inside - Snap-on
Transcription
inside - Snap-on
Compliments of your Snap-on Dealer No Varnish Here INSIDE: Tech idea Ted Nugent Thunder Ride earns cash hunts the hogs a booming success Tech is published quarterly by Snap-on Incorporated. Editorial contact: High Velocity Communications LLC, 2444 North Grandview Blvd., Waukesha, WI 53188. 262.544.6600. E-mail: TechMagazine@snapon.com. Advertising contact: Costin Media Group 847.658.6451. Snap-on® and MODIS are trademarks of Snap-on Incorporated. Volume 2 Number 4. Other marks are marks of their respective holders. © 2006 Snap-on Incorporated. All Rights Reserved. Features Welcome to the Winter issue of Tech Magazine. One of the stories you’ll read about in this issue is the recent Snap-on Thunder Ride in Tennessee. It was one of those great events that allowed me to mix business with one of my passions – riding motorcycles. After a few days at the Sturgis motorcycle rally, we trailered my 1997 Harley Road King and my wife, Marty’s, 1998 Dyna Superglide to Elizabethton, Tenn. The ride through the Smokey Mountains was spectacular. And it is always great to be able to spend time with customers, franchisees, employees and retirees. 8 Who would do this? Techs say ice fishing is worth it – seriously 10 On track Techs keep sleds screamin’ Snap-on and its employees were proud to show off the Elizabethton manufacturing plant where we make world famous Snap-on® wrenches, ratchets and other products. At the end of the tour, we handed out 500 commemorative wrenches as momentos. We obviously underestimated the amount of interest in the tour as we had more than 800 people go through the plant. World’s oldest licensed competition racer 16 Short work of a big problem As the event wound down, there was a couple that had just completed the tour, but by that time we had run out of the commemorative wrenches. Sensing their disappointment, my wife gave the couple her wrench. The woman broke down and started crying, saying how much it meant to them. My first reaction was, “Hey, it’s just a wrench.” But then, I was reminded that our tools are so much more. They are the way our customers earn a living, a means of supporting a family and a means to help defend our country. All of us at Snap-on are proud to be able to provide you with these tools. We hope you enjoy this issue and, again, thanks for your business and support. Al Biland Senior VP, Snap-on Incorporated President, Snap-on Tools LLC On the cover: Techs Al Shimpa and Corey Berberich keep the Arctic Cat snowmobile racing team flying high. How do they wrench through the long racing season – not to mention the long winter season? They explain how, in their own words, starting on page 10. 43 15 90-year-old shows ’em up MODIS comes through again 20 Ted hunts the hogs Freshly stabbed jungle pork BBQ 23 Not just green anymore 38 Choose the right antifreeze 24 Fill your freezer A primer for deer season Support Tech advertisers 28 A plastic engine? Tech Magazine is brought to you in part by advertisers who value professional technicians and your contributions to building, maintaining and repairing everything mechanical in the world around us. When possible, please support these advertisers: 34 Boost your take-home pay 7 13 18 19 22, 23 27 32 35 46 51 Back Cover Red Wing Shoes Arctic Cat ATVs WYOTECH Snap-on Diagnostics Peak Antifreeze Snap-on SuperCuff Gloves Henry Repeating Arms Cash Management Systems Snap-on Shoes Early Times Jasper Engines & Transmissions Log onto their web sites to learn more about their products or services or go to the links at snapon.com/techmagazine/. Let these advertisers know that you appreciate their support of Tech Magazine. 24 This one really works Tool purchases deliver tax savings 36 A hoot to ride JASPER-themed trike takes off 38 Earn cash for your product idea Dream comes true for inventive tech 40 A booming success Bikers roll during Thunder Ride 43 Special Delivery 40 Vintage ’54 4x4 Nuts & Bolts 4 • Techs After Hours 5 • Destination 6 • Finance 31 • Health 33 • Gift Guide 47 • Tech-nology 48 • Rear View 50 TECHS AFTER HOURS Nuts & Bolts ‘Fill er ’ up – regular’ JUKE BOX HERO This cruiser didn’t come with A/C You can tell this photo was taken long ago; it’s a full-service gas station. Back in the early 1900s, heavy machinery was long on power, but a little short on comfort, at least by today’s standards. And in outlying areas, it was not uncommon to see a behemoth like this 1922 Best 60 Tracklayer come rumbling into the local filling station. A forerunner of the modern Caterpillar brand, this gaspowered beauty weighed in at 14 tons, was 23 feet, 9 inches long and generated a whopping 75 hp – a considerable amount of power in those days. This particular unit was fitted with auxiliary track pads to keep from tearing up the pavement on Main Street, but they still did some damage. And the convertible top kept the sun off the operator, but that was about the only creature comfort to be found. Because this model tractor has a “ragtop,” it’s obviously a “logging cruiser,” for forestry work. But you knew that, didn’t you? Tech started collectin,’ ain’t never gonna stop I t started out like a trip through the past. “A customer of mine asked if he could use my garage to store a beat up old jukebox he bought second-hand until he could clean it up and get all the lights working,” says Stevan Miner, owner/operator of Miner Auto Service in Winnebago, Minn. “He didn’t want his wife to see what he had picked up until he fixed it up,” Stevan explains. “He wanted to stick in a tape recorder ‘for effect,’ which I thought would have been a mistake. I told my friend it would be a lot better if he simply restored it back to its original condition. I’ve restored some cars over the years, and it seemed similar. I didn’t know how to fix it, but I offered to work on it if my friend supplied a manual.” Fast as a speeding bullet? Ever wonder how photographers make those cool high-speed photos of bullets shooting through balloons, soup cans or vases, similar to the photo shown here? According to Gene O’Connell of Tech Imaging Services, all you need is a camera, some special gear, a rifle – and a whole lot of patience. Tech Imaging is an Emmy award-winning, high-speed industrial video company that also does high-speed still photography. “Whenever a customer needs to see something too fast for the human eye to pick out, they give us a call,” Gene says. How it’s done Gene and his photography partner, Ed Braverman, use a film camera to capture the images. They hook up as many as four special flash units costing thousands of dollars each; the high cost is because their flash output is measured in microseconds. Gene and Ed then use a sensitive microphone to trigger the strobes. “The microphone picks up the shockwave when the rifle fires, which triggers the strobes to freeze the action,” Ed explains. “It’s pretty neat because you can actually see the bullet in flight, thanks to the stop-action of the strobes.” The rest comes down to adjusting the strobes’ time delay to fire at the appropriate instant. For the ballistics, they use a bolt-action rifle firing a NATO 7.62 mm round, which has a muzzle velocity of 2,800 ft. per second. “That’s a nice long bullet, which makes the slug fly straighter,” Gene says. “We aim the rifle by removing the bolt and using a tiny Laser to sight down the barrel, so we can see exactly where the bullet will strike the object.” “It takes a lot of re-shooting (pardon the pun) through dozens of objects to get the best image, but it’s a lot of fun and the end results are always very interesting,” Ed adds. On the Web : For more information, visit techimaging.com After Stevan restored the old jukebox to its original glory and plugged it in to hear it play, that one jukebox just blew him away – to paraphrase Foreigner. “Little did I know what a monster I was creating when I fixed up that first one,” he says. “I was warned by another collector that jukeboxes are like potato chips – you can’t have just one. He was right!” Since restoring that first jukebox, his passion for these relics of music history has grown. Stevan now has his own collection of 16 restored vintage jukeboxes, not counting the dozens he has restored for other people. “I just love these things. They’re like works of art; a lot of them have automotive styling for that era, so they look good to a car nut like me. They’re a lot of fun to work on; they all have their own personalities.” You can tell Stevan is hooked. He admits that whenever he spies an old jukebox gathering dust at a swap meet or someone’s back room, he has stars in his eyes. Stevan is definitely a hero to all those old, vintage jukeboxes out there, just waiting for a loving hand to make them come alive. “And I’m still looking for more,” he adds. Share your story Do you have a story idea for Tech Magazine? If you’re willing to share it, we’re eager to listen. After all, the best ideas come from those in the field who work as techs every day. If you have an idea, please send us an e-mail at TechMagazine@snapon.com. • Tech Magazine I Winter 2006 Winter 2006 I Tech Magazine • Destination An out-of-this-world experience Kennedy Space Center launches new training program for families A s if the Kennedy Space Center didn’t offer enough to see and do, now the whole family can train together to become astronauts. Designed to spark the imagination of children ages 8 to 14, who may someday become astronauts and explorers to the moon, Mars or points beyond, the new two-day Family Astronaut Training Experience (ATX) promotes a positive family experience while giving everyone a taste of life in zero gravity. As a team, family members are immersed in astronaut training, riding realistic simulators, building and launching their own rockets, meeting NASA astronauts, and going on a special tour of the Kennedy Space Center. © Bruce Jones Design Inc. 2004 The experience reaches its zenith as the family team-turned-shuttle crew performs a mission to the International Space Station in a full-scale orbiter mock-up and a fully outfitted mission control. The Family ATX program and pricing are designed to accommodate today’s diverse family structures, so families of just one child and one parent or grandparent can join in the fun as well. Not a bad way for the family to “get away from it all.” Information: 321.449.4400 or kennedyspacecenter.com Admission: $625 for one adult and one child; $275 per additional person Includes: Overnight lodging at Hampton Inn in Cocoa Beach, behind-the-scenes tour, Visitor Complex 12-month passes, ATX logo items, dinner, breakfast and lunch Location: Central Florida; 45 minutes east of Orlando Other Activities: Live Space Launches Kennedy Space Center Tour U.S. Astronaut Hall of Fame IMAX® Space Films Apollo/Saturn V Center Lunch with an Astronaut Spaceflight Simulator Rocket Garden Merritt Island Wildlife Refuge Now what? Other possible stops: u Walt Disney World disneyworld.com u Daytona NASCAR Center daytonausa.com u Gatorland Theme Park/Wildlife Preserve gatorland.com u Cypress Gardens Adventure Park cypressgardens.com u American Police Hall of Fame aphf.org Why are Red Wing work boots legendary for keeping the elements out? Because we put so much into them. For waterproofing, we use full-grain waterproof leathers and a special moisture-wicking barrier for a system so effective, it’s guaranteed for one year. For warmth, we use genuine Thinsulate™ Ultra Insulation. Keep your feet warm and dry with Red Wing Shoes. Built to fit. Built to last. For a dealer: redwingshoes.com or 1-800-RED-WING. • Tech Magazine I Winter 2006 © 2006 Red Wing Shoe Company It’s below zero, and you’re not sure what’s colder: The ice you’re standing on or the wind that’s numbing your face. You check your fishing line and, sure enough, the bait is gone. That means the gloves have to come off, which is a very big deal, so you can put an icy minnow on an icy hook and drop the line into water so cold it could stop your heart. But, hey, you’ll be warm again – like when spring arrives. Dave Provencher Ross Nord Steve Blackhall Techs say ice fishing is worth it. Really. Seriously. No, we’re not kidding. A t its most basic level, ice fishing is holding a line while standing on a block of ice. Not too appealing? Well, maybe not to you, but some say there’s more to it than that. A whole lot more. There probably are none better qualified to make the case for this sport than a couple of “yoopers,” a slang expression for those from Michigan’s Upper Peninsula (or U.P., hence the “yooper” designation). The U.P. is home to those who fish on inland waters, rivers and even the Great Lakes. (So yes, every winter you can find fishermen standing on a frozen Lake Superior as the wind whips.) The U.P. is also the home of David Provencher, Ross Nord and Steve Blackhall – three techs with various professional specialties who spend their working hours with Snap-on tools and much of their spare time in winter ice fishing. Why do they do it? 1. Strengthening family ties. Provencher’s interest in ice fishing began in the 1980s, when he was looking for a winter activity to share with his sons. “For many years the boys and I looked forward to those weekend ice fishing outings with our friends,” Provencher says. The boys are grown, but the ties remain. Nord got his first taste of ice fishing at the age of 7, when his father took him out on a local lake. “As a kid, it meant a lot to me to be able to do something with my dad,” he says. “I had just as much fun being with my dad as I did catching a fish.” Nord has ice fished with his grandfather, father, sons, wife and someday expects to soak an icy line with a grandchild. Blackhall fondly recalls participating in an ice fishing derby with his daughter. “Both of the orange flags on her tip-up poles were constantly popping up,” he says. “People started drilling holes near us, hoping for the same good luck. It was a once-in-alifetime fishing experience.” • Tech Magazine I Winter 2006 TIPS • Tread carefully. Make sure the ice is thick enough and that you know the location of currents and springs that can weaken ice. him to check out other spots on a lake or move to another nearby body of water. 