Dutchman Tree Spades

Transcription

Dutchman
INDUSTRIES
UNITED STATES PATENT 5,5459,952
DIVISION OF
Dutchmaster Nurseries Ltd.
Tree Spade
Owners Manual
Manufactured and Sold by
Dutchman Industries Inc.
3735 Sideline 16, Brougham,
Ontario, Canada L0H 1A0
1.800.293.0070
1.905.683.8233
www.dutchmantreespade.com
www.dutchmantruckspade.com
Serial Number:_________________
Date Of Purchase:_______________
All rights reserved.
Reproduction of contents in any form strictly prohibited
without written consent of manufacturer.
1
Table of Contents
Safety Instructions ......................................................................................... 3-5
Before Operating ......................................................................................................... 3
During Operation ......................................................................................................... 3
During Service and Maintenance ................................................................................. 4
When Transporting ...................................................................................................... 4
Safety Decals .............................................................................................................. 5
Basic Hook-ups of Electronic Dutchman Tree Spade…………………… ….6-7
Pre-Start Inspection Instructions .......................................................................8
Operating Instructions ............................................................................... 11-12
Digging Sequence ..................................................................................................... 11
Digging and Receiving Hole ....................................................................................... 11
Digging The Tree ....................................................................................................... 11
Balling The Tree ........................................................................................................ 12
Normal Shutdown Procedures ........................................................................13
Storage Instructions ........................................................................................14
Lubrication Instructions ..................................................................................15
Service and Maintenance ................................................................................16
Spades ...................................................................................................................... 16
Hydraulic Components............................................................................................... 16
Mounting Procedures ................................................................................ 17-24
Mounting Considerations ........................................................................................... 17
Mounting .................................................................................................................... 18
Loader / Skid steer Requirements .............................................................................. 19
Tractor Requirements ................................................................................................ 21
Changing Attachments............................................................................................... 24
Troubleshooting ..............................................................................................25
Wiring / Parts Diagrams ..................................................................................29
Parts List .................................................................................................... 38-42
Illustrations ................................................................................................ 43-49
Top View of Tower – Outside Frame .......................................................................... 43
Top View of Tower – Inside Frame............................................................................. 44
Inside Elevation of Tower and Spade ......................................................................... 45
Top View of 3-Spade Digger – With Inside Frame ..................................................... 46
Top View of 3-Spade Digger – With Outside Frame ................................................... 47
Top View of 4-Spade Digger – With Inside Frame ..................................................... 48
Side Elevation of Tower and Spade ........................................................................... 49
Additional Instructions ............................................................................. 50-76
Stabilizer Mounting Instructions ................................................................................. 50
Optional Pistol Grip Control Mounting Instructions ..................................................... 69
Electronics Manual ..........................................................................................77
Warranty .........................................................................................................105
2
SAFETY INSTRUCTIONS
THESE INSTRUCTIONS ARE OF GREAT IMPORTANCE AND MUST BE READ AND
FOLLOWED CAREFULLY AND OBEYED.
 ATTENTION: This ARROW symbol is used throughout this manual to call attention to
the safety instructions.
 WARNING: Before attempting to operate the machine, fully read and follow all instructions
herein with care.
The safety of the operator is of great importance to Dutchman Industries Inc. We have provided decals, an
Operators Manual, shields, an other safety features to aid you in using the tree spade safely. Be a careful
operator. Properly use and service your Tree Spade according to instructions provided in this manual.
A) BEFORE OPERATING
• Read and follow all instructions contained in:
-This Dutchman Tree Spade Manual,
-Loader Operators Manual,
-Decals placed on the tree spade and tractor.
Note: Additional copies of the above items are available from you Dealer.
• Be sure the unit is in good operating condition and that all safety devices are in place and
secured. If they must be removed for service or maintenance, reinstall them before starting the
engine.
• Allow only responsible, properly instructed individuals to operate the tree spade. Carefully
supervise inexperienced operators.
• Check with proper authorities regarding the location of underground gas lines, water lines,
power lines and other installations.
• Check overhead for electrical power lines and/or other obstructions and be certain there is
adequate clearance.
• Check the work area for objects, which interfere with the proper operation of the machine.
• Clear the work area of objects, which might interfere with the proper operation of the machine.
• A fire extinguisher, with at least a 4A – 10BC rating, should be carried in case of fire.
• Use a tractor
which meets the requirements contained within his manual.
B) DURING OPERATION
• Do not allow anyone to ride on the machine.
• When moving the tree spade to and from its vertical position be aware of all height
clearances.
• Do not attempt to move trees with a diameter in excess of what is rated for the spade.
3
SAFETY INSTRUCTIONS
• Do not hold a hydraulic valve control in an open position after the unit has reached the end of
its stroke or has come in contact with a solid structure.
• Keep all others, especially children, away from the machine.
• Be certain everyone is clear before opening or closing the tree spade.
• Keep hands, feet and clothing away from all moving parts.
• Never allow anyone to work under a raised tree spade. It could drop unexpectedly resulting in
severe personal injury.
• Be alert and use extreme caution when operating on or near hillsides, ditches, gullies, holes, or
obstructions where rollover could occur.
C) DURING SERVICE AND MAINTENANCE
• Before working on or near a tree spade, for any reason including servicing, cleaning or machine
inspection, use normal shut down procedure unless instructed differently in this manual.
• Check periodically and tighten or replace any loose or cracked bolts, hoses or connections.
• Use only parts authorized by Dutchman Industries for repair or replacement.
• Hydraulic fluid escaping under pressure can be invisible and can have enough force to
penetrate the skin. When checking for suspected leaks use a piece of wood or cardboard rather
than your hands. Immediately seek medical attention if injured to prevent serious infection or
reaction.
• Relieve all pressure in the hydraulic system before disconnecting the lines or performing other
work on the system. Make sure all connections are tight and lines are in good condition before
applying pressure to the system.
• Spades will drop if drive system components including hydraulic lines are disconnected when
spades are raised. Before disconnecting or loosening any part of the spade drive system lower
spade to ground to prevent falling.
D) WHEN TRANSPORTING

Be courteous and obey all applicable laws governing road use.

Be sure to properly confine tree branches. In some cases limbs may have to be removed.

Check with proper authorities regarding maximum width and height limitations.

Be conscious of all height clearances.

