our 2014 - Issue 1 Catalog Here

Transcription

Issue 1
2014
Tel: 402 493 6507 • Fax: 402 493 3846 • 7011 N 160 Ave • Bennington, Nebraska 68007
Web/Shopping Cart: gpasc.com • E-mail: info@greatplainsas.com or infogpasc@yahoo.com
WHEN ONLY THE
BEST WILL DO!
Great Plains Aircraft offers the most extensive line of VW based engines, accessory packages and individual engine parts
for VW powered sport aircraft. All this, plus customer service and product support - based on 32 years of experience.
AIR COOLED: • FRONT DRIVE • REDUCTION DRIVE • FLYWHEEL DRIVE
Front Drive-Air Cooled
Front Drive - Air-Cooled. Direct drive, driven off the pulley end (Type 1 only) for standard aircraft configuration. The Front Drive engine turns counter clockwise from the
cockpit in a tractor configuration. Wooden props - ONLY - are used.
Reduction Drive - Air-Cooled. Driven off the pulley end of the crankshaft. Available
in 1.7:1 and 2.0:1 Drive Ratios. Drive Ratio 1.7:1 is for 72” to 74” props and the Drive
Ratio 2.0:1 is for those aircraft requiring 80” to 84”
props. The Reduction Drive can deliver over 100 takeoff
horsepower. The prop turns counter clockwise from the
cockpit (tractor installation). Use of wood, composite
or adjustable props. Fits Type 1 VW Only.
Reduction Drive-Air Cooled
Flywheel Drive - Air Cooled. The Flywheel Drive is
the lightest direct drive VW based engine offered in
the market place period, weighing in at a mere 158
lbs. This package uses a top mounted starter, 35 amp
3 phase alternator and has the option for electronic
dual ignition.
Flywheel Drive-Air Cooled
ENGINE kitS • ENGINE parts • UPGRADE KITS
Engine & Accessory Packages: Our engine & accessory packages contain all the necessary parts and components to
assemble the engine yourself. The packages come complete with our Type 1 Engine Assembly Manual and DVD’s.
We offer support for our products over the telephone, mail, and E-mail.
Accessories: From motor mounts, intake systems, exhaust systems, braking systems, tires and tubes, etc. We carry
these items for many of the well known VW powered aircraft.
Instruments: We carry a complete line of flight and engine instruments.
Educational Books: We carry many educational books for the homebuilder. These books include VW Engine
Assembly, and How To Rebuild A VW Engine
Customer Support: Our customer service and technical assistance for our products is unmatched in the industry.
ADDITIONAL PRODUCTS AND SERVICES:
Upgrade Kits: These kits are available to convert your 1600cc to an 1835cc or your 1835cc to an 2180cc engine.
Long Block Engine Kits: This kit includes the engine case and the parts within.
Short Block Engine Kits: This kit includes the engine case and the parts within (does not include pistons, cylinders, etc.).
1/2 VW Conversion Kit: This conversion kit for the Type 1 VW uses a complete engine case. Plus we sell the “Carr Twin”
Conversion Plans!
Sonerai Sport Aircraft and Easy Eagle I Bi-Plane Plans and pre-fabricated components.
gpasc.com
Tel 1 402 493 6507 • Fax 1 402 493 3846
SHOP ON LINE • PRODUCT CATALOG
INSTALLATION INSTRUCTIONS
NEW PRODUCT UPDATES
Email info@greatplainsas.com or infogpasc@yahoo.com
ORDERING INFORMATION
HOW TO REACH US!
Business hours for Great Plains Aircraft are Monday through Friday from 8:00 am to 5:00 pm (Central Time Zone).
Correspondence: Great Plains Aircraft
7011 N 160 Ave, Bennington, NE 68007
E-mail:
info@greatplainsas.com
infogpasc@yahoo.com
Phone orders .............................................1 402 493 6507
Fax orders.................................................. 1 402 493 3846
Information and Questions........................1 402 493 6507
Web Address ........................................... www.gpasc.com
Ordering InformatioN
Orders can be placed via the World Wide Web with the use of our Shopping Cart at www.gpasc.com. Or via the mail with
the use of a Money Order, Certified Check or enclose your MasterCard or Visa credit card number, expiration date and
CV2 code. Western Union Transfers are also accepted (call for required information). Personal checks and bank drafts are
welcome but will delay your order until your personal check clears your bank (7 to 14 days). Orders may be telephoned
or faxed by using the numbers above. All Nebraska residents and any orders that are picked up in NE will be charged 7%
sales tax.
Please Note: Catalog Prices DO NOT Include Shipping Costs.
Every effort has been made to proof read our catalog for errors in pricing and information prior to publishing. Please
recognize that mistakes can be made and that prices do change. If you feel an error has been made in pricing, please call
or write Great Plains to check current catalog pricing. Current prices are listed on our web site in the Products Catalog/
Shopping Cart.
We stock about 93% of the items in our catalog, but those items manufactured in speciality shops, such as mounts, exhaust systems, fiberglass products and those items manufactured to adapt our products with other manufacturers parts,
are not kept in stock. This is due to the limited sales of these items (i.e., they are only ordered once a year). If an item is
back ordered, we will do the best we can to expedite your order. Orders requiring machine work take a minimum of two
weeks “In House,” before return shipment.
RETURNS
We ask that you do not order parts that you do not intend to keep. To offset the direct cost of handling returned merchandise that has been correctly shipped by us, a 20% restocking fee will be charged. Exchanges or refunds will be allowed
up “Until 30 days after date of sale.” There are NO REFUNDS allowed on engine kits, parts where machine work has been
completed, printed materials, electronic kits, or any part that has been USED, MODIFIED or INSTALLED by the customer.
Special order parts are not returnable. Please call prior to returning merchandise. A “Return Authorization: Number”
is required to return merchandise back to us. Merchandise returned without an “RA” Number will be returned to the
customer. For returned items, the customer pays for shipping costs and will not be reimbursed for any shipping costs.
Returns without an “RA” will be returned to the customer at the customers expense as we will refuse delivery.
Warranty Information
We value you as a customer and we will make every effort to please you when a problem is encountered. Our business
is selling “experimental aircraft parts.” There is no warranty for these parts, implied or intended. Great Plains Aircraft will
not replace any parts on an engine that are damaged due to over heating. When a customer of Great Plains Aircraft accepts an item from Great Plains Aircraft for use on their homebuilt aircraft, this acceptance by the customers, insures the
quality of it. The homebuilder is ultimately responsible for any parts installed on their aircraft, certified or not.
Great Plains Aircraft will not be responsible for any incidental or consequential damages including direct or indirect labor,
lodging, repair, medical or legal expenses incurred by a customer, or any agent of the customer. We sell “experimental,
non-FAA approved aircraft parts,” as they pertain to use on homebuilt aircraft. The user is responsible for the entire “RISK”
of quality and performance of their homebuilt aircraft. When a customer accepts a part from Great Plains Aircraft for use
on their aircraft, this acceptance and installation of that part by the customer for use, insures the quality of that part.
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INVENTORY AND SHIPPING
INVENTORY
Great Plains Aircraft maintains the largest supply of conversion parts for converting VW engines for aircraft. In addition, we stock standard engine parts such
as cases, pistons and cylinders, heads, bearings, etc. We stock 93% of the parts
listed in this catalog. From items as small as dowel pins to items as large as
complete engine kits, we can supply your engine parts requirements from our
vast inventory selection. Estimates and shipping quotes are valid for 14 days.
SHIPPING
Orders are shipped via United Parcel Service (UPS), US Postal Service (USPS)
and DB Schenker. Normal service by ground is 1 to 5 working days - depending
upon your location in the USA. Most plans, books and videos are sent by Priority
Mail via USPS Prices listed in the this catalog do not include shipping charges.
Shipping quotes are valid for 14 days. Actual shipping costs will be charged to
the customer at the time of shipment. Crated items will incur a crating fee.
From the main bearing sets to complete engine kits - Great Plains Aircraft and
our shipping partners can insure you a cost effective, insured and timely delivery.
Please Note: We are not responsible for third party shipments. We will ship
to the freight forwarder designated, but any loss or damage will be the sole
responsibility of the purchaser. Ownership of goods transfers to the customer
upon shipping.
INTERNATIONAL SHIPPING
We specialize in shipping of international orders. Whether you are based in
Argentina or Zimbabwe, we can get your order to you in a prompt, insured, and
cost effective manner. Many smaller packages can be shipped by insured mail via
the United States Postal Service, either by air or by surface. DB Schenker, and
UPS have an excellent overseas delivery network. Larger packages are shipped by
overseas contract carriers with full insurance. Be sure to include your province,
country and city code when inquiring about shipping costs. Also the desired
service, i.e., Express, Air Mail or Surface. Shipping quotes are valid for 14 days.
Actual shipping costs will be charged to the customer at the time of shipment.
International shipping costs do not include local duties, customs or local VAT.
PARTS INSTRUCTIONS
We realize that not all of our customers are certified auto/aircraft engine builders! In fact very few are. Parts that may require installation instructions are
furnished with them. Prop hubs, U-build pushrods, piston and cylinder sets,
etc. We have also loaded the Installation Instructions onto our web site (www.
gpasc.com). We have an investment in your success and want to be a partner
with you in the ultimate success of your homebuilt aircraft. The more knowledge
you have about the products you are using, can only aide in the success of your
homebuilt aircraft. If you every have any questions about the parts you purchased from us and their use, just give us a call for a prompt answer. Questions
may also be addressed to us via our email address: info@greatplainsas.com
Tel 1 402 493 6507 • Fax 1 402 493 3846
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WHY CHOOSE GREAT PLAINS?
Background, company overview and products
Great Plains Aircraft has been commercially selling VW
engines, engine kits, and conversion parts continuously
since 1982. This year (2014) we mark our 32nd year in
business. In the USA, only RevMaster has been selling VW
conversions for sport aircraft for a longer period than us.
We have seen many companies that have sold VW conversions, and or parts, or plans come and go in the U.S. in
those past 32+ years. To name a few: Able, HAPI, Mosler,
TEC, Barker, Monnett Experimental, INAV, Christeen Aero,
Duty, R.J Huggins, Limbach and others. Why we remain in
business and all these other companies or individuals have
come and gone in 31 years, we will let you, the consumers
continue to decide.
About the company. Many customers are surprised
that Great Plains Aircraft Supply Co., Inc. is a family operated business by two individuals, Steve and Linda Bennett.
Steve handles shipping, receiving, ordering, design, technical questions and research of new products, etc. Steve
received his private pilot’s license in 1971 flying a Cessna
150. Since then he
has accumulated
over 3500 hours
of VW flight time
in a KR1, KR1.5
and several KR2’s.
With a desire to
continue his education, he is also
an HVAC certified
technician.
Linda answers the phone, completes order input,
accounting, the design of our catalog
and maintains the web site. Linda has
an associate’s degree in business. Prior
to joining Steve at Great Plains, Linda
worked at AT&T and Northwestern Bell
as a Manager. She was also an owner
of a print shop.
Being a small company, one wears many hats. The positive
side is that with every order, we strive to fill it and ship it in
a manner that we would expect from any other company
that we would do business with. Do we make occasional
mistakes? Sure. But we strive to treat the customer as we
would want to be treated.
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Tel 1 402 493 6507 • Fax 1 402 493 3846
Great Plains Aircraft has maintained it’s position in the
market place because our company offers a wide range
of time proven products at reasonable prices, we have
the experience and knowledge to help our customers
troubleshoot problems with their Great Plains conversions,
and we maintain this with a minimum overhead. It’s the
overhead that dooms many small companies when the
market is slow or flooded with short term competition.
The engines - Steve Bennett puts his 33+ years of engine building experience into every engine package and
parts that we ship out. We offer a full range of engines
and parts. Engines can be ordered as a complete engine
package, an engine kit or as individual parts. We can assist
you in the decision process by recommending specific
accessories to meet your aircraft power requirements.
The most popular engine configuration is the: Front
Drive - DIRECT DRIVE engine. This is driven off the pulley
end of the crankshaft. Displacements from 1600cc up to
2276cc are available. We have developed an engine package that includes the long block engine kit, 4220 Magneto
Accessory Package, Secondary Ignition Package and a float
bowl carb for $5,800 to $6,900.
The Flywheel Drive Engine is the least expensive engine configuration sold. An aluminum prop hub is bolted
to a custom flywheel that is a little larger than a stock VW
flywheel. The starter is mounted on top of the engine,
laying over the engine case. It utilizes a 35 amp 3 phase
alternator, mechanical fuel pump, and optional dual
electronic ignition. This is also the lightest VW conversion
sold with the fore mentioned options, weighing in at 158
lbs. for a 2180cc engine. (A hand start direct drive engine
with single electronic ignition, but no starter, weighs in
at only 146 lbs.) This Flywheel Drive Engine also uses a
bed type engine mount. This engine can be produced in
displacements from 1600cc through 2276cc.
The Reduction Drive Engines have really opened up
the range of aircraft that can use VW power. Direct drive
VW’s are limited to a 62” diameter prop because of tip
speed and will produce about 200 to 225 lbs. of thrust
(depending upon prop manufacturer). The reduction drive
engines can turn prop diameters from 72” with a 1.7:1
ratio and up to a 84” prop with a 2.0:1 ratio. Static thrust
with a 72” prop is about 350 lbs. The 2.0:1 ratio with a
84” prop will deliver about 450 lbs. of thrust.
ENGINES & PRODUCTS
The re-drive/reduction engines are available as an Engine
and Accesssory Package, Reduction Long Block Kit, or
you can purchase just the drive itself and build up your
own engine. The most popular engine sizes are 1915cc,
2180cc and 2276cc.
The Reduction Drive Engine Package features starter, 35
amp 3 phase alternator, 009 type distributor, choice of
drive ratio, top mounted Weber carburetor and intake
manifold, accessory case and remote oil cooler from
$6,150 to $6,595. Optional dual electronic ignition packages are available. The redrive VW engines are used in
many of the WW1 type aircraft, several of the Cub look-a
likes, Kolb Mark 3 and a few trike’s (flying wings). They
can deliver outstanding take off and rate of climb, when
matched to the correct aircraft.
The Products. For starters, we offer a complete range
of engine kits, drives, accessories and individual parts for
sport aircraft that is unmatched by any company in the
U.S. and worldwide. Bearings, cams, stud kits, heads,
cases, accessory case kits, cool tins, carburetors, secondary ignition systems, magnetos, plugs, wire sets, four different prop hub styles, instruments, piston and cylinder
sets - you get the idea. If it’s a product for VW power, we
probably carry it.
So what makes our engine different?
Ok, let’s examine our 2180cc and 2276cc direct drive
engines with dual ignition... As these two are the most
popular engines we sell.
The Crankshaft - The heart of the engine is the crankshaft. It has to be able to absorb, dissipate and transmit.
Our 82mm forged steel crankshaft is made specifically for
aircraft use. It features a rectangle flat milled key for the
prop hub. The crankshaft has a 3 degree taper on it that
is mated to our Force One prop hub. The bolt that retains
the hub is a fine thread bolt that is 3.5” long. The threads
in the crankshaft are machined in the crankshaft about
3” down from the end. For the first 1.250” the thread is
relieved so the pulling or retention loads is placed at the
rear of the thread in the larger diameter of the crankshaft.
This crankshaft is made specifically for the rigors of driving a propeller. It is not an “out of the box” automotive
crankshaft as used by one competitor. In the 20+ years this
current crankshaft design has been manufactured, it has
never suffered a failure on normally asperiateted engines.
Tel 1 402 493 6507 • Fax 1 402 493 3846
Force One Prop Hub and Main Bearing - While
not totally unique to aviation, it is in many respects when
combined with our crankshaft. We recognized from early
on from a number of crankshaft/prop hub failures with
82mm crankshafts and shrink fit and short tapered hubs,
that perhaps it was not the best way to build stroker engines for longevity. (Note: There is further infomation
on our web site.)
The Force One Prop Hub rides in a bearing that the case
is machined out for. The Force One Bearing is pressure
lubricated, utilizes 2 seals, one for dust and one for oil.
The total bearing area is 4 to 5 times what a standard VW
#4 bearing’s surface area is. But the important point is the
hub is supported in the bearing instead of being attached
forward of the bearing, as is the case when using a shrink
fit or standard tapered prop hub. As the fit between the
hub and the crank is on a 3 degree taper, it can be removed
repeatedly without wearing out either tapered surface.
With the shrink fit hub, the .002” interference fit will
eventually erode with multiple removals.
With our Force One Hub, we can still use the brass distributor drive gear to drive a secondary or primary ignition
system. Another competitors crankshaft does not have the
brass gear on the crankshaft and cannot use a primary or
secondary ignition in the distributor hole.
2180cc & 2276CC Camshafts - Our camshafts, while
based on a popular design for automotive use, are custom ground to our specifications for aircraft use. They are
designed to provide maximum horsepower and torque in
the 3000 to 3400 rpm band. We keep the duration low
and add enough lift to pack the cylinder as full as possible.
The cam lets the engine idle without lopping and offers
quick acceleration without stumbling. Other manufacturers use standard “off the shelf” automotive camshafts.
All of our 2180cc and 2276cc kits come with new lifters
that are matched to work with our camshaft. These kits
also feature 5/16” steel pushrods (no aluminum here for
higher lift cams) and new rockerarm assemblies.
Most of the other hard components will be standard
from whomever you purchase your engine kit from. The
case, pistons and cast steel cylinders, oil pumps, cylinder
heads, gasket sets and the like, all come from a small
source of manufacturers and will be pretty common to
all conversions.
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ACCESSORIES & ONE LAST TRY...
Accessories - This is another area where we are very
different from some of our competitors. Starting with the
accessory case, we supply a fully “enclosed” accessory
case. This simply means the flywheel is enclosed in the
case. One competitors X case features an open rotating
flywheel. With our accessory case the starter position can
be ordered in the 12:00, 6:00 or 9:00 position.
Secondary Ignition - We offer a wide variety of secondary ignition systems that will fit just about any application. Our standard low height secondary ignition system
(only 1.310” tall) fits in the standard VW distributor hole.
This ignition system is the “standard” secondary on most
of our engines. This system must be in the off position
when starting the engine.
We have a standard 35 amp 3 PHASE alternator
that is mounted inside the accessory case. Two of our
competitors have only a 20 amp single phase alternator
for standard equipment.
Oil Pump Secondary Ignition - This ignition system replaces the oil pump cover plate. The bottom drive
gear of the pump is modified and a shaft engages the
gear. This system uses the same components as our low
height system.
Almost 32 years ago we started using the geared
starter which you now see as standard on most VW
sport aircraft conversion. This lightweight 8.5 lbs. starter
has an internal start solenoid, eliminating the need for an
external one.
Our flywheel is unique to the industry. We are the only
company we know of that builds and uses a light weight
100% steel flywheel, weighing in at only 5.5 lbs. Other companies use a combination of aluminum and steel to keep
the weight down. We can boast that the steel flywheels
have never had a hub failure. Aluminum and aluminum/
steel ones can’t say that.
Ignition Systems - Primary Ignition. Yes, we still
use them - what some competitors describe as old and antique - a magneto. But there is a good practical reason that
is lost on some. The Slick 4316 and 4220 magnetoS,
do not need a power source, do not have external rotating
magnets, they are easy to hook up, and most important,
you can start the engine by hand if the battery fails. With
one competitor’s ignition system, if the battery is dead
or the starter is broke you won’t go anywhere until you
replace one or both. Their engine has to rotate 200+ rpm
to start the engine. No starter, no battery - no starting.
The low height secondary, oil pump secondary and Compu-Fire ignition systems all feature dual redundant coil
packs and can fire spark plug gaps up to .042”, if required.
