catalog

Transcription

catalog

Cutting | EDM | Turning | Milling | Drilling | Grinding | Saws | Fabrication equipment
Innovation | Know-how | Service
Machine tools
www.kaast.de
Edition
Milling
Sheet metal working
CNC Milling machines
Gantry-type
machining center
68-73
5-axis vertical
machining center
80-85, 94-95
Horizontal machining center 74-77
Gantry-type milling machines
78-79
Vertical machining center
86-93
Hydraulic press brakes
CNC press brakes
Press brakes
144-146
147
Swing-beam shears
Hydraulic swing-beam shears
Motorized sheet metal shears
148-149
150
Content
Edition
YOUR PRODUCTION
PARTNER!
de
i
w
d
l
r
o
w
Premium
Fuji-Japan2-3
UHP Ultra-precision
4-5
Automation6-7
Conventional Milling machines
Bed-type milling machines
98-100
Drilling & milling machines101-102,
106-107
Universal milling
machines
103-105, 110-111
Universal toolroom
milling machines
108-109
Laser cutting
Lasersonic8-9
Speedmaster10-11
Tubemaster12-13
Waterjet cutting
Watersonic Watersonic Linear
14-15
16-17
Plasma cutting
Plasmasonic18-21
n our new catalog you will find
everything you need whether
high or low volume, precision
or heavy cutting. Be sure to see
our new series of ultra-precision
turning. If you don’t find the right
machine or size for your application, we can help! Just give us a
call: 0049 43 21 - 25 20 03 -0.
Price/ value ratio
L
ike many other machine tools
manufacturers we also source
parts and machines from Asia in
addition to our European partners. The price advantage we are
forwarding to our customers. The
result: an excellent price/ value
ratio for all our products and
steadily growing market share.
Close to the customer
Our customers require machines which meet the demands of
production equipment.
The wrong decision can often lead to very expensive errors
when making investments.
This is the reason why we are always available to you during
the decision process. After all, this is the only way that we can
guarantee an investment which meets the requirement.
Cycle times, selection of tool packages, and individual
automation solutions provide safety and a fixed calculation
for the basis of your planning.
Eroding
152-153
Roll benders
4-roll hydraulic plate roll
3-roll hydraulic plate roll
3-roll plate bender
3-roll plate bender
154-155
156-157
158-159
159
Swivel bending machines
NC Swivel bending machines 160
161
Drilling
CNC Drilling machines
Horizontal boring mill
Milling and tapping center
112-114
96-97
Conventional drilling machines
Radial drilling machines
Drill press 115
116-117
118-119
Hydraulic press
C-fram press
Hydraulic 4-column press
Hydraulic press
Hydraulic H-frame press
166-168
169
170
171
Eccentric press
172-173
Beading machine
174
Rind and cirlce shears
175
Grinding
Wire eroding
22-23
Sinker eroding CNC, ZNC
24-25
Accessories
Cylindrical grinder
CNC Cylindrical grinder
120-121
Cylindrical grinder
122-125
Centerless Cylindrical grinder126-128
Surface grinder
Surface grinding machines
Tool grinding machines
Turning
CNC Lathes
Vertical lathes
Flatbed lathes
Cycles turning lathes
Slant bed lathes
Spindle lathes
Ironworkers
Profile bending machines
Hydr. profile bending machines 162-164
Motorized profile bending machines 165
Quality
Our suppliers represent an important link in our process
chain. Together with our reliable partners, we develop concepts and ideas for continued further development of our
products, so that we can always remain competitive.
When doing this, we apply the highest standards and norms.
We don’t select these companies over the phone, we do it
with on-site visits. After checking the construction, production facility and quality standards, only then do we decide to
take a machine into our range - we vouch for the quality.
151
Folding machines
Cutting
I
Turret punching machines
26-33
34-35
36-37
38-53
44-45, 48-49
Conventional lathes Heavy duty lathes
Engine lathes
Universal lathes
Leadscrew and feed shaft lathes Turret lathes
58-59
56-57
60-65
66
67
129-133
134
Saws
Circular cut-off saws
DC135
Bandsaws
Full-automatic bandsaws
Semi-automatic bandsaws
Manual bandsaws
136-138
139-142
143
Machine tools and accessories: 176-177
Milling arbors
Boring heads
Revolving centering
Chucks, diverse
Collet chucks, collets
Workholding
Coolants and lubricants
Measuring tools
Pedestals
Cross tables
Rotary tables, Universal dividing heads,
swiveling rotary tables
Tools
Rapidly changing steel bracket systems
Vices, diverse
Tools and accessories on request or
under: www.kaast.de
technology provider in the machining industry.
Well-known companies in the automotive and supplier
industry trust in the reliability and productivity of FUJI
machines.
High Speed 3 axis Gantry Robot
High speed 3 axis gantry robot reduces non productive times during the loading / unloading
cycle. Controlled by the FUJI MAX SP1 controller,
high speed robot patterns are ensured.
CSD200
• 2 spindle and 2 turret lathe
• Chuck size : 152-203 mm (6-8”)
• Max. work size: Ø 120mm×60mm (4.7x2.4”)
• Max. load: 3kg+3kg (6.6+6.6 lbs)
B
Carrying capacity
Spindle motor (Cont. /30 Min)
Number of tool station
Chuck size
Slide stroke X-axis
Slide stroke Z-axis
Rapid traverse X-axis
Rapid traverse Z-axis
Feed setup unit X-axis
Feed setup unit Z-axis
Servo motor X-axis
Servo motor Z-axis
CNC control
Power capacity
Robot specifications
Robot type
Carrying capacity
Robot controller
Machine size
CSS300
• 1 spindle and
1 turret lathe
Standard chuck
Length x width
2
Pin arbor chuck
Ball lock chuck
Compensating Chuck
*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.
I.D. collet chuck
O.D. collet chuck
Height
Weight
Item-No.
Min. tact time
sec
CSD200 / CSD200 Dual-G
CSD300 / CSS300
CSD400 / CSS400
mm
rpm
Ø 120×60 (4.7x2.4”)
Ø 250 (9.8”)
80 (3.2”)
A2-5
42 (1.7”)
Max. 4000
Ø 300×150 (11.8x5.9”)
Ø 420 (16.5”)
120 (4.7”)
A2-8
67 (2.6”)
Max. 2220
kW
5.5 / 7.5 (7.5 / 10 HP)
8
152~203 (6~8”)
120 (4.7”)
150 (5.9”)
24 (945”/min)
24 (945”/min)
0.001 (0.00004”)
0.001 (0.00004”)
1.2 (1.5 HP)
1.2 (1.5 HP)
FANUC 0i-TD
40/40
Ø 200×100 (7.9x3.9”)
Ø 310 (12.2”)
100 (3.9”)
A2-6
56 (2.2”)
Max. 4000
7.5 / 11 (10 / 15 HP) (CSD300)
11 / 15 (15.5 / 20 HP) (CSS300)
10
203~254 (8~10”)
140 (5.5”)
200 (7.9”)
24 (945”/min)
24 (945”/min)
0.001 (0.00004”)
0.001 (0.00004”)
1.2 (1.5 HP)
1.2 / 1.8 (1.5 / 2.4 HP)
FANUC 0i-TD
50/29
kg
LX-30S
3 + 3 (6.6 + 6.6 lbs)
MAX -SP1-SRV
LX-30H
5 + 5 (11 + 11 lbs)
MAX -SP1-SRV
LX-30B
15 + 15 (33 + 33 lbs)
MAX -SP1-SRV
mm × mm
1900 × 2150 (75 x 85”)
mm
kg
3045 (120”) (incl. robot)
4500 (5000) (9900 lbs (11000 lbs))
1630180
1630181
2260 × 2150 / 1260×2150
(89 x 85”) / (50 x 85”)
3240 (128”) (incl. robot)
5500 / 3500 (12100 / 7700 lbs)
1630182
1630183
2720 × 2360 / 1490×2360
(107 x 93”) / (59 x 93”)
3715 (146”) (incl. robot)
7500 / 4500 (16500 / 9900 lbs)
1630184
1630185
mm
mm
mm
mm
mm
mm
m/min
m/min
mm
mm
kW
kW
KVA
Drilling
The above-mentioned data is actual values, but not a performance guarantee
Grinding
• Chuck size : 203-254 mm (8-10”)
• Max. work size : Ø 200mm×100mm (7.9x3.9”)
• Max. load : 5kg+5kg (11+11 lbs)
m/min
15 / 18.5 (20 / 25 HP)
12
254~305 (10~12”)
195 (7.7”)
315 (12.4”)
24 (945”/min)
24 (945”/min)
0.001 (0.00004”)
0.001 (0.00004”)
1.8 (2.4 HP)
1.8 (2.4 HP)
FANUC 0i-TD
64/36
Saws
A
Technical specifications
CSD 300
Max. up/down speed
Max. front/back speed m/min
Ø 300 mm x 150 mm
(11.8”x5.9”)
Machine specifications
Work size
Max swing dia
Spindle dia.
Spindle nose
Spindle bore
Spindle speed
m/min
Fabrication equipment
CSD400
CSS400
Max. traverse speed
Accessories
• 2 gantry robots
kg
CSD200
CSD300
CSD400
(CSD200
(CSS300)
(CSS400)
Dual-G)
3+3
5+5
15+15
(6.6+6.6 lbs) (11+11 lbs) (33+33 lbs)
180
165
135
(7086”/min) (6500”/min) (5315”/min)
150
120
75
(5900”/min) (4725”/min) (2950”/min)
70
70
50
(2800”/min) (2800”/min) (1970”/min)
19.0 (11.0)
21.2 (13.0)
36.2 (21.0)
Milling
Fastest Robot in its class
Work size (AxB)
Ø 120 mm x 60 mm
CSD200
(4.7”x2.4”)
CSD300
Ø 200 mm x 100 mm
(7.9”x3.9”)
CSS300
CSD200 (Dual-Gantry)
Turning
Swivel Head Robot Chuck
Robot chuck
Class 300/400 utilizes
hydraulic robot chucks –
yielding better grip for faster
robot traverse speeds
Wedge type 3-jaw chuck
EDM
FUJI - machines of the Champions League
Cutting
Column
The thermally stable and space saving design bed is equipped
with zero-center type headstock and high speed turret, ensuring
optimum quality.
Automated CNC production cells for turning and milling from Japan
FUJI, one of Japan’s premier machine tool builders, has
offered solutions for over 50 years at the highest level in the
field of turning and milling.
With a staff of 1,600 the company presents itself as a leading
Premium
MACHINE TOOLS
3
Oil cooling through ballscrew
UHP-Turn 450 s aebel
Premium
CNC Ultra High Precision
Kühlung Output
Coolant out
TORQUE
(Nm)
10.9
7.06
0
Sample part Material: X 45CrSi9-3
Roughness: in Rz more than 20 pieces in
middle Rz 1,43; Value: Rz 0,97
SPEED
(r/min)
0
0
1000
SPEED
12000 (r/min)
Turning
0
0
Torque – Speed Characteristic Normal
1000
6600
SPEED
12000 (r/min)
Output Power – Characteristic Normal
x
Qun3
Qun3
USG
OSG USG
0,001
99,999
99,99
99,9
99,9
99
95
80
50
20
0
0,000
450 saebel
mm
mm
mm
mm
mm
mm
450 (17.7”)
280 (11”)
280 (11”)
330 (13”)
150/175 (5.9/6.9”)
45 (1.7”)
rpm
kW
6000
11 (15 HP)
A2-5
mm
mm
m/min
150+10 (5.9+0.4”)
350 (13.8”)
36 (141”/min)
0,005
0,010
RH_84 BV2 [0]
0,015
0,01
99
1
5
15
50
20
x
0,1
95
80
Qun3
40
70
95
0
0,020 0,000
0,005
Item-No.
0,01
0,1
1
5
15
Rollers
Bottom seal
Circulation path
40
70
95
Construction of the RG series
0,020
UHP-Turn
m/min
450 saebel
10 (394”/min)
pc.
mm
mm
Sec.
10
20 (0.8”)
25 (1”)
0.5
mm
mm
80 (3.2”)
210 (8.3”)
MT3
l
mm
kg
120 (31.7 gal)
1900x1300 (75x51”)
2700 (5940 lbs)
1630149
Optional configuration:
nCollet chuck
nAutomatic tool setting device
nPrecision glass scales
nAutomatic parts catcher
nParts-conveyor
nCut-off detector
nDoor-automation
W
6 – M ×l
G
C
L
L1
B
K1
K2
T
Lubricating nipple
RH_84 BV2 [0]
Work feed X / Z-axis
Tool changer
Number of tool positions
Tool diameter
Shank boring bar
Change time (tool neighbor)
Tailstock
Quill
Adjustment
Taper
Weight and dimensions
Tank capacity
Dimensions (LxW)
Weight
OSG 0,001
Rail
Saws
Qob3
x
Measured
values
Qob3
xmin0.0026
xmax0.0058
R0.0032
n<T>20
n>OSG0
n<USG--neff20
nges20
0,015
0,010
End seal
Qun3
20
15
1-P [%]
USG
20 10
Werte Nr.
15 5
10 0
Werte Nr.
USG
Cover cap
Block
Accessories
0,000
End cap
Drilling
x
The new RG series from Hiwin features a roller as the rolling
element instead of steel balls. The roller series offers super
high rigidity and very high load capacities. The RG series is
designed with a 45-degree contact angle. Elastic deformation
of the linear contact surface, during load, is greatly reduced
thereby offering greater rigidity and higher load capacities in
all 4 load directions. The RG series linear guideway offers high
performance for high-precision manufacturing and achieving
longer service life.
H3
0,005
Qob3
B1
4
6600
Grinding
Qob3
1-P [%]
RH_84
RH_84
12000
Special characteristics of the linear guideway series RG
0,010
99,999
99,99
4500
OSG
0,015
UHP-Turn
Machine capacity
Max. Turning diameter over bed
Max. Turning diameter over slide
Max. workpiece diameter
Max. workpiece length
Chuck size
Spindle bore
Main spindle
Speed
Power (peak)
Spindle nose
Travels & feeds
X-axis travel
Z-axis travel
Feed X/Z-axis
OSG
P [%]
4
4
4
4
4
4
4
4
4
4
4
1500
Output Power – Speed Characteristic
Under Acceleration / Deceleration
0,020
P [%]
4
4
4
4
4
4.1
3.0
H2
0,020
0
CONT
5.5
3.25
2.30
4C
NC Mitsubishi M70V Navi Lathe
4H
igh -end main spindle Built-In type with <0.8
4
4
1/2H
7.5
4.1
Standard configuration:
0,015
µm run-out
P
re-tensioned ballscrew with internal cooling
H
igh-accure pneumatic
3-jaw chuck Ø150 mm
0,010
(5.9”)
A
utomatic 10-position tool turret
0,005
T ailstock with programmable
quill
H
IWIN- linear roller guideways
H
igh pressure coolant
pump
0,000
C
hain type chip conveyor (chip exit height
5
0
810 mm (31.8”))
A
utomatic central lubrication
Integrated oil seperation ( cascade system)
E lektronic handwheel
Interface for bar feeder
L ED working light
3-color signal light
D
ouble foot switch for chucking
D
ouble foot switch for tailstock quill
H
ard jaws, Soft jaws (1 set)
A
uxiliary service tools
O
peration manual
OUTPUT
POWER
(kW)
1/2H
70.2
CONT
61.5
Kühlung Input
Coolant in
Milling
OUTPUT
POWER
(kW)
11
• For turning high precision parts
• High process reliability
• Suitable for hard turning
• Optional automation solution for
efficient mass production
• Suitable for microfinish and mirror
turning
• Lower x-axis ballsrew bearing is casted
ino the basement
Kühlrohr
Coolant pipe
EDM
Kühlungsumkehr
Coolant reverse
High precision spindle, 6.000 rpm, 11 kW (15 HP) and
precision of < 0.8 µm
Cutting
High precision spindle precision of = <0.8 µm
5
Premium
Automation solutions by KAAST
Serial production with automation solutions to increase your productivity
EDM
Cutting
Contact us for your individual quote.
PL 01
PL 05
PL 10
X-axis travel
mm
1000 (37.4”) +X 1000 (37.4”) +X 900 (35.4”) +X
Y-axis travel
mm
200 (7.9”) +Y1 250 (9.8”) +Y1 250 (9.8”) +Y1
Rapid feed X-axis
mm/min
120 (4.7”/min)
Rapid feed Y-axis
mm/min
120 (4.7”/min)
Positioning accuracy
mm
±0.005 (0.0002”)
Max. arm load capacity
kg
1 (2.2 lbs)
5 (11 lbs)
10 (22 lbs)
Charging cycle
sec
8
PL 15
900 (35.4”) +X
350 (13.8”) +Y1
15 (33 lbs)
120 m/min (4,700”/min)
Drilling
Built-in Cell
1200 mm (47.2”)
120 m/min (4.7”/min)
0-359°
720°/Sek
5 kg (11 lbs)
Efficient turning of your volume production by KAAST automation
F
loaders, side loaders and “in cell“ robotics will automate even
the most complicated of processes. Achieve lights-out, higher
productivity, lower costs and increased safety!
Accessories
lexibility! Allow us to develop a customized solution to your
needs, to provide maximum efficiency and safety. Discover
a competitive advantage in your marketplace with lower perpart production costs. A combination of pallet systems gantry
Grinding
• Operator friendly and cost effective
• Quick load and unload cycle
• Can be combined with pallet system
Technical specification
X-axis travel
Rapid feed X-axis
Rotation C-axis
Rotation speed C-axis
Max. arm load
Saws
Built-in robot-cell for KAAST CNC
Lathes
Turning
• Modular system
• High speed loading
• Exact positioning
• Flexible for many applications
Portal-loading
Technical
specification
Milling
Gantry-loading unit for
KAAST CNC Lathes
Production cell with
industrial robot units and
feed system
6
7
Premium
Laser cutting
Lasersonic
Cutting
Robust and high performance laser cutting machine for the most demanding
requirements
Axis travel:
X
Y
Z
Lasersonic
1010
1000 mm (39”)
1000 mm (39”)
80 mm (3”)
Max. work feed
Max. positioning speed
Repeatability
Squareness
Air pressure
Water flow (closed circuit)
Voltage
Fuse / max. current consumption
Power consumption
2512
2550 mm (100”)
1275 mm (50”)
80 mm (3”)
20 m/min (780”/min)
60 m/min (2360”/min)
0.05 mm (per 500 mm) (0.002” per 20”)
±0.025 mm (0.001”)
0.05 mm (per 500 mm) (0.002” per 20”)
6 bar (87 psi)
2 l/min (0.5 gal)
3 x 400 V (460V, 3ph)
32 A / 20 A
20 kVA
3015
3050 mm (120”)
1525 mm (60”)
80 mm (3”)
Grinding
• HP-cutterhead: Presitec Type HP 1.5°
• Optimal line speed, even for fine contours and tight radius
• The work area is protected according to CE safety
standards
• CNC controlled multi-chamber exhaust system
• Reliable Siemens 840D CNC control
• The pressurized beam guidance system prevents the absorption of CO2 and dust by the laser beam
Saws
• Extremely sturdy and heavy machine construction in a flying bridge design
• Robust rack and pinion drive
• A two mirror beam control system provides constant beam
power over the entire operating range
• Integrated material database for various materials, such as
film-coated stainless steel, MDF, acrylic, etc.
• Adjustable laser power- Automatic height control of the
Z-axis with capacitive Precitec sensor
Drilling
Milling
Turning
EDM
Our engineers are ready to configure
a laser cutting machine (CO2 and fiber
lasers) to your specifications.
Additional information on request
and 7.5” optics
4C
apacitive height sensing system
4A
utomatic proportional valve control (programmable 0-25 bar)
4E
nclosure for laser class 1
nRofin Sinar resonators of different power - DC 015 (1500 W) - DC 050
(5000 W)
nPRC resonators of different power - STS 2500 (2500 W) - STS 5000 (5000
W)
nEthernet network card
nLantek CAD / CAM software for 2D 3-axis laser cutting
8
4
4
4
4
4
L ED laser pointer for easy machine and work piece positioning
D
onaldson Torit filter extraction system
T ray system for disposal of cuttings
W
ater cooling system for cooling the optic
O
peration manual
nLPM system - Piercing sensor to control injection with plasma sensor for
monitoring the plasma development
nRetrace retry function (Reset the cutting head after a break)
nParts Counter and program quick start function
nSheet position detection system
nAir drying filter
nManually pulling out the table support
nHydraulic pallet changer
Accessories
4S
iemens 840 D control (RAM 3 MB Ram, 2 GB hard disk)
4R
esonator Rofin Sinar DC or PRC STS
4N
on-contact cutterhead (Precitec HP 1.5 “) including slide-in table for 5”
9
Premium
Laser cutting
Speedmaster
Cutting
Traversing speed 150 m/min (5,900 ipm)! High cutting accuracy and smooth
contours achieved with modern linear motors
Turning
EDM
Our engineers are ready to configure
a laser cutting machine (CO2 and
fiber lasers) to your specifications.
Additional information on request
nRofin Sinar resonators of different power - DC 015 (1500 W) DC-050
(5000 W) or FL 010 (1000 W) - FL 040 (4000 W)
nPRC resonators of different power - STS 2500 (2500 W)- STS 5000
(5000 W)
nEthernet network card
nSiemens S7 remote diagnosis
nLantek CAD / CAM software for 2D 3-axis laser cutting
nLPM system - Piercing sensor to control injection with plasma sensor for
monitoring the plasma development
4S
iemens 840 D CNC control
4S
tate of the art lens cooling
4
4C
hip conveyor for slag and
4
4
4
nRetry-Retrace function (Reset the cutting head after a break)
nParts Counter and Program Quick Start function
nSheet position detection system
nAir drying filter
nIndexing pallet system
nAdditional loading / unloading facilities (on request)
nChanged traverse in X-and Y-axis and custom table designs (on request)
nRTX - pipe cutting device
residues
Laserbeam
4L
ED laser pointer for easy
4
4
4
4
4
machine and workpiece
positioning
L inear drives from Siemens
T orit system DFPRO - smoke gas
filtration and extraction system
H
ydraulic pallet changer (capacity 900 kg, photocell)
P
rotective covers for laser class 1
M
anual
Spherical mirror &
power sensor
Cylindrical mirror Rear resonator
mirror
Cabinfilter
Electrodes (Slabs)
Passive reflector
Front resonator mirror
Spherical mirror
Diamond window
• High-performance Siemens 840D CNC control
• Non-contact cutting head Precitec HP 1.5 “
• Easy accessibility to the work area of the system for
maintenance
• Progressive lens cooling system
• Complete protection from scattered radiation by sealed
beam guide ways
• High machining precision and traversing the cutting of
any 2-D contours
• Hydraulic pallet clamping fixtures
• Partial CNC extraction of fumes
• Possible integration of welding work
• Optional pallet-shuttle system
• Low energy consumption
• Easy maintenance
• Lower service costs
-Graphic Rofin Sinar CO2 Slab Laser
Max. work feed
Max. speeding up
Repeatability
Air pressure
Min. Water pressure
Cooling water usage
Voltage
2512
1250 mm (49”)
2500 mm (98”)
80 mm (3”)
3015
3020
1500 mm (59”)
2000 mm (79”)
3000 mm (118”)
3000 mm (118”)
80 mm (3”)
80 mm (3”)
endless - (optional axis of rotation 360°)
40 m/min (1,560”/min)
150 m/min (5,850”/min)
15 m/sec²
±0.05 mm per 500 mm (0.002” per 20”)
±0.025 mm (0.001”)
6 bar (85 psi)
6 bar (85 psi)
2 l/min(Optics) and 6 l/min (Linear drives)
3 х 400 Volt, 3 Phases, 50 Hz (460/3/60)
Fuse/max. amperage
10
4020
2000 mm (79”)
4000 mm (157”)
80 mm (3”)
Axis travel:
Х
Y
Z
А
Accessories
Technical Specifications
Grinding
system
Saws
4
4
(3 MB RAM, 2GB hard disk)
R
ofin Sinar or PRC resonator
(1000-5000 W)
T elescopic laser optics
A
dvanced gas supply system
- gas mixture and pressure
control in the range of 0 to 22
bar (320 psi)
C
NC-controlled laser head
L aser cutting head Precitec 1.5’’
with 5’’ and 7.5’’ lenses
C
apacitive height sensing of
Precitec in Z axis
Milling
• Оptional: RTX - pipe cutting device. This can be placed
lateral to the worktable. This allows cutting tubes and profiles in the diameter range from 20 to 250 mm (0.75 to 10”)
Machining length: Ø 20-105 mm - 6 m,
Ø 105 -250 mm - 3 m (Ø 0.75-4”: 20’, Ø 4.1-10”: 10’)
Drilling
• Modular construction with small, highly functional
footprint
• Cutting of various metallic materials such as steel alloys,
carbon steels, titanium and bronze
• Integrated laser power control
• CO ² slab laser technology combines reduced gas consumption with low maintenance
• Beam guidance via two mirrors provides stable cutting
operation over the entire operating range
• High traveling speed -150 m / min (5,900”/min)
80 А/63 А
11
Laserbeam
Spherical mirror &
power sensor
Cabinfilter
Passive reflector
150-fold savings of CO2 slab laser verses conventional laser
technology!
Electrodes (Slabs)
Front resonator mirror
-Graphic Rofin Sinar CO2 Slab Laser
Х
Y
Z
A1
A2
X
Y
Z
A1, A2
Working height
Max. load capacity
Workpiece length
Range of dimensions - round pipes
12
TUBEMASTER 110 DC015
7000 mm (optional: 13000 mm) (292”; option 512”)
350 mm (13.5”)
120 mm (4.6”)
360°
360°
120 m/min (4,680”/min)
60 m/min (2,340”/min)
60 m/min (2,340”/min)
0–120 rpm
±1000 mm (39”)
30 kg/m (20 lbs per foot)
3500–7000 mm (optional 13000 mm) (137-273”)
20–110 mm (0.75-4.3”)
EDM
4C
NC Siemens 840 D (RAM 3 MB
4
4
4
4
(118”)
nNC controlled tube catchers
nPneumatically controlled tube catchers (L = 1m (39.4”))
nLonger loading and unloading equipment
Diamond window
Drilling
Cylindrical mirror Rear resonator
mirror
4
Range of dimensions, square tubes
Range of dimensions - rectangular and oval tubes
Positioning accuracy in X, Z axes
Positioning accuracy in Y-axis
Repeatability
Laser
Power consumption
Beam power
Voltage
Grounding
Air pressure
Total power consumption
Weight
RAM, 2GB Hard Drive
R
ofin Sinar resonator DC 015
(1500 W)
E xtremely modern gas supply
system - gas mixture and pressure control in the range of 0 to
22 bar
C
NC-controlled laser head
1
.5’’ laser cutting head Precitec
with 5’’ or 7.5’’ lens
C
apacitive height Sensing of
Precitec in Z axis
44
-jaw turntable
4S
teady rest
4L
ED laser pointer for easy
4
4
4
4
4
4
machine and workpiece
positioning
B
undle system for pipes (L =
7000 mm (292”))
V
ery modern lens cooling
system
T orit system DFPRO - flue gas
filtration and extraction system
G
raphically supported software
P
rotective covers for laser class 1
M
anual
TUBEMASTER 110 DC015
20х20 – 80х80 mm (0.75x0.75” - 3.1x3.1”)
20х30 – 50х100 mm (0.75x1.2” - 2x3.9”)
±0.02mm (0.0008”)
±0.05 mm (0.002”)
±0.025 mm (0.001”)
ROFIN SINAR DC 015 CO2 Laser 1.5 kW
29 kW
1.5 kW
3 х 400 V (±10%), 50 Hz (460V, 3ph, 60Hz)
5 Ohm or lower
6 bar (85 psi)
65 kW (87 Hp)
Grinding
• CO2 Slab laser makes conventional gas circulation systems,
such as Roots pumps and turbines, superfluous. The builtin laser head premix gas bottle is enough for about 12-18
months of continuous use. Consumption only 0.2l / h (0.05
gal/h) instead of the previous 30 l / h (8 gal/h)
• Energy savings due to no blowers.
nROFIN SINAR DC 020 Resonator (200–2000 W)
nNetwork Card
nSiemens S7 remote diagnostic function
nRS-232 - port
nCompressed air filters
nUnloading system for pipes and profiles up to L = 3000 mm
Axis travel:
Spherical mirror
Milling
• 5 lifting areas with lifting belt
• Pneumatic tube lifter
• Tube loading magazine
Saws
• Machine frame is a compact, stress-relieved weldment
• The system is designed specifically for 3 or 4 axis laser tube
processing. The system allows pipes up to 110mm (4.3”),
square profiles to 80x80mm (3.15x3.15”), with a max length
of 7000 mm(292”) (optional up to 13000 mm(512”)). Automatic loading, positioning and cutting
• Machining of tube profiles of different cross-sections
(round, square, rectangular, oval, etc.)
• Processing of tubes with a wall thickness of 1 to 5 mm (0.04
to 0.2”) and a diameter range of 20 to 110 mm (0.8 to 4.3”)
• Max tube diameter - 600 mm (23.6”)
• The machine axes are driven by Siemens servo motors and
preloaded ball screws. The drive of the tube linear transport is a rack and pinion with helical teeth
protection against the penetration of dirt particles and
impurities. To prevent overheating, the transmissive optics
are actively cooled
• One mirror system for beam guidance and redirection. The
laser beam passes through only 2 optics (1 mirror and 1
lens)
• All systems are delivered with a cutting head and removable 5” and 7.5” lens cassettes that do not require cutting
head calibration after replacement
• Extraction of fumes and vapors that arise during the processing occurs via special suction channels - a vacuum and
filtration system is included
• The system is equipped with a fixed bezel for machining
long pipes with a maximum diameter of 110 mm (4.3”)
• Welding applications possible by using a special laser
head
• The basic equipment includes an automatic loading
device. Optionally, the system can be upgraded with a
discharge and sorting device
More information at:
www.kaast.de
This type of laser is characterized by the following
special features:
• Very compact and low maintenance design
• High beam quality, excellent composition
• No heat exchanger for gas and turbine cooling, the pump
starts only once in 72 hours.
• Low optical losses
• Low maintenance: no moving parts, copper mirrors
without special coating, the diamond window is the only
transmissive element
• No external gas cylinders
• Extremely low laser gas consumption (0.1 l / hour (0.26
l/h). Replace the internal gas cylinder only 1x per year)
• Very high beam quality and cutting speeds that are well
above (by 10-15%) the achievable cutting speeds of a
conventional laser
• The operating and maintenance costs of this system are
significantly lower than that of a conventional CO2 laser
• The entire beam guide path is filled with air barrier for
Accessories
To effectively cut tubes and profiles up to Ø 110 mm (Ø 4.3”)
Turning
Tubemaster
Cutting
Premium
Laser cutting
12500 kg (27,500 lbs)
13
Premium
Abrasive water jet cutting machine
Watersonic
3 mm
Cutting
MADE IN GERMANY
A wide range of materials can be
processed
• Steel / stainless steel, alloyed and nonalloyed, heat resistant alloys, titanium,
aluminum, copper, bronze
• All kinds of stone: granite, marble, ceramic, concrete
• Glass, acrylic, bulletproof glass, security
glass and plexiglass
• Art and foams
• Carbon, carbon fiber and glass fiber
• Gaskets, rubber, fabric, leather
• Wood, cardboard, etc.
EDM
Over 220 reference customers in
more than 30 countries. Call for the
nearest in your area.
2 cutting head operation (optional)
Turning
3D (5-axis) cutting head (optional)
3D cutting head (optional)
vidual needs
nWaste water treatment
nRemoval system
nPC cabinet air conditioner
nElectronic handwheel
nData exchange
nSeveral software options: Sign Maker, organizer, disk manager, import
Drilling
writings and bitmaps
4X
Y Num Axium CNC control to 20 m/min (780”/min) (optional 40 m/min
4
4
4
4
4
4
4
4
4
4
4
(1575”/min))
C
NC-controlled Z-axis
P
neumatic quick-up, height control and collision avoidance
C
ontrol cabinet (Rittal)
C
ontrol PC with 19’’ TFT and mounting plate, complete
C
utting software IGEMS
H
P pump Ecotron ® 38.37 (Max Flow 3.8 l (1 gal) at 37 kW (50 Hp))
O
verpressure valve BDV
E LM control cabinet
F iltration system with dual filter FLP
Infinitely variable pressure on proportional valve
C
utting head (water valve)
Travel Area
X-axis
Y-axis
Z-axis
Max. table load
Repeatability
Rapid feed
Electric connection
Weight (without water)
Item-No.
14
4
4
4
4
4
4
4
4
4
4
4
4
4
A
brasive head
C
NC-controlled abrasive dosing head with abrasive intermediate tank
A
brasive reservoir 250 kg (550 lbs)
A
brasive pressure tank
W
ater Pre compression pump
D
ouble barrier
H
D piping between the pump and cutting head
S pare Parts Kit for the HP pump
M
ounting tool
T echnical documentation
H
P pump series Ecotron ® is modular to customize your needs
T he standard version includes Sonic Water Ecotron ® 38.37
T he standard version includes Water Sonic ЕСО Ecotron ® 38.19
1020
3020
mm
mm
mm
kg/m²
mm
mm
m/min
1002 (39”)
3002 (117”)
kg
700 (1,540 lbs)
2000000
4020
4002 (156”)
2002 (78”)
200 (7.8”)
600 (132 lbs/ft2)
± 0.01 (0.0004”)
± 0.05 (0.002”)
20 (780”/min)
3 х 400 V, 16 A (460V, 3ph, 60 Hz)
1000 (2,200 lbs)
1200 (2,640 lbs)
2000001
2000002
6020
6002 (234”)
1400 (3,080 lbs)
2000003
Advantages of the abrasive water jet Cutting Technology:
• Environmentally friendly technology, no toxic cutting
gases
• “Cold Cut” - no work hardening and microstructural
changes
• No mechanical loading / torsion on the workpiece
• Cutting complex contours possible
Technical Specification
Max. operating pressure
Max. permanent cutting pressure
Max. flow rate
Gear ratio
Oil tank capacity
Air supply
Main motor power
Electric connection
Amperage
Length
Width
Height
Weight
bar
bar
l/min
l
bar
kW
А
mm
mm
mm
kg
BHDT Ecotron®
38.19
4000 (58,000 psi)
3800 (55,100 psi)
1.9 (0.5 gal)
1:21,78
130 (34 gal)
5.5-7 (80-100 psi)
18.5 (25 Hp)
460 V/60 Hz
35.2
1400 (55”)
800 (55”)
900 (55”)
700 (1,540 lbs)
• High-precision machining for excellent cutting results
• Quick setup of the workpiece
• Low noise levels
• Optimal use of the material
• Flexible and economical production of individual parts and
series
BHDT Ecotron®
38.37
4000 (58,000 psi)
3800 (55,100 psi)
3.8 (1 gal)
1:21,78
130 (34 gal)
5.5-7 (80-100 psi)
37 (50 Hp)
460 V/60 Hz
68.7
1800 (70”)
850 (33”)
955 (37”)
950 (2,090 lbs)
BHDT Servotron®
38.37
4000 (58,000 psi)
3800 (55,100 psi)
3.8 (1 gal)
1:21,78
130 (34 gal)
5.5-7 (80-100 psi)
37 (50 Hp)
460 V/60 Hz
68.7
1900 (75”)
970 (38”)
1410 (55”)
1400 (3,080 lbs)
KMT SL-V 50
Classic
4000 (58,000 psi)
3800 (55,100 psi)
3.8 (1 gal)
144 (38 gal)
5.9 (85 psi)
37 (50 Hp)
460 V/60 Hz
66
1727 (67”)
914 (35”)
1203 (47”)
1180 (2,600 lbs)
Saws
Grinding
n3D cutting robot
nMultiple cutting heads
n3D cutting head I head + software
nMaintenance tools and spare parts kit
nLaser pointer
nPneumatic drilling
nRotation axis for pipe / profile processing
nManual rotation up to 46 ° of the cutting head
nHP pumps, BHDT or KMT, various sizes on request
materials with a positioning accuracy of 0.0025 mm
(0.00001”) and within the tolerance range of + / - 0.01 mm
(0.0004”).
Watersonic - The waterjet cutting system
• Welded, corrosion-resistant aluminum frame with gantry
• Guideways and drive systems are reliably protected
against water and abrasive dust
• Brushless servo motors
• Stainless steel tank with adjustable water level
• Segmented cutting supports
• Full High-Pressure piping up to 12 meters (474”) between
the high pressure pump and cutting table
• Protection of the work area by light barriers according to
the EU-Directive
Milling
4W
atersonic use Ecotron 38.37 as standard
4W
atersonic ECO the Ecotron 35.11 as standard
Accessories
Watersonic- modern waterjet cutting systems for flexible
single-part and series production
This separation process is an extremely efficient alternative
to milling and EDM processing. The method enables
material and time-saving nesting of several operations
with better cutting performance. Very complex shapes
can be manufactured with high precision and clean cut
edges without material or surfaces being deformed.
Whether single or series production, this cold cutting
process guarantees a low cost production with maximum
precision and minimum tolerances. Cold cutting is especially
important for the increasing need for production of
miniaturized components. Using precision, micro water
jet technology intricate workpieces can be cut in many
4H
D pump Ecotron series is a modular pump design can adopt to indi-
15
Highest demands – without compromises
Motor output
Max. high pressure water
Max. water nozzle diameter
Max. operating pressure
Pressure stage
High pressure pump Intersonic (Standard)
22 kW (29 Hp)
2.5 l/min (0.6 gal/min)
0.3 mm (0.01“)
4000 bar (58000 psi)
two, manually adjustable from 500 bar-4000bar (7250-5800 psi)
3800 bar (55100 psi) (enconomic permanent opeating pressure 3600 bar (52200
Permanent operating pressure
psi))
Supply water pressure
min 4 bar (58 psi) (tap water supply)
Two alternating phase shifted working pressure intensifier for high pressure
Pressure intensifier
stability for an even smooth cutting edge. This eliminates the usual pulsation
damper.
Continuous sound level
78 dB(a)
Hydraulic
Adjustable axial piston pump made by HYDAC
Weight
650 kg (1430 lbs)
Work area
Positioning accuracy (+/-)
Repeatability (+/-)
Speed ranges
Item-No.
16
nAdditional cutting heads, on
request on individual motorized
Z-Axes or traverses
n Stainless steel tank
nStarting hole drilling machine,
loading table
nDifferent types of pump, also up
to 6200 bar (89900 psi) (BHDT,
KMT, UHDE)
nPatented tube cutting device
for diameters of 40-250 mm
(1.5-9.8“)
nAbrasive outbringing system
Watersonic Linear
1010
1050 x 1050 x 150
mm (41x41x5.9“)
2010
3015
2050 x 1050 x 150 3050 x 1550 x 150
mm (80x41x5.9“) mm (120x61x5.9“)
0.05 mm (0.0019“)
0.02 mm (0.0007“)
0 – 18.000 mm/min (0-0.7“/min)
2000063
2000064
2000062
3020 Pro
3080 x 2050 x 250
mm (121x80x9.8“)
4020 Pro
6030 Pro
4080 x 2050 x 250 3080 x 6050 x 250
mm (160x80x9.8“) mm (212x238x9.8“)
0.03 mm (0.0011“)
0.01 mm (0.0003“)
0 – 30.000 mm/min (0-1.8“/min)
2000065
2000066
2000067
Premium
Milling
Turning
EDM
Collision warning in the simulation
and Realistic
simulation of the cutting procedure
The software
realistically presents the quality
level set
(only 5-Axes Platinum)
Automatic nesting function
Integrated measuring system
Through permanent checking of real position and comparisation of CNC position the cutting system has always the highest
accuracy. The result is a repeatbility of 0.02 mm (0.001“) on the
complete working area of the machine.
Drilling
Do you require multiple cutting heads on an adjustable
mounted traverse, or on Z-Axes each independently controlled? An automated water level control or a tube cutting
facility? Or even a real 5-Axis / 3D cutting system with angle
error compensation – you will rightly realize that we have already prepared practically all conceivable equipping options
for you. Because what is a special solution for others, is long
since standard in the series for imes-icore GmbH, as a longstanding manufacturer of CNC machines. Let us support
you on your way to success, decide on a machine tool of the
Watersonic Linear Pro series for water jet cutting of:
The revolutionary technology
• Light barrier/operator protection
• Motorized and programmable Z-Axis
• Table load 1200 kg/m²
• 24 month warranty
• Complete installation and commissioning at the customer
premises in Germany
• Variably-controlled abrasive dosing and 200l storage tank,
this storage tank can also be replenished during the cutting
procedure
• Software package comprising of: real-time control, integrated CAD/CAM - System (isy-CAM 2.8)with extended
interfaces (DXF, EPS, AI, BMP, 3D-STL) and post-processor
with automatic nesting function
• Slab positioning software and additional Teach-In software
module
• Modern, maintenance-free high-pressure pump Intersonic
• High pressure piping up to 6m (236“) lenght
• Option of remote maintenance (Internet connection required)
• Height sensing and collision protection
• Pure water conversion kit
• Start equipment with diamond nozzle
Integrated CAD/CAM - System (isyCAM 2.8)with
extended interfaces (DXF, EPS, AI,
BMP, 3D-STL)
Grinding
Whether for the high-precision and top dynamic linear
drives or the already integrated sludge discharge – do not
accept compromise, but demand exactly the features from a
top class water jet cutting system that are required for your
success. Due to the 24 month warranty and highest quality of the machine, you are progressively equipped for the
future:
• Arbitrary piercing of the contour
• No restriction of the size of the CNC file
• Dynamic abrasive/pressure control
• Teach-In module for all axes connected
• Automatic nesting
• Slab position recognition/correction
• Arbitrary pauses/continuation of the cut
• Vectorization possible for BMP files
• Comprehensive, extendable material database
• Cut simulation using different time zoom and machining
time calculation
• Database with ready finished contours and tasks
• Software updates free
• In-house product, no external software manufacturer
• Option of remote maintenance (Internet connection
required)
• Control /post-processor is part of the machine at no
extra cost
• Customer-specific maintenance interval counting
(e.g. for nozzles)
• 3D simulation of the jet cutting process, including
intuitive input options using mouse drive, joystick
or PC/keyboard
• Real 3D control, including automatic cutting angle
compensation (only 5-Axes machine)
Water jet cutting with the Watersonic Linear Pro:
Highest demands – without compromises
The Pro in detail
Mechanical / thermal separation
of water tank and machine
Optional: Patented tube cutting device
for diameters of 40-250 mm
(1.5-9.8“)
Saws
MADE IN GERMANY
MADE IN GERMANY
Mounted on granite, maintenancefree and high-dynamic
linear motors in the X and
Y-Axis
Practical integrated storage
drawer for tool and accessories
Accessories
Linear drives looped with integrated measuring system
Cutting
The intelligent Watersonic Linear
control software is the core of our water
jet systems
Watersonic Linear · Linear Pro
Water jet cutting machine
17
Premium
CNC plasma plate and pipe cutting system
Plasmasonic
Cutting
Cut, write, mark and perforate - all with one machine
Nozzle
Gas Ring
Main Body
EDM
Shield
Shield Cap
Electrode
Gas Diffusor
Low consumable prices with proven long life
2000
F:2100 mm/min.
Sheet Thickness: 20 mm
ISO 9013
Turning
PIERCING
NUMBER
260 REQUIRED CUTTING QUALITY
F:2100 mm/min.
260 Ampere
1500
RANGE 4
1000
RANGE 3
300
900
100
200
300
400
500
600
700
800
900
Milling
CUTTING LENGTH (m)
500
CUTTING LENGTH (m)
PP260 Electrode and Nozzle Required Life Time Chart
1000
F:2800 mm/min.
3000
2500
4S
olid, welded, high quality steel frame RANGE Vertical or angular tolerance (mm)
4A
utomatic gas and air pressure adjustmentRange
for1 plasma
oxy-fuel
cut-mm
0,05 mmand
+ 0,003
x sheet thickness
2000
ISO 9014 VERTICAL OR ANGULAR TOLERANCE
ting is done in a control unit (only for PP130
and
Range
2 РР260)
0,15 mm + 0,007 x sheet thickness mm
H
and operating unit (allows parameter changes
cutting)
Range 3 while
0,4 + 0,01
x sheet thickness mm
A
utomatic height control of plasma and oxy
Range 4
0,8 + 0,02 x sheet thickness mm
E xhaust and particulate filter unit
Range 5
1,2 mm + 0,035 x sheet thickness mm
A
utomatic marking for marking of workpieces (PP130 plasma source
РР260)
CUTTING LENGTH
(m)
500
1000
1500
4E
rgonomic
control panel
for the central
control 2000
of all machine
components
or areas
PP130
Electrode
and Nozzle Required Filfe Chart
4R
obust, stand-alone table with sectional extraction
4
4
1000
4
4
500
1500
60 mm St37 steel
High Precision drilling in 4 mm St37 steel
Sample tube cutting unit with
standard cutting software
0.8 mm stainless steel
Technical Specification of the Plasma
generators
Low-carbon steels
Cutting thickness
Max. piercing thickness
Max. thickness (non-piercing)
Stainless steels
Cutting thickness
Max. piercing thickness
Max. thickness (non-piercing)
Control of gas pressure during cutting
Gases used (plasma cutting)
Various patterns
Bevel in 12 mm St37
steel
18
2000
CUTTING LENGTH (m)
Gases used (oxy-fuel)
4 Import of DIN / ISO G, DXF, ESSI files possible
4 Integrated CAD program to create geometric part contours directly in
Grinding
RANGE 4
RANGE 3
the system
4 Integrated fully automatic nesting software
4R
ecovery function to restore cutting operation from the point of inter-
ruption after a power failure or deliberate shutdown of the system
4F
unction for automatic process shutdown in case of electrode and nozzle
break
4L
ook-ahead function to control the dynamics in cutting tight radii and
corners
Saws
PIERCING
NUMBER
ISO 9013
12030
12000 mm (468”)
3000 mm (117”)
9800 mm/min (382”/min)
4M
anual
P100
P200
PP130
PP260
10 mm (0.4”)
15 mm (0.6”)
20 mm (0.8”)
20 mm (0.8”)
25 mm (1”)
45 mm (1.7”)
16 mm (0.6”)
25 mm (1”)
35 mm (1.5”)
30 mm (1.2”)
36 mm (1.2”)
65 mm (2.5”)
8 mm (0.3”)
12 mm (0.5”)
15 mm (0.6”)
Semi-automatic
15 mm (0.6”)
20 mm (0.8”)
38 mm (1.5”)
Semi-automatic
Air
Air
Oxygen, propane
Oxygen, propane
12 mm (0.5”)
20 mm (0.8”)
25 mm (1”)
Automatic
Oxygen, air, nitrogen, F5,
H35
Oxygen, propane
20 mm (0.8”)
36 mm (1.4”)
65 mm (2.5”)
Automatic
Oxygen, air, nitrogen, F5,
H35
Oxygen, propane
• The design of the system ensures its smooth operation, even under tough
conditions
• Magnetic holder of the cutting head allows rapid change and in the case of
collision, avoids damage to the cutting head.
• Multiple plasma and oxy-acetylene cutting heads are optional. The controller
allows the use of up to 4 cutting head-carriers (plasma and oxy-acetylene cutting heads with independent height adjustment), in any combination
Table length
Table width
Cutting speed
Positioning speed
Repeatability accuracy
4020
6020
4000 mm (156”)
6000 mm (234”)
2000 mm (117”)
2000 mm (117”)
130 REQUIRED CUTTING QUALITY
7500 mm/min (292”/min)
F:2600 mm/min.
15000 mm/min (580”/min)
130 Ampere
±0.05 mm (0.02”)
±0.1 mm (0.04”)
Accessories
Plasmasonic series meets the highest
standards of productivity, reliability and
automation.
Advanced CNC control, with automatic
parameter database and gas control.
Combining plasma, oxy-fuel, and pipe cutting in the same machine.
5-axis head for weld preparation.
3020
3000 mm (117”)
2000 mm (117”)
Drilling
Plasmasonic
19
Premium
CNC plasma cutting system
30
30
1.71
3.43
5.42
28.8
27.6
26.2
nAutomatic pipe / profile cutter
nAutomatic bevel cutting (Bevel Cut)
nAdditional plasma cutting heads
nAdditional oxy-fuel cutting heads
nAdditional bridge unit
ISO 9013 Range 3
10 mm Angle: 2.86°
12 mm Angle: 2.48°
20 mm Angle: 1.71°
ISO 9013 Range 4
10 mm Angle: 5.71°
12 mm Angle: 4.95°
20 mm Angle: 3.43°
ISO 9013 Range 5
10 mm Angle: 8.81°
12 mm Angle: 7.68°
20 mm Angle: 5.42°
EDM
30
Turning
• Our plasma cutting machines are
equipped with an automatic CNCcontrolled gas mixing console
(PP 130 and PP 260), marking (PP
130 and PP 260), cutting table
equipped with sectional suction,
suction unit and particulate filter
system
• Furthermore, the flat bed machines can be combined with a
pipe cutting device
• Optional bevel cutting unit for 5
axis operation to produce quick
and accurate welding bevels
Milling
• Plasma cutting machines, which
are equipped with our precision
fine beam plasma generators
are able to combine the highest
cutting quality with low wearing
parts. The fine-beam generators
PP (Precision Plasma) ensure very
fast piercing and high cutting
speeds, with an unusually clean
and almost perfectly square cutting edge
20
• Dual AC servo motors precisely drive the
bridge from both sides, which means no lag
error
• User-friendly control panel allows not only
the motors but also the source of power,
suction and filtration systems to be monitored centrally
Cutting
Plasmasonic
PC-control
Saws
Grinding
Drilling
• Automatic adjustment of the cutting gap
• All relevant machine data and statuses are displayed
at one glance
• Integrated standard parts library
• Editing and designing parts in the integrated CAD /
CAM program
• High-speed operation
• Automatic look-ahead and feed regulation for tight
radii
• Autonest program is included in the standard software package for optimal sheet usage
• Programmable microwebs
Accessories
• Industrial PC, USB port, CD drive, 80 GB hard drive, TFT
Screen
• Easy integration into existing network through integrated network card
• CNC files can be imported in the following formats:
ISO ESSI, G codes, DXF
• Extensive cutting parameter library
• Automatic setting of process parameters by the CNC
(Included: gas mixture, gas pressure, regulation of
cutting current, selection of feed rates, indication of
nozzle / cap combination)
• Fast switching of the cutting process from plasma to
oxy-fuel cutting and back
• An NC program can be stopped at any point and then
resumed from that point
• Override function during processing, in both automatic as well as manual mode
• Part rotation
• Automatic workpiece orientation
Automatic nesting software
20
21
CNC wire EDM machine
Highly effective with coaxial wire EDM flushing
Highly effective wire with water bath
W-EDM S CNC
EDM
Cutting
W-EDM CNC
Premium
CNC wire EDM machine
Windows CE
Tastatur, USB, Ethernet, RS-232,
Disketten
15'' TFT LCD
5
512 MB
Data input
Feed rate X/Y-axis
Wire diameter
Wire tension
Max. cutting angle
mm/min
mm
N
mm
645 CNC
845 CNC
1250x850x300
1350x850x300
(49x33x12”)
(53x33x12”)
600 (1320 lbs)
600 (1320 lbs)
600/450 (23.6/17.7”)
800/450 (31.5/17.7”)
100/100 (3.9/3.9”)
100/100 (3.9/3.9”)
300 (11.8”)
300 (11.8”)
800 (31.5”/min)
0.15~0.30 (standard) (0.006-0.012”)
20
±15°/60
Max. wire speed
mm/sec
400 (15.7”/sec)
Max. workpiece dimensions
Max. table load capacity
Axis travel:
kg
mm
mm
mm
350 (770 lbs)
350/250 (13.5/9.5”)
50/50 (2/2”)
200 (7.9”)
kg
3100x2400x2400
(122x94x94”)
1800 (3960 lbs)
3200x3500x2500
(126x138x98”)
3600 (7920 lbs)
l
420 (111 gal)
420 (111 gal)
Dimensions
mm
Weight
Filtration system
Tank capacity
Filtration system
Ionization tank
Fluid quality control
Fluid temperature control
Item-No.
22
X/Y
U/V
Z
800x550x200 (31x22x8”)
1270 CNC
1600x1000x350
(63x39x14”)
1500 (3300 lbs)
1200/700 (47/27.6”)
150/150 (5.9/5.9”)
350 (13.8”)
3800x3500x2500
(150x138x98”)
4000 (8800 lbs)
3100x4500x2300
(122x177x91”)
6500 (14300 lbs)
420 (111 gal)
580 (153 gal)
paper filter
10 (3 gal)
Auto
Auto
l
4530010
4530012
4530013
4530014
mm
X/Y
Axis travel:
U/V
Z
Feed rate X/Y-axis
Wire diameter
Wire tension
Max. cutting angle
Max. wire speed
kg
mm
mm
mm
mm/min
mm
N
mm
mm/Sec
Weight
Filtration system
Tank capacity
Filtration system
Ionization tank
Fluid quality control
Fluid temperature control
Item-No.
4P
recision scales in X, Y, Z
4D
iamond wire guides Ø 0.25
4S
tainless steel water tank with
mm (0.01”)
4C
opper wire Ø 0.25 mm (0.01”)
(5 kg) (11 lbs)
fos)
paper filter unit and resin
cartridges
4O
perating tool
4M
anual
nAutomatic wire threading (AWT) (W-EDM S series)
nAutomatic voltage regulation (AVR)
nAxis of rotation (B-axis)
nDielectric cooling system
nCAD / CAM Software
nDiamond wire guides Ø 0.15, 0.2, 0.3 mm (0.006, 0.008, 0.012”)
nWire running system designed for 15 kg (33 lbs”) coil
Drilling
(vertical)
Milling
4W
orking area illumination
4H
igh-performance pump (basic
W-EDM (Waterbath)
Dimensions
4W
indows based PC control
4A
utomatic wire orientation
325 S CNC
700x450x180
(27.5x17.7x7.1”)
350 (770 lbs)
350/250 (13.5/9.5”)
50/50 (2/2”)
200 (7.9”)
kg
2800x2800x2400
(110x110x94”)
2000 (4400 lbs)
l
630 (166 gal)
mm
530 S CNC
645 S CNC
850x500x200
1100x800x250
(33.5x19.7x7.9”)
(43.3x31.5x9.8”)
350 (770 lbs)
500 (1100 lbs)
500/300 (19.7/11.8”)
600/450 (23.6/17.7”)
80/80 (3.1/3.1”)
100/100 (3.9/3.9”)
250 (9.8”)
300 (11.8”)
800 (31.5”/min)
0,15~0,30 (standard) (0.006-0.012”)
20
±15°/ 60
400 (15.7”/sec)
2800x2800x2500
3400x3500x2500
(110x110x98”)
(134x138x98”)
2800 (6160 lbs)
3800 (8360 lbs)
770 (203 gal)
1270 S CNC
1600x1000x310
(63x39.4x12”)
1500 (3300 lbs)
1200/700 (47.2/27.5”)
150/150 (5.8/5.8”)
350 (13.8”)
5300x5000x2800
(209x197x110”)
7000 (15400 lbs)
1450 (383 gal)
4800 (1267 gal)
4530022
4530008
paper filter
10 (3 gal)
Auto
Auto
l
4530009
4530020
Saws
325 CNC
W-EDM (coaxial flushing)
0.001 mm (0.00004”)
9999.999 mm (394”)
1-50
15 KVA, 3 Phase, 220V / 380V
Accessories
High-performance wire EDM machine for the production of highprecision molds and electrodes
• Very good surface quality with modern cutting technology
• Copy, turn, flip, scale, rotate
• Automatic dielectric monitoring in the W-S EDM machines
• Automatic adjustment of the dielectric filling level corresponding to the
height of the work piece
• High-precision direct drive ball screws (class C1) and linear guideways in
all axes
• Travel dependent automatic lubrication of the X and Y-axis guides
• Work table and dielectric tank made of stainless steel
• Fast underwater cutting of work pieces with a thickness of up to 450 mm
(17.7”) (W-EDM S series)
• Substantial saving of working time through the use of automatic wire
control system (AWT) (Option)
• High-quality, automatic wire threading (copper wire Ø 0.15 - 0.3 mm (Ø
0.006 - 0.012”)) with a water jet of 1 mm (Ø 0.04) diameter
• Key components imported from Japan and Switzerland
Monitor
Number of axis
RAM
Min. input resolution
Max. input resolution
Switch-off time adjustable
Power consumption
Grinding
Control functions
• Windows based clear and user-friendly interface
• Powerful 64-bit CNC controller with 2D/3D graphics
• Six-axis machining of the most complex forms possible
• Simultaneously controlled X, Y, U, V and B-axis
• 15’’ touch screen LCD display and keypad
• Simulation mode and diagnostics by default
• Import DXF files
• Automatic control of the last position after program
interruption
• Parallel programming possible during automatic
operation
• Multiple connectors: USB, RS-232, Ethernet ensures fast
data transfer
• Online status monitoring via the Internet
• Automatic corner control function for high geometric
accuracies
• Automatic monitoring of the wire tension
• Automatic emergency shutdown
• Consumables warning
• Warning messages and help function
• Finest eroding cycles (option)
Turning
CNC-Steuerung
System
23
Premium
CNC sinker EDM
Cutting
S-EDM CNC · Z-EDM
mm
Max. workpiece
dimension Dielectric tank
volume
Max. electrode
weight
Max. workpiece
weight
Dimensions
(LxWxH)
8050
800x500
(31.5x19.7”)
800x500
(31.5x19.7”)
400 (16”)
750x400
(29.5x15.7”)
800x650
(31.5x25.6”)
750x500x350
1200x750x400
(29.5x19.7x13.8”) (47.2x29.5x15.7”)
1400x950
(55x37.4”)
1400x950
(55x37.4”)
3100x1000
(122x39”)
1400x970x500
(55x38x19.7”)
1480x1050x500
(58.7x41x19.7”)
2100x1150x750
(82.7x45x29.5”)
3100x1400x550 4000x1450x550
(122x55x21.7”) (157.5x57x21.7”)
910 (240 gal)
970 (256 gal)
2370 (626 gal)
3153 (832 gal)
3500 (924 gal)
kg
100 (220 lbs)
300 (660 lbs)
300 (660 lbs)
300 (660 lbs)
500 (1100 lbs)
500 (1100 lbs)
500 (1100 lbs)
kg
800 (1760 lbs)
1200 (2640 lbs)
2500 (5500 lbs)
4000 (8800 lbs)
5000 (11000 lbs) 5000 (11000 lbs)
mm
1640x1670x 2260
(64.6x65.7x89”)
2030x1700x 2200
(80x67x87”)
2060x1800x 2500
(81x71x98”)
2210x2000x 2550
(87x79x100”)
2880x2270x 2260
(113x89x89”)
kg
1250 (2750 lbs)
1700 (3740 lbs)
3200 (7040 lbs)
3200 (7040 lbs)
5600 (12320 lbs) 6000 (13200 lbs)
Z-EDM
4730001
4730002
4730003
4730004
4730005
4730010
13000 (28600
lbs)
4730011
S-EDM
4730012
4730013
4730014
4730015
4730016
4730017
4730018
Total power consumption
Operating voltage (at no load)
Min. turn-on time
Min. turn-off time
Max. metal removal speed
Surface roughness
Min. electrode consumption
Weight
Turning
Milling
900x800
(35.4x31.5”)
703 (186 gal)
Voltage
30070
3000x700
(118x27.6”)
3000x700
(118x27.6”)
590 (23”)
300 (79 gal)
Max. processing current
24
20070
2000x700
(78.7x27.6”)
2000x700
(78.7x27.6”)
590 (23”)
-
3180x2270x 2180
(125x89x86”)
10000 (22000
lbs)
4390x2270x 2520
(173x89x99”)
Generators
Item-No.
13070
1300x700
(51.2x27.6”)
1300x700
(51.2x27.6”)
590 (23”)
l
Weight
Item-No.
mm
150 (6”)
150 (6”)
600x300
(23.6x11.8”)
6050
600x500
(23.6x19.7”)
600x500
(23.6x19.7”)
400 (16”)
Drilling
mm
mm
4030
400x300
(15.7x11.8”)
400x300
(15.7x11.8”)
400 (16”)
Grinding
S-EDM mm 280x230 (11x9”)
Dimensions
- inclusion
4P
recision collet chuck
4O
perating tool
4M
anual
S-EDM CNC/Z-EDM
3025
300x250
(11.8x9.8”)
Z-EDM mm
Travel Z
Travel U
system
4E
lectrodes - “Quick-Change”
Saws
Axis travel
X / Y:
4A
utomatic fire extinguishing
А
V
V
kVA
V
msec
msec
mm3 /min
Ra
%
kg
SE 30
30
220
380
3
100
1
1
320 (0.02 in3)
0.2
0.2
200 (440 lbs)
0200198
SE 50
50
220
380
5
100
1
1
480 (0.03 in3)
0.2
0.2
200 (440 lbs)
0200199
SE 75
75
220
380
8
100
1
1
720 (0.04 in3)
0.2
0.3
300 (660 lbs)
0200200
SE 100
100
220
380
10
100
1
1
1050 (0.06 in3)
0.2
0.4
330 (726 lbs)
0200201
SE 150
150
220
380
16
100
1
1
1550 (0.13 in3)
0.2
0.4
400 (880 lbs)
0200202
SE 200
200
220
380
22
100
1
1
2000 (0.12 in3)
0.2
0.5
480 (1056 lbs)
0200203
and optimal adjustment of the spark discharge and spark
gap = longer electrode life
• Integrated database for quick retrieval of all data and cutting parameters for different materials: hard metal alloys,
copper, steel, etc.
• High machining accuracy through precision guides, ball
screws and DC drives in the main axes come from leading
European and Japanese manufacturers
C
NC - control
1
5’’ TFT LCD monitor
Integrated industrial keyboard
P
recision scales in X, Y and Z
S tainless steel water tank with
filter paper unit
4W
nTool changer (4, 6, 16 positions)
nС-axis (orbital head 3R or EROWA)
nOil / air cooler
nMagnetic table
nElectronic handwheel
Technical
specifications
• Effective planetary and train eroding with powerful flushing of the working area, ensures faster processing flow,
higher precision and surface quality
• FC35-quality cast iron machine frame and using a reinforced worktable enable high-precision machining and
heavy work pieces
• Automatic lubrication
• 3 axis CNC, ZNC = only Z-controlled
• Withdraw the electrode to avoid the electrode burn-off
4
4
4
4
4
Accessories
All models also available
as ZNC version (controlled
Z-axis)
EDM
• Technical parameters can be accessed and edited during
the erosion process
• Programming parallel to operation
• Compact design
• 3D-simulation
• Automatic calculation of the cutting parameters
• PC based control
25
Patented octagon tool bar design
V-Turn Pro CNC · V-Turn Pro plus CNC
The unique structure guarantees the highest precision and controlled thermal expansion. The special octagonal structure provides superior mechanical properties and thus
exhibits a higher stiffness than conventional, square tool carriers.
For high-speed turning of large work pieces
4
4
4
4
clamping)
Turn Pro)
41
8-position tool magazine (V4
4
4
4
Turn Pro plus)
T elescopic covers
T oolholder
C
hip conveyor
Z
-axis boom cooling
cabinet
W
A
F oundation screws and machine
feet
4O
peration and maintenance
manual
Worktable & actuator
Hydraulic support using heavy-duty taper roller bearings. The machine table is embedded in a
solid base casting, which ensures an enormous table load capacity as compared to competitive
models. The 2-stage transmission is suited to every machining situation with extremely high
torque and is therefore designed for heavy machining, even with tough materials.
With turning diameters of up to 3,000 mm (118”)
and beyond, with a maximum work piece weight
of up to 21,000 kg (46,000 lbs). The V-Turn Pro
Series impresses with excellent Heavy Duty
results. The optional driven milling tools with
integrated C-axis and automatic tool changer,
offer the possibility of complex complete machining in
one setup.
EDM
41
2-position tool magazine (V-
Optional C-axis with driven tools
The optional rotary tools for the V-Turn Pro Plus series provides a wide range of machining applications within the turning and drilling / milling segment which can be realized with a single
setup. This means optimizing the processing times and gives an added competitive value. Latest technologies from reputable manufacturers ensure high machine availability and excellent
machining results for many years.
