
TIC1-HSK50A
43
19
25
91
TIC1-HSK63A
32
93
TIC1-HSK80A
40
97
TIC1-HSK100A
50
98
25
140
TIC2-HSK63A
32
130
TIC2-HSK80A
40
133
TIC2-HSK100A
50
135
TIC2-HSK50A
59
31
Model
Order code
Capacity (steel)
TIC1-HSK50A
TIC1-HSK63A
TIC1-HSK80A
TIC1-HSK100A
TIC2-HSK50A
TIC2-HSK63A
TIC2-HSK80A
TIC2-HSK100A
16150
16163
16180
16100
16250
16263
16280
16200
M3–M14
M4.5–M24
Shank S
HSK-A
50
63
80
100
50
63
80
100
Tap adapters
T1, T1-IK
TC1, TC1-IK
E1, D1
T2, T2-IK
TC2, TC2-IK
E2, D2
Self-feed mm
Tension T
7.5
Compression H
5
Front release
Z mm
2.5
10
7
3
Tapping chucks with other shank versions and
internal coolant system like
n
n
n
n
n
Steep taper shank DIN 69871A/D or B
Steep taper shank MAS-BT (JIS B6339)
Steep taper shank DIN 2080
Straight shank DIN 69880 (VDI 3425)
n on request
Pages 38–42
Cover
Pages 52–54
Page 57
36
Selector Chart
Speed Chart
Programming
TIM . NC
www.tapmatic.ch
Tapping chucks with modular straight shank DIN 1835B+E for
minimum quantity lubrication
S
L1
Tapping chuck with minimum quantity lubrication, self-feed tension and compression and
quick-change spindle, where the tap can be changed in seconds.
Z T H=0.35
L2
n minimum quantity lubrication (MQL) up to max. 10 bar
d
D
Model
d TIM1-025
TIM2-025
Order code
Capacity (steel)
Straight shank S mm
Tap adapters
17125
17225
M7–M14
M7–M24
25
25
T1
T2
Tapping chucks with modular straight shank DIN 1835B+E with self-release,
Tapping chuck with quick change spindle and self-release.
SHANK
How to order
Please select the tapping chuck (A) and SK or BT shank (B), to fit your machine. For Quick
Change models order ER collet adapter (C) shown below or standard adapters shown in
accessories section. Please order accessories like collets and sealing gaskets separately as
they are not included.
(A)
D
L
Shanks
n hard start
n self-release for precise depth control
n quick-change version for fast tap changes without any keys
(B)
(C)
(A) NC Tapping Chuck with Straight Shank, Quick-Change Adapter
Model
Order code
Capacity (steel)
Shank
Adapter Size
Weight kg
D
L
NC0
34002
34000
34012
34010
34022S
34020S
M2–M6
#4–1/4”
M3–M12
#8–9/16”
M5–M22
5/16”–7/8”
20 mm
3/4”
25 mm
1”
25 mm
1”
Nr. 0
0.4
38
Nr. 1
1.2
Nr. 2
2.0
NC1
NC2S
60
Self-feed
self-release
5
Compression
8
51
85
5
15
70
89
8
11
NC150 with self-release and internal coolant system
(A) NC150 Tapping Chuck with Straight Shank, ER50 Steel Collet, Internal Coolant System
Model
Order code
Capacity
(steel)
Shank
Collets
Weight
kg
D
d
L
Self-feed
NC150
660013
M22–M48
40 mm
ER50
4.0
88
78
227
self-release
9
(B)
COOLANT
SHANK
(A)
D
L
d
Page 46
(B)
Page 38
Cover
Pages 44, 45
Page 57
(C)
Interchangeable
Steep Tapers
37
Steel collets
Selector Chart
Programming
T
www.tapmatic.ch
Quick-change adapters, positive drive
For quick change tap chucks TA, TIC, TIM and NC, with or without internal coolant system.
n equally appropriate for taps with internal coolant
n no pre-selective torque drive
n suitable for right and left hand tapping
d
Tap size
Seize
T0
T1
T2
T3
T4
M1–M10
M3–M14
M4,5–M24
M14–M36
M22–M48
0
1
2
3
4
Dimensions
d mm
13
19
31
48
60
L1 mm
26.5
28.5
46.5
68.5
105.0
D mm
22
30
48
70
92
L2 mm
7
7
11
14
42
Order code
T1
Order code
T2
Order code
T3
Order code
T4
T3-110090
T3-112090
T3-120090
T3-125100
T3-140110
T3-140112
T3-140112
T3-160120
T3-160125
T3-180145
T3-180140
T3-180145
T3-200160
T3-220180
T3-224180
T3-250200
T3-280220
T3-280224
T3-320240*
T3-320240*
T3-315250*
T3-360290*
T3-360290*
T4-180145
T4-180140
T4-180145
T4-200160
T4-220180
T4-224180
T4-250200
T4-280220
T4-280224
T4-320240
T4-320240
T4-315250
T4-360290
T4-360290
L2
L3
L1
IC
Model
Ø
Accessories
D
Product range – Adapters
Tap
M1
M2
M2.5
M2.6
M3
M3
M3
M3.5
M3.5
M4
M4
M4
M4.5
M5
M5
M5
M6
M6
M6
M7
M7
M8
M8
M8
M10
M10
M12
M12
M14
M14
M16
M16
M18
M18
M20
M20
M22
M22
M24
M24
M27
M30
M33
M33
M36
M37
M39
M42
M44
M45
M48
Shank
Ø
2.5
2.8
2.8
2.8
2.24
3.15
3.5
3.55
4
2.8
4
4.5
4.5
3.5
5
6
4.5
6
6.3
5.6
7.1
6
8
8
7
10
9
9
11
11.2
12
12.5
14
14
14
16
16
18
18
18
20
22
22.4
25
28
28
32
32
31.5
36
36
Square
mm
2.1
2.1
2.1
2.24
1.8
2.5
2.7
2.8
3
2.1
3.15
3.4
3.55
2.7
4
4.9
3.4
4.9
5
4.5
5.6
4.9
6.2
6.3
5.5
8
7
7.1
9
9
9
10
11
11.2
11.2
12
12.5
14.5
14
14.5
16
18
18
20
22
22.4
24
24
25
29
29
Order code
T0
T0-025021
T0-028021
T0-028021
T0-028022
T0-022018
T0-0315025
T0-035027
T0-035028
T0-040030
T0-028021
T0-040031
T0-045034
T0-045035
T0-035027
T0-050040
T0-060049
T0-045034
T0-060049
T0-063050
T0-056045
T0-071056
T0-060049
T0-080062*
T0-080063*
T0-070055*
T1-035028
T1-040030
T1-040031
T1-045034
T1-045035
T1-035027
T1-050040
T1-060049
T1-045034
T1-060049
T1-063050
T1-056045
T1-071056
T1-060049
T1-080062
T1-080063
T1-070055
T1-100080
T1-090070
T1-090071
T1-110090
T1-112090
T1-120090*
T1-125100*
Note: Version with (*) only suitable for light processing.
38
T2-060049
T2-060049
T2-063050
T2-071056
T2-060049
T2-080062
T2-080063
T2-070055
T2-100080
T2-090070
T2-090071
T2-110090
T2-112090
T2-120090
T2-125100
T2-140110
T2-140112
T2-140112
T2-160120
T2-160125
T2-180145
T2-180140
T2-180145
T2-200160*
T2-220180*
T2-224180*
TC
www.tapmatic.ch
Quick-change adapters, with pre-selective torque drive
For quick change tap chucks TA, TIC, TIM and NC, with or without internal coolant system.
A pre-selective torque drive protects the tap from breakage.
n equally appropriate for taps with internal coolant
n with pre-selective torque drive
d
IC
Model
Tap size
Seize
TC0
TC1
TC2
TC3
TC4
M1–M10
M3–M14
M4.5–M24
M14–M36
M22–M48
0
1
2
3
4
Dimensions
d mm
13
19
31
48
60
L1 mm
40.5
46.5
69
100.5
131
D mm
23
32
50
72
95
L2 mm
21
25
34
45
68
Order code
TC2
Order code
TC3
Order code
TC4
TC3-110090
TC3-112090
TC3-120090
TC3-125100
TC3-140110
TC3-140112
TC3-140112
TC3-160120
TC3-160125
TC3-180145
TC3-180140
TC3-180145
TC3-200160
TC3-220180
TC3-224180
TC3-250200
TC3-280220
TC3-280224
TC3-320240
TC3-320240
TC3-315250*
TC3-360290
TC3-360290
TC4-180145
TC4-180140
TC4-180145
TC4-200160
TC4-220180
TC4-224180
TC4-250200
TC4-280220
TC4-280224
TC4-320240
TC4-320240
TC4-315250
TC4-360290
TC4-360290
Ø
D
Tap
M1
M2
M2.5
M2.6
M3
M3
M3
M3.5
M3.5
M4
M4
M4
M4.5
M5
M5
M5
M6
M6
M6
M7
M7
M8
M8
M8
M10
M10
M12
M12
M14
M14
M16
M16
M18
M18
M20
M20
M22
M22
M24
M24
M27
M30
M33
M33
M36
M37
M39
M42
M44
M45
M48
Shank
Ø
2.5
2.8
2.8
2.8
2.24
3.15
3.5
3.55
4
2.8
4
4.5
4.5
3.5
5
6
4.5
6
6.3
5.6
7.1
6
8
8
7
10
9
9
11
11.2
12
12.5
14
14
14
16
16
18
18
18
20
22
22.4
25
28
28
32
32
31.5
36
36
Square
mm
2.1
2.1
2.1
2.24
1.8
2.5
2.7
2.8
3
2.1
3.15
3.4
3.55
2.7
4
4.9
3.4
4.9
5
4.5
5.6
4.9
6.2
6.3
5.5
8
7
7.1
9
9
9
10
11
11.2
11.2
12
12.5
14.5
14
14.5
16
18
18
20
22
22.4
24
24
25
29
29
Order code
TC0
TC0-025021
TC0-028021
TC0-028021
TC0-028022
TC0-022018
TC0-031025
TC0-035027
TC0-035028
TC0-040030
TC0-028021
TC0-040031
TC0-045034
TC0-045035
TC0-035027
TC0-050040
TC0-060049
TC0-045034
TC0-060049
TC0-063050
TC0-056045
TC0-071056
TC0-060049
TC0-080062*
TC0-080063*
TC0-070055
Order code
TC1
TC1-035028
TC1-040030
TC1-040031
TC1-045034
TC1-045035
TC1-035027
TC1-050040
TC1-060049
TC1-045034
TC1-060049
TC1-063050
TC1-056045
TC1-071056
TC1-060049
TC1-080062
TC1-080063
TC1-070055
TC1-100080
TC1-090070
TC1-090071
TC1-110090
TC1-112090
TC1-120090*
TC1-125100*
TC2-060049
TC2-060049
TC2-063050
TC2-071056
TC2-060049
TC2-080062
TC2-080063
TC2-070055
TC2-100080
TC2-090070
TC2-090071
TC2-110090
TC2-112090
TC2-120090
TC2-125100
TC2-140110
TC2-140112
TC2-140112
TC2-160120
TC2-160125
TC2-180145
TC2-180140
TC2-180145
TC2-200160*
TC2-220180*
TC2-224180*
Accessories
L2
L3
L1
Product range – Adapters with torque control
Note: Version with (*) only suitable for light processing.