In Review: Take a look at our product catalog and web
site (gpasc.com). You will quickly see that we offer the
widest range of products for VW sport aircraft engine
conversions - period! We can assist you in your custom
building of an engine to fit different airframes. By custom
tailoring the engine to the airframe, the aircraft will meet
or in many cases exceed the performance specifications
listed by the manufacturer. If the builder prefers, they
can also order from us - just the parts they desire to build
their “perfect” engine.
We know that even after 32+ years of being in business,
we still don’t know everything. We are constantly learning
and developing new products for these timeless engines.
We do believe that when you purchase one of our engine
kits, you will be purchasing the absolute best, safest and
insurable VW based engine available in the market place
for your aircraft.
The 009 distributor can be used as a primary or as a
secondary ignition system. When the cap is replaced with
our 90º distributor cap it makes a lower height/attractive
installation. The 009 can be upgraded to electronic ignition if desired.
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Tel 1 402 493 6507 • Fax 1 402 493 3846
DIMENSIONAL DATA: TYPE 1
(STD. TAPERED HUB)
NOTE: Starter postion can
be 6, 9 or 12 o’clock.
PLEASE SPECIFY WHEN
ORDERING!
3.898”
3.898”
4.331”
4.126”
4.114”
4.114”
Tel 1 402 493 6507 • Fax 1 402 493 3846
4.114”
4.114”
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FRONT DRIVE ENGINE SPECIFICATIONS
TYPE 1 Front Drive-Air cooleD
50-80 hp.............................................................1600-2276cc
FRONT DRIVE
ENGINE DISPLACEMENTS:
1600cc
1700cc
TYPE 1 - air cooled 1835.cc
1915cc
2180cc
2276cc
Take off HP, 3600 RPM (MAX). ............. 55......................60......................65......................69.....................76.......................80
HP @ 3400 RPM ................................. 50......................55......................60......................65.....................70.......................76
Bore (mm) ........................................ 85.5.....................88......................92......................94.....................92.......................94
Stroke (mm) . ...................................... 69......................69......................69......................69.....................82.......................82
Displacement, in CC . ........................ 1584..................1700..................1834..................1915.................2180...................2276
Compression Ratio .......................... 8.0: 1................. 8.0: 1................. 8.0: 1................. 8.0: 1................ 8.0: 1...................8.0:1
Minimum Fuel Octane ........................ 96......................96......................96......................96.....................96.......................96
Firing Order ...................................... 1234..................1234..................1234..................1234.................1234...................1234
Magneto & Harness . ....................... Slick................... Slick................... Slick................... Slick.................. Slick.................... Slick
Plugs (with Spark Plug Adapters) . ....... Varies................ Varies................ Varies................Varies............... Varies.................Varies
Propeller Drive . ................................. 1.1..................... 1.1..................... 1.1..................... 1.1.................... 1.1...................... 1.1
Carburetor, Float Bowl . .................... 1617..................1617..................1819..................1819.................2122...................2122
Electric Fuel Pump ............................ Opt.................... Opt.................... Opt.................... Opt................... Opt..................... Opt.
Starter . ........................................... Geared.............. Geared.............. Geared..............Geared............. Geared...............Geared
Alternator Amp Output ...................... 35......................35......................35......................35.....................35.......................35
Prop Flange Diameter . ....................... 5”...................... 5”...................... 5”......................5”..................... 5”.......................5”
Bolt Holes in Flange ............................. 6........................6 .......................6 .......................6.......................6 .......................6”
Prop Flange Bolt Pattern, o/c . ............ 4”...................... 4”...................... 4”......................4”..................... 4”.......................4”
Prop Pilot Diameter............................. 2”...................... 2”...................... 2”......................2”..................... 2”.......................2”
Prop Pilot Depth ................................375” ..................375” ................ .375” ................ .375”................ .375” ................. .375”
Prop Bolt Diameter ...........................AN5” ................. AN5 .................. AN5 .................. AN5.................. AN5 ................... AN5
Weight in Pounds ............................ 159.2...................160....................163.................. 163.2 ............... 164.5....................165
The above weights are for engines that include the Diehl Accessory Case package, intake manifold, Slick
ignition system and oil cooler. Front Drive (Direct Drive) Great Plains engines (when driven off the pulley
end) are for use with wooden propellers only (2 blade up to 62” diameter). Metal or composite propellers are not allowed. Octane requirements will vary with compression ratio as will horsepower output.
Great Plains engines “are not” certified aircraft engines. They can only be used in homebuilt aircraft that
are certified in the “experimental category” or new Sport Pilot Category.
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REDUCTION DRIVE & FLYWHEEL DRIVE ENGINE SPECIFICATIONS
type 1 REDUCTION DRIVE-AIR COOLED
85 - 105 hp...........1915, 2180 & 2276cc
type 1 FLYWHEEL DRIVE
76 - 80 HP..................... 2180 & 2276CC
ENGINE DISPLACEMENTS…
TYPE 1-AIR COOLED
REDUCTION DRIVE
1915cc
2180cc
2276cc
TYPE 1-AIR COOLED
FLYWHEEL DRIVE
2180cc
2276cc
Take off HP, RPM MAX ................................85 @ 4200.........103 @ 4200...... 105 @ 4200..............76 @ 3600.........80 @ 3600
HP @ 3400 ........................................................65....................... 70...................... 72.............................70......................73
Bore (mm) .........................................................94....................... 92...................... 94.............................92......................94
Stroke (mm) . .....................................................69....................... 82...................... 82.............................82......................82
Displacement, in CC . ...................................... 1915................... 2180.................. 2276.........................2180..................2276
Compression Ratio ......................................... 7.3:1.................. 7.3:1.................. 7.3:1.........................7.7:1................. 7.7:1
Minimum Fuel Octane .......................................92....................... 92...................... 92.............................92......................92
Firing Order .................................................... 1234................... 1234.................. 1234.........................1432..................1432
Magneto & Harness/Wires ............................. Slick ...................Slick.................. Slick .........................009....................009
Plugs (with Spark Plug Adapters) . ..................Varies................. Varies................ Varies.......................Varies.................Varies
Propeller Drive . .......................................... 2.0:1/1.7:1............... 2.0:1/1.7:1............ 2.0:1/1.7:1...................... 1.1..................... 1.1
Carburetor, Float Bowl . ................................. Weber................Weber...............Weber.....................Various..............Various
Electric Fuel Pump ........................................... Opt.....................Opt....................Opt.......................... Opt.................... Opt.
Starter . ..........................................................Geared............... Geared.............. Geared.....................Geared...............Geared
Alternator Amp Output .....................................35....................... 35...................... 35.............................40......................40
Prop Flange Diameter . ......................................5”....................... 5”...................... 5”.............................5”.......................5”
Bolt Holes in Flange ............................................6 . ..................... 6........................ 6...............................6........................6
Prop Flange Bolt Pattern, o/c . ....................... 75mm................ 75mm................ 75mm..........................4”.......................4”
Prop Pilot Diameter............................................1”....................... 1”...................... 1”.............................2”.......................2”
Prop Pilot Depth ...............................................AN5 . .................AN5...................AN5......................... AN5................... AN5
Weight in Pounds ............................................ 177..................... 180...................180.5.........................158.................. 158.5
The above weights for the Reduction Drive are for the engines that include the Diehl Accessory Case package, intake
manifold, Slick ignition system, oil cooler and the reduction drive unit. The Flywheel Drive weights are for engines
with the Flywheel Drive engine kit, starter & alternator packages and the running kit. Other than wood props may
be used on the Reduction Drive. Octane requirements will vary with compression ratio as will horsepower output.
Great Plains engine “are not” certified aircraft engines. They can only be used in homebuilt aircraft that are certified
in the “experimental category.”
Tel 1 402 493 6507 • Fax 1 402 493 3846
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FRONT DRIVE VW ENGINES
Great Plains Aircraft Front Drive Long Block Kits have set
the industry standard for the last 32 years. Our long block
engine kits are available from 1600cc up through 2276cc.
All engine kits feature proven, time tested components!
The NEW magnesium engine case is used in all of our
kits. Engines up through the 1915cc use a NEW stock,
forged 69mm CW crankshaft and are outfitted with
either 85.5, 92, or 94mm pistons and cylinders. The
correct camshaft is provided for the corresponding
engine size to optimize the engine’s performance between 3200 to 3600 rpm. The new dual port cylinder
heads are cc’d between 50-55cc’s and are leak tested.
All of our kits come with dual port cylinders heads and
are fitted with stainless steel intake and exhaust valves.
All major machine work that is necessary for the assembly of your engine has been completed for you when you purchase
one of our engine kits. Depending upon the engine size, this may include: machining the case and heads for 92mm or 94mm
cylinders, clearanced for stroke, and boring the #4 main bearing for the Force One Main Bearing, drilling and taping the #4
main bearing oil feed hole (this is completed for all cases). Drilling and taping for the oil temperature sender is optional.
All of our engines ship with our easy to read and understand “Type 1 VW Engine Assembly Manual” and DVD Set.
This manual was written by us, specifically for the assembly of our Front Drive engine kits. This 64 page manual
and corresponding DVD’s, provide instructions for each step of the assembly and instructs the builder on how to
assemble the motor and install the accessories. Also included is the formula to determine your compression ratio,
service and maintenance procedures, and many tips on how to set up and operate the engine correctly. (The assembly manual is also used for the assembly of re-drive and flywheel drive engines, but is not specific to them.)
We have also incorporated a number of premium upgrades in all of our long block engine kits. This includes a
4140 steel cylinder head stud kit which is twice as strong than the stock VW stud kit, I beam connecting rods
on stroker engines, new dual port cylinder heads and new forged rocker arms. All parts are 100% NEW!
EXAMPLES OF FRONT DRIVE ENGINE INSTALLATIONS:
Example of a Sonerai II installation.
Example of a Sonex installation.
10
Tel 1 402 493 6507 • Fax 1 402 493 3846
FRONT DRIVE VW ENGINES
All of the Great Plains Front Drive Long Block Engine Kits
are furnished with the correct prop hub and any necessary machine work to the crankshaft and prop hub has
been completed. Engines from 1600cc up to 1915cc use
our Shrink Fit Prop Hub. Our 2180cc through 2276cc engines use our Force One Prop Hub and Main Bearing. The
crankshaft we use in our 2180cc and 2276cc engines is
superior to any other crankshaft used in VW powered aircraft! Check our web site (gpasc.com) for the complete
history of Prop Hubs and Crankshafts. Our 82mm crankshaft is made from forged steel, machined, magnafluxed
twice, nitrided and balanced. The business end of the
crankshaft features a 1/2” fine thread versus the 20mm
thread found on the standard crank on our competitor’s
crank. The woodruff key for the prop hub is only .090”
deep. Some competitor’s stroker cranks are standard
aftermarket crankshafts built for use in automobiles.
They are made to deliver power off the flywheel end of
the crankshaft and were never intended for the rigors
of driving a prop off the pulley end of a stroker engine.
At Great Plains Aircraft, VW engines are our primary
business - we don’t dabble in engines to supplement
our sales. Our engine kits have the test of time (32+
years) and actual service to backup our claims. We provide a total support service package for our customers
via the phone, e-mail, Facetime and by fax. If you want
the best service and support in the industry at a very
fair price, look no further than Great Plains Aircraft.
Example of a Kitfox installation.
Example of a KR 1 engine installation.
Our 82mm Top Bug Crank and Force One Prop
Hub & Bearing are
standard on 2180cc & 2276cc Engines!
Tel 1 402 493 6507 • Fax 1 402 493 3846
Example of a KR 2 engine installation.
11
gpasc FRONT DRIVE ENGINE PACKAGES with dual ignition
These Great Plains Front Drive Engine packages include a long block engine kit (1600cc to 2276cc),
the 4220 Magneto Accessory Package, plus the Secondary Ignition Package AND a float bowl carb.
1600cc Kit - 69mm crankshaft with Shrink Fit Hub............................................................... $5800.00
2180cc Kit - 82mm crankshaft with Force One Hub Kit........................................................ $6900.00
2276cc Kit - 82mm crankshaft with Force One Hub Kit........................................................ $6900.00
A great Engine Package for your CX4,
CX5,
Sonex, Onex, Waiex,
KR, Double Eagle,
Sonerai, and
Easy Eagle I!
The Great Plains
Front Drive Long
Block Kit
Includes:
• Assembly Manual
• Baffling Manual
• Cam Bearings
• Cam Plug - O Ring
• Case Nut & Washer Kits • Connecting Rods
• Cool Tins
• Forged Crankshaft
• Premium Cylinder Heads
• Cylinder Shims
• End Play Shims
• New Engine Case - Magnesium
• Flywheel Gland Nut/Washer
• Fuel Pump Blockoff
• Keepers
• Lifters
• Main Bearing Dowel Pins
• Oil Pressure Screws
• Oil Pump Cover Plate
• Oil Screen
• OPR Kit
• Piston & Cylinders
• Pushrods
• Pushrod Tubes
• Rod Bearings
• Valve Covers
• Technical Assistance
12
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• Brass Exhaust Nuts
• Camshaft w/Assembly Lube
• Copper Gaskets
• Crankshaft Gear Kit
• Dip Stick
• Engine Breather
• Gasket Set w/Rear Seal
• Main Bearings
• Oil Pump & Sealing Nuts
• Oil Sump Plate
• Prop Hub Kit • Rocker Arms
• All machine work to crank, case & heads
gpasc FRONT DRIVE ENGINE PACKAGES with dual ignition
The 4220 Magneto Accessory Package
features electric starting, a 35 amp 3 phase
alternator and a single Slick Magneto. The
Diehl Accessory case has a top or bottom
starter position. The 9 o’clock Case may be
substituted for an additional cost.
• Diehl Accessory Case
• 35 Amp Alternator
• Mag Drive Hub - Mag Drive Puck
• 4 Dowel Flywheel
• Compact Y Intake and Hose Kit
• Starter
• Oil Cooler and Adapter Plate
• Spark Plugs
• 4220 Slick Magneto
• Automotive Harness for Mag
• Spark Plugs (4)
• Engine Mount Bushings
• Engine Mt. Spacer & Washers (4)
• Diehl Bolt Kit
Add $90.00 for the 9 o’clock Diehl Case.
Add $15.00 for an 8 dowel flywheel.
Shown with
4220 Mag.
Great Plains Secondary Ignition Package is a Fixed Timing
Secondary and is preset to 25-28º. It is the
lowest height ignition
system available, rising
only 1.5” off the engine
block.
This unit is placed in the
Distributor Hole.
• Distributor Housing
• Hall Effect Sensors • Spark Plug Wires - cut to length • Heads machined for Dual Ignition
• Coil Set
• Spark Plugs
• Pinion Gear
• Instructions
•Remote mount oil cooler can be substituted.
• The compact “Y” Intake is standard.
Add $70 to change to the KR Style Intake.
• Call for pricing to substitute the 4316 Mag.
The appropriate size
float bowl carb
is included in the kit!
A non-refundable $500 deposit is requested at the time of
order. This can be made by check or credit card.
Shipping charges for engine packages within the US are approximately $250.
Overseas orders are normally shipped by DB Schenker. Rates are dependent on your country, province and
city code. Also whether you desire door to door service or delivery to the airport. An additional $75 is
required to crate/package your engine kit for overseas shipment.
Tel 1 402 493 6507 • Fax 1 402 493 3846
13
REDUCTION DRIVE SYSTEM
The Series 3 Reduction Drive is available in drive ratios from 1.7:1 up
to 2.0:1. Props used vary from 72” x 40” pitch up to 84” x 56” pitch. It
greatly improves the take off and climb performance of any high drag
Type 1 VW powered aircraft that require more thrust.
On a 2180cc engine with a 1.7:1 drive and a 72” prop, you will see about
350 lbs. of thrust. On a 2.0:1 drive and an 84” prop will pull about 450
lbs. of thrust. You get the idea! (A direct drive Type 1 VW with a 62”
prop will pull about 225 lbs. of thrust.)
This Series 3 Reduction Drive
turns your aircraft into a real performer! 1.7:1 - $1595.00* • 2.0:1 - $1795.00*
* If purchased separately
The Series 3 Redrive System has the following features:
Uses four belts
Bolt on - no welding or machining required
2” standard prop extension
Standard 75mm Rotax bolt pattern
Steel crankshaft sprocket with timing marks at 0º & 30º
Idler arm with Easy Belt Tensioning System
Crankshaft oil seal
Includes all necessary installation hardware
Raises prop 5.5” from the center of the crankshaft
Installation instructions
Weighs 17.8 lbs.
RECOMMENDATIONS
Engine Size:
Type 1 - 4 cylinder 1600cc to 2276cc
Compression Ratio:
7.0:1 to 7.5:1
Flywheel:
13 pounds
Crankshaft Bolt:
Stock VW - 20mm X 1.5 X 50mm
Engine Speed:
3600 to 4200 RPM at Take Off
Props Used: 1.7:1 - Best is 2 blade, 72”
2.0:1 - Best is 2 blade, 84”
The Series 3 Reduction Drive is driven off the pulley end of the Type 1 crankshaft. All the standard accessories bolt
right on the motor. Check out our Reduction Drive Engine Package and optional secondary ignition. This is a great
engine package for Kolb Mark III, Airdrome Aeroplanes, Nieuport 11/17, etc.
14 Tel 1 402 493 6507 • Fax 1 402 493 3846
EXAMPLES OF REDUCTION DRIVE AIRCRAFT
This Nieuport 11 is powered with a VW engine and Reduction Drive. Engine Installation to the right.
Series 3 - 1.7:1 Reduction Drive.
Example of a Kolb Mark 3X powered by a 2180cc VW
and a 1.7:1 Reduction Drive.
Tel 1 402 493 6507 • Fax 1 402 493 3846
15
GPASC REDUCTION DRIVE ENGINE PACKAGES
These Great Plains Reduction Drive Engine Packages - include a Reduction Drive - Series 3, long
block engine kit (1835cc to 2276cc), the 009 Accessory Package, AND a single barrel carb.
Please Note: Secondary Ignition can be added to these kits.
1.7:1
Reduction Drive
2.0:1
1835cc Kit - 69mm Crankshaft.............................. $6150.00............................................... $6350.00
Series 3 1.7:1 Reduction
Drive.
1.7:1 Reduction Drive Engine
Great Plains Reduction Drive Long Block Kit Includes:
• Assembly Manual
• Baffling Manual
• Cam Bearings
• Case Nut & Washer Kits • Connecting Rods
• Cool Tins
• Cylinder Shims
• End Play Shims
• Flywheel Gland Nut/Washer
• Fuel Pump Blockoff
• Keepers
• Lifters
• Oil Screen
• OPR Kit
• Piston & Cylinders
• Pushrods
• Pushrod Tubes
• Rod Bearings
• Valve Covers
• Technical Assistance
16
Tel 1 402 493 6507 • Fax 1 402 493 3846
• Camshaft w/Assembly Lube
• Copper Gaskets
• Dip Stick
• Engine Breather
• Gasket Set w/Rear Seal
• Main Bearings
• Oil Pump & Sealing Nuts
• Oil Sump Plate
• Prop Hub Kit • Rocker Arms
• All machine work to crank, case & heads
GPASC REDUCTION DRIVE ENGINE PACKAGES
009 Reduction Drive Accessory Package
This 009 Reduction Drive Accessory Package features the Diehl Accessory Case Kit, an 009 Distributor.
Case has a top or bottom starter position. Add $90.00 for 9 o’clock Starter Accessory Case.
