Introduction / Reference Section
Transcription
Introduction / Reference Section
At the Mazzella Companies, we provide ideal lifting solutions, offering all styles of slings, overhead cranes, hoists and engineered lifting devices. We also provide training, in-field inspection and repair services that support our products. Some of the major market segments we serve are Steel, Construction, Energy, Vehicle and Durable Goods, Ship Building / Repair and Mining. INTRODUCTION Tony Mazzella, CEO Since our founding in 1954, the Mazzella brand has been uncompromising. Our purpose is to instill confidence and comfort in every customer interaction. What does that mean? It means that we provide reliable products and services, a highly responsive, knowledgeable team to support our offerings and the training to help ensure compliance of OSHA and ASME standards. That's what you can expect from us, and that's what we expect from ourselves. MazzellaCatalog13_Introduction.indd 1 7/3/13 9:26 AM Our founder … Jim Mazzella Born in Ponza, Italy on January 31, 1922, Jim Mazzella came to America at the age of seven. He learned the English language, worked his way through grammar school and eventually attended Toronto High School in Toronto, Ohio. After high school, he moved to New Haven, Connecticut in 1939. It was there that he and his father, Antonio, set up the first-ever rigging shop for the Wire Rope Corporation of America (WIRECO). In 1941, Jim joined the U.S. Navy where he went to work as one of 325,000 Seabees constructing bridges, roads, hospitals and warehouses during World War II on Guam and elsewhere in the South Pacific. After the war, he met his future wife, Phyllis. They married June 29, 1946 in Charleston, West Virginia. They had four children over the next 13 years— Jean, Carolyn, Tony and Jim, Jr. After briefly running his own rigging business in Charleston, Jim moved to Cleveland, Ohio where he worked for The Frank Morrison Company. In 1954, he opened his own rigging shop, Mazzella Wire Rope & Sling Company, known today as Mazzella Lifting Technologies. While handling all aspects of the business, Jim also invented a high-capacity lifting sling known as the Mazzella 7-Part™ Wire Rope Sling. Its design is so unique that very few rigging shops in the world know how to make it. Today, the company is owned by his sons, Tony and Jim, Jr. What was once a one-man operation has turned into 15 locations with more than 350 employees. MC2 MazzellaCatalog13_Introduction.indd 2 7/3/13 9:26 AM Mazzella Companies Locations Cleveland, OH ♦ Cincinnati, OH ♦ Canton, OH ♦ Detroit, MI ♦ Pittsburgh, PA ♦ Charlotte, NC ♦ Virginia, MN ♦ Cleveland, OH ♦ Charlotte, NC ♦ Cleveland, OH ♦ Cincinnati, OH ♦ Pittsburgh, PA ♦ Detroit, MI ♦ Charlotte, NC ♦ Birmingham, AL Members of: ♦ Tuscaloosa, AL ♦ Baltimore, MD ♦ Capitol Heights, MD INTRODUCTION www.mazzellacompanies.com ♦ Virginia Beach, VA ♦ Hampton, VA ♦ Birmingham, AL ♦ Chattanooga, TN ♦ Memphis, TN Mazzella Companies employs more than 350 individuals. Mazzella now forms one of the largest independently-owned companies in the overhead lifting and rigging industries and will provide “one-stop shopping” for customers. We are committed to the lifting industry with training as it relates to proper care, use and inspection of lifting and rigging products. MC3 MazzellaCatalog13_Introduction.indd 3 7/3/13 9:26 AM Jim Mazzella Founder of Mazzella Wire Rope & Sling Company Mazzella Companies History Indusco doubled its size in less than six years through the acquisition of another firm also known as...“Indusco.” Indusco acquired Anchor Wire Rope, Hampton Rubber Company and R/W Connections. 1990 1989 Indusco celebrated its 75th year in business. Indusco acquired Jacob Gichner Co. This acquisition allowed Indusco to offer its customers a full line of tools. Later, J. Henry Holland Co. joined the Indusco family. 1990s 1985 Mazzella became CM repair facility. 1983 Jim Mazzella formed a business by providing the most basic of lifting devices, along with wire rope slings that were braided by hand. 1973 Moses Schloss founded the Industrial Sales Company. 1954 1908 It is useful to understand where you've been before deciding where you want to go. Our history has served as a foundation of who we are, what we believe and what we value. Back in 1954, Jim Mazzella formed a business by providing the most basic of lifting devices, along with wire rope slings that were braided by hand. It wasn't the cleanest and certainly not the easiest job around, but it was fundamental to the industry. This gut-level standard of performance defined the company in 1954 and it defines the company to this day. From the shop floor to the front office, every employee knows and understands the no-excuses, customer-first mentality that is threaded throughout the company. In every customer interaction, we instill confidence and comfort. Mazzella purchased the Cleveland branch of William S. Adler. MC4 MazzellaCatalog13_Introduction.indd 4 7/3/13 9:26 AM INTRODUCTION Moses Schloss Founder of Industrial Sales Company Mazzella Companies History (Continued) Today… Mazzella Companies employs more than 350 individuals. Mazzella now is one of the largest independently-owned companies in the overhead lifting and rigging industries, and provides “one-stop shopping” for customers. Indusco celebrated its 100th year in business. 