Page 41
39
Torque Adjusting Values
T-IK
www.tapmatic.ch
Quick-change adapters, with internal coolant system or supply along the tool shank
For quick change tap chucks TIC with internal coolant system.
n coolant supply also along the tool shank
n no pre-selective torque drive
L2
L3
L1
IC
Ø
Accessories
D
40
Model
Tap size
Seize
T1-IK
T2-IK
T3-IK
T4-IK
M3–M14
M4.5–M24
M14–M30
M22–M48
1
2
3
4
Dimensions
d mm
19
31
48
60
L1 mm
28.5
46.0
68.5
105
D mm
30
48
70
92
L2 mm
7
11
14
42
Order code
T2-IK
Order code
T3-IK
Order code
T4-IK
Product range – IC-Adapters
Tap
M3
M3,5
M4
M5
M5
M6
M6
M8
M8
M10
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
M42
M45
M48
Shank
Ø
3.5
4
4.5
3.5
6
4.5
6
6
8
7
10
9
11
12
14
16
18
18
20
22
25
28
32
32
36
36
Square
mm
2.7
3
3.4
2.7
4.9
3.4
4.9
4.9
6.2
5.5
8
7
9
9
11
12
14.5
14.5
16
18
20
22
24
24
29
29
Standard
DIN371
DIN371
DIN371
DIN376
DIN371
DIN376
DIN371
DIN376
DIN371
DIN376
DIN371
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
Order code
T1-IK
T1-IK-035027
T1-IK-040030
T1-IK-045034
T1-IK-035027
T1-IK-060049
T1-IK-045034
T1-IK-060049
T1-IK-060049
T1-IK-080062
T1-IK-070055
T1-IK-100080
T1-IK-090070
T1-IK-110090
T2-IK-060049
T2-IK-060049
T2-IK-060049
T2-IK-080062
T2-IK-070055
T2-IK-100080
T2-IK-090070
T2-IK-110090
T2-IK-120090
T2-IK-140110
T2-IK-160120
T2-IK-180145
T2-IK-180145
T3-IK-110090
T3-IK-120090
T3-IK-140110
T3-IK-160120
T3-IK-180145
T3-IK-180145
T3-IK-200160
T3-IK-220180
T3-IK-250200
T3-IK-280220
T4-IK-180145
T4-IK-180145
T4-IK-200160
T4-IK-220180
T4-IK-250200
T4-IK-280220
T4-IK-320240
T4-IK-320240
T4-IK-360290
T4-IK-360290
TC-IK
www.tapmatic.ch
Quick-change adapters, with internal coolant supply and pre-selective torque drive
Model
Tap size
Seize
TC1-IK
TC2-IK
TC3-IK
TC4-IK
M3.5–M14
M4.5–M24
M14–M30
M22–M48
1
2
3
4
Dimensions
d mm
19
31
48
60
L1 mm
46.5
69.0
100.5
131
D mm
32
50
72
95
L2 mm
25
34
45
68
Order code
TC2-IK
Order code
TC3-IK
Order code
TC4-IK
Product Range – IC-Adapters with Torque Control
Tap
d
L2
L3
L1
IC
Ø
D
M3.5
M4
M5
M5
M6
M6
M8
M8
M10
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
M42
M45
M48
Shank
Ø
4
4.5
3.5
6
4.5
6
6
8
7
10
9
11
12
14
16
18
18
20
22
25
28
32
32
36
36
Square
mm
3
3.4
2.7
4.9
3.4
4.9
4.9
6.2
5.5
8
7
9
9
11
12
14.5
14.5
16
18
20
22
24
24
29
29
Standard
DIN371
DIN371
DIN376
DIN371
DIN376
DIN371
DIN376
DIN371
DIN376
DIN371
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
DIN376
Order code
TC1-IK
TC1-IK-040030
TC1-IK-045034
TC1-IK-035027
TC1-IK-060049
TC1-IK-045034
TC1-IK-060049
TC1-IK-060049
TC1-IK-080062
TC1-IK-070055
TC1-IK-100080
TC1-IK-090070
TC1-IK-110090
TC2-IK-060049
–
TC2-IK-060049
TC2-IK-060049
TC2-IK-080062
TC2-IK-070055
TC2-IK-100080
TC2-IK-090070
TC2-IK-110090
TC2-IK-120090
TC2-IK-140110
TC2-IK-160120
TC2-IK-180145
TC2-IK-180145
TC3-IK-110090
TC3-IK-120090
TC3-IK-140110
TC3-IK-160120
TC3-IK-180145
TC3-IK-180145
TC3-IK-200160
TC3-IK-220180
TC3-IK-250200
TC3-IK-280220
TC4-IK-180145
TC4-IK-180145
TC4-IK-200160
TC4-IK-220180
TC4-IK-250200
TC4-IK-280220
TC4-IK-320240
TC4-IK-320240
TC4-IK-360290
TC4-IK-360290
Torque wrench
Spanner
Square pin
Adapter
TC or TC-IK
Vice
Single fixture
Torque
Nm
0.3
0.4
0.5
0.8
1.2
1.6
2.0
2.5
5.0
7.0
10.0
18.0
28.0
30.0
45.0
50.0
66.0
80.0
90.0
100.0
140.0
170.0
220.0
250.0
290.0
340.0
440.0
470.0
590.0
Thread type
M
M2
M2.5
M3
M4
M4.5
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
M42
M45
M48
G (Whw.)
NPT
UNC
Nr. 2
Accessories
Torque values for quick-change adapters TC and TC-IK
Nr. 3
Nr. 4 / Nr. 5
Nr. 6
Nr. 8
G 1/8"
G 1/4"
G 3/8"
1/16"
1/8"
G 1/2" / G 5/8"
1/4"
G 3/4" / G 7/8"
G 1"
G 1 1/8" / G 1 1/4"
G 1 3/8" / G 1 1/2"
G 1 3/4" / G 2
G 2 1/4"
G 2 1/2" / G 2 3/4"
G 3 / G 3 1/4"
G 3 1/2" / G 3 3/4"
G 4"
3/8"
1/2"
3/4"
1"
1 1/4"
Nr. 10
Nr. 12
1/4"
5/16"
3/4"
1/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
1 1/8"
1 1/4"
1 3/4" / 1 1/2"
1 1/2"
Note: Torque adjusting tools on request.
Page 48
41
Torque Wrench
TF . E . D
www.tapmatic.ch
Quick-change collet chuck adapters for multi-range collets (RF)
Tap holders with various or adjustable back jaws for quick change tap chucks TA and NC.
Only 2 multi-range collets (RF) per type necessary to cover capacity.
Delivery
Accessories include wrench and necessary drive adapters for the specified capacity. Please
see page 43 for multi-range collets, which have to be ordered separately.
Model
Order code
Tap size
Collets
Rubber Flex
TF0
29350
M1.4–M7
TF1
29351
M3–M12
TF2
29352
M5–M18
TF3
29353
M10–M30
J116
J117
J421
J422
J443
J440
J461
J462
Dimensions
A mm
18.6
B mm
18.6
C mm
21.0
D mm
13
27.4
18.6
27.0
19
37.2
24.6
38.1
31
54.0
31.8
50.5
48
Quick-change adapters for steel collets
d
Tap holder for steel collets ER and ER-GB for quick change tap chucks TA, TIC, TIM and NC,
with or without internal coolant system.
IC
Delivery
Standard accessories include sealing nut, wrench is not included.
Order code
Tap size
E0
E1
E2
29650
29651
29652
M2–M8
M4–M12
M4–M20
Accessories
5
L2
Model
Collets
ER
ER11
ER20
ER32
Dimensions
D mm
19
34
50
d mm
13
19
31
L2 mm
23
33
40
Ø
D
Quick-change die holders
d
For tap chucks TA, TIC and NC, for round dies acc. to DIN 223.
Model
Order code
Die size
Ø
Capacity (steel)
Dimensions
D1
D1-160050
D1-200050
D1-200070
D1-250090
D1-300110
D1-380100
D1-380140
D2-200050
D2-200070
D2-250090
D2-300110
D2-380100
D2-380140
D2-450140
D2-450180
D3-300110
D3-380100
D3-380140
D3-450140
D3-450180
D3-550150
D3-550220
D3-650180
D3-650250
SE 16 x 5
SE 20 x 5
SE 20 x 7
SE 25 x 9
SE 30 x 11
SE 38 x 10
SE 38 x 14
SE 20 x 5
SE 20 x 7
SE 25 x 9
SE 30 x 11
SE 38 x 10
SE 38 x 14
SE 45 x 14
SE 45 x 18
SE 30 x 11
SE 38 x 10
SE 38 x 14
SE 45 x 14
SE 45 x 18
SE 55 x 15
SE 55 x 22
SE 65 x 18
SE 65 x 25
M1–M4
M3–M4
M4.5–M6
M7–M9
M10–M11
M12x1–M15x1,5
M12–M14
M3–M4
M4.5–M6
M7–M9
M10–M11
M12x1–M15x1,5
M12–M14
M16x1–M20x2
M16–M20
M10–M11
M12x1–M15x1,5
M12–M14
M16x1–M20x2
M16–M20
M22x1–M26x2
M22–M24
M27x1–M36x2
M27–M36
D mm
30
30
30
35
40
48
48
40
40
40
40
48
48
57
57
60
60
60
60
60
72
72
82
82
L2
IC
Ø
D
Lmax
D2
D3
42
d mm
19
31
48
L2 mm
15.0
15.0
17.0
19.0
20.5
19.5
23.5
20.0
21.5
23.5
25.0
21.0
25.0
25.0
29.0
29.0
28.0
32.0
32.0
36.0
30.0
35.0
32.0
38.0
L max mm
36
36
38
40
42
41
45
55
56
58
60
56
60
60
64
84
83
87
87
91
85
90
87
93
Accessories
www.tapmatic.ch
Clamping nuts acc. to DIN 6499
Note: max. Nm shows the
maximum allowed tightening
torque for each respective
nut size.
nut size.
Order code
341100
341600
342000
Type
ER11
ER16
ER20
A mm
19
28
34
B mm
11.3
17.5
19.0
max. Nm
30
70
100
Type
ER25
ER32
ER40
ER50
Order code
342500
343200
344000
345000
A mm
42
50
63
78
B mm
20.0
22.5
25.5
35.3
max. Nm
130
170
220
300
Clamping nuts to DIN 6499 for internal coolant system
nut size.
Type
ER16
ER20
A mm
28
34
B mm
22.5
24.5
max. Nm
70
100
Type
ER25
ER32
ER40
ER50
Order code
342520
343220
344020
345020
Sealing gaskets
A mm
42
50
63
78
B mm
25.0
27.5
30.5
42.5
max. Nm
130
170
220
300
Cooling gaskets
For better cooling and
lubrication, longer tool
life and better chip
transport.
For clamping nuts to DIN 6499 for internal
coolant system. Capacity 0.5 mm/gasket.
Model
DS/ER16
DS/ER20
DS/ER25
DS/ER32
DS/ER40
DS/ER50
Capacity mm
03.0–10.0
03.0–13.0
03.0–16.0
03.0–20.0
03.0–26.0
16.0–36.0
Order code
316030–316100
320030–320130
325030–325160
332030–332200
340030–340260
350160–350360
Order example sealing gaskets:
The order code can easily be created
according to the following example:
Sealing gasket for nut DS/ER16 Ø 8.0 mm
translates into part no. 316080
Ordering key
Article group
Model
3
16
Capacity
mm
08.0
n on request
Accessories
Order code
341620
342020
nut size.