3. It’s a friendly sport. Some sportsmen might be surprised by just how friendly ice fishermen are. “You can walk out on the ice with your manual auger and start scouting around for a place to drill a hole,” Blackhall says. “The next thing you know, someone with a gas-powered auger will tell you to come over their way, and they’ll be glad to help you by drilling a hole. “Most will be glad to tell you what kind of fish are biting that day and what kind of bait they are using. There really are no secrets between ice fishermen.” Another fishing tradition Provencher, Nord and Blackhall enjoy is putting on a fish fry for family and friends. • Our experts say live bait, particularly minnows, are the best – though some ice fishermen use lures that are jigged. • Manual augers are cheap, but if you’re venturing out even a few times a year, you’ll probably want to invest in a power auger. • Many regular practices apply. For example, Nord says fishing on many lakes is usually best around sunrise and sunset. 4. It makes a man out of you. Ultimately, you’re standing on ice and putting your hands in freezing water. You’re putting a freezing minnow on a freezing hook. On some days the temperatures are well below 0 and the holes are freezing about as fast as you can drill them. (Just don’t tell anyone about the nap in the shanty.) 5. It’s still fishing. 2. You can escape to your shanty. Shanties keep fishermen warm while they watch outside lines, or even fish from inside. Many shanties are just four walls and a roof, but some can get pretty elaborate – even sporting satellite dishes. Nord’s current shanty (he has owned six or seven over the years) features a 12-volt electric lighting system, cell phone plug-in, propane heater and propane cook stove. And don’t forget the bench that unfolds into a bed. “More than once I’ve taken a nap while I’m fishing,” he says. Blackhall uses a lightweight, portable canvas shanty, which allows There is a thrill when the flag goes up and you feel the tug on the line. Like summer fishing, you never know what you might find on the other end. One of Provencher’s winter highlights was watching his son pull in a 10-pound northern pike. More than once last year, Blackhall had fish snap 20-pound test line. So is it worth it? The yooper techs say yes, and maybe we should take their word for it. After all, they’ve had plenty of time to stand on the ice and weigh the question. Winter 2006 I Tech Magazine • Techs keep snowmobile racers humming Racing is summe n’t only a hot r. s the win There is plen port in the ty t to the er, too, and te of action in succes s of th chs are cruci ese rac Two su a es as w l ch tech ell. s Berber ich ––r – Al Shimpa ec an they he lp some ently explaine d Corey Cat ra d cing te members of t how am sta y red h he Arctic ot. Name: Al Shimpa Hometown: Euclid, Minn. Age: As old as I feel – 57. Job Description: My main responsibility in my position as drag/hill climb coordinator for Arctic Cat snowmobiles is to manage the technical applications of the race programs. Years on Tour: I started working at Arctic Cat in August of 1990 as a technician in the race department. One of my first responsibilities in the racing department was as a mechanic for legendary cross country racer Kirk Hibbert. The main effort was for cross country racing and hill climb for Arctic Cat. Expanding on my job responsibilities came quickly with the need to have technical support for grass and ice drag racing. By 2003, Arctic Cat’s efforts increased in the hill climb arena and I had the opportunity to help improve our position as a strong competitor for hill climb racing. Technology continues to change and improve. 10 • Tech Magazine I Winter 2006 My job requires me to keep up to date with programming ECU’s (Electronic Control Units) through laptop computers to improve performance curves of modern sleds – which proves an old dog can learn new tricks. How did you get started in snowmobile racing? Having been born in northern Minnesota where there is (was) lots of snow, my first ride on a snowmobile was in 1962. I started some cross country racing with my cousin, Merlyn Wiskow from Greenbush, Minn., in 1968. After I had two sons, I started building speed sleds for them to compete with at local ice racing events. My son Michael started racing at age 12, and Bobby at age 10. Arctic Cat made a model called the Kitty Cat, a 60cc mini-sled for kids. Michael started riding the track off that thing when he was 2. That led to buying three-wheelers, ATVs and motorcycles, all of which I kept modifying to go faster. I guess you could say I have always loved racing and making vehicles go fast. I continue to enjoy it through my job and it allowed me to spend time with my family. Best Moment on the Job: I’ve been in this game a long time and a lot comes to mind. One of the greatest moments was at last year’s legendary Jackson Hole Hillclimb. I race-tuned a motor package for Kyle Tapio’s Arctic Cat M7 and he won the King of Kings title. Proud can’t describe my feelings! Beyond that, I have years and years of great memories of a long list of Arctic Cat racers. surgery on my ankle, crushed vertebrae in my back, a broken arm, and I was in a ton of pain. I spent a lot of time in the hospital recovering from that accident. At least my foot didn’t have to be amputated – so life is good! is a typical week like? It doesn’t seem A moment I’d like to Forget: In March 1993 at What like anything is “typical” in my world around Island Park, Idaho, I crashed a prototype 440 snowmobile. I had to be airlifted by helicopter to Idaho Falls and underwent reconstructive here. Racing is an ongoing project. In the summer, a typical week is different than winter. Starting in April, I complete the ISR (International Snowmobile Race Association) specifications on all sleds that are going to be raced for the coming year. Lots of paperwork precedes the racing season. Forms are required, including the drawings and specifications of each sled, and I have to complete the paperwork so the machine is legal to race. For a hands-on technical type like myself, I’d rather hold a wrench than a pencil. This usually absorbs most of my summer. Planning for winter racing typically begins in the fall. This includes strategies, meetings on suspension and motor set-ups and reviews of last season’s high and low points. During the winter you basically do one thing several times … test, test, test. Most times this requires travel to find snow. Then I’m on the road starting in January to give technical support to the hill climb racers. (Continued on page 12) Please describe your travel schedule: How many techs work with you? When I’m Can you list some of the machines that are It’s pretty simple: I leave home in January and on the road, I don’t have any help other than in the races? For hill climb, all are Arctic typically return the end of March. How do you pass time on the road? I assist the racers during the day, which is typically 13 hours long, and normally am so exhausted by evening, I hole up in my hotel and fall asleep. Boring, huh? if a racer helps turn a wrench. Otherwise, it’s just me. What is involved in preparing each sled for a particular rider? Each racer rides differently, therefore, each sled is set up with different suspension settings, clutching and ergonomics. How many sleds do you work on during a race, or during the week leading up to a race? Other challenges? It can be one to as many as 10. It just depends on the week. Nobody likes to lose – especially at Arctic Cat. There is always pressure to win. Adjusting strategy throughout the day in response to changes on the course is imperative. It becomes a challenge to always find a competitive edge. What are some typical adjustments you might make during a race, or between heats? Typically, suspension and clutching for course or weather changes. Challenges for your type of racing? In the past, a good hill climb racer with a good setup could make a very fast pass and normally win by three to four seconds. Now, the racing margin has decreased to the point where a hundredth of a second could make the difference between first and second. Among the top 10 qualifiers in a class, the margin between first and 10th could be two seconds. This leaves very little room for error. This effort is the reason for my gray hair(s)! Cat Mountain snowmobiles: M6 Stock, M6 Improved, M6 Mod, M7 Stock, M7 Improved, M7 Mod, M8 Stock, M8 Improved, M8 Mod, M1000 Stock, M1000 Open Mod. What do you do in the off-season, both in terms of work and pleasure? I don’t think there is much of an off-season, just different responsibilities. My wife, Marlene, says I have lots of toys in my toy box, plus too many hobbies. I love to play hard too! We are fortunate that we can spend time together on my hobbies and projects. She is right there with me. I love to fly my 1975 Cessna 180 airplane outfitted with skis. I’m starting to build a Zenithair 701 kit plane utilizing an Arctic Cat T660 Turbo snowmobile motor. It will be a twoperson pontoon plane. I completely rebuilt a 1972 GMC Sierra Grande pickup into a hot rod prostock truck. I built a 468 big block with a 671 GM Blower … it cranks out over 750 hp. I love to hunt pheasants with my German shorthaired pointer, Teesha. My sons and I go to Bismarck, N.D., each year. We also have a lake cabin on Franklin Lake in Minnesota and that is my “happy” place. If I can find the time, I enjoy elk hunting and fishing. If I ever retire, I’ll never get bored. (Continued on page 14) Al Shimpa counts on Snap-on tools to help keep Arctic Cat sleds running. HAUL !# %@ INTRODUCING THE NEW 3-IN-1 ARCTIC CAT 650 TRV PLUS 12 • Tech Magazine I Winter 2006 Power. Seating Capacity. Versatility. You’ve never seen a Quad quite like the new multi-purpose Arctic Cat 650 TRV PLUS. Engineered with an extended wheelbase, the 650 TRV PLUS comes standard with a two-rider seat back for trail riding. Time for a change? All you need is a pin to add a removable rear Speedrack™ or a full-sized cargo box that gives you the same cargo capacity as a TBX. At Arctic Cat we really do give you More to Go On. *ATVs can be hazardous to operate. For your safety always wear a helmet, eye protection, and protective clothing. Never ride on paved surfaces or public roads. Never carry a passenger on a single rider ATV; never engage in stunt driving; riding and alcohol/drugs don't mix and could cause injury or even death. Avoid excessive speeds and be particularly careful on difficult terrain. The Arctic Cat ATV may not be ridden by anyone under 16 years of age. Arctic Cat recommends that all riders take a training course, and that they read and understand their owner's manual before operation. Along with concerned conservationists everywhere, Arctic Cat urges you to "Tread Lightly" on public and private lands. Ride only on designated areas or trails. Preserve your future riding opportunities by showing respect for the environment, local laws, and the rights of others when riding. For safety or training information in the U.S., call the ATV Safety Institute at (800) 887-2887. In Canada, see your dealer. ©2006 Arctic Cat Sales Inc., ® Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701. Arctic Cat ATVs are world-class products from Arctic Cat Inc. WWW.ARCTICCAT.COM home for two weekends from November to Name: Corey Berberich Challenges of Snocross? The weather is a major the end of March. challenge. These snocross sleds run completely Hometown: Brooks, Minn. How do you pass the time on the road? You different on homemade snow, versus