COROMANT CAPTO® TOOLHOLDING For Mori Seiki
Transcription
COROMANT CAPTO® TOOLHOLDING For Mori Seiki
COROMANT CAPTO® TOOLHOLDING For Mori Seiki Machines Issue 1 Special Holders Our Extensive Range Chevin Tools is at the forefront of developing toolholders incorporating Coromant Capto® quick change tooling. Integrated Turrets During our long partnership with Sandvik we have created a wide variety of Coromant Capto® toolholders for many leading manufacturers. Alongside our standard range, we also design and manufacture a number of innovative products and special applications. Live Units Special Applications Chevin Tools design and manufacture oneoff Coromant Capto® toolholders to meet specific customer requirements. Split Boring Bar Holders & Bushes Benefits of our Split and Hinged Boring Bar Holders include compatability with anti-vibration bars, increased cutting performance, deeper boring capability (up to 10 times diameter) and increased performance over standard boring bars. We also offer Split Reduction Bushes for use with smaller diameter boring bars. Live Coromant Capto® Units Reduce set-up times, improve finish quality and enable the production of complex parts with our range of Live Holders. Integrated Coromant Capto® Turrets Integrated Turrets offer increased rigidity, rapid tool change, larger work envelope, quicker set-up times, off-line tool setting and through-tool coolant to every station. Options include turrets with two clamping stations at each position, and we have developed a range of accessories to increase the versatility of the turrets. Coromant Capto® Presetters Reduce downtime with precision off-line tool setting. Our product range is always expanding. If you can’t see the toolholder you need in this catalog, contact us to discuss your requirements. Coromant Capto® Toolholders for all leading machines A word from Sandvik Coromant “In 1998 we awarded Chevin Tools a license to design, manufacture and market tool holders incorporating Coromant Capto®. Our close collaboration with this key international partner enables the continuing development of these successful products.” Ronald Schreiber Manager - Tooling Systems Presetters Split Boring Bar Holders & Bushes Coromant Capto® Toolholding For Mori Seiki Machines Time is not money – time is lots of money At the heart of Sandvik Coromant’s investment tooling philosophy is the F Coromant Capto® tool holding system. 8 F E 7 Designed to rationalise your tool management process through the use of a single system for both turning 6 5 and rotating tools, Coromant Capto® E provides high repeatability and maximum rigidity, enabling the8 higest possible metal removal rates to be achieved. F No modifications are needed to tooling – standard tools can be used straight D away. Tool change-over times are typically reduced from 10 minutes to just 1 minute, which can mean savings of € 50,000 a year on Ea typical CNC lathe. TOOL LOCATION 8 How to use this Catalog 7 6 5 4 3 2 • Find your Mori Seiki machine in the tables on pages 10-13,8select the toolholder7style and option you 6require (e.g. Boring 5 Holder, C4) and note the Product Code. • Check your requirements against the type diagrams F shown on pages 5-9. • Select the Direction of Rotation required using the illustrations below and replace * in the Product Code with R or L. Please note that type diagrams and tables for Presetters can be found on page 14. The information in this catalog is correct at the time of going to press and is subject to change. 