modular clamping technology - OTT

Transcription

MODULAR CLAMPING TECHNOLOGY
LET OUR EXPERIENCE WORK FOR YOU
You can rely on us.
We offer you the service that you can
expect from the leader in technology.
Selling good products is not enough.
We also provide our customers with
fast and efficient support so they are
able to run their production without
delays.
Our technical support team is always
there for you and will answer your
most difficult and complex questions.
You find local hotline support in our
sales offices all around the world and
our main office in Lengenwang is also
prepared to help you:
Call: OTT-JAKOB/Lengenwang:
+49 83 64 / 98 21 - 0 · www.Ott-Jakob.de
II
CONTENTSINHALT
Power drawbars for steep taper tools
SK
•
•
•
•
•
•
3-5
7 - 11
13 - 18
19
20 - 21
22 - 23
SK-30 gripper / Inside spindle
SK-50 reinforced design
Technical data
intensifier
intensifier
intensifier
intensifier
HSK-clamping units for tools according to DIN 69893
HSK
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
2-3
4
5
6-7
8
9
10 - 11
12
13
14 - 15
16
17
18 - 19
20
21
22 - 23
24
HSK-clamping units for form A / Inside spindle intensifier
Inner contour for form A
Technical data for inner contour
HSK-clamping units for form B / Inside spindle intensifier
Inner contour for form B
HSK-clamping units for form E / Inside spindle intensifier
Inner contour for form E
HSK-clamping units for form F / Inside spindle intensifier
Inner contour for form F
HSK-clamping units for form AB / Inside spindle intensifier
Inner contour for form AB
Technical data
Inner contour for medium transfer 4
Unclamp units (LE) and rotary unions (DDF)
LE/DDF
•
•
•
•
•
•
•
•
•
•
•
•
•
LE
LE
LE
LE
LE
LE
LE
LE
LE
LE
LE
LE
LE
2
3
4
5
6
7
8
9
10
11
12
13
14
•
•
•
•
•
•
•
•
•
DDF for hydraulic unclamping
Dual-passage DDF for hydr. unclamping and cleaning of the tool interface with air
Dual-passage DDF for hydr. unclamping and air for cleaning and during rotation
Dual-passage DDF for hydr. unclamping, coolant supply and cleaning with air blast
Dual-passage DDF for hydr. unclamping, coolant supply, air blast and signal ring
Single-passage DDF (36.000 RPM) for OTT-JAKOB LE - radial connection
Single-passage DDF (36.000 RPM) for OTT-JAKOB LE - axial connection
Single-passage DDF (16.000 RPM) for OTT-JAKOB LE - radial connection
Single-passage DDF (16.000 RPM) for OTT-JAKOB LE - axial connection
60 - hydr. LE with air blast connection
92 - hydr. LE with air blast connection
95 - hydr. LE with connection for single-passage rotary union
95-B - hydr. LE with connection for single-passage DDF incl. air blast connection
95 - hydr. LE with longer grippers (position indication)
102-B - hydr. LE with connection for single-passage DDF incl. air blast connection
133 - hydr. LE with connection for single-passage DDF incl. air blast connection
95-F - hydr. LE with connection for single passage DDF (fixed flange)
115 - hydr. LE with connection for single passage DDF (fixed flange)
124-F-B - hydr. LE with connection for single passage DDF (fixed flange)
150-P - pneumatic LE
150-PA - pneumatic LE with connection for single-passage rotary union
119-P - pneumatic LE (connection for single-passage rotary union optional)
15
16
17
18
19
20
21
22
23
III
SEIT 1873 HISTORY
SINCE 1873
We combine traditional values like
striving for perfection and precision
with our commitment to innovation.
New inventions and patents in all
areas are the results.
Innovative competence is an OTT-JAKOB
tradition.
Our company goes back to 1873 when
Albert Ott founded the MathematicalMechanical Institute in Kempten
1880 - World exhibition in Melbourne
1897 - Exhibition in Chicago
In 1974 we developed the power
drawbar, which has been continuously
improved to meet new application
requirements. Today, 250,000
machines worldwide are operating with
the Ott power drawbar.
On March 1, 1993 the company
Ott-Spanntechnik merged with the
Jakob Group.
OTT-JAKOB Spanntechnik was born.
1998 - We are celebrating 125 years of
world-renowned capability in precision
mechanics and tool clamping
technology.
A small company made its way to
become the leading manufacturer of
automatic tool clamping systems.
IV
UNSER DENKEN PHILOSOPHY
OUR THINKING
In the past years OTT-JAKOB could further
develop its leading position in tool clamping
technology.
Out of this position we entered the following
commitments:
1. Our highly motivated and trained employees
produce customer oriented high-tech products
in best quality. Know-how, team spirit and
innovative power are the most important
components for developing high-end clamping
technology products for mechanical engineering
2. All OTT-JAKOB product lines guarantee the
optimum in system safety on the highest level
of technological development.
V
TRENDSERKENNEN
RECOGNIZING
A shorter Time-to-Market ratio secures
your investments. But first one has to
recognize the trends.
Our Research & Development
department cooperates with universities
and research teams to develop customer
oriented system solutions, which build
trends for the future.
Sensational test results:
Our plant in Lengenwang tested several
clamping units.
The units were successfully clamped and
released up to 9 million times with a
speed of 0.13 seconds.
VI
PERFEKTIONFERTIGEN
FINISHING
The employee and his
knowledge are the
center of attention
Ott employees have years of
experience and are innovative.
They are familiar with complex
speed calculations and
limitations thereof for machine
tool applications, necessary
unclamp forces and other
parameters.
High-tech manufacturing
machines and latest CAD
software are employed with
perfection.
Years of experience,
cooperation with leading
machine and spindle manufacturers, internationally recognized competence and cooperation with universities in the
development of standards
maximise our performance.
OTT-JAKOB maintains a close
contact with engineers in
research and development.
This guarantees user-specific
products, which work efficiently
in practical applications.
OTT-JAKOB –
Success through perfection.
VII
COMPLETESYSTEMS
Standardization requires meeting the needs of the
user. The Ott universal inside spindle contour is an
important step towards modular tooling.
It offers the manufacturer of machines and/or spindle
units the ability to clamp different steep taper tools
(taper/retention knob standard) simply by exchanging
the gripper unit.
We would like you to benefit from this advantage.
Several variations of power drawbars with or without
coolant, with hydraulic or pneumatic unclamp units
can be built into the same spindles.
Rotary unions and unclamp units are compatible and
exchangeable.
We offer high performance at a fair price.
VIII
Due to recent innovations, we can
now offer a complete program of
HSK- and steep taper power
drawbars. This makes OTT-JAKOB
the only manufacturer who offers
complete tool clamping systems.
The impressive number of different modules
with all necessary adaptations to customers
and standards show the advantages of
customer and user oriented product
development.
Take advantage of our professional design
and engineering department to optimize your
products and minimize your cost.
IX
Minimalmengenschmierung:
MINIMUM VOLUME LUBRICATION
The latest technique of using minimum volumes of
coolant for dry operations has become a focal point in
the manufacturing industry. Ott-Jakob offers two
variations for all HSK-clamping units:
Internal
External
External minimum volume lubrication
Using external MMKS, the aerosol is produced in
a special mixing device outside the spindle.
Like coolant, the mixture is fed through a rotary
union. OTT-JAKOB offers three variations of rotary
unions to be used for external minimum volume
lubrication for OTT-JAKOB HSK-clamping units:
• Dual-passage rotary union
(max. 10.000 RPM – mixed externally
pmax = 5 bar)
• Single-passage rotary union GDR for
OTT-JAKOB unclamp units (max. 16.000
RPM – mixed externally pmax = 5 bar)
• Single-passage rotary union GD for
OTT-JAKOB unclamp units (max. 36.000
RPM – mixed externally pmax = 5 bar)
Internal minimum volume lubrication
Using internal MMKS, the air-lubrication mixture
is produced inside the spindle. Air and minimum
amounts of lubrication are fed separately into
the spindle through the OTT-JAKOB HSK-clamping
unit.
They are mixed directly in front of the tool
interface. Changing the mixture ratio allows
for a quick adjustment of the aerosol doses.
You can rely on us - in every situation!
Both systems can be integrated as modules into
existing as well as new HSK-clamping units.
X
HSC - High Speed Cutting:
Accelerated machining in the machine tool and mold
making industry and in the cutting industry through
High-Speed-Cutting (HSC) requires solutions for faster
tool change.
OTT-JAKOB's new clamping units, rotary unions and
unclamp units meet these requirements.
A shorter tool changing
time represents a constant challenge, which
even increased with
HSC-manufacturing.
Fast working automatic
clamping systems are
necessary which have
to be more accurate,
rigid and universal than
conventional systems.
OTT-JAKOB met these
requirements by developing a complete new
HSC-clamping unit.
OTT-JAKOB has the necessary know-how
The table below shows the maximum RPM and the
minimum length for HSK power drawbars:
HSK Power Drawbar
(Revision 01/01)
Size
Length from
RPM up to
HSK E 25
211 mm
80.000 min-1
HSK A/E 32 B 40
208 mm
60.000 min-1
HSK A/E 40 B/F 50
252 mm
50.000 min-1
HSK A/E 50 B/F 63
222 mm
45.000 min-1
HSK A/E 63 B/F 80
232 mm
40.000 min-1
HSK A 80 / B 100
229 mm
24.000 min-1
HSK A 100 / B 125
320 mm
18.000 min-1
HSK A 125 / B 160
575 mm
6.000 min-1
HSK E 160
451 mm
200 min-1
We are happy to answer your questions
regarding HSC.
XI
POWERCHECK
All SK work holders from
SK30 to SK60
(DIN/ISO/ANSI) and all HSK
work holders according to DIN
69893 (HSK-A 32/B 40 to
HSK-A 125/B 160) can be
used.
The critical guard
The pull force gage "Power
Check" minimizes the down
times for your machines.
It is a compact unit with power
supply and adjustable tolerance
range, which should not be
missing in any production facility.
The Power Check measures the
pull force of your machines fast
and reliable and prevents tool
breaking and down times.
Conventional gages measure
in accordance to the nominal
component dimension. The
manufacturing related tolerance range of the components could cause a false
measuring result. The power
check offers the possibility
to take these tolerances into
consideration during the
measuring process!
Rely on OTT-JAKOB for the safety
of your production!
The LCD-display shows the
actual clamping force.
Display of the measuring
results in Newton and
Kilopound.
XII
KÜRZESTER SK-50 SPANNER
SHORTEST SK-50 GRIPPER
Highest Precision in smallest Space
OTT-JAKOB has been designing and
manufacturing Power Drawbars for
the machine tool industry for over
25 years.
In the area of Steep Tapers, the
traditional manufacturer from Bavaria
has just developed a SK-50 Power
Drawbar with a sensational short
spindle of 298 mm lenght.
Because of these new dimensions,
new manufacturing methods became
feasible of which machine tool
designers in the past could only
dream. This short spindle length of
298 mm allows for optimum flexibility
and space saving.
5-axis heads, as well as nutating
heads, can now be built more
compact.
As spindle speed of 6,000 RPM
and a pull force of 15,000 N
(3,370 Ibs)
are features which can be
advantageously utilized
for extreme applications.
Secure tool retention
at extreme cutting
conditions at any angle
position can be realized.
The coolant/air supply is
possible through single or
double passage rotary unions.
Thanks to the OTT-JAKOB universal
contour....
.... the use of the most known standard
tooling ist guaranteed:
• DIN 61871 / 69872
• ANSI B5.50
The assembly of the OTT-JAKOB Power
Drawbars can be done easily and
quickly by average personnel.