•Diehl Accessory Case
•8 Dowel Heavy Flywheel
•Oil Cooler & Twin Tower
•Spark Plugs & Wires
•Engine Mount Bushing Kit
•Mag Drive Hub •Starter
•Single Barrel Carb
•Distributor Cap & Clamp
•Miscellaneous Hardware
•35 Amp Alternator
•Intake Manifold • 009 Distributor & Coil
•Pinion Gear & Thrust Washers
A non-refundable $500 deposit is requested at the time of
order. This can be made by check or credit card.
optional REDUCTION DRIVE ACCESSORY PACKAGES
Oil Pump Secondary Accessory Package ................... $799.95
This Accessory Package can be used with the 009 Reduction
Drive package. This Dual Ignition option is a Fixed Timing Secondary. It features
our fixed timing Secondary
Ignition System and is pre
set to 25-28º. This Oil Pump
secondary ignition is driven
off the lower gear of the oil
pump.
4220 Mag Reduction Drive
Secondary Accessory Package....................................... $824.95
This Secondary Magneto Accessory Package adds dual ignition with
a single Slick Magneto and Harness to our 009 Accessory Package.
• Oil Pump Housing
• Coil Set
Kolb Mark 3 Motor Mount
Bracket. This bracket is cast
and mounts on the pulley
end.
Cast Bracket............$98.95
• Hall Effect Sensors • Spark Plugs
• Spark Plug Wires • Instructions
• Heads machined for Dual Ignition
Tel 1 402 493 6507 • Fax 1 402 493 3846
• Slick 4220 Magneto
• Mag Drive Hub & Drive Puck
• Harness • Spark Plugs
• Miscellaneous Hardware
17
TYPE 1 - FLYWHEEL DRIVE engine package
The Great Plains Aircraft Flywheel Drive Packages use the same
high quality components offered in our front and reduction
drive engine kits. The crankshaft is forged from E4340 steel,
balanced, nitrided, shot peened, precision ground and micro
polished (in the 2180cc or 2276cc kits). In the 1835cc & 1915cc,
we use a NEW stock 69mm crankshaft made from 4140 steel.
The engine case is a new dual by-pass case with all required
machine work completed. For the 2180cc or 2276cc kits the
case is opened for 92mm or 94mm cylinders, clearanced for
82–84mm stroke, drilled and tapped for #4 oil feed.
The connecting rods are balanced, bushed, sized center to center for length and cleared for stroker cranks, if needed.
The camshaft has been made to provide the maximum torque at the rpm we use the engine at in aircraft. The pistons
are forged, balanced & graphite coated, new heads, valves etc., and you’re almost ready to go!
We now offer a complete firewall forward package for the Flywheel Drive Kit! The engine mount, exhaust & intake
are designed to fit Bruce King’s new “BK1.3”-an all aluminum single seat aircraft. The firewall forward package will
fit many other homebuilts that have a similiar firewall dimension of the BK1.3.
Why Flywheel Drive? The flywheel drive drives the prop off the #1 main bearing. Many builders consider this
the correct way to drive the prop on a VW (it is only one of three ways and we can’t say one is better than another). It offers a lighter engine at 158 lbs., and the least expensive way to drive the prop on a VW engine. Even
with the oil pump secondary ignition (whichs adds $799.95 to the price), it is the Lightest & Least Expensive
76 HP VW conversion offered in the market today!
The Flywheel Drive Engine Packages include a Long Block Kit. This kit contains the parts required to assemble
a Flywheel Drive Engine. All the machine work has been completed. Also Included is the Flywheel Drive Package which includes the Starter Package, Alternator Package and Running Kit PLUS Float Bowl Carb.
Type 1 Flywheel Drive Engine Packages
1835cc Engine Kit.................................$5595.002180cc Engine Kit.
2180cc Engine Kit $5795.05
...............................
1915cc Engine Kit................................$5595.002276cc Engine Kit.
2276cc Engine Kit $5795.05
...............................
Optional items - Exhaust, Intake, Engine Mount and Secondary Ignition are not included.
Flywheel Drive Starter
Package includes:
• Starter
• Plated Flywheel
•Anodized Flywheel Prop Hub
18 Tel 1 402 493 6507 • Fax 1 402 493 3846
The Flywheel Drive/Starter Package provides the
parts necessary to start the engine and drive the
prop. The flywheel is cadmium plated & machined
to accept the anodized 4” extended prop hub. The hub attaches with 6 each, 5/16” (AN5) bolts. The starter mounts on top of the engine with an
angle bracket (not provided, but easily made by
the builder). A starter solenoid is attached to
the starter, eliminating the need for an separate
solenoid.
TYPE 1 - FLYWHEEL DRIVE engine package
Alternator Package includes:
• 35 Amp (3 Phase) Alternator
• Stator Mounting Bracket
• Spacer
• Drive Hub
• Pulley Bolt & Washer
• Stator
• Magnet Ring
• Seal
Running Kit includes:
• 009 Distributor
• Coil
• Spark Plug Wires
• Sta Dri Breather Kit
• Pinion Gear
• 90º Distributor Cap
• Spark Plugs
• Distributor Clamp
The Running Kit
provides the fuel
and spark to the engine. It includes a
009 type distributor,
90º distributor cap,
coil, pinion gear, 4
plugs,wires, breather and distributor
clamp. Flywheel Drive Engine Package Order Information:
Average cost to ship engine package in the US is $250. Crating of engine for shipping overseas is $50.00.
A non-refundable deposit of $500 is required at the time of order.
TYPE 1 - FLYWHEEL DRIVE optional packages
Oil Pump Secondary Ignition can be added easily to your
engine. The ignition
fits in place of the
stock oil pump cover
plate and is driven
by the lower gear on
the oil pump at half
speed to the crankshaft. Twin coils are
mounted on the firewall and fire on the
power stroke of one
cylinder and the exhaust stroke of the opposing cylinder.
Current draw is 4 – 5 amps. An additional set of spark
plug holes are machined on the bottom side of the cylinder heads between the pushrod tubes.
Optional Oil Pump Secondary Ignition Kit:
• Oil Pump Secondary
• Secondary Plugs & Wires
Oil Pump Secondary Ignition Kit.................... $799.95
Pre-Welded Flywheel Exhaust Kit..............$295.00
The Pre-Welded Exhaust
Kit consists of
front and back
pipes. Front
pipes have
heat muffs and
outlets welded
in p lace fo r
both carb and
cabin heat.
Fits BK1.3.
Flywheel Engine Mount Kit........................$312.00
The Flywheel Engine Mount Kit consists of the engine
mount, rubber bushings and a
laser cut
flywheel
bracket.
Fits BK1.3.
Individual pieces/parts of the Flywheel Drive
Package are not sold separately.
Tel 1 402 493 6507 • Fax 1 402 493 3846
19
FRONT DRIVE LONG BLOCK ENGINE KITS - no accessories
Great Plains Front Drive Long Block Engine Kits are simply the best and most complete long block kits available. They are the
only long block kits available that are specifically engineered for aircraft and the “do it yourself” individual. Each kit contains all
the parts necessary to assemble a Front Drive Long Block Engine. No Accessories are included in these kits. Additional accessories can be added to your order. All the machine work has been completed, such as crankshaft tapering, cylinder head and
case boring, stroke relieving, and connecting rod contouring and balancing (2180 & 2276cc).
COMPLETE UNASSEMBLED front drive long block ENGINE KITS INCLUDE THE FOLLOWING:
• New Engine Case
• Pushrod Tubes
• Prop Hub Kit
-Magnesium
• Pushrods
• Keepers
• Dip Stick
• Engine Breather
• OPR Kit
• Case Nut & Washer Kit
• Main Bearings
• End Play Shims
• Hi-Torque Camshaft
• Rod Bearings
• Piston & Cylinder Set
• Connecting Rods
• Lifters
• Rocker Arms
• Fuel Pump Block Off
• Cylinder Shims
• Valve Covers
• Assembly Manual & • Oil Pump & Sealing Nuts DVDs
• Baffling Manual
• Copper Gaskets
• Oil Sump Plate w/Plug
• Oil Screen
• Cool Tins
• Cylinder Head Stud Kit
• Flywheel Gland Nut & • Assembly Lube
Washer
• Machine Work • Silicone Rear Seal
Complete
• Gasket Kit
• GPASC Technical
Assistance and Service
LONG BLOCK ENGINE KITS USING:
STOCK 69MM CRANKSHAFT
Shrink Fit Hub is standard for these kits.
1600CC Kit..................................................... $3018.00
1835CC Kit..................................................... $3223.00
1915CC Kit..................................................... $3223.00
82MM STROKER CRANKSHAFT
2180cc & the 2276cc Kits include the Force One Prop
Hub, Bearing and tapering to Top Bug crankshaft.
2180CC Kit.....................................................$3995.00
2276CC Kit.....................................................$3995.00
At the time of order placement, we request a $500 (non-refundable) deposit to get your engine in process. This can
be made by check or by credit card.
20 Tel 1 402 493 6507 • Fax 1 402 493 3846
REDUCTION DRIVE LONG BLOCK ENGINE KITS - no accessories
COMPLETE UNASSEMBLED REDUCTION DRIVE LONG BLOCK KITS INCLUDE THE FOLLOWING:
•New Engine Case
- Magnesium
•Forged Crankshaft
•HI-Torque Camshaft
•Cam Plug - O Ring
•Crankshaft Gear Kit
•Premium Cylinder Heads
•Piston & Cylinder Set
•Lifters
•Valve Covers & Bales
•Cylinder Head Stud Kit
•Flywheel Gland Nut & •Main Bearings
Washer - Premium
•Rod Bearings
•Rocker Arms
•Cam Bearings
•Pushrods
•Case Nut & Washer Kit
•OPR Kit
•Gasket Set & Rear Seal
•Cool Tins
•Dip Stick
•Pushrod Tubes
•Oil Pump Cover Plate
•Brass Exhaust Nuts
•Oil Screen
•Connecting Rods
•Oil Pump & Nuts
•Machine Work Completed
•Oil Sump Plate
•GPASC Technical
Assistance & Service
•Baffling Manual
• End Play Shims
Each kit contains all the parts
necessary to assemble a
• Cylinder Shims
Reduction Drive Long Block
•Copper Gaskets
Engine. No Accessories or
Reduction Drive is included
• Assembly Lube
•Assembly Manual & in these kits. Additional
accessories can be added to
DVDs
your order.
REDUCTION DRIVE LONG BLOCK ENGINE KITS INCLUDE:
STOCK 69MM CRANKSHAFT
1835cc Kit .......................................... $3042.00
1915cc Kit .......................................... $3042.00
STROKER 82MM CRANKSHAFT
2180cc Kit.......................................... $3336.00
2276cc Kit.......................................... $3336.00
Information on SHIPPING LONG BLOCK ENGINE KITS
Once you determine the size of engine - give us a call to order your engine. At the time of order placement, we
request a $500 (non-refundable) deposit to get your engine in process. This can be made by check or by credit card.
Shipping charges of engine kits within the US are on average $250.
Overseas orders are normally shipped by DB Schenker. Rates are dependent on your country, city code and whether
you desire door to door service. An additional $50 is required to crate/package your engine kit and accessories for
overseas shipment.
Tel 1 402 493 6507 • Fax 1 402 493 3846
21
TYPE 1 - SHORT BLOCK KITS
Great Plains Aircraft Short Block Engine Kits are available
for all popular displacements. Each kit contains the parts
necessary to build the bottom end of the engine. 1600cc
to 1915cc kits feature a NEW stock 69mm CW crankshaft.
The 2180 or 2276cc kits feature our 82mm crankshaft
that is made specifically for Great Plains Aircraft. This
forged crank features standard rod and main bearing
journals, milled key way for the prop hub. In addition, all
kits include new engine cases, main bearings, cams, oil
pump, etc. The 1600cc to 1915cc kits feature a Shrink Fit
Prop Hub. The 2180cc and 2276cc kits feature the Force
One Prop Hub and Force One Main Bearing. All machine
work is completed. You simply assemble the parts using
our Type 1 Engine Assembly Manual and DVDs (provided
in the kit). If you have any questions, we are only a call
away!
Each Short Block Engine Kit includes the following parts:
• Gasket Set & Rear Seal
• 69mm or 82mm Crankshaft
• Engine Assembly Manual & Dvd’s
• Oil Pump
• Engine Case Kit
• Oil Sump Plate
• Main Bearings
• Oil Filter Screen
• Balanced Connecting Rods
• Rod Bearings
• Engine Breather
• Hi-Torque Camshaft
• Cam Bearings
• Face Plate
• Prop Hub Bolt & Cotter Pin
• Prop Hub Seal
• Prop Hub to suit crankshaft
• Lifters
• Dowel Pins
• Cam Plug
• End Play Shims
• Gland Nut & Washer
• Case Sealer & Assembly Lube
• Fuel Pump Block Off
• Engine Case Washer & Locknut Kit
• All Necessary Machine Work
• Cylinder Head Stud Kit
Includes Shrink Fit Prop Hub
1600cc Kit .................................................................................................$1995.00
1835cc Kit ...................................................................................................$2035.00
1915cc Kit ...................................................................................................$2035.00
Includes Force One Prop Hub Kit
2180cc Kit ..................................................................................................$2995.00
2276cc Kit....................................................................................................$2995.00
A non-refundable $500 deposit is required at the time of order.
22 Tel 1 402 493 6507 • Fax 1 402 493 3846
TYPE 1 - UPGRADE KITS
1600cc TO 1835cc or 1915cc Upgrade Kit .........................................................................$299.95
Great Plains 1600cc to 1835cc or 1915cc Upgrade Kit is one of the
most practical and least expensive upgrade kits available. You
are adding only bore to the engine, therefore utilizing most of
the other components. This upgrade kit will change your engine
from a 1600cc 50 HP engine to a 1835cc 60 HP or a 1915cc 65 HP
engine. In terms of pitch increase added to the same diameter
propeller, you can turn 4 more inches or keep the same prop
for a greater rate of climb. You will need to send your engine
case and cylinders heads to our recommended machine shop
to have them machined out for 92mm or 94mm cylinders. This will cost an additional $100.00 (approximately) in
addition to the listed kit cost. This kit converts an existing engine that is already converted for aircraft use. The kit
includes the following new parts:
•92mm or 94mm Piston & Cylinder Set
•O-Ring Cam Plug
•Locknut Kit
•Rod Bearings
•Gasket Set
•Rear Seal
•Cam Bearings
•Cylinder Shims
•Assembly Manual
• Main Bearings
•Toll Free Support Line
& DVD’s
1835cc to 2180cc or 1915cc to 2276cc Upgrade Kit....................................................................... $1395.55
Our 1835cc to 2180cc Upgrade Kit is the most popular upgrade kit sold. You add 13mm of stroke to the
engine which will make your aircraft a real performer.
This upgrade kit will change you horsepower from 60
HP to 80 HP. In terms of pitch, increase with the same
diameter, you can add up to 6 inches additional pitch.
The real benefit of this upgrade kit is in the rate of
climb. An 1835cc engine has a 69mm crankshaft, while
the 2180cc & 2276cc has an 82mm crankshaft. This
upgrade kit includes our exclusive Force One Prop Hub,
Bearing and 82mm crankshaft set up made by Great
Plains Aircraft. It is the strongest combination available
for the “Do It Yourself” person on the market today.
In addition to the kit price, you will need to send your
case, rods and camshaft to the machine shop we recommend for approximately $300.00 of machine work. This
machine work is not included in the kit price. This kit includes the following new parts:
•92mm or 94mm Piston & Cylinder Set •Cam Plug
•82mm Forged Crankshaft
•Force One Prop Hub
•Tapering of Crankshaft •Force One Main Bearing & Seal Kit
•Rod Bearings
•Gasket Set
•Cam Bearings
•Assembly Manual & DVDs
• Main Bearings
•Toll Free Support Line
•Locknut Kit
•Cylinder Shims
•Rear Seal
• Copper Gaskets
NOTE: Most builders elect to use the same prop that was used on their 1835cc/1915cc engine. This adds approximately 200 - 300 rpm on takeoff. Or equates to a better rate of climb.
Tel 1 402 493 6507 • Fax 1 402 493 3846
23
1/2 VW & CARR TWIN PLANS
Great Plains Aircraft Two Cylinder Engine Parts and Conversion Kits are intended for the “Do It Yourself” individual.
They feature a 78mm or 82mm forged welded crankshaft and welded cut heads.
CARR TWIN 1/2 VW PLANS:
The introduction of the “Carr Twin”, as a “sawed in half VW
engine”, was designed by Dave Carr and was featured in the January, 1975, issue of Sport Aviation magazine. The “Carr Twin” was
awarded the John Livingston Award for outstanding contribution
to low cost flying, as well as, the Stan Dzik Memorial Award for
outstanding design contribution.
The “Carr Twin” Plans are available from Great Plains Aircraft. The plans
include conversion plans for both the full case and cut case.
ADVANTAGES OF THE 1/2 VW ENGINE:
•Parts are low cost and available throughout the world.
•Lightweight: The crankcase is made of magnesium, 1/3 lighter than aluminum, with excellent heat transfer qualities. The heads are aluminum. An 87
pound, 35 hp engine is hard to beat!
•Air-cooled: With both cylinders exposed to direct air stream.
•Crankshaft RPM corrects for direct mounting of propeller (no need to gear
down, or use a belt drive).
•A four-stroke engine with generous bearing diameter means long life, extra
reliability, and low fuel consumption.
•Can be used in tractor or pusher propeller configuration.
•The most import parts to build the “Carr Twin” can be obtained from Great
Plains Aircraft.
•A fun project for the mechanical craftsman!
THE CARR TWIN 1/2 VW PLANS INCLUDE:
Two crankcase options:
•Cut case, welded and bolted together - a compact
version
•Full Crankcase - The quickest to build version, because
no machine work is necessary on the case. Engine can
be mounted directly onto the firewall (no motor mount
frame or oil cooler is required) and the crankcase can be
returned to it’s 4 cylinder configuration if more horsepower is required.
Carr Twin Plans (plus shipping).........................$30.00
Includes 13 pages of detailed drawings, with written
instructions. (Plus shipping.)
24 Tel 1 402 493 6507 • Fax 1 402 493 3846
Engine Specifications:
2-cylinder opposed twin
4-cycle
Stroke
Bore
Displacement
Weight
Horsepower @ 3400
78mm 82mm
92mm 92mm 1037cc
1090cc
87 lbs.*
88 lbs.*
35hp
38hp
* Full Case weighs approximately 5 additional pound
TYPE 1 - 1/2 VW KIT AND PARTS
1/2 VW Full Case Kit Includes: Full Engine Case, 92 or 94mm Piston & Cylinder Kit, 78mm or 82mm CW Crankshaft, Camshaft,
1/2 Cylinder Heads (heads are cut & welded, with Valve Covers & Rocker Arms), Shrink Fit Prop Hub Kit, Cylinder Head Stud Kit, Connecting Rods, Lifters, End Play Shims, Deck Shims, Main Bearings, Rod Bearings, Cam Bearings, Gasket Set, Cam Plug, Oil Pump, Oil
Pump Cover Plate, Oil Drain Plate, Engine Breather, Engine Case Kit, Exhaust Nuts, Lock Nut & Washer Kit, Pushrod Tubes, U-build
Pushrods, Oil Screen, Dipstick and Main Bearing Dowel Pins. (A $500 non-refundable deposit is required at time of order.)
1/2 VW - FULL CASE KIT........................................................................................................................... $3523.05
Note: Cylinder head kit includes 2
cylinder heads, valve covers, rocker
arms, rocker arm shafts, valve guides,
intake valves, exhaust valves, springs,
keepers and retainers.
1/2 VW Crankshaft
Pictured heads are not correct - See Head to right.