fluffy Age: 29 fresh stuff, or even slushy snow. Lots of times meet a lot of nice friends on the snocross race you are battling weather from 40 degrees to circuit. Other than spending time with them, Job Description: Race shop technician minus 40 degrees. These sleds also take an I usually listen to my iPod while traveling or Years on Tour: 10 extreme beating because the pro athletes are watch movies. How did you get started in snowmobile How many sleds do you work on during a race, flying 20 feet in the air and pounding through racing? My dad used to take us to watch races or leading up to the race? Our team has six extreme terrain. when I was younger. Then I started racing Can you list some machines you work with? sleds we work on at the races and during and went on from there. Best moment on the job? Getting Kurtis Crapo his first WPSA win last year at the West Yellowstone race in front of all his friends, family and Arctic Cat crowd. I was also involved in helping Trevor John and Robbie Malinoski capture their first WPSA Pro wins. A moment I’d like to forget: I was on a test trip in Cable, Wis., when the furnace blew up in our race trailer. I got burned really bad and had to be hauled 100 miles by ambulance to the Duluth Burn Center. What is a typical week like? Monday usually starts witth off-loading the race trailer. After that, we pressure-wash everything so we can work with a clean snowmobile. The rest of the week is spent thoroughly checking over and breaking down each piece of the snowmobile to ensure no parts are broken and everything is intact. Then we load up and head out again. What is your travel schedule like? Very busy. For the close races we leave Friday and return Sunday night. Then there are the races out East where we are gone three weeks at a time. Also, the X-Games, in Aspen, Colo., involve a long stretch of time considering you test, test, test for a couple minutes of television time on ESPN. Basically we are 14 • Tech Magazine I Winter 2006 the week. We also work on a few other sleds during the week that the racers use as practice machines. I work on Arctic Cat Sno Pro 440 Stock machines as well as Sno Pro 600 Mod sleds. How many techs work with you? Just one, the summer, I spend my time rebuilding the snowmobiles we used in the past race season so they can be sold to other racers. Toward the end of summer, I set up the shop for the upcoming season. For pleasure I spend a lot of time at the lake with my family and attend as many dirt track car races as possible. Brian (Hector) Olson. What is involved in preparing each sled for a particular rider? Each rider likes their sled setup differently. We start by helping the rider feel comfortable on the sleds. That involves setting up their handlebars, risers and controls, and – depending on the size of the rider – sometimes we cut down the foam in their seats if they are shorter. From there, we dial in their shocks depending on their weight and riding style. Other challenges? Making sure everything is ready for the weekend from the sleds to the truck and trailer is a lot of work. We have to keep everything running smoothly. If you forget something at the shop and are on the road for a couple weeks, it could cause you some heartaches … or headaches. Al Shimpa, left, and Corey Berberich in the race shop What do you do in the off-season? During On the Web : Want to learn more about snowmobile racing? Visit arcticcat.com and click on the snowmobile image, then the racing link. Frank’s racket Buster SBpec s 605 cu. in. big-bl ock Chevy 1,100 horsepow er 682 ft. lb. torque JE pistons Carrillo rods Crower crank, ch rome plated Dart 360 heads Dart intake man ifold Holley 1150 carb uretors (2) LSM Systems En gineering cam Jesel timing and rocker arms Competition Cam lifters MSD Pro Billet fro nt-mount distrib utor Turbo 400 trans mission Cheetah air shift er Dana 60 rear en d w/4.56 gears Weld Pro Star wh eels 33.5 X 15 X 15 Goodyear rears 7.50 X 15 X 3.5 Goodyear fronts Y ou’d probably say the same thing if the world’s oldest licensed competition racer just laid an 8.61 whuppin’ on your butt. Frank Peardon doesn’t mind. The 90-year-old has heard that refrain and a lot worse over the course of the past 30 years. That’s when he bought a used 1972 Chevelle Malibu SS for $450 and turned it into a nice 11- to 12second street-class winner. But why stop there? As told by the Fargo, N.D.-native, along about 1984 at age 68, he went “completely berserk.” Frank began transforming the mild street machine into a ground-pounding bracket buster. What emerged in 1990 was an 8-second door slammer that topped out above 169 mph. Not bad for a great grandpa whom none other than the NHRA has recognized since 1994 as its current oldest licensed competitor. Frank has been a regular at the Great Lakes Dragaway in Union Grove, Wis., since 1960. His proudest moment came over the 1994 Labor Day weekend when he won eight of 10 match races and lost the ninth by 1/1000. The front end pulls twofoot wheelies, and 1.22-second 60-ft. times are the norm. Since moving to Milwaukee at age 6 and starting to work as a truck driver and a mechanic after the 9th grade, Frank has used more Snap-on tools than he can remember. By his estimate, he’s retained about $10,000 worth. “There’s nothing like ’em,” says Frank. “You just can’t beat Snap-on.” Although officially retired in 1979, Frank and his 2006 Chevy pickup are still running messenger trips throughout the state of Wisconsin, including 500- to 600-mile round trippers. “Social Security would like to see my obituary,” he says with a twinkle in his eye. In deference to the up-and-comers, Frank and his ’72 Chevelle are just about ready to give up the business of winning. Winter 2006 I Tech Magazine • 15 I thought that tool does everything? by Scot Manna >>MODIS >>MODIS ™ ™ W hile fiddling with my shop laptop configuring a new PC-based scan tool one of the many tool distributors that stops by my shop asked me what I was doing. When I told him, he pointed to my MODIS sitting on its mobile cart and asked why I needed another scan tool and said sarcastically, “I thought that tool does everything?” I began to explain to him just how difficult it is to fix all the different vehicles today and told him the story of the repair that is featured here. The problem vehicle was a 1996 Chrysler Sebring with a 2.5 V6 that was brought to me from another shop with an intermittent stalling complaint and slight surge at cruise. The shop had performed some diagnostics The scan graph shows an engine stall event. The MODIS cursor has been placed where the rpm begins to drop. Figure 1 and replaced the distributor with a rebuilt unit and had also tried another PCM but the problem remained. When the engine stalled it would always start right back up. A problem that happens intermittently and does not seem to stay around long can be quite challenging to fix. I have many different tools in my diagnostic arsenal so the first step was to decide what to use. I grabbed the Chrysler factory scan tool, a DRB III, to check data and use the nostart test page the tool includes just in case the engine stalled during my first test drive. Of course the car ran fine and never stalled. I let the car sit awhile and drove it again later. Before I pulled off the lot the engine stalled, and just as the other shop stated, it started right back up. The DRB no-start test screen was going to be of no use for this problem. I knew I needed to see critical scan data when the engine stalled and this is what makes graphing scan tools so powerful. I connected my MODIS, built a custom data list of the PIDs that would help in a diag- nosis like this, and took off on another test drive. When the engine stalled at idle again, the MODIS graphs were captured. The scan graph in figure 1 (above) shows an engine stall event and the MODIS cursor has been placed where the rpm begins to drop. The other PIDs selected can now be moved on and off the screen to see what their values were when the stall occurred. As can be seen, the Crank and Cam signals remained normal as well as the Current (Continued on page 18) 16 • Tech Magazine I Winter 2006 > 2005 FAST-TRACK Component Tests – Two New Model Years of Coverage – Component Tests for 37 New Models – Over 17,000 New Tests Featuring Component Operation, Location, Connection, and Expected Results – New Jeep Air Locker Differential Tests > Missing Cylinder Detection in Ignition Scope > Digital Meters Featuring Firing kV, Spark kV, and Spark Duration (Burn Time) > 2005 Domestic Coverage including Expanded Chrysler, Ford and GM – 1996-2005 GM Body Control (BCM) Bi-Directional Functional Tests – 1998-2005 Ford EVAP System Self-Test (Non-CAN Vehicles) – 2001-2005 Chrysler Electronic Transfer Case Coverage > New! 2005 Asian Import Proprietary Coverage for 13 Vehicle Makes – New System Coverage for Models as Far Back as 1997 – 2002-2005 Proprietary Codes and Data for Honda/Acura ABS > Enhanced Data Graphing Performance (MODIS/SOLUS) COMPONENT TESTS AND LAB SCOPE ENHANCEMENTS > 2004 Domestic ABS Troubleshooter – Dodge Truck RWAL and 4WAL ABS System Coverage – Nine New GM Models and 6 New GM ABS Systems Covered > 2004 Asian Import Driveability Troubleshooter – Complete 2003-2004 Toyota, Lexus, Scion Actuator Test Descriptions and Procedures – New Code and Symptom Tip Sections for Hyundai, Kia and Mitsubishi > Over 11,000 Unique New Troubleshooter Tips, Tests and Procedures Figure 3 SCANNER™ VEHICLE COMMUNICATION SOFTWARE Figure 2 Sync value, so I did not feel the stall was being caused by either of these input sensors. I needed to look at other input sensors. The data in figure 2 shows the A/C Pressure sensor PID, the Fuel Allowed PID and the Fuel Pump Relay command. The PCM is not shutting down fuel delivery or turning off the fuel pump when the stall occurs. There have been problems with A/C pressure sensors shorting the 5-volt reference from the PCM but the pressure sensor data is normal. The MAP sensor voltage graph seen in figure 3 tells the story. The voltage dropped to 400 millivolts before bouncing back and this event triggered the stall. Once the engine died, the MAP voltage returned to normal at 4.5 volts and the engine would re-start. A replacement MAP sensor fixed this intermittent stall problem. While the Chrysler factory scan tool is excellent, it cannot display serial data in a graphical format. It has been said many times in this business that you can’t beat the right tool for the job. Increasing vehicle complexity has created the need for many specialized tools, and no one tool can do everything, but this vehicle certainly highlights the true power of a graphing scan tool like the MODIS. Once again the MODIS came through and made short work of this challenging diagnostic problem FAST-TRACK ® TROUBLESHOOTER SOFTWARE BUNDLE 6.4 > Hard jobs need tough software. Software Bundle 6.4 from Snap-on. It’s what pros like Tom count on for powerful, manufacturer-specific tips and solutions. New models. More complex operating systems. They make a tech’s job tougher every day. Fortunately, techs and shopowners can count on Snap-on to keep up. So you’ll find a wealth of new diagnostic information in Bundle 6.4. Including Fast-Track component tests for 37 makes through 2005 — available for both MODISTM and Vantage PROTM . Plus thousands of new real world diagnostic solutions from top techs in Fast-Track® Troubleshooter, including 2004 Asian Driveability. Check out the specs. Then talk to your Snap-on dealer about Bundle 6.4. You’ll discover that buying this tough software is a very easy decision. > www.snapon.com/software > 800-424-7226 > MODISTM > SOLUSTM > Scanner TM > Vantage PROTM ©2006 Snap-on Incorporated. All rights reserved. Snap-on, MODIS, SOLUS, and Scanner are trademarks of Snap-on Incorporated. All other marks are trademarks or registered trademarks of their respective holders. Pictures are for illustration purposes only. Specifications are subject to change without notice. S Barbecue erupts weet, sticky, hot flowing sweat poured off my face, arms and body like a musky, musty waterfall of liquid heatstroke. My calves and thighs ached on fire. What were just a few hours before a pair of brand new military combat boots now fluttered in the jungle wind like shrapnel-tattered remnants of cloth, leather and Vibram shards. I’ve never been more handsome, smiling and giggling with every insane high-spirited lunge up and over one jagged lava rock jamble after another. The distant bellering of maniacal hound music lured me on as if possessed by some primal force, providing SpiritWild adrenalin dumpage the likes of which only Davy Crockett, Chesty Puller and Lewis and Clark could have known. I scrambled on, driven, inspired, called by the wild in all its pureness. I was the tooth, the hog dogs, the fang, and somewhere up ahead was an angry prehistoric hellporker, ready, willing