Director for Textile and multivarious Industry
Transcription
Director for Textile and multivarious Industry
Presented By: Director for Textile and multivarious Industry Directorate General Of Manufacturing Based Industry Textile, Clothing and Footwear industry in Indonesia is a strategic industry and has a promising market prospects, given the 3 major roles: 1. To create Foreign Exchange, 2. To create Job opportunities, and 3. To Fulfill Domestic Needs. Indonesia is known as a textiles and clothing producing country with great international quality, and had been a supplier of footwear that numbered three in the world. Footwear, textile industry and it’s industry group generates huge foreign exchange and give surplus in the balance of trade every year. Market orientation mostly for export (70%) such as to US, UE and Japan. Given the large role as a labor intensive industry, Textile, Clothing and Footwear Industry is a priority sector undertaken by the Directorate of Textile and Miscellaneous Industries Ministry of Industry. The industry has a deep structure from up stream to downstream consist of 4 type of manufactures that are, maker of fiber, yarn, fabrics and garment. Industrial growth for the past five years in the average of 5%, export growth 8%/year for 1.8 % world market share but domestic market utilization still below 60% Unit 2007 2008 2009 2010 2011 2012 *) Company Unit 2,726 2,818 2,841 2,869 2,894 2,930 1.24 Investment Rp (Billion) 137,906 142,068 146,170 149,889 158,247 164,809 4.15 Manpower People 1,234,250 1,289,400 1,337,496 1,407,678 1,471,759 1,525,061 3.62 Export Volume Ton 1,872,539 1,767,633 1,759,999 1,968,734 1,941,045 1,953,147 0.62 Import Volume Ton 1,083,617 1,555,699 1,294,213 1,536,881 1,577,988 1,893,637 20.00 Export Value US$ 000 9,809,038 10,144,002 9,261,903 11,222,793 13,358,515 12,459,967 -6.73 Import Value US$ 000 1,998,138 5,102,644 4,171,162 6,186,386 8,430,428 8,143,552 -3.40 Surplus Value US$ 000 7,810,900 5,041,358 5,090,741 5,036,407 4,928,086 4,316,415 -12.41 Source : Indonesia Investment Coordinating Board (BKPM), Statistic Indonesia Board (BPS),Ministry Of Industry (MOI), Processed by Directorate Textile and Textile Product Industry SHARE OF TEXTILE AND CLOTHING EXPORT COMPARED WITH OIL AND NON OIL EXPORT 2012 Textile &Clothi Oil ng 19% 7% Non-Oil (exc Textile &Clothi ng) 74% Export Δ 20112012 (%) Value ( million USD) Description Import 13.36 11.22 10.14 9.26 8.43 8.14 6.19 5.10 2007 12.46 4.17 2008 2009 2010 2011 EXPORT COUNTRY DESTINATION FOR TEXTILE AND CLOTHING INDUSTRY 2012 (US$ 12,46 SHARE OF TEXTILE AND CLOTHING MANPOWER 2012 MILYAR) (112.8 Million People) UNITED STATES 32.90% OTHERS 31.83% Angkutan, Pe rgudangan, d an Komunikasi 5% BRAZIL 2.83% UK 2.99% UAE 3.29% SOUTH CHINA KOREA 3.60% 4.45% Keuangan 2% TURKEY 4.53% JAPAN GERMANY 8.58% 5.00% Jasa Kemasyaraka tan 15% Lainnya 1% Pertanian 40% Perdagangan 21% Konstruksi 4% Industri 12% 10,7% *) TEXTILE & CLOTHING • Textile sector is the largest contributor of foreign exchange classified in non-oil sector with an export surplus more than U.S. $ 4 billion a year and affects 1.6% of GDP. • Largest labor absorbing sectors namely Manufacturing Industry * 10.7%) of the total workforce Manufacturing Industries (14.21 million) or 1.53 *) million people in 2012 • When the National Export decline in trade balance (- USD 1.62 billion), textile and clothing exports still have a surplus of USD 4.31 million even greater surplus than Non-oil exports (USD 3.96 billion) PERKEMBANGAN KINERJA INDUSTRI ANEKA TAHUN 2011 No. 1 2 3 4 5 Description Investment (Rp Million) Number of Manpower Production Capacity (Pair) Export value (USD 000) Import value (USD 000) 2007 2008 2009 3,099,509 4,191,063 4,297,017 5,752,435 9,843,615 71.12 414,930 443,587 446,287 501,410 601,427 19.95 