V-Turn Pro · V-Turn Pro plus
2000
2500
V-turn Pro · V-Turn Pro plus
Table diameter
Max. swing
Max. turning diameter
Max. turning height
Max. weight of workpiece
Max. torque of table
Max. cutting force
mm
mm
mm
mm
kg
Nm
N
X-axis stroke
mm
Z-axis stroke
Ram size
Rapid traverse (X-axis)
Rapid traverse (Z-axis)
Table speeds (2 steps)
Crossrail stroke
Tool shank size
Main motor
X, Z axis servo motor
Dimension
26
C-axis with
live tooling
mm
mm
m/min
m/min
rpm
mm
mm
kW
kW
mm
1600 CNC
1250 (49”)
1600 (63”)
1500 (59”)
1250 (49”)
9000 (19800 lbs)
13160 (9700 ftlb)
2000 CNC
1600 (63”)
2000 (79”)
1900 (75”)
2500 CNC
2000 (79”)
2500 (98”)
2400 (94”)
1600 (63”)
14000 (30800 lbs)
21000(46200 lbs)
22910 (16900 ftlb)
28310 (20800 ftlb)
25000
-250~2700
-200~1700 (-8~67”) -250~2300 (-9.8~91”)
(-9.8~106”)
900 (35”)
1000 (Option: 1200) (39.4” (Option: 47”))
230x240 (9x9.5”)
240x270 (9.5x10.6”)
12 (472”/min)
10 (394”/min)
2~110, 2~350
1~60, 2~250
1~50, 2~200
800 (31.5”)
32x32 (1.26x1.26”)
AC 37/30 (50/40 Hp)
AC 45 /37 (60/50 Hp)
6 (8Hp)
4765x2785x5210
5190x3460x5875
5605x3980x5875
(188x110x205”)
(204x136x231”)
(220x157x231”)
3000 CNC
2500 (98”)
3000 (118”)
3000 (118”)
1600 (63”)
15000 (33000 lbs)
41220 (30400 ftlb)
32000
-300~1650 (-12~65”)
1200 (47”)
250x250 (10x10”)
10 (394”/min)
10 (394”/min)
3 ~ 55, 5~160
1000 (39.4”)
40x40 (1.6x1.6”)
AC 45/55 (60/73 Hp)
7 (9Hp)
7900x6100x6300
(311x240x248”)
V-turn Pro · V-Turn Pro plus
Weight
1600 CNC
20000 (44,000 lbs)
kg
2000 CNC
28000 (61,600 lbs)
For V-Turn Pro series
ATC magazine capacity
Max. tool length
Max. weight of tool holder
For V-Turn Pro plus series
pc.
mm
kg
12
ATC magazine capacity
pc.
18 (turning: 9, driven: 9)
Max. tool length
Max. drill diameter
Max. tap diameter
Max. torque for drilling
Live spindle speed
Live spindle motor
mm
mm
Nm
rpm
kW
C-axis servo motor
kW
2500 CNC
32000 (70,400 lbs)
3000 CNC
51000 (112,200 lbs)
12
Saws
system
nToolholders (various)
450 (17.7”) (turning)
50 (110)
2~2400
11/7.5 (15/10 Hp)
16 (turning: 6,
driven: 10)
turning and driven 450 (17.7”)
50 (1.97”) (C45-steel)
M30 (C45-steel)
196 (145 ftlb)
50~2250
15/11(20/15 Hp)
cabinet
nOil separator
nPrecision scale for X- and Z-axis
nHydraulic 3-jaw chuck
nHydraulic 4-jaw chuck
nC-axis with live tools
nCoolant through spindle (CTS)
nTool measurement system
nWork piece measurement
3 (4 Hp)
Tool taper
BT50
Item-No. Pro
1530020
1530021
1530027
1530025
Item-No. Pro plus
1530023
1530024
1530028
1530026
Accessories
nSiemens, Mitsubishi CNC control
nAir conditioning for control
Grinding
Drilling
1600
Turning
4A
4H
eat exchanger for control
Milling
4F
anuc CNC Oi-TD
44
-jaw faceplate (manual
Cutting
Premium
CNC vertical lathe
27
• Machine suitable for internal and external turning, optionally for boring and milling applications
• Hydraulic clamping of the cross member
• All guideways are supplied with lubricant by centralized lubrication
• Quadruple tool revolver as basic equipment
• Main spindle drive up to max. 90 kW (120 Hp)
• Gearing for sufficient torque at any time
• Machine for machining of large and heavy workpieces
• All castings are annealed to minimize stress, guideways are counter laminated
with Turcite B
4
4
4
4
G
uide path covers
C
ompressed air gun
O
perating tools
O
perating and programming
manual
Drilling
S iemens 828D SL CNC control
4
-position tool changer
E lectronic handwheel
C
losed working space
W
A
C
oolant system
C
ontrol cabinet with heat
exchanger
4 3-color signal light
4
4
4
4
4
4
4
4
Saws
Grinding
• High machine rigidity as a result of quality casting HT300
• Heavy ribbed pillar with wide flat guides ensures
maximum stability with very good damping properties
• Precision ballscrew for x and y-axis
• Hydraulic compensation cylinder instead of a
counterweight for the tool
• Asymmetrical work pieces can be easily clamped
using the 4-jaw faceplate chuck
• Good accessibility of the working area makes tooling,
set up and unloading easier
Milling
nFanuc CNC control
nHydraulic 3-jaw clamping chuck
nHydraulic 4-jaw clamping chuck
nOil / air cooler for hydraulic
nAutomatic tool changer
nChip conveyor
nC-axis with driven tools
nComplete enclosure
nToolholders (various)
Turning
EDM
Flexible, optional driven tools and tool
changer
• The entire machine frame has been
designed, calculated, and optimized with FEM technology
• Digital drive package of Siemens
or Fanuc
• Ball screw drive from THK / Japan
Premium
V-Turn B CNC
Cutting
CNC vertical lathe
Item-No.
28
mm
mm
mm
kg
rpm
steps
N.m
mm
mm
mm
kW
kg
17000
850 (33’’)
750 (29’’)
32x32 (1.2’’x1.2’’)
37 (50 Hp)
9000 (19800 lbs)
1530050
1600 CNC
2000 CNC
2300 CNC
1600 (62’’)
2000 (78’’)
2300 (90’’)
1400 (55’’)
1800 (70’’)
2000 (78’’)
1200 (47’’)
1400 (55’’)
5000 (11000 lbs)
8000 (17600 lbs)
2-200
2-120
4-speed gearbox, adjustable stepless within
25000
40000
1020 (40’’)
1115 (43’’)
1400 (55’’)
800 (31’’)
1000 (39’’)
electric, 4 positions
40x40 (1.5’’x1.5’’)
45 (161 Hp)
15000 (33000 lbs)
16000 (35200 lbs)
22000 (48400 lbs)
1530051
1530052
1530053
2600 CNC
2600 (102’’)
2250 (88’’)
1600 (62’’)
10000 (22000 lbs)
2-80
50000
1500 (59’’)
30000 (66000 lbs)
1530054
V-Turn B
Max. worpiece diameter
Table diameter
Max. workpiece height
Max. workpiece weight
Max. Torque
Toolholder
mm
mm
mm
kg
N.m
Gear stages
steps
Speed of worktable
Travel horizontal RAM
Travel vertical RAM
Motor power
Weight
rpm
mm
mm
kW
kg
Item-No.
3100-D CNC
3100 (122’’)
2830 (111’’)
2000 (78’’)
10000 (22000 lbs)
63000
4000-D CNC
5000-D CNC
8000-D CNC
10000-D CNC
4000 (157’’)
5000 (196’’)
8000 (314’’)
10000
3600 (141’’)
4300 (169’’)
6300 (248’’)
7200
2000 (78’’)
3150 (124’’)
5000 (196’’)
32000 (70400 lbs)
100000-400000 (220000-880000 lbs)
100000
460000
500000
Left tool post is manual, right tool post is CNC
4-speed gearbox,
adjustable stepless
2-speed gearbox
within
1-80
1-63
1-20
1600 (62’’)
2165 (85’’)
2800 (110’’)
4300 (169’’)
5300 (208’’)
1000 (39’’)
1600 (62’’)
2500 (98’’)
AC55
AC55/DC75
DC/75
75
90
45000 (99000 lbs) 65000 (143000 lbs) 75000 (165000 lbs) 270000 (594000 lbs) 310000 (682000 lbs)
1530070
1530071
1530072
1530073
1530074
Max. worpiece diameter
Table diameter
Table speed
Gear stages
Max. torque
Travel horizontal RAM
Travel vertical RAM
Toolholder
Tool shank
Motor power
Weight
1250 CNC
1250 (49’’)
1000 (39’’)
1000 (39’’)
3500 (7700 lbs)
2-250
Accessories
V-Turn B
29
Vertical lathe
For high-speed turning of large capacity work pieces
For turning of extremely large work pieces
F anuc CNC 0i-TD
F ully enclosed working area
1
2-position tool turret
S pindle orientation
3
-jaw hydraulic chuck
H
ydrl. oil coolant unit
C
hain type chip conveyor and cart
A
utomatic central lubrication system
E lectric cabinet heat exchanger
F oot pedal operated hydraulic chuck
W
4
4
4
4
4
4
4
4
3
-color signal light
W
ork piece counter (CNC controlled)
C
oolant supply system
F oot-switch for chucking
S oft jaws ( 1 set )
A
F oundation screws and machine feet
O
peration manual
nIncreased motor power: αip50 (22/30 kW) (30/40 Hp), ai30 (30/37 kW) (40/50 Hp),
Faceplate
• Turning of work pieces with diameters up to Ø 4000 mm (157”)
• Manual tool turret as standard
• P5 Precision table bearing
• High quality HT300 cast iron
• Rigid machine design ensures long-lasting accuracy
nPartial enclosure
nChucking device
nOil / air cooler
nHorizontal tool carriage
nMinimum amount lubrication
system
EDM
4
4
4
4
4
4
4
4
4
4
4
Optional side
toolholder
4
4
4
4
4
4
4
-axis position display
2
Manual central lubrication
Work light
Foundation bolts
Operating tools
Insert chuck jaws
Manual
Turning
Perfect lubrication
of the work table
Milling
• Turning of work pieces up to Ø 1100 mm (43”)
• 12-position tool turret standard
• High machine rigidity ensures long-lasting process accuracy
• Functional and easy-to-operate Fanuc CNC 0i-TD as standard
• High machine reliability due to use of high-quality components
manufactured by renowned manufacturers
V-Turn Con · V-Turn Con D
Cutting
V-Turn A 560 • 800 • 1000 • 1320 CNC
Premium
CNC vertical turning lathe
ai40 (37/45kw) (50/60 Hp)
Type of tool turret
Tool shank dimensions
X / Z-axis rapid traverse
X-axis travel
Z-axis travel
Working feed
mm/ U
Adjustable feed range
%
Power of spindle motor
kW
Power of X/Z-axis drive
kW
Overall dimensions
Weight
Item-No.
30
mm
mm/min
mm
mm
mm
kg
V-Turn Con
1250
1600
2000
2600
2500 D
2600 (102”)
2500 (98”)
mm
1250 (49”)
1600 (63”)
2000 (79”)
Table diameter
mm
mm
kg
Table speed
Gear stages
Travel horizontal RAM 1
rpm
steps
mm
1000 (39”)
1000 (39”)
3200
(7040 lbs)
6.3-200
1400 (55”)
1200 (47”)
5000
(11,000 lbs)
5-160
1800 (71”)
1250 (49”)
8000
(17,600 lbs)
3.2-100
Travel vertical RAM 1
mm
Travel horizontal RAM 2
Travel vertical RAM 2
Digital display
Motor power
mm
mm
Weight
Item-No.
kW
kg
2800 D
2800
(49”)110
2250 (89”)
1600 (63”)
3100 D
4000 D
3100 (122”)
4000 (157”)
2830 (111”)
2000 (79”)
10000 (22,000 lbs)
2-63
16
700 (28”)
650 (26”)
915 (36”)
800(opt1000)
(31.5 (opt.
39.4”)
1115 (44”)
800 (31.5”)
-
22 (30 Hp)
8000
(17,600 lbs)
1610140
30 (40 Hp)
12800
18200
(28,160 lbs) (40,000 lbs)
1610141
1610142
Saws
1320 CNC
Fanuc Oi-TD
Ø 1320 (52”)
Ø 1100 (43”)
1000 (39”)
Ø 1000 (39”)
5–850
Ø 200 (7.9”)
ISO 702–4 Nr. 15 (Ø
A2–8
A2–11
A2-11; (Option: A2–15)
380)
H12
H12
H12
H12
12
12
12
12
25х25; Ø 40 (1x1;1.6”) 32х32; Ø 50 (1.3x1.3;2”) 32х32; Ø 50 (1.3x1.3;2”) 32х32; Ø 50 (1.3x1.3;2”)
20 / 20 (0.8/0.8 ”/min)
20 / 20 (0.8/0.8 ”/min)
20 / 20 (0.8/0.8 ”/min)
20 / 20 (0.8/0.8 ”/min)
275 (11”)
385 (15”)
470 (19”)
625 (25”)
460 (18”)
760 (30”)
860 (34”)
1000 (39”)
0.001–500
0.001–500
0.001–500
0.001–500
(0.00004-19.7 ”/rev)
(0.00004-19.7 ”/rev)
(0.00004-19.7 ”/rev)
(0.00004-19.7 ”/rev)
0–150
0–150
0–150
0–150
18.5/ 22 (Option: 30/37) 18.5/ 22 (Option: 22/30) 37/ 45 (Option: 45/55)
18.5/ 22 (25/30 Hp)
(25/30 Hp
(25/30 Hp
(50/60 Hp
(Opt.: 40/50 Hp))
(Opt.: 30/40 Hp)
(Opt.: 60/75 Hp)
3 / 4 (4/5 Hp)
4 / 4 (5/5 Hp)
4 / 7 (5/9 Hp)
4 / 7 (5/9 Hp)
1700х3100х2855
1950х3410х3450
2100х3500х3900
2700х4000х4050
(67x122x112”)
(77x134x136”)
(83x138x154”)
(106x157x159”)
6600 (14520 lbs)
11500 (25300 lbs)
14500 (31900 lbs)
21000 (46200 lbs)
1530015
1530016
1530017
1530018
1000 CNC
Fanuc Oi-TD
Ø 1000 (39”)
Ø 860 (34”)
850 (33”)
Ø 533 (21”)
25–1500
Ø 200 (7.9”)
1500 (59”)
1400 (55”)
1600 (63”)
1720 (68”)
1000 (39.4”)
1400 (55”)
2 axis (option: 3 or 4 axis)
37 (50 Hp)
26000
33000
(57,200 lbs) (72,600 lbs)
1610143
1610144
1600 (63”)
1000 (39.4”)
2150 (85”)
1250 (49”)
1720 (68”)
55 (73 Hp)
38000
41000
(83,600 lbs) (90,000 lbs)
1610145
1610146
Spindle nose
800 CNC
Fanuc Oi-TD
Ø 800 (31”)
Ø 760 (30”)
750 (29”)
Ø 457 (18”)
25–2000
Ø 160 (6.3”)
2150 (85”)
1250 (49”)
50000
(110,000 lbs)
Accessories
mm
mm
mm
mm
rpm
mm
560 CNC
Fanuc Oi-TD
Ø 560 (22”)
Ø 460 (18”)
450 (18”)
Ø 305 (12”)
25–2250
Ø 120 (4.7”)
Grinding
V-Turn A
Control system
Turning capacity
Max. clearing height
Chuck diameter
Table rotation speed
Diameter of bearings
Drilling
nElectric cabinet air-conditioning
nAutomatic access door
n for X- and Z-axis
nOil separator
nCoolant fog suction attachment
nWorkpiece measurement system
n2-step gearbox transmission
nAdjustable hydraulic chuck clamping force
nCooling through spindle (cts)
nSpecial toolholder (miscellaneous)
nChip-removal conveyor
nCNC Siemens
1610147
31
Spindle pick-up principle
The rotating spindle moves in the vertical as well as in the
horizontal plane and thus is able to pick up workpieces
autonomously from the workpiece pool and to deposit them
again after machining. This simple automation concept
provides for extremely high availability and productivity with
modest investment costs.
CNC vertical turning with hanging spindle and integrated automation
Work Feeder
X-axis
Z-axis
4M
itsubishi M70V Navi Lathe
4C
hain type chip conveyor
4
4A
4S
pindle cooling unit
4A
djustable workpiece clamping
Work feeder
4
4
iVL 20
iVL 20 S
Ø 300 (11“)
Ø 100 (Ø 400)
(3“(15“))
100 (3‘‘)
Ø 300 (11“)
iVL 20 twin
force
L ED working light
3
-color signal light
A
feet
4O
peration manual
4
4
4
4
iVL 25
iVL 30
Ø 300 (11“)
Ø 450 (17“)
Ø 650 (25“)
Ø 100 (3‘‘)
Ø 100 (3‘‘)
Ø 370 (14“)
Ø 500 (19“)
100 (3‘‘)
100 (3‘‘)
150 (5“)
220 (8“)
6/12 (13/26 lbs)
152 (opt. 203)
(5“ (opt. 7“))
6 (13 lbs)
6 (13 lbs)
152 (5“)
152 (opt. 203) (5“(opt.7“))
20 (44 lbs)
203 (opt. 254)
(7“ (opt.10“))
50 (110 lbs)
254 (opt.304)
(10“ (opt. 11“))
4500
4500
4500
4500
3500
A2-5
A2-5
A2-5
A2-6
A2-8
Ø 35 (1“)
Ø 35 (1“)
Ø 35 (1“)
Ø 62 (2“)
18.5/11
(25/14 Hp)
Ø 100 (3“)
Ø 80 (3“)
30/22 (4029 Hp)
12
12
OP 10
OP 20
Machine capacity
Optional loading system for an efficient
series production
Max. turning dia. over bed
mm
mm
Max turning lenght
mm
Chuck diameter
kg
mm
Main spindle
Spindle speed
rpm
Spindle nose
• X- and Y-axis have a linear drive guaranteeing feed rates of
60/40 m/min (2360/1575”/min) and the highest precision
• Constant temperature by spindle cooling system
• The ideal chip drop guarantees trouble-free work and long
tool life
• The machine has good accessibility, and the servicing
points are easily accessible.
Spindle bore diameter
mm
Power
kw
Spindle diameter
mm
7.5/5.5 (10/7 Hp) 7.5/5.5 (10/7 Hp)
Ø 90 (3“)
Ø 90 (3“)
12
12
7.5/5.5 (10/7 Hp)
Ø 90 (3“)
Ø 130 (5“)
Tool turret
Number of positions
pc.
O.D. tool
mm
25x25 (0.9“x0.9“) 25x25 (0.9“x0.9“) 25x25 (0.9“x0.9“)
VDI30
I.D. tool
mm
Ø 32 (1.2“x1.2“)
Ø 32 (1.2“x1.2“)
VDI30
Servomotor
Servomotor
Drive system
12
12(VDI)
Ø 32 (1.2“x1.2“)
Servomotor
25x25 (0.9“x0.9“) 25x25 (0.9“x0.9“)
Ø 40 (1.5“x1.5“)
Ø 40 (1.5“x1.5“)
Servomotor
Servomotor
36/36
36/36
(1417/1417“/min) (1417/1417“/min)
Servo X-axis drive
kw
3.0 (4 Hp)
3.0 (4 Hp)
1.8 (2 Hp)
3.0 (4 Hp)
4.0 (5 Hp)
Servo Z-axis drive
kw
mm
4.0 (5 Hp)
180+120/260
(7“+4“/10“)
2.5 (3 Hp)
Travel X/Z-axis
4.0 (5 Hp)
180+560/260
(7“+22“/10“)
4.0 (5 Hp)
260+1050/370
(10“+41“/14“)
7.0 (9 Hp)
300+1660/600
(11“+65“/23“)
30/30 (1180/1180“/min)
180+120/260 (7“+4“/10“)
30/30
30/30
(1180/1180“/min) (1180/1180“/min)
Hydraulic
l
30 (7 gal)
30 ( 7 gal)
40 (10 gal)
30 (7 gal)
30 (7 gal)
kw
1.5 (2 Hp)
1.5 (2 Hp)
2.25 (3 Hp)
1.5 (2 Hp)
1.5 (2 Hp)
Volume system
l
120 (31 gal)
120 (31 gal)
220 (58 gal)
125 (33 gal)
210 (55 gal)
Coolant supply
kw
0.78 (1 Hp)
0.78 (1 Hp)
0.37x2 (0.5x2 Hp)
0.37 (0.5 Hp)
0.37 (0.5 Hp)
Motor
Examine
Area Area
Examine
Opt. autom.
workpiece loading
32
Area Area
Opt. robotic loading MaterialMaterial
and unloading of two systems
Optional configuration
n
FANUC 0i-TD CNC-control
n
Spindle blow-out unit
n
Hydrl. oil cooling unit
n
Oil mist collector
n
Oil seperator
n
Parts-conveyor
n
Automatic parts catcher
n
Door automation
n
Tool management system
nWorkpiece measurement
system
n
Automatic loading-/ unloading
system
n
Workpiece flip station
n
c-axis & driven tolls ( depends
on model )
Coolant system
Overall dimensions (LxWxH)
Weight
Item-No.
mm
kg
1680x1830x2405 1030x1750x2405
(66“x72“x94“)
(40“x68“x94“)
3600 (7920 lbs) 3600 (7920 lbs)
1530100
1530101
1780x1750x2400 (70“x68“x94“)
5100 (11220 lbs)
1530102
1530103
2840x2070x2690 3640x2850x3330
(111“x81“x105“) (143“x112“x131“)
5000 (11000 lbs) 9700 (21340 lbs)
1530104
m/
min
Accessories
Feed X/Z-axis
Saws
Feeds
Capacity
MaterialMaterial
Area Area
EDM
1100 mm (43.3”)
Turning
4
4
4
4
CNC-control
B
uild-in spindle with 4500 min-1
(iVL 20)
B
uild-in spindle with 3500 min-1
(iVL 30)
H
ydraulic 3-jaw power chuck
W
orkpiece magazin 6-pos.
T 1: 12-pos. tool turret
T 2: 2nd 12-pos. tool turret with
driven tools (iVL 20 Twin)
C
-axis with high end resolution
0.001° (iVL 20 Twin)
T op performance-Pump
Milling
4
Cutting
Spindle head= loader
Drilling
iVL 20 · 25 · 30
Grinding
CNC vertical turning lathe
Premium
Z-axis
1530105
33
CNC flat bed lathe
AXIOM 330 · 430 · 500 · 600 · 700
Premium
CNC flat bed lathe
AXIOM 800 · 1000 · 1100 · 1200 · 1300
Max. turning diameter over bed
Max. turning diameter over slide
Width of bed
mm
mm
mm
Spindle nose
Spindle bore mm
Spindle-Speed rpm
34
mm
m/min
m/min
mm/rev.
kW
kW
kW
mm
mm
mm
mm
Milling
encoder
4-pos. hydraulic tool changer
4
4
4
4
4
4G
ear-box, 3-steps (automatic
switching)
4G
uideways, induction hardened
and ground)
L ED working light
3
-color signal light
A
feet
4O
peration manual
4
4
4
4
330
430
500
600
700
1000 / 1500/ 2000 / 3000 / 4000 / 5000 / 6000 / 7000 / 8000 / 9000 / 10000 / 11000 / 12000 / 13000 / 14000 /
15000 / 16000 (39.4 – 630”)
660 (26”)
860 (34”)
1000 (39”)
1200 (47”)
1400 (55”)
310 (12”)
510 (20”)
650 (26”)
820 (26”)
1020
558 (22”)
692 (27”)
D1-11, Ø 130 mm (5”) ; L: 40-130, M:130-400, H: 400-1200
A2-11, Ø 165 mm (6.5”), L: 20-110, M: 110-320, H: 320-660
A2-11, Ø 165 mm (6.5”), L: 20-110, M: 110-320, H: 320-660
A2-15, Ø 230 mm (9”), L: 20-110, M: 110-320, H: 320-660
A2-15, Ø 230 mm (9”), L: 20-110, M: 110-230, H: 320-660
A2-20, Ø 310 mm (12”), L: 20-100, M: 100-200, H: 200-400
A2-20, Ø 310 mm (12”), L: 20-100, M: 100-200, H: 200-400
A2-20, Ø 360 mm (14”), L: 20-100, M: 100-200, H: 200-300
A2-20, Ø 360 mm (14”), L: 20-100, M: 100-200, H: 200-300
A2-28, Ø 410 mm (16”), L: 20-100, M: 100-200, H: 200-250
A2-28, Ø 410 mm (16”), L: 20-100, M: 100-200, H: 200-250
MT15
330 (13”)
430 (17”)
500 (20”)
600 (24”)
700 (28”)
as peak width is reduced by 350 mm (14”)
5 (197”/min)
5 (197”/min)
0.001-500 (0.00004-20”/rev)
22 (30 Hp)
30 (40 Hp)
37 (50 Hp)
2.5 (3.3 Hp)
3.7 (5 Hp)
8 (11 Hp)
11 (15 Hp)
40 (1.6”)
63/80 (2.5/3.1”)
80 (3.1”)
115 (Option: 160) (4.5” (Option: 6.3”))
140 (Option: 200) (5.5” (Option: 7.9”))
300 (11.8”)
350 (13.8”)
MT6
Drilling
F agor 8055i CNC control
2
electronic handwheels
4
-jaw independent chuck
4
-pos. manual tool changer
H
eat exchanger for control
cabinet
C
hips / splash protection
C
oolant system
S pindle sleeve and dead center
T ailstock with towing device
A
Tool change with live tools
3-pos. guideways in Z-axis
Max. turning diameter over
bed
slide
Width of bed
mm
mm
800
1000
1100
1200
1300
1500 / 2000 / 3000 / 4000 / 5000 / 6000 / 7000 / 8000 / 9000 / 10000 / 11000 / 12000 / 13000 / 14000 / 15000 / 16000
/ 17000 / 18000 / 19000 / 20000 / 21000 / 22000 / 23000 / 24000 / 25000 / 26000 / 27000 / 28000 / 29000 / 30000 (59
– 1181”)
2600
1600 (63”)
2000 (79”)
2200 (87”)
2400 (95”)
(102”)
mm
1120 (41”)
mm
888 (35”)
A2-15, Ø 230 mm (9”), L: 20-100, M: 100-200, H: 200-400
A2-20, Ø 310 mm (12”), L: 5-20, M: 20-70, H: 70-300
A2-20, Ø 360 mm (14”), L: 5-20, M: 20-70, H: 70-250
A2-28, Ø 410 mm (16”), L: 5-20, M: 20-70, H: 70-250
800 (32”)
Spindle nose
Spindle bore mm
Spindle-Speed rpm
X-axis travel
Z-axis travel
Feed X-axis
Feed Z-axis
Work feed
Main motor
Power X-axis servo motor
Power Z-axis servo motor
Ballscrew-Ø X-axis
Ballscrew-Ø Z-axis
Tailstock-Ø
Tailstock travel
Tailstock taper
Tailstock with hydraulic quill
AXIOM
Workpiece length
Faceplate
mm
m/min
m/min
mm/rev.
kW
kW
kW
mm
mm
mm
mm
28 (40Hp)
40 (1.6”)
200 (7.9”)
450 (17.7”)
MT6
1460 (58”)
1660 (65”)
1810 (71”)
2010 (79”)
1150 (45”)
1400 (55”)
A2-15, Ø 230 mm (9”), L: 20-97, M: 97-200, H: 200-400
A2-20, Ø 310 mm (12”), L: 20-97, M: 97-200, H: 200-350
A2-20, Ø 360 mm (14”), L: 20-97, M: 97-200, H: 200-300
A2-28, Ø 410 mm (16”), L: 20-97, M: 97-200, H: 200-250
1000 (39”)
1100 (43”)
1200 (47”)
1300 (51”)
as peak width
5 (197”/min)
5 (197”/min)
0.001-500 (0.00004-20”/rev)
51 (70Hp)
3.7 (5 Hp)
5.5 (7.3 Hp)
8 (11 Hp)
17 (23 Hp)
50 (2”)
80 (3.1”)
250 (9.8”)
300 (11.8”)
500 (20”)
600 (23.6”)
MT7
Grinding
4
4
4
4
4
Saws
mm
nSIEMENS CNC-control
nFANUC CNC-control
long workpieces
Workpiece length
nHydraulic tailstock programmable quill
nSteady rest (several sizes)
nFollow rest (several sizes)
AXIOM
Spindle taper
X-axis travel
Z-axis travel
Feed X-axis
Feed Z-axis
Work feed
Main motor
Power X-axis servo motor
Power Z-axis servo motor
Ballscrew-Ø X-axis
Ballscrew-Ø Z-axis
Tailstock-Ø
Tailstock travel
Tailstock taper
• The machine bed impresses with extremely high stiffness,
due to the heavily ribbed casting
• Large bed widths from 585 to 1400 mm (23 to 55”)
nSpindle bore up to max. Ø 410 mm (16”)
n4-pos. hydraulic tool changer
n8-pos. hydraulic tool changer (Duplomatic)
n12-pos. hydraulic tool changer (Duplomatic)
nVDI 40/50/60 tool changer with driven tools
nIntegrated C-axis-motor with HEIDENHAIN
Accessories
• Large ballscrews ensure long-lasting precision
• The standard telescopic enclosure can be moved for loading and unloading of the machine, to provide good accessibility to the most important areas
• For the machines of the AXIOM Series, only components
from leading manufacturers were used so as to ensure
maximum machine availability
• The impressively high workpiece weights for this class of
machines can be significantly increased by steady-rests
from SMW-Autoblok
• Powerful spindle motors with high torque for efficient
processing even in difficult to cut materials
nScrew type chip conveyor (front)
nChain type chip conveyor (back)
nChuck & face plate (serveral sizes)
nSpindle oil cooling unit
nBack-chuck (on left side ) for double chucking of
Turning
EDM
Cutting
For extremely heavy workpieces and machining lengths up to 30 m (1180”)
35
CNC lathe
TLG 220/1000 · 220/1500 · 220/2000
Milling
Turning
EDM
Cutting
TLG 255/1000 · 255/1500 · 255/2000
Premium
CNC lathe
Center height
Width of guideways
Width of bed
Max. turning dia. over gap
Length of gap
Spindle nose
Spindle taper
36
TLG
255/1000
255/1500
255/2000
510 mm (16”)
Ø 305 mm (12”)
255 mm (10”)
1000 mm
1500 mm
2000 mm
(39.4”)
(59”)
(78.7”)
330 mm (13”)
2000 mm
2510 mm
3020 mm
(78.7”)
(99”)
(119”)
730 mm (28.7”)
300 mm (11.8”)
D1-8 CAMLOCK
Ø 86 mm (3.4”)
MT 7
Spindle speed
X-axis travel
Z-axis travel
Feed X-/Z-axis
Max. tool size
Tailstock diameter
Tailstock-taper
Tailstock travel
Main spindle power
Weight
Item-No.
TLG
255/1000
255/1500
255/2000
10-2000 rpm
280 mm (11”)
920 mm
1430 mm
1940 mm
(36”)
(56”)
(76”)
6 m/min / 8 m/min (236”/min” / 315”/min)
25 mm (1”)
75 mm (2.9”)
MT 5
Ø 160 mm (6.3”)
7.5 kW (10 Hp)
2100 kg
2300 kg
2600 kg
(4600 lbs)
(5000 lbs)
(5700 lbs)
1630123
1630124
1630125
sizes)
n
4-jaw clamping chuck (various
sizes)
n
Faceplate (various sizes)
n
4-way toolpost (manual)
n
Multifix toolpost set with four
changing magazines (manual)
n
8-station hydraulic tool changer
n
Hydraulic 3-jaw chuck 250 mm
(9.8”)
n
Hydraulic tailstock
Hydraulic 3-jaw clamping chuck
Center height
Width of guideways
Width of bed
Max. turning dia. over gap
Length of gap
Spindle nose
Spindle taper
8-post tool changer
TLG
220/1000
220/1500 220/2000
440 mm (17.3”)
Ø 235 mm (9.3”)
220 mm (8.7”)
1000 mm
1500 mm
2000 mm
(39.4”)
(59”)
(78.7”)
330 mm (13”)
2000 mm
2510 mm
3020 mm
(78.7”)
(99”)
(119”)
660 mm (26”)
300 mm (11.8”)
D1-8 CAMLOCK
Ø 86 mm (3.4”)
MT 7
Saws
Grinding
4
4
4
n
Fanuc or Siemens CNC
n
3-jaw clamping chuck (various
Drilling
4
Z-axis
M
ain motor with inverter
YASKAWA
M
anual tailstock
O
perating tools
M
anual
Hydraulic tailstock quill (option)
Spindle speed
Travel X-axis
Travel Z-axis
Feed X-/Z-axis
Max. tool size
Tailstock diameter
Tailstock-taper
Tailstock travel
Main spindle power
Weight
Item-No.
TLG
220/1000
220/1500 220/2000
10-2000 rpm
280 mm (11”)
920 mm
1430 mm
1940 mm
(36”)
(56”)
(76”)
6 m/min / 8 m/min (236”/min” / 315”/min)
25 mm (1”)
75 mm (2.9”)
MT 5
Ø 160 mm (6.3”)
7.5 kW (10 Hp)
1800 kg
2000 kg
2300 kg
(3960 lbs)
(4400 lbs)
(5000 lbs)
1630120
1630121
1630122
4-post electrical tool holder
4H
alogen work light
4E
lectronic handwheels X-and
Accessories
• Interactive, graphically supported programming cycles for
volume and single part production
• High productivity due the 4-way automatic tool changer
• Solid and heavy construction
• Triple support precision bearings for main spindle
• Optimal results with stepless speed adjustment
• 2 electronic handwheels enable manual operation
• High precision recirculating ball screws
• Programming of complex work pieces, even without DINprogramming knowledge
• Implemented cycles for facing and plain turning, cone,
radius, thread, plunge-cut and complete contouring
• Wide, hardened and ground prism guides ensure excellent
stability of the lathe’s bed, even with large centre distances
(>HB 400)
• Automatic central lubrication
• Automatic gearbox ensures a high torque
F AGOR 8055TC
3
-jaw chuck Ø 250 mm (9.8”)
4
-jaw chucks Ø 300 mm (11.8”)
E lectric 4-way tool post
A
utomatically shifting
transmission
4C
oolant system
4A
4
4
4
4
4
37
F-Turn 330 • 485 CNC
Turn 330 CNC)
4T
ailstock with programmable
4
4
4
Turn 485 CNC)
4C
oolant pump – 3 bar (44 psi)
4C
hip removal conveyor with col4
4
4
4
lecting box
L ubrication system
A
O
peration manual
nTailstock with programmable motion (F-Turn 330 CNC)
nHydraulic chuck
nMechanical chuck (F-Turn 485 CNC)
n12-pos. hydraulic tool turret (F-Turn 330 CNC)
Center-to-center distance
mm
Spindle nose
820 (32.28”)
330/3100
3100 (122”)
mm
Ø 102 (3.95”) (Option: Ø 165 (6.5”))
Max. bar diameter
mm
Ø 89 (3.4”) (Option: Ø 116 (4.5”))
Spindle speed
rpm
L: 625
H: 2500
Number of speed steps
rpm
Chuck diameter
mm
Tool turret
Number of positions
pc.
Toolholder dimensions
mm
Axial tool post dimensions
Travels
X-axis travel
mm
mm
1200 (46.5”)
485 / 1700
485 / 2200
Ø 970 (37.75”)
Ø 720 (28”)
Ø 850 (33”)
1700 (66”)
2200 (85.5”)
3200
(124.5”)
0–2000
Ø 300 (Option: Ø 380)
(11.7/ opt. 14.75”)
Ø 380 (Option: Ø 450, Ø 610, Ø 810)
(14.75 / Option:17.5/ 23.75/ 31.5”)
10 (Option: 12)
32х32 (Option: 25х25)
(1.25x1.25” (Option: 1x1”))
12
32х32
(1.25x1.25”)
Ø 50 (2”)
275 (10”)
Drilling
485 / 3200
А 2-11 (Option: А2-15, А2-20)
Ø 155 (6”) ( Option: Ø 228 (8.8”), Ø 305 (11.8”), Ø 355)
(14”))
Ø 115 (4.5”) (Option: Ø 135 (5.3”), Ø 205 (8”))
L: 2 – 300
M: 3 – 640
H: 4 – 1500
3 steps
2 steps (ZF-gears)
Max. speed of live tool
(option)
485 / 1200
Z-axis travel
X-axis rapid traverse
Z-axis rapid traverse
Work feeds
Motor spindle power
Servo X-axis drive
Servo Z-axis drive
Hydraulic system motor
Tailstock (Type)
Tailstock travel
Tailstock quill travel
Quill diameter
Tailstock quill taper
Hydraulic system capacity
Coolant tank capacity
Overall dimensions
Length
Width x height
Weight
450 (425 + 25) (17.5+1”)
Item-No.
Grinding
330 / 1560
330/2340
Ø 660 (25.75”)
Ø 480 (18.5”)
Ø 500 (19.5”)
2340
1580 (62”)
(92.13”)
А 2-8 (Option: А2-11)
F-Turn CNC
330 / 820
885 (34.5”)
330/3100 485 / 1200 485 / 1700 485 / 2200 485 / 3200
mm
3165 (124”) 1200 (46.5”) 1750 (68”)
2250 (88”) 3250 (127”)
mm/min
12 (468”/min)
mm/min
15 (585”/min)
mm/min
0,001–500 (0.000039 - 19.68”/min)
kW
22 / 26 (30/35 Hp)
30 / 37 (40/50 Hp)
kW
4 (5.5 Hp)
kW
4 (5.5 Hp)
4 (5.5 Hp)
kW
2.2 (3 Hp)
3.75 (5 Hp)
manual (Option: programmable)
programmable
mm
780 (30”)
1540 (60”)
2300 (90”) 3060 (120”)
850 (33”) 1450 (56.5”) 1950 (76”) 2950 (115”)
mm
100 (3.9”)
200 (7.8”)
mm
Ø 110 (4.3”)
Ø 200 (7.8”)
МT 5
МT 6
l
80 (21 gal)
l
140 (36 gal) 200 (52 gal) 260 (68 gal) 320 (82 gal) 230 (60 gal) 265 (70 gal) 295 (78 gal) 360 (95 gal)
mm
mm
kg
330 / 1560
1645 (64”)
330/2340
2405 (94”)
5310 (209”)
6070 (238”) 6830 (268”) 7590 (299”) 6160 (240”) 6660 (260”) 7160 (280”) 8160 (319”)
2130x2235 (83x88”)
2230х2445 (87x96”)
8870
11300
13700
16000
14200
14950
15700
17200
(19,514 lbs) (24,860 lbs) (30,140 lbs) (35,200 lbs) (31,240 lbs) (32,890 lbs) (34,540 lbs) (37,840 lbs)
1630171
1630091
1630092
1630170
1630093
1630094
1630095
1630096
Saws
mm
mm
mm
3‑step gearbox (F-Turn 485 Series)
330 / 820
Swing over bed
Swing over carriage
ZF gearbox (F-Turn 330 Series)
VDI 50 power turret (Option)
F-Turn CNC
38
• Hydraulic pump to control 3-jaw chuck and tool turret
operation
• F-turn 330 CNC machines can be equipped with steady
rest for machining of long parts
• Spindle oil cooling - for efficient heat removal and spindle
and gearbox temperature control (F-turn 485 CNC)
• Programmable hydraulic tailstock motion driven by
servodrive. The system is controlled by CNC М-codes
(F-turn 485 CNC)
Accessories
• F-turn 330 CNC machines are equipped with heavy-duty
spindle and 2‑step ZF-gearbox
• F-turn 485 CNC machines are equipped with 3‑step
gearbox
• F-turn 485 CNC machines are fitted with heavy-duty
hydraulic-driven 12‑pos. tool turret ensuring
high positioning accuracy
• F-turn 330 CNC machines are fitted with heavy-duty
hydraulic-driven 10‑pos. tool turret ensuring high
positioning accuracy
• 12‑pos. hydraulic tool turret with live tools available on
F-turn 330 CNC
Milling
Turning
4
motion (F-Turn 485 CNC)
W
E lectric cabinet cooling
1
0-pos. hydraulic tool turret (FTurn 330 CNC)
1
2-pos. hydraulic tool turret (FTurn 485 CNC)
4S
pindle oil cooling system (F-
EDM
4F
anuc CNC
4Z
F-gear box (F-Turn 330 CNC)
4M
anually operated tailstock (F-
Cutting
Premium
CNC lathe
39
Premium
CNC slant bed lathe
Alpha-Turn
The high quality MEEHANITE cast iron
Cutting
ensuring long-lasting accuracy and stability. Each Alphaturn cast iron frame has been tested in the production of
authorized Meehanite foundries.
Standard configuration
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
H
igh pressure coolant pump
A
C
1200 mm (47”)) (except 400, 450, 450plus)
L ED working light
D
D
H
A
O
peration manual
EDM
C
H
ighend preloaded ball-screws
H
ydraulic power chuck
A
utomatic 12-pos. tool turret VDI 40 (except
400, 450, 450plus)
A
utomatic 10-pos. tool turret VDI 30
(Alpha-Turn 450 & 450plus)
A
utomatic 6-pos. linear tool changer
(Alpha-Turn 450)
M
anual tailstock with programmable quill
(Alpha-Turn 450plus & 530)
A
utomatic tailstock (programmable quill)
(Alpha-Turn 600 - 750)
H
IWIN-linear roller guideways
nFANUC 0i-TD CNC-control
nCollet chuck
nParts-conveyor
nCut-off detector
nDoor-automation
Turning
4
4
4
4
Milling
Alpha automation systems
Machine capacity
Max. turning dia. over slide
40
mm
mm
mm
mm
Main spindle chuck size
mm
Spindle bore
Main spindle
Spindle speed
Power (peak)
Spindle nose
Travels & feeds
mm
rpm
kW
X-axis travel
mm
Z-axis travel
mm
400
450
450 plus
530
600
650
750
Ø 400 (15.75’’)
Ø 200 (7.87’’)
Ø 250 (9.84’’)
Ø 450 (17.75’’)
Ø 280 (11.02’’)
Ø 280 (11.02’’)
Ø 450 (17.75’’)
Ø 280 (11.02’’)
Ø 280 (11.02’’)
Ø 530 (20.86’’)
Ø 350 (13.78’’)
Ø 350 (13.78’’)
Ø 650 (25.59’’)
Ø 450 (15.75’’)
Ø 450 (15.75’’)
600 (23.62’’)
1000/1500
opt. (Option
39.37/59.05’’)
Ø 250 (9.84’’)
(Option: Ø
300)(Option
11.81’’))
Ø 78 (3.07’’)
Ø 750 (19.52’’)
Ø 550 (21.65’’)
Ø 550 (21.65’’)
200 (7.87’’)
collet
CR42/5C
Ø 150 (5.90’’)
Ø 200 (7.87’’)
Ø 45 (1.65’’)
Ø 52 (2.04’’)
Ø 600 (23.62’’)
Ø 400 (15.75’’)
Ø 400 (15.75’’)
600 (23.62’’)
1000/1500
opt. (Option
39.37/59.05’’)
Ø 200 (7.87’’)
(Option: Ø
250) (Optional
9.84’’))
Ø 65 (2.55’’)
6000
11 (14 Hp)
A2-5
14.7(19 Hp)
5000
22 (29 Hp)
A2-6
4500
26 (35 Hp)
A2-6
3500
30 (40 Hp)
A2-8
2500
30 (40 Hp)
A2-11
150+10
(5.90+0.39’’)
150+10
(5.90+0.39’’)
195+15
(7.67+0.59’’)
350 (13.78’’)
435 (17.12’’)
220+20
(8.66+0.78’’)
610/1010
(24.01/39.76’’)
235+20
(9.25+0.78’’)
630/1025
(24.80/40.35’’)
285+25
(11.22+0.98’’)
975/1525
(38.38/60.03’’)
200 (7.87’’)
collet
CR42/16C
Ø 42 (1.65’’)
7.4 (10 Hp)
420 (16.53’’)
220 (8.66’’)
330 (12.99’’)
400 (15.75’’)
950 (37.40’’)
1500 opt. (Option 59.05’’)
Ø 380 (14.96’’)
Ø 103 (4.05’’)
Work feed X/Z-axis
Tool changer
Tool diameter
Shaft diameter boring bar
Change time
(Neighbor tool)
Tailstock
Quill
450
450 plus
530
600
650
750
30/36
36 (1,404’’/min) 36 (1,404’’/min) 36 (1,404’’/min) 36 (1,404’’/min) 36 (1,404’’/min) 36 (1,404’’/min)
(1180/1404’’/min)
10 (390’’/min)
10 (390’’/min)
10 (390’’/min)
10 (390’’/min)
10 (390’’/min)
10 (390’’/min)
10 (390’’/min)
pc.
mm
mm
linear changer
16 (0.63’’)
10
20 (0.78’’)
25 (0.98’’)
sec.
-
0.5
mm
-
-
80 (3.15’’)
60 (2.36’’)
Tailstock travel
mm
-
-
210 (8.26’’)
100 (3.93’’)
Tailstock taper
Accuracy
Repeatability
Weight & dimensions
Tank capacity
mm
-
-
MT3
mm ±0.004 (0.0002”) ±0.004 (0.0002”) ±0.004 (0.0002”) ±0.004 (0.0002”) ±0.004 (0.0002”) ±0.004 (0.0002”) ±0.004 (0.0002”)
mm ±0.002 (0.0001”) ±0.002 (0.0001”) ±0.002 (0.0001”) ±0.002 (0.0001”) ±0.002 (0.0001”) ±0.002 (0.0001”) ±0.002 (0.0001”)
Dimensions (LxW)
mm
Weight
Item-No.
l
kg
100 (26 gal)
2140x1500
(84x59’’)
2300
(5060 lbs)
1630150
12
25 (0.98’’)
40 (1.57’’)
32 (1.26’’)
0.35
120 (31 gal)
2140x1300
2140x1300
(84x51.18’’)
(84x51.18’’)
2500
2600
(5500 lbs)
(5720 lbs)
1630151
1630152
160 (42 gal)
2400x1500
(94.48x59.05’’)
4000
(8800 lbs)
1630153
Grinding
m/
min
m/
min
400
32 (1.26’’)
50 (1.96’’)
Saws
Alpha-Turn
Alpha-Turn
Feed X/Z-axis
Alpha-Turn with two surface contact
holders (model 600 or higher)
0.44
100 (3.93’’)
100 (3.93’’)
600/1000/1500 620/1020/1500
(23.62/39.37/5 (24.40/40.15/5
9.05’’)
9.05’’)
MT4
250 (66 gal)
3300x1750
3650x150
(129x68.89’’) (143x72.68.89’’)
5200
5600
(11440 lbs)
(12320 lbs)
1630154
1630155
100 (3.93’’)
950/1500
(37.40/59.05’’)
MT5
300( 79 gal)
3900x2050
(153x80.70’’)
7000
(15400 lbs)
1630156
Ordinary turning machining with only
one guideway-contact holder
Improved machine utilization - increased profits!
Serial production with our automation solutions. The “gantry loader“ - individual, tireless and efficient We will be
happy to work with you on your individual offer. KAAST. Your Production Partner
2 full contact surfaces
counteracts the main cutting
force
Only certain contact
surface counteracts the
main cutting force
Accessories
The alpha-turn cast iron bed has a 2-step guidance system in order to guarantee constant
stability, especially in heavy-duty machining.
The occurring forces, during machining will
be better distributed on dual rails. For the user
this means larger infeed, faster in two levels
working feeds and a perfect image rotation in
conjunction with the powerful main spindle.
Drilling
50
Level bed with two guide planes
41
Premium
THK – NR Type
Alpha-Turn MC
Linear guides for heavy processing · High axial load capacity and rapid feed.
Standard configuration
Max. workpiece
length
mm Ø 530 (20.08’’)
Ø 600 (23.62’’)
Ø 650 (25.59’’)
mm Ø 350 (13.78’’)
Ø 400 (15.74’’)
Ø 450 (17.71’’)
mm
Ø 350 (13.78’’)
(Ø 210**)
Ø 400 (15.74’’)
(Ø 245**)
Ø 450 (17.71’’)
(Ø 295**)
mm
365 (14.37’’)
530 (20.86’’)
530 (20.86’’)
(Option:
(Option:
930/1430
930/1430
(36.61/56.29’’)) (36.61/56.29’’))
Tool changer
Number of
pc.
tool positions
Tool diameter
mm
Power tool changer kW
Max. speed for
rpm
driven tools
Torque driven
Nm
tools
Change time
sec.
(neighbor tools)
Tailstock
Quill
mm
Spindle bore
Main spindle
Spindle speed
Power (peak)
Spindle nose
Travels & Feeds
mm
Ø 52 (2.04’’)
rpm
kW
5000
22 (29 Hp)
A2-6
4500
26 (35 Hp)
A2-6
X-axis travel
mm
195+10
(7.67+0.39’’)
Z-axis travel
mm
355 (13.97’’)
m/
min
m/
min
36
(1.404’’/min)
220+20
(8.66+0.78’’)
550/950
(21.65/37.40’’)
36
(1.404’’/min)
Ø 250 (9.84’’)
std.
Ø 300 (11,81’’)
Tailstock travel
opt.
Ø 78 (3.07’’) Tailstock taper
Accuracy
3500
Positioning
30 (40 Hp)
accuracy
A2-8
Repeatability
Weight &
Dimensions
235+20
(9.25+0.78’’) Tank capacity
550/950
(21.65/37.40’’) Dimensions (LxW)
36
(1.404’’/min) Weight
10 (390’’/min)
10 (390’’/min)
10 (390’’/min)
Feed X/Z-axis
Work feed X/Z-axis
mm
Ø 200 (7.87’’)
Alpha-Turn
Technical
specifications
Item-No.
530 MC
600 MC
650 MC
12
12
12
VDI30
3.7 (5 Hp)
VDI40
5.5 (7 Hp)
VDI40
5.5 (7 Hp)
5000
4000
4000
24 (18 ftlb)
35 (26 ftlb)
35 (26 ftlb)
0.42
0.42
0.42
-
mm
-
mm
-
100 (3.93’’)
600/1000
(23.62/39.37’’)
MT4
mm
±0.004 (0.0002”)
mm
±0.002 (0.0001”)
200 (52 gal)
250 (66 gal)
250 (66 gal)
2400x1500
2800x1750
3100x1850
mm
(94.48x59.05’’) (110.23x68.89’’) (122.04x72.83’’)
4100
5400
5800
kg
(9,020 lbs)
(11,880 lbs)
(12,760 lbs)
1630158
1630159
nCollet chuck
nParts-conveyor
nCut-off detector
nDoor-automation
0.1~1mm
3
Drilling
exit height 1200 mm (47”) )
L ED working light
D
D
ouble foot switch for tailstock
quill
4H
4A
4O
peration manual
4
4
4
4
4
4
Working with a bar feeder
As far as possible all the automatic tasks of feeding using the
barloader by AT Smart Software will be executed as a background
program.
After cut-off the carriage moves with the turret to the predetermined reference position (0.1-0.5 mm in front of the workpiece
- entered by the user). The workpiece is impinged by the feed bar
(bar loader) to the front. The carriage moves on to back, set by
user, workpiece length. It´s now ready for parts turning.
100 (3.93’’)
620/1020
(24.40/40.15’’)
MT4
l
1630157
1
4C
hain type chip conveyor (chip
Grinding
650 MC
Ø 200 (7.87’’)
std.
Ø 250 (9.84’’)
opt.
Ø 65 (2.55’’)
Main spindle chuck
size
42
600 MC
4
4
4
4
C
H
H
C
-axis with live tools
A
utomatic 12-pos. tool turret
VDI 40
A
utomatic tailstock
(programmable)
H
IWIN-linear roller guideways
H
A
Integrated oil seperation (cascade system)
0.1~1mm
2
Workpiece in machining-position
By AT Smart Software can be made multiple
turning jobs in different length, similar like
swiss-type turning
Multiple shifts
Multi-edge workpiece-threading.
This is going by automatic leftright turning of the clamping. The
setting is variable (min. 15°)
Accessories
Machine capacity
Max. workpiece
diameter
530 MC
4
** For models with axial turret
Alpha-Turn
Technical
specifications
4
4
4
4
4
Saws
The C-axis has an extremely high resolution and thus enables production of
extremely precise true to size work pieces.
The tool turret from Sauter is standard
with VDI tool holders. The high torque of
the rotary tool allows powerful metal cutting in the alpha-turn lathes.
Driven attachment with C-axis
Milling
Radial turret
Turning
EDM
The minimal coefficient of friction and backlash-free preloaded linear guideways allow for
fast processing, high repeatability and high positioning accuracy. In order to achieve a fast
rapid feed and a high load capacity, large guideways from THK have been used.
Cutting
CNC slant bed lathe
Multi-edge workpiece
0.1~1mm
43
• The tool transfer to machining of the rear by synchronized
spindle provides for considerably higher efficiency and
quick return of investment
• Excellent chip removal
MT-Turn MCY · TMCY · MCY+ATC
Optional counter spindle with C-axis
orientation
EDM
Hydraulic tailstock, optional travel and
control by servo axis (MCY models)
Expansion of the tool
changer by additional
modules
nParts-conveyor
nCut-off detector
nDoor-automation
nSpindl blow-out unit
nCollet chuck
nProgrammable tailstock
nBar feeder unit
MT-Turn
Machine capacity
over bed
slide
Max. turning length
Spindle
Spindle nose
Spindle speed
Chuck size
Spindle bore
Bar capacity
Spindle bearing dia.
Spindle center to floor
Min. CS axis indexing
increment
Counter-spindle
Spindle nose
Spindle bore
44
330 MCY
330 TMCY
mm
430 TMCY
Ø 620 (24“)
mm
mm
mm
MT-Turn
430 MCY
Ø 600 (23“)
Ø 340 (13“)
Ø 330 (12“)
570 (22“)
540 (21“)
A2-6
4500
203 (7“)
Ø 62 (2.4“)
Ø 51(2“)
Ø 100 (3.9“)
1075 (422“)
rpm
mm
mm
mm
mm
mm
495 MCY+ATC
Ø 480 (18“)
Ø 600 (23“)
Ø 432 (17“)
610 (24“)
Ø 495 (19“)
600 (23“)
A2-8
3500
254 (10“)
Ø 80 (3“)
0.001°
rpm
-
A2-5
5000
-
A2-5
5000
-
Chuck size
mm
-
152 (5.9“)
-
203 (7“)
-
Spindle bore
increment
Tool changer
Tool capacity
Max. tool length (axial/radial)
Max. tool diameter
Max. tool weight (tool+tool
shank)
Power turret
Tool shank
Tool capacity
Workpiece outside diameter
mm
mm
-
Ø 35 (1.3“)
Ø 90 (3.5“)
-
Ø 35 (1.3“)
Ø 90 (3.5“)
-
°
-
0.001°
-
0.001°
-
pc
mm
mm
-
-
-
-
8
75/60 (2.9“/2.4“)
Ø 20 (0.7“)
kg
-
-
-
-
6 (13 lbs)
VDI40
pc.
mm
KV40
12
25x25 (0.9“x0.9“)
330 MCY
Feed X/Y/Z/B axis
m/
min
Work feed
mm/
rev
X-/Y-/Z-/B-axis servo motor
430 MCY
430 TMCY
Ø 40(1.5“)
6000
4500
495 MCY+ATC
Ø 32 (1.2“)
3000
5.5/3.7
Ø 20/M16 (0.8“)
0.6
Ø 20/M12 (0.8“)
1.0
Servo
mm
Tailstock
Tailstock travel
Quill taper
Center dia.
Power of drive
Hydraulic
Hydraulic system capacity
Coolantsystem
Coolant pump motor
Motor
Spindle (50% ED)
Counter-spindle motor (50%
ED)
330 TMCY
mm
rpm
kW
mm
sec.
X/Y/Z/B axis travel
Ø 78 (3“)
Ø 64 (2.5“)
Ø 130 (5“)
990 (38“)
°
Workpiece inside diameter
Max. turning speed
Spindle motor
Max workpiece diameter
Index time
Driving sytem
Travels
mm
mm
230/±51/600/(9/±2/23.6/-“)
24/15/30/(945 / 590 / 1180 / “/min)
230/±51/600/600
(9/±2/23.6/23.6“)
24/15/30/24
(945 / 590 / 1180 /
945 “/min)
260/±51/600/(10/±2/23.6/-“)
24/15/30/(945 / 590 / 1180 / “/min)
260/±51/600/700
(10/±2/23.6/28“)
24/15/30/24
(945 / 590 / 1180 /
945 “/min)
360/±51/700
(14/±2/28/28“)
24/15/30/(945 / 590 / 1180 / “/min)
0.001-500 (0.00004-19.7“/rev)
600 (23“)
MT 5
Ø 56 (2.2“)
Hydr.
-
700 (27“)
MT 5
Ø 90 (3.5“)
Hydr. (opt. Servo)
-
l
kw
1.5 (2 Hp)
l
kw
160 (42 gal)
0.55 (0.7 Hp)
170 (44 gal)
0.37 (0.5 Hp)
kw
11/9 (14/12 Hp)
15/11 (20/14 Hp)
700 (27“)
MT 5
Ø 90 (3.5“)
Hydr. (opt. Servo)
30
2.2 (3 Hp)
1.5 (2 Hp)
kW
-
7.5/5.5 (10/7Hp)
-
7.5/5.5 (10/7 Hp)
-
kw
2.5/1.8/2.5/(3/2/3/- Hp)
2.5/1.8/2.5/1.8
(3/2/3/2 Hp)
4.0/1.6/3.0/(5/2/4/- Hp)
4.0/1.6/3.0/1.6
(5/2/4/2 Hp)
4.0/1.6/3.0 (5/2/4 Hp)
2800x1940x2210
(110“x76“x 87“)
4800 (10560 lbs)
1530150
3200x2010x2210
(125“x79“x 87“)
5100 (11220 lbs)
1530151
3150x2160x2330
(124“x85“x 91“)
6200 (13640 lbs)
1530152
3400x2190x2330
(133“x85“x 91“)
6300 (13860 lbs)
1530153
3150x2100x2390
(124“x82“x 94“)
6800 (14960 lbs)
1530154
Weight and dimension
LxWxH
mm
Weight
kg
Item-No.
Drilling
(MT-TURN 330 & 430 TMCY)
4Y
-axis
41
2-pos. tool turret with driven tools
430 MCY)
H
A
C
1100 mm)
Grinding
4
4
4
4
(MT-TURN 330 & 430 TMCY)
L ED working light
D
D
H
A
O
peration manual
Saws
4M
ainsindle C-axis with 0.001° resolution
4S
ub-spindle C-axis with 0.001° resolution
4
4
4
4
4
4
4
4
4
4T
ooling system VDI 40
4T
ooling system KV 40 (MT-TURN 430 MCY+ATC)
4T
ailstock with hydraulic quill (MT-Turn 330 &
Accessories
4M
itsubishi M70V Navi Lathe CNC-control
4H
ydraulic 3-jaw power chuck (main-spindle )
4H
ydraulic 3-jaw power chuck (sub-spindle )
Built-In spindle with temperature surveillance and
seperate cooling cycle
Milling
Turning
• Default Y-axis with ± 51 mm (2”) travel and driven
tools with C-axis
• The 90° bed design guarantees an optimal
arrangement of the Y-axis and ideal chip flow.
Based on the automatic loading of the tool
changer and the availability of max. 20 turning/
milling tools, the machine is extremely flexible
• A high degree of stability and precision thanks to
the heavy and solid cast bed
• Spindle cooling equipment for main and counter
spindle
Off-center milling work with the Y-axis
is possible with driven tools
Cutting
with Y-axis for machining of complex workpieces
Max. productivity with an outstanding price/performance ratio.
• No chips on guideways and between the telescopic covers
Premium
Multi-axis milling/turning system
45
Premium
CNC lathe
4C
4H
4H
4 Integrated oil seperation ( cas-
4P
owerful main spindle with
4
4
4
4
4
4
6000 min-1
4A
utomatic hydrl.12-pos. tool
turret (Vertus 220)
nCollet chuck
nProgrammable tailstock with hydrl. quill
nBar feeder unit
nParts-conveyor
nCut-off detector
nDoor-automation
nAutomatic load-/unloading system
nIntegrated oil seperation ( cascade system)
nAdjustable workpiece clamping force
4A
4
4
4
4
turret with driven tools (Vertus
220 MC)
C
-axis with 0.001° resolution
R
igid square guideways
H
A
exit height 810 mm (32”))
L ED working light
D
D
quill
4H
4A
4O
peration manual
Cutting
Ø 150 mm (5.9”)
cade system)
4C
EDM
In compact design for manufacturing of short standard parts
Precise square guides for permanent accuracy and stability
Standard 12-piece tool changer with a tool change time of 0.45 seconds. (Vertus 220)
Turning
VERTUS 220 · 220 MC
VDI 40 tool changer with driven tools and a change time of 0.3 seconds for adjacent tools (Vertus 220 MC)
The optional loading robot completes the
loading/unloading process in just 4.8 seconds.
Milling
This clearly reduces down times and makes
effective unmanned operation possible.
Drilling
* Pictured with optional loading robot without cover according
to CE
Conveyor and stacking station for sufficient workpieces for mass production (option)
• Compact design, even with driven tools and optional automation
of loading and unloading
• C-axis and driven tools for expanded applications (Vertus 220 MC)
• Dynamic spindle acceleration/deceleration for reduction of
downtimes
• Turned parts up to 220 mm (8.6”) diameter and 200 mm (7.9”)
length can be machined extremely precisely and quickly
• Integrated chip conveyor
• The robust cast bed provides for high stability of the machine
• Large ball screws and flat guide
Spindle bore
mm
Bar capacity
Tool changer
Numbers of position
Tool outside dia.
Tool inside dia.
Power turret
Numbers of position
Motor
Workpiece outside dia.
Workpiece inside dia.
Max. speed
Travels
Travels X/Y axis
Feeds
mm
mm
pc.
mm
mm
12 (opt. 8)
20x20 (0.7”x0.7”)
Ø 32 (1.2”)
-
pc.
kW
mm
mm
rpm
-
12 (VDI-40)
5.5/3.7 (7.4/5 Hp)
25x25 (0.9”x0.9”)
Ø 32 (1.2”)
6000
X/Y axis rapid traverse
46
Cutting feedrate
Ø 220 (8.6”)
Ø 220 (8.6”)
200 (7.8”)
mm
155/220 (6”/8.6”)
m/
min
20/20 (787/787”/min) (opt. linear guide
24/30 (945/1180”/min))
Tailstock (opt.)
Tailstock / Hydrl. travels
Tailstock taper
Quill diameter
Driving system
Robotic arm (opt.)
X/Y axis rapid traverse
Servo motor
Loading/unloading time
Hydraulic
Hydrl. tank capacity
Hydrl. motor
Coolant system
Cooant tank capacity
Coolant motor
Motor
Spindle motor
X/Y axis
servo motor
Dimensions
LxWxH
Weight
Item-No.
VERTUS 220
mm/
rev
mm
mm
VERTUS 220 MC
0.01-500 (0.0004-19.7”/rev)
165 (manuell)/50 (6.4”/1.9”)
MK 3
Ø 90 (3.5”)
manuell
m/
min
kW
kg
sec.
0.5 (0.6 Hp)
3 (6.6 lbs)
4.8
l
kW
30 (7.9 gal)
1.5 (2 Hp)
l
kW
65 (17 gal)
0.37 (0.5 Hp)
kW
30 (1”)
11/7.5 (14/10 Hp)
Grinding
rpm
mm
Saws
Automatic loading for unmanned manufacturing
(option)
A2-5 (opt. A2-6)
6000 (opt. 4800/4500)
152 (opt. 203) (5.9” (opt-7.9”))
Ø 35 (opt. Ø 56/ Ø 62)
(1.3”(opt. 2”/2.4”))
Ø 26 (opt. Ø 44/ Ø 51) (1” (opt. 1.7”/2”))
Ø 65 (opt.85/ Ø 100) (2.5”(opt. 3.3”/3.9”)
mm
mm
mm
VERTUS 220 MC
The robot arm automates the workpiece flow
precisely and quickly (option)
VERTUS 220
15/11 (20/14 Hp)
kW
1.8 (2.4 Hp)
mm
kg
1410x1450x1730 (55”x572x68”)
2350 (5170 lbs)
1530250
1530251
Accessories
Automatic turn-on station permits
machining on both sides of your
workpiece without intervention by the
operator (option)
Machine capacity
Max. turning length
Spindle
Spindle nose
Spindle speed
Chuck O.D.
47
Premium
Multi-axis milling/turning system
IMTA 320 T3
With use of three turrets, the cycle times are also reduced by
up to 50 %
IMTA 320 T2 · 320 T3
EDM
Cutting
Interaction Milling Turning Application
50time%
IMTA 320 T3
Turning
up to
4
4
4
4
4
4
4
Main and counter spindle are
equipped with an encoder with
0.001° resolution and powerful
brake/clamping.
4
4
4
3D Interference Protection
Multi-axes machining places considerable demands on the
user. To prevent expensive downtime, the IMTA 320 has 3D
interference protection simulation software as standard. This
avoids collisions when new programs are inserted and thus
ensures max. availability of your investment.
nFANUC 31i CNC-control
nCollet chuck
nBar feeder unit
Multi-tasking machining with up to three turrets in parallel provides for outstanding
cycle times, particularly with complex workpieces.
