to order special service tools call 1-800-328-6657

Transcription

to order special service tools call 1-800-328-6657
CONTENTS
ATV Special Tools
Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Transmission/Gearcase/Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Snowmobile Special Tools
Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Transmission/Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Clutch Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Suspension/Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Track/Drive Line/Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Watercraft Special Tools
Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Pump/Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Victory Tools
Engine/Transmission/Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Chassis/Wheels/Suspension/Brakes. . . . . . . . . . . . . . . . . . . . . . . . . 43
Electrical/Diagnostic/Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Electrical/Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Equipment/Tool Organization & Storage System . . . . . . . . . . . . . . . 51
Diagnostic Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
General Service Tools
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Order Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
i
HOW TO ORDER
Doing Business with SPX Kent-Moore
Service Parts
Special service tools are easy to purchase by simply
contacting SPX Kent-Moore by phone, fax, mail or
over the internet.
All SPX Kent-Moore products are serviceable and
replacement items are available. To order or obtain price
information on unidentified parts, please describe the
required part as thoroughly as possible using whatever
tool numbers are available.
• Phone
1-800-328-6657
Business Hours:
8:00 am - 6:00 pm EST
• Fax
1-586-578-7375
• Mail
SPX Corporation, Kent-Moore
28635 Mound Road
Warren, MI 48092-5509
• Internet
Returned/Repaired Goods Policy
Returns may be made upon request and a credit issued
if product is in saleable condition.
1. All goods returned to SPX Kent-Moore for any reason
must be shipped PREPAID.
www.polaris.spx.com
F.O.B. Shipping Point
All tool shipments will be made F.O.B. shipping point.
Shipment will be made by the method you specify. Normal
methods include United Parcel Service, Parcel Post or UPS Air.
Information and Specifications
All information and specifications in this catalog are effective
January 1, 2004 and are subject to change without notice.
SPX Kent-Moore reserves the right to make changes in the
design and construction of the tools without obligation to
incorporate such changes in tools previously purchased.
Taxes
2. Please make all claims for SHORTAGES and
DAMAGES within twenty (20) days from receipt
of shipment. CLAIMS after this period may not
be honored.
3. Return/Repair processing requires two (2) copies of the
original invoice and/or pack slip. One (1) on the outside
of the package and one (1) with the product inside.
4. Drop shipped items should be returned directly to
the manufacturer. Please call our Customer Service
Department for instructions on how to return drop
shipped items. (1-800-328-6657)
5. All returns will be inspected and must be received within
30 days of invoice date to avoid a restocking fee.
6. Returns will not be credited after 90 days of invoice date.
United States
State and local sales and/or use tax will be added to order
if applicable.
Canada
Prices include duty, freight to Windsor, brokerage fee,
and exchange rate. Taxes are added where applicable.
Freight from Windsor will be added to the invoice.
7. Send returns/repairs to:
U.S.A. Address:
SPX Corporation
Attn: Returned Goods
655 Eisenhower Dr.
Owatonna, MN 55060
Canadian Address:
SPX Corporation
Kent-Moore
c/o INTEX
Attn: Returned Goods
434 Tecumseh Road East
Windsor, Ontario N8X 2R6
SERVICES
Lifetime Marathon
Warranty. Special Service
Tools guaranteed for a
lifetime and to perform as
promised. See inside
back cover for details.
ii
Call toll free for
experienced technical
specialists for product
and customer service
support 1-800-328-6657.
Fax available 24 hours,
for prompt service,
dial 1-586-578-7375.
Overnight and second day
air delivery available
upon request.
Buy Direct:
We accept Visa,
MasterCard, American
Express, Discover, or
Dealer Account
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2201512
FLYWHEEL HOLDER ADAPTER
ENGINE/COOLING
To hold flywheel on diesel engines. Must be used with
Flywheel Wrench 8700229.
2201513
2201514
VALVE LIFTER STOP
To service valves on diesel engine.
2201515
VALVE LIFTER DEPRESSOR
To depress lifters on diesel engine.
2201516
COMPRESSION TESTER ADAPTER
Replaces injector on diesel engine to test compression.
2460761
HALL SENSOR PROBE HARNESS
To check speedometer sensor operation. Must be used with
Timing Light Harness 2871745.
2870303
AMMCO HONE KIT
Rigid hone to correct tapered and out of round cylinders.
Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4").
Contains 60 and 220 grit stones, driveshank with depth
stop and metal storage box. Oversize stone kits increase
range to 92 mm ( 35⁄8").
Replacement Stone Kits
2870304 47.6 – 69.8 mm, 60 grit
2870305 47.6 – 69.8 mm, 220 grit
2870306 69.8 – 92 mm, 60 grit
2870307 69.8 – 92 mm, 220 grit
2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
1
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2870588
HONING OIL
ENGINE/COOLING CONT.
12 oz can with dispensing tip. Promotes better finishes,
faster cutting and longer stone life.
2870386
PISTON PIN PULLER
Removes 18 mm piston pins from all Polaris pistons.
Required for many Polaris puller attachments.
Note: Some engines require adapters.
2871445
PISTON PIN PULLER ADAPTER
For 350 and 400 2-stroke engines. Needed to position
piston puller correctly on to piston. Must be used with
the piston pin puller 2870386.
2870390
PISTON SUPPORT BLOCK
Safely supports piston while disassembling or assembling
engine top end.
2870710
CRANKSHAFT ALIGNMENT FIXTURE
For holding crankshaft while checking run-out on Polaris
ATVs. Part #2870569 recommended for dealers also selling
PWCs or Snow products.
2870773
C-CLIP INSTALLATION TOOL
For installing piston pin c-clips on most Polaris engines.
2870967
SLOTTED NUT SOCKET
For removal and installation of crankshaft slotted nut
on Fuji/Robin EC35/38 PL engines (350 and 400
2-stroke engines).
2
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2870968
COUNTER BALANCER PULLER
ENGINE/COOLING CONT.
For removing counter balance shaft from crankcase of
EC35/38 PL engines (350 and 400 2-stroke engines).
2871043
HEAVY DUTY FLYWHEEL PULLER – 6 BOLT
Removes all current Polaris flywheels.
Parts also sold separately
5130910 Heavy Duty F.W.P. Plate
5020648 Center bolt for puller
2872112 Center bolt for puller (length 2”)
5020650 Flywheel puller cap. 1992 PWC only
3080706 6 mm bolts (4)
221537 8 mm bolt (1)
2871283
CRANKSHAFT/WATER PUMP SEAL
INSTALLATION KIT
Prevents damage to crankshaft and main bearings during
installation. Includes tools needed to install water pump
seals on 4-stroke ATV/RANGER. (Not for 600 & 700).
2871293-A
SLOTTED NUT SOCKET
For removal and installation of crankshaft slotted nut on
Fuji/Robin 4-stroke engines.
2872105
WATER PUMP MECHANICAL SEAL PULLER
For removal of water pump mechanical seal without engine
removal and disassembly. For 4-stroke, 425 & 500 ATV and
RANGER engines.
PA-44995
WATER PUMP MECHANICAL SEAL INSTALLER
Used to install and set the mechanical seal properly
into the mag end gear case.
Application: Domestic ATV 4-stroke and Frontier
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
3
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PA-45153
FLYWHEEL PULLER
ENGINE/COOLING CONT.
For flywheel removal on Youth ATV’s, Series 50 and 90.
PA-45155
OIL PUMP DRIVE GEAR REMOVER
Application: Domestic ATV 4-stroke and Frontier
PA-45401
WATER PUMP SEAL SAVER
Used to protect the water pump seal while installing the
mag end gear cover.
Application: Domestic ATV 4-stroke and Frontier
PA-45483
MAIN SEAL INSTALLER
Used to install the crankshaft mag end seal into the
gear cover.
Application: Domestic ATV 4-stroke and Frontier
PA-45658
MAIN CRANKSHAFT SEAL SAVER
Used to set the seal lips in the correct position and
protect the seal when the mag end gear cover is installed.
Application: Domestic ATV 4-stroke and Frontier
PA-45958
CAM CHAIN TENSIONER ASSEMBLY TOOL
Used to preload cam chain tension prior to its assembly
on the engine.
Application: Predator
4
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PA-46075
FLYWHEEL PULLER
ENGINE/COOLING CONT.
Used to pull the flywheel from the engine.
Application: Predator
PA-46076
MAG END CRANKSHAFT RETAINING NUT
REMOVER/INSTALLER
Used to remove the crankshaft retaining nut from the crank
shaft and case prior to disassembly. It is also used to
torque the crankshaft retaining nut during re-assembly.
Application: Predator
PA-46077
MAG END CRANKSHAFT INSTALLER
This tool is used to pull the crankshaft into the MAG side
of the crankcase half.
Application: Predator
PA-46087
CRANKCASE SEPARATOR
Used to push the crankshaft out of the crankcase on all
2 & 4-stroke Polaris FUJI ATV engines.
PA-46502
VALVE SPRING COMPRESSOR
Used to compress the valve springs on all Polaris
FUJI 4-stroke engines.
PU-45255
PISTON PIN PULLER
Requires Adapters for 800 Series Snow, 1200 Series
Watercraft and 500 Series ATV/RANGER application.
Must be used with PU-45248 Adapter.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
5
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PU-45248
PISTON PIN PULLER ADAPTER
ENGINE/COOLING CONT.
Adapter for 2-stroke 800 Series Snow, 1200 Series
Watercraft and 500 Series ATV/RANGER applications.
Must be used with PU-45255.
PU-45257
VALVE SPRING COMPRESSOR
Used to depress the valve springs to remove the spring
keepers during valve servicing.
Application: Domestic ATV 4-stroke and Frontier
PU-45497
GEAR ALIGNMENT TOOL SET
The PU-45497-1 is used to preload the cam gear springs
in the bottom half of the cam gear. They are needed to
assemble the two halves of the gear.
The PU-45497-2 is used to align the teeth of the split cam
gear and enable the installation of the cam gear.
Application: Domestic ATV 4-stroke and Frontier
PU-45498
CAM SPANNER WRENCH
Used to rotate the cam when the crank, cam and
counter balancer gears are being serviced without
removing any other components such as the head
or cylinder.
Application: Domestic ATV 4-stroke and Frontier
PU-45543
UNIVERSAL DRIVER HANDLE
Used with the PA-45483 Main Seal Installer.
6
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PU-45778
OIL SYSTEM PRIMING TOOL
ENGINE/COOLING CONT.
To be used after an engine rebuild to fill the oil passages
and prime the oil pump. This operation minimizes the
amount of time the engine runs without oil.
Application: Domestic ATV 4-stroke and Frontier
PU-45838
GEAR HOLDER
Used to hold the cam and counter balance gears when
removing their retaining bolts. Also used when installing
and torquing the retaining bolts. Must use PU-45543
Universal Driver Handle.
Application: Domestic ATV 4-stroke and Frontier
TRANSMISSION/GEARCASE/DRIVELINE
8700226
8700225
CV BOOT CLAMP PLIERS
8700226 (A) For ear type clamps
8700225 (B) For earless type clamps
Required to secure clamping bands for CV driveshaft boots.
2870772
STRAIGHT WRENCH
To remove axle nuts when servicing rear axle assembly on
chain driven ATV’s 13⁄4".
2870871
BALL JOINT REPLACEMENT TOOL
For removal and installation of lower ball joints on models
with pressed-in ball joints on the front strut casting.
2871199
SEAL SLEEVE INSTALLATION TOOL KIT
For installation of seal sleeves on front hub strut of all
4x4 ATVs with AWD located on front hubs.
(Non-centralized Hilliard applications).
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
7
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
TRANSMISSION/GEARCASE/DRIVELINE CONT.
2871282
BEARING SEAL DRIVER (50MM I.D.)
For installing bearings and case seals during transmission
gearcase overhauls.
2871702
SHAFT DRIVE TRANSMISSION AND
FRONT GEARCASE TOOL KIT
For installation of bearings and seals. Also used for
checking gear assembly backlash.
Parts also sold separately:
A. 2871693 Spanner tool for front housing
B. 2871694 Bearing press tool
C. 2871695 Backlash setting tool
D. 2871696 Front gearcase fixture
E. 2871697 Center drive bushing tool
F. 2871698 Rear output seal driver
G. 2871699 Rear driveshaft seal guide
H. 2871701 21⁄8" wrench
2871813 (1.060") YOKE GAUGE TOOL FOR SHAFT DRIVE MODELS
2871814 (0.9958")
For checking yoke alignment when replacing U-joints on
independent rear suspension models (1999-earlier).
2872315
TRANSMISSION ALIGNMENT TOOL
To align transmission on shaft ride models.
Application: Magnum
2872608
ROLL PIN REMOVAL TOOL
To drive out roll pins on front and rear propshafts and
driveshafts.
PP-46969
CLUTCH OFFSET ALIGNMENT TOOL
To align the clutches on the 1500 UTV.
8
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2870338
CLUTCH SPIDER NUT SOCKET
PVT
For plastic limiter nut on EBS.
2870341-A
DRIVE CLUTCH SPIDER REMOVAL
& INSTALLATION TOOL
For removal and re-torquing drive shaft spider.
2870506
T-HANDLE DRIVE CLUTCH PULLER
For removing drive clutch. Replacement T-Handle 5020326.
Not applicable to: 800 domestic twin
2870507
CLUTCH PIN PUNCH
For removal and replacement of spider weight pins.
2870576
TAPERED REAMER FOR DRIVE CLUTCH BORE
Ensures proper fit between drive clutch bore and
engine crankshaft.
2870888
HILLIARD CLUTCH GARTER SPRING
INSTALLATION TOOL
Prevents damage to Hilliard clutch garter spring during
installation. (Non-centralized Hilliard applications).
2870910-A
ROLLER PIN TOOL
This tool has been updated so it can be used with all
Polaris aluminum Drive Clutches to service Drive
Rollers and their bushings.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
9
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2870913
DRIVEN CLUTCH PULLER
PVT CONT.