Reposition the tractor’s slow moving vehicle sign if view is obstructed by the tree spade or tree.
4
SAFETY INSTRUCTIONS
 WARNING: Failure to comply with the above safety instructions or those that follow within
this manual could result in severe personal injury or death. This tree spade is to be used only
for those purposes for which it is intended as explained in the Operators Manual.
E) SAFETY DECALS
Safety decals located on your machine contain important and useful information that will help you
operate your equipment safely.
To ensure that all decals remain in place and in good condition follow the instructions below:
1. Keep decals clean using soap and water. Do not use mineral spirits, adhesive cleansers or similar
cleaners as they will damage decals.
2. Replace any damaged or missing decals. When attaching decals, surface temperature of the metal
must be minimum of 40F (5C). The metal must be clean and dry.
3. When replacing a machine component to which a decal is attached be sure to also replace the
decal.
4. Replacement decals can be purchased from your Dutchman Tree Spade Dealer.
5
BASIC HOOK-UPS OF ELECTRONIC DUTCHMAN TREE SPADE
KNOW YOUR LOADER, TRACTOR, ETC WELL. YOU CAN NOT OPERATE A TREE SPADE
EFFECTIVELY AND SAFELY WITHOUT THIS KNOWLEDGE.
A. Understand loader controls in forward and backward position slowly, right and left position
slowly
B. Lower and raising of lift arms slowly
C. Curling of lift arms slowly
HYDRAULIC AND ELECTRICAL HOOK-UPS
A. Loader to spade locked properly
B. Connect hydraulic lines on spade to auxiliary hydraulic ports on loader. This will also apply
to the rear stabilizer lines if they are an option on your loader.
C. Connect 9-pin trailer plug to controller end plug provided. NOTE: the extra 2-pin plug with
spade not used unless customer later wants to update to wireless remote controls
D. Check hydraulic gallons per minute. Spade needs 18 to 28 gpm. Low flow, not high flow
E. Wiring: red (power) and black (ground) wires can be connected to the battery leads
although we suggest to ground to the frame of the loader itself. Ensure 2-pin plug connects
properly (positive/positive and ground/ground).
F. Ensure line fuse unit on black/red line has 5 amp. Remove while wiring to battery in case of
spark. Reinstall after hook-up. If fuse blows, you have a short. Locate short and replace
with not greater than 10 amp fuse
G. Mount joystick and cable using the Joystick Mounting instructions found in the manual.
H. Suggest using wire protection, cable ties, and mounting plugs in permanent areas when
hard-wiring joystick to loader.
OPERATING JOYSTICK CONTROLS
With loader hydraulics on
1) Push and hold button and blade will go downward (or gate closes)
2) Push and hold button AND pull and hold trigger inward together at the same time.
**Note: Operator will need to decide which direction the loader auxiliaries (forward or
reverse flow) will provide proper oil to the inlet of the tree spade valve.
6
OPENING FRONT GATES
A. Right gate closed – unlocks hook
B. Left gate open – opens left gate
C. Right gate open – opens right gate
FOLLOW-UP
A. As with all electronic devices, regular checks and services are important in keeping the
components at a proper, functioning state.
B. ELECTRO-AID or other contact cleaner is essential in keeping the 2-pin and 9-pin plug
contact leads free from oxidization.
C. Unplug all electric leads when disconnecting tree spade so as to not draw unnecessary
power from loader battery
7
PRE-START INSPECTION INSTRUCTIONS
To ensure long life and economical operation of your tree spade, we highly recommend the operator be
thoroughly instructed in the maintenance and operation of the machine. There is no substitute for a sound,
preventative maintenance program and a well-trained operator.
Prior to starting the engine we recommend the operator make a visual inspection of the machine and make
any necessary adjustments and repairs. This can be done at the time of machine lubrication.
WARNING: Before inspecting the machine, use normal shutdown procedures unless
instructed differently below.
Check the following on the tree spade:
• Condition of decals,
• Blades for signs of fatigue,
• Spades for signs of wear or fatigue,
• Bolts for tightness, and
• Hydraulic components for leaks or damage.
 WARNING: Hydraulic fluid escaping under pressure can be invisible and can have enough
force to penetrate the skin. When searching for suspected leaks use a piece of wood or
cardboard not your hands. Immediately seek medical attention if injured, to prevent serious
infection/reaction.
8
9
10
OPERATING INSTRUCTIONS
Familiarize yourself with the Tractor Owners Manual before attempting to operate the Dutchman
Tree Spade.
A) DIGGING AND RECEIVING HOLE
 Warning: Before attempting to operate this machine read this entire manual. Whenever
digging on a slope the tractor should face up or down the slope. Do not attempt to dig with
tractor facing across the slope as the tractor may become unstable and roll over.
1. Using the raise and tilt control levers, move the tree spade to a vertical position and lower
to the ground.
2. Continue to lower the tree spade until the rear of the tractor is raised slightly.
3. Check that the gates are locked into position.
(Note: severe damage may result if the gates are not locked into position.)
4. Insert each spade into the ground approximately 10” (25cm) or until the spade frame
starts to lift. Raise each spade approximately 2” (5cm) so that the spade frame is again in
contact with the ground.
5. Continue to insert the spades into the ground at approximately 10” (25cm) intervals.
keeping all the spades even, until all spades are completely into the ground.
6. Raise the tree spade out of the hole.
B) DIGGING THE TREE
1. Using the raise and tilt control levers, move the tree spade to a vertical position and lower
it to approximately 4” (10cm) above the ground. (Refer to Figure 1.3)
2. Drive the power unit so that the tree is centered between the spades.
3. Close the gates – closing the right gate first, then the left gate.
4. Pull the left gate control lever to lock the rear gates closed (may not be necessary on all
mode ls)
NOTE: Severe damage may result if the rear gates are not locked into position.
REFER to “Digging the Receiving Hole” for proper digging procedure.
11
OPERATING INSTRUCTIONS
C) BALLING THE TREE
In many cases the tree or shrub is balled for later planting rather than for immediate planting.
The most common method of bailing the tree uses a wire basket with a burlap liner. Wire baskets
and burlap liners are available to fit the balls dug by Dutchman Tree Spade.
1. If necessary, tie up the branches of the tree or shrub prior to digging.
2. Drive the tractor away from the hole once the tree has been dug.
3. Raise spades so that if necessary the bottom of the ball can cut off with a long handled
shovel. Cut off any protruding roots with shovel or pruners, remove any that may be
jammed.
4. Tie off bottom of the basket (if not already done) with heavy twine or rope. Center the
burlap liner in the wire basket.
5. Place the basket around the ball and spades.
6. Lower the tree spade to the ground. Once the basket touches the ground the tree handler
should release the basket and stand clear.
7. Raise the blades until each blade has reaches full height. The tree handler should stand
behind the tree spade and steady the tree as needed.
8. Raise the spade frame 4” (10cm) above the ball, open the gates and pull the tree spade
away from the tree.
9. Tie one end of the rope to one of the upper loops of the wire basket. Crisscross the top of
the all with the rope until all of the upper loops have been tied off. Be careful not to
damage the bark with the rope. Tie off the rope.
10. Crimp the wire basket to tighten the basket around the ball.
The tree can be planted with the wire basket, burlap and rope intact.
If plastic rope is used to ball the tree the plastic rope must be cut after the tree is planted to
prevent girdling of the tree as it grows.
12
NORMAL SHUTDOWN PROCEDURE
When stopping the machine use the following normal shutdown procedure:
1. Lower tree spade to ground level unless mechanically suspended with suitable blocks or
hoist.
2. Shut off engine.
3. Set parking brake.
4. Remove key.
For the safety of the operator and others, use the normal shutdown procedure before servicing,
cleaning or inspecting the tree spade.
A variation of the above procedure may be used if so instructed within this manual or if an
extreme emergency requires it.
13
STORAGE INSTRUCTIONS
WARNING: When preparing machine for storage, use normal shutdown procedure.
BEFORE STORAGE
1. Clean all mud, dirt, grease and other foreign material from the exterior of the tree spade.
Wash the complete machine. Repaint places where bare metal is exposed to inhibit rust.
2. Clean the spades and coat them with a rust preventative compound.
3. If possible, store the tree spade in a dry, protected place. If storing the tree spade outside,
cover with waterproof canvas, plastic or other suitable protective material.
4. Lubricate the tree spade thoroughly according to lubrication instructions.
5. Take the load off all hydraulic cylinders by working the valve controls back and forth.
Oil all control valve linkage with a light oil to prevent seizing. Protect exposed cylinder
rods with grease or Valvoline Tectyl 506 oil or equivalent.
6. Check the tree spade for any worn or broken part or worn or broken parts or worm decals.
Order parts now to prevent delays when taking the tree spade out of storage for a new
season.
7. When ordering parts/decals, always quote machine serial number and model number.
REMOVING FROM STORAGE
1. Remove all protective covering.
2. Tighten all loose blots, nuts and/or hydraulic fittings.
3. Check hydraulic hoses for deterioration and replace if necessary.
4. Make certain towers are free of dirt inside and outside.
5. Remove bottom inspection plates on towers and clean inside of spade tower thoroughly
(Refer to Figure 1.2).
6. Refer to the pre-starting inspection instructions.
14
LUBRICATION INSTRUCTIONS
All Dutchman Tree Spades are completely serviced at the factory before shipping. However, the
operator should check all grease fittings on the unit before beginning to operate it so as to
become familiar with their location and the correct service schedule (Refer to Figure 1.1).
WARNING: Use normal procedure before lubricating machine.
Use only high quality, multi-purpose grease when lubricating the unit. Make sure all fittings and
nozzle of the grease applicator are clean before applying the grease. If any grease fittings are
missing, replace them immediately.
Do not grease the inside or outside of spade towers, they must be kept clean. Grease on the
towers will do more harm than good. Dirt and debris will stick to the grease and thus damage the
UHMW wear plants.
15
SERVICE AND MAINTENANCE
WARNING: Before servicing machine, use normal shutdown procedure unless instructed
differently in this section.
A) SPADES
1. The spades should be kept sharp and care should be exercised to keep the spades from
bending out of shape or having the point of the spades turning over. This can happen
when trying to dig where large stones or boulders are a problem. This can also happen
when trying to cut tree roots, which are too large for the machine to handle.
2. The spade slides should be kept as clean as possible and not lubricated. Premature wear
can be avoided this way.
3. Keep the machine lubricated as per instructions and constantly watch for loose bolts, pins
and pivots.
B) HYDRAULIC COMPONENTS
WARNING: Spades will drop if drive system components, including hydraulic lines are
disconnected when spades are raised. Before disconnecting or loosening any part of spade
drive system lower spade to ground to prevent falling.
WARNING: Release all oil pressure before starting to work on the hydraulic system.
Hydraulic fluid escaping under pressure can be invisible and can have enough force to
penetrate the skin. When searching for suspected leaks use a piece of wood or cardboard not
your hands immediately seek medical attention to prevent serious infection/reaction.
The pressure available in the hydraulic system must be known, to quickly and accurately
troubleshoot the system.
16
MOUNTING INSTRUCTIONS
A) MOUNTING CONSIDERATIONS
Adequate mounting hardware will have to be designed to mount the Dutchman Tree Spade on
your loader or skid steer.
It is the responsibility of the purchaser to acquire the services of individuals who have the
competence and knowledge concerning machine design who can design and fabricate safe and
reliable mounting hardware and also provide any additional instructions that may be necessary to
supplement the instructions contained in the Dutchman Tree Spade Manual.