• ISO 7388/1/2 Typ A
• ISO 7388/1/2 Typ B
• MAS 403-1982 BT/PT 2 (30°)
• MAS 403-1982 BT/PT 1 (45°)
XIII
OTT-JAKOB HILFSGERÄTE
ACCESSORIES
E.M. ±0,1
unclamping position
Steep taper assembly tool for
gripper units
The OTT-JAKOB steep taper
assembly tool allows for an easy
gripper change or adjustment to
the setting dimension. This tool
is available in all steep taper
sizes from SK30 to SK60.
HSK assembly tool for clamping
units
The assembly tool facilitates the
mounting of the clamping unit.
It is available in all HSK sizes from
HSK E 25 to HSK A 160.
l1
Gage for HSK spindle edge
The OTT-JAKOB gage for HSK
spindle edge enables an easy
determination of the dimension
l1. The gage is available in all
HSK sizes from HSK E 25 to
HSK A 160.
XIV
Nomenclature - Information
We developed a new nomenclature system to be able to define complete tool clamping systems before
the actual design process. This system characterizes the single modules and assembly units:
-> Form of the power drawbar
-> High-speed unit
-> Nominal size of the interface
-> Code of the interface standard
-> Medium transfer
-> Extension
-> Position indication
-> Unclamp unit
-> Rotary union
➨
➨
➨
➨
➨
➨
➨
➨
➨
➨
➨
➨
– -> Spindle length (mm)
The following pages describe the different variations. All other forms are special designs and not part of this
standard catalog:
Example: Nomenclature for steep taper power drawbars
• Spindle integrated steep taper power drawbar for steep taper tooling size ISO-40 (DIN 69871/2)
• Central coolant supply
• Position indication with signal ring at the diameter of the spindle shaft
• Without unclamp unit
• Dual-passage rotary union for hydraulic unclamping of power drawbars and central coolant
supply or cleaning of the tool interface with air during tool change
• Spindle length: 550.0 mm
I
S
–
4
0
–
A
1
–
2
–
G
–
0
0
2
5
–
0
5
5
0
SK 7 - 11
DDF 20
,
Example: Nomenclature for HSK-clamping units
• HSK-high speed units for tooling size HSK-A100 (DIN 69893)
• Central coolant supply / radial air blast for cleaning the interface
• One-piece drawbar shaft extension
• LE 95 with longer grippers - hydraulic unclamp unit with connection for single-passage rotary union
position indication
• Single-passage high speed rotary union GD with closed seal unit to be used in
OTT-JAKOB unclamp units (max. 36,000 RPM - 80 bar KSM-pressure)
• Spindle length: 1.082,5 mm
I
F
H
1
0
0
A
K
–
4
V
K
–
0
5
2
1
–
1
0
8
2
,
0
HSK 2 - 5
HSK 24
LE 6
DDF 22
5
XV
Form of the power drawbar
1
2
Nomenclature position
Power drawbar for steep taper tools
A
E
I
S
S
S
Power drawbar
Inside spindle drawbar
Spindle integrated power drawbar
HSK-clamping units
I
F
1
2
Spindle integrated spring loaded power drawbar
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
A
S
Power Drawbar
The complete power drawbar (spring stack, patented intensifying mechanism, piston, etc) is built into an
added-on cylinder outside the spindle shaft to accomodate a short and narrow spindle:
E
S
Intensifying mechanism and piston are built into an added-on cylinder outside the spindle shaft.
The spring stack is built inside the spindle shaft. A signal ring enables position indication at the end
of the spindle:
XVI
I
S
Spindle integrated power drawbar
The complete power drawbar is built into the spindle shaft. This form is used mainly for higher RPM:
Function:
Grippers with preloaded spring stacks or special springs and standard retention knobs pull the cutting
tools into the spindle. A special intensifying mechanism amplifies the spring force of OTT-JAKOB steep
taper power drawbars. The clamping system is locked at the same time. The pull force is a measure
for the transmittable horsepower or torque of the motor. The compact design of the Ott-Jakob power
drawbars offers high pull forces and system safety in the smallest installation spaces.
I
F
Spindle integrated spring loaded power drawbar
HSK-clamping units use only one form, similar to the IS-form for steep taper power drawbars:
Function:
During clamping of the hollow shaft taper (HSK), the clamping cone of the clamping unit presses the
gripper segments radially to the outside. The spindle and the tool support the gripper segments. They
pull the oversize hollow shaft taper into the spindle and clamp it against the axial face of the spindle.
The patented design of the OTT-JAKOB HSK-clamping units amplifies the spring force of the intensifier.
The friction between the taper and the face contact as well as the keyways transmit the torque.
Spring stack or special springs generate the pull force.
XVII
High-speed unit
3
H
1
2
3
High-speed unit
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Attention:
Please note that high-speed units can only be designed after technical consultation and discussion of
the intended application. Complex calculations are necessary to determine the RPM limit of the power
drawbar. We will also give you all necessary parameters like unclamp pressure, clamping force, etc. with
the drawing. Contact us!
Nominal size of the interface
4
5
6
Power drawbar for steep taper tooling
S
S
S
S
S
S
S
K
K
K
K
K
K
K
2
2
3
4
4
5
6
0
5
0
0
5
0
0
4
5
6
DIN
ANSI
MAS
DIN
ANSI
MAS
DIN
ANSI
DIN
ANSI
DIN
ANSI
MAS
HSK-clamping units
Form of the hollow shaft taper
A
XVIII
H
H
H
H
H
H
H
H
H
S
S
S
S
S
S
S
S
S
K
K
K
K
K
K
K
K
K
2
3
4
5
6
8
1
1
1
5
2
0
0
3
0
0
2
6
0
5
0
1
2
3
4
5
6
B
E
F
AB
X
X
7
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
8
9
X
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Code for steep taper tool standards
7
8
A
DIN 69871/2
1
ISO 7388 / 1 / 2 Typ A
4
5
6
1
1
7
8
ISO 7388 / 1 / 2 Typ B
MAS 403-1982 BT/PT 30-degree
MAS 403-1982 BT/PT 45-degree
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SK-standards
tool standard
DIN 69872
ISO/DIS7388/2 Typ A
code
DIN 69871/69872
B+/-0,25
A1
ISO 7388/1/2 Typ A
C+/-0,25
A
øA
A
DIN 69871
ISO/DIS7388/1
B
C
+/-0,25
+/-0,25
SK 30
31,75
71,65
SK 40
44,45
94,25
66,65
88,25
SK 50
69,85
135,60
126,60
SK 60
107,95
201,65
191,65
0,02 A
tool standard
code
ANSI B5.50-78
J +/-0,3
C1
ISO7388/1/2 Typ B
K
A
J
K
+/-0,3
A
0,05 A
E +/-0,25
F +/-0,25
MAS 403-1982 PT-1
45°
MAS 403-1982 PT-2
3
E
F
ANSI B.5.50 - 78
øA
2
1
31,75
59,30
SK 40
44,45
84,50
79,25
SK 50
69,85
127,00
119,40
SK 60
107,95
199,95
189,45
tool standard
30°
+/-0,3
SK 30
code
E1
MAS 403-1982 BT/PT45°
F1
A
E
F
+/-0,25
A
MAS 403-1982 BT
55,65
MAS 403-1982 BT/PT30°
øA
1
C
+/-0,25
SK 30
31,75
71,35
66,35
SK 40
44,45
100,35
93,35
SK 50
69,85
146,75
136,75
SK 60
-
0,02 A
-
-
XIX
Code for HSK-standards
7
8
HSK-clamping units
1
2
3
4
5
6
A
K
DIN 69893 - part 1 - form A
with gripper grove
A
B
DIN 69893 - part 1 - form A
with gripper grove - black
B
K
DIN 69893 - part 2 - form B
with gripper grove
E
K
DIN 69893 - part 5 - form E
with gripper grove
F
K
DIN 69893 - part 6 - form F
with gripper grove
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
HSK-standards
hollow shaft tapers DIN 69893; Form
A
features
• central, axial coolant supply with
KSM-tube
• keyways at the taper end
application
• machining centers,
milling machines
B
features
• decentralized coolant supply
over the flange or central
coolant supply through coolant tube
• enlarged flange
• keyways at the flange
application
• machining centers,
heavy milling machines
E
features
• rotational symmetry
without keyways
application
• HSC-spindles
F
features
• enlarged flange
XX
application
• HSC-spindles e. g. machining
of wood and plastic
Medium transfer for steep taper power drawbars
10
Nomenclature postition
1
2
Without medium transfer
1
With central
medium transfer
2
With radial medium transfer
3
With radial medium
transfer and
central air blast transfer
4
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
1
without transfer
2
axial transfer
3
radial transfer
4
axial transfer: air
radial transfer:
coolant
XXI
Medium transfer for HSK-clamping units
10
HSK-clamping units
1
2
Without medium transfer
1
With central
medium transfer
2
With radial medium transfer
3
With central medium
transfer and
radial air blast transfer
4
With central medium transfer
and radial air blast transfer
(special passage)
5
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
1
without transfer
2
3
axial transfer for closed HSK-tool
radial transfer (with bushing)
4
radial/axial
transfer
5
XXII
axial transfer;
air transfer through spring
location
axial transfer for open HSK-tool
radial transfer (without bushing)
Position indication
Thread in clamping body
Signal ring
Indication through piston position
Without thread / without elongated hole
1
2
3
4
5
6
7
8
9
12
G
H
K
O
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Please note that the position indication of the three
possible settings, clamped position with tool,
unclamped position, and clamped position without
tool, can be done in different ways. Contact us!
spindle or
intensifier
signal ring
clamping body
or unclamp body
clamped position
unclamped
position
Example rotary union 2KA-SR
Example LE95 - with longer grippers
Example LE102 – with analog
sensor for integrated clamping
stroke monitoring
XXIII
Unclamp unit
Without unclamp unit
0
0
LE 60 - hydraulic unclamp unit
with air blast connection
0
2
with air blast connection
0
1
with connection for single-passage rotary union
3
6
LE 95-B - hydr. unclamp unit with connection for single-passage rotary union incl. connection for air blast
5
8
LE 95 with longer grippers - hydr. unclamp unit with
connection for single-passage rotary union (position indication)
0
5
LE 102-B hydraulic unclamp unit with connection for
single-passage rotary union incl. connection for air blast
0
3
LE 133 - hydraulic unclamp unit with connection for
1
2
LE 133 - hydraulic unclamp unit with connection for
1
3
LE 95 - (fixed flange) - hydr. unclamp unit with connection for
single-passage rotary union
0
4
LE 115 - (fixed flange) - hydr. unclamp unit with connection
for single-passage rotary union
1
0
LE 124 - (fixed flange) - hydr. unclamp unit with connection
for single-passage rotary union
1
1
LE 119-P1 - pneumatic unclamp unit
(release force 3,1 kN)
2
1
2
2
2
3
3
1
3
2
3
3
LE 150-PA1 - pneum. LE (with connection for
single-passage rotary union / release force 5,5 kN)
4
1
4
2
4
3
1
XXIV
14 15
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Rotary union
1
2
16 17
without rotary union
0
0
Rotary union for hydraulic unclamping
of power drawbars
1
1
Dual-passage rotary union for hydraulic unclamping of
power drawbars and cleaning of the tool interface with
air during tool change
1
4
power drawbars and central coolant supply or cleaning
of the tool interface with air during tool change
2
5
power drawbars and central coolant supply or cleaning
of the tool interface with air during tool change;
including position indication with signal ring and
proximity switch
2
6
power drawbars and cleaning of the tool interface with
air during operation and tool change
2
8
Single-passage high speed rotary union GD radial connection with closed seal unit to be used in
OTT-JAKOB unclamp units
(max. 36.000 RPM - 80 bar KSM-pressure)
2
1
Single-passage high speed rotary union GD axial connection with closed seal unit to be used in
(max. 36.000 RPM - 80 bar KSM-pressure)
2
2
Single-passage high speed rotary union GDR radial connection with closed seal unit to be used in
(max.16.000 RPM - 50 bar KSM-pressure)
2
3
Single-passage high speed rotary union GDR axial connection with closed seal unit to be used in
(max.16.000 RPM - 50 bar KSM-pressure)
2
4
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Spindle length
19 20 21 22 23 24
0 0 0 0 , 0
Spindle length
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
XXV
Fax-Cover
Sender
Quote:
Order:
Ott-Jakob GmbH & Co
Spanntechnik KG
Industriestraße 3 -7
D-87663 Lengenwang
Tel.: +49 83 64 / 98 21 - 0
Fax: +49 83 64 / 98 21 - 10
www.Ott-Jakob.de
info@Ott-Jakob.de
Request for tech.