For removal of driven clutch from transmission input shaft.
Application: P90
2870985
DRIVE BUTTON REMOVAL TOOL
Removes tight spider buttons.
2871173
PRIMARY CLUTCH COMPRESSION TOOL
For compressing drive clutch while clutch is still on engine.
(Used for changing shift weights and clutch inspection.)
2871226
CLUTCH BUSHING REPLACEMENT TOOL KIT
Needed to remove and replace clutch bushings on
P-90 clutches. Requires piston pin puller 2870386
(sold separately). Snow products dealers need kit 2871025
for both ATVs and Snow.
Products also sold separately:
5020628 P-90 clutch bushing installation tool
5020629 Drive cover bushing remover and installer
5020631 P-90 Driver clutch bushing removal tool
5020632 Main puller adapter
5020633 #2 puller adapter
5010279 Adapter reducer
2201379
EBS BUSHING REPLACEMENT KIT
Needed to remove and replace EBS clutch bushings.
Requires piston pin puller 2870386 (sold separately).
(Use with 2871226)
10
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2871358
DRIVE CLUTCH HOLDING FIXTURE
PVT CONT.
Holds all Polaris aluminum drive clutches.
2872296
DIESEL CLUTCH HOLDING FIXTURE
Holds diesel drive clutch during disassembly and assembly.
2871710
10" CENTER DIST TOOL
To set and hold drive and driven clutch center distance at
10" (254 mm) during engine or transmission installation.
2872292
CLUTCH ALIGNMENT TOOL, EBS
Establishes correct offset and alignment on EBS clutches.
2872573
CLUTCH OFFSET ALIGNMENT TOOL, DIESEL
To set proper offset between drive and drive clutch on
diesel engines.
2870654
CLUTCH OFFSET ALIGNMENT TOOL
Measures 1⁄2" offset between drive and driven clutch.
8700220
CLUTCH COMPRESSION TOOL
For compressing drive clutch for assembly and disassembly.
Also aids disassembly and assembly of driven clutch.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
11
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
9314177-A
CLUTCH HOLDING WRENCH
PVT CONT.
To hold drive clutch for retainer bolt removal or torquing.
For both P-85 and P-90 drive clutches.
PA-44688
CLUTCH BASKET HOLDER
To hold clutch basket when removing or servicing change
clutch on Xpedition models.
PA-44689
VALVE/CLUTCH ADJUSTER
Multipurpose tool for shift clutch adjustment on Xpeditions
and intake/exhaust valve adjustment on Fuji/Robin
4-strokes in ATV/RANGER.
SUSPENSION
2871573
2871574
STRUT SPRING COMPRESSOR
Compresses front strut spring during installation.
Both tools required:
2871573 Left hand tool
2871574 Right hand tool
2200421
GAS SHOCK RECHARGING KIT
For recharging gas shocks. Nitrogen bottle not included.
Parts also sold separately:
7052069-A Charging needle
7050502 High Pressure hose
2110003 Gas Pressure gauge
7051004 Recharging valve
7052068 Air chuck
2110005 High pressure regulator
2870623
SHOCK ABSORBER SPRING COMPRESSION TOOL
Compresses rear shock springs on ATVs for spring removal
and installation.
12
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2870803
SHOCK SPANNER WRENCH
SUSPENSION CONT.
To adjust shock absorber spring pre-load.
2870872
SHOCK SPANNER WRENCH
To adjust shock absorber spring pre-load.
2871071
SHOCK BODY HOLDING TOOL
Safely holds gas shock body during rebuilding without
damage to shock. Use with shop vise (not included).
2871351
GAS SHOCK IFP DEPTH TOOL
For removing internal floating piston and set proper IFP
depth during reassembly.
2871352
2872429
SHOCK ROD HOLDING TOOL – 1⁄2" ROD
SHOCK ROD HOLDING – 5⁄8" ROD
Safely secures gas shock damper rod during rebuilding
without damage to rod. Use with shop vise (not included).
2871572
STRUT ROD WRENCH
Holds strut rod when removing or replacing strut rod nut.
PA-46821-A
CV BOOT KIT
To install CV boots without disassembling the shaft. To be
used only with replacement boot part # 2202629 Fast boot.
Do not use with production OEM boot.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
13
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2201177
WILWOOD HYDRAULIC AUXILIARY
BRAKE MASTER CYLINDER TOOL
BODY/BRAKES
For installing U-pack seals in hydraulic auxiliary brake
master cylinders.
Kit includes:
2201190 Tool – Piston Install, 1⁄2" Bore
2201191 Tool – Piston Insert, 1⁄2" Bore
2870658
LOW PRESSURE TIRE GAUGE
Range: 0-15 psi.
2870962-B
TYPE III MASTER CYLINDER OVERHAUL TOOL
Installs U-pack seal in master cylinders (except Wilwood)
or 6x6 RH brake. Wilwood Brake Master Cylinder
Overhaul Tools.
2200879
2200880
MASTER CYLINDER OVERHAUL TOOLS
2200879 Type IV (19 mm I.D. Piston Bores)
2200880 Type V (16 mm I.D. Piston Bores)
To install U-pack seals in master cylinders.
2871188
RIVET INSTALLATION TOOL
To install buck rivets on some ATV floor boards. Includes
anvil and striker.
PU-45485
EXHAUST VALVE SPRING TOOL
Used to remove the exhaust springs.
14
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ATV SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
MAINTENANCE/TUNE-UP/FUEL
8717024
TORX BIT. T-20R
To remove Torx screws on CV carburetors.
PU-47082
TPS TESTER ADAPTER HARNESS
Used with the 2871745 tester to adjust the TPS on the
EFI ATV models.
PV-43527
OIL FILTER WRENCH
Used to remove and install oil filter. Requires a 3⁄8"
drive ratchet.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
15
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2871846
2871847
WATER PUMP SEAL INSTALLATION TOOLS
ENGINE/COOLING
Used to install water pump mechanical seal (PN 3610050)
on ’97 and ’98 600 & 700 cc domestic twin cylinder engines
and ’97 440 XCR.
Both required.
2871846 Guide
2871847 Driver
2870303
AMMCO HONE KIT
Rigid hone to correct tapered and out of round cylinders.
Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4").
Contains 60 and 220 grit stones, driveshank with depth
stop and metal storage box. Oversize stone kits increase
range to 92 mm ( 35⁄8").
Replacement Stone Kits
2870304 47.6 – 69.8 mm, 60 grit
2870305 47.6 – 69.8 mm, 220 grit
2870306 69.8 – 92 mm, 60 grit
2870307 69.8 – 92 mm, 220 grit
2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing
2870588
HONING OIL
12 oz can with dispensing tip. Promotes better finishes,
faster cutting and longer stone life.
2870386
PISTON PIN PULLER
Removes 18 mm piston pins from many Polaris pistons.
Required for many Polaris puller attachments.
Note: Some engines require adapters.
2871342
PISTON PIN PULLER ADAPTER
For EC 58 snowmobile engines. Needed for proper
positioning of piston pin puller on piston to prevent
damage to piston. Requires use of 2870386 piston
pin puller.
16
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2871445
PISTON PIN PULLER ADAPTER
ENGINE/COOLING CONT.
For domestic Liberty™ engines. Needed to position piston
pin puller correctly on to piston to prevent damage to
piston. Piston Pin puller 2870386 needed to use this tool.
2870390
PISTON SUPPORT BLOCK
Safely supports piston while disassembling or assembling
engine top end.
2870569
CRANKSHAFT TRUING STAND
For holding crankshaft while checking runout for all
Polaris engines.
2870773
C-CLIP INSTALLATION TOOL
For installing piston pin c-clips on most Polaris engines.
2871043
HEAVY DUTY FLYWHEEL PULLER – 6 BOLT
Removes all current Polaris flywheels.
Parts also sold separately
5130910 Heavy Duty F.W.P. Plate
5020648 Center bolt for puller
2872112 Center bolt for puller (length 2”)
5020650 Flywheel puller cap. 1992 PWC only
3080706 6 mm bolts (4)
221537 8 mm bolt (1)
2871989
ENGINE MOUNT SOCKETS
For removing and installing all snowmobile engines
that have drive tabs. Low profile small diameter.
PS-45384 For removing tall rubber mounts that have
drive tabs. Large diameter.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
17
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2872010
WATER PUMP SEAL INSTALLATION TOOL
ENGINE/COOLING CONT.
For installing water pump mechanical seal to depth of
8.4 mm on 1998 – Present small block domestic twins
(440, 500 and 600 EV).
2872389
WATER PUMP SEAL INSTALLATION TOOL
For installing water pump mechanical seal to depth of
8.9 mm on 1999 – Present Big Block domestic twins
(600,700 & 800).
2872401
20 MM C-CLIP TOOL
To install C-clip on small bore domestic twin engines.
2872622A
22 MM C-CLIP TOOL
To install C-clip on Big Block domestic twin engines
and 1200 PWC.
5131135
EC68PL & EC59PL WATER PUMP
INSTALLATION TOOL
For installing water pump seal on EC68PL & EC59PL
engines. Does not include bolt, nut or washers.
PA-44995
WATER PUMP MECHANICAL SEAL INSTALLER
Used to install and set the mechanical seal properly
into the mag end gear case.
Application: Domestic ATV 4-stroke and Frontier
18
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PA-45401
WATER PUMP SEAL SAVER
ENGINE/COOLING CONT.
Used to protect the water pump seal while installing the
mag end gear cover.
Application: Domestic ATV 4-stroke and Frontier
PA-45483
MAIN SEAL INSTALLER
Used to install the crankshaft mag end seal into the
gear cover.
Application: Domestic ATV 4-stroke and Frontier
PA-45658
MAIN CRANKSHAFT SEAL SAVER
Used to set the seal lips in the correct position and
protect the seal when the mag end gear cover is installed.
Application: Domestic ATV 4-stroke and Frontier
PA-46502
VALVE SPRING COMPRESSOR
Used to compress the valve springs on all Polaris
FUJI 4-stroke engines.
PU-45255
PISTON PIN PULLER
Requires Adapters for 800 Series Snow, 1200 Series
Watercraft and 500 Series ATV applications.
PU-45248
PISTON PIN PULLER ADAPTER
Adapter for 800 Series Snow, 1200 Series Watercraft and
500 Series ATV applications. Must be used with PU-45255.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
19
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PU-45257
VALVE SPRING COMPRESSOR
ENGINE/COOLING CONT.
Used to depress the valve springs to remove the spring
keepers during valve servicing.
Application: Domestic ATV 4-stroke and Frontier
PU-45497
GEAR ALIGNMENT TOOL SET
The PU-45497-1 is used to preload the cam gear springs
in the bottom half of the cam gear. They are needed to
assemble the two halves of the gear.
The PU-45497-2 is used to align the teeth of the split cam
gear and enable the installation of the cam gear.
Application: Domestic ATV 4-stroke and Frontier
PU-45498
CAM SPANNER WRENCH
Used to rotate the cam when the crank, cam and
counter balancer gears are being serviced without
removing any other components such as the head
or cylinder.
Application: Domestic ATV 4-stroke and Frontier
PU-45543
UNIVERSAL DRIVER HANDLE
Used with the PA-45483 Main Seal Installer.
PU-45778
OIL SYSTEM PRIMING TOOL
To be used after an engine rebuild to fill the oil passages
and prime the oil pump. This operation minimizes the
amount of time the engine runs without oil.
Application: Domestic ATV 4-stroke and Frontier
20
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PU-45838
GEAR HOLDER
ENGINE/COOLING CONT.
Used to hold the cam and counter balance gears when
removing their retaining bolts. Also used when installing
and torquing the retaining bolts. Must use PU-45543
Universal Driver Handle.
Application: Domestic ATV 4-stroke and Frontier
TRANSMISSION/GEARCASE
2871282
TRANSMISSION SEAL DRIVER (50 MM)
For installing bearings and seals in transmissions and
gearcases.
2871475
BEARING INSTALLATION TOOL
For installing bearings on driveshafts with bolts welded
to flangette.
CLUTCH TOOLS
2870338
DRIVE CLUTCH SPIDER NUT SOCKET
For removing and installing spider jam nut on P-85
clutches.
2870341-A
DRIVE CLUTCH SPIDER REMOVAL
AND INSTALLATION TOOL
For removing and re-torquing clutch spider. Fits all
aluminum drive clutch spiders.
2870401
PIN CENTERING TOOL
To center spider pin for early model Snow Drive Clutches.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
21
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2870402
CLUTCH PIN INSTALLATION TOOL
CLUTCH TOOLS CONT.
For installing cold rolled pin for shift weight pin on
early clutches.
2870507
CLUTCH PIN PUNCH
To remove and replace spider weight pins.
2870576
TAPERED REAMER FOR DIVE CLUTCH BORE
To ensure proper fit between drive clutch bore and
engine crankshaft.
2870910-A
ROLLER PIN TOOL
This tool has been updated so it can be used with
all Polaris aluminum Drive Clutches to service
Drive Rollers and their bushings.
2870914
P-90 SNOWMOBILE CLUTCH OFFSET
ALIGNMENT TOOL
Establishes correct offset and alignment on P-90 clutches.
2870985
DRIVE CLUTCH BUTTON REMOVAL TOOL
Removes tight spider buttons.
22
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2871025
CLUTCH BUSHING REPLACEMENT TOOL KIT
CLUTCH TOOLS CONT.
Needed to remove and replace clutch drive and drive
bushings on all Polaris clutches. Requires piston pin puller
2870386 (sold separately).