2011 Mazzella Companies is formed through the acquisition of the Indusco Group: ■ Indusco Wire Rope & Supplies ■ J Henry Holland Corporation ■ Alabama Sling Center ■ Tennessee Sling Center 2012 Mazzella acquired Sheffield Metals and celebrated its 50th year in business. Mazzella acquired Detroit Wire Rope and Progressive Crane Company. 2008 2005 Indusco acquired Alabama Sling Center from Wire Rope Corporation of America (WIRECO). 2004 Mazzella acquired Crane Builders of America and Mentor Lift Hooks. 2003 Mazzella received its ISO Certification. 1999 1996 For more historical information, go to the Mazzella Companies website at www.mazzellacompanies.com. Mazzella Companies acquired KCI of Alabama, Inc. to strengthen its crane service business. MC5 MazzellaCatalog13_Introduction.indd 5 7/3/13 9:26 AM www.progressivecrane.com Mazzella Companies Progressive Crane is a leading manufacturer of world-class overhead cranes with more than 40 years experience. We engineer and build custom solutions ranging from light-duty economical cranes to very large-capacity high-duty cycle cranes with welded plate-box girders. END TRUCKS We have on-staff engineering and computer-aided design (SolidWorks) capabilities to build customized indoor cranes and runway systems to a lifting capacity in excess of 150 tons. Our work is done in full compliance with CMAA, NEC, OSHA and ASME standards. We have extensive electrical / control engineering capabilities, as well as AWS certified welders (AWS D1.1 and D14.1). Modular cranes provide easy operation, versatility, reduced maintenance and durability. These are among the attributes that help make our modular crane packages the preferred, value-based solutions for your needs. We offer standard and custom engineered jib cranes. They can be wall-mounted or floor-mounted with up to 360° rotation based on your needs. On the lighter side, we feature workstation cranes and articulating jibs that increase productivity and are easily installed. Progressive Crane has a comprehensive product array that effectively addresses all six crane classifications. OVERHEAD CRANES GANTRY CRANES JIB CRANES MC6 MazzellaCatalog13_Introduction.indd 6 7/3/13 9:26 AM Mazzella Companies Inspections, Repairs, Testing, Installations & Upgrades Mazzella / KCI Crane Service field personnel are experienced and certified to help you with your in-plant needs. Whether it is crane repair, OSHA compliance inspections or training, we have the expertise to develop a program for your requirements. We also employ more than 90 certified inspectors. Our Inspextion ConnextionTM software is an internet-based integrated inspection audit system. The software, 3-Phase Inspection Program and mobile “in your plant” test lab offer three unique services to help you manage OSHA requirements and internal audits. INTRODUCTION www.mazzellacraneservice.com Overhead Crane Service ▪ ▪ ▪ ▪ ▪ ▪ ▪ Independently trained and certified service technicians for expert maintenance and repair Easy to read OSHA-compliant periodic (annual) and frequent (monthly) inspection reports Crane modernizations 24-hour emergency service available Crane and runway installation Laser runway alignment All welders certified to AWS D1.1 and 14.1 Other Services Offered: ▪ ▪ ▪ ▪ Magnetic particle testing Dye penetrant testing Fall protection hardware, harness and lanyard systems Non-destructive testing CRANE INSPECTION Modernization / Upgrades ▪ ▪ ▪ AC/DC controls Radio controls Variable Frequency Drives TESTING MODERNIZATION UPGRADES / REFURBISHING FIELD SERVICE MC7 MazzellaCatalog13_Introduction.indd 7 7/3/13 9:26 AM Mazzella Companies Training Whether your operators require a specific training course for OSHA compliance for cranes, slings, hoists and rigging hardware, or if your company requires a complete site assessment, Mazzella can assist you in creating a safe and reliable work place. Crane Training Mazzella has been providing safety education for more than half a century, and our collective knowledge across the wide range of products we sell makes us unique in the training environment. Slings, Hoists & Rigging Training All Mazzella slings, hoists and rigging safety trainers have been accredited through Industrial Training International, Inc. We train to OSHA and ASME standards and can issue certificates