and able to provide deadly claw to round out the trifecta of predator, prey and chase perfection. I was one with the wind. I began to howl dogspeak in tongues. Rawdogs and warhogs are us. I don’t remember any Hawaiian tourist brochures depicting what is obviously the most powerful attraction to the Island Paradise, but I don’t need no stinking brochure! I could taste the Good Mother Earth in all her glory. I was the flea in the hair of the big momma dog. Eye of her storm. Scream in her night. Growl in her belly. Charge of the kill brigade up San Juan PorkChop Hill. Fire down below, up and over, rover! The rip-roaring hound music was getting closer. Maybe I am the MotorCity MadMan! Maybe I am the WhackMaster! Maybe I am killboy McPork the BBQ god of hellfire! Whatever. One thing for sure, if I don’t catch up to the pack of hounds pronto, I would surely crash snoutfirst into the next labyrinthine ravine of merciless lava rock and course vegetation, never to be seen or heard from again. For no one other than addicted hunt nuts like us would ever venture into such inhospitable terrain simply to kill a pig. But, hey, that’s me and my BloodBrothers. Another joint-snapping, skin-shredding struggle through a tangle of snarling vines and impenetrable blowdowns, and suddenly, there they were. Four wild pig-hungry hounds raising more hell than a gang of bikers out of gas and dope. And one crazed, bristling, longtoothed alpha Polynesian wild boar. It was beautiful. Mark and I charged headstrong into the melee just as the lead pitbull cross-snatched the boar’s right ear with a canine deathgrip T-Rex would be proud of. Without hesitation, I yanked my hunting knife from its sheath, and with blazing predator eyes and throbbing hunter’s heart, I looked clean through the beast’s struggling armpit, and lunged the 6-inch blade fast and hard into the pumpstation. With an earth-shattering pigsqueal scream and a guttural snort, it ended. The beast is dead, long live the beast. BBQ erupted. The kill was over in a blink. Blood covered my right arm to the pit, knifeblade dripping bubbling crimson goo. The pack of this man’s best friends worried the dead beast, and got even for a few minutes. I call it true love, for the sheer glory and joy displayed by these natural creatures of God’s perfect hunting design, howling, running, yipping, chasing, hounding, bellering, barking, scrambling, climbing, swimming, falling, jumping, snarling, biting, killing, chewing machines, are like a ballet of primal scream artwork. 20 • Tech Magazine I Winter 2006 I pity the poor soul who never gets to join in a death-defying run with these wonderful animals. Your nose hasn’t lived ’til it’s vacuumed the skanky air surrounding the killsite of freshly stabbed jungle pork and sweating, fuming dogs and men. Courtney Love wishes. Hogs were made to hunt; this is certain. They were also made to get away and survive, the latter being standard operating procedure. Hence the challenge and relative fun factor. I like getting after them with bows and arrows, compounds, recurves, longbows, crossbows, black powder long guns and handguns. I like long-range scoped centerfire sniper rifle “get even” hunts. I like ambushing them in the everglades, waylaying them in hedgerows around croplands. My favorite is cutting them off at the pass in acorn-carpeted oakwoods and over scattered kernels of shellcorn by the river. I’ve joined BareFoot Bob on chase, catch and tie hunts behind his mystical hogmaster hounds. I’d like to shoot them out of helicopters with riot shotguns and machineguns on pig infested grounds where such damage control is critical as a result of foolish lack of quality control where regular hunting methods have been compromised or outlawed. when Ted hunts the hogs Even limited to proven, sound wildlife management methodologies, hog hunting is a grandtime everytime, I assure you. But when ya gotta get right in there, right in their faces with a knife to get ’er done, something very special occurs, and you become one with the swine. Invigorating, to say the least. If ever the U.S. Marine’s warrior mantra of “improvise, overcome and adapt” was pivotal, it is surely when knife hunting for pigs with a pack of special ops trailing, fighting, catch and kill dogs. A higher level of stamina and a much higher level of tactical awareness can mean life and death. And not just for the hounds and hogs, but for the hunter as well. I have seen a peak-of-the-game, ultra-fit young man unzipped stem to stern by the razorsharp whipping tusks of an angry boar before you can know what is happening. They are that fierce and that fast. Think Muhammad Ali with ninja fighting blades. It happens before you can imagine. The real trick to killing the hog with a knife before he kills you is all about knowing when and how to move. And of course that is all predicated upon the valiant teamwork and experience of the dogs in the fight. The best packs of hog hounds I’ve run with make a pack of wolves look downright clumsy. Full-time houndsman Scott Young of California and the infamous BareFoot Bob of Abilene, Texas, are as good as they get. There are the coldtrailers that pick up the oldest and faintest of remnant scent in order to start the chase. Then you have the singers by Ted Nugent that can light up a mountain with their spine-chilling cacophony. Good walkers, redbones, bloodhounds, blueticks, curs, black and tans and other assorted trailing hounds have varying voice indicators that will instantly tell the hunters if the hog or bear or cat is in sight, bayed on the ground or treed. It is the tantalizing dogsong that is so very special when the dogs actually see the critter and surround it, working and raising hell as a team that really lights my fire. The spirit of the moment has a powerful life of its own. Timeless, pure, intense, earthly, primal, wild and wonderful. When attempting to stab a very upset, defiant boar, the unique talents of a catch-and-hold dog must be perfected. Bulldogs, Mastiffs, Rhodesian Ridgebacks and ultra tough pitbulls can have it in them to be trained to latch onto an ear, the head, snout and/or legs and haunches of a circled boar and hang on like there is no tomorrow. It is then, amongst the adrenalin slamming outrage of insane dog noise and twisting, spinning delirium that an accurate lunge must be made directly into the heart of the hog. At this moment, the dogs have control of the pig, the other dogs are keeping his life and death struggle overwhelming, and an instant hard thrust of the knife blade must go low into the crease behind the fighting hog’s foreleg. In deep with a hard push and a twist, then out fast and back away. With the hounds still all over the outflanked porker, the bloodflow will spell near instant doom for the valiant combatant. Once the pig runs out of steam, the pack of hounds will lose interest, and an amazing quiet and calm will come over the arena. And don’t feel sorry for the big, black ugly pig. More times than not, the dogs never catch up. And just as often, they only briefly get in some fighting and have their own hides severely damaged by a powerful adversary that is well equipped to take care of itself. Many a welltrained dog has bled to death after taking a tusk or two in the belly. Many more have had life saving impromptu suturing in the field, forced out of the race for weeks and weeks of recovery. The hunt goes on. So get after those hogs. Let the big dogs run. And run with ’em. The hell with Stairmasters and treadmills and stairclimbers. Why would anyone pay to go to a sterile, indoor gym for exercise when the Great Call of The Wild beckons you back into the bowels of the Good Mother Earth? Life ain’t no spectator sport, kids. It’s supposed to be “hands on.” Hounds on. Knives in. BBQ on. Get ’er done. Get it on. Hit the wild, back where you belong. And give the mighty warrior mutts an extra biscuit and fresh heart and liver for old Uncle Ted, won’t ya? They deserve it. On the Web : For more Nuge hunt stories in his book, “Bloodtrails – The Truth About Bowhunting,” or to book a hunt with Ted Nugent, visit tednugent.com or call Sunrize Safaris at 800-343-HUNT (4868). Antifreeze not ‘simply green’anymore T hough it’s easy to forget, just over 10 years ago the antifreeze and coolant market was still “simply green” – nearly all coolants were basic conventional silicated formulas, green in color, and provided standard 2-year/24,000-mile protection. Beginning in 1995, the entire OEM antifreeze market began its shift to 5-year/150,000-mile Extended Life technology with the introduction of GM’s Dex-Cool formula. For consumers, this lengthened the antifreeze changeout interval considerably. Today, new vehicles from all automakers roll off the assembly line with some form of extended-life antifreeze. Adding to the complexity, many carmakers changed the color of their antifreeze to include almost all the colors of the rainbow. As a result, choosing the proper aftermarket antifreeze became confusing for both do-it-yourselfers and professional technicians. Even worse, it became unacceptable to “top-off” or flush and fill a vehicle’s cooling system with just any antifreeze – special care needed to be taken in selecting the right antifreeze based on the make, model and year. Fortunately, new all-makes-and-models antifreeze products like PEAK® Global LifeTime™ and PEAK® Long Life® emerged. These items make antifreeze simple again, providing up to 5-year/150,000mile protection for all cars and light-duty trucks, regardless of make, model, age, or original antifreeze color. To make antifreeze recommendations with confidence, professional installers can rely on these easy-to-remember guidelines: n All-makes-and-models extended life products such as PEAK Long Life and PEAK Global LifeTime are recommended for: u1994-newer GM vehicles u2002-newer Ford and Chrysler vehicles uAll Saturn vehicles uAll Asian and European vehicles n For consumers who choose not to upgrade to an allmakes-and-models extendedlife formula and still wish to purchase a Conventional Green 2-year/24,000-mile antifreeze for 1994-older GM or 2001-older Ford or Chrysler vehicles, PEAK’s original conventional green antifreeze is ideal. On the Web : For a detailed application chart and more info on each of these products, visit peakantifreeze.com By Mike Hanback Y ou’ve worked hard all year and your hunting vacation is right around the corner. To help you make the most of your days in the woods, I’ve pulled these popular Q&A topics off my BIG BUCK ZONE blog at outdoorlife.com. I hope a tip here or a tactic there will help you stack your freezer with venison – and maybe put a nice rack on your wall. After you’re done reading, get out there and shoot your bow, sight-in your gun and start scouting. Another deer hunting season is almost here! Q. Every time I sneak into my tree stand I jump four or five deer. What am I doing wrong? Travis, N.Y. A. You are trying to access your stand from the wrong direction, likely walking too close to or through a deer bedding area. Check an aerial photograph and map a new route 200 to 400 yards right or left of where you’ve spooked deer. Put the wind in your face when you sneak in, and use foliage and terrain breaks to cover your moves. Get to your stand or blind without bumping one deer and your odds of seeing a shooter buck later in the day go way up. Q. Should I use a traditional three-blade broadhead or one of the new mechanical heads for bowhunting? Tom, Mont. A. This is a frequent question with no clear-cut answer. If you’ve had good success with a good old 100-grain Muzzy or Thunderhead over the years, stick with it. But don’t be afraid to test-shoot an expandable model, which is designed to fly more accurately like a field point, especially with today’s carbon arrows. If you put a mechanical with a 2-inch cutting diameter in the right place – behind a deer’s shoulder and through both lungs – that animal won’t go far, and the heavy blood trail will be easy to follow. Q. I haven’t had much luck hunting buck scrapes. What do you suggest? Em, Pa. A. A University of Georgia study found that three, five or more bucks might paw like crazy on one ridge, while scrapes only 300 yards away might go cold overnight. If you hunt a set of scrapes for two or three days and don’t see a buck, pull out of there and scout for hotter scrapes on the next ridge or in a nearby bottom. You might hit the mother lode. The Georgia study also found that when scrapes are red-hot, almost every buck large and small that travels through the area will veer over to smell and/or paw them. Q. What scent should I use, buck or doe? Dave, Minn. A. Probably 80 percent of the deer lure sold in America is doe-in-heat, but I’ve actually had better success with buck urine or “tarsal.” I set some out from Halloween through Nov. 10, when bucks prowl hard for the first does to breed. If