Order code
316080
Rubber Flex multi-range collets
Model
Order code
J115
J116
J117
J420
J421
J422
J423
21500
21600
21700
22000
22100
22200
22300
°
°
Rubber Flex collets for TAPMATIC tapping attachments and chucks.
Capacity
mm
1.0–2.5
2.5–4.5
4.5–6.5
4.5–8.0
3.5–6.5
6.5–10.0
2.0–4.5
Type
Model
Order code
Extra
Standard
Standard
Extra
Standard
Standard
Extra
J440
J441
J443
J444
J445
J461
J462
24000
24100
24300
24400
24500
26100
26200
Capacity
mm
7.0–13.0
4.5–10.0
2.8–7.0
1.8–4.5
10.0–15.0
10.0–16.0
16.0–23.0
Type
Standard
Extra
Standard
Extra
Extra
Standard
Standard
XB collets
For TAPMATIC miniature tapping attachment model 100XB.
Model
Order code
117XB1
117XB2
117XB3
117XB4
20100
20200
20300
20400
Capacity
mm
0.9–1.0
1.1–1.25
1.4–1.55
1.6–1.8
Type
Model
Order code
DIN 376
ISO
117XB5
117XB6
117XB7
117XB8
20500
20600
20700
20800
Capacity
mm
2.0–2.2
2.3–2.5
2.8–3.0
3.3–3.6
Type
DIN 376
DIN 371
ISO
43
ER-GB
www.tapmatic.ch
Steel collets ER-GB with inner square
Collets to DIN 6499B with inner square for positive drive of tap square. Especially suitable
for synchronized tapping. Interchangeable with ER-collets.
ER11GB
Order code
GB111028
GB111035
GB111040
GB111045
GB111050
GB111060
ER16GB
Order code
GB116040
GB116045
GB116050
GB116053
GB116055
GB116065
GB116060
GB116062
GB116063
GB116070
GB116071
GB116080
GB116085
GB116090
Accessories
ER20GB
Order code
GB120040
GB120045
GB120050
GB120053
GB120055
GB120065
GB120060
GB120062
GB120063
GB120070
GB120071
GB120080
GB120085
GB120090
GB120100
GB120105
GB120110
GB120112
GB120120
ER25GB
Order code
GB125040
GB125045
GB125050
GB125053
GB125055
GB125065
GB125060
GB125062
GB125063
GB125070
GB125071
GB125080
GB125085
GB125090
GB125100
GB125105
GB125110
GB125112
GB125120
GB125125
GB125140
GB125150
GB125160
44
A = 11.5 mm B = 17.0 mm
Shank mm
Square mm
2.8
2.1
3.5
2.7
4.0
3.0
4.5
3.4
5.0
4.0
6.0
4.9
A = 17.0 mm B = 27.5 mm
Shank mm
Square mm
4.0
3.15/3.2
4.5
3.4
5.0
4.0
5.5
4.3
5.5
4.5
6.0
4.5
6.0
4.9
6.2
5.0
6.3
5.0
7.0
5.5
7.1
5.6
8.0
6.2/6.3
8.5
6.5
9.0
7.0/7.1
A = 21.0 mm B = 31.5 mm
Shank mm
Square mm
4.0
3.15/3.2
4.5
3.4
5.0
4.0
5.5
4.3
5.5
4.5
6.0
4.5
6.0
4.9
6.2
5.0
6.3
5.0
7.0
5.5
7.1
5.6
8.0
6.2/6.3
8.5
6.5
9.0
7.0/7.1
10.0
8.0
10.5
8.0
11.0
9.0
11.2
9.0
12.0
9.0
A = 26.0 mm B = 34.0 mm
Shank mm
Square mm
4.0
3.15/3.2
4.5
3.4
5.0
4.0
5.5
4.3
5.5
4.5
6.0
4.5
6.0
4.9
6.2
5.0
6.3
5.0
7.0
5.5
7.1
5.6
8.0
6.2/6.3
8.5
6.5
9.0
7.0/7.1
10.0
8.0
10.5
8.0
11.0
9.0
11.2
9.0
12.0
9.0
12.5
10.0
14.0
11.0/11.2
15.0
12.0
16.0
12.0
ER32GB
Order code
GB132040
GB132045
GB132050
GB132053
GB132055
GB132065
GB132060
GB132062
GB132063
GB132070
GB132071
GB132080
GB132085
GB132090
GB132100
GB132105
GB132110
GB132112
GB132120
GB132125
GB132140
GB132150
GB132160
GB132170
GB132180
GB132200
ER40GB
Order code
GB140065
GB140060
GB140062
GB140063
GB140070
GB140071
GB140080
GB140085
GB140090
GB140100
GB140105
GB140110
GB140112
GB140120
GB140125
GB140140
GB140150
GB140160
GB140170
GB140180
GB140200
GB140220
ER50GB
Order code
GB150220
GB150250
GB150280
GB150320
A = 33.0 mm B = 40.0 mm
Shank mm
Square mm
4.0
3.15/3.2
4.5
3.4
5.0
4.0
5.5
4.3
5.5
4.5
6.0
4.5
6.0
4.9
6.2
5.0
6.3
5.0
7.0
5.5
7.1
5.6
8.0
6.2/6.3
8.5
6.5
9.0
7.0/7.1
10.0
8.0
10.5
8.0
11.0
9.0
11.2
9.0
12.0
9.0
12.5
10.0
14.0
11.0/11.2
15.0
12.0
16.0
12.0
17.0
13.0
18.0
14.0/14.5
20.0
16.0
A = 41.0 mm B = 46.0 mm
Shank mm
Square mm
6.0
4.5
6.0
4.9
6.2
5.0
6.3
5.0
7.0
5.5
7.1
5.6
8.0
6.2/6.3
8.5
6.5
9.0
7.0/7.1
10.0
8.0
10.5
8.0
11.0
9.0
11.2
9.0
12.0
9.0
12.5
10.0
14.0
11.0/11.2
15.0
12.0
16.0
12.0
17.0
13.0
18.0
14.0/14.5
20.0
16.0
22.0
18.0
A = 60.0 mm B = 52.0 mm
Shank mm
Square mm
22.0
18.0
25.0
20.0
28.0
22.0
32.0
24.0
ER
www.tapmatic.ch
Steel collets ER acc. to DIN 6499B
Ø
A
ER11
A = 11.5 mm B = 17.0 mm
Capacity
Shank Ø mm
Order code
111010
1.0–0.5
111015
1.5–1.0
111020
2.0–1.5
111025
2.5–2.0
111030
3.0–2.5
111035
3.5–3.0
111040
4.0–3.5
111045
4.5–4.0
111050
5.0–4.5
111055
5.5–5.0
111060
6.0–5.5
111065
6.5–6.0
111070
7.0–6.5
ER16
A = 17.0 mm B = 27.5 mm
Capacity
Shank Ø mm
Order code
116010
1.0–0.5
116015
1.5–1.0
116020
2.0–1.5
116025
2.5–2.0
116030
3.0–2.5
116040
4.0–3.0
116050
5.0–4.0
116060
6.0–5.0
116070
7.0–6.0
116080
8.0–7.0
116090
9.0–8.0
116100
10.0–9.0
ER20
A = 21.0 mm B = 31.5 mm
Capacity
Shank Ø mm
Order code
120010
1.0–0.5
120015
1.5–1.0
120020
2.0–1.5
120025
2.5–2.0
120030
3.0–2.5
120040
4.0–3.0
120050
5.0–4.0
120060
6.0–5.0
120070
7.0–6.0
120080
8.0–7.0
120090
9.0–8.0
120100
10.0–9.0
120110
11.0–10.0
120120
12.0–11.0
120130
13.0–12.0
ER25
A = 26.0 mm B = 34.0 mm
Capacity
Shank Ø mm
Order code
125010
1.0–0.5
125015
1.5–1.0
125020
2.0–1.5
125025
2.5–2.0
125030
3.0–2.5
125040
4.0–3.0
125050
5.0–4.0
125060
6.0–5.0
125070
7.0–6.0
125080
8.0–7.0
125090
9.0–8.0
125100
10.0–9.0
125110
11.0–10.0
125120
12.0–11.0
125130
13.0–12.0
125140
14.0–13.0
125150
15.0–14.0
125160
16.0–15.0
ER32
A = 33.0 mm B = 40.0 mm
Capacity
Shank Ø mm
Order code
132020
2.0–1.5
132025
2.5–2.0
132030
3.0–2.5
132040
4.0–3.0
132050
5.0–4.0
132060
6.0–5.0
132070
7.0–6.0
132080
8.0–7.0
132090
9.0–8.0
132100
10.0–9.0
132110
11.0–10.0
132120
12.0–11.0
132130
13.0–12.0
132140
14.0–13.0
132150
15.0–14.0
132160
16.0–15.0
132170
17.0–16.0
132180
18.0–17.0
132190
19.0–18.0
132200
20.0–19.0
ER40
A = 41.0 mm B = 46.0 mm
Capacity
Shank Ø mm
Order code
140030
3.0–2.0
140040
4.0–3.0
140050
5.0–4.0
140060
6.0–5.0
140070
7.0–6.0
140080
8.0–7.0
140090
9.0–8.0
140100
10.0–9.0
140110
11.0–10.0
140120
12.0–11.0
140130
13.0–12.0
140140
14.0–13.0
140150
15.0–14.0
140160
16.0–15.0
140170
17.0–16.0
140180
18.0–17.0
140190
19.0–18.0
140200
20.0–19.0
140210
21.0–20.0
140220
22.0–21.0
140230
23.0–22.0
140240
24.0–23.0
140250
25.0–24.0
140260
26.0–25.0
ER50
A = 60.0 mm B = 52.0 mm
Capacity
Shank Ø mm
Order code
150160
16.0–14.0
150180
18.0–16.0
150200
20.0–18.0
150220
22.0–20.0
150240
24.0–22.0
150250
25.0–23.0
150260
26.0–24.0
150280
28.0–26.0
150300
30.0–28.0
150320
32.0–30.0
150340
34.0–32.0
150360
36.0–34.0
Accessories
B
ER8
A = 8.5 mm B = 12.0 mm
Capacity
Shank Ø mm
Order code
108010
1.0–0.5
108015
1.5–1.0
108020
2.0–1.5
108025
2.5–2.0
108030
3.0–2.5
108035
3.5–3.0
108040
4.0–3.5
108045
4.5–4.0
108050
5.0–4.5
45
NC Shanks . Coolant Tubes
www.tapmatic.ch
NC shanks DIN 69871A/D
Order code
Shank
S-241
S-242
S-244
S-251
S-252
S-254
SK40
SK40
SK40
SK50
SK50
SK50
Order code
Arbors
S-331
S-341
S-342
S-344
S-351
S-352
S-354
BT30
BT40
BT40
BT40
BT50
BT50
BT50
Order code
Shank
S-141
S-142
S-151
S-152
SK40
SK40
SK50
SK50
Bore d
mm
20
25
40
20
25
40
Dimensions mm
D
A
45
35
45
35
90
120
72
35
72
35
90
100
g
M16
M16
M16
M24
M24
M24
Bore d
mm
20
20
25
40
20
25
40
Dimensions mm
D
A
54
35
55
35
55
35
90
110
60
40
60
40
90
110
g
M12
M16
M16
M16
M24
M24
M24
Bore d
mm
20
25
20
25
Dimensions mm
D
A
44
24
44
24
65
34
65
34
g
M16
M16
M24
M24
Weight kg
0.9
0.8
2.6
2.9
2.8
4.9
NC shanks MAS-BT
Weight kg
0.4
1.0
0.8
2.4
3.6
3.4
5.3
Weight kg
0.7
0.6
2.5
2.4
D
Modular NC shanks HSK-A
d
Accessories
NC shanks DIN 2080
A
Order code
Shank HSK-A
S-451
S-461
S-463
S-481
S-411
S-413
HSK50
HSK63
HSK63A
HSK80
HSK100
HSK100A
Bore d
mm
25
25
40
25
25
40
Dimensions mm
D
44
44
72
65
65
80
A
76
76
120
100
100
105
Weight kg
0.8
1.0
2.6
2.7
3.5
4.7
Coolant tubes for shanks DIN 69893A
46