4 3 2 1 Direction of Rotation: Please specify Right (R) or Left (L) direction of rotation 7 6 5 4 E Boring (Internal) Holders F 3 2 Turning (External) Holders Main Spindle Rotation Right Hand Clamping Tool Right Hand Cutting Tool ToolTOOL Location LOCATION Main Spindle Rotation Right Hand Clamping Tool Right Hand Cutting Tool TOOLLocation LOCATION Tool E D TOOL L C MAIN SPINDLE ROTATION RIGHT HAND CLAMPING UNIT RIGHT HAND CUTTING TOOL D D C MAIN SPINDLE ROTATION LEFT HAND CLAMPING UNIT MAIN SPINDLE ROTATION LEFT HAND CUTTING TOOL RIGHT HAND CLAMPING UNIT RIGHT HAND CUTTING TOOL TOOL LOCATION D Tool Location B Coromant Capto® The original. TOOL LOCATION C C MAIN SPINDLE ROTATION RIGHT HAND CLAMPING UNIT RIGHT HAND CUTTING TOOL C A MAIN SPINDLE ROTATION RIGHT HAND CLAMPING UNIT RIGHT HAND CUTTING TOOL Main Spindle Rotation Left Hand Clamping Tool MAIN SPINDLE ROTATION LEFT HAND Left HandCLAMPING CuttingUNIT Tool B LOCATION ToolTOOL Location Main Spindle Rotation Left Hand Clamping Tool Left Hand Cutting Tool MAIN SPINDLE ROTATION LEFT HAND CUTTING TOOL REMOVE ALL BURRS & SHARP EDGES IF IN DOUBT - ASK 4 THIRD ANGLE PROJECTION LEFT HAND CLAMPING UNIT LTD CRAFTSMAN TOOLS LEFT HAND CUTTING TOOL Side Copse, Pool Road, Otley,West Yorkshire, England. LS21 1JE Tel: #44 (0)1943 466788 Fax: #44 (0)1943 850144 www.craftsmantools.com Drawn by CDS Checked by TOLERANCES (Where not stated) No decimal place +/-0,5mm One decimal place +/-0,1mm Two decimal places +/-0,05mm NOTE All dimensions are in mm unless stated. Remove all burrs and sharp edges. Similar to Customer Drawing Coromant Capto® Toolholding For Mori Seiki Machines Coromant Capto® Toolholding For Mori Seiki Machines b2 I2 h2 b2 h2 I2 I1Z I1X h2 b2 I2 I1X I1X h2 I1Z Type 1: Turning Holder Page 10 - 12 Type 2: Boring Holder I2 I2Z I1Z Page 10 - 12 Type 5: Boring Holder Page 11 Type 6: Turning Holder h2 h2 I1Z I2X b2 h2 I2 I1Z b2 I2Z I2 I1X I2 I1X Page 11 b2 I1X b2 h2 I1X I1Z b2 I2 Type 3: Turning Holder Page 11 Type 4: Boring Holder Page 11 Type 7: Boring Holder Page 11 Type 8: Turning Holder www.chevintools.com www.chevintools.com 5 6 Page 11 Coromant Capto® Toolholding For Mori Seiki Machines Coromant Capto® Toolholding For Mori Seiki Machines I2 I2 I1Z h2 I1X h2 h2 b2 h2 I1Z I2 I1Z I2Z b2 I1X b2 I1X I1X b2 I1Z Type 9: Boring Holder Page 11 & 12 Type 10: Boring Holder - Sub Spindle h2 Page 11 & 12 Type 13: Double Turning Holder Page 12 Type 14: Boring Holder h2 b2 I2 b2 I1Z I1X h2 h2 b2 I1Z I1Z I1X I2 I1X I1X b2 b1 I1Z Type 11: Turning Holder Page 13 Page 12 Type 12: Turning Holder - Sub Spindle Page 12 Type 15: Turning Holder I2Z Page 13 Type 16: Double Boring Holder www.chevintools.com www.chevintools.com 7 8 I2X Page 13 Coromant Capto® Toolholding For Mori Seiki Machines Coromant Capto® Toolholding For Mori Seiki Machines Part h2 b2 I1Z Dimensions (mm) Type b2 