With the Y-axis and the counter spindle, combined turned/milling parts can also be
produced off-center, efficiently in one clamping, thus providing for quick return on
the investment.
48
4
4
4
4
4
4
4
nParts-conveyor
nCut-off detector
nDoor-automation
The lower tool changer can serve as a
steady rest for long and thin turned parts
for prevention of vibrations and sagging
caused by the cutting pressure.
Linear Y-axis
Y-axis designed as complete
linear axis. This provides
maximum accuracy and stability, ensuring dimensional accuracy
and surface quality, particularly for milling applications
IMTA 320 T2
Technical
specifications
Machine capacity
Max. turning dia. over
bed
Max. turning dia. over
slide
Max turning diameter
Max. turning length
Spindle
Spindle nose
Spindle speed
Chuck O.D.
rpm
mm
Spindle bore
mm
Bar capacity
mm
Spindle center to floor
increment
Counter-spindle
Spindle nose
Spindle speed
Chuck O.D:
Spindle bore
Bar capacity
increment
Power turret
Tool shank
Numpers of positions
IMTA 320 T2
mm
mm
mm
mm
Ø 720 (28”)
BMT-65 (opt. VDI-40)
310 (12”)
Ø 320 (12”)
600 (23”)
IMTA 320 T3
Ø 720 (28”)
Ø 310 (12”)
Ø 320 (12”)
600 (23”)
mm
mm
A2-6
4500 (opt. 6000)
203 (7.9”)
Ø 76 (opt. Ø 62)
(2.9”(opt. 2.4”))
Ø 65 (opt. Ø 51)
(2.5”(opt. 2”))
Ø 100 (3.9”)
1300 (51”)
A2-6
4500 (opt. 6000)
203 (7.9”)
Ø 76 (opt. Ø 62)
(2.9”(opt. 2.4”))
Ø 65 (opt. Ø 51)
(2.5”(opt. 2”))
Ø 100 (3.9”)
1300 (51”)
°
0.001
0.001
rpm
mm
mm
mm
mm
A2-6
6000
203 (7.9”)
Ø 62 (2.4”)
Ø 51 (2”)
Ø 100 (3.9”)
A2-6
6000
203 (7.9”)
Ø 62 (2.4”)
Ø 51 (2”)
Ø 100 (3.9”)
°
0.001
0.001
pc.
12x2
12x3
Technical
specifications
Motor
Tool outside diameter
Tool inside diameter
Max. Speed
Max. tool diameter
Travel
X1/X2/X3
Y1/Y2/Y3
Z1/Z2/Z3/B
IMTA 320 T2
IMTA 320 T3
kW
mm
mm
rpm
mm
5.5/3.7 (7.4/5 Hp)
25x25 (0.9”x0.9”)
Ø 40 (1.5”)
6000
Ø 20/M16 (0.8”)
5.5/3.7 (7.4/5 Hp)
25x25 (0.9”x0.9”)
Ø 40 (1.5”)
6000
Ø 20/M16 (0.8”)
mm
mm
205/205/- (8”/8”/)
±51/-/- (±2”/-/-)
600/600/-/680
(23”/23”/-/26”)
205/205/- (8”/8”/8”)
±51/-/±51 (±2”/-/±2”)
440/600/440/680
(17”/23”/17”/26”)
mm
/rev
0.001-500
(0.00004-19.7”/rev)
0.001-500
(0.00004-19.7”/rev)
l
kW
40 (10 gal)
2.2 (3 Hp) x 4P
40 (10 gal)
2.2 (3 Hp) x 4P
l
kW
700 (184 gal)
0.55x3 (0.7x4 Hp)
700 (184 gal)
0.55x4 (0.7x5.4 Hp)
kW
kW
15/11 (20/14 Hp)
18.5/11 (25/14 Hp)
4/3/4/3
(5.4/4/5.5/4 Hp)
15/11 (20/14 Hp)
18.5/11 (25/14 Hp)
4/3/4/3
(5.4/4/5.5/4 Hp)
4100x2600x2450
(161”x102”x96”)
8200 (18040 lbs)
4100x2600x2450
(161”x102”x96”)
9000 (19800 lbs)
1530200
1530201
mm
Drilling
4
turret (IMTA 320T3)
T ooling system BMT-65
H
A
C
exit height 1100 mm (43.3”))
L ED working light
H
A
O
peration manual
Feed
Feed X/Y/Z/B axis
Hydraulic
Hydrl. tank capacity
Hydrl. motor
Coolant system
Coolant motor
Motor
Spindle motor
Counter-spindle
X/Y/Z/B axis servo
motor
Dimensions
kW
LxwxH
mm
Weight
kg
Item-No.
Saws
4Y
1 & Y3: 2nd Y-axis for T3-tool
CNC-control
H
ydraulic Ø 200 mm (7.9”) 3-jaw
power chuck (main-spindle )
H
ydraulic Ø 200 mm (7.9”) 3-jaw
power chuck (sub-spindle )
M
ainsindle C-axis with 0.001°
resolution
S ub-spindle C-axis with 0.001°
resolution
T 1 & T2: two12-pos. tool turrets
with driven tools (IMTA 320 T2)
T 3: third 12-pos. tool turret with
driven tools (IMTA 320 T3)
Y
1: Y-axis for T1-tool turret (IMTA
320T2)
4M
itsubishi M720V Navi Lathe
Grinding
Accessories
• The consistent 75° steep bed design allows the near rectangular arrangement of X-, Y-, and Z-axes to each other,
which has a positive effect on stability and accuracy.
• Good accessibility, particularly for loading of the machine,
and the ideal chip flow are other highlights of this design.
Milling
savings
49
Premium
CNC slant bed lathe
Tailstock
The programmable tailstock is fed together with
the tool changer. The hydraulic clamping provides
for maximum positional accuracy even with heavy
workpieces
OPUS 410 · 530
4A
utomatic tailstock
4
4
4
4
4
4
nCollet chuck
nBar feeder unit
4
4
4
nParts-conveyor
nCut-off detector
nDoor-automation
nOil-mist collector
nAdjustable workpiece clamping force
Tool change time to
adjacent tool: 1.5 Sek.
Massive box ways in all axes
HIWIN Ball screws in X- and Z-axis
X/Z- axis travel
975 (38“)
410/1975
530/975
50
530/1975
Ø 620 (opt. Ø 1000/ Ø 1200) (24“(opt.39“/47“))
Ø 410 (16“)
Ø 410 (16“)
Ø 530 (20“) (with driven tools reduced value)
1575 (62“)
1975 (77“)
975 (38“)
1575 (62“)
1975 (77“)
A2-8
mm
rpm
mm
mm
mm
Ø 130 (5“)
Ø 160 (6“)
3500
250 (opt. 300) (9.8“(opt.11“))
Ø 87 (3.4“)
Ø 75 (2“)
300 (opt. 380) (11“(opt. 14“))
Ø 105 (4“)
Ø 90 (3.5“)
pc.
mm
mm
12
25x25 (0.9“x0.9“)
Ø 40 (1.5“)
pc.
kW
mm
mm
rpm
12 (BMT 65)
5.5/3.7 (7/5 Hp)
25x25 (0.9“x0.9“)
Ø 40 (1.5“)
4500
mm
245/1000
(9“/39“)
245/1600
(9“/62“)
245/2000
(9“/78“)
275/1000
(9“/39“)
Feeds
Feed X/Z-axis
530/1575
m/min
18/20 (709/787“/min)
Work feed
Tailstock
Tailstock/hydrl. stroke
Tailstock taper
Quill diameter
Hydraulic system
Tank capacity
Motor
Coolant system
Tank capacity
Motor
Motor
Main Spindle
Servo motor
X-/Z-axis
Transmission
mm
245/2000
(9“/78“)
Weight
Item-No.
410/1975
530/975
0.01-500 (0.0004-19.7”/rev)
530/1575
530/1975
1000/100
(39“/3.9“)
1600/100
(62“/3.9“)
2000/100
(78“/3.9“)
1600/100
(62“/3.9“)
2000/100
(78“/3.9“)
1000/100
(39“/3.9“)
mm
MK 5
Ø 90 (3.5“)
L
kw
40 (10 gal)
2.2 (2.9 Hp)
L
kw
200 (opt.240/280) (52gal(opt. 63/73 gal)
0.75 (1 Hp)
kW
15/18.5 (opt. 22/26) (20/24Hp(opt. 29/34 Hp)
kW
mm
kg
22/26 (29/34 Hp)
3.0/4.0 (4/5 Hp)
2-step gearbox, internally, max. 623 Nm
max. 3500 min-1, 15/18.5 kW
direct belt-drive, max. 235 Nm or
2-step, adopted gearbox, max. 705 Nm
both max. 3500 min-1, 15/18.5 kW
Optional
245/1600
(9“/62“)
410/1575
mm/rev
Standard
LxWxH
410/975
Saws
mm
mm
mm
mm
410/1575
direct belt-drive, max. 364 Nm
max. 2500 min-1, 22/26 kW
2-step, adopted gearbox, max. 991 Nm
both max. 2500 min-1, 22/26 kW
6500
(14300 lbs)
3430 [4290/4790] x1990x2030 (135“[168“/188“]x78“x79“)
7000
7500
7200
7700
(15400 lbs)
(16500 lbs)
(15840 lbs)
(16940 lbs)
8200
(18040 lbs)
1530300
1530301
1530305
1530302
1530303
1530304
410/975
Grinding
OPUS
OPUS
Machine capacity
Max. turnig length
Main Spindle
Spindle nose
Spindle speed
Chuck O.D.
Spindle bore
Bar capacity
Tooling turret
Number of workpieces
Tool changer
Number of tool position
Motor
Workpiece outside diameter
Workpiece inside diameter
Max. speed
Travels
Accessories
Optional main spindle
transmission, running in an oil bath for low
noise, provides excellent cutting performance and
very high removal rate
4
4
L ED working light
D
ouble foot switch for
chucking
D
ouble foot switch for
tailstock quill
H
ard jaws, Soft jaws
(1 set)
A
O
peration manual
Milling
• Solid, polished, and hardened flat guides in combination
with a powerful drive system of the main spindle and on
the feed axes provide for always sufficient reserve with
difficult cutting. The rigid spindles are provided with
generous bearings and always provide sufficient torque to
the optional transmission
• Optional C-axis and tool changer with driven tools (max.
5.5 kW (7.4 Hp) at 4500 rpm) for milling and boring work
• Programmable tailstock
• Optional hydraulic steady rest for support of longer
workpieces
4
4
4
4
4
Drilling
705 Nm (520 ftlb) – OPUS 410
991 Nm (731 ftlb) – OPUS 530
4
(programmable)
H
igh pressure coolant
pump
A
utomatic central
lubrication
Integrated oil seperation
( cascade system)
C
(chip exit height
1100 mm (43”))
Turning
4
Navi Lathe
H
ighend preloaded
ball-screws
H
ydraulic power chuck Ø
250 mm (9.8”) (OPUS 410)
H
Ø 300 (11.8”) mm (OPUS
530)
A
utomatic hydrl.12-pos.
tool turret
R
EDM
4C
NC Mitsubishi M70V
Cutting
51
Premium
CNC Slant bed lathe
Cutting
• The main spindle is provided as standard with 30/37
kW (40/50 Hp) and max. 1479 Nm (1090 ftlb) torque.
If required, it can be upgraded with a Ø 180 mm (7”)
spindle bearing, dual transmission, and a 37/45 kW (50/60
Hp) drive. A max. torque of more than 2,200 Nm is then
available.
• Baruffaldi BMT-75 tool changer with driven 11/15 kW
(15/20 Hp) milling tools
• Hydraulically clamped and programmable tailstock
TITAN 620
Spindle output and torque chart
Live tool motor
EDM
Spindle bearing dia. Ø 160 mm
(Single axle with external gearbox)
Turning
Spindle bearing dia. Ø 180 mm
(Single axle with external gearbox)
Milling
precision-ground square guides provides precise turning
results over many years even with the heavy use in hard
daily production.
Drilling
• 45° mono-block, Meehanite cast machine bed is extremely
heavy for max. absorption of vibrations and taking up of
cutting forces.
• Amply dimensioned, induction-hardened, and
4C
4H
4H
ydraulic power chuck Ø 380
4
4
4
4
4
4
mm (15”)
A
turret
R
A
utomatic tailstock
(programmable)
H
igh performance gearbox
with 1479 Nm (1090 ftlb) torque
(max. 2207 Nm (1628 ftlb) opt. )
H
A
nSpindle bore Ø 180 mm
nCollet chuck
nBar feeder unit
52
4 Integrated oil seperation ( cas4
4
4
4
4
4
4
4
4
4
cade system)
C
exit height 1100 mm (43”)
L ED working light
D
D
quill
H
A
O
peration manual
nParts-conveyor
nCut-off detector
nDoor-automation
nOil-mist collector
nAdjustable workpiece clamping
force
Powerful high-performance transmission for sufficient torque at all times even
with the most difficult materials.
X/Z-axis travel
mm
Ø 780 (30“)
mm
Ø 620 (24“)
mm
mm
1100 (43“)
620XL
Feeds
Feed
X/Z-axis
Cutting feed rate
Ø 620 (24“)
1900 (74“)
2900 (114“)
rpm
mm
mm
mm
mm
A2-11
2500 (opt. 2000)
381 (opt. 457) (15“(opt. 17“))
Ø105 (opt. Ø 125) (4“(opt. 4.9“))
Ø 90 (opt. Ø 116) (3.5“(opt. 4.5“))
Ø 160 (opt. 180) (6“(opt. 7“))
pc.
mm
mm
12
32x32 (1.2“x1.2“)
Ø 50 (1.9“)
pc.
kw
mm
mm
rpm
12 (BMT-75)
15/11 (20/14 Hp)
32x32 (1.2“x1.2“)
Ø 50 (1.9“)
3000
mm
365/1200
(14“/47“)
365/2000
(14“/78“)
365/3000
(14“/118“)
TITAN
620
m/
min
mm/
rev
620L
620XL
20/20 (787/787“/min)
Grinding
Generous door opening for easy access to the machining space
620L
0.01-500 (0.0004-19.7”/rev)
Tailstock
Tailstock travel
Tailstock taper
Quill diameter
Hydraulic system
Tank capacity
System motor
Coolant system
Coolant system motor
Motor
Spindle motor with gear
box
Servo motor X/Z-axis
Weight and Dimensions
mm
1790/150
2790/150
(70“/5.9“)
(109“/5.9“)
MK5
Ø 150 (5.9“)
L
kw
40 (10 gal)
2.2 (2.9 Hp)
L
kw
240 (63 gal) 290 (76 gal) 400 (105 gal)
1.1x1/1.3x1 (1.4x1.3/1.4x1.3 Hp)
mm
kW
kw
LxWxH
mm
Weight
kg
Item-No.
990/150
(38“/5.9“)
37/30 (opt. 45/37)
(49/40 Hp(opt. 60/49 Hp)
4.0/7.0 (5/9 Hp)
4350x2100x 5500x2100x
2280
2280
(171“x82“x (216“x82“x
89.7“)
89.7“)
8500
12000
(18700 lbs) (26400 lba)
1530350
1530351
6500x2150x
2280
(255“x84“x
89“)
17000
(37400 lbs)
1530352
Saws
Optional C-axis with high-resolution 0.001° encoder and generously dimensioned brake.
620
Opt. C-axis with driven tools
TITAN
Machine capacity
over bed
over slide
Max. turning length
Spindle
Spindle nose
Spindle speed
Chuck O.D:
Spindle bore
Bar capacity
Tool changer
Number of workpiece
Power turret (opt)
Motor
Max. speed
Travel
Opt. Oil mist collector
Opt. Oil separator
Accessories
Opt. manual tool presetter
53
D-Turn Giant
For workpieces with extremely high weight and very long length.
A very robust lathe!
• Heavy FC-30 cast machine bed with strong ribbing helps to minimize
vibrations
• Case hardened and ground machine bed guideways
• Transmission gears and shafts made of hardened and ground high alloy steel
running in oil bath
• Robust multi-plate clutch for driving main spindle
• X and Z-axis coated with Turcite B
Turning
EDM
Models with center-to-center
distances from 11000 to 40000 mm
(36’ to 130’) are available! Please
contact us for information.
Cutting
Premium
Heavy duty lathe
Center height
Max. turning diameter over gap
Width of bed
Center height
Width of bed
Power main motor
888 mm (35”)
D-Turn Giant 2000
1000 mm (39”)
Ø 2000 mm (79”)
Ø 1630 mm (64”)
Ø 2300 x 750 mm (91” x 30”)
888 mm (35”)
37 kW (50 Hp)
Milling
D-Turn Giant 2300
1150 mm (45”)
Ø 2300 mm (91”)
Ø 1700 mm (67”)
1400 mm (55”)
58 kW (80 Hp)
D-Turn Giant 1600 · D-Turn Giant 1800
1610200
Item-No. D-Turn Giant 1800
1610208
1610209
Spindle bore
Spindle taper
Spindle speed
Tailstock quill diameter
Tailstock taper
Х
Z
Х
Axis travel
Z1 – overslide
metric
Thread cutting
inches
Power main motor
Power rapid motor
Power coolant system
Axis feed
1610210
1610211
1610212
1610213
1610214
10000
10000 mm
(394”)
1610207
1610215
Center width
D-Turn Giant 2000 · D-Turn Giant 2300
2000
2000 mm
(79”)
10000
10000 mm
(394”)
1610216
3000
4000
5000
6000
8000
9000
3000 mm
4000 mm
5000 mm
6000 mm
8000 mm
9000 mm
(118”)
(157”)
(197”)
(236”)
(315”)
(354”)
Ø 165mm (Option: Ø 230; Ø 310; Ø 410 mm) (6” option: 12; 14; 16”)
A2–11 or A2-15 or A2-20 or A2-28
(12) 5-400 rpm
Ø 220 mm (Option: 295 mm) (8.6” option: 11.6”)
MT 7
400 mm (15.7”)
0.0102-0.5735 mm/rev (0.004-0.002”/rev)
0.0100-1.4145 mm/rev (0.004-0.05”/rev)
1000 / 1250 mm (39 / 49”)
350 / 400 mm (13.8 / 16”)
50х50 mm (2x2”)
(35) 1-59 / 1-56 mm (0.04-2.3 / 0.04-2.2”)
(34) 0.8-18 / 0.8-28 TPI
0.37 kW (1 Hp)
0.37 kW (1 Hp)
1610217
1610218
1610219
1610220
1610221
1610222
1610224
1610225
1610231
Spindle bore
Spindle taper
Spindle speed (steps)
Tailstock quill diameter
Tailstock taper
Х
Z
Х
Axis travel
Z1 – overslide
metric
Thread cutting
inches
Power rapid motor
Power coolant system
Axis feed
1610226
1610227
1610228
1610229
1610230
Saws
2000
2000 mm
(79”)
3000
4000
5000
6000
8000
9000
3000 mm
4000 mm
5000 mm
6000 mm
8000 mm
9000 mm
(118”)
(157”)
(197”)
(236”)
(315”)
(354”)
Ø 230 mm (Option: Ø 310 ; Ø 360; Ø 410 mm) (9” option: 12; 14; 16”)
A2–11 or A2-15 or A2-20 or A2-28
5-400 rpm
Ø 220 mm (Option: Ø 295 mm) (8.6” option: 11.6”)
MT 7
400 mm (15.7”)
0.0102-0.5735 mm/rev (0.004-0.002”/rev)
0.0100-1.4145 mm/rev (0.004-0.05”/rev)
1000 mm (39”)
350 mm (13.8”)
50х50 mm (2x2”)
(35) 1-59 mm (0.04-2.3”)
(34) 0.8-18 TPI
37 kW (50 Hp)
0.37 kW (1 Hp)
0.37 kW (1 Hp)
1610201
1610202
1610203
1610204
1610205
1610206
Center width
54
D-Turn Giant 1800
900 mm (35”)
1800 mm (71”)
1430 mm (56”)
Ø 2100 x 750 mm (83 x 29.5”)
nSpindle motor with additional power
n3-jaw chuck (various sizes)
nFollow or steady rest (various sizes)
nSpindle bore max. Ø 410 mm (16”)
nTaper attachment
nHydr copying attachment
nQuick-change toolholder
nSupport grinding attachment
nRear toolholder
nMotorized tailstock
1610223
Accessories
D-Turn Giant 1600
800 mm (31.5”)
Ø 1600 mm (63”)
Ø 1230 mm (48”)
Ø 1900 x 750 mm (74” x 29.5”)
3
-axis digital readout
R
apid traverse switchable in X and Z-axis
H
alogen light
C
A
T ailstock with 2 spindle sleeve feeds
R
eduction sleeves
C
enter
M
achine feet
A
O
peration manual
Drilling
4
4
4
4
4
4
4
4
4
4
4
Grinding
55
Heavy duty lathe
Suitable for use in oil, gas and heavy industries
Suitable for use in oil, gas and heavy-duty industries
D-Turn Tube 600 • 800
Premium
Heavy duty lathe
EDM
Cutting
D-Turn Tube 480
Center height
Swing over bed
Swing over slide
Swing over gap
Gap width
Machine bed width
D-Turn Tube 600
600 mm (23.4”)
Ø 1200 mm (46.8”)
Ø 830 mm (32”)
Ø 1750 mm (68”)
600 mm (23.4”)
800 mm (31”)
Item-No. D-Turn Tube 600
1600028
Item-No. D-Turn Tube 800
1600054
1600055
Axis feeds:
Axis travel:
Threading
D-Turn Tube 600 · D-Turn Tube 800
2000
2000 mm
(78”)
Spindle bore
Spindle nose
Spindle speed range
Diameter of tailstock quill
Tailstock taper
Quill travel
Х
Z
Х
Z1 – overslide
metric
inches
Modul
Diametral
Main spindle motor
Rapid traverse motor
Coolant supply motor
Central lubrication motor
Total power
56
D-Turn Tube 800
800 mm (31”)
Ø 1600 mm (62”)
Ø 1230 mm (48”)
Ø 2150 mm (83.5”)
600 mm (23.4”)
800 mm (31”)
3000
4000
5000
6000
7000
8000
9000
3000 mm 4000 mm 5000 mm 6000 mm 7000 mm 8000 mm 9000 mm
(117”)
(156”)
(195”)
(234”)
(273”)
(312”)
(351”)
Ø 230 mm (Option: Ø 310 ; Ø 360; Ø 535 mm) (9” option: 12; 14; 21”)
A2–11 or A2-15 or A2-20 or A2-28
6–400 rpm (or 5–300; 3–230 rpm)
Ø 200 mm (Option: Ø 300 mm) (7.8” Option: 12”)
MT 7
300 mm (11.7”)
(48) 0.065–0.96 mm/rev (0.002-0.037”/rev)
(48) 0.13–1.92 mm/rev (0.005-0.075”/rev)
860 mm (33.5”)
350 mm (13.5”)
50х50 mm (2x2”)
(48) 2–30 mm
(48) 1–15 TPI
(32) 1–15 М.P.
(48) 2–30 D.P.
22 kW (Option: 30 kW or 37 kW) (30 Hp Option: 40 Hp or 50 Hp)
0.75 kW (1 Hp)
0.187 kW (0.25 Hp)
0.012 kW (0.1 Hp)
24 kW (32 Hp)
1600029 1600030 1600031 1600032 1600033 1600034 1600035
1600056
1600057
1600058
1600059
1600060
1600061
4C
4F
oundation screws and machine
feet
4A
4O
peration manual
1600036
Main spindle motor
Rapid traverse motor
Central lubrication motor
Total power
1600062
Item-No.
1500 mm
(58.5”)
Spindle bore
Spindle nose
Spindle speed range
Tailstock tape
Quill travel
Axis feeds:
Axis travel:
Thread-cutting
Turning
D-Turn Tube 480
1500
Center height
Swing over bed
Swing over slide
Swing over gap
Gap width
Machine bed width
10000
10000 mm
(390”)
Milling
3
A
4
-post toolholder
E lectromagnetic spindle brake
T ailstock with 2 spindle sleeve
feed
4R
apid traverse switchable in X
and Z-axis
4
4
4
4
4
Drilling
feet
4A
4O
peration manual
Х
Z
Х
Z1 – overslide
metric
inches
Modul
Diametral
1600001
2000
3000
4000
5000
6000
7000
8000
480 mm (18.7”)
Ø 960 mm (37”)
Ø 650 mm (25”)
Ø 1510 mm (58.8”)
570 mm (22”)
560 mm (21.8”)
2000 mm 3000 mm 4000 mm 5000 mm 6000 mm 7000 mm 8000 mm
(78”)
(117”)
(156”)
(195”)
(234”)
(273”)
(312”)
Ø 156 mm (Option: Ø 230; Ø 310; Ø 360 mm) (6” Option: 9; 12; 14”)
A2–11 or A2–15 or A2–20 or A2–28
9–600 rpm (or 6–400; 5–300; 3–250 rpm)
Ø 125 mm (4.8”)
MT 6
300 mm (11.7”)
(48) 0.065–0.96 mm/rev (0.002-0.037”/rev)
(48) 0.13–1.92 mm/rev (0.005-0.075”/rev)
540 mm (21”)
300 mm (11.7”)
40х40 mm (1.5x1.5”)
(48) 2–30 mm
(48) 1–15 TPI
(32) 1–15 М.P.
(48) 2–30 D.P.
15 kW (Option: 18 kW or 22 kW) (20 Hp Option: 25 Hp or 30 Hp)
0.375 kW (0.5 Hp)
0.187 kW (0.25 Hp)
0.012 kW (0.1 Hp)
24 kW (32 Hp)
1600002 1600003 1600004 1600005 1600006 1600007 1600008
9000
Grinding
4E
lectromagnetic spindle brake
4C
4F
nDouble chuck system
nTaper attachment
nHydraulic copying attachment
nGuideway guard
nDrilling and milling attachment
9000 mm
(351”)
Saws
3
A
4
-post toolholder
T ailstock with 2 spindle sleeve
feeds
4R
apid traverse in X and Z-axis
4
4
4
4
• Very large spindle bore
• Main spindle bearings ensure high machining accuracy,
even when machining long work pieces
• Two turning chucks for safe and reliable clamping of pipes
(option)
nTaper attachment
nGuideway guard
Models with center-to-center distances from 11000 to
14000 mm (36’ to 46’) are available! Please contact us for
additional information.
Accessories
• Very large spindle bore - max. Ø 535 mm (23.4”)
• Main spindle bearings ensure high machining accuracy
even when machining long work pieces
• Two turning chucks for safe and reliable clamping of pipes
(option)
• Various options available to increase flexibility
1600009
57
Premium
Heavy duty lathe
D-Turn HD
4
4
4
4
4
4
4
4
4
4
4
4
4
3
-axis digital read-out
F aceplate with 4 jaws Ø 1000 mm (39.4”)
4
-post toolholder
D
ead center
S pindle sleeve MT6
S teady rest
T ailstock with 2 spindle sleeve feeds
R
apid traverse switchable in X and Z-axis
A
E lectromagnetic spindle brake
F oundation screws and machine feet
A
O
peration manual
Cutting
• Heavy FC-30 cast machine bed with strong ribbing helps to minimize
vibrations
• Transmission gears and shafts made of hardened and ground high alloy steel
running in oil bath
• Robust multi-plate clutch for driving main spindle
• Case hardened and ground machine bed guideways to ensure precision for
years
• X and Z-axis coated with Turcite B
EDM
For machining large diameter and long work pieces. They feature extremely rigid
structure and superior precision in rough and finish machining
Milling
Turning
nTaper attachment
nGuideway guard
Also available with turning capacity
up to Ø 1600 mm (63”)
Please ask for detailed quote
X
Axis travel:
Division value of X-axis dial
Z
2000 mm
(78”)
Z1
X
Z
Range of metric screw threads
(number)
Range of diametral screw threads
(number)
Range of module screw threads
(number)
Range of Whitworth screw threads
(number)
Spindle speed range
Turning chuck mount
Tailstock quill travel/taper
Main spindle motor
Automatic axis feed
rate:
Weight
Item-No.
58
3000 mm
(117”)
7000 mm
(273”)
8000 mm
(312”)
2000 mm
(78”)
3000 mm
(117”)
X
7000 mm
(273”)
8000 mm
(312”)
Z
Z1
X
Z
Range of metric screw threads
(number)
Range of diametral screw threads
(number)
Range of module screw threads
(number)
Range of Whitworth screw threads
(number)
Spindle speed range
Turning chuck mount
Tailstock quill travel/taper
Main spindle motor
Automatic axis feed
rate:
(53) 0.25–30 M.P.
(70) 0.25–30 TPI
(16) 4–420 rpm
A2–11
Ø 152 mm (Option: 230 mm or 305 mm) (5.9” Option: 9” or 12”)
40х40 mm (1.5x1.5”)
Ø 115 mm (4.5”)
305 mm (11.5”) / MT 6
22 kW (30 Hp)
9900 kg
11000 kg
12100 kg
13200 kg
14300 kg
(21,780 lbs)
(24,200 lbs)
(26,620 lbs)
(29,040 lbs)
(31,460 lbs)
1610002
1610003
1610004
1610005
1610006
Axis travel:
Division value of X-axis dial
(70) 1–120 D.P.
3000 mm
(117”)
Turning capacity
Swing over slide
Swing over gap
Machine bed width
Gap length
(62) 1–120 mm
8800 kg
(19,360 lbs)
1610001
2000 mm
(78”)
15400 kg
(33,880 lbs)
1610007
Weight
Item-No.
D-Turn HD 560
5000 mm
6000 mm
(195”)
(234”)
Ø 1120 mm (43.5”)
Ø 810 mm (31.5”)
Ø 1550 mm (60”)
610 mm (23.5”)
495 mm (19”)
600 mm (23”)
4000 mm
5000 mm
6000 mm
(156”)
(195”)
(234”)
370 mm (14”)
0.02 mm/rev (0.0008”/rev)
0.03–3.52 mm/rev (0.001-0.14”/rev)
0.06–7.04 mm/rev (0.002-0.27”/rev)
4000 mm
(156”)
7000 mm
(273”)
8000 mm
(312”)
7000 mm
(273”)
8000 mm
(312”)
Grinding
Turning capacity
Swing over slide
Swing over gap
Machine bed width
Gap length
D-Turn HD 480
5000 mm
6000 mm
(195”)
(234”)
Ø 960 mm (37”)
Ø 650 mm (25”)
Ø 1390 mm (54”)
610 mm (23.5”)
495 mm (19”)
600 mm (23”)
4000 mm
5000 mm
6000 mm
(156”)
(195”)
(234”)
370 mm (14”)
0.02 mm/rev (0.0008”/rev)
0.03–3.52 mm/rev (0.001-0.14”/rev)
0.06–7.04 mm/rev (0.002-0.27”/rev)
4000 mm
(156”)
Saws
3000 mm
(117”)
(62) 1–120 mm
(70) 1–120 D.P.
(53) 0.25–30 M.P.
2000 mm
(78”)
(70) 0.25–30 TPI
8300 kg
(18,260 lbs)
1610008
(16) 4–420 rpm
A2–11
Ø 152 mm (Option: 230 mm or 305 mm ) (5.9” Option: 9” or 12”)
40х40 mm (1.5x1.5”)
Ø 115 mm (4.5”)
305 mm (11.5”) / MT6
22 kW (30 Hp)
9300 kg
10300 kg
11300 kg
12300 kg
13300 kg
(20,460 lbs)
(22,660 lbs)
(24,860 lbs)
(27,060 lbs)
(29,260 lbs)
1610009
1610010
1610011
1610012
1610013
14300 kg
(31,460 lbs)
1610014
Accessories
Drilling
– Complete with the 3-axis digital readout (DRO)
– Rapid traverse X and Y-axis
59
Premium
Engine lathe
C-Turn 315 · 385 · 420
Lathes from KAAST meet the highest quality standards
I
during the entire manufacturing process. Before delivery,
each machine is subjected to intensive inspections and tests
with regard to accuracy, performance, and reliability.
EDM
t is our aim to offer the best possible lathes to our customers. In order to fulfill this promise, we ourselves have set
the very highest demands and apply strict quality control
Cutting
The machine is equipped
with a digital 3-axis position
indicator
• 3 transmissions with variable spindle speeds
• Electronic control for automatic speed control
• The spindle speed is shown in the LED display
• Stepless speed setting by frequency converter
• Constant cutting speed by automatic speed regulation
with different workpiece diameters
Center width
Spindle nose
Spindle bore
diameter
Spindle speed
18 steps :
Width of bed
X-axis travel
Toolholder travel
Z1
Threading inches
Threading metric
Threading diametral
Threading modul
Travels: Z
Travels: X
Tailstock quill
diameter
Quill travel
Quill taper
Main spindle
motor
Coolant supply
motor
60
C-Turn 420
5100
6100
1600
2100
3100
4100
420 mm (16“)
770 mm (30“)
840 mm (33“)
980 mm (38“)
1020 mm (40“)
500 mm (19“)
5100
6100
Optional clamping system
• The double chuck system is available for
spindle bores over 4” diameter.
• An additional chuck can be installed at the
rear end of the spindle.
• The double chuck
system is required to
fix long workpieces
at two positions. This
increases the stability of the workpieces.
570 mm (22“)
1600 mm 2100 mm 3100 mm 4100 mm 5100 mm 6100 mm 1600 mm 2100 mm 3100 mm 4100 mm 5100 mm 6100 mm
(62“)
(82“)
(122“)
(161“)
(200“)
(240“)
(62“)
(82“)
(122“)
(161“)
(200“)
(240“)
A2-11
A2-15
A2-20
105 mm
255 mm
105 mm (4“)
155 mm (6“)
155 mm (6“)
230 mm (9“)
(4“)
(10“)
23~1293
13~690
23~1293
13~690
5~440
450 mm (17“)
450 mm (17“)
450 mm (17“)
450 mm (17“)
250 mm (9.8“)
250 mm (9.8“)
2-28 TPI
0.08-14 mm/pitch (0.003-0.55“)
4-56P
0.5-7M
0.05-0.70 mm/rev. (0.002-0.03“/rev.)
0.025-0.35 mm/rev. (0.001-0.014“/rev.)
2-28 TPI
0.08-14 mm/pitch (0.003-0.55“)
4-56 P
0.5-7 M
0.05-0.70 mm/rev. (0.002-0.03“/rev.)
0.025-0.35 mm/rev. (0.001-0.014“/rev.)
105 mm (4“)
105 mm (4“)
220 mm (8.6“)
MT 5
220 mm (8.6“)
MT 5
11 kW or 15 kW (14 or 20 Hp)
11 kW or 15 kW (14 or 20 Hp)
0.1 kW (0.134 Hp)
0.1 kW (0.134 Hp)
5~440
Weight
3350kg
3600kg
4100kg
4600kg
5100kg
5700kg
3650 kg
3900 kg
4200 kg
4700 kg
5200 kg
5800 kg
(7370 lbs) (7920 lbs) (9020 lbs) (10120 lbs) (11220 lbs) (12540 lbs) (8030 lbs) (8580 lbs) (9240 lbs) (10340 lbs) (11440 lbs) (12760 lbs)
Item-No.
Item-No.
(V-Modell)
1610136 1610137 1610138 1610139 1610170 1610171 1610131 1610132 1610133 1610134 1610135 1610172
1610300 1610301 1610302 1610303 1610304 1610305 1610306 1610307 1610308 1610309 1610310 1610311
Handwheel can be located either on the right or left
hand side of the carriage upon customer’s request.
Center height
Swing over bed
Swing over gap
Swing over slide
Spindle nose
Spindle bore
4
4
4
4
4
4
4
4
3
R
apid feed in X, Z-axis
M
icrometer stopper
C
F ootbrake
B
acksplash guard
H
alogen light
T oolholder shield
4L
ead screw guard
4
4
4
4
housing
C
huck guard
F oundation screws and
machine feet
A
O
peration manual
nSpindle bore up to Ø 355 mm (14")
n3-jaw chuck various Ø
n5C collets clamping chuck (manual)
nFace plate various Ø
nRevolving bezel
nTaper turning Lineal
nLive centers
nSteady & follow rest various Ø
nQuick change tool-holder system
n5-pos. travel stopper
nInfinitely variable speed control incl.constant cutting
spped CCS
nExtended motor power
Spindle speed range
(steps):
Machine bed width
X-axis travel
Toolholder travel Z1
Whitworth
Metric
Diametral
Module
Z
Feeds
X
Quill diameter
Quill taper
Main spindle motor
Coolant supply
Weight
Artikel-Nr.
Artikel-Nr. (V-Modell)
Drilling
Center height
3100
4100
385 mm (15“)
C-Turn 315
1000
1500
2000
3000
315 mm (12”)
Ø 630 mm (24”)
Ø 770 mm (30”)
Ø 450 mm (17.5”)
1000 mm
1500 mm
2000 mm
3000 mm
(39”)
(58.5”)
(78”)
(117”)
D1-8 (Option: A2-11)
Ø 85 mm (3.3”)
(Option: Ø 105 or Ø 153 mm (4” or 6”) )
18 steps
18 steps
18 Steps 25–1545 rpm
23–1293 rpm 15–840 rpm
350 mm (13.5”)
25х25; L 125 mm (1x1”; 4.8”)
330 mm (12.8”)
120 mm (4.7”)
(36) 4-56 TPI
(24) 0.5-7 mm
(36) 8-112 D.P.
(16) 0.25-3.5 M.P.
0.06-0.88 mm/rev (0.002-0.034”/rev)
0.03-0.44 mm/rev (0.001-0.017”/rev)
Ø 75 mm (2.9”)
170 mm (6.6”)
MT 5
7.5 kW (10 Hp) (Option: 11 kW (15 Hp))
0.1 kW (0.15 Hp)
2550 kg
2850 kg
3250 kg
3550 kg
(5,610 lbs)
(6,270 lbs)
(7,150 lbs)
(7,810 lbs)
1610089
1610093
1610090
1610094
1610091
1610095
1610092
1610096
Grinding
2100
Saws
C-Turn 385
1600
Technical
specifications
Milling
Every machine is subjected to intensive inspections before delivery.
Max. Spindle diameter: 155 mm (6“), 230 mm (9“), 255 mm (10“), 305 mm (12“), 355 mm (14“)
Accessories
Optional with extra large spindle hole
Turning
Characteristics of the V-models
61
Engine lathe
C-Turn 230 · 270
Premium
Engine lathe
E-Turn R 180 • 205
Cutting
Available with stepless spindle speed & CCS
feature up to 3000 rpm
EDM
Available with stepless spindle
speed & Constant Surface Speed
(CSS) feature up to 3100 rpm
1500 mm (58.5”)
Spindle nose
D1–6
Spindle bore
Ø 56 mm (2.1”)
Spindle speed range 18
steps:
Machine bed width
X-axis travel
Whitworth
Metric
Diametral
Module
Z
Feeds:
X
Quill diameter
Quill taper
Main spindle motor
Coolant supply
Weight net.
Item-No.
Item-No. (V-Model)
62
1000 mm
(39”)
1500
230 mm (9”)
Ø 460 mm (17.9”)
Ø 640 mm (25”)
Ø 290 mm (11”)
Turning
incl.constant cutting spped CCS
Handwheel can be located either on the
right or left hand side of the carriage upon
customer’s request.
nRapid feed in X,Z-axis
2000 mm
(78”)
1000
1000 mm
(39”)
1500
2000
270 mm (11”)
Ø 540 mm (21”)
Ø 680 mm (26.5”)
Ø 360 mm (14”)
1500 mm
2000 mm
(58.5”)
(78”)
D1–8 (Option: A2–11)
Ø 85 mm (3.3”)
(Option: Ø 105 mm (4”))
25–1545 rpm
3000
3000 mm
(117”)
23–1293 rpm
350 mm (13.5”)
20х20; L 110 mm (0.75x0.75” / 4.2”)
280 mm (11”)
130 mm (5”)
(36) 4-56 TPI
(24) 0.5-7 mm
(36) 8-112 D.P.
(16) 0.25-3.5 M.P.
0.06-0.88 mm/rev (0.002-0.034”/rev)
0.03-0.44 mm/rev (0.001-0.017”/rev)
Ø 75 mm (2.9”)
170 mm (6.6”)
MT 5
5.5 kW (Option: 7.5 kW) (7.5 Hp Option: 10 Hp)
0.1 kW (0.15 Hp)
2000 kg
2300 kg
2600 kg
(4,440 lbs)
(5,060 lbs)
(5,720 lbs)
350 mm (13.5”)
25х25; L 125 mm (1x1” ; 4.8”)
330 mm (12.8”)
150 mm (5.8”)
(36) 4-56 TPI
(24) 0.5-7 mm (0.02-0.27”)
(36) 8-112 DP
(16) 0.25-3.5 M.P.
0.06-0.88 mm/rev (0.002-0.034”/rev)
0.03-0.44 mm/rev (0.001-0.017”/rev)
Ø 75 mm (2.9”)
170 mm (6.6”)
MT 5
7.5 kW (Option: 11 kW) (10 Hp Option: 15 Hp)
0.1 kW (0.15 Hp)
2400 kg
2700 kg
3100 kg
3200 kg
(5,280 lbs)
(5,940 lbs)
(6,820 lbs)
(7,040 lbs)
1610075
1610078
1610081
1610085
1610077
1610080
1610082
1610086
1610083
1610087
1610084
1610088
nTaper attachment
nRapid traverse in Z-axis
nCollet chuck (manual)
• Exceptionally low noise
• Foot-operated brake
• Spindle running in 3 bearings: 1 ball bearing and 2 taper
roller bearings
Center height
Swing over bed
Turning capacity
Swing over slide
Machine bed width
Gap length
Spindle nose
Spindle adapter sleeve
Spindle bore
Spindle speed range (8
steps)
Carriage length/width
X-axis travel
Drilling
(manual)
C-Turn 270
2000
(18) 39–2800 rpm
1610076
1610079
Milling
system
n5-pos. travel stopper
nInfinitely variable speed control
nFace plate various Ø
nRevolving bezel
C-Turn 230
1000
Center height
Swing over bed
Swing over gap
Swing over carriage
(14”) (C-Turn 270)
n5C collets clamping chuck
E-Turn R 180
E-Turn R 205
1000
1500
1000
1500
180 mm (7”)
205 mm (8”)
Ø 360 mm (14”)
Ø 410 mm (16”)
Ø 533 mm (20.5”)
Ø 583 mm (22.5”)
Ø 214 mm (8.3”)
Ø 264 mm (10.3”)
1000 mm 1500 mm 1000 mm
1500 mm
(39”)
(58.8”)
(39”)
(58.8”)
260 mm (10.25”)
135 mm
225 mm
135 mm
225 mm
(5.2”)
(8.7”)
(5.2”)
(8.7”)
D1–6, MT 6
MT 6 x 4
Ø 52.5 mm (2”)
(8) 70–1800 rpm
(Option: (16) 80–2000 rpm)
513 mm / 412 mm (20/16”)
220 mm (8.5”)
130 mm (5”)
4
4
4
4
4
4
4
4
4
4
4
3
3
-jaw chuck Ø 230 mm (9”)
S teady rest
F ollow rest
C
S pindle adapter sleeve
F ixed center
F ootbrake
B
acksplash guard
H
alogen light
T oolholder shield
4L
ead screw guard housing
4C
huck guard
4F
feet
4A
4O
peration manual
E-Turn R 180
1000
Whitworth
Metric
Quill diameter
Quill taper
Main spindle motor
Coolant supply
Weight
Item-No.
Item-No. (V-Model)
E-Turn R 205
1500
1000
(45) 2-72 TPI
1500
(39) 0.2-14 mm
Diametral
Module
Feeds
Grinding
nLive centers
nSteady & follow rest various Ø
nQuick change tool-holder
nSpindle bore up to Ø 105 mm
Saws
• Guideways are hardened and precision-ground
• Exceptionally low noise
• Universal type gearbox allowing for cutting metric, Whitworth, module and diametral threads with no need to
change gears
• The feed handwheel can be ordered (left or right) in accordance to the needs of the operator
T oolholder shield
L ead screw guard housing
C
huck guard
feet
4A
4O
peration manual
4
4
4
4
Z
X
(21) 8-44 D.P.
(18) 0.3-3.5 M.P.
0.05-1.7 mm/rev (0.002-0.06”/rev)
0.025-0.85 mm/rev (0.008-0.03”/rev)
Ø 52 mm (2”)
152 mm (5.9”)
MT 4
3.75 kW (5 Hp)
0.1 kW (0.13 Hp)
135 0 kg
145 0 kg
1400 kg
1500 kg
(2,970 lbs) (3,190 lbs) (3,080 lbs) (3,300 lbs)
1610034
1610035
1610036
1610037
1610040
1610041
1610042
1610043
Complete with 3-axis
digital readout
3
3
-jaw chuck
M
icrometer stopper
C
F ootbrake
B
acksplash guard
H
alogen light
Accessories
4
4
4
4
4
4
4
63
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
brake
R
apid feeds in X and Z
T ailstock feedrate in 2 stages
F ootbrake
C
entral Lube
S pindle stop with four adjustable length stops
4
-way tool post
T hreading gauge
F aceplate Ø 500 mm (19.7”)
S teady or follow rest
(20 Hp)
H
alogen light
C
huck guard
S plash board
M
achine feet
O
perating tool
R
eduction sleeve
C
enter
C
amlock D1-11
O
peration manual
Center height
Center width
Bed width
Length of gap
Spindle nose
Spindle-cone
Spindle speed
Max. cross slide
Max. upper slide
Max. tool size
Tailstock-quill
Tailstock-cone
Tailstock-quill-diameter
Thread-inch (number)
Thread-metric (number)
Thread-diametral (number)
Thread-module (number)
Leadscrew diameter
Longitudinal feed rates
Cross feeds
Power main spindle
Weight
Item-No.
64
X/Z axis rapid traverse
nSpecial bezels
nTaper turning ruler
G-Turn 305
2000
2033 mm (80”)
3000
Ø 610 mm (24”)
Ø 350 mm (14”)
305 mm (12”)
3050 mm (120”)
Cutting
43
-jaw clamping chuck Ø 250 mm
(9.84”)
44
-jaw clamping chuck Ø 300 mm
nSpindle motor with additional
power
Electromagnetic clutch
and brake
EDM
Infinitely variable speed
adjustment
Inverter drive
43
-axis position indicator
within 3 steps
nToolpost-set with 4
exchangeable holders
nLive centers
nMain spindle motor 15 kW
(20 Hp)
G-Turn 380
4000
2000
4050 mm (159”)
2033 mm (80”)
485 mm (19”)
820 mm (32”)
3000
Ø 760 mm (30”)
Ø 500 mm (20”)
380 mm (15”)
3050 mm (120”)
4000
4050 mm (159”)
970 mm (38”)
515 mm (20”)
D1-11 CAMLOCK
Ø 105 mm (4”)
MT 5
(18) 10-1200 rpm
375 mm (15”)
225 mm (9”)
28 mm (1.1”)
195 mm (7.7”)
MT 5
Ø 80 mm (3.2”)
(60)1/4–80 TPI (60)
(60) 0.2-112 mm (0.008-4.4”)
(55)1-240 D.P.
(55) 0.05-28 M.P.
38 mm (1.5”)
0.040-5.000 mm/rev (0.002”/rev)
0.015-4.000 mm/rev
15 kW (20 HP”)
3500 kg (7700 lbs) 4000 kg (8800 lbs) 4500 kg (9900 lbs) 3800 kg (8360 lbs) 4300 kg (9460 lbs) 4800 kg (10560 lbs)
1610117
1610118
1610119
1610120
1610121
1610122
Swing over bed
Swing over carriage
Center height
Machine bed width
Swing over gap
Gap length
Spindle nose
Spindle taper
Spindle speed steps
Spindle speed range
Carriage cross travel
Toolholder travel
Tool shank dimension
Quill travel
Tailstock taper
Whitworth
Metric
Diametral
Modul
No. feeds
Longitudinal feed range
Transverse feed range
Motor power
Coolant supply
Weight
Item-No.
item-No. V-Model
nSpecial centers
nLive centers
nQuick change tool system
nSupport grinding device
nRear Tool holder
(11.81”)
4C
hucking disc Ø 400 mm
4
4
4
4
(15.75”)
S tationary and revolving bezel
T ailstock
F ootbrake
C
oolant system
G-Turn 220
1000
1000 mm (39”)
1500
Ø 440 mm (17”)
Ø 272 mm (10.7”)
220 mm (8.7”)
1500 mm (59”)
4
-way tool post
R
ear splashguard
H
alogen Work lamp
C
entering tip
R
educing sleeve
T hreading gauge
4
-way stop feed
M
ounting bolts and machine
feet
4O
perating tools and manual
4
4
4
4
4
4
4
4
G-Turn 255
2000
1000
2000 mm (79”)
1000 mm (39”)
330 mm (13”)
1500
Ø 510 mm (20”)
Ø 342 mm (13.5”)
255 mm (10”)
1500 mm (59”)
2000
2000 mm (79”)
660 mm (26”)
730 mm (29”)
300 mm (11.8”)
D1-8 CAMLOCK
Ø 82 mm (3.2”)
MT 5
12 steps (variable spindle speed with high-middle-low area, V-Typ)
20-1800 rpm (stepless adjustable spindle speed 10-2000 rpm)
260 mm (10”)
130 mm (5”)
25 mm (1”)
150 mm (5.9”)
MT 5
Ø 65 mm (2.6”)
2-72 TPI (48)
0.2-14 mm (48)
8-60 D.P. (24)
0.2-3.5 M.P. (24)
36
0.06-2.00 mm/rev (0.002-0.08”/rev)
0.03-0.80 mm/rev (0.001-0.03”/rev)
7 kW (9.4 HP)
0.1 kW (0.15 HP)
1900 kg (4180 lbs) 2000 kg (4400 lbs) 2200 kg (4840 lbs) 2000 kg (4400 lbs) 2100 kg (4620 lbs) 2300 kg (5060 lbs)
1610112
1610113
1610114
1610115
1610116
1610123
1610124
1610125
1610126
1610127
1610128
Milling
4C
4P
owerful main motor 15 kW
Drilling
43
-axis position display
4E
lectromagnetic clutch and
Turning
Grinding
• Overload protection for
feed rod and lead screw
• Rapid traverse of carriage in longitudinal and
transverse
• Heavy cast machine bed with strong ribbing helps to
minimize vibrations
• Robust overload clutch for protection of
main spindle
• All guideways are induction hardened and
ground
• Transmission gears and shafts of hardened
and ground steel in oil bath
• Manual central lubrication
• Triple supported precision bearing spindle
main (2 x taper roller bearings, 1 antifriction
bearing)
• Ø 86 mm (3.2”) spindle bore, D1-8 Camlock
Saws
• Removable gap for large workpiece diameter
• High accuracy and quiet running even under heavy loads
• Large, heavy machine bed with
solid, one-piece cast iron frame
• Hardened bed guideways
(>HB400)
• For processing long workpieces
with spindle bore of
105 mm (4.1”)
• Central lubrication
• Automatic lubrication of main spindle and main gearbox
• Protected leadscrew
V models with infinitely variable
speed control and constant
cutting speed
G-Turn 220 · 255 · 220 V · 255 V
G-Turn 305 · 380
Premium
Engine lathe
Accessories
Engine lathe
1610129
65
Turret lathe
HRL 42 • 60
Number of spindle speeds
Spindle speeds
Spindle bore
Spindle nose
Spindle-cone
Tailstock-quill
Tailstock-taper
Tailstock-quill-diameter
X-axis travel
Upper slide stroke
Max. tool size
Thread-metric (number)
Thread-inch (number)
Thread-module (number)
Thread-diametral (number)
Leadscrew diameter
Longitudinal feed rates
Cross feeds
Weight
Item-No.
Item-No. V-model
66
1000
Ø 356 mm (14”)
Ø 220 mm (8.6”)
178 mm (7”)
750 mm (30”)
1000 mm (40”)
Ø 515 mm (20.25”)
190 mm (7.5”)
12 Steps (variable speed adjustment with
3 gear speeds, V-Type)
45-1800 rpm (30-2000 rpm for the variable setting, V-Type)
38 mm (1.5”)
D1-4 CAMLOCK
MT 5
110 mm (4.3”)
MT 3
Ø 40 mm (1.5”)
165 mm (6.5”)
90 mm (3.54”)
22 mm (0.86”)
(32) 0.4-7.0 mm
(32) 4-56 TPI
(32) 0.4-7.0 M.P.
(32) 8-120 D.P.
19 mm (0.74”)
0.067-1.485 rev/mm
0.033-0.742 rev/mm
700 kg (1540 lbs)
750 kg (1650 lbs)
1610111
1610110
1610108
EDM
Turning
Milling
4
4
4
4
C
oolant system
B
ar feeder
C
ollet chuck
O
peration manual
Collet chuck
DIN 6343
Collet (Ø with 1
mm increment)
Collet (hex with 1
mm increment)
1610109
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
3
3
-jaw clamping chuck Ø 160 mm (6.3”)
F ixed bezel
S plashguard
T hreading gauge
4
-way tool post
S pindle stop with four adjustable length
stops
F ootbrake
C
oolant system
H
alogen Work lamp
C
huck protection
M
ain motor 2.2 kW (3 Hp)
C
hange gears
R
educing sleeve
C
entering tip
M
ounting feet
D
1-4 Camlock spindle taper
O
perating tools
M
anual
n3-jaw clamping chuck Ø 200 mm (7.9”)
n4-jaw clamping chuck Ø 200 mm (7.9”)
n5C collets clamping chuck (manual)
nFace plate 250 mm (9.8”)
nFace plate 300 mm (11.8”)
nRevolving bezel
nMicrometer longitudinal abutment
nLive centers
Collet (rectangular
1mm)
1045
Ø 30 mm
Typ 163 E
Ø 3–30 mm
(0.11-1.17”)
on request
on request
Max. workpiece cross-section
– round
– hexagonal
– rectangular
140
345
Collet chuck
1000
910
1600
785
Turret
Turret tool slot-Ø
Feed travels:
– longitudinal slide
– transverse slide
– turret carriage
– cutoff carriage
Main motor
Spindle speed (10 steps)
Pneumatic system pressure
Air flow rate
Coolant supply pump
Lubrication motor
Weight (inc. feeding system)
Item-No.
Ø 42 mm
Ø 60 mm
Typ 173 E
Typ 185 E
Ø 3–42 mm
Ø 4–60 mm
(0.15-2.3”)
(0.11-1.6”)
6–36 mm
8–50 mm
(0.23-1.4”)
(0.31-1.95”)
6х6–28х28 mm 7х7–40х40 mm
(.24x.24”(.28x.28”1.1x1.1”)
1.6x1.6”)
НRL 42
НRL 60
Ø 42 mm (1.6”)
36 mm (1.4”)
29 mm (1.1”)
Ø 30 / Ø 42 mm
(1.1/1.6”)
6‑Pos.
Ø 25 mm (1”)
Ø 60 mm (2.3”)
52 mm (2”)
42 mm (1.7”)
Ø 60 mm
(2.3”)
6‑Pos.
Ø 25 mm (1”)
75 mm (3”)
75 mm (3”)
155 mm (6.1”)
155 mm (6.1”)
142 mm (5.6”)
142 mm (5.6”)
35 mm (1.4”)
35 mm (1.4”)
4 kW (5.5 Hp)
4 kW (5.5 Hp)
150–1800 rpm
150–1800 rpm
5–8 bar
5–8 bar
(70-115 psi)
(70-115 psi)
0.15 l per clamping (0.04 gal)
0.1 kW (0.15 Hp) 0.1 kW (0.15 Hp)
0.1 kW (0.15 Hp) 0.1 kW (0.15 Hp)
900 kg (1,980 lbs) 900 kg (1,980 lbs)
1600x800x
1600x800x
1600 mm
1600 mm
(62x31x62”)
(62x31x62”)
1700001
1700002
Drilling
C
utoff carriage
4
-pos toolpost
1
-pos back toolpost
6
-pos tailstock turret
Grinding
Center height
Center width
Bed width
4
4
4
4
G-Turn 178
750
Saws
V models with infinitely variable
speed control and constant
cutting speed
• Strong ribbed cast iron bed
• Case-hardened and ground machine bed guideways
• Main spindle with D1-4”, bore Ø 38mm (1.5”), with 2 adjustable precision taper
roller bearings
• All gears made of Cr-Ni-steel, hardened, precision ground, running in oil-bath
• Tailstock can be shifted for taper turning ± 10 mm (0.39”)
• Powerful main motor (2.2 kW) (3 Hp)
• Guideways adjustable via gibs
Handwheel can be located either
on the right or left hand side of
the carriage upon customer’s
request.
• All feeds and travels are manuallydriven by handwheels
• Feed length is adjusted by means of
exchangeable micrometer stops
• Infinitely variable adjustment and
electronic control of spindle speed
• 2 speeds (L/H) of main spindle can
quickly changed by moving drive
belt
• Spindle speed is shown by digital
display with two speed ranges
• Semi-automatic turret switching
and handwheel-based control
system
• Pneumatic-driven clamping/release
of work piece in the collet chuck
• Mechanical bar-stock feeder (feeding by counterweight)
Accessories
The machine is equipped with a
digital 3-axis position indicator
Cutting
G-Turn 178 · 178 V
Premium
Engine lathe
67
4C
NC FANUC 18i MB
4T
ool magazine, 32-way, max. Ø
4A
utomatic lubrication
4C
oolant system
4T
hread cutting function (with-
4
4P
ortable handwheel for manual
4
4
4
4
4
200 mm (7.5”), max. L 400 mm
(15”)
M
otor spindle (Belt type) with
ZF2K gear (ratio 1:4) 6000 r / min
W
ork spindle and transmission
oil cooling
C
abinet air conditioning
2
screw conveyor, 1 chip conveyor chain
F oot actuated tool change
C
oolant supply all around the
spindle
out compensating chuck)
4
4
4
4
4
4
4
4
operation
W
ork light
S ignal and warning lights
S pindle blow out function
C
ompressed air gun
C
oolant spray gun
A
uxiliary tool
L inear glass scale for X-axis
M
anual
n32-tool magazine
n40-tool magazine
n60-tool magazine
n80-tool magazine
n120-tool magazine
nAngle milling head BT 50/90 ° with a max. Speed of 3500 r / min, 5 °
angular increment
nAngle milling head BT 50/90 ° with a max. Speed of 3500 r / min, angu-
Premium
lar increment of 1 ° to 5 °
nAdditional Vertical milling head BT 50/Ø 300 mm, max. Speed 3500 r /
min.
nAdditional Vertical milling head BT 50/Ø 500 mm, max. Speed 3500 r /
min
nAutomatic head change system for additional milling heads AHC
1-fold
nAutomatic head change system for additional milling heads AHC
2-fold
EDM
PSD-Mill CNC
Cutting
CNC gantry-type machining center
Table dimensions (Width x
Length)
T-slots
mm
kg / m2
m
2450 (95”)
2x6 to 2x36
(78”x20’
- 118’)
mm
22.6–36
2850 (111”)
2.2х6 to
2.2x36
(85”x20’
- 118’)
26.6–36
30.6–36
36.6–36
Fanuc 18i-MB
3250 (126”)
3650 (142”)
4250 (165”)
2500 (550 lbs/ft2)
42.6–36
Spindle motor power
4850 (189”)
5450 (212”)
2.6х6 to
3.6x6 to
4.2х6 to
4.6х6 to
3х6 to 3x36
2.6x36
3.6x36
4.2x36
4.6x36
(117”x20’-118’)
(101”x20’-118’)
(140”x20’-118’) (163”x20’-118’) (179”x20’-118’)
28x400(1.1x15.7”)
Travels
X-axis
Y-axis
Z-axis
W-axis (optional)
Distance spindle-table
Distance spindle-rack
Spindle taper
Spindle speed
68
m
mm
mm
mm
mm
mm
rpm
2400 (93”)
from 6m to 36m in 1m increments (20’ to 118’ in 40” increments)
2800 (109”)
3200 (124”)
3600 (140”)
4200 (163”)
4800 (187”)
1100; option: 1400 (43”; option: 54”,)
1000 ( optional 1500 to 2500 ) (39”; option: 59”, 98”)
820–1920; option: 2220 (32-75”; option: 86”)
427 (16.5”)
473 (18.5”)
BT 50
6000
5400 (210”)
PSD – Mill CNC
46.6–36
Work feed
Rapid feed in X-/Y-/Z-axis
Repeatability
Tool magazine
Number of tool pockets
Tool diameter by adjacent
places
Tool diameter by fully loaded
Max. tool length
Max. tool weight
Dimensions (Length)
Dimensions
Item-No.
20.6–36
kW
mm/
min
m/min
mm
mm
22.6–36
26.6–36
30.6–36
36.6–36
42.6–36
22 / 26; option: 30 / 37 (30/35 Hp; option: 40/50 Hp)
Milling
Drilling
5–8000 (0.2-312”/min)
10 / 12 / 12 (390/468/468”/min)
±0.005 / 300 (0.0002”/12”)
±0.003 / 300 (0.00015”/12”)
pc
24
mm
Ø 220 (8.5”)
mm
mm
kg
mm
Ø 125 (4.85”)
400 (15.5”)
20 (optional 35) (43lbs; option: 75 lbs)
from 11060 to 41060 (step 1000 mm) (from 36’ to 135’)
5500x5120
5900x5120
6300x5120
6900x5120
7500х5120
(217x202”)
(232x202”)
(248x202”)
(272x202”)
(295x202”)
6630101
6630102
6630103
6630104
6630105
mm
46.6–36
5100x5120
(201x202”)
6630100
Control
Distance between columns
Max. table load
20.6–36
8100х5120
(319x202”)
6630106
Accessories
PSD – Mill CNC
Grinding
• Fixed table with extremely robust and solid base frame
provides great rigidity, stability and vibration-free work
even with heavy duty cutting
• Rigid frame construction consisting of a massive machine
bed, two movable uprights and a strong crossbeam,
ensures excellent positioning stability and extremely high
cutting efficiency
Saws
times (including V / H tool changer for 40-station tool magazine +
+ enlarged hydraulic unit of Y-axis travel (500 mm) (19,5”) + 18i-MB
Control) (GIFU fire)
nAutomatic head change system for additional milling heads 5
times (including V / H tool changer for 60-station tool magazine +
+ enlarged hydraulic unit of Y-axis travel (500 mm) (19,5”) + 18i-MB
nAutomatic head change system for additional milling heads 5 times
(including V / H tool changer for 80-position tool magazine + +
enlarged hydraulic unit of Y-axis travel (500 mm) (19,5”) + 18i-MB
nAutomatic head change system for additional milling heads 5 times
(including V / H tool changer for 120-tool magazine + + enlarged
hydraulic unit of Y-axis travel (500 mm) (19,5”) + 18i-MB Control) (GIFU
fire)
nRenishaw TS27R tool measurement
nRenishaw NC4F tool measurement
nRenishaw measuring head OMP60
nCoolant supply bar through the spindle, pressure 20 bar (2,900 psi)
nCabinet air conditioner
nCoolant cooling system
nMore powerful spindle motor 37 kW (50 Hp) (30 min.) + ZF2K-300 gear
unit
nSpindle (Direct Driven) 10,000 rev / min
nSpindle (Belt type) 10000 rev / min
nExtended travel in Z-axis up to 1100 mm (43”)
nExtended travel in Z-axis up to 1400 mm (54”)
Turning
nAutomatic head change system for additional milling heads 5
69
Premium
CNC gantry-type machining center
PFC-Mill CNC
EDM
32, 40, 60, 80, 120‑post tool magazine
(Option)
n32, 40, 60, 80, 120-tool magazine
nAngle head BT 50/90° with a max. Speed of 3500 rpm, angular 5°
nAngle head BT 50/90° with a max. Speed of 3500 rpm, angular of 1° to 5°
nAdditional. Vertical milling BT50 / Ø 300 and Ø 500mm max. 3500rpm
nAutomatic milling head changer AHC 1 or 2 times
nAutomatic milling head changer 5-fold (including V / H tool changer for
40, 60, 80, 120-tool magazine + hydraulic unit + Enlarge Traverse the Y
axis (500 mm (19.7”)) +18 i-MB Control) (GIFU fire)
nRenishaw TS27R or NC4F tool measurement
Other sizes available on request
and at www.kaast-cnc.com
PFC – Mill CNC
15.23
CNC
Column-to-column distance
Max. load capacity of table
mm
kg
Table dimensions (width x length)
mm
T-slots
mm
15.33
15.43
15.53
Fanuc Oi-MD
1850 (72”)
12000 (26,400 lbs)
13000 (28,600 lbs)
1500х2300
1500х3300
1500х4300
1500х5300
(58x90”)
(58x129”)
(58x168”)
(58x207”)
22х9х150 (9pc/0.8x5.8”)
22х5х250 (5pc/0.8x5.8”)
18.43
2150 (84”)
15000 (33,000 lbs)
1800х4300
(70x168”)
22х7х250
(7pc/0.8x9.8”)
Travels
X-axis
Y-axis
Z-axis
W-axis (optional)
Spindle-to-table distance
Spindle-to-column distance
Spindle taper
Spindle speed
Main motor
Cutting feed rate
Rapid traverse in X/Y/Z axes
Repeatability
Tool magazine
Number of tools
Max. tool Ø - adjacent pocket empty
Max. tool Ø - full magazine
Max. tool length
Max. tool weight
Net-weight
Item-No.