Parts also separately:
5020627 P-85 clutch bushing installation tool
5020628 P-90 clutch bushing installation tool
5020629 Drive cover bushing remover and installer
5020630 P-85 driver bushing installation tool
5020631 P-90 driven clutch bushing removal tool
5020632 Main puller adapter
5020633 #2 puller adapter
5010279 Adapter reducer
5130862 P-85 driven sheave removal tool
5222768 P-85 driven sheave removal bridge
2871173
DRIVE CLUTCH COMPRESSION TOOL
Compresses drive clutch while still on engine.
2871358
DRIVE CLUTCH HOLDING FIXTURE
Holds all Polaris aluminum drive clutches.
2871056
DRIVEN CLUTCH PULLER
Removes driven clutch from jackshaft. For 1993 Storms
and some P-90 clutches.
2870506
DRIVE CLUTCH PULLER
For removing clutch drive on all models except 400, 500,
600, 700, 800 domestic twins, 1999 700 and 800 XCR,
and 1999 Trail RMK, Supersport (550 Fuji)
(Replacement T-Handle 5020326).
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
23
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2871855
DRIVE CLUTCH PULLER
CLUTCH TOOLS CONT.
For domestic engines 1999 and earlier (14 mm thread size).
For 500, 600, 700 and 800 cc domestic twins (Replacement
T-handle 5020326).
2872084
DRIVE CLUTCH PULLER
⁄4-16x7⁄16". (1999-2001) 440 Fan and 550 Fuji/Robin air
cooled engines and drive clutch puller (Replacement
T-Handle 5020326).
3
2872085
DRIVE CLUTCH PULLER
3
⁄4-16x14 mm. 1999-2001 700/800 XCR Fuji/Robin
3 cylinder engine drive clutch puller (Replacement
T-Handle 5020326). 2000-2001 domestic engines.
8700220
CLUTCH COMPRESSION TOOL
To compress drive clutch for assembly and disassembly.
Also helps in disassembly and assembly of driven clutch.
PS-45909
CLUTCH COMPRESSION EXTENSIONS
Used with 8700220 to compress the Team clutches.
8700221
SPIDER ASSEMBLY TOOL
Spring loaded mandrel to line up spider, roller and
spacer washers. Mandrel retracts into tool when roller
pin is installed.
24
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PS-46998
P-85 CLUTCH ALIGNMENT TOOL
CLUTCH TOOLS CONT.
This clutch alignment tool provides an accurate method
to check 5⁄8” clutch offset and alignment by referencing
both stationary sheaves.
PU-45779
CLUTCH PILOT TOOL
Used with the 2871358 to compress the clutch.
SUSPENSION/STEERING
2200421
GAS SHOCK RECHARGING KIT
To recharge gas shocks for adjustment after rebuilding
(Dealer must supply nitrogen bottles).
Parts also sold separately:
7052069-A Charging needle
7050502 High pressure hose
2110003 Gas Pressure hose
7051004 Recharging valve
7052066 Female/male fitting
7052067 1⁄8" 3-way tee
7052076 1⁄8" male fitting
7052068 Air Chuck
2110005 High pressure regulator
7051003 Shrader valve
2201639
SHOCK SHAFT SEAL PROTECTOR
To protect seal during installation on .498 dia. (1⁄2")
shock shaft.
2201640
SHOCK SHAFT SEAL PROTECTOR
To protect seal during installation on .620 dia. (5⁄8")
shock shaft.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
25
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
SUSPENSION/STEERING CONT.
2870623
SHOCK ABSORBER SPRING COMPRESSION TOOL
Compresses shock springs for removal and installation.
2870803
SHOCK SPRING PRE-LOAD ADJUSTMENT TOOL
Adjusts spring compression.
2871071
SHOCK BODY HOLDING TOOL
Safely holds gas shock body during rebuilding.
Requires shop vice.
2871352
2872429
SHOCK ROD HOLDING TOOL – 1⁄2" ROD
SHOCK ROD HOLDING – 5⁄8" ROD
Safely secures shock damper rod during rebuilding
without damage to rod. Use with shop vise (not included).
2871095
REPLACEMENT TOOL KIT SPANNER WRENCH
For IFS shock spring pre-load cam adjuster.
2871232
GAS SHOCK SPANNER
To adjust gas shocks that have threaded spring
pre-load adjusters.
2871351
GAS SHOCK IFP DEPTH TOOL
For removing Internal Floating Piston and setting proper
IFP depth for reassembly.
26
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
SUSPENSION/STEERING CONT.
2871537
TRAVEL LOCATION BAR KIT
To set camber and toe-in on CRC front ends.
Parts also sold separately:
5211822 Travel location bar, 1997 CRC. 11.65"
5211713 Travel location bar, 15.20"
5211714 Travel location bar, 13.70"
102050 Travel location fasteners
RS-3400-1250 Travel location Hex lock nut
5333508 Travel location CRC ski alignment bar, 46"
PA-46355
ACE SUSPENSION DIAGNOSTIC HARNESS
This interface harness is used to perform diagnostic
procedures on the M-10 ACE-equipped snowmobiles.
Also used to power up the ECU on 2005 866/900 IQ
for digital wrench.
PS-44925
SHOCK TUBE PULLER
Required to remove inner piston sleeve on welded dome
PPS Shocks.
PS-45152
THIN OPEN END WRENCH
Needed to hold bushing while removing rear torque arm
bolts from tunnel on Edge models.
PS-45259
GAS FILL TOOL
Gauge and needles to properly recharge Ryde FX™ Shocks.
Comes with 5 needles. Replacement needles PS-45259-1
(20 pack). Does not include regulator or nitrogen tank.
PS-45260
LOWER RETAINER SPANNER WRENCH
To adjust lower retainer on Ryde FX™ Shocks.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
27
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
SUSPENSION/STEERING CONT.
PS-45261
IFP POSITIONING/EXTRACTION TOOL
For Ryde FX™ Shocks.
PS-45262
CYLINDER HEAD WRENCH
Spanner wrench for cylinder head on Ryde FX™ Shocks.
PS-45263
WEAR BAND TOOL
To properly install wear band on Ryde FX™ Shocks.
PS-45280
SHOCK COLLAR TOOL
For removal of shock collar on Ryde FX™ Shocks.
PS-45629
PS-45281
SHOCK BODY HOLDER
SHOCK RESERVOIR HOLDER
To hold Ryde FX™ Shocks in vise for service.
PS-45678
SHOCK SHAFT SEAL PROTECTOR
This tool is used to protect the seal during installation
on .51 diameter shock shaft.
PS-45683
SHOCK SPRING COMPRESSOR
A new shock spring compressor has been created to com
press and aid in the removal of the coil springs from the
M-10 and many other shocks.
28
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
SUSPENSION/STEERING CONT.
PS-45908
T-HANDLE TOOL
Used to remove and install the floating piston of the
Walker Evans shock. The tool can also be used to set the
floating piston height.
Application: Walker Evans Shocks
PU-45779
CLUTCH PILOT TOOL
Used with the 2871358 Clutch Holding Fixture to guide
the Driven Clutch Helix into place over the stationary shaft
on assembly.
Application: P-85 Drive Clutch only
TRACK/DRIVE LINE/BODY/BRAKES
2870380
YOKOHAMA TRACK CLIP INSTALLATION TOOL
For installing track clips on Yokohama tracks.
2870962-B
TYPE III BRAKE OVERHAUL TOOL
For installing U-pack seal in master cylinder. For use 1999
and earlier models.
2870974
JACKSHAFT INSTALLATION TOOL
Required for 1991-Present Indys (13 spline jackshaft).
Prevents damage to upper chaincase oil seal.
2871041
CAMOPLAST TRACK CLIP INSTALLATION TOOL
For installing track guides and clips on Camoplast tracks.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
29
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
TRACK/DRIVE LINE/BODY/BRAKES CONT.
2871337
CAMOPLAST TRACK CLIP REMOVAL TOOL
Removes track guides and clips from Camoplast tracks.
2871296
JACKSHAFT INSTALLATION TOOL
For larger diameter shafts on XTRA suspension models
(15 spline jackshaft). Prevents seal damage.
2871188
TUNNEL RIVET INSTALLATION TOOL
For installing buck rivets in snowmobile tunnels.
2871535
JACKSHAFT ALIGNMENT TOOL
For larger diameter shafts on XTRA suspension models.
Ensures proper chaincase jackshaft bearing alignment.
PS-45484
RIVET PUNCH
Used to remove the self-piercing rivets used in 2000 and
newer Snowmobile bulkheads and tunnels.
PU-45485
EXHAUST VALVE SPRING TOOL
Used to remove the exhaust springs.
30
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
MAINTENANCE/TUNE-UP/FUEL
2871810
2871811
2872092
2872093
2872305
KEIHIN CARB SYNCHRONIZING TOOLS
2871810 For ’97 700 SKS
Rod diameter .031"/.047" (.79 – 1.19 mm)
2871811 for ’97 700 RMK and ’98 600 RMK
Rod diameter .078"/.094" (2.0 – 2.4 mm)
2872092 for ’98-’99 700 XC/SKS
Rod diameter .051"/.063" (1.3 – 1.6 mm)
2872093 for ‘98-’99 600 XC and ’98 700 RMK
Rod diameter .028"/.059" (.7 – 1.5 mm)
2872305 for ’99 600/700 RMK
Rod diameter .102"/.118" (2.6 – 3.0 mm)
To precisely synchronize Keihin carburetor slides.
2201519
THROTTLE POSITION SENSOR TESTER KIT
To test T.P.S. on all 2-stroke Snow models with T.P.S.
2870509
UNI-SYN GAUGE
Visual method of synchronizing carburetors on
multi-carbureted engine.
2871174
GREASE GUN ADAPTER
For lubricating some driveshaft bearings.
2872126
FLOAT HEIGHT GAUGE, KEIHIN
For setting float heights at 16 mm on all Keihin PWK 39 mm
carburetors. Determines if floats are parallel to each other.
8717024
TAMPER RESISTANT TORX BIT - T20
To remove Torx screws on some Mikuni & Keihin
carburetors and T.P.S.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
31
SNOWMOBILE SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
MAINTENANCE/TUNE-UP/FUEL CONT.
PS-45831-A
TPS INITIALIZER
Used to activate the T.P.S. if the service of T.P.S. on the
throttle body is necessary.
Application: Frontier
PV-43527
OIL FILTER WRENCH
Used to remove and install oil filter.
Requires a 3⁄8" drive ratchet.
32
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
WATERCRAFT SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2870303
AMMCO HONE KIT
ENGINE/COOLING
Rigid hone to correct tapered and out of round cylinders.
Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4").
Contains 60 and 220 grit stones, driveshank with depth
stop and metal storage box. Oversize stone kits increase
range to 92 mm ( 35⁄8").
Replacement Stone Kits
2870304 47.6 – 69.8 mm, 60 grit
2870305 47.6 – 69.8 mm, 220 grit
2870306 69.8 – 92 mm, 60 grit
2870307 69.8 – 92 mm, 220 grit
2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing
2870588
HONING OIL
12 oz. can with dispensing tip. Promotes better finishes,
faster cutting and longer stone life.
2870386
PISTON PIN PULLER
Removes 18 mm piston pins from many Polaris pistons.
Required for many Polaris puller attachments.
Note: Some engines require adapters.
2870390
PISTON SUPPORT BLOCK
Safely supports piston while disassembling or assembling
engine top end.
2870569
CRANKSHAFT TRUING STAND
Holds crankshaft while checking run-out for all
Polaris engines.
Parts also sold separately:
2870569-Clamp Toggle clamp
2870569-Jaws
Bolt cutter jaws
2870569-Vblock V-block only
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
33
WATERCRAFT SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2871445
PISTON PIN PULLER ADAPTER
ENGINE/COOLING CONT.
For domestic engines. Needed to position piston pin puller
correctly onto piston (Piston pin puller PN 2870386 needed
to use this tool).
2870773
C-CLIP INSTALLATION TOOL
For installing piston pin c-clips on most Polaris engines.
PU-45255
PISTON PIN PULLER
Requires Adapters for 800 Series Snow, 1200 Series
Watercraft and 500 Series ATV/RANGER applications.
PU-45248
PISTON PIN PULLER ADAPTER
Adapter for 800 Series Snow, 1200 Series Watercraft
and 500 Series ATV/RANGER applications. Must be
used with PU-45255.
PW-46592
PUMP/ENGINE ALIGNMENT ADAPTER
This tool is required for engine and drive pump alignment
on current Polaris MSX Watercraft models. This tool is
necessary for engine and drive pump alignment on models
equipped with the three (3) piece engine coupler.
Used with 2871343 Pump/Engine Alignment bar.
PW-46593
DRIVESHAFT REMOVAL AND INSTALLATION TOOL
This tool is required for the removal of the drive shaft
from the current Polaris MSX Watercraft models. This tool
facilitates the removal of the driveshaft from models
equipped with the new three (3) piece engine coupler.
PW-46981
ENGINE TURNING TOOL
Used to rotate the crankshaft.
Application: MSX 110/150
34
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
WATERCRAFT SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PW-46982
GEAR PULLER
ENGINE/COOLING CONT.
Used to remove balance shaft gear when used
with PW-46989.
Application: MSX 110/150
PW-46983
PISTON RING COMPRESSOR
Used to install pistons into engine block.
Application: MSX 110/150
PW-46984
ENGINE STAND ADAPTER
Used to support the MSX 110/150 on an engine stand
or bench mount adapter.
PW-43070
ROLLING ENGINE STAND
This engine stand supports the PW-46984 Engine Stand
Adapter and can be rolled around the service department.
The engines can be tilted into various positions and is
height adjustable.
PW-47053
BENCH MOUNT ENGINE STAND ADAPTER
Used to support the PW-46984 on a bench.
PW-47054
ENGINE STAND ADAPTER SLEEVE
The engine stand sleeve is used with the PW-46984
Engine Stand Adapter to mount to most universal
rolling engine stands.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
35
WATERCRAFT SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PW-46985
CAM CHAIN BREAKER/MENDOR
ENGINE/COOLING CONT.