Following are some safety precautions, which must be considered when mounting the tree spade
on front-end loaders or skidsteers. These instructions are not intended to be complete list of all
safety instructions that may be necessary. Other considerations may also be necessary depending
upon factors such as, mounting method, or type of loader, etc.
1. The loader/ skid steer must have sufficient lifting capacity as determined from rated
operating load calculations.
2. The loader/skid steer hydraulic system must supply 18 to 29 gpm and at least 1500psi
(105 bar)
3. All hydraulic hoses must be routed properly to prevent pinching, rubbing or scraping
which could lead to hydraulic hose failure.
4. The tree spade controls must be mounted in a location that is convenient for the operator.
These controls must not interfere with the operation of the loader/skid steer.
5. The tree spade mounts must be of adequate strength and durability.
6. The tree spade must be attached in such a way that it will prevent accidental detachment
of the tree spade.
7. The tree spade must not be capable of striking the loader/skid steer when lifted and/or
tilted to extreme limits.
8. Check all written instructions provided by the loader/skid steer manufacturer, which may
contain instructions concerning the mounting or use of equipment similar to the
Dutchman Tree Spade.
9. All hydraulic hoses must be rated for a minimum 2250 psi (150 bar).
10. Additional restriction may be needed to lift and tilt circuits to prevent rapid dropping of
the tree spade.
MOUNTING PROCEDURES
B) MOUNTING
WARNING: Before mounting the Dutchman Tree Spade take the following safety precautions.
17
• Read loader/skid steer requirements and mounting considerations
• Lower attachment to the ground
• Set park brake
• Shut off engine and remove key
1. Remove any present attachment from the loader/skid steer in accordance with
instructions contained in loader/skid steer manual.
2. Mount the valve bank to the tractor so that the controls are convenient to the loader
operator and do not interfere with other loader controls.
WARNING: Do not drill holes or weld to the roll over protection structure ROPS).
3. Connect the tree spades cylinders to the control valve using suitable hydraulic hoses.
Note: since the position of the control valve is variable, additional hydraulic hose will be
needed to fit your application.
4. Determine whether the tractor has a closes center or open centre hydraulic system. If
unsure, contact your tractor dealer.
5. Check the plug installed in the right cover of the valve bank to be sure that it is
compatible with the tractors hydraulic system.
IMPORTANT: if the tractor has a closed centre hydraulic system, replace the relief
poppet with a plug. Failure to do so will cause overheating of the hydraulic system.
6. Locate a source of hydraulic fluid at system pressure in the tractor’s hydraulic system. If
unsure, contact Dutchman Industries or your tractor dealer. Route a 3⁄4” hydraulic hose
from this point to the fitting on the inlet port of the valve bank.
Note: Because each tractor is different, the length and routing of the hoses will vary.
7. Locate a point in the hydraulic system where the exhaust oil will be returned to the
reservoir. Generally, this point should be upstream of a low-pressure filter of oil cooler if
installed. Route the hydraulic hose from this point to the fitting on the exhaust port of the
valve bank.
18
B) MOUNTING – continued
8. Check all bolts and hydraulic fittings for tightness. Make sure the hydraulic hoses are free
of all moving parts.
9. Be sure all tree spades and tractor shields are installed. Check decals for condition and
visibility.
10. Start tractor and check all hydraulic controls for proper functions. Tree spade controls
must be changed, if necessary, to function as described in the controls orientation section of
the manual.
10. Check hydraulic system for leaks.
WARNING: Hydraulic fluid escaping under pressure can be visible and can have enough
force to penetrate the skin. When searching for suspected leaks use a price of wood or
cardboard not your hands. Immediately seek medical attention in injured to prevent serious
infection/ reaction.
C) LOADER / SKID STEER REQUIREMENTS
To assure adequate stability, the loader or skid steer must be able to properly lift and carry the
tree spade with a ball of dirt.
The loader will be rated by the manufacturer in terms of tipping load rating or operating load.
The skid steer will be rated by the manufacturer in terms of rated lift capacity (payload).
These ratings will take into consideration the center of gravity of the load being lifted on the lift
arms. When the loader bucket is replaced with a tree spade the centre of gravity of the load on
the end of the lift arms will not be the same.
Before mounting the tree spade you must calculate what effect the change in centre of gravity
will have on the maximum load rating of your loader/skid steer. These simple calculations, as
explained below, will give you the new load rating for your loader/skid steer that is required to
carry your tree spade. This new rating applies only when carrying the tree spade. When the
original bucket is reinstalled you must again use the original loader ratings
19
D) LOADER / SKID STEER REQUIRMENTS– continued
Loader – Rated Operating Load Calculations
A) Front Axle to Bucket Hinge pin (with lift horizontal)
B) Bucket hinge pin to centre of gravity of bucket load
IF you know the rated operating load of your loader, as stated by the loader manufacturer, use the
following procedure to determine whether your loader has enough lifting capacity for the
Dutchman Tree Spade.
Example (A= 36”, B=12”).
1. Consult loader manufacturers specifications for the rated
operating load and enter that amount on here.........................................................3000
2. Measure distance A and B of your loader. Add them
together and enter total here...................................................................................... 48
3. Multiply Lines 1 and 2 and enter amount here................................................. 144,000
4. Multiply Lines 3 by 1.15 and enter amount here.............................................. 165,000
5. Add 36” to distance A of your loader and enter amount here................................... 72
6. Divide Line 4 by Line 5 and enter amount here........................…………………2,292
Line 6 must equal or exceed the total weight of the tree spade, dirt ball and water if so equipped.
The weight of the tree spade and dirt ball is, depending on the size of spade, 2430 pounds. The
weight of the tree spade and dirt is 2570 pounds.
If you loader manufacturer provides only the tipping load rating and not the related operating
load, use the same procedure as shown above except enter one-half the manufacturers tipping
load rating on Line 1.
This example illustrates the procedure. The loader in this illustration does not have adequate
lifting capacity.
20
D) TRACTOR REQUIREMENTS
WARNING: Do not operate tree spade unless the tractor complies with the following
requirements.
1. Horsepower properly matched to tree spade model.
2. Tractor must be equipped with a rollover protective structure and seat belts.
3. Hydraulic capacity – auxiliary hydraulic hook-up: 5-12gmn; 1500-2000psi.
4. Counterbalance weight – it may be necessary to add weight to the front end of the tractor
to maintain adequate tractor stability and control. At least 20% of the total weight must
remain on the front axle after the tree spade with a ball of dirt is lifted.
Use the following method to determine whether or not additional front tractor balance is required
to maintain adequate front-end stability and steering control.
1. Determine total tractor weight by weighing or from the specification sheet. Record the
number on Line 1 Figure C – on the following page.
2. Add specified weight of tree spade and tree ball (e.g. 900 lbs.) to the total tractor weight
(Line 1)
3. Divide the total weight of the tractor and tree spade (Line 2) by 5. Record number on
Line 3 – Figure C.
This number represents the minimum required front axle weight.
4. Determine the tractor’s front axle weight by weighing the front axle or by using the
tractor specification sheet.
Record number on Line 4 – Figure C.
5. Determine distance A – Figure A, by measuring distance from the centre of the front tire
to the centre of the rear tire.
Record measurement in inches in Figure A.
6. Determine distance B – Figure A, by measuring distance from the centre of the rear tire
to the lower hitch point, with the lift arms horizontal.
Record measurement in Figure A.
…..continued
21
D) TRACTOR REQUIREMENTS – continued
7. Refer to Figure B. Using distance “A” and “B” (determined in steps 5 and 6), find the
weight removed from the front axle by lifting the tree spade and a tree.
Record number on Line 5 – Figure C
8. Subtract Line 5 from Line 4.
Record number on Line 6.
This number represents actual front axle weight when tree spade is mounted.
9. If the actual front axle weight (Line 6) is greater than the minimum required front axle
weight (Line 3), the tractor has adequate weight on the front axle.
If the actual axle weight (Line 6) is less than the minimum required front axle weight
(Line 3), the tractor does not have adequate weight on the front axle.
Subtract Line 6 from Line 3 to determine the amount of additional front-end weight
required. Record number on Line 7, Figure C
10. Check tractor specification to determine if the additional front-end weight required is
within the allowable limits for the tractor.
11. If needed and allowed, install additional front-end weight (Line 7) as determined in
Step 9.
NOTE: Figure C includes an example to illustrate the procedure. The tractor in this
illustration does not have adequate weight on the front axle unless 276 pounds of
additional front-end weight are installed.
The values used were: Distance A-90”, Distance B-36”
Gross Weight of Tractor 10,000 pounds
Front Axle Weight of Tractor 4,500 pounds
…..continued
22
MOUNTING PROCEDURES
D) TRACTOR REQUIREMENTS–continued
FIGURE A
A = ______________
B = ______________
FIGURE B
Weight removed from front axle by lifting tree spade and tree.
DISTANCE A
DISTANCE B
34”
36”
38”
40”
42”
44”
46”
48”
2440
2511
2581
2652
2723
2794
2865
2935
82”
2382
2451
2520
2589
2658
2727
2796
2865
84”
2327
2394
2462
2529
2597
2664
2731
2799
86”
2274
2340
2406
2472
2538
2609
2669
2735
88”
2223
2288
2352
2417
2481
2546
2610
2674
90”
2175
2238
2301
2364
2427
2490
2553
2616
92”
2084
2145
2205
2266
2326
2386
1447
2507
96”
2401
2101
2160
2219
2279
2338
2397
2456
98”
2001
2059
2117
2175
2233
2291
2349
2407
100”
1962
2019
2075
2132
2189
2246
2303
2360
102”
1924
1980
2036
2091
2147
2203
2259
2314
104”
1888
1942
1997
2052
2107
2161
2216
2271
106”
FIGURE C
Tractor #1
Tractor #2
Tractor #3
Gross Weight – Tractor
Gross Weight – Tractor and Tree
Spade with Tree
Minimum Required Front Axle
Weight
Front Axle Weight- Tractor Only
Weight removed from Front Axle
by addition of Tree Spade (front
Fig. B)
Actual front axle weight with tree
spade
Additional front end weight
required
(line 6 –Line 3)
+2,900 lb
+2,900 lb
+2,900 lb
-5
-5
-5
Example
10,000 lb
+2,900 lb
-5
2,600 lb
4,500 lb
-2,288 lb
= 2,212 lb
388 lb
23
1853
1906
1960
2014
2068
2121
2175
2229
108”
MOUNTING PROCEDURES
A) CHANGING ATTACHMENTS
WARNING: Before mounting the Dutchman Tree Spade take the following safety precautions.
a) Read tractor requirements and mounting procedure.
b) Set park brake.
c) Shut off engine and remove key.
1. Remove any attachment from the machine.
2. Determine whether the machine has a closed center or open center hydraulic system. If
unsure, contact your dealer.
3. Check the plug installed in the right cover of the valve bank to be sure it is compatible
with the tractors hydraulic systems
IMPORTANT: IF the tractor has closed center hydraulic system, replace the relief poppet
with a plug. Failure to do so will cause overheating of the hydraulic system.
4. Connect the pressure and exhaust hoses from the tree spades control valve to the
machine.
5. Check the bolts and hydraulic fittings for tightness. Make sure the hydraulic hoses are
free of all moving parts.
6. Start tractor and check all hydraulic controls for proper function.
7. Check hydraulic systems for leaks.
WARNING: Hydraulic fluid escaping under pressure can be invisible and can have enough
force to penetrate the skin. When searching for suspected leaks use a piece of wood or
cardboard, not your hands. Immediately seek medical attention if injured to prevent serious
infection/reaction.
24
Trouble Shooting for Electric over Hydraulic Spade
If your tree spade has lost one or more of its functions, it may be due to a variety of reasons that can be
isolated by reviewing the following trouble shooting tips.