following program completion. Site Assessment The purpose of a site assessment is to systematically observe and record your lifting and/or rigging equipment, as well as your procedures and records. This is not an inspection, but rather a general site assessment, by which opportunities or improvements may be identified. The assessment covers the following: Training, Maintenance, Purchasing / Inventory and Application / Facility Review. Mazzella employs two "Top Trainer" award winners. MC8 MazzellaCatalog13_Introduction.indd 8 7/3/13 9:26 AM INTRODUCTION Mazzella Companies Services Crane Inspections Mazzella provides crane inspections, field crane inspections, lifting inspections and hoist inspections. Sling Inspections Mazzella provides sling inspections, required OSHA inspections, wire rope inspections, rigging inspections and proof tests. We employ over 90 certified inspectors Crane Repair Mazzella / KCI crane repair services include scheduled preventative overhead crane maintenance, emergency overhead crane repair, authorized warranty repair, installation (entire overhead crane systems and spare parts), crane modernization / modifications / upgrades. Sling Repair Many types of slings are repairable, such as alloy chain slings, wire rope bridles, twin path slings and bridles and various synthetic web slings with hardware. Mazzella proof tests all slings that are repaired. Items must be sent to Mazzella for inspection and repair. The Sling Repair Department will inspect and provide a quote for any needed repairs. Block Repair Mazzella repairs and rebuilds all manufacturers' blocks. A complete tear down, inspection and evaluation of all components is performed. The Repair Department will provide a quote for any needed repairs. Retractable Repair We are an authorized Ultra-Safe retractable repair facility. MC9 MazzellaCatalog13_Introduction.indd 9 7/3/13 9:27 AM Mazzella Companies Fabrication & Engineered Products More than 50 years of field application experience and in-house manufacturing has earned Mazzella Lifting Technologies the reputation as a leader in the design and development of custom engineered below-the-hook lifting devices and lifting attachments for use with all types of cranes. Our participation on the ASME B30.20 Subcommittee (that governs manufacturing, inspection, marking, testing, maintenance and operation of the below-thehook lifting devices) sets us apart from our competition. On-staff engineering and our commitment to ISO 9001: 2008 guides Mazzella to continued success in quality products and processes. Our products range from a common lift beam to a special-engineered 150 lbs. engine line lifter to a 330 ton electric furnace lifter. ROLL LIFTER PALLET LIFTER 300 TON FURNACE LIFTER BEAM & CABLES BEAM DIE HORSE MC10 MazzellaCatalog13_Introduction.indd 10 7/3/13 9:27 AM INTRODUCTION Mazzella Companies Slings & Assemblies The Mazzella name is synonymous with quality slings—from the customer-preferred Mazzella 7-PartTM Wire Rope Sling to one of the world’s largest synthetic Twin-Path® high-performance slings, we can manufacture the sling to meet your needs. Mazzella’s quality slings include chain, wire rope, nylon, polyester, cordage and high-performance synthetic slings. Mazzella also provides wire rope assemblies—both large and small, including bridge cables, crane cables, steel mill cables and thousands of OEM assemblies. We can also manufacture assemblies with standard or custom end fittings. Special testing and tolerance requirements are also available. One of the World’s Largest and Longest Synthetic Slings Ever Made! ▪ ▪ ▪ ▪ 125 feet in length x 14 inches wide Ultimate strength (break)—over 1,700,000 lbs. Working Load Limit—340,000 @ 5-to-1 Sling weight—850 lbs. WIRE ROPE SLINGS SYNTHETIC SLINGS CHAIN SLINGS MC11 MazzellaCatalog13_Introduction.indd 11 7/3/13 9:27 AM Mazzella Companies Rigging Products Mazzella has one of the largest inventories of wire rope, hoists, hoist parts, pullers, rigging hardware products and other distributed products in the industry. Mazzella offers competitive pricing and excellent service. We ship our stock items within 24 hours of your order. FALL PROTECTION PRODUCTS WIRE ROPE HOISTS / HOIST PARTS RIGGING HARDWARE MC12 MazzellaCatalog13_Introduction.indd 12 7/3/13 9:27 AM INTRODUCTION Mazzella Lifting Technologies Quality & ISO Quality Quality is the cornerstone of our success... Product quality and operating safety go hand in hand. Jim Mazzella recognized that fact when he invented the Mazzella 7-PartTM Wire Rope Sling, as well as three other slings that improved ease of use, increased lifting performance and safety. This quality-first manufacturing mindset led the company to being one of the only rigging shops with ISO 9002 certification in 1996. That will continue and be the emphasis going forward. The company