70
mm
mm
mm
mm
mm
mm
min-1
kW
mm/min
m/min
mm
mm
mm
mm
mm
kg
kg
2200 (85”)
3200 (124”)
4200 (163”)
5200 (202”)
4200 (163”)
1800 (70”)
2100 (82”)
800 (31”)
1000 (1500) (39” (59”))
200–1000 (8-39”)
375–1175 (15-45”)
427 (16.5”)
BT 50
6000
18.5 / 22 (30 min) (25/30 Hp)
5–8000 (0.2-312”/min)
20 / 20 / 15 (780/780/585”/min)
15 / 15 / 15 (585/585/585”/min)
±0.005 / 300 (0.0002”/12”)
±0.003 / 300 (0.00015”/12”)
24000
6630005
24
Ø 220 (8.5”)
Ø 125 (4.85”)
400 (15.5”)
20; option: 25 (44lbs; option: 55 lbs)
30000 (66,000 lbs) 40000 (88,000 lbs) 46000 (101,200 lbs)
6630002
6630007
6630008
43000 (94,600 lbs)
6630009
Turning
nRenishaw OMP60 head
nCoolant supply through the spindle, pressure 20 bar (290 psi)
nCabinet air conditioner
nCoolant Cooling System
nMore powerful spindle motor 37 kW (50 Hp) (30 min.) + ZF2K-300
transmission
nSpindle (Direct Driven) 10000 rpm
nSpindle (Belt type) 10000 rpm
nEnlarged travel in Z-axis up to 1100 mm (43.3”)
nEnlarged travel in Z-axis up to 1400 mm
PFC – Mill CNC
operation
20.33
20.53
22.62
Fanuc Oi-MC
2850 (111”)
22000 (48,400 lbs)
2200x6200
(85x241”)
28х13х180
(13pc/1.1x7”)
26.62
30.62
3250 (126”)
24000 (52,800 lbs)
2600x6200
(101x241”)
28х15х180
(15pc/1.1x7”)
3650 (142”)
26000 (57,200 lbs)
3000x6200
(117x241”)
3000x6200
(117x241”)
2800 (109”)
6000 (234”)
3200 (124”)
CNC
Column-to-column distance
Max. load capacity of table
mm
kg
Table dimensions (width x length)
mm
T-slots
mm
28х11х180 (11pc/1.1x7”)
X-axis
Y-axis
mm
mm
3200 (124”)
5200 (202”)
2400 (93”)
Z-axis
mm
W-axis (optional)
mm
mm
300–1100; option: 1400
(12-43”; option: 54”)
Spindle-to-column distance
Spindle taper
Spindle speed
Main motor
Cutting feed rate
Rapid traverse in X/Y/Z axes
Repeatability
Tool magazine
Number of tools
Max. tool Ø - adjacent pocket empty
Max. tool Ø - full magazine
Max. tool length
Max. tool weight
Net-weight
mm
435 (17”)
2450 (95”)
20000 (44,000 lbs)
2000х3300
2000x5300
(78x128”)
(78x206”)
Travels
Item-No.
min-1
kW
mm/min
m/min
mm
mm
mm
mm
mm
kg
kg
800 (1100) (31/opt.43”)
Milling
4W
ork light
4S
pindle blowout function
chain
C
ompressed air gun
C
oolant spray gun
A
uxiliary tool
M
anual
Drilling
4F
oot actuated tool change
4C
oolant around the spindle
4C
oolant system
4
4
4
4
Grinding
4A
4T
apping function (rigid tapping)
4P
ortable handwheel for manual
3600 (140”)
1100; option: 1400
(43”; option: 54”)
1000 (1500) (39” (59”))
BT 50
6000
22 / 26 (30 min)
5–8000
15 / 15 / 12 (585/585/468”/min)
±0.005 / 300
±0.003 / 300
45000 (99,000 lbs)
6630004
300–1400; option:
1700 (12-54”; option: 66”)
473 (18”)
12 / 12 / 12 (468”/min)
24
Ø 220 (8.5”)
Ø 125 (4.9”)
400 (15.5”)
28; option: 35 (60 lbs; option: 75 lbs)
58000 (127,600 lbs) 71000 (156,200 lbs) 68000 (149,400 lbs) 79000 (173,800 lbs)
6630025
6630014
6630019
6630022
Saws
200 mm (7.5”), length up to 400
mm (15”)
4M
otor-spindle (Belt type) with
gearbox ZF2K (gear ratio 1:4)
6000 rpm
4S
pindle and gearbox oil cooling
4E
lectric cabinet air-conditioning
42
screw conveyor, 1 chip conveyor
4F
ANUC CNC 0i-MC
4T
ool magazine 24 tools, up to Ø
Accessories
• E xtremely robust and solid base frame provides
great rigidity, stability and vibration-free work
even with heavy duty cutting
•R
igid frame structure consisting of a solid machine bed with a large gantry
•W
ork piece movement in the X-axis is carried
out by table movement on triple V and flat
guideways
Cutting
Complete
splash guard (opt.)
71
Premium
Gantry type machining center
Port-Max 1300 · 1600
Cutting
5 Face index head
4
4
4
4
4
4
4
4
4
4
4
4
A
ir- and coolant gun
S emi-housing
C
D
ual screw type chip conveyor
L ED working light
A
utom. 24-pcs ATC
F oot pedal for tool away
X
-axis by rack/pinion drive
H
igh end linear roller guideways
S ervice tool
M
achine leveling pads
O
peration Manual
Auto 5 Face machining function
5 axis Simultaneous he
Auto AC swiveling head
Optional with Heidenhain iTNC 530, 15“LCD
Other sizes available on request
n Mitsubishi, Siemens, Heidenhain
Multiple gates model
n Extended Z-axis travel
n A/C for electr. cabinet
n Several milling heads
Auto AC swiveling
head
n ATC up to capacity
to 120 tools
n Autom. tool measuring (Renis-
control
Auto
90 milling head
n Coolant through spindle CTS
35/70 bar (500/1000 psi)
haw, Blum, Marposs)
n Glass linear scales in selected
n Autom. work piece measuring
axes
(Renishaw, Blum, Marposs)
n Complete housing
Table and Base made of one piece casting
X2
X1
X1
Drilling
5 axis Simultaneous head
• F lexibility in the choice of CNC controls, Mitsubishi, Siemens, Fanuc, or Heidenhain, together with options like IKZ,
various milling heads, glass scales, etc., enable optimum
conformance with customer requirements.
Gate made
of one
piece casting
X2
Milling
Auto 90 milling head
• T he guidance and drive elements built into the machine
table also permit the use of multiple portals on one machine with comparatively low additional costs. In this way,
several components can be machined in parallel or a single
component can be cut with two portals.
Long size complex precision machining
72
EDM
Turning
Auto AC swiveling head
Grinding
control
4P
ortable electric handwheel
4S
pindle oil cooler
4S
pindle blow out unit
4C
oolant system
4A
utom. central lubrication
4R
igid Tapping function
4R
S-232, W-Lan and CF-card
4Z
F-Duoplan 2K2150 L/H
gear-box
Auto 90 milling head
Technical
specifications
X-axis travel
Y-axis travel
Z-axis travel
Distance between
columns
Table lenght
Table width
Spindle nose-table
Spindle Taper
Spindle speed range
Spindle power
Cutting feed speed
Port-Max 1300
Port-Max 1600
2000-30000 mm (78“-118“)
1300 mm (51“)
1600 mm (62“)
800 mm (opt. 1100 mm) (31“(opt. 43“))
1300 mm (51“)
1600 mm (62“)
2000-30000 mm (78“-118“)
1100 mm (43“)
1400 mm (55“)
320-1120 mm (12“-44“)
BT50
6000 rpm
15/18.5 kW (20/24 Hp)
5~8000 mm/min (0.1“~314“/min)
Technical
specifications
Rapid traverse
Contol system
ATC & Tool magazine
Max. tool diameter
Max. tool lenght
Max. tool weight
Maximum table load
Machine dimension
L/W/H
Weight
Item-No.
Port-Max 1300
Port-Max 1600
15 /15 /15 m/min (590/590/590“/min)
MITSUBISHI M70
Vertical ATC, 24 tool magazine
Ø 125 / Ø 220 mm without adjacent tool (4”/8”)
400 mm (15“)
15 kg (33 lbs)
2000 kg/m2
5400-35400/4500/4660 5400-35400/4800/4660
mm
mm
(212“-1393“/ 177“/ 183“) (212“-1393“/ 188“/ 183“)
from 18000 kg
from 20000 kg
6630107
6630108
Saws
4F
anuc 0i-MD inkl. Manual Guide
•N
umerous applications of this machine can be realized with the optional milling
heads. 90º angle heads in controlled and manual version, 5-side automatic indexing heads, and 5-axis fully simultaneous heads highlight the performance of this
machine concept.
5 axis Simultaneous head
5 Face index head
Accessories
• T he Port-Max series are particularly suitable for
large and heavy workpieces. The portals realize
feed in all axes, thus avoiding movement of the
components by the machine. The rigid machine table supports loads up to 2000 kg/² and
thus offers sufficient provision for very large
workpieces.
• T he guidance concept uses high-load roller
linear guides that avoid the slip-stick effect and
ensure permanent precision over many years,
even with the most heavy duty demands in
hard everyday production. The accuracy of the
machine is thus truly remarkable in regard to
the feed length in interaction with the highresolution digital drives and accordingly always
delivers parts with accurate dimensions to your
customers.
• S tandard tool changer with 24 positions, ZF
Duoplan transmission for main spindle with
max. 660 Nm (487 ftlb) torque, automatic lubrication, and double chip conveyor provide for
a effective basic model in this series, ideal for
numerous milling applications.
73
Premium
CNC horizontal machining center
STRATOM 400 P2 · 500 P2
Space-saving machine concept
Y-Axis
Easy accessibility and ergonomical arrangement of service and loading points.
Tool changer with separate loading station, pallets can be loaded easily with
a crane
Turning
Z-Axis
EDM
Cutting
X-Axis
Optional provision of additional pneumatic and hydraulic lines for connection
of the clamping device
4M
itsubishi M720 V CNC control
46
0-pcs. ATC
4B
uilt-in spindle 12.000 rpm
4
4
4
4
4
4
4
4
4
(max. 235 Nm (173 ftlb))
B
-axis
(min. indexing angle 1°)
A
utomatic pallet changer
T ool management surveilance
A
daptive feed regulation
S pindle overload protection
T ool life monitor
S pindle coolant
C
TS 20 bar (290 psi)
A
ircooling for elecric cabinet
nFanuc 0i-MD CNC control
nSiemens 828/840 CNC
nB-axis (min. indexing angle
0.001°)
n60, 90, 120-pos. ATC
nTooling system HSK, BT, BBT
nC TS 35 (70) bar (500/1000 psi)
incl. double filter unit
Hydraulic pallet changer with short
change cycle of 10 seconds.
4D
4C
hain type chip conveyor with
4
4
4
4
4
4
nSpare pallet
nTool lenght and breakage
control (Q-sensor)
nWorkpiece clamping unit /
tailor made (hydraulic)
nOil mist collector
nOil seperator
nWork piece measuring system
nDoor automation
400 P2
500 P2
Travel
The standard tool changer in the
Japanese CAM configuration with
a capacity for 60 tools (optionally
90/120) and a tool change time of
1.5 sec creates the ideal conditions
for efficient tool management.
nLinear glass scales
nPallet pool system with 8-pcs.
74
STRATOM
1200 mm exit height
3
-color signal light
L ED working light
S ervice tool
M
O
peration Manual
X-axis
Y-axis
Z-axis
Spindle nose to table
center
Spindle center to table
surface
Table height
Pallets
Size
Capacity
Fastening bore
Min. resolution
Spindle
Speed
rpm
Shift
steps
Taper
Inside diameter
Feeds
Feed
mm
mm
mm
610 (25“)
580 (22“)
580 (22“)
710 (27“)
680 (26“)
680 (26“)
mm
70-650 (2.7“-25“)
70-750 (2.7“-29.5“)
mm
80-660 (3.1“-25“)
80-760 (3.1“-29.9“)
mm
1150 (45“)
1150 (45“)
mm
kg
°
400x400 (15“x15“) 500x500 (19“x19“)
400x2 (815“x0.07“) 500x2 (19“x0.07“)
M16x25 holes
M16x25 holes
1(0.001° optional) 1(0.001° optional)
mm
12000
Two steps by
electric
BT 40 / ISO 40
75 (2.9“)
12000
Two steps by
electric
BT 40 / ISO 40
75 (2.9“)
m/min.
60 (2362“/min)
60 (2362“/min)
STRATOM
Cutting feedrate
Tool changer
Tool shank
Pull stud
Number of positions
Max. Tool diameter
Max. tool dia. without
adjacent tool
Max. tool lenght
Max. tool weight
APC
Number of pallets
Pallet changing system
Capacity
Hydraulic
Lubricant
Coolant
Weight
Item-No.
mm/
min.
400 P2
1-20.000
(0.03“-787“/min)
500 P2
1-20.000
(0.03“-787“/min)
°
pc.
mm
BT 40
90 (MAS-P40T)
60
Ø 75 (2.9“)
BT 40
90 (MAS-P40T)
60
Ø 75 (2.9“)
mm
Ø 150 (5.9“)
Ø 150 (5.9“)
mm
kg
410 (16“)
12 (26lbs)
410 (16“)
12 (26lbs)
2
Rotary type
2
Rotary type
L
L
L
30 (7.9 gal)
2 (0.5 gal)
550 (145 gal)
30 (7.9 gal)
2 (0.5 gal)
550 (145 gal)
kg
9500 (20900 lbs)
12200 (26840 lbs)
6630120
6630121
Saws
Grinding
Drilling
• Optional CTS units with
higher pressure of 35, 70
bar (500/1000 psi) with 40
µm filterunit
• Clamping of the B-axis
is
done by hydraulic conical
dowels generating a clamping force of 17 tons (18.7 Ust). This
ensures exact positioning and clamping
even with heavy cutting.
• The standard double table change device even permits
loading of max. 400/500 kg (880/1100 lbs) and this offers
sufficient provision for workpiece and clamping device.
Accessories
• Designed for low space requirement
• Powerful main spindle, S2 = 25 kW (35 Hp) with double
speed reduction for a high torque up to max. 235 Nm (173
ftlb)
• Ideal for flexible cutting of numerous different material
classes because of the speed bandwidth up to max. 12000
rpm.
• Tool measuring system for easy and safe work
• Chip flushing system for cleaning of the machining area
Milling
•B
ecause of their innovative design, the machines in this
series have an extremely heavy machine bed in 3-point
design with constant high dynamic in the main spindle and
the feed axes of up to 0.9 G acceleration
•A
ll axes are equipped with high-quality roller linear guides
75
Powerful, horizontal machining center with pallet changer
Premium
Cutting
Maintenance and alarm history
• The system provides an overview of service
intervals and error messages, thus helping
to plan machine servicing
• Software includes: Sensor status and position lists, error code lists, cutting interruption lists, and general error message lists
HYPERION 630 P2 · 800 P2
Tool monitoring
• Self-adapting cut parameters
• Spindle overload protection and
monitoring
• Tool life history
• Tool operating time overview
• General tool management
Turning
Optional compl. Production cell
for unmanned production
EDM
CNC horizontal machining center
630 P2
800 P2
Travel
X-axis
Y-axis
Z-axis
Spindle nose to table center
surface
Table height
Pallets
Size
Max. load
Pallet face
Min. indexing increment
Spindle
Speed
Shift
Taper
Inside diameter
Motor
Feeds
Feed
76
mm
mm
mm
mm
1050 (41”)
850 (33”)
970 (38”)
100-1070 (3.9-42”)
1200 (47”)
1000 (39”)
1000 (39”)
200-1200 (7.8-47”)
100-1100
(3.9”-43”)
1350 (53”)
50/50/50 (1970/
1970/1970 ”/min)
4M
itsubishi M720 V CNC control
46
0-pcs. ATC
4B
uilt-in spindle 10.000 rpm
4
HYPERION
Cutting feedrate
ATC
Tool shank
Pull stud
Number of positions
mm 100-950 (3.9”-37”)
Max. tool diameter
Max. tool dia. without adjamm
1300 (51”)
cent tool
mm 630x630 (24”x24”) 800x800 (31”x31”) Max. tool lenght
Max. tool weight
1200x2
1800x2
kg
APC
(2640 lbs x 2)
(3960 lbs x 2)
Number of pallets
M16x25 holes
°
1 (0.001° optional) 1 (0.001° optional) Pallet changing system
Capacity
Hydraulic
rpm
10000
10000
Lubricant
steps Two steps by electric
Coolant
BT 40 / ISO 40
BT 40 / ISO 40
Dimensions
mm
Ø 100 mm (3.9”)
kW
30/25 (40/33 Hp) (LxWxH)
m/
min.
Weight
50/50/50 (1970/
1970/1970”/min) Item-No.
mm/
min.
630 P2
1-20000
(0.03”-787”)
800 P2
1-20000
(0.03”-787”)
°
pc.
mm
BT 50
90 (MAS-P50T)
60
Ø 125 (4.9”)
BT 50
60
Ø 125 (4.9”)
mm
Ø 250 (9.8”)
Ø 250 (9.8”)
mm
kg
610 (24”)
25 (55 lbs)
610 (24”)
25 (55 lbs)
4
4
4
4
4
4
(max. 420 Nm (309 ftlb))
B
-axis
(min. indexing angle 1°)
A
T ool management surveilance
A
daptive feed regulation
S pindle overload protection
T ool life monitor
S pindle coolant
4
4
4
4
4
4
4
4
4
4
l
l
l
mm
kg
2
Rotary type
70 (18 gal)
2 (0.5 gal)
800 (209 gal)
6610x3510x3330
(260”x138”x129”)
21600
(47520 lbs)
6500x4940x3640
(255”x1954”x143”)
21600
(47520 lbs)
6630170
6630171
(Hyperion 800 6-pcs.)
nSpare pallet
nTool lenght and breakage
0.001°)
control (Q-sensor)
nSpindle with gearbox 6.000
nWorkpiece clamping unit /
rpm (max. 1050 Nm (774 ftlb))
tailor made (hydraulic)
nBuilt-in spindle 12.000 rpm
n60, 90, 120-pos. ATC
nTooling system HSK, BT, BBT
nC TS 35 (70) bar (500/1000 psi)
nOil mist collector
nOil seperator
nWork piece measuring system
nDoor automation
incl. double filter unit
Spindle
HYPERION
630 P2
Spindleoutput
outputand
andtorque
torque
chart
α18/10000i
α B160LL/13000i
Horsepower (kW)
Torque (N m)
40
500
420Nm S3 25%
2
Rotary type
nLinear glass scales
nPallet pool system with 8-pcs.
nFanuc 31i CNC control
nSiemens 828/840 CNC
nB-axis (min. indexing angle
C
TS 15 bar (220 psi)
A
ircooling for elecric cabinet
D
C
hain type chip conveyor with
1200 mm (47”) exit height
3
-color signal light
L ED working light
S ervice tool
M
O
peration Manual
Drilling
Grinding
HYPERION
dynamics, paired with high rapid traverse speeds and
simultaneous effective vibration absorption with any milling
application.
Saws
The development of this machine focused on flexibility of
application and reduction of the tooling and downtimes.
This ensures that max. output is always guaranteed in the
fast-paced cutting industry of today.
The machine frame optimized by FEA has outstanding
30
S3 25%
20
300
22 kW
288Nm S1 Cont.
18.5 kW
200
140Nm
115Nm S2 30 min
95Nm S1 Cont.
24Nm
100
18 Nm
14 Nm
500 1500
600
2500
30
10000
High / Low winding shift 1700 rpm
Spindle speed (rpm)
Torque (N m)
1200
1050Nm
30min, S3 60%
25
883Nm
Cont
20
25kW S1 Cont.
22kW S2 10min
15kW S1 Cont.
10
400
30kW S2 30 min
359Nm S2 10 min
Horsepower (kW)
1000
22KW 30min, S3 60%
800
18.5kW Cont.
15.5
15
13
600
10
400
187Nm
157Nm
5
0
Standard 50 m/min (1970“min) rapid traverse
Continuous op. zone
29.4Nm
0
1200
2400
3600
5800
200
23.4Nm
6000
Accessories
Max. 1050 Nm (774 ftlb torque (opt.)
Milling
Standard spindle
Drive according to the integrated principle with a max.
speed of 10000 rpm and a torque of up to 420 Nm (310 ftlb).
Ø 100 mm (3.9”) bearing in the hybrid ceramic version.
In place of the built-in drive, there is an option for a transmission type with 6,000 rpm, 22 kW (30 Hp), and 1050 Nm
(774 ftlb) for extremely heavy-duty cutting
Spindle speed (rpm)
77
Premium
CNC bed-type vertical milling machine
PVT-Mill 2500 • 3500 CNC
15 kW
15
12
11 kW
40-pos. tool magazine (Option)
15
3
4
4
4
4
4
4
Options:
nCNC HEIDENHAIN iTNC 420 BF150.
n40-pos. tool magazine.
nX,Y,Z-axis optical linear scales from HEIDENHAIN
nX,Y,Z-axis optical linear scales from Fagor.
nHigh-speed spindle 10,000 rpm.
nHigh-speed spindle 12,000 rpm.
nThrough-spindle coolant supply.
Travel
X-axis
Y-axis
Z-axis
Spindle center-to-column
distance
Spindle nose-to-table
distance
Table dimensions
T-slots
Table-to-floor distance
Table load capacity
78
PVT-Mill 2500 CNC
PVT-Mill 3500 CNC
2200 mm (85”)
620 mm (24”)
620 mm (24”)
3200 mm (124”)
720 mm (28”)
620 mm (24”)
690 mm (27”)
790 mm (30”)
• Machine with highly rigid bed made of Meehanite GA 350
cast iron and bed-type fixed-position table. Heat-treated
and stabilized crystal structure of the cast iron.
• Fixed-position table length of 2500 mm (97”) and heavyduty supporting structure. The max. load capacity of the
table is1800 kg (4,000 lbs). Machine’s working envelope
length is 2200 mm (86”) .
• Movable column with high-precision linear guideways
in 3 axes ensuring rapid traverse speeds up to 32 m/min
(1250”/min).
• It can also be equipped with optical linear scales for better
positioning accuracy and contouring, up to 0.005 mm
(0.0002”) .
• The machine is equipped with an automatic tool changer
installed on the column side. The tool magazine is located
in the X-axis, thus lying outside of the table working envelope. Such an arrangement prevents the tool system from
colliding with large-workpieces.
Motor-spindle power
Tool magazine
Number of tool pockets
Tool diameter
120–740 mm (4.5-29”)
Tool length
2500х600 mm
3500х700 mm
(97x23”)
(136x28”)
18х5х125 mm (5pc/0.7x4.8”)
Tool weight
830 mm (32”)
1800 kg (4,000 lbs)
2500 kg (5,500 lbs)
Spindle taper
BT/ CAT/ DIN 40
option: BT/ CAT/ DIN 50
Spindle speed
BT40: 75–10000 rpm
option: BT 50: 75–6000 rpm
Rapid traverse
Cutting feeds
Positioning repeatability
Dimensions
Weight
Item-No.
PVT-Mill 2500 CNC
PVT-Mill 3500 CNC
BT 40: 11 / 15 kW (15/20 Hp)
option: BT 50: 15 / 18.5 kW (20/25 Hp)
32; option: 40
BT 40: Ø 76 mm (3”)
option: BT 50: Ø 125 mm (4.9”)
BT 40: 300 mm (11.7”)
option: BT 50: 350 mm (13.65”)
BT 40: 7 kg (15 lbs)
option: BT 50: 15 kg (33 lbs)
36 m/min (1,400”/min)
1–15 m/min (39-585”/min)
±0.003 mm (0.00012”)
±0.002 mm (0.0001”)
4068х5810х3000 mm 4168х6810х3000 mm
14200 kg (31,240 lbs) 17500 kg (38,500 lbs)
6530013
6530014
6000
7500
10000
6
5.5 kW
3.7 kW
3
0
0 1250 1500
2500
5000
6000
7500
10000
Motor Speed (min-1)
Hi Speed Torque
Output (kW)
15 kW
15
12
11 kW
11 kW
9
Continuous
Operating zone
7.5 kW
Hi Speed Torque
6
Output (kW)
15 kW
15
3
12
0
Turning
Motor Speed (min-1)
Milling
A
ir gun
A
utomatic power supply control
C
oolant gun
C
hip removal conveyor
M
ounting bolts and machine
feet
S pindle air blast
E lectric cabinet air cooling
A
utomatic lubrication system
O
il separator
P
rogramming manual
O
peration manual
5000
Drilling
4
4
4
4
4
2500
Continuous
Operating zone
9
11 kW
0
2500
4000
9
5000
7500
Continuous
Operating zone
9000
11 kW
10000
Motor Speed (min-1)
7.5 kW
Grinding
operating instructions
43
2-pos. tool magazine
4S
ignaling light
4T
hread-cutting function
4W
orking area halogen
illumination
4S
pindle cooling
4 Portable handwheel for manual
control
4C
abinet-type working area
safety enclosure
4C
4A
11 kW
0 1250 1500
6
3
0
0
2500
4000
5000
7500
9000
10000
Schaltschrank Motor Speed (min
Electrical cabinet
Saws
4F
ANUC CNC Oi MD + 3.7 kW
)
-1
Service-Bereich Schaltschrank
Cabinet service area
Dimensions
12
0
5.5 kW
15 kW
EDM
Lo Speed Torque
6
Output (kW)
• The machine can be fitted with through-spindle coolant
(20 bar (290 psi)) for machining deep holes, improved
surface machining and better accuracy.
• The standard machine configuration includes a 32-pos.
tool magazine. Additionally, it can be equipped with a 40pos. tool magazine (optional).
• High-precision spindle with 8000 rpm.
• It is also possible to equip the machine with a spindle
running on P4 Class high-precision ceramic bearings with
10,000 or 12,000 rpm. This makes the machine ideally
suited for 3D machining of molding and press tools.
• The coolant filtration system with filter mesh size of
0.02 mm (0.008”); It serves to prevent the high-pressure
pump from dirt ingress and clogging.
• Around-spindle coolant supply system: 6 adjustable supply nozzles around the main spindle.
• The machine is equipped with a coolant gun and an air
pistol for rinsing and air-purging of the working area.
• Automatic lubrication system with level warning and
failure alarm.
Hydraulic counterweight supported by accumulator
Continuous
Operating zone
9
Accessories
Linear guideways in 3 axes
Cutting
Lo Speed Torque
Output (kW)
79
Premium
CNC 5-axis vertical machining center
Cutting
V-Mill 1000.5X CNC
CNC
Axis travel:
• Massive machine bed made of high quality cast iron for
better vibration damping
• Rigid gantry frame construction consisting of base, double
racks and stable crossbeam ensuring high rigidity and cutting performance
• Powerful spindle: 16,000 rpm, 15 / 22.5 kW (20/30 Hp)
(48 / 72 Nm) (35/53 ftlb), Spindle taper BT 40
80
• 40 station tool magazine
• High-strength, precision ground guides and high-quality
ball screws ensure high-precision machining
• Large work table 1000x800 mm (39x31”), max. table load
1500 kg (3,300 lbs)
X
Y
Z
Table dimensions
Floor-to-table height
Min. increment of table rotation
T-slots
Horizontal pos.
Spindle-to-table
distance
Vertical pos.
Max. spindle speed
Spindle taper
Tool pull-stud
Min. increment of milling head
V-Mill 1000.5X CNC
Heidenhain iTNC 530
1000 mm (39”)
800 mm (31”)
700 mm (27”)
1000x800 mm (39x31”)
1000 mm (39”)
Ø 800 mm (31”)
1500 kg (3,300 lbs)
0.001° 360°
7x18x100 mm (7pc.x0.7x3.9”)
50 – 750 mm (1.95-29”)
150 – 850 mm (5.85-33”)
15,000 rpm
BT 40
MAS BT 403 P40 T1
0.001° (360°)
Diameter of front spindle bearing
nLaser tool measurement
nSpindle motor 29.3 / 35 kW
(40/45Hp)14,000 rpm
nSpindle motor 25/35 kW (30/45 Hp)
through the spindle
nCoolant supply (40 bar) (580 psi)
through the spindle
nHeidenhain TS 640 work piece
measurement
nHeidenhain TT 140 work piece
measurement
V-Mill 1000.5X CNC
Ø 70 mm (2.75”)
Working feed rate
10 m/min (390”/min)
Rapid traverse in X,Y,Z axes
24 m/min (940”/min)
Tool magazine
Max. tool diameter
40 positions
Ø 120 mm (4.5”)
Max. tool length
300 mm (11”)
Max. tool weight
7 kg (15 lbs)
15 / 22.5 kW (20/30 Hp)
(48 / 72 Nm) (35/53 ftlb)
40 kW
3700х4500х3000 mm
(144x175x117”)
15000 kg (33,000 lbs)
Power of spindle motor
Power consumption
Overall dimensions
Weight
Item-No.
Grinding
(90/95 Nm) 18 000 rpm, HSK-A63
nCoolant supply (20 bar) (290 psi)
Saws
4
4
4
4
4
4
4
4
C
NC Heidenhain iTNC 530
4
0-pos. tool magazine
C
hip removal conveyor with chip box
C
entral lubrication
P
ortable control console with electric.
handwheel
S pindle air blast
S pindle water cooling
A
utomatic spindle lubrication
C
S afety couplings in X-, Y-and Z-axes
M
achine feet and mounting bolts
W
orking space lighting
P
rogramming and operating manual
6530004
4
4
4
4
4
Accessories
Drilling
Milling
Turning
EDM
Heidenhain iTNC 530
81
CNC 5-axis machining center
5-axis Simultaneous High Performance Milling
Compact design with high machine weight
SOLARIS 350.5X
Cutting
Multi-Mill 600.5X
Premium
CNC 5-axis machining center
EDM
Turning
Machining sample
• High acceleration and rapid traverse speed
• 12,000 rpm spindle speed as standard for excellent surfaces
• Powerful spindle motor
• Easy accessibility for loading and unloading
• Machine components from original
manufacturers
• Wear-resistant CAM drives in A/C-axis (high
holding forces, no backlash, and rapid rotation
speeds)
Milling
Machine frame
35
115 Nm S6
130
30,9 kW S6
30
120
25,7 kW S2
25
100
80
20
21,6 kW Cont.
15
60
40
10
50 Nm Cont.
5
Motor speed (min-1)
12300
11200
9000
8000
0
6400
4100
3400
0
1600
2500
74,2 Nm S2
0
82
20
Torque (Nm)
1MBS162B
14000
Power (kW)
nCNC control Siemens / Fanuc / Heidenhain
nBuilt-in spindle with 20,000 rpm
nAutomatic tool measurement and breakage detection
nAutomatic workpiece centering & coordinate rotation
nLinear scales on all axes
nC TS 35 to 70 bar (500 to 1000 psi)
nCold air nozzle with 4 - 6 degree air exit
nOil separator
nBT/HSK spinidle taper
n40/60-pos. ATC
Travel
X-axis
Y-axis
Z-axis
Table
Diameter
Load
Rotation range (C-axis)
RPM (C-axis)
Min. index
Spindle direct drive
Power
Torque
Maximum speed (Tool shank)
ATC
Number of tools
Change time tool to tool
Change time chip to chip
Tool selection
Max. tool weight
Max. tool length
Max. tool dia.
Universal head
B-axis
Rotation speed
Speed feed
Max. cutting feed
Rapid feed (X/Y/Z)
Accuracy
X, Y, Z positioning / BC axis
X, Y, Z repeatability / BC axis
Size
Width x Depth
Height
Weight
Item.-No.
Multi-Mill 600.5X
mm
mm
mm
600 (23.6“)
700 (27.6“)
600 (23.6“)
mm
kg
deg.
deg.
630 (24.8“)
700 (1540 lbs)
360
15
0.001
kW
Nm
rpm
21(31) (28 (42 HP))
115 (85 ftlb)
14.000 (SK40)
sec.
sec.
kg
mm
mm
30
5
25
random
7 (15.4 lbs)
250 (9.8“)
85 (3.3“)
deg.
rpm
0-180°
15
m/min.
m/min.
10 (393.7“/min)
45 (1772“/min)
mm
mm
0.005 (0.0002“)
±0.004 (0.00015“)
mm
mm
kg
4800 x 3550 (189x140“)
2700 (106“)
12,000 (26,400 lbs)
6730050
CAM drive
4H
eidenhain iTNC 530 CNC
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
control
3
0-pos. ATC
B
uilt-in spindel 12,000 rpm
L ED working light
3
-color signal light
F ull protection enclosure
S pindle blowout device
C
Technical
specifications
Table
Size
Max. loading capacity
Height from floor
Max. workpiece dimension
(diameter)
A/C axis min. indexing
increment
Spindle
Taper
Speed
Travel
X/Y/Z axis
A-axis
C-axis
Feed
Feed (X/Y/Z)
A
P
C
ompressed air gun
C
oolant spray gun
C
O
perating tool
M
achine feet
O
peration manual
Solaris 350.5X
mm
kg
mm
mm
°
rpm
mm
mm
°
°
m/min
Ø 350 (13“)
300 (660 lbs)
1100 (43“)
nC TS 35 to 70 bar (500 to 1000 psi)
nOil separator
n40/60-pos. ATC
Technical
specifications
A/C axis rapid traverse
Cutting feedrate
Automatic tool changer
Tool shank
Ø 675 (shape limited) (26”)
Number of positions
Max. tool diameter
0.001
adjacent tool
Max. tool length
SK 40 (opt. HSK-A63)
Max. tool weight
Built-in type 12.000 (opt. 20.000)
Motor
635+315/530/450 (25“+12“/20“/17“) Spindle motor
Servo motor X-/Y-/Z-axis
200-650 (7.8“-25“)
Coolant
system
-20° - +100° (-30° - +120°)
Dimensions
±360°
LxWxH
Weight
40/40/40
Item-No.
(1575/1575/1575“/min)
Drilling
P
C
ompressed air gun
C
oolant spray gun
C
O
perating tool
M
achine feet
O
peration manual
Grinding
4
4
4
4
4
4
4
Solaris 350.5X
rpm
mm/
min
11.1/33.3
1-10000 (0.03“-393“)
pc.
mm
BT 40 (Opt. HSK-A63)
16 (opt. 30/60)
Ø 125 (4.9”) (opt. 60 tools: Ø 95 (3.7”))
mm
- (opt. 60 tools: Ø 125 (4.9”))
mm
kg
300 (11.8“)
8 (17lbs)
kW
kW
kW
22/18.5 (29/24 Hp)
4.0/4.0/7.0 (5/5/9 Hp)
0.37x2 (0.4x2.6 Hp)
mm
kg
2580x3160x3270 (101“x124“x128“)
11000 (24200 lbs)
6430050
Saws
M
itsubishi M720V CNC control
3
0-pos. ATC
B
L ED working light
3
-color signal light
C
A
4
4
4
4
4
4
4
4
4
Accessories
83
Premium
CNC 5-axis vertical machining center
Maintenance and alarm history
• The system provides an overview of service intervals and error messages, thus helping to plan machine servicing
• Software includes: Sensor status and position lists, error code lists, cutting interruption lists, and general error message lists
CRONUM 630.5X
EDM
Cutting
Tool monitoring
• Self-adapting cut parameters
• Spindle overload protection and monitoring
• Tool life history
• Tool operating time overview
• General tool management
Turning
Рассчитано с помощью
анализа FEA для
уменьшения нагрузки
между осями Z и X
Milling
Небольшое вылет для
максимальной
стабильности при
фрезерной обработке
nCNC control Siemens / Fanuc /
nC TS 50 bar
nCold air nozzle with 4 - 6 degree
n3D collision protection software
nSimulation of clamping &
nOil mist collector
n60-pos. ATC
nRobot loading/unloading unit
Technical
specifications
Table
Size
Automatic workpiece position detection
• Mutual correction of the axis center
• Tool length measuring
• Tool breakage detection
Max. loading capacity
4H
eidenhain iTNC 530
4L
inear glass scales in all axis
43
0-pos. ATC
4B
4S
pindle coolant
4C
TS 30 bar (4335 psi) with
4
4
4
4
4
4
4C
ooled electric cabinet
4C
hain type chip conveyor 1200
CNC-control
(Made in Germany)
S pindle heat compensation
S pindle vibration monitoring
Q
-sensor applications
C
ancelation of empty travels
C
orrection of rotative axis center
A
utomatic workpiece centering
& coordinate rotation
4A
utomatic tool measurement
and breakage detection
4R
otativ encoder for C-axis (Made
in Germany)
4T
ool monitoring system
84
Roller CAM drive A- and C-axis
• High holding forces and rapid feed
• No backlash
• High positioning accuracy
• No wear
(Made in Germany)
double filter
4
4
4
4
4
4
4
4
mm (47”)
L ED working light
C
ompressed air gun
C
oolant spray gun
C
O
perating tool
M
achine feet
O
peration manual
CRONUM 630.5X
mm
kg
Height
Max. workpiece dimension
(diameter x height)
A/C axis min. indexing
increment
Spindle
Taper
mm
Speed
rpm
Ø 630 (24“)
500 (Opt. 850)
(1100 lbs (opt.1870 lbs))
880 (34“)
mm
Ø 800x500 (34”x19”)
°
0.001
Travel
X-/Y-/Z-axis
A-axis
C-axis
Feed
mm
mm
°
°
Feed (X/Y/Z)
m/
min
Technical
specifications
A/C axis rapid traverse
Cutting feedrate
Automatic tool changer
Tool shank
Numer of positions
Max. tool diameter
adjacent tool
Max. tool length
Max. tool weight
Motor
SK 40
Fanuc: Built-in type 14.000 (opt.
20.000)
Heidenhain: Built-in type 14.000 (opt.
Spindle
20.000)
760/820/560 (29“/32“/22“)
150-710 (5.9“-27“)
-30° - +120°
±360°
48/48/48 (1890/1890/1890“/min)
CRONUM 630.5X
rpm
mm/
min
mm
Ø 125 (4.9”)
mm
kg
300 (11“)
8 (176lbs)
kW
Coolant system
Dimensions
LxWxH
Weight
kW
mm
kg
Drilling
1-10000 (0.03“-393“/min)
BT 40 (Opt. HSK-A63)
30 (opt. 60)
Ø 80 (3”)
Servo motor X-/Y-/Z-axis
Item-No.
16.6/25 (opt. 50/100)
pc.
mm
kW
Grinding
Intelligent spindle design
• Spindle bearing temperature monitoring and
compensation
• Spindle vibration
monitoring
Fanuc: 22/18.5 (Opt. 45/30)
(29/24 Hp (opt. 60/40 Hp))
Heidenhain: 18.9/14 (Opt. 45/30)
(25/18 Hp (opt.60/40 Hp))
Fanuc: 7.0/5.5/7.0 (9/7/9 Hp)
Heidenhain: 6.5/8.6/8.6 (8/11/1 1Hp)
0.37x2 (0.4/2 Hp)
5000x2200x3200 (196“x86“x125“)
12000 (26400 lbs)
6630200
Saws
workpiece
3D Interference Protection System
• Supports the operator with setup of tools, workpieces, and
clamping device as a clear 3D model. Uses 3D simulation
to check spindle, tool, workpiece, and clamping device in
interaction for possible collisions
• In operating mode, the activated system stops the feed
before collision
• With online milling function simulation
air exit
Heidenhain
Accessories
Roller CAM drive / rotation axis
85
2-speed gears
Heavy cast iron design, precise guideways, high-performance gear designed for
heavy machining
The 2-speed gearbox is controlled by M-function. A headstock temperature control
system guarantees no expansion of the main spindle unit, even after intensive heavy
machining.
Cutting
Alpha-Center HD
Premium
CNC Vertical Machining Center
Machinery construction
EDM
All guideways are precision ground and hardened. The Y-axis has a 4 guideways. The ball screw mounts, as well as the axis motor flanges are an integral
part of the casting which ensures an extremely rigid and precise axle movement, even for workpieces weighing up to 4.5t (5 Ust)
Milling
Turning
Ballscrew mounts are an integral part of the casting
Navi Mill
4M
ain spindle with 26/32 kW
(35/43 HP)
Mitsubishi
4T
orque on the spindle 688/828
Nm
4T
aper 50 / DIN or MAS BT
4T
empered 2-speed gears
4H
inged chip conveyor with 2
snails in the Y-axis
4O
il mist exhaust ventilation
4A
utomatic tool changer armtype
Fanuc
(28 seats)
4C
abinet with a heat exchanger
4R
S232 interface Ethernet, CF
Heidenhain
86
4
4
4
4
4
4
4
4
4
4
4
4
4
4
H
alogen workroom light
C
A
K
TR Couplings
P
C
ompressed air gun
C
oolant spray gun
C
hip collecting container
O
perating tool
M
achine feet
M
anual
nHSK taper 100
nIKZ to 70 bar
n4 and 5-axis
nOil separator
nOptical glass scales
nStand-alone control panel
mm
Distance center spindle
Z-axis cover
mm
Table-dimensions
mm
Dimensions of T-slot
mm
Max. Spindle speed
Spindle speed
Spindle taper
Rapid X-, Y-, Z-axis
Feed rate X-,Y-, Z-axis
Repeatability
Tool places
Max. tool diameter
Max. tool diameter
without adjacent tool
Max. tool length
Max. tool weight
Tool change time
Capacity of the coolant
tank
Chip disposal
kg
kW
rpm
Air pressure
Voltage
Floorspace
Weight
Item-No.
745 (29.33’’)
910 (35.82’’)
1030 (40.55’’)
1550x700
(61.02x27.55’’)
18x130x5
(0.70x5.11x0.19’’)
1600 (3,520 lbs)
1700x815
(66.92x32.08’’)
18x150x5
(0.70x5.90x0.19’’)
2100 (4,620 lbs)
m/min
m/min
mm
mm
pc.
mm
Arm 28
90 (3.54’’)
mm
180 (7.08’’)
mm
kg
Sec.
15 (33 lbs)
3.8
Liter
2200
2200 (86.61’’)
2600
2600 (102.36’’)
1060 (41.73’’)
990 (38.97’’)
3000
3050 (120.07’’)
120-1110 (4.72-43.70’’)
1120 (44.09’’)
1900x900
2400x1000
2700x1000
3100x1000
(74.80x35.43’’)
(94.48x39.37’’)
(106.29x39.37’’)
(122.04x39.37’’)
18x150x6
22x150x6 (0.86x5.90x0.23’’)
(0.70x5.90x0.23’’)
3000 (6,600 lbs)
4000 (8,800 lbs)
4200 (9,240 lbs) 4500 (9,900 lbs)
22 (29 Hp)
6.000
BT50
15, 15 (585’’/min), 12 (468’’/min)
7, 7, 7 (273’’/min)
±0.01 (0.0004”)
±0.003 (0.0001”)
Chain 40
127 (5’’)
229 (9.01’’)
350 (13.78’’)
300 (79 gal)
18 (36.6 lbs)
4.2
500 (132 gal)
620 (163 gal)
Chip conveyor chain
kg/
cm2
KVA
mm
kg
Drilling
1800
1800 (70.86’’)
980 (38.58’’)
850 (33.46’’)
110-960
(4.33-37.79’’)
Grinding
4M
itsubishi CNC control with
mm
mm
mm
1600
1630 (64.17’’)
860 (33.85’’)
800 (31.49’’)
110-910
(4.33-35.82’’)
Saws
X-axis travel
Y-axis travel
Z-axis travel
1400
1400 (55.11’’)
720 (28.34’’)
650 (25.59’’)
150-770
(5.90-30.31’’)
Control options
Alpha-Center HD
7
28
5050x3430
(198.81’x135.03’’)
5800x3470
(228.34x136.61’’)
6000x3828
(236.22x150.70’’)
35
7050x3850
(277.55x151.57’’)
7800x4500
(307.08x177.16’’)
8700x4500
(342.52x177.16’’)
25300 (55,660
12500 (27,500 lbs) 14200 (31,240 lbs) 16800 (36,960 lbs) 20600 (45,320 lbs) 24320 (53,504 lbs)
lbs)
6730007
6730008
6730009
6730010
6730011
6730012
Accessories
Optional spindle package:
31 kW (42 HP) maximum power
870 Nm (642 ftlb) max. torque
6,000 rpm high-performance spindle
87
Alpha-Center HP
Premium
Alpha-Center HP
EDM
Cutting
High End center for heavy and
advanced milling applications
nMitsubishi M 720 / M 730
nCNC Fanuc Oi MC
nIKZ 35/50 bar with double filter
nAutomatic tool measurement with wear
mm
Distance center spindle Zaxis cover
mm
Dimensions table
mm
Dimensions of T-slots
mm
Max. spindle speed
Spindle speed
Spindle taper
Repeatability
Number of pockets
Max. tool diameter
Max. tool diameter
Max. tool length
Max. tool weight
Tool change time
Chip disposal
Load
kg
kW
rpm
Item-No.
88
m/min
m/min
mm
mm
pc.
mm
1050
762 (30.0’’)
435 (17.12’’)
520 (20.47’’)
75-595
(2.95-23.42’’)
815 (32.08’’)
1300
M 70
1050 (14.33’’)
1300 (51.18’’)
540 (21.26’’)
560 (22.04’’)
450 (17.71’’)
910x400
(35.82x15.74’’)
18x80x4
(0.70x3.15x0.15’’)
1000 (2,200 lbs)
18 (24 Hp)
28
950x480
(37.40x18.89’’)
550 (21.65’’)
860 (33.85’’)
1200x480
(47.24x18.89’’)
kg
1450x480
(57.08x18.89’’)
1300 (2,860 lbs)
1400 (3,080 lbs)
35 (47 Hp)
14.000
BT40 - DIN-HSK
48, 48 (1.872’’/min), 36 (1.404’’/min)
12, 12, 12 (468’/min)
±0.01 (0.0004”)
±0.003 (0.0001”)
36
65 (2.55’’)
1750x800
(68.89x31.49’’)
2150x800
(84.64x31.49’’)
18x125x6 (0.70x4.92x0.23’’)
3000 (6,600 lbs)
4000 (8,800 lbs)
36, 36 (1.404’’/min), 30 (1.170’/min)
250 (9.84’’)
25
3145x2200
(123.81x86.61’’)
4500 (9,900 lbs)
6730001
3800x2280
(149.60x89.76’’)
7 (15.4 lbs)
1.9
Chip conveyor chain
35
4200x2280
4700x2280
(165.35x89.76’’) (185.03x89.76’’)
In all machines of the new Alpha Center series
quality ROTEX ® GS KTR couplings are used.
Coupling description
ROTEX ® GS is a three-part, free of play under pretension, axial plug coupling. For critical applications they offer backlash-free torque transmission
with rigidity and vibration damping.
350 (13.78’’)
5150x3580
(202.75x140.94’’)
13000 (28,600
6280 (13,816 lbs) 7180 (15,796 lbs) 7980 (17,556 lbs)
lbs)
6730002
6730003
6730004
6730005
6150x3580
(242.12x140.94’’)
15200 (33,440 lbs)
Milling
KTR couplings
130 (5.11’’)
mm
kg
Sec.
mm
1630 (64.17’’)
2060 (81.10’’)
850 (33.36’’)
815 (32.08’’)
100-915 (3.93-36.02’’)
mm
KVA
2060
75-635 (2.95-25.00’’)
18x80x5 (0.70x3.15x0.19’’)
1200 (2,640 lbs)
1630
Drilling
815
The high-performance cooling system ensures optimum temperature stability
of the main spindle (cooling circuit 1 & 2) and in parallel with circuit 3, it prevents a heat transfer of the main motor to the spindle. This innovative system
ensures constant temperature conditions and high-precision milling.
Grinding
mm
mm
mm
760
Thermal stability by 3 separate cooling circuits
All machining centers measured by
VDI DGQ 3441 and compensated.
Even a QC 10-circle shape is done
Saws
CNC controller
X-axis travel
Y-axis travel
Z-axis travel
Weight
arm)
F ull protection cabin with “Top Close”
H
alogen work light
C
oolant through the spindle
P
B
elt chip conveyor
O
il separator
T empered main motor flange plate
Z
-axis as flat guideways (from 815 HP)
W
arning light
R
Alpha-Center HP
Floorspace
4
4
4
4
4
4
4
4
4
4
and coordinate rotation
nLinear scales
nCooled ball screw drives
nBig tool management
nOil mist exhaust ventilation
nNC rotary tables - 4 axis
nCalled Tilting tables - 4/5 axis
nCold-air - air exit 4 ° - 6 °
nDirect drive 15,000 rpm
A
C
ompressed air gun
C
oolant spray gun
C
hip collecting container
T HK linear guides X and Y, Z-flat guide
K
TR Couplings
O
perating tools
M
achine feet
C
hip flushing system
M
ain spindle with 6-disc storage
S pindle nose with sealing air
P
neumatic support Z axis
M
anual
Accessories
measurement
nAutomatic work piece location measurement
4
4
4
4
4
4
4
4
4
4
4
4
4
Turning
4C
NC Mitsubishi M 70 V - Navi Mill
4B
T40 - DIN-HSK
4T
ool magazine for 36 tools (changing
6730006
89
Alpha-Center CC
Premium
THK NR type linear guides for heavy processing, high axial load capacity and rapid movement
High-precision guides, ideal for fast speeds and high positioning accuracy and repeatability
The ideal dynamic properties of the type NR and resistance to vibrations and shock loads are
the preferred parameters for use in machine tools. Compared to roller bearing guides the
static load ratings are higher, although the type NR has a more compact design
Cutting
Flexible all-rounder with an unbeatable price-performance ratio
The high-quality MEEHANITE casting ensures a long-last-
Milling
Turning
ing stability and accuracy. Each Alpha Center cast frame has been
tested in the production of authorized Meehanite foundries and
logged
EDM
Optional spindle package:
31 kW (42 HP) maximum power
6 x spindle support
198 Nm (146 ftlb) of torque
8,000 rpm belt drive
4C
NC Mitsubishi M 70 with Navi Mill
4T
ool taper BT 40 DIN 69871/MAS
4T
ool magazine for 28 tools / arm
4
4
4
4
4
4
90
changer
F ull protection cabin with “Top Close”
N
C coach for PC
C
abinet temperature
H
alogen work light
C
oolant outlet to the spindle
P
Belt chip conveyor
O
il separator
T empered main motor flange
Z
-axis as a guide block
K
TR couplings
T HK linear guides X and Y and Z
guideways
4O
perating tool
4M
achine feet
4M
anual
4
4
4
4
4
4
nate rotation
nLinear scales
nCooled ball screws
nBig Tool Management
nOil mist
nCalled Tilting tables - 4/5 axis
nCold air nozzle - air outlet 4 ° - 6 °
mm
75-635 (2.95-25.0’’)
75-635 (2.95-25.0’’)
Throat
mm
Dimensions table
mm
Dimensions T-slot
mm
Standard table load
Max. Spindle power
Spindle speed
Spindle taper
Repeatability
Tool places
Max. tool diameter
Max. tool diameter
Max. tool length
Max. tool weight
Tool change time
Capacity of the cooling tank
Chip conveyor
Air pressure
Voltage
kg
kW
rpm
550 (21.65’’)
950x480
(37.40x18.89’’)
18x80x5
(43.4x98.0x23.0’’)
900 (1,980 lbs)
18,5 (25 Hp)
9.000
550 (21.65’’)
1200x480
(47.24x18.89’’)
18x80x5
(43.4x98.0x23.0’’)
980 (2,156 lbs)
18,5 (25 Hp)
9.000
Weight
Item-No.
75-635 (2.95-25.0’’)
1620
1630 (64.17’’)
850 (33.46’’)
815 (32.08’’)
100-915
(3.93-36.02’’)
860 (33.85’’)
1750x800
(68.89x31.49’’)
18x125x6
(43.4x143.0x24.0’’)
2300 (5,060 lbs)
18,5 (25 Hp)
9.000
2000
2060 (81.10’’)
850 (33.46’’)
815 (32.08’’)
100-915
(3.93-36.02’’)
860 (33.85’’)
2150x800
(84.64x31.49’’)
18x125x6
(43.4x143.0x24.0’’)
2700 (5,940 lbs)
18,5 (25 Hp)
9.000
350 (13.78’’)
350 (13.78’’)
640 (169 gal)
700 (184 gal)
7
35
4820x3580
(189.76x140.94’’)
12600 (27,720 lbs)
6730016
7
35
5820x3580
(229.13x140.94’’)
14800 (32,560 lbs)
6730017
m/min
m/min
mm
mm
pc.
mm
550 (21.65’’)
1450x480
(57.08x18.89’’)
18x80x5
(43.4x98.0x23.0’’)
1080 (2,376 lbs)
18,5 (25 Hp)
9.000
BT40 / ISO 40
40/40/25 (1575/1575/975’’/min)
10/10/10 (390/390/390’’/min)
±0.01 (0.0004”)
±0.003 (0.0001”)
28
65 (2.55’’)
mm
130 (5.11’’)
mm
kg
Sec.
Liter
kg/cm2
KVA
mm
kg
250 (9.84’’)
250 (9.84’’)
350 (92 gal)
350 (92 gal)
7
25
3226x2280
(127.0x89.76’’)
6000 (13,200 lbs)
6730013
7
25
3666x2280
(144.33x89.76’’)
6900 (15,180 lbs)
6730014
250 (9.84’’)
7 (15.4 lbs)
2,2
400 (105 gal)
Screw chip conveyor
7
30
4166x2280
(164.01x89.76’’)
7700 (16,940 lbs)
6730015
Grinding
Floorspace
1310
1300 (51.18’’)
540 (21.26’’)
560 (22.04’’)
Saws
mm
mm
mm
nExtension tool magazine
nCNC Fanuc Oi-MD or Heidenhain TNC 620
nTSC 35/50 bar with double filter
nAutomatic tool measurement with wear measurement
nAutomatic work piece location measurement and coordi-
1000
1050 (41.33’’)
540 (21.26’’)
560 (22.04’’)
Accessories
In the Alpha Center CC series are vertical machining centers which are designed on the basis of
the Alpha Center HP. Within a certain range, relative to the spindle speed, 3D machining can be
carried out.
X-axis travel
Y-axis travel
Z-axis travel
800
815 (32.08’’)
540 (21.26’’)
560 (22.04’’)
Drilling
Alpha-Center CC
91
Alpha-Center Junior
Premium
Compact, strong and economical...
EDM
Cutting
Spindle cartridges
The Alpha-Center Junior Series is a
full-fledged entry level model, for
dimensionally smaller work pieces
Complete with a Mitsubishi M70
control. Based on performance and
spindle speed, 3D models can be
produced
All axes are linear ball guides. Also
operation of NC rotary tables of 4 - 5
axes is possible.
Direct drive
4
4
4
4
4
4
4
4
4
4
4
4
A
C
oolant spray gun
S crew chip conveyor
R
L inear guides
O
perating tools
M
achine feet
M
anual
Drilling
4
4
4
4
C
NC Mitsubishi M-70 V
T ool taper BT40 & DIN 69871/40
T ool magazine for 16 tools
F ull protection cabin with “Top
Close”
H
alogen work light
P
O
il separator
C
ompressed air gun
nCNC Fanuc Oi MD
nIKZ 35 bar with double filter
nAutomatic tool measurement with wear measurement
nAutomatic workpiece location measurement and coordinate rotation
nBig tool management
nOil mist extraction
n Rotary tilting tables - 4/5 axis
nCold air nozzle - air outlet 4 ° - 6 °
nTool change by changing arm
nHinged chip conveyor
Various options for
4th & 5th axis
Brankamp
Machine- and collision monitoring
Milling
Turning
Belt drive
Grinding
Advanced eco-friendly coolant
92
mm
420 (16.53’’)
Dimensions table
mm
Dimensions T-slot
Max. table load
Max. spindle power
Spindle speed
Spindle taper
Feed X-, Y-, Z-axis
mm
kg
kW
rpm
m/min
m/min
mm
700x380
910x380
(27.55x14.96’’)
(35.8x14.96“)
16x80x4 (0.63x3.15x0.15’’)
480 (1,056 lbs)
660 (1452 lbs)
11 (14 Hp)
20-11000
BT40 / ISO 40
36, 36, 30 (1417, 1417, 1181”/min)
12, 12, 10 (472, 472, 394”/min)
±0.04 (0.002”)
±0.005(0.0002”)
Repeatability
Tool places
Tool change time
Max. tool diameter
Max. tool diameter without
neighboring tool
Max. tool length
Max. tool weight
Capacity of the coolant tank
Chip disposal
mm
pc.
sec.
mm
550
760
±0.002 (0.0001”) ±0.003 (0.0001”)
16
1.2
75 75 (2.95’’)
mm
150 (5.90’’)
mm
kg
Liter
250 (9.84’’)
7 (15.4 lbs)
150 (39 gal)
screw conveyor
Voltage
kg/
cm2
KVA
Floorspace
mm
Air pressure
Weight
Item-No.
kg
Saws
mm
mm
mm
mm
NC-Coach
Alpha-Center Junior
CNC
X-axis travel
Y-axis travel
Z-axis travel
Distance center spindle Z-axis
coverage
550
760
M 70 V
M 70 V
550 (21.7”)
762 (30”)
410 (16.14’’)
460 (18.11’’)
75-535 (2.95-21.06’’)
7
20
2396x1935
(129.76x76.18’’)
3340 (7348 lbs)
6730018
25
2650x1900
(104x75“)
3670 (8074 lbs)
6730022
NC4 Tool measurement
device (optional)
CTS-cooling through the
spindle (optional)
Cooling of the ball screw (optional)
Optical linear scales (optional)
Accessories
Alpha-Center Junior
93
Premium
5-axis milling & tapping center
Alpha-Speed 160.5X CNC · 250.5X CNC
High Quality Spindle
Compact machining center for 5-axis machining with
Internal jacket cooling system
Absolute direct drive
The heat loss and cooling takes
place right there where it is
generated.
Cutting
96 m/min (3780”/min) rapid traverse in Z
Turning
Control options
EDM
Premium construction for maximum efficiency
The large disc spring clamping system ensures a high level
tool clamping force.
Through the external system, dynamic balancing is provided,
even at high speeds.
Fanuc
Milling
Mitsubishi
THK - NR Type
Linear guides for heavy processing, high axial load capacity and rapid
speed
Grinding
Drilling
To achieve a fast rapid traverse and a high loading capacity, larger linear
ways from THK are used.
C
NC Mitsubishi M720 VS
S pindle blow out function
2
4-tool magazine
C
oolant system
C
hip conveyor chain
C
losed machine housing
A
W
4
4
4
4
4
4
4
3
-color warning light
T HK linear guides
C
oolant pumps Grundfoss
Interior flushing
H
and Spray gun
M
achine feet and bolts
M
anual
Drilling capacity
Taping capacity
М 14
Max. tap speed
Cam Drive System made in
Japan with up to 100 rpm
B-Achse
Table diameter
Table load
Table-turning range
Rotational speed
Table tilting range
94
Axis travel:
C-Achse
Work feed
Speeding up X/Y/Z
Rapid traverse X/Y/Z
Spindle speed
6000 rpm
Ø 160 mm (6.29’’)
30 kg (66lbs)
Ø 250 mm (9.84’’)
90 kg (198lbs)
360°
100 rpm
180°
Tilt speed
nFANUC Oi-MD - Manual Guide
nData server with Ethernet
nOil separator
nCoolant supply through the spindle 20 bar
nAutomatic tool measurement
nControl cabinet air conditioner
nDoor automation
nAutomatic workpiece and tool measurement
4000 rpm
X
Y
Z
240°
Tool taper
Tool magazine
Max. tool diameter
Max. tool length
Max. tool weight
Change time
(tool-to-tool)
Change time (chip-to-chip)
Coolant tank volume
Air pressure
Air flow
Power main spindle
Total power requirement
75 rpm
330 mm (13’’)
500 mm (19.7’’)
160 mm (6.3’’)
250 mm (9.8’’)
330 mm (13’’)
400 mm (15.7’’)
1–10000 mm/min (0.04-394”/min)
1.2/1.2/1.6 G
1.2 / 1.0 / 1.2 G
60 / 60 / 96 m/min
48/60/96 m/min
Voltage
(2362/2362/3780”/min) (1890/2362/3780”/min)
15–15000 rpm
12–12000 rpm
(22000 rpm –
(15000 rpm –
Item-No.
Option)
Option)
160.5X CNC
14.3 Nm (10.5 ftlb)
250.5X CNC
32 Nm (23.6 ftlb)
0.45 Sec.
1.5 Sec.
HSK 40 A
(MAS BT
30 – Option)
Ø 50 mm (2’’)
175 mm (7’’)
2.5 kg (5.5 lbs)
HSK 63 A
(MAS BT
40 – Option)
24 + 1
Ø 75 mm (3’’)
200 mm (28’’)
4.5 kg (9.9 lbs)
T-T: 0.7 Sec.
T-T: 1.2 Sec.
C–C: 2.1 Sec.
C–C: 3.4 Sec.
160 l (42 gal)
6 bar (87 psi)
100 l/min (26 gal/min)
7.5 kW (10 Hp)
11 kW (14 Hp)
12 kW (16 Hp)
26 kW (35 Hp)
40 А
75 А
2930001
2930002
Saws
4
4
4
4
4
4
4
4
Alpha-Speed
Max. torque
Acceleration to max.
speed
Alpha-Speed
160.5X CNC
250.5X CNC
Ø 15 mm (0.59’’)
Accessories
95
Vertical drill / tap center
Highly dynamic, for series production with pallet changer
Small footprint, top performance
Alpha-Speed 460 · 700
Cutting
Alpha-Speed 500 P2 CNC · 700 P2 CNC
Premium
Vertical drill / tap center
Turning
EDM
• Through the use of roller bearings, in
linear guides, high precision can be
maintained, even at high travel speed,
supplemented by smooth running
and stability
• The spindle blowout device contributes significantly during tool changes
to process safely
• Pallet changer to increase efficiency
and minimize non-productive time
• Coolant lubricant system with two
high-pressure pumps provides good
chip removal and optimal tool cooling
(optional cooling through the spindle)
4C
NC Fanuc Oi-MD
4S
pindle blow out function
4M
ISUMI linear guides with anti-
CNC system
Drilling capacity
Tapping capacity
Max. spindle
speed
Alpha-Speed
500 P2 CNC
700 P2 CNC
Fanuc Oi-MC
Ø 15 mm (0.59’’)
М 14
6000 rpm
Number of pallets
Pallet change time
Max. pallet load
X
Y
Z
Rapid traverse X/Y/Z:
Working feed in X, Y and
Z axes
Max. acceleration in
X/Y/Z
Spindle speed range
96
Tool mount
15–15000 rpm
12–12000 rpm
150–430 mm
(5.9-16.92’’)
200–600 mm
(7.9-23.6’’)
700 P2 CNC
HSK-40A (DIN69893)
HSK-63A (DIN69893)
24+1
Ø 50 mm (2’’)
Ø 75 mm (3’’)
Max. tool length
175 mm (6.89’’)
200 mm (7.9’’)
Max. tool weight
2,5 kg (5.5 lbs)
4,5 kg (9.9 lbs)
T-T: 0.7 Sec.
T-T: 1.2 Sec.
C–C: 2.1 Sec.
C–C: 2.9 Sec.
Dimensions
Weight
2 Min.
Alpha-Speed
500 P2 CNC
Tool magazine
Tool change time
(tool-to-tool)
100 kg (220 lbs)
160 kg (352 lbs)
Tool change time
(chip-to-chip)
500 mm (19.68’’)
700 mm (27.55’’)
Coolant tank
300 mm (11.81’’)
400 mm (15.74’’)
capacity
280 mm (11.02’’)
400 mm (15.74’’)
Air pressure
60 / 60 / 96 m/min
48 /60 / 96 m/min
(2360/2360/3780”/min) (1890/2360/3780”/min) Air flow
1–10000 mm/min
Main spindle
(0.04-394”/min)
Max. torque
1.2 / 1.2 / 1.6 G
1.0 / 1.0 / 1.2 G
Power consumption
Acceleration to max.
speed
Distance spindle - table
Max. tool diameter
500x300 mm
700x400 mm
(19.68x11.81’’)
(27.55x15.74’’)
2
2
1.5 Sec. / 180°
Pallet dimensions
Axis travel:
Item-No.