Check the fuse located by the controller. The fuse is a standard 5-amp that can easily
be replaced.

 Turn the key for the loader unit on in order to energize the spade electronics. *Turn
the key to accessory mode if possible.
 Find and open the “Circuit Board” box, which is located directly above the valve
bank attached to the tree spade.
 Check to make sure the circuit board “Power” light is on. This will insure that
electric current is flowing to the circuit board.
 Activate all available circuits on the control box or pistol grip. This should be done
one at a time so as to avoid confusion.
 The circuit board contains lights that correspond to the functions on the controller.
Therefore, by pressing or moving a switch, the top row of lights and the bottom row of
lights should light up.
POSSIBLE ISSUES
1. The “Power Light” stays on but no other indicator lights light up.
-This would indicate that a ground wire from the controller is not secured properly or that the
ground wire has fallen off from its contact.
-Retrace the ground wire coming from the control box and make certain that the ground lead is
fastened to a proper ground that reads “0-volts”. Check to ensure that the positive and negative
“butt plugs” coming out of the controller are fastened together. Also check that the ground wire
from the controller is not severed or spliced into the positive wire.
2. One or more of the top indicator lights do not light up.
- This would indicate that there is a wire coming from the controller to the circuit board that has
been severed, pinched, or fallen off of contact from the plug.
- With the use of a test-light, test all plug-ends by having another person press or move the
functions. One power light will stay on constantly and the others will light up when activated.
(See diagram 1-2 to locate plug schematics). If there is a function(s) that does not light up when
activated, examine the cord and plug connections from the circuit board to the controller and be
sure that the cord has not been pinched or cut. Also check the ends of the plug to be sure that the
wires are securely fastened to the plug ends.
- If a wire “break” can be detected, then turn off the power from the loader. Using a small knife,
make a small, lengthwise incision in the cable being careful not to cut into another wire. Locate
the wire “break” and splice it back together if possible. Using the test light again, test to see if all
functions work.
25
-If the functions are working again. Tape the repaired cable using electrical tape.
3. One or more of the bottom lights do not light up.
-This would indicate that a ground from the controller is not secured properly or that the ground
wire has fallen off from its contact.
-Retrace the ground wire coming from the control box and make certain that the ground lead is
fastened to a proper ground that reads “0-volts”. Check to ensure that the positive and negative
“butt plugs” coming out of the controller are fastened together. Also check that the ground wire
from the controller is not severed or spliced into the positive wire.
4. The indicator lights light up but none of the functions operate.
- This would most likely indicate that the “Main Solenoid”, which is located on the top of the tree
spade valve, is not functioning.
-Check the wire harness connections on the bottom of the circuit board and be certain that they
are fastened securely.
- Also check to see that there is adequate oil flow coming from the loader to the tree spade.
- If there is not proper oil flow, it may be attributed to poor loader pump sender and/or restricted
coupler connections
5. The indicator lights light up but one or more function(s) do not operate.
- This would most likely indicate that there is problem at the valve body on the tree spade.
- Check the wire harness connections on the bottom of the circuit board and be certain that they
are fastened securely.
- If all wires are fastened securely then check the wires that lead into the coils of the valve.
- Listen to hear if the coils are “clicking”. This insures that there is power going to the coils.
- Using a metal end (i.e. pocketknife or screwdriver), check to see that the nut that holds the coil
in place has magnetism. The metal end should stick to the nut when the function is activated.
- With a plastic end, lightly tap the nut to see if it releases the function. This would likely
indicate that a valve actuator has become stuck and needs a replacement.
6. One of more of the functions are operating backwards
- This likely means that there is too much pressure applied to the “Tie Rods”. The tie rods are
the three long bolts that run vertically between all valve sections. The purpose is to
hold all the valve sections in place.
- Using a “Torque Wrench”, re-adjust the tie rods to 8-foot pound pressure. If a torque wrench
is not available, re-adjust the tie rods so that they are a quarter to half past hand tight.
If the above tips do not help the problem, then unplug the wire harnesses on the circuit board itself and
remove it from its housing by unscrewing the bolts located on the corners and check to see if there is any
discolor on the back of the board.
26
If there is discoloration on the back of the circuit board, it is advised that you call for
technical support from the manufacturer.
27
Trouble Shooting for a Manual Hydraulic Spade
If your tree spade has lost one or more of its functions, it may be due to a variety of reasons that can be
isolated by reviewing the following trouble shooting tips.
1. Valve leaks hydraulic fluid.
- This would likely indicate that the fittings connected to the hoses are not tight or the O-rings on
the valve have worn out.
- Tighten all fittings to the hoses and check the O-rings for wear and possible replacement.
2. Hydraulic System sluggish or weak.
- This could be attributed to improper or dirty hydraulic oil, a worn loader pump, or the relief
valve on the tree spade has become stuck.
-Check the loader pump for wear and/or dirty hydraulic oil. If the hydraulic oil has become
dirty, it is recommended that it be drained and re-filled.
- Using a “Pressure Gauge”, attach it to the ends of the hoses that tie into the tree spade cylinders.
Activate the functions and be sure that the pressure gauge reads from 2200 to 2500psi.
3. Hydraulic System Inoperative.
- This would likely indicate that the oil from the loader is feeding into the tree spade backwards,
or there is insufficient hydraulic oil in the reservoir.
- Check your hydraulic fluid levels in the loader and add if needed.
- Disconnect the hydraulic hoses that couple to the loader and reverse the connection.
*The loader pump will labour if the oil is fed in backwards.
4. The Remote Assemblies are too stiff or too loose.
- Loosen the 1” nut and valve adaptors on the end of the cables where they connect to the valve.
Rotate the adapting collar clockwise to tighten the cable tension or counterclockwise to loosen the
cable tension.
- Reattach valve adaptors and 1” nut to a snug fit. Test and re-adjust if needed.
If the above tips do not help the problem it is recommended that you call for technical support from the
manufacturer.
28
MANUAL (CABLE OPERATED) VALVE
THE ABOVE CONTROL VALVE MAY HAVE MORE CONTROLS. 240i, 300i, 340i,
400i, HAVE THREE (3) SPADE CONTROLS.
450i, 500i HAVE FOUR (4) SPADE CONTROLS.
29
MANUAL (LEVER OPERATED) VALVE
30
ELECTRIC SOLENOID VALVE
BRAND SERIES 36-5
BRAND SERIES 36-7
BRAND SERIES 38-7 (540i & Some 600i Models)
31
CIRCUIT BOARD SCHEMATICS: VERSION 1 & 2
PLUG WIRING DIAGRAM
32
CIRCUIT BOARD SCHEMATICS: VERSION 3
PLUG WIRING DIAGRAM
33
5 BUTTON PENDANT CONTROLLER
TOP BACKSIDE VIEW
EXTRA WIRES: ORANGE, WHITE, PINK, GRAY, TAN
7 BUTTON PENDANT CONTROLLER
TOP BACKSIDE VIEW
EXTRA WIRES: PINK, GRAY, TAN
5 FUNCTION
7 FUNCTION
BLADE 1 - YELLOW
BLADE 2 - GREEN
BLADE 3 - BLUE
GATE - BLACK
STABILIZERS - BROWN
BLADE 1 - YELLOW
BLADE 2 - GREEN
BLADE 3 - BLUE
BLADE 4 - ORANGE
LEFT GATE - BLACK
RIGHT GATE - WHITE
STABILIZERS - BROWN
34
PISTOL GRIP SCHEMATICS
Three Blade Spade
Button
1
2
3
4
5
6
7
8
Function
Blade 1
Blade 2
Blade 3
Gate
Aux
Wire Colour
Yellow
Green
Blue
Orange
Black
White
Brown
Grey
Four Blade Spade
Button
1
2
3
4
5
6
7
8
Function
Blade 1
Blade 2
Blade 3
Blade 4
Left Gate
Right Gate
Aux
Horn
Wire Colour
Yellow
Green
Blue
Orange
Black
White
Brown
Grey
Tree Rex
Button
1
2
3
4
5
6
7
8
Function
Close
Swing Left
Swing Right
Open
Down
Up
Wire Colour
Yellow
Green
Blue
Orange
Black
White
Brown
Grey
35
Button
Position
1
2
3
4
5
6
7
8
Wire Colour
Yellow
Green
Blue
Orange
Black
White
Gray or Brown
Tan
Most wire breakage problems can be traced back to two common installation mistakes.
Crushing the wire: Nylon tie wraps are very useful in giving the wire harness a neat and finished
appearance, but applying them too tightly can crush the wire insulation and pinch the wires. When the
cable is pinched, it doesn’t allow the wire to slide inside the cable jacket creating a stress point.
Forcing the wire to Flex at one point: If the wire from the control handle is routed down the joystick
shaft with little slack the wire will tend to flex over a small area. Eventually the repeated flexing will
cause the wire strands to break. The solution is to provide enough slack in the cable to the flexing motion
is distributed over a longer section of wire.
36
#
1
8
10
11
12
13
Part
BU-00
BU-01
BU-02
BU-03
BU-04
BU-05
GR-01
L-FP-01
L-FP-A8
L-HL-01
L-HL-02
L-ME-A8
Description
5/16 Unthreaded Bushing
10 mm X 1.25 Bushing
12 mm x 1.75 Bushing
14 mm X 2 Bushing
5/6” NC Bushing
Wire Grommet
“L” Series Empty Faceplate
8 Function Switch Pack Assy
Handle Case - left
Handle Case – right
5 Button Overlay
#
14
15
16
17
18
20
21
29
31
32
Part
L6-01
L-TR-01
L-TR-02
PN-03
RK-02
SC-03
SC-02
SW-00
T0-2MA
T0-3M0
L1M8-W
L2M6-W
Description
Leef Spring Kit
Single Trigger
Double Trigger
Mounting Pin
Rocker Lid
#2 X7/16” Self Tapping Screw
10 – 32 X 3/8” Screw
Switch (Faceplate or Trigger)
Toggle (on/off)
Toggle (on)/off/(on)
Harness (Single Trigger)
Harness (Double Trigger)
37
REPLACEMENT PARTS LIST
ELECTRIC PARTS
PLUG
8 Ft Cable with Hydraulic Hose and Plug
Pistol Grip Joystick Controller
Circuit Board: Version 2
RECEPTICAL
Replacement Wire (Sold By The Foot)
Wireless Pistol Grip & Circuit Board
Circuit Board: Version 3
38
Dutchman Pistol Grip Joystick Controller
Ref.
#
Part #
Description
1
2
3
L-FP-A8
SC-21
L-HL-R-G
4
5
L-TR-02
L-HL-L-G
6
7
8
9
10
11
12
13
L-HLR-Kit-B
SW-00
LS-00
PN-03
SC-02SS
GR-01
BU-00
L2-M8-W
SC-03
“L” 8 Switch Pack Assy.
2 X 9/16” Tapping Scren – Pan Head (Trigger)
“L” Handle Case Right – Grey (Black)
(L-HL-02 Handle Case Right – Old Style)
“L” Double Trigger
“L” Handle Case Left –Grey (Black)
(L-HL-01 Handle Case Left – Old Style)
“L” Handle Case Upgrade Kit Assy. – Black (Grey)
Handle Switch, L/S
Leaf Spring for Trigger
Mounting Pin “L/S”
10-32 X 3/8” Capscrew – Button Head
3/8” X 1/4" Grommet
Adapter Bushing – 1/4" Hole
“L” Handle 8 Button Faceplate Wire Harness
2 X 7 1/16” Tapping Screw – Pan Head (Faceplate)
39
14
15
L-ME-A8
L-FP-01
“L” 8 Button Overlay
VALVE PARTS
1) Solenoid Coil
Nut
4) Relief Poppet with
Spring (Internal)
2) Main Actuator with Nut
3) Working Actuator with
5) Section Spool Compression 6) Working Section
Spring
Spool (Internal)
7) Valve Section Seal Kit
(Internal)
40
Electric Solenoid Valve (blue valve option)
5 Section
BILL OF MATERIALS
ITEM
FPS P/N
1
2
3
4
5
2125379.25
C6351012
PC0830NS
2190113
2407050
DESCRIPTION
QTY
RELIEF VALVE (2500psi setting)
12VDC DS COIL
PO CHECK VALVE w/ SEALEDPISTON (90 psi bias spring)
WORKING SECTION SOLENOID ACTUATORS
MAIN SECTION SOLENOID ACTUATORS
5
2
11
1
5
4
1
1
3
4
2
7 Section
BILL OF MATERIALS
ITEM
FPS P/N
1
2
3
4
5
2125379.25
C6351012
PC0830NS
2190113
2407050
5
DESCRIPTION
RELIEF VALVE (2500psi setting)
12VDC DS COIL
PO CHECK VALVE w/ SEALEDPISTON (90 psi bias spring)
WORKING SECTION SOLENOID ACTUATORS
MAIN SECTION SOLENOID ACTUATORS
1
QTY
2
11
1
7
4
3
2
4
CYLINDER PARTS
1a) Blade Cylinder
1b) Blade Cylinder Seal Kit
2a) Gate Cylinder
2b) Gate Cylinder Seal Kit
41
MAIN SPADE FRAME PARTS
1) UHMW Wear Pads For Slider
2) Top Tower Cylinder Pins with Set Bolt
3) Bottom Tower Cylinder Pins with Cotter
4) Top Tower Cylinder Pins with Set Bolt
5) Tree Spade Sticker/Decal Kit
42
ILLUSTRATION
A) TOP VIEW OF TOWER
- Outside Frame
43
ILLUSTRATION
B) TOP VIEW OF TOWER
-Inside Frame
44
ILLUSTRATION
C) INSIDE ELEVATION OF
TOWER AND SPADE
45
ILLUSTRATION
D) TOP VIEW OF 3-SPADE DIGGER – with Inside Frame
46
ILLUSTRATION
E) TOP VIEW OF 3-SPADE DIGGER – with Outside Frame
47
ILLUSTRATION
F) TOP VIEW OF 4-SPADE DIGGER – with Inside Frame
48
ILUSTRATION
G) SIDE ELEVATION OF TOWER AND SPADE
49
Dutchman
INDUSTRIES
DIVISION OF
Stabilizer
Mounting Instructions
1.800.293.0070
1.905.683.8233
Serial Number:_________________
50
STABILIZER MOUNTING INSTRUCTIONS
Prior to mounting your Dutchman Stabilizer Kit, please ensure that all components are
present for your skid steer. Your kit should include the following parts:
Option 1:







2 Stabilizer Towers complete with JIC fittings and feet
4 Flange Plates complete with the following:
8, ¾” x 1 ½” Bolts
8, ¾” Lock Washers
2 sets of 1/4” hosing with, #6 JIC nipples and 2, ½” male fittings
4 Retaining Rings with set screw for counterweight
4 Hitch Pins
Option 2:








Gehl 7610-7810/Mustang 2095-2195
2 Stabilizer Towers complete with feet, hosing, and under-carriage pocket.
2 sets of 1/4” hosing with, #6 JIC nipples and 2, ½” male fittings.
Option 6:


Caterpillar 247B-287B Track Series
2 Stabilizer Towers complete with feet, hosing, and Union bar.
Option 5:


John Deere 317-332/CTL322-CTL332 Series
1 left and right mounting plates complete with four bolt holes.
2 stabilizer legs with weight brackets attached
4, 150mm bolts
2 sets of 1/4” feed line hosing with #6 JIC nipples and 2, ½” male fittings
Option 4:


New Holland L,LX, & LS 170-190 Series Skid Steers
2 Stabilizer Towers complete with JIC fittings and feet
2 Flange Plates complete with the following:
8, ¾” x 2 ½” Bolts
8, ¾” Lock Washers
8, ¾” Nuts
4 Retaining Rings with set screw for counterweight
4 Hitch Pins
Option 3:




Bobcat/Case 1816-1845C/Case 430-465/Gehl 3310-6635/Mustang 9102070/John Deere 375-8875/Thomas T83-T245/JCB165-208/ScatTrak 1300C2150/Takeuchi TL 26-TL250/All Caterpillar 226-248/All Caterpillar but B-Series
Track Units.
Case/New Holland Alpha Series
2 Stabilizer Towers complete with feet, hosing, and Union bars.
2 sets of 1/4” hosing with, #6 JIC nipples and 2, ½” male fittings.
51
STEPS FOR ASSEMBLY
Option 1 -Bobcat/Case 1816-1845C/Case 430-465/Gehl 3310-6635/Mustang 9102070/John Deere 375-8875/Thomas T83-T245/JCB165-208/ScatTrak 1300C2150/Takeuchi TL 26-TL150/All Caterpillar 226-248/All Caterpillar 242262/Caterpillar 247C-297C
Important Information
Your Dutchman Stabilizer Kit is designed to assist in providing maximum down pressure to
the front loader arms of your skid steer while digging. Steps to assembly will require welding
for Option 1 only. If welding is required for your model skid steer, please ensure that it is
completed in a dry, safe environment. Also avoid assembly while machine is running.
Step 1
Your towers should already be bolted to the flange plates provided. Line up the towers near
the rear of the skid steer. *Note: the flange plate should be raised until the footplate is
almost touching the bottom edge of the skid steer body. Once proper alignment has taken
place, proceed to step 2.
Step 2
With a standard welder, gently tack weld the edges of the flange tubes to the frame of the skid
steer. Counterweight pins on the towers should be facing towards the rear. Note: When
welding, be sure that any inner fluid tanks are filled full before welding. We suggest you
use a certified welder.
Step 3
With the hosing provided, locate the two lengths of 1/4” hosing with 90˚ female JIC fittings.
Depending on your tower hook up, attach the shorter set of hosing from one tower to the other.
Do not over tighten the fitting nut.
Step 4
Attach the longer set of feed lines at the top of the left-hand tower and feed the hosing down
the top of the loader arm. If you have a “Scissor Lift” design, run the hosing under and then
over the loader arm. Be careful not to pinch or scar the hosing.
*Special Note
After your Dutchman stabilizer kit has been installed, proper service checks should be made to
ensure that the kit functions properly and that all bolts, nuts, fittings, and clamps are secured
tightly. We here at Dutchman believe the above instructions to be the safest and most effective
means of hook-up. Any deviations or special preferences with regards to mounting can be
made but only at the owner’s risk.
52
Option 2 New Holland L,LX, & LS 170-190 Series
Step 1
Your towers should already be bolted to the flange plates provided. Line up the towers near
the rear of the skid steer. *Note: the flange plate should be raised until the foot-plate is
almost touching the bottom edge of the skid steer body. Once proper alignment has taken
place, proceed to step 2.
Step 2
With a standard welder, gently tack weld the edges of the flange tubes to the frame of the skid
steer. Counterweight pins on the towers should be facing towards the rear. Note: When
welding, be sure that any inner fluid tanks are filled full before welding. We suggest you
Step 3
Do not over tighten the fitting nut.
Step 4
the top of the loader arm. If you have a “Scissor Lift” design, run the hosing under and then
over the loader arm. Be careful not to pinch or scar the hosing.
*Special Note
53
Option 3
(John Deere 317-332 Series)
for Option 1 only. If welding is required for your model skid steer, please ensure that it is in a
dry, safe environment. Also avoid assembly while machine is running.
Step 1
Using the two mounting plates provided, raise the side mounting plates to the side body of the
skid steer and attach using the 8 150mm bolts provided. Attach the hydraulic legs if not
attached already and ensure that the legs do not hit the loader arm or the bottom leg pad does
not catch the bottom of the loader. Note: the CTL loaders do not have a bolt pattern and
therefore the mounting plates must be welded.
Step 2
Once the flange plates and stabilizer legs are properly attached, remove the hosing from the
box provided. Open the hood of the skid steer and remove the side panels.
Step 3
Looking from the rear of the skid steer, connect the medium length of hosing to the right
stabilizer leg and place the lines into the right hand side engine compartment. The lines should
run over the engine, over top of the gas tank and out the left hand side of the side panel of the
engine compartment. Loop the lines upward and connect the hosing to the left stabilizer leg
using the side fittings. Note: Ensure that the lines are not criss-crossed.
Step 4
Run the longer set of feed lines from the left hand stabilizer leg using the top fittings. Follow
them down the loader arm to the front of the skid steer. The John Deere has a Scissor Lift
design, the hosing must run under and then over the loader arm and down to the front. Be
careful not to pinch or scar the hosing.
Step 5
Once the hosing is securely attached. Replace that side panels and lock down the hood. The
front corners of the side panels will need to be cut to allow room for the hosing. Tie down
straps are recommended to hold the hydraulic lines together to prevent potential scaring.
54
*Special Note
55
Option 4 (Caterpillar Track Series)
(Note: Some Cat track units may follow Option 1 instructions)
Step 1
Remove rear skid steer bumper using a socket and a floor jack. Remove the harness bolts and
remove the rear bumper out from the rear of the skid steer.
Step 2
Using a lift apparatus, raise and tilt the stabilizer forward to allow the union bar to fall into the
existing bumper bracket.
Step 3
Do not over tighten the fitting nut. Note: If feed lines are fed through the loader arm,
than pre-drilled holes must be made on the front loader arm plate.
Step 4
the top of the loader arm. If you have a Scissor Lift design, run the hosing under and then over
the loader arm. Be careful not to pinch or scar the hosing.
Step 5
Using the Dutchman Tree Spade, or other hydraulic power source, feed the hydraulic fluid
through and deploy the stabilizer legs. As the legs fall and hit the ground, allow the stabilizer to
lift up so the union bar holes line up with the existing bumper holes.
Step 6
Using the floor jack, replace the rear bumper and insert the existing bumper bolts and nuts to
hold the stabilizer into place. Once the bolts are tight and secure, raise the stabilizer legs and
ensure that all bolts fittings and clamps are tight and secure.
56
*Special Note
57
Option 5 (Gehl 7600-7800/Mustang 2095-2105)
Step 1
Using a “lift apparatus”, raise and tilt the stabilizer forward to allow the under-carriage pocket
to rest along the back angle of the skid steer.
Step 2
Attach the feed lines at the top of the left-hand tower and feed the hosing down the top of the
loader arm or through the inside of the loader arm towards the front of the skid steer. *Note: If
feed lines are fed through the loader arm, than pre-drilled holes must be made on the
front loader arm plate.
Step 3
Do not over tighten the fitting nut. Note: If feed lines are fed through the loader arm,
than pre-drilled holes must be made on the front loader arm plate.
Step 4
Step 5
With a standard welder, gently weld the edges of the under-carriage pocket to the back angle
frame of the skid steer. Counterweight pins on the towers should be facing towards the rear.
Note: When welding, be sure that any inner fluid tanks are not damaged. We suggest you
58
*Special Note
tightly. We here at Dutchman believe the above instructions to be the safest and effective
59
Option 6 – Case/New Holland Alpha Series
Step 1
Remove rear skid steer bumper using a socket and a floor jack. Remove the harness bolts and
remove the rear bumper out from the rear of the skid steer.
Step 2
Using a lift apparatus, raise and tilt the stabilizer forward to allow the union bar to fall into the
existing bumper bracket.
Step 3
With the hosing provided, locate the two lengths of ¼” hosing and 90 degree female JIC fittings.
Do not over tighten the fitting nut. Note: If feed lines are fed through the loader arm, than
pre-drilled holes must be made on the front loader arm plate.
Step 4
Step 5
Using the floor jack, replace the rear bumper and insert the existing bumper bolts and nuts to
hold the stabilizer into place. Once the bolts are tight and secure, raise the stabilizer legs and
ensure that all bolts fittings and clamps are tight and secure.
*Special Note
60
61
62
63
64
65
66
67
68
Dutchman
INDUSTRIES
DIVISION OF
Pistol Grip
Mounting Instructions
1.800.293.0070
1.905.683.8233
Serial Number:_________________
69
Pistol Grip Joystick Mounting
Before mounting the pistol grip onto your skid steer or loader, be certain you have decided
exactly what side (left or right) you prefer. The pistol grip has an extra brown wire along with
the positive and negative end. This brown wire could be used to splice an existing horn or twospeed button. If your right hand handle has more existing wires than your left, simply switch
the right to the left and mount the pistol grip on the right. *If your existing handle has more
than one wire already mounted in it, you will lose these functions. If this is the case, (i.e.
Bobcat) then please proceed to the: Bobcat section of these instructions. Always make sure
your positive and negative connections are secure to maximize joystick operation.
Old Style - Case/Gehl/Hydramac/Thomas/Mustang/Skat-Trak/Takeuchi
**Provided factory handles do not have multi-handle controls
Most of the above skid steers involve the use of a foot pedal to activate the hydraulic system.
For these machines, the joystick mounting is fairly universal. First, locate your desired
position, left or right, and ensure that you will not lose any existing function. Once this is
confirmed, peel back the rubber boot that flexes with the handle. Locate the tube that attaches
to the handle. This tube should be cylindrical in shape and quite often involves a set-screw. Be
sure to disconnect all existing functions (i.e. horn) before removing this tube. Your pistol grip
joystick will come complete with the same type of adapting handle. Simply remove the old
system and replace it with the new. Be sure to screw your joystick into the adapting tube
before mounting. When this is complete, splice in any necessary functions and peel the
rubber boot back. Allow the cable to run out the back of the skid steer cab and onto the back
loader arm. Run the cable down towards the front of the loader arm and attach to the
receptacle plug bracket. Clip cables down as desired and locate a positive and negative
connection in your skid steer.
New Holland/John Deere/Case 1845C
These skid steers activate the hydraulic system or hand controls through the use of a right hand
swivel that locks down. The adapting swivel that should have been provided with your joystick
can replace this swivel. Remove the existing swivel, existing handle, and wires. Once this has
been completed, replace the old swivel with the new swivel and pistol grip joystick. Be sure to
screw your joystick into the adapting tube before mounting. When this is complete, splice
in any necessary functions and peel the rubber boot back. Allow the cable to run out the back
of the skid steer cab and onto the back loader arm. Run the cable down towards the front of the
loader arm and attach to the receptacle plug bracket. Clip cable down as desired and find a
positive and negative connection in your skid steer.
70
*New Style - Multi-Function Control Handles
Because most skid steer handles have a multi-button control system, the pistol grip joystick
simply cannot replace an existing handle because you would lose too many functions. To
alleviate this problem, your pistol grip joystick should have included a “side-mount bracket”.
Simply attach the bracket to the side of the desired handle. Be sure to screw your joystick
into the adapting tube before mounting. Clamp down the bracket with the use of the hose
clamp that should have been provided. This system will still allow you to operate your loader
arms because the pistol grip now becomes an extension of your previous handles. When this is
complete, allow the cable to run out the back of the skid steer cab and onto the back loader arm.
Run the cable down towards the front of the loader arm and attach to the receptacle plug
bracket. Clip cable down as desired and find a positive and negative connection in your skid
steer.
Articulated Loaders/Excavators
All loaders and excavators will have a mounting system similar to the skid steer mounting
above. If your existing handle has a Multi-Function control, follow the Bobcat instructions
above. Once your pistol grip has been installed, run your cable out of the cab and down your
loader arm. Be sure your cable is secured to ensure that it is not subject to being pinched.
The way the cable runs out of the cab is up to the end users preference.
Note
After your Pistol Grip Joystick has been installed, proper service checks should be made to
ensure that the joystick is functioning properly. Also make sure you have a solid positive and
negative connection. Any bad connection will not allow the spade to function. Thank-you for
your interest in the Dutchman product.
71
Three Blade Spade
Button
1
2
3
4
5
6
7
8
Function
Blade 1
Blade 2
Blade 3
Gate
Aux
Four Blade Spade
Wire Colour
Yellow
Green
Blue
Orange
Black
White
Brown
Grey
Button
1
2
3
4
5
6
7
8
Function
Blade 1
Blade 2
Blade 3
Blade 4
Left Gate
Right Gate
Aux
Horn
Wire Colour
Yellow
Green
Blue
Orange
Black
White
Brown
Grey
Tree Rex
Button
1
2
3
4
5
6
7
8
Function
Close
Swing Left
Swing Right
Open
Down
Up
Wire Colour
Yellow
Green
Blue
Orange
Black
White
Brown
Grey
72
Button
Position
1
2
3
4
5
6
7
8
Wire Colour
Yellow
Green
Blue
Orange
Black
White
Gray or Brown
Tan
Most wire breakage problems can be traced back to two common installation mistakes.
Crushing the wire: Nylon tie wraps are very useful in giving the wire harness a neat and finished
appearance, but applying them too tightly can crush the wire insulation and pinch the wires. When
the cable is pinched, it doesn’t allow the wire to slide inside the cable jacket creating a stress point.
Forcing the wire to Flex at one point: If the wire from the control handle is routed down the
joystick shaft with little slack the wire will tend to flex over a small area. Eventually the repeated
73
flexing will cause the wire strands to break. The solution is to provide enough slack in the cable to
the flexing motion is distributed over a longer section of wire.
#
1
8
10
11
12
13
Part
BU-00
BU-01
BU-02
BU-03
BU-04
BU-05
GR-01
L-FP-01
L-FP-A8
L-HL-01
L-HL-02
L-ME-A8
Description
5/16 Unthreaded Bushing
12 mm x 1.75 Bushing
14 mm X 2 Bushing
5/6” NC Bushing
Wire Grommet
8 Function Switch Pack Assy
Handle Case - left
Handle Case – right
5 Button Overlay
#
14
15
16
17
18
20
21
29
31
32
Part
L6-01
L-TR-01
L-TR-02
PN-03
RK-02
SC-03
SC-02
SW-00
T0-2MA
T0-3M0
L1M8-W
L2M6-W
Description
Leef Spring Kit
Single Trigger
Double Trigger
Mounting Pin
Rocker Lid
#2 X7/16” Self Tapping Screw
10 – 32 X 3/8” Screw
Switch (Faceplate or Trigger)
Toggle (on/off)
Toggle (on)/off/(on)
Harness (Single Trigger)
Harness (Double Trigger)
74
75
76
Revision: 1.60
September 2, 2014
Contents
Contents ................................................................................................................................................................ 78 Tables .................................................................................................................................................................... 79 Figures ................................................................................................................................................................... 79 1 Wireless Control Retrofit Diagram ................................................................................................................ 80 2 Operation ...................................................................................................................................................... 81 2.1 Wireless Operation ................................................................................................................................. 81 2.1.1 Turn On Procedure .......................................................................................................................... 81 2.1.2 Reconnect ....................................................................................................................................... 81 2.2 Wireless Pistol Grip ................................................................................................................................ 82 2.2.1 Block Diagram ................................................................................................................................. 82 2.2.2 Buttons/Switches ............................................................................................................................ 82 2.2.3 Connectors ...................................................................................................................................... 82 2.2.4 Indication LEDs (Lights) ................................................................................................................... 82 2.3 Wireless Tree Spade Receiver Plug‐In Module ...................................................................................... 83 2.3.1 Block Diagram ................................................................................................................................. 83 2.3.2 Buttons/Switches ............................................................................................................................ 83 2.3.3 Connectors ...................................................................................................................................... 83 2.3.4 Indication LEDs (Lights) ................................................................................................................... 84 2.4 Solenoid Driver ....................................................................................................................................... 85 2.4.1 Tree Spade/Truck Spade ................................................................................................................. 85 2.4.2 Tree Rex/Tree Tyer ......................................................................................................................... 88 2.4.3 Buttons/Switches ............................................................................................................................ 90 2.4.4 Connectors ...................................................................................................................................... 91 2.4.5 Indication LEDs (Lights) ................................................................................................................... 91 2.5 Trouble Shooting .................................................................................................................................... 91 2.5.1 3 Detailed Trouble Shooting .............................................................................................................. 93 Wireless Regulatory Approval....................................................................................................................... 99 3.1 Wireless Frequency Identification ......................................................................................................... 99 3.2 902/915MHz (North America): MRF89XAM9A ...................................................................................... 99 3.3 868MHz (Europe): MRF89XAM8A ........................................................................................................ 100 3.4 2.4GHz (Universal): MRF24J40MA ....................................................................................................... 100 78 4 Lithium‐Ion Battery Safety .......................................................................................................................... 101 4.1 Safe Charging ........................................................................................................................................ 101 4.2 Safe Handling ........................................................................................................................................ 101 4.3 Safe Storage.......................................................................................................................................... 102 4.4 Safe Usage ............................................................................................................................................ 102 4.5 Damaged Battery Packs ........................................................................................................................ 103 4.6 Disposal Battery Packs ......................................................................................................................... 103 4.7 Hot Batteries ........................................................................................................................................ 103 4.8 Fire & Vented Cell ................................................................................................................................. 103 4.9 Cell with Abnormal Characteristics ...................................................................................................... 104 Tables
Table 1: Wireless Pistol Grip Function Buttons .................................................................................................... 82 Table 2: Manifold Valve Board Function Assignment ........................................................................................... 85 Table 3: Sectional Valve Board Function Assignment .......................................................................................... 87 Table 4: Tree Rex/Tree Tyer Board Function Assignment .................................................................................... 89 Figures
Figure 1: Wireless Module Identification Diagram ............................................................................................... 99 OnlineManuals
Please visit the link below to find the latest manuals: http://dutchmantreespade.com/pages/manuals.php 79 1 WirelessControlRetrofitDiagram
Your Dutchman wireless kit comes complete with a wireless joystick controller and a wireless receiving chip. It is important to follow the step by step directions below so as to place the chip in the right location. Step 1: Locate your troubleshooting circuit board housing which should be directly above or directly beside the main control valve of the tree spade. Open up lid or cover to see wires coming in and out as shown here. Step 2: Unclip upper wire harness which houses all coloured wires coming in from the controller side of the tree spade. Step 3: Clip wireless receiver chip into the same location that housed the upper wire harness. Clip in as shown here. Then clip upper wire harness to side of wireless receiver chip. If done correctly, only the red (power) and the purple wire (ground) should be connected to the chip. Ensure that the pink protective foam stays on the receiver.  Step 4: Set both the wireless receiver chip and the wireless joystick to the exact same desired channel. Note: if you have received more than one wireless receiver chip along with only one wireless joystick then you must set each chip at a different channel and subsequently change the wireless joystick channel each time you connect to either tree spades. Step 5: Once the channels are set the same and power is going to the wireless receiver chip you can turn on the wireless joystick. The lights shown here will start to blink once the wireless joystick has established a connection with the wireless receiver chip. If the lights remain constant, check the channels and check to be sure that power is going to the wireless receiver chip. Also, ensure that the wireless joystick has adequate battery life. 80 2 Operation
2.1 WirelessOperation
2.1.1 TurnOnProcedure
1) Turn off wireless spade receiver board and wireless pistol grip (Power LED will be off). 2) Set a channel on the wireless spade receiver board. 
Spade systems on the same channel (in range of each other) will not interfere with each other once they are paired (lost on power down) but it will reduce the performance of the communication 
Optimally select an unique channel for each spade that me be operated close to each other 
Up to 16 (0‐9, A‐F) unique channels are allowed on the wireless spade system. 3) Set the channel on the wireless pistol grip board to match the wireless spade receiver board. 4) Power up the receiver board ‐ typically done by turning on the entire system from the vehicle. 
The Power LED should be constantly on to indicate it is getting power. 
The Status LED should be flashing to indicate the program is running. 5) Turn on the wireless pistol grip by pressing the white “On” button. 
The Power LED should turn on. 
After a few seconds the Spade LED and Active LED on should both start flashing (Spade LED flashes faster than Active LED) to indicate the two boards have been paired for this session (until they are powered off then on again). 
If the Active LED turns on and the Spade LED is flashing then the pistol grip has not connected to and receiver boards. i. Check to see if the receiver and pistol grip are on the same channel ii. Make sure both are off and the receiver boards is powered on first 6) The pistol grip and receiver board should now be paired and ready to use. 
If none of the functions buttons or trigger are being pressed the pistol grip will eventually enter power saving mode where the Active LED is off and the Spade LED is pulsing (slower flashing). 2.1.2 Reconnect
1) After the pistol grip and tree spade are paired turning off the pistol grip and then turning it back on will continue as normal. 2) Restarting the tree spade board will disconnect it from the pistol grip until it is restarted as well.  Pistol Grip Active LED will flash since it will still be connected; however, the tree spade board Active LED will not flash since it will not accept the communication. 81 2.2 WirelessPistolGrip
2.2.1 BlockDiagram
Wireless
Module
Battery
Reverse Battery Protection
On/Off Circuit
Regulator
Microcontroller
Charger
Visual Indicators
Switches
USB
2.2.2 Buttons/Switches