Order code
For HSK-A
205010
206310
208010
2010010
50
63
80
100
Dimensions mm
ØD
6.4
8
10
12
Ø D1
10
12
14
16
G
M16x1
M18x1
M20x1.5
M24x1.5
Morse Taper Arbors
www.tapmatic.ch
Morse taper arbors to DIN 238
Order code
Morse taper
DIN taper
20112
20116
20212
20216
20218
20312
20316
20318
20416
20418
MK1
MK1
MK2
MK2
Mk2
MK3
MK3
MK3
MK4
MK4
B12
B16
B12
B16
B18
B12
B16
B18
B16
B18
Order code
Morse taper
JACOBS taper
20101
20133
20103
20201
20233
20203
20204
20301
20333
20303
20304
20433
20403
20404
20503
20504
MK1
MK1
MK1
MK2
Mk2
MK2
MK2
MK3
MK3
MK3
MK3
MK4
MK4
MK4
MK5
MK5
1
33
3
1
33
3
4
1
33
3
4
33
3
4
3
4
Order code
Morse taper
Threaded
20137
20237
20337
20150
20250
20350
20262
20362
20287
20387
20304
20315
20415
MK1
MK2
MK3
MK1
MK2
MK3
MK2
MK3
MK2
MK3
MK4
MK3
MK4
3/8–24
3/8–24
3/8–24
1/2–20
1/2–20
1/2–20
5/8–16
5/8–16
7/8–20
7/8–20
7/8–20
1 1/2–18
1 1/2–18
Order code
Straight shank
Ø mm
8
10
12
16
20
JACOBS taper
Length mm
L1
91
98
107
114
122
126
133
141
160
168
L2
22
29
22
29
37
22
29
37
29
37
Length mm
L1
86
96
101
103
111
117
128
122
130
136
147
157
162
173
195
205
L2
18
26
32
18
26
32
43
18
26
32
43
26
32
43
32
43
Length mm
L1
82
104
115
87
103
116
107
125
100
116
142
118
143
L2
65.5
80
99
65.5
80
99
80
99
80
99
124
99
124
Length mm
L1
64
64
64
64
64
L2
37
35
35
35
33
Morse taper arbors to JACOBS taper
Accessories
Morse taper arbors with threaded mount
Straight shank arbors to JACOBS taper
8-33
10-33
12-33
16-33
20-33
33
33
33
33
33
47
Torque Wrenches . Torque Bars
www.tapmatic.ch
Torque wrenches
Model
Torco-Fix 0
Torco-Fix l
Torco-Fix ll
Torco-Fix lll
TSD 0.9
Order code
7150.02025
7150.05050
7150.20200
7150.60300
7159.09000
Clip-on wrenches for torque wrench
Model
Power-Collet
Torque wrench incl. case,
no inserts
ER 16 insert
ER 25 insert
ER 32 insert
Order code
84.600.00
84.620.16
84.620.25
84.620.32
Mounting device
Accessories
For easy and controlled tightening of nuts
for collet chuck holders, without damaging
the tool.
Order code
7151.16000
7151.20000
7151.25000
7151.32000
7151.40000
7151.50000
Model
A-E 16
A-E 20
A-E 25
A-E 32
A-E 40
A-E 50
Order code
7152.11010
7152.16010
7152.20010
Model
A-E 11 P
A-E 16 P
A-E 20 P
Order code
7153.08000
7153.11000
7153.16000
7153.20000
7153.25000
Model
A-E 8 M
A-E 11 M
A-E 16 M
A-E 20 M
A-E 25 M
Length mm
132
240
Order code
28SFT132
28SFT240
Quill Mount Torque Bars – clamp around quill of machine
Order code
V-Typ
29099
290991
diameter
Capacity
38–60 mm
1 1/2”–2 3/8”
60–114 mm
2 3/8”–4 1/2”
M16
1/2”
M18
3/4”
Always mount a torque bar to hold the tapping attachment’s stop
arm from rotating. The stop arm should not be installed permanently, not under any circumstances be held by hand or fastened
with wire. The torque bar must be mounted securely to the table
or quill of your machine. The torque bar installation must be
stronger than the largest tap in the capacity range of your tapping
attachment. Please order Tapmatic torque bars shown.
Table Mount Torque Bars – mount to the «T» slots of table
48
Order code
Tap capacity
Order code
Tap capacity
29096
M33
1 3/4”
29097
M18
3/4”
Cutting Fluid
www.tapmatic.ch
TAPMATIC cutting fluid have two effects: they cool and lubricate simultaneously. This
means a cleaner cut and an increase in tap life.
FERROFLUID cutting fluid
FERROFLUID is an indispensable aid when tapping tough/hard steels, chromium-nickel
steels and stainless steels. FERROFLUID has outstanding anti-weld characteristics, helps
to improve thread tolerances and surface finish, prevents galling and seizure. VOC free.
Application
For all steel, stainless steel, inconell, titan etc., not suitable for aluminium.
Order code
42120
42140
42150
42160
Product name
FERROFLUID
Size l
0.5
5.0
25.0
200.0
Container
Can with spout
Can
Can
Drum
ALUFLUID cutting fluid
ALUFLUID contains different high-pressure lubricants as well as special corrosion
protectors, which penetrate the metal surface, the moisture a protective film. VOC free.
Order code
42220
42240
42250
42260
Product name
ALUFLUID
Size l
0.5
5.0
25.0
200.0
Container
Can with spout
Can
Can
Drum
Cutting Fluids
Application
Only for aluminium, copper, brass, nickel silver and others.
MINIFLUID cutting fluid
A MINIMUM QUANTITY cutting fluid for undiluted use in minimum lubrication systems.
A micro-fine lubricating film prevents galling and seizure. VOC free.
Application
For all steel, stainless steel, inconell, titan etc. Also suitable for non-ferraus metal,
aluminium and others. Not classified as toxic.
Order code
42320
42340
42350
Product name
MINIFLUID
Size l
0.5
5.0
25.0
Container
Can with spout
Can
Can
49
TapWriter®
www.tapmatic.ch
Dot Peen Marking tool for CNC marking
TapWriter® – the CNC Dot Peen Marking Tool
For marking large areas und uneven surfaces or if inscription
changes often.
use on any CNC machine with rotating tools
easy to install. Works with automatic tool change
simple programming. The same as used with engraving
eliminates extra operations, mark during working process
mark soft and hard materials up to max. 55 HRC (modified
carbide stylus up to 63 HRC)
n mark flat, rounded or uneven surfaces
n faster than engraving, 80 characters per minute or more
n long life replaceable carbide stylus
n
n
n
n
n
Here are just a few examples:
TapWriter®
Marking time 9 seconds on 1995 VMC 40
Machine.
Character heights shown from 6 mm to
2 mm, using standard engraving software.
Mark logos using standard CAD/CAM
software for the tool path.
Tapmatic MH Marking Heads for use with standard type or custom stamps
If your inscription does not change frequently and your work piece
is flat and the area you need to mark is within a 40 mm diameter
circle, the MH Marking Head may be the best choice for your
application.
n use on any CNC or conventional machine. No rotation needed
n very easy to program, simply advance against the work piece
and rapid retract
n fast, it takes less than one second to mark the part
n mark hard or soft materials. Adjustable impact force
n spring absorption cushions any recoil effect on machine spindle
n use replaceable standard type or custom stamps
n on request
50
TapWriter®
www.tapmatic.ch
How to Order
The TapWriter® adapts to machining centers with automatic change, using a locking stop
arm, similar to those used with self reversing tapping attachments. Select the installation
method you prefer as shown below. Please select the TapWriter® (A), stop arm (B), and
CAT, SK, or BT shank (C), to fit your machine. Please order accessories like torque bars,
ready made stop arms and stop blocks separately.
TapWriter®
with Stop Arm Bar and
Stop Block Installation
STOP
BLOCK
108
(C)
CENTER
DISTANCE
79
TORQUE
BAR
SHANK
STOP
ARM
(A)
(B)
108
79
(A)
(B)
19
19
L3
42
57
TapWriter®
(C)
SHANK
TapWriter®
with Stop Arm Plate and
Torque Bar Installation
42
57
29
16
(A) TapWriter® CNC Dot Peen Marking Tool
Model
Order code
Shank
Weight kg
Model
Order code
Shank
Weight kg
TAPWRITER
57820
57825
57810
20 mm
25 mm
1˝
1.7
TAPWRITER
57820
57825
57810
20 mm
25 mm
1˝
1.7
Center
Distance
(42+L3)
55
65
80
Page 46
Page 55
(A) TapWriter® CNC Dot Peen Marking Tool
Order code
L3
392555
392565
392580
13
23
38
(B) Stop Arm Plate Assembly
392552
Please note a blank stop arm which can be
modified is included.