160 l (42 gal)
6 kg / cm
100 l/min (26 gal/min)
2
7.5 kW (10 HP)
14.3 Nm (10.5 ftlb)
11 kW (15 Hp), 40 А
25 kW (34 Hp), 40 А
2680х1500х2600 mm 2680х1600х2600 mm
(105.51x59.05x102.36’’) (105.51x62.99x102.36’’)
4200 kg
5600 kg
(9,240 lbs)
(12,320 lbs)
2130001
2130002
• Compact and highly dynamic drilling/milling center
• Solid machine bed made of high-quality Meehanite gray
cast iron for optimal absorption of vibrations
• Highly dynamic drive concept with up to 1.5 G acceleration and max. 60 m/min (2362”/min) rapid traverse
• Short tool change times for maximum productivity
• Modern control technology from Mitsubishi or Fanuc
Alpha-Speed
X-axis travel
Y-axis travel
Z-axis travel
Table dimensions
Spindle motor power
mm
mm
mm
mm
mm
kg
kW
Spindle speed
rpm
Spindle taper
Spindle cooling
Rapid traverse Х / Y / Z
Max. acceleration Х / Y / Z
m/min
G
460
460 (18”)
700
700 (28”)
nChain chip conveyor ejection
height 1200 mm (47”)
nCooling through the spindle
(35/50 bar (508/725 psi))
nFanuc Oi-MDCNC
n4th axis pneumatic,
measurement
nOil separator
nDoor automation
nMinimal quantity lubrication
nHSC spindle to 20,000 rpm
Alpha-Speed
Repeatability
320 (13”)
Tool magazine
300 (12”)
Max. tool diameter
180-480 (7-19”)
520x320 (20x13”) 760x320 (30x13”) Max. tool length
Max. tool weight
250 (550 lbs)
350 (770 lbs)
Change time tool to tool
4.5 (6 HP)
Change time chip to chip
12000
(opt. 24000)
BT 30
Dimension (B x L)
Air
Weight
60 / 60 / 60
(2362”/min)
Item-No.
1.2 / 1.2 / 1.0
nTool and work piece
Drilling
Material: Aluminum (A50250)
Machine: TC 500 P2
121 thread, depth 12 mm (0.47”)
Tool: M6-1 Screw tap
Thread cutting: 4.000 rpm
Thread cutting time: 0.92 Sec/thread
tion bearings
1
4-ATC magazine
C
oolant system with 2 pumps
T op Closed Full protection cabin
E lectric handwheel
A
W
3
-color signal light
E lectric cabinet cooling
O
perating tool
M
achine feet
O
peration manual
Grinding
measurement
nOil separator
nDoor automation
nMinimal quantity lubrication
nHSC spindle to 20,000 rpm
4
4
4
4
4
4
4
4
4
4
4
Saws
(35/50 bar (508/725 psi))
4C
NC Mitsubishi M70V
4S
pindle blow out function
4M
ISUMI linear guides with anti-fric-
460
mm
mm
pc.
mm
mm
kg
sec
sec
l
mm
kg
700
0.006 (0.0002”)
0.006 (0.0001”)
14
50 (2”)
160 (6.3”)
3 (6.6 lbs)
1.4
2.3
100 (26 gal)
1200 x 2300
1800 x 2300
(47 x 90”)
(71 x 90”)
2000 (4400 lbs)
2400 (5280 lbs)
6720090
6720091
height 1200 mm
nCooling through the spindle
nMitsubishi M70 CNC
n4th axis pneumatic,
nTool and work piece
friction bearings
2
4-tool magazine
C
oolant system with 2 pumps
A
T op Closed Full protection cabin
E lectric handwheel
A
W
C
ontrol cabinet cooling
S eal air ring around pallet
change unit
4M
achine feet and bolts
4M
anual
4
4
4
4
4
4
4
4
4
4
Accessories
nChain chip conveyor ejection
Milling
97
Bed-type milling machine
10,000 kg (22,000 lbs) machine weight for heavy-duty cutting
Solid cast iron frame, powerful drive and massive guideways perfect for heavy-duty machining
V-Mill C 2100
EDM
Cutting
V-Mill C 2500
Premium
Bed-type milling machine
43
4C
ollet chuck ISO 50 with collets
4, 6, 8, 12, 16, 18, 22, 26 mm
(0.16 - 1.02”)
4R
educing sleeve ISO50 / MK4
98
4
4
4
4
C
oolant system
F oundation bolts M24 x 500
O
perating tools
M
anual
Dimensions
Weight
Item-No.
X-axis travel:
Y-axis travel:
Z-axis travel:
Table dimensions
T-slots
Rapid traverse: X
Rapid traverse: Y Rapid traverse: Z
X-axis travel (stepless)
Y-axis travel (stepless)
Spindle speed (vertical)
Spindle taper (vertical)
Throat
Swivel range milling head
Main motor power
Feeding motor power
Dimensions
Weight
Item-No.
V-Mill C 2100
1500 mm (59”)
670 mm (26”)
0 - 670 mm (0-26”)
2100x500 mm (83x20”)
2000 kg (4400 lbs)
4 x20 mm (0.8”)
3500 mm/min (137”/min)
3500 mm/min (137”/min)
1750 mm/min (68”/min)
20 - 1800 mm/min (0.8-70”/min)
20 - 1800 mm/min (0.8-70”/min)
(12) 35 - 1345 rpm
ISO 50
610 mm (24”)
0 - 670 mm (0-26”)
360 °
7.5 kW (10 Hp)
2 kW (3 Hp)
3300x2380x2750 mm
(130x94x108”)
7300 kg (16,060 lbs)
6710030
as standard with a digital
3-axis position indicator.
• Generous flat guides, hardened and ground to ensure stability and precision even with extremely high table loads
• Spindle speed of 40 - 1600 rpm
• Universal milling head, can be swiveled to any angle,
including horizontally to ensure flexible milling
• Infinitely variable length and crosswise feed
• Heavy construction for optimum vibration damping permits heavy-duty high-quality milling
3
U
niversal swivel head
C
oolant system
D
rawbar
1
set of ISO 50 Milling Chuck (8
pcs 4, 6, 8, 12, 18, 22, 26 mm)
4 ISO 50 arbor Ø 40 mm (1.57”)
4
4
4
4
4
Saws
V-Mill C 2500
1800 mm (71”)
600 mm (24”)
700 mm (28”)
2500x575mm (98x23”)
3000 kg (6600 lbs)
3 pc.
22 mm (0.9”)
152 mm (6”)
3000 mm/min (118”/min)
3000 mm/min (118”/min)
1800 mm/min (70”/min)
20 - 2000 mm/min (0.8-78”/min)
20 - 2000 mm/min (0.8-78”/min)
12 - 1320 mm/min (0.5-51”/min)
40 - 1200 rpm
ISO 50
50 - 700 mm (2-28”)
360°
11 kW (15 Hp)
2.9 kW (4 Hp)
0.1 kW (0.14 Hp)
4300x3200x3300 mm
(169x126x130”)
10000 kg (22,000 lbs)
6710031
X-axis travel:
Y-axis travel:
Z-axis travel:
Table dimensions
T-slots
T-slots, size
T-slots, distance
Rapid traverse: X
Rapid traverse: Y Rapid traverse: Z
Feed rate X-axis
Feed rate Y-axis
Feed rate Z-axis
Spindle speed
Spindle taper
Swivel range milling head
Main motor power
Feeding motor power
Motor coolant pump
4H
orizontal milling arbor Ø 32
4
4
4
4
4
mm (1.26”)
H
orizontal milling arbor holder
W
ork light
O
perating tools
F oundation bolts
M
anual
Accessories
• The universal milling head can be adjusted to any 360°
angle including horizontal.
• The sturdy cast iron construction with a weight of 10,000
kg (22,000 lbs) allows a maximum table load capacity of
up to 3,000 kg (6600 lbs)
• Servo drives on all axes, the automatic feed rates are infinitely variable in the X- and Y-axis
• Simultaneous movement of several axes
• Rapid traverse in all axes
• Automatic central lubrication
• Hanging panel for optimum operating comfort
• Powerful hydraulic clamping in X-, Y-and Z-axis
• Good accessibility to the machine table and the cutter
head facilitate the loading and unloading as well as work
on the milling head
• A wide array of uses are possible with this machine
through optional special accessories( eg. dividing head,
rotary table, tailstock)
Grinding
Drilling
Milling
Turning
as standard with a digital
3-axis position indicator.
99
Drilling and milling machine
V-Mill 1400
Premium
Bed-type vertical milling machine
DMF 32 / 800
Cutting
For machining large and heavy parts
This machine is equipped with a
3 axis digital readout (DRO)
Drilling
Milling
Turning
EDM
This machine is equipped
with a 3 axis digital readout
(DRO)
Axis travel
100
4M
achine vice with swivel plate
4
4
4
4
160 mm (6.3”)
C
oolant system
H
alogen work light
C
entral lubrication
M
anual
Y
Z
Rapid traverse in Z-axis
Main motor
Dimensions (LxWxH)
Weight
Item-No.
Drilling capacity
Max. mill cutter diameter
Table dimensions
• Travel of drilling and milling head in Z-axis is motor-driven
• Integrated tapping attachment with automatic reversal
upon reaching preset depth
• Machining depth adjustable via depth stop
• Quill travel digital readout
• Head tilting ±45°
• Manual quill micro-feed
• Spindle reverse gear
• Available with an automatic table feed
Axis travel:
Projection
Spindle speed
Spindle taper
Quill travel
Quill diameter
Head rotation angle
Guideway width
Motor power
Weight
Item-No.
X
Y
Z
DMF 32 / 800
Ø 32 mm (1.25”)
Ø 28 mm (1”)
800x240 mm (31.5x9.5”)
560 mm (22”)
240 mm (9.4”)
320 mm (12.5”)
260 mm (10”)
(12) 75–3200 rpm
МT 3
120 mm (4.7”)
Ø 75 mm (2.9”)
±45°
190 mm (7.5”)
1.1 kW
(1.5 Hp)
380 kg (830 lbs)
2910006
Saws
V-Mill 1400
1400x400 mm (54x15”)
3x18x100 mm (3pc x 0.7 x 4”)
800 mm (3.1”)
400 mm (15”)
500 mm (20”)
7:24 SK 50 (DIN 2080)
18–1800 rpm
±30°
105 mm (4”)
520 mm (20”)
150–650 mm (5.85-25”)
18–627 mm/min (9 steps)
(0.7-24”/min)
18–627 mm/min (9 steps)
(0.7-24”/min)
1000 mm/min (39”min)
1670 mm/min (65”/min)
7.5 kW (10 Hp)
2290x1840x2120 mm (89x45x83”)
3860 kg (8,050 lbs)
6510002
4R
eduction sleeve MT 3/MT 4
4R
eduction sleeve MT 3/MT 2
4D
rill chuck 16
MT4/16
M
achine pedestal
D
raw-bar
O
iler
A
O
peration manual
Table dimensions
T-slots (number x width x spacing)
Х
Axis travel:
Y
Z
Spindle taper
Spindle speed (infinite)
Head swiveling angle
Quill travel
Extension
Х
SK50, 4, 5, 6, 8, 10, 12, 14, 16 mm
(0.12 - 0.63”)
4R
educing sleeves SK50/МT4,
MT4/МT3 and MT4/МT2
4A
rbor SK50 / Ø 40 (1.57”)
4
4
4
4
4
(pre-installed)
• Large sturdy box construction and ribbed frame to reduce
vibration
• Large flat guides, hardened and ground, guarantee stability, even under heavy milling loads
• Manual quill stroke, service is effected via a handwheel
• Infinitely adjustable speed range (20 - 1800 rpm) with high
torque and spindle brake
• High table load capacity due to massive Meehanite cast
iron construction
4D
igital position display
4C
ollet Chucks with collets Ø 3
4D
rill chuck adapter sleeve
Accessories
4D
igital readout (DRO)
4Q
uill travel display
4T
apping attachment
nPneumatic drawbar
Grinding
101
Universal milling machine
Drilling and milling machine for single and small series production
Infinitely variable feed speed in all axes
H-Mill 1500 U • P • T/H-Mill 1330
Cutting
DMV 230 • 250T-VS · 250 VS
Premium
Milling & drilling machine
The machine includes a
3-axis digital readout
Turning
EDM
H-Mill 1500 T
Milling
H-Mill 1500 U
H-Mill 1330 (1500)
43
4D
rill chuck В18 (Ø
3-16mm) (0.12 - 0.63”)
4C
ollet chuck with collets (Ø 4, 5, 6, 8, 10,12,
14, 16 mm) (0.16 - 0.63”)
4W
orking area
illumination
4C
entralized lubrication
4T
ightening rod
4A
utomatic table feed X-
axis (only 250 VS model)
4C
oolant system
4O
perating tools
4M
anual
nPneumatic tightening rod
nElectrical, shiftable axis drives
nMechanical or hydraulic vise
102
Axis travel:
Spindle taper
Spindle speed
Quill travel
Quill feed
Table feed X-axis
DMV 250 VS
254x1270 mm
254x1270 mm
(10x50”)
(10x50”)
3x16 mm (0.63”)
380 kg (836 lbs)
250 kg (550 lbs)
762 mm (30”)
776 mm (31”) manual
Х
manual
696 mm (27”) auto
682 mm (27”) auto
Y
305 mm (12”)
406 mm (16”)
410 mm (16”)
Z
406 mm (16”)
450 mm (18”)
SK30 (opt. SK40)
SK40
stepless, 50-3900
stepless, 40-3600
8 steps, 66-2270 rpm
rpm
rpm
127 mm (5”)
0.04/0.08/0.14 mm/rev (0.001/0.003/0.005”/rev)
200 mm/min
optional
(7”/min)
±45°
±45°
-
Head swivel range
Head tilt range
Swivel range upper
360°
beam
Distance spindle-table 34-440 mm (1.3-17”) 100-506 mm (4-20”)
Motor power
2.2 kW (3 Hp)
2.2 kW (3 Hp)
1618x1497x2105
1984x1666x2120
Dimensions
mm
mm
(64x60x83”)
(78x66x83”)
Weight
950 kg (2090 lbs)
1200 kg (2640 lbs)
2910020
2910021
Item-No.
85-535 mm (33-21”)
3.7 kW (5 Hp)
2120x1790x2360
mm
(83x70x93”)
1600 kg (3520 lbs)
2910022
Grinding
T-slots
Table load capacity
230x1067 mm
(9x42”)
DMV 250 T-VS
n Central Lube
n Universal dividing heads
n Horizontal and vertical dividing apparatus
Table dimensions (LxW)
T-slots (number/width)
T-slots (distance)
Swivel range table l/r
X-axis travel
Y-axis travel
Z-axis travel
Spindle taper (horizontal)
Speed range (horizontal)
Longitudinal and cross-feed
Vertical feed
Main motor (vertical)
Spindle taper (vertical)
Speed range
Motor (horizontal)
Max. table load
Weight
Item-No.
n Chip pan
n Pneumatic drawbar
n Additional drive power
n Hydraulic vise
Central lubrication (optional)
Swiveling table as standard
1500U
1500P
1500T
1500
1330
1500x350 (59x14”) 1500x350 (59x14”) 1500x350 (59x14”) 1500x350 (59x14”) 1300x300 (51x12”)
5-16H7
5-16H7
5-16H7
5-16H7
3-16H7
mm
60 (2.4”)
60 (2.4”)
60 (2.4”)
60 (2.4”)
70 (2.8”)
deg
45
45
45
45
45
mm
1150 (45”)
1150 (45”)
1150 (45”)
1150 (45”)
950 (37”)
mm
400 (16”)
400 (16”)
400 (16”)
400 (16”)
380 (15”)
mm
500 (20”)
500 (20”)
500 (20”)
500 (20”)
450 (18”)
ISO
40 (50 opt.)
40 (50 opt.)
40 (50 opt.)
40 (50 opt.)
40 (50 opt.)
rpm
12 (40-1800)
12 (40-1800)
12 (40-1800)
12 (40-1800)
12 (50-1700)
10-1208
10-1208
10-1208
10-1208
10-1208
mm/min
(0.4-47”/min)
(0.4-47”/min)
(0.4-47”/min)
(0.4-47”/min)
(0.4-47”/min)
mm/min 5-604 (0.2-23”/min) 5-604 (0.2-23”/min) 5-604 (0.2-23”/min) 5-604 (0.2-23”/min) 5-604 (0.2-23”/min)
kW
5.5 (7.5 Hp)
5.5 (7.5 Hp)
5.5 (7.5 Hp)
5.5 (7.5 Hp)
5 (7 Hp)
ISO
40 (50 opt.)
40 (50 opt.)
40 (50 opt.)
40 (50 opt.)
40 (50 opt.)
steps/rpm
12x(35-1600)
12x(35-1600)
Variable (70-3600)
kW
4 (5.5 Hp)
4 (5.5 Hp)
3.7 (5 Hp)
kg
700 (1540 lbs)
700 (1540 lbs)
700 (1540 lbs)
600 (1320 lbs)
500 (1100 lbs)
kg
3200 (7040 lbs)
3200 (7040 lbs)
3200 (7040 lbs)
3100 (6820 lbs)
2500 (5500 lbs)
6710025
6710026
6710027
6710028
6710029
mm
Saws
Table dimensions
DMV 230
S wiveling table
H
eavy Meehanite cast frame
O
perating tools
F oundation bolts
M
anual
Technical
specifications
4
4
4
4
4
Accessories
Drilling and milling head
• Infinitely variable speed control (except
DMV 230)
• Quiet operation with V-belt drive
• Swivel range left / right ± 45 °
• Inclination forward / backward ± 45 ° (except DMV 250 VS)
• Rotation of the upper arm around the column 360 °
• Automatic spindle sleeve feed (3 steps)
• Spindle sleeve with micrometer depth stop
• Automatic spindle switchover
• Spindle braking via hand lever
D
igital Position Indicator
U
niversal milling head
Infinitely variable axis feeds
M
illing arbor Ø 27 mm (1.06”)
R
educing sleeve
T ightening rod
C
oolant system
H
ardened shafts and gears
Drilling
4
4
4
4
4
4
4
4
Milling head
DMV 250 VS
103
UW-Mill Series U have cycle control and universal milling head
UW-milling machines with cycle control and vertical milling head
UW-Mill
Cutting
UW-Mill U
Premium
Milling
Turning
EDM
Table dimensions
T-slots (number/width/spacing)
Table swiveling angle (right-left)
manual
X-axis travel
automatic
manual
X-axis travel
automatic
manual
Z-axis travel
automatic
Horizontal spindle-to-table distance
Vertical spindle-to-table distance
Spindle taper (vertical & horizontal)
Milling attachment tilt angle
Speed range horizontal
Speed range vertical
X, Y
Axis travel:
Z
Rapid traverse: X, Y, Z
2500 / 2500/1040 mm/min (98/98/40”/min)
Main motor
Vertical spindle motor
Weight
7.5 kW (10 Hp)
4.0 kW (5 Hp)
3500 kg (7700 lbs)
3575 kg (7865 lbs)
6710013
6710015
Item-No.
104
UW-Mill 3 U
UW-Mill 5 U
1350х320 mm (53x13”) 1600х400 mm (63x16”)
5 / 18 / 63 mm (0.7/2.5”) 5 / 18 / 80 mm (0.7/3.1”)
±45°
1000 mm (39”)
1250 mm (49”)
980 mm (38.6”)
1230 mm (48”)
360 mm (14”)
340 mm (13”)
460 mm (18”)
440 mm (17”)
490 mm (19”)
630 mm (25”)
ISO 50
360°
(18) 32–1600 rpm
(12) 45–2000 rpm
(18) 12.5–630 mm/min (0.5-24”/min)
5–262 mm/min (0.2-10”/min)
U
niversal milling head
C
oolant system
A
uxiliary tool
M
anual
• Automatic feeds and rapid traverse in all axes
• For horizontal milling, the upper arm should
be pushed forward
• The machine can be used with adjustable
switches in semi-automatic, as well as fullyautomatic mode
• Table swivels ± 45 °
• Heavy box ways on the Z-and Y-axes
• Dove tail guides in the X-axis
• Feed rate circuit via electromagnetic
coupling
• Clamping devices in all axes
• All controls located on a central control panel
• Lateral table cover is removable - allowing a
rotary table to be driven by the feed screw
Universal milling head:
• Transmission ratio 1:1
• Swivel range ± 360 °
Table dimensions
Table swiveling angle (right-left)
manual
X-axis travel
automatic
manual
Y-axis travel
automatic
manual
Z-axis travel
automatic
Max. spindle-to-table distance
Spindle taper
Speed range
X, Y
Axis travel:
Z
Rapid traverse: X, Y , Z
Main motor
Weight
Item-No.
UW-Mill 1
250x1120 mm (10x44”)
3 / 14 / 50 mm (0.5/2”)
820 mm (32”)
800 mm (31”)
280 mm (11”)
260 mm (10”)
410 mm (16”)
390 mm (15”)
440 mm (17”)
7:24 SK 40 (DIN 2080)
(18) 40–2000 rpm
4 kW (5.5 Hp)
1975 kg (4,340 lbs)
6710001
• Feed rate circuit via electromagnetic coupling
• All controls located on a central control panel
• Lateral table cover is removable - allowing a rotary table to
be driven by the feed screw
Vertical milling head:
• Transmission ratio 1:1
• Swivel range ± 360 °
UW-Mill 3
UW-Mill 5
320x1350 mm (12x49”)
400x1600 mm (15.5x62”)
5 / 18 / 63 mm (0.7/2.5”)
5 / 18 / 80 mm (0.7/3.1”)
±45°
1000 mm (39”)
1250 mm (49”)
980 mm (38”)
1230 mm (48”)
360 mm (14”)
340 mm (13”)
460 mm (18”)
440 mm (17”)
490 mm (19”)
7:24 SK 50 (DIN 2080)
(18) 32–1600 rpm
(18) 12.5–630 mm/min (0.5-24.5”/min)
5–262 mm/min (0.2-10”/min)
2500/2500 / 1040 mm/min (98/98/40”/min)
7.5 kW (10 Hp)
2850 kg (6,270 lbs)
2925 kg (6,430 lbs)
6710005
6710009
Drilling
• Automatic feeds and rapid traverse in all axes
• For horizontal milling the cutter head should be taken
down, and the upper arm can be pushed to the front
• The machine can be used with adjustable switches in
semi-automatic, as well as fully-automatic mode
• Synchronous milling / conventional milling
• Table swivels ± 45 °
• Heavy box ways on the Z-and Y-axes
• Dove tail guides in the X-axis
Grinding
4
4
4
4
Saws
Ø 27 mm (1.06”)
4C
oolant system
4A
uxiliary tool
4M
anual
Accessories
4V
ertical milling head
4M
illing arbor for Vertical Milling
105
Premium
Universal Drilling and Milling Machine
DMF 30 / 800 • 30 / 1120 • 40 / 1320
DMF - the ideal series for mechanic workshops, staff training, single and spare part
production
Turning
EDM
Cutting
• Vertical milling head with sturdy gear drive
• The vertical milling head tilts to each side (± 60 °)
• Automatic table feed in Х-axis (DMF 30/800, DMF 30/1120)
• Rapid feed in X-axis (DMF 30/800, DMF 30/1120)
• Automatic table feed in Х and Y-axis (DMF 40/1320)
• Rapid traverse in all axes (DMF 40/1320)
• Vertical adjustment of the work table via hand crank
• Swiveling table ± 45 ° (DMF 30/800)
• 3 automatic quill feeds (DMF 40/1320)
• Spindle speeds for horizontal and vertical spindle via
separate transmission
• Adjustable drill depth stop (DMF 40/1320)
• To work with the horizontal spindle the entire quill
unit can be turned 180 degrees backwards
Drilling
Milling
Table dimensions
Drilling capacity (St. 37)
Milling capacity (St. 37)
Tapping capacity
Boring capacity
X
Axis travel:
Y
Z
X
Axis feed:
Y
Z
Rapid traverse:
Y
Z
Taper vertical spindle
Speed vertical spindle
106
DMF 30 / 800
800х240 mm (31x9”)
200 kg (440 lbs)
5 / 14 / 50 mm (0.6/2”)
Ø 30 mm (1.2”)
Ø 25 mm (1”)
M 16
Ø 90 mm (3.5”)
350 mm (14”)
210 mm (8”)
300 mm (12”)
(8) 24–720 mm/min (0.9-28”/min)
–
720 mm/min (28”/min)
–
–
7:24 SK 30 (DIN 2080)
(8) 115–1750 rpm
Grinding
DMF 30 / 1120
1120x260 mm (44x10”)
200 kg (440 lbs)
5 / 14 / 50 mm (0.6/2”)
Ø 30 mm (1.2”)
Ø 25 mm (1”)
M 20
Ø 80 mm (3”)
460 mm (18”)
230 mm (9”)
320 mm (13”)
(8) 24–720 mm/min (0.9-28”/min)
–
–
–
7:24 SK 30 (DIN 2080)
(8) 115–1750 rpm
DMF 40 / 1320
1320x320 mm (52x13”)
300 kg (660 lbs)
5 / 14 / 50 mm (0.6/2”)
Ø 40 mm (1.6”)
Ø 30 mm (1.2”)
M 20
Ø 120 mm (5”)
750 mm (30”)
250 mm (10”)
400 mm (16”)
(8) 20–360 mm/min (0.8-14”/min)
(8) 20–360 mm/min (0.8-14”/min)
1024 mm/min (40”/min)
1024 mm/min (40”/min)
7:24 SK 40 (DIN 2080)
(8) 90–2000 rpm
Saws
pliers (Ø 4, 5, 6, 8, 10, 12, 14, 16 mm)
(0.16 - 0.63”) (DMF for 30/800, DMF
30/1120)
4R
educing sleeve ISО DIN 2080 30/2
МT
pliers (Ø 4, 5, 6, 8, 10, 12, 14, 16 mm)
(0.16 - 0.63”) (DMF 40/1320)
4R
educing sleeve ISО DIN 2080 30/3
МT
4O
perating tools
4M
anual
Distance vertical spindle-table
Horizontal spindle taper
Horizontal spindle speed
Distance horizontal spindle-table
Projection
Quill travel
Quill feed
Vertical head tilt angle
Vertical spindle motor
Horizontal spindle motor
Feed motor
Coolant pump
Dimensions
Weight
Item-No.
DMF 30 / 800
0–300 mm (0-12”)
7:24 SK 30 (DIN 2080)
(9) 60–1350 rpm
0–380 mm (0-15”)
200–700 mm (8-28”)
120 mm (5”)
–
±45°
1.5 kW (2 Hp)
1.5 kW (2 Hp)
0.375 kW (1 Hp)
0.09 kW (0.1 Hp)
1280x1100x1920 mm (50x43x76”)
970 kg (2134 lbs)
DMF 30 / 1120
100–420 mm (4-16.5”)
7:24 SK 30 (DIN 2080)
(9) 40–1300 rpm
0–380 mm (0-15”)
200–550 mm (8-22”)
120 mm (5”)
–
±45°
1.5 kW (2 Hp)
2.2 kW (3 Hp)
0.375 kW (1 Hp)
0.09 kW (0.1 Hp)
1320x1280x2200 mm (52x50x87”)
1120 kg (2464 lbs)
DMF 40 / 1320
140–540 mm (5.5-21”)
7:24 SK 40 (DIN 2080)
(12) 38–1310 rpm
150–550 mm (6-22”)
200–780 mm (8-31”)
120 mm (5”)
(3) 0,08; 0,15; 0,25 mm/rev
±45°
2.2 kW (3 Hp)
2.2 kW (3 Hp)
0.55 kW (1 Hp)
0.09 kW (0.1 Hp)
1710x1720x2330 mm (67x68x92”)
2000 kg (4400 lbs)
2910003
2910004
2910005
- 0.63”)
4C
ollet chuck DIN 2080 ISО 30 with
4W
4C
ollet chuck DIN 2080 ISО 40 with
Accessories
43
4D
rill Chuck В18 (Ø 3-16mm) (0.12
107
TW-Mill 2.1 • 3.1 • 4.1
18 speeds from 40-2000 rpm
Powerful main drive
(3 kW) (4 Hp)
Premium
Universal Milling Machine
Tool slide 400 mm
(15.75”) moveable
Turning
Vertical milling head with 80 mm (3.15”)
quill travel swiveling ±90°
EDM
Cutting
Large removable work table, equipped
with 6 T-slots to ensure optimum
workpiece positioning.
Milling
Feed motor (1.1 kW) (1.5 Hp)
Rapid feed to 1200 mm/min
4D
igital position indicator
4S
K 40 milling arbor for horizon-
4C
ollet chucks ISO 40 with chuck
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
108
tal milling Ø 16 mm (0.63”)
S K 40 milling arbor for horizontal milling Ø 22mm (0.87”)
S K 40 milling arbor for horizontal milling Ø 27 mm (1.06”)
S K 40 milling arbor for horizontal milling Ø 32mm (1.26”)
R
educing sleeves for cutters SK
40 / MT 1
R
40 / MT 2
R
40 / MT 3
type Ø 2, 3, 4, 5, 6, 8, 10, 12 mm
(0.08 - 0.47”)
P
ull rod М 16
V
ibration damping machine feet
H
orizontal milling attachment
Chip/coolant collection tray
C
oolant system
C
entralized lubrication
W
ork light
A
uxiliary tool
M
anual
Horizontal table dimensions
Vertical table dimensions
horizontal table
T-slots
vertical table
(X)
(Y)
Travel
(Z)
horizontal spindle
Spindle nose-to-table
surface distance
vertical spindle
Extension
Spindle taper
Spindle speed range
Axis travel X-, Y-, Z-axis
Rapid traverse
Quill travel
Main motor
Power of feed motor
Weight
Item-No.
mm
mm
mm
mm
kg
mm
mm
mm
mm
mm
mm
rpm
mm/min
mm/min
mm
kW
kW
mm
kg
TW-Mill 2.1
750x320 (29x12.5”)
830x225 (32x8.5”)
(5) 14x63 (0.5/2.5”)
(2) 14x126 (0.5/5”)
300 (660 lbs)
405 (15.5”)
200 (15”)
390 (7.5”)
35–425 (1.5-16.5”)
75–445 (3-17”)
680 (2.65”)
SK 40 (DIN 2080)
(12) 40–1600
10–380 (0.4-14.5”/min)
1200 (47”/min)
80 (3”)
2.2 (3 Hp)
0.75 (1 Hp)
1170x1210x1600
(46x48x63”)
1100 (2,240 lbs)
6710020
TW-Mill 3.1
750x320 (29x12.5”)
830x225 (32x8.5”)
(5) 14x63 (0.5/2.5”)
(3) 14x63 (0.5/2.5”)
300 (660 lbs)
400 (15.7”)
300 (11.8”)
390 (15.4”)
85–485 (3.5-19”)
50–450 (2-17.5”)
425 (16.5”)
SK 40 (DIN 2080)
(18) 40–2000
10–380 (0.4-14.5”/min)
1200 (47”/min)
80 (3”)
2.2 (3 Hp)
0.75 (1 Hp)
1215x1200x1800
(48x47x70”)
1300 (2,860 lbs)
6710021
TW-Mill 4.1
800x400 (31x15”)
1060x250 (41x10”)
(6) 14x63 (0.5/2.5”)
(3) 14x63 (0.5/2.5”)
300 (660 lbs)
500 (19.5”)
400 (15.5”)
400 (15.5”)
95–450 (3.7-17.5”)
55–450 (2.2-17.5”)
540 (21”)
SK 40 (DIN 2080)
(18) 40–2000
10–380 (0.4-14.5”/min)
1200 (47”/min)
80 (3”)
3.0 (4 Hp)
1.1 (1.5 Hp)
1390x1430x1820
(54x55x71”)
1400 (3,080 lbs)
6710022
• All axes of the machine are equipped with automatic
feeds and rapid feeds
• Maximum static and dynamic stiffness of the machine
column obtained by heavily ribbed gray cast iron
• Operating controls are conveniently grouped on the
right side
• Quill on vertical spindle for easy drilling
Accessories
Saws
Grinding
Drilling
(47”/min)
109
Premium
Universal Tool Milling Machine
T-Mill 1000 · 1250 · 1600 · 2000
Cutting
Powerful Metal Cutting for both horizontal and vertical milling
Turning
EDM
• High-precision universal milling machine for tool making, short production
runs and training
• Head swivels in two planes, so that the
spindle is pivotable in every spatial
angle
• High intrinsic weight with heavily
ribbed cast frame allows for extremely
high table load capacity
• Infinitely adjustable axis feed rates
• Ground and hardened gears ensure
smooth running, even at high spindle
speeds
4
4
1 Coolant ON/OFF
2Rapid
3 Utilization display (optional)
4 Longitudinal and cross feed
5 Z-axis feed
6 Spindle jog
7 Clockwise rotation spindle
8 Emergency STOP
9 Spindle STOP
10 Counter-clockwise rotating
spindle
11 Feed potentiometer
The machine includes
a 3-axis digital readout
3
2
4
5
1
Drilling
4
4
operations
A
H
ardened and ground gears are made
of CrMo
H
uron design milling head
A
utomated milling cycles
Milling
Control panel
4M
eehanite cast iron for heavy cutting
Grinding
n Horizontal milling attachment
n Workplace illumination
n Universal indexing head
n Swivel vice, 150 mm (6”)
n Helical milling device
n Digital 3-axis position indicator
n Hydraulic tool clamping system
n Electromagnetic spindle brake
6
11
7
9
8
110
1600
360x1500 (14x59“)
1000 (39“)
400x1800 (16x71“)
1250 (49“)
540x2200 (21x87“)
1600 (63“)
90-520 (3.5-20“)
50-520 (2-20“)
50-760 (2-30“)
90-520 (3.5-20“)
50-520 (2-20“)
50-760 (2-30“)
710 (opt. 760) (28“ Opt: 30“)
540 (21“)
600x2600 (24x102“)
2000 (79“)
variable
16-1200 (0.6-47“/min)
2000 (78“/min)
18x4x80 (0.16x3“)
800 (1760 lbs)
1000 (2200 lbs)
18x6x80 (0.2x3“)
1500 (3300 lbs)
Work feed Z-axis
Rapid traverse Z-axis
Distance spindle-column (vertical
milling)
Distance spindle-column (horizontal
milling)
Motor
Spindle
Feed
SK 50
(12) 40-1750
430 (17“)
(8) 120-1500
470 (18.5“)
710 (28“)
variable
T-Mill
2000
1000
1250
mm/min
mm/min
1600
2000
8-450 (0.3-17“/min)
700 (27“/min)
mm
500 (20“)
750 (29.5“)
mm
500 (20“)
750 (29.5“)
kW
5.5 (8 Hp)
X-axis
kW
1.50 (2 Hp)
Y-axis
kW
1.50 (2 Hp)
Z-axis
kW
1.50 (2 Hp)
11 (15 Hp)
22. (opt. 3.6)
(3 Hp Opt: 5 Hp)
2.2 (opt. 3.6)
(3 Hp Opt: 5 Hp)
2.5 (opt. 3.6)
(3.5 Hp Opt: 5 Hp)
3.6 (5 Hp)
3.6 (5 Hp)
3.6 (5 Hp)
Machine dimensions
Dimensions (LxWxH)
Weight
Item-No.
mm
kg
2050x2535x1800
(81x100x71“)
2900 (6380 lbs)
6710050
3000x2535x1850
(118x100x73“)
3200 (7040 lbs)
6710051
2850x3100x2650
(112x122x104“)
6500 (14,300 lbs)
6710052
Saws
1250
Working table
Table dimensions
mm
X-axis travel
mm
Distance spindle nose-table
mm
(horizontal, with retainers)
Distance spindle nose-table (vertical)
mm
Y-axis travel
mm
Feed rate (X,Y)
Work feed X & Y-axis
mm/min
Rapid traverse X & Y-axis
mm/min
T-slots
mm
Max. table load
kg
Spindle
Taper
Speed
rpm
Travel
Z-axis
mm
Feed rate (Z)
T-Mill
1000
3000x3060x2700
(118x120x106“)
8100 (17,820 lbs)
6710053
Accessories
10
111
CNC horizontal boring mill
Fixed column, machine with B-axis
Z-axis as mobile column construction, worktable as B-axis
HBW
• Fixed column construction
• Main spindle with powerful ZF transmission
• Resolution of 0.001° in the rotary table
• Glass scales in X-, Y-, Z-axis
• 40-piece tool changer/chain magazine
• FANUC Oi-MD CNC control
Cutting
HBW-FC
Premium
Table
HBW-FC 2017/110
Size
mm
T-slot
Max. load
mm
kg
1250x1250x0.001°
(49“x49“x0.001°)
22x7 (0.8“x0.02“)
5000 (11000lbs)
mm
mm
mm
mm
2000 (78“)
1700 (66“)
1400 (55“)
400 (500) (15“(19“))
mm
rpm
Ø 110 (4“)
10-2500
7/24 Aufnahme ISO.50, BT-50
Distances
mm
mm
Floor to table surface
Motor
mm
0-1700 (0-66“„)
60-1860 (0-1820)
(2.3“-73“(0-71“))
1280 (50“)
Travel
X-axis
Y-axis
Z-axis
W-axis
Spindle
Diameter
Speed
Taper
Spindle motor const./30 Min.
kW
X-/Y-/Z-/W-/B-axis-motor
Others
Power requirement
Weight
kW
Item-No.
112
L
kva
kg
Max. stability through robust design
• Solid floor design offers solid support for very heavy
workpieces
• The solid column optimally supports the spindle head and
provides for max. stability with heavy duty cutting
• Machine design of strongly ribbed high-quality Mehanitee
cast iron
• X-, Y-, Z-axes by default equipped with glass scales to
ensure maximum precision
• X- and Z-axis as square guides
• Quadruple linear guides in heavy-duty design in the Z-axis
15/18.5 (22/26)
(20/24 Hp(29/34 Hp))
7/7/7/4/7 (9/9/9/5/9 Hp)
400 (105 gal)
45
26000 (572000 lbs)
2630010
Minimal deflection of spindle
extension (W-axis)
4
4
4
4
4
4
4
4
4
4
4
FANUC Oi-MD controller
ATC: 40 Tools
L inear scales on X, Y, Z axes
S pindle oil cooler
Automatic power off
Hydraulic system
Coolant system
Autom. lubrication system
Alarm lamp
Work lamp
M.P.G.
RS232 interface
Heat exchanger
Chip conveyor and chart
Leveling bolts & pads
Controller manuals and circuit
diagram
4 Operation manuals
4 Machine inspection lists
4S
plash guards (around the table)
4 Toolbox with spanners &
wrenches
4
4
4
4
4
Table
Size
T-slot
Max. load
2020/110
mm
mm
kg
2520/110
3220/110
4220/110
1600x1400x0.001° (62“x55“x0.001°)
24x7 (0.9“x0.2“)
8000 (17600 lbs)
3225/130
4225/130
2000x1800x0.001°
28x9
15.000 (20.000 lbs)
Drilling
nSeveral CNC options (FANUC/Mitsubishi/SIEMENS/HEIDENHAIN)
n60-pos. ATC
nMicro coolant
nTailor made support tables
nExtension sleeves (250 mm/300 mm (9.8/11.8“))
nCoolant through spindle
n90° milling heads
nMotor power enlargement
nTable extension
nSeveral CNC options (FANUC/Mitsubishi/SIEMENS/HEIDENHAIN)
n60-pos. ATC
nMicro coolant
nTailor made support tables
nExtension sleeves (250 mm/300 mm (9.8/11.8“))
nCoolant through spindle
n90° milling heads
nMotor power enlargement
nTable extension
nFace plate
nTable extension
Travel
X-axis
mm
2000 (78“)
2500 (98“)
3200 (125“)
4200 (165“)
Y-axis
mm
2000 (2500) (78“(98“))
Z-axis
W-axis
mm
mm
1700 (66“)
550 (21“)
3200 (125“)
4200 (165“)
(2000) 2500 (3000)
((78“)98“(118“))
2000 (78“)
700 (900) (27“(35“))
mm
rpm
Ø 110 (4.3“)
10-2500
7/24 Aufnahme, ISO 50, BT-50
Ø 130 (5.1“)
10-2000
7/24 Aufnahme, ISO 50, BT-50
mm
0-2000 (2500) (0-78“(98“))
Floor to table surface
Motor
Spindle motor const./30 Min.
X-/Y-/Z-/W-/B-axis-motor
Others
Power requirement
mm
mm
0-2250 (0-88“)
1225 (48“)
(0-2000) 0-2500 (0-3000)
((0-78“)0-98“(0-118“))
50-2750 (1.9“-108“)
1420 (55“)
kW
kW
15/18.5 (22/26) (20/24 Hp(29/34 Hp)
7/7/7/4/7 (9/9/5/9 Hp)
15/18.5 (22/24 Hp)
9/7/9/4/7 (12/9/12/5/9 Hp)
L
kva
400 (105 gal)
55
2630012
2630013
400 (105 gal)
55
2630015
2630016
Saws
RS232 interface
Heat exchanger
Chip conveyor and chart
Leveling bolts & pads
Controller manuals and circuit
diagram
4 Operation manuals
4 Machine inspection lists
4S
plash guards (around the table)
4 Toolbox with spanners &
wrenches
4
4
4
4
4
Spindle
Diameter
Speed
Taper
Distances
Item-No.
2630011
2630014
FANUC Oi-MD controller
ATC: 40 Tools
L inear scales on X, Y, Z axes
S pindle oil cooler
Automatic power off
Hydraulic system
Coolant system
Autom. lubrication system
Alarm lamp
Work lamp
M.P.G.
Accessories
4
4
4
4
4
4
4
4
4
4
4
Grinding
Milling
Turning
EDM
• Moving column design
• Main spindle with powerful
ZF transmission
• Resolution of 0.001° in the
rotary table
• Glass scales in X-, Y-, Z-axis
• 40-piece tool changer/
chain magazine
• FANUC Oi-MD CNC control
113
HBW 110 CNC
Premium
HBW 110 • 130
42
-axis digital readout (DRO)
4C
ombi tool arbor
4B
oring bar BT 50 Ø 50 mm
4A
djustable stops
4A
nchor bolts
4T
elescopic covers of the
4B
oring bar BT 50 Ø 75 mm
4M
anual
(1.97”)
worktable
Turning
EDM
(2.95”)
Cutting
Heavy boring machine with Siemens 828D CNC for machining of large and heavy
work pieces
The machine is
equipped with a digital
2-axis readout
Table dimensions
1320x1010 mm (52x40”)
C
NC Siemens 828D
R
ecirculating ball screws
C
entral lubrication
Y- axis
1300 mm (51”)
X- axis
1200 mm (47”)
Repeatability in X, Y, Z axes
W-axis
550 mm (21.6”)
Swiveling accuracy of table
+ /–6” (4x90°)
Z-axis
Cross slide
900 mm (35.4”)
160 mm (6.3”)
Swiveling repeatability of table
Motor power
Max. working diameter of cross slide
Table swivel range (B)
5000 kg (11,000 lbs)
5–905 mm (0.2-35.5”)
Ø 630 mm (24.8”)
360°
Spindle feed
Feed in X,Y, axes
Feed in W axis
Cross slide feed
Dimensions (LxWxH)
Weight
Item-No.
114
R
S232 interface
P
C transfer software
P
rogramming instructions
M
anual
HBW 110 CNC
12–1100 rpm
4–125 rpm
1100 Nm (810 ftlb)
1100 Nm (810 ftlb)
13 kN (2,920lbf )
0.5–1000 mm/min
(0.02-39”/min)
5000 mm/min (197”)
2060 mm/min (81”)
1370 mm/min (54”)
X 0.04; Y 0.32; Z 0.04 mm
(0.001;0.01;0.001”)
0.015 mm (0.0006”)
Table travel
Spindle speed (inf. var.)
Facing head speed (inf. var.)
Max. spindle torque
Max. facing head torque
Max. feed force
4
4
4
4
+ / –3” (4x90°)
11 kW (15Hp)
5347x3098x2889 mm
(211x121x113”)
12000 kg (26,400 lbs)
2630008
Spindle diameter
Table dimensions
Max. table load
Max. force acting on spindle
Table travel:
x-axis
z-axis
Distance spindle center-table
Vertical head travel
Feeds: quill, drilling head and
table with the spindle running:
Feeds: facing head, drilling head
and table/faceplate rotation
Quill travel
Facing head travel
Table rapid feed
Spindle taper
Spindle speed
Face plate speed
Max. spindle torque
Max. facing head torque
Rotary table rotation speed
Boring accuracy
Main motor
Dimensions (LxWxH)
Weight
Item-No.
Range I
Range II
Range I
HBW 110
HBW 130
Ø 110 mm (3”)
Ø 130 mm (5.1”)
1100x960 mm (43”x37”)
1800x1600 mm (70”x62”)
5000 kg (11000 lbs)
10000 kg (22000 lbs)
12250 N (2.754 lbf )
31360 N (7.050 lbf )
900 mm (35”)
2000 mm (78”)
1400 mm (55”)
2000 mm (78”)
0–900 mm (0-35”)
0–1800 mm (0-70”)
900 mm (35”)
1800 mm (70”)
(18) 0.04–6 mm/rev (0.002-0.24”/rev) 8–400 rpm
(18) 0.01–1.53 mm/rev (0.004-0.06”/rev) 500–1000 rpm
Grinding
4
4
4
4
Saws
CNC
Spindle diameter
Projection
Drilling capacity
Spindle taper
HBW 110 CNC
Siemens 802D / Fanuc
Ø 110 mm (4.3”)
240 mm (9.4”)
Ø 50 mm (2”)
BT 50
(18) 0.08 – 12 mm/rev (0.003-0.47”/rev)
600 mm (23”)
180 mm (7”)
2.5 m/min (98,4”/min)
ISO / SK50 (DIN 69871)
(22) 8–1000 rpm
(18) 4–200 rpm
1225 Nm (904 ftlb)
1960 Nm (1446 ftlb)
1 rpm
H7 Ra – 1.6
7.5 kW (10 Hp)
4910x2454x2750 mm (193”x96”x108”)
11500 kg (25300 lbs)
2610001
900 mm (35”)
250 mm (9.8”)
2.5 m/min (98,4”/min)
ISO / SK50 (DIN 69871)
(24) 8–800 rpm
(18) 2.5–125 rpm
2950 Nm (2175 ftlb)
4900 Nm (3614 ftlb)
1.2 rpm
H7 Ra – 1.6
18 kW (24 Hp)
7030x4665x3800 mm (276”x183”x149”)
29300 kg (64460 lbs)
2610002
• Precise operation of drill spindle with up to 1100 rev / min
• Effective protection of the bed rails by telescopic steel
covers
• Individual selection of spindle speed and facing head
allows always suitable speeds even for difficult
applications.
• High flexibility due to full table rotation through 360 °
• Effective protection of the bed guidways through telescopic steel covers
Accessories
• Optimum cutting performance through variable speed
control of main spindle and facing slide
• 3-axis control by means of proven Siemens or Fanuc
controls
• Robust and highly accurate, even for high work piece
loads and dimensions, thanks to a wide machine bed with
4 stable hardened and precision-ground square guides
• Cylindrical roller bearings for centering table offer exceptional accuracy
• Solid construction with hardened and ground guideways
for long-lasting precision results
• Mechanical interlocking of functions for safety
• Slip clutches protect the headstock, and the feed gear
from damage caused by overload
• Standard tapping unit ensures quick and convenient work
Drilling
Milling
Gear drive of the swivel work table
mechanism
115
Premium
Radial drilling machine
RD
Cutting
4 Adjustment tools
4 Cooling device (pump
Turning
Milling
600x445x380 (23“x17“x14“)
Dimension of base
mm
1260x640x160 (49“x25“x6“)
mm
850 (33“)
950 (37“)
220 (8.6“)
630 (24“)
730 (28“)
RD 42 M
RD 42 L
Ø 42 (1.6“)
Ø 55 (2.1“)
Ø 25 (0.9“)
Ø 35 (1.3“)
Ø 38 (1.4“)
260 (10“)
330 (12“)
110 (4.3“)
1170 (46“)
280 (11“)
340 (13“)
820 (32“)
890 (35“)
mm
530 (20“)
mm
1060 (41“)
1210 (47“)
1270 (50“)
1370 (53“)
mm
260 (10“)
350 (13“)
470 (18“)
490 (19“)
mm
580 (22.8“)
640 (25“)
570 (22.4“)
635x520x415
(25“x20“x16“)
1725x715x180
(67“x28“x7“)
630 (24.8“)
635x520x415
(25“x20“x16“)
1725x715x180
(67“x28“x7.2“)
230 (9“)
250 (9.8“)
MT 4
mm
rpm
x steps
Feed of spindle
Motor
Weight
kW
kg
Dimension
mm
Item-No.
750 (29“)
RD 32 L
220 (8.6“)
RD 50 M
Drilling capacity steel
Drilling capacity steel cast iron
Tapping capacity
Tapping capacity cast iron
Column diameter
Max. distance from column surface to spindle center
Min. distance from column surface to spindle center
Travel of spindle head
Max. distance from base surface
to spindle end
Min. distance from base surface to
spindle end
Elevating height of arm
Dimensions box-type table
mm
Dimension of base
mm
Spindle taper
Stroke of spindle
1600 (62“)
1600 (62”)
1580 (62“)
2000 (78“)
2500 (98“)
mm
360 (14“)
350 (13“)
400 (15”)
440(17“)
490 (19.2“)
500 (19.6“)
mm
890 (35“)
1250 (49“)
1550 (62”)
1140 (44“)
1510 (59“)
2000 (78“)
mm
1345 (52“)
1420 (55“)
1250 (49“)
1600 (62“)
1900 (74“)
2000 (78“)
mm
441 (17“)
465 (18“)
350 (13“)
380 (14“)
500 (19“)
550 (21“)
mm
630 (24“)
635x520x420
(25“x20“x16“)
1785x785x190
(70“x30“x7“)
680 (26“)
630x500x500
(25“x19“x19“)
2550x970x200
(100“x38“x7.8“)
850 (33“)
700x500x400
(27“x19“x15“)
2480x1050x210
(97“x41“x8“)
270 (10“)
580 (22”)
800x630x500
(31”x24”x19”)
2400x1000x200
(94“x39“x7.8“)
MT 5
315 (12.4“)
(12) 56-1450
(16) 20–1600
(12) 40-1920
mm
rpm
x steps
0.05, 0.09, 0.15x3
2.2 (two speed motor) (2.9 Hp)
1800 (3960 lbs)
2100 (4620 lbs)
1880x864x2210
2035x995x2240
(74“x34“x87“)
(80“x39“x88“)
2500043
2500044
Feed of spindle
Motor
Weight
kW
kg
Dimension
mm
Ø 65 (2.5“)
Ø 70 (2.7“)
Ø 50 (1.9“)
Ø 60 (2.3“)
432 (17“)
Ø 80 (3.1“)
Ø 100 (3.9“)
Ø 65 (2.5“)
Ø 75 (2.9“)
550 (21“)
110 (4.3“)
1000 (39“)
1000x800x500
1000x800x650
(39“x31“x19“)
(39“x31“x25“)
2908x1102x250 3520x1400x320
(114“x43“x9.8“) (138“x55“x12.5“)
MT 6
370 (14“)
450 (17“)
(12) 35-1890
Drilling
RD 80
1250 (49“)
0.05, 0.09, 0.15x3
1.5 (2 Hp)
1200 (2640 lbs)
1680x826x2190
(66“x32“x86“)
2500041
RD 65 L
mm
Spindle speed
Item-No.
RD 65 M
Ø 60 (2.3”)
Ø 70 (2.7“)
M 46
M 52
(12) 44-1500
1250 (2750 lbs)
1806x864x2210
(71“x34“x87“)
2500042
RD 60 V
Ø 50 (1.9“)
Ø 60 (2.3”)
Ø 40 (1.5“)
Ø 50 (1.9“)
300 (11“)
320 (12“)
(6) 88, 154, 282, 455, 796, 1500
1120 (2464lbs)
1680x826x2160
(66“x32“x85“)
2500040
RD 50 L
mm
mm
mm
mm
mm
Grinding
mm
mm
RD 32 M
Ø 32 (1.2“)
Ø 50 (1.9“)
Ø 25 (0.9“)
Ø 32 (1.2“)
210 (8.2“)
Calibrated indicator
Saws
Dimensions box-type table
Spindle speed
RD 32 S
mm
mm
mm
mm
mm
n Uni-tilt table tilts s full 90 degrees.
• The Column, arm, and gear box with advantage of clamping/unclamping
automatically or manually
• Free speed preselection, speed change is actuated hydraulically. Fast and very
easy to operate.
Drilling capacity steel
Drilling capacity steel cast iron
Tapping capacity
Tapping capacity cast iron
Column diameter
Max. distance from column surface to
spindle center
Min. distance from column surface to
spindle center
Travel of spindle head
Max. distance from base surface to spindle
end
Min. distance from base surface to spindle
end
Elevating height of arm
Spindle taper
Stroke of spindle
116
Specially for RD 80:
(16)16-1250
0.06, 0.10, 0.20x3
(16) 0.04–3.2
0.07-0.96x6
0.04, 3.20x16
3.7 (two speed motor) (4.9 Hp)
4 (5 Hp)
5.5 (7 Hp)
8.9 (11 Hp)
2300 (5060 lbs) 3300 (7260 lbs) 7000 (15400 lbs) 4600 (10120 lbs) 5600 (12320 lbs) 13000 (28600lbs)
2060x995x 2240 2670x1120x2410 3080x1250x3205 2850x1400x2940 3105x1400x3240 4000x1600x3850
(81“x39“x88“)
(105“x44“x94“) (121”x49”x126”) (112“x55“x115“) (122“x55“x127“) (157“x62“x151“)
2500045
2500046
2500008
2500047
2500048
2500049
Accessories
• The Radial Drill Arm adopts IC Timer
with the advantage of one button press,
it can automatically release up, vertical
down, stop, and automatically clamp
for easy operate. The spindle can still
maintain in original set after the tools
change.
• Exclusive oil pump is furnished to cool
off precise gears inside gear box, and
minimize excessive wear on gears to
lowest extent.
• Friction type disc clutch to absorb impact force caused by vertical movement
of spindle, and effectively protect all
transmission units inside gear box. With
the function of quick spindle return,
this clutch will also help to speed up
the tapping operation.
• Special arm elevating safety device is
provided to prevent arm from falling
down abruptly even after years of
usage.
• Gear box adopts precision high-speed
gears, mechanical shift simple manipulation and is high-efficiency with
low-noise.
EDM
included)
4 Lighting device
4 Box-type Work Table
117
Premium
Geared drill
Drill pess
VDM 25 G • 30 G
VDM 25 Xn · 30 Xn • 40 Xn • 40 Vn • 50 Vn
Drilling
Milling
Turning
EDM
Cutting
Column Drilling Machine for universal workshop use
Standard configuration VDM Series Vn:
Spindle-table
Distance:
Spindle-base
Vertical table travel
Throat
Head tilt angle
Column diameter
Quill travel
Spindle taper
Speed range
Automatic quill feed
Coolant pump output
Motor power
Dimensions
Weight
Item-No.
118
Standard configuration VDM Series Xn:
table lift
4S
pindle-shield
4W
ork space lighting
4C
ooling system (not VDM
25 Xn)
4T
hread cutter (not VDM
4A
utomatic quill feed (not
VDM 25 Xn)
4O
perating tools
4O
perator manual
Grinding
4O
perating tools
4O
perator manual
25 Xn)
VDM 25 Xn
VDM 30 Xn
VDM 40 Xn
VDM 40 Vn
VDM 50 Vn
Ø 25 mm (1”)
Ø 30 mm (1.2”)
Ø 40mm (1.6”)
Ø 40 mm (1.6”)
Ø 50 mm (2”)
М 16 (manual)
М 20
М 24
M 24
M 30
330x400 mm (12x16”) 420x350 mm(17x13.”7) 570x480 mm (22x19”) 520x440 mm (20x17”) 580x460 mm (23x18”)
335x340 mm
405x395 mm
445x435 mm
310x320 mm (12x13”)
410x395 mm (16x15”)
(13x13.3”)
(15.9x15”)
(17.5x17”)
650 mm (26”)
685 mm (27”)
615 mm (24”)
665 mm (26”)
590 mm (23”)
1110 mm (44”)
1165 mm (46”)
1195 mm (47”)
1195 mm (47”)
1175 mm (46”)
440 mm (17”)
500 mm (20”)
550 mm (22”)
570 mm (22.4”)
530 mm (21”)
240 mm (9”)
260 mm (10”)
360 mm (14”)
340 mm (13”)
360 mm (14”)
±45°
±45°
±45°
±45°
Ø 110 mm (4.3”)
Ø 120 mm (4.7”)
Ø 140 mm (5.5”)
Ø 140 mm (5.5”)
Ø 180 mm (7”)
110 mm (4.3”)
135 mm (5.3”)
190 mm (7.5”)
190 mm (7.5”)
200 mm (8”)
MT 3
MT 3
MT 4
MT 4
MT 4
(6) 125–2825 rpm
(12) 125–3030 rpm
(9) 72–2150 rpm
60~2600 rpm (H/L)
50~2200 rpm (H/L)
0.12 / 0.24 / 0.42 mm/
0.1/0.2/ 0.3/0.4 mm/
0.1 / 0.2 / 0.3 mm/rev
0.08~0.5 mm/rev
rev
rev
6 l/min
6 l/min
6 l/min
6 l/min
0.75kW (1 Hp)
0.85/1.1 kW (1/1.4 Hp)
2 kW (3 Hp)
2 kW (3 Hp)
3 kW (4 Hp)
700×410×1930 mm
750×500×2080 mm
945×570×2290 mm
349×345×2290 mm
950×680×2405 mm
(28x16x76”)
(29x19x81”)
(37x22x90”)
(13x13.5x90”)
(37x26x94”)
350 kg (770 lbs)
360 kg (792 lbs)
600 kg (1320 lbs)
550 kg (1210 lbs)
650 kg (1430 lbs)
2100014
2100015
2100017
2100000
2100001
Machine with mechanical gearbox
• Height adjustment of the drill head via crank handle
• Adjustable drill depth stop
• Switch forward / reverse for thread cutting
• Stable, thick column with mechanical clamping of the drill
head
Drilling capacity
Tapping capacity
Table dimensions
spindle-table
Distance::
spindle-base
Vertical head travel
Vertical table travel
Table tilt angle
Table swiveling angle
VDM 25 G
Ø 25 mm (1”)
М 16 (0.625”)
275x315 mm
(10x12”)
110–405 mm
(4.3-16”)
VDM 30 G
Ø 25 mm (1”)
М 16 (0.625”)
320x360 mm
(12.5x14”)
110–600 mm
(4.3-23”)
–
1075 mm (42”)
300 mm (11.8”)
–
–
–
235 mm (9.2”)
445 mm (17”)
±45°
360°
Saws
Drilling capacity
Tapping capacity
Table dimensions
Base dimensions
for quill feeds
4M
anual or motorized
4D
rill chuck
4D
rill chuck arbor
Throat
Column diameter
Quill travel
Spindle taper
Speed range
Motor power
Dimensions
Weight
Item-No.
4O
perating tools
4M
anual
VDM 25 G
225 mm (8.7”)
Ø 85 mm (3.3”)
140 mm (5.5”)
MT 3
(8) 100–2900 rpm
0.75 kW, 400 V
(1 Hp,)
390×552×1240
mm
(16x22x49”)
200 kg (440 lbs)
2100008
VDM 30 G
225 mm (8.7”)
Ø 85 mm (3.3”)
140 mm (5.5”)
MT 3
(8) 100–2900 rpm
0.75 kW, 400 V
(1 Hp,)
470×640×1670 mm
(19x26x66”)
270 kg (590 lbs)
4E
lectromagnetic clutch
Accessories
S pindle-shield
W
ork space lighting
C
ooling system
T apping unit
A
uto quill feed
Infinitely variable
speed adjustment
4D
igital display quill
stroke
4
4
4
4
4
4
2100009
119
Premium
CNC Cylindrical grinder
CRG CNC
Turning
EDM
Cutting
For grinding in the sub-micron range
Straight Type
2. Traverse Grinding (Indirect Sizing)
2. Traverse Grinding (Indirect Sizing)
Milling
1. Plunge Grinding (Indirect Sizing)
netic separator
nDriving dog (various)
n2-point steady rest
n3-point steady rest
nTouch probe for axial positioning of work pieces
nAutomatic grinding wheel balance counter
system
nGrinding wheel Balancing stand and balancing
shaft (manually)
Infeed on both Ends Infeed on left end Infeed on right end
Infeed on both Ends Infeed on left end Infeed on right end
3. Plunge/Traverse Grinding (Indirect Sizing)
3. Plunge/Traverse Grinding (Indirect Sizing)
• Internal Grinding Cycle (OD Grinding Cycle is used)
4. Shoulder Grinding
nAutomatic IN PROCESS work piece
Drilling
nInternal grinding unit
nCoolant filtration system, filter paper or mag-
• Advanced machine concept, innovative design and
cutting-edge components from reputable manufacturers
are key elements which characterize these CNC cylindrical
grinding machines.
• Exceptional accuracy
• Standard grinding cycles include dressing of the wheel, as
well as grinding cycles of concave and convex surfaces
• Specially designed fine feeds allow grinding results with
mirrored surfaces, to an accuracy of 0.1 micron
Angular Type
1. Plunge Grinding (Indirect Sizing)
measurement
mounted on the table)
4S
eparate hydraulic unit with oil /
air cooling
C
oolant system
W
ork zone halogen lighting
F ixed centering tips (2 pcs)
O
perating tools
M
anual
Center height
Distance between centers
Grinding capacity
mm
mm
mm
kg
Grinding wheel dimensions
mm
Grinding spindle speed
Grinding spindle motor
Spindle head speed
Spindle head motor
Spindle stock taper
Swivel angle
Table swivel
rpm
kW
rpm
kW
degree
degree
Tailstock taper
Smallest input increment
Weight
Item-No.
120
(Item 1 above is used)
CRG CNC
mm
kg
1040
100 (3.9”)
400 (16”)
180 (7”)
60 (132 lbs)
Ø 305х38х
Ø 127mm
(12x1.5x5”)
2085
2.3 (3 Hp)
10-500
0.75 (1 Hp)
MT 3
-30° ~ +90°
-3° ~ +10°
1. Plunge Grinding
1660
160 (6”)
600 (24”)
300 (12”)
150 (330 lbs)
16100
160 (6”)
1000 (39”)
300 (12”)
150 (330 lbs)
2160
210 (8”)
600 (24”)
400 (16”)
150 (330 lbs)
21100
210 (8”)
1000 (39”)
400 (16”)
150 (330 lbs)
• A heavy Meehanite cast frame, heat treated and stressrelieved, provides a solid foundation for the CRG CNC
cylindrical grinding machines
• All guideways are hardened and precision ground to
ensure permanent accuracy and wear resistance. Another
highlight of this series is the special table design, which
uses a hydrostatic system for extremely smooth motion
and precision
2. Traverse Grinding
(Item 2 above is used)
• The grinding spindle is made of high quality steel
• The grinding spindle uses a high-precision hydrostatic
spindle bearing that excludes metal-to-metal contact and
thus guarantees a true running accuracy of 0.5 microns
• A wide range of options for your special applications are
available on request
Ø 355х50х 127mm
Ø 355х50х
Ø 405х50х
Ø 405х50х
(14x2x5”)
Ø 127mm (14x2x5”) Ø 152mm (16x2x6”) Ø 152mm (12x2x6”)
1783
3.7 (5 Hp)
10-500
0.8 (1 Hp)
MT 4
-30° ~ +90°
0° ~ +12°
1783
3.7 (5 Hp)
10-500
1.3 (2 Hp)
MT 4
-30° ~ +90°
0° ~ +10°
1783
3.7 (5 Hp)
10-500
0.8 (1 Hp)
MT 4
-30° ~ +90°
0° ~ +12°
1783
3.7 (5 Hp)
10-500
1.3 (2 Hp)
MT 4
-30° ~ +90°
0° ~ +10°
MT 3
MT 4
MT 4
MT 4
MT 4
0.001 (0.0001)
2250 (4950 lbs)
3100040
0.001 (0.0001)
4250 (9350 lbs)
3100041
0.001 (0.0001)
5300 (11,660 lbs)
3100042
0.001 (0.0001)
4450 (9790 lbs)
3100043
0.001 (0.0001)
5500 (12,100 lbs)
3100044
(Balanced and mounted)
4P
recision glass scale in the X-axis
4D
iamond dresser (can be
4
4
4
4
4
Accessories
4F
anuc CNC control (2 axles)
4 Including grinding wheel flange
Grinding
Saws
nOil / coolant mist extraction
nHydraulic tailstock
nHeadstock with bore Ø 80mm
nComplete enclosure of the working space
nPrecision glass scale in the Z-axis
nAutomatic loading and unloading
121
Cylindrical grinder
R-Grind HD
Premium
Cylindrical grinder
EDM
Cutting
R-Grind
Item-No.
