Service Crimpers

Transcription

Service Crimpers

Service Crimpers
Compact, mobile and powerful
The best return on investment
Should workshops and mobile service teams do without the
power and reliability of large stationary crimpers?
The answer definitely is “no”, says UNIFLEX, and their compact,
multipurpose workshop crimpers provide the evidence that
legendary UNIFLEX slide bearing technology may also prove its
advantages in lightweight, inexpensive equipment fitting into
almost any vehicle and workshop.
Even our especially economical ECOLINE models allow for rapid
repair – without any loss in power, robustness and reliability. Our
slide bearing technology prevents crimp force friction losses and
needs no lubrication. This makes working clean and the
machines are almost maintenance-free – except for the occasional
replacement of the brackets.
Universal applications, efficient and energy-saving drive systems
as well as safe and easy operation are characteristics of particular
economic efficiency and rapid return of investment – just like an
extreme lifetime: Many machines from UNIFLEX‘ early years today
operate as precisely as 30 years ago.
www.uniflex.de
UNIFLEX History
In 1972, the machine builder and graduate
engineer Peter Schröck established UNIFLEX
Hydraulik GmbH in Frankfurt/Main. Owing
to pioneering innovations and extraordinary
product quality, the flourishing enterprise
soon developed into a global provider of
machines for hose production.
UNIFLEX-Hydraulik GmbH became a member
of the Freiherren Waitz group in 1992. This laid
the foundation for further growth. In 1996,
the company occupied a new, larger office
and production building in Karben, 10 km
north of Frankfurt/Main.
The subsidiary UNIFLEX of America LLC, with
its present registered office in Schaumburg
near Chicago, Illinois, was established in 1998
to support the markets in the Americas. In
June 2004, UNIFLEX opened a subsidiary in
Singapore from where our Asia-Pacific customers are served. We are also represented by
offices in Tangerang, Indonesia and Shanghai,
China since 2007 and 2009, respectively. In
2013 subsidiaries opened in Montevideo, Uruguay and Bangalore, India.
Today, after more than 40 years, UNIFLEX is
a system provider in hose production – from
workshop equipment to production plants.
Innovative and reliable as well as durable hose
crimpers, cutting machines, pin prick tools,
skiving machines, marking tools, test systems,
software and cleaning machines have been
and are being developed and marketed in
close cooperation with leading hose manufacturers and users.
UNIFLEXProductCatalogue
•
Productions Crimpers
•
Service Crimpers
•
Peripheral Equipment
•
Proof and Clean
•
Special Machines
•
Image Catalogue
Service Crimpers
Weitere Informationen
UNIFLEX Voltages
S 2.1_M : Manual
S 2.1_MM_Ecoline: Manual
S 2.1_P : Pneumatic
S 2.1_A_23 : 230 Volt- 50 Hz - 1 Phase
S 2.1_A_11 : 110 Volt 60 Hz 1 phase
S 2.1_A_22 : 220 Volt 60 Hz 1 phase
S 2.1_A_90 : 12 Volt DC
S 2.1_A_91 : 24 Volt Dc
S 6.3 ECOLINE_00 : 380-420 Volt 50 Hz 3 Phase
S 6.3 ECOLINE_20_21 : 220-240 volt 50/60 hz 3 phase
S 6.3 ECOLINE_23 : 230 Volt- 50 Hz - 1 Phase
S 6.3 ECOLINE_22 : 220 Volt 60 Hz 1 phase
S 6.2 ECOLINE_90 : 12 Volt DC
S 6.3_Eco_C.2_MVA : 220-480 volt 50/60hz 3 phase
S 6.3_A_00 : 380-420 Volt 50 Hz 3 Phase
S 6.3_C.2_MVA : 220-480 volt 50/60hz 3 phase
UA 4_MVC : 220-240 Volt 50-60 hZ - 1 Phase
UA 4_08_11 : 110-120 Volt 50-60 Hz 1 Phase
S 8.1i_Ecoline_00 : 380-420 Volt 50 Hz 3 Phase
S 8.1i_Ecoline_20 : 220-240 volt 50/60 hz 3 phase
S 8.1i_Ecoline_23 : 230 Volt- 50 Hz - 1 Phase
S 8.1i_Ecoline_22 : 220 Volt 60 Hz 1 phase
S 8.3i___00 : 380-420 Volt 50 Hz 3 Phase
S 8.3i___20 : 220-240 volt 50/60 hz 3 phase
S 8.3i_C.2_MVA : 220-480 volt 50/60hz 3 phase
HM 200.4__00 : 380-420 Volt 50 Hz 3 Phases
HM 200.4__20 : 220-240 Volt 50/60 hz 3 phases