Pages 55–57
(C)
Interchangeable
Steep tapers
Stop Block
Installation
Programming
51
Speed Chart
www.tapmatic.ch
High Strength Steel,
Tool Steel Hardened
Stainless 303,
304, 316
Stainless
410, 430, 17-4
Hardened
Stainless 17-4
Annealed
Titanium Alloys
Nickel Base Alloys
Aluminium Alloys
Aluminium
Die Cast
Magnesium
Brass, Bronze
Copper
Cast Iron
3–5
4–10
6–12
8–20
4–8
8–15
3–5
5–10
15–25
40–60
10–15
30–40
15–25
40–60
15–25
40–60
8–12
15–25
10–20
20–30
High Carbon Steel,
Tool Steel
6–12
8–15
Low Carbon Steel,
Medium Carbon
Steel
4–6
12–18
A)
B)
10–20
20–40
8–12
15–25
Tap size
A) rpm for HSS-E uncoated taps
B) rpm for HSS-E coated taps
M2
1600–3200
3200–6350
1250–1900
2400–4000
640–800
1900–2850
800–1900
1250–2400
480–800
640–1600
800–1900
1250–3200
640–1250
1250–2400
480–800
800–1600
2400–4000
6350–9550
1600–2400
4750–6350
2400–4000
6350–9550
2400–4000
6350–9550
1250–1900
2400–4000
1600–3200
3200–4750
M3
1050–2100
2100–4250
850–1250
1600–2650
420–530
1250–1900
530–1250
850–1600
320–530
420–1050
530–1250
850–2100
420–850
850–1600
320–530
530–1050
1600–2650
4250–6350
1050–1600
3200–4250
1600–2650
4250–6350
1600–2650
4250–6350
850–1250
1600–2650
1050–2100
2100–3200
M4
800–1600
1600–3200
640–950
1200–2000
320–400
950–1450
400–950
640–1200
240–400
320–800
400–950
640–1600
320–640
640–1200
240–400
400–800
1200–2000
3200–4750
800–1200
2400–3200
1200–2000
3200–4750
1200–2000
3200–4750
640–950
1200–2000
800–1600
1600–2400
M5
640–1250
1250–2550
510–760
950–1600
250–320
760–1150
320–760
510–950
190–320
250–640
320–760
510–1250
250–510
510–950
190–320
320–640
950–1600
2550–3800
640–950
1900–2550
950–1600
2550–3800
950–1600
2550–3800
510–760
950–1600
640–1250
1250–1900
M6
530–1050
1050–2100
420–640
800–1350
210–270
640–950
270–640
420–800
160–270
210–530
270–640
420–1050
210–420
420–800
160–270
270–530
800–1350
2100–3200
530–800
1600–2100
800–1350
2100–3200
800–1350
2100–3200
420–640
800–1350
530–1050
1050–1600
M7
450–910
910–1800
360–550
680–1150
180–230
550–820
230–550
360–680
140–230
180–450
230–550
360–910
180–360
360–680
140–230
230–450
680–1150
1800–2750
450–1150
1350–1800
680–1150
1800–2750
680–680
1800–2750
360–550
680–1150
450–910
910–1350
M8
400–800
800–1600
320–480
600–990
160–200
480–720
200–480
320–600
120–200
160–400
200–480
320–800
160–320
320–600
120–200
200–400
600–990
1600–2400
400–600
1200–1600
600–990
1600–2400
600–990
1600–2400
320–480
600–990
400–800
800–1200
M9
350–710
710–1400
280–420
530–880
140–180
420–640
180–420
280–530
110–180
140–350
180–420
280–710
140–280
280–530
110–180
180–350
530–880
1400–2100
350–530
1050–1400
530–880
1400–2100
530–880
1400–2100
280–420
530–880
350–710
710–1050
M10
320–640
640–1250
250–380
480–800
130–160
380–570
160–380
250–480
100–160
130–320
160–380
250–640
130–250
250–480
100–160
160–320
480–800
1250–1900
320–480
950–1250
480–800
1250–1900
480–800
1250–1900
250–380
480–800
320–640
640–950
M12
270–530
530–1050
210–320
400–660
110–130
320–480
130–320
210–400
80–130
110–270
130–320
210–530
110–210
210–400
80–130
130–270
400–660
1050–1600
270–400
800–1050
400–660
1050–1600
400–660
1050–1600
210–320
400–660
270–530
530–800
M14
230–450
450–910
180–270
340–570
90–110
270–410
110–270
180–340
70–110
90–230
110–270
180–450
90–180
180–340
70–110
110–230
340–570
910–1350
230–340
680–910
340–570
910–1350
340–570
910–1350
180–270
340–570
230–450
450–680
M16
200–400
400–800
160–240
300–500
80–100
240–360
100–240
160–300
60–100
80–200
100–240
160–400
80–160
160–300
60–100
100–200
300–500
800–1200
200–300
600–800
300–500
800–1200
300–500
800–1200
160–240
300–500
200–400
400–600
M18
180–350
350–710
140–210
270–440
70–90
210–320
90–210
140–270
50–90
70–180
90–210
140–350
70–140
140–270
50–90
90–180
270–440
710–1050
180–270
530–710
270–440
710–1050
270–440
710–1050
140–210
270–440
180–350
350–530
M20
160–320
320–640
130–190
240–400
60–80
190–290
80–190
130–240
50–80
60–160
80–190
130–320
60–130
130–240
50–80
80–160
240–400
640–950
160–240
480–640
240–400
640–950
240–400
640–950
130–190
240–400
160–320
320–480
M22
140–290
290–580
120–170
220–360
60–70
170–260
70–170
120–220
40–70
60–140
70–170
120–290
60–120
120–220
40–70
70–140
220–360
580–870
140–220
430–580
220–360
580–870
220–360
580–870
120–170
220–360
140–290
290–430
M24
130–270
270–530
110–160
200–330
50–70
160–240
70–160
110–200
40–70
50–130
70–160
110–270
50–110
110–200
40–70
70–130
200–330
530–800
130–200
400–530
200–330
530–800
200–330
530–800
110–160
200–330
130–270
270–400
M25
130–250
250–510
100–150
190–320
50–60
150–230
60–150
100–190
40–60
50–130
60–150
100–250
50–100
100–190
40–60
60–130
190–320
510–760
130–190
380–510
190–320
510–760
190–320
510–760
100–150
190–320
130–250
250–380
M26
120–240
240–490
100–150
180–310
50–60
150–220
60–150
100–180
40–60
50–120
60–150
100–240
50–100
100–180
40–60
60–120
180–310
490–730
120–180
370–490
180–310
490–730
180–310
490–730
100–150
180–310
120–240
240–370
M27
120–240
240–470
90–140
180–290
50–60
140–210
60–140
90–180
40–60
50–120
60–140
90–240
50–90
90–180
40–60
60–120
180–290
470–710
120–180
350–470
180–290
470–710
180–290
470–710
90–140
180–290
120–240
240–350
M28
110–230
230–450
90–140
170–280
50–60
140–200
60–140
90–170
30–60
50–110
60–140
90–230
50–90
90–170
30–60
60–110
170–280
450–680
110–170
340–450
170–280
450–680
170–280
450–680
90–140
170–280
110–230
230–340
M30
110–210
210–420
80–130
160–270
40–50
130–190
50–130
80–160
30–50
40–110
50–130
80–210
40–80
80–160
30–50
50–110
160–270
420–640
110–160
320–420
160–270
420–640
160–270
420–640
80–130
160–270
110–210
210–320
M32
100–200
200–400
80–120
150–250
40–50
120–180
50–120
80–150
30–50
40–100
50–120
80–200
40–80
80–150
30–50
50–100
150–250
400–600
100–150
300–400
150–250
400–600
150–250
400–600
80–120
150–250
100–200
200–300
M33
100–190
190–390
80–120
140–240
40–50
120–170
50–120
80–140
30–50
40–100
50–120
80–190
40–80
80–140
30–50
50–100
140–240
390–580
100–140
290–390
140–240
390–580
140–240
390–580
80–120
140–240
100–190
190–290
M36
90–180
180–350
70–110
130–220
40–40
110–160
40–110
70–130
30–40
40–90
40–110
70–180
40–70
70–130
30–40
40–90
130–220
350–530
90–130
270–350
130–220
350–530
130 -220
350–530
70–110
130–220
90–180
180–270
M39
80–160
160–330
70–100
120–200
30–40
100–150
40–100
70–120
20–40
30–80
40–100
70–160
30–70
70–120
20–40
40–80
120–200
330–490
80–120
240–330
120–200
330–490
120–200
330–490
70–100
120–200
80–160
160–240
M40
80–160
160–320
60–100
120–200
30–40
100–140
40–100
60–120
20–40
30–80
40–100
60–160
30–60
60–120
20–40
40–80
120–200
320–480
80–120
240–320
120–200
320–480
120–200
320–480
60–100
120–200
80–160
160–240
M42
80–150
150–300
60–90
110–190
30–40
90–140
40–90
60–110
20–40
30–80
40–90
60–150
30–60
60–110
20–40
40–80
110–190
300–450
80–110
230–300
110–190
300–450
110–190
300–450
60–90
110–190
80–150
150–230
RDT15
52
vc= m/min
n = U/min
d = mm
RDT25
RDTIC25
n=
vc × 1000
d×π
-The stated number of revolutions are guide values acc. to general feed rates and can vary depending
on tool manufacturer.
-For optimal production and correct number of revolution, we suggest following the specifications of
the tool manufacturer.
-Furthermore, the maximum number of revolutions of the tapping attachment must be observed.
Example: M8 with 25 m/min
25 × 1000
n = = 995 m/min
8 × 3.14
RDT50
RDTIC50
RDTICXT50
RDTXT50
RCT50
RDT50
RDTIC50
RDTICXT50
RDTXT50
RCT50
cut gears
Calculation:
Tapping speed RPM Diameter sintered gears
Speed Chart
Standard Taps
RDT85HS
RDTIC85HS
RDT85HD
RDTIC85HD
RDT100
RDTIC100
RDT150
Speed Chart
www.tapmatic.ch
Stainless
410, 430, 17-4
Hardened
Stainless 17-4
Annealed
Titanium Alloys
Nickel Base Alloys
Aluminium Alloys
Aluminium
Die Cast
Magnesium
Brass, Bronze
Copper
Cast Iron
6–10
4–6
10–15
4–6
12–15
—
6–12
—
50–70
60–80
40–50
50–70
50–70
40–80
30–70
60–80
20–30
30–50
25–40
30–50
A)
B)
50–70
4–6
20–30
40–60
Tap size
M2
7950–11150 3200–4750
640–800
6350–9550
2400–3200
4750–7950
1600–2400
640–800
800–1600
640–800
1600–2400
640–800
1900–2400
–
800–1900
–
7950–11150 6350–7950 7950–11150 4750–11150 3200–4750
9550–12750 7950–11150 6350–12750 9550–12750 4750–7950
4000–6350
4750–7950
M3
5300–7450
420–530
2100–3200
4250–6350
1600–2100
3200–5300
1050–1600
420–530
530–1050
420–530
1050–1600
420–530
1250–1600
–
530–1250
–
5300–7450
6350–8500
4250–5300
5300–7450
5300–7450
4250–8500
3200–7450
6350–8500
2100–3200
3200–5300
2650–4250
3200–5300
M4
4000–5550
320–600
1600–2400
3200–4750
1200–1600
2400–4000
800–1200
320–400
400–800
320–400
800–1200
320–400
950–1200
–
400–950
–
4000–5550
4750–6350
3200–4000
4000–5550
4000–5550
3200–6350
2400–5550
4750–6350
1600–2400
2400–4000
2000–3200
2400–4000
M5
3200–4450
250–320
1250–1900
2550–3800
950–1250
1900–3200
640–950
250–320
320–640
250–320
640–950
250–320
760–950
–
320–760
–
3200–4450
3800–5100
2550–3200
3200–4450
3200–4450
2550–5100
1900–4450
3800–5100
1250–1900
1900–3200
1600–2550
1900–3200
M6
2650–3700
210–270
1050–1600
2100–3200
800–1050
1600–2650
530–800
210–270
270–530
210–270
530–800
210–270
640–800
–
270–640
–
2650–3700
3200–4250
2100–2650
2650–3700
2650–3700
2100–4250
1600–3700
3200–4250
1050–1600
1600–2650
1350–2100
1600–2650
M7
2250–3200
180–230
910–1350
1800–2750
680–910
1350–2250
450–680
180–230
230–450
180–230
450–680
180–230
550–680
–
230–550
–
2250–3200
2750–3650
1800–2250
2250–3200
2250–3200
1800–3650
1350–3200
2750–3650
910–1350
1350–2250
1150–1800
1350–2250
M8
2000–2800
160–200
800–1200
1600–2400
600–800
1200–2000
400–600
160–200
200–400
160–200
400–600
160–200
480–600
–
200–480
–
2000–2800
2400–3200
1600–2000
2000–2800
2000–2800
1600–3200
1200–2800
2400–3200
800–1200
1200–2000
990–1600
1200–2000
M9
1750–2500
140–180
710–1050
1400–2100
530–710
1050–1750
350–530
140–180
180–350
140–180
350–530
140–180