Used to remove and reinstall timing chain.
Application: MSX 110/150
PW-46989
FLYWHEEL PULLER
Used to remove magnet rotor and balance shaft gear
when used with PW-46982.
Application: MSX 110/150
PW-47076
PROTRACTOR/DEGREE WHEEL
Used to validate TDC timing for MSX 110/150.
Application: MSX 110/150
PW-47077
CAMSHAFT ALIGNMENT TOOL
Installs into camshaft to lock into TDC position.
Application: MSX 110/150
PW-47079
CAM CHAIN INSTALLATION TOOL
Routes timing chain through engine crankcase
during installation.
Application: MSX 110/150
PW-47108
TIMING CHAIN WEDGE AND HOOK TOOL
Used during timing chain installation.
Application: MSX 110/150
PW-47163
VALVE GUIDE ADJUSTER
Used to remove and install valve lash shims
for MSX 110/150.
36
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
WATERCRAFT SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2872290
TIMING ADJUSTER
ELECTRICAL
To adjust timing on second generation PWC’s
(PVL ignition).
2872454
E.M.M. LAPTOP COM. CORD
Connects all DI Powered Watercraft to the dealer's
service computer.
2872456
E.M.M. SERVICE POWER CONNECTOR
To service fuel injection system on all PWCs using
DI fuel injection.
2872604
BUMP STOP TOOL
For a positive stop when setting timing on all
PWCs using DI fuel injection.
2872623
P.D.S. JUMPER
To service fuel injection system on all PWCs using
DI fuel injection.
PW-45776
COMMUNICATOR CABLE ADAPTER
This adapter is required for 2002 - 2004 DI equipped PWC
to allow communication with your DI diagnostic software..
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
37 37
WATERCRAFT SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2871036
PUMP IMPELLER REMOVAL TOOL
PUMP/FINAL DRIVE
For removing impeller O.D.: 21.65 mm.
2871037
COUPLER REMOVAL TOOL
For removing small, steel couplers O.D.: 20 mm.
2871343
PUMP/ALIGNMENT TOOL
For proper alignment between engine and jet pump.
2871425
THROUGH-HULL FITTING TOOL
For removing and installing threaded driveshaft throughhull fitting.
2871745
STATIC TIMING LIGHT HARNESS
To adjust ignition timing on Polaris engines equipped with
Hall-Effect sensors. Can also be used to test Hall-Effect
sensors. Requires 9 volt battery (not included).
38
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
WATERCRAFT SPECIAL TOOLS
TOOLS
PART NUMBER
DESCRIPTION
MAINTENANCE/TUNE-UP/FUEL
2871080
CARBURETOR FUEL SCREW ADJUSTMENT TOOL
To adjust high and low speed fuel screws on most Polaris
carbureted watercraft.
2871174
GREASE GUN ADAPTER
To grease most drive shaft couplers and carrier bearing/
seal housings.
2872602
SHRADER VALVE
To test fuel pressure on 1999 DI models.
2872621
FUEL PUMP RING SPANNER WRENCH
Removes retaining ring on all DI powered models and
all MSX based models.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
39
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
ENGINE/TRANSMISSION/CLUTCH
PV-1253
VALVE SPRING COMPRESSOR
Used to compress the valve springs on all Victory engines.
PV-4019
VALVE SPRING COMPRESSOR
Features quick-release lever design and includes universal
adapter. Used with PV-43513 Compressor Adapter.
PV-34483
VALVE LASH FEELER GAUGES
PV-43502-A
ENGINE LOCK TOOL
Used to lock engine from rotating when removing
retaining nuts from engine or transmission shafts.
PV-43503
CASE SPLITTING STUDS
Used to disassemble crankcases for service on
1999-2001 engines.
PV-43504
CRANKCASE BEARING PROTECTOR
Used to protect right side main bearing from cam
sprocket during disassembly and assembly of
crankcases.
PV-43505
FINAL DRIVE SEAL INSTALLER
Used to install output shaft (5th gear) seal to
correct depth.
40
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
ENGINE/TRANSMISSION/CLUTCH CONT.
PV-43513-A
VALVE SPRING COMPRESSOR ADAPTER
Used with a valve spring compressor such as PV-4019 to
disassemble and assemble valve and valve spring assembly
for service.
PV-43518
CLUTCH HOLDING WRENCH
Used to hold clutch basket during clutch disassembly and
assembly. Requires a 3⁄8" drive ratchet for 1999 & 2001.
PV-43527
OIL FILTER WRENCH (1999-2001)
Used to remove and install oil filter.
Requires a 3⁄8" drive ratchet.
PV-43532
BELT TENSION GAUGE
Used to properly set drive belt tension.
PV-43533
FLYWHEEL PULLER
Used to remove flywheel from crankshaft.
PV-43534
CRANKSHAFT LOCK RING PLIERS
Used to remove and install circlip for one-way
starter gear.
PV-43570
PISTON RING COMPRESSING PLIERS
Includes:
PV-43570-1 Pliers
PV-43570-2 Band (35⁄8" to 37⁄8")
PV-45028
CLUTCH SHAFT HOLDER (2001-CURRENT)
Locks transmission shaft so transmission fasteners can
be removed/installed.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
41
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
ENGINE/TRANSMISSION/CLUTCH CONT.
PV-45029
CRANKCASE SEPARATOR (2001-2004)
Tool is required for crankcase separation.
*Also used on 1999-2000 if transmission kit installed.
PV-45030
MAINSHAFT/CRANKCASE INSTALLER (2001-2002)
Tool is needed to install the output shaft.
*See PV-46299 for 2003-2004 models.
PV-45031
TRANSMISSION REBUILD SPACER (2001-2004)
This spacer is required to support the clutch shaft bearing
during transmission assembly.
PV-45032
CLUTCH SPRING COMPRESSOR (2001-CURRENT)
Compresses clutch spring (diaphragm spring) for clutch
disassembly and assembly.
PV-45249
HELI-COIL THREAD REPAIR KIT
PV-46299
MAINSHAFT/CRANKCASE INSTALLER (2003-2004)
This screw must be used with the PV-45030 Output Shaft
Installer to install the output shaft.
*Also used on 1999-2002 with transmission kit installed.
PV-46988
CRANKSHAFT ROTATION SOCKET
Needed to rotate the crankshaft during assembly
and disassembly.
42
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
CHASSIS/WHEELS/SUSPENSION/BRAKES
PV-43507
REAR SHOCK ADJUSTMENT WRENCH GAS SHOCKS
Used to adjust rear shock preload tension.
PV-43508
STEERING HEAD ADJUSTMENT SOCKET
Used to adjust preload of steering stem tapered roller
bearings and tighten steering stem locknut to proper
torque. Used with PV-43509 Locknut Spanner Wrench.
PV-43509
LOCKNUT SPANNER WRENCH
Used to hold steering stem preload nut in place while
locknut is torqued. Used with PV-43508 Steering Head
Adjustment Socket.
PV-43515
BUSHING AND BEARING SERVICE SET
This multi-purpose tool set is used for the
following service procedures:
1. Install inner race of steering stem bearings
2. Install wheel bearings
3. Remove and install swingarm bushings
PV-43516-A
45 MM FORK SEAL INSTALLER
Used to install front fork dust seals and oil seals on models
with 45 mm conventional forks.
PV-44624
50 MM FORK SEAL INSTALLER
Required tool to install front dust and oil seal on
2000-2001 Sportcruiser™.
PV-43517
DAMPER ROD HOLDER
Used to hold damper rod during front fork
disassembly and assembly.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
43
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
CHASSIS/WHEELS/SUSPENSION/BRAKES CONT.
PV-43528
WHEEL ALIGNMENT TOOL KIT (1999-2001)
Used with a tape measure to properly set rear wheel
alignment. Two required, sold individually.
PV-43536
WHEEL RIM PROTECTORS
Used to protect rim during tire removal or installation.
Three protectors included.
PV-43545-10
HAND PUMP ACCESSORY KIT
Kit contains pump attachments for brake bleeding
and diagnostic checks. Used with PV-43545 Hand
Vacuum Pump.
PV-43571
SHOCK SPRING COMPRESSOR
Compresses shock assembly for service of seals,
spring and shock.
PV-44683
LOWER STEERING STEM BEARING REMOVAL TOOL
Used to remove the Lower Steering Stem Bearing.
PV-59000-A
FORK OIL LEVEL GAUGE
PV-46993
PRELOAD SPANNER WRENCH
Used to adjust shock spring pre-load on Vegas and
Kingpin models.
44
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
CHASSIS/WHEELS/SUSPENSION/BRAKES CONT.
PV-47035
43 MM INVERTED FORK SEAL INSTALLER
Used to drive fork bushing and seals on 43mm
inverted forks.
PV-47036
43 MM CONVENTIONAL FORK SEAL INSTALLER
Used to drive fork bushing and seals on 43mm fork tubes.
PV-47037
43 MM SEAL GUIDE
Used to guide the fork seal and dust seal over 43mm
tubes to prevent seal damage.
PV-47060
CARTRIDGE SHAFT TOOL
Used to bleed the cartridge an install spring on
inverted forks.
ELECTRICAL/DIAGNOSTIC/FUEL
PV-8036-B
INDUCTIVE SELF-POWERED DIGITAL TACHOMETER
Displays RPM reading on any engine that has a spark
plug regardless of ignition voltage or system.
Inductive pickup clips over any spark plug wire for safe
use with engine running.
PV-25070
HEAT GUN
Heats to 500-750 degrees F.
PV-33223
COMPRESSION GAUGE SET
0-300 psi
Includes:
PV-33223-3 M12 x 1.25 Victory Adapter
14 mm/18 mm Combination Adapter
10 mm Adapter
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
45
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
ELECTRICAL/DIAGNOSTIC/FUEL CONT.
PV-33261-A
COIL TESTER
This tester features an adjustable spark gap and built-in
circuitry to accurately bench test ignition coil.
PV-33277-A
BATTERY POWERED TIMING LIGHT
PV-34898
HIGH CURRENT SHUNT
High current shunt is a calibrated resistance wire which
is connected in series with the electrical accessory to
be tested and plugged into the digital multimeter. The
multimeter will then provide a direct readout of current
draw from 0-99 amps (100-199 amps momentary), in
0.1 amp increments.
PV-35457
BLACK LIGHT LEAK DETECTOR KIT
Includes:
Fluorescent Black Light
PV-28431-6 Oil Additive (6) 1 oz. bottles
PV-35667-A
CYLINDER LEAKDOWN TESTER
PV-35667-A will test for worn piston rings, cylinder
walls, valves, gaskets and any other related leakage
problems. Uses shop air. M12 x 1.25 Adapter and
instructions included.
PV-39565
ENGINE EAR ELECTRONIC LISTENING DEVICE
Engine EAR amplifies sounds while shutting out
surrounding noises. Helps to identify worn components
and internal engine noises. Includes carrying case.
46
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
ELECTRICAL/DIAGNOSTIC/FUEL CONT.
PV-39617
CURRENT CLAMP
1 - 400 amp DC, 1 - 600 amp AC.
Used with digital multi-meter to measure current draw
PV-39951-A
DIGITAL TACHOMETER
This digital tachometer accurately measures engine
RPM and maximum RPM of 2 or 4 stroke engines. The
dual display allows for readings of current RPM alone
or current and maximum RPM. Also features two
maximum RPM memories for comparison.
PV-39991
PEAK VOLTAGE READING ADAPTER
For Fluke multimeters. Measures peak voltage output of
components for diagnosis.
PV-43506
FUEL PRESSURE GAUGE
Used to measure fuel pressure for fuel injection
diagnostic work.
PV-43526
CONNECTOR TEST KIT
Used for diagnostic work when troubleshooting and
testing fuel injection or ignition systems. Used with a
digital multi-meter.
PV-43529
INJECTOR TEST LIGHT
Diagnostic aid to determine if injector is receiving
voltage pulses from ECU.
PV-43530
EFI CONTROL UNIT TESTER (1999-2001)
Used to clear ECU trouble codes and to perform
TPS adjustments.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
47
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
ELECTRICAL/DIAGNOSTIC/FUEL CONT.
PV-43531
OIL PRESSURE GAUGE
Used to measure oil pressure for both the lubrication
and cooling systems.
PV-43541
ANTI-STATIC WRIST STRAP
Used to avoid electro-static discharge damage to
ECU components.
PV-43542
ECU COMPUTER CHIP REMOVER
Used to remove EPROM from Electronic Control Unit
on 1999-2001 models.
PV-43544
SPEEDOMETER SIGNAL TESTER
Used to check for electrical impulses from
speedometer signal generator.
PV-43545
PRESSURE / VACUUM HAND PUMP
Mityvac brand Super Pump. Higher displacement than
standard Mityvac. Requires fewer pumps for high
volume components.
PV-43545-10
HAND PUMP ACCESSORY KIT
Contains pump attachments needed for diagnostic
checks.
PV-43545-20
HAND PUMP STORAGE CASE
For storage of PV-43545 Hand Pump and PV-43545-10
Accessory Kit.
48
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
ELECTRICAL/DIAGNOSTIC/FUEL CONT.
PV-43546
FLUKE 73 DIGITAL MULTIMETER
0-600 volts, rotary dial function selection switch,
analog bar graph, auto and manual ranging with
automatic polarity selection, audible continuity beep,
diode test, automatic Touch Hold captures stable
readings, audible notification of voltage drops of less
than 0.7 volts, sleep mode to preserve battery life,
0.3% accuracy. Includes test leads, alligator clips,
9-volt battery and instruction manual.