information:
Nomenclature:
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Technical data:
Tool interface:
Steep taper tooling
HSK-tooling
Size of the interface:
Tool standard:
Form of the
power drawbar:
AS
RPM range:
from
RPM
Pull force:
N
Spindle length:
mm
Spindle diameter
at the front bearing:
mm
Desired medium supply
IF
to
RPM
Spindle diameter
at the rear bearing:
mm
no
Coolant:
bar
Cleaning air:
bar
Compressed air during rotation:
bar
Spindle orientation:
XXVI
yes
IS
ES
horizontal
Available release pressure:
bar
Available pneumatic release
pressure:
Position indication:
bar
vertical
medium transfer
1
2
3
tilting spindle
Mechanical release force
with signal ring indication
Please do not use the catalog drawings as manufacturing drawings.
Contact us for complete manufacturing drawings.
4
5
overhead spindle
kN
with piston indication
SK-Grippers
SK-Inside spindle intensifier
SK
stroke
k2±0,15
SK
30
M10-5H
ejection path
k1±0,2
23
l1
tool standard
code
DIN 69871/69872
ISO 7388/1/2 Typ A
A1
ANSI B 5.50 - 78
ISO 7388/1/2 Typ B
C1
MAS 403-1982 BT/PT 2 (30°)
MAS 403-1982 BT/PT 1 (45°)
E1
F1
without transfer
1
axial transfer
2
radial transfer
3
SK 30
rated quantity
code
A1
C1
[N]
[mm]
pull in force
E1
F1
1/2/3
medium transfer
order
no.
Subject to modification due to technical advance!
medium transfer
6000
5500
stroke
5,5
5,5
5,5
5,5
ejection path
0,95
1,6
0,95
0,95
reference gauge
70,7
57,7
70,4
70,4
k1
11,2
11,2
10,6
10,6
k2
11,7
-1,3
11,4
11,4
l1
57,5
72
57,5
57,5
95.101.280.9.2
95.101.280.9.2
95.101.280.9.2
95.101.280.9.2
mounting tool
Gripper SK 30
E.M.±0,1
Gauge dimension to be adjusted only in
unclamped position of the gripper
3
17
6
22,5 unclamped
26,7 min. with tool
28,2 max without tool
M35x1,5
3
118 +0,2
25
13
6
ES
30
SW 36
B
30
°
94
0,03 A-B
0,005 A-B
ø36 H6
ø35,5
7*
ø30
0,02 A-B *
length of spindle
min. 260
ø29H8* *only at
spindle length
ø19+0,5 >350
0,4
0,01 A-B
ø19 H6
15°
138 +1
30°
ø20,2+0,2
ø23
ø22,5 G7
ø27+0,2
5
Y
22°
59 +0,1
91
76 +0,2
+0,5
ø19,5+0,1
8°17'50"
A
(ø22,5 G7)
Y
ø31,75
0,8
X
X
0,01 A-B
15°
(ø31,75)
harden to
60+2HRC
+0,4
depth min. 1
R0,2
ES 30
4
ø42
ø60
ø50
Not a spindle manufacturing drawing!
Technical data for the combination inside spindle intensifierrotary union/unclamp unit in ES/IS-power-drawbar
page 22/23
Spindle integrated
power drwabar IS 30
0,03 A-B
0,005 A-B
M42x1,5
IS
30
ø38H8
B
1,5
Rp0,5
0,2
only at
indicating position
5
1,5
11,2 +0,1
1,5
10,5
4 -0,1
M4-3x120°
15,8
0,01 A-B
145 +0,1
ø42,2+0,2
2x180°
8,5
+0,2
74+0,1
1
30°
ø38,2 +0,2
ø34,5 H8*
ø19 +0,5
0,02 A-B *
*only at
spindle length
>460
only at
medium transfer 3
ø3
7*
length of spindle
min. 360
ø35+0,1
ø19 H6
0,01 A-B
only at medium transfer 3
Z
0,8
0,01 A-B
15°
22°
(ø22,5 G7)
Y
ø19,5 +0,1
A
X
harden to
60+2HRC
+0,4
depth min 1
(59+0,1)
8°17'50"
R0,2
59
+0,1
91+0,5
76 +0,2
5
ø20,2 +0,2
ø23
ø22,5 G7
ø27 +0,2
Y
edge
rounded
edge rounded to a
max. of 0,5 and polished
0,4
30°
138 +1
105
15°
Z
ø31,75
X
(ø31,75)
6
Grippers
SK 30/40/50/60
E.M. ± 0,1
SK
40
k2±0,15
M14x1,5-5H
ejection path
24,5
l1
k1±0,2
tool standard
code
DIN 69871/69872 ISO 7388/1/2 Typ A
A1
ANSI B 5.50 - 78
C1
ISO 7388/1/2 Typ B
MAS 403-1982 BT/PT 2 (30°)
E1
MAS 403-1982 BT/PT 1 (45°)
F1
Technical data for the combination
inside spindle intensifier - rotary
union/unclamp unit in ES/IS-power
drawbar
page 22/23
without transfer
1
axial transfer
2
SK 40
[mm]
[N]
rated quantity
order
no.
medium transfer
code
A1
A1
C1
C1
E1
F1
medium transfer
1
2
1
2
1/2
1/2
12000
pull in force
10500
stroke
5,5
5,5
5,5
5,5
5,5
5,5
ejection path
0,65
0,65
1,6
1,6
0,65
0,65
reference gauge
93,6
93,6
82,9
82,9
99,7
99,7
k1
11,1
11,1
11,1
11,1
14,1
14,1
k2
14,1
14,1
3,4
3,4
20,2
20,2
l1
67,1
66,4
78,3
77,6
60,3
60,3
mounting tool
95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2
Gripper SK 40
stroke
7
SK
40
E.M. ±0,1
stroke
k1±0,2
tool standard
24,5
l1
code
DIN 69871/69872
ISO 7388/1/2 Typ A
A1
ANSI B 5.50 - 78
ISO 7388/1/2 Typ B
C1
MAS 403 - 1982 BT/PT 2 (30°)
E1
MAS 403 - 1982 BT/PT 1 (45°)
F1
medium transfer
radial transfer
3
SK 40
rated quantity
code
A1
C1
[N]
[mm]
pull in force
E1
F1
3
medium transfer
order
no.
Gripper SK 40
8
M14x1,5-5H
k2±0,15
ejection path
12000
10500
stroke
5,5
5,5
5,5
5,5
ejection path
0,65
1,6
0,65
0,65
reference gauge
93,6
82,9
93,6
93,6
k1
11,1
11,1
11,1
11,1
k2
14,1
3,4
14,1
14,1
l1
67,4
78,3
67,4
67,4
95.101.281.9.2
95.101.281.9.2
95.101.281.9.2
95.101.281.9.2
mounting tool
E.M. ±0,1
SK
40
stroke
k1±0,2
24,5
l1
tool standard
code
DIN 69871/69872
ISO 7388/1/2 Typ A
A1
ANSI B 5.50 - 78
ISO 7388/1/2 Typ B
C1
MAS 403 - 1982 BT/PT 2 (30°)
E1
MAS 403 - 1982 BT/PT 1 (45°)
F1
drawbar
page 22/23
radial / axial transfer
4
SK 40
rated quantity
code
A1
C1
[N]
[mm]
pull in force
E1
F1
4
medium transfer
order
no.
medium transfer
12000
10500
stroke
5,5
5,5
5,5
5,5
ejection path
0,65
1,6
0,65
0,65
reference gauge
93,6
82,9
93,6
93,6
k1
11,1
11,1
11,1
11,1
k2
14,1
3,4
14,1
14,1
l1
67,4
78,3
67,4
67,4
95.101.281.9.2
95.101.281.9.2
95.101.281.9.2
95.101.281.9.2
mounting tool
Gripper SK 40
k2±0,15
M14x1,5-5H
ejection path
9
B
25
13
30°
SW50
ø36 H6
ø75
ø65
118
0,03 A-B
ES
40
24,5 unclamped
28,9 min. with tool
31,3 max. without tool
1
M35x1,5
3
18
6
6
ES 40
0,005 A-B
ø55,5 f7
226,5 +0,2
ø 35,5
10
6*
ø33+0,2
0,02 A-B *
*only at
spindle length >520
H8
Z
0,01 A-B
only at medium transfer
03/04
edge rounded to a max.
of 0,5 and polished
25°
harden to
60+2 HRC
depth min. 1 +0,4
R0,2
7
ø34 G7
ø40 +0,2
79,5 +0,1
0,01 A-B
ø34,5
Y
117+1
170
139-0,5
10°
Y
15°
0,4
Z
edge
rounded
(ø34 G7 )
0,8
ø27 H8
ø4
ø27 +0,5
(79,5+0,1)
spindle length
min. 415
ø32 *
only at
medium transfer
03/04
ø27,6+0,1
8°17'50"
A
X
X
(ø 44,45)
ø44,45
ø38H8
1
IS
40
1,5
1,5
8,5
only at
indicating position
11,2+0,1
Rp0,5
2x180°
0,2
1,5
ø42,2+0,2
15,8+0,2
0,01 A-B
B
30°
4-0,1
M4-3x120°
74+0,1
156,1+0,1
Spindle integrated power
drawbar IS 40
0,03 A-B
0,005 A-B
10,5
M42x1,5
ø38,2 +0,2
11
7*
ø35 +0,1
0,02 A-B *
*only at
spindle length >520
Z
ø27 H8
0,01 A-B
15°
0,8
0,01 A-B
ø34 G7
ø40 +0,2
25°
79,5+0,1
Y
ø34,5
Y
117 +1
(ø34 G7)
harden to
60+2HRC
depth min. 1+0,4
R0,2
7
10°
edge
rounded
only at medium transfer
03/04
of 0,5 and polished
170
139 -0,5
0,4
Z
ø4
ø27 +0,5
(79,5 +0,1)
spindle length
min. 420
ø34,5 H8*
only at
medium transfer
03/04
ø27,6 +0,1
8°17'50"
A
X
ø44,45
X
(ø44,45)
Technical data for the combination inside spindle intensifierrotary union/unclamp unit in ES/IS-power drawbar
page 22/23
12
Grippers SK 50
E.M. ±0,1
stroke
M16x1,5-5H
Gripper SK 50
SK
50
k2±0,15
ejection path
13
k1±0,2
31,5
l1
tool standard
code
DIN 69871/69872
ISO 7388/1/2 Typ A
ANSI B 5.50 - 78
ISO 7388/1/2 Typ B
A1
C1
MAS 403 - 1982 BT/PT 2 (30°)
E1
MAS 403 - 1982 BT/PT 1 (45°)
F1
insider spindle intensifier - rotary
drawbar
page 22/23
without transfer
1
axial transfer
2
SK 50
rated quantity
code
A1
C1
[N]
[mm]
pull in force
E1
F1
1/2
medium transfer
order
no.
medium transfer
25000
23000
stroke
6
6
6
6
ejection path
1
1
1
1
reference gauge
134,6
126
145,75
145,75
k1
14,75
14,75
14,7
14,7
k2
18,1
9,5
29,25
29,25
l1
79,7
87,9
68,8
68,8
95.101.337.9.2
95.101.337.9.2
95.101.337.9.2
95.101.337.9.2
mounting tool
E.M. ±0,1
stroke
k2±0,15
M16x1,5-5H
Gripper SK 50
ejection path
14
SK
50
k1±0,2
31,5
l1
tool standard
code
DIN 69871/69872
medium transfer
radial transfer
rated quantity
code
[N]
medium transfer
pull in force
stroke
[mm]
ejection path
order
no.