HM 200.4 ECOLINE_00 : 380-420 Volt 50 Hz 3 Phases
HM 200.4 ECOLINE_20_21 : 220-240 Volt 50/60 hz 3
phases
HM 200.4 ECOLINE_23: 230 Volt- 50 Hz - 1 Phase
HM 200.4 ECOLINE DC_90 : 12 Volt DC
HM 200.4 ECOLINE DC_91 : 24 Volt Dc
S 3.3 ECOLINE_00 : 380-420 Volt 50 Hz 3 Phases
S 3.3 ECOLINE_20_21 : 220-240 Volt 50/60 hz 3 phases
S 3.2 ECOLINE_90 : 12 Volt Dc
S 10.1i_Ecoline_00 : 380-420 Volt 50 Hz 3 Phase
S 10.1i_Ecoline_20 : 220-240 volt 50/60 hz 3 phase
S 10.1i_Ecoline_23 : 230 Volt- 50 Hz - 1 Phase
S 10.1i_Ecoline_22 : 220 Volt 60 Hz 1 phase
S 10.3i___00 : 380-420 Volt 50 Hz 3 Phase
S 10.3i___20 : 220-240 volt 50/60 hz 3 phase
S 10.3i_C.2_MVA : 220-480 volt 50/60hz 3 phase
S 4.2 ECOLINE_00 : 380-420 Volt 50 Hz 3 Phases
S 4.2 ECOLINE_20_21 : 220-240 Volt 50/60 hz 3 phases
S 4.2 ECOLINE_90 : 12 Volt Dc
S 4.3_Eco_C.2_MVA : 220-480 volt 50/60hz 3 phases
S 7_00 : 380-420 Volt 50 Hz 3 Phases
S 7_20 : 220-240 Volt 50/60 hz 3 phases
S 7_90 : 12 Volt Dc
S 7_91 : 24 Volt DC
26
Service Crimpers
Quality Made in Germany
For UNIFLEX Hydraulik GmbH, it is very important to
assure a steady, high-quality system. Especially when
crimpers that generate enormous production force of
90 – 2000 tons in one tool.
Quality and construction of a machine influence its
durability and therefore the customer‘s satisfaction.
UNIFLEX has been developing hydraulic machines
based on own experience and the experience of its
customers for over 40 years. During this time, efficiency
and the customer‘s return on investment have been
UNIFLEX‘s main goals.
All UNIFLEX machines are being produced and proofed
after strict standards. That is because all components
must be produced with strict tolerances so the end
product will match all customers‘ standards.
There are not only individually produced machines, but
also matching software programs and adjustable accessories that are being chosen with care from UNIFLEX
employees from all over the world.
This strict tolerance allows UNIFLEX machines to produces
a high crimping force and accuracy.
This picture for example shows
how easy it is to crimp all kinds
of pieces, even elbow pieces,
here on a HM 325. The long
master dies make this possible.
UNIFLEX has set itself high goals to satisfy customers
for decades to come.
Gone are problems with difficult forms of pieces.
Where other companies fail, UNIFLEX has the solution.
Only through continuous research and development
can we remain the best. Customer expectations do not
only need to be fulfilled but surpassed, globally.
Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice.
Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master dies
Optionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.
Service Crimpers Overview
S2
S 2 M + MM
S 2 MH
S2P
S2A
S 2 DC
HM 200
HM 200 Ecoline
HM 200 DC
UA 4
Technical Data
S2
UA 4
S 3 Ecoline
S 3 DC
HM 200
S3
Crimp force (ton)
90
135
130
120
SAE R12
1“
1 ¼“
1 ¼“
1 ¼“
Industry
1 ¼“
1 ½“
2“
2“
Max. crimp range (mm)
63
57
70
70
Opening (mm)
+ 22
+ 15
+ 30
+ 35
Type of application
Mobile
Workshop
Workshop
Workshop
First Class Advantages
Greaseless
Universal
Ecoline
The First Class Advantages will be explained in the Image Catalogue.
S 4 Ecoline
S4C
S 4 DC
S7
S4
S 7 DC
S6
S 6 Ecoline
S 6 DC
S8
S 10
S 8 Ecoline
S 10 Ecoline
S6
S 8 / S 10
180
240
200
220
1 ½“
2“
2“
2“
2“
2“
3“
4“
70
82
100
139
+ 35
+ 24
+ 45
+ 45
Workshop
Mobile
Workshop
Workshop
Service Crimpers
S2
Must workshops and mobile service teams do without the power and
reliability of large stationary crimpers?
UNIFLEX‘s answer is a definite “no“, and our compact, multi-purpose
workshop crimpers prove that the advantages of the legendary slide
bearing technology can also be used in light-weight, inexpensive
equipment that will fit into almost any vehicle and workshop. Numerous drive variants are available.