PV-43568
FLUKE 77 DIGITAL MULTIMETER
0-1000 volts, easy-to-read display with analog bar
graph, rotary dial function selection switch, push
button auto and manual range selection, audible
continuity beep, diode test, automatic Touch Hold
captures stable readings, sleep mode to preserve
battery life, rugged overmolded case protects meter,
0.3% accuracy. Includes test leads, alligator clips,
9-volt battery and instruction manual.
PV-45410
ART NOT
AVAILABLE
AIR/FUEL RATIO MONITOR
Used in conjunction with Digital Wrench to set TPS.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
49
VICTORY TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-37453
CHRISTIE DE-SULFATING BATTERY CHARGER
ELECTRICAL/BATTERY
This double unit charger features electronic circuitry to
charge sulfated batteries and maintenance-free
batteries. The high initial charge of 20 volts, which is
electronically controlled and monitored, adjusts to
normal charging voltage once the sulfation barrier is
broken down.
PV-42376
FERRET 43 BATTERY LOAD TESTER
This versatile volt/amp/load tester is made especially
for troubleshooting power systems on motorcycles.
An optional rolling stand is available under part
number PV-42388.
PV-63070
CHRISTIE MULTI-BATTERY CHARGER
Charges up to 10 batteries simultaneously, six 12 volt
and four 6 volt. DC output is 10 amps for both 6 and
12 volt batteries. Includes ten 30" long plug-in leads.
PV-43700
ACCURACY BATTERY TESTER
Accurately tests 6 or 12 volt batteries discharged down
to as low as 1 volt. No time consuming recharging
required. Microprocessor controlled testing is
completed in 17 seconds. Immediate results for
waiting customers. Test without disconnecting cables
from battery terminals. More accurate than heavy,
cumbersome carbon pile testers. Data interpretation
is eliminated. Weighs only 2 lbs. Self-powered by
9 volt battery. 3 year warranty. Includes molded
carrying case, cranking amps reference chart and
complete instructions.
50
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
VICTORY TOOLS EQUIPMENT/
TOOL ORGANIZATION
& STORAGE SYSTEM
TOOLS
PART NUMBER
DESCRIPTION
PV-21000
TIRE SPREADER
PV-28700
BEAD EXPANDER
PV-43556
WHEEL TRUING AND BALANCING STAND
Adjustable stand by Rowe. Used to hold all types of
wheels when truing and balancing.
TOOL ORGANIZATION
PV-34100
GREAT CRATE I
21.5" x 15.5" x 9.75", molded blue polyethylene
1.4 cubic ft. storage capacity.
PV-34755
GREAT CRATE I TOOL STORAGE SYSTEM
Includes:
(12) PV-34100 Great Crate I (12) Self-Adhesive
Header Cards
(1) PV-34700 Storage Rack
14 gauge steel rack with grey enamel finish.
35" wide, 21" deep, 69" high.
Holds 12 PV-34100 Great Crates and tools
PV-35805
GREAT CRATE II
27" x 17" x 12.5", molded blue polyethylene
2.4 cubic ft. storage capacity.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
51
VICTORY TOOLS EQUIPMENT/
TOOL ORGANIZATION
& STORAGE SYSTEM
TOOLS
PART NUMBER
DESCRIPTION
TOOL ORGANIZATION CONT.
PV-35810
GREAT CRATE II TOOL STORAGE SYSTEM
Includes:
(8) PV-35805 Great Crate II (8) Self-Adhesive
Header Cards
(1) PV-35806 Storage Rack
14 gauge steel rack with grey enamel finish.
38.5" wide, 27.5" deep, 54" high.
Holds 8 PV-35805 Great Crates and tools
TOOL BOARD HOOKS
PV-34702-25
HOOK #2
25 Per Package
PV-34703-25
HOOK #3
25 Per Package
PV-34705-10
HOOK #5
10 Per Package
PV-34706-10
HOOK #6
10 Per Package
PV-34708-25
HOOK #8
25 Per Package
52
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
VICTORY TOOLS EQUIPMENT/
TOOL ORGANIZATION
& STORAGE SYSTEM
TOOLS
PART NUMBER
DESCRIPTION
PV-34709-10
HOOK #9
TOOL BOARD HOOKS CONT.
10 Per Package
PV-34710-5
HOOK #10
5 Per Package
PV-34712-5
HOOK #12
5 Per Package
PV-34714-5
HOOK #14
5 Per Package
PV-34715-5
HOOK #15
5 Per Package
PV-34718-10
HOOK #18
10 Per Package
PV-34719-10
HOOK #19
10 Per Package
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
53
DIAGNOSTIC
SOFTWARE
TOOLS
PART NUMBER
DESCRIPTION
2872454
E.M.M. LAPTOP COM. CORD
Connects all DI Powered Watercraft to the dealer's
service computer.
2872456
E.M.M. SERVICE POWER CONNECTOR
To service fuel injection system on all PWCs using
DI fuel injection.
PU-47063
DIGITAL WRENCH
This diagnostic kit assists the technicians with powerful
computer diagnostic capabilities. An all new “guided
diagnostics” feature offers step-by-step diagnosis and
repair, wire diagrams, photos and more. The kit contains
the EFI diagnostic software CD, PU-47151 Interface Cable
and instruction manual.
PU-47151
REPLACEMENT INTERFACE CABLE
This is the primary interface cable for the Digital Wrench.
PU-47102
MSX150 INTERFACE CABLE ADAPTER
This adapter must be used with the PU-47151 Interface
Cable to diagnose the MSX 110/150 models.
54
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
DIAGNOSTIC
SOFTWARE
TOOLS
PART NUMBER
DESCRIPTION
PV-46085
VICTORY DIAGNOSTIC SOFTWARE (2002-CURRENT)
This diagnostic kit assists the technicians with powerful
computer diagnostic capabilities. An all new “guided
diagnostics” feature offers step-by-step diagnosis and
repair, wire diagrams, photos and more. The kit contains
the EFI diagnostic software CD, Interface Cable and
instruction manual.
*Kit includes the PV-46085-2 Victory Adapter &
PU-47151 Interface Cable.
PV-46085-2
VICTORY INTERFACE CABLE ADAPTER
PV-43555
EFI DIAGNOSTIC SOFTWARE (1999-2001)
ART NOT
AVAILABLE
PC based diagnostics are the future of the service
industry. They are more cost effective, versatile, flexible
and upgradeable than cartridge-based scan tools.
This Windows-based software for a laptop or desktop
computer features:
• Simple-to-understand graphical user interface.
• View live engine data for analysis.
• Display historic and current trouble codes.
• Print function for customer reports.
• Interactive help system - click on screen display area to
view associated help and diagnostic information.
• User manual integrated in the software.
• Includes PC-to-motorcycle interface cable (PV-43555-2).
Note: Must have DOS capability to run this software.
Only works on Windows 95, 98 and ME, will not
work on Windows XP.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
55
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2200634
VALVE SEAT RECONDITIONER KIT
For reconditioning valve seats on Polaris 4-stroke
ATV/RANGER engines.
PS-45536 Valve Seat Cutter Set for XC120
2201209
DUCATI IGNITION TEST PROBES
Jumper lead for testing small connecting pins. Prevents
damage to harness pins from multi-meter probes.
2870159
FLYWHEEL PULLER
Removes all 4 bolt pattern flywheels from ’60 thru ’70
Polaris engines.
2870303
AMMCO HONE KIT
Rigid hone to correct tapered and out of round cylinders.
Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4").
Contains 60 and 220 grit stones, driveshank with depth
stop and metal storage box. Oversize stone kits increase
range to 92 mm ( 35⁄8").
Replacement Stone Kits
2870304 47.6 – 69.8 mm, 60 grit
2870305 47.6 – 69.8 mm, 220 grit
2870306 69.8 – 92 mm, 60 grit
2870307 69.8 – 92 mm, 220 grit
2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing
2870588
HONING OIL
12 oz can with dispensing tip. Promotes better finishes,
faster cutting and longer stone life.
2870386
PISTON PIN PULLER
Removes 18 mm piston pins from all Polaris pistons.
Required for many Polaris puller attachments.
Note: Some engines require adapters.
56
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2870390
PISTON SUPPORT BLOCK
Safely supports piston while disassembling or assembling
engine top end.
2870630
TIMING LIGHT
Self contained. Needs 2 “D” cell batteries (not included).
For ignition system diagnostics and checking timing.
2870773
C-CLIP INSTALLATION TOOL
For installing piston pin c-clips on most Polaris engines.
2870836
BATTERY HYDROMETER
To check specific gravity of all Polaris batteries.
Specially sized to test small batteries.
2870852
COMPRESSION GAUGE - 14 MM THREADS
Measures engine compression for troubleshooting.
Extension from local tool suppliers needed for
4-stroke engines. See shop manuals for checking
ATV air cooled engines.
2870975
MITY-VAC PRESSURE TEST TOOL
Source of vacuum and pressure. For carburetor needle &
seat testing, brake bleeding and cooling system testing.
2871489
STAPLE GUN
To install seat covers.
2871489-ST Staples (stainless steel)
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
57
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
2871555
SPONSON INSERT TOOL KIT
To install all expandable inserts for all Polaris products.
Includes 10 – 32 UNC; 1⁄4-20; 5⁄16-18 inserts and adapters.
2872022
⁄8" SQUARE DRIVER BIT
1
For removing square drive crate screws. Body hexagonal
to fit drill.
2873015-A
CARBURETOR ADJUSTMENT TOOL
8700229
FLYWHEEL HOLDING WRENCH
For holding flywheel when removing or torquing
retainer nut.
8700229-ADAPT
FLYWHEEL HOLDER ADAPTER
For Fuji P.W.C. flywheels. Requires 8700229.
PU-43506
FUEL PRESSURE GAUGE KIT
Used to check the fuel pressure and bleed the fuel systems
of air from the 2002 Frontier.
PU-45149
HOSE PINCHER
Pinch off pliers help keep hoses and lines clamped tightly.
PU-45248
PISTON PIN PULLER ADAPTER
Adapter for 800 Series Snow, 1200 Series Watercraft
and 500 Series ATV/RANGER applications. Must be
used with PU-45255.
.
58
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PU-45255
PISTON PIN PULLER
Requires Adapters for 800 Series Snow, 1200 Series
Watercraft and 500 Series ATV/RANGER applications.
PU-45257
VALVE SPRING DEPRESSOR WRENCH
PU-45417
GASOLINE QUALITY TEST KIT
This unique kit helps you reduce troubleshooting time
by verifying if fuel quality is affecting performance,
thereby ruling out other causes. Kit applies to all gasoline
engines, from small engines to heavy-duty. It permits
checking for water in the fuel tank without tank removal.
Fuel volatility may also be tested by measuring its vapor
pressure. You can also test for alcohol in the fuel and the
percentage present.
PU-45535 - Alcohol Detection Kit - Included with PU-45417,
detects percent of alcohol in fuel.
PU-45418
SELF TAPPING PULLER
Easily removes or pulls out hard to fix dents and creases
in fenders, side panels, door panels, and tops without
time consuming removal of inside panels and upholstery.
A hole is drilled at the base of the dent and the tool’s
self-tapping screw is threaded into it. A few sharp blows
of the slide hammer will pull the dent out. Puller is 17"
long with Pyralin handle grip and replaceable sheet metal
screw. Instructions included.
PU-45419
STRAP WRENCH
There are many uses you’ll find for this new, heavy-duty
strap wrench. The 53" long nylon strap won’t mar precision
surfaces of shafts, pulleys, or other components. Especially
useful on small engine pulleys or as a pipe wrench. Special
head design self-tightens the strap as force is applied.
Light-weight, aluminum, 12" long handle.
305085 - Replacement Strap
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
59
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PU-45420
CHAIN WRENCH
Head design permits turning in either direction without
removing wrench from the work. Ratcheting action also
makes it possible to regrip without removal.
209199 - Replacement Chain
Note: Care is needed to protect surface finish of object
being held.
PU-45423
TELESCOPING GAUGE SET
Permit accurate measurement of slots and small cylinders.
Insert into work piece and release contact by turning knob
on handle. Measurement is read from outside micrometer.
PU-45423-1
PU-45423-2
PU-45423-3
PU-45423-4
PU-45423-5
PU-45423-6
PU-45424
Telescoping gauge 5⁄16" – 1⁄2"
Telescoping gauge 1⁄2" – 3⁄4"
Telescoping gauge 3⁄4" – 11⁄4”
Telescoping gauge 11⁄4" – 21⁄8”
Telescoping gauge 21⁄8" – 31⁄2"
Telescoping gauge 31⁄2" – 6"
UNIVERSAL DIAL INDICATOR SET
Set has jeweled bearing dial indicator with rear
mounted plunger.
Includes items not shown:
2 extra radiused contacts (3⁄16" dia. and 5⁄16" dia.)
Powerful magnetic base with post
Indicator rod and 2 universal connectors
Fitted steel case
60
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PU-45425
PU-45426
PU-45427
PU-45428
PU-45429
PU-45430
OUTSIDE MICROMETER 0" – 1"
OUTSIDE MICROMETER 1" – 2"
OUTSIDE MICROMETER 2" – 3"
OUTSIDE MICROMETER 3" – 4"
OUTSIDE MICROMETER 4" – 5"
OUTSIDE MICROMETER 5" – 6"
These micrometers are equipped with friction stops to
ensure consistently accurate measurements and spindle
locks for making repeat measurements. The frames are
forged, with baked enamel finish. The graduations are in
.001" increments and are numbered on the thimble for
direct reading. Anvil and spindle faces are ground and
lapped for flatness and parallelism, ensuring high accuracy.
A simplified zero adjustment allows resetting without the
use of a special wrench.
PU-45431
DEPTH MICROMETER 0" – 6"
Depth of holes, slots, and piston-to-deck height can easily
be measured with this depth micrometer. A friction stop is
provided and graduations read right-side-up when the tool
is in position for use. This set is packaged, complete with
rods, in a fitted case for convenience and protection. The
range is 0" to 6" with .001” graduations. A 4" long base
provides stability.