A1
ISO 7388/1/2 Typ A
3
SK 50
A1
3
25000
6
1
reference gauge
134,6
k1
14,75
k2
18,1
l1
79,7
mounting tool
95.101.337.9.2
drawbar
page 22/23
E.M. ± 0,1
stroke
M16x1,5-5H
Gripper SK 50
k2±0,15
ejection path
15
k1±0,2
SK
50
31,5
l1
tool standard
code
DIN 69871/69872
ISO 7388/1/2 Typ A
ANSI B 5.50 - 78
ISO 7388/1/2 Typ B
A1
C1
radial / axial transfer
4
SK 50
rated quantity
A1
[N]
[mm]
pull in force
C1
4
medium transfer
order
no.
medium transfer
code
drawbar
page 22/23
25000
23000
stroke
6
6
ejection path
1
1
reference gauge
134,6
126
k1
14,75
14,75
k2
18,1
9,5
l1
79,7
87,9
95.101.337.9.2
95.101.337.9.2
mounting tool
25
13
B
20
24,5 unclamped
28,9 min. with tool
31,3 max. without tool
1
6
30°
6
SW50
ø48H6
ø75
ø65
118
0,03 A-B
0,005 A-B
ES 50
ø55,5 f7
257+0,2
3
M45x1,5
ES
50
ø46
ø41,5+0,2
6*
16
0,02 A-B *
*only at
spindle length >615
ø41H8*
ø30
ø40 H8
only at
medium transfer
03/04
of 0,5 and polished
10°
ø4
0,4
Z
only at
medium transfer
03/04
Z
edge
rounded
(ø49 G7)
15°
Y
0,8
ø56 +0,2
25°
+0,1
harden to
60+2HRC
depth min. 1 +0,4
8°17'50"
R0,2
ø43 +0,1
116,5
163
0,01 A-B
ø49 G7
Y
+1
192-0,5
7
230
ø49,5
(116,5 +0,1)
length of spindle
min. 500
0,01 A-B
A
X
ø69,85
X
(ø69,85)
ø48 H8
B
1
ø52,2
only at
indicating position
16+0,1
IS
50
1,5
8,5
6* M5-3x120°
271+0,1
5-0,1
16,5+0,2
0,01 A-B
2x180°
0,2
Rp0,5
100,5 +0,1
2,5
1
14
30°
ø48,2 +0,2
ø41,5+0,2
0,02 A-B *
ø41H8 *
*only at spindle length
>700
ø40 H8
0,01 A-B
only at
medium transfer
03/04
0,4
Z
only at
medium transfer
03/04
Z
ø4
length of spindle
min. 610
ø30
edge
rounded
of 0,5 and polished
10°
(ø49 G7 )
0,8
8
0,01 A-B
Y
harden to
60+2HRC
depth min. 1 +0,4
116,5
+0,1
ø43 +0,1
(116,5 +0,1 )
25°
R0,2
15°
ø56+0,2
163
192-0,5
ø49 G7
Y
+1
230
ø49,5
8°17'50"
A
X
ø 69,85
X
(ø69,85)
Technical data for the combination inside spindle intensifier rotary union/unclamp unit in ES/IS-power drawbarpage
22/23
drawbar IS 50
0,03 A-B
0,005 A-B
M52x1,5
17
0,03 A-B
0,005 A-B
drawbar IS 50 G
M62x1
ø60
H8
B
Rp0,5
1
ø62,1 +0,2
+0,1
17
1,5
23
11,5
151+0,1
M6-3x120°
18
only at indicating position
0,2
+0,2
0,01 A-B
2x180°
6-0,1
102+0,1
2,5
1
15
30°
ø60,2+0,2
ø55,5 +0,2
ø55H6*
*only at spindle lenght >700
ø4
ø35
ø40 H8
0,01 A-B
Z
edge
rounded
only at
medium transfer
03/04
0,01 A-B
Y
15°
of 0,5 and polished
(ø49 G7)
0,8
0,4
Z
10°
(116,5+0,1 )
ø56+0,2
harden to
60+2HRC
depth min 1+0,4
R0,2
ø49 G7
Y
+1
25°
116,5+0,1
163
192 -0,5
8
ø49,5
230
length of spindle min. 510
5*
IS
50G
only at
medium transfer
03/04
0,02 A-B *
ø43 +0,1
8°17'50"
X
(ø69,85)
A
X
ø69,85
E.M. ±0,1
stroke
M25x1,5-5H
Gripper SK 50
increased
k2±0,15
ejection path
19
ejection path
SK
50
1
1
reference gauge
134,6
134,6
k1
14,75
14,75
k2
18,1
9,5
l1
94,6
103,2
95.101.336.9.2
95.101.336.9.2
k1±0,2
32,5
l1
tool standard
code
DIN 69871/69872
ISO 7388/1/2 Typ A
A1
ANSI B 5.50 - 78
ISO 7388/1/2 Typ B
C1
medium transfer
without transfer
radial transfer
rated quantity
code
[N]
medium transfer
pull in force
[mm]
stroke
order
no.
axial transfer
mounting tool
1
Power drawbar and spindle contour for
reinforced design upon request
2
3
SK 50 inreased
A1
C1
1/2/3
35000
9
9
E.M. ±0,1
stroke
k2±0,15
M30x1,5-5H
Gripper SK 60
ejection path
20
k1±0,2
SK
60
52
l1
tool standard
code
DIN 69871/69872
ISO 7388/1/2 Typ A
ANSI B 5.50 - 78
ISO 7388/1/2 Typ B
medium transfer
without transfer
axial transfer
tool standard
code
order
no.
[mm]
[N]
medium transfer
A1
C1
1
2
SK 60
A1
C1
1/2
65000
60000
stroke
8,5
8,5
ejection path
1,15
0,95
reference gauge
200,5
199
k1
19,5
19,2
k2
19,2
17,7
l1
130,5
132,2
95.101.284.9.2
95.101.284.9.2
pull in force
mounting tool
drawbar
page 22/23
ø118
ø106
unclamped
min. with tool
max. without tool
26
1
10
2,5
30°
20
27,3
29,3
3
70
58
B
ø75,5
2,5
396+0,2
M75x1,5
30
°
ø55 H8 *
1
fitting length
15*
ø73
*only at spindle length
>850
0,02 A-B *
length of spindle
min. 780
ø56+0,5
45°
R0,6
R0,2
0,01 A-B
90
ø52
H8
R0,2
0,4
2
30°
Z
R0,6
4 5°
ø66,2
harden to
60+2HRC
depth min.1+0,4
ø66,2
0,01 A-B
ø65G7
Y
15°
ø78 +0,2
ø65 +0,1
X
8° 17'50"
(ø107,95)
(181,3+0,1)
25°
R0,2
230
181,3 +0,1
(ø65 G7)
0,8
39
Z
Y
255+0,5
235,9-0,1
0,8
ø62,5 H8
A
X
ø107,95
ES 60
158
0,03 A-B
0,005 A-B
ES
60
ø76,5
ø76H6
ø94f7
21
Dav
Dah
Graphic for
type ES 50
120
Max. spindle speed
in relation to Dav at
release pressure = 150 bar
22
ES
Dav
115
il
-O
1K
Technical data
For the combination inside spindle intensifierrotary union / unclamp unit in ES-power drawbar
110
105
2K
A
/
2K
L
100
/
2K
LR
95
n-1
1K-Oil
ES 30
90
spindle speed max.
[min-1]
10000
piston area
[cm2]
10,78
oil volume
[cm3]
17,0
release pressure max.
[bar]
120
ES 40
6000
7000
1K-Oil
2KA
2KL
2KLR
spindle speed max.
[min-1]
10000
8000
8000
8000
piston area
[cm2]
18,1
17,15
17,3
17,3
oil volume
[cm3]
31,7
55
55
55
[bar]
160
160
160
160
cleaning air; n=0; max.
[bar]
–
–
10
10
air pressure max.
[bar]
–
–
–
10
coolant pressure max.
[bar]
–
80
–
–
1K-Oil
2KA
2KL
2KLR
ES 50
spindle speed max.
[min-1]
piston area
[cm2]
18,1
17,15
17,3
17,3
oil volume
[cm3]
31,7
55
55
55
[bar]
160
160
160
160
cleaning air; n=0; max
[bar]
–
10
10
10
air pressure max.
[bar]
–
–
–
10
[bar]
–
80
–
–
1K-Oil
2KA
2KL
ES 60
siehe Diagramm
spindle speed max.
[min-1]
8000
8000
8000
piston area
[cm2]
50,26
43,3
43,5
oil volume
[cm3]
106
104
104
[bar]
160
160
160
[bar]
–
10
10
[bar]
–
80
–
8000
9000
Dav
Dav
Max. spindle speed
in relation to Dav at
release pressure = 150 bar
110
105
1K-Oil
2KA
2KL
2K
A
100
/
2K
L
95
n-1
90
6000
D ah
IS
115
il
-O
1K
IS 30
Graphic for
type IS 50
120
7000
8000
9000
10000
HSC-module
2KLR
LE 95+GD LE 95+GDR
LE 92
LE 150P
spindle speed max.
[min-1]
10000
10000
10000
piston area
[cm2]
11,34
10,39
10,56
10,56
19,36
19,36
16,5
➔ data sheet
oil volume
[cm3]
20,4
23,5
20,4
20,4
45
45
38
–
[bar]
120
120
120
120
100
100
100
–
[bar]
–
10
10
10
10
10
10
10
air pressure max.
[bar]
–
–
–
10
5
5
–
–
[bar]
–
80
–
–
80
50
–
–
IS 40
1K-Oil
2KA
2KL
2KLR
LE + GD
LE + GDR
LE 92
LE 150P
spindle speed max.
10000
10000
10000
on request
on request
piston area
[cm2]
11,34
10,39
10,56
10,56
19,36
19,36
16,5
➔ data sheet
oil volume
[cm3]
20,4
23,5
23,9
23,9
45
45
38
–
[bar]
160
160
160
160
160
160
160
–
[bar]
–
10
10
10
10
10
10
10
air pressure max.
[bar]
–
–
–
10
5
5
–
–
[bar]
–
80
–
–
80
50
–
–
1K-Oil
2KA
2KL
2KLR
LE + GD
LE + GDR
IS 50
see diagram
spindle speed max.