has been a leader in training, with all of its lifting specialists being certified to inspect OSHA and ASME standards. We will strive to partner with our customers to ensure the peace of mind that safety compliance brings. Awards & Certifications Our awards and certifications are testament to our commitment of instilling confidence and comfort in every customer interaction. The prestigious Weatherhead School of Business at Case Western Reserve University named Mazzella to its list of the top 100 fastest growing Northeastern Ohio companies in 2001, 2002, 2007 and again in 2011. In 2009, Mazzella received Supplier of the Year award from a major steel company. Going back to the 1980's, Mazzella has received Supplier of the Year from various major steel producers. In 2012, we were awarded the "NEO Success Award" for being one of Northeast Ohio's top performing companies. These are just a sample of the many awards received over the years. MC13 MazzellaCatalog13_Introduction.indd 13 7/3/13 9:27 AM Mazzella Companies Industries Served Gas & Oil Energy & Power Generation Vehicle & Durable Goods Construction, Contractors & Crane Rental MC14 MazzellaCatalog13_Introduction.indd 14 7/3/13 9:27 AM INTRODUCTION Mazzella Companies Industries Served Distributors Paper Mills Steel Producers, Processors & Warehouses Crane Dealers, Resellers & Builders MC15 MazzellaCatalog13_Introduction.indd 15 7/3/13 9:27 AM Mazzella Companies Industries Served Mining Contractor Supplies Ship Building Marine MC16 MazzellaCatalog13_Introduction.indd 16 7/3/13 9:27 AM Have a need to comply with OSHA, ANSI or ASME? Allow Mazzella to provide you with: ▪ ▪ ▪ ▪ ▪ OSHA Training OSHA Compliance Training ANSI Training ASME Training Overhead Crane Training Why Choose Mazzella OSHA Training and Overhead Crane Training? REFERENCE OSHA / ASME / ANSI: Training & Compliance Mazzella has been providing crane safety education for more than half a century. Our collective knowledge across the wide range of products we sell makes us unique in the training environment. All Mazzella trainers have been accredited through Industrial Training International, Inc., one of the leading training and safety consulting companies in the country. Mazzella trainers also receive ongoing product updates and training from the industry’s leading manufacturers. We train to OSHA standards and ASME standards and issue certificates following program completion. In Ohio, we have become a safe practices training partner with the state’s Bureau of Workers Compensation. Mazzella conducts individual and group training programs at your facility or ours. OSHA— Occupational Safety and Health Act To assure safe and healthful working conditions for working men and women; by authorizing enforcement of the standards developed under the Act; by assisting and encouraging the States in their efforts to assure safe and healthful working conditions; by providing for research, information, education, and training in the field of occupational safety and health; and for other purposes. Be it enacted by the Senate and House of Representatives of the United States of America in Congress assembled, That this Act may be cited as the “Occupational Safety and Health Act of 1970.” ANSI— American National Standards Institute As the voice of the U.S. standards and conformity assessment system, the American National Standards Institute (ANSI) empowers its members and constituents to strengthen the U.S. marketplace position in the global economy while helping to assure the safety and health of consumers and the protection of the environment. The Institute oversees the creation, promulgation and use of thousands of norms and guidelines that directly impact businesses in nearly every sector: from acoustical devices to construction equipment, from dairy and livestock production to energy distribution, and many more. ANSI is also actively engaged in accrediting programs that assess conformance to standards – including globally-recognized cross-sector programs, such as, the ISO 9000 (quality) and ISO 14000 (environmental) management systems. Mission: To enhance both the global competitiveness of U.S. business and the U.S. quality of life by promoting and facilitating voluntary consensus standards and conformity assessment systems and safeguarding their integrity. Founded October 19, 1918. ASME— American Society of Mechanical Engineers ASME helps the global engineering community develop solutions to real world challenges. Founded in 1880 as the American Society of Mechanical Engineers, ASME is a not-for-profit professional organization that enables collaboration, knowledge sharing and skill development across all engineering disciplines, while promoting the vital role of the engineer in society. ASME codes and standards, publications, conferences, continuing education and professional