Ergonomic
Is the lightest with the biggest Opening in its
class
Flexible to handle
2 - level hand pump
Compact Design
Finds a place in every workshop
Ideal for on-site service
S2
Slide bearing technology
S 2 MM Ecoline
S2P
S 2 A
S 2 DC
No greasing improves cleanliness of machine
Prolongs the machine‘s lifetime
Maximum productivity with very low maintenance costs
Flaking cannot stick in grease
no risk of prematurely damaging the crimping
head
End product can be used in sanitary applications
without cleaning
20% more capability for crimping stronger or
more difficult couplings versus our competition’s
equivalent crimpers
Consistently accurate crimp result
CE compliant
5
Technical data
S 2 MM
Ecoline
S2M
Crimp force (ton)
S2P
S 2A
S 2 DC
90
No grease: 20% less friction
1 1/4“
1“
1 1/4“
1“
SAE R12 4SP 1 piece
SAE R12 4SP 2 pieces
Industry
90 ° elbow
63
with master dies
Opening (mm)
+ 22
Opening without dies
77 mm
Speed (mm/sec)
Close
Press
Drive
Oil
-
-
0,9
0,9
5,8
0,6
2,4
0,2
Manual
0,75 l
12 / 24 Volt
1,5 l
500 x 420 x 440
450 x 450 x 350
450 x 450 x 450
Weight (kg)
Accessory
PTS System
TU Table
Package
Machine
+ PB Ø 17, 20, 24, 28, 32, 40
+ QDS 26X B
32
Air Pressure
2l
380 x 400 x
310
33
1 phase electr.
1,5 l
L x W x H (mm)
Manual
0,75 l
170 x 220 x
330
31
41
41
On S2 M models, an optical signal is given when
the crimp measure is reached. The electric variants
have an automatic stop
function.
Telescopic hand-lever
pump available for S2M
and S2 MH.
SM 2 H with special pump.
(The conveyed volume is
around three times higher
than the standard value
(11.26 cm³ to 39.33 cm³),
which means crimping is
carried out in one-third
the time.)
PTS System is an accessory
6
More Accessories can be found on pages 21f, as well as on the inside of this catalogue‘s jacket.
Service Crimpers
UA 4
The powerful workshop crimper UA4 with its capability to crimp a wide range of hoses,
up to 1 ¼ SAE R15 or 4 SH (even two-piece versions) offers maximum flexibility at a
great value.
The open, horizontally slidable compression dies spring open to facilitate crimping of
short 90° fittings with long necks. Thanks to the standard-equipped 115 or 230 V single-phase power unit, the UA4 is ready for operation globally.
This UNIFLEX crimper is also equipped with the legendary greaseless slide bearing
technology.
Easy to handle
Openly built for easy crimping even of 90° elbow
pieces
Horizontally relocatable stamp for more accessibility
Divided dies for quick and easy changes
Powerfull crimping tool
Makes crimping of hydraulic hoses possible with
1½“ 1 piece and 1¼“ 2 pieces 4SP
Compact Design
UA 4
No greasing improves cleanliness of machine
and prolongs its lifetime
Maximum productivity with very low maintenance costs
Flaking cannot stick in grease, no risk of prematurely damaging the crimping head
without cleaning
equivalent crimpers
CE compliant
7
Tools can be changed
cleanly and rapidly
using the divided
crimping die set.
Technical data
UA 4
Crimp force (ton)
135
The small, compact
design makes the UA4
easy to use and work
around.
Easily accessible
SAE R12 4SP 1 piece
SAE R15 4SH 2 pieces
1 1/4“
1“
1 1/4“
Industry
90 ° elbow
1 1/2“
1 1/4“
with master dies
57 + 8 (65)
Opening (mm)
+ 15
73 mm
Drive
0,75 kW
Oil
5l
L x W x H (mm)
380 x 390 x 500
Weight tool (kg)
65
Weight power unit (kg)
25
Accessory
TU Table
Package
Machine
+ PB 17, 19, 22, 25, 28, 32, 38, 44, 58
Easy crimping of
elbow pieces
8
Service Crimpers
HM 200
As the unrivaled classic in the 1¼“ field, with its narrow, innovative
construction, high level of user friendliness, versatility and long service life, this HM 200 sets the unbeatable standard for quality and cost
effectiveness.
Its compact construction allows for ergonomic working. The use of solid
master dies allows you to crimp all types of fittings with the greaseless
slide bearing technology, which also reduces maintenance costs.
Big opening
Openly built for easy crimping even of 90°
elbow pieces, without taking out all dies
Compact Design
No greasing improves cleanliness of
machine and prolongs its lifetime
Maximum productivity with very low
maintenance costs
HM 200
Flaking cannot stick in grease, no risk of
prematurely damaging the crimping head
End product can be used in sanitary applications without cleaning
20% more capability for crimping stronger or more difficult couplings versus our
competition’s equivalent crimpers
ECOLINE Version
High quality for beginners
HM 200 Ecoline
CE compliant
9
The micrometer
allows you to
easily set the
crimping diameter.
The large
opening stroke
allows you to
crimp all
common types
of fittings
without changing the
crimp dies.
The 12V /24V
units offer
space- and
weight-saving
deployment
options, e.g. for
fitting service
trucks.