Gripper SKData
Technical
30
For the combination inside
spindle intensifier-rotary
union/unclamp unit in
IS-power drawbar
LE 150P
on request
piston area
[cm2]
18,1
17,15
17,3
17,3
19,36
19,36
➔ data sheet
oil volume
[cm3]
31,7
54,5
55
55
45
45
–
[bar]
160
160
160
160
160
160
–
[bar]
–
10
10
10
10
10
10
air pressure max.
[bar]
–
–
–
10
5
5
–
[bar]
–
80
–
–
80
50
–
IS 50 G
1K-Oil
2KA
2KL
2KLR
spindle speed max.
10000
10000
10000
piston area
[cm2]
28,3
27,4
27,5
17,3
➔ data sheet
oil volume
[cm3]
55
53
54
55
–
[bar]
160
160
160
160
–
[bar]
–
10
10
10
10
air pressure max.
[bar]
–
–
–
10
–
[bar]
–
80
–
–
–
LE 150P
on request
23
24
HSK-Grippers
HSK-Inside spindle intensifier
E.M.=reference gauge
A=ejection
a1
spindel
SW 1
Hollow-shaft-taper
d
1
drawbar shaft
HSK-Clamping-Unit/Form A
FSp
lock screw
SW2
HSK
H0
A H1 Hmax.
Hollow-shaft-tapers Form A
DIN 69893 - 1
code
ISO 12164-1
AK
d1
32
40
50
63
80
100
125
160
FSp
5
6,8
11
18
28
45
70
115
A
0,5
0,5
0,5
0,5
0,5
0,5
0,5
1
8,5
8,5
10,5
10,5
13
13
16,5
17
Hmax.
H1
7,5
8
9
10
11
12,5
15,8
24,5
5,1
5,6
6,4
7,4
8,3
9,15
10,8
17,5
SW1
SW2
12
15
18
22
27
36
46
55
3
4
4
5
6
6
14
16
a1
19,5
27
26,5
31,5
29
34,5
40,5
56
95.601.111.3.1
95.601.112.3.1
95.601.113.3.1
95.601.114.3.1
95.601.115.2.1
95.601.116.2.1
95.601.117.2.1
95.601.118.2.1
[kN]
2
[mm]
E.M.
±0,1
mounting tool
HSK
AK
pulling head
drawbar shaft
bushing for radial medium transfer
Inside spindle Intensifier
with Clamping Unit HSK-AK
spring stack
3
spacer
gripper
clamping cone
not convex
0,002 A-B
51
")
0,5
X
W
d2
d1
0,2
l 27
3'
30 ° ±
Rp0,5
l 21
26
0,4
0,03 A-B
0,005 A-B
0,01 A-B
B
d30
hardened to
700+100 HV 100
depth min. = 0,8 +0,4
d19
Y
d25
d6
d5
d3
A
b1
45°
R0,2
l23
l30
l 20
30°
l6
d8
l7
4
0,01 A-B
l 31
d24
0,02 A-B
When drive keys are inserted the taper hole
may be concial over the total length l 1
l19
d21
l3
d7
1,6
R1
R0,2
l10
l 22
0,01 A-B
2x180°
0,4
-0,5
d23
0,01 A-B
l 24
d22
°
l5
0,4
1:10
l8
l25
Y
30
'45
l2
t
l1
l4
l9 bei d3
l11
length of spindle
spindle inside contour AK
l
(2°
G
X
20°
r1 tangent with band b 1 and d4
W
0,05 A-B
d5
d4
d1
63
80
100
125
160
6,8
7,8
10,3
12,3
15,8
19,78
24,78
29,78
23,998 29,998 37,998 47,998 59,997 74,997 94,996 119,996
H10
17
21
26
34
42
53
67
85
d4
+0,1
23,28
29,06
36,85
46,53
58,1
72,6
92,05
116,1
e1
8,91
11,08
14
18,11
22,07
27,56
35,58
44,54
e2
4,9
5,9
7,65
9,15
11,9
14,89
18,39
22,89
16,5
20,5
25,5
33
41
51
64
81
3,2
4
5
6,3
8
10
12,5
16
+0,2
l2
l3
+0,2
11,4
14,4
17,9
22,4
28,4
35,4
44,4
57,4
l4
+0,2
13,4
16,9
20,9
26,4
32,4
40,4
51,4
64,4
0,8
0,8
1
1
1,5
1,5
2
2
l5
l6
+0,1
1
1
1,5
1,5
2
2
2,5
2,5
l7
±0,1
2,0
2,0
2,0
2,5
3,0
3,0
4,0
4,0
r1
+0,025
-0,025
1,5
2
2,5
3
4
5
6
8
t**
0,0015 0,0015 0,0020 0,0020 0,0025 0,0030 0,0035 0,0035
d5
+0,2
22,5
26,5
33
41,6
50
63
79
104
d6
H6
17
21
26
34
42
53
67
85
d7
+0,1
10,3
13,2
15,2
20,4
22,4
24,2
32
37,2
d8
+0,1
6,6
8,6
10,6
14,6
16,6
18,4
25,4
32,4
l8
±0,1
43
58
61
69
72
93
112,5
148
l9
js8 at d3
30
44
45
52
56
70
86
113
l10
+0,2
3
3,6
3,6
4,2
4,2
4,2
4,7
4
l11
-0,2
62,5
78
84
94
98
124
149
188
M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5 M85x1,5
d21
+0,2
42,2
42,2
42,2
52,2
52,2
85,5
d22
H8
38
38
38
48
48
80
d23
+0,2
38,2
38,2
38,2
48,2
48,2
80,2
d24
+0,2
32
32
35
41,5
44
72
d25
+0,2
20
20
27
27
36
57
l20
+0,2
10,5
10,5
10,5
14
14
17
1,5
1,5
1,5
1,5
1,5
2,5
65,5
65,5
65,5
86,5
86,5
118
1,5
1,5
1,5
1,5
1,5
2
100
100
158
167
298
405,5
85
95
105
110
135
160
l26
1
1
1
1
1
2
l27
1,5
1,5
1,5
2,5
2,5
1,5
43,5
71,5
l21
+0,1
l23
l24
-0,2
l25
-0,5
on request
[mm]
l22
at a spindle length of more than:
d19
H8
350
31,5
31,5
l19
450
34,5
41
6
7
at position indication C:
d30
8,5
8,5
8,5
8,5
8,5
13
l30
+0,2
19
20
20
21
22,5
32
l31
+0,1
2,5
2,5
2,5
2
2
7
* see updated standard!!
** see ISO 1101 and ISO 3040
5
on request
[mm]
50
d3
l1
[mm]
DIN 69063-1 1996-01 bzw. ISO / WD 12164-2
clamping unit
40
G
inside spindle intensifier
Dimensions not approved for spindle manufacturing! Subject to modification due to technical advance!
*
d2
32
spindle inside contour AK
b1
+0,05
-0,05
A=ejection
a1
spindle
SW1
Hollow-shaft-taper
d1
drawbar shaft
HSK-Clamping-Unit/Form B
FSp
lock screw
SW 2
HSK
H0
A H1H max.
Hollow-shaft-tapers Form B
code
DIN 69893 - 2
BK
d1
40
50
63
80
100
125
160
FSp
5
6,8
11
18
28
45
70
A
0,5
0,5
0,5
0,5
0,5
0,5
0,5
8,5
8,5
10,5
10,5
13
13
16,5
Hmax.
7,5
8
9
10
11
12,5
15,8
H1
5,1
5,6
6,4
7,4
8,3
9,15
10,8
SW1
12
15
18
22
27
36
46
SW2
3
4
4
5
6
6
14
a1
19,5
27
26,5
31,5
29
34,5
40,5
95.601.111.3.1
95.601.112.3.1
95.601.113.3.1
95.601.114.3.1
95.601.115.2.1
95.601.116.2.1
95.601.117.2.1
[kN]
6
[mm]
E.M.
±0,1
mounting tool
HSK
drawbar shaft
BK
clamping cone
with Clamping Unit HSK-BK
pulling head
spring stack
spacer
7
gripper
0,0025 A-B
not convex
(2
l3
1'4
5"
e1
l7
l25
8
d5
)
W
d2
d1
R0,2
l 10
0,5
d24
0,01 A-B
l31
0,2
3'
30° ±
l26
0,03 A-B
0,005A-B
d23
d7
d6
d3
0,4
0,01 A-B
B
hardened to
X
700+100 HV 100
depth min. = 0,8 +0,4
hardened to
700+100 HV 100
depth min. = 0,8+0,4
l 27
Rp0,5
l21
l20
30°
R0,2
l23
l30
0,01 A-B
l22
d21
e1
d19
20°
d25
d8
BK
R1
1,6
l19
0,01 A-B
l24
d22
relief per manufactuer's request
0,02 A-B
-0,5
lenght of spindle
spindle inside contour BK
2x 180°
0,4
1:10
0,2
l9
l8
bei d3
X
30
°
°5
Y
l2
t
f1
l1
0,4
G
d30
Y
b2 all around
W
A
b1
Only for spindle with RPM max. <10.000 min-1
Not a spindle manufacturing drawing !
d1
b1
+0,05
-0,05
b2
d2
40
50
63
80
100
125
160
9,9
11,9
15,9
17,9
19,9
24,9
31,9
1
1
1
1
2
2
2
23,998 29,998 37,998 47,998 59,997 74,997 94,996
H10
17
21
26
34
42
53
67
e1
+0,2
16,2
20,2
25,2
31,7
40,2
50,2
62,7
f1
max.
19,5
25,5
25,5
25,5
28,5
28,5
30,5
l1
+0,2
16,5
20,5
25,5
33
41
51
64
l2
3,2
4
5
6,3
8
10
12,5
l3
0,8
0,8
1
1
1,5
1,5
2
+0,2
22,5
26,5
33
41,6
50
63
79
d6
H6
17
21
26
34
42
53
67
d7
-0,1
10,3
13,2
15,2
20,4
22,4
24,2
32
d8
+0,1
6,6
8,6
10,6
14,6
16,6
18,4
25,4
l7
-0,2
62,5
78
84
94
98
124
149
l8
±0,1
43
58
61
69
72
93
112,5
l9
js8 at d3
30
44
45
52
56
70
86
l10
+0,2
3
3,6
3,6
4,2
4,2
4,2
4,7
M42x1,5
M42x1,5
M42x1,5
M52x1,5
0,0015 0,0015 0,0020 0,0020 0,0025 0,0030 0,0035
G
d21
+0,2
42,2
42,2
42,2
52,2
52,2
85,5
d22
H8
38
38
38
48
48
80
d23
+0,2
38,2
38,2
38,2
48,2
48,2
80,2
d24
+0,2
32
32
35
41,5
44
72
d25
+0,2
20
20
27
27
36
57
l20
+0,2
10,5
10,5
10,5
14
14
17
1,5
1,5
1,5
1,5
1,5
2,5
65,5
65,5
65,5
86,5
86,5
118
1,5
1,5
1,5
1,5
1,5
2
100
100
158
167
298
405,5
85
95
105
110
135
160
l26
1
1
1
1
1
2
l27
1,5
1,5
1,5
2,5
2,5
1,5
43,5
71,5
+0,1
l23
l24
-0,2
l25
-0,5
on request
l22
[mm]
M52x1,5 M85x1,5-5H
l24spindle-0,2
at a
length of more than:
d19
350
31,5
l19
450
31,5
34,5
41
6
7
at position indication G:
d30
8,5
8,5
8,5
8,5
8,5
13
l30
+0,2
19
20
20
21
22,5
32
l31
+0,1
2,5
2,5
2,5
2
2
7
* see updated standard!
spindle inside contour BK
[mm]
[mm]
DIN 69063-2 1996-01
clamping unit
t**
d5
l21
*
d3
9
A=ejection
a1
spindel
SW1
Hollow-shaft-taper
d1
drawbar shaft
HSK-Clamping Unit/Form E
F Sp
lock screw
SW 2
HSK
H0
A H1 H
Hollow-shaft-tapers Form E
code
DIN V 69893 - 5
EK
d1
25
32
40
50
63
FSp
2,8
5
6,8
11
18
A
0,5
0,5
0,5
0,5
0,5
6,5
8,5
8,5
10,5
10,5
Hmax.
