Trevira

Trevira CS
Permanently flame
retardant textiles
Svenja Fromm,
Manager Business Development
Contents
The Trevira Group
Why do we need flame retardant products &
how do they become flame retardant?
Fire Safety Standards
The variety of furnishing fabrics
Segment Hospitality
Segment Offices / Public Spaces
Segment Cruise Ships
Sustainability
Trevira CS Comparison Room Burn Demonstration
2
Trevira GmbH
Polyester fibre specialties with a strong brand
Trevira Overview
Hattersheim
(Frankfurt),
Deutschland
Bobingen
(Augsburg, München),
Deutschland
4
Guben
(Dresden),
Deutschland
Portfolio
We produce yarns and fibres for
• hometextiles
• hygiene products and
technical applications
• automotive textiles
• functional apparel
5
Product examples Trevira
fibres for hygiene
products
fill fibres for bedding
technical applications,
e.g. filter materials
antimicrobial house textiles
automotive textile interiors
corporate wear
& workwear
cleaning textiles
6
functional underwear
& active sportswear
The Trevira Group – Facts
Trevira is an innovative European manufacturer of high-value
polyester fibre specialities for home textiles, the automotive industry,
functional apparel, hygiene and technical applications.
Our customers: The global textile industry with focus on EU
countries (approx. 75% of sales).
Sales volume (2011): 255 Mio €
Workforce: 1,300 employees (Jan. 2012)
Production (2012):
90.000 to staple fibres and filaments;
16.000 to polyester chips.
Trevira is internationally certified:
DIN EN ISO 9001; DIN EN ISO 14001.
Trevira products carry the
Oeko-Tex Standard 100 Certificate.
7
Company History
1956
Introduction of the Trevira brand by Hoechst AG
1974
Acquisition of Kaj Neckelmann (Denmark), manufacturer of air-textured filament yarns
1992
Acquisition of the East-German Guben plant by Hoechst AG
1994
Hoechst Trevira is founded as a separate legal entity for the Hoechst fibre business
1998
Hoechst sells the European textile polyester fibres business (Trevira GmbH & Co KG) to
Multikarsa, and the majority of its fibre activities to KoSa and Johns Manville.
In October 2000 Trevira GmbH is sold to Deutsche Bank
2004
Reliance Group / India acquires Trevira
2005
2006
Start of restructuring project “The New Trevira”
Trevira Polska starts operating, begin of production
transfer from Denmark to Poland; Bobingen becomes
Headquarters; 50th anniversary of Trevira brand
2010
Global financial crisis; insolvency procedure,
restructuring
Transfer of the operative business with the locations
in Germany and Poland to the new Trevira GmbH
2011
Indorama Ventures and Sinterama take over Trevira
2009
8
The Trevira Brands/Overview
9
The Trevira Marketing Concept
Partnership along the value-added chain,
with Trevira CS as example
Product
developments
Certificates
Burn testing
Technical
support
Trevira
spinner,
yarn
supplier
• Technical
support
Sales promotion
material
Sales training
Coop activities
Market information
fabric
manufacturer
finisher
Case for sales,
networking
Fabric catalogues
Product information
Communication
specific to target
group
Mailings, fairs etc.
converter
architect,
specifier
Direct
information
Media, public
relations
POS activities
end user
services and information, according to the needs of the target groups
10
Why do we need
flame retardant
products?
Casualties due to fires
Death per 100,000 Personen
Geneva Association, “World Fire Statistic” No. 27, Oct. 2011
Victims in 2006-2008
12
Why do we need flame retardant
products?
• According to the US National Institute for Science and Technology, NIST,
the escape time has reduced to as little as 3 min compared to 17 min 30
years ago. This is a result to the increased fire fuels
(consumer products and home decorations).
• Fires kill some 100 000 persons per year worldwide*.
• Majority of people die due to inhalation of toxic gases not from fire
• Reduce the risk of damage of buildings & reputation
• Reduce the risk of liability and insurance issues
• Legal fire safety standards
• Instructions of fire authorities
• Recommendations of insurance companies
• Safety standards set by hotel chains on a worldwide level
• Growing general safety consciousness
*source: European Flame Retardant Association
13
Fire risk situations
Fires can start because by
Thoughtlessly thrown away cigarettes
Careless handling of ignition sources
Electrical defaults
Deliberate ignition
14
Burning behaviour of textiles
textiles are made from ignitable materials
textiles contain up to 95 % of air
- jeans fabric 50 % of air
- net curtain 95 % of air
textiles, such as curtains are often bone dry
(since they hang over a heating device near the window)
These are ideal conditions to start a fire !
15
How can fire safety and
textiles go together?