an 8-pointer smells your tarsal, he’ll think a rival is working the area for does, too. He might come to investigate your stink and give you a shot. (Continued on page 26) Q. I’ve seen a huge 10-pointer feeding in a soybean field for two weeks. Will he still be around when bow season opens next month? Tim, Mo. A. Chances are he will, especially if you hunt 300 acres or more with a good variety of crops, acorns and other foods. Most mature bucks have home ranges of only several hundred to 1,000 acres. If you spot the “hard-horned” buck once or twice more after he strips the velvet off his new rack in mid-September, you can figure he’s settled into his fall core area and will live close by for the next few months. Q. What’s the best rifle bullet for whitetails? Sheri, N.C. A. Since you’ll usually get only one or two chances at a buck each fall, I say use a hardhitting, premium bullet, like the Nosler Partition, Trophy Bonded Bear Claw or Remington Core-Lokt (my three favorites). Any cartridge from the .270 to the 7mm Magnum that shoots a 140- to 165-grain bullet accurately will work fine for whitetails. Q. What is the best big-buck sign to scout for? Jim, W. Va. A. Wide, deep, splayed tracks 3 inches or longer are left by a buck. As a rule, only a buck with a good-sized rack mauls trees 4 to 8 inches in diameter in late October and November. Find a concentration of big, fresh tracks and rubs and you’ve got a nice 8- or 10-pointer working your area. 24 • Tech Magazine I Winter 2006 Mike Hanback, the deer-hunting editor for Outdoor Life magazine and outdoorlife.com, has been writing about the outdoors for more than 20 years. He is co-host of the TV show “Whitetail Revolution” on the Versus channel. For your daily fix of deer stories and photos, hunting news and the latest tactical and gear advice, check out his BIG BUCK ZONE blog at mikehanback.blogs.com Q. I hunt in a shotgun-only area. Will I do all right with a 2-inch slug or should I go with a 3-inch load? Sam, Iowa A. The only real advantage with a 3-inch slug is the extra bullet weight. This gives you a bit more terminal energy (on-game energy). You’ll also have a slightly flatter trajectory than a 2-inch load, but it’s negligible. Heavier slugs also produce more heavy recoil. Most deer hunters should stick with a 2-inch slug. Q. I read in one of your Outdoor Life articles that you pee off your tree stand. Is that right? Rob, Md. A. I once used a urine bottle, but now I look around to make sure no deer are coming and then go right off my stand. Urine is some 95 percent water and virtually toxic-free. Several of the country’s top whitetail biologists go as far as to say that human urine is actually an attractant for mammals, including deer. Sounds weird but go ahead and pee in the woods, it won’t hurt a thing. 26 • Tech Magazine I Winter 2006 Q. I live in an area of several small farms and houses. A giant 12pointer is living among us, but he’s a ghost. I saw him once two years ago and a neighbor saw him one day last November, but that’s it, even though we hunt most every day. The buck makes big rubs and scrapes everywhere, but we just can’t see him. Got any suggestions? Paul, Tenn. A. You guys have been hunting this monster too hard, turning him into the secretive, nocturnal ghost that he is. Try this: Stay out of your best stands until three days before the peak of your rut in November. Then sneak in and hunt those stands hard for the next seven to 10 days, when the rut-wired beast will move the most in daylight hours. You might finally perform your longawaited exorcism. On the Web : Check out Mike Hanback’s BIG BUCK ZONE blog at mikehanback.blogs.com As a complex piece of kinetic engineering, Dan’s creation allows toddlers, gearheads, and people who haven’t the faintest idea how internal combustion engines function to view their inner workings in action. “A lot of hot rodders have told me they’ve learned something from it,” Dan says. “And because it’s built out of K’nex, kids are drawn to it. I think they get a sense of what they could accomplish if they put their minds to it.” Dan is honing his extensive practical experience with real engines at Universal Technical Institute, an automotive school where he is studying auto repair and diagnosis. He is graduating in October and has a bright future. “My short-term goal is to work for a dealership and learn the ropes,” he says. “Maybe someday I can open up my own shop.” “A lot of hot rodders have told me they’ve learned something from it.” Definitely N t Child’s Play This unusual engine enlightens and entertains D an Jacob has spent the last two years of his life building what must be one of the most unusual engines in the world. Whenever he displays his creation at local car shows, he draws a mob of awestruck adults and kids that is often larger than the one surrounding the most tricked-out ride on display. Relying solely on his practical knowledge of automotive engineering and mechanics, 22-year-old Dan, of Arlington Heights, Ill., has designed and built a one-off V8 engine from scratch, along with an attached supercharger and threespeed transmission. And boy, does this baby purr, even at maximum rpm. What makes Dan’s accomplishment truly unique is that his engine is constructed entirely from 5,000-6,000 pieces of a plastic toy called K’nex. If you’re unfamiliar with K’nex, you must not have kids. K’nex makes modeling and construction sets designed to encourage youngsters’ imaginations. Prepackaged kits, some containing hundreds of parts ranging from tiny hinges to large, multi-toothed gears, can be bought to build toy roller coasters, 28 • Tech Magazine I Winter 2006 airplanes, boats and more. Granted, K’nex is a toy. But make no mistake: Dan’s engine is anything but a toy. And you certainly won’t find a kit like this on the shelves of Toys “R” Us. This full-size working engine features: • Eight pistons rotating around the crankshaft • Chain-driven camshaft, which opens and closes push rods, rocker arms and valves • Distributor that rotates off the camshaft • Chain-driven, roots-style supercharger • Two four-barrel carburetors, with linkage that opens and closes butterflies • Scoop mounted on top of the carburetors, with butterflies synced to open and close with the carburetors • Exhaust headers • Manual transmission, with three forward gears and reverse, coupled to a U-joint. The engine isn’t powered by gasoline, nitrous, or any kind of fuel. (Hey, it is plastic after all.) It gets its power from a cordless Snap-on drill attached to the crankshaft. And it’s capable of handling rpms that nearly top out the drill. Based on his experience and abilities, this unpretentious, amiable young man should have no problems getting off to a good start; anyone considering hiring Dan need only take one look at the plastic engine to see what Dan is capable of. Among other things, it shows real engineering genius; keep in mind the rods and many other K’nex pieces he used to fashion the various components come in only a few sizes, significantly complicating the design process. Overcoming that obstacle underscores his tenacity and attention to detail – essential traits for a good technician. “Dan’s engine is very realistic,” says Dan Scholl, master mechanic for Automotive Engine Rebuilders in Waukesha, Wis. Scholl should know; his job is to build and rebuild the real thing. “Building (a plastic engine) would be really tough,” he says. “It would have to be strong enough to handle the torque, (Continued on page 30) Dan Jacob Winter 2006 I Tech Magazine • 29 Finance plus there’s a lot of math to figure out, or the thing just won’t run. For example, he would have to determine the amount of stroke in the crank, index the crank shaft so the piston timing is correct, and set the cam timing in relation to the cylinders.” Scholl adds that figuring out timing issues is only one of many challenges. “Just for a guy to build a camshaft out of a plastic toy and have it work properly is pretty impressive.” Dan began working (it could hardly be called playing) with K’nex when he was a wee lad of 10 years. “My older brother Nick and I would always take the K’nex kits a step or two farther than shown on the boxes,” he says. “We both loved cars, and after a while we started building racecars and dragsters a couple of feet long – some with full working suspensions. You could take those cars and drop them from a height of more than 4 feet and the suspension would handle the drop.” “My older brother Nick and I would always take the K’Nex kits a step or two farther than shown on the boxes.” Parents Nick and Tina Jacob support Dan in his creative and technical aspirations. Dan credits the television show “American Chopper” with providing the spark that fueled his imagination and inspired him to take a childhood hobby to the extreme. “When I saw them building custom bikes, I thought, ‘Hey, I could do something like that!’ That got me thinking about using K’nex, which I still fool with once in a while when I have nothing else going on. I just finished customizing my Chevy Nova and building an engine was an easy choice. “The first time I took the completed engine to a car show, I was really worried people would think, ‘Boy, is that dumb.’ But before I even finished unloading it from the car I had a crowd of people gathered around,” Dan says. One would think that a young man who spends his free time with a kid’s toy might be thought of as a geek by his friends. If anything, it has brought him more respect. “At first, all my friends thought I was crazy for spending time on something like this. But now that they’ve seen the final result, they think it’s pretty cool,” he says. When it comes to his hobby, Dan is already mulling over his next project. “If I can get enough K’nex pieces, I want to add on a full-size drive train complete with rear axle,” he says. One can only wonder if an entire full-size car made from K’nex is not far behind. On the Web : knex.com Saving for College? 529 it! There are three givens: 1.Kids grow too fast. 2.College is expensive. 3.The time to start planning, and saving, is now. Y our child’s college or technical school tuition could be one of the biggest expenditures you ever make. And, if you have more than one child … oh boy! If there’s comfort in numbers, you’re facing the same financial challenge as millions of others. Fortunately, there are good options beyond a passbook savings account at your bank or stuffing greenbacks under your king-size mattress. One powerful new investment vehicle is the 529 college savings account. The odd name refers to Section 529 of the Internal Revenue Code, which controls education savings plans operated by a state or educational institution designed to help families set aside funds for future college costs. Four significant advantages a 529 plan provides: 1. You get unsurpassed income tax breaks. Contributions are made with after-tax monies, but your investment grows tax-deferred, and distributions to pay for the beneficiary’s college costs come out federally tax-free. Plus, contributions can be made by anyone – parents, grandparents, relatives and friends. 