7
7,5
8
9
10
H1
4,6
5,1
5,6
6,4
7,4
SW1
10
12
15
18
22
SW2
3
3
4
4
5
a1
5,5
19,5
27
26,5
31,5
95.601.110.3.1
95.601.111.3.1
95.601.112.3.1
95.601.113.3.1
95.601.114.3.1
[kN]
10
[mm]
E.M.
±0,1
mounting tool
HSK
EK
drawbar shaft
spacer
gripper
clamping cone
with Clamping Unit HSK-EK
pulling head
spring stack
11
not convex
51
'45
30
°
0,4
R0,2
l 10
0,5
l19
l 24
l31
l30
l 22
0,01 A-B
d24
d2
d1
0,01 A-B
l21
l 20
d21
d5
3'
30 ° ±
l27
d23
d19
Y
0,4
0,01 A-B
B
X
hardened to
700+100 HV 100
depth min. = 0,8 +0,4
hardened to
700+100 HV 100
depth min. = 0,8 +0,4
l26
0,005 A-B
0,03 A-B
30°
R0,2
l 23
0,2
Rp0,5
0,01 A-B
d22
l1
1,6
R1
d7
0,02 A-B
-0,5
length of spindle
EK
2x180°
0,4
1:10
l
X
spindle inside contour EK
Y
l3
l2
(2°
t
l4
l9 bei d 3
8
0,0025 A-B
l7
l 25
12
G
d30
20°
d25
d8
d6
d3
A
")
Only for spindles with RPM of max. <10.000 min
-1
32
EK
50
63
18,998 23,998 29,998 37,998 47,998
l1
13
16
20
l2
2,5
3,2
4
l3
0,5
0,8
l4
13,5
16,5
t**
d3
0,001
H10
14
17
21
26
34
d5
+0,2
18
22,5
26,5
33
41,6
d6
H6
14
17
21
26
34
d7
+0,1
10,3
13,2
15,2
20,4
d8
+0,1
6,6
6,6
8,6
10,6
14,6
l7
-0,2
40
62,5
78
84
94
l8
±0,1
25,5
43
58
61
69
l9
js8 at d3
18,5
30
44
45
52
l10
+0,2
3
3,6
3,6
4,2
25
32
5
6,3
0,85
1
1
20,5
25,5
33
0,0015 0,0015 0,0020 0,0020
M42x1,5 M42x1,5 M42x1,5
+0,2
42,2
42,2
42,2
d22
H8
38
38
38
d23
+0,2
38,2
38,2
38,2
d24
+0,2
32
32
35
d25
+0,2
20
20
27
l20
+0,2
10,5
10,5
10,5
1,5
1,5
1,5
65,5
65,5
65,5
1,5
1,5
1,5
l22
+0,1
on request
d21
l21
[mm]
40
l23
l24
-0,2
100
100
158
l25
-0,5
85
95
105
l26
1
1
1
l27
1,5
1,5
1,5
d19
H8
6
-0,2
d30
l30
l31
31,5
31,5
l19
l24
450
350
34,5
7
8,5
8,5
8,5
+0,2
19
20
20
+0,1
2,5
2,5
2,5
spindle inside contour EK
[mm]
d2
[mm]
DIN V 69063-5 1996-01*
clamping unit
25
G
d1
13
A=ejection
a1
spindel
SW 1
Hollow-shaft-taper
d1
drawbar shaft
HSK-Clamping-Unit/Form F
F Sp
lock screw
SW 2
HSK
H0
A H1 Hmax.
Hollow-shaft-tapers Form F
code
DIN V 69893 - 6
d1
50
63
80
FSp
6,8
11
18
A
0,5
0,5
0,5
8,5
10,5
10,5
Hmax.
8
9
10
H1
5,6
6,4
7,4
SW1
15
18
22
SW2
4
4
5
a1
27
26,5
31,5
95.601.112.3.1
95.601.113.3.1
95.601.114.3.1
[kN]
14
E.M.
[mm]
FK
±0,1
mounting tool
pulling head
HSK
FK
drawbar shaft
bushing for radial medium trans
with Clamping Unit HSK-FK
spring stack
15
spacer
gripper
clamping cone
not convex
0,0025 A-B
(2°
51
0,4
d5
X
'45
d2
d1
0,02 A-B
d7
R1
1,6
R0,2
l10
0,5
d24
0,01 A-B
31
0,2
d25
d8
d6
3'
l27
30 ° ±
Rp0,5
l21
l26
l 20
0,4
0,03 A-B
0,005 A-B
B
0,01 A-B
30°
d23
hardened to
700+100 HV 100
depth min. = 0,8 +0,4
X
Y
d3
R0,2
l23
l 30
0,01 A-B
l22
d21
FK
relief per manufacturer's request
l19
0,01 A-B
l
2x180°
0,4
1:10
-0,5
l24
d22
30
°
l3
l7
length of spindle
spindle inside contour FK
Y
l2
t
l1
l8
l9 bei d 3
l25
16
G
d30
d19
20°
A
")
Only for spindles with RPM of max. <10.000 min -1
H10
21
l1
+0,2
l2
+0,2
80
26
34
20,5
25,5
33
4
5
6,3
0,8
1
1
t**
d5
+0,2
26,5
33
41,6
d6
H6
21
26
34
d7
+0,1
13,2
15,2
20,4
d8
+0,1
8,6
10,6
14,6
l7
-0,2
78
84
94
l8
±0,1
58
61
69
l9
js8 at d3
44
45
52
l10
+0,2
3,6
3,6
4,2
0,0015 0,0020 0,0020
M42x1,5 M42x1,5 M42x1,5
d21
+0,2
42,2
42,2
42,2
d22
H8
38
38
38
d23
+0,2
38,2
38,2
38,2
d24
+0,2
32
32
35
d25
+0,2
20
20
27
l20
+0,2
10,5
10,5
10,5
1,5
1,5
1,5
65,5
65,5
65,5
1,5
1,5
65,5
l21
l22
+0,1
l23
[mm]
63
29,998 37,998 47,998
d3
l3
FK
l24
-0,2
100
100
158
l25
-0,5
85
95
105
l26
1
1
1
l27
1,5
1,5
15
at a spindle lenght of
more than:
d19
350
31,5
l19
450
31,5
6
34,5
7
d30
8,5
8,5
8,5
l30
+0,2
19
20
20
l31
+0,1
2,5
2,5
2,5
spindle inside contour FK
[mm]
d2
[mm]
DIN V 69063-6 1996-01*
clamping unit
50
G
d1
17
HSK-Grippers
HSK-Inside spindle intensifier
E.M. = reference gauge
A = ejection
a1
spindel
SW1
Hollow-shaft-taper
d1
drawbar shaft
HSK-Clamping-Unit / Form A
Series B
F Sp
lock screw
SW2
H0
HSK
A H1 Hmax.
Hollow-shaft-tapers Form A / Series B
DIN 69893 - 1
[kN]
18
ISO 12164-1
AB
d1
32
40
50
63
80
100
FSp
5
6,8
11
18
28
45
A
0,5
0,5
0,5
0,5
0,5
0,5
8,5
8,5
10,5
10,5
13
13
Hmax.
H1
7,5
8
9
10
11
12,5
5,1
5,6
6,4
7,4
8,3
9,15
SW1
SW2
12
15
18
22
27
36
3
4
4
5
6
6
a1
19,5
27
26,5
31,5
29
34,5
E.M.
[mm]
code
±0,1
HSK
AB
pulling head
drawbar shaft
bushing for radial medium transfer
with Clamping Unit HSK-AB
spring stack
19
spacer
gripper
clamping cone
not convex
0,002 A-B
51
")
t
0,5
20
X
W
d2
d1
0,2
l 27
3'
30 ° ±
Rp0,5
l 21
26
0,4
0,03 A-B
0,005 A-B
0,01 A-B
B
d30
hardened to
700+100 HV 100
depth min. = 0,8 +0,4
d19
Y
d25
d6
d5
d3
A
b1
45°
R0,2
l23
l30
l 20
30°
l6
d8
l7
0,01 A-B
d24
0,01 A-B
l 31
d23
0,02 A-B
When drive keys are inserted the taper hole
may be concial over the total length l 1
l19
d21
l3
d7
1,6
R1
R0,2
l10
l 22
0,01 A-B
2x180°
0,4
-0,5
l 24
d22
°
l5
0,4
1:10
l11
Y
30
'45
l2
l1
l4
l9 bei d3
l8
l25
length of spindle
spindle inside contour AB
l
(2°
G
X
20°
r1 tangent with band b 1 and d4
W
0,05 A-B
d5
d4
d1
[mm]
50
63
80
100
6,8
7,8
10,3
12,3
15,8
19,78
23,998 29,998 37,998 47,998 59,997 74,997
d3
H10
17
21
26
34
42
53
d4
+0,1
23,28
29,06
36,85
46,53
58,1
72,6
e1
8,91
11,08
14
18,11
22,07
27,56
e2
4,9
5,9
7,65
9,15
11,9
14,89
16,5
20,5
25,5
33
41
51
3,2
4
5
6,3
8
10
l1
+0,2
l2
l3
+0,2
11,4
14,4
17,9
22,4
28,4
35,4
l4
+0,2
13,4
16,9
20,9
26,4
32,4
40,4
0,8
0,8
1
1
1,5
1,5
+0,1
1
1
1,5
1,5
2
2
l7
±0,1
2,0
2,0
2,0
2,5
3,0
3,0
r1
+0,025
-0,025
1,5
2
2,5
3
4
5
l5
l6
[mm]
DIN 69063-1 1996-01 bzw. ISO / WD 12164-2
clamping unit
40
t**
d5
+0,2
22,5
26,5
33
41,6
50
63
d6
H6
17
21
26
34
42
53
d7
+0,1
10,3
13,2
15,2
20,4
22,4
24,2
d8
+0,1
6,6
8,6
10,6
14,6
16,6
18,4
l8
±0,1
43
58
61
69
72
93
l9
js8 at d3
30
44
45
52
56
70
l10
+0,2
3
3,6
3,6
4,2
4,2
4,2
l11
-0,2
62,5
78
84
94
98
124
0,0015 0,0015 0,0020 0,0020 0,0025 0,0030
G
M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5
d21
+0,2
42,2
42,2
42,2
52,2
52,2
d22
H8
38
38
38
48
48
d23
+0,2
38,2
38,2
38,2
48,2
48,2
d24
+0,2
32
32
35
41,5
44
d25
+0,2
20
20
27
27
36
l20
+0,2
10,5
10,5
10,5
14
14
1,5
1,5
1,5
1,5
1,5
65,5
65,5
65,5
86,5
86,5
1,5
1,5
1,5
1,5
1,5
100
100
158
167
298
85
95
105
110
135
l26
1
1
1
1
1
l27
1,5
1,5
1,5
2,5
2,5
l21
+0,1
l23
l24
-0,2
l25
-0,5
on request
l22
[mm]
*
d2
32
d19
H8
350
31,5
31,5
l19
450
34,5
6
41
43,5
7
d30
8,5
8,5
8,5
8,5
8,5
l30
+0,2
19
20
20
21
22,5
l31
+0,1
2,5
2,5
2,5
2
2
spindle inside contour AB
b1
+0,05
-0,05
21
Technical data
for the combination
HSK-rotary union/
unclamp unit in
IF-tool clamping units
HSC-Module
E 25
pull force
[N]
LE 60
LE 150 P
2.800
2.800
spindle speed max.