A box with
master dies is
available in a
package
Technical data
HM 200
Ecoline
HM 200
Crimp force (ton)
HM 200
DC
130
no grease: 20% less friction
SAE R13 1 piece
SAE R12 2 piece
SAE R13 2 piece
SAE R15 2 piece
Industry
90 ° ellbow
Max. crimp force
(mm) with master dies
Opening (mm)
Speed (mm/sec)
1 1/2“
1 1/4“
1“
1“
2“
1 1/2“
70
+ 30
100 mm
3,5
Close + Crimp
5,9
Open
Drive
Oil
3 kW
40 l
L x W x H (mm)
- Aggregat DC
800 x 530 x
630
800 x 530 x
630
140
140
Weight (kg)
Accessory
TA(A)
4l
420 x 535
x 520
450 x 270
x 230
88
QDS 239 B + QDS 239 R + TU-QDS F 239 I + TU-QDS F Basic
+TU-QDS F Shelf
PTS System
TU Table + TU Rack PB239
LUF / LUS Lampe
Options
Control C.2
Package
Machine
+ PB Ø 17, 20, 24, 28, 32, 40, 44, 50
+ QDS 239 B
+ QDC 239.5
10
Service Crimpers
S3
Due to its narrow and innovative construction, high level of user friendliness and long
service life, the S3 sets new standards for quality and cost effectiveness. Its compact
construction allows for ergonomic working.
The use of long master dies allows you to crimp 90° elbow fittings up to 1 ¼“ with the
tried and tested greaseless slide bearing technology, which reduces maintenance costs
and increases the product quality.
Big opening
pieces, without taking out all dies
Compact Design
No greasing improves cleanliness of machine and
prolongs its lifetime
Maximum productivity with very low maintenance
costs
S 3 Ecoline
without cleaning
equivalent crimpers
ECOLINE Version
CE compliant
11
S 3 DC
The S3 series is
fitted with the
clean slide bearing technology.
Technical data
S 3 Ecoline
Crimp force (ton)
S 3 DC
120
x
The S3 series can
be used to crimp
short 90° elbow
fittings with a
long drop. This
is impossible for
other
conventional
machines.
SAE R15 4SH 1 piece
1 1/4“
SAE R15 4SH 2 pieces
1“
1 1/4“
Industry
2“
90 ° elbow
1 1/2“
Max. crimp force (mm)
70
with master dies
Opening (mm)
+35
With the double
pin connection,
it is possible to
crimp on
both sides of S3
series machines.
Speed (mm/sec)
105 mm
4
1
6,5
1,8
Drive
3 kW
1,8 kW
Oil
35 l
4l
L x W x H (mm)
545 x 580 x 672
505 x 430 x 485
Weight (kg)
150
130
Close + Crimp
Open
Accessory
The mirror is an
accessory
Mirror SHS
TA
QDS 239 B + QDS 239 R + TU-QDS F 239 I + TU-QDS F Basic
+TU-QDS F Shelf
PTS System
This box with
master dies is
available as an
accessory.
LUF / LUS Lampe
Package
Machine
+ PB Ø 17, 20, 24, 28, 32, 40, 44, 50
+ QDS 239 B
+ QDC 239.5
12
Service Crimpers
S4
As the unrivaled classic in the 1¼“ field, with its narrow, innovative
construction, high level of user friendliness, versatility and long service life, the machine sets the unbeatable standard for quality and
cost effectiveness.
Its compact construction allows for ergonomic working. The use of
solid master dies allows you to crimp all types of fittings with the
tried and tested greaseless slide bearing technology, which reduces
maintenance costs and increases product quality.
Big opening
Compact Design
S 4 C.2
costs
without cleaning
equivalent crimpers
S 4 Ecoline
S 4 DC
ECOLINE Version
13
CE compliant
The S3 serie is fitted
with the clean slide
bearing technology.
Technical data
S4
S4
Ecoline
Crimp force (ton)
S4 DC
180
x
The S3 series can be
used to crimp short
90° elbow fittings with
a long drop. This is
impossible for other
conventional machines.
With the double pin
connection, it is possible to crimp on
both sides of S3 series
machines.
PTS System is an accessory
SAE R12 4SP 1 piece
SAE R15 4SH 2 piece
SAE R12 4SP 2 piece
Industry
90 ° ellbow
Max. crimp range
(mm) with master dies
Opening (mm)
Speed (mm/sec)
2“
1 1/4“
2“
2“
1 1/2“
2,7
Close + Crimp
2,7
0,8
0,8
Open
4,7
1,3
Drive
3 kW
1,8 kW
70
+ 35
105 mm
Oil
35 l
4l
L x W x H (mm)
720 x
600 x
672
592 x 545
x 672
509 x 430
x 485
Weight (kg)
203
160
132
Options
Control C.2
Accessory
TA(A)
QDS 239 B + QDS 239 R + TU-QDS F 239 I + TU-QDS F
Basic +TU-QDS F Shelf
PTS System
This master die box is in
a package available
LUF / LUS Lampe
Package
Machine
+ PB Ø 17, 20, 24, 28, 32, 40, 47, 54, 62
+ QDS 239 B
+ QDC 239.5
14
Service Crimpers
S7 DC
Due to its narrow, innovative construction, high level of user friendliness, and long
service life, the S7 sets the standard for quality and cost effectiveness.