INDIVIDUAL PARTS
New Engine Case (Full Cases Only) no machine work...... $925.00
92mm or 94mm Piston & Cylinders.................................. $110.95
78mm Forged CW Crankshaft........................................... $699.95
82mm Forged CW Crankshaft........................................... $699.95.
Stroker Connecting Rods.................................................... $95.00
Camshaft............................................................................ $98.95
Lifters 4 each...................................................................... $24.95.
Lock Nut & Washer Kit........................................................ $11.95
Oil Pump ............................................................................ $32.98
Case Kit............................................................................... $23.95
Cylinder Head Kit (See Note above)................................. $599.95.
Oil Pump Cover Plate.......................................................... $15.95
Shrink Fit Prop Hub Kit..................................................... $159.95
Rod Bearings - 1/2 set.......................................................... $7.95.
Cam Bearings...................................................................... $16.49
Main Bearings..................................................................... $34.49
IGNITION SYSTEM COMPONENTS FOR THE 1/2 VW
009 Distributor Kit.....................................................$167.69
90º Distributor Cap......................................................$39.95
Pinion Gear - New.......................................................$26.95
INTAKE
U-build Intake Manifold Kit Includes two flanges, four each 90º
pieces of 8” long, 1-1/2” O.D. tubing and one 180º U-bend.
Price............................................................................ $44.95
EXHAUST
U-Build Exhaust Manifold Kit Includes two exhaust welding
flanges, two each 90º mandrel bent tubes and two each 180º
mandrel bent tubes. Tubes are 8” long & 1-1/2” O.D.
Price............................................................................ $39.95
Pushrods - U-Build (4)......................................................... $40.00
Dowel Pin Set....................................................................... $2.95
Model 11 Carburetor. Our
Model 11 Carb is an updraft
carburetor with mounting
flange and mixture control.
Has idle air bleed screw.
Price.......................... $379.80
The Hummelbird, features a 1/2 VW.
Tel 1 402 493 6507 • Fax 1 402 493 3846
25
TYPE 1 ENGINE COMPONENTS - ENGINE CASE & PARTS
Standard Engine Case. New
manufactured engine case as used
in all of our 4 cylinder kits. Dual
bypass case features 8mm factory
installed case savers, oil pick up
tube, 6 main through studs and
8mm case studs.
Magnesium case price $925.00,
add $85.00 for 92/94 mm bore.
Super Engine Case. As used
in our 2180cc and 2276cc
engine kits. Case features
same as above, machined
for 92 or 94 bore, clearanced
for 82mm stroke, nose
bored for Force One Main
Bearing, nose machined for
Force One Main Bearing,
dowel pin deep drilled. .
Magnesium Price.$1249.00
Super Engine Case for Reduction Drive/Flywheel Drive
Systems. Case features above, but includes welded behind
#3 cylinder, machined for 92 or 94mm bore, clearanced for
82mm stroke. Magnesium Price.......................... $1195.00
Engine Case Kit. Contains all the small
parts needed to assemble your new engine
case. Included are 2 oil pressure plungers, 2
springs, 2 retaining screws, lower case block
off plate, oil pump studs and miscellaneous
small parts. Price........................ $15.95
Premium Case Kit with 2 Hex Plugs... $25.95
Single and Dual OPR Kits are available separately. These are
oil pressure relief for single and dual bypass cases.
Single OPR Kit - Price.....................................................$3.50
Dual OPR Kit - Price.......................................................$4.50
Engine Case Locknut Kit. Includes 6 each
12 X 1.5 lock nuts and washers, 24 each
8mm locknuts and washers and 6 each
6mm cap nuts. Price...................... $14.95
26 Tel 1 402 493 6507 • Fax 1 402 493 3846
Main Bearing Dowel Pins. Not a big item,
but you can’t put an engine together without using them. Holds main bearings in
place. Sold in sets of five.
Price........................................... $2.95
Cam Plug. Choose from the standard steel cam plug for
cases that have the groove
machined in or the newer
rubber cam plug for cases
without the O Ring groove.
Or the Billet O-Ring Cam Plug.
Standard Steel Cam Plug - Price.................................$2.10
Rubber Cam Plug - Price.............................................$2.95
Billet with O-Ring Cam Plug - Price.............................$6.95
Pipe Plugs. If you want all of the oill
galley plugs removed in the engine
case and drilled and tapped for pipe
plugs, you will need a set of these
aluminum pipe plugs.
Price..........................................................................$8.95
G a s ke t S e t , w i t h R e a r S e a l .
Includes all gaskets and seals necessary to rebuild or assemble your
engine. Includes pushrod tube seals,
oil pump gaskets, valve cover gaskets.
With Rear Seal................... $16.95
Without Rear Seal.................. $12.99
Rear Seal. The genuine red silicone rear
seal. Not the cheap imitation black one.
Install a new one each time the case is
split or flywheel is removed. Price.............................................$4.50
Super Rear Seal! This PLS (Polytetrafluoroethylene Lip Seal) will run with
50 – 85% less friction than a stock VW
seal, reducing parasitic power losses
and releasing some fractional horsepower. Super Rear Seal....................... $29.95
TYPE 1 ENGINE COMPONENTS, CONNECTING RODS & BEARINGS
Super Stroker
Connecting
Rods. These
connecting
rods are lighter than stock.
Machined for
78 - 84mm
stroker crankshafts. Balanced both ends - rod length sized. Set of 4.
Super Stroker Connecting Rods...............................$181.95
Sta-Dri Engine Case Breather
mounts on top of the engine where
the generator or alternator would
mount in a car. Breather is used as
the oil fill location.
Price................................... $32.95
Crankshaft Gear Set.
Contains all the parts necessary to drive the camshaft, a secondary ignition system and/or the 009 distributor.
New Complete Crankshaft Gear Set...................... $46.95
Individual items:
Stock NEW Connecting Rods. These
connecting rods are
used with the standard 69mm crankshaft. Rods are sized
for center to center
length,m honed for
bearing clearance, honed for wrist pin fit and balanced on
both ends. Set of 4.
Stock NEW Connecting Rods ..................................$119.95
Main Bearing, Rod Bearing & Cam Bearing Sets.
We recommend, use and sell only factory OEM quality bearing sets. Always replace all bearing sets when
overhauling your
engine and be sure
to replace cam
bearings if you are
trying a different
camshaft. Main
and rod bearings
also available
for crankshafts
with main and rod bearing journals ground .010” or
.020” undersized (for crank) at the same price. Main Bearing Set *.................................................. $39.95
Rod Bearing Set *.................................................... $13.95
Single Thrust Cam Bearing Set................................. $13.95
* Please note standard, .010” or .020” under when ordering.
Snap ring................$2.99
Cam timing gear...$26.95
Brass drive gear....$16.95
Slinger....................$2.75
Large woodruff key.$2.75
Small woodruff key.$2.25
Spacer....................$4.87
End Play Shims. Used to set
end play clearance between
.004” and .008”. Available
in .24mm, .30mm, .32mm,
.34mm, .36mm and .38mm
thickness.
Please state desired thickness wanted.
Price - EACH................................................................$2.09
Pinion Gear..........$26.95
Dipsticks for all Type 1
Engines.
Standard........... $5.25
Tel 1 402 493 6507 • Fax 1 402 493 3846
Chromoly Gland Nut & Washer. As used
with a standard 4 or 8 dowel flywheel.
Requires use of a 1.5” socket.
Price..............................................$15.95
27
Type 1 engine components - crankshafts
Our Forged 82mm E4340 “Top Bug” crankshaft is
machined in the USA. It is used with our Force One
Prop Hub Kit.
This crankshaft is made to our specifications, based
on our 31+ years of manufacturing parts for use on
VW engine conversions, as used in homebuilt aircraft. When used in our direct drive (on normally aspirated
engines) it has had a failure rate of “0”.
The “Top Bug” crankshaft features the following:
E-4340 Forged Steel Nitrided
Counterweighted
Magnafluxed
4 or 8 flywheel dowel pins
Micropolished
1/2”- 20 prop hub retention thread Balanced
Flat keyway for hub indexing 3º taper
This 4340 Forged Crankshaft is made from a forged
billet in multiple die stampings. It is made for reduction drive engines, flywheel drive engines or automotive engines only. The crankshaft is available in either
82mm or 84mm stroke. It has the following features:
E-4340 Steel Forging
8 flywheel dowel pins
Half moon keyway for timing gears
Half moon keyway for pulley
20mm x 1.5 pulley thread
Nitrided
Magnafluxed
Micropolished
Counterweighted
Balanced
82mm Stroke VW Crankshaft Re-drive engines................................ $298.43
“Top Bug” 82mm Crankshaft...............$675.00
This 69mm Forged Counterweighted crankshaft is made
from 4140 Steel. It is for use with our shrink fit prop
hub kit or reduction drive engines that use the pulley
end of the crankshaft.
It has the following features:
4140 Steel Forging
8 flywheel dowel pins
Half moon keyway for timing gears
Half moon keyway for pulley
20mm x 1.5 pulley thread
Nitrided
Magnafluxed
Micropolished
Counterweighted
Balanced
Prop Tape. This tape
can be added to your
prop to protect the
leading edge.
3 FT. LENGTH
Price.............. $4.95
69mm Stock Crankshaft - New............. $274.25 28 Tel 1 402 493 6507 • Fax 1 402 493 3846
PROP HUBS
Great Plains Aircraft offers two Prop Hubs for use on the VW engine. Both of these prop hubs are made
from 4140 steel and have a beautiful black oxide finish. Both prop hubs feature a 5” diameter face with
6 each 5/16” holes for the prop on 4” centers. The prop pilot is 3/8” long and 2” in diameter. Each prop
hub kit includes a face plate, washer, bolt and cotter key if needed.
The Shrink Fit Prop Hub is the oldest prop hub
design currently made. This hub extends out 2.5” to
the face of the hub from the engine when installed on
the crankshaft. As its name implies, this is a shrink fit
hub. It has approximately a .002” interference fit on
the nose of the crankshaft. The hub is heated to about
400º F to install. The Shrink Fit Prop Hub features reverse
threads that sling oil back into the case. Torque to 50 ft.
lbs. using Blue Locktite after sizing the bolt.
Will not fit the Type 4.
Shrink Fit Prop Hub Kit........................ $169.95
Recommended for use on a 1/2 VW’s
& 69mm crankshaft.
Face Plate-if ordered separate............................$7.95
Replacement 4130 Heat Treated Prop Hub Washer
(for Shrink Fit & Standard Taper Hubs)...............$2.95
The Force One Prop Hub & Main Bearing are the
ultimate choice for reliability and durability. This combination is required for use on stroker crankshafts.
The Force One kit provides over 4 times the radial load
bearing area than a standard VW bearing. In addition, because the prop hub rides in the bearing the
effective diameter of the crankshaft nose is increased
by over 50%. Please check our web site for further
benefits and background info on the Force One Hub!
Your Type 1 engine case will need to be machined
to use the Force One kit. The Force One Prop Hub
extends out about 3.5” from the engine case.
A complete Force One Kit includes the Hub, bearing
and seal kit.
Machine work to your case is not included in the kit
price.
Tel 1 402 493 6507 • Fax 1 402 493 3846
Complete Force One Hub Kit ............. $359.85
Force One Prop Hub.......................... $239.95
Force One Main Bearing...................... $94.95
Force One Seal Kit............................... $24.95
29
TYPE 1 ENGINE COMPONENTS - CAMSHAFTS - LIFTERS - PUSHRODS
Great Plains Solid Lifter Camshaft is available in 4 different
grinds for 1600cc, 1835cc, 1915cc and 2180cc engines. Each
cam has been tested to provide the best torque in the low rpm
band we operate at. The 2180cc & 2276cc camshafts are machined, so no additional clearancing is needed for
stroker engines.
All cams come
complete with the
cam gear.
1600cc Cam..............................................................$89.95
1835cc Cam..............................................................$98.95
1915cc Cam..............................................................$98.95
2180cc Cam..............................................................$98.95
2276cc Cam..............................................................$98.95
“Camshafts” Bigger is not always better especially when
it comes to camshafts. Lift in excess of .370” will not
really gain much, as the stock VW head is not capable
of flowing more without work. Too much lift will actually detract from the performance of our relatively slow
turning VW Aero conversions. Anytime you replace
the camshaft in an engine, we strongly suggest you
replace the lifters also. Never use used or re-ground
lifters. Many re-ground lifters we have checked do not
have any offset left on the lifter face. This simply means
that the lifter will not rotate in the lifter bore or on the
camshaft and will cause premature failure of both case
and camshaft. All to save about $10.00!
Great Plains Solid Lifter Set.
These are OEM new manufacture and quality. Each
set is measured for correct
offset and fit. For stock cams.
Each set contains 8 lifters.
Solid Lifter Set.........$46.95
Great Plains Drilled Lifter Set. These
28mm diameter precision machined
lifters feature a .024” hole drilled
in the face of the lifter to provide
constant pressure lubrication to the
camshaft lobes. Lifters are precision
machined and heat treated. Set of 8...................................$46.95
30 Tel 1 402 493 6507 • Fax 1 402 493 3846
Great Plains U-Build Pushrod
Kit is manufactured from 5/16”
diameter steel. One end is installed and the other end is cut
off to proper length and the end is then installed. A must
for any 1835 - 2276cc engine using more than .040” cylinder shims and higher lift cams - unless swivel feet are used.
U-Build Pushrod Kit................................................. $69.95
Stock Steel Pushrods............................................... $26.95
Pushrod Tool. This tool
will correctly measure
the length you need to make the pushrods. Anytime you
add .040” + in deck shims, you need to make custom length
pushrods.
Pushrod Tool........................................................... $12.95
Great Plains Pushrod Tubes. These OEM
tubes are sold in sets of 8, 4 or individually.
One Pushrod Tube.................... $2.25
Four Pushrod Tubes.................. $9.00
Eight Pushrod Tubes............... $18.00
Pushrod Seals (each)................. $0.39
Great Plains Rocker Arm Sets.
These new Rocker Arm sets
feature solid shaft rocker arm
shafts, swivel feet on the rockers and shims. The rebuilt sets
are machined cleaned and
feature new solid adjustment
screws, and have wavy washers.
All rocker arms have capped oil feed holes.
ratio of 1.1.
All have stock
Rocker Arms – Shim Kit............................................. $6.40
Rocker Arms – New (pair)......................................$149.95
Solid Rocker Arms Shaft Kit (pair)...........................$37.95
Rocker Arms only 1.25 Kit of 8...............................$74.95
Replacement adjustment screw and nut (each)....... $3.39
Nut Set..................................................................... $3.95
Swivel Feet. Swivel feet ball adjusting
screws provide more surface contact
on the valve stem. The internal oil
passage in the stem provides for positive oil lubrication at the valve head.
The kit includes 8 swivel ball adjusting
screws, 8 locking nuts and spacer pads
are provided.
Price......................................... $20.95
TYPE 1 ENGINE COMPONENTS - piston & cylinders
Great Plains Piston and Cylinder Kits are available for all popular engine sizes. We stock 85.5mm, 88mm, 90.5mm, 92mm
and 94mm. All 90.5mm, 92mm and 94mm sets feature cast
steel cylinders and balanced aluminum pistons. All sets are
complete with four cylinders, four pistons, four wrist pins,
eight keepers and rings. The 90.5mm, 92mm and 94mm sets
are available
for use with
sto c k 6 9 m m
crankshaft or
with aftermarket stroker
c ra n ks h a f t s .
T h e d i ffe rence is in the
location of the
wrist pin hole
in the piston.
A stroker set of
pistons has the
wrist pin located closer to the top of the piston to help compensate for the increased stroke (length) the piston travels.
Piston & Cylinder Kits - Steel Cylinders
85.5 Set X 69..............................................................$135.00
90.5 Set..................................................................... $199.95
92 Set X 69, or X 82................................................... $199.95
94 Set X 69, or X 82................................................... $199.95
Machine heads for 92mm. ..........................................$80.00
Machine heads for 94mm. ..........................................$80.00
Machine Case for 92 or 94mm....................................$85.00
Cylinder Shims are a must for most VW aero conversions.
You need to run the correct compression ratio for the octane of fuel you plan to use. Stock shims are available for
all 90.5mm, 92mm and 94mm cylinders. If you are going
to use automotive fuel
with our carburetor or
an Ellison, we strongly
suggest the use of a
fuel pump, electrical,
mechanical or both.
92 x .020”, .030”, .040”, .060”, .090” Shims.......... Set $6.95
92 x .098”, .177”, .216”, .256” Shims................ Set $26.95
94 x .030”, .040”, .060” Shims............................. Set $6.95
94 X .098”, .177”, .216”, .256” Shims................. Set $26.95
Copper Gaskets. Copper cylinder
head gaskets can replace the cylinder shim or a thickness of a shims
to reduce your compression ratio.
These shims are .040” or .060” thick
and are for use with 92 or 94mm
cylinders only. The shims install
between the top of the cylinder and
the cylinder head.
Example: If you require a total of
.217” of cylinder shims for a 2180cc
engine, you can use a .177” base
shim and a .040” copper cylinder
head gasket shim. Available for 92
& 94mm.
Copper Cylinder Head Gaskets
(Set of 4) .040” 92mm or 94mm............................... $20.95
(Set of 4) .060” 92mm or 94mm .............................. $25.42
When ordering please note stock or stroker and what size stroke.
Replacement 92 or 94mm piston set (4)* .....................$125.00
* Does not include rings.
Replacement Rings for 92mm and
94mm Pistons, specify 1.5 or 2.0mm
thickness of top ring.
Price................................$28.95 set
Ring Compressor.
Use this ring compressor for an easy
installation of the piston rings.
For 92-94mm pistons.
Price............................................... $3.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
Teflon Wrist Pin Buttons are for use, in our opinion, only with
custom pistons that do not have keeper grooves machined into
the piston. Our experience has shown that without the use of an
oil filter, the teflon wrist pins can do more damage
to the cylinder wall by grinding contaminates into
it than the likely hood of ever have a stock circlip
coming out and having the wrist pin damage the
cylinder wall. In our 33 years of flying VW’s we
have yet to see a missing circlip on tear down. If
you must have them however, we’ve got them.
Available for 92mm pistons only.
Price (Set of 8)..........................................................$14.95
31
TYPE 1 ENGINE COMPONENTS - cylinder heads & dual ignition
Cylinder Heads. These
heads feature SS 40mm
intake and 35.5mm
exhaust valves. Each
head weighs 1.25
pounds more than a
standard 040 head.
The increased mass
resists warpage and provides superior heat dissipation. Fits
standard 14mm long reach plug. Heads are 100% complete.
040 Cylinder Heads has SS 35.5mm intake and 32mm exhaust
Fits 14mm short reach plug. Heads are 100% complete.
Cylinder Heads - each........................................... $299.95
Machine Heads for 92mm or 94mm - pair............... $80.00
Machine Heads for 14mm short reach spark plugs
- pair..................................................................... $82.00
Cylinder Head Stud Kit.
This Stud Kit is 200%
stronger than a stock
VW stud kit. Made
from 4140 steel.
Studs have 150,000
PSI tensile strength.
Includes 16 studs,
washers and nuts.
Cylinder Head Stud Kits:
Dual Port............................................. $34.95
Single Port........................................... $34.95
Great Plains CC Kit.
This kit is used to measure
the volume in the cylinder
head. The kit comes with
a 60cc syringe and 3 Plexiglass plates with hole. The
plates fits cylinders heads
machined for 85.5, 92 &
94mm cylinders. With this
kit you will know the exact volume in your cylinder heads,
so no guessing when it comes to figuring your compression
ratio. Includes instructions for use.