[min-1]
piston area
[cm2]
5,8
oil volume
[cm3]
12
[bar]
100
8
[bar]
10
10
air pressure max.
[bar]
–
[bar]
–
–
LE 60
LE 92
on request
➔data sheet
➔data sheet
A 32 / B 40 / E 32
Technical data
pull force
22
LE95+GD LE95+GDR
[N]
LE 150 P
5.000
spindle speed max.
[min-1]
piston area
[cm2]
19,36
19,36
5,8
16,5
oil volume
[cm3]
45
45
12
38
[bar]
100
100
160
100
8
[bar]
10
10
10
10
10
air pressure max.
[bar]
5
5
–
[bar]
80
50
–
on request
➔data sheet
➔data sheet
A 40 / B 50 / E 40 / F 50
pull force
1K-Öl
2KA
2KL
2 KLR
6.800
[N]
LE95+GD LE95+GDR
–
LE 92
6.800
LE 150 P
6.800
spindle speed max.
[min-1]
10.000
10.000
10.000
piston area
[cm2]
11,34
10,39
10,56
10,56
19,36
19,36
16,5
oil volume
[cm3]
9
8,2
8,3
8,3
45
45
38
[bar]
100
100
100
100
100
100
100
8
[bar]
–
10
10
10
10
10
10
10
air pressure max.
[bar]
–
–
–
10
5
5
–
[bar]
–
80
–
–
80
50
1K-Öl
2KA
2KL
2 KLR
on request
➔data sheet
➔data sheet
A 50 / B 63 / E 50 / F 63
pull force
[N]
11.000
–
LE95+GD LE95+GDR
–
LE 92
11.000
LE 150 P
11.000
spindle speed max.
[min-1]
10.000
10.000
10.000
piston area
[cm2]
11,34
10,39
10,56
10,56
19,36
19,36
16,5
oil volume
[cm3]
10,2
9,4
9,5
9,5
45
45
38
[bar]
160
160
160
160 10
160
160
160
[bar]
–
10
10
10 –
10
10
10
air pressure max.
[bar]
–
–
–
10
5
5
–
[bar]
–
80
–
–
80
50
on request
➔ datasheet
8
–
10
➔ datasheet
–
–
HSC-Module
1 K-Öl
A 63 / B 80 / E 63 / F 80
pull force
[N]
2 KA
2 KL
2 KLR
18.000
LE95+GD LE95+GDR
LE 92
18.000
LE 150 P
18.000
spindle speed max.
[min-1]
10.000
10.000
10.000
piston area
[cm2]
11,34
10,39
10,56
10,56
19,36
19,36
16,5
oil volume
[cm3]
11,4
10,4
10,6
10,6
45
45
38
[bar]
160
160
160
160
160
160
160
8
[bar]
–
10
10
10
10
10
10
10
air pressure max.
[bar]
–
–
–
10
5
5
–
[bar]
–
80
–
–
80
50
–
1 K-Öl
2 KA
2 KL
1 KLR
on request
➔data sheet
➔data sheet
pull force
[N]
28.000
LE95+GD LE95+GDR
LE 92
28.000
LE 150 P
28.000
spindle speed max.
[min-1]
10.000
10.000
10.000
piston area
[cm2]
18,1
17,15
17,3
17,3
19,36
19,36
16,5
oil volume
[cm3]
20
18,9
19
19
45
45
38
[bar]
160
160
160
160
160
160
160
8
[bar]
–
10
10
10
10
10
10
10
air pressure max.
[bar]
–
–
–
10
5
5
–
[bar]
–
80
–
–
80
50
–
1K-Öl
2KA
2KL
2 KLR
on request
➔data sheet
➔data sheet
A 100 / B 125
pull force
45.000
[N]
LE95+GD LE95+GDR
45.000
spindle speed max.
[min-1]
10.000
10.000
10.000
piston area
[cm2]
18,1
17,15
17,3
17,3
19,36
19,36
oil volume
[cm3]
22,6
21,4
21,6
21,6
45
45
[bar]
160
160
160
160
160
160
[bar]
–
10
10
10
10
10
air pressure max.
[bar]
–
–
–
10
5
5
[bar]
–
80
–
–
80
50
1 K-Öl
2 KA
2 KL
A 125 / B 160
pull force
[N]
Technical data
A 80 / B 100
on request
2 KLR
70.000
spindle speed max.
[min-1]
9.500
9.500
9.500
9.500
piston area
[cm2]
50,2
49,25
49,4
49,4
oil volume
[cm3]
79,3
77,8
78
78
[bar]
160
160
160
160
[bar]
–
10
10
10
air pressure max.
[bar]
–
–
–
10
[bar]
–
80
–
–
23
d41
15°
Edges rounded
and polished
length of spindles- l47
1,6
15°
15°
l43
l44
length of spindle
d43
d42
l45
Medium transfer 4
l 41
4
Y
Y
l 42
Z
30°
l7
(l 46 )
l40
0,02 A-B
Z
24
l40
l41
l42
l43
l44 l45
l46
l47
d40
d41
d42
d43
on request
A32/B40/E32
A40/B50/E40/F50 120±0,2
7
53,1+0,1
1,1H13
1
1,5
82,9
201,5
2
21+0,2
20H8
21+0,15
A50/B63/E50/F63 125±0,2
8
55,3+0,1
1,3H13
1
1
88,7
209,5
3
25+0,2
24H8
25,7H12
A63/B80/E63/F80 135±0,2
8
55,3+0,1
1,3H13
1
1
98,7
219,5
3
33+0,2
32H8
33,7H12
A80/B100
142±0,2
9
58,3+0,1
1,3H13
1
2
102,7
247,5
3
33+0,2
32H6
33,7H12
A100/B125
178±0,2
9
66,8+0,1 1,85H13
1
1
134,2
287,5
4
47+0,2
46H6
49,5H12
A125/B160
on request
A160
Unclamp Units
Rotary Unions
72
37
16,5
M10x1
0°
12
70
+0
16,5 +0,2
ø6,6
unclamping
2,5
maximum acting
axial force=300N
12
Z
hydraulik
unclamping "L"
(M10x1)
L
18-0,3
,1
4 ±0,1
Z
R1
ø25-0,2
pilot
meter
68
R1
R0,5
ø29-0,2
clamping
1x45°
10°
Unclamp Unit LE 60
stroke max. 17,9
ø60 H7
,5
79
32 -0,2
gripper contour
2
LE
60
M10x1
S
air or
hydraulic
clamping "S"
(M10x1)
0
technical data
piston area “L“ [cm2]
piston area “S“ [cm2]
5,8
hydraulic pressure “L“ max. [bar]
160
air or hydraulic pressure “S“ min. [bar]
features
• passage for air cleaning in unclamped position
• low bearing load
• easy to assemble
• RPM independant
5,8
5
code
2
50
84
22
M10x1
M4
8tief
54
unclamping
18
maximum acting
axial force=300N
14
ø6,6
12
0°
22
2,5
¯
hydraulic
unclamping "L"
(M10x1)
Z
28 +0,2
17
M10x1
17
25
G1/8
L
pilot
diameter
2
0,
118
5+
10
clamping
ø92H7
LE
92
stroke max. 20
M6
S
air or
hydraulic
clamping "S"
(M10x1)
99 ± 1
gripper contour
5 ±0,1
1,5
Z
30°
10°
R1
code
0
technical data
16,5
16,5
160
air or hydr. pressure “S“ min. [bar]
features
• passage for air cleaning in unclamped position
• RPM independant
5
1
Unclamp Unit LE 92
R1
ø44-0,2
ø50-0,2
R 0,8
3
maximum acting
axial force=2100N
L
Z
hydraulic unclamping
(M10x1)
air or hydraulic
clamping "S"
(M10x1)
,1
clamping
ø120
M6
±0
0,05 A-B
pilot
diameter
68
stroke max. 23
ø95 H7
M
10
x1
S
14
ø83
M
10
x1
ø107±0,1
45°
12
0°
unclamping
0°
ø11
12
32
4,8
ca.2
ø6,6
94
LE
95
133
gripper contour
5,5 ±0,1
1,5
Z
30°
10°
R1
Unclamp Unit LE 95
4
R1
ø40-0,2
ø46-0,2
R0,8
code
3
technical data
piston area “S“
[cm2]
features
• RPM independant
• suitable for holding 1K-rotary unions
19,36
17
160
5
6
LE
95
B
Z
hydraulic unclamping "L"
(M10x1)
air or hydraulic
clamping "S"
(M10x1)
68
±0
stroke max. 23
,1
0,05 A-B
clamping
133
gripper contour
5,5 ±0,1
1,5
Z
30°
10°
R1
R1
code
5
technical data
piston area “S“
[cm2]
features
• purge passage
• RPM independant
19,36
17
160
5
8
Unclamp Unit LE 95-B
ø40-0,2
ø46-0,2
R0,8
ø95 H7
pilot
diameter
M6
M
10
S
14
ø120
ø107±0,1
L
ø11
maximum acting
axial force=2100 N
x1
x1
12
0°
M
10
unclamping
0°
45°
ø83
12
32
4,8
ca.2
ø6,6
94
5
0°
14
L
(M10x1)
air or hydraulic
clamping "S"
(M10x1)
stroke max. 23
M6
,1
0,05 A-B
pilot
diameter
±0
LE
95
ø95
8
ø6
proximity
switch
H7
M
10
x1
S
Z
ø83
M
10
x1
ø107 0,1
slot
with 10
maximum acting
axial force=2100 N
ø120
12
0°
45°
ø11
12
32
4,8
ca.2
ø6,6
117
unclamping
92,5
clamping
gripper contour
5,5 ±0,1
Z
1,5
30°
10°
R1
Unclamp Unit LE 95
for indicating position
6
R1
ø40-0,2
ø46-0,2
R0,8
code
0
technical data
piston area “S“
[cm2]
features
features
•
suitable for indicating position at spindle end
• Drehdurchführung zum hydraulischen Lösen des
Werkzeugspanners
• RPM independant
19,36
17
160
5
5
maximum acting
axial force=2100 N
LE
102
B
0°
12
0°
45°
ca.2
ø11
12
32
4,8
ø6,6
pilot
diameter
ø102 H7
62,2
Z
ø115 ±0,1
M
10
x1
unclamping
ø52
L
hydraulic
unclamping "L"
(M10x1)
air or
hydraulic
clamping "S"
(M10x1)
,1
0,03 A-B
ø128
±0
5,5
M6
68
clamping
ø83
M
10
x1
S
gripper contour
5,5 ± 0,1
Z
1,5
30°
code
0
technical data
piston area “S“
[cm2]
features
• purge passage
• RPM independant
• optional with analog clamping stroke scan
19,36
17
160
5
3
Unclamp Unit LE 102-B
ø72-0,2
ø78-0,2
R0,8
R1
R1
10°
7
LE
133
only one connector for
all contacts
cleaning air
G 3/8
r
max. 36,5* / 46**
max. 17* / 25**
11
Ø159
Ø133
ai
clamping
182* / 190,5**
optional
position scanning release stroke
l am
unc
p
c lam
p
2,5
unclamping
air or
leakag e
hydraulic clamping
G 1/2
min. 5 bar
leakage G 1/4
spindle bearing release
hydraulic
with integrated
optional: analog signal
unclamping leakage connection
for stroke clamping
G 1/2
max. 160 bar
optional: position scan relief stroke
little radial
runout
through
solid housing
connection
code
technical data
release pressure at 160 bar [kN]
Unclamp Unit LE 133
piston area “unclamping“ [cm2]
8
piston area “clamping“
[cm2]
hydraulic pressure “unclamping“ max. [bar]
80
50,27
40,06
160
5
features
• purge passage
• spindle bearing release
• RPM independant
• leakage connection
• no moving or extended parts
• optional position scan for release stroke and relief
stroke and analog signal for clamping stroke
*
1
2
**
1
3
LE
95
F
121,5
15
°
45
45
°
unclamping
16
13
0°
x9
9/4
ø115 h5
ø70h5
L
,1
±0
ø83
8
ø9
ø46
ø
x1
10
M
M
10
x1
S
,1
±0
8
ø6
air or hydraulic
clamping "S"
stroke max. 23
M8/4x90°
technical data
19,36
17
160
features
• RPM independant
5
code
0
4
Unclamp Unit LE 95-F
clamping
9
air
G 1/4
GD-threaded connection M6
139,5
105,5
hydraulic/air
clamping
G 1/4
2
adjustment disc
unclamping
ø115g5
Ø33f7
Ø70h5
Ø98±0,1
S
air
18
GD-threaded connection M6
M8
L
LE
115
hydraulic
release G 1/4
clamping
13,5
Unclamp Unit LE-115
Proximity switch
not included
10
technical data
50,6
42,9
120
features
• RPM independant
5
code
1
0
LE
124
F-B
124- 0,2
53
ø
6
air or hydraulic
clamping G 1/4
taper cleaning
G 1/8
+ 0,2
stoke max. 22,5
10
2
clamp
85g6
ø
ø
G5
44
117-0,1
air
ø
unclamp
hydraulic unclamping G 1/4
leackage (4x) G 1/8
1
technical data
release pressure at 120 bar [kN]
piston area “unclamping”
[cm2]
piston area “clamping” [cm2]
hydraulic pressure “unclamping” max. [bar]
air or hydr. pressure “S” min. [bar]
features
• short design
• RPM independant
• leakage connection
• purge passage
38,5
32,11
19,55
120
5
1
Unclamp Unit LE 124 F-B
code
11
LE
150
P
3,5 ±0,3
L
17
taper cleaning
G1/8"
unclamping
clamping
G1/4"
53,4
20
ø22
38,8
ø150 -0,2
2
unclamping
G3/8"
45
FSpring = 400 N ±100N
2
stroke 16,75
clamping
code
3
Unclamp Unit LE 150-P
technical data
12
1
3
2
3
3
LE 150 - P1
LE 150 - P2
LE 150 - P3
“L“ [mm]
80
125
170
piston area [cm2]
119
238
357
21
21
21
250
500
750
5,5
10,9
16,4
8
8
8
1-8
1-8
1-8
max. piston stroke [mm]
[cm3]
max. stroke volume
unclamp force at pe = 5 bar [kN]
unclamping: max. allowable pressure [bar]
clamping: max. allowable pressure [bar]
(hold pressure while spindle is rotating!)