h2 l1X l1Z l2 C4-*CE-SL150-035037 C4 138 88 37 35 91 1 CL15, CL150, CL1500, DL15, DL151, SL15, SL150, SL153, SL154, ZL15, ZL150, ZL153 I2Z b2 h2 Page 13 Type 18: Boring Holder C4-*CI-SL150-035012 C4 59 88 35 12 85 2 Boring Holder - Extended C4-*CI-SL150-035060 C4 59 88 35 60 139 2 Page 13 Turning Holder C4-*CE-SL250-033043 C4 145 102 43 33 89 1 Turning Holder C5-*CE-SL250-045043 C5 165 102 43 45 104 1 Turning Holder C6-*CE-SL250-055040 C6 185 106 40 55 120 1 CL20, CL200, CL25, CL253, CL2000, SL20, SL25, SL200, SL250, SL300, SL303, SL2500, ZL20, ZL200, ZL203, ZL25, ZL250, ZL253 Boring Holder C4-*CI-SL250-040014 C4 64 102 40 14 102 2 Boring Holder - Extended C4-*CI-SL250-040053 C4 64 102 40 53 141 2 Boring Holder C5-*CI-SL250-040014 C5 72 102 40 12 102 2 T:(847) 690 1278 Boring Holder - Extended C5-*CI-SL250-040072 C5 72 102 40 72 160 2 F: (847) 690 1934 Boring Holder C6-*CI-SL250-050034 C6 92 106 50 34 122 2 E:sales@chevintools.com I1X Boring Holder SL200, SL203, SL204, SL250, SL253, SL2500, SL300, SL303 I1Z For more information on any of our Coromant Capto® Toolholders, or to place an order, contact Chevin Tools or your local Sandvik Coromant representative. I1Z Type 19: Turning Holder Turning Holder I2 I1X h2 Size SL150, SL153, SL154 I1X Type 17: Double Turning Holder Product Code b2 SL35B/MC, ZL35B/MC - 10 & 12 Station Upper (B & MC) & 10 Station Lower (MC) Turrets Page 13 Boring Holder C5-*CI-SL35-040015 C5 72 118 40 15 124 2 Turning Holder C5-*CE-SL35-045030 C5 186 118 30 45 100 1 www.chevintools.com www.chevintools.com 9 10 Coromant Capto® Toolholding For Mori Seiki Machines Part Coromant Capto® Toolholding For Mori Seiki Machines Product Code Size Dimensions (mm) b2 h2 l1X l1Z l2 Type SL45, SL400, SL403 (static turrets only), ZL45 Part Product Code Size Dimensions (mm) b2 h2 l1X l1Z l2Z l2 Type MT2000, MT2500, ZT2500 (VDI Turret) Turning Holder C5-*CE-SL400-045050 C5 209 132 50 45 100 1 Boring Holder C4-*CI-MT2000-140043 C4 164 70 140 40 87 9 Boring Holder C5-*CI-SL400-050016 C5 82 132 50 16 148 2 Boring Holder - Sub Spindle C4-*CI-MT2000-140043 SS C4 164 70 140 43 85 10 Boring Holder C6-*CI-SL400-050016 C6 92 132 50 16 149 2 Turning Holder C4-*CE-MT2000-037088 C4 111 90 88 37 Turning Holder - Sub Spindle C4-*CE-MT2000-043088 SS C4 117 90 88 Double Turning Holder C4-*CE-MT2000-000088 DT C4 128 90 88 37 Boring Holder - Sub Spindle C5-*CI-MT2000-140055 SS C5 172 90 140 55 100 10 Boring Holder - Sub Spindle C6-*CI-MT1500-135076 SS C6 177 104 135 76 121 10 Turning Holder C6-*CE-MT2000-050115 C6 142 105 115 50 SL400MC, SL403MC Turning Holder C5-*CE-SL400MC-033030 C5 195 186 30 33 100 3 Boring Holder C5-*CI-SL400MC-070100 C5 102 186 70 100 230 4 SL65, SL600, SL603 (static turrets only), SL75 Boring Holder C5-*CI-SL600-050015 C5 82 140 50 100 167 5 Boring Holder C6-*CI-SL600-050015 C6 92 140 50 100 175 5 Boring Holder C8-*CI-SL600-062117 C8 112 140 62 117 192 5 Turning Holder C5-*CE-SL600-025040 C5 217 140 40 110 118 6 Turning Holder C6-*CE-SL600-035040 C6 237 140 40 120 120 6 SL603MC Boring Holder C6-*CI-SL603MC-070100 C6 112 160 70 100 230 7 Turning Holder C6-*CE-SL603MC-058025 C6 103 186 58 25 159 8 Boring Holder C8-*CI-SL603MC-070100 