PU-45432
DIAL CALIPER 0" – 6"
This quality, steel construction, precision instrument will
provide accuracy and durability with a range from 0-6
inches. Easy to read scale is graduated in .001" increments
with a metric vernier on the back side. Reads outside, inside
and depth measurements. Dial indicator has fine line
indicating hand for accurate reading.
PU-45433
“O” RING/OIL SEAL PICK SET
Fishing a stubborn O-ring or oil seal of its seat is easy if you
have this pair of picks in your toolbox. A small investment
that can pay for itself in no time at all.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
61
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PU-45434
JIMMY BAR 18"
Forged from chrome alloy steel and heat treated to resist
bending and breaking.
PU-45435
PU-45436
PU-45437
PU-45438
ROLLING HEAD PRY BARS
PU-45435
PU-45436
PU-45437
PU-45438
Rolling Head Pry Bars 6"
Rolling Head Pry Bar, 12"
Rolling Head Pry Bar, 16"
Rolling Head Pry Bar, 18"
Rolling head makes a great deal of leverage possible. Long
tapered body may be used as a lining-up drift.
PU-45439
2 TON JACK STANDS, PAIR
Used with comparable lifting equipment these stands will
handle the big service jobs. Ruggedly constructed and has
a large base for stability.
PU-45495
PACKARD CRIMPER
Produces a professional crimp on most wire connectors
used in the Polaris product line.
PU-45994
TAMPER RESISTANT TORX BIT - T25
PU-46219
OIL EXTRACTOR
Used to draw the engine oil from the crankcase.
PU-47165
CARB. IDLE ADJUSTMENT SCREW PLUG REMOVER
Used to remove the idle mixture screw plug on
Mikuni carbs.
62
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-3006
0-25 MM MICROMETER
PV-3007
25-50 MM MICROMETER
PV-3008
50-75 MM MICROMETER
PV-3009
75-100 MM MICROMETER
PV-3017
CYLINDER BORE GAUGE
50-100 mm
PV-3097
METRIC DIAL INDICATOR
.01 mm graduations, 5 mm range.
Service Parts: PV-3097-1 Replacement Cap
PV-5000-A
SNAP RING PLIER SET
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
63
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-5018
8MM HEX DRIVER
Short shank, 3⁄8” drive.
PV-5045
M5 X 0.8 (ISO) TAP SET
PV-5047
M8 X 1.25 TAP SET
PV-5048
M10 X 1.25 TAP SET
PV-5059
M12 X 1.25 DIE
PV-8002
TIME-SERT M12 X 1.25 THREAD REPAIR KIT
Kit includes step tap, wrench, seat cutter, insert driver
(inserts not included).
PV-8002-1 M12 x 1.25 x 15mm Insert
(order inserts in 10 quantity increments)
PV-8003
TIME-SERT M10 X 1.25 THREAD REPAIR KIT
Kit includes drill, counterbore, cutting tap,
insert driver and 5 inserts.
PV-8003-1 M10 x 1.25 x 14mm Insert
(order inserts in 10 quantity increments)
64
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-8004
TIME-SERT M8 X 1.25 THREAD REPAIR KIT
Kit includes drill, counterbore, cutting tap,
insert driver and 5 inserts.
PV-8004-1 M8 x 1.25 x 11.7 mm Insert
PV-8004-2 M8 x 1.25 x 16.2 mm Insert
(order inserts in 10 quantity increments)
PV-8005
TIME-SERT M6 X 1.0 THREAD REPAIR KIT
Kit includes drill, counterbore, cutting tap,
insert driver and 5 inserts.
PV-8005-1 M6 x 1.0 x 9.4 mm Insert
(order inserts in 10 quantity increments)
PV-23672
DIAL INDICATOR ROLLER ADAPTER
PV-26900-7
METRIC DIAL CALIPER
0-150 mm range.
PV-39776
ELECTRONIC DIGITAL CALIPERS
English - Metric conversion with push of a button.
0 - 6 range in .0005" increments
0 - 150 mm range in .01 increments
PV-26900-8
THICKNESS GAUGE-26 BLADES
(.002" - .035")
PV-26900-9
THICKNESS GAUGE-13 BLADES
(.03 mm - 0.5 mm)
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
65
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-26900-12
METRIC ADJUSTABLE DIAL INDICATOR
10 mm travel.
PV-33211
ANTI-SEIZE COMPOUND
Keeps bolts and nuts from corroding and seizing.
PV-33258
HOLE GAUGE SET
Two gauge set (5-10 mm).
PV-33269
8 MM HEX DRIVER
Long shank, 3⁄8" drive.
PV-34481
FLEXIBLE MAGNETIC DIAL INDICATOR STAND
PV-34673
PRECISION STRAIGHT EDGE
8" L x 1⁄2" W x 3⁄4" D
PV-35457
BLACK LIGHT LEAK DETECTOR KIT
Includes:
Fluorescent Black Light
PV-28431-6 Oil Additive (6) 1 oz. bottles
66
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-35667-A
CYLINDER LEAKDOWN TESTER
PV-35667-A will test for worn piston rings, cylinder
walls, valves, gaskets and any other related leakage
problems. Uses shop air. M12 x 1.25 Adapter and
instructions included.
PV-37453
CHRISTIE DE-SULFATING BATTERY CHARGER
This double unit charger features electronic circuitry to
charge sulfated batteries and maintenance-free batteries.
The high initial charge of 20 volts, which is electronically
controlled and monitored, adjusts to normal charging
voltage once the sulfation barrier is broken down.
PV-39617
CURRENT CLAMP
1 - 400 amp DC, 1 - 600 amp AC.
Used with digital multi-meter to measure current draw.
PV-39565
ENGINE EAR ELECTRONIC LISTENING DEVICE
Engine EAR amplifies sounds while shutting out
surrounding noises. Helps to identify worn components
and internal engine noises. Includes carrying case.
PV-39951-A
ENGINE TACHOMETER
This digital tachometer accurately measures engine
RPM and maximum RPM of 2 or 4-stroke engines.
PV-39991
PEAK VOLTAGE READING ADAPTER
For Fluke multimeters. Measures peak voltage output of
components for diagnosis.
PV-43538
TOOL KIT STORAGE CASE
For storage of essential mechanical tools.
Size: 26" x 15.5" x 4.5"
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
67
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-43539
TOOL KIT STORAGE CASE
For storage of essential electrical tools.
Size: 12.25" x 8" x 4".
PV-43543
TORQUE WRENCH
Beam design, 0-50 in. lb. with 3⁄8" drive.
PV-43545
PRESSURE / VACUUM HAND PUMP
Mityvac brand Super Pump.
Higher displacement than standard Mityvac.
Requires fewer pumps for high volume components.
PV-43545-10
HAND PUMP ACCESSORY KIT
Kit contains pump attachments for diagnostic checks
and brake bleeding.
PV-43545-20
HAND PUMP STORAGE CASE
For storage of PV-43545 Hand Pump and PV-43545-10
Accessory Kit.
PV-43546
FLUKE 73 DIGITAL MULTIMETER
0-600 volts, rotary dial function selection switch, analog bar
graph, auto and manual ranging with automatic polarity
selection, audible continuity beep, diode test, automatic
Touch Hold captures stable readings, audible notification of
voltage drops of less than 0.7 volts, sleep mode to preserve
battery life, 0.3% accuracy. Includes test leads, alligator
clips, 9-volt battery and instruction manual.
68
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-43548
TIME-SERT M9 X 1.25 THREAD REPAIR KIT
Kit includes drill, counterbore, cutting tap, insert driver
and 5 inserts.
PV-43548-1 M9 x 1.25 x 18 mm Insert
(order inserts in 10 quantity increments)
PV-43549
TIME-SERT M11 X 1.50 THREAD REPAIR KIT
Kit includes drill, counterbore, cutting tap, insert driver
and 5 inserts.
PV-43549-1 M11 x 1.50 x 22 mm Insert
(order inserts in 10 quantity increments)
PV-43550
M12 X 1.25 SPARK PLUG THREAD REPAIR KIT
Kit includes step tap, wrench, seat cutter, insert driver
(inserts not included).
PV-43550-1
M12 X 1.25 X 15 MM SPARK PLUG INSERT
(order inserts in 5 quantity increments)
PV-43551
BUSHING & BEARING PULLER SET
Use to remove bushings and bearings from blind holes
and stepped through holes.
PV-43551-1
PV-43551-2
PV-43551-3
PV-43551-4
PV-43551-5
PV-43551-6
PV-43565
Bridge
Forcing Screw
Expander Pin
1
⁄2" Collet
5
⁄8" Collet
3
⁄4" Collet
11⁄8" PULLER COLLET
Not included in PV-43551 Bushing & Bearing Puller Set
Use with PV-43566 Slide Hammer Assembly and
PV-43551-3 Expander Pin.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
69
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-43552
TORQUE WRENCH
Beam design, 0-150 ft. lbs. with 1⁄2" drive.
PV-43554
V-BLOCK SET
Includes (2) 9" long V-Blocks.
PV-43557
METRIC THREAD CHASER SET
PV-43558
SEAL AND BEARING DRIVER SET
Includes one handle and 12 disks
in diameters from 5⁄8" to 21⁄8" increments.
Storage case included.
PV-43559
10 MM HEX DRIVER
Short shank, 3⁄8" drive.
PV-43560
10 MM HEX DRIVER
Long shank, 3⁄8" drive.
PV-43561
12 MM HEX DRIVER
Short shank, 3⁄8" drive.
70
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
GENERAL
SERVICE
TOOLS
TOOLS
PART NUMBER
DESCRIPTION
PV-43562
12 MM HEX DRIVER
Long shank, 3⁄8" drive.
PV-43563
14 MM HEX DRIVER
Short shank, 3⁄8" drive.
PV-43564
TORQUE WRENCH
Adjustable design, 15-100 ft. lbs. with 3⁄8" drive.
PV-43566
SLIDE HAMMER ASSEMBLY
6 lb. Weight, 5⁄8” x 18 threaded shaft includes
1
⁄2" x 13 threaded adapter. Use with PV-43551
Puller Set and PV-43565 Puller Collet.
PV-43568
FLUKE 77 DIGITAL MULTIMETER
0-1000 volts, easy-to-read display with analog bar graph,
rotary dial function selection switch, push button auto and
manual range selection, audible continuity beep, diode test,
automatic Touch Hold captures stable readings, sleep mode
to preserve battery life, rugged overmolded case protects
meter, 0.3% accuracy. Includes test leads, alligator clips,
9-volt battery and instruction manual.
PV-63070
CHRISTIE MULTI-BATTERY CHARGER
Chargers up to 10 batteries simultaneously, six 12 volt and
four 6 volt. DC output is 10 camps for both 6 and 12 volt
batteries. Includes ten 30" long plug-in leads.