Textiles consist of highly ignitable materials
Textiles are often the primary source of ignition
Textiles contribute to rapid spreading of fire
But:
without textiles a hotel room would not be very attractive
16
How can textiles become
flame retardant?
1. through chemical FR
treatment of fabrics
2. through FR modified
fibers and yarns
How can textiles become
flame retardant?
1. through chemical FR
treatment of fabrics
2. through FR modified
fibers and yarns
FR fabric treatment (1)
Flame retardancy can also be achieved by topically treating
the fabric with FR chemicals
FR coated fabric
Picture Source: Trevira
FR chemicals
19
FR fabric treatment
Fibre
Picture Source: Trevira
flame
retardant
treatments
are applied
in a second
step
Incomplete coverage reduces
FR performance and safety
level
The FR treatment may decrease
due to washing, wear and tear
and normal ageing
20
How can textiles become
flame retardant?
1. through chemical FR
treatment of fabrics
2. through FR modified
fibers and yarns
Production steps
22
Modified fibres –
taking Trevira CS as an example
How does Trevira CS work?
2. Modifications of fibres
Modification in
polymer chain
23
Picture Source: Trevira
The FR properties are firmly
anchored in the molecular
structure.
Trevira CS is permanently flame
retardant
Fibre
Polymer
chain
Permanent flame retardancy
achieved by chemical
modification of the polyester
molecule is not lost as a result
of use, washing or ageing
• Trevira CS properties can’t be
removed, washed out, or worn out!
24
Picture Source: Trevira
Inherent
polyester
modification
Trevira Trademark Testing
Trevira takes the responsibility to test the fabrics for their flame
retardant properties
Support from Trevira
reject
pass
Filament/Fibres
Fabric
Test
Trevira CS
100 % FR yarns
from Trevira
Final product
from mill
DIN 4102 – B1
Testing stds.
Trademark approval
granted to fabric
Trevira CS fabrics are tested and approved!
25
Fire Safety Standards
Petra Kruecken,
Business Development Trevira CS
Email: petra.kruecken@trevira.com
July 2012
Fire Safety Standards in Europe
Furnishing, curtains, drapes, decorative fabrics:
DIN 4102, B1
Germany
EN 13501, B – s1, d0
EU
EN 13772 & EN 13773, class 1
EU
NF P 92 503-507, M1
France
BS 5438, 5867 part 2, Type C
UK
Furniture covering, seat covers:
DIN 4102, B1
Germany
EN 1021, parts 1+2
EU
BS 5852 part 2 crib 5, crib 7
UK
NF D 60-013 (AM 18)
France
Quilts, pillows, filling non woven fleece:
EN ISO 12952, part 1-2
EU
Textiles for aeroplanes:
FAR/CS 25.853 / ABD 0031
worldwide
Textiles for maritime sector:
FTP Code part 5, 7, 8, 9 (IMO)
worldwide
More information you will find in our Trevira CS Safety Brochure:
http://www.trevira.com/en/our-service/download-centre/brochures-home-textiles.html
27
revision published Jan 2011
Fire Safety Standards in Europe
Germany
DIN 4102
NF P 92 503-507
France
BS 5852
UK
source: BCFA, BS 5852
28
Fire Safety Standards in Europe
EN 1021 Testing of upholstery fabrics
(based on BS 5852)
EN ISO 12952 part 1 and 2 Testing of
Bedding items (cigarette, match flame)
Clips
Foam
Fabric
29
Fire Safety Standards aircrafts
Burngases and Smoke according to ABD 0031 (ppm at 4 min)
HCN
CO
N0x
S02
HCl
HF
DSt 2
Wool, LSZ
Modacrylic
Trevira CS
Airbus Limit
Sm
20
40
0
0
0
0
56
Sm
58
15
11
3
388
0
87
Sm
0
0
0
0
0
0
2
Sm
150
1000
100
100
150
100
150
Wool, LSZ
Modacrylic
Trevira CS
Airbus Limit
F
F
53
125
222
230
0
23
7
1
0
250
0
0
78
190
F
0
40
0
0
0
0
14
F
150
1000
100
100
150
100
200
Sm = smouldering
F = flaming
HCN = hydrogene cyanide
CO = carbon monoxide
NOx = nitrogene oxide
DSt2 = Smoke Density Factor
SO2 = sulfur dioxide
HCL = hydrogene chloride
HF = hydrogene fluoride
30
FAR/CS 25.853
Trevira meets the important
international fire standards
31
Areas of application
Variety of furnishing textiles
Wall coverings
textile wall paper
Furniture fabrics
solid colour, colour woven
Jacquard
furniture velvets
Chenille
Table linen
Stage curtains
Windows
drapes and curtains
sheers
decorative fabrics
solid colour, colour
woven
printed
Light & sun shades
vertical blinds
window shades
winter garden shading
partition walls
33
Trevira CS in the
Hospitality Sector
Svenja Fromm,
Manager Business Development Trevira CS
The hospitality sector:
a major market for Trevira CS fabrics
Textiles are an important element
in a hotel room
relating to functions:
comfort, safety, acoustics,
etc.
relating to design:
underlines brand image, etc.