Balanced weight and compact engineered design make the S7 perfect for workshops
and on-site service up to 2“.
The tried and tested greaseless slide bearing technology reduces maintenance and
increases the product quality.
Big opening
Compact Design
costs
S7
without cleaning
equivalent crimpers
CE compliant
15
The classical micrometer brings perfect
crimping dimensions.
Technical data
S7 + S7 DC
Crimp force (ton)
240
The QDS 261 B is available in the package.
SAE R15 4SP 1 piece
SAE R15
4 SH 2 pieces
Industry
90 ° elbow
with master dies
Opening (mm)
2“
1½“
2“
2“
1½“
+ 24
110 mm
Speed (mm/sec)
Close + Crimp
Open
Manual
0,42
Manual
Drive
0,75 kW
82
Oil
Manual closing
L x W x H (mm)
2,3 l
430 x 367 x
682
77
Weight (kg)
Accessories
PTS System
TU Table
12 / 24 Volt
1 / 3 Phase
Package
Machine
+ PB 17, 20, 24, 28, 32, 40, 44, 50, 57, 71
+QDS 239 B
+ QDC 239.5
Globally the lightest mobile 2“ Service crimper. Also available in 12/24 Volt.
16
Service Crimpers
S6
service life, the S6 sets new standards for quality and cost effectiveness.
Its compact construction allows for ergonomic working. The use of long master dies
allows you to crimp 90° elbow fittings up to 1 ¼“ with the tried and tested greaseless
slide bearing technology, which reduces maintenance costs and increases the product
quality.
Big opening
Big crimping tool
Crimping of 3“ industry hoses is made possible
Compact Design
costs
S6
without cleaning
equivalent crimpers
ECOLINE Version
S 6 DC
17
S6 Ecoline C.2
CE compliant
With the
double pin
connection, it
is possible to
crimp on
both sides
of S3 series
machines.
Technical data
S6
Ecoline
S6
Crimp force (ton)
200
SAE R15 4SH 1 piece
2“
4SH 2 pieces
2“
SAE R15 2 ppieces
1 1/2“
Industry
The micrometer makes
90 ° elbow
it possible to
adjust the cor- Max. crimp range (mm)
rect crimping with master dies
dimension.
Opening (mm)
Speed (mm/sec)
x
The S6 series
can be used
to crimp short
90° elbow
fittings with
a long drop.
This is impossible for other
conventional
machines.
As an option
you can get
the new and
user friendly
Control C.2
S 6 Ecoline
DC
3“
2“
100
+45
147 mm
Phase 3
Phase 1
DC
Close
9,7
4,9
3,6
1,3
Crimp
2,2
2,3
1,3
0,6
Open
16
8,2
6,1
2,1
Drive
4 kW
Oil
55 l
L x W x H (mm)
690 x
600 x
1350
Weight (kg)
374
1,8 kW
50 l
44 l
700 x 600 x
735
605 x 505 x
558
248
238
Option
Control C.2
Accessory
TA(A)
QDS 239 B + QDS 239 R + QDS 239 S (not: Ecoline version)+
TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F Shelf
PTS System
The S6 Ecoline with
TU Rack
18-PB239
LUF / LUS Lampe
Package
Machine
+ PB Ø 17, 20, 24, 28, 32, 40, 44, 50, 57, 71
+ 266.239L
+ QDC 239.5
+ QDS 239 B
18
Service Crimpers
S 8, S 10
service life, the S8 /10 sets new standards for quality and cost effectiveness.
Its compact construction allows for ergonomic working. The use of long master dies
allows you to crimp 90° elbow fittings up to 2“ with the tried and tested greaseless slide
bearing technology, which reduces maintenance costs and increases the product quality.
Big opening
Big crimping tool
Crimping of 4“ industry hoses is made possible
Compact Design
costs
S 8 + S 10
without cleaning
equivalent crimpers
ECOLINE Version
19 S 8 Ecoline + S 10 Ecoline
CE compliant
The
S8 /10
series
is fitted
with the
clean
slide
bearing
technology.
The
micrometer gives
the possibility to
adjust the
correct
crimping
dimension.
Technical data
Crimp force (ton)
PS Double
Footpedal
S 10
Ecoline
S 10
220
280
SAE R15 4SH 1 piece
2“
4SH 2 pieces
SAE R15 2 pieces
Industry
90 ° elbow
2“
1½“
2“
4“
2“
139
with master dies
Opening (mm)
Speed (mm/sec)
Close
Crimp
Open
+ 45
190 mm
6,1
1,7
10,3
Drive
Oil
As an
option
you can
get the
new and
user friendly
Control
C.2.