NEW! CC Kit - 85.5, 92 & 94mm ......................... $14.95
Dual Ignition Machine Work
If you plan on running
dual ignition, we can
install the second set
of spark plugs in cylinder heads you purchase
from us, or heads you
send in to us. We install
the second set of plugs
on the bottom of the
head, in between the
pushrod tubes. In our
31+ years of modifying heads in this manner, not one has
broke between the new hole, valve seat or valve guide. Spark
plugs are accessible with standard socket wrench. If you have
an older HAPI, TEC, Mosler or RevMaster dual port engine,
our heads will work on your engine. Standard secondary
plug size is 10mm.
Machine Work Only *
Machine dual port heads for dual ignition 10mm
Price - per pair....................................................$244.95
Machine dual port heads for dual ignition 14mm
Price - per pair................................................... $249.95*
* Does Not Include Cost of the Heads!
Replacement Parts:
Replacement StockIntake Valve - each .................... $5.99
Replacement SS 40mm Intake Valve - each.............$12.95
Keepers Set of 16 (each valve requires 2)................. $4.29
Replacement Exhaust Valve (each) .......................... $7.99.
Replacement SS 35.5mm Exhaust Valve - each .......$12.95
Replacement Retainer Set .....................................$17.25
Replacement Valve Adjustment Screw & Nut - each.$2.55.
Genuine German Valve Spring - each ...................... $2.49
Valve Guide - each ................................................. $4.59
Spark Plug Tool. This low cost
10mm spark plug tool is used to
remove the second set of spark
plugs - under the heads. Price.................................$2.00
Brass Exhaust Nuts. These nuts can save you minutes of
frustration and hours of
work. Will not rust on
exhaust stud and pull the
stud when removed.
Set of 8...................$3.95
32 Tel 1 402 493 6507 • Fax 1 402 493 3846
VW ENGINE COMPONENTS - OIL COOLERS & adapters
Stock VW Type 1 & 4 Late Model Oil Coolers.
The Type 1 oil cooler features 6 banks of cooling fins and is
2.570” tall. The
Type 4 features
8 rows of cooling fins and is
3.430” tall.
Both work with
adapter plate
below to mount on top of the engine.
Type 1 - 2.570” tall....................................$79.95
Great Plains Remote Mount Oil Cooler. This Oil
cooler has brackets to mount securely to the firewall
or engine mount.
Has pipe fittings for
oil lines (1/2” pipe
threads female).
Dimensions: 11” L
X 3” H X 1.5” Depth.
Uses Twin Outlet Tower to the right or is installed
in-line with the Remote Oil Pump Cover Plate. Heat
rejection is 7500 BTU/HR.
Price..........................................................$35.95
Type 4 - 3.430” tall....................................$89.95
Stock Oil Cooler Adapter Plate. (Shown above)
This is cast from aluminum and machined to fit our
stock VW late model oil cooler. Comes with grommets and hardware.
Price........................................................... $29.95
Great Plains 48 Row
Remote Mount Oil
Cooler. Features 48
rows of cooling fins
and brackets to mount
securely to the firewall
or engine mount. Has
pipe fittings for oil lines (1/2” pipe threads female).
Dimensions: 11” L X 7” H X 1.5” Depth. Uses Twin
Outlet Tower to the right or is in-line with the Remote Oil Pump Cover Plate. Heat rejection is 15,000
BTU/HR.
Price........................................................... $55.95
Oil Change Kit. Are you getting
ready to change your oil? You
need this packet of gaskets!
Price - Pack of 2 kits........... $2.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
Great Plains Twin Outlet Tower.
This is used for remote oil cooler
and or filter applications where
the builder can’t or doesn’t want
to drill and tap the cases and/or
oil pump. Stands about 3.250” tall
with 3/8” pipe thread. Routes oil
to filter/cooler and back to case.
Price............................................................$9.95
Great Plains Oil Cooler Block
Off Plate. This is used when
you are not using an oil cooler on top of the engine. It
returns the oil directly back
to the engine case. It has a 1/4” pipe fitting outlet
for oil temperature or pressure.
Price .......................................................... $17.75
Great Plains Oil Sump Cover and Filter Screen. These are used in every
engine regardless of application.
Screen filters out the big chunks only.
Oil Sump Cover Plate............$4.95
Oil Filter Screen....................$2.95
33
TYPE 1 ENGINE COMPONENTS - oil pumps, cover plates & filters
Great Plains 21mm Oil
Pump. This Oil Pump is
typically used on 1/2 VW
Conversions. Pump gear
length is 21mm. Used
on single bypass engine
cases.
Price.............................................................$26.95
Great Plains Remote Outlet Oil Pump Cover Plate.
This cover plate is used when you are running an external oil filter, cooler or both. The engine case inlet
or oil pump outlet must be plugged and oil is then
routed from the pump to the cooler and/or filter and
back to the main oil galley in the engine case which
must be drilled and tapped. Has 3/8” pipe thread.
Price............................................................... $9.95
Great Plains 26mm Oil Pump. Standard pump used
on most VW conversions. Fits 8mm
oil pump studs and flat dish camshafts. Pump has 26mm (length)
gears. Used on single and dual
bypass cases.
Price.................................$34.95
30mm Oil Pump. This oil pump
has 30mm (length) gears. Used
on single or dual bypass cases.
Available with steel or aluminum
housing.
Price..................................$34.95
Full Flow Oil Pump. This 30
mm oil pump has an inlet and
outlet built into the pump so
you can add an external filter
and oil cooler. Eliminates
the need to drill and tap the
engine case.
Price........................$52.95
Remote Mount Oil Filter Bracket.
This mounts a standard automotive type cartridge oil
filter on the firewall.
Should be used for hydraulic lifter applications. Use
HP-1 type filter or Oil Filter Assembly (shown belowonly. Has 3/8” pipe thread.
Available with ports up or ports left. Please specify.
Price............................................................. $10.95
Great Plains Stock Steel Oil Pump
Cover Plate. This is for use with our
standard or severe duty oil pump.
Stock Steel Oil Pump Cover..$9.95
Oil Pump Sealing Nuts (4)....$5.40.
Oil Pump Puller.
This handy tool makes removing the oil
pump easier.
Price......................................... $4.95
34 Tel 1 402 493 6507 • Fax 1 402 493 3846
HP-1 Oil Filter. This HP (High Pressure)
filter is used with the Remote Mount
Oil Filter Bracket above.
HP-1 Oil filter........................ $11.95
oil pump & filter • distributor plug • cool tins • valve covers
Oil Pump & Filter.
Our full flow oil filter and pump filters the engine
oil 100% of the time. The oil pump will fit all engine cases with 8mm oil pump studs and a 3 bolt
or 3 rivet camshaft. The oil pump gears measure
31.9mm. This oil pump may interfere with your
cowling on existing aircraft.
Oil Pump & Filter........................................ $64.95
Replacement Oil Filter.................................. $7.95
Oil Pressure Regulator.
Allows you to boost the oil
pressure to desired level.
Price....................... $7.20
Oil Fill & Distributor Plug.
This plug fits in the hole
where the standard 009
distributor would go, which
is used as oil fill on some
conversions.
Price......................... $28.95
Great Plains Super Cool Tin.
Clips in place under the
cylinders. Your baffling
will attach in the back and
front of these. A must for
all cowled VW Aero conversions. Fits all 85.5mm to
94mm cylinders with minor
trimming.
Price................................................. $15.95 pair
Tel 1 402 493 6507 • Fax 1 402 493 3846
Cast Finned Aluminum
Bolt On Valve Covers.
These valve covers come
complete with hardware
and cork gaskets. Provides excellent heat dissipation.
Price..................$24.95 set
Standard OEM
VW Valve Covers.
These are black
valve covers with
spring steel bales.
Set includes 2 valve
covers, cork gaskets
and 2 spring steel
bales.
Price.........$21.95 set
Valve Cover Gaskets. These neoprene valve cover
gaskets will just
about last the life
of your engine. Use
spray adhesive to
adhere to the valve cover and keep the head
side dry.
Price.......................................................$5.25pair
Cork Valve Cover Gaskets. Price............. $1.75pair
NOTE: To install cork valve cover gaskets - spray one
side of the gasket and valve cover gasket seating
area with a spray adhesive. Let the adhesive tack
and then mate.
35
tools
36mm Socket. Socket is used on the stock
flywheel gland nut. For 1/2” drive.
Price............................................$5.95*
*NOTE: Our flywheel gland nut uses a
1.5” socket.
Great Plains CC Kit. This CC
Kit is used to measure the
volume in the cylinder head.
The kit comes with a 60cc
syringe and 3 plastic plates
with hole. The plate fits
cylinder heads machined
for 85.5, 92 and 94mm cylinders. With this kit you will
know the exact volume in
your cylinder heads, so no guessing when it comes to figuring your compression ratio. Includes instructions for use.
Premium CC Kit - 85.5, 92 & 94mm...........................$22.95
Crankshaft 8 Dowel Drill Guide.
This tool assists with the drilling
of the dowel pins in the crankshaft.
8 Dowel Drill Guide.......$19.95
Distributor Drive Puller. Easily removes and installs the pinion
gear. Note: When installing
pinion gear, after the engine
has been assembled, the pinion washers must be installed
prior to the pinion gear.
Price..........................$42.95
End Play Tool. Accurately measures crankshaft end play without splitting the case.
Price..............................$19.95
Great Plains Pushrod
Tool. This tool will correctly measure the length
you need to make the pushrods. Anytime you add .040” +
in deck shims, you need to make custom length pushrods.
Pushrod Tool...........................................................$12.95
36 Tel 1 402 493 6507 • Fax 1 402 493 3846
PLEASE NOTE: TOOLS ARE NON-RETURNABLE!
Engine Assembly Stand.
Mounts to most work benches and rotates 360º and can
stop in any position with
lock. Price................ $28.45
Flywheel Lock. Holds flywheel in place
so that you can install both flywheel
and prop hub.
Price..........................................$5.95
Oil Pump Puller. This handy tool makes
removing the oil pump easier.
Price............................................$4.95
Ring Compressor. Use this ring compressor for an easy installation of the piston
rings. For 92-94mm Pistons.
Price..............................................$3.95
Valve Lifter Retaining Clips. Set of 2,
holds lifters in place when installing
studless side of case to stud side.
Price............................... $4.95 pair
10mm Spark Plug Tool. This low
cost 10mm spark plug tool is used
to remove the second set of spark
plugs - under the heads. Price.....................................$2.00
Tool Kit for the VW.
This assembly Kit includes 36mm Socket,
CC Kit, Distributor
Drive Puller, End Play
Tool, Engine Assembly Stand, Flywheel
Lock, Oil Pump Puller,
Pushrod Tool, Ring
Compressor and Valve Lifter Retaining Clips.
Price...................................................................... $151.95.
.95
sealants • ENGINE MAINTENANCE CHART
Gasgacinch.
This superior product for case
halves, etc.
Price....................................$6.99
Permatex Blue Silicone Sealer.
Used as a general sealer.
Price...........................................$4.99
Permatex 518/Gasket Maker.
This gasket maker is for case halves,
etc. Our 50 ml container is enough for
several engine cases.
Price........................................ $16.49
Permetex Dielectric Tune Up Grease.
0.33 Oz.
This product protects elecrical connections, ignition parts and wiring from
moisture, salt, dirt and corrosion.
Price...........................................$2.95
Red Thread Locker. 6 ml Tube.
Used for nut and bolt retention. As described in our Assembly Manual.
Price ......................................... $6.49
Permatex Blue Threadlocker. .20 fl. Oz.
Blue Thread Locker fixtures in about 20
minutes and cures in 24 hours. It is used
on bolt sizes from 1/4” to 3/4”. It is used
on fasteners when the fastener will need
to be removed at a later date. Maximum
opeating temperature is 300ºF. Price........$6.95
Assembly Lube.
Assemby Lube is used
on bearings when assembling a new or rebuilt
engine. (May differ from photo.) Price........$7.95
ENGINE MAINTENANCE CHART • TYPE 1 - 1600CC TO 2276CC
ITEM
CHECK EVERY
ITEM
CHECK EVERY
Oil change with filter..............................................25 hours - Change
Brass exhaust nuts - check tightness......................at annual inspection
Oil change without filter.........................................25 hours - Change
Exhaust gaskets-check for leakage.........................at annual inspection
Adjust/Check valves...............................................25 hours - Check
Intake manifold gaskets-check for leakage.............at annual inspection
Spark plugs/Re-gap.................................................at annual inspection
Oil cooler seals - check for leakage.........................at annual inspection
Cylinder head torque..............................................at annual inspection
Intake manifold - rubber connectors......................at annual inspection
Case nuts - all.........................................................at annual inspection
Magneto drive puck - check for cracks...................at annual inspection
Compression...........................................................at annual inspection
Magneto.................................................................in Assembly Manual
Exhaust manifold - check for cracks.......................at annual inspection
Prop hub seal - check for leaks...............................replace as needed
Ignition harness - fraying........................................at annual inspection
Bosch 7902 Spark plug gap for Magneto.................016”
Coil - cracks, leakage (009) 12 volt.........................at annual inspection
Bosch 7902 spark plug gap for 009 Dist. . ...............028”
009 Distributor - condenser + points......................replace yearly
Oil quantity with external oil filter.........................3 quarts 30W
009 Distributor-cam lobe, apply cam lube.............at annual inspection
Oil quantity without oil filter..................................2-3/4 quarts 30W
Tel 1 402 493 6507 • Fax 1 402 493 3846
37
CARBS & AIR FILTER
There are
s e v e r a l Model
exc e l l e n t 11/1617
carb’s on
t h e m a rket today.
Some favor ease of
installation
over others
on existing
aircraft.
Our carb’s are available in 3 different, but similar models. Model
11, 1617 and
1821 carb’s
share the following features: cable
controlled
c h o ke , l o w
speed idle
bleed screw,
mid to high
ra n ge f u l l y
cockpit adModel 1819
justable mixture control, idle adjustment screw, replacement venturi’s and float bowl vent to help prevent vapor lock.
We recommend the use of either an electric or mechanical fuel pump. All carb’s can be used without a fuel pump
if you have at least .5 pounds of fuel pressure by gravity
feed and flow a minimum of 10 to 12 gallons per hour
at your highest angle of attack. If you are going to run
auto fuel, we recommend a fuel pump be used.
Model 11 Updraft:
For use on 1/2 VW conversion ..........................$379.80
Model 1617 Updraft:
For use on 1600-1700cc engines .......................$379.80
Model 1819 Updraft:
For use on 1835 - 1915cc engines ...................$440.33
Model 2122 Updraft:
For use on 2180 - 2276cc engines ...................$450.09
Rebuild Kit for above carburetors ...................$39.95*
*NOTE: We need the 5 digit code from the carb tag.
38 Tel 1 402 493 6507 • Fax 1 402 493 3846
Air Filter. For use with the
Model 1819 or 2122 carb.
Filter has 2” I.D. throat.
Price........................ $9.95
Stock VW 34 PICT Carb.
This 34 PICT carburetor
is perfect for down draft
engines that are 1915cc2276cc. Commonly used
on some Nieuport 11 type
aircraft, Tennie Two, Flagor
Sky Scooter etc. It features
a electric choke and does
not have a mixture control
option. Stock VW 34 PICT Carburetor..................................$149.95
Dual Port End Castings. These Dual Port End Castings Kit
are used with dual port cylinder heads. They are required
for the VW style
intake manifold
kit shown below. The kit features
2 dual port castings, 2 couplers
and gaskets.
Dual Port End Casting Kit..........................................$70.85
Urethane Boot Kit....................................................$14.95
34mm Carb, Air Filter
& Intake. This 34mm
Carb, Air Filter and
Intake Kit can be used
on Direct or Redrive
Engines that can use a
top mounted carb and
intake manifold.
Kit includes 34mm
carb, air filter, 2 intake
castings, hose & clamps, intake crossover tube and miscellaneous jets.
Air Filter, Intake and 34mm Carb Kit................$359.95
FUEL SYSTEM COMPONENTS • SEAT BELT/HARNESS
Facet Electrical 12 Volt Fuel Pump.
Measures 3” x 1.8” and weighs 18 ounces.
Has a built in pressure relief valve and
draws about 1 amp. Can be used with
avgas or car gas. Preset to 4 PSI.
Price.............................................$52.95
Mechanical Fuel Pump Kit attaches directly to the VW engine
case. Stands about 3.5” tall. Kit contains
fuel pump, pushrod, pushrod housing.
Note: you need a distributor drive pinion gear kit and distributor housing to
use this. Kit ............................................$31.95
Great Plains Gascolator is a
high quality, low cost fuel filter
and water strainer. It should be
nstalled at a low point in the fuel
system, below the fuel tank to
trap any water that may accumulate so it can be drained. The
gascolator has a 10 micron fuel
filter and an 1/8” pipe thread
outlet for a quick fuel drain valve (Curtis Drain Valve is
not included). If you are using a fuel pump, the pump
should be installed between the carb and the gascolator.
Has 1/4” pipe thread for fuel in and out.
Replacement parts available.
Fuel Pump Block Off Plate...........$3.50
Primer & Installation Kit.
Kit includes primer, fittings, 4” of
Tygon tubing and 10’ of 1/8” copper tubing.
Primer & Installation Kit.. $28.95
Primer ............................ $12.95
Main Fuel Valve. Is made from brass and
has a 1/4” pipe thread on one end and a
barbed fitting on the other for 1/4” I.D.
fuel line.
Price.............................................$8.25
Transfer Fuel Valve is made from light
weight fuel proof plastic and weighs
approximately 1 ounce. Primary use is
auxiliary fuel tank on/off selector switch.
Price ............................................ $5.25
Gascolator........................................................ $44.95
Replacement Paper Filter................................... $5.45
Curtis Drain Valve for use on Gascolator........... $12.75
Horsepower!
Do we ever hear and read about what we
believe are whoppers when it comes to horsepower that a VW
based conversion will produce for usable propeller horsepower.
Stop and look around for a moment at the props used on both
certified aircraft engines and homebuilts.
Let’s look at the standard 52” prop that is used on many VW
powered homebuilts. On a 1835cc 60 hp engine, we use a 52”
diameter by 42” pitch prop. This engine is rated at 60 known
horsepower. If you take the 60 hp and multiply it by the conversion factor of .7, you get 42” of pitch. With a 2180cc rated at 70
horsepower and multiply it by the conversion factor of .7, you
get 49” of pitch. It just so happens that these pitch numbers
are exactly what is being used today, or in other words - reality.
If you want good take off and climb performance, back off the
pitch by a few inches. You can still get the same airspeed by
running the engine up a few more rpm’s.
SEAT BELT &
Fiberglass Reinforced Plastic Fuel Cap and
Neck are an excellent choice for those making a fiberglass fuel tank. This high quality
unit is flush mounted with a screw in cap
with a buna-rubber seal ring. It has a 1.5”
I.D. fuel inlet. The neck can be cut off to
desired length. Held in place with epoxy
and flox or sealing screws. Used on many
homebuilts: KR’s, EZ’s, etc. Price... $18.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
SHOULDER HARNESS
2” Seat Belt and “Y” Style Shoulder
Harness features buckle release and
wrap around shoulder harness that
slips over the seat belt webbing (in
black only).
Price...................................$84.75
39
INTAKE MANIFOLDS
Our KR Style Intake Manifold
System is the most
popular Intake
Manifold in use
today. It features
two tubes to the
cylinder head and
a crossover tube
that mounts the
carb below the
engine. Crossover
tube is available
to fit our Model 1617 or 1821, POSA, Revflow or Ellison carbs.
The two intake tubes run across the top of the cylinder head.