Flame retardant fabrics are often
requested by law or by safety
guidelines of hotels
In 4 and 5 star rooms, roughly
12 kg of fabric are used
35
The hospitality business
The hospitality sector is a
special business with a
complex process of decision
making on the selection of
interior products
Size of worldwide hotel
market more than 19.2
million rooms*
*WTO figures of 2006, publication 2008
36
Decision making process in the
hospitality market
hotel
owner
Trevira
fabric
producer
converter
interior
designer
turnkey
operator/
contractor
hotel
hotel
purchaser
purchasing
agency
Diversified process of decision making.
Fabric suppliers have to talk to
everybody involved.
37
project
managers
on spot
The European hotel market
Top 10 brands in EU at end of 2010
Brief overview of European chain hotel
market development (end year 2010):
End 2010 ~15.300 hotels,
1,92
million rooms in 4700 Cities & villages
End 2009 ~15.000 hotels,
1,87
million rooms
(growth rate from 2009 to 2010 was 2,3%
or 43.000 rooms)
London had some 83,650 chain hotel
rooms, followed by
Paris with 70,230
Berlin with 31,120 rooms only
All three cities comprise 185,000 chain
hotel rooms, almost half as many as the
next 40 biggest cities in Europe.
Brand
Ibis
Mercure
Holiday Inn
Novotel
Premier Inn
NH Hotels
Hilton
Radisson Blu
Etap
Travelodge
Rooms
75.460
54.032
45.526
43.420
42.809
41.213
39.594
38.740
35.691
29.775
446.260
Top 10 chain hotel room
conurbations in Europe
City
London
Paris
Madrid
Barcelona
Munich
Amsterdam
Vienna
Rome
Frankfurt
Milan
Chain hotel rooms
83.657
70.234
31.122
25.851
24.384
17.554
16.302
16.210
14.936
13.366
313.616
end of 2010
Source and further information: Otus Analytics and Hotel Analyst www.hotelanalyst.co.uk
38
Source: Otus Analytics
The European hotel market
There are a number of chains in which the hotels are
privately run
Châteaux & Hôtels Collection www.relaischateaux.com
Romantik Hotels
www.romantikhotels.com
Worldhotels
www.worldhotels.de
Travel charme Hotels
www.travelcharme.com
Small Danish Hotels (100 DK) www.smalldanishhotels.com
Petit Hotels (30 SE)
www.petithotel.se
NaturIdyll Hotels (24 AT +North IT) www.naturidyll.com
39
Hotel projects (1)
According to tophotelprojects, there are currently 1,739 hotel
projects in progress, visionised or delayed in Europe of which 12
are in Greece, 5 in Denmark, 3 in Cyprus.
Milan is one of the key market in Italy. As of 2010 luxury hotels
were added to the market. Hotels yet to open are a InterContinental
Duomo with 137 room early 2014 and a refurbishment of 2,5 years
the Grand Hotel Gallia will open early 2013 offering 240 rooms.
HVS Report –Milan, Italy, Upscale Hotel Market June 2012
Pestana Group, the largest Portuguese Hotel Group, is
expanding in South America. A new Pestana Buenos Aires Golf
Hotel & Residences shall open in 2013. the hotel is to have 120
rooms and suites, a convention centre and restaurant.
www.pestana.com
Source: www.tophotelprojects.com, June 2011
40
Hotel projects (2)
Hotel Gothia Towers, a four star hotel in Gothenburg, Sweden, plans to
add a tower with 24 stories to hold 478 rooms, of which 51 rooms are to be
equipped by 5 star standard. After its completion in 2014, the hotel is to
have 1208 rooms. The investment volume is SEK 800 million. HVS Report
A number of Radisson blu Hotels shall open in the next years:
a Radisson Blu Hotel in Gothenburg, Sweden, in mid 2013. The
hotel can be contacted for information:
info.riverside.gothenburg@radissonblu.com
In late 2013 a new Radisson Blu Hotel shall open in Belgrade,
Serbia, with 236 rooms. Contact person for Developments at Rezidor
is Chrstine Reiter - Christiane.Reiter@Rezidor.com
In early 2013 a new Radisson Blu & Spa Resort shall open in
Portimao , Portugal with 194 guest rooms and 160 apartments. Infoemail adr. is info.portimao@radissonblu.com
41
Trevira CS in the
Healthcare Sector
Petra Kruecken,
Business Development Trevira CS
Email: petra.kruecken@trevira.com
June 2012
Healthcare Sector
photo: Health & Home Care Network
photo: GIT Verlag
43
Value chain in the healthcare sector
Furnishing
Companies
Trevira
Fabric
Producer
Interior
Decorators
Converter
purchase
companies
44
hospitals,
nursing
homes…
Healthcare Market Characteristics
very fragmented (many hospitals/hospital chains in the world, many
nursing homes, etc.)