development programs provide a foundation for advancing technical knowledge and a safer world. MC17 MazzellaCatalog13_Introduction.indd 17 7/3/13 9:28 AM ASME B30 Safety Standard for Cranes & Related Equipment The Standards Development Process In developing ASME B30 and other codes and standards, ASME employs a consensus-based process that considers the input of all relevant stakeholders. Due process for all input regarding ASME B30 is assured and monitored. The development process is open to public review at appropriate stages, and the actions of the committee are documented and completely transparent. The American National Standards Institute (ANSI) has accredited the Society's process for the development of ASME B30 and other standards. The principles of ASME's standards development process are consistent with those of the World Trade Organization's Technical Barriers to Trade Agreement. About ASME B30 for Cranes The ASME B30 safety standard for cranes initially began in 1916 as an eight page Code of Safety Standard for Cranes. Since that time, the standard has been continuously updated to reflect technological improvements, lessons-learned from experience, and present day "best practices". Today the B30 standard consists of 28 volumes that are reviewed or updated, at a minimum of every five years, by the B30 consensus committee whose charter is to develop, maintain, and interpret safety codes and standards covering the construction, installation, operation, inspection, testing, and maintenance of cranes and related equipment. Purpose of ASME B30 The purpose of the B30 standard is to help prevent or minimize injury to workers, and otherwise provide for the protection of life, limb and property by prescribing safety requirements. They provide direction to crane manufacturers, owners, employers and users. The standard provides guidance to governments and other regulatory bodies in the development, promulgation, and enforcement of appropriate safety directives and can be adopted in whole or in part for governmental or regulatory use (by reference). B30 for Cranes - Types of Equipment The ASME B30 standard covers the types of vertical lifting equipment found in the majority of work environments including tower cranes, mobile cranes, and overhead cranes. It also address many other types of lifting equipment found in special work environments including detachable hardware for lifting purposes, such as rigging, slings and below-the-hook lifting devices. The B30 standard sets forth definitions and guidelines on "how to" design and manufacture, inspect, maintain, and use cranes with safety as the primary focus. For example, ASME B30.5-2007 for mobile cranes is the first standard to contain provisions that clearly define the lines of responsibility for each individual (owner, user, supervisor, lift director, operator) instead of leaving this matter subject to individual interpretation, and similar provisions are being considered for inclusion in the other B30 volumes. MC18 MazzellaCatalog13_Introduction.indd 18 7/3/13 9:28 AM Construction-Type Cranes / Equipment B30.3 Construction Tower Cranes B30.4 Portal, Tower and Pedestal Cranes B30.5 Mobile and Locomotive Cranes B30.6Derricks B30.8 Floating Cranes and Floating Derricks B30.12 Handling Loads Suspended from Rotorcraft B30.14 Side Boom Tractors B30.19Cableways B30.22 Articulating Boom Cranes B30.25 Scrap and Material Handlers B30.27 Material Placement Systems B30.29 Mobile Tower Cranes (in development) Industrial-Type Cranes / Equipment B30.1Jacks B30.2 Overhead and Gantry Cranes— Top Running Bridge, Single or Multiple Girder, Top Running Trolley Hoist B30.3 Construction Tower Cranes B30.7 Base Mounted Drum Hoists B30.11 Monorails and Underhung Cranes B30.13 Storage / Retrieval (SIR) Machines and Associated Equipment B30.16 Overhead Hoists—Underhung B30.17 Overhead and Gantry Cranes— Top Running Bridge, Single Girder, Underhung Hoist B30.18 Stacker Cranes B30.21 Manually Lever Operated Hoists B30.24 Container Cranes B30.28 Balance Lifting Units (in development) Equipment found in all types of lifting environments: B30.1Jacks B30.9Slings B30.10Hooks B30.20 Below-the-Hook Lifting Devices B30.23 Personnel Lifting Systems B30.26 Rigging Hardware Other Related ASME Standards BTH-1 HST-1 HST-2 HST-3 HST-4 HST-5 HST-6 Design of Below-the-Hook Lifting Devices Performance Standard for Electric Chain Hoists. Performance Standard for Hand Chain Manually Operated Chain Hoists Performance Standard for Manually Lever Operated Chain Hoists Performance Standard for Overhead Electric Wire Rope Hoists Performance Standard for Air Chain Hoists Performance Standard for Air Wire Rope Hoists REFERENCE ASME B30 Volumes Listed by Type of Equipment The following standards apply to equipment used at nuclear facilities and components of cranes