S8
Ecoline
S8
L x W x H (mm)
4,8
2,3
7,9
4 kW
55 l
690 x
600 x
1400
390
50 l
700 x 600 x
845
6,1
1,7
10,3
Phase 1
4,8
2,3
7,9
5,5 kW
4 kW
55 l
690 x
600 x
1400
390
50 l
700 x 600
x 845
Weight (kg)
372
372
Option
Control C.2
Accessory
TA(A)
QDS 239 B + QDS 239 R + QDS 239 S (not in Ecoline version)+ TU-QDS F
239 I + TU-QDS F Basic +TU-QDS F Shelf
PTS System
LUF / LUS Lampe
PS Double (not Ecoline)
Package
Machine
+ PB Ø 17, 20, 24, 28, 32, 40, 44, 50, 57, 71
+ 266.239L
+ QDS 239 B
+ QDC 239.5
20
The new machine control C.2
Control C.2
The new CONTROL C.2 with its intuitive operation for UNIFLEX crimpers, test benches
and several more products has a colour touch display.
The new menus (Quick-Start-Menu and Production Menu) as well as the possibility to
individualize each and every menu and application will make your work much easier.
Everything van be controlled via HID, i.e. via Windows devices.
In addition, you can record, monitor and assure the quality of your product and how
the machine works via the PFM option.
Production management for serial production,
production in line with your own processes
Endless item memory increases productivity and
consistency
Item data easily searchable for faster set up of the
next part. Data set filtering for faster production
Data sets can be read in via scanner
Scanner menus can be linked to your production
data set
Intuitive operation
Service via network
Simple organization of changes, maintenance and
management of production data sets
Central order management from the desktop saves
time and money
Windows based
Upload and download data
Easily upload and download data using HID-compliant devices, such as external database, scanners,
USB flash drive, Vernier calipers or remotely via the
Internet
21
Control C.2
START
Start the machine
and its control:
Language
Units
Language selection, other languages
available upon request.
Configuration units.
LOGIN
MENU
User Login
Login by menu
Factory settings via user details
and password with functionality
assignments and user rights.
Quick menu and production menu.
Different users are
possible:
Quick Menu
After the Login,
you
have
the
choice:
Quick
Menu or Production Menu
Production Menu
(1)
Input of the crimping dimension
diameter, correction value and
crimping dies (automatic).
Production Menu
(1) By pressing dimension (parameter)
OR
(2) By pressure (parameter)
(2)
(3)
(4)
(4)
Four choices for selecting compression parameters quickly and easily.
Selection menu includes pressing by
dimension, by pressure, stored
parameters in integrated database
in the controller, or by use of a
barcode scanner.
(3) Via the integrated database
(4) Barcode scanner
TESTARTIKEL_
oder
TESTARTIKEL_
Input of pressing dimension,
correction value, hold time,
aperture diameter, pre-selection
of counter and crimping dies
(automatic).
Input of pressure, hold time,
aperture diameter, pre-selection
counter and crimping dies.
Articles can be searched for and
created numerically or alpha-numerically. Articles can be easily
selected using the "Quick Search
Menu".
Scanner article data via barcode.
(accessories)
16
Control C.2
ACCESSORIES (can be retrofitted at any time)
Menus can be adapetd individually on demand.
Order number: Kit 800.610 + 800.606 / Caliper Ctrl C 3 inch
Or
Kit 800.610 + 800.609 / Caliper Ctrl C 4 inch
Order number: PFM
Measuring point menu with foot mouse / Vernier caliper (3
or 4"): Quality testing using calipers and foot mouse (as OK
button). With the digital calipers, you can also check the
pressing dimensions for conicity and ovality (number of
measurement points). The pictogram-driven menu control
guides you through the entire process.
PFM - Pressure Force Measuring
Quality-enhancing option for series production. With PFM, the
upper and lower pressure limits can be set by adjusting the
tolerance values obtained from test pressing. Pressures
outside these limits are output as errors. It is possible to let
the machine switch off at a fixed upper or lower limit
obtaining a higher process safety.
This way you can display and record combinations of incorrect
hose and fittings, skipped work stage, such as skiving of the
hose or a poorly positioned hose-fitting connection.
Achieve integrated quality control without any additional
effort.
Order number: Calp Ctrl C.2 (software + hardware)
Calibrating your machine is simple using digital measurement via the software and the calibration mandrel.
Order number:
TA(A)
PS Double.2
Death stop
Double footswitch
Order number:
BCR Ctrl C.2
:
800.610
Barcode Scanner
Fußmaus als separate
Bestätigungstaste
Order number: UTS Ctrl C Package or separately available:
UTS Ctrl C.2
+
Notebook 807.351
UTS Ctrl C.2 Software + Notebook
Allows the reading and output of production data or measured data (including time stamps) for complete production
documentation. The ability to block the machine’s user
interface against erroneous input increases the transparency
of the production process.