C8 120 180 70 100 230 7 MT1500SZ Turret 2, ZT1000Y, ZT1500Y Turrets 1 & 2 Boring Holder C3-*CI-MT1500-080040 C3 99 70 80 40 79 9 Boring Holder C4-*CI-MT1500-085040 C4 109 70 85 40 85 9 Boring Holder - Sub Spindle C4-*CI-MT1500-085040 SS C4 109 70 85 40 85 10 11 11 43 12 43 13 11 ZT2500 (Bolt Tightened Turret) Turning holder C4-*CE-ZT2500-024050 C4 136 76 50 24 86 1 Boring Holder C4-*CI-ZT2500-085014 C4 109 102 85 14 102 2 Turning holder C5-*CE-ZT2500-032040 C5 152 102 40 32 83 1 Boring Holder C5-*CI-ZT2500-085016 C5 117 102 85 16 104 2 Turning Holder - Sub Spindle C5-*CE-ZT2500-119040 SS C5 159 102 40 34 83 1 Boring Holder - Sub Spindle C5-*CI-ZT2500-085096 SS C5 117 102 85 96 2 PDF Drawings of all the Coromant Capto® Toolholders featured in this catalog can be found in the Sandvik Coromant Capto® area of the Chevin Tools website and on a CD version of the catalog available from Chevin Tools. www.chevintools.com 12 Coromant Capto® Toolholding For Mori Seiki Machines Part Coromant Capto® Toolholding For Mori Seiki Machines Product Code Dimensions (mm) Size h2 b2 l1X l1Z l2Z l2 Type Presetters Product Code NL1500, NL2000 (also see table below), NL2500, NL3000, NT5400DCG I1 Size Dimensions (mm) l1 Boring Holder C4-*CI-NL2000-080075 C4 104 108 80 75 140 14 C3-NCI-ISO50-000089 C3 89 Turning Holder - Max Turn C4-*CE-NL2000-068040 C4 157 108 40 68 85 15 C4-NCI-ISO40-000090 C4 90 Turning Holder - Restricted Turn C4-*CE-NL2000-061089 C4 150 108 89 61 C4-NCI-ISO50-000090 C4 90 C5-NCI-ISO50-000100 C5 100 Double Turning Holder C4-*CE-NL2000-061089 DT C4 170 108 89 61 17 C6-NCI-ISO50-000130 C6 130 Boring Holder C5-*CI-NL3000-080075 C5 112 108 80 75 140 14 C8-NCI-ISO50-000150 C8 147 Turning Holder - Max Turn C5-*CE-NL3000-086053A C5 183 108 53 86 98 15 Turning Holder - Restricted Turn C5-*CE-NL3000-076098A C5 173 108 98 76 Boring Holder C6-*CI-NL3000-080085 C6 122 108 80 85 Boring Holder C8-*CI-NL3000-080119A C8 130 136 80 Boring Holder C6-*CI-NT4200-120054 C6 162 108 Turning Holder C5-*CE-NT4200-063095 C5 160 108 15 61 15 Driven Holders 150 14 119 184 14 Having already successfully developed Driven Holders for many leading machine manufacturers, Chevin Tools are currently developing a range of Driven Coromant Capto® Holders for Mori Seiki machines. 120 54 119 18 95 63 NT4200, NT4250, NT4300 Part Product Code Size 19 Dimensions (mm) b1 l1X b2 l2X l1Z l2Z h2 l2 104 80 149 125 75 82 108 16 Type C4-*CI-NL2000-125075 DB C4 www.chevintools.com 13 We can design a Driven Coromant Capto® Holder to the specification that suits your exact requirements. For more information contact Chris Sanderson or John Telford at Chevin Tools or contact your local Sandvik representative. NL2000 Double Boring Holder Main & Sub Spindles Presetter 16 E: c.sanderson@chevintools.com j.telford@chevintools.com T: +44 (0) 1943 466 788 14 CCCVNMOR001-ENG TOOLHOLDING WORKHOLDING SUB-CONTRACT MACHINING Collaborating with the World’s Finest Chevin Tools Inc. 1600 Golf Road, Suite 1200, Rolling Meadows, IL 60008-4229 U.S.A. Toll Free: 1 877 4 CHEVIN T: (847) 690 1278 F: (847) 690 1934 E: sales@chevintools.com www.chevintools.com
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