features
• enclosed housing
• modular
• RPM independant
LE
150
PA
L
2
unclamping
clamping
G 1/4
unclamping
G 3/8
Ø22
38,8
L
ø150 -0,2
S
stroke 16,75
FSpring = 800 N
45
52,5
37- 0,2
Ø48G5
53,4
±10 0 N
clamping
code
technical data
1
4
2
4
3
LE 150 - P1A
LE 150 - P2A
LE 150 - P3A
“L“ [mm]
80
125
170
piston area [cm2]
119
238
357
21
21
21
250
500
750
5,5
10,9
16,4
8
8
8
1-8
1-8
1-8
[cm3]
max. stroke volume
clamping: max. allowable pressure [bar] (obligatory while spindle is rotating!)
features
• modular
• RPM independant
Unclamp Unic LE 150-PA
4
13
LE
119
P
L
47,75
39,5
2
clamping
G 1/4
Ø119- 0,2
unclamping
G 3/8
unclamp
14,4
Ø22
clamp
16,4
20
unclamping
stroke 16,75
FSpring = 400 N
taper cleaning
G 1/8
±10 0 N
clamping
code
2
Unclamp Unit LE 119-P
technical data
14
1
2
2
2
3
LE 150 - P1A
LE 150 - P2A
LE 150 - P3A
“L“ [mm]
80
125
170
piston area [cm2]
119
238
357
21
21
21
250
500
750
5,5
10,9
16,4
8
8
8
1-8
1-8
1-8
[cm3]
max. stroke volume
(dry or oil lubricated air)
clamping: max. allowable pressure [bar]
(dry or oil lubricated air)
obligatory while spindle is rotating!
features
• modular
• RPM independant
• optional suitable for holding 1K-rotary unions
hydraulic
1K
ÖL
SW10
2,8 -0,1
5,5
37°
¯
ø9,1
ø4,3
g5
ø12
¯
24°
¯
ø6,1
ø8,2
M12x1,5
ø14
ø4
SW12
7/16”20UNF
only at standstill - no pressure
while spindle is rotating
5
7
14-0,1
10
32
28
code
1
connection 7/16”
1
technical data
spindle speed max. (min-1)
10.000
-1
hydr. pressure max.; n=0 min [bar]
features
• rotary union for hydraulic
unclamping of power drawbar
160
code
1
2
Rotary Union 1K-Oil
connection M12x1,5
15
101
air
20
15
hydraulic
only at
standstill
G1/4
ø55
ø28
2
SW22
2
KL
47,5
code
Rotary Union 2KL
1
16
technical data
10.000
hydr. pressure max.; n=0 min-1 [bar]
-1
air pressure max.; n=0 min. [bar]
features
• cleaning air during tool changing
• hydraulic unclamping of power drawbars
160
10
4
2
KLR
101
air
90
air blast while spindle is rotating;
cleaning air during standstill
47,5
ø45
ø55 h11
hydraulic
M10x1; radial or axial
57,5
code
8
technical data
20.000
-1
hydr. pressure max.; n=0 min [bar]
160
air pressure max. [bar]
10
features
• due to aluminium housing, hybrid bearing and air blast
during rotation especially suitable for
HSC-operations on wood, plastic, light alloy and other dry
operations
• hydraulic unclamping of HSC-power drawbars
Rotary Union 2KLR
2
17
106,5
88,5
19,5
G1/4
drain hydraulic
M5; 2 x 180°
coolant
29
Ø59
29
2
KA
drain coolant M10x1; 2 x 180°
8
Ø60e8
30°
hydraulic
M10x1 (printed with a 30° offset)
64
75
flow volume
at orifice ø5
pressure
(bar)
80
60
40
20
code
0
10 20 30 40 50 60 70 80
2
(l/min)
technical data
spindle speed max. (min.-1)
10.000
Rotary Union 2KA
coolant pressure max. [bar]
18
80
-1
hydr. pressure max.; n=0 min. [bar]
-1
160
10
required media purity according to
ISO 4406 filter grade [µm]
-/16/13
<50
features
• suitable for dry operation
• central coolant supply
5
132
signal ring
19,5
114
for position indivation
G1/4
drain hydraulic
M5; 2 x 180°
coolant
2
KA
SR
30°
drain coolant M10x1; 2 x 180°
8
Ø60e8
29
Ø59
29
hydraulic
89,5
M10x1
100,5
flow volume
at orifice ø5
pressure
(bar)
80
60
40
20
code
10 20 30 40 50 60 70 80 (l/min)
technical data
2
6
8.000
80
-1
hydr. pressure max.; n=0 min. [bar]
-1
required media purity according to 4406
filter grade [µm]
stroke of signal ring max. [mm]
features
• suitable for dry operation
• central coolant supply
• signal ring for position indication
160
10
-/16/13
<50
12,5
Rotary Union 2KA-SR
0
19
88
37-0,1
G1/4
10
coolant / air
h7
22
19,5
ø16
ø48
2xM 6,10 deep
ø68
32,5
stroke max. 15
drain hole
G1/8
max.8 deep
1K
GD
51,5
flow volume
at orifice
pressure
(bar)
80
60
40
20
ø5
code
2
0
10 20 30 40 50 60 70 80 (l/min)
technical data
36.000
80
-1
10
Rotary Union 1K-GD
cleaning air max.; n=0 min [bar]
20
pressure air max.; n < 10000 min-1 [bar]
features
• hybrid bearing
• closed sealing surface
• balanced design
• coolant
• minimum volume lubrication
(mixed externally) pmax = 5 bar
• dry operation
5
-/16/13
<50
1
115
1K
GDA
37-0,1
57,8
20
Ø16
Ø48 h7
G5
coolant / air
Ø68
2x M6, 10 deep
18
G 1/4
32,5
stroke max. 15
drain hole
G1/8
max . 8 deep
51,5
flow volume
at orifice
ø5
pressure
(bar)
80
60
40
code
20
2
10 20 30 40 50 60 70 80 (l/min)
technical data
36.000
80
-1
10
features
• hybrid bearing
• balanced design
• coolant
• dry operation
5
-/16/13
<50
Rotary Union 1K-GDA
0
2
21
88
G1/4
37-0,1
10
coolant / air
ø16
22
19,5
ø48 h7
2xM6, 10 deep
ø68
32,5
stroke max. 15
drain hole
G1/8
max. 8 deep
1K
GDR
51,5
flow volume
at orifice
ø5
pressure
(bar)
80
60
40
20
code
2
0
10 20 30 40 50 60 70 80 (l/min)
technical data
Rotary Union 1K-GDR
22
16.000
50
-1
10
5
features
• coolant
• dry operation
-/16/13
<50
3
1K
GDR
A
115
37-0,1
57,8
20
Ø16
Ø48 h7
G5
coolant / air
Ø68
2x M6, 10 deep
18
G 1/4
32,5
stroke max. 15
drain hole
G1/8
max . 8 deep
51,5
flow volume
at orifice
ø5
pressure
(bar)
80
60
40
code
2
4
0
10 20 30 40 50 60 70 80 (l/min)
technical data
16.000
50
-1
10
5
features
• coolant
• dry operation
-/16/13
<50
Rotary Union 1-K-GDRA
20
23
WORLDWIDE
Our international market share has
increased considerably during the
past several years.
Companies in over 30 countries rely
on OTT-JAKOB power drawbars.
Please call us, if you need details
about service availability or
distributors in your area;
or visit our web site:
http://www.Ott-Jakob.de
Lengenwang
Our own sales team assists
customers directly in Germany,
Switzerland and Austria.
Existing Ott-Jakob
sales organizations
Ott-Jakob
sales territories
India
Spain
USA
England
Israel
Brazil
Canada
Turkey
France
Argentina
Taiwan
Italy
Czech Republic / Slovakia
Sweden
Korea
Japan
Australia
The world we are working in
Lengenwang, the site of
our plant, is situated in the
middle of the beautiful
Allgäu, where in the spring
time the dandelions shine
on the deep green
meadows and the eyes
are following the outlines
of the Alps on the horizon.
The landscape forms the
people living there and it
is also reflected in our
company.
The yellow of the dandelion
meadows symbolizes
human warmth and sunny
friendliness in today's
high-tech world.
Ott-Jakob GmbH & Co. Spanntechnik KG
Industriestr. 3 -7 · 87663 Lengenwang
Tel. +49 83 64 / 98 21 - 0 · Fax +49 83 64 / 98 21 - 10
info@Ott-Jakob.de · www.Ott-Jakob.de

modular clamping technology - OTT

Transcription

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