17
Weitere Informationen
OPTION (ex works)
PFC Pressure Force Control
The UNIFLEX PFC (Pressure Force Control) option offers two ways to stop a compression
– based on the distance travelled or the applied force, as happens with PFC.
Stopping a compression stroke due to applied force can meet certain application
requirements, specifically those where material behavior must be taken into account.
Thus also makes it possible to press brittle materials, such as fibre glass. Many
industry-leading glass insulator producers are already using PFC profitably
PFC provides readings of pressing power and pressing position at any time during the
pressing process. These measurements are displayed and analysed graphically. On the basis of just a few test pressings, you will learn exactly how to have the
machine produce the perfect final assembly. This process can then be repeated by setting the pressing force, the rate the force increases and the precise time to
switch to stop. By saving these values to the controller, you can improve productivity through shorter set up time and consistent quality can be achieved, thereby
dramatically increasing customer satisfaction and profitability.
Other options:
On demand:
Schaltschrank XXL
Order number: 807.602
Order number: 807.496
For optional components.
UX TOUCH 1800 mm cord
TOUCH - non branded 1800 mm cord
CORPORATE PROGRAMMING as a SPECIAL SOLUTION (ex works)
Would you like to have the controller be part of your overall branding scheme? Have it configured with your part
or pictures of your products and make the operator‘s job easier and decrease potential liability? Make it interface with
production operating system to increase productivity?
UNIFLEX can customize the operator interface to meet your needs. Simply compile your company solution from the v
of menus, interfaces and options offered. Clients including EATON, CATERPILLAR and Intertraco are already
advantage of our corporate programming solutions.
Paperless
communication:
n
Communication with
server or machine.
Order management via
server.
XML/CSV interface:
Operating mode configurations:
External database connection.
Allows you to retrieve and
save the documented
Communication with the server or with
other machines.
Topics customized in line with
corporate identity:
CI-compliant menus.
18
Notes
25
CrimpCrimpSAE R
SAE R
max.Max. max.Max.
IndusIndus-90°90°
Opening
Noise
Pressforce
force Control
90° Elmax. crimp
max.
Öff- O. no
Öff-die typeDieDrive
Control12SAE R
12
/ /
crimp
crimp
crimp
Opening
Opening
type Drive
SteueIndusBackentry
try
Bow
bow
dies
no
dies
level
kraft
Bo- range
Press-pathpath
Press- nungsnung o.
4SP/
range
(ton)
(ton) rung 4SP12
trie
typ
4SP
gen
bereich
weg
weg
Backen
(ton)
S2M
90
S2P
90
S2A
90
Micrometer
Micrometer
Micrometer
Noise
Gelevel
räuschpegel
1”
1 1/4”
1”
63 mm
8 mm
+22 mm
77 mm
263
Manuell
-
1”
1 1/4”
1”
63 mm
8 mm
+22 mm
77 mm
263
Druckluft
-
1”
1 1/4”
1”
63 mm
8 mm
+22 mm
77 mm
263
1 Phase
elektrisch
69 dBA
3 kW
69 dBA
4 kW
69 dBA
5,5 kW
69 dBA
0,55 kW
70 dBA
4 kW
69 dBA
5,5 kW
69 dBA
239xx-Ø-yy
239xx-Ø-yy
239- xxØ-yy/ 266
239- xxØ-yy/ 265
239- xxØ-yy / 237L
239- xxØ-yy / 237L
S3
120
Control C
1 1/4”
2”
1 1/2”
70 mm
8 mm
+35 mm
105 mm
S4
180
Control C
1 1/2”
2”
1 1/2”
70 mm
8 mm
+35 mm
105 mm
S6
200
Control C
2”
3”
2”
100 mm
8 mm
+45 mm
147 mm
2”
2”
1 1/2”
82 mm
8 mm
+24 mm
110 mm
2”
4”
2”
139 mm
8 mm
+45 mm
190 mm
2”
4”
2”
139 mm
8 mm
+45 mm
190 mm
1 1/4‘‘
1 1/2‘‘
1 1/4”
57 mm
8 mm
+15 mm
73 mm
280
0,75kW
69 dBA
1 1/4‘‘
1 1/2‘‘
1 1/2‘‘
70 mm
8 mm
+30 mm
1000 mm
239
3 kW
69 dBA
263
265
266
280
6,8
40
40
40
70
9
75
S7
240
S8
220
S 10
280
UA4
135
HM 200
130
Ø mm