2. You, the donor, control the account. With few exceptions, the named beneficiary has no rights to the funds. You are the one who calls the shots; you decide when withdrawals are taken and for what purpose. Most plans even allow you to reclaim the funds for yourself any time you desire, no questions asked. (However, the earnings portion of the “nonqualified” withdrawal will be subject to income tax and an additional 10 percent penalty tax.) 3. It can provide a very easy hands-off way to save for college. Once you decide which 529 plan to use, you complete a simple enrollment form and make your contribution (or sign up for automatic deposits). Then you can relax and forget about it if you like. The ongoing investment of your account is handled by the plan, not by you. Plan assets are professionally managed either by the state treasurer’s office or by an outside investment company hired as the program manager. You won’t even receive a Form 1099 to report taxable or nontaxable earnings until the year you make withdrawals. If you want to move your investment around, you may change to a different option in a 529 savings program every year (program permitting) or you may roll over your account to a different state’s program, provided no such rollover for your beneficiary has occurred during the prior 12 months. (There is no federal limit on the frequency of these changes if you replace the account beneficiary with another qualifying family member at the same time.) 4. Everyone is eligible to take advantage of a 529 plan, and the savings you can accumulate are substantial (over $230,000 per beneficiary in many state plans). Generally, there are no income limitations or age restrictions. Thinking about going to college in the future? Then set up a plan for yourself! On the Web : savingforcollege.com/tutorial101/ Winter 2006 I Tech Magazine • 31 IT’S GOING TO BE EASY TO SEE WHO’S BEEN NAUGHTY AND WHO’S BEEN VERY, VERY, VERY NICE. Health Use caution in handling workplace fluids Given the incredible mechanics of the human body, it can become too easy to ignore commonsense safety procedures when handling harmful toxins found in typical tech work environments. Techs work with many potentially health-harming substances. For instance, used motor oil typically contains toxic substances such as benzene, lead, zinc, and cadmium. Automatic transmission fluid, brake and power steering fluids also should be handled with extreme care since harmful substances can seep into your skin, forcing the body’s detoxification system to take over. THE HENRY GOLDEN BOY AVA I L A B L E IN .22LR & .22 MAGNUM Guns & Ammo Rifle of the Year The rifle that brings out the West in you. Henry rifles shoot great, look great, are built with the smoothest actions, come with the famous Henry name and sell for affordable prices. That’s why so many Henry rifles will be given as gifts for the upcoming holiday season. The Henry Lever Action, well known for its’ reliability, accuracy, handsome looks and smooth action, is available in .22 LR, Henr y Sur vival Rifle .22 Henr y Lever Action .22 Henr y Pump Action .22 Henr y .22 Magnum Henr y Big Boy .44 Magnum destined to be a family heirloom that will be handed down from generation to generation. The unique Henry U.S. Survival rifle is ideal for any outdoorsman seeking a rifle that easily fits in a backpack. Our Henry Pump Action .22 brings back the days of the old-fashioned shooting gallery. Thinking about that first rifle for a youngster? Choose from the new Henry Mini Bolt .22 or the Henry Lever Action Youth .22. The new Henry Big Boy .44 Magnum and .45C were inspired by the overwhelming demand of Henry rifle enthusiasts for a centerfire rifle with a smooth and slick action. The solid brass receiver and octagon barrel harken back to the first Henry rifles built 140 years ago. It’s bound to satisfy the needs of big-game hunters and Cowboy Action shooters as well. Contact us today for our free color catalog. It will guide you in selecting the Henry rifles that are just right for the loved ones on your holiday shopping list. We wish all of you a joyous and healthy holiday season. Have fun! Shoot safely! Enjoy! Antifreeze, which contains ethylene glycol, is probably the worst stuff that techs encounter. Exposure to large amounts of ethylene glycol can damage the kidneys, heart, and nervous system. The stuff is slightly syrupy at room temperature and is odorless, but has a sweet taste. Clearly, all the safety garb should be used in handling antifreeze and all precautions should be taken to assure its proper disposal. The human body has detoxification mechanisms in place that work pretty darn efficiently, when not overloaded. We have seven ways to disable and eliminate poisons: •Liver – Changes harmful toxins into substances that can be safely eliminated through the colon or kidneys. •Colon – Eliminates toxins from the liver and digestive system. •Blood – Transports wastes and toxins to other channels of elimination. •Lymphatic System – Eliminates wastes from cells and blood. •Skin – Eliminates wastes and toxins through perspiration. •Lungs – Expels toxins through breathing. Deep breathing stimulates lymphatic flow to eliminate toxins. •Kidneys – The liver sends water-soluble wastes to the kidneys, where they are further filtered and eliminated through urine. Filters nutrients and wastes from the blood. Certainly, the body’s detoxification mechanisms are designed to keep it running smoothly. But, like a car engine, when the engine gets dirty, the car does not run efficiently. When the body becomes “dirty,” we can experience fatigue, headaches, constipation, brain fog, depressed immune function … and even worse. Order your free Henry catalog at WWW.HENRY-GUNS.COM/TECH mail the coupon or call 718-499-5600 HENRY REPEATING ARMS CO. 110 8th Street Brooklyn, New York 11215 Henr y Varmint Express .17 HMR (Scope not included) Henr y Mini Bolt .22 Name Address .22 Magnum, and the new .17 HMR varmint cartridge. The award-winning Henry Golden Boy .22 LR or .22 Magnum, a headturner with its octagon barrel and gleaming receiver, is City State Zip TECH HENR Y REPEATING ARMS COMPANY 110 8th Street, Brooklyn, New York 11215 • Phone: (718) 499-5600 • Fax: (718) 768-8056 • www.henr y-guns.com/tech Winter 2006 I Tech Magazine • 33 A tax A break that benefits You re you benefiting from a Tool Expense Program? What’s that, you ask? It’s a simple concept that separates the value of your tools from the value of your labor and results in higher take-home pay for you. Repeat, higher take-home pay for you. With a Tool Expense Program, your tool investment expense is either partially or fully exempt of income tax – and the various employment taxes that both you and your employer pay. Most techs know tool purchases are crucial to a successful career. To even qualify for a first job, apprentice techs must own an assortment of basic tools. Tool ownership also is essential for career advancement; additional tools help seasoned techs become more efficient and productive by keeping up with the latest vehicle designs and systems technologies. Investing in Your Career Techs need a method to minimize the net cost of tool purchases, thereby increasing their take-home pay and making it easier for them to reinvest in their careers. Cash Management Systems, or CMS, has developed a program that does this. Key to the program is accurately separating the value of the technician’s tools from his or her labor pay. CMS applies the technician’s tool expense, thus reducing the tax burden on the tool portion. The percentage of tool pay will vary based on the tech’s circumstances. Instead of receiving 100 percent pay for labor, techs will receive two entries on their pay – for example, 70 percent pay for labor and 30 percent for tools. “This results in increased take-home pay and offers technicians the ability to buy more and/or better tools in order to advance 34 • Tech Magazine I Winter 2006 their careers and be more productive,” said Bruce Lemay, Executive Vice President of CMS. Removing the Complexities Although Tool Expense Programs first appeared during the 1940s, the accounting issues are cumbersome and complex, which is why few employers have set up such programs. In recent years, the concept has become increasingly popular as third-party administrators such as CMS have made programs easier to implement. “It isn’t impossible for a company to launch this on their own, but close to it,” Lemay said. “Administering a Tool Expense Program, as well as keeping all the financial information straight, would require voluminous record keeping for any payroll department. With a Tool Expense Program, everyone wins, Lemay said. “Techs are going to keep more of their hard-earned dollars. They have more money to reinvest in their careers, and new tools, which makes them more productive. We also work closely with employers and employees, encouraging the technicians to direct some of the monies to their 401(k) or retirement plan.” Employers like the tax savings, but the biggest benefit is that the program gives businesses a competitive advantage in terms of attracting and retaining quality employees, Lemay said. “Progressive business owners realize the techs’ tool investments help them become more productive,” Lemay said. “Offering our program demonstrates a higher commitment to technicians and their careers.” The program is set up between CMS and employers. CMS earns a processing fee from the business owner and from participating techs. The fee is a small portion of the tax benefit, so techs always have more money in their paychecks. There also is peace of mind knowing that CMS stays up-to-date on constantly evolving tax codes. On the Web : To learn more, ask your employer to contact Cash Management Systems at 866-4CMSPAY (866-426-7729) or go on-line at cmspay.com. You can even e-mail Bruce Lemay at BLemay@cmspay.com. Tech Benefits • Increased take-home pay • No enrollment fees • Enhanced job performance, productivity and promotion opportunities by investing in tools • Increased retirement security through additional contributions to savings and/or 401(k) plans ‘They’re a hoot to ride’ T he development of the JASPERthemed V8 trike took months. And just like that, the project became a blur. “We did some tweaking and I took it for a test drive,” says Scott Barrier of Vendetta V8 Motorcycles, which developed the JASPER trike. “I was doing 120 somewhere between an eighth and a quarter mile. It’s so much fun you can hardly stand it.” The trike has caught plenty of attention, especially when it slows down long enough to take a look at. It was enthusiastically received during an event at Jasper Engines & Transmissions. On hand were camera crews because the development of the trike has aired on the Men’s Channel, and is likely to show up on other broadcasts. It also made a splash at the Minnesota Street Rod Association show, where it drew the admiration and questions of automotive enthusiasts whose eyes are always caught by a beautiful piece of machinery. Shortly after the Jasper Engines & Transmissions reception, Barrier did his “tweaking” and then hit the road for the infamous test drive. “No, I was not disappointed,” he says with a laugh. The power that builds speed in a hurry is supplied by Jasper Engines & Transmissions. JASPER is supplying all V8s to Vendetta, a Spencer, Ind.-based business that started only a few months ago, though the founders are not new to the game. “I’ve been building things out of steel for 25 years,” Barrier says. The other Vendetta partners, Warren Evans and Scot Hough, carry similarly impressive credentials. The business partners had a relationship Engine: with JASPER before forming the new company. Their knowledge of JASPER made it their first choice. “I could not be more pleased to team up with Jasper Engines & Transmissions,” Evans says. “With their power plant in our Vendetta V8, we will set a new standard by which all other automotive-powered motorcycles will be judged.” The fit works for JASPER as well. “We are always looking for new markets for our line of quality remanufactured engines, and Vendetta has offered us a very unique one,” says Tom Schrader, Vice President of Strategic Development for JASPER. It’s clear both JASPER and Vendetta will benefit, but the ultimate winner is whoever climbs on the trike. “They are just horsepower crazy,” Barrier says. “They’re just screamin’ machines. They’re a hoot to ride.” On the Web : jasperengines.com vendettav8.com 300 hp 350 c.i. small-block Chevy by Jasper Engines & Transmissions – the exclusive automotive V8 supplier to Vendetta Frame: VENDETTA V8 TIG welded chrome molly Radiator: Two-core – rear placement Headers: VENDETTA V8 insulated w/heat shield Exhaust: Dual glass packs w/chrome tips Fuel injection: Holley Ram Stealth multi-port Distributor: Mallory Billet Heads: Cast iron Fan: Electric Water pump: Electric Transmission: Two-speed w/reverse – shorty glide Torque converter: 2400 Stall Brakes front: Dual disc Brakes rear: Disc – automotive Front wheel: 3.5-21" Front tire: Avon 120/70-21 Rear wheels: 10.5-18" Rear tires: Nitto 305/55R18 Suspension: Independent w/Air Ride Technologies – dual controls Wheelbase: 88" Weight: 1,500 lbs. Seat: Stock aftermarket Softail – 25" seat height (approx.) Fuel capacity: 11 gallons (est.) MPG: 20 Red line: 5800 rpm Max speed: 136 mph Winter 2006 I Tech Magazine • 37 b bb Prototypes of the new tool in the hands of inventor Gus Wessel, right. Below are more prototype pieces. How an idea becomes a Snap-on product A t age 14, Gus Wessel developed a tool to help open tightly sealed jars. He dreamed of bringing it to market and hitting it big. But the invention never got off the ground – at least not for Wessel. “Years later I saw it in a store,” Wessel says. “Someone else came up with a similar idea and it eventually made it to market. Now they’re all over the place.” Wessel, 45, didn’t hit the jackpot as a teen, but he didn’t stop inventing, either. He has come up with a few other ideas since, and one is now being marketed as a new product by Snap-on. “It’s a dream come true,” Wessel says of the development of his invention, the FZ1 – a 3/8" female and 3/8" male extension capable of connecting various socket and/ or ratchet elements. The main application is for accessing nuts and bolts in hard-toreach areas – including bell housing bolts, engine mounts, and behind 10-wheeler truck dashboards. Wessel, of Royal Palm Beach, Fla., came up with the tool idea while working as a technician on Mercedes Benz vehicles. “Mercedes has an engine mount that won’t allow you to get to the top fastener,” Wessel says. He