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
71
INDEX
PART NUMBER
72
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
102050 . . . . . . . . . . . . . . . . . . . . . 27
2870507. . . . . . . . . . . . . . . . . . . 9, 22
2871080 . . . . . . . . . . . . . . . . . . . . 39
221537 . . . . . . . . . . . . . . . . . . . 3, 17
2870509 . . . . . . . . . . . . . . . . . . . . 31
2871095 . . . . . . . . . . . . . . . . . . . . 26
305085 . . . . . . . . . . . . . . . . . . . . . 59
2870569. . . . . . . . . . . . . . . . . . 17, 33
2871173. . . . . . . . . . . . . . . . . . 10, 23
2110003. . . . . . . . . . . . . . . . . . 12, 25
2870569-Clamp . . . . . . . . . . . . . . . 33
2871174. . . . . . . . . . . . . . . . . . 31, 39
2110005. . . . . . . . . . . . . . . . . . 12, 25
2870569-Jaws . . . . . . . . . . . . . . . . 33
2871188. . . . . . . . . . . . . . . . . . 14, 30
2200421. . . . . . . . . . . . . . . . . . 12, 25
2870569-Vblock . . . . . . . . . . . . . . . 33
2871199 . . . . . . . . . . . . . . . . . . . . . 7
2200634 . . . . . . . . . . . . . . . . . . . . 56
2870576. . . . . . . . . . . . . . . . . . . 9, 22
2871226 . . . . . . . . . . . . . . . . . . . . 10
2200879 . . . . . . . . . . . . . . . . . . . . 14
2870588 . . . . . . . . . . . . . 2, 16, 33, 56
2871232 . . . . . . . . . . . . . . . . . . . . 26
2200880 . . . . . . . . . . . . . . . . . . . . 14
2870623. . . . . . . . . . . . . . . . . . 12, 26
2871282. . . . . . . . . . . . . . . . . . . 8, 21
2201177 . . . . . . . . . . . . . . . . . . . . 14
2870630 . . . . . . . . . . . . . . . . . . . . 57
2871283 . . . . . . . . . . . . . . . . . . . . . 3
2201190 . . . . . . . . . . . . . . . . . . . . 14
2870654 . . . . . . . . . . . . . . . . . . . . 11
2871293-A . . . . . . . . . . . . . . . . . . . . 3
2201191 . . . . . . . . . . . . . . . . . . . . 14
2870658 . . . . . . . . . . . . . . . . . . . . 14
2871296 . . . . . . . . . . . . . . . . . . . . 30
2201209 . . . . . . . . . . . . . . . . . . . . 56
2870710 . . . . . . . . . . . . . . . . . . . . . 2
2871337 . . . . . . . . . . . . . . . . . . . . 30
2201379 . . . . . . . . . . . . . . . . . . . . 10
2870772 . . . . . . . . . . . . . . . . . . . . . 7
2871342 . . . . . . . . . . . . . . . . . . . . 16
2201512 . . . . . . . . . . . . . . . . . . . . . 1
2870773 . . . . . . . . . . . . . 2, 17, 34, 57
2871343 . . . . . . . . . . . . . . . . . . . . 38
2201513 . . . . . . . . . . . . . . . . . . . . . 1
2870803. . . . . . . . . . . . . . . . . . 13, 26
2871351. . . . . . . . . . . . . . . . . . 13, 26
2201514 . . . . . . . . . . . . . . . . . . . . . 1
2870836 . . . . . . . . . . . . . . . . . . . . 57
2871352. . . . . . . . . . . . . . . . . . 13, 26
2201515 . . . . . . . . . . . . . . . . . . . . . 1
2870852 . . . . . . . . . . . . . . . . . . . . 57
2871358. . . . . . . . . . . . . . . . . . 11, 23
2201516 . . . . . . . . . . . . . . . . . . . . . 1
2870871 . . . . . . . . . . . . . . . . . . . . . 7
2871425 . . . . . . . . . . . . . . . . . . . . 38
2201519 . . . . . . . . . . . . . . . . . . . . 31
2870872 . . . . . . . . . . . . . . . . . . . . 13
2871445. . . . . . . . . . . . . . . . 2, 17, 34
2201639 . . . . . . . . . . . . . . . . . . . . 25
2870888 . . . . . . . . . . . . . . . . . . . . . 9
2871475 . . . . . . . . . . . . . . . . . . . . 21
2201640 . . . . . . . . . . . . . . . . . . . . 25
2870910-A . . . . . . . . . . . . . . . . . 9, 22
2871489 . . . . . . . . . . . . . . . . . . . . 57
2460761 . . . . . . . . . . . . . . . . . . . . . 1
2870913 . . . . . . . . . . . . . . . . . . . . 10
2871489-ST . . . . . . . . . . . . . . . . . . 57
2870159 . . . . . . . . . . . . . . . . . . . . 56
2870914 . . . . . . . . . . . . . . . . . . . . 22
2871535 . . . . . . . . . . . . . . . . . . . . 30
2870303 . . . . . . . . . . . . . 1, 16, 33, 56
2870962-B . . . . . . . . . . . . . . . . 14, 29
2871536 . . . . . . . . . . . . . 1, 16, 33, 56
2870304 . . . . . . . . . . . . . 1, 16, 33, 56
2870967 . . . . . . . . . . . . . . . . . . . . . 2
2871537 . . . . . . . . . . . . . . . . . . . . 27
2870305 . . . . . . . . . . . . . 1, 16, 33, 56
2870968 . . . . . . . . . . . . . . . . . . . . . 3
2871555 . . . . . . . . . . . . . . . . . . . . 58
2870306 . . . . . . . . . . . . . 1, 16, 33, 56
2870974 . . . . . . . . . . . . . . . . . . . . 29
2871572 . . . . . . . . . . . . . . . . . . . . 13
2870307 . . . . . . . . . . . . . 1, 16, 33, 56
2870975 . . . . . . . . . . . . . . . . . . . . 57
2871573 . . . . . . . . . . . . . . . . . . . . 12
2870338. . . . . . . . . . . . . . . . . . . 9, 21
2870985. . . . . . . . . . . . . . . . . . 10, 22
2871574 . . . . . . . . . . . . . . . . . . . . 12
2870341-A . . . . . . . . . . . . . . . . . 9, 21
2871025 . . . . . . . . . . . . . . . . . . . . 23
2871693 . . . . . . . . . . . . . . . . . . . . . 8
2870380 . . . . . . . . . . . . . . . . . . . . 29
2871036 . . . . . . . . . . . . . . . . . . . . 38
2871694 . . . . . . . . . . . . . . . . . . . . . 8
2870386 . . . . . . . . . . . . . 2, 16, 33, 56
2871037 . . . . . . . . . . . . . . . . . . . . 38
2871695 . . . . . . . . . . . . . . . . . . . . . 8
2870390 . . . . . . . . . . . . . 2, 17, 33, 57
2871041 . . . . . . . . . . . . . . . . . . . . 29
2871696 . . . . . . . . . . . . . . . . . . . . . 8
2870401 . . . . . . . . . . . . . . . . . . . . 21
2871043. . . . . . . . . . . . . . . . . . . 3, 17
2871697 . . . . . . . . . . . . . . . . . . . . . 8
2870402 . . . . . . . . . . . . . . . . . . . . 22
2871056 . . . . . . . . . . . . . . . . . . . . 23
2871698 . . . . . . . . . . . . . . . . . . . . . 8
2870506. . . . . . . . . . . . . . . . . . . 9, 23
2871071. . . . . . . . . . . . . . . . . . 13, 26
2871699 . . . . . . . . . . . . . . . . . . . . . 8
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
INDEX
PART NUMBER
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
2871701 . . . . . . . . . . . . . . . . . . . . . 8
2872623 . . . . . . . . . . . . . . . . . . . . 37
PA-44688 . . . . . . . . . . . . . . . . . . . . 12
2871702 . . . . . . . . . . . . . . . . . . . . . 8
2873015-A . . . . . . . . . . . . . . . . . . . 58
PA-44689 . . . . . . . . . . . . . . . . . . . . 12
2871710 . . . . . . . . . . . . . . . . . . . . 11
3080706. . . . . . . . . . . . . . . . . . . 3, 17
PA-44995 . . . . . . . . . . . . . . . . . . 3, 18
2871745 . . . . . . . . . . . . . . . . . . . . 38
5010279. . . . . . . . . . . . . . . . . . 10, 23
PA-45153. . . . . . . . . . . . . . . . . . . . . 4
2871810 . . . . . . . . . . . . . . . . . . . . 31
5020627 . . . . . . . . . . . . . . . . . . . . 23
PA-45155. . . . . . . . . . . . . . . . . . . . . 4
2871811 . . . . . . . . . . . . . . . . . . . . 31
5020628. . . . . . . . . . . . . . . . . . 10, 23
PA-45401 . . . . . . . . . . . . . . . . . . 4, 19
2871813 . . . . . . . . . . . . . . . . . . . . . 8
5020629. . . . . . . . . . . . . . . . . . 10, 23
PA-45483 . . . . . . . . . . . . . . . . . . 4, 19
2871814 . . . . . . . . . . . . . . . . . . . . . 8
5020630 . . . . . . . . . . . . . . . . . . . . 23
PA-45658 . . . . . . . . . . . . . . . . . . 4, 19
2871846 . . . . . . . . . . . . . . . . . . . . 16
5020631. . . . . . . . . . . . . . . . . . 10, 23
PA-45958. . . . . . . . . . . . . . . . . . . . . 4
2871847 . . . . . . . . . . . . . . . . . . . . 16
5020632. . . . . . . . . . . . . . . . . . 10, 23
PA-46075. . . . . . . . . . . . . . . . . . . . . 5
2871855 . . . . . . . . . . . . . . . . . . . . 24
5020633. . . . . . . . . . . . . . . . . . 10, 23
PA-46076. . . . . . . . . . . . . . . . . . . . . 5
2871989 . . . . . . . . . . . . . . . . . . . . 17
5020648. . . . . . . . . . . . . . . . . . . 3, 17
PA-46077. . . . . . . . . . . . . . . . . . . . . 5
2872010 . . . . . . . . . . . . . . . . . . . . 18
5020650. . . . . . . . . . . . . . . . . . . 3, 17
PA-46087. . . . . . . . . . . . . . . . . . . . . 5
2872022 . . . . . . . . . . . . . . . . . . . . 58
5130862 . . . . . . . . . . . . . . . . . . . . 23
PA-46355 . . . . . . . . . . . . . . . . . . . . 27
2872084 . . . . . . . . . . . . . . . . . . . . 24
5130910. . . . . . . . . . . . . . . . . . . 3, 17
PA-46502 . . . . . . . . . . . . . . . . . . 5, 19
2872085 . . . . . . . . . . . . . . . . . . . . 24
5131135 . . . . . . . . . . . . . . . . . . . . 18
PA-46821-A . . . . . . . . . . . . . . . . . . 13
2872092 . . . . . . . . . . . . . . . . . . . . 31
5211713 . . . . . . . . . . . . . . . . . . . . 27
PP-46969. . . . . . . . . . . . . . . . . . . . . 8
2872093 . . . . . . . . . . . . . . . . . . . . 31
5211714 . . . . . . . . . . . . . . . . . . . . 27
PS-44925. . . . . . . . . . . . . . . . . . . . 27
2872105 . . . . . . . . . . . . . . . . . . . . . 3
5211822 . . . . . . . . . . . . . . . . . . . . 27
PS-45152. . . . . . . . . . . . . . . . . . . . 27
2872112. . . . . . . . . . . . . . . . . . . 3, 17
5222768 . . . . . . . . . . . . . . . . . . . . 23
PS-45259. . . . . . . . . . . . . . . . . . . . 27
2872126 . . . . . . . . . . . . . . . . . . . . 31
5333508 . . . . . . . . . . . . . . . . . . . . 27
PS-45260. . . . . . . . . . . . . . . . . . . . 27
2872290 . . . . . . . . . . . . . . . . . . . . 37
7050502. . . . . . . . . . . . . . . . . . 12, 25
PS-45261. . . . . . . . . . . . . . . . . . . . 28
2872292 . . . . . . . . . . . . . . . . . . . . 11
7051003 . . . . . . . . . . . . . . . . . . . . 25
PS-45262. . . . . . . . . . . . . . . . . . . . 28
2872296 . . . . . . . . . . . . . . . . . . . . 11
7051004. . . . . . . . . . . . . . . . . . 12, 25
PS-45263. . . . . . . . . . . . . . . . . . . . 28
2872305 . . . . . . . . . . . . . . . . . . . . 31
7052066 . . . . . . . . . . . . . . . . . . . . 25
PS-45280. . . . . . . . . . . . . . . . . . . . 28
2872315 . . . . . . . . . . . . . . . . . . . . . 8
7052067 . . . . . . . . . . . . . . . . . . . . 25
PS-45281. . . . . . . . . . . . . . . . . . . . 28
2872389 . . . . . . . . . . . . . . . . . . . . 18
7052068. . . . . . . . . . . . . . . . . . 12, 25
PS-45484. . . . . . . . . . . . . . . . . . . . 30
2872401 . . . . . . . . . . . . . . . . . . . . 18
7052069-A . . . . . . . . . . . . . . . . 12, 25
PS-45536. . . . . . . . . . . . . . . . . . . . 56
2872429. . . . . . . . . . . . . . . . . . 13, 26
7052076 . . . . . . . . . . . . . . . . . . . . 25
PS-45629. . . . . . . . . . . . . . . . . . . . 28
2872454. . . . . . . . . . . . . . . . . . 37, 54
8700220. . . . . . . . . . . . . . . . . . 11, 24
PS-45678. . . . . . . . . . . . . . . . . . . . 28
2872456. . . . . . . . . . . . . . . . . . 37, 54
8700221 . . . . . . . . . . . . . . . . . . . . 24
PS-45683. . . . . . . . . . . . . . . . . . . . 28
2872573 . . . . . . . . . . . . . . . . . . . . 11
8700225 . . . . . . . . . . . . . . . . . . . . . 7
PS-45831-A . . . . . . . . . . . . . . . . . . 32
2872602 . . . . . . . . . . . . . . . . . . . . 39
8700226 . . . . . . . . . . . . . . . . . . . . . 7
PS-45908. . . . . . . . . . . . . . . . . . . . 29
2872604 . . . . . . . . . . . . . . . . . . . . 37
8700229 . . . . . . . . . . . . . . . . . . . . 58
PS-45909. . . . . . . . . . . . . . . . . . . . 24
2872608 . . . . . . . . . . . . . . . . . . . . . 8
8700229-ADAPT. . . . . . . . . . . . . . . 58
PS-46998. . . . . . . . . . . . . . . . . . . . 25
2872621 . . . . . . . . . . . . . . . . . . . . 39
8717024. . . . . . . . . . . . . . . . . . 15, 31
PU-43506. . . . . . . . . . . . . . . . . . . . 58
2872622A . . . . . . . . . . . . . . . . . . . 18
9314177-A . . . . . . . . . . . . . . . . . . . 12
PU-45149. . . . . . . . . . . . . . . . . . . . 58
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