KR Intake Manifold System ............................ $359.95
KR Crossover (15.5” wide) Only .......................$89.95
Add $15.20 for fuel proof connecting hose kit.
(Hose is 1’ long, 1-1/2” I.D., and includes 4 clamps).
Compact Y Intake
Manifold System is
a low height intake
manifold system that
runs parallel to the
top of the cylinder
head. The kit consists
of 2 cast manifolds for
the cylinder heads, a
“Y” cross over tube
and 2 each 90º connecting tubes. The
Intake Manifolds are
available separately also. Flanges and fittings for our Model
1617 and 1821, POSA, RevFlow and Ellison carbs.
Comact Y Intake System.........................................$244.95
Sonerai Y Crossover Only..........................................$94.95
Fuel proof connecting hose kit..................................$25.80
Universal Intake Manifold Crossover. This is
for use on many aircraft
including the Sonex. Kit
contains intake manifold
crossover, hoses, clamps
and 2 each 90º down
tubes. Mates up to intake manifold top at the top of this column.
Price............................................................... $149.95
Trim to desired
length.
Build Your Own
Intake Manifold
System.
This intake features
the Intake Manifold
Tops that bolt onto
the cylinder heads.
These high quality
casting have primer ports cast into
them if you choose
to use them. Add the .170” Metal Spacers below if additional
clearance is required.
For dual port cylinder heads only.
Build Your Own Intake - Pair...................................$119.95
.170” Metal Spacers used on the above intakes with
Spark Plug Adapters or Shielded Aircraft Plugs.
Price - Pair........................................................ $6.95
Sonerai Fuel Proof Connecting Hose
Kit.
Hose is 1-1/2’ long, 1-1/2” I.D. and
includes 10 clamps.
Price........................................ $25.80
KR Fuel Proof Connecting Hose Kit.
Hose is 1’ long, 1-1/2” I.D., and includes
4 clamps.
Price........................................ $15.20
Hose per 1’.............................. $12.20
Intake Flanges:
Type 1 Intake Welding Flange Kit.
Contains two flanges for building
your own intake.
Price ...................................$7.95
Bing 32 and Zenith Carb Welding
Flanges.
Flanges for building your own
intake.
Price................................... $5.95
Type 4 Intake Welding Flange Kit.
Contains two flanges for building your
own intake.
Price.......................................$9.00
40 Tel 1 402 493 6507 • Fax 1 402 493 3846
INTAKE & EXHAUST ACCESSORIES • ENGINE MAINTENANCE CHART
Exhaust Tubes Available in mild steel. Wall thickness is .049”.
Available in 1.250”, 1.375” or 1.5” O.D. tubing.
Please specify tube size when ordering. (Pictured below)
Price is each.
1. 180º U-Bend Tube (9”)...............................$9.00
2. 90º Tube (9”) .............................................$9.00
3. Straight Tube - 2’........................................$9.00
Straight Tube - 1’ .......................................$4.50
4. Slip Tube....................................................$9.00
5. 45º Tube....................................................$9.00
1
2
4
3
5
Brass Exhaust Nuts.
Will not rust on exhaust stud
or pull stud when removed.
Set of 8............................ $3.95.
Exhaust Accessories:
Exhaust Welding Flange Kit. Contains 4 flanges for building your own
kit. Available for 1,250”, 1.375” or
1.5” O.D. tubing, please specify pipe
size when ordering.
Exhaust Flanges (4).................................................. $5.95
Exhaust Gaskets (Each).............................................. $.89
Exhaust Collectors:
4 into 1 This unit allows for 4 tubes
of 1.375” O.D. to be placed into the
collector. Outlet is 1.625” I.D.
Exhaust Collector, 4 into 1... $31.95
Exhaust Collector: 2 into 1 This unit
allows for 2 tubes of 1.375” O.D. to be placed into the
collector. Outlet is 1.375” I.D.
Exhaust Collector, 2 into 1................................$22.50
Stinger and Insert.
If you are building your own
exhaust system, you may want
to add this stinger to the end of
the system. The stinger features
an unwelded 3 bolt flange that
allows you to rotate the stinger
into the position you want before welding. Stinger is 17 1/4”
in length. Inside the stinger is a
replaceable fiberglass packed mini replaceable muffler.
Stinger with fiberglass mini muffler..........................$38.48
Replaceable mini muffler w/fiberglass......................$11.25
TORQUE VALUES
LOCATION
FT. LBS. SOCKET SIZE
Engine Case nuts - large............................... 25..................19mm
Engine Case nuts - small............................... 14..................13mm
Cylinder Head Nuts (8mm studs)................. 18..................15mm
Rocker Arm Nuts.......................................... 14..................13mm
Prop Hub Bolt - 20mm.................................. 50..................30mm
Prop Hub Bolt - 1/2” Fine Thread................. 60.....................3/4”
Flywheel Gland Nut.................................... 217..................36mm
Connecting Rod Nuts.................................... 25..................14mm
Oil Cover Plate Nuts....................................... 5..................10mm
Oil Pump Cover Plate Bolts/Nuts.................. 14..................13mm
Spark Plug (10mm)................................7.2-8.7
With flat
Spark Plug (12mm)............................10.8-14.5
seat gasket.
Spark Plug (14mm)...............................18-21.6
Tel 1 402 493 6507 • Fax 1 402 493 3846
TERMS
CCW Counter Clock Wise
CW Clock Wise
TDC Top Dead Center
BDC Bottom Dead Center
BTDC Before Top Dead Center
BBDC Before Bottom Dead Center
LHSIS Low Height Secondary Ignition System
NPT National Pipe Thread
41
EXHAUST U-BUILD KITS & SYSTEMS
Stub Exhaust Kit. This U-Build kit contains 4 each exhaust welding flanges and
2 each 180º sections of either 1.250”,
1.375” or 1.5” O.D. mandrel bent exhaust tubing 8” long.
Please specify diameter.
Stub Exhaust Kit........................$23.95
All exhaust systems are jig welded to insure proper fit and
alignment on the specified aircraft and are non-returnable.
Universal Exhaust. This Universal Exhaust
System attaches to a Type 1 VW and
features four separate pipes. Fits many
homebuilts.
Price........................................... $289.95
Kit Fox & Avid Flyer
Exhaust. This 4 into 1
system is used on the
Kit Fox and Avid Flyer
installations using a
VW engine. Works with
Model 1821 or the Aero
Carb, Posa or RevFlow.
Price........... $397.95
U-Build Exhaust Kit. Bends on 5” centers.
Our mild steel exhaust kit is very popular for those wanting
to build their own exhaust system.
This kit contains:
4 each exhaust welding flanges, 6 each 180º 8” long sections,
4 each 90º 8” long sections and 1 slip tube. We have added
2 each 45º tubes to the kit!
All tubing is 1.250”, 1.375” or 1.5” O.D. mandrel bent.
Please specify diameter.
U-Build Exhaust Kit................................................. $110.95
Pre-Welded Exhaust. Two left and two
right pre-welded exhaust tubes and
flanges. Tubing is 1.5” O.D.
Pre-Welded Exhaust............... $48.95
Dragonfly Exhaust. This
system has four individual,
equal length pipes that attach to the cylinder heads.
Will accommodate injector
carburetors (Aero Carb, Posa
or RevFlow), as well as our
Model 1617 & 1821.
Price.................... $357.95
42 Tel 1 402 493 6507 • Fax 1 402 493 3846
KR Two into One Exhaust.
This exhaust system has
the front two pipes connected and the rear two
pipes connected exiting
in two separate tubes.
Will accommodate Model
1617 and 1821 carburetors with minor builder
modification. Aero Carb,
Posa or RevFlow carburetors do not interfere with exhaust.
Call for details.
Price............................................................... $357.95
KR Tri-Gear Exhaust. This
4 into 1 system exits on
the pilots side of the nose
gear. Will accommodate
Aero Carb, Posa or RevFlow
carburetors.
Price..................... $387.50
ENGINE MOUNTS • VIBRATION BUSHINGS • spinner
Great Plains Aircraft offers a wide variety of engine
mounts for VW powered homebuilt aircraft. Most
of the engine mounts are manufactured from 5/8”
.049” wall 4130 chrome moly tubing. All mounts are
jig welded to insure proper fit and alignment on the
specified aircraft and are non-returnable.
13-3/4”
12-3/4”
71032 ENGINE MOUNT BUSHINGS. This set of 8
Bushings is used with the Diehl
Accessory Case.
Price - Set of 8.........$39.95
ENGINE MOUNT BUSHING WASHERS. These 2” diameter thick washers are used with the Engine Mount
Bushings and the Diehl Accessory
Case. Requires 4 of each.
Hardened Washer
in front of Diehl Case - each................ $2.75
Weldable Washer - each....................... $2.50
Engine Mount Bushing SPACER TUBING. 1’
of 1/2” O.D. X 3/8” I.D. Tube (Tube must be
reamed)............................................... $3.50
Tel 1 402 493 6507 • Fax 1 402 493 3846
KR 5 POINT
Mount
1/2” lower
For Top Mounted
starters and Tr-gear.
8-1/2”
15 1/4”
depth
(Uses Engine Mount
Bushings sold sepa12 3/4”
rately.)
KR Engine Mount.$298.95
14 1/2”
4”
8-1/2” depth
13-3/4”
KR Engine Mount
Designed to fit the KR1, KR2
or KR2S when used with
the Diehl or Revmaster Accessory Case. (Uses Engine
Mount Bushings sold separately.)
KR Engine Mount.$272.95
25 1/2”
1002-2 ENGINE MOUNT
BUSHING SET. Installs in 1”
I.D. tubing for engine mount
that bolts directly to the VW
engine case.
Set of 8. Price.......... $16.95
Deluxe quality Spinner and Plates from Great Plains
Aircraft. These are used on a wide variety of homebuilt aircraft. The front plate is made to fit props
that are 2.750” thick. Back plate has a 2” diameter
prop hub centering hole and need to be drilled
for the prop hub. Made from aluminum. The 12”
spinner is used on Sonerai, CX-4 and Hummelbird.
Spinners do not have prop cut outs cut in them.
12” Spinner Kit Set ................................ $147.00
Includes the Back Plate, Front Plate and Spinner.
12”
Aluminum
43
DIEHL ACCESSORY CASE & COMPONENTS
Since 1979, the Diehl Accessory Case has been providing
accessory attachment and engine vibration isolation for VW
powered homebuilt aircraft.
The Diehl Accessory Case is very
distinctive from others that are
manufactured by other companies.
The Accessory Case is made from
Tenzalloy and not magnesium.
This gives the case much more
flexibility and retards ignition.
Ever seen magnesium burn?
Sparklers!
Our NEW Flywheel is made from
100% steel. Experience has
shown that many aluminum flywheels will fail around the dowel pin holes. In 30+ years, we have not had one known flywheel fatigue failure
from cracking. Our Direct Drive flywheels are machined, balanced, and weight about 6 pounds. They are the
lightest steel flywheels available today.
We were the first to initiate the use of a Geared Hi-Torque Starter for positive engine starting. Our competitors
of course followed. Our geared starter provides four times the cranking power when compared to the older
non geared starters. (Note: Starters are re-manufactured.)
The Diehl Accessory Case utilizes a 109 tooth ring gear. A VW Starter does not work with the Diehl Accessory Case.
We introduced the moulded ceramic based Magnet Ring for the 35 AMP 3 phase internal alternator. This state
of the art magnet ring eliminated the problem associated with steel caps coming loose off magnet rings.
You can order the entire unit as a complete package and save a few dollars or you can
order the items individually. The flywheel is available to fit either 4 or 8 dowel crankshafts. The Complete Diehl Accessory Case Package includes the following: 12, 6 or 9 o’clock starter mount Diehl
Accessory Case, 35 amp 3 phase alternator, regulator/rectifier, flywheel, mag drive hub, mag drive, starter and
case bolts.
Complete Diehl Accessory Case packages:
6 o’clock Starter Position................................................................................................ $869.95*
* Add $15.00 for 8 dowel flywheel
TIP: When mounting the regulator, it should be mounted on standoff with cooling fins vertical and you should use a 3/4” blast tube.
44 Tel 1 402 493 6507 • Fax 1 402 493 3846
DIEHL Individual Parts • X-CASTING KIT
Bottom/6 o’clock
Top/12 o’clock
X-Casting Kit
Great Plains X Casting Kit is
designed for the individual
that wants engine vibration
isolation and dampening.
This X Casting fits the dimensions found on the Sonerai
I, II and II Stretch plans. It
features the X casting which
is cast aluminum, a steel flywheel end piece, mag drive
piece, and floating mag drive
puck. From the engine case
to the back of the magneto
harness cap is about 9.00”. Also included is a set of 8 each
Engine Mount Bushings for engine dampening. The flywheel
end piece can be purchased separately for builders using a
Vertex magneto or 009 distributor.
X - Casting Kit............................................................ $398.40
9 o’clock
Replacement Parts:
X - Casting..................................................................$184.50
Diehl Accessory Cases
Flywheel Piece............................................................ $89.95
The Top, Bottom and 9 o’clock starter postion feature the
standard Lycoming motor mount attach points.
Mag Drive Kit (Puck & Hub)......................................... $95.00
Engine Mount Bushings............................................... $29.95
Replacement Puck 1/2”............................................... $29.95
Diehl Accessory Cases - Only:
6 o’clock Starter Position .......................................$230.00
12 o’clock Starter Position......................................$230.00
NOTE:
When replacing a Monnett X Casting with a GPASC X Casting in
a Sonerai, the Intake “Y” will require modification by builder.
9 o’clock Starter Position........................................$320.00
X-Casting Dimensions
Individual Parts:
4 Dowel Flywheel ..................................................$140.00
8 Dowel Flywheel ..................................................$155.00
35 AMP 3 Phase Alternator with reg/rect ..............$260.00
Regulator/Rectifier (replacement)............................$80.00
Replacement Ring Gear............................................$29.95
Rotor......................................................................$120.00
Stator.......................................................................$95.00
Mag Puck 1/2”..........................................................$29.95
Mag Puck 3/4”..........................................................$40.00
Mag Puck 1”.............................................................$50.00
Mag Hub ..................................................................$80.00
Bolt Kit (Attaches Diehl Case to engine case)..............$4.50
Lightweight Geared Starter (8 lbs.) ........................$159.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
45
SLICK • MAG ADAPTER • IGNITION ACCESSORIES
Slick 4220 Magneto. This new military surplus mag has
15º of internal advance. Works well with a starter. We
have completed the required machine work to the O.D.
of the centering boss to fit the Diehl Case and it mates to
the 4220 mag drive
puck (not included). These NEW
Slick 4220 Mags include the mag and
required machine
work.
Mag Package Does
Not Include Gasket,
Harness or Puck.
Slick 4220 Mag ..........................................................$375.00
4220 Mag Harness.
This shielded harness fits the 4220
mag and has the longer leads. Fits
either our shielded plug adapters or
an aircraft style spark plug.
Fits 5/8-24 plug.
Price.................................................................$179.95
Mag Puck 1/2”.....................................$29.95
Mag Puck 3/4”.....................................$40.00
Mag Puck 1”........................................ $50.00
Mag Puck 1 1/4””................................ $55.00
Great Plains Single Mag Adapter Kit
This kit installs on the
back of the engine
around the rear seal
area. The kit contains
the magneto housing,
flywheel end piece,
male mag drive piece,
female mag drive
puck and miscellaneous hardware. The
flywheel end piece is made from steel and has 3 different
positions available for the mag drive piece to attach to. It
is drilled for 1 crankshaft dowel pin and can be drilled for
4 or 8 if needed. The mag housing is drilled with 4 each
#21 holes that are used as drill guides to drill the holes in
the engine case. The engine case is then tapped with a
10/32 tap. Total distance back from the back of the engine
case, to the back of the mag harness cap is approximately
8.5”. Used in aircraft with no electrical system; engine is
started by propping. Fisher Youngster and Avenger are
good examples of use for this product. Housing is 5-1/8”
wide and 2-1/2” long. Fits Type 1 Engines only.
Magneto Housing Adapter Kit......................... $289.95*
Drill end piece for 8 dowel crank, if needed.........$24.95
Replacement Mag Drive Puck.......................................$40.00
The Slick 4316 Magneto
and M2266 Shielded
Harness are standard
for most VW conversions. This new aircraft
mag bolts on the back
of the Diehl Accessory
Case, Great Plains X
Casting or Single Mag Housing Adapter. This mag has
28º of advance and is recommended when you hand prop
your aircraft. For use with our Shielded Spark Plug Adapters and Bosch Spark Plugs.
Mag Does Not Include Gasket, Harness or Puck.
Slick 4316 Mag (no core needed).............................. $1299.00
Shielded M2266 Harness............................................$279.95
Magneto Gasket ............................................................$1.95
* For use with 4316 Mag only.
Replacement Mag Hold Down Clamps.
One pair of clamps, timing pin and grounding screw.
Price............................................. $17.95
90º Distributor Cap.
This cap is designed to fit the
009 Distributor and is made from
Bakelite - not plastic. The spark
plug wires come out 90º from the
cap. Price.......................$39.95
Spark Plug Adapters can be found on Page 48.
46 Tel 1 402 493 6507 • Fax 1 402 493 3846
Pinion Gear. This pinion gear and
washer kit fits in the distributor hole.
Pinion Gear .............................$26.95
Pinion Washer........................... $0.45
Electronic Ignition Kit.
Eliminates the points and condenser in a 009 Distributor.
Flawless ignition performance
with no points to bounce and
never change points again.
Price ACCU-FIRE...........$32.95
Price COMPU-FIRE........$86.95
IGNITION SYSTEMS & PARTS • PRIMARY & SECONDARY SYSTEMS
The 009 Distributor is
a very inexpensive ignition system that can
be used as a primary
or secondary ignition
system. The 009 features a centrifugal advance, hot spark and
accessible parts. The 009 Distributor kit combined
with Bosch Blue Coil, Distributor Clamp, Plugs and
Pinion Gear for an inexpensive primary or secondary
ignition system. 009 Distributor Kit .........$167.69
0 0 9 D I S T R I B U T O R - I N D I V I D U A L PA R T S :
009 Distributor.......................................................$56.95
Blue 12 Volt Coil.....................................................$54.95
Pinion Gear - New..................................................$26.95
Distributor Clamp.................................................... $ 3 . 4 9
Wire Set.................................................................$15.95
Bosch Spark Plugs - each (7902)............................... $2.35
Replacement Points................................................. $ 7 . 5 0
Replacement Condenser....................................... $ 1 0 . 5 0
Add $20.00 for Spiro Pro Shielded Plug Wires.
Oil Pump Secondary. This Great Plains Electronic
Oil Pump Secondary Ignition System uses the same
electronic components found in our Low Height
Secondary Ignition System. As the name says - “Oil
Pump Secondary”, it is driven off the lower gear of
the oil pump. The housing is machined from a billet
of aluminum and replaces the oil pump cover plate. The timing is set between 24 and 28 degrees BTDC. Do not have this ignition on when starting your
engine, only turn it on after the engine is running. It works for a secondary with any Front Drive engine, Reduction Drive engine, and is the secondary
ignition for the
Flywheel Drive
engine series.
KIT Includes the
following:
Housing, electronic components,
2 coils, 26mm oil
pump, plugs, cut
to length wires
and instructions.
Oil Pump Secondary Ignition kit................$598.95
Great Plains Low Height Fixed Timing Secondary
Ignition System is the most popular Secondary Ignition marketed today. This ignition system fits in the
stock VW distributor hole and will require the use
of a pinion gear. Total height off the engine case is
about 1.750”. This unit has fixed advance as set upon
installation. This unit will fire spark plug gaps up
to .040”. By
comparison,
a magneto’s
spark plug
gap is .016”
t o . 0 1 9 ”.