1,132,729 1,178,579 1,182,259 1,266,299 1,428,238 1,637,955 1,885,473 1,734,984 2,500,873 3,301,942 32.03 81,909 162,141 131,621 244,196 356,793 46.11 Investment Growth Of Footwear Industry (Rp Million) 2010 2011 2012 ~2011 12.79 Balance of Trade Footwear Industry (US$ 000) 3,301,942 9,843,615 2,500,873 5,752,435 1,637,955 4,191,0634,297,017 1,885,473 1,734,984 3,099,509 81,909 2007 2008 2009 2010 162,141 131,621 244,196 356,793 2011 2007 2008 2009 2010 2011 STATISTIC OF FOREIGN DIRECT INVESTMENT TEXTILE, FOOTWEAR AND LEATHER PRODUCTS (US$ MILLION) Industri Tekstil / Textile Industry Ind. Barang Dari Kulit & Alas Kaki / Leather Goods & Footwear Industry 255.0 130.4 154.8 497.3 473.1 69.4 161.9 25.4 234.3 2010 2011 2012 Q1 2012 Q1 2013 STATISTIC OF DOMESTIC DIRECT INVESTMENT TEXTILE, FOOTWEAR AND LEATHER PRODUCTS (Rp Billion) Industri Tekstil Ind. Barang Dari Kulit & Alas Kaki 76.7 4,450.9 12.5 431.7 2010 13.5 999.2 2011 2012 158.9 15.9 216.4 811.9 Q1 2012 Q1 2013 Based on data from the Indonesia Investment Coordinating Board (BKPM), after declining investment in 2012, investment in 2013 for the textile industry, Footwear and Leather have goods experiencing trend The Domestic Market Continues to Grow Population and GDP per capita continues rising Increased Purchasing Power Society Per capita consumption Textiles Footwear and Leather Goods of National continues to increase Average annual population growth 1.5% Average annual textiles per capita 5kg* Indonesia: GDP per capita current Indonesia: Population (million people) (US$ & Million IDR) ability of purchasing power parity rise ..... along with the increasing standard of living worthy ...... Note: *base one fiber consumption **Projection Source: BPS-Statistics Indonesia • Human Development Index (HDI) is getting better, human resources (HR) Indonesia is also getting better. • The increasing standard of living associated with the ability to increase purchasing power parity. The Domestic Market Continues to Grow Community Living Standards Marked increase with an increase in income distribution for the middle-income group and the highest Increased Consumption Society for Textile Products and Footwear became national industry development opportunities Income Distribution Average Percentage Expenditure per Capita Group Month Clothing, footwear and headgear GLOBAL MARKET World population continues to grow followed by rising per capita consumption The widespread use of applications in various textile and footwear products giving National Industrial Strength (excluding apparel). Market optimization ASEAN, China, Africa and Middle East FTA negotiations with the U.S. and the EU27 SRENGTH OF INDONESIA’S TEXTILE, CLOTHING AND FOOTWEAR INDUSTRY Indonesia’s Textile Industry structure integrated supporting industry growth and diversification of products. Machinery and equipment technology continues to increase (the success of the restructuring program). Manufacturers of polyester and rayon fiber as a national industrial base (forward linkage). Labor availability of supporting investment STRUCTURE AND CHARACTERISTICS OF TEXTILE AND CLOTHING INDUSTRY Natural Fiber Up-stream Fiber Making (Man-Made Fiber) Spinning Weaving Mid-stream • • • • • • • • • Knitting Dyeing/Printing/Finishi ng • • • • Down-stream Garment & Other Textiles Product /Household) • • Capital intensive Full automatic technology Large Scale The number of workers is small, but large output per worker. Very large energy absorption. Products: Natural Fibers, Synthetic Fibers and Fiber Rayon Semi-intensive capital Modern high technology (growing rapidly) Labor is greater than the upstream sector. Large energy absorption Products: Yarns, Fabrics Gazette (Woven & Knitted), Labor intensive (mostly women). Technology has grown rapidly and combined between