420–530
–
180–420
–
1750–2500
2100–2850
1400–1750
1750–2500
1750–2500
1400–2850
1050–2500
2100–2850
710–1050
1050–1750
880–1400
1050–1750
M10
1600–2250
130–160
640–950
1250–1900
480–640
950–1600
320–480
130–160
160–320
130–160
320–480
130–160
380–480
–
160–380
–
1600–2250
1900–2550
1250–1600
1600–2250
1600–2250
1250–2550
950–2250
1900–2550
640–950
950–1600
800–1250
950–1600
M12
1350–1850
110–130
530–800
1050–1600
400–530
800–1350
270–400
110–130
130–270
110–130
270–400
110–130
320–400
–
130–320
–
1350–1850
1600–2100
1050–1350
1350–1850
1350–1850
1050–2100
800–1850
1600–2100
530–800
800–1350
660–1050
800–1350
M14
1150–1600
90–110
450–680
910–1350
340–450
680–1150
230–340
90–110
110–230
90–110
230–340
90–110
270–340
–
110–270
–
1150–1600
1350–1800
910–1150
1150–1600
1150–1600
910–1800
680–1600
1350–1800
450–680
680–1150
570–910
680–1150
M16
990–1400
80–100
400–600
800–1200
300–400
600–990
200–300
80–100
100–200
80–100
200–300
80–100
240–300
–
100–240
–
990–1400
1200–1600
800–990
990–1400
990–1400
800–1600
600–1400
1200–1600
400–600
600–990
500–800
600–990
M18
880–1250
70–90
350–530
710–1050
270–350
530–880
180–270
70–90
90–180
70–90
180–270
70–90
210–270
–
90–210
–
880–1250
1050–1400
710–880
880–1250
880–1250
710–1400
530–1250
1050–1400
350–530
530–880
440–710
530–880
M20
800–1100
60–80
320–480
640–950
240–320
480–800
160–240
60–80
80–160
60–80
160–240
60–80
190–240
–
80–190
–
800–1100
950–1250
640–800
800–1100
800–1100
640–1250
480–1100
950–1250
320–480
480–800
400–640
480–800
M22
720–1000
60–70
290–430
580–870
220–290
430–720
140–220
60–70
70–140
60–70
140–220
60–70
170–220
–
70–170
–
720–1000
870–1150
580–720
720–1000
720–1000
580–1150
430–1000
870–1150
290–430
430–720
360–580
430–720
M24
660–930
50–70
270–400
530–800
200–270
400–660
130–200
50–70
70–130
50–70
130–200
50–70
160–200
–
70–160
–
660–930
800–1050
530–660
660–930
660–930
530–1050
400–930
800–1050
270–400
400–660
330–530
400–660
M25
640–890
50–60
250–380
510–760
190–250
380–640
130–190
50–60
60–130
50–60
130–190
50–60
150–190
–
60–150
–
640–890
760–1000
510–640
640–890
640–890
510–1000
380–890
760–1000
250–380
380–640
320–510
380–640
M26
610–860
50–60
240–370
490–730
180–240
370–610
120–180
50–60
60–120
50–60
120–180
50–60
150–180
–
60–150
–
610–860
730–980
490–610
610–860
610–860
490–980
370–860
730–980
240–370
370–610
310–490
370–610
M27
590–830
50–60
240–350
470–710
180–240
350–590
120–180
50–60
60–120
50–60
120–180
50–60
140–180
–
60–140
–
590–830
710–940
470–590
590–830
590–830
470–940
350–830
710–940
240–350
350–590
290–470
350–590
M28
570–800
50–60
230–340
450–680
170–230
340 –570
110–170
50–60
60–110
50–60
110–170
50–60
140–170
–
60–140
–
570–800
680–910
450–570
570–800
570–800
450–910
340–800
680–910
230–340
340–570
280–450
340–570
M30
530–740
40–50
210–320
420–640
160–210
320–530
110–160
40–50
50–110
40–50
110–160
40–50
130–160
–
50–130
–
530–740
640–850
420–530
530–740
530–740
420–850
320–740
640–850
210–320
320–530
270–420
320–530
M32
500–700
40–50
200–300
400–600
150–200
300–500
100–150
40–50
50–100
40–50
100–150
40–50
120–150
–
50–120
–
500–700
600–800
400–500
500–700
500–700
400–800
300–700
600–800
200–300
300–500
250–400
300–500
M33
480–680
40–50
190–290
390–580
140–190
290–480
100–140
40–50
50–100
40–50
100–140
40–50
120–140
–
50–120
–
480–680
580–770
390–480
480–680
480–680
390–770
290–680
580–770
190–290
290–480
240–390
290–480
M36
440–620
40–40
180–270
350–530
130–180
270–440
90–130
40–40
40–90
40–40
90–130
40–40
110–130
–
40–110
–
440–620
530–710
350–440
440–620
440–620
350–710
270–620
530–710
180–270
270–440
220–350
270–440
M39
410–570
30–40
160–240
330–490
120–160
240–410
80–120
30–40
40–80
30–40
80–120
30–40
100–120
–
40–100
–
410–570
490–650
330–410
410–570
410–570
330–650
240–570
490–650
160–240
240–410
200–330
240–410
M40
400–560
30–40
160–240
320–480
120–160
240–400
80–120
30–40
40–80
30–40
80–120
30–40
100–120
–
40–100
–
400–560
480–640
320–400
400–560
400–560
320–640
240–560
480–640
160–240
240–400
200–320
240–400
M42
380–530
30–40
150–230
300–450
110–150
230–380
80–110
30–40
40–80
30–40
80–110
30–40
90–110
–
40–90
–
380–530
450–610
300–380
380–530
380–530
300–610
230–530
450–610
150–230
230–380
190–300
230–380
RDT25
RDTIC25
n=
40 × 1000
n = = 1592 m/min
8 × 3.14
vc × 1000
d×π
RDT50
RDTIC50
RDTICXT50
RDTXT50
RCT50
RDT50
RDTIC50
RDTICXT50
RDTXT50
RCT50
cut gears
RDT15
vc= m/min
n = U/min
d = mm
sintered gears
Tapping speed RPM Diameter Calculation:
Speed Chart
Stainless 303,
304, 316
10–15
4–6
High Carbon Steel,
Tool Steel
15–20
30–50
Low Carbon Steel,
Medium Carbon
Steel
Tool Steel Hardened
High Speed/Top Speed Taps
RDT85HS
RDTIC85HS
RDT85HD
RDTIC85HD
RDT100
RDTIC100
RDT150
53
Speed Chart
www.tapmatic.ch
Tool Steel Hardened
Stainless 303,
304, 316
Stainless 17-4
Annealed
Titanium Alloys
Nickel Base Alloys
Aluminium Alloys
Aluminium
Die Cast
Copper
5–15
2–10
3–5
8–12
30–60
50–70
20–40
30–50
15–25
25–50
High Carbon Steel,
Tool Steel
10–15
—
Low Carbon Steel,
Medium Carbon
Steel
10–15
12–20
30–40
40–60
20–30
30–50
Tap size
M2
4750–6350
6350–9550
3200–4750
4750–7950
2400–4000
4000–6350
1600–2400
1900–3200
1600–2400
–
800–2400
320–1600
480–800
1250–1900
4750–9550 3200–6350
7950–11150 4750–7950
2400–4000
4000–7950
M3
3200–4250
4250–6350
2100–3200
3200–5300
1600–2650
2650–4250
1050–1600
1250–2100
1050–1600
–
530–1600
210–1050
320–530
850–1250
3200–6350
5300–7450
2100–4250
3200–5300
1600–2650
2650–5300
M4
2400–3200
3200–4750
1600–2400
2400–4000
1200–2000
2000–3200
800–1200
950–1600
800–1200
–
400–1200
160–800
240–400
640–950
2400–4750
4000–5550
1600–3200
2400–4000
1200–2000
2000–4000
M5
1900–2550
2550–3800
1250–1900
1900–3200
950–1600
1600–2550
640–950
760–1250
640–950
–
320–950
130–640
190–320
510–760
1900–3800
3200–4450
1250–2550
1900–3200
950–1600
1600–3200
M6
1600–2100
2100–3200
1050–1600
1600–2650
800–1350
1350–2100
530–800
640–1050
530–800
–
270–800
110–530
160–270
420–640
1600–3200
2650–3700
1050–2100
1600–2650
800–1350
1350–2650
M7
1350–1800
1800–2750
910–1350
1350–2250
680–1150
1150–1800
450–680
550–910
450–680
–
230–680
90–450
140–230
360–550
1350–2750
2250–3200
910–1800
1350–2250
650–1150
1150–2250
M8
1200–1600
1600–2400
800–1200
1200–2000
600–990
990–1600
400–600
480–800
400–600
–
200–600
80–400
120–200
320–480
1200–2400
2000–2800
800–1600
1200–2000
600–990
990–2000
M9
1050–1400
1400–2100
710–1050
1050–1750
530–880
880–1400
350–530
420–710
350–530
–
180–530
70–350
110–180
280–420
1050–2100
1750–2500
710–1400
1050–1750
530–880
880–1750
M10
950–1250
1250–1900
640–950
950–1600
480–800
800–1250
320–480
380–640
320–480
–
160–480
60–320
100–160
250–380
950–1900
1600–2250
640–1250
950–1600
480–800
800–1600
M12
800–1050
1050–1600
530–800
800–1350
400–660
660–1050
270–400
320–530
270–400
–
130–400
50–270
80–130
210–320
800–1600
1350–1850
530–1050
800–1350
400–660
660–1350
M14
680–910
910–1350
450–680
680–1150
340–570
570–910
230–340
270–450
230–340
–
110–340
50–230
70–110
180–270
680–1350
1150–1600
450–910
680–1150
340–570
570–1150
M16
600–800
800–1200
400–600
600–990
300–500
500–800
200–300
240–400
200–300
–
100–300
40–200
60–100
160–240
600–1200
990–1400
400–800
600–990
300–500
500–990
M18
530–710
710–1050
350–530
530–880
270–440
440–710
180–270
210–350
180–270
–
90–270
40–180
50–90
140–210
530–1050
880–1250
350–710
530–880
270–440
440–880
M20
480–640
640–950
320–480
480–800
240–400
400–640
160–240
190–320
160–240
–
80–240
30–160
50–80
130–190
480–950
800–1100
320–640
480–800
240–400
400–800
M22
430–580
580–870
290–430
430–720
220–360
360–580
140–220
170–290
140–220
–
70–220
30–140
40–70
120–170
430–870
720–1000
290–580
430–720
220–360
360–720
M24
400–530
530–800
270–400
400–660
200–330
330–530
130–200
160–270
130–200
–
70–200
30–130
40–70
110–160
400–800
660–930
270–530
400–660
200–330
330–660
M25
380–510
510–760
250–380
380–640
190–320
320–510
130–190
150–250
130–190
–
60–190
30–130
40–60
100–150
380–760
640–890
250–510
380–640
190–320
320–640
M26
370–490
490–730
240–370
370–610
180–310
310–490
120–180
150–240
120–180
–
60–180
20–120
40–60
100–150
370–730
610–860
240–490
370–610
180–310
310–610
M27
350–470
470–710
240–350
350–590
180–290
290–470
120–180
140–240
120–180
–
60–180
20–120
40–60
90–140
350–710
590–830
240–470
350–590
180–290
290–590
M28
340–450
450–680
230–340
340–570
170–280
280–450
110–170
140–230
110–170
–
60–170
20–110
30–60
90–140
340–680
570–800
230–450
340–570
170–280
280–570
M30
320–420
420–640
210–320
320–530
160–270
270–420
110–160
130–210
110–160
–
50–160
20–110
30–50
80–130
320–640
530–740
210–420
320–530
160–270
270–530
M32
300–400
400–600
200–300
300–500
150–250
250–400
100–150
120–200
100–150
–
50–150
20–100
30–50
80–120
300–600
500–700
200–400
300–500
150–250
250–500
M33
290–390
390–580
190–290
290–480
140–240
240–390
100–140
120–190
100–140
–
50–140
20–100
30–50
80–120
290–580
480–680
190–390
290–480
140–240
240–480
RDT15
vc= m/min
n = U/min
d = mm
RDT25
RDTIC25
Calculation:
n=
30 × 1000
n = = 1194 m/min
8 × 3.14
vc × 1000
d×π
RDT50
RDTIC50
RDTICXT50
RDTXT50
RCT50
RDT50
RDTIC50
RDTICXT50
RDTXT50
RCT50
cut gears
Tapping speed RPM Diameter 54
15–25
25–40
A)
B)
sintered gears
Speed Chart
Roll From Taps
RDT85HS
RDTIC85HS
RDT85HD
RDTIC85HD
RDT100
RDTIC100
RDT150
Installation of Tapping Attachments
www.tapmatic.ch
Tapmatic can supply a tapping attachment ready to fit your machining center
RDT and RCT tapping attachments eliminate the need for the machine spindle to reverse by automatically
reversing the taps rotation when the machine retracts. For the automatic reversal to function a stop arm is needed
to prevent the housing of the tapping attachment from rotating. Our stop arm locking mechanism allows the tool
to easily make automatic tool changes.