fought with that mount for the better part of 10 years while working as a tech. Eventually he pulled out the torch and bent an existing tool here and another tool The final product there. “I was able to get to it,” he says. It was rudimentary, at best, but it gave him an idea. He later developed a working tool that was a significant improvement. And now, a production version of that tool is being sold exclusively through Snap-on. How did Wessel go from an idea to a contract with Snap-on? The process started with his Snap-on Dealer, who supplied him with the necessary paperwork. The completed documents were forwarded to a Snap-on review committee, and then the idea was shown to professional technicians for input. “After we receive the feedback, the product development team decides if it will proceed,” says Dan Eggert, product development manager for handtools at Snap-on. One benchmark is whether the tool can be applied in several applications. The development team believes Wessel’s tool meets that requirement. “A lot of techs will find applications that we haven’t thought of yet,” says Scott Amundson, product manager at Snap-on. “It can be used with ratchets, extensions, breaker bars, and crowfoot wrenches. You can use one connector or multiple connectors depending on how difficult it is to get at the fastener. There will be plenty of applications.” If the field tests are positive, as they were with Wessel’s invention, the development team works with the manufacturing plant or vendor to bring the product to market. It took about six months from filing the paperwork to bringing the product to market in October, Wessel says. He has a few inventions under his belt – including a chain wrench. He invented that tool years ago and tried to market and distribute it himself. Doing so was more difficult than coming up with the invention, Wessel explains. “Inventing is easy,” he says. “Marketing is tough. The beauty of Snap-on is the dealers see a million techs each week. If I went out and did it on my own, how could I match that marketing?” Wessel advises other inventors to apply for patents because “it protects you and adds credibility to your product.” He also recommends letting the pros do the marketing. He is thrilled to have his idea become a working tool. “I’m absolutely glad I did it,” Wessel says. “Part of the reason is I get satisfaction out of knowing I created something that is of use to others. “When somebody buys it and uses it, it’s like, ‘Wow, they really thought something of my creation.’” Send Us a Winner Snap-on will pay you for an idea we bring to market. And from now until the end of the year, you can win a roll cab or other valuable prize just for a great tool idea. See the tool suggestion form in this issue for details. Winter 2006 I Tech Magazine • 39 T he day started out too windy, rainy and dreary for a pleasant motorcycle ride. But that didn’t discourage the dozens of participants in the first-ever Snap-on Tool Thunder Ride, which took place in August in the picturesque hills near the Snap-on plant in Elizabethton, Tenn. The dedicated technicians, dealers, plant employees and Snap-on corporate staff, all of whom share a love of motorcycles, were rewarded for their optimistic expectation of better weather. While it looked a little bleak at first, the rain and clouds graciously parted and gave way to a glorious afternoon, perfect for riding through some of the most beautiful scenery in the country. There is a certain poetic justice in the fact that Mother Nature extended the courtesy of good weather to the Thunder Riders. That’s because the Thunder Ride owes its existence, and its purpose, to that same concept of courtesy. “Last year I came down to visit the Elizabethton plant, which is our primary wrench, ratchet and puller facility, and when the guys found out my wife and I each have our own Harleys, they invited us to come back sometime and go for a ride,” says Al Biland, Senior Vice-President, Snap-on Incorporated, and President, Snap-on Tools LLC. “I could tell they were sincere, and that really meant a lot to me. Then when I learned that the Tennessee State Harley Owners Group was going to hold their 2006 rally in that area, I just knew we had to do something.” The Elizabethton plant sits along the edge of the Appalachian Mountains, a stone’s throw from the famous Appalachian Hiking Trail. Established in 1974, it produces more than 2,500 tools. There are no official figures on how many of the plant’s 400 employees are motorcycle enthusiasts, but judging from the warm reception the Thunder Riders received, it’s a significant number. “We thought this would be a great way to let our customers, dealers, and plant employees know how much we appreciate them, and to have some fun at the same time,” says Kai Kazarian, Manager of Sales Communication. “More than a few people in the plant are motorcycling enthusiasts. So we thought, what better way to say thanks for their efforts than to organize a relaxing motorcycle ride!” “What makes the Thunder Ride so special is that it gives everyone a chance to mingle and get The first-ever Thunder Riders.. The day was perfect for Thunder Riders to cruise through the picturesque Tennessee countryside. to know each other in a friendly, casual setting – almost like a family reunion,” says Biland, as he makes some last minute adjustments to his 1979 Harley-Davidson Police Road King. “And we’re all bikers – just about the friendliest bunch of people in the whole world – so you know it’s going to be a good time.” As part of Thunder Ride, the plant was opened up for a few hours, so the riders and their families could see first-hand the many steps that go into making Snap-on tools. “We thought it would be nice to invite people from the HOG Rally to come by too, and quite a few of them showed up,” says Kazarian. “Everyone who went on the tour received a special engraved, commemorative half-inch combination wrench. Thunder Riders also received a special do-rag and commemorative patch.” By the time Biland said a few words of thanks to the crowd and the riders took off en masse, the skies had brightened considerably. The riders enjoyed perfect weather as they cruised side roads heading toward the northern part of Cherokee National Forest. Covering 640,000 acres, the forest is the largest tract of public land in Tennessee, and is home to more than 20,000 species of plants and animals. It is nestled in the Southern Appalachian Mountain Range, and bisected into two regions by the Great Smoky Mountains. The park’s majestic peaks and lush valleys form an ever-changing panorama, representing Mother Nature at her very best. Near the highest point on the trail, riders were limited to speeds of 15 mph in order to navigate the narrow, twisting path through dense forest. After that, they crossed Butler (Continued on page 42) 40 • Tech Magazine I Winter 2006 Left to right, Snap-on Dealer Al Santiago with his wife, Denise; tech Ron Kelly with daughter Robin and wife, Jean Bridge, a two-lane span several hundred feet long and hundreds of dizzying feet above the forest valley below. The long, narrow bridge was a favorite among many Thunder Riders. “We couldn’t believe the mountains, and that bridge was really something,” says Ronald Kelly, who owns Stoney Valley Service in Dauphin, Pa. He rode in with wife, Jean, and they hooked up with his daughter Robin. “The whole experience was awesome!” Bobby Wilkins, owner of Wilkins Garage, rode in from Holly Hill, Fla. He says his favorite part of the ride was the twisting trail. “The more crooked the better, and we had a lot of that. This was a really great trail.” Later, the convoy thundered in to the rest stop at Lake Watauga for some well-deserved rest and refreshments, and of course, more breath-taking scenery. Lake Watauga spans more than 6,400 acres at a level of 2,000 feet, and is a favorite destination of boaters and water skiers, for its postcard-quality view and calm, mountain-fed waters. The riders dismounted their steel steeds, drank in the scenery along with some hydration, strolled along the shore and took pictures, and sat in the shade. “This whole trip is what motorcycling is all about,” says Wilkins, who just had his picture taken with some dealer friends. “I can’t imagine anything better than this.” Judging from the smiles and camaraderie among his fellow Thunder Riders, neither could anyone else. ’54 4x4 Tech Bobby Wilkins (front left) surrounded by Snap-on Dealers The Clover Hill Vineyards & Winery at Breinigsville, Pa., provided a very appropriate location to photograph Craig Brinker’s Vintage ’54 4x4 L Marty and Al Biland 42 • Tech Magazine I Winter 2006 ike aging a fine vintage wine, it took Craig Brinker of Kutztown, Pa., seven years, thousands of hours and a small pile of cash to accumulate parts, modify, and restore a 1954 Chevrolet Sedan Delivery. Whether measured by chrome plating, powder coating, uniqueness of the running gear or attention to detail, this very cool ride attracts admiring stares everywhere it goes and shows. Found in a Hemmings Motor News classified ad, the $300 truck was dragged home from Berwick, Pa., on the hook of the Brinker’s Garage tow truck. At a lunch stop only 30 minutes into the trip, the sedan delivery attracted plenty of attention and a very generous purchase offer. Craig’s answer was a resounding, “Thanks, but no thanks!” The first two years of ownership were devoted to attending swap meets and scouring salvage yards for parts and trim. The hood halves were found in two locations. A ’54 Bel Air donor car provided much needed trim pieces, and a ’54 210 wagon was purchased primarily for its heavy-duty heater with a few odds and ends thrown in. NOS front fenders completed the gathering phase. Conversion to a 4x4 was at the center of Craig’s vision. After evaluating many options, he settled on a ’74 Jeep Wagoneer chassis. It provided a near perfect match in terms of length, width and wheelbase. The frame was stripped to Winter 2006 I Tech Magazine • 43 bare metal, mounting brackets were removed, and unneeded holes were filled. Special pedestals were fabricated to match the sedan delivery’s 10 threaded body mounts. To accommodate a Chevy small block, the firewall was recessed 8 inches. The rear axle was moved 5.5 inches forward. The full array of mounts and brackets for the drive train and other running gear required careful attention to detail. Based on trial-and-error engineering, many prototypes were fabricated before the final pieces were cut, machined and fitted. Frame cross pieces were added for extra support. Five muscle-toned friends can attest to Craig’s penchant for perfection. They helped him lift the body on and off 20-25 times to make sure everything fit and functioned to his high standards. The Jeep running gear was retained, including the heavy-duty transfer case and a 3-speed transmission. The front-wheel drive is fully functional. The 3.54 rear gear is ideal for cruising comfortably at freeway speeds. Chevy steering components keep the 4x4 tracking straight and true. Stainless bolts hold everything together. The chrome plater and powder coater loved to see Craig walk in their doors. With the entire chassis and all running gear either powder coated black or chrome plated, the bumper-tobumper underside is absolutely gorgeous. A .030 over 350 Chevy provides plenty of snap. It sports an Offenhauser intake and three Rochester 2-barrels. Large Corvette exhaust manifolds were selected for their 2.5-inch outlets. The cast iron was smooth-ground to perfection and coated with Jet-Hot. The ignition is GM. For those sensitive to reflected light, eye protection is recommended when the hood is opened. Craig’s penchant for detail carried over to the bodywork and the interior. New rocker panels were fabricated, and the floor pans from a ’55 Chevy were installed. A license plate pocket from a ’77 Chevy van was molded into a replacement rear door. A rear bumper from a 2-door sedan without the step-down for the plate completed the look. A right-rear power antenna is placed in the exact same position as the gas cap on the left. The original visor was stashed in the back when the sedan delivery was purchased. Stainless Bel Air splashguards replaced the rubber originals. Craig settled on a PPG nonmetallic light blue, base-clear from a ’71 Chevy pickup. The stock dash utilizes all OE knobs. Reproduction vintage gauges are fitted to the original bezel. A Bel Air glove box door adds a touch of class, and a rosewood steering wheel sits on top of an early ’70s tilt column that includes the ignition. For ease of rear access, hinged seats from a ’54 2-door were used. Power was added to the seats, windows and door locks. The carpeting, seats, door panels and headliner were all redone in complementary shades of blue. As you might expect, the cargo space didn’t escape the Brinker touch. The original plywood