the labor-intensive and capital intensive. High flexibility with end customers in varied Products: Garments, Carpets, Bed linen, Curtain etc. • MMF. Polyester Staple Fiber Polyester Filament Yarn Nylon Filament Yarn Viscose/Rayon Fiber • Yarn: Cotton Yarn, Staple Yarn Staple • Woven Fabric (Cotton Fabric, Filament Fabric, Staple Fabric ); • Non-woven; • Embroidery; • Knitted Fabrics, • Finished Fabrics • Knit & Woven Garment. • Wadding of textile materials and articles, • Thread Cord • Other Made Up Textile Articles Source: API Great majority of spinning, weaving, dyeing / printing / finishing, apparel (garment) and footwear industry have older machine and equipment that lowers the productivity and competitiveness of the industry. An overview of the number of machines that have an average age above 20 years are as follows: Sector Spinning * Weaving * Knitting * Finishing * Garment * Footwear** Leather** Unit Spindle Units Units Set Units Set Set Total Machine 7.803.241 248.957 41.312 349 290.838 3.000 1.000 Machine age > 20 years quantity 5.025.287 204.393 34.743 325 226.854 1.500 600 % 64,4 82,1 84,1 93,2 78,0 50 60 Textile, clothing and footwear sector increased quite good when viewed from the side of exports, investment and the labor absorption. However, the industry is still experiencing a very high dependence on technology (Machine) that must be imported, besides of technology the ability to design for textile and footwear are quite behind when compared with some big countries such as France and Italy COUNTRY OF ORIGIN OF TEXTILE MACHINERY NO 1 2 3 4 5 6 7 8 9 10 COUNTRY CHINA GERMANY JAPAN INDIA SWITZERLAND TAIWAN ITALY SPAIN INDONESIA CZECH REPUBLIC TOTAL NUMBER OF NUMBER OF PERSENTAGE PERSENTAGE SELLING UNIT 82 47 25 17 9 7 4 2 1 1 195 42,05% 24,10% 12,82% 8,72% 4,62% 3,59% 2,05% 1,03% 0,51% 0,51% 100,00% 1.235 145 219 192 27 12 19 6 44 8 1.907 64,76% 7,60% 11,48% 10,07% 1,42% 0,63% 1,00% 0,31% 2,31% 0,42% 100,00% Based on data obtained from the restructuring machine program almost all production machinery used by the textile, apparel and footwear comes from imports Italy Brand that used in Indonesia mostly Picanol, Staubli, Marzoli, piloteli, etc Source of machines : mostly imported Type of Machines Spinning Weaving Dyeing Knitting Others (boiler, air compression, etc) Total Investment Value(Rp) 1,900,119,362,588.40 393,419,820,885.16 247,151,236,325.37 228,006,342,530.00 % 61.02% 12.63% 7.94% 7.32% 345,481,313,278.40 11.09% 3,114,178,075,607.30 100.00% Through a restructuring program since 2007 until 2012 the number of machines that have been restructured are : Sector Unit Spinning * Spindle Weaving * Total Machine Machine age > 20 years quantity % Restructure d Left Over Quantity % 1,720,784 3,304,503 42.35 7,803,241 5,025,287 64.40 Units 248,957 204,393 82.10 6,529 197,864 79.48 Knitting * Units 41,312 34,743 84.10 2,068 32,675 79.09 Finishing * Set 349 325 93.20 373 -48 -13.75 Garment * Units 290,838 226,854 78.00 64,112 162,742 55.96 Footwear** Set 3,000 1,500 50.00 181 1,319 43.97 Leather** Set 1,000 600 60.00 42 558 55.80 Investment that needed for restructuring all of machinery that older than 10 years old, as follow: NO SECTOR MACHINE 11-19 MACHINE 20 YEARS INVESTMENT NEED TO YEARS AND OLDER (Billion Rp) 1 FIBER 35 Line 6 Line 4,750 2 SPINNING 750.000 Spindle 2.2 Million Spindle 6,400 3 WEAVING 16.484 Unit 17.880 Unit 6,130 4 KNITTING 1.725 Unit 475 Unit 1,430 5 FINISHING 436 unit 245 Unit 2,000 6 GARMENT 10.197 Unit 8.470 Unit 107 7 FOOTWEAR 2.930 unit 2.747 Unit 89 8 LEATHER 127 unit 112 unit 140 TOTAL 21,046 In addition to efforts by improving the technology side, the Ministry of Industry also make efforts to increase human resource capacity on Footwear and textile industry through training, this was done in anticipation of the