at nuclear facilities: NOG-1 Rules for Construction of Overhead and Gantry Cranes (Top Running Bridge, Multiple Girder); NUM-1 Rules for Construction of Cranes, Monorails, and Hoists (with Bridge or Trolley or Hoist of the Underhung Type) For information, please contact: American Society of Mechanical Engineers (ASME) >> www.asme.org American National Standards Institute (ANSI) >> www.ansi.org Occupational Safety and Health Administration (OHSA) >> www.osha.gov MC19 MazzellaCatalog13_Introduction.indd 19 7/3/13 9:28 AM Warning Elements Below are the basic elements and formats of our warnings. In most of our warnings, four basic elements or types of information are provided: 1. A “Signal Word” such as “DANGER”, “WARNING”, or “CAUTION.” This word is meant to attract the attention of the user to the warning statement. The signal word also identifies the degree of potential danger or risk in using the product. 2. A “Hazard Statement” such as “FAILURE TO USE TACKLE BLOCK CORRECTLY MAY CAUSE LOAD TO SLIP OR FALL.” This statement is meant to inform or remind the user of factors involved in the task or work environment that can create a hazard. 3. A “Consequence Statement” such as “FAILURE TO FOLLOW APPLICATION INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR DEATH.” This statement is meant to inform or remind the user that failure to avoid the hazard can have harmful consequences. 4. An “Instruction Statement” such as “PREPARE WIRE ROPE TERMINATION ONLY AS INSTRUCTED.” This statement is meant to inform or remind the user of the proper steps or procedures for using the product safely and avoiding the hazard. Signal Words In our warnings, a “signal word” is used to attract attention of the user to the warning. As indicated below, another purpose of the signal word is to identify the level of risk or hazard involved. Sometimes, the signal word will be accompanied by a “safety alert symbol” such as an exclamation point inside a triangle. The signal word will always appear within a box or panel separated from the remainder of the warning by a border and, in some cases, may have a contrasting background color such as red, orange or yellow. The majority of warnings use the signal words: DANGER This indicates a situation in which a hazard is imminent and will result in a high probability of serious injury or death. WARNING This indicates a potential hazardous situation which could result in some probability of serious injury or death. CAUTION Mazzella Warning System WARNING SEE WARNING INFORMATION (SAMPLE SIGNAL) Throughout this catalog, there is a warning system in place. This system directs the user to product specific warnings and safety guidelines, which are located at the end of each section. In this section, the manufacturer's product warnings will be listed. There will also be another signal used to direct users to the manufacturer's website. There you will find the most current and complete set of warnings, application and safety information. This indicates a potential hazardous situation which could result in minor injury or moderate injury. Our warnings use these signal words for alerting product users to potential hazards which can result in personal injury or death. For hazards involving potential damage to property, we use other signal words such as “IMPORTANT” or “NOTICE.” MC20 MazzellaCatalog13_Introduction.indd 20 7/3/13 9:28 AM SHOCK LOAD A force that results from the rapid application of a force (such as impacting or jerking) or rapid movement of a static load. A shock load significantly adds to the static load. STATIC LOAD The load resulting from a constant applied force or load. WORKING LOAD LIMIT The maximum mass or force which the product is authorized to support in general service when the pull is applied in-line, unless noted otherwise, with respect to the centerline of the product. This term is used interchangeably with the following terms: 1.WLL 2. Rated Load Value 3. Resultant Working Load WORKING LOAD The maximum mass or force which the product is authorized to support in a particular service. PROOF LOAD The average force applied in the performance of a proof test; the average force to which a product may be subjected before deformation occurs. PROOF TEST A test applied to a product solely to determine injurious material or manufacturing defects. DESIGN FACTOR An industry term denoting a product’s theoretical reserve capability; usually computed by dividing the catalog ultimate load by the Working Load Limit. Generally expressed as a ratio, e.g., 5 to 1. REFERENCE Definitions COMMERCIAL SURFACE QUALITY The surface condition of the products shown in this catalog. The surface condition associated with the normal methods of production of raw material and machined surfaces. More refined surface qualities are considered as special. FATIGUE RATED Tested