The engine
is started on
the magneto
and then the secondary is turned on. Do not attempt
to start your engine with this secondary on, as it can
damage your engine.
Complete kit includes housing block, 2 modules,
2 each 3 ohm coils, spark plugs, spark plug wires,
pinion gear, and instructions.
Complete kit .............................................$469.95
Replacement components: .. Pinion Gear...............$26.95.
Elec. Components....$168.00 10mm Plug (ea) ..........$2.80
3 Ohm Coil Set.........$168.95. Spark Plug Wires.......$29.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
47
SPARK PLUG ADAPTERS • hand start • ALUMINUM HOSE
Great Plains Spark Plug Adapters.
These adapters connect the standard Slick M2266 Harness to standard VW automotive
spark plugs. They feature full noise suppression and are easy to install. Simply reduce
the automotive spark plug gap to .017” and install the spark plug as you normally
would. Push the spark suppressor
over the plug, install the housing
and set screw. Then hook up the
harness. Kit includes 4 Spark Plug
Adapters with 12 or 14mm inserts.
Spark Plug Adapters Set of 4.......................... $111.00
Spark Plugs - Bosch 7902 (each)......................... $2.35
Replacement insulators 12mm or 14mm (each).$12.25
Intake Manifold Spacers (Pair)............................ $6.95
HAND START ACCESSORY PACKAGE
Hand Start/Single Ignition Accessory Package with 4316 Magneto &
Harness ................................................................................ $2435.00
This Accessory Package is for those that want true simplicity. This package
features a Slick 4316 Mag for a hand start aircraft. No starter, no alternator, no electrics.
• Single Magneto Housing
• Flywheel End Piece
• Mag Drive Hub & Mag Drive Puck
• Slick 4316 Magneto
• Sonerai Intake Manifold & Hose Kit
• Magneto Harness
• Oil Cooler & Adapter Plate
• Spark Plugs
gpasc.com
ALUMINUM HOSE – lightweight aluminized is 36”
in length. This hose is used to run cooling air to the
magneto, coils, regulator, gascolator, etc.
48 Tel 1 402 493 6507 • Fax 1 402 493 3846
SHOP ON LINE • PRODUCT CATALOG
INSTALLATION INSTRUCTIONS
NEW PRODUCT UPDATES
3/4” diameter.................................................... $4.35
1” diameter........................................................ $4.35
1.5” diameter..................................................... $4.35
1-3/4” diameter................................................. $4.45
2”/50mm diameter............................................ $5.50
ELECTRICAL COMPONENTS
Belt Driven Alternator is driven
by a pulley off the prop hub or the
flywheel (pulley supplied by customer). This unit weighs only 6.5
lbs. and will produce about 45 amps.
Belt Driven Alternator........$92.95
12 Volt DC Switch features on/off/start and run
positions. Comes with 2
keys. Switch can be used
with or without starter.
Will NOT work with Magnetos.
12V DC Switch...$10.95
This Continuous Duty Solenoid is used as a master electrical switch to
handle the entire electrical load of the aircraft,
i.e., radios, lights, GPS,
strobes, flight and engine instruments, etc.
12 VDC, Continuous
Duty Rated @ 85 amps.
CD Solenoid .....$29.95
Heavy Duty Magneto Ignition Switch features on/
off/start and run positions.
Comes with 2 keys, in case
you’re like me, and loose
one. Switch can be used
with or without a starter. Will NOT work with a
009 12 Volt DC distributor.
Price ............................................................$ 2 3 . 9 5
TAILSPRING • CASTER • TAILWHEELS
This Tailwheel Spring is made from 5150 steel and
heat treated
to hardness.
This custom ground
spring is 17.5” long and is .675” on the big end, tapering
to .475” on the small end. The shank is 3/8” threaded
at the end for caster attachment. It is also drilled for a
cotter pin. Fits Sonerai I, II & IIS.
Tailwheel Spring.................................................$169.95
Our Tailwheels fit our caster and tailwheel spring. They
are available in 4” and 5” O.D. and both are 1.5” wide
and has sealed bearings. The rubber is long lasting, but
soft enough to dampen out and not transmit sound like
many other harder tailwheels do.
Tailwheel - 4.00” .............................................. $32.95
Tailwheel - 5.00” .............................................. $38.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
Our Tailwheel Spring Casters are custom made to fit our
tail wheel spring. They
are cast from aluminum
and the large caster will
fit a tailwheel up to 5”
O.D. and 1.5” wide. The
pivot portion is made
oversized so a replacement bushing can be used (bushing is included and must
be drilled to size).
Tailwheel Spring Caster (fits 4” to 6” wheel) (left).$29.95
Tailwheel Spring Caster (fits 4” only)............. $25.95
49
HYDRAULIC BRAKES • MASTER CYLINDERS
Our Hydraulic Brake retrofit kit can be used on many homebuilt aircraft with gross weight up to 1200 pounds. The calipers
have two brake pucks that press against both sides of the disc. They are built to be used with Azusa 5” or 6” wheels or can
be adapted to other bolt patterns. The kit will fit either 3/4” or 5/8” standard axles. Axle spacers are now included. They are
1.625” each and may need to be shortened or additional spacers may need to be added for specific installations.
Hydraulic Brake Kit - Price................................................................................. $329.95
The retrofit kit consists of
2 each:
• discs
• calipers
• disc spacers
• caliper holders
• 1.625” axle spacers
• miscellaneous hardware
Hydraulic Brake Accessories:
Master Cylinders (each).......................................... $74.95
(can be used as heel or toe brakes)
Optional Fork for Toe Brake (each)............................ $3.99
Single hand lever master cylinder (each)................. $99.95
Dual hand lever master cylinders.......................... $149.95
Hand Lever master cylinder.................................... $99.95
Tube & Hardware Kit (each).................................... $14.95
(One kit is required for each side)
1.625” Axle Spacer (each)......................................... $2.95
Replacement Parts:
Bleed Screw (each)................................................... $1.49
Brake Dead Side Puck (each)................................... $14.83
Brake Piston Side Puck (each)................................. $19.60
Brake Hat (each)..................................................... $28.29
Brake Disc (each).................................................... $20.55
Master Cylinder Repair Kit........................................ $4.45
Replacement Piston for Master Cylinder................. $21.75
Sonerai Installation
Heel or Toe optional Fork (right)
Dual
Lever
Single
Lever
Hand
Lever
Sonex Installation
For use on: KR, Sonerai, Sonex, CX-4, CX-5, VP, Easy Eagle 1, Corby Starlet, Dragonfly and many others!
50 Tel 1 402 493 6507 • Fax 1 402 493 3846
AXLES • WHEELS • LANDING GEAR • TIRES & TUBES
AXLE KITS.
Pre-Welded: 3/4” Only • U-Build: 3/4” or 5/8”
Features two each 6” axles welded to a 2.5” x 2.5” steel
plate. The axles come
with 2 castle nuts, are
drilled for a cotter pin,
plus the end is drilled so
you can attach a wheel
pant screw.
3/4” Pre-Welded & predrilled on 1.75” centers.
Price.................. $69.95
PreWelded
LANDING GEAR.
The Sonerai I and Sonerai II stock landing gear
can be retrofitted to a wide variety of homebuilt
aircraft. All gear is made from 2024-T351 aluminum and is 5/8” thick and varies in bar widths
from 5” to 6”.
Sonerai I Gear 5/8” (19” wide)............... $495.00
Sonerai II Gear 5/8” (24” wide) *........... $495.95
* Also used on Thatcher CX-4 and Easy Eagle 1
24”
15
5/8” U-Build Axle Bolts
& Castle Nuts (No plate)
Pair...................$14.95
3/4” U-Build
NOTE: U-Build Kit is not welded.
WHEELS.
5” & 6” Aluminum go cart style
wheels feature
a two piece split
rim, bearings and
grade 5 hardware.
Rims are 3” wide
and feature bead
biting edges to prevent tire slippage.
Widely used on the KR, Sonerai, Dragonfly, Thatcher CX4,
and many other VW powered and ultra light aircraft. A
set of two, along with tail wheel or nose wheel will safely
support 1200 pounds gross weight.
17” Typ.
3/4” U-Build Kit
(as shown to LEFT)
3/4” Kit.............$24.95
MATERIAL:
5/8” X 6” WIDE
2024-T351 ALUMINUM
54”
1/
2”
Ty
p
.
2-1/2
” Typ.
Tire and Tube Kits.
Slick Tire and Tube Sets
are used on many VW powered homebuilt aircraft.
Slick tires have no tread
and are very long wearing
tires compared to ribbed
go-cart style tires. Tires
have wear holes so you
can visually see the depth
of tire left. The NEW 12 x
4.00 x 5 tire is comparable
in diameter to an aircraft 500 x 5 tire, with a slighhtly narrower width... and at a fraction of the cost. Sets contains
2 tires and 2 tubes. • Tires are Slick. •
12 x 4.00 x 5 tire and tube kit 12” O.D. - pair..... $99.95
Tire only.......................................................... $42.95.
Tube only........................................................... $9.95
5” Aluminum Wheels
with 5/8” precision sealed bearings......... $32.35 ea
5” Aluminum Wheels
with 3/4” tapered roller bearings............. $47.95 ea
Replacement 5/8” sealed bearings................. $6.95ea
Replacement 3/4” tapered roller bearings
requires 2 per wheel.................................. $5.25ea
Reducer bushing for 3/4” to 5/8” I.D.............. $1.00ea
Tel 1 402 493 6507 • Fax 1 402 493 3846
51
MECHANICAL BRAKES • TBO INFORMATION
MECHANICAL BRAKES.
These mechanical brakes are only meant for use while
taxiing, not for stopping while landing. For mechanical
brakes you will need two drums and two mechanical
brakes.
4.5” Machined Brake Drum
fits Azusa 5” or 6” wheels (each). .................$13.95
4.5” Mechanical Brake Assembly
with actuating arm (each)............................$33.75
Replacement parts for brake assembly:
Lined brake shoes, pair.....................................$14.95
Brake arm (each)............................................... $1.25
Spring (each) ..................................................... $.75
Cam (each)
................................................... $4.75
TBO - Time Between Overhaul.
We get asked this question almost daily and sometimes the one asking the question still doesn’t like the
answer...
TBO is a term that applies to certified aircraft engines only. The FAA mandates that certified aircraft engines, when used commercially, must be overhauled at the end of a specific time or hour period. There is
nothing mandated by anyone to overhaul your VW conversion upon reaching any arbitrary date or hours.
So what is the TBO of a VW conversion? Well let me ask you, what is the TBO of you family car engine,
your boat motor, your lawn mower engine, chain saw, etc.? If your answer is - “there is none” - you are
right! Your VW aircraft conversion is just like any other engine you own. The life of it and overhaul frequency will be determined by:
1. What kind of engine it was to start with? Was it built with new or used parts?
2. How the engine is installed - cooled/baffeling? The VW likes to be cool...
3. How the engine is used - does it sit for months? The VW likes to be run!
4. Compression ratio - high or low? In general, the higher the compression ratio the lower the life.
5. Type of fuel used - automotive or 100LL? Automotive fuel is easier on the valve train.
6. How the engine is maintained?
Part of the benefit of owning a homebuilt is that you can do your own maintenance to reduce the amount
of cash it takes to operate an aircraft per hour. The VW is maintained just like your car or truck. It is maintenance as needed. But preventive maintenance is performed, i.e., check/adjust the valves every 25 hours,
changing the oil, etc. (Maintenance Schedule is found on Page 41 in this Catalog!)
52 Tel 1 402 493 6507 • Fax 1 402 493 3846
INSTRUMENTS - VDO
VDO Performance Instruments.
The Cockpit Series instruments feature:
• Highly visible red pointer for instant recognition.
• Roof-style bezel to help shadow the dial.
• Computer-balanced pointers.
• State-of-the-art quality control.
• Unique air core electric movements.
AMMETER
60 Amps
2-1/16”
Electrical Gauge......................$32.95
• Flat black dial for contrast.
• Crisp, white numeral for high readability.
• Tested in some of the toughest applications.
• Designed & built by VDO.
OIL PRESSURE
2-1/16”
Electrical 0-80 PSI....................$33.45
Mechanical 0-100 PSI..............$41.90
Sender for Electrical................$45.60
Tube Kit for Mechanical 6’.......$10.50
CYLINDER HEAD TEMP
2-1/16”
Electrical gauge......................$105.80
(Includes 14mm Sender & wire)
Cylinder Temp Sender 14mm..$24.80
OIL TEMPERATURE 100-300ºF 2-1/16”
Electrical gauge....................... $33.00
Sender 1/8” NPT..................... $14.95
EXHAUST GAS TEMPERATURE 2-1/16”
0-1600ºF Includes gauge, sender and
6’ extension...........................$159.95
FUEL LEVEL
2-1/16”
Fuel Gauge.............................$33.30
Sender...................................$48.50
Mounting kit for sender.........$25.95
HOUR METER
2-1/16”
Electrical Gauge............$39.15
Tel 1 402 493 6507 • Fax 1 402 493 3846
TACH
0-7000 3-1/8” 12 V DC Only....$109.65
0-8000 2-1/16”.........................$91.20
For use with 12V DC Ignition Only.
Will not work with Magneto.
VOLT METER 12 Volt DC
2-1/16”
Electrial Gauge....................... $35.60
53
ENGINE INSTRUMENTS
Lightweight, space saving UMA instruments designed
for general and sport aviation use. Units have one
year manufacturer’s warranty from date of purchase.
Manufactured in the USA. 2-1/4” instruments
are great for homebuilts with limited panel space.
PLEASE NOTE:
Engine Instruments are custom built for your
application and take 2-3 weeks.
AMMETER
30 - +30
2-1/4” 9.8 oz. shunt included.$217.00
Replacement 30 AMP Shunt.... $68.60
MANIFOLD PRESSURE
10-35 IN HG
2-1/4” 7.8 oz Single
Diaphragm........................$165.00
OIL PRESSURE
2-1/4”
0-100 PSI Electric..............$216.00
Sender 1/8” NPT................. $73.50
OIL TEMPERATURE
2-1/4”
9.8 oz.
80-280º F/40-140ºC Elec.....$165.00
Probe ..................................$73.50
CYLINDER HEAD TEMP-2-1/4”
100-600ºF 5.8 oz............. $165.00
CHT 14mm thermal
coupler............................. $73.50
TACH - ANALOG
3-1/8” Analog 0-3,500
w/hourmeter for use with Slick Mag.....................$355.50
2-1/4” Analog 0-3,500
no hourmeter for use with Slick Mag....................$292.50
Tach has inductive pickup that counts magnets in the magneto. If tach shorts out, it will not shut your engine down.
EXHAUST GAS TEMP-EGT
700-1700º F 2-1/4” ............$165.00
Clamp Style Sender..............$85.50
FUEL INDICATOR
2-1/4”
0-5 Volts......................... $165.00
Call for sender options.
54 Tel 1 402 493 6507 • Fax 1 402 493 3846
VOLT METER
0-15 Volts DC
2-1/4” 9.8 oz.................. $159.00
FLIGHT & ENGINE INSTRUMENTS
EDUCATIONAL & HOW TO BOOKS
Welding Handbook
This informative book guides you
through all the various welding applications, welding tools and welding
apparatus for mig, tig, arc and gas
welding. A must reading for beginners
and an excellent reference for the
experienced welder.
Welding Handbook.................$15.95
AIRSPEED INDICATOR
3 1/8”
8.6 oz.
RANGES: 20-100, 40-140,
40-200 OR 40-240 MPH ....... $202.50
2 1/4”
7.3 oz.
RANGES: 20-100, 30-140, 40-180
OR 40-200 MPH .................... $234.00
ALTIMETER
Single Pointer
3 1/8”
0-20,000 W/IN HG................. $169.50
0-10,000 W/IN HG................. $169.50
2 1/4”
0-10,000’ W/IN HG................ $346.50
0-20,000’ W/IN HG................ $346.50
Metal Fabricator’s Handbook
Master metal craftsman Ron Fournier
shares the tips, techniques and secrets necessary for fabricating metal
components.
Metal Handbook................ $15.95
Auto Math Illustrates the many mathematical calculations used for automotive applications.
Sections include explanation, application, calculations and examples in areas
including combustion, displacement,
horsepower, torque, compression ratios
and many more.
Auto Math..............................$15.95
VERTICAL SPEED
3 1/8”
0-2,000 ft/min..................... $ 2 0 7 . 2 0
2 1/4”
0-2000 ft/min...................... $ 2 9 4 . 0 0
NEW! PROGRAMMABLE
DIGITAL TINY TACH
This Tiny-Tach is programmable. Can be used on most
engines from single cylinder to V8 engines. User Adjustable spark setting from 1 spark to 8 sparks per revolution.
0 to 19,999 RPM display, 1/2 second RPM update, resettable job timer and total hours.
Electrical Handbook
This book will guide you in making
correct selection for wire sizes, circuit
protection, routing, correct use of connectors and proper tools. A must for
any homebuilt with an electrical system.
Electrical Handbook............... $15.95
TINY-TACH......................................................... $56.95
Please Note:
Books are Non-Returnable
Tel 1 402 493 6507 • Fax 1 402 493 3846
The Electric Vehicle Conversion
Handbook. This informative guide
details how to convert gas or diesel
powered vehicles to electric power. It
includes a background/history of electric
vehicles, and pros and cons of owning
electric vehicles, including scooters,
trucks, cars, boats and aircraft!
Electric Conversion Handbook.......$14.95
55
Type 1 Engine Assembly Manual!
T his is the most comprehensive
assembly manual available for VW
aero engine assembly. Written by
Steve Bennett of Great Plains Aircraft.
This manual is complete with detailed
photos of each step, with text to
instruct you on the proper way to
assemble a VW engine for aircraft use.
Includes maintenance requirements,
torque values, timing instructions.
Type 1 Assembly Manual..................................$14.95
VW Aircraft Baffling Manual &
Templates.
This manual & templates give you
a step by step procedure to build
a successful pressure cowl baffling
system. Specifically designed for the
KR but will easily adapt to other VW
powered homebuilts using a pressure
cowling.
VW Aircraft Baffling Manual & Templates...................$8.00
VW Official Service Manual.
This VW Type 1 Service Manual
Covers Beetles, Super Beetles,
VW Convertibles and Karmann
Ghia’s for the model years 1970
thru 1979. Now in Hard Cover!
VW Service Manual..$38.95
Assemby DVD’s. This 4 hour movie
mirrors the same steps in the above
Assembly Manual.
Type 1 Assembly DVD’s.....$29.95
Combo:
Assembly DVD’s and Assembly Manual............$39.95
Please Note: Books are Non-Returnable
How To Rebuild a VW Aircooled Engine
This book is the bible for tearing
down and inspecting a VW engine.
It is great for parts reference and
parts interchange also. Covers both
Type 1 and Type 4 engines.
How to Rebuild..............$15.95
How To Hot Rod A VW AirCooled Engine
Contains performance tuning tips
with chapters on carburetion, intake and exhaust valves, intake design, ignition and exhaust systems.
An excellent reference for what
works and what doesn’t.
How To Hot Rod............. $15.95
How to Keep Your VW Alive
The complete guide that includes
history, and step by step procedures
for the complete idiot, by John Muir.
Keep Your VW Alive.........$22.95
Turbo-Charging!
How to select and install the correct turbo for big or small HP gains.
Turbo design, sizing and matching.
Controls, carburetion, exhaust,
ignition, inter-cooling, marine and
high-altitude applications.
Turbo-Charging........... $15.95
Engine Airflow.