122
3000 (117”)
40350
Ø 800 (31”)
3500 (136”)
2000 (4,400 lbs)
812х76х304 (31.5x3x11.85”)
rpm
mm
mm
mm
mm
1100
60 (2.3”)
420 (16.4”)
1 (0.04”/rev)
0.005 (0.0002”)
rpm
10–100
МT 6
mm
МT 6
76 (3”)
mm/min
deg
mm
50–3000 (2-117”/min)
0–5°
4.5 (0.17”/rev)
kW
kW
kW
kW
kW
kg
15 (20 Hp)
7.5 (10 Hp)
0.375 (0.5 Hp)
2.25 (3 Hp)
0.375 (0.5 Hp)
22000 (48400 lbs)
3100019
18500 (40700 lbs)
3100018
4
4
4
4
4
(standard)
F lange extractor
F ront / side dressing
B
alancing arbor
C
arbide centering МT 5
P
ivoting headstock
40400
4000 (156”)
25000 (55000 lbs)
3100020
Grinding capacity
Grinding spindle
Speed
Rapid approach
Travel (total)
Transverse feed
Transverse feed increment
Headstock
Speed
Taper
Tailstock
Tailstock taper
Quill travel
Table
Longitudinal feed rate
Table slant
Longitudinal feed
Motor
Headstock motor
Hydraulic pump motor
Lubrication system
Coolant pump motor
Weight
Item-No.
T ailstock with lever operation
S plashguard
D
iamond dresser
C
oolant system
L evelling bolt and feet
O
perating tools
M
anual
Milling
4
4
4
4
4
4
4
nCoolant filtration system, filter paper or magnetic separator
n3-jaw chuck (self-centering) with adapter plate
n4-jaw chuck (jaws set separately) with adapter plate
nGrinding wheel balancing stand
nActuator (various)
n2-point bezel (fixed)
nRadii dressing device
nAngle dressing device
nGrinding wheel (extra)
nGrinding wheel flange (extra)
nDigital position display
Drilling
4G
rinding wheel (standard)
4G
rinding wheel flange
• Belt-driven headstock with variable speed
• Automatically lubricated grinding spindle with electronic
overload protection
• “Soft stop” function on the feed
• Feed is via infinitely adjustable hydraulics
R-Grind
20160
20180
20200
25200
25250
25300
25400
Ø 400 mm (15”)
Ø 500 mm (19”)
Ø 600 mm (24”)
1600 mm (62”) 1800 mm (70”) 2000 mm (78”) 2000 mm (78”) 2500 mm (98”) 3000 mm(118”) 4000 mm(157”)
350 kg (770lbs)
1000–1500 kg (2200-3300lbs)
508х38х203 mm (20”x1.4”x7.9”)
760х63х304.8 mm (29”x2.4”x12”) 660x63x203.8 mm (26”x2.4”x8”)
1100 rpm
60 mm (2.3”)
220 mm (8.6”)
1 mm (0.03”)
0.0025 mm (0.00009”)
1100 rpm
60 mm (2.3”)
290 mm (11”)
1 mm (0.03”)
0.0025 mm (0.00009”)
10–100 rpm
MT 5
10–100 rpm
MT 5
MT 5
45 mm (1.7”)
MT 6
MT 5
MT 6
55 mm (2.1”)
30–2000 mm/min (1.1”-78”/min)
7°
6° 30’
6°
4.5 mm (0.1”)
30–3000 mm/min (1.1”-118”)
6°
4.5 mm (0.1”)
7.5 kW (10 Hp)
0.75 kW (1 Hp)
1.5 kW (2 Hp)
0.2 kW (0.2 Hp)
0.1 kW (0.1 Hp)
4200 kg
(9240 lbs)
3100012
11 kW (14 Hp)
2.25 kW (3 Hp)
2.25 kW (3 Hp)
0.2 kW (0.2 Hp)
0.2 kW (0.1 Hp)
9300 kg
11000 kg
(20460 lbs)
(24200 lbs)
3100015
3100016
3800 kg
(8360 lbs)
3100011
5000 kg
(11000 lbs)
3100013
8500 kg
(18700 lbs)
3100014
Grinding
40300
mm
mm
kg
mm
• The massive machine bed design with stable ribbing
assures that even heavy components will have optimal
results for surface roughness and dimensional accuracy
• The hydrostatic spindle bearing and tailstock allow for
extremely good isolation of machine vibrations and therefore provide excellent surface finish
• V-guide-ways allow precise adjustment of spindle and
tailstock alignment
Saws
n3-jaw chuck (self-centering), includes adapter plate
n4-jaw chuck (jaws set separately), includes adapter plate
nShaft to outer drive (various)
nDigital position indicator
R-Grind HD
Grinding capacity
Grinding spindle
Speed
Rapid approach
Travel (total)
Transverse feed
Headstock
Speed
Taper
Tailstock
Taper
Quill travel
Table
Table slant
Longitudinal feed
Motor
Headstock motor
Lubrication system
Coolant pump motor
Weight
4
4
4
4
4
S plash protection
D
iamond dresser
C
oolant system
L evelling bolts and feet
O
perating tools
M
anual
• High-performance grinding for accurate production of largework pieces such as car axles, hydraulic cylinders, etc.
• High-quality Meehanite cast iron with heavy ribbing ensures
high overall stiffness, even with heavy workpieces
• A precision grinding spindle bearing ensures the highest
accuracy
• The belt-driven spindle stock with adjustable speed ensures
continuous optimal conditions for grinding
• Automatic lubrication of the headstock
• Hydraulically driven table feed with soft-stop at the end of
the movement
• All feed rates are infinitely variable ensuring a high quality
surface finish
• Rapid approach / withdrawal of the grinding wheel
• Hydrostatic bearing of the spindle and tailstock
(standard)
F lange removal device
F ront / side dressing device
B
alancing arbor
C
arbide centering tip МT 6
P
ivoting headstock
4
4
4
4
4
4
4
13500 kg
(29700 lbs)
3100017
Accessories
4G
4G
Turning
123
4
4
4
4
4
(standard)
F lange extractor
F ront / side dressing device
B
alancing arbor
H
ard metal centering tip МT 4
P
ivoting spindle stock
4
4
4
4
4
4
4
S plash protection
D
iamond dresser
C
oolant system
L evelling bolt and feet
O
perating tools
M
anual
R-Grind
Grinding capacity
R-Grind 15
R-Grind 17
R-Grind 20
Grinding spindle
Speed
Swivel
Rapid approach
Travel (total)
Transverse feed
Headstock
Swivel angle
Speed
Taper
1565
1580
Cylindrical grinding
15100
15120
1765
1780
Ø 300 mm (11.7”)
Ø 350 mm (13.6”)
–
650 mm (25”)
800 mm (31”)
120 kg (260 lbs)
355х38х127 mm (13.8x1.5x4.9”)
20120
20150
Ø 300 mm (11.7”)
–
Ø 400 mm (15.7”)
1000 mm (39”)
1200 mm (47”)
1500 mm (58”)
250 kg (550 lbs)
406х38х127 mm (15.8x1.5x5”)
1600 rpm
0–30°
40 mm (1.5”)
160 mm (6.25”)
1 mm (0.04”/rev)
0.0025 mm (0.00001”)
1375 rpm
0–30°
40 mm (1.5”)
295 mm (11.5”)
1 mm (0.04”/rev)
0.0025 mm (0.00001”)
0–90°
R-Grind 15 :15–100 rpm
R-Grind 17: 30–200 rpm
МT 4
0–90°
R-Grind 15 :15–100 rpm
R-Grind 20: 30–200 rpm
МT 4
Table
Table swivel
Longitudinal feed
Motor
Headstock motor
Coolant pump motor
Weight
МT 4
40 mm (1.5”)
МT 4
40 mm (1.5”)
40–4000 mm/min (1.5-156”/min)
R-Grind 15: 0–10°
R-Grind 17: 0–9°
14 mm (0.5”/rev)
40–4000 mm/min (1.5-156”/min)
R-Grind 15: 0–7° 30’
R-Grind 20: 0–6°
14 mm (0.5”/rev)
3.75 kW (5 Hp)
2800 kg (6160 lbs)
3100004
5.5 kW (7.5 Hp)
R-Grind 15: 0.37 kW
R-Grind 20: 0.75 kW
0.1 kW (0.15 Hp)
3100 kg (6820 lbs)
3100005
Item-No. R-Grind 15
3400 kg (7480 lbs)
3100006
Item-No. R-Grind 17
Item-No. R-Grind 20
3100008
3100009
3100010
124
0.37 kW (0.5 Hp)
0.1 kW (0.15 Hp)
2100 kg (4620 lbs)
2300 kg (5060 lbs)
3100002
3100003
3100025
Internal grinding
with collets
Taper chuck grinding
Internal taper grinding
Taper grinding
between centers
Circular grinding of shafts
20100
Tailstock
Taper
Quill travel
Internal grinding
15150
3100026
Cylindrical chuck grinding
Grinding method
Cylindricity (mm)
Cylindrical grinding between centers
0.0015 (0.00006”)
Cylindrical grinding with chuck
Internal grinding with chuck
0.0025 (0.0001”)
0.0025 (0.0001”)
Center height
Grinding capacity
Max. grinding length
Max. workpiece weight between centers
Hydraulic table feed
Table swiveling range
(outside-Ø x width x inside-Ø)
Feed per revolution (transverse feed)
Grinding spindle
Swiveling range
Max. transverse travel
Spindle speed
Rapid transverse travel (hydraulic)
Internal grinding head
Grinding diameter
Grinding depth
Grinding increment
R-Grind 1050
100 mm (3.9”)
Ø 125 mm (4.9”)
500 mm (19.5”)
520 mm (20.3”)
35 kg (77 lbs)
0.05–4.5 m/min (2-175”/min)
±9°
Ø 300x40xØ 127 mm
(12x1.5x5”)
0.0025 mm (0.0001”)
0.5 mm (0.02”)
180°
115 mm (4.5”)
2200 rpm
15 mm (0.6”)
10–40 mm (0.4-1.5”)
50 mm (2”)
0.0025 mm (0.0001”)
Conicity (mm)
0.003 (0.0001”)
0.005 (0.0002”)
0.005 (0.0002”)
0.005 (0.0002”)
Ra (um)
≤0.32
≤0.32
≤0.63
Spindle speed
Headstock
Taper
Speed
Swiveling range
Tailstock
Taper
Travel
Oil circulation
Hydraulic system pressure
Coolant circulation
Dimension (LxWxH)
Weight
Item-No.
Engineering specifications:
dimensions/material
Ø 18×150 mm (0.7x5.85”) ST 45
Ø 35×350 mm (1.3x13.5”) ST 45
Ø 40×20 mm (1.6x0.8”) ST 45
Ø 15×25 mm (0.6x1”) ST 45
EDM
Turning
4G
4G
Milling
For external and internal grinding of cylindrical and tapered
surfaces
• Hydraulic table feed, infinitely
adjustable
• Machine table and spindle
swivel for tapered grinding
• Swivel grinding head with
Internal grinding unit
• Lever actuated tailstock
• Cross feed of the grinding
wheel is carried out hydraulically or manually
• Grinding headstock can be
rotated by 180° to change from
outside to inside grinding
• The hydraulic tailstock is actuated using the foot pedal
R-Grind 1050
17,000 rpm
MK 4
(6) 300–1040 rpm
-10° / + 90°
MK 2
13 mm (0.5”)
10 l/min (2.6 gal/min)
0.8–1 MPa
22 l/min (5.8 gal/min)
2.2 kW (3 Hp)
1.5 kW (2 Hp)
0.1 kW (0.14 Hp)
2100х1450х1600 mm
(82x57x63”)
1800 kg (3960 lbs)
Saws
n3-jaw chuck (self-centering), includes adapter plate
n4-jaw chuck (jaws set separately), includes adapter plate
nCatch (various)
3
-jaw chuck
Internal grinding unit
B
alancing stand
D
ressing device
D
ead center
D
iamond dresser
G
rinding wheel flange (standard)
C
oolant system
O
perating tools
M
anual
4
4
4
4
4
4
4
4
4
4
Drilling
Accessories
• Generously sized machine bed minimizes both twisting, and vibrations, thus achieving high quality grinding with the best dimensional stability
• Low maintenance due to automatic slide and headstock lubrication
• 8-way graded belt drive in the headstock for broad
range of speed control
• Infinitely variable table feed by hydraulic drive with
“soft-stop” at the end of traverse
• Rapid traverse for the spindle
Grinding
RC-Grind 1050
R-Grind
Cutting
Premium
Cylindrical grinder
Cylindrical grinder
3100001
125
CLG CNC
CLG NC
with Fanuc controller
A Air/oil cooling device.
4W
ork piece support stand with Carbide area
4
4
4
4
4
4
4
4
4
4
trol with touch-screen
M
achine basement casted by quality iron,
design in mono-block style
G
rinding wheel (Balanced and mounted)
R
egulating wheel (Balanced and mounted)
G
rinding spindle with hydrodynamic support
F low control for grinding wheel lubrication
A
L inear dressing movement for grinding and
regulating wheel
4
4
4
4
for through feed grinding
D
iamond dresser
C
oolant system
W
ork piece support stand with Carbide blade
for plunge grinding
S eparate hydraulic unit with oil / air cooling
H
alogen lamp
O
perating tools
M
anual
CLG CNC
40150
60205
60205L
60255
60305
100205
100255
100305
Ø 1-100
(0.03“-3.9“)
Ø 1-100
(0.03“-3.9“)
Ø 1-100
(0.03“-3.9“)
-
-
-
Grinding wheel
Max. Grinding capacity
mm
Capacity increases with
mm
special arrangement
Dimensions
mm
Speed
rpm
Motor
kW
Ø 1-40
Ø 1-60
Ø 1-60
Ø 1-60
Ø 1-60
(0.03“-1.5“)
(0.03“-2.3“)
(0.03“-2.3“)
(0.03“-2.3“)
(0.03“-2.3“)
Ø 30-60
Ø 40-150
Ø 40-150
Ø 40-150
Ø 40-150
(1“-2.3“)
(1.5“-5.9“)
(1.5“-5.9“)
(1.5“-5.9“)
(1.5“-5.9“)
Ø 305 x 150
Ø 455 x 205
Ø 510 x 205
Ø 455 x 255
Ø 455 x 305
x Ø 120
x Ø 228.6
x Ø 304.8
x Ø 228.6
x Ø 228.6
(12“x6“x 4.7“) (17“x8“x9“)
(20“x8“x12“) (17“x10“x9“) (17“x12“x9“)
1900
1500
1200
1500
1500
5.5 kW (7.4 11 kW (15 Hp) 15 kW (20 Hp) 11 kW (15 Hp) 15 kW (20 Hp)
Hp) x 4P
x 4P
x 4P
x 4P
x 4P
Ø 610 x 205
x Ø 304.8
(24“x8“x12“)
1250
18.8 kW (25
Hp x 4P
Ø 610 x 255
Ø 610 x 305
x Ø 304.8
x Ø 355.6
(24“x10“x12“) (24“x12“x14“)
1250
1250
18.8 kW (25
18.8 kW (25
Hp x 4P
Hp x 4P
Ø 205 x
Ø 255 x 205
150 x Ø 90
x Ø 111.2
(8“x5.9“x3.5“) (10“x8“x4.3“)
10~300
10~300
(variable)
(variable)
1.5 kW (2 Hp) 3.5 kW (5 Hp)
servomotor
servomotor
+5° ~ -3°
+5° ~ -3°
±5°
±5°
Ø 330 x
205 x Ø 127
(12“x8“x5“)
10~300
(variable)
5 kW (6Hp)
servomotor
+5° ~ -3°
±5°
Ø 330 x
225 x Ø 127
(12“x10“x5“)
10~300
(variable)
5 kW (6Hp)
servomotor
+5° ~ -3°
±5°
Ø 330 x
205 x Ø 127
(12“x8“x5“)
10~300
(variable)
5 kW (6Hp)
servomotor
+5° ~ -3°
±5°
0.75 kW x 4P
(1 Hp x 4P)
0.2 kW x 2P
(0.2 Hp x 2P)
4500
(9900 lbs)
3100135
0.75 kW x 4P
(1 Hp x 4P)
0.2 kW x 2P
(0.2 Hp x 2P)
4600
(10120 lbs)
3100136
0.75 kW x 4P
(1 Hp x 4P)
0.2 kW x 2P
(0.2 Hp x 2P)
5000
(11000 lbs)
3100137
Regulating wheel
Dimension
Speed
rpm
Motor
kW
Tilt angle
Swivel angle
Drive motors
deg.
deg.
Hydraulic pump
kW
Coolant pump
kW
Weight
kg
Item-No.
126
mm
0.75 kW x 4P
(1 Hp x 4P)
0.09 kW x 2P
(0.1 Hp x2P)
1700
(3740 lbs)
3100130
Ø 305 x
Ø 255 x 255
Ø 255 x 305
205 x Ø 127
x Ø 111.2
x Ø 111.2
(12“x8x5“) (10“x10“x4.3“) (10“x12“x4.3“)
10~300
10~300
10~300
(variable)
(variable)
(variable)
3.5 kW (5 Hp) 3.5 kW (5 Hp) 3.5 kW (5 Hp)
servomotor
servomotor
servomotor
+5° ~ -3°
+5° ~ -3°
+5° ~ -3°
±5°
±5°
±5°
0.75 kW x 4P 0.75 kW x 4P 0.75 kW x 4P
(1 Hp x 4P)
(1 Hp x 4P)
(1 Hp x 4P)
0.2 kW x 2P
0.2 kW x 2P
0.2 kW x 2P
(0.2 Hp x 2P) (0.2 Hp x 2P) (0.2 Hp x 2P)
2900
3700
3000
(6380 lbs)
(8140 lbs)
(6600 lbs)
3100131
3100132
3100133
0.75 kW x 4P
(1 Hp x 4P)
0.2 kW x 2P
(0.2 Hp x 2P)
3400
(7480 lbs)
3100134
4
4
4
4
4
4
4
EDM
nAutomatic feed device
nAutomatic grinding wheel bal-
nEjector for plunge grinding
nBalancing stand
nGuide unit for rod through feed
nAutomatic loading and
or magnetic system
grinding
ance counter system,
unloading
nGrinding wheels, various sizes
and grit
nAutomation for in-feed grinding
CLG NC
40150
80205
80205L
80255
80305
mm
Ø 1-40 (0.03“-1.5“)
Ø 1-80 (0.03“-3.1“)
Ø 1-80 (0.03“-3.1“)
Ø 1-80 (0.03“-3.1“)
Ø 1-80 (0.03“-3.1“)
mm
Ø 30-60 (1.1“-2.3“)
Ø 40-150 (1.5“-5.9“)
Ø 40-150 (1.5“-5.9“)
Ø 40-150 (1.5“-5.9“)
Ø 40-150 (1.5“-5.9“)
Ø 305 x 150 x Ø 120
(12“x5.9“x4.7“)
1900
5 kW (6 Hp)
Ø 455 x 205 x Ø 228.6
(17“x8“x9“)
1260
11 kW (14 Hp)
Ø 510 x 205 x Ø 304.8
(20“x8“x12“)
1200
15 kW (20 Hp)
Ø 455 x 255 x Ø 228.6
(17“x10“x9“)
1260
11 kW (14 Hp)
Ø 455 x 305 x Ø 228.6
(17“x12“x9“)
1260
15 kW (20 Hp)
Ø 205 x 150 x Ø 90
(8“x5.9“x3.5“)
10~300 (variable)
1.5 kW (2.0 Hp)
servomotor
Ø 255 x 205 x Ø 111.2
(10“x8“x4.3“)
10~300 (variable)
3 kW (4 Hp)
servomotor
Ø 305 x 205 x Ø 127
(12“x8“x5“)
10~300 (variable)
5 kW (6 Hp)
servomotor
Ø 255 x 255 x Ø 111.2
(10“x10“x4.3“)
10~300 (variable)
3 kW (4 Hp)
servomotor
Ø 255 x 305 x Ø 111.2
(10“x12“x4.3“)
10~300 (variable)
3.5 kW (4.6Hp)
servomotor
deg.
+5° ~ -3°
+5° ~ -3°
+5° ~ -3°
+5° ~ -3°
+5° ~ -3°
deg.
±5°
±5°
±5°
±5°
±5°
Upper side feed graduation
mm
4 mm/rev
0.025 mm/splitting
(0.1“/rev 0.0009“/
splitting)
3.5 mm/rev
0.05 mm/splitting
(0.1“/rev 0.001“/
splitting)
3.5 mm/rev
0.05 mm/splitting
(0.1“/rev 0.001“/
splitting)
3.5 mm/rev
0.05 mm/splitting
(0.1“/rev 0.001“/
splitting)
3.5 mm/rev
0.05 mm/splitting
(0.1“/rev 0.001“/
splitting)
Upper side micro-feed
graduation
mm
Lower side graduation
mm
Trimming device
graduation
mm
Drive motors
Hydraulic pump
Coolant pump
General
kW
kW
Dimension
mm
Grinding wheel
Max. Grinding capacity
Capacity increases with
special arrangement
Dimensions
mm
Speed
Motor
Regulating wheel
rpm
kW
Dimensions
mm
Speed
rpm
Motor
kW
Adj. range of regulating
whell
Pivot range
Handwheel Graduation
Weight
Item-No.
kg
Turning
nCoolant filtration system, paper
Milling
4T
op-performance and easy to learn NC con-
4
4
4
Carbide area for through feed
grinding
D
iamond dresser
C
oolant system
W
ork piece support stand
with Carbide blade for plunge
grinding
S eparate hydraulic unit with oil /
air cooling
H
alogen lamp
O
perating tools
M
anual
Drilling
4
grinding and regulating wheel
4W
ork piece support stand with
Grinding
system
nBalancing stand
nGuide unit for rod through feed grinding
nAutomatic grinding wheel balance counter
system,
nGrinding wheels, various sizes and grit
nAutomation for in-feed grinding
to learn NC control with
touch-screen
M
achine basement casted by
quality iron, design in monoblock style
G
rinding wheel (Balanced and
mounted)
R
egulating wheel (Balanced and
mounted)
G
rinding spindle with hydrodynamic support
F low control for grinding wheel
lubrication
A
0.1mm/rev 0.001mm/splitting (0.003“/rev 0.00003“/splitting)
7mm/rev
0.05mm/splitting
(0.2“/U 0.001“/
splitting)
1.25 mm/rev
0.01 mm/splitting
(4.9“/U 0.003“/
splitting)
9mm/rev
0.05mm/splitting
(0.3“/U 0.001“/
splitting)
2 mm/rev
0.01 mm/splitting
(0.07“/U 0.003“/
splitting)
9mm/rev
0.05mm/splitting
(0.3“/U 0.001“/
splitting)
2 mm/rev
0.01 mm/splitting
(0.07“/U 0.003“/
splitting)
9mm/rev
0.05mm/splitting
(0.3“/U 0.001“/
splitting)
2 mm/rev
0.01 mm/splitting
(0.07“/U 0.003“/
splitting)
9mm/rev
0.05mm/splitting
(0.3“/U 0.001“/
splitting)
2 mm/rev
0.01 mm/splitting
(0.07“/U 0.003“/
splitting)
0.75 kW (1 Hp)
0.1 kW (0.1 Hp)
0.75 kW (1 Hp)
0.2 kW (0.2 Hp)
0.75 kW (1 Hp)
0.2 kW (0.2 Hp)
0.75 kW (1 Hp)
0.2 kW (0.2 Hp)
0.75 kW (1 Hp)
0.2 kW (0.2 Hp)
1750x1050x1400
(68“x41“x55“)
1700 (3740 lbs)
3100138
2200x1840x1530
(86“x72“x60“)
3000 (6600 lbs)
3100139
2350x1900x1530
(92“x74“x60“)
3600 (7920 lbs)
3100140
2200x1840x1530
(86“x72“x60“)
3000 (6600 lbs)
3100141
2350x1950x1530
(92“x76“x60“)
3500 (7700 lbs)
3100142
4
4
nCoolant filtration system, paper or magnetic
4L
inear dressing movement for
4T
op-performance and easy
Saws
B Pressure sensor
C Regulating wheel AC
servo motor
D Slide table
E Coolant tank
F Dressing unit for
regulating wheel
G Lubrication oil recycle
H Dressing unit for grind ing
wheel
Accessories
• Equipped with a modern Fanuc Oi-Mate
TD controller
• Digital drive package from Fanuc (drives,
axis servos)
• Drive concept with up to 6 CNC axes (X-,
Y-, Z-, A-, B-, C-axis)
• Easy size adjustment. Easy to learn and
understand
• PLC/controlled oil temperature
monitoring
• Feed accurately programmable by servo
drives
• Variable speed for the regulating wheel
• Equipped with SIEMENS-S7 controller for grooving and
feed movement
• The guideways are hardened and ground
• Grinding and control spindle are hardened and have friction bearings
• Frequency-controlled regulating wheel drive by OS motor
• Hydraulically driven dressing devices for grinding and
regulating wheel
Premium
CNC Centerless Cylindrical Grinding
Cutting
CNC Centerless external cylindrical grinding
127
Surface-grinding machine
CLG
F-Grind V
Premium
Centerless Cylindrical Grinding
n Magnetic chuck
n Coolant system with magnetic separator and filter (paper
4
4
various sizes and grit
Grinding capacity
mm
mm
Weight
Weight
128
4
4
4
CLG
Technische Spezifikationen
Dimensions
4
with Carbide blade for plunge
grinding
S eparate hydraulic unit with oil /
air cooling
H
alogen lamp
O
perating tools
M
anual
mm
rpm
rpm
kW
40
80
S 80205
S 80205 L
S 100255
Ø 1-40 (Opt: Ø 30-60) Ø 1-80 (Opt: Ø 40-150) Ø 1-80 (Opt: Ø 40-150) Ø 1-80 (Opt: Ø 40-150)
Ø1-100
(0.04-1.6” Opt: 1.2-2.4”) (0.04-3” Opt: 1.6-6”)
(0.04-3” Opt: 1.6-6”)
(0.04-3” Opt: 1.6-6”)
(0.04-3.9”)
Ø 305 x 150 x Ø 120
Ø 305 x 150 x Ø 120 Ø 455 x 205 x Ø 228.6 Ø 510 x 255 x Ø304.8 Ø 610 x 305 x Ø 355.6
(12x6x5”)
(12x6x5”)
(18x8x9”)
(20x10x12”)
(24x12x14”)
Ø 205 x 150 x Ø 90
Ø 255 x 205 x Ø 111
Ø 255 x 205 x Ø 111
Ø 305 x 205 x Ø127
Ø 330 x 305 x Ø127
(8x6x3.5”)
(10x8x4.4”)
(10x8x4.4”)
(12x8x5”)
(13x12x5”)
1900
1260
1260
1200
1400
20~337 (10 steps)
13~308 (10 steps)
10-300 (variable)
10-300 (variable)
10-300 (variable)
11 / 2 (15/2.7 Hp)
15 / 5 (20/6.7 Hp)
22 / 5 (30/7 Hp)
5.5 / 0.75 (7.5 / 1 Hp)
11 / 1.5 (15 / 2 Hp)
Servomotor
Servomotor
Servomotor
°
+5° ~ -3°
+5° ~ -3°
+5° ~ -3°
+5° ~ -3°
-2° ~ +5°
°
+/- 5°
+/- 5°
± 5°
± 5°
± 3°
1750x1050x1400
(69x41x55”)
1650 (3630 lbs)
3100036
2200x1840x1530
(87x72x60”)
2900 (6380 lbs)
3100038
2200x1840x1530
(86x72x60”)
2900 (6380 lbs)
3100060
2200x1900x1530
(86x74x60”)
3700 (8140 lbs)
3100061
2810x2100x1650
(110x82x64”)
6000 (13200 lbs)
3100062
mm
kg
Table dimensions
Automatic transverse feed
Rapid transverse feed
Transverse feed per revolution
Rapid vertical feed
1 scale division
Vertical feed by MPG
1 revolution
Automatic down feed
Spindle speed
Main spindle motor
Cross-feed motor
Vertical feed motor
Weight
Item-No.
Drilling
4
4
4
4
4
4
4
B
alancing stand
F ront / side dressing unit
W
ork light
A
utomatic central lubrication system
P
ositioning feet and Levelling bolts
O
perating tools
M
anual
F-Grind 80150 V
F-Grind 100150 V
800x1500 mm (31x58”)
1000x1500 mm (39x58”)
F-Grind 80200 V
F-Grind 80300 V
F-Grind 100200 V
F-Grind 100300 V
800x2000 mm (31x78”)
800x3000 mm (31x117”)
1000x2000 mm (39x78”)
1000x3000 mm (39x117”)
800 mm (Option:1000 mm) (31”; option: 39”)
3–25 m/min (117-975”/min)
0.5–20 mm (0.02-0.8”)
0.02 mm (0.0008”)
5 mm (0.2”)
240 mm/min (9.4”)
(х1) 0.001mm; (х5) 0.005 mm; (х10) 0.01 mm
0.001–1 mm (0.00004-0.04”)
1450 rpm
Ø 406 х 50.8 х Ø 127 mm (16x2x5”) (Option: Ø 406 х 75 х Ø 127 mm (16x3x5”))
7.5 kW (Option: 11 kW) (10 Hp; option: 15 Hp)
5.5 kW (7.5 Hp)
7.5 kW (10 Hp)
0.15 kW (0.2 Hp)
1 kW AC Servomotor
12800kg (28160 lbs)
14300 kg (31460 lbs)
17300kg (38060 lbs)
13800 kg (30360 lbs)
15300 kg (33660 lbs)
18300 kg (40260 lbs)
3720019
3720021
3720023
3720020
3720022
Grinding
4
4W
ork piece support stand
N
C control AD 5
H
igh-performance spindle bearing for extremely quiet operation
H
eavy, stiffened cast frame with superior dampening properties
L inear guides and recirculating ball screw in vertical axis
H
igh-quality 6-stage hydraulics for table feeds
G
G
rinding wheel flange (standard)
B
alance counter stand
Saws
4
mounted)
R
egulating wheel (Balanced and
mounted)
W
ork piece support stand with
Carbide area for through feed
grinding
D
iamond dresser
C
oolant system
4
4
4
4
4
4
4
4
4G
rinding wheel (Balanced and
• Hydraulic table movement in the longitudinal axis
• Double V guides for the cross travel
• Table guideways are hardened, ground and PTFE (polytetrafluoroethylene) coated for very high wear resistance
• Combination of flat and V-guides for the table longitudinal
feed
• High table load capacity for heavy workpieces
nCNC or NC control with touch-screen display
nCoolant filtration system, paper or magnetic system
nBalancing stand
nGuide unit for rod through feed grinding
nAutomatic grinding wheel balance counter system,
Regulating wheel
dimensions
Grinding spindle speed
Regulating wheel speed
Drive power grinding/regulating wheel
Pivot range regulating
wheel
Adj. range of regulating
wheel
• The grinding spindle runs in heavy-duty, preloaded angular contact ball bearings
• Automatic feed in X, Y, & Z
• High positioning accuracy of the vertical axis by AC servo
motor in conjunction with recirculating ball screw
• Programmable feed of the vertical axis (AD5)
• Rapid traverse to the desired working height
• Rough and finish parameters are adjustable
Accessories
• A heavy Meehanite cast frame, heat treated and relaxed,
provides a solid foundation for the CLG centerless cylindrical grinder
• All guideways are hardened and precision ground to ensure consistent accuracy and wear resistance
• The grinding and regulating spindle is made of high quality steel SNCM-220 after deep hardening (HRC62) and
grinding process particularly suited for years of tough
production conditions
• The spindles are made of SNCM-4 material and provides
specially designed spindle feed rate accuracies of the
highest quality
• A wide range of options are available for your special application needs upon request
Milling
Turning
EDM
Cutting
filter)
n Automatic demagnetizing
n Grinding wheel (extra)
n Separate hydraulic unit with oil / air cooling
n NC-controlled surface planing and compensating device
3720024
129
(standard)
4B
alancing arbor
4B
alancing stand
4D
iamond dresser
W
ork light
C
oolant system
P
edestals and levelling bolts
O
perating tools
M
anual
4
4
4
4
4G
rinding wheel dressers
4W
ork light
4A
system
4P
edestals and levelling bolt
4O
perating tools
4M
anual
Table dimensions
Rapid transverse feed
Rapid vertical feed
1 scale division
Vertical feed
1 revolution
Automatic down feed
Spindle speed
Main spindle motor
Vertical feed motor
Weight
Item-No.
130
F-Grind 50100 A
F-Grind 50150 A
F-Grind 50200 A
F-Grind 60100 A
F-Grind 60150 A
F-Grind 60200 A
F-Grind 70100 A
F-Grind 70150 A
F-Grind 70200 A
500x1000 mm (20x39”)
500x1500 mm (20x59”)
500x2000 mm (20x79”)
600x1000 mm (24x39”)
600x1500 mm (24x59”)
600x2000 mm (24x79”)
700x1000 mm (28x39”)
700x1500 mm (28x59”)
700x2000 mm (28x79”)
600 mm (Option: 800 mm; 1000 mm) (24” Option: 31.5; 39”)
5–25 m/min (197-980”/min)
0.5–20 mm (0.02-0.8”)
0.02 mm (0.0008”)
5 mm (0.2”)
(х1) 0.1mm; (х5) 0.5 mm; (х10) 1 mm (0.004; 0.02; 0.04”)
(х1) 0.001mm; (х5) 0.005 mm; (х10); 0.01 mm (0.00004; 0.0002; 0.0004”)
0.001–0.999 mm (0.00004-0.04”)
1450 rpm
Ø 405 х 50 х Ø 127 mm (16x2x5”)
7.5 kW (Option: 11 kW) (10 Hp Option: 15 Hp)
2.2 kW (3 Hp)
3.75 kW (5 Hp)
1 kW AC Servomotor
6000 kg (13200 lbs)
7200 kg (15840 lbs)
8400 kg (18480 lbs)
6300 kg (13860 lbs)
7500 kg (16500 lbs)
8700 kg (19140 lbs)
6600 kg (14520 lbs)
7800 kg (17160 lbs)
9000 kg (19800 lbs)
3720010
3720013
3720016
3720011
3720014
3720017
3720012
3720015
3720018
Step feed down
START
Table dimensions
Home position
Rough feed
Tarry feed times
Tarry feed times
• The spindle runs on preloaded precision angular ball bearings
• Automatic transverse and longitudinal feed
• Roughing and finishing parameters are adjustable
• Combined flat and V guides for the longitudinal movement of
the table
• Double V guide for transverse movement of the table
• Automatic lubrication
More up position
Fine feed
Tarry feed times
Spark out
Drilling
4
superior dampening properties
R
ecirculating ball spindles for
horizontal and vertical axis
G
G
(standard)
B
alance counter stand
B
alancing stand
Jog fast down
Jog slow down
F-Grind
1545 AH
150x450 mm
(5.8x17.5”)
150x450 mm
(5.8x17.5”)
2045 AH
200x450 mm
(8x17.5”)
200x450 mm
(8x17.5”)
450 mm (17.5”)
450 mm (17.5”)
2550 AH
3060 AH
250x500 mm
300x600 mm
(9.75x19.5”)
(11.5x23”)
250x500 mm
300x600 mm
(9.75x19.5”)
(12x24”)
500 mm (19.5”)
500 mm (19.5”)
(Option: 600 mm/23”) (Option: 600 mm/23”)
5–25 m/min (195-975”/min)
4080 AH
400x800 mm
(15.5x31”)
400x800 mm
(16x31.5”)
550 mm (21.6”)
(Option: 650mm/25”)
0.1–12 mm (0.004-0.5”)
0.5–20 mm (0.002-0.8”)
increment
Rapid cross feed
0.02 mm (0.0008”)
5 mm (0.2”)
Vertical feed increment
0.01 mm (0.0004”) (Option: .0.005 mm with AD5)
Vertical feed per revolution
2 mm (0.08”)
Rapid vertical feed
Automatic down feed
0.001–0.999 mm (0.00004-0.04”)
Spindle speed
2900 rpm
1450 rpm
Grinding wheel dimensions OD/ Ø 180х13xØ 31.75 mm Ø 180х13xØ 31.75 mm Ø 180х13xØ 31.75 mm Ø 355х38xØ 127 mm
405x50xØ 127 mm
bore/width (standard)
(7x0.5x1.25”)
(7x0.5x1.25”)
(7x0.5x1.25”)
(14x1.5x5”)
(16x2x5”)
3.75 kW (5 Hp)
Main spindle motor
1.5 kW (2 Hp)
3.75 kW (5 Hp)
(Option: 5.5 kW/7.5
Hp)
0.75 kW (1 Hp)
0.75 kW (1 Hp)
1.5 kW (1 Hp)
1820x1280x1950 mm 1900x1300x1700 mm 2100x1200x1700 mm 2650x1550x1800 mm 3450x2050x2250 mm
Dimensions
(72x50x77”)
(75x51x67”)
(83x47x67”)
(104x61x71”)
(136x81x89”)
Weight
920 kg (2024 lbs)
950 kg (2090 lbs)
1350 kg (2970 lbs)
1700 kg (3740 lbs)
3250 kg (7150 lbs)
3720001
3720002
3720004
3720006
3720008
Item-No.
Grinding
4H
eavy, cast frame stiffened with
• The grinding spindle runs in preloaded precision angular
contact ball bearings
• Automatic transverse and longitudinal feed
• High positioning accuracy of the vertical axis by AC servomotor in conjunction with recirculating ball screw
• Delivery of the vertical axis manually via handwheel
• Roughing and finishing parameters are adjustable
• Precision linear guides for the vertical axis
• Double V guides for the transverse axis
• Combined flat and V guides for the longitudinal axis
• High table load capacity for heavy work pieces
TYPE-AD5
• Automatic vertical feed of the grinding spindle
• Automatic cross feed of the table
• Automatic control of number of passes
• Various different grinding cycles
Saws
AD 5 NC-control:
Rapid approach
nNC control AD 5
nMagnetic chuck
nCoolant system with magnetic separator
nCoolant system with filter (paper filter)
nCoolant system with magnetic separator and filter (paper filter)
nAutomatic demagnetizing
nBack-splash guard
nParallel dresser (manual)
nNC-controlled dressing and compensating device
nRecirculating ball spindles for horizontal and vertical axis
Turning
nNC control AD 5
nMagnetic chuck
nBack-splash guard
nParallel dresser (manual)
nNC-controlled surface planing and compensating device
nMicro-fine cross feed
nMicro-fine vertical feed
nVertical rapid feed
Premium
4
4
4
4
4
Cutting
4G
4G
EDM
F-Grind AH
F-Grind A
Milling
Accessories
131
F-Grind Advance
The guideways are automatically supplied with oil straight
after activation of the hydraulic system. Lack of oil is thus
never a problem.
In addition, an automatic alarm system warns the operator
in case of a low oil level.
EDM
Turning
Milling
N
C control
L CD Touch Screen
A
uto down Feed AD-5
A
uto crossing stroke adjustment
C
riss cross grinding cycle
A
utom. dressing unit incl. autom. compensation
4E
lectronic handwheel
4S
tepless adjustable grinding
wheel speed
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
S emi-cover
B
alancing stand
B
alancing arbor
W
orking light
C
oolant system with paper filter
L eveling pads
S ervice tools
O
peration manual
G
(standard)
Advance NC-touch Steuerung
Technical specification
F-Grind Advance
2045
2550
3060
4080
50100
60100
70100
500x1000
600x1000
700x1000
200x450
250x500
300x600
400x800
Table dimensions
mm
(19”x39”)
(23”x39”)
(27”x39”)
(7.8”x17”)
(9.8”x19”)
(11”x23”)
(15”x31”)
mm
500 (19”)
500 (19”)
500 (19”)
600 (23”)
Rapid traverse
m/min
5-25 (197-984”/min)
5-25 (197-984”/min)
5-25 (197-984”/min)
Rapid Z-axis
mm/min
900 (35”)
900 (35”)
900 (35”)
Feed
mm/min
450 (17”)
450 (17”)
300 (11”)
Feed motor
1.5 K (AC servomotor)
W
750 (AC servomotor)
750 (AC servomotor)
Z-axis motor
1K (AC servomotor)
W
1K (AC servomotor)
1K (AC servomotor)
(x1) 0.1 , (5x) 0.5, (x10) 1
mm
(x1) 0.1, (x) 0.5, (x10) 1
(x1) 0.1, (x) 0.5, (x10) 1
Vertical feed by 1 scale division
MPG
1 resolution
(x1) 0.001 , (5x) 0.005, (x10) 0.01
mm
(x1) 0.001, (x) 0.005, (x10) 0.01 (x1) 0.001, (x) 0.005, (x10) 0.01
355x38x127
405x50x127
mm
180x13x31.75 (7”x0.5”x1.2”)
405x50x127 (15”x1.9”x5”)
(13”x1.4”x5”) (15”x1.9”x5”)
Spindle speed
1450
rpm
2900
1450
Spindle motor power
kW
1.4 (1.8 Hp)
3.67 (4.9 Hp)
7.35 (9.8 Hp)
Hydraulic motor power
kW
0.75 (1 Hp)
1.4 (0.5 Hp)
3.67 (4.9 Hp)
6870
7170
7470
1950
2000
2500
3700
Weight
kg
(15114 lbs)
(15774 lbs)
(16434 lbs)
(4290 lbs)
(4400 lbs)
(5500 lbs)
(8140 lbs)
2680x2350x
2680x2350x
3000x2350x
3300x2650x
4800x2500x
4800x2600x
4800x2700x
2040
2040
2040
Dimension (LxWxH)
mm
2000
2000
2460
2540
(105x92x78”) (105x92x78”) (118x92x96”) (129x104x100”) (188x98x80”) (188x102x80”) (188x106x80”)
3100080
3100081
3100082
3100083
3100100
3100101
3100102
Item-No.
132
F-Grind Advance
Technical
specification
mm
m/min
mm/min
mm/min
60150
600x1500
(23”x59”)
600 (23”)
5-25
900 (35”)
300 (11”)
Feed motor
W
1.5K (AC servomotor)
Z-axis motor
1 scale division
1 resolution
Spindle speed
Spindle motor power
Hydraulic motor power
Weight
W
mm
mm
mm
rpm
kW
kW
kg
Dimension (LxWxH)
mm
Table dimensions
Distance spinlde center-table
Rapid traverse
Rapid Z-axis
Feed
Vertical feed by
MPG
Item-No.
Drilling
The spindles have special sealed bearings and are lubricated
for the service life, that ensuring minimal servicing.
nMagnetic chuck
nFull-cover housing
Grinding
Furthermore, the surfaces allow for very quiet motion and
are highly resistant against wear.
Lubrication
Basic machine parts annealed for stress relief:
The frame, the table, the support, the column, and all other
main machine castings are quenched and tempered twice.
This minimizes all metallurgical stresses.
mm
50150
500x1500
(19”x59”)
70150
700x1500
(27”x59”)
50200
500x2000
(19”x78”)
60200
600x2000
(23”x78”)
600 (23”)
5-25
900 (35”)
300 (11”)
70200
700x2000
(27”x78”)
1.5K (AC servomotor)
1K (AC servomotor)
1K (AC servomotor)
(x1) 0.1 , (5x) 0.5, (x10) 1
(x1) 0.1 , (5x) 0.5, (x10) 1
(x1) 0.001 , (5x) 0.005, (x10) 0.01
(x1) 0.001 , (5x) 0.005, (x10) 0.01
405x50x127 (17”x1.9”x5”)
405x50x127 (17”x1.9”x5”)
1450
1450
7.35 (9.8 Hp)
7.35 (9.8 Hp)
3.67 (4.9 Hp)
3.67 (4.9 Hp)
7870(17314 lbs) 8170(17974 lbs) 8470(18634 lbs) 9070(19954 lbs) 9370(20614 lbs) 9670(21274 lbs)
5000x2500x
5000x2600x
5000x2700x
6200x2500x
6200x2600x
6200x2700x
2040
2040
2040
2040
2040
2040
(196”x98”x 80”) (196”x102”x80”) (196”x106”x80”) (244”x98”x80”) (244”x102”x80”) (244”x106”x80”)
3100103
3100104
3100105
3100106
3100107
Saws
Stick-slip is reduced drastically between the two precision
surfaces.
• Optional automatic balancing device available to
reduce downtime
• Optional parallel dressing unit with automatic
compensation
The precision-ground guideways, coated with TURCITE B,
have a low-friction surface.
• Heavy gray cast iron frame optimized by FEA analysis
• X- and Z-axis are laminated with Turcite B
• Precision cartridge spindle with high rigidity
• Precision grinding spindle with class P4 bearing ensures
quiet and vibration-free spindle travel of 2 µm
• X-axis feed controlled by steplessly adjustable
proportional valve
• Y- and Z-axis driven by digital AC servo
motors
• Partial housing for reduction of spray
• Manual axis feed joystick option
• Steplessly controllable spindle speed
through inverter technology
• Automatic dressing unit with integrated
compensation for a significant increase
in productivity
• Accuracy according to DIN 8632
• Including automatic grinding cycles (flat,
cross, groove, spark-out, dressing)
• The current axis position can be read at any time off the
clear 8” touchscreen display
Accessories
High quality NC-controlled surface grinding machine with automatic dressing
Cutting
Premium
3100108
133
Tool grinding machine
DMT 32 · 60 · 100
4
4
4
4
4
4
4
4
4
4
rinding wheels (2 pcs)
G
Grinding wheel flange (2 pcs)
Grinding wheel diamond dresser
Collet chuck kit 5 C (Ø 6, 8, 10, 12, 16, 20, 25
mm) (0.24 - 1”) (DMT-60)
Tool holding fixtures MT 3, 4, 5 (DMT 60)
Cam disks, various
Automatic chuck pivoting (DMT 100)
Work Light
Operating tools
Manual
Optional configuration (DMT 60):
nCoolant system (DMT 60 & 100)
nDiamond cup grinding wheels
nBaseframe (DMT 32)
K50B (Ø 2-60 mm)
(0.08-2.4”)
K50K (Ø 1.5-32 mm)
(0.06-1.3”)
K50E (Ø 6-25 mm)
(0.2-1”)
K50D (Ø 6-25 mm)
(0.2-1”)
Grinding diameter
Bridge travel table
Vertical feed grinding spindle
Transversal top slide
Swivel range grinding spindle
Clearance angle
Cutting edge angle
mm
Grinding wheel speed
Motor power
Weight
Dimensions
rpm
kW
kg
mm
Item-No.
134
mm
mm
mm
mm
degree
degree
degree
K50F
K50H
DMT 32
Ø 1.5-32 (0.06-1.3”)
120 (4.7”)
135 (5.3”)
90°-180°
125 x 50 x 31.75
(4.9x2x1.25”)
0.55 (1 Hp)
95 (210 lbs)
850 x 550 x 670 (33.5x22x26”)
3800011
• High quality tool grinding machines for precise
and flexible grinding applications
• Compact design allows fast changeover of the
machine
• High quality spindle bearings for low vibration,
precise rotation of the grinding spindle
• Further accessories on request
DMT 60
Ø 2-60 (0.08-2.4”)
230 (9”)
120 (4.7”)
180 (7”)
360°
0°-18°
40°-180°
180 x 25 x 31.75 (7x1x1.25”)
125 x 50 x 31.75 (4.9x2x1.25”)
3600
0.55 (1 Hp)
280 (615 lbs)
1000 x 850 x 1540 (39x33x61”)
3800012
DMT 100
Ø 5-100 (0.2-3.9”)
250 (10”)
180 (7”)
0°-18°
40°-180°
180 x 32 x 31.75 (7x1.3x1.25”)
180 x 19 x 31.75 (7x0.7x1.25”)
0.75 (1 Hp)
330 (725 lbs)
1120 x 1000 x 1540 (44x39x61”)
3800013
Premium
Circular cut-off saws
Drilling
Milling
Turning
EDM
Cutting
DC 250CS • 275CS • 315CS • 350VC
mm
mm
mm
mm
mm
mm
mm
mm
kW
rpm
Saw blade dimensions
mm
Max. vice jaw opening
Coolant pump power
Coolant tank volume
Weight
mm
kW
l
kg
Dimensions
mm
DC 250CS
30 (1.25”)
75 (3”)
65х65 (2.5x2.5”)
90х50 (3.5x2”)
30 (1.25”)
65 (2.5”)
55х55 (2.25x2.25”)
60х50 (2.25x2”)
0.75 (1 Hp)
45/90
HSS 2х32х250
(HSS 0.08x1.25x9.84”)
100 (4”)
0.1 (0.15 Hp)
2 (0.5 gal)
110 (240 lbs)
505х500х720
(20x20x29”)
8600003
DC 275CS
40 (1.5”)
85 (3.25”)
75х75 (3.3”)
90х50 (3.5x2”)
40 (1.5”)
65 (2.5”)
55х55 (2.25x2.25”)
60х50 (2.25x2”)
1.1(1.5 Hp)
45/90
HSS 2х32х275
(HSS 0.08x1.25x10.83”)
100 (4”)
0.1 (0.15 Hp)
5 (1 gal)
160 (350 lbs)
600х580х720
(24x23x29”)
8600002
DC 315CS
60 (2.5”)
100 (4”)
82х82 (3.25x3.25”)
110х70 (4.25x2.75”)
50 (2”)
90 (3.5”)
75х75 (3x3”)
85х70 (3.25x2.75”)
1.5 (2 Hp)
44/88
HSS 2х32х315
(HSS 0.08x1.25x12.4”)
120 (4.75”)
0.1 (0.15 Hp)
5 (1 gal)
175 (380 lbs)
600х580х720
(24x23x29”)
8600001
DC 350VC
85 (3.3”)
120 (4.7”)
105 x 105 (4.1x4.1”)
160 x 105 (6.3x4.1”)
75 (3”)
100 (4”)
85x85 (3.3x3.3”)
85 x 70 (3.25x2.75”)
2 (3 Hp)
24 ~ 120
HSS 2.5x32x350
(HSS 0.098x1.25x13.78”)
170 (6.7”)
0.1 (0.15 Hp)
5 (1gal)
250 (550 lbs)
200x990x1720
(8x40x68”)
8600000
Saws
applications
4 Impact resistant control panel
4 2 miter cutting: ± 45°
4 Operation manual
Round 90°
Tube 90°
Square 90°
Angle 90°
Round ±45°
Tube ±45°
Square ±45°
Angle ±45°
Motor power
Spindle speed
Item-No.
Grinding
4 Worm drive for heavy-duty
large coolant tank of 2 l / 5 l (0.5
gal / 1 gal)
4 Adjustable stop with metric
scale
4 Quick-action vise
Accessories
4 Separate coolant system with
135
Automatic bandsaw
KBS 250 CNC · 300 CNC · 330 CNC
Fully automatic CNC miter band saw
Premium
Fully automatic CNC bandsaw
HBS A 325 C · 380 C ∙ 460 C ∙ 560 C
+60°
-60°
+45°
Cutting
-45°
Opt. worm chip transporter
+60°
-60°
-45°
+45°
Turning
EDM
Ergonomic moveable
control panel
Opt. hydrl. Bundle cutting
Cutting
capacity 90°
Cutting capacity + 45°
Blade speed
Motor
Dimensions
Weight
Item-No.
136
nHydraulic bundle clamping
nHydraulic blade tension
nChip conveyor
nMinimal quantity coolant
system
nRoller conveyor various lengths
nMotor driven roller conveyor
nBimetallic bandsaw blade (dif-
ferent tooth pitches)
nDigital height adjustment of the
saw head
nCut line illumination by laser
pointer
n Blade tension display
nDriven chip brush
various lengths KBS 250 CNC
KBS 300 CNC
KBS 330 CNC
250 mm (9.8”)
245x250 mm (9.6”x9.8”)
245 mm (9.6”)
300 mm (11”)
305x290 mm (12”x11”)
285 mm (11”)
330 mm (12.9”)
360x310 mm (14”x12.2”)
310 mm (12.2”)
180 mm (7”)
240 mm (9.4”)
-
180x120 mm (7”x4.7”)
170 mm (6.6”)
2710x27x0.9 mm (106”x1”x0.03”)
15-90 m/min (590”/min)
400V / 3 kW (4 Hp)
2100x1500x1450 mm (82”x59”x57”)
740 kg (1628 lbs)
8533000
235x130 mm (9.2”x5.1”)
220 mm (8.6”)
3110x27x0.9 mm (122”x1”x0.03”)
15-90 m/min (590”/min)
400V / 3.7 kW (4.9 Hp)
2300x1700x1600 mm (90”x66”x62”)
1020 kg (2244 lbs)
8533001
3870x34x1.1 mm (152”x1.3”x0.04”)
15-90 m/min (590”/min)
400V / 4.7kW (6 Hp)
2450x1800x1680 mm (96”x70”66”)
1320 kg (2904 lbs)
8533002
Drilling
Grinding
4 Ergonomic moveable control
panel
4 Automatic blade breakage
control
4 Length stop programmable
4 NC adjustable return plane of
the saw frame
4 Bi-metallic bandsaw blade
4 Operation manual
4 Hydromechanical blade tension
4 Coolant system
4 Hydraulic vise
4 Infinitely variable band speed 20-100 m/min
(65-325’/min)
4 Digital display of mitre cutting angle
4 Adjustable cutting pressure regulation
4 Movable control panel
4 Automatic blade breakage control
4 Mechanical height adjustment of the saw head
4 Hydraulic clamping of the mitre angle
4 Feed roller conveyor 1200 mm (47”)
4 Bimetallic bandsaw blade
4 Operation manual
Cutting
capacity 90°
Blade speed
Main drive motor
Feed motor
Working height
Dimensions
Weight
Item-No.
n Hydraulic blade tension
n Chip removal conveyor
n Cut line illumination by laser pointer
n Minimal quantity coolant system
n Feed roller conveyor 3000 mm (118”)
n Motor driven feed roller conveyor
3000 mm (118”)
n Bimetallic bandsaw blade (different
tooth pitches)
n Digital height adjustment of the saw
head
Saws
4 CNC touch control
4 Hydraulic mechanical blade
tension
4 Coolant system
4 Hydraulic adjustable vise
clamping pressure
4 Infnitely variable belt speed 1590 m/min (590-3540“/min)
4 Digital display of miter angle
4 Adjustable cutting pressure
regulation
HBS A 325 C
HBS A 380 C
HBS A 460 C
HBS A 560 C
Ø 325 mm (13”)
350х325 mm (13.5x13”)
325 mm (13”)
20–100 m/min (65-325’/min)
2.2 kW (3 Hp)
0.55 kW (1 Hp)
0.12 kW (0.15 Hp)
0.25 kW (0.3 Hp)
4160х34х1.1 mm
(164x1.25x0.04”)
580 mm (23”)
2450х900х1500 mm
(96x35x59”)
960 kg (2112 lbs)
8502025
Ø 380 mm (15”)
430x380 mm (17x15”)
380 mm (15”)
20–100 m/min (65-325’/min)
3 kW (4 Hp)
0.55 kW (0.75 Hp)
0.12 kW (0.15 Hp)
0.25 kW (0.3 Hp)
4800х34х1.1 mm
(189x1.25x0.04”)
590 mm (23”)
2900x950x1660 mm
(114x37x65”)
1290 kg (2838 lbs)
8532057
Ø 460 mm (18”)
470х460 mm (18.5x18”)
460 mm (18”)
20–100 m/min (65-325’/min)
4 kW (5 Hp)
0.55 kW (0.75 Hp)
0.12 kW (0.15 Hp)
0.25 kW (0.3 Hp)
5200x41x1.3 mm
(205x1.5x0.05”)
590 mm (23”)
3100x1000x1800 mm
(122x39x71”)
1630 kg (3586 lbs)
8532058
Ø 560 mm (22”)
570х560 mm (22.4x22”)
560 mm (22”)
20–100 m/min (65-325’/min)
4 kW (5 Hp)
1.1 kW (1.5 Hp)
0.12 kW (0.15 Hp)
0.55 kW (0.75 Hp)
6000x41x1.3 mm
(236x1.5x0.05”)
590 mm (23”)
3500х1050х2050mm
(138x41x81”)
2115 kg (4653 lbs)
8532059
• Steplessly controllable saw band speed for adjustment of
the optimal cutting speed
• Solid gray cast iron saw bow in monoblock design
• Material feed system by quick and highly precise servo
drives
• 500 mm (19.7“) material feed travel in one stroke
• Clear touchscreen 7.5“
• The machine can be operated in manual, semi-automatic
and fully automatic mode
Accessories
Optional, driven heavy duty
roller conveyor, various
lenghts
Milling
• Rapid down to cut height with automatic transition to the
sawing feed rate (light sensor)
• Powered chip brush, reliably provides clean saw teeth
• Roller blade guides and wear-resistant carbide guides
• Desired quantity and length of workpieces selected by using
the control panel in automatic-mode
• Perfect for processing of profiles, tubes and bar stock
• Automatic material feed
137
HBS A 325 G · 360 G · 440 G · 540 G
-60°
• 3° tilted saw frame for more efficient sawing
• Solid, welded steel construction
Semi-automatic bandsaw
90°
90°
HBS 360 DG · 440 DG
+60°
-60°
-30° +30° +45°
+60°
-45°
-30° +30° +45°
Milling
Turning
EDM
Cutting
-45°
Premium
Automatic bandsaw
head
pitches)
4 Hydraulic clamping of mitre cutting angle
4 Operation manual
n Digital height adjustment of the saw head
n Cut line illumination by laser pointer
HBS 360 DG
Cutting capacity 90°
Cutting capacity +30°
Ø 360 mm (14”)
Ø 440 mm (17”)
510x360 mm (20x14”) 510x440 mm (20x17”)
360 mm (14”)
440 mm (17”)
HBS A 325 G
HBS A 360 G
HBS A 440 G
HBS A 540 G
Ø 360 mm (14”)
610x360 mm (24x14”)
360 mm (14”)
Ø 450 mm (17.7”)
610x425 mm (24x16.7”)
425 mm (16.7”)
Ø 540 mm (21”)
720x540 mm (28x21”)
540 mm (21”)
Ø 360 mm (14”)
Ø 440 mm (17”)
390x360 mm (15x14”) 400x440 mm (16x17”)
360 mm (14”)
400 mm (16”)
Ø 325 mm (13”)
380x315 mm (15x12.4”)
315 mm (12.4”)
Ø 360 mm (14”)
590x350 mm (23x14”)
360 mm (14”)
Ø 450 mm (17.7”)
570x425 mm (22.4x16.7”)
425 mm (16.7”)
Ø 540 mm (21”)
600x540 mm (24x21”)
540 mm (21”)
Ø 310 mm (12”)
Ø 250 mm (10”)
250x360 mm (10x14”) 250x440 mm (10x17”)
270 mm (11”)
250 mm (10”)
Ø 300 mm (11.8”)
270x320 mm (11x13”)
300 mm (11.8”)
Ø 360 mm (14”)
460x360 mm (18x14”)
360 mm (14”)
Ø 450 mm (17.7”)
450x425 mm (17.7x16.7”)
425 mm (16.7”)
Ø 510 mm (20”)
455x540 mm (18x21”)
455 mm (18”)
Cutting capacity -30°
Ø 360 mm (14”)
Ø 440mm (17”)
510x360 mm (20x14”) 510x440 mm (20x17”)
360 mm (14”)
440 mm (17”)
Ø 200 mm (7.9”)
200x315 mm (7.9x12.4”)
200 mm (7.9”)
Working height
Dimensions
Weight
Item-No.
2.2 kW (3 Hp)
4160x34x1.1 mm
(164x1.25x0.04”)
615 mm (24”)
2100x800x1600 mm
(83x31.5x63”)
1150 kg (2530 lbs)
8532050
Ø 305 mm (12”)
Ø 310 mm (12.2”)
Ø 270 mm (11”)
305x360 mm (12x14”)
310x425 mm (12.2x16.7”)
240x540 mm (9x21”)
305 mm (12”)
310 mm (12.2”)
240 mm (9”)
20-100 m/min (65-325’/min)
3 kW (4 Hp)
4 kW (5 Hp)
1.1 kW (1.5 Hp)
0.12 kW (0.15 HP)
5200x35x1.1 mm
5400x41x1.3 mm
6000x41x1.3 mm
(205x1.38x0.04”)
(213x1.5x0.05”)
(236x1.5x0.05”)
705 mm (27.8”)
705 mm (27.8”)
710 mm (28”)
2850x2100x1820 mm
2850x2100x1950 mm
2900x2200x2150 mm
(112x83x71.7”)
(112x83x77”)
(114x87x85”)
2400 kg (5280 lbs)
2480 kg (5456 lbs)
3200 kg (7040 lbs)
8532051
8532052
8532053
Cutting capacity -45°
Blade speed
Main drive motor
Coolant motor
Working height
Dimensions
Weight
Item-No.
Drilling
HBS 440 DG
Ø 360 mm (14”)
Ø 440 mm (17”)
640x360 mm (25x14”) 640x440 mm (25x17”)
360 mm (14”)
440 mm (17”)
Ø 325 mm (13”)
400x315 mm (15.7x12.4”)
315 mm (12.4”)
Blade speed
Main drive motor
138
(118”)
n Bimetallic bandsaw blade (different tooth
Ø 360 mm (14”)
Ø 440 mm (17”)
390x360 mm (15x14”) 390x440 mm (15x17”)
360 mm (14”)
390 mm (15”)
20-100 m/min (65-325’/min)
3 kW (4 Hp)
4 kW (5 Hp)
1.1 kW (1.5 Hp)
0.12 kW (0.15 Hp)
5000x34x1.1
5200x41x1.3 mm
(197x1.25x0.04”)
(205x1.5x0.05”)
800 mm (31.5”)
860 mm (34”)
3000x1200x1910 mm 3100x1200x1910 mm
(118xx47x75”)
(122x47x75”)
1635 kg (3600 lbs)
1780 kg (3916 lbs)
8532060
8532061
Grinding
(65-325’/min)
4 Mechanical height adjustment of the saw
4 Coolant system
4 Hydraulic vise
4 Infinitely variable belt speed 20-100 m/min (65-325’/min)
4 Operation manual
n Hydraulic top clamping
n Motor driven feed roller conveyor 3000 mm (118”)
n Bimetallic bandsaw blade (different tooth pitches)
Saws
4 Coolant system
4 Hydraulic vise
4 Infinitely variable belt speed 20-100 m/min
• Saw frame moves on robust linear guides
• Simple material handling by roller system mounted on table
• Semi-automatic high-performance bandsaw with
dual-columns
n Motor driven chip conveyor
n Roller conveyor 3000 mm (118”)
n Motor driven roller conveyor 3000 mm Accessories
139
Premium
Semi automatic double miter bandsaw
HAB 250 · 300 · 330 · 400 · 500
+60°
-60°
-45°
+45°
+60°
-60°
-45°
(HAB 250-400)
+45°
(HAB 500)
• Solid gray cast iron saw bow in monoblock design
• Contact pressure of the saw bow steplessly controllable by hydraulic cylinder
• Semi-automatic cycle: Workpiece clamping, start and stop of the saw blade, raising the saw bow
at the end of the cut, opening of the clamping jaws
• The machine can be operated in manual and semi-automatic mode
EDM
Opt. digital angle display
Cutting
Ideal for profile sawing, miter also
Opt. adjustable cutting
pressure regulation
HAB 250
HAB 330
HAB 400
HAB 500
250 mm (9.8”)
300x200 mm (11”x7.8”)
240 mm (9.4”)
330 mm (12.9”)
400x200 mm (15”x7.8”)
320 mm (12.5”)
400 mm (15”)
450x250 mm (17”x9.8”)
380 mm (14.9”)
500 mm (19”)
620x450 mm (24”x17”)
450 mm (17”)
Cutting capacity
- 45°
180 mm (7”)
190x100 mm (7.4”x3.9”)
160 mm (6.2”)
240 mm (9.4”)
250x140 mm (9.8”x5.5”)
200 mm (7.8”)
290 mm (11.4”)
300x170 mm (12.9”x6.6”)
250 mm (9.8”)
500 mm (19”)
440x450 mm (17”x177”)
440 mm (17.3”)
Cutting capacity
+ 45°
200 mm (7.8”)
190x190 mm (7.4”7.4”)
190 mm (7.4”)
250 mm (9.8”)
250x170 mm (9.8”x6.6”)
230 mm (9”)
290 mm (11”)
290x170 mm (11”x6.6”)
270 mm (270”)
500 mm (19”)
430x450 mm (16”x17”)
440 mm (17.3”)
Cutting capacity
+ 60°
125 mm (4.9”)
120x130 mm (4.7”x5”)
120 mm (4.7”)
165 mm (6.4”)
150x150 mm (5.9”x5.9”)
150 mm (5.9”)
190 mm (7.4”)
180x180 mm (7”x7”)
180 mm (7”)
-
2710x27x0.9 mm
(106”x1”x0.03”)
15-90 m/min
(590-3545”/min
400V / 2.8 kW (3.7 Hp)
550 kg (1210 lbs)
8533040
3870x34x1.1 mm
(152”x1.3”x0.04”)
15-90 m/min
(590-3545”/min
400V / 3.7kW (4.9 Hp)
880 kg (1936 lbs)
8533041
4300x34x1.1 mm
(169”x1.3”x0.04”)
20-90 m/min
(787-3545”/min
400V / 3.6kW (4.8 Hp)
1350 kg (2970 lbs)
8533042
350 mm (13.7”)
310x400 mm (12”x15”)
310 mm (12”)
6040x41x1.3 mm
(237”x1.6”x0.05”)
20-90 m/min
(787-3545”/min
400V / 4.7kW (6.2 Hp)
1530 kg (3366 lbs)
8533043
4 Mechanical blade tension adjustment
4 Coolant system
4 Hydraulic adjustable vise clamping pressure
4 Infnitely variable belt speed 15-90 m/min (590-3540“/min)
4 Length stop manually
4 Ergonomic moveable control panel
4 Adjustable return plane of the saw frame
4 Operation manual
nHydraulic top clamping
nHydraulic blade tension
nChip conveyor
nMinimal quantity coolant
system
nMotor driven roller conveyor
various lengths 140
nBimetallic bandsaw blade (dif-
Cutting capacity
± 60°
nDigital height adjustment of the
ferent tooth pitches)
saw head
nCut line illumination by laser
pointer
n Blade tension display
Blade speed
Motor
Weight
Item-No.