locally organised, acting not globally
significant growth of elderly people in the next 20 years
cost saving programms by governments
trend to improve health more rapidly by attractic architecture and
interiors (e.g. evidence based design)
special interior designs for handicaped people to improve
orientation abilities (e.g. for people with Alzheimer desease)
wellness trend with attractive architecture, design and textiles
build-up of joint working groups to sell a complete concept (e.g. in
Germany: health & home care network – Trevira is marketing
partner)
45
Special product for the healthcare
sector: Trevira CS Bioactive
Trevira CS
Bioactive ≥ 50%
test by Trevira
Trevira CS
(0-50%)
flame retardancy = 100 %
and full antimicrobial effect
minimum share of 50% Trevira CS bioactive in textiles guarantee full efficacy of
antimicrobial effect
46
Some References for Trevira CS
Bioactive (list is not complete)
Hopital St. Joseph, Belgium
Military Hospital Brussels, Belgium
Central Hospital, Finland
Hospital Kokkola, Finland
Hospital Kristiinankaupunki, Finland
Bürgerhospital, Frankfurt, Germany
Marienhospital, Oberhausen, Germany
Hauklad Sykhus, Norway
Al Ahli Hospital, Qatar
47
Trevira CS in the
Maritime Sector
Anke Vollenbröker
Head of Marketing & Business Development
The Cruise Ship market:
a booming segment
Trends
Bigger ships
Biggest ships
in 1996 - 1,800 passengers
in 2006 - 3,600 passengers
in 2010 - 5,400 passengers
Substancial growth in number of passengers
Orderbook
about 20 ships in the pipeline for 2011/2012
49
Major requirements for fabrics in
the cruise ship market
Wide selection of designs for all types of fabrics
Easy care
Crease resistance and dimensional stability
High resistance to abrasion
High colour brillance and fastness to light
Resistance to saltwater and stability against damp
Flame retardance according to the IMO
50
What exactly is IMO?
International Maritime Organisation
specialised agency of the United Nations
responsible for measures to improve the safety of
international shipping and to prevent marine pollution
from ships
responsible for international legislation concerning
safety and marine pollution
authority to ensure conformity of international legislation
IMO adopts legislation, governments are responsible for
implementing it
51
What is the FTP Code?
International Code for Application of Fire Test
Procedures published by IMO
it provides international requirements for laboratory
testing, type approval and fire test procedures for the:
- test for surface flammability (part 5)
- test for vertically supported textiles and films (part 7)
- test for upholstered furniture (part 8)
- test for bedding components (part 9)
52
The Trevira service package
How does Trevira help its customers to get their
Trevira CS fabics on board of cruise ships?
In cooperation with the Berufsgenossenschaft Verkehr
(BG Verkehr), which is a notified body, Trevira has
developed a procedure to provide its customers with
all necessary documentation to sell fabrics directly into
the cruise ship market.
- Module B
- Module D
53
Ships wheel swing tickets
54
Where do specifiers find suppliers/
products which have been certified
according to the IMO procedures?
www.mared.org
See
product database
55
Sustainability
at Trevira
56
Certificates and labels
Certificates may
help manufacturers distinguish themselves from one
another
lead or even push markets or products in certain directions
be used for public procurements
have been installed to highlight national products
As there are so many now in place, it is difficult to keep
track. This is an attempt to see a little clearer
57
Building certificates
Experts believe that without a sustainability report or certificate, buildings will be sold off
only with great difficulty in the future.