öffnen /
schließen
Micrometer
Micrometer
Micro
meter
Micro
meter
237 L
70
10
12 + 14
Ø mm
239
6,8
239-xx-Ø-yy
50
9
50
50
10
50
50
12
50
50
14
60
50
70
16
60
65
70
17
60
65
70
19
60
65
70
20
60
65
70
22
60
65
70
24
60
65
26
26
75
65
28
75
70
28
75
80
32 + 36
75
70
32
75
80
70
36
75
80
70
40
75
80
110
70
44
75
80
110
70
47
75
100
70
50
75
100
70
54
75
100
75
100
75
100
75
70
16
17
75
19
20
75
22
24
75
25
85
38
40 + 44
75
47
75
50
85
54
118
90
57
118
90
110
62
118
90
110
57
67
118
90
110
62
71 + 74
118
100
78 + 84
118
110
86
118
110
90
118
110
110
92
96 + 103
118
106+111
126
116+121
126
126+131
126
Accessories
QDS 239 C / T
QDS 239 S
QDS 239 R
Storage for dies 239 / 239 L and
Mobile storage for dies
type 239 / 239 L (12 / 24 Satz) 237L directly on the machine or the
and 237 L (2 oder 4 Satz)
wall; for type 239 to UX-table Oil Cooler
OCS 10 retro
Prevent the heating of hydraulic
Camera System - die alternative
oil. A constant oil temperature
to the mirror, for a better sight
leads to reproducible crimp
line adjustment
results
QDS 239 B+ QDC 239.5
TA (A)
Mirror / SHS Standard in Standard for HM 3xx series
Machine packages
LUS / LUF
LUS with LED and adapter
LUF with Halogen adapter
Anzahl Buchstaben
Amount of characters
P 200, 202, 204, 213, 261, 265
immer 10 Stck. / always 10 each
P 262 /263
Ø 14 – 32= 17 Stck. / each
P 239
PTS SYSTEM
Marking and crimping in one step according to
DIN 20066, EN 853, EN 854, EN 856, EN 857
PTS 52: Zeichen/character 4 x 2,0 mm / marking depth ca. 0,3 - 0,5 mm
Ø 14 – 24= 12 Stck. / each
Ø 26 – 50= 17 Stck. / each
P 239L
Ø 14 – 22 = 14 Stck. / each
Ø 24 – 40 = 15 Stck. / each
Ø 44 – 50 = 10 Stck. / each
P 232L
Ø
Ø
Ø
Ø
Ø
PTS 32: character 3 x 1,5 mm /
marking depth ca. 0,3 mm
17 – 20 = 21 Stck. / each
24 – 28 = 22 Stck. / each
40 – 44 = 24 Stck. / each
47 – 62 = 10 Stck. / each
67 – 90 = 11 Stck. / each
P 237L
Ø 54 – 67 = 24 Stck. / each
Ø 71 – 121= 11 Stck. / each
P 266L
Ø 54 – 78 = 10 Stck. / each
TU QDS Die Storage System:
For PB 232 + 237 + 239 + 266 dies
Table TU
+
Basic Sheet
+
TU-QDS F Basic
+
+
Shelf
+
TU-QDS F Shelf
with prepared holes
+
Pod
TU-QDS F239I
=
Uniflex Innovationen – oft kopiert, nie erreicht!
Uniflex Special Innovations – often copied, never reached!
www.uniflex.de
Where we are and how to reach us....
UNIFLEX-Hydraulik GmbH
Robert-Bosch-Straße 50 - 52
D - 61184 Karben / Frankfurt
Germany
Tel + 49 (0) 60 39 91 71 0
Fax+ 49 (0) 60 39 91 71 41
emailsales@uniflex.de
UNIFLEX of America LLC.
1088 National Parkway
Schaumburg, IL
US 60173, U.S.A.
Tel + 1 (847) 519 1100
Fax+ 1 (847) 519 1104
email sales@uniflexusa.com
UNIFLEX-Hydraulik Asia pacific Pte. Ltd.
No 51 Bukit Batok Cres. # 07 - 25
Singapore, SGP 658077
Singapore
Tel + 65 68 9 66 7 95
Fax+ 65 68 9 66 4 28
email talim@uniflex.de
Uniflex-Hydraulik Trading (Shanghai) Co., Ltd
Room 1902, Fang Zheng Building,
No. 1122 Xin Jin
Qiao Road, Pudong New District
201206 Shanghai,
China
Tel +86 2150 3270-22
Fax+86 2150 3270-21
email hongbo.ye@uniflex.cc
UNIFLEX-Hydraulik Asia Pacific Pte. Ltd. (Rep.
Office)
Kompl. Villa Melati Mas, Jl. Seruni III,
Blok SR 10 No. 16, Serpong,
Tangerang, Indonesia 15323
Tel + 62 21 9 36 75 8 88
Fax+ 62 21 5 37 41 43
email gunawan@uniflex.cc
UNIFLEX Hose Assembly Machines India Pte. Ltd. Uniflex-Hydraulik Latin America
Thigallarapalya Main Road, #4, 52/3A, 1st Cross, Juan Benito Blanco 780
Peenya 2nd stage
11300 Montevideo
Bangalore 560058
Uruguay
India
Tel + 91 988 657 86342
Tel +598 2712 0660 ext. 1115
Fax+598 2712 0660 ext. 2101
email mansoor.khan@uniflex.cc
email andres.sofer@uniflex.de

Service Crimpers

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