to a minimum standard of 20,000 cycles at 1.5 times the Working Load Limit. Will meet the requirements of the Euronorm standards for fatigue. ADJUSTED WORKING LOAD LIMIT The reduced maximum mass or force which the product is authorized to support for specific non-standard loading applications. ULTIMATE LOAD The average load or force at which the product fails or no longer supports the load. MC21 MazzellaCatalog13_Introduction.indd 21 7/3/13 9:28 AM Symbols QUIC-CHECK® is a patented concept developed by Crosby’s Research and Development Department which represents Crosby’s ongoing commitment to Quality. QUIC-CHECK® incorporates the strategic placement of marking indicators on traditional rigging products to indicate reference points designed to enhance the safe and proper use of Crosby products. U.S. Patents 5,193,480 & 5,103,755 and foreign equivalents. Type Approved is a symbol that identifies products that have been Type Approved by various third party organizations. Meeting a standard can be declared as a result of “TYPE APPROVAL” by a third party organization. Type Approval requires: 1. A TYPE APPROVAL CERTIFICATE that verifies that the product design complies with the referenced standard(s) and, 2. A (MSA) MANUFACTURING SURVEY that verifies that the manufacturing location has been verified as capable of making the product. 3. A PRODUCT CERTIFICATE must be made available that verifies that the product shipped meets the requirements of the TYPE APPROVAL and MSA. This product certificate must reference a serial number or P.I.C. and is issued for each product produced. Load Rated® is a registered Crosby trademark that identifies products that have the Working Load Limit indicated or affixed to it. Fatigue Rated® is a registered Crosby trademark that identifies products that have proven to provide improved fatigue life (fatigue resistance) in actual use. RFID Equipped. Products containing this logo are RFID Equipped and are designed to be used with the Crosby QUIC-CHECK® Inspection and Identification System (U.S. Patent 7,825,770). Quenched and Tempered® is a registered Crosby trademark identifying product that is heat treated utilizing Crosby’s perfected quench and tempering methods. MAXTOUGH® is a registered Crosby trademark identifying products that are statistically verified to meet or exceed impact values of 31 ft-lbs. at -4° F (42 Joules at -20° C) based on a high level of confidence. The confidence level is an index of certainty. MAXTOUGH is another Value-Added benefit of The Crosby Group. MC22 MazzellaCatalog13_Introduction.indd 22 7/3/13 9:28 AM To change: To Multiply by: To change: To: Multiply by: centimeters centimeters cubic feet cubic meters cubic meters cubic yards fathoms feet feet feet feet/second gallons grams inches inches kilometers liters liters liters liters liters meters meters meters metric tons inches feet cubic meters cubic feet cubic yards cubic meters feet meters miles (naut.) miles (land) miles/hour liters pounds millimeters centimeters miles gallons pints (dry) pints (liquid) quarts (dry) quarts (liquid) feet miles yards tons (long) .3937 .03281 .0283 35.3145 1.3079 .7646 6 .3048 .0001645 .0001894 .6818 3.7853 .002205 25.4 2.54 .6214 .2642 1.8162 2.1134 .9081 1.0567 3.2808 .0006214 1.0936 .9842 metric tons miles miles miles (naut.) miles (land) miles/hour millimeters ounces pints (dry) pints (liquid) pounds quarts (dry) quarts (liquid) sq. feet sq. kilometers sq. meters sq. meters sq. miles sq. yards tons (long) tons (short) tons (long) tons (short) yards yards tons (short) kilometers feet miles (land) miles (naut.) feet/minute inches pounds liters liters ounces liters liters sq. meters sq. miles sq. feet sq. yards sq. kilometers sq. meters metric tons metric tons pounds pounds meters miles 1.1023 1.6093 5280 1.1516 .8684 88 .0394 .0625 .5506 .4732 16 1.1012 .9463 .0929 .3861 10.7639 1.196 2.59 .836 1.016 .9072 2240 2000 .9144 .0005682 Fraction Decimal Fraction Decimal Fraction Decimal 1/16 3/32 1/8 3/16 1/4 5/16 .0625 .09375 .125 .187 .25 .3125 3/8 7/16 1/2 9/16 5/8 3/4 .375 .4375 .50 .5625 .625 .75 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 .875 1.0 1.125 1.25 1.375 1.50 REFERENCE Conversion Factor Table Decimal Equivalents of Common Fractions To convert Fahrenheit to Celsius (Centigrade), subtract 32 and multiply by 519 (.5556) To convert Celsius (Centigrade) to Fahrenheit, multiply by 9/5 (1.8) and add 32 MC23 MazzellaCatalog13_Introduction.indd 23 7/3/13 9:28 AM Mazzella Companies—Terms & Conditions Minimum Orders—$100.00 We have a minimum order policy of $100.00. WARRANTIES AND LIMITATION OF LIABILITY WARRANTIES: Prompt Quotations Quick response is given to all written or phone inquiries. Our trained personnel will supply you with current cost and delivery, as well as the latest technical information available. Mazzella