73
INDEX
PART NUMBER
74
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
PU-45248 . . . . . . . . . . . . 6, 19, 34, 58
PU-45779. . . . . . . . . . . . . . . . . 25, 29
PV-26900-8 . . . . . . . . . . . . . . . . . . 65
PU-45255 . . . . . . . . . . . . 5, 19, 34, 59
PU-45838. . . . . . . . . . . . . . . . . . 7, 21
PV-26900-9 . . . . . . . . . . . . . . . . . . 65
PU-45257. . . . . . . . . . . . . . . 6, 20, 59
PU-45994. . . . . . . . . . . . . . . . . . . . 62
PV-26900-12 . . . . . . . . . . . . . . . . . 66
PU-45417. . . . . . . . . . . . . . . . . . . . 59
PU-46219. . . . . . . . . . . . . . . . . . . . 62
PV-28431-6 . . . . . . . . . . . . . . . 46, 66
PU-45418. . . . . . . . . . . . . . . . . . . . 59
PU-47063. . . . . . . . . . . . . . . . . . . . 54
PV-28700. . . . . . . . . . . . . . . . . . . . 51
PU-45419. . . . . . . . . . . . . . . . . . . . 59
PU-47082. . . . . . . . . . . . . . . . . . . . 15
PV-33211. . . . . . . . . . . . . . . . . . . . 66
PU-45420. . . . . . . . . . . . . . . . . . . . 60
PU-47102. . . . . . . . . . . . . . . . . . . . 54
PV-33223. . . . . . . . . . . . . . . . . . . . 45
PU-45423. . . . . . . . . . . . . . . . . . . . 60
PU-47151. . . . . . . . . . . . . . . . . . . . 54
PV-33223-3 . . . . . . . . . . . . . . . . . . 45
PU-45423-1 . . . . . . . . . . . . . . . . . . 60
PU-47165. . . . . . . . . . . . . . . . . . . . 62
PV-33258. . . . . . . . . . . . . . . . . . . . 66
PU-45423-2 . . . . . . . . . . . . . . . . . . 60
PV-1253. . . . . . . . . . . . . . . . . . . . . 40
PV-33261-A . . . . . . . . . . . . . . . . . . 46
PU-45423-3 . . . . . . . . . . . . . . . . . . 60
PV-3006. . . . . . . . . . . . . . . . . . . . . 63
PV-33269. . . . . . . . . . . . . . . . . . . . 66
PU-45423-4 . . . . . . . . . . . . . . . . . . 60
PV-3007. . . . . . . . . . . . . . . . . . . . . 63
PV-33277-A . . . . . . . . . . . . . . . . . . 46
PU-45423-5 . . . . . . . . . . . . . . . . . . 60
PV-3008. . . . . . . . . . . . . . . . . . . . . 63
PV-34100. . . . . . . . . . . . . . . . . . . . 51
PU-45423-6 . . . . . . . . . . . . . . . . . . 60
PV-3009. . . . . . . . . . . . . . . . . . . . . 63
PV-34481. . . . . . . . . . . . . . . . . . . . 66
PU-45424. . . . . . . . . . . . . . . . . . . . 60
PV-3017. . . . . . . . . . . . . . . . . . . . . 63
PV-34483. . . . . . . . . . . . . . . . . . . . 40
PU-45425. . . . . . . . . . . . . . . . . . . . 61
PV-3097. . . . . . . . . . . . . . . . . . . . . 63
PV-34673. . . . . . . . . . . . . . . . . . . . 66
PU-45426. . . . . . . . . . . . . . . . . . . . 61
PV-4019. . . . . . . . . . . . . . . . . . . . . 40
PV-34700. . . . . . . . . . . . . . . . . . . . 51
PU-45427. . . . . . . . . . . . . . . . . . . . 61
PV-5000-A . . . . . . . . . . . . . . . . . . . 63
PV-34702-25 . . . . . . . . . . . . . . . . . 52
PU-45428. . . . . . . . . . . . . . . . . . . . 61
PV-5018. . . . . . . . . . . . . . . . . . . . . 64
PV-34703-25 . . . . . . . . . . . . . . . . . 52
PU-45429. . . . . . . . . . . . . . . . . . . . 61
PV-5045. . . . . . . . . . . . . . . . . . . . . 64
PV-34705-10 . . . . . . . . . . . . . . . . . 52
PU-45430. . . . . . . . . . . . . . . . . . . . 61
PV-5047. . . . . . . . . . . . . . . . . . . . . 64
PV-34706-10 . . . . . . . . . . . . . . . . . 52
PU-45431. . . . . . . . . . . . . . . . . . . . 61
PV-5048. . . . . . . . . . . . . . . . . . . . . 64
PV-34708-25 . . . . . . . . . . . . . . . . . 52
PU-45432. . . . . . . . . . . . . . . . . . . . 61
PV-5059. . . . . . . . . . . . . . . . . . . . . 64
PV-34709-10 . . . . . . . . . . . . . . . . . 53
PU-45433. . . . . . . . . . . . . . . . . . . . 61
PV-8002. . . . . . . . . . . . . . . . . . . . . 64
PV-34710-5 . . . . . . . . . . . . . . . . . . 53
PU-45434. . . . . . . . . . . . . . . . . . . . 62
PV-8002-1 . . . . . . . . . . . . . . . . . . . 64
PV-34712-5 . . . . . . . . . . . . . . . . . . 53
PU-45435. . . . . . . . . . . . . . . . . . . . 62
PV-8003. . . . . . . . . . . . . . . . . . . . . 64
PV-34714-5 . . . . . . . . . . . . . . . . . . 53
PU-45436. . . . . . . . . . . . . . . . . . . . 62
PV-8003-1 . . . . . . . . . . . . . . . . . . . 64
PV-34715-5 . . . . . . . . . . . . . . . . . . 53
PU-45437. . . . . . . . . . . . . . . . . . . . 62
PV-8004. . . . . . . . . . . . . . . . . . . . . 65
PV-34718-10 . . . . . . . . . . . . . . . . . 53
PU-45438. . . . . . . . . . . . . . . . . . . . 62
PV-8004-1 . . . . . . . . . . . . . . . . . . . 65
PV-34719-10 . . . . . . . . . . . . . . . . . 53
PU-45439. . . . . . . . . . . . . . . . . . . . 62
PV-8004-2 . . . . . . . . . . . . . . . . . . . 65
PV-34755. . . . . . . . . . . . . . . . . . . . 51
PU-45485. . . . . . . . . . . . . . . . . 14, 30
PV-8005. . . . . . . . . . . . . . . . . . . . . 65
PV-34898. . . . . . . . . . . . . . . . . . . . 46
PU-45495. . . . . . . . . . . . . . . . . . . . 62
PV-8005-1 . . . . . . . . . . . . . . . . . . . 65
PV-35457 . . . . . . . . . . . . . . . . . 46, 66
PU-45497. . . . . . . . . . . . . . . . . . 6, 20
PV-8036-B . . . . . . . . . . . . . . . . . . . 45
PV-35667-A . . . . . . . . . . . . . . . 46, 67
PU-45498. . . . . . . . . . . . . . . . . . 6, 20
PV-21000. . . . . . . . . . . . . . . . . . . . 51
PV-35805 . . . . . . . . . . . . . . . . . 51, 52
PU-45535. . . . . . . . . . . . . . . . . . . . 59
PV-23672. . . . . . . . . . . . . . . . . . . . 65
PV-35806. . . . . . . . . . . . . . . . . . . . 52
PU-45543. . . . . . . . . . . . . . . . . . 6, 20
PV-25070. . . . . . . . . . . . . . . . . . . . 45
PV-35810. . . . . . . . . . . . . . . . . . . . 52
PU-45778. . . . . . . . . . . . . . . . . . 7, 20
PV-26900-7 . . . . . . . . . . . . . . . . . . 65
PV-37453 . . . . . . . . . . . . . . . . . 50, 67
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
INDEX
PART NUMBER
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
PV-39565 . . . . . . . . . . . . . . . . . 46, 67
PV-43545-20 . . . . . . . . . . . . . . 48, 68
PV-45028. . . . . . . . . . . . . . . . . . . . 41
PV-39617 . . . . . . . . . . . . . . . . . 47, 67
PV-43546 . . . . . . . . . . . . . . . . . 49, 68
PV-45029. . . . . . . . . . . . . . . . . . . . 42
PV-39776. . . . . . . . . . . . . . . . . . . . 65
PV-43548. . . . . . . . . . . . . . . . . . . . 69
PV-45030. . . . . . . . . . . . . . . . . . . . 42
PV-39951-A . . . . . . . . . . . . . . . 47, 67
PV-43548-1 . . . . . . . . . . . . . . . . . . 69
PV-45031. . . . . . . . . . . . . . . . . . . . 42
PV-39991 . . . . . . . . . . . . . . . . . 47, 67
PV-43549. . . . . . . . . . . . . . . . . . . . 69
PV-45032. . . . . . . . . . . . . . . . . . . . 42
PV-42376. . . . . . . . . . . . . . . . . . . . 50
PV-43549-1 . . . . . . . . . . . . . . . . . . 69
PV-45249. . . . . . . . . . . . . . . . . . . . 42
PV-43502-A . . . . . . . . . . . . . . . . . . 40
PV-43550. . . . . . . . . . . . . . . . . . . . 69
PV-45410. . . . . . . . . . . . . . . . . . . . 49
PV-43503. . . . . . . . . . . . . . . . . . . . 40
PV-43550-1 . . . . . . . . . . . . . . . . . . 69
PV-46085. . . . . . . . . . . . . . . . . . . . 55
PV-43504. . . . . . . . . . . . . . . . . . . . 40
PV-43551. . . . . . . . . . . . . . . . . . . . 69
PV-46085-2 . . . . . . . . . . . . . . . . . . 55
PV-43505. . . . . . . . . . . . . . . . . . . . 40
PV-43551-1 . . . . . . . . . . . . . . . . . . 69
PV-46299. . . . . . . . . . . . . . . . . . . . 42
PV-43506. . . . . . . . . . . . . . . . . . . . 47
PV-43551-2 . . . . . . . . . . . . . . . . . . 69
PV-46988. . . . . . . . . . . . . . . . . . . . 42
PV-43507. . . . . . . . . . . . . . . . . . . . 43
PV-43551-3 . . . . . . . . . . . . . . . . . . 69
PV-46993. . . . . . . . . . . . . . . . . . . . 44
PV-43508. . . . . . . . . . . . . . . . . . . . 43
PV-43551-4 . . . . . . . . . . . . . . . . . . 69
PV-47035. . . . . . . . . . . . . . . . . . . . 45
PV-43509. . . . . . . . . . . . . . . . . . . . 43
PV-43551-5 . . . . . . . . . . . . . . . . . . 69
PV-47036. . . . . . . . . . . . . . . . . . . . 45
PV-43513-A . . . . . . . . . . . . . . . . . . 41
PV-43551-6 . . . . . . . . . . . . . . . . . . 69
PV-47037. . . . . . . . . . . . . . . . . . . . 45
PV-43515. . . . . . . . . . . . . . . . . . . . 43
PV-43552. . . . . . . . . . . . . . . . . . . . 70
PV-47060. . . . . . . . . . . . . . . . . . . . 45
PV-43516-A . . . . . . . . . . . . . . . . . . 43
PV-43554. . . . . . . . . . . . . . . . . . . . 70
PV-59000-A . . . . . . . . . . . . . . . . . . 44
PV-43517. . . . . . . . . . . . . . . . . . . . 43
PV-43555. . . . . . . . . . . . . . . . . . . . 55
PV-63070 . . . . . . . . . . . . . . . . . 50, 71
PV-43518. . . . . . . . . . . . . . . . . . . . 41
PV-43556. . . . . . . . . . . . . . . . . . . . 51
PW-43070 . . . . . . . . . . . . . . . . . . . 35
PV-43526. . . . . . . . . . . . . . . . . . . . 47
PV-43557. . . . . . . . . . . . . . . . . . . . 70
PW-45776 . . . . . . . . . . . . . . . . . . . 37
PV-43527 . . . . . . . . . . . . . . 15, 32, 41
PV-43558. . . . . . . . . . . . . . . . . . . . 70
PW-46592 . . . . . . . . . . . . . . . . . . . 34
PV-43528. . . . . . . . . . . . . . . . . . . . 44
PV-43559. . . . . . . . . . . . . . . . . . . . 70
PW-46593 . . . . . . . . . . . . . . . . . . . 34
PV-43529. . . . . . . . . . . . . . . . . . . . 47
PV-43560. . . . . . . . . . . . . . . . . . . . 70
PW-46981 . . . . . . . . . . . . . . . . . . . 34
PV-43530. . . . . . . . . . . . . . . . . . . . 47
PV-43561. . . . . . . . . . . . . . . . . . . . 70
PW-46982 . . . . . . . . . . . . . . . . . . . 35
PV-43531. . . . . . . . . . . . . . . . . . . . 48
PV-43562. . . . . . . . . . . . . . . . . . . . 71
PW-46983 . . . . . . . . . . . . . . . . . . . 35
PV-43532. . . . . . . . . . . . . . . . . . . . 41
PV-43563. . . . . . . . . . . . . . . . . . . . 71
PW-46984 . . . . . . . . . . . . . . . . . . . 35
PV-43533. . . . . . . . . . . . . . . . . . . . 41
PV-43564. . . . . . . . . . . . . . . . . . . . 71
PW-46985 . . . . . . . . . . . . . . . . . . . 36
PV-43534. . . . . . . . . . . . . . . . . . . . 41
PV-43565. . . . . . . . . . . . . . . . . . . . 69
PW-46989 . . . . . . . . . . . . . . . . . . . 36
PV-43536. . . . . . . . . . . . . . . . . . . . 44
PV-43566. . . . . . . . . . . . . . . . . . . . 71
PW-47053 . . . . . . . . . . . . . . . . . . . 35
PV-43538. . . . . . . . . . . . . . . . . . . . 67
PV-43568 . . . . . . . . . . . . . . . . . 49, 71
PW-47054 . . . . . . . . . . . . . . . . . . . 35
PV-43539. . . . . . . . . . . . . . . . . . . . 68
PV-43570. . . . . . . . . . . . . . . . . . . . 41
PW-47076 . . . . . . . . . . . . . . . . . . . 36
PV-43541. . . . . . . . . . . . . . . . . . . . 48
PV-43570-1 . . . . . . . . . . . . . . . . . . 41
PW-47077 . . . . . . . . . . . . . . . . . . . 36
PV-43542. . . . . . . . . . . . . . . . . . . . 48
PV-43570-2 . . . . . . . . . . . . . . . . . . 41
PW-47079 . . . . . . . . . . . . . . . . . . . 36
PV-43543. . . . . . . . . . . . . . . . . . . . 68
PV-43571. . . . . . . . . . . . . . . . . . . . 44
PW-47108 . . . . . . . . . . . . . . . . . . . 36
PV-43544. . . . . . . . . . . . . . . . . . . . 48
PV-43700. . . . . . . . . . . . . . . . . . . . 50
PW-47163 . . . . . . . . . . . . . . . . . . . 36
PV-43545 . . . . . . . . . . . . . . . . . 48, 68
PV-44624. . . . . . . . . . . . . . . . . . . . 43
RS-3400-1250 . . . . . . . . . . . . . . . . 27
PV-43545-10 . . . . . . . . . . . 44, 48, 68
PV-44683. . . . . . . . . . . . . . . . . . . . 44
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657
75
NOTES
76
POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4
ORDER FORM
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