On: Turns on the pistol grip board. Has no effect is the board is already on. 
Off: Turns off the pistol grip board. Has no effect is the board is already off.  Channel Select Rotary Switch: Selects the wireless channel of the device. 16 Possible (0‐9, A‐F). Takes effect only after restarting the wireless pistol grip board.

The following function buttons activate the following output (see section “2.4 Solenoid Driver” for machine specific output): Table 1: Wireless Pistol Grip Function Buttons Input Spade Mode Output Function Mast Mode Output Function
B1 1 N/A B2 2 N/A B3 3 N/A B4 4 N/A LG 5 N/A RG 6 N/A A1 7 N/A A2 8 N/A Mast 9 N/A Spade 10 N/A Backside Trigger Inverts Above Inverts Above 2.2.3 Connectors

Mini‐USB Type B: Used to charge battery if it is not fully charged. The device can operate if 
Backside 2‐Pin Header: Connector from the battery to give the board power. 
Backside ICSP ‐ 6‐Pin Header: Used to program the board microcontroller. 2.2.4 IndicationLEDs(Lights)

Power LED: On if the circuit board has power and turned on. 82 
Charging LED: On if the USB cable is connected and the battery is not completely charged. 
Mast LED: Flashing indicates that the functions buttons are mapped to Mast Control. Quick flashing indicates that the program is running in regular mode. Pulsing (slower flashing) indicates that the program is in power saving mode. 
Spade LED: Flashing indicates that the functions buttons are mapped to Tree Spade Control. Quick flashing indicates that the program is running in regular mode. Pulsing (slower flashing) indicates that the program is in power saving mode. 
Active LED: Flashing indicates successful communications between pistol grip and receiver board. 
Low Battery LED: The battery capacity is low and should be re‐charged when possible. If the device is continued to be used for too long then the board will shut off all functions when the battery reaches a critical point and only the Power LED will be on and the low battery light will either flash or be completely off. If it is still on then the battery protection will disable the power when the battery is completely drained to prevent damage. 2.3 WirelessTreeSpadeReceiverPlug‐InModule
2.3.1 BlockDiagram
Solenoids
Battery
Reverse Battery Protection
Solenoid Driver Board
Regulator
Wireless
Module
Microcontroller
Indicators
Signal Driver
2.3.2 Buttons/Switches

White Button: Resets the circuit board. Only works if the Active LED is on or is flashing. 
Channel Rotary Switch: Selects the channel of the device. 16 Possible (0‐9, A‐F). 2.3.3 Connectors

ICSP ‐ 6‐Pin Header: Used to program the board microcontroller. 
2‐Pin Horizontal Jack: Accepts a 2‐pin plug (or old 10‐pin wired pistol grip plug) with power (12V). 
10‐Pin Vertical Plug: Plugs into the spade solenoid driver board to provide power and send signals. 
2‐Pin Vertical Plug: Plug into the new wired spade board for two additional signals to control solenoids. 
UART ‐ 3‐Pin Header: N/A. 83 2.3.4 IndicationLEDs(Lights)

Power LED: On if the circuit board has power. 
Status LED: Flashing shows the program is running. 
Active LED: Flashing indicates successful communications between pistol grip and receiver board. 
Blue On & White Off: Indicates the function is active (trigger not pressed) 
Blue Off & White On: Indicates the function is active in the reverse direction (trigger pressed). 84 2.4 SolenoidDriver

The program in the microcontroller determines the function of the board to operate as a Tree Spade Board (Manifold/Sectional Valve), Truck Spade, Tree Rex or Tree Tyer. 
A label is placed on the board after programming to indicate the operation of the board. 
Each of the 21 outputs is designed for a solenoid operating at 12VDC or 24VDC and up to 3A continuous current (5A max). 
Each output should only have one coil connected for best performance. 
Only right most ground is necessary but all three ground usage is recommended for best performance. 2.4.1 TreeSpade/TruckSpade
2.4.1.1 ManifoldValves

Label: “Manifold Valve” 
Some functions have extra outputs than needed for backup. 
Output Allocation: Table 2: Manifold Valve Board Function Assignment Outputs Input Tree Spade Function Truck Spade Function 1, 2, 3 Any (No Trigger)
Mains Down Mains Down 4, 5, 6 Any (Trigger) Mains Up Mains Up 7, 8 1 Blade 1 Blade 1 9, 10 2 Blade 2 Blade 2 11, 12 3 Blade 3 Blade 3 13, 14 4 Blade 4 Blade 4 15 5 Left Gate Left Gate 16 6 Right Gate Right Gate 17, 21 7 Stabilizers Gate 18 8 N/A Aux 19 9 N/A N/A 20 10 N/A N/A 85 86 2.4.1.2 SectionalValves

Label: “Sectional Valve” 
Output Allocation: Wiring remains same for Main and Functions 1‐7 from Helix board Table 3: Sectional Valve Board Function Assignment Input Output (No Trigger) Output (Trigger) Tree Spade Function Truck Spade Function
Any 21 21 Mains Mains 1 8 7 Blade 1 Blade 1 2 10 9 Blade 2 Blade 2 3 12 11 Blade 3 Blade 3 4 14 13 Blade 4 Blade 4 5 16 15 Left Gate Left Gate 6 18 17 Right Gate Right Gate 7 20 19 Stabilizers Gate 8 2 1 N/A Aux 9 4 3 N/A N/A 10 6 5 N/A N/A 87 88 2.4.2 TreeRex/TreeTyer

Label: “Tree Rex/Tree Tyer” 
Output Allocation: Table 4: Tree Rex/Tree Tyer Board Function Assignment Input 1‐6 1,2,6 3,4,5 1 2 3 4 5 6 7 8 Outputs Tree Rex Function Tree Tyer Function 6 Mains Mains 1,15 Mains Down Mains Down 2,16 Mains Up Mains Up 3,7,17 Grapple Close Gate Close 4,9,18 Rotate Left Rotate Left 4,10,18 Rotate Right Rotate Right 3,8,17 Grapple Open Gate Open 5,12,19 Tilt Down Pivot Left 5,11,19 Tilt Up Pivot Right 13, 20 ‐ Cutter Close 14, 21 ‐ Cutter Open 89 90 2.4.3 Buttons/Switches

Reset: Resets the microcontroller program. Holding the button will disable the microcontroller which disables all the outputs. 
Input: Unused. 2.4.4 Connectors

ICSP ‐ 6‐Pin Header: Used to program the board microcontroller. 
2‐Pin Vertical Jack ‐ Power: Labeled with ground symbol and 12V. Second plug to feed power directly from the battery and bypass pistol grip. If using Wireless Receiver Module, the power will plug into it instead of this jack. 
Pistol Grip Input ‐ 10‐Pin Vertical Jack: Standard Pistol Grip (no change from Helix board) input with 8 functions and 12V & GND. Significant power is lost when routing through pistol grip for manifold valves. Powering separately will transfer power to pistol grip as well. Wireless Receiver Module will plug into this jack. 
9/10 Function ‐ 2‐Pin Vertical Jack: Extra plug to activate 9th and 10th functions. Wireless Receiver Module will plug into this jack. 
3x 8‐Pin Jack: Provides outputs and ground paths for solenoids depending on the program. Grounds are labeled with a ground symbol. The 1‐21 outputs will activate according to the program. 
4x Mounting Holes: The mounting holes are grounded which provides an alternative to using ground on the plugs. The recommended mounting hole usage order is: Top Right, Bottom Right, Bottom Left, Top Left. 2.4.5 IndicationLEDs(Lights)

Power LED: On if the circuit board has power. 
Status LED: On if the microcontroller program is running. 
Red On & Green Off: Indicates the output is active (trigger not pressed) 
Red Off & Green On: Indicates the output is active in the reverse direction (trigger pressed). o There are 21 pairs of Red/Green LEDs – one for each output. 2.5 TroubleShooting

Wireless does not work o Make sure Power LED on Receiver Board and Pistol Grip board are both on 91 
Pistol Grip Board does not turn on (no Power LED) when button is pressed: 
Check if battery is inserted correctly (positive button is down). 
Check if battery wire is connected properly to the circuit board. 
Check battery voltage. o Above 3.0V is within operating range. o Between 2.5V and 3.0V is where the circuit board will not active (Power LED will be on). o If it is 0V then the battery is completely discharged. 
If this is the case on a brand new battery then it may be damaged. It should be fully charged then left idle for one day. If the battery is above 4.1V then it is not damaged. 
Receiver Board does not turn on (no Power LED) 
Check if the power plug is receiving power 
Check if power is connected properly (On the 2‐Pin horizontal plug the 12V/Hot goes to the left pin looking from the top and Ground/0V/Return to the right pin looking from the top) 
Do plug the receiver board into the solenoid driver: o No Power LED: Power not getting to the board o Power LED turns on: Solenoid Driver may be damaged or cables may be pinched o Power LED is on pistol grip and receiver but the Active LED is not flashing 