relocation of some industries are getting fed along with wage increases in China's eastern coastal areas as well as to anticipate the impact of the moratorium on sending workers to the Middle East. Years 2011 Area Type Of Training West Java Garment Training 990 Central Java Garment Training 1.530 East Java Footwear Training 480 JUMLAH 2012 3.000 West Java Garment Training 1.400 Central Java Garment Training 1.300 East Java Footwear Training 5.100 JUMLAH 2013 Number of trained (people) 7.800 West Java Garment Training 2.700 Central Java Garment Training 1.200 East Java Garment Training 150 East Java Footwear Training 1.050 JUMLAH 5.100 1. Investment guarantees and business continuity through Act No. 25 of 2007 on Investment. 2. Giving tax allowance through the revision of Regulation 52 of 2011 which includes both industrial polyester staple fiber and filament, rayon fiber, polyester chips and processing industry including natural fiber. 3. Provision of Facilities Exemption or Reduction Through the Corporate Income Tax Regulation of the Minister of Finance No. 130/PMK.011/2011 including fiber for industry (Tax Holiday). 4. Provision of investment incentives through the Minister of Finance Regulation 76/PMK.011/2012 Exemption of Import Duty on Import of Goods and Material And Machines For Development Or Development in the Framework of the Investment Industry. 1. Textile Research Center (BBT) - Task and Function : To perform Research and Development To give technical service for textile and textile product’s industry such as testing, training, calibration, certification, R and D, consulting, standardization and environmental management - In 2010 Center for Textile has establish a concept of textile innovation center Product Development and Design Center - Location : Rd. Ahmad Yani No.390 Bandung, West Java 2. Textile Technology College (STTT) STTT is the only tertiary education institution in textile science and technology belong to government of the Republic of Indonesia Vision : to become the center of excellence in education, research and community service in the field of textile technology and garment which is competitive, ethnical and human in the global era Beside as education center, STTT offers a wide variety of professional service in training,technical and consultancy service for textile industry and textile community. STTT has training partnership, example Indonesian-German Institute (IGI) has provided CAD/CAM for textile printing design, Schlafhorst has provided open end spinning and winding machine, Savio has provided winding machine,Rieter has provided drawing machine and compact spinning. All the machines purpose for hand on training and research. Location : Rd. Jakarta No. 31 Bandung, West Java 3. 4. 5. 6. 7. Support from Balai Besar Kulit Karet dan Plastik ( Center for Leather, Rubber and Plastics) Support from Akademi Teknologi Kulit ( Academy of Leather Technology ) Footwear Industries especially in the field of design highly desirable especially design experties from abroad country like Italy Many designers are still oriented and relied to the famous design from other countries Many Indonesian designers are still remains as seamstress 1. Indonesia is very open to foreign & domestic investment with easy both fiscal and non fiscal incentives 2. Most of the machinery and equipment for the both of textile and footwear industry is imported, so we hope that manufacturers of textile machinery and equipment can invest in Indonesia to fill the huge market in Indonesia 3. Italy has big opportunity to invest in the field of textile and footwear machinery in Indonesia 4. Italy with Government of Indonesia can establish Textile Service Center In Order to provide skilled operator by integrating center for textile research and textile technology college