Grinding
Opt. manual roller conveyor,
various lenghts
Saws
Optional, driven heavy duty
roller conveyor, various lenghts
Drilling
• Steplessly controllable sawband speed for adjustment of
the optimal cutting speed
• Max. flexibility by double-sided, large miter cut band
• Machine frame in heavy welded steel design for many
years of precision sawing work
• Hydraulic and electric components from renowned
manufacturers ensure excellent availability of this series
• Motor with flange-mounted transmission
• Saw band with cemented carbide guides on both sides
• Sliding vice for flexible workpiece clamping
Opt. manual bundle
cutting device
Opt. hydrl. bundle cutting
device
Milling
Opt. blade tension manometer
Accessories
Opt. spiral type chip
conveyor
Turning
Opt. electr. driven blade
brush
141
Miter workshop bandsaws
HBS 325 C ∙ 380 C ∙ 460 C · 560 C ∙ 810 C ∙ 1100 C
Premium
Semi-automatic bandsaw
MAB 220 DG · 250 DG · 250 · 300
Cost-effective entry models
+60°
-60°
+45°
Cutting
-45°
precision ground linear guides
-45°
Cutting
capacity
90°
Cutting
capacity
45°
Blade speed
Main drive motor
Hydraulic system
motor
Coolant motor
Saw blade
dimensions
Working height
Dimensions
Weight
Item-No.
cut by hydraulic cylinder with adjustable
lifting height
4 Hydraulic quick-action vise with exact
adjustment from 90° through 45°
4 Infinitely variable belt speed 20-100 m/
min (65-325’/min)
4 Carbide blade guides and rollers
4 Feed roller conveyor 1200 mm (47”)
4 1 pc. bimetallic bandsaw blade
4 Operation manual
+45°
Technical
specifications
142
Turning
4 Automatic saw frame lift at the end of the
+60°
-60°
Opt. roller conveyor,
various lenghts
lengths nBimetallic bandsaw blade (different tooth
pitches)
HBS 325 C
HBS 380 C
HBS 460 C
HBS 560 C
HBS 810 C
HBS 1100 C
Ø 325 mm (13”)
Ø 380 mm (15”)
Ø 460 mm (18”)
Ø 560 mm (22”)
Ø 810 mm (32”)
Ø 1110 mm (43.7”)
450х325 mm
(18x13”)
325 mm (13”)
520х380 mm
(20x15”)
380 mm (15”)
650х460 mm
(26x18”)
460 mm (18”)
750х560 mm
(29.5x22”)
560 mm (22”)
810х850 mm
(32x33.5”)
810 mm (32”)
1100х1110 mm
(43x43.7”)
1110 mm (43.7”)
Ø 250 mm (10”)
250х325 mm
(10x13”)
250 mm (10”)
Ø 300 mm (12”)
Ø 380 mm (15”)
300x380 mm
380х460 mm
(12x15”)
(15x18”)
300 mm (12”)
380 mm (15”)
20–100 m/min (65-325’/min)
2.2 kW (3 Hp)
3 kW (4 Hp)
4 kW (5 Hp)
Ø 410 mm (16”)
410х560 mm
(16x22”)
410 mm (16”)
Ø 480 mm (19”)
–
480х850 mm
–
(19x33.5”)
480 mm (19”)
–
20–100 m/min (65-325’/min)
4 kW (5 Hp)
4 kW (5 Hp)
11 kW (15 Hp)
0.55 kW (0.75 Hp)
1.1 kW (1.5 Hp)
1.5 kW (3 Hp)
7.5 kW (10 Hp)
0.12 kW (0.15 Hp)
0.12 kW (0.15 Hp)
0.20 kW (0.3 Hp)
4160x34 x1.1 mm
4800x34x1.1 mm
5200x41x1.3 mm
6000x41x1.3 mm
8200х41х1.3 mm
10500x67x1.6 mm
(164x1.25x0.04”)
(189x1.25x0.04”)
(205x1.5x0.05”)
(236x1.5x0.05”)
(323x1.5x0.05”)
(413x2.5x0.06”)
580 mm (23”)
590 mm (23”)
590 mm (23”)
590 mm (23”)
585 mm (23”)
545 mm (21”)
2150x860x1500 mm 2850x930x1660 mm 3100x1000x1800 mm 3400x1000x2050 mm 3900x1200x2350 mm 4800x1500x2975 mm
(85x34x59”)
(112x37x65”)
(122x39x71”)
(134x39x81”)
(154x47x93”)
(189x59x117”)
900 kg (1980 lbs)
1205 kg (2650 lbs)
1520 kg (3344 lbs)
2025 kg (4455 lbs)
3068 kg (6750 lbs) 10000 kg (22000 lbs)
8502009
8502011
8502014
8502017
8502020
8502022
nHydraulic top clamping
nChip conveyor
nMinimal quantity coolant system
nMotor driven roller conveyor various
MAB 220 DG
MAB 250 DG
MAB 250
MAB 300
220 mm (8.6”)
270x150 mm (10”x5.9”)
220 mm (8.6”)
250 mm (9.8”)
300x185 mm (11.8”x7.2”)
240 mm (5.4”)
250 mm (9.8”)
300x200 mm (11.8”x7.8”)
240 mm (5.4”)
300 mm (11.8”)
375x190 mm (14.7”x7.4”)
290 mm (11”)
Cutting capacity
+ 45°
150 mm (5.9”)
175x60 mm (6.8”x2.3”)
135 mm (5.3”)
200 mm (7.8”)
190x180 mm (7.4”x7”)
185 mm (7.2”)
200 mm (7.8”)
190x190 mm (7.4”x7.4”)
190 mm (7.4”)
240 mm (5.4”)
240x160 mm (5.4”x6.2”)
225 mm (8.8”)
Cutting capacity
-45°
170 mm (6.6”)
175x80 mm (6.8”x3.1”)
160 mm (6”)
170 mm (6.6”)
185x110 mm (7.2”x4.3”)
150 mm (5.9”)
-
-
105 mm (4”)
105x75 mm (4”x2.9”)
75 mm (2.9”)
2600x27x0.9 mm
(102”x1”x0.03”)
40/80m/min
(1575/3150”/min)
400V / 1.5 kW (2 Hp)
1400x660x1400 mm
(55”x25”x55”)
270 kg (594 lbs)
8533061
130 mm (5”)
125x110 mm (4.9”x4.3”)
110 mm (4.3”)
2710x27x0.9 mm
(106”x1”x0.03”)
40/80m/min
(1575/3150”/min)
400V / 1.5 kW (2 Hp)
1400х650х1350 mm
(55”x25”x53”)
285 kg (627 lbs)
8533062
125 mm (4.9”)
120x130 mm (4.7”x5”)
120 mm (4.7”)
2710x27x0.9 mm
(106”x1”x0.03”)
40/80m/min
(1575/3150”/min)
400V / 2 kW (2.6 Hp)
1400х650х1350 mm
(55”x25”x53”)
340 kg (748 lbs)
8533063
155 mm (6”)
150x150 mm (5.9”x5.9”)
150 mm (5.9”)
3110x27x0.9 mm
(122”x1”x0.03”)
37/75 m/min
(1460/2950”/min)
400V / 2.3 kW (3 Hp)
1600x650x1600 mm
(62”x25”x62”)
440 kg (960 lbs)
8533064
Cutting capacity
+ 60°
Blade speed
Motor
Dimensions
Weight
Item-No.
Milling
Drilling
4 Monoblock saw frame guide runs on
Grinding
4 Mechanical blade tension
4 Coolant system
4 Manual tailstock
4 2 times variable belt speed 40-90 m/min
(1575-3540“/min)
4 Ergonomic moveable control panel
4 Length stop manually
4 Operation manual
Saws
3000 mm (118”)
n Bimetallic band saw blade
(different tooth pitches)
n Rotating plate for mitre adjustment
n Motor driven feed roller conveyor
• Machine frame in solid welded steel design for many years
of precision sawing work
• Saw band speed can be switched in 2 steps
• Ergonomically installed controls
• The motor drives the drive wheel form-fitting via worm
gears
• Easy handling, powerful and secure clamping vice
• Automatic raising of the saw bow at the end of the cut
(only for MAB 250 and 300)
• Adjustable cemented
carbide guides for optimal
saw band guidance
• Standard cooling equipment
protects the saw blade and
provides for chip removal
• Band break checking is done
automatically by limit switch
Accessories
EDM
Opt. Bundle cutting
143
Hydraulic Press Brake with 4-axis CNC Control
HPB CNC
Cutting
HPB CNC
Premium
Hydraulic Press Brake with 4-axis CNC control
Milling
Turning
EDM
Automatic pressure force calculation,
taking into account type of material,
thickness, length and the V-opening.
With the optional motorized lower
crowning this is adjusted automatically
according to the instructions of the
controller.
*Full enclosure optional
Tonnage, t
Working length, mm
Distance between columns,
mm
Stroke length, mm
Backgauge Stroke mm
Length, mm
2160
60
(66 USt)
1250 (49”)
2100 (83”)
1100 (43”)
1600 (63”)
26100
100
(110 USt)
2600
(102”)
2150 (85”)
310 (12.2”) 310 (12.2”) 310 (12.2”)
750 (29.5”) 750 (29.5”) 750 (29.5”)
2750
3600
4150
(108”)
(142”)
(163”)
Height, mm
2500 (98”)
2500 (98”)
2530 (99”)
Width, mm
2200 (87”)
2300 (91”)
2530 (99”)
120
(4.7”/sec)
10
(0.4”/sec)
100
(3.9”/sec)
120
120
(4.7”/sec) (4.7”/sec)
11
11
(0.43”/sec) (0.43”/sec)
120
120
(4.7”/sec) (4.7”/sec)
Approach speed, mm/sec.
Bending speed, mm/sec.
Return stroke, mm/sec.
Motor power, kW
Weight, kg
Item-No.
144
HPB CNC
12 40
40
(44 USt)
4 (5 Hp)
4 (5 Hp)
7.5 (10 Hp)
3450
5250
6250
(7600 lbs) (11500lbs) (13750lbs)
9132028 9132029 9132030
31100
31135
31175
31220
100
135
175
220
(110 USt)
(150 USt) (190 USt) (240 USt)
3100
3100
3100
3100
(122”)
(122”)
(122”)
(122”)
2600
2600
2600
2600
(102”)
(102”)
(102”)
(102”)
310 (12.2”) 310 (12.2”) 310 (12.2”) 310 (12.2”)
750 (29.5”) 750 (29.5”) 750 (29.5”) 750 (29.5”)
4750
4750
4750
4800
(187”)
(187”)
(187”)
(189”)
2550
2600
2700
2830
(100”)
(102”)
(106”)
(111”)
2700
2875
2900
2400 (94”)
(106”)
(113”)
(114”)
120
120
120
110
(4.7”/sec) (4.7”/sec) (4.7”/sec) (4.3”/sec)
11
11
11
11
(0.43”/sec) (0.43”/sec) (0.43”/sec) (0.43”/sec)
120
120
120
120
(4.7”/sec) (4.7”/sec) (4.7”/sec) (4.7”/sec)
18.5
7.5 (10 Hp) 11 (15 Hp) 15 (20 Hp)
(25 Hp)
6800
8050
9150
11200
(15000lbs) (17700lbs) (20130lbs) (24640lbs)
9132031 9132032 9132033 9132034
31320
320
(350 USt)
3100
(122”)
2600
(102”)
310 (12.2”)
750 (29.5”)
4850
(191”)
3000
(118”)
3050
(120”)
100
(3.9”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
22
(30 Hp)
14600
(32120lbs)
9132035
37135
135
(150 USt)
3700
(147”)
37220
220
(240 USt)
3700
(147”)
Technical
specifications
3200 (126” 3200 (126”
Tonnage, t
310 (12.2”)
750 (29.5”)
5450
(215”)
2700
(106”)
2700
(106”)
120
(4.7”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
11
(15 Hp)
8950
(19700lbs)
9132036
Working length, mm
310 (12.2”)
750 (29.5”)
5450
(215”)
3000
(118”)
2900
(114”)
110
(4.3”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
18.5
(25 Hp)
12400
(27300lbs)
9132037
Distance between columns, mm
Stroke length, mm
Backgauge Stroke mm
Length, mm
Height, mm
Width, mm
Approach speed, mm/
sec.
Bending speed, mm/
sec.
Return stroke, mm/
sec.
Motor power, kW
Weight, kg
Item-No.
Drilling
nSeveral Cybelec control units
nSeveral Delem control units
n1000 mm X-axis travel back gauge
nAKAS Laser finger protection according to CE
nLaserSafe according to CE
n Additional Backgauge fingers
n Additional support arms
nWILA hydraulic or mechanic top tool clamping system
nWILA hydraulic or mechanic bottom tool clamping system
nHydraulic Promecam type top tool clamping system
nLaser Angle Management System
nSpecial stroke, Special throat
nOil cooler
nBack gauge system with X1, X2, Z1, Z2, R1, R2-axes alternatively
Grinding
4 Offline Software
4 Hydraulic system according to CE Hörbiger or Rexroth
4 Electric components Schneider- Telemechanique
4 Footswitch
4 High Quality, high accuracy, +- 0.005 mm (0.0002”) Heidenhein or Givi
optic linear scale
4 User friendly ergonomically movable control panel
4 Movable sliding front support arm system
+- 0.03mm (0.001”) precision
4 Manual movable back gauge fingers along of bending length
4 Side protection covers
4 Quick clamping system for Promecam type top tool
4 Top tools hardened, ground and segmented
4 Bottom tools hardened, ground, and segmented
4 Lasersafe according to CE
4 Original WILA Motorized Crowning (Anti-deflections ) System
HPB CNC
41135
41175
41270
41400
43270
51320
61220
61400
61600
611000
135
175
270
400
270
320
220
400
600
1000
(150 USt)
(190 USt)
(300 USt)
(440 USt)
(300 USt)
(350 USt)
(240 USt)
(440 USt)
(660 USt)
(1100 USt)
4100 (161”) 4100 (161”) 4100 (161”) 4100 (161”) 4300 (169”) 5100 (200”) 6100 (240”) 6100 (240”) 6100 (240”) 6100 (240”)
Saws
4 Unimec original brand, Rigid heavy duty, cnc controlled back gauge with
3200 (126”) 3200 (126” 3200 (126”) 3200 (126” 3700 (147”) 4200 (165”) 5100 (200”) 5100 (200”) 5100 (200”) 5100 (200”)
310 (12.2”)
750 (29.5”)
5850 (230”)
2700 (106”)
2700 (106”)
120
(4.7”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
11 (15 Hp)
9950
(21900 lbs)
9132038
310 (12.2”)
750 (29.5”)
5850 (230”)
2900 (114”)
2875 (113”)
120
(4.7”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
15 (20 Hp)
11400
(25000 lbs)
9132039
310 (12.2”)
750 (29.5”)
5850 (230”)
3100 (122”)
3000 (118”)
100
(3.9”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
22 (30 Hp)
15050
(33100 lbs)
9132040
310 (12.2”)
750 (29.5”)
5850 (230”)
3200 (126”)
3250 (128”)
90
(3.5”/sec)
10
(0.4”/sec)
90
(3.5”/sec)
30 (40 Hp)
20800
(45800 lbs)
9132041
310 (12.2”)
750 (29.5”)
6000 (236”)
3150 (124”)
3050 (120”)
100
(3.9”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
22 (30 Hp)
15950
(35000 lbs)
9132042
310 (12.2”)
750 (29.5”)
6900 (271”)
3300 (130”)
3100 (122”)
100
(3.9”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
22 (30 Hp)
23200
(51000 lbs)
9132043
310 (12.2”)
750 (29.5”)
8000 (315”)
3100 (122”)
3000 (118”)
110
(4.3”/sec)
11
(0.43”/sec)
120
(4.7”/sec)
18.5 25 Hp)
24500
(53900 lbs)
9132044
310 (12.2”)
750 (29.5”)
8050 (317”)
3650 (144”)
3200 (126”)
90
(3.5”/sec)
10
(0.4”/sec)
90
(3.5”/sec)
30 (40 Hp)
34500
(75900 lbs)
9132045
360 (14.1”)
750 (29.5”)
8150 (321”)
4300 (169”)
3300 (130”)
75
(2.9”/sec)
10
(0.4”/sec)
90
(3.5”/sec)
45 (65 Hp)
46000
(101200 lbs)
9132046
510 (20”)
750 (29.5”)
8250 (325”)
4750 (187”)
3700 (146”)
65
(2.6”/sec)
8
(0.3”/sec)
90
(3.5”/sec)
55 (75 Hp)
72000
(158400 lbs)
9132047
4 Y1, Y2, X, R Axis
4 Cybelec DNC600 CNC controller
Accessories
145
Hydraulic press brake with 2-axis control ELGO
HPB
Turning
EDM
Cutting
HPB 3
Premium
CNC press brake with 3-axis CNC control
Capacity, t
Working length, mm
Stroke length, mm
Backgauge stroke mm
Machine length, mm
Machine height mm
Machine width, mm
Approach speed, mm / sec
Bending speed, mm / sec
Return speed, mm / sec.
Motor power, kW
Weight, kg
Item-No.
146
Milling
4 Backgauge fingers on linear
guide longitudinally adjustable
4 Two front support arms are
adjustable in two axes
4 T-slots on table front and rear
4 Light barrier, front / rear, side
from leading manufacturers,
such as TELEMECANIQUE or
SIEMENS
4 Standard upper tooling
4 Standard Multi-V lower die
4 Footswitch
4 Operation manual
nHydraulic Promecam type top
tool clamping system
nLaser-safe safety system
nSpecial overhang of the machine frame
nOil coolant
nAdditional stop finger
nManual or automatic lower die
crowning
nCentral lubrication
nSpecial top and bottom tool
clamping
nSpecial upper and lower tool
nCybelec Touch 6 control
n750/1000 mm (30/37”) travel
back gauge
HPB 3
2660
60
(66 USt)
2600
(102”)
31135
31175
31220
31320
135
175
220
320
(150 USt) (190 USt) (240 USt) (350 USt)
3100
3100
3100
3100
(122”)
(122”)
(122”)
(122”)
2600
2600
2600
2600
2150 (85”)
(102”)
(102”)
(102”)
(102”)
260 (10.2”) 260 (10.2”) 260 (10.2”) 260 (10.2”) 260 (10.2”)
500 (19.7”) 500 (19.7”) 500 (19.7”) 500 (19.7”) 500 (19.7”)
4150
4750
4750
4800
4850
(163”)
(187”)
(187”)
(189”)
(191”)
2600
2730
2900
2400 (95”) 2500 (98”)
(102”)
(107”)
(114”)
2675
2700
2850
2150 (85”) 2500 (98”)
(105”)
(106”)
(122”)
120
120
120
110
100
(4.7”/sec) (4.7”/sec) (4.7”/sec) (4.3”/sec) (3.9”/sec)
10
10
10
10
9
120
120
120
120
120
18.5
5.5 (7 Hp) 11 (15 Hp) 15 (20 Hp)
22 (30 Hp)
(25 Hp)
5300
7600
8800
10800
14200
(11660 lbs) (16720 lbs) (19360 lbs) (24000 lbs) (31240 lbs)
9124015 9124016 9124017 9124018 9124019
37175
41135
41400
61220
175
135
400
220
(190 USt) (150 USt)
(440 USt) (240 USt)
3700
4100
4100
6100
(147”)
(161”)
(161”)
(240”)
3200
3200
3200
5100 (200”
(126”)
(126”)
(126”)
260 (10.2”) 260 (10.2”) 310 (12.2”) 260 (10.2”)
500 (19.7”) 500 (19.7”) 500 (19.7”) 500 (19.7”)
5450
5850
5850
8000
(215”)
(230”)
(230”)
(315”)
2800
2600
3100
3000
(110”)
(102”)
(122”)
(118”)
2675
3050
3050
2500 (98”)
(105”)
(120”)
(120”)
120
120
90
110
(4.7”/sec) (4.7”/sec) (3.5”/sec) (4.3”/sec)
10
10
8.5
10
(0.4”/sec) (0.4”/sec) (0.33”/sec) (0.4”/sec)
120
120
90
120
(4.7”/sec) (4.7”/sec) (3.5”/sec) (4.7”/sec)
18.5
15 (20 Hp) 11 (15 Hp) 30 (40 Hp)
(25 Hp)
9900
9600
20800
24000
(22000 lbs) (21120 lbs) (45800 lbs) (52800 lbs)
9124020 9124021 9124022 9124023
61400
400
(440 USt)
6100
(240”)
5100 (200”
310 (12.2”)
500 (19.7”)
8050
(317”)
3650
(144”)
3050
(120”)
90
(3.5”/sec)
8.5
(0.33”/sec)
90
(3.5”/sec)
HPB
31 90
90
(100 USt)
3100
(122”)
2550
(100”)
140 (5.5”)
4750
(187”)
31 120
120
(130 USt)
3100
(122”)
2550
(100”)
155 (6.1”)
4750
(187”)
Height, mm
2300 (91”)
2450 (96”)
Width, mm
2200 (87”)
2500 (98”)
Bending tonnage, t
Bending length, mm
Stroke length, mm
Length, mm
Approach speed, mm/sec.
Bending speed, mm/sec.
Return stroke, mm/sec.
30 (40 Hp)
Motor power, kW
34500
(75900 lbs)
9124024
Weight, kg
Item-No.
80
80
(3.15”/sec) (3.15”/sec)
9
9
(0.35”/sec) (0.35”/sec)
80
80
(3.15”/sec) (3.15”/sec)
5.5 (7 Hp)
11 (15 Hp)
6500
7500
(14300 lbs) (16500 lbs)
9123000 9123001
31 160
160
(175 USt)
3100
(122”)
2550
(100”)
180 (7.1”)
4750
(187”)
2550
(100”)
2675
(105”)
80
(3.15”/sec)
9
(0.35”/sec)
80
(3.15”/sec)
31 200
200
(220 USt)
3100
(122”)
2550
(100”)
200 (7.9”)
4800
(189”)
2650
(104”)
2700
(106”)
100
(3.9”/sec)
10
(0.4”/sec)
100
(3.9”/sec)
18.5
15 (20 Hp)
(25 Hp)
8500
10000
(18700 lbs) (22000 lbs)
9123002 9123003
31300
300
(330 USt)
3100
(122”)
2550
(100”)
250 (9.8”)
4850
(191”)
2770
(109”)
2850
(112”)
80
(3.15”/sec)
8
(0.3”/sec)
80
(3.15”/sec)
18.5
(25 Hp)
13500
(29700 lbs)
9123004
41120
120
(130 USt)
4100
(161”)
3100
(122”)
150 (5.9”)
5600
(220”)
2470 (97”)
2500 (98”)
80
(3.15”/sec)
9
(0.35”/sec)
80
(3.15”/sec)
11 (15 Hp)
10000
(22000 lbs)
9123005
41225
225
(250 USt)
4100
(161”)
3100
(122”)
200 (7.9”)
5600
(220”)
2850
(112”)
2700
(106”)
100
(3.9”/sec)
10
(0.4”/sec)
100
(3.9”/sec)
18.5
(25 Hp)
13500
(29700 lbs)
9123006
Drilling
fence guard for CE
4 Electrical safety components
Grinding
backgauge and ram stroke
4E
rgonomic control panel
4P
ROMECAM tool clamping
4R
igid, welded frame of high
tensile steel
4 Hydraulic cylinder made from
high-quality steel and precision
honed
4 Forged steel pistons, hardened,
chrome plated, precision ground
and micro polished for years of
trouble-free operation
4 Hydraulic components by
Rexroth or Hoerbiger
4 Driven backgauge system with
ball screws
41 400
61200
400
200
(440 USt) (220 USt)
4100
6100
(161”)
(240”)
3100
4100
(122”)
(161”)
300 (11.8”) 200 (7.9”)
5850
7950
(230”)
(313”)
3100
3050
(122”)
(120”)
3050
2750
(120”)
(108”)
70
100
(2.8”/sec) (3.9”/sec)
8
10
(0.3”/sec) (0.4”/sec)
80
100
(3.15”/sec) (3.9”/sec)
30
18.5
40 Hp)
(25 Hp)
24000
23000
(52800 lbs) (50600 lbs)
9123007 9123008
61400
400
(440 USt)
6100
(240”)
4100
(161”)
300 (11.8”)
8050
(317”)
3650
(144”)
3050
(120”)
80
(3.15”/sec)
8
(0.3”/sec)
70
(2.8”/sec)
30 (40 Hp)
40000
(88000 lbs)
9123009
Saws
4 Back gauge with tolerance +0.05mm (0.002”)
4 Manual movable back gauge
fingers along of bending length
4 Side protection covers
4 Quick clamping system for promecam type top tool
4 Top tools hardened, ground and
segmented
4 Bottom tools hardened Multi V
tool, grounded, and segmented
835 mm, 60x60 mm, 4 V16/22/35/50 mm (2067)
(33”. 2.4x2.4”, 4V- 0.6/0.9/1.4/2”)
4E
LGO P40 program control for
4 Y1-, Y2-, X-axis
4 D
elem DA-52 or Cybelec DNC 60
CNC control
4H
ydraulic system according to
CE
from Hörbiger or Rexroth
4E
lectrical components from
Siemens or Telemecanique
4F
oot switch
4 High Quality optic linear scale
4 Controlled back gauge on linear
guides and ball screws
4 Movable sliding front support
arm system
nSeveral Cybelec control units
nSeveral Delem control units
nWILA manual crowning system
nWILA motor controlled crowning system
nX,R 2 axes back gauge
n750 mm (30”) or 1000 mm (39”) travel- back gauge (X axis)
nAKAS Laser finger protection according to CE
nLaserSafe according to CE
nHydraulic Promecam type top tool clamping system
n Additional Backgauge fingers
n Additional support arms
nWILA hydraulic or mechanic top tool clamping system
nWILA hydraulic or mechanic bottom tool clamping system
nSpecial stroke, Special throat
nOil cooler
Accessories
147
Hydraulic swing-beam shear with ELGO control
HGS
Turning
EDM
Cutting
HAGS
Premium
Hydraulic swing-beam shear with CNC control and adjustable rake
Length of cut, mm
Cutting angle, °
Number of hold
downs, pc
Stroke per min
4
4
4
4
4
4
4
4M
ono block, welded steel frame
• Hydraulic swing-beam shear with fixed rake angle is intended for high-quality cutting of various sheet materials
at high-speeds; it is a powerful metal working tool.
• The machine’s cylinder rods are manufactured by Koyahan
- one of the most renowned European hydraulics companies. They are made of a special ground alloy steel.
3006
3010
3013
3016
3020
4006
4010
4013
4016
6010
6013
6016
6 (1/4”)
10 (3/8”)
13 (1/2”)
16 (5/8”)
20 (3/4”)
6 (1/4”)
10 (3/8”)
13 (1/2”)
16 (5/8”)
10 (3/8”)
13 (1/2”)
16 (5/8”)
3000
(118”)
0.5-2
3000
(118”)
0.5–3
3000
(118”)
0.5–3
3000
(118”)
0.5–3
3000
(118”)
0.5–3
4000
(157”)
0.5–3
4000
(157”)
0.5–3
4000
(157”)
0.5–3
4000
(157”)
0.5–3
6050
(238”)
0.5–3
6050
(238”)
0.5–3
6050
(238”)
0.5–3
12
14
14
17
14
17
17
17
18
26
26
26
4
4
4
4
HAGS CNC
10-15
11–15
11–15
11–15
11–15
10-14
9-13
9-13
8–12
5–12
5–12
5–9
775
855
855
855
870
830
900
900
900
900
1230
1240
Table height, mm
(30.5”)
(33.7”)
(33.7”)
(33.7”)
(34.3”)
(32.7”)
(35.4”)
(35.4”)
(35.4”)
(35.4”)
(48.4”)
(48.8”)
3800
4380
4400
4450
4500
5300
5400
5400
5450
8600
8600
8650
Machine length, mm
(150”)
(172”)
(173”)
(175”)
(177”)
(209”)
(213”)
(213”)
(215”)
(339”)
(339”)
(341”)
2010
2250
2450
2500
2700
2200
2350
2530
2700
3120
3150
3200
Machine height, mm
(79”)
(89”)
(96”)
(98”)
(106”)
(87”)
(93”)
(100”)
(106”)
(123”)
(124”)
(126”)
2350
2950
3050
3100
3150
2700
2950
3050
3150
3200
3200
3250
Machine width, mm
(93”)
(116”)
(120”)
(122”)
(124”)
(106”)
(116”)
(120”)
(124”)
(126”)
(126”)
(128”)
140
230
230
315
370
230
280
370
370
300
305
430
Hydraulic tank, l
(37 gal)
(60 gal) (60 gal)
(83 gal) (98 gal)
(60 gal) (74 gal)
(98 gal)
(98 gal) (79 gal)
(80 gal) (114 gal)
11
18.5
22
30
30
11
22
22
30
30
30
30
Main motor, kW
(15 Hp)
(25 Hp) (30 Hp)
(40 Hp)
(40 Hp) (15 Hp)
(30 Hp)
(30 Hp) (40 Hp)
(40 Hp)
(40 Hp)
(40 Hp)
6000
9000
12000
16000
19000
10000
14000
16500
21000
27000
30000
40000
Weight, kg
(13,200
(19,800
(26,400
(35,200
(41,800
(22,000
(30,800
(36,300
(46,200
(59,400
(66,000
(88,000
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
9220002 9220016 9220017 9220018 9220019 9220020 9220021 9220022 9220023 9220024 9220025 9220026
Artikel-Nr.
148
4
Technical
specifications
of high tensile material
E LGO-driven backgauge of 1000
mm (39.4”), with automatic
swing-away feature
P
owerful hold downs to avoid
material movement during the
cutting action
R
oller bearings on the table to
ease placement of sheets
H
oned hydraulic cylinders and
chrome coated pistons
H
igh quality top and bottom
4
4
4
4
4
4
4
4
4
blades, bottom: 4 cutting sides,
top: 2 cutting sides
H
oerbiger hydraulic system
3
front support arms with ruler
and flip-stop
M
anual blade gap adjustment
S afety light curtain at rear
F oot pedal
C
utting line illumination
S ide and rear guards
C
utting length adjustment
O
peration manual
HGS
3006
3010
3013
3016
3020
4006
4010
4014
4016
Capacity of cut
(mild steel), mm
Cut length, mm
Cutting angle, °
6 (1/4”)
10 (3/8”)
13 (1/2”)
16 (5/8”)
20 (3/4”)
6 (1/4”)
10 (3/8”)
14 (1/2”)
16 (5/8”)
3000 (118”)
1.5
3000 (118”)
2
3000 (118”)
2.1
3000 (118”)
2.25
3000 (118”)
2.75
4000 (157”)
1.5
4000 (157”)
1.5
4000 (157”)
1.8
4000 (157”)
2
Hold downs, pc.
12
14
14
17
17
18
17
18
18
Stroke per min
Table height,
mm Machine length,
mm
Machine height,
mm
Hydraulic tank,
l
Main motor, kW
18–23
13–19
10–14
7–10
7–10
10–14
11–17
6–20
5–16
850 (33.5”)
850 (33.5”)
860 (34”)
850 (33.5”)
900 (35.4”)
850 (33.5”)
865 (34.1”)
900 (35.4”)
900 (35.4”)
4300 (169”)
4350 (171”)
4400 (173”)
4450 (175”)
4450 (175”)
5340 (210”)
5370 (211”)
5450 (215”)
5480 (216”)
1650 (65”)
2200 (87”)
2400 (94.5”)
2400 (94.5”)
2600 (102”)
2150 (85”)
2380 (93.7”)
2400 (94”)
2420 (95”)
160 (42 gal)
230 (60 gal)
230 (60 gal)
315 (82 gal)
350 (92 gal)
220 (58 gal)
280 (74 gal)
370 (98 gal)
370 (98 gal)
11 (15 Hp)
6000
(13,200 lbs)
9220003
22 (30 Hp)
9000
(19,800 lbs)
9220004
22 (30 Hp)
11000
(24,200 lbs)
9220005
30 (40 Hp)
16500
(36,300 lbs)
9220006
45 (60 Hp)
21000
(46,200 lbs)
9220007
11 (15 Hp)
10200
(22,440 lbs)
9220008
22 (30 Hp)
16500
(36,300 lbs)
9220010
30 (40 Hp)
20000
(44,000 lbs)
9220011
30 (40 Hp)
23000
(50,600 lbs)
9220012
Weight, kg
Item-No.
Drilling
4
Grinding
4
4
Saws
Capacity of cut (mild
steel), mm
4
Technical
specifications
4
4
4
blades, bottom: 4 cutting sides,
top: 2 cutting sides
H
oerbiger hydraulic system
3
front support arms with ruler
and flip-stop
H
ydraulic blade gap and rake
with CNC control
S afety light curtain, at back of
machine
F oot pedal
C
utting line illumination
Side and rear guards
Cutting length adjustment
Operation manual
Accessories
• Cutting length adjustment is made at the panel, which
guarantees efficient processing
• Machinery components and parts from reputable manufacturers: Bosch Rexroth, Hoerbiger, Cybelec, Delem, Elgo,
Telemecanique, Siemens, Wila, Wilson, Unimec
• The pistons of the hydraulic cylinders are made of high
grade steel, hardened and precision polished
• The pivot bearings are grease and oil-free, which prevents
dirt and dust contamination and thereby extends the
service life
60 controller (cutting length,
cutting width, distance, number
of cuts, 100 programmable
steps)
M
ono block, welded steel frame
of high tensile material
F ast and powerful ballscrew
driven back gauge of 1000 mm
(39.4”), with automatic swingaway feature
P
owerful hold downs to avoid
material movement during the
cutting action
R
oller bearings on the table to
ease placement of sheets
H
oned hydraulic cylinders and
chrome coated pistons
Milling
4H
igh-quality top and bottom
4D
elem DAC-310, Cybelec DNC
149
Motorized sheet metal shear
MGS
Premium
CNC turret punching machine
KTP 40. 30 CNC
Closed bow shape for extreme rigidity
Cutting
• Heavy welded structure for better
machine rigidity
• Low-noise drive
• Parallel guided, high-strength alloy
steel blades, hardened and ground
EDM
nCutting line illumination
nLight curtain
nPneumatic thin sheet support system
n180° angle gauge
n1000 mm (39.4”) NC backgauge system
n750 mm (29.5”) backgauge (for MGS
1350/3, 2050/3 & 2550/2,5)
Turning
nPiece counter
nSpecial blades
nAdditional clamp attachments
nTool systems
nTool adapters
nAdditional D stations
4
4
4
4
44
-axis CNC FANUC Oi-PC control
4
• Possible repositioning of clamps
• Automatic referencing of sheet and clamps
• Quick tool change in the shortest path - for better machine performance and productivity
The CNC system controls four axes:
• X and Y axes for material movement
• T-axis for punch head rotation
• С-axis for tool change
4
4
4
with FANUC servo-drives
C
losed frame construction in
steel manufactured for optimum rigidity
H
ydraulic system from H & L
Hydraulics Ltd.
P
hotocell safety system
B
all screws and linear guides
from THK
4M
ATE XT tool system
4M
etalix CAD / CAM software
4A
utomatic repositioning system
for larger sheets
43
2-station tool changer: A Size -
10 pcs, Size B - 16 pcs, size C - 2
pcs, D size - 4 pieces (2 of them
indexed)
Grinding
4
4
arms
H
old-down system
S elector switch for single and
continuous stroke
F ootswitch and safety equipment according to CE Norm
M
otorized back gauge 750mm
(29.5”) (all 4 mm (0.16”) models)
S upport table (all 4 mm models)
M
anual
Milling
4S
et of blades
4S
ide fence and 2 front support
Drilling
Table with roll/brush supporting surface and 2 clamping fingers
Max. material thickness St. 42
Max. cutting length
Cutting angle
Cutting strokes per minute
Main drive power
Backgauge
Dimensions (LxWxH)
Weight
Item-No.
150
MGS
1350 / 3
2050 / 3
2050 / 4
2550 / 2,5
2550 / 4
3050 / 4
mm
3 (0.11”)
3 (0.11”)
4 (0.15”)
2.5 (0.09”)
4 (0.15”)
4 (0.15”)
mm
1300 (51”)
2000 (78”)
2000 (78”)
2550 (100”)
2550 (100”)
3050 (120”)
degree
2°40'
1°60'
1°30'
1°30'
1°30'
1°30'
1 / min
33
33
42
33
42
42
kW
4 (5 Hp)
4 (5 Hp)
7.5 (10 Hp)
4 (5 Hp)
7.5 (10 Hp)
7.5 (10 Hp)
mm
560 (22”)
560 (22”)
750 (29”)
560 (22”)
750 (29”)
750 (29”)
1900х1400х1250 2600х1400х1250 2700х1800х1400 3100х1400 х1250 3200х1800х1400 3700х1800х1400
mm
(74x55x49”)
(102x55x49”)
(106x70x55”)
(122x55x49”)
(125x70x55”)
(145x70x55”)
kg
1300 (2860 lbs)
1800 (3960 lbs)
3150 (6930 lbs)
1950 (4290 lbs)
3600 (7920 lbs)
4000 (8800 lbs)
9221001
9221002
9221003
9221004
9221005
9221006
32-post tool changer
Examples of sheet metal working
Tonnage
Max. workpiece thickness
Tool diameter
Number of tools (10-A, 16-B, 2-C, 2-D fix,
2-D indexable)
Hit rate (hits per minute)
KTP 40.30 CNC
30 t (33 USt)
1250х4000 mm with repositioning (49x157”)
6 mm (0.25”)
Ø 88.9 mm (3.5”)
32
+0.1 mm (0.004”)
300 / 600 / 900
CAD / CAM Software
Rapid traverse in: X, Y
Magazine rotation speed
Number of axes
Air pressure
Dimensions
Weight
Item-No.
CNC Fanuc Oi-PC control
KTP 40.30 CNC
70 m/min (2,750 ipm)
30 rev/ min
4
0.85 MPa (120 psi)
5500х4500х2100 mm
(216x177x82”)
15000 kg (33000 lbs)
9632001
Accessories
Saws
Tool system compatible with MATE Thick Turret Type A,B,C,D
151
Ironworkers
Multi-purpose machine with 5 work stations for punching, shearing and notching
DP two-cylinder version allows parallel work on the punch as well as a second
workstation
PS · PS DP
Punching station:
4P
unching of sheet metal, flat and angle
steel
4S
turdy table for high-quality cutting
results
4S
tepless stroke adjustment
4A
dapter for punches and dies
Motorized back gauge for automatic
operation
Steelworker:
4C
utting round and square steel.
41
000 mm (39.4”) back gauge
Notching station:
4T
able with stops
Station for cutting of the U, T and
I-profiles.
The dimensions of the station must be
agreed in advance
All models available with
optional larger radius!
Station for
punching of
channel
100х12 (4x0.5”)
mm
V-shaped punch and 90° die
PS 115 DP
Ø 33х20, Ø 110х5
Ø 34х26, Ø 55х16
(1.25x0.78”), (4.3x0.1”) (1.25x1”), (2.2x0.6”)
55 (2.2”)
PS 175 DP
Ø 40х32, Ø 125х5
(1.57x1.25”),
(4.9x00.1”)
80 (3.2”)
305 (12”)
1030 (40”)
25
1080 (42.5”)
1110 (43.7”)
22
625 (24.5”)
1130 (44”)
38х8 (1.5x0.3”)
250х12 (10x0.5”)
500х3 (19.5x0.12”)
38х10 (1.5x0.4”)
250х20 (10x0.75”)
500х4 (19.5x0.1”)
38х12 (1.5x0.5”)
250х22 (10x0.86”)
700х3 (27.5x0.12”)
38х13 (1.5x0.5”)
250х25 (10x1”)
700х4 (27.5x0.15”)
355 (14”)
mm
mm
Ø 30 / 25 (1.1/1”)
1115–1180 (45”)
Ø 45 / 45(1.75/1.75”)
1115–1195 (45”)
Ø 50 / 50 (2/2”)
1200–1295 (49”)
Ø 55 / 50 (2.1/2”)
1160–1250 (47”)
Ø 65 / 55 (2.5/2.1”)
1235–1330 (50”)
mm
mm
80х45 (3.1x1.75”)
40х5 (1.5x0.2”)
120х58 (4.75x2.25”)
90х11 (3.5x0.4”)
160х74 (6.2x3”)
100х11 (4x0.4”)
200х90 (7.8x3.5”)
120х13 (4.75x0.5”)
300х125 (12x5”)
150х15 (5.9x0.6”)
mm
100х100х10
(4x4x0.4”)
120х120х12
(4.7x4.7x0.47”)
150х150х15
(6x6x0.5”)
150х150х16
(6x6x0.6”)
200х200х20
(7.8x7.8x0.75”)
Max. capacity (Width x Thick)
mm
Blade length
Angle cutting capacity
Working height
Punching station
Max. material thickness
Length x Width
Working height
Optional tooling
mm
mm
mm
200х15 (7.8x0.6”) 300х20 (11.8x0.75”) 380х20 (15x0.75”)
300х12 (11.8x0.5”) 375х15 (14.75x0.6”) 480х15 (18.9x0.6”)
316 (12.4”)
380 (15”)
482 (19”)
80х10 (3.1x0.4”)
100х15 (4x0.6”)
120х15 (4.75x0.6”)
935 (36.8”)
900 (35.4”)
940 (37”)
mm
mm
mm
8 (0.31”)
75х35 (2.95x1.3”)
935 (36.8”)
10 (0.4”)
90х45 (3.5x1.3”)
900 (35.4”)
13 (0.5”)
100х52 (4x2”)
940 (37”)
13 (0.5”)
100х60 (4x2.3”)
935 (36.8”)
16 (0.625”)
100х60 (4x2.3”)
910 (35.8”)
V-shaped tool and die
mm
100х100х8
(4x4x0.3”)
100х100х10
(4x4x0.4”)
100х100х13
(4x4x0.5”)
100х100х13
(4x4x0.5”)
100х100х16
(4x4x0.63”)
General data
Hydraulic performance
Motor power
Pressing force
l/min
kW
t
Dimensions
mm
11 (3 gal/min)
4.0 (5 Hp)
45 (50 USt)
1430х950х1680
(56x37x66”)
1180 (2,600 lbs)
9702001
16 (4 gal/min)
5.5 (7 Hp)
65 (70 USt)
1700х950х1880
(66x37x74”)
1600 (3,500 lbs)
9702002
22 (5.7 gal/min)
7.5 (10 Hp)
85 (90 USt”)
1920х950х2040
(75x37x80”)
2315 (5,000 lbs)
9702003
22 (5.7 gal/min)
11 (15 Hp)
115 (125 USt)
2040х950х2180
(80x37x85”)
2920 (6,400 lbs)
9702004
22 (5.7 gal/min)
11 (15 Hp)
175 (190 USt)
2730х1150х2280
(107x45x89”)
6000 (13,200 lbs)
9702005
Weight
Item-No.
kg
PS 45
70х6 (2.8x0.24”)
1140 (44.9”)
PS 65 DP
70х10 (2.8x0.39”)
1140 (44.9”)
PS 85 DP
80х8 (3.1x0.31”)
1200 (47.2”)
PS 115 DP
80х10 (3.1x0.39”)
1215 (47.8”)
PS 175 DP
80х10 (3.1x0.39”)
1130 (44.5”)
380х25 (15x1”)
380x30 (15x1.2”)
600х15 (23.6x0.6”) 600х20 (23.6x0.75”)
610 (24”)
610 (24”)
120х15 (4.75x0.6”) 120х15 (4.75x0.6”)
935 (36.8”)
810 (31.9”)
Saws
18х12 (0.7x0.5”)
Punch stroke length
Strokes/min (20 mm, 3/4”)
Throat
Working height
Optional tooling
Rectangular notch
Ø 26х20, Ø 110x3
(1x0.78”), (4.3x0.1)
PS 85 DP
mm
mm
mm
mm
mm
PS 65 DP
Working height
Sheet shearing
Accessories
mm
mm
Ø 22х15, Ø 100x3
(0.86x0.6”),
(3.9x0.1”)
50 (2”)
20
175 (6.9”)
935 (36.7”)
Max. capacity (diameter x thick)
Section bar shearing station
Round/ Square section
Working height
Optional tooling
U-/H-section
T-section
Angle shearing station
152
PS 45
Bending
station:
4V
-punch and
die
Punches and
dies
Grinding
Angle Shear:
4C
utting angle profiles at different
angles.
4A
djustable rear stop
Punching station
V-blade for notching
Drilling
Flat Shear:
4L
ower blade with 4 cutting edges
4U
pper blade with 2 cutting edges
4T
able with angle and length stop
• Includes electric trigger switch up to 1000 mm (39.4”) for
quick workflow of repetitive work
• Jog-mode for each work station for precise tool and work
piece positioning
• Also available with CNC-controlled material feed stock for
punch, with 6m (20’) or 4m (12’) material table and pneumatic holding device
Milling
Turning
EDM
Cutting
PS · PS DP
Premium
Ironworkers
153
Premium
Hydraulic 4-roll bending machine
RBD-4HD
4 Induction hardened rolls of
SAE 1050 steel
4C
onical bending device
4C
entral lubrication
4E
lectronic / mechanical
compensating device
42
bending speeds
4M
anual
nNC or CNC control system for bend automation
nCentral overhead support
nLateral supports
nMaterial feeding
nContinuous bending speed
nHydraulic work piece ejector
nGrounded & polished rolls
nSmall top roller for minimum bending radii
Side rollers
mm
Main motor
power
kW
Weight
kg
2550/16
2550/20
2550/30
2550/45
20 (0.8”)
2550/25
2550 (100”)
25 (1”)
30 (1.2”)
45 (1.8”)
3100/12
3100/16
3100 (122”)
12 (0.5”)
16 (0.6”)
30 (1.2”)
16 (0.6”)
16 (0.6”)
20 (0.8”)
25 (1”)
12 (0.5”)
16 (0.6”)
20 (0.8”)
25 (1”)
35 (1.4”)
10 (0.4”)
12 (0.5”)
mm Ø 280 (11”) Ø 320 (13”) Ø 350 (14”) Ø 280 (11”) Ø 320 (13”) Ø 350 (14”) Ø 380 (15”) Ø 460 (18”) Ø 280 (11”) Ø 320 (13”)
Item-No.
Ø 220
Ø 240
Ø 220
Ø 240
Ø 220
Ø 240
Ø 260 (10”)
Ø 260 (10”) Ø 300 (12”) Ø 380 (15”)
(8.6”)
(9.5”)
(8.6”)
(9.5”)
(8.6”)
(9.5”)
16.5
20
23.5
16.5
20
23.5
31.5
38.5
16.5
20
(22 Hp)
(26 Hp)
(31 Hp)
(22 Hp)
(26 Hp)
(31 Hp)
(42 Hp)
(50 Hp)
(22 Hp)
(26 Hp)
8550
10750
11500
9200
11750
13000
17300
22500
10000
12750
(18800 lbs) (23650 lbs) (25300 lbs) (20200 lbs) (23650 lbs) (28600 lbs) (38060 lbs) (49500 lbs) (22000 lbs) (28050 lbs)
9412140
Bending length
Bending capacity*
Bending capacity with
pre-bend*
Top & bottom rollers
Side rollers
9412141
9412142
9412143
9412144
9412145
9412146
9412147
9412148
3100/25
mm
mm
20 (0.8”)
mm
16 (0.6”)
3100/45
3100/60
4100/8
4100/12
25 (1”)
3100/30
3100 (122”)
30 (1.2”)
45 (1.8”)
60 (2.4”)
8 (0.3”)
20 (0.8”)
25 (1”)
30 (1.1”)
45 (1.8”)
6 (0.25”)
9412151
9412152
9412153
9412154
9412155
4100/20
4100/40
12 (0.5”)
4100/16
4100 (161”)
16 (0.6”)
20 (0.8”)
40 (1.6”)
10 (0.4”)
12 (0.5”)
16 (0.6”)
30 (1.2”)
9412156
9412157
9412158
9412159
* bending capacities are given for 24 kg/mm2 yielding strength, minimum dia. top roll x 5 (for cone bending capacities needs to be reduced, call for details)
154
Drilling
O
verload protection
H
ydraulically powered top roll with gear
D
igital position indicator for top and side rolls
H
ydraulic closure for easy removal of bent parts
S table welded steel frame
Induction hardened rolls made of SAE 1050 steel
C
C
entral lubrication
E lectronic / mechanical balancing device
2
bending speeds
M
anual
RBD-4HL
mm Ø 350 (14”) Ø 380 (15”) Ø 400 (16”) Ø 500 (20”) Ø 580 (23”) Ø 280 (11”) Ø 350 (14”) Ø 380 (15”) Ø 400 (16”) Ø 550 (22”)
mm Ø 260 (10”) Ø 300 (12”) Ø 300 (12”) Ø 400 (16”) Ø 480 (19”) Ø 220 (9”) Ø 260 (10”) Ø 300 (12”) Ø 300 (12”) Ø 450 (18”)
23.5
31.5
38.5
45
73
16.5
23.5
31.5
38.5
66
kW
(31 Hp)
(42 Hp)
(50 Hp)
(60 Hp)
(100 Hp)
(22 Hp)
(31 Hp)
(42 Hp)
(50 Hp)
(90 Hp)
15000
18800
20000
43000
55000
13000
19000
22000
23500
54000
kg
(33000
(41360
(44000
(94600
(121000
(28600
(41800
(48400
(51700
(118800
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
lbs)
9412150
4
4
4
4
4
4
4
4
4
4
4
9412149
RBD-4HD
3100/20
Grinding
mm
2050/30
20 (0.8”)
2050/25
2050 (80”)
25 (1”)
Saws
mm
mm
Item-No.
RBD-4HL
Bending length
Bending capacity*
Bending capacity
with pre-bend*
1050/8
1550/8
mm 1050 (41”) 1550 (60”)
mm
8 (0.3”)
8 (0.3”)
mm
Top & bottom rollers
mm
Side rollers
mm
Main motor power
kW
Weight
kg
Item-No.
2050/4
4 (0.15”)
2050/8 2050/13
2050 (80”)
8 (0.3”)
13 (0.5”)
2550/6 2550/13
2550 (100”)
6 (0.25”) 13 (0.5”)
3100/5
5 (0.2”)
3100/8 3100/10 4100/6
3100 (120”)
4100 (160”)
8 (0.3”)
10 (0.4”) 6 (0.25”)
6 (0.25”)
6 (0.25”)
3 (0.12”)
6 (0.25”)
10 (0.4”)
4 (0.15”)
10 (0.4”)
3 (0.12”)
6 (0.25”)
8 (0.3”)
4 (0.15”)
Ø 150
(5.85”)
Ø 130
(5”)
4
(5.5 Hp)
1850
Ø170/160
(6.5/6.25”)
Ø 150
(5.85”)
4
(5.5 Hp)
2500
Ø 150
(5.85”)
Ø 130
(5”)
4
(5.5 Hp)
2650
Ø 190
(7.25”)
Ø 150
(5.85”)
5,5
(7.5 Hp)
3500
Ø 245
(9.5”)
Ø 180
(7”)
7.5
(10 Hp)
5100
Ø 190
(7.25”)
Ø 150
(5.85”)
5,5
(7.5 Hp)
4000
Ø 260
(10”)
Ø 200
(7.8”)
7.5
(10 Hp)
6740
Ø 190
(7.25”)
Ø 150
(5.85”)
5,5
(7.5 Hp)
4500
Ø 245
(9.5”)
Ø 180
(7”)
7.5
(10 Hp)
6600
Ø 260
(10”)
Ø 200
(7.8”)
7.5
(10 Hp)
7480
Ø 260
(10”)
Ø 200
(7.8”)
7.5
(10 Hp)
9300
(4070 lbs)
(5500 lbs)
(5830 lbs)
(7700 lbs)
(11220 lbs)
(8800 lbs)
(14800 lbs)
9412160
9412161
9412162
9412163
9412164
9412165
9412166
0
0
0
0
0
0
0
(9900 lbs)
(14,500 lbs) (16500 lbs)
(20460lbs)
9412167
9412168
9412169
9412170
0
0
0
0
* bending capacities are given for 24kg/mm² yielding strength, minimum dia. top roll x 5 (for cone bending capacities needs to be reduced, call for details)
2050/20
Bending length
Bending capacity*
Bending capacity
with pre-bend*
Top & bottom
rollers
Weight
RBD-4HD
Technical
specifications
Main motor power
• Because the planet gears are mounted directly on the rollers, the transmission of force takes place without loss of
force or power
• The simultaneous use of torsion bars and hydraulic units
ensure maximum machining accuracy and production
flexibility
Accessories
• For medium and heavy bending tasks
• The frame is of solid welded construction
• All rollers have high-quality, heavy-duty ball bearings,
which ensures minimum friction and even rotation of the
bending rollers
• Hydraulic roller is driven by independent drive motors and
planetary gearboxes
or maintenance question. With our optional extras you
can upgrade the level of automation, which will raise your
production and flexibility. Our machines are widely used in
shipbuilding, tank and truck industries. Also in the windpower sector, food and construction sectors.
Milling
These state-of-the-art hydraulic 4 roll benders use top
brand components like Siemens, Rexroth, Bosch, Parker,
Atos, Telemechanique, SKF, NSK and FAG to ensure highquality lifelong performance. Over 50 years of experience
in sheetmetal bending and thousands of reference customers will guarantee you first class support in any application
Turning
EDM
side rolls (3 pcs.)
4D
igital display for the top
and side rolls
4H
ydraulic closure for easy
removal of the curved work
pieces
4W
elded, heavy steel frame
Cutting
4O
verload protection
4H
ydraulic driven top and
155
RBD-3HL
Milling
Turning
EDM
Cutting
RBD-3HD
Premium
nAutomation with NC or CNC Control
nCentral support
nLateral support
nMaterial feeding device
nBend stepless speed
nHydraulic work piece ejector
nGround and polished rolls
nSmall top roller for small minimum bending radii
• Sturdy and solid 3-roll bending machine which is designed
for medium and heavy bending tasks
• Quality components from Bosch Rexroth and Parker
• Movable control panel for optimal view during processing
RBD-3HD
Technical
specifications
Bending length
Bending capacity*
Bending capacity
with pre-bend*
Top rollers
Bottom rollers
• Hydraulic roller is driven by independent motors and
planetary gear
• Machine is equipped with two bending speeds
• Linear delivery of the two side rollers
2050/25
mm
mm
25 (1”)
2050/35 2550/20 2550/25 3100/16
2050 (80”)
2550 (99”)
35 (1.35”) 20 (0.75”)
25 (1”)
16 (0.6”)
mm 20 (0.75”) 30 (1.15”)
16 (0.6”)
20 (0.75”)
13 (0.5”)
3100/20
3100/25 3100/30
3100 (120”)
20 (0.75”)
25 (1”)
30 (1.15”)
3100/40
16 (0.6”)
30 (1.15”)
20 (0.75”)
25 (1”)
mm 320 (12.5”) 380 (14.5”) 320 (12.5”) 350 (13.5”) 320 (12.5”) 350 (13.5”) 380 (14.5”) 420 (16.5”)
mm 300 (11”) 360 (14”) 300 (11”) 330 (13”) 300 (11”) 330 (13”) 360 (14”) 400 (15.5”)
22
37
22
22
22
22
37
37
Main motor power kW
(30 Hp)
(50 Hp)
(30 Hp)
(30 Hp)
(30 Hp)
(30 Hp)
(50 Hp)
(50 Hp)
12650
10500
12000
11500
13000
15300
21000
9800
Weight
kg
(21560 lbs)
Item-No.
(27830 lbs)
(23100 lbs)
9412180 9412181 9412182
(26400 lbs)
(25300 lbs)
(28600 lbs)
9412183 9412184 9412185
40 (1.5”)
4100/10 4100/16
4100 (160”)
10 (0.4”) 16 (0.6”)
8 (0.3”)
13 (0.5”)
460 (18”)
440 (17”)
45
(60 Hp)
25000
320 (12.5”) 380 (14.5”)
300 (11”) 360 (14”)
22
37
(30 Hp)
(50 Hp)
13000
17950
(46200 lbs)
(55000 lbs)
(28600 lbs)
9412186 9412187
9412188
9412189
(33660 lbs)
(39490 lbs)
9412190
156
Drilling
• For medium and heavy bending tasks
• The frame is of solid welded construction
• All rolls are mated to high-quality, heavy-duty ball bearings, which ensures minimum friction and even rotation of the
bending rollers
• Hydraulic roller is driven by independent drive motors and planetary gearboxes
• As the planet gears are mounted directly on the rollers, the transmission of force is without power loss
• The simultaneous use of torsion bars and hydraulic units ensure maximum machining accuracy and production flexibility
Technical
specifications
RBD-3HL
2050/10 2050/16
mm
2050 (80”)
mm 8 (0.3”)
12 (0.4”)
2550/8
mm
8 (0.3”)
Bending length
Bending capacity**
Bending capacity
with pre-bend*
Top rollers
10 (0.4”)
16 (0.6”)
mm 210 (8.5”)
Bottom rollers
mm 190 (7.5”)
Main motor power
kW
Weight
kg
Item-No.
6 (0.2”)
2550/10 2550/13
2550 (99”)
8 (0.3”)
10 (0.4”)
10 (0.4”)
13 (0.5”)
280 (11”)
210 (8.5”) 240 (9.5”)
280 (11”)
260 (10”)
190 (7.5”) 220 (8.5”)
260 (10”)
7.5
(10 Hp)
4200
7.5
(10 Hp)
7600
7.5
(10 Hp)
4570
7.5
(10 Hp)
5670
7.5
(10 Hp)
7720
(9240 lbs)
(17720 lbs)
(10000lbs)
(12473 lbs)
(17000 lbs)
9412191
9412192 9412193
9412194
3100 / 6
3100 / 8 3100 /10
3100 (120”)
4 (0.15”)
6 (0.2”)
8 (0.3”)
4100 / 6
4100 / 8
4100 (160”)
4 (0.15”)
5 (0.19”)
6 (0.2”)
6 (0.2”)
10 (0.4”)
5 (0.19”)
7 (0.2.7”)
8 (0.3”)
280 (11”)
240 (9.5”)
280 (11”)
300 (12”)
260 (10”)
220 (8.5”)
260 (10”)
280 (11”)
7.5
(10 Hp)
8370
7.5
(10 Hp)
7600
11
(15 Hp)
10800
11
(15 Hp)
11800
(18400 lbs)
(16720 lbs)
(23760 lbs)
(25960 lbs)
8 (0.3”)
210 (8.5”) 240 (9.5”)
190
220 (8.5”)
(87.5”)
7.5
7.5
(10 Hp)
(10 Hp)
5205
6600
(11451 lbs)
(14500 lbs)
9412195 9412196 9412197 9412198
4100 / 4
9412199 9412200
9412201
O
verload protection
H
ydraulically powered top and side rolls (3 pc.) with gear
D
igital position indicator for side rolls
H
ydraulic closure for easy removal of bent parts
C
C
entral lubrication
E lectronic / mechanical balancing device
2
bending speeds
M
anual
Accessories
4
4
4
4
4
4
4
4
4
4
4
Grinding
O
verload protection
H
ydraulically powered top and side rolls (3 pc.) with gear
D
igital position indicator for side rolls
H
ydraulic roller closure for easy removal of bent parts
C
C
entral lubrication
E lectrical / mechanical balancing device
2
bending speeds
M
anual
Saws
4
4
4
4
4
4
4
4
4
4
4
157
12/4.0
12/5.0
1050 (41”)
4.0 (0.15”)
5.0 (0.2”)
Ø 120 (4.7”) Ø 140 (5.5”)
2200 (87”)
990
(2178 lbs)
9401005
Item-No.
1200
(2600 lbs)
9401006
2470 (98”)
1110
(2442 lbs)
9401007
1350
(2970 lbs)
9401008
15/3.0
15/4.0
1550 (61”)
4.0 (0.15”)
Ø 140 (5.5”)
3.0 (0.11”)
Ø 110 (4.3”)
8 (315”/min)
2.2 (3 Hp)
2700 (107”)
750 (30”)
1000 (40”)
1200
1420
(2600 lbs)
(3100 lbs)
9401009
9401010
20/2.0
2.0 (0.07”)
Ø 110 (4.3”)
20/2.5
20/3.0
2050 (80”)
4 (0.15”)
2.5 (0.09”)
Ø 140 (5.5”) Ø 140 (5.5”)
3200 (126”)
1380
(3000 lbs)
9401011
1650
(3600 lbs)
9401012
3700 (147”)
1850
(4000lbs)
9401013
Three-roll plate-roll
Roll length
Max. pre-bend
thickness
Roll diameter
Min. bending diameter
Plate rolling speed
Motor power
Length
Width
Height
Weight
RBD-3M
RBD-3M
RBD-3M
12 / 1.5
12 / 2.5
1270 (50”)
RBD-3M
RBD-3M
15 / 1.2
15 / 2.0
1550 (61”)
RBD-3M
RBD-3M
20 / 1.0
20 / 1.5
2050 (80”)
mm
2.0 (0.08”)
3.0 (0.12”)
1.5 (0.06”)
1.2 (0.05”)
2.0 (0.08)
1.0 (0.04”)
1.5 (0.06”)
mm
mm
m/min
kW
mm
mm
mm
Ø 75 (3”)
Ø 112 (4.5”)
Ø 90 (3.5”)
Ø 135 (5.2”)
Ø 75 (3”)
Ø112 (4.5”)
Ø 90 (3.5”)
Ø 135 (5.2”)
Ø 75 (3”)
Ø 112 (4.5”)
Ø 95 (3.7”)
Ø 142 (5.6”)
1.5 (2 Hp)
1610 (64”)
1.1 (1.4 Hp)
1630 (65”)
1.5 (2 Hp)
1830 (72”)
1.5 (2 Hp)
2130 (84”)
1.5 (2 Hp)
2610 (103”)
1.5 (2 Hp)
2630 (104”)
1160 (46”)
385
(847 lbs)
9401001
1200 (48”)
455
(1001 lbs)
9401002
1160 (46”)
400
(880 lbs)
9401003
1200 (48”)
545
(1199 lbs)
9401015
1160 (46”)
590
(1300 lbs)
9401016
1200 (48”)
665
(1463 lbs)
9401017
kg
Item-No.
mm
mm
mm
mm
mm
Motor power
Motor of rear roll
Length
Width
Height
kW
kW
mm
mm
mm
Weight
Item-No.