BREEAM (BRE Environmental Assessment Method)
The oldest systems for sustainable buildings. Developed in Great Britain in 1990, it
considered environmental impacts on: Energy, Management, Health & Wellbeing,
Transport, Water, Materials, Waste, Land Use, Pollution and Ecology.
http://www.breeam.org, http://www.bre.co.uk/greenguide,
LEED Certificate (Leadership in Energy and Environmental Design)
Developed by the U.S. Green Building Council (USGBC, http://www.usgbc.org/) and
introduced in 1998, LEED certifies buildings designed and built aiming at improving
performance. http://www.usgbc.org,
DGNB (Deutsches Gütesiegel Nachhaltiges Bauen / German Sustainable Building
Council)
Six aspects influence the evaluation: ecology, economy, social-cultural and functional
topics, techniques, processes, and location. www.dgnb.de
Haute Qualité Environnementale or HQE (High Quality Environmental standard)
French standards are based on the principles of sustainable development as first
described in the Earth Summit in 1992. HQE is similar to the LEED certification.
58
Sustainable Textile labels and
certificates
Here some labels and certificates as example:
Oekotex 100 (Ökotex)
Developed in 1992 and today a globally recognised testing and certification
system, Oekotex serves as a reliable indicator that textile products are not
harmful to health in terms of possible toxic substances.
www.oekotex.com
EN ISO 14001
Worldwide recognised standard for environmental management system. It is
a management tool to identify and control the environmental impact of the
activities, products and services of an organisation, to improve its
environmental performance continually and to implement a systematic
approach to setting and achieving targets.
http://www.iso.org/iso/iso_14000_essentials
59
Environmental Impact:
Natural fibre world 7 Cotton
If you wanted to cover the world’s
demand of fabrics with cotton
~75 % of the farming land
would be needed to grow
cotton, leaving only ~25% of
farm land for agricultural
products. *
* These figures are based upon the world’s fibre
demand of 2009 with 70 million tonnes a year.
Source: IVC – Industrievereinigung Chemiefasern, Germany; Trevira
60
Picture Source: Microsoft Office
the harvest would have to
increase by ~300%*
Environmental Impact:
Water demand for 1 tonne of fibres
25000
Cotton
350
Viscose
4
Polyester
0
5000
10000
15000
20000
25000
30000
m³
Cotton has to be artificially watered, whilst the viscose raw material only
needs the natural rain water
Source: IVC – Industrievereinigung Chemiefasern, Germany
61
Environmental Impact:
Inherent FR PES
Diesel, light
heating oil;
27%
Ethane; 2%
Petrol; 26%
Synthetic
Fibers;
13%
Naptha; 6%
Liquid gas; 8%
other
Products
(e.g.
plastic);
87%
Kerosin; 8%
Heavy oil; 13%
others; 10%
The need of crude oil for synthetic fibres is very low
62
Source: IVC – Industrievereinigung Chemiefasern, Germany
100% of crude oil is split up as follows:
Environmental Impact:
Energy consumption
Using a blouse as example measured in KWh (easy to picture):
89,2
39,8
32,6
26,3
5
9,6
24,7
21,7
11,6
fiber production
100% cotton
blouse production
35% cotton, 65% polyester
care taking
100% polyester
The energy need to wash, dry and iron a blouse 50 times is a
multiple duplication of that what is needed for production.
Source: IVC – Industrievereinigung Chemiefasern, Germany
63
Sustainability at Trevira
What makes Trevira „green“?
The raw material Polyester
40% of global textile consumption is covered by 0.6% of total consumption of crude oil.
(Source IVC, 2008)
To produce one tonne of fibres, 25.000m³ of water is needed for cotton but only 4m³ for
polyester
Polyester is kind to the skin and can be applied in the food and the health sector
Certifications
According to DIN ISO 9001, 14001 and Oekotex
Trevira achieves massive savings of energy and CO2 emissions due to continuous production
processes: the polymerisation process is directly followed by fibre spinning, thus avoiding the
production of intermediate products (chips).
The product Trevira CS
An economy investigation carried out by the London Fabric Care Association has shown that
flame retardant Trevira CS textiles reveal a positive energy balance, unlike cotton:
Water consumption during washing of Trevira CS textiles is very low due to slight receptivity of
the Trevira CS fibre to water.
Detergent requirement is also lower as a result of less tendency to soil and easy stain
removal.
Compared with natural fibres less energy is needed for washing and drying.
64
Ecobalance Trevira – Summary
Comparison of Trevira polyester fibres and yarns with
cotton (overview of details):
In the following categories Trevira is…
water
consumption
land use
human toxicity
acidification
neutral:
climate
protection
Ozone depletion
worse:
energy demand
abiotic resources
considerably
better:
better:
eutrophication
eco toxicity
summer smog
Source: Systain
65
That is why we need flame retardant
fabrics
room equipped with Trevira CS
room equipped with conventional fabrics
The above pictures demonstrate how fast the conventional fabrics start to burn compared to flame
retardant fabrics (left). All this happens in a few minutes time, after having set fire to an ignition source.
66