This informative guide to the
science of engine airflow includes a basic discussion on
the chemistry of air and fuel,
testing individual components
such as cylinder heads, carbs,
and throttle bodies, how to test
an engine on a flowbench, how
to analyze the numbers, and
how to apply to performance
modifications.
Engine Airflow.............. $15.95
Book Prices do not include shipping!
Books are Not Returnable.
56 Tel 1 402 493 6507 • Fax 1 402 493 3846
Wiring And Electrial.
A hands-on guide to high performance and OEM automtive
electrical systems. Covers electrical theory, wiring techniques
and equipment, custom wiring
harnesses for many installations.
Also, troubleshooting, common
electrical problems, etc.
Wiring & Electrical.......... $15.95
Super Beetle Handbook.
Covering all Super Beetle models
manufactured in Volkswagen’s
glory years of 1971-1974, this
indispensable resource for Beetle
enthusiasts details the ground-up
restoration -- from chassis and engine to the drivetrain and interior.
Super Beetle...................... $15.95
Please Note: Books are Non-Returnable
Performance Fuel Injection
Systems. A practical guide to
modifying and tuning modern
electronic fuel injection and
electronic control unit systems.
Performance Fuel Injection
Systems..........................$15.95
Book Prices do not include shipping!
Books are Not Returnable.
Fasteners & Plumbing.
The essential reference guide for
understand and selecting the right
fastener and plumbing hardware
for any high performance or custom application. Includes sections
on threaded fasteners, torque
procedures, thread repair, AN hose
assemblies and clamps.
Fasteners & Plumbing..........$15.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
Baja Bugs & Buggies.
Everything VW racing and offroad enthusiasts need to know.
Includes tested methods for
improving off-road engine durability and performance.
Baja Bugs....................... $15.95
Auto Upholstery & Interiors.
A comprehensive guide to performing basic upholstery repairs,
replacement kits or custom interiors.
Auto Upholstery.............$15.95
Paint & Body Handbook.
A best selling classic guide for
DIY paint and body techniques.
Includes detailed sections on
bodywork basics, repairing dents
and chips. Professional surface
prep, spray techniques and topcoat application.
Paint & Body............... $15.95
57
SONERAI SPORT AIRCRAFT BY GREAT PLAINS AIRCRAFT
The Sonerai series of homebuilt aircraft were originally developed by designer John Monnett. The Sonerai’s have been on the
market since the early 70’s. The Sonerai I was first, followed by the very popular Sonerai II shortly after. The Sonerai II and various
versions of it are among the most popular homebuilt aircraft ever. After 35+ years, the Sonerai still offers the homebuilder a
value that is difficult to match.
For the homebuilder, this plans built Sonerai series of homebuilt aircraft represent an excellent return on money invested.
Fuselage construction is 4130 steel tubing with fabric covering and the wings are made out of 2024-T3 aluminum. You will
need simple metal working tools and access to a gas welder to complete the aircraft. One of the most attractive features of the
Sonerai is that the wings can easily be folded back. This important feature will allow you to keep the aircraft at home and tow
it to the airport on its own wheels. With hanger rent varying from $50 to $200 per month, this is indeed an important feature
that all the Sonerai’s share.
The Sonerai I enjoys an excellent reputation for strength,
speed, and agility, especially in the Formula VEE racing circuit.
The Sonerai I can handle + or - 6 G’s with the “S” wing. It can
accommodate a 6 foot, 200 pound pilot. The Sonerai I will do
170 m.p.h. flat out, full throttle on a Great Plains 2180cc engine.
The Sonerai II (Original) is perhaps the most versatile VW powered
homebuilt ever conceived. It is a 2 place (tandem) aircraft that
is available as a mid-wing taildragger, a low-wing taildragger,
and a low-wing tri-gear.
The Sonerai I - Single Seat.
Available as mid wing taildragger.
The Sonerai II Original - Two Place.
Available as mid wing taildragger.
The Sonerai II L & LT - Two Place.
Available as low wing. Tri gear or taildragger.
The Sonerai II Stretch, which is 18” longer, is a 2 place (tandem) aircraft that
is available as a low- wing taildragger and a low-wing tri-gear. The passenger
has an additional 6” of leg room and added pilot head room to accommodate
the 6 foot + pilots. The Stretch Sonerai’s require a 2180cc - 2300cc Type 1
VW Engine conversions only.
Both the Sonerai II and II-Stretch can carry a pilot and passenger, plus 10
gallons of fuel. Cruise speed of the Sonerai II with a Great Plains 2180cc
engine is 140+ m.p.h. at full gross. The Sonerai II is rated at ±4.4 G’s at full
gross or ±6 G’s solo (750 lbs. max.). The range of the Sonerai II and II-S is
245 miles (with a reserve of 45 minutes) without the auxiliary tank.
The Sonerai II Stretch - Two Place.
Available as low wing. Tri gear or taildragger.
The Sonerai airframe can be built for about $8,000. Miscellaneous hardware,
canopy, paint, engine, instruments and fabric is also required. Average cost to build is $18,000 depending upon engine and
instruments used. Construction time is 800 to 1,000 hours.
Info Pack........$4.00*
Sonerai INFO Movie -VHS, DVD or PAL....$6.95* Sonerai Plans........$144.95* * Plus shipping cost
sonerai.com
58 Tel 1 402 493 6507 • Fax 1 402 493 3846
SONERAI SPORT AIRCRAFT POWER
Our 1835cc to 2276cc Front Drive Engine Packages fit into your Sonerai to make an outstanding aircraft. Each
engine ships with our Assembly Manual and 4 hour two DVD Assembly video.
The most popular Engine Option for the Sonerai I is:
Our 1835cc or 1915cc Front Drive Engine Package that includes the Long Block Kit with our 4220 Magneto
Accessory Package, Secondary Ignition and float bowl carb. This Engine Package is $6,100.00 (plus freight).
The most popular Engine Option for the Sonerai II Original and II Stretch is:
Our 2180cc or 2276cc Front Drive Engine Package that includes the Long Block Kit with our 4220 Magneto
Accessory Package, Secondary Ignition and float bowl carb. This Engine Package is $6,900.00 (plus freight).
Besides engines and plans - We also supply many Sonerai parts!
Ailerons, Cowl, Canopy, Ribs, Spars, Spar Cap Kit, Taper Pins, Tailspring, Tailwheel, Caster, Landing Gear,
Azusa Wheels, Tires and Tubes, Hydraulic Brake Kit, Axles, Exhaust, 12” Spinner Kit, Wing Tips, and Wing
Rivet Kit!!!
Our hydraulic brake kit fits on our 5” Azusa wheel. Your choice of Master Cylinder can be used. More information on these products can be found on Page 49-52.
24”
15
17” Typ.
Sonerai Rib Kit.
1
/2
MATERIAL:
”T
yp
5/8” X 6” WIDE
.
2024-T351 ALUMINUM
2-1/2”
Typ.
54”
Hydraulic Brake Kit
12”
Tel 1 402 493 6507 • Fax 1 402 493 3846
PreWelded
59
EASY EAGLE I BI-PLANE
The Easy Eagle I Bi -Plane is a good old fashioned airplane that
is affordable, easy to build and combines standard aircraft
construction methods - built with a steel tube fuselage, wood
wings that are covered in fabric. The Easy Eagle I Bi -Plane
will accept Front Drive engine displacements from 1915cc
through 2180cc. The cockpit is 24” wide. The fiberglass cowling removes easily to allow complete access to the engine,
magneto, and instruments. The landing gear is manufactured
from 5/8” x 6” 2024T-351 aluminum. The Easy Eagle I Bi -Plane
features an 11 gallon tank. The Easy Eagle I Bi -Plane is off and
flying in only 300’ and lands in about the same, thanks to a
generous 105 sq. ft. of wing area.
• Info Pack $4.00 - Plus postage
SPECIFICATIONS
SPAN..................................................................... 18’ 4”
LENGTH................................................................ 14’ 4”
HEIGHT................................................................. 5’ 10”
ENGINE ............................................. 1915CC - 2276CC
MAXIMUM HP..................................................... 85 HP
FUEL CAPACITY........................................... 11 GALLONS
EMPTY WEIGHT............................................... 425 LBS.
GROSS WEIGHT............................................... 725 LBS.
WING AREA..................................................105 SQ. FT.
WING CORD............................................................. 38”
AIR FOIL.......................................... MODIFIED CLARK Y
WING LOADING................................... 6.7 LBS. SQ. FT.
POWER LOADING...................................11 LBS. PER HP
DESIGN LOAD FACTORS.................................+4G / - 3G
SEATS..........................................................................1
TIRES..................................................................5:00 X 5
PROP DIAMETER/PITCH...................................... 60/26
Additional Information can be found on the web at:
easyeagle1.com
Plans are $85.00, plus shipping.
PERFORMANCE
TOP SPEED....................................................... 110 MPH
CRUISE SPEED.................................................. 100 MPH
STALL SPEED...................................................... 45 MPH
LANDING SPEED................................................ 54 MPH
TAKE OFF RUN..................................................... 300 FT.
VNE.................................................................. 150 MPH
SEA LEVEL CLIMB RATE..................................... 900 FPM
RANGE .......................................................250 + MILES
Easy Eagle I Bi-Plane Plans and Parts are available from:
Besides your GPASC engine, we can supply brakes,
axles, wheels, tires, tailwheel, spring & caster, spinner
and instruments for your Easy Eagle 1!
Drawing from Easy Eagle I Bi -Plane Plans
60 Tel 1 402 493 6507 • Fax 1 402 493 3846
Be sure to join the ‘Easy Eagle I’ Group on Yahoo Groups!
sonex, xenos, waiex & onex power
If you are building a Sonex, Xenos, Waiex, or a Onex
- we can power your aircraft! We have many options
available - complete with a crankshaft built for aircraft use! Give us a call and we can assist you in your
decision process to find the right engine for you!
Our 2180cc or 2276cc Front Drive engine package
fits within the Sonex cowls and our Diehl Accessory
Case bolts right on to the Sonex engine mounts and
exhausts.
Gene Fulmer’s Sonex with a GPASC 2180cc
The most popular Engine Option for the Sonex:
Our 2180cc or 2276cc Front Drive Engine Package that includes the Long Block Kit with our 4220
Magneto Accessory Package, Secondary Ignition and float bowl carb. This Engine Package is $6,900.00
(plus freight).
Each engine kit ships with our Assembly Manual and the 4 hour - two DVD Assembly video.
We also supply many Sonex, Xenos, Waiex & Onex aircraft with our Hydraulic Brake Kit.
HYDRAULIC BRAKES. The calipers have two brake
pucks that press against both sides of the disc. They
are built to be used with Azusa 5” wheels or can be
adapted to other bolt patterns. The kit will fit the standard Sonex axles.
Hydraulic Brake Kit ........................... $329.95
The retrofit kit consists of 2 each:
• discs
• calipers
• disc spacers
• caliper holders
• miscellaneous hardware • axle spacers
Tube & Hardware Kit - 2 required . .............................. $14.95
Single Lever Master Cylinder . ................................ $99.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
Billy Brock’s Sonex with a GPASC 2180cc
61
THATCHER CX-4 POWER
If you are building a CX-4 - we can power your aircraft!
We have many options available! Give us a call and we
can assist you in your decision process to find the right
engine for you. Available in single ignition or dual - have
it your way!
Our 1915cc to 2276cc Front Drive Engine Packages fit into your Sonerai to make an outstanding aircraft.
The most popular Engine Option for theThatcher CX4 is:
Our 1915cc Front Drive Engine Package that includes the Long Block Kit with our 4220 Magneto Accessory Package, Secondary Ignition and float bowl carb. This Engine Package is $6,100.00 (plus freight).
Each engine ships with our Assembly Manual and 4 hour two DVD Assembly video.
We also supply many CX-4’s with additional parts!
Landing Gear, Azusa Wheels, Hydraulic Brake Kit, Axles,
12” Spinner Kit and CX-4 Rivet Kit! The brake kit fits on
our 5” Azusa wheel. Your choice of Master Cylinder can be
used. More information on these products can be found
on Page 50-52.
Hydraulic Brake Kit
12”
PreWelded
CX-4 Rivets!
We stock the CX-4 wing and fuselage Rivets. The kit
includes 4,500 of the CCP-42, 500 of the CCP-44 and
100 of the CCP-46.
Price..............................................................$338.00
62 Tel 1 402 493 6507 • Fax 1 402 493 3846
BK 1.3 vw power
If you are building a BK 1.3 - we can power your aircraft! We have
many options available! Be sure to check out the Flywheel Drive
on Pages 20 & 21 for additonal information!
We have configured our Flywheel Drive with the BK1.3 in mind! It
is already installed in the BK 1.3 prototype!
We also have a Pre-Welded Exhaust Kit, Intake & Hose Kit, and
Engine Mount to fit the BK 1.3!
Type 1 Flywheel Drive Engine Packages
1835cc Engine Package.................................................................................................. $5595.00
1915cc Engine Package................................................................................................. $5595.00
The Flywheel Drive Engine Package includes a Long Block Kit (1835cc - 2276cc), Flywheel Drive Package and Float Bowl Carb.. This Long Block kit contains the parts required to assemble a Flywheel
Drive Engine. All the machine work has been completed. Optional items - Exhaust, Intake, Engine
Mount and Secondary Ignition are not included.
double eagle vw power
If you are building Leonard Millholland’s Double Eagle we have a few options for you. Builders have been using
either the 1915cc or either the 2180 or 2276cc engines.
We have listed possible items required to complete your
engine package. Plus, you can you use our Oil Pump
Secondary Accessory Package for optional dual ignition!
This is a sample Engine Option for the Double Eagle is:
1915cc Direct Drive Engine Kit.......................................................................................... $3275.00
009 Distributor Kit with 90º Cap......................................................................................... $207.64
Flywheel End Piece............................................................................................................... $94.95
Stock Oil Cooler and Adapter Plate..................................................................................... $109.95
Compact Y Intake................................................................................................................ $244.95
Zenith 1819 Carb................................................................................................................. $440.33
Total of above items.......................................................................................................... $4372.82
Options:
Oil Pump Secondary Accessory Package (if ordered with engine package)....................... $799.95
Tel 1 402 493 6507 • Fax 1 402 493 3846
63
index
Accessory Case.................................. 44-45
Air Filter...................................................38
Alternator..........................................45, 49
Assembly Manual & DVDs.......................56
Axle Kits...................................................51
Baffling Manual.......................................56
Bearings...................................................27
BK 1.3 Engines & Parts............................63
Books................................................. 55-57
Bosch Spark Plugs....................................47
Brake-Mechanical....................................52
Brake Kit-Hydraulic..................................50
Breather..................................................27
Bushings..................................................43
Cam Bearings...........................................27
Cam Plug..................................................26
Camshaft.................................................30
Carburetors.............................................38
Carr Twin Plans........................................24
Coil-12 Volt..............................................47
Connecting Rods......................................27
Cool Tin...................................................35
Copper Gaskets.......................................31
Crankshafts..............................................28
Crankshaft Gear Set.................................27
Curtis Drain Valve....................................39
Cylinder Head cc Kit.................................36
Cylinder Head Stud Kit.............................32
Cylinder Heads........................................32
Cylinder Shims.........................................31
Diehl Accessory Case......................... 44-45
Dimensional Data (Eng.)............................7
Dipstick....................................................27
Direct Drive.................................. 10-13, 20
Distributor - .009....................................47
Distributor Cap-90º.................................46
Distributor Clamp....................................47
Distributor Plug & Oil Fill.........................35
Double Eagle Engines & Parts��63
Dowel Pins...............................................26
Dual Ignition Machine Work��32
Dual Port End Castings............................38
Easy Eagle Info & Plans............................60
End Play Shims.........................................27
Electronic Ignition............................. 46-47
Engine Assembly Stand...........................36
Engine Breather.......................................27
Engine Case.............................................26
Engine Case Kit & Locknut Kit��26
Engine Maintenance Chart......................37
Engine Mounts, washers & bushings.......43
Engine Specifications..............................8-9
Engine Weights.......................................8-9
Exhaust Collector.....................................41
Exhaust Nuts............................................32
Exhaust Systems & Parts....................41-42
Exhaust Welding Flange..........................41
Face Plate................................................29
Flywheel .................................................45
Flywheel Drive Engines.......................18-19
Flywheel Gland Nut & Washer��27
Force One Prob Hub................................29
Front Drive Engines......................10-13, 20
Fuel Cap...................................................39
Fuel Pump...............................................39
Fuel Valves...............................................39
Gascolator...............................................39
Gasket Set................................................26
Gland Nut & Washer...............................27
Hand Start Package..................................48
Hose (aluminized for cooling)��48
Hydraulic Brake Kit..................................50
Ignition Systems.................................44-48
Instruments........................................53-53
Intake Manifolds & Tubing..................40-41
Intake Welding Flanges............................40
Landing Gear...........................................51
Lifters.......................................................30
Lock Nut Kit.............................................26
Long Block Kits....................................20-21
Mag Drive................................................46
Magneto (Slick)........................................46
Magneto Adaptor....................................46
Magneto Harness ...................................46
Main Bearings..........................................27
Master Cylinders.....................................50
Oil Change Kit..........................................33
Oil Coolers...............................................33
Oil Cooler Adapter Plate..........................33
Oil Cooler Block Off.................................33
Oil Filter Adapter.....................................34
Oil Filter Bracket......................................34
Oil Filter Screen.......................................33
Oil Pressure Kits.......................................26
Oil Pressure Regulator.............................35
Oil Pump.............................................34-35
Oil Pump Cover Plate...............................34
Oil Pump Puller........................................34
Oil Pump Secondary................................47
Oil Sump Plate.........................................33
Ordering Information................................2
Pinion Gear..............................................46
Pipe Plugs................................................26
64 Tel 1 402 493 6507 • Fax 1 402 493 3846
Piston & Cylinder Set-Steel ................... 31
Primer & Installation Kit........................ 39
Prop Hubs, Seal & Washer..................... 29
Prop Tape............................................... 28
Pushrod U-Build.................................... 30
Pushrod Tool.......................................... 30
Pushrod Tubes....................................... 30
Rear Seal................................................ 26
Reduction Drive Engines...................14-17
Return Information.................................. 2
Ring Compressor................................... 31
Rings...................................................... 31
Rocker Arm Sets.................................... 30
Rod Bearings.......................................... 27
Sealers................................................... 37
Seat Belt................................................ 39
Secondary Ignition Systems..............46-47
Shielded Spark Plug Adapters�� 48
Shipping Information............................... 3
Short Block Kits...................................... 22
Shrink Fit Prob Hubs.............................. 29
Slick Mags & Harnesses......................... 46
Solid Lifters............................................ 30
Solenoid................................................. 49
Sonerai Aircraft Info..........................58-59
Sonex Engines & Parts........................... 61
Spark Plugs & Adapters....................47-48
Spinners - 12”........................................ 43
Starter................................................... 45
Singer & Insert....................................... 41
Switches................................................ 49
Swivel Feet............................................ 30
Tailwheel, Caster & Spring..................... 49
TBO - Time Before Overhaul.................. 52
Thatcher CX-4 Engines & Parts�� 62
Tire and Tube Sets................................. 51
Tools...................................................... 36
Torque Values........................................ 41
Twin Tower............................................ 33
Two-Cylinder Type 1.........................24-25
Type 1 Engines ...................................7-25
Upgrade Kits.......................................... 23
Valve Covers & Gaskets......................... 35
Wheels.................................................. 51
Wrist Pin Buttons................................... 31
X-Casting................................................ 45
12 Volt DC Switch.................................. 49
1/2 VW Conversion Kit.....................24-25

our 2014 - Issue 1 Catalog Here

Transcription

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