Tapmatic maintains a large data base of machining center installations
Please simply let us know the machine manufacturer, model and serial number and we may already have the
installation information available to provide a tool ready to run on your machine.
My machine already has a stop block
If your machine already has an anti-rotation stop block installed, please let us know the dimensions shown in the
drawing below. We can prepare a tool to go with your existing stop block.
My machine does not have a stop block
If your machine does not have a stop block already installed, we would be pleased to prepare one for you. Please
simply fill in the form on the back cover or download it from our homepage and forward us the information. We
will be pleased to submit an offer to you.
Preferred Installation
Z
Alternative installation
Thread size
Gage Line to Mounting Surface
G=
Center Distance
F
(commonly 55, 65, or 80)
E
D
Z=
G
Torque bar holder assembly
Diameter of Bore or
Width of Slot in Stop Block
D=
Stop arm plate
Depth of Bore or Slot in Stop Block
E=
Stop arm plate housing assembly
F
E
D
Machine Spindle Taper
(SK, BT, CAT, HSK… )
Shank =
Machine Manufacturer and
Model =
Standard stop blocks are available if
you would like to design your own
installation. These blank stop blocks
can be modified to fit the bolt pattern
of your machine.
Stop arm plate housing assembly
For Model
RDT15, RDT25
RDT50
Order code
392552
395052
Installation
Total Height of Stop Block
F=
Stop arm plate
Distance spindle centre
mm
43–56
56–63
61–75
73–85
84–97
95–108
106–117
Order code
723420
723421
723422
723423
723424
723425
723426
Torque bar holder assemblies
For the use with straight stop
arm. Torque bar installation must
be stronger than the largest tap.
Order code.
36007 Standard Block
Order code
36010 Standard Block
Order code
Bolt size
69383A
69384A
69385A
69386A
M6
M8
M10
M12
max. Length
mm
88
88
88
88
55
Programming
www.tapmatic.ch
Model RDT and RDT-IC
For efficient Tapping and production on CNC Machining Centre we
recommend the writing of a subroutine with high speed retract. As
an alternative a G85 boring cycle can be used. IMPORTANT NOTE
at no time should the G code for Exact Stop or Ramp be used with
TAPMATIC self-reversing Tapping Attachments. They will cause the
tapping cycle time to be significantly slower. We will gladly help
with any programming computation.
1.)
Rapid
Traverse to
clearance
plane above
the hole
location.
2.)
Rapid Down to
1mm minimum
above
component.
3.)
Tap pitch into
component to
programmed
depth.
4.)
Retract Tapping
head at
1300mm/min,
specified
distance for
specific tapping
head to reverse
tap rotation.
5.)
Tap feed out of
to clearance
plane.
Note: The only time during the cycle spent in the feed rate is the 1mm approach height
plus thread depth in and out. All other moves are at maximum speed.
Clearance Plane
Moving in Rapid
Moving in Tap Pitch Feed
Clearance Plane CP
Programming
56
D
1 mm MIN.
CP
Moving at 13'000 mm/min
Fast Retract
Distance
Reversing tapping attachments require a
retract movement of the machine spindle
in order for the attachment to change
from forward to return movement.
Example
(Fanuc programming)
Tapping attachment
Tap size
Speed
Feed at 100%
RDT25
M5 x 0.8
2000 RPM
1600 mm/min
Subroutine:
Rapid traverse to 1 mm above component
Move in to 8 mm depth
(Please note: Actual depth slightly deeper than programme depth)
Retraction of 6 mm at 13‘000 mm/min for changeover
(at fastest retraction speed up to 13‘000 mm/min)
Move out at feed speed to 6 mm above component surface
Main programme:
T01 M06 G00 G90 X25.0 Y25.0 S2000 M03 G43 H1 Z25.0 M08 M98 P0004 G00 Y50.0
M98 P0004 Tool change – tool #1
chose work piece zero-point,
move toward X/Y-coordinates
speed 2‘000 RPM, clockwise rotation of
spindle
rapid feed to Z25, tool offset 1, coolant on
retrieve subroutine O0004
rapid feed to next position Y50
retrieve subroutine O0004
Subroutine:
O0004 G90 G64 M49 G00 Z1.0 G01 Z-8.0 F1600 G01 Z-2.0 F13000 G01 Z6.0 F1600 M48 M99 programme number of subroutine
absolute movement
exact machining mode off
feed override cancel off
rapid to Z1
feed to Z-8 with feed 1‘600 mm/min
feed to Z-2 with feed 13‘000 mm/min for
changeover
feed to Z6 with feed 1‘600 mm/min
feed override cancel on
subroutine end
Clearance Plane and Fast Retract Distance
RDT15 RDT25 RDT50 RDT85/100 RCT50
ID50 CP = D = 250 in or 6 mm
CP = D = 250 in or 6 mm
CP = D = 400 in or 10 mm
CP = 590 in or 15 mm
D = 400 in or 10 mm
CP = D = 6 mm
CP = D = 250 in or 6 mm
Please note that the distance shown is
the minimum clearance plane and
maximum fast retract distance allowed.
The programming example shown here uses G- and M-codes
that comply with a Fanuc control. Your machine may use different
codes. Please be sure to review the actual G and M codes used
with your machine and make changes when necessary.
www.tapmatic.ch
Models SFT and SX
n Rapid traverse to clearance plane as recommended by respective machine
manufacturer.
n Cycle Rigid Tapping.
Models TA, TIC, TIM and SM
n Tapping cycle (G84).
n Rapid traverse to clearance plane as recommended by respective machine
manufacturers.
n Spindle feed (Z) apprx. 95 % of theoretical pitch selected (TIM 100 %).
Models SPD
n Utilize boring cycle (G85).
n Rapid traverse to clearance plane safety height, (depending on thread size to be tapped
5–15 mm above component).
n Choose spindle feed (Z) 98–100 % of theoretical pitch selected to thread depth required.
n Feed out (reverse Z) at 98–100 % up to the clearance plane safety height.
n Blind hole tapping or exactly defined depths. The Z feed plus the self-feed within the
Tapping unit calculate Z.*
Models NC (releasing drive)
n Utilize Tapping cycle (G84).
n Rapid traverse to clearance plan as recommended by respective machine
manufacturers.
n Spindle feed (Z) 95 % of the theoretical pitch selected.
n Blind hole tapping or exactly defined depths. The Z feed plus the self-feed within the
Tapping unit calculates Z.
n Programme a short dwell into the Z movement to achieve full self-feed (neutral).*
n Feed out to at least to the clearance plane.
Models ASR
n Sub routine: Feed 95 % no dwell, feed out at 95 % constant RPM.
n Rapid traverse to clearance plane safety gap (at least 10 mm from component).
n Feed out at least to clearance plane.
n For blind holes, machine feed to desired thread depth minus a short allowance
(apprx. 2 mm) for the reaction time of the machine.
Models RSR
n Sub routine: Feed 64 % no dwell, feed out at 68 % constant RPM.
n Rapid traverse to clearance plane safety gap (at least 10 mm from component).
n Feed out at least to clearance plane.
n For blind holes, machine feed to desired thread depth minus a short allowance
(apprx. 2 mm) for the reaction time of the machine.
*Note: this may have to be corrected to achieve the depth required due to any deviation in the units built in self-feed
and the response time of the machine.
Programming
Programming
57
Safety
WARNING
To Avoid Serious Injury And Ensure Best Results For Your Tapping
Operation, Please Read Carefully All Operator And Safety
Instructions Provided For This Tapping Unit as well as all other
safety instructions that are applicable, especially those for your
machine tool.
n 1. Proper clothing: The rotating spindle of a machine tool can
snag loose fitting clothing, jewelry or long hair. Never wear
jewelry, long sleeves, neckties, gloves or anything else that
could become caught when operating a machine tool. Long
hair must be restrained or netted to prevent it from becoming
entangled in rotating spindle.
n 2. Proper eye protection: Always wear
safety glasses with side shields to protect
your eyes from flying particles.
n 3. Proper work piece fixation: Never hold
the work piece or the vise it is held in, by
hand. Never fasten it with wire or anything
similar! The work piece must be clamped
firmly to the table of the machine so that it
cannot move, rotate or lift.
n 4. On machining centers: The same rule for
stop arm and stop block installation applies
«Always be sure that the installation is
stronger than the largest tap.» Automatic
tool changes should only be made on
enclosed machines.
Safety
n 5. The tapping attachment housing,
drive spindle and tap itself can become hot to the touch after
operation. Use caution when removing the attachment from the
machine or handling.
58
www.tapmatic.ch
n 6. Always be aware of the potential hazards of a machining
operation: Sometimes working with your machine can seem
routine. You may find that you are no longer concentrating on
the operation. A feeling of false security can lead to serious
injury. Always be alert to the dangers of the machines with
which you work. Always keep hands, body parts, clothing,
jewelry and hair out of the areas of operation, when the machine
spindle is rotating. Areas of operation include the immediate
point of machining and all transmission components including
the tapping attachment. Never bring your hand, other body parts
or anything attached to your body into any of these areas until
the machine spindle is completely stopped.
n 7. Be aware of any other applicable safety instructions/requirements.
Check List for good tapping
1. Never use this unit before reading all safety instructions for this
attachment as well as the machine it is to be used on.
2. Is tap sharp and of correct design for current job?
3. Is tap in proper alignment with drilled hole?
4. Is machine speed correct?
5. Is machine feed correct?
6. Is machine stop set properly so tap releases in neutral rather
than bottoming in work piece or fixture?
7. Is drilled hole the correct size?
8. Is clearance between the drilled hole and tap sufficient at start
position to allow the tap to clear the hole upon retraction?
9. Is the stop arm of the tapping attachment held rigidly against
rotation. Stop Arm installation must be stronger than largest
tap.
10. Is the proper cutting fluid or coolant being used for lubricating
the tap?
11. If a bottom hole is being tapped is there sufficient chip
clearance?
12. Is the correct Tapmatic model for the specific job requirement
being used? (Capacity should be reduced by 25 % for roll form
taps.)