Make sure the selected channel is the same on the pistol grip and receiver 
Make sure to turn on the pistol grip after turning on the receiver board first Wireless works but the spade functions do not work o If Active LED is flashing on pistol grip and receiver and the function LEDs light up when the buttons are pressed make sure the LEDs on the solenoid driver board light up as well o If the lights on the solenoid driver light up then the circuit board is fine but the solenoid may not be connected properly 
When the function lights are on check to see if the solenoid is magnetized 92 2.5.1 DetailedTroubleShooting
1) Measure voltage on the plug and make sure it is installed the correct way. 2) Plug into just the wireless receiver and check for power (Power LED on). 93 3) Turn on pistol grip and check for communication (Active LED flashing on the receiver and Spade LED flashing on the pistol grip) – check channel as well. 4) Press Blade 1, then Blade 1 + Trigger, then Blade 2, then Blade 2 + Trigger and so until all functions are tested. 94 5) Remove the coil plugs from the driver circuit board and apply power directly to using the plug from the wireless receiver and check for power. 6) Install the wireless receiver (pistol grip should be off) and check for power. 95 7) Connect pistol grip by turning it on and test all functions. The lights should turn on the receiver and the driver board when the buttons are pressed. 8) Remove the wireless receiver; plug the coils back in, power up the driver board and check the voltage. 96 9) Install the wireless again (pistol grip should be off) and check for power. 10) Test all functions again (with and without trigger) and check to see if coils are energized which can be done by checking if a piece of metal stick to a coil when it is activated. 97 98 3 WirelessRegulatoryApproval
3.1 WirelessFrequencyIdentification
All wireless boards can be assembled with a frequency of 868MHz (Europe), 915MHz (North America) or 2.4GHz (Universal). The frequency is determined by the red wireless module. The markings on the modules to identify the frequency are (and shown in “Figure 1: Wireless Module Identification Diagram”): 


868 MHz Module: “MRF89XAM8A”, “868” 915 MHz Module: “MRF89XAM9A”, “915” 2.40 GHz Module: “MRF24J40MA”, ‘E’/‘M’ Gold Antenna 868MHz 915MHz 2.40GHz Figure 1: Wireless Module Identification Diagram 3.2 902/915MHz(NorthAmerica):MRF89XAM9A
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment OFF and ON, the user is encouraged to try to correct the interference by one or more of the following measures: 
Reorient or relocate the receiving antenna. 
Increase the separation between the equipment and receiver. 
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. 
Consult the dealer or an experienced radio/TV technician for help. 99 3.3 868MHz(Europe):MRF89XAM8A
3.4 2.4GHz(Universal):MRF24J40MA
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: 
Reorient or relocate the receiving antenna. 
Increase the separation between the equipment and receiver. 
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. 
Consult the dealer or an experienced radio/TV technician for help. 100 4 Lithium‐IonBatterySafety
Please be sure to save, read and follow these instructions carefully! This safety sheet provides important basic information on the handling and use of LITHIUM‐ION batteries. If for any reason the required safe handling cannot be followed, please refrain from using LITHIUM‐ION batteries. 4.1 SafeCharging

To charge, simply place the battery in the charger, observing polarity. The LED will light RED when charging and GREEN when ready to use 
Remove the battery as soon as possible after the LED illuminated GREEN. LITHIUM‐ION cells should never be kept "topped off' on the charger. 
Never attempt to "top off' or otherwise charge a fully charged battery 
Always charge LITHIUM‐ION cells with the recommended charger or personal harm and property damage may occur. 
Always use chargers specifically approved for use with your LITHIUM‐ION packs. 
Always test your charger to assure it is functioning properly. 
Always charge your LITHIUM‐ION cells on concrete at least 10 feet (3 meters} from any combustible materials. 
Never leave the charger unattended while batteries are connected. Over‐charged batteries can explode. 
Always store LITHIUM‐ION cells or packs in a fireproof container. 
Always have sand or dry fire extinguisher handy in the event of fire. 
Always keep all batteries out of the reach of children and animals. 
Always observe the correct polarity when connecting cells or packs to charger or application. 
Always seek medical attention if electrolyte gets in your eyes (flush with cold water immediately}. 
Always scrub with soap and water if electrolyte comes in contact with your skin. 4.2 SafeHandling

Never charge LITHIUM‐ION cells or packs unattended. 
Never charge LITHIUM‐ION beyond factory specifications; this is dangerous and strictly prohibited. 
Never charge LITHIUM‐ION in your car, home or garage or where other physical damage can occur. 
Never charge LITHIUM‐ION while in the application as the hot pack may ignite certain materials. 
Never charge LITHIUM‐ION on flammable materials such as wood, foam or plastic. 
Never disassemble a LITHIUM‐ION cell or pack. 101 
Never short circuit LITHIUM‐ION cells or packs. 
Never use a LITHIUM‐ION cell or pack that has been damaged. 
Never put them in your pocket, purse, bag, desk drawer, etc. 
Never keep cells or packs in temperatures that exceed 60C/140F. 
Never exceed the factories maximum allowed charge and discharge rates. 
Never combine different cell sizes or capacities together in the same pack. 
Do not allow cells to self‐discharge to an open‐circuit voltage of less than 2.6V 4.3 SafeStorage

Do store cells in a cool, dry and secure environment ensuring that the formation of condensation is prevented. 
Do not throw the cell into a fire, or place it in an oven, stove, microwave oven or near sources of heat. 
Do not handle or store cells in such a way as to allow contact with any metal objects such as hairpins, rings or clips. 
Do not drop or throw the cell, or subject it to excessive impact or shock. 
Do not pierce, strike or crush the cell, or attempt to damage or deform it in any way. 
Do not allow the cell to come into contact with water, aqueous solutions or any other liquids. 
Do not attempt to disassemble or modify the cell in any way, as the design safety features could be compromised. 4.4 SafeUsage

Do use LITHIUM‐ION cells of the same size, age, state‐of‐charge and, wherever possible, batch code in any one battery assembly. 
Do incorporate appropriate electronic protective circuitry to prevent over‐charge, over‐discharge and over‐current, at battery level, in conjunction with inherent battery cutoff circuitry. 
Do ensure that cells are connected with the correct polarity in battery assemblies. 
Do not use cells which are leaking (liquid on the outside of the cell or a solvent smell), or which feel hot or appear damaged in any way. 
Do not use LITHIUM‐ION cells in combination with other cells of different chemistry, capacity, size or manufacturer. 
Be aware of the battery level during usage. If the light dims, stop using and replace/recharge the battery. An over‐discharged battery may explode, despite safeguards. 102 4.5 DamagedBatteryPacks

Before each use totally inspect the cells, wire leads and connections for possible short circuit. 
If there is any doubt completely cut all wires from the pack. 
If any cells are dented or deformed do not use the pack. 
Follow disposal notes below. 4.6 DisposalBatteryPacks

If the LITHIUM‐ION pack is damaged, immerse it in salt water with plastic container for two weeks to discharge the battery pack. Use 1/2 cup of salt per gallon of water. 
If the LITHIUM‐ION pack is not damaged, discharge it to 1V per cell. 
You may use a 150 ohm 2W resistor (from The Source or other supplier), or connect it to the device and run it until the discharge voltage is observed. 
Apply tape over all electrical terminals and exposed sections. 
LITHIUM ION batteries are environmentally safe for landfill disposal. 4.7 HotBatteries

If a cell, either separately or in a battery assembly, is discovered to be at a higher temperature than normal, it should be carefully removed to a 'safe place' as soon as possible. Protective clothing such as thick gloves and facemask should be worn to carry out this operation, preferably with the cell being picked up with tongs. 
A 'safe place' is where the release of electrolyte or even flame from the cell will not cause personal injury or damage to property, e.g. an outside isolated position; buried in sand, soil or vermiculite; or inside a special‐purpose, fire‐proof container with non‐conductive surfaces. After a period of two hours or more, the cell should be recovered and dealt with as a cell with abnormal characteristics, as described below. 4.8 Fire&VentedCell

For any cell that is found to have vented, the procedure for a hot battery (see above) should be followed. 
For any fire involving LITHION ION cells, dry chemical, C02 or copious water spray should be used to prevent the fire spreading. For large quantities of cells, use self‐contained breathing apparatus and full protective clothing. 103 4.9 CellwithAbnormalCharacteristics

If a cell, either separately or in a battery assembly, is emitting an ether‐like odour, or is discoloured, misshapen or corroded and it has an open circuit voltage (OCV) of 4.4V or less, it should be discharged in a controlled manner. 
Discharge cells by connecting a suitable load resistor (e.g. 150 ohm 2W resistor) between the cell terminals and allowing the cell to discharge for a minimum of 24 hours to 1V. The cells can then be safely disposed of. The storage, safety and handling instructions contained on this sheet identify the basic storage and handling requirements in regard to the specified product and is not designed to be comprehensive. Dutchman Industries accepts no responsibility or liability in regard to any use of and I or storage of the products which in any way departs from these instructions. 104 Dutchman Industries Inc.
W A R R A N T Y
Dutchman Industries Inc., herein referred to as DMI, warrants each new industrial product of its own
manufacture to be free from defects in material and workmanship, under normal use and service for
one(1) full year after delivery to the owner.
During the warranty period, the authorized selling DMI Dealer shall furnish parts without charge for any
DMI product that fails because of defects in material and/ or workmanship. This warranty and any
possible liability of DMI hereunder is in lieu of all other warranties express, implied or statutory,
including but not limited to any warranties of merchantability or fitness for a particular purpose.
The parties agree that the Buyers SOLE AND EXCLUSIVE REMEDY against DMI, whether in contact
or arising out of warranties, representations, instructions, or defects shall be for the replacement or repair
of defective parts as provided herein. The Buyer agrees that no other remedy (including, but not limited
to, incidental or consequential loss) shall be available to him. If, during the warranty period, any product
becomes defective by reason of material or workmanship and Buyer immediately notifies DMI of such
defect, DMI shall, at its option, supply a replacement part or request return of the product to its plant in
Brougham, Ontario, Canada. No parts shall be returned without prior written authorization from DMI, and
this warranty does not obligate DMI to bear any transportation charges in connection with the repair or
replacement of defective parts. DMI will not accept any charges for labour and/or parts incidental to the
removal or remounting of parts repaired or replaced under this Warranty. A formal, faxed estimate to
DMI is required prior to any foreseen warranty repairs, alterations and/or labor.
This Warranty shall not apply to any part or product which shall have been installed or operated in a
manner not recommended by DMI, nor to any part or product that has been neglected, or used in any way
which, in the Manufacturers opinion, adversely affects its performance; not negligence of proper
maintenance or other negligence, fire or other accident; not with respect to wear items included but not
limited to items such as tree spade blades and wear strips; nor if the unit has been altered or repaired or
repaired outside of a DMI authorized dealership in a manner of which, in the sole judgment of DMI
affects its performance, stability or reliability. Equipment and accessories not of our manufacture are
warranted only to the extent of the original Manufacturers Warranty and subject to their allowance to us,
if found defective by them.
DMI reserves the right to modify, alter and improve any product or part without incurring any obligation
to replace any product or parts previously sold with such modified, altered, or improved product or part.
No person is authorized to give any other Warranty or to assume any additional obligation on the
Manufacturers behalf unless made in writing and signed by an officer of the Manufacturer.
105

Dutchman Tree Spades

Transcription

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