Companies (“Mazzella”) warrants to a customer of Mazzella’s products (the “Purchaser”), that the equipment designed and manufactured by Mazzella and sold to the Purchaser (collectively, the “Equipment”) shall be free from defects in materials and workmanship under normal use and service by the Purchaser, for a period of one (1) year from the date such Equipment is sold by Mazzella to the Purchaser or 60 days on an import product; provided that the foregoing warranty is conditioned upon such Equipment being operated at all times completely in accordance with generally approved practices as specified by Mazzella service instructions and provided that the Purchaser notifies Mazzella or its area representative in writing as soon as any defect becomes apparent. For all units and accessories Manufactured By Others (collectively, the “Accessories” and individually an “Accessory”) which are sold by Mazzella to the Purchaser in conjunction with the Equipment, the period for the foregoing warranty shall be equal to the lesser of: (a) one (1) year from the date such Accessory or Accessories are sold by Mazzella to the Purchaser, or (b) the warranty period as provided by the original manufacturer of such Accessory or Accessories. “Manufactured By Others” shall mean designed, produced or manufactured by any person or entity other than Mazzella and shall include but not be limited to the following: Instrumentation: Electrical or Pneumatic Components; and Power Transmission Components. Mazzella’s liabilities under the foregoing warranties shall be limited to the repair or replacement, at Mazzella’s sole option and discretion, of the defective part or material F.O.B. shipping point excluding labor for removal or replacement of such parts or material. The foregoing warranties are in lieu of any and all other warranties against defects in material or workmanship, expressed or implied. EXCEPT AS EXPRESSLY PROVIDED HEREIN, MAZZELLA MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESSLY OR IMPLIEDLY, CONCERNING THE EQUIPMENT, THE ACCESSORIES, OTHER PRODUCTS, ANY DOCUMENTATION FOR THE FOREGOING, ANY MAINTENANCE SERVICES TO THE FOREGOING OR ANY OTHER SERVICES TO OR FOR THE FOREGOING. MAZZELLA SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MAZZELLA DOES NOT WARRANT THAT THE EQUIPMENT AND/OR THE ACCESSORIES WILL MEET THE REQUIREMENTS OF THE PURCHASER OR WILL OPERATE IN THE MANNER THAT MAY BE SELECTED FOR USE BY THE PURCHASER OR THAT THE OPERATION OF THE EQUIPMENT AND/OR ACCESSORIES WILL BE UNINTERRUPTED. Service & Quality Our goal is to build customers through quality products and prompt service. We will make every effort to guarantee your complete satisfaction. Terms Standard terms are Net 30 (on approved credit). We reserve the right to add a service charge on all amounts not paid within thirty (30) days. All shipments are F.O.B. shipping point or customer pick up at our dock. Prices Unfortunately, we cannot control prices changed by our suppliers. Therefore, shipments will be invoiced at prices in effect at the time of shipment. Prices, terms and conditions are subject to change without notice. Taxes All taxes required by law will be added to invoices unless a tax exemption certificate is on file with us. Returned Goods Material may only be returned with prior authorization from Mazzella Companies. Specially cut, ordered or fabricated material may only be returned if resale is determined possible or if material can be returned to our suppliers. Freight and restocking charges may be assessed. LIMITATION OF LIABILITY. IN NO EVENT SHALL MAZZELLA BE LIABLE TO THE PURCHASER OR ANY OTHER PERSON OR ENTITY FOR ANY ACTIONS, CLAIMS, CAUSES OF ACTION, DAMAGES, EXPENSES AND/OR LIABILITIES ARISING FROM OR RELATING TO THE DESIGN, USE, FAILURE OR INTERRUPTION OF THE EQUIPMENT AND/OR ACCESSORIES OR FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSS OF PROFIT OR OTHER FINANCIAL LOSS ARISING OUT OF THE USE OR FAILURE OF THE EQUIPMENT AND/OR ACCESSORIES, EVEN IF MAZZELLA HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH ACTIONS, CLAIMS, CAUSES OF ACTION, DAMAGES, EXPENSE, LOSS AND/OR LIABILITIES. MAZZELLA’S SOLE AND AGGREGATE LIABILITY TO THE PURCHASER AND ANY OTHER PERSON OR ENTITY FOR ANY ACTIONS, CLAIMS, CAUSES OF ACTION, DAMAGES, EXPENSES, LOSSES AND/OR LIABILITIES WHATSOEVER, AND REGARDLESS OF THE FORM THEREOF, WHETHER IN CONTRACT OR IN TORT, INCLUDING NEGLIGENCE, SHALL NOT EXCEED AN AMOUNT EQUAL TO FIFTY PERCENT (50%) OF THE AMOUNTS PAID TO MAZZELLA BY THE PURCHASER FOR THE PURCHASE OF ANY DEFECTIVE EQUIPMENT AND/OR ACCESSORIES (AS APPROPRIATE). © 2013 Mazzella Companies. Printed in U.S.A. All rights reserved. Reproduction of this catalog in whole or in part is prohibited without written permission of Mazzella Companies. MC24 MazzellaCatalog13_Introduction.indd 24 7/3/13 9:28 AM