158
kg
• Rotation of the bending rolls by crank handle
• Position of the top roll is fixed via a locking lever
• Conical bending is realized via a coupler which is mounted
on the shaft to the side of roll-driver
RBD-3M
Cutting
Grinding
nDigital roll position display
nLonger rolls & roll formers
nInduction hardened bending rolls
Length of rolls
Max. pre-bend thickness
Max. thickness
Diameter of rolls
Ø 90 (3.5”)
Ø 75 (3”)
Ø 150 (6”)
Ø 112 (4.5”)
6 (240”/min)
1.1 (1.4 Hp)
1.5 (2 Hp)
1850 (73”)
2110 (83”)
700 (28”)
1200 (48”)
1160 (46”)
490
430
(1078 lbs)
(946 lbs)
9401004
9401014
RB
M
ovable control panel
C
able safety system
F ine bending with motor brake
R
olls made out of SAE 1050 (CK 45) steel
A
utomatic lubrication (from RBD 3M 10/7)
M
otorized rear roller adjustment (from RBD
3M 10/7)
4O
peration manual
4
4
4
4
4
4
10 / 7
10 / 10
15 / 7
15 / 9
20 / 6
20 / 7
25 / 6
30 / 4
30 / 5
1050 (41”)
1550 (61”)
2050 (80”)
2550 (101”)
3050 (120”)
6 (0.25”)
9 (0.35”)
6 (0.25”)
8 (0.31”)
5 (0.2”)
6 (0.25”)
5 (0.2”)
3 (11Ga)
4 (0.15”)
7 (0.27”)
10 (0.4”)
7 (0.27”)
9 (0.35”)
6 (0.25”)
7 (0.27”)
6 (0.25”)
4 (0.15”)
5 (0.2”)
Ø 130 (5.1”) Ø 190 (7.5”) Ø 150 (6”) Ø 190 (7.5”) Ø 170 (6.7”) Ø 190 (7.5”) Ø 190 (7.5”) Ø 190 (7.5”) Ø 200 (7.8”)
Ø 285
Ø 285
Ø 285
Ø 285
Ø 285
Ø 300
Ø 195 (7.7”)
Ø 225 (8.9”)
Ø 255 (10”)
(11.2”)
(11.2”)
(11.2”)
(11.2”)
(11.2”)
(11.8”)
2.2 (3 Hp)
4 (5 Hp)
3 (4 Hp)
4 (5 Hp)
4 (5 Hp)
4 (5 Hp)
4 (5 Hp)
4 (5 Hp)
4 (5 Hp)
1.1 (1.5 Hp) 1.5 (2 Hp) 1.1 (1.5 Hp) 1.5 (2 Hp) 1.1 (1.5 Hp) 1.5 (2 Hp)
1.5 (2 Hp)
1.5 (2 Hp)
1.5 (2 Hp)
2750 (108”) 3200 (125”) 3250 (127”) 3700 (145”) 3850 (151”) 4200 (165”) 4700 (185”) 5200 (204”) 5200 (204”)
650 (26”)
950 (38”)
680 (27”)
950 (38”)
720 (29”)
950 (38”)
950 (38”)
950 (38”)
950 (38”)
1020 (41”)
1300 (52”)
1040 (42”)
1300 (52”)
1050 (42”)
1300 (52”)
1300 (52”)
1300 (52”)
1300 (52”)
1200 kg
2450 kg
1650 kg
2750 kg
2100 kg
3100 kg
3400 kg
3750 kg
4000 kg
(2600 lbs)
(5400 lbs)
(3600 lbs)
(6000 lbs)
(4600 lbs)
(6800 lbs)
(7500 lbs)
(8300 lbs)
(8800 lbs)
9411001
9411002
9411003
9411004
9411005
9411006
9411007
9411008
9411009
2.5 (1”)
Three-roll plate bender
EDM
mm
RBD-3M
RBD-3M
10 / 2.0
10 / 3.0
1050 (41”)
Turning
10/4.0
10/5.0
1050 (41”)
4.0 (0.15”)
5.0 (0.2”)
Ø 110 (4.3”) Ø 130 (5.1”)
D
ouble footswitch
C
able safety system
F ine bending with motor brake
R
olls made out of SAE 1050 (CK 45) steel
M
anual
Milling
kg
4
4
4
4
4
Technical
specifications
Roll length
mm
Material thickness mm
Roll diameter
mm
Length
mm
Width
mm
Height
mm
Weight
Item-No.
kg
RB 10 / 1.0
RB 10 / 1.5
RB 10 / 2.0
RB 10 / 3.0
1.0 (0.03”)
Ø 56 (2.1”)
1400 (56”)
1050 mm (41”)
1.5 (0.05”) 2.0 (0.07”)
Ø 68 (2.6”)
Ø 75 (3”)
1930 (76”) 1930 (76”)
3.0 (0.11”)
Ø 90 (3.5”)
2080 (82”)
1120 (44”)
185
(400 lbs)
9400001
1160 (46”)
280
(616 lbs)
9400002
1250 (50”)
410
(900 lbs)
9400004
1160 (46”)
300
(660 lbs)
9400003
RB 12 / 1.5
RB 12 / 2.5
1270 (50”)
1.5 (0.05”) 2.5 (0.09”)
Ø 75 (3”)
Ø 90 (3.5”)
2150 (85”) 2300 (91”)
700 (28”)
1160 (46”) 1250 (50”)
330
450
(730 lbs)
(990 lbs)
9400005
9400006
RB 15 / 1.2
RB 15 / 2.0
RB 20 / 1.0
RB 20 / 1.5
1550 (61”)
2050 (80”)
1.2 (0.04”) 2.0 (0.07”) 1.0 (0.03”) 1.5 (0.05”)
Ø 75 (3”)
Ø 90 (3.5”)
Ø 75 (3”)
Ø 95 (3.7”)
2430 (96”) 2580 (102”) 2930 (116”) 3080 (122”)
1160 (46”)
365
(800 lbs)
9400007
1250 (50”)
560
(12000 lbs)
9400008
1160 (46”)
525
(1155 lbs)
9400009
1250 (50”)
650
(1430 lbs)
9400010
Saws
Weight
mm
mm
mm
m/min
kW
mm
mm
mm
• Top & bottom roll driven by motor
• Conical bending is realized via a coupling which is mounted on the shaft to the side roller drive
• Fixed upper roller, movable bottom and side rollers
• Wire insertion groove on the lower roller
• Left-right rotation on dual footswitch
RBD-3M
Length of rolls
Max. thickness
Diameter of rolls
Bending speed
Motor power
Length
Width
Height
RBD-3M
• Top & bottom rolls driven by electric motor and chain
• Conical bending is realized via a coupling
which is mounted on the shaft of the side
roller drive
• Fixed top roll, movable bottom and side
rolls
• Wire grooves on the bottom roll
• Left-right rotation on dual footswitch
• Manual adjustment of the side roller to
control bending
Accessories
RBD-3M
Premium
Three-roll plate bender
Drilling
Three-roll plate-roll
159
Folding Machine
Quick tool change, short setup times and versatility
KFM NC
Premium
NC Folding machine
MS 2040 / 2
Turning
EDM
Cutting
nSegmented lower tool
nProgrammable back gauge control Elgo 1000 mm (39.4”)
with MIKRA M15 Touch-
4F
ootswitch for controlling the
upper and lower beam
4S
egmented upper tool
4O
ne-piece lower beam
46
00 mm (23.6”) manual back
4M
IKRA M15 touchscreen NC-
1-axis control (angle setting /
programming)
4M
anual
4L
ower bending beam tool
4U
pper segmented tool (12
4O
peration manual
segments)
gauge (optional programmable)
Folding Machine
Working length
Max. bending angle
Top beam adjustment
Dimensions
Weight
Item-No.
MS 2040 / 2
2020 mm (79”)
1.5 mm (0.05”) / ST37
135°
120 mm (4.7”)
2900х560х1290 mm (115x22x51”)
1250 kg (2700 lbs)
9801009
Milling
screen 1-axis-control
Drilling
• Hydraulic clamping pressure of the upper beam is adjusted centrally
• Adjustable bending angle stop with scale up to 130 °
• Lower beam with standard manual crowning system for
exact bending results
• Operation is via mobile 3-button footswitch
• More flexible in regards of bending jobs compared with
press brakes
MS 1260 / 2
Folding machine
• Vertically adjustable lower beam
• Large swing beam inclination angle 135°
KFM NC
Dimensions
Weight
Item-No.
160
2035/2.5
2035/4.5
2540/2.5
3100/2.0
mm
1550 (61”)
1550 (61”)
2035 (80”)
2035 (80”) 2540 (100”) 3100 (122”) 3100 (122”) 3100 (122”) 4010 (158”) 4010 (158”)
mm
2.5 (1”)
4.5 (0.18”)
2.5 (1”)
4.5 (0.18”)
2.5 (1”)
2.0 (0.08”)
4.5 (0.18”)
6.5 (0.26”)
2.0 (0.08”)
4.5 (0.18”)
mm
1.6 (0.06”)
3.0 (0.12”)
1.6 (0.06”)
3.0 (0.12”)
1.6 (0.06”)
1.2 (0.05”)
3.0 (0.12”)
4.5 (0.18”)
1.2 (0.05”)
3.0 (0.12”)
30 (1.2”)
35 (1.4”)
25 (1”)
35 (1.4”)
°
0-135
mm
25 (1”)
mm
15 (0.6”)
30 (1.2”)
15 (0.6”)
30 (1.2”)
15 (0.6”)
15 (0.6”)
3100/4.5
3100/6.5
4010/2.0
4010/4.5
mm
100 (3.9”)
kW
2.2 (3 Hp) 3.7 (5 Hp) 2.2 (3 Hp) 5.5 (7 Hp) 2.2 (3 Hp) 2.2 (3 Hp) 5.5 (7 Hp) 7.5 (10 Hp) 2.2 (3 Hp) 5.5 (7 Hp)
2700 x
2700 x
3000 x
3300 x
3850 x
4300 x
4500 x
4500 x
5600 x
5600 x
1100 x
1200 x
1100 x
1550 x
1700 x
1770 x
1750 x
1750 x
1750 x
1800 x
1750
1750
1750
1900
1800
1890
1950
2050
2050
2100
(106 x 43 x (106 x 47 x (118 x 43 x (130 x 61 x (152 x 67 x (169 x 70 x (177 x 69 x (177 x 69 x (220 x 69 x (220 x 71 x
69”)
69”)
69”)
75”)
71”)
74”)
77”)
81”)
81”)
83”)
1600
2100
2100
3200
3400
4000
5500
7100
5000
8000
(3520 lbs) (4600 lbs) (4600 lbs) (7000 lbs) (7500 lbs) (8800 lbs) (12000 lbs) (15600 lbs) (11000 lbs) (17600 lbs)
9411018 9411019 9411020 9411021 9411022 9411023 9411024 9411025 9411026 9411027
mm
kg
Saws
1550/4.5
4L
ower bending beam tool
4U
pper segmented tool (12 segments)
4O
peration manual
Technical
specifications
Working length
Max. material
thickness
Max. bending angle
Top beam adjustment
Dimensions
Weight
Item-No.
MS 1260 / 2
1260 mm (49”)
1.5 mm (0.05”) / ST37
135°
40 mm (1.5”)
1600х880х1180 mm
(63x35x47”)
450 kg (990 lbs)
9801008
1550/2.5
Accessories
Technical
specifications
Max. bending
length
Capacity (ST37
steel)
Capacity (Stainless steel)
Bending angle
Travel upper
beam
Min. return
bending
Max. opening
width
Motor power
Grinding
161
Weight
Item-No.
Model
No
1
Profile type
PBH 150
PBH 300
Ø 150 mm (5.9”)
Ø 470 mm (18.5”)
22 kW (30Hp)
3–6 m/min
(118-235”/min)
2400x2200x2200 mm
(94x86x86”)
8850 kg (19470 lbs)
9312007
Ø 180 mm (7”)
Ø 560 mm (22”)
30 kW (40Hp)
3–6 m/min
(118-235”/min)
3350x3000x2300 mm
(131x118x90”)
12000 kg (26400 lbs)
9312008
Ø 300 mm (11.8”)
Ø 800 mm (31.5”)
73 kW (100Hp)
2–4 m/min
(78-160”)
4750x3300x3400 mm
(187x129x133”)
38500 kg (84700 lbs)
9312011
PBH 180
Unit
Dimensions
mm
90 (3.5”)x
90 (3.5”)
Min. bending
diameter
Ø 1500 (60”)
Ø 700 (28”)
Dimensions
110 (4.3”) x
110 (4.3”)
Ø 2000 (78”)
2
mm
150х35 (5.9x1.3”)
Ø 2500 (99”)
180x30 (7x1.2”)
Ø 2500 (98”)
3
mm
270х50 (10.6x2”)
Ø 1500 (59”)
280x60 (11x2.4”)
Ø 2000 (78”)
4
mm
UPN 300 (12”)
Ø 2000 (78”)
UPN 350 (13.75”)
5
mm
UPN 280 (11”)
Ø 3000 (118”)
6
mm
150х15 (6x0.6”)
7
mm
8
PBH 300
construction
No
Profile Type
Unit
Weight
Dimensions
Dimensions
60x60 (2.4x 2.4”)
15x15 (0.6x 0.6”)
100х20 (4x0.75”)
30х10 (1.2x0.4”)
200x300 (7.8x11”)
160х35(6.3x1.3”)
80х5 (3.1x0.2”)
Ø 750 (30”)
Ø 400 (16”)
Ø 800 (31”)
Ø 400 (16”)
Ø 1200 (47”)
Ø 800 (32”)
Ø 400 (16”)
65x65 (2.5x 2.5”)
20x20 (0.75x 0.75”)
125х25 (5x0.9”)
30х10 (1.2x0.4”)
Ø 750 (30”)
Ø 500 (20”)
Ø 1200 (48”)
Ø 500 (20”)
180х40 (7x1.5”)
100х10 (4x0.4”)
Ø 1000 (40”)
Ø 500 (20”)
UPN 220 (8.6”)
UPN 40 (1.5”)
mm
2
mm
3
mm
4
mm
UPN 180 (7”)
UPN 30 (1.2”)
Ø 800 (31”)
Ø 400 (16”)
5
mm
UPN 180 (7”)
UPN 30 (1.2”)
Ø 1000 (46”)
Ø 400 (16”)
6
mm
7
mm
Ø 8000 (315”)
8
mm
400x200x10
Ø 10000 (400”)
(15.75x7.8x0.4”)
9
mm
10
mm
100х11 (4x0.4”)
30х4 (1.2x0.15”)
100х11 (4x0.4”)
30х4 (1.2x0.15”)
90х10 (3.5x0.4”)
30х4 (1.2x0.15”)
80х5 (3.1x0.2”)
25х2 (1x0.08”)
100х40х4 (4x1.5x0.15”)
25х15х2 (1x0.6x0.08”)
Ø 75 (3”)
Ø 15 (0.6”)
Ø 1000 (40”)
Ø 400 (16”)
Ø 1000 (40”)
Ø 400 (16”)
Ø1000 (40”)
Ø 400 (16”)
Ø1500 (60”)
Ø 450 (18”)
Ø 1300 (52”)
Ø 450 (18”)
Ø 800 (32”)
Ø 450 (18”)
Ø 125х2.5 (5x0.1”)Ø
15х1(0.6x0.04”)
Ø 1400 (56”)
Ø 450 (18”)
Ø 160х4 (6.2x0.15”)
Ø 50x2 (0.75x0.04”)
Ø 4” х 6.02”
Ø 1/2” х 2.72”
100x100х12 (4x4x0.5”)
40х40х4 (1.5x1.5x0.15”)
100x100х12 (4x4x0.5”)
40х40х4 (1.5x1.5x0.15”)
IPN 180 (7”)
IPN 80 (3.1”)
HEB 100 (4”)
HEA 120 (4.7”)
Ø 1000 (40”)
Ø 450 (18”)
Ø 1000 (40”)
Ø 700 (28”)
Ø1000 (40”)
Ø 550 (22”)
Ø 1000 (40”)
Ø 400 (16”)
Ø 1200 (48”)
Ø 1000 (40”)
Ø 5” х 6.35”
Ø 3/4” x 2.87”
Dimensions
180 (7”)x
180 (7”)
250x100
(10x3.9”)
Min. bending
diameter
Scope
Ø 2500 (98”)
+
UPN 550 (21.5”)
Ø 3500 (138”)
+
UPN 350 (13.75”)
Ø 3000 (120”)
UPN 550 (21.5”)
Ø 4000 (158”)
+
Ø 2000 (78”)
160x20 (6.3x0.75”)
Ø 2500 (98”)
240x28 (9.4x1”)
Ø 3000 (120”)
+
150х15 (6x0.6”)
Ø 2000 (78”)
160x20 (6.3x0.75”)
Ø 2500 (98”)
240x28 (9.4x1”)
Ø 3000 (120”)
+
mm
130х15 (5.1x0.6”)
Ø 2500 (99”)
150x20 (6x0.75”)
Ø 3000 (120”) 220x22 (8.6x0.8”) Ø 4000 (158”)
+
9
mm
120х6 (4.75x0.2”)
Ø 4000 (157”)
150х8 (6x6x0.3”)
Ø 4500 (177”)
10
mm
150х50х5 (6x2x0.2”)
Ø 4500 (177”)
200x100x8
(8x4x0.3”)
Ø 5000 (196”)
11
mm
Ø90 (3.5”)
Ø 1800 (72”)
Ø110 (4.3”)
Ø 2000 (78”)
Ø200 (7.8”)
Ø 5000 (197”)
12
mm
Ø 150х4 (6x0.15”)
Ø 6000 (23”)
Ø 200 х 4 (8x0.15”)
Ø 8000 (315”)
Ø 350 х 6
(13.75x0.25”)
Ø 10000 (400”)
11
mm
13
mm
Ø 6” x 7.11”
Ø 3500 (137”)
Ø 8” х 1.18”
Ø 4000 (157”)
Ø 12” х 14.27”
Ø 8000 (315”)
12
mm
14
mm
150x150х18 (6x6x0.7”)
Ø 2200 (87”)
13
mm
15
mm
150x150х15 (6x6x0.6”)
Ø 3000 (120”)
14
mm
15
mm
260х14
(10x10x0.5”)
240x240x28
(9.4x9.4x1.1”)
240x240x28
(9.4x9.4x1.1”)
Ø 4000 (158”)
Ø 4500 (178”)
16
mm
IPN 300 (12”)
Ø 3000 (118”)
IPN 360 (14”)
Ø 3000 (120”)
IPN 550 (21.5”)
Ø 4000 (158”)
17
mm
HEB 180 (7”)
Ø 3000 (120”)
HEB 200 (8”)
Ø 2500 (98”)
HEB 500 (20”)
Ø 5000 (197”)
18
mm
UPN 160 (6.3”)
Ø 6000 (236”)
UPN 220 (8.5”)
Ø 8000 (315”)
UPN 300 (12”)
Ø 15000 (590”)
16
mm
19
mm
IPN 180 (7”)
Ø 4500 (177”)
IPN 220 (8.5”)
Ø 5000 (196”)
IPN 360 (14”)
10000 (400”)
17
mm
Special-design bending rolls
PBH 120
Ø120 mm (4.75”)
Ø390 mm (15.4”)
15 kW (20Hp)
2–7.5 m/min
(78-295”/min)
2000x1650x
1900 mm (78x64x74”)
4770 kg (10,400lbs)
9312006
Material: St. 37
Premium
PBH 120
1
Ø 2500 (98”)
Dimensions
PBH 100
Ø100 mm (3.9”)
Ø315 mm (12.5”)
7.5 kW (10Hp)
7 m/min
(275”/min)
2000x1450x
1700 mm (78x57x67”)
3650 kg (8,000lbs)
9312005
PBH 100
+
Scope: + Standard bending rolls -
Bending speed
Model
Ø 2500 (98”)
Ø 3000 (120”)
4D
igital display (2 axes)
4P
BH 120: Hydraulic guide rollers
Item-No.
500x100 (20x4”)
Ø 2500 (98”)
Shaft diameter
Roll diameter
Motor power
adjustable in 3 axes (PBH 100:
Mechanical adjustment)
4M
anual
4M
obile operator panel
42
bending speeds
4S
ervice tools
+
180x180x20
(7x7x0.75”)
180x180x15
(7x7x0.75”)
speed
nNC EasyView
4S
tandard bending rolls
4S
turdy welded steel
Ø 3000 (120”)
Material: St. 37
162
PBH 180
nInfinitely adjustable bending
Scope: + Standard bending rolls
UPN 220 (8.6”)
UPN 180 (7”)
UPN 40 (1.5”)
100х11 (4x0.4”)
30х4 (1.2x0.15”)
100х11 (4x0.4”)
30х4 (1.2x0.15”)
100х11 (4x0.4”)
30х4 (1.2x0.15”)
90х15 (3.5x0.6”)
30х3 (1.2x0.12”)
120х40х4 (4.75x1.5x0.15”)
30х20х3 (1.2x0.75x0.12”)
Ø 80 (3.1”)
Ø 20 (0.75”)
120x120х12 (4.7x4.7x0.5”)
40х40х4 (1.5x1.5x0.15”)
100x100х10 (4x4x0.4”)
40х40х4 (1.5x1.5x0.15”)
IPN 200 (8”)
IPN 80 (3.1”)
HEB 120 (4.75”)
HEA 140 (5.5”)
Ø 1000 (39”)
Ø 800 (32”)
Ø 500 (20)
Ø 1200 (47”)
Ø 900 35”)
Ø 600 (23”)
Ø 800 (32”)
Ø 500 (20)
Ø 800 (32”)
Ø 500 (20)
Ø 1000 (40”)
Ø 500 (20”)
Ø 1800 (71”)
Ø 500 (20”)
Ø 1800 (71”)
Ø 500 (20”)
Ø 850 (34”)
Ø 500 (20”)
Ø 2800 (110”)
Ø 1500 (60”)
Ø 500 (20”)
Ø 1500 (60”)
Ø 500 (20”)
Ø 1200 (48”)
Ø 600 (24”)
Ø1200 (48”)
Ø600 (24”)
Ø 1000 (40”)
Ø 500 (20”)
Ø 1200 (48”)
Ø 1200 (48”)
Scope of
supply
+
+
Drilling
Dimensions
PBH 150
nSpecial dies
nOil / air cooler
+
+
+
Grinding
Bending speed
rollers adjustable in
3 axes
4M
anual
+
+
+
Saws
• Digital display for the side roller positions
• Horizontal or vertical orientation of the
machine
• 2 hydraulically adjustable bottom rollers
• 3 rollers are driven by hydraulic motors and
planetary gear
• Hardened shafts from special steel
Technical
specifications
Shaft diameter
Roll diameter
Motor power
nSpecial dies
nVariable speed
nOil / air cooler
nNC EasyView
axles)
4H
ydraulic guide
bending rolls
4S
turdy welded steel
construction
4M
obile operator
panel
42
bending speeds
Accessories
4S
ervice tool
4D
igital display (2
4M
odular hardened
Cutting
Machine for circular bending of metal profiles
PBH 100 • 120
EDM
PBH 150 • 180 • 300
Semi-automatic control NC EasyView
• All movements, processes and commands of the operator during the bending
process can be recorded in the teach-in
mode and then recalled and played back
automatically at any time
• To achieve the required bending results, all
stored data can be edited
• Memory for 48 bending programs with
1000 steps each
• There is automatic statistical collection of
program sequences, warning and alarm
messages
• Digital display for the side roller positions
• Horizontal or vertical machine orientation
• Hydraulic adjustable bottom rollers
• 3 rollers are driven by hydraulic motors
and planetary gears
• Hardened shafts of special steel
Turning
Ring and profile bending machine
Milling
Profile bending machine
163
PBM 30 • 50
PBH 50
Shaft-Ø
Ø 50 mm (2”)
Upper roll Ø
Ø 152 mm (6”)
Side rolls-Ø
Ø 162 mm (6.3”)
Motor power
1.1 kW (1.5 Hp)
Bending speed
4.5 m/min (180”/min)
810x950x1500 mm
Dimensions
(32x38x59”)
Weight
500 kg (1100 lbs)
9312001
Item-No.
construction
4M
obile operator panel
Model
No
1
Profile Type
able in 3 axes
4M
anual
Weight
Item-No.
PBH 50
Unit
Dimensions
mm
35x35 (1.4x1.4”)
15x15 (0.6x0.6”)
Dimensions
PBH 65
Min.
bending
diameter
Ø 600 (24”)
Ø 300 (12”)
Dimensions
32х32 (1.25x1.25”)
12х12 (0.5x0.5”)
PBH 80
Min.
bending
diameter
Ø 400 (16”)
Ø 250 (10”)
Ø 500 (20”)
Ø 250 (10”)
Ø 500 (20”)
Ø 250 (10”)
Ø 600 (24”)
Ø 300 (12”)
50x25x3 (2x1x0.12”)
20х15х2
(0.75x0.6x0.08”)
Ø 450 (18”)
Ø 250 (10”)
80x25x3 (3.1x1x0.1”)
25х15х2 (1x1x0.08”)
Ø 800 (32”)
Ø 350 (14”)
Ø 600 (24”)
Ø 300 (11”)
Ø 1200 (48”)
Ø 400 (16”)
Ø 1000 (40”)
Ø 300 (12”)
Ø35 (1.4”)
Ø10 (0.4”)
Ø60х2m(2.4x0.08”)
Ø15х1.5 (0.6x0.06”)
Ø2” х 3.91”
Ø1/2” х 2.77”
Ø 350 (14”)
Ø 250 (10”)
Ø 600 (24”)
Ø 200 (8”)
Ø 400 (16”)
Ø 200 (8”)
Ø50 (2”)
Ø15 (0.6”)
Ø100х2.5 (4x0.1”)
Ø15х1 (0.6x0.04”)
Ø3” x 5.48”
Ø1/2”x 2.77”
Ø 500 (20”)
Ø 380 (14”)
Ø 1200 (48”)
Ø 380 (14”)
Ø 800 (32”)
Ø 380 (14”)
Ø 600 (24”)
Ø 400 (16”)
60х60х6 (2.4x2.4x0.24”)
30х30х4 (1.2x1.2x0.12)
Ø 650 (26”)
Ø 350 (14”)
80х80х8 (3x3x0.3”)
30х30х3 (1.2x1.2x0.12”)
Ø 800 (32”)
Ø 400 (15”)
Ø 900 (36”)
Ø 600 (24”)
50х50х5 (2x2x0.2”)
30х30х4 (1.2x1.2x0.12”)
Ø 550 (22”)
Ø 350 (14”)
70х70х7 (2.75x2.75x0.27”)
30х30х3 (1.2x1.2x0.12”)
Ø 700 (28”)
Ø 450 (18”)
IPN 80 (3.1”)
Ø600 (24”)
IPN 120 (4.75”)
IPN 80 (3.1”)
Ø 600 (24”)
Ø 400 (16”)
mm
60x10 (2.4x0.4”)
20x10 (0.75 x0.4”)
Ø 600 (24”)
Ø 300 (12”)
60x10 (2.4x0.4”)
20x5 (0.75x0.2”)
Ø 500 (20”)
Ø 250 (10”)
3
mm
100x15 (4x0.6”)
50х10 (2x0.4”)
Ø 600 (24”)
Ø 300 (12”)
80x20 (3.1x0.75”)
50х5 (2x0.2”)
Ø 500 (20”)
Ø 250 (10”)
4
mm
UPN 80 (3.1”)
UPN 30 (1.2”)
Ø 800 (32”)
Ø 400 (16”)
UPN 80 (3.1”)
UPN 30 (1.2”)
Ø 600 (24”)
Ø 250 (10”)
6
mm
mm
7
mm
8
mm
9
mm
10
mm
11
mm
12
mm
13
mm
14
mm
15
mm
16
mm
Dimensions
Min.
Scope
bending
of
diameter supply
Ø 500 (20”)
+
Ø 380 (15”)
Ø 2000 (78”)
Ø 800 (31”)
+
Ø 300 (12”)
Ø 600 (24”)
+
Ø 300 (12”)
Ø 1600 (62”)
Ø 900 (35”)
+
Ø 800 (31”)
Ø 1600 (62”)
Ø 1000 (39”)
+
Ø 800 (31”)
Ø 800 (32”)
Ø 280 (12”)
Ø 800 (32”)
+
Ø 450 (17”)
Ø 800 (32”)
+
Ø 280 (11”)
Ø 1300 (51”)
Ø 350 (14”)
45x45 (1.75x1.75”)
15x15 (0.6x0.6”)
100x20 (3.9x0.7”)
80x20 (3.1x0.7”)
30x10 (1.2x0.4”)
125x25 (5x1”)
60x5 (2.4x0.2”)
UPN 140 (5.5”)
UPN 120 (4.7”)
UPN 100 (3.9”)
UPN 140 (5.5”)
UPN 120 (4.7”)
UPN 100 (3.9”)
80x9 (3.1x0.35”)
30x4 (1.2x0.15”)
80x9 (3.1x0.35”)
25x3.5 (1x0.14”)
70x8 (2.75x0.3”)
25x3.5 (1x0.14”)
70x3 (2.75x0.1”)
25x2 (1x0.08”)
2
5
UPN 80 (3.1”)
UPN 30 (1.2”)
Ø 1200 (48”)
Ø 600 (24”)
UPN 65 (2.5”)
UPN 30 (1.2”)
60x7 (2.3x0.2”)
30x4 (1.1x0.1”)
60x7 (2.4x00.27”)
30х4 (1.2x0.15”)
50x6 (2x0.25”)
30х4 (1.2x0.15”)
50x3 (2x0.12”)
20х2 (0.75x0.08”)
70x30x3
(2.75x1.2x0.12”)
30х15х2
(1.2x0.6x0.08”)
Ø35 (1.4”)
Ø20 (0.75”)
Ø70х2 (2.75x0.08”)
Ø25х1.5 (1x0.06”)
Ø2” х 2.8”
Ø1/2” х 2.3”
50х50х6 (2x2x0.25”)
30х30х3
(1.2x1.2x0.12”)
50х50х6 (2x2x0.25”)
30х30х3
(1.2x1.2x0.12”)
Ø 800 (32”)
Ø 500 (20”)
Ø 800 (32”)
Ø 500 (20”)
Ø 800 (32”)
Ø 500 (20”)
Ø 1600 (63”)
Ø 400 (16”)
60x7 (2.4x0.27”)
30x4 (1.1x0.0.15”)
60x7 (2.4x0.27”)
20х3 (0.75x0.12”)
50x6 (2x0.25”)
20х3 (0.75x0.12”)
45x3 (1.75x0.12”)
20х2 (0.75x0.08”)
Ø 1500 (60”)
Ø 400 (16”)
Ø 600 (24”)
Ø 250 (10”)
Ø 800 (31”)
Material: St. 37
+ Standard bending rolls
164
Ø 80 mm (3.1”)
Ø 70 mm (2.75”)
Ø 245 mm (9.6”)
4 kW (5Hp)
6 m/min (235”/min)
1450x1000x1400 mm
(57x39x55”)
1700 kg (3700 lbs)
9312004
EDM
Technical
specifications
Shaft Ø
Upper roll Ø
Lower roll Ø
Motor power
Bending speed
Dimensions
Weight
Item-No.
PBM 30
PBM 50
30 mm (1.1”)
148 mm (5.8”)
118 mm (4.7”)
0.7/0.85 kW (1Hp)
2–4 m/min (78-157”/
min)
600x800x
1450 mm (23x31x57”)
220 kg (480 lbs)
9301001
50 mm (2”)
155 mm (6”)
155 mm (6”)
1.5 kW (2Hp)
4.5 m/min
(180”/min)
750x1000x
1400 mm (30x39x55”)
400 kg (850 lbs)
9301003
Model
No
Profile Type
• Motorized drive of the two bottom rolls
• Horizontal and vertical rolling possible
• Millimeter scale for the top roller adjustment (DRO option)
• 2 speed motor
• Bending rolls hardened
4M
odular rolls
4F
oot switch
4S
ervice tool set
4M
anual
nSpecial rollers
nSpiral bending device
nSpecial lateral angle guides
PBM 30
PBM 50
Unit
Dimensions
Dimensions
1
mm
2
mm
3
mm
30x30 (1.2x 1.2”)
10x10 (0.4x 0.4”)
50x10 (2x0.4”)
20x6 (0.75x0.25”)
80x15 (3.1x0.6”
30х6 (1.2y0.25”)
900 (36”)
200(8”)
800 (32”)
300 (12”)
700 (28”)
400 (16”)
4
mm
-
-
5
mm
-
-
6
mm
7
mm
8
mm
9
mm
10
mm
11
mm
50x6 (2x0.25”)
20х3 (0.75x0.1”)
50x6 (2x0.25”)
20х3 (0.75x0.1”)
40x3 (1.5x0.1”)
30х2 (1.2x0.08”)
50x30x3 (2x1.2x0.1”) 40х20х2
(1.5x0.7x0.08”)
Ø30 (1.2”)
Ø10 (0.4”)
Ø60х1.5(2.4x0.06”) Ø25х1.5
(1x0.06”)
600 (24”)
400 (16”)
600 (24”)
400 (16”)
1200 (48”)
800 (32”)
1200 (48”)
800 (32”)
900 (36”)
200 (8”)
1000 (40”)
600 (24”)
35x35 (1.4x1.4”)
20x20 (0.7x0.7”)
60x10 (2.4x0.4”)
40x10 (1.5x0.4”)
100x15 (4x0.5”)
60х10 (2.4x0.4”)
UPN 80 (3.1”)
UPN 60 (2.4”)
UPN 80 (3.1”)
UPN 30 (1.2”)
60x7 (2.4x0.27”)
50х6 (2x0.25”)
60x7 (2.4x0.27”)
50х6 (2x0.25”)
50x3 (2x0.1”)
40х3 (1.5x0.1”)
70x2(2.7x0.08”)
30х2 (1.1x0.08”)
Ø35 (1.4”)
Ø30 (1.2”)
Ø70х2 (2.75x0.08”) Ø30х2
(1.2x0.08”)
900 (36”)
300 (12”)
500 (20”)
400 (16”)
450 (18”)
350 (14”)
1000 (40”)
700 (28”)
1200 (48”)
800 (32”)
700 (28”)
500 (20”)
700 (28”)
500 (20”)
1700 (67”)
600 (24”)
1200 (48”)
1200 (48”)
600 (24”)
400(16”)
1000 (40”)
500 (20”)
12
mm
11/2” x 2.9”
1
/4” х 1.8”
600 (24”)
300 (12”)
Ø2” х 2.9”
Ø1” х 2.3”
1000 (40”)
350 (14”)
13
mm
14
mm
600 (24”)
300 (12”)
600 (24”)
400 (16”)
50х50х50.1 (2x2x0.25”)
30х30х3 (1.2x1.2x0.1”)
50x50x5 (2x2x0.2”) 40х40х5
(1.5x1.5x0.2”)
800 (32”)
600 (24”)
1000 (40”)
500 (20”)
40x40x5 (1.5x1.5x0.2”)
30х30х4 (1.2x1.2x0.15”)
35x35x5 (1.4x1.4x0.2”)
30х30х4 (1.2x1.2x0.15”)
Milling
rolls
4S
turdy welded steel
4S
ervice tools
4D
igital display (2 axes)
4M
echanical guide rollers adjust-
Ø 60 mm (2.4”)
Ø 50 mm (2”)
Ø 180 mm (7”)
3 kW (4 Hp)
5 m/min (200”/min)
1200x850x1200 mm
(47x33x47”)
1000 kg (2200 lbs)
9312003
Drilling
4M
odular hardened bending
PBH 80
Scope
of
supply
+
+
+
Grinding
PBH 65
+
+
+
Material: St. 37
+ Standard bending rolls
Saws
speed
nHydraulic guide rollers
Technical
specifications
Upper roll shaft Ø
Lower roll shaft Ø
Roller Ø
Motor
Bending speed
nInfinitely adjustable bending
Turning
9322001
Item-No. NC Easy View
nSpecial dies
nOil / air cooler
Scroll bending attachment
(optional)
Accessories
• 3 roll drive standard
• 2 hydraulically adjustable
bottom rollers
Cutting
PBH 50 • 65 • 80
Premium
(1) to be re-adjusted subject to distortion
165
Premium
Hydraulic C-frame press
HPP 30 • 60 • 100 • 150
• Hydraulic press for compression molding, punching and
bending, etc
• Manual and automatic operation
• Ram plate and work table with T-slots for mounting
tooling
• Stroke set by limit switch
• Lower deep drawing cushions optional
A
D
F
Dim
C
D
F
G
K
M
S
T
Y
U
B
C
Unit
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
HPP 30
500 (19.7”)
400 (15.7”)
900 (35.4”)
1100 (43.3”)
500 (19.7”)
180 (7.1”)
500 (19.7”)
500 (19.7”)
2200 (86.6”)
800 (31.5”)
HPP 60
500 (19.7”)
400 (15.7”)
900 (35.4”)
1200 (47.2”)
500 (19.7”)
280 (11”)
500 (19.7”)
500 (19.7”)
2250 (88.6”)
1400 (55”)
HPP 100
500 (19.7”)
400 (15.7”)
900 (35.4”)
1500 (59”)
500 (19.7”)
330 (13”)
500 (19.7”)
600 (23.6”)
2500 (98”)
800 (31.5”)
HPP 150
600 (23.6”)
400 (15.7”)
900 (35.4”)
1500 (59”)
600 (23.6”)
330 (13”)
600 (23.6”)
800 (31.5”)
2700 (106.3”)
800 (31.5”)
Cutting
HPC 40 S • 70 S • 100 S • 150 S • 200 S
EDM
Hydraulic press
Turning
Hydraulic press
4R
am plate
4T
able with T-slots
4K
nob and lever operation (ex-
4O
peration manual
U
Milling
cept HPC 200)
travel
4R
am and table tops with T-slots
4P
ressure display
4M
anual
K
C
T
Tonnage
t
Cylinder stroke
mm
Table dimensions
mm
Ram plate dimensions
Working stroke
Rapid stroke
Weight
Item-No.
166
mm
S
A
S
A
mm /sec.
mm /sec.
mm /sec.
mm /sec.
kg
HPC 40 S
40 (44 USt)
mm
mm
mm
mm
mm
mm
40 S
2200 (87”)
1600 (63”)
700 (27.5”)
900 (35.4”)
500 (19.6”)
500 (19.6”)
HPC 70 S
70 (77 USt)
70 S
2250 (89”)
1850 (73”)
1040 (41”)
900 (35.4”)
500 (19.6”)
500 (19.6”)
100 S
2260 (89”)
2080 (83”)
1050 (41.3”)
1050 (41.3”)
600 (23.6”)
500 (19.6”)
150 S
200 S
2500 (99”)
2500 (99”)
2350 (93”)
2350 (93”)
1500 (59”)
1600 (63”)
1250 (49.2”) 1250 (49.2”)
700 (27.5”) 700 (27.5”)
500 (19.6”) 500 (19.6”)
HPC 100 S
HPC 150 S
HPC 200 S
100 (110 USt)
150 (165 USt)
200 (220 USt)
500 (19.6”)
700x500 (27.5x19.6”)
800x600 (31.5x23.6”) 900x600 (35x23.6”) 1000x600 (39x23.6”)
800x400 (31.5x15.75”), 800x500
700x350 (27.5x13.7”)
(31.5x19.5”)
4 (0.15”/s)
2 (0.08”/s)
2 (0.08”/s)
3 (0.12”/s)
2 (0.08”/s)
9 (0.35”/s)
5 (0.2”/s)
4 (0.15”/s)
3 (0.12”/s)
3 (0.12”/s)
29 (1.1”/s)
20 (0.75”/s)
22 (0.8”/s)
20 (0.75”/s)
21 (0.8”/s)
26 (1”/s)
24 (0.9”/s)
25 (1”/s)
20 (0.75”/s)
21 (0.8”/s)
1500 (3300 lbs)
2100 (4600 lbs)
3400 (7480 lbs)
5500 (12100 lbs)
8200 (18000 lbs)
9002005
9002008
9002010
9002012
9002015
Tonnage
Working pressure
Work height
Table dimensions
Cylinder-Ø
Cylinder stroke
Table bore diameter
Working stroke speed
Return stroke speed
Projection
Table height
Pump capacity
Hydraulic tank capacity
Motor power
Dimensions
Weight
Item-No.
t
bar
mm
mm
mm
mm
mm
mm
mm / sec.
mm / sec.
mm
mm
l/min
l
kW
mm
kg
HPP 30
30 (33 USt)
227 (3300 psi)
400 (15.7”)
500x500 (19.7x19.7”)
135 (5.3”)
400 (15.7”)
500x500 (19.7x19.7”)
80 (3.1”/sec)
80 (3.1”/sec)
300 (11.8”)
900 (35.4”)
12+6 (3.2+1.6 Gal/min)
45 (11.9 Gal)
4 (5 Hp)
800x1100x2200
(31.5x43.3x86.6”)
1400 (3080 lbs)
9002050
HPP 60
HPP100
60 (66 USt)
100 (110 USt)
236 (3400 psi)
241 (3500 psi)
400 (15.7”)
400 (15.7”)
500x500 (19.7x19.7”)
600x500 (23.6x19.7”)
175 (6.9”)
225 (8.9”)
400 (15.7”)
400 (15.7”)
500x500 (19.7x19.7”)
500x500 (19.7x19.7”)
inside Ø 90 (3.5”)– outside Ø 100mm (3.9”)
80 (3.1”/sec)
65 (2.6”/sec)
90 (3.5”/sec)
80 (3.1”/sec)
350 (13.8”)
350 (13.8”)
900 (35.4”)
900 (35.4”)
15+6 (4+1.6 Gal/min)
22+6 (5.8+1.6 Gal/min)
55 (14.5 Gal)
80 (21.1 Gal)
4 (5 Hp)
4 (5 Hp)
1400x1200x2250
800x1500x2500
(55x47.2x88.6”)
(31.5x59x98.4”)
1900 (4180 lbs)
3200 (7040 lbs)
9002051
9002052
HPP 150
150 (165 USt)
244 (3540 psi)
400 (15.7”)
800x600 (31.5x23.6”)
270 (10.6”)
400 (15.7”)
600x600 (23.6x23.6”)
90 (3.5”/sec)
100 (3.9”/sec)
400 (15.7”)
900 (35.4”)
33+6 (8.7+1.6 Gal/min)
110 (29 Gal)
4 (5 Hp)
800x1500x2700
(31.5x59x106.3”)
7000 (15400 lbs)
9002053
Saws
A
B
C
D
E
F
G
HPC
Dim Unit
n Automatic lubrication
n Hydraulic overload protection
n Anti-vibration pads
Accessories
n Two-hand operation
n Siemens NC control
n 4 guides cylinders
n NC-option adjustable press time
n Safety photocells
n Cushion
n Parts counter
n Oil / air cooler
F
n Foot switch
n Oil cooler
n Deep drawing cushions
n Parts counter
M
Grinding
Schneider
4S
ICK safety system
4S
liding, side protective guards
4T
wo-hand operation
4M
icro switch - to set the ram
D
4S
iemens PLC
4E
lectrical components from
Drilling
Y
bending, etc
tooling
167
Hydraulic four-column press
HPC 63 D • 100 D • 160 D
Premium
HPQ 40 ∙ 70 ∙ 100 ∙ 150 ∙ 200
Cutting
with cushion
Tonnage
Ejector force (option)
Cylinder stroke
Ejector stroke length
Table dimensions
Distance ram-to-table
Working stroke
Rapid stroke
Return stroke
Motor power
Dimensions (LxW)
Height
Weight
Item-No.
168
4D
eep drawing cushions
4O
verload protection
4M
anual
HPC 63 D
HPC 100 D HPC 160 D
100
160
t
63 (70 USt)
(110 USt)
(175 USt)
25
t
40 (44 USt) 63 (70 USt)
(27.5 USt)
mm
400 (15.75”)
mm
150 (5.9”)
750x625
850x640
1000x750
mm
(29.5x24.6”) (33.5x25.2”) (39.4x29.5”)
750x570
850x630
1000x680
mm
(29.5x22.4”) (33.5x24.8”) (39.4x26.8”)
mm
630 (24.8”) 685 (27”) 765 (30.1”)
mm/sec. 25 (1”/s)
20 (0.75”/s)
mm/sec. 300 (12”/s)
250 (10”/s)
mm/sec. 300 (12”/s)
250 (10”/s)
kW
7.5 (10 Hp) 11 (15 Hp) 22 (30 Hp)
1680х1275 1700х1400 2100х1360
mm
(66x51”)
(67x56”)
(83x54”)
mm
3000 (118”) 3350 (132”) 3800 (150”)
4020
7220
9000
kg
(8800 lbs) (15800 lbs) (19800 lbs)
9002007
9002011
9002014
bending, etc.
tooling
Dim
a
c
e
f
g
m
o
p
r
Unit
mm
mm
mm
mm
mm
mm
mm
mm
mm
HPC 63 D
1680 (66”)
750 (29.5”)
625 (24.6”)
3000 (118”)
1275 (51”)
750(29.5”)
570 (22.4”)
HPC 100 D
400 (15.75”)
1700 (67”)
150 (5.9”)
850 (33.5”)
640 (25.2”)
3350 (132”)
1400 (56”)
850 (33.5”)
630 (24.8”)
HPC 160 D
2100 (82.7”)
1000 (39.4”)
750 (29.5”)
3800 (150”)
1360 (54”)
1000 (39.4”)
680 (26.8”)
Grinding
R
am plate
T able with T-slots
A
djustable stroke
M
anual central lubrication
Model HPQ 40
HPQ 70
HPQ 100
HPQ 150
HPQ 200
A
2300 (91”) 2350 (93”) 2400 (95”) 2500 (99”) 2700 (107”)
B
1140 (45”) 1140 (45”) 1260 (50”) 1520 (60”) 1550 (61”)
C
940 (37”)
940 (37”)
1060 (42”) 1270 (50”) 1300 (52”)
D
900 (35.4”) 900 (35.4”) 1000 (39.4”) 1250 (49.2”) 1250 (49.2”)
E
700 (27.5”) 700 (27.5”) 800 (31.5”) 1000 (39.4”) 1000 (39.4”)
F
600 (23.6”)
Tonnage
Table dimensions
Cylinder stroke
Max. distance ram-to-table
Table height
Working stroke
Rapid stroke
Motor power
Dimensions (LxW)
Height
Item-No.
t
mm
mm
mm
mm
mm / sec.
mm / sec.
kW
mm
mm
HPQ 40
40 (44 USt)
900х700
(35.4x27.5”)
HPQ 70
70 (77 Ust)
900х700
(39.4x27.5”)
9 (0.35”/s)
30 (1.2”/s)
4 (5 Hp)
1140х940 (45x37”)
2300 (91”)
9002035
6 (0.24”/s)
25 (1”/s)
4 (5 Hp)
1140х940 (45x37”)
2350 (93”)
9002036
Saws
4
4
4
4
HPQ 100
100 (110 USt)
1000х800
(39.4x31.5”)
500 (19.7”)
600 (23.6”)
750 (29.5”)
5 (0.2”/s)
26 (1”/s)
4 (5 Hp)
1260х1060 (50x42”)
2400 (95”)
9002037
HPQ 150
150 (165 USt)
1250х1000
(49.2x39.4”)
HPQ 200
200 (220 USt)
1250х1000
(49.2x39.4”)
4 (0.15”/s)
23 (0.9”/s)
6 (8 Hp)
1520х1270 (60x50”)
2500 (99”)
9002038
3.5 (0.14”/s)
25 (1”/s)
7.5 (10 Hp)
1550х1300 (61x52”)
2700 (107”)
9002039
n Safety photocells
n Hydraulic ejector
n Parts counter
n Oil / air cooler
Accessories
• Stable, rigid welded steel construction
• Machine table and four-way guided ram plate with T-slots
and mounting holes for fastening and adjusting the tools
and work pieces
• Infinitely adjustable pressure regulation
• Fast stroke adjustment by limit switch
• Piece counter
Drilling
Milling
Turning
EDM
Stroke adjustment by limit switch.
169
Hydraulic H-Frame Press
HPM · HPA
Premium
Hydraulische Werkstattpresse
HPF 40 ∙ 70 ∙ 100 ∙ 150 ∙ 200 ∙ 300 ∙ 400
Hydraulic press for bending, punching and compression molding
Milling
Turning
EDM
Cutting
Available with movable
cylinder
Special sizes on request
Cylinder stroke
mm
Thread
mm
100 (3.9”) 100 (3.9”)
adjustment
Table
490x200
740x300
mm
dimensions
(19.3x7.9”) (29.1x11.8”)
Distance
mm
700 (27.6”) 900 (35.4”)
ram-to-table
Working stroke mm / sec.
–
–
Return stroke
mm / sec.
–
–
Motor power
kW
–
2.2 (3 Hp)
Dimensions
750x750
800x1200
mm
(LxW)
(29.5x29.5”) (31.5x47”)
2100
Height
mm
1600 (63”)
(82.7”)
175
600
Weight
kg
(385 lbs)
(1320 lbs)
9002070 9002071
Item-No.
170
Drilling
E
HPA 60
60
(66 USt)
400x300x30 mm (16x12x1.2”)
4M
anual
4 Knob and lever operation (except HPF300 and HPF400)
4 Table and pressure plate with T-slots
4 Operation manual
4P
ressure gauge
4A
djustable work table
HPA 80
80
(88 USt)
HPA 100
100
(110USt)
42
rectangular base plates
4M
anual
HPA 120
120
(130 USt)
HPA 160
160
(175 USt)
HPA 180
180
(200 USt)
HPA 200
200
(220 USt)
HPA 250
250
(275 USt)
400 (5800 psi)
400 (15.8”)
Model
HPF 40
HPF 70
HPF 100
HPF 150
HPF 200
HPF 300
HPF 400
Unit
mm
mm
mm
mm
mm
mm
mm
A
2200 (87”)
2250 (89”)
2260 (89”)
2500 (99”)
2500 (99”)
2650 (105”)
2800 (111”)
820x300
920x300
1010x300 1200x400 1100x350 1550x550 1300x450 1400x450
(32.3x11.8”) (36.2x11.8”) (39.8x11.8”) (47.2x15.7”) (43.3x13.8”) (61x21.7”) (51.2x17.7”) (55x17.7”)
Tonnage
t
Cylinder stroke
mm
800 (31.5”)
Table dimensions
–
2.2 (3 Hp)
850x1200
(33.5x47”)
2100
(82.7”)
675
(1485 lbs)
9002072
B
Standard configuration HPA:
900 (35.4”)
2.2 (3 Hp)
900x1320
(35x52”)
2450
(96.5”)
725
(1595 lbs)
9002073
4 (5 Hp)
900x1320
(35x52”)
2450
(96.5”)
900
(1980 lbs)
9002074
9 (0.35”/sec)
13 (0.51”/sec)
5.5 (7 Hp)
7.5 (10 Hp)
1000x1620 1000x1400 1100x2100 1100x2500
(40x64”)
(40x55”)
(43x83”)
(43x99”)
2500
2500
2550
2600 (102”)
(98.4”)
(98.4”)
(100.”)
1300
1300
1600
2300
(2860 lbs) (2860 lbs) (3520 lbs) (5060 lbs)
9002075 9002076 9002077 9002078
11 (15 Hp)
1200x2500
(47x99”)
2600 (102”)
2600
(5720 lbs)
9002079
Distance ram-to-table
S
Working
stroke
A
S
Rapid stroke
A
S
Motor power
A
Weight
Item-No.
mm
mm
mm /sec.
mm /sec.
mm /sec.
mm /sec.
kW
kW
kg
B
1600 (63”)
1850 (73”)
2080 (82”)
2350 (93”)
2350 (93”)
2500 (99”)
2500 (99”)
HPF 40
40 (44 USt)
C
700 (28”)
1040 (41”)
1050 (42”)
1500 (59”)
1600 (63”)
1650 (65”)
1700 (67”)
HPF 70
70 (77 USt)
700x500 (27x19.7”)
4 (0.15”/s)
9 (0.35”)
29 (1.1”/s)
26 (1”/s)
1.5 (2 Hp)
1050
(2300 lbs)
9002019
D
900 (35.4”)
900 (35.4”)
1050 (41.3”)
1250 (49.2”)
1250 (49.2”)
1500 (59”)
1500 (59”)
E
500 (19.7”)
500 (19.4”)
600 (23.6”)
700 (27.6”)
700 (27.6”)
1000 (39.4”)
1000 (39.4”)
HPF 100
100 (11 Ust)
800x600
(31x23.6”)
2 (0.08”/s)
2 (0.08”/s)
5 (0.2”/s)
4 (0.15”/s)
20 (0.75”/s)
22 (0.8”/s)
24 (0.9”/s)
25 (1”/s)
1.5 (2 Hp)
2.2 (2.9 Hp)
4 (8.8 Hp)
1450
2300
(3100 lbs)
(5000 lbs)
9002020
9002021
F
500 (19.7”)
500 (19.7”)
500 (19.7”)
500 (19.7”)
500 (19.7”)
500 (19.7”)
500 (19.7”)
HPF 150
150 (165 Ust)
500 (19.7”)
C
Grinding
42
rectangular base plates
800
4T
hreaded spindle
4P
ressure gauge
4A
djustable work table
n Safety photocells
n Hydraulic ejector
n Parts counter
n Oil / air cooler
HPF 200
200 (220 Ust)
1200x700 (46x27.6”)
500 (19.7”)
3 (0.1”/s)
3 (0.1”/s)
20 (0.75”/s)
20 (0.75”/s)
4 (8.8 Hp)
2 (0.08”/s)
3 (0.1”/s)
21(0.8”/s)
21 (0.8”/s)
4 (8.8 Hp)
4900
(10700 lbs)
9002022
5800
(12700 lbs)
9002023
HPF 300
300 (330 Ust)
Saws
bar
A
HPF 400
400 (440 Ust)
1400x1000 (54x39”)
–
2 (0.08”/s)
–
22 (0.8”/s)
–
7.5 (10 Hp)
7200
(15800 lbs)
9002024
–
2 (0.08”/s)
–
20 (0.75”/s)
–
8500
(18700 lbs)
9002025
Max. pressure
t
D
Accessories
Tonnage
HPM 20
HPA 30
20
30
(22 USt)
(33 USt)
250
(3600 psi)
170 (6.7”)
• The machine can be used for material testing
• Ram plate with T-slots for tool fastening
Standard configuration HPM:
n Movable cylinder
n Higher speeds in combination with SICK photoelectric
n Protective guards
n NC control
n Tabletops
n Top plates
n Special dimensions 4000x800 mm (157x31”)
n Foot operation
• Straightening of beams, shafts, axles and profiles
• Load tests, welding samples and materials
testing, etc.
F
Hydraulic workshop press for many repair and
assembly jobs
• Removal and replacement of bearings, pins and bushings
HPF 100 with two-hand operation
171
Premium
Eccentric Press
Milling
Turning
EDM
Cutting
KSP 25 • 40 • 60 • 80 • 125 • 150 • 250
Optionales Zubehör:
Table dimensions
Table bore diameter
Distance between
columns
Min. distance ram to table
Table thickness
Ram plate
Throat
172
KSP 25
25 t (27.5 Ust)
560x400 mm
(22x15.7”)
Ø 160 mm (6.3”)
KSP 40
40 t (44 Ust)
630x450 mm
(24.8x17.7”)
Ø 160 mm (6.3”)
275 mm (10.8”)
330 mm (13”)
285 mm (11.2”)
65 mm (2.6”)
185x275 mm
(7.3x10.8”)
230 mm
280 mm (11”)
70 mm (2.8”)
360x225 mm
(14x8.9”)
230
Piston diameter
Strokes per minute
Stroke adjustment
Ram adjustment
Motor power
Speed
Dimensions
Weight
Item-No.
KSP 25
Ø 35 mm (1.4”)
150 1/min
10–65 mm (0.4-2.6”)
Ø 80 mm (3.2”)
4 kW (5.5 Hp)
960 rpm
925x1700x2065 mm
(36.4x67x81.3“)
2100 kg (4620 lbs)
KSP 40
Ø 40 mm (1.6”)
150 1/min
5–75 mm (0.2-3”)
Ø 65 mm (2.6”)
4 kW (5.5 Hp)
960 rpm
1100x1700x2050 mm
(43.3x67x80.7“)
2270 kg (4990 lbs)
9001010
9001011
Grinding
4O
peration manual
Tonnage
KSP 60
60 t (66 Ust)
750x500 mm
(29.5x19.5”)
Ø 170 mm (6.7“)
KSP 80
80 t (88 Ust)
860x540 mm
(33.8x21.2”)
Ø 180 mm (7”)
KSP 125
125 t (135 USt)
900x640 mm
(35.4x25”)
Ø 200 mm (7.8”)
KSP 150
150 t (165 Ust)
1000x700 mm
(39.4x27.5”)
Ø 210 mm (8.3”)
KSP 250
250 t (275 USt)
1250x850 mm
(49.2x33.4”)
Ø 240 mm (9.4”)
430 mm (17“)
440 mm (17.3“)
495 mm (19.5“)
495 mm (19.5“)
660 mm (26“)
360 mm (14“)
70 mm (2.8“)
460x300 mm (18x12“)
245 mm (9.6“)
Ø 45 mm (1.7”)
54/min
4/102 mm (0.16/4”)
90 mm (3.5”)
7.5 kW (10 Hp)
1450 rpm
1100x1850x2270 mm
(43x73x89“)
3400 kg (7480 lbs)
9001005
390 mm (15“)
80 mm (3.2“)
460x300 mm (18x12“)
255 mm (10“)
Ø 45 mm (1.7”)
54/min
4/102 mm (0.16/4”)
90 mm (3.5”)
7.5 kW (10 Hp)
1450 rpm
1100x2010x2365 mm
(43x79x93“)
4350 kg (9570 lbs)
9001006
450 mm (17.7“)
120 mm (4.7“)
500x350 mm (20x14“)
300 mm (11.8“)
Ø 50 mm (2”)
51/min
5/110 mm (0.2/4.3”)
90 mm (3.5”)
11 kW (15 Hp)
1450 rpm
1300x2345x2575 mm
(51x92x101“)
7000 kg (15400 lbs)
9001007
500 mm (19.6”)
120 mm (4.7“)
500x350 mm (20x14“)
365 mm (14.4“)
Ø 50 mm (2”)
51/min
5/110 mm (0.2/4.3”)
95 mm (3.7”)
11 kW (15 Hp)
1450 rpm
1300x2450x2670 mm
(51x96x105“)
7860 kg (17290 lbs)
9001008
500 mm (19.6”)
785x600 mm (31x24“)
435 mm (17“)
Ø 65 mm (2.5”)
43/min
4/140 mm (0.16/5.5”)
100 mm (3.9”)
18.5 kW (25 Hp)
1450 rpm
1550x2600x3700 mm
(61x102x146“)
13000 kg (28600 lbs)
9001009
Table dimensions
Table bore diameter
Distance between
columns
Min. distance ram to table
Table thickness
Ram plate
Throat
Piston diameter
Strokes per minute
Stroke adjustment
Ram adjustment
Motor power
Speed
Dimensions
Weight
Item-No.
Saws
4F
oot switch
4C
entral lubrication system
Tonnage
Accessories
• The connecting rod is fixed between two eccentric
shafts, thus ensuring stable and secure working
area
• Sturdy welded steel construction
• The press is equipped with a fracture plate to
guard against overloading
• Selection switch for single stroke / continuous
• Two-hand or foot switch
• Ram guides made of bronze for longer life
Drilling
n Electric light barriers
n Motor central lubrication
n Motor pestle adjustment (from 60 t)
n Hydraulic Kupplungs-Brems-Kombination
n Break record
n Die cushion (hydraulically or pneumatically)
n Hydraulic overload protection
173
Ring and circle shears
Machine for workshop and construction site
For cutting rings and circles in sheet metal
ZSM 2.5 • ZSH 2.5
Premium
Beading machine
ZR 1001 • 1002 • 1235 • 2005
Cutting
• Motorized roller drive
• Upper roll feeding - mechanical driven (ZSM)
• Upper roll feeding - hydraulic driven (ZSH)
F oot switch
S tandard rollers
B
aseframe
R
eductor
O
peration manual
4 Standard blade
4 Standard blade
4 Foot switch
4 Central lubrication
4 Operation manual
n Pneumatic material jig
Milling
4 Operation manual
Turning
4
4
4
4
4
EDM
4 Standard blade
4 Foot switch
4 Hydraulic clamp
nHydraulic work piece clamping and pressure roller
F oot switch
S tandard rollers
B
aseframe
R
educer
O
peration manual
Saws
4
4
4
4
4
4 Central lubrication
4 Operation manual
Grinding
ZSM 4.0 • ZSH 4.0
Drilling
Beading machine
Item-No. ZSM
ZSM 2.5 / ZSH 2.5
2.5 mm (0.09”)
96 mm (3.75”)
160 mm (6.3”)
16 rpm
1.5 kW (2 Hp)
– / 0.75 kW (-/1 Hp)
1400х550х1120 mm
(56x22x44”)
350 kg (770 lbs)
9901011
ZSM 4.0 / ZSH 4.0
4.0 mm (0.15”)
126 mm (5”)
200 mm (7.8”)
12 rpm
2.2 kW (3 Hp)
– / 0.75 kW (-/1 Hp)
1700х570х1200 mm
(67x23x48”)
500 kg (1100 lbs)
9901012
Item-No. ZSH
9902001
9902002
Dimensions
Weight
174
Rotation speed
Travel of slide
Throat
Motor power
Dimensions
Weight
Item-No.
ZR 1001
Ø 1000 mm (40”)
1.0 mm (0.04”)
–
600 mm (23.6”)
200 mm (7.9”)
–
1200х200х350 mm
(47x8x14”)
60 kg (132 lbs)
9901013
ZR 1002
Ø 1000 mm (40”)
2.0 mm (0.08”)
7.5 m/min (295”/min)
700 mm (27.6”)
280 mm (11”)
1.1 kW (1.5 Hp)
1400х400х1150 mm
(55x15.7x45”)
350 kg (770 lbs)
9901014
ZR 1235
Ø 1200 mm (47”)
3.5 mm (0.14”)
6.1 m/min (240”/min)
750 mm (29.5”)
250 mm (9.8”)
2.2 kW (3 Hp)
2000x600x1400 mm
(79x24x55”)
750 kg (1650 lbs)
9901015
ZR 2005
Ø 2000 mm (78.7”)
5.0 mm (0.2”)
4.1 m/min (160”/min)
1200 mm (47.2”)
300 mm (11.8”)
2.2 kW (3 Hp)
3000х750x1400 mm
(118x30x55”)
1350 kg (2970 lbs)
9901016
Accessories
Rolls opening
Throat
Beading speed
Motor power
Hydraulic motor
175
Accessories by KAAST
Collets
Collets ER, OZ, 163E, 173E, 185E, R8, 5C · Collet sets · Tapping collets
sealed collets · Direct collets with MK · Collets for multi-spindle heads
Chucks, faceplates, accessories, power chucks, collet chucks
Plane spiral chucks, sets of jaws and accessories · wedge bar chucks and jaws
faceplates and jaws · flanges · chucks and faceplates with large diameter · jaw
turning · power chucks · collet chucks
Tool holder MT-SK-HSK-Angle milling head
Clamping devices
Arbor for reamers · combined milling arbors · face mill arbors · face chucks
weldon · drilling chucks · intermediate sleeve for MT tools · collet chucks
mill holder with coolant ring · blanks · test mandrels · long milling arbors
floating chucks · pull studs · 90° angle heads
Rotary tables · diving attachment · tailstocks · accessories for diving
attachment and rotary tables · stationary chucks · chucks on turntable · cross
and slide tables · chucking tables
Accessories
Sleeves and arbors
Chuck safety devices · T-slot clamp sets · Milling arbor keys · tangs · nuts
flanged sleeves · cone wipers · parallels · drill drift · zero adjuster · edge finder
assembly aids · tool racks · universal workpiece stops · toolkits · saw blade
holder
Reducing sleeves · extension sleeves · drill and reamer extensions · reducing
sleeves for hydro clamp chucks · clamp sleeves · spindle sleeves · grind tap
sleeves · arbors
Quick change tool holder
Base body · various inserts
Drill chucks
Keyless chucks · short drill chucks for DIN 69871, DIN 2080, MAS-BT · HSK, DIN
69880 (VDI) · with morse taper · with cylinder shaft
Centers
Live centers · dead centers · face drives · turret heads · ROTOR points
VDI-tool holder for CNC lathes
tool holder · bar gripper · live centers · reducing bushings · protective plugs
Readouts and scales
Machine vices
Machine vices · double clamps · NC clamps · mechanical and hydraulic machine
vices · milling machine vices · 3-axis vices · drilling machine vices · workbench
vices · centering vices · grinding vices · grinding vices · pneumatic clamps
toggle lever clamps · centric clamps · angle clamps · tube clamps
4
Digital readouts for various lathes, drills, mills and grinders · high-precision
system for retro-fitting on your machine tools · different sizes to ensure even
in tight spaces, fast and simple installation - mounting brackets included
Online at www.kaast.de from available stock
KAAST. Your Production Partner!
KAAST / EUROPE - ASIA - AFRICA - SOUTH AMERICA
Kaast Werkzeugmaschinen GmbH
Havelstraße 18, D-24539 Neumünster / GERMANY
Phone +49 (0) 43 21 - 25 20 03 -0 · Fax +49 (0) 43 21 - 25 20 03 -90
info@kaast.de
KAAST / North America
Kaast Machine Tools, Inc.
194 Midfield Road, Ardmore, PA 19003 USA
Phone +1-224-216-8886 (USA only: 888-765-2278)
info@kaast-usa.com
KAAST / TAIWAN
www.kaast.de
Kaast CNC Solutions Ltd.
Taichung, Central District / TAIWAN
info@kaast-cnc.com

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