floor has been replaced by tongue-and-grooved red oak. Matching paneling is used on the sides along with replated original trim pieces. The floor has compartments for the battery and fuses, a toolbox and the spare tire. A 5-foot long, 21-gallon gas tank is concealed under the left side. Not satisfied with off-the-shelf wheels, Craig had a oneoff set of Boyd 6-lug, 15-inch polished aluminum wheels designed especially for him. The turbine blades rotate in the same direction on both sides. Precisely specified wheel offsets and spacers in the rear bring the tires into a flush position with the body sides. For the front drive hubs, Craig machined a set of perfectly matched cylindrical covers from billet aluminum. Jetzon 31x10.50x15 R1SLT Revenger II C raig Brinker grew up around cars and learned plenty helping his father at his repair garage. During a 12-year drywall career, he helped his dad on nights and weekends. After his dad passed away in 1982, he continued the business on a full-time basis. In 2003, he added an office and the shop expanded from two bays to four. From the beginning, Craig has relied on Snap-on tools and diagnostic equipment for his full-service mechanical repairs and state inspection service. “Snap-on tools can’t be beat,” says Craig. “The quality is there, and my dealer and the company tires provide plenty of grip. Wherever Craig and his wife, Marcy, go, his most unusual creation attracts admiring stares, finger pointing and smiles. His many best-ofclass and best-of-show trophies attest to the excellence of Craig’s work. Whether at car shows or in the supermarket parking lot, the thing he enjoys most is talking with other connoisseurs about his carefully crafted and wellaged vintage ’54 4x4 Chevy Sedan Delivery. always stand behind the product. The service is outstanding.” Craig’s affinity for Snap-on goes well beyond most. He may just have the world’s largest collection of Snap-on die-casts, beverage glasses, mini toolboxes and a host of other collectibles and novelty items. From the welcome mat to the light fixtures, a special room in the basement of his historic home and some fine custom cabinetry are devoted to everything Snap-on. For the casual observer, it would be quite easy to get the impression that Craig really values the Snap-on brand, both professionally and personally. Winter 2006 I Tech Magazine • 45 Gift Guide The ultimate shopping tool Snap-on gift guide makes it easy to give – and receive T he holiday shopping season is just beginning, but your worries are over. On this page is a list of tools to make any tech smile. Simply cut out the list, check the boxes adjacent to the gifts you’d like to order and forward the tally to your Snap-on Dealer. It’s all over but the wrapping. Under $25 o Supercuff Tech Black Gloves GLOVE500BL o Supercuff Tech Red Black Gloves GLOVE500RL o 5/8" Sparkplug Socket S9724RHS o 13/16" Sparkplug Socket S9704RHS Under $50 o o o o o o o o Long Reach Needle Nose 911BCP 1 Watt Aluminum Flashlight ECFB1 Knife Sharpening System GAT10003 Folding Chubby Knife KER1440 4 pc Mini Screwdriver Set SGDX40A Night Spot Rechargeable Spotlight CTL3918 LED Flashlight ETB14410 Supercuff HD Black Silver Glove GLOVE502BL Under $100 o 6 Pc. Soft Grip Screwdriver Set SGDX60 o 3 Pc. Pliers Set (Needle Nose & 2 Cutters) PL300ACP o Oval Tube Creeper JCW8 o Cordless Vacuum ETB14414 o Dale Jr. 5 Pc. Screwdriver Set SDDX50RDJR o 5 Position Ratchet Screwdriver SGDMRCE44 If your feet can’t work, you can’t work. It’s as simple as that. Those feet of yours take their share of punishment. Walking. Standing. Cold floors. Hot sun. Water. Snow. Whatever it is, you’re standing in it or walking through it. You need the right tools. You know the right tools for your hands come from that Snap-on truck. And if you didn’t know, the right tools for your feet come from that same place. Snap-on work boots are comfortable, durable, and they make your feet look good. And they’re also comfortable—did we say that? We’ve got you covered. Right down to the Snap-on in your sole. Ask your Snap-on Dealer about the complete line of Snap-on shoes. Dealer orders are accepted through the web at coastalboot.com or toll free at 800-972-7627. Under $250 o o o o Motorcycle Road Kit CycleSet 3/8" Cordless Drill Driver ETB14420 Camo Jump Pak PMIALSPP110 Battery Tester YA2612A Under $500 o o o o 1/2" 18 Volt Cordless Impact CT4850 Service Jack and Stand Set RACEJACKSET 1/2" Chuck 18 Volt Cordless Drill CDR4850 1/2" Dr. Impact Wr. ATC500 Over $500 You also can use the list to inspire those who shop for you. Or maybe you’d like to buy yourself a little something. Just check the boxes and your Snap-on dealer will take it from there. Or, if you prefer, visit snapon.com and click on the gift guide. o o o o o o Tire Pressure Gauge YA243A Magnetic Tray MRB10 Metric Socket Organizer YA38MET Inch Socket Organizer YA38FR Auto-Loading Utility Knife PK150 12' Tape Measure YASG153 o o o o o o Spray Nozzle YA571 Tire Pressure Gauge YA206 Combo Bow/Hack Saw HS25 3-Pc Finger Socket Driver Set Mini Magnetic Bowl MRB4A Tire Valve Tool GA143A o o o o o o Supercuff HD Red Black Glove GLOVE502RL 5 Pattern Water Spray Nozzle NOZZLE360 4 Pc. Seal Removal Tool Set SGSR104 Magnetic Wrench Rack WRM15 Stripper/Crimper/Cutter PWCS9 Supercuff Impact Black Silver Glove o o o o o o o Utility Knife Kit PK80 Pro Hold HexWrench Set - Inch AWBPH13 Hubcap Tool HCH1A Pro Hold HexWrench Set - Metric AWMBPH9 Power Tool Bit Set 32 Pcs PTB32K Magnetic Wrench Rack WRM10 25' Red Tape Measure YASG155 o o o o o Dale Jr. Ratchet Screwdriver RRDJR 7 Pc. Mini Electronic Screwdriver Set Battery Service Kit 2004BSKA Long Reach Cutter 312CP 52 Pc. Cordless Drill/Screwdriver Bit Set YA52PBSQC GLOVE501BL o Supercuff Impact Red Black Glove FSD3KT GLOVE501RL o o o o o o o o Mini Ratchet Screwdriver SGRMINI107 2 Watt LED Flashlight ECF960 Smart Meter MT454 3 Pc. 3/8" Dr. Locking Ext Set 203FXLBP 6 Pc. Ratchet/Bit Set TM936SET 7 Pc. Screwdriver Set BSGDX70 5 LED Flashlight ECF950 3 Pc. 1/4" Dr. Locking Ext Set 103TMXLBP SDE70 o 3/8" Dr. Impact Wr. AT380 o 1/2" Dr. Impact Wr. AT123A o 51 Pc. Inch/Metric 1/4" Dr. General Service Set BLPGSS1451 o Cordless LED Trouble Light ECFSP30 o 3 Watt LED Flashlight ECF970 o 3.6V Cordless Screwdriver ETBSL3650 o 3 Pc. Quick Release Ratchet Set (1/4"3/8"-1/2" Dr.) BPR703 o 1/2" Dr. 250 ft. lb. Torque Wr. TQFR250E o 100 Pc Combination 1/4" & 3/8" Dr. General Service Set BLPGSSC100 o 10 Pc. Inch Comb Wr. Set OEX710 o 10 Pc. Metric Comb Wr. Set OEXM710B o Folding Cordless Impact Wr ETB14425 o 3/8" Dr. Cordless Impact Wr. ETB14438 o 4 1/2" Cordless Angle Grinder o Master Tool Set ECSET1 o Air Compressor BRA5DV30VP ETB14440 Winter 2006 I Tech Magazine • 47 Tech-nology Cool Stuff Worx for me Cool tunes While you don’t spend hours of your workday shooting hoops, you’re still on your feet for hours at a time. Redwing Shoe’s line of WORX shoes blurs the line between work and play, offering a heavy-duty shoe that’s comfy for standing yet versatile enough for a pull-up jumper over Yao Ming. The lightweight shoe is rated for oil/gas, chemical abrasion, traction and comfort on concrete. The Koss P15 Portable Earbuds are ultralight and comfortable. And they look cool. With an extended frequency response of 40-20,000 Hz with electrodynamic element, the rugged P15 delivers incredible sound from your iPod or other MP3 player. It includes wind-up spool carrying case, wrap-around strap for storage, 4-foot cord and L-plug that fits all players. redwingshoes.com $14.99 koss.com Snazzy snowshoes Track light Crescent Moon Snowshoes make some of the most high-tech, affordable snowshoes south of the Yukon. Their Silver Series shoes are perfect for winter hunting and tracking, as well as backpacking or hiking. The single-pull loop binding is one of the best in the world, holding your feet securely in place with virtually no adjusting. The ultra-lightweight frame is made of TIG-welded aluminum, and the tear-dropped shape ensures natural walking or running across any terrain. Adult models can support up to 215 lbs; women’s and kid’s sizes are also available. This flashlight is like something from a crime show, and is a must-have for serious hunters. When tracking a wounded animal at night or in lowlight situations like dusk or early morning, the GerberGear Carnivore makes spotting the trail of a wounded animal a breeze. The Carnivore uses sophisticated LED technology to emit a special blue/red light that causes the red of fresh blood to appear to jump off the ground, separating it from leaves and other debris on the trail. Once you’ve picked up the trail you can easily toggle between the bright-white xenon light and LEDs to locate your trophy and find your way back to camp. Prices range from $159-$189 crescentmoonsnowshoes.com $49.99 gerbergear.com Little Bigfoot A bright idea The Solio Universal Hybrid Charger uses the power of the sun to quickly recharge the batteries of your iPod, cell phone, or other handheld device. Measuring only 4.7˝ x 2.5˝ x 1.4˝ (closed), the Solio is one of most compact chargers in the world. Simply unfold the three wing-like solar panels, place it in the sun, and connect your unit. Or, you can plug it into a wall socket to charge your device. The Solio has an interchangeable tip system for multiple units, and comes with a suction cup for attaching to a window. $89.95 solio.com 48 • Tech Magazine I Winter 2006 The Traxxas Radio Control Stampede is a killer set of wheels. This high-performance 1/10 scale electric monster truck can hit speeds in excess of 30 mph, hammer wheelies on demand, and thanks to its 4-inch ground clearance, crawl over obstacles and crush anything – even your buddies’ puny RC cars. Electronic speed controls feature three programmable drive profiles for sport, race, or training; the latter limits power for younger drivers or rookies. Fully adjustable fluid shocks make this a competitionlevel race truck that can grab big air, corner and run flat-out with the best of them. $310 traxxas.com Winter 2006 I Tech Magazine • 49 Rear View TELL US ABOUT FE ord Pak ven though he’s not totally adverse to bowties, the whole world pretty much knows that Gary McCormick is a “Ford guy.” He and his wife, Paula, currently own four steel-bodied beauties. Neighbors Chuck Gray (body work) and Everett Gray (mechanicals) have been instrumental in these and prior restorations. The ’29 Model A Roadster that Paula’s father gave her when she turned 16 is a car they will never sell. Somewhat of an anomaly, a Chevy 350 powers the PPG cherry-red rocket. A ’32 3-window is Gary’s most recent project. It features a 302 Mustang with GT40 fuel injection and a Ford AOD transmission. A Winters quick-change rear and a Deuce Factory dropped I-beam front provide the awesome stance. A gift from Paula for Gary’s 50th birthday proved a tad too difficult to wrap. Actually, two cars and four truckloads of parts 50 • Tech Magazine I Winter 2006 YOUR RIDE Share your ride with your fellow Tech readers. Just mail a brief description and a photo or send an e-mail with a digital photo to: Tech Magazine Snap-on Tools PO Box 1410 Kenosha, WI 53141-1410 TechMagazine@snapon.com came to life as a PPG torrid-red ’40 Deluxe Convertible. A slightly bored 460 big block churns a C6 trannie and a beefy 9-inch rear. Airbags at the four corners can easily alter the car’s ride height and provide varied looks. A PPG Mack blue ’32 Victoria Sedan with its unique flame paint completes the Ford Pak. A 302 drives a C4 automatic and a Jaguar rear end. Gary’s been serious about hot rodding and about his tools for more than 20 years. “The Snap-on brand instantly says ‘best’,” Gary opines. “There’s just no better source for quality, selection, feel, specialty items, dealer service and a no-hassle warranty.” The next time you’re at an NSRA or Good Guys event, stop by and check out one of Gary’s rides. No formal introductions or bowties required. Vendetta V-8 Motorcycles designed and built this unique themed ride for Jasper Engines and Transmissions. A state-of-the-art JASPER FULLY REMANUFACTURED 350 cubic inch Small Block Chevy Engine provides the go-power. Did we mention that JASPER is the exclusive supplier of automotive V-8 engines to Vendetta? That’s because JASPER remanufactures engines that MEET OR EXCEED OEM requirements, and backs every gas engine with a 36 month/75,000 mile nationwide transferable parts and labor warranty. Ryan Newman Kurt Busch You may not see a 300-horsepower trike very often, so we decided to show you a few other things that you might just see every week during the racing season. JASPER supplies transmissions and differentials to well-known racing teams, and our performance is rated on a demanding scale of 2 to 64. We remanufacture engines for unique rides, yes… and we build great products for everyday driving. Kurt Busch Ryan Newman Jamie McMurray Steve Wallace