Check List for Good Tapping
www.tapmatic.ch
Tapping is a specialized field with unique challenges and tapping technology changes continuously but the basics necessary for good tapping remain the same. For the best results, the
key areas to analyze are the work piece, the tap, the machine tool, the tapping attachment or
tap chuck and the set up.
Work piece:
n Is the core hole drilled to the correct size?
n Will it be a through or a blind hole?
n If tapping a blind hole, does drilled depth allow sufficient chip clearance to keep tap from
bottoming out in hole?
n Is the work piece rigidly held against rotation and upward movement?
n What is the material and hardness of the work piece?
Tap:
n Do you have the correct tap design for the application?
n What are the tap size and style?
n What material is the tap made from? Is the tap sharp?
n Is the tap properly aligned with the drilled hole?
n Is there sufficient clearance between the tap and the hole to allow for retraction?
n Who is the tap manufacturer? What speed does he recommend for optimum performance
of his tap in this material?
Machine tool:
n Is machine stop set so the tap releases in neutral to prevent bottoming?
n Is the machine retraction correct for the tapping attachment being used?
n Is the torque control set to prevent tap breakage?
n What type of machine is in use, what is the horse power and the spindle taper?
n Is the work piece rigidly held to prevent displacing due to the high torque when tapping?
n Are machine feed and speed set correctly?
n Is the proper cutting fluid being used for lubricating the tap?
Do not lengthen the stop
arm, it could break off.
Do wear protective
goggles. Do not wear
loose clothes close by
rotating spindles.
Installation:
n With a self-reversing tap chuck for manual or CNC operations, it is important to make sure
that stop arm is strong enough to prevent torque bar from bending or deflecting. Machine
torque bar must be stronger than largest tap.
n If a torque control attachment is being used, is torque set correctly so that tap will not
break if accidentally bottomed?
n If depth control feature is employed, is it set correctly to cooperate with machine stop,
provide total thread depth required and prevent engagement with bottom?
n Is clearance between the drilled hole and tap sufficient at start position to allow the tap to
clear the hole upon retraction?
n Is the stop dwell disengaged or at least set to a minimum?
Check list
Never hold the stop arm
by hand: risk of injury.
Tapping attachment:
n Is the correct TAPMATIC tapping attachment or tap chuck being used for the specific job
requirements?
n Is machine retraction correct for the tapping attachment being used?
n Never perform any installation or programming, before reading the operator instructions
for the tapping attachment and the machine as well as the tap manufacturer’s recommendations.
Do not hold the work
piece or vice by hand,
they must be clamped.
59
www.tapmatic.ch
Terms & Conditions of TIC AG
Information
The following Terms & Conditions only apply to the business relationship between Tapmatic International Corporation Switzerland
and their representatives and dealers. The Terms & Conditions
between our representatives and dealers and their business
partners may differ from the following services and conditions.
General
Deliveries and services of Tapmatic International Corporation,
hereinafter referred to as «TIC AG», are carried out exclusively on
the basis of these general standard Terms and Conditions (T&C).
They form an integral part of every contract and apply to all future
business deals and agreements, without them being mentioned
again. Supplementary agreements, amendments or changes
require for their validity written confirmation.
Terms & Conditions
Offers, prices, terms of payment
Offers are to be regarded as not binding and subject to change.
Divergent verbal consent, sub-agreement and such require for
their validity written confirmation. Quote prices and possible
discounts shall apply only to the individual order in question.
Orders under €/$ 200.00 net will be subject to a processing charge
of €/$ 20.00. Unless otherwise explicitly agreed in writing, prices
are quoted ex works, exclusive of value added tax (VAT), packing,
customs duties, transportation and transport insurance. TIC AG
reserves the right to increase prices as a result of higher raw material costs, increases in customs duties, exchange rates or other
price defining factors. Payments have basically to be made acc. to
agreed upon payments conditions (times) and in the agreed upon
currency. Unless otherwise explicitly agreed, payment conditions
are 30 days net after the date the invoice was issued or payment
within 10 days minus 2 % cash discount. In the event of delayed
payment, the purchaser is obliged to pay interest of 6 % on arrears.
Delivery time, delay in delivery
The delivery time mentioned in the offer complies with the current
stock or production situation. Prior sale or changes until receipt
of order remain reserved. The delivery time mentioned in order
confirmations starts after the order has been fully resolved and is
quoted ex works. Is a possible failure to comply with the delivery
time be attributed to an act of nature beyond control, industrial
dispute, sub-contractor or other incidents which are beyond the
sphere of influence of the supplier, the delivery time is prolonged
adequately. The supplier will inform the purchaser of start and
end of such circumstances as soon as possible. TIC AG is eligible
to partial shipments and partial services within the agreed upon
delivery and service times, if it is reasonable to the purchaser.
Passing of risk, acceptance, transportation
Unless otherwise explicitly agreed in writing, delivery is made
on account and risk of purchaser. Risk of accidental loss and accidental damage of the delivery items passes over to the purchaser
with the handover to the freight carrier. This applies also, if
partial shipments are made or free of carriage charges delivery
was agreed. If the purchaser has not defined any transportation
method, TIC AG is free to choose a mode of transportation. Costs
shall be invoiced and transportation insurance is in any case to be
paid by the purchaser.
60
Right of ownership
Goods delivered shall remain the property of TIC AG until
complete payment of the purchase price including all additional
charges, interest and costs has been made. In the event of an
existing current account, ownership shall not pass until all
demands as named herein are settled and the total balance from
the outstanding account is repaid.
Warranty
For a period of one year after initial operation – which has to be no
later than 12 months after delivery – we shall repair or replace products or parts thereof free of charge / under warranty, which turned
unusable due to raw material or manufacturing fault. In order to
verify the extent of the damage and correctness of the demands,
the defective products or parts thereof have to be returned within
the mentioned period of 12 months after delivery for inspection.
Should replacement parts be requested immediately, they will
be invoiced like standard orders, in anticipation of the inspection
results. Should we be liable to pay compensations, a credit
note will be issued. Damages and faults are excluded from our
warranty, which occurred due to outside force, poor maintenance,
capacity overload, unsuitable lubrication, natural wear, selection
of incorrect bearings, inaccurate assembly or other causes beyond
our control. We do not accept liability to pay damages for direct or
indirect follow-up costs which occurred to the purchaser because
of raw material or manufacturing faults.
Warranty claims are only valid given that the purchaser completely
follows all instructions from TIC AG concerning handling of the
products. Safety and instruction manuals are to be carefully read
before operation. They are included in the delivery and can be
additionally ordered at TIC AG or on the internet.
Notice of defects
In order to be considered, complaints have to be submitted no later
than 14 days after the goods have been received.
Cost estimate for repairs
Every cost estimate that has to be written will be charged with
€/$ 30.00 or SFr. 50.00. This amount will be fully credited against
the invoice when the repair can be carried out.
Returning of goods
Goods may be returned for credit only upon prior approval from
Tapmatic sales staff. Goods must be in like-new saleable condition
of current programme. All returns are subject to a 15 % restocking
charge.
Place of fulfilment, jurisdiction, applicable law
Exclusive place of fulfilment and jurisdiction is TIC AG's domicile,
or the court of justice responsible for the supplier's domicile. The
supplier, however, is also entitled to file a suit at the domicile of the
purchaser. Swiss law is being applied.
Screenshot
www.tapmatic.ch
24 hours a day, information is only a mouse click away
Our websites are a giant database with
many useful features like:
ne
xhaustive product information with
detailed downloads
n general technical information about
thread production, which will bring you
the best possible results
n video demonstration of our tools in
action
n the newest applications and new
innovations
n contact information of your local
Tapmatic dealer, as well as our convenient online E-Shop
Visit our online E-Shop on www.tapmatic.ch
Selector Chart Tap Chucks
www.tapmatic.ch
Model
SFT
SX
SM
TA
TIC
TIM
NC
Capacity in Steel
M2–M30
M2–M48
M1.4–M30
M1–M48
M3–M36
M7–M24
M1.4–M48
•
•
•
For use on
Manual machines
•
•
CNC machines
•
•
•
CNC machining centers
•
•
•
•
•
•
•
CNC lathes
•
•
•
•
•
•
•
•
•
•
Features
Micro-compensation (tension and compression)
Self-feed (tension and compression)
•
Front release
Hard start
•
•
• (tension only)
•
•
•
•
•
•
•
•
•
•
•
•
Internal coolant system
•
•
– 10 bar Minimal Quantity Lubrication
•
•
Self release
For right and left hand tapping
•
•
•
•
•
– 50 bar
•
•
– 80 bar
•
•
•
•
•
Collets and adapters
Multi-range collets RF
Steel collets ER/ER-GB
•
Quick change adapters:
•
•
•
•
T
positive drive
•
•
•
•
TC
adjustable torque control
•
•
TC-IKtorque control, taps without internal coolant supply
die holders
E/TF collet holders
ER
collet adapter USA
Shrink adapter «Shrink fit»
•
•
•
T-IK positive drive, taps without internal coolant supply •
D
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
▲
▲
•
•
Attachment mounts
Straight shank DIN 1835B+E
•
•
Morse taper DIN 228B
•
•
HSK mount DIN 69893A
▲
✖
✖
▲
▲
▲
Steep taper DIN 69871A, A/D, B
✖
✖
✖
▲
▲
✖
✖
Steep taper MAS-BT (JIS B6339)
✖
✖
✖
▲
✖
✖
✖
Steep taper DIN 2080
✖
✖
✖
▲
✖
✖
✖
Tapmatic Capto
▲
✖
✖
✖
✖
✖
VDI 3425 mount (DIN 69880)
✖
✖
✖
▲
▲
✖
✖
✖
✖
▲
▲
▲
▲ Mount integrated
✖
Miscellaneous shank versions (short taper mount) for straight shank DIN 1835B+E on page 46
✖
Application Questionnaire
www.tapmatic.ch
Customer: Date:
Contact person: Department:
Address:
Postal Code: Town:
Phone: Fax:
Machine:
Model/Description: vertical Serial no.:
horizontal
Shank type: TAPMATIC Model:
Thread: moulding cutting
Quantity: through hole bottom hole
Bore depth: RPM: Material: Internal coolant:
Trial costs of � 200.00 (stop arm) will be deducted if tool is purchased!
Remarks:
GAGE
LINE
L2
L1
SPINDLE
D1
D2
Machine Manufacturer
Machine Model
Machine Spindle Typ
Ø-Spindle
Ø D1
L1
BC1
BC2
Ø BC1
SCREW
SIZE 2
Screw Size 1
Angle A1°
Only if Applicable
SCREW
SIZE 1
Ø D2
L2
A1
A2
Ø BC2
Angle A2°
Feed:
Yes
No
www.tapmatic.ch
TAPMATIC is represented
throughout the world.
Please find your local dealer on:
www.tapmatic.ch
www.tapmatic.com
TAPMATIC Kriessern, Switzerland
European Head Office:
TAPMATIC International Corp.
TIC AG, Alte Rheinstrasse, CH-9451 Kriessern, Switzerland
Phone +41 71 757 59 00, Fax +41 71 757 59 01
info@tapmatic.ch, www.tapmatic.ch
TAPMATIC Post Falls, USA
Parent Company:
TAPMATIC Corporation
802, Clearwater Loop, Post Falls, Idaho 83854, USA
Phone 001-208-773 29 51, Fax 001-208-773 30 21
info@tapmatic.com, www.tapmatic.com
Sold through:
IX.2010/e Subject to technical changes (without notice).

Tapping attachments Tap chucks Cutting fluids

Transcription

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