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Ensign-Bickford Industries, Inc. (EBI) “Avon’s Explosive Heritage” Presentation by Caleb Ensign White (01/11/2014) President & Chief Executive Officer – Ensign-Bickford Industries, Inc. The Invention of the Safety Fuse • On September 6th, 1831, William Bickford, a leather merchant from Tuckingmill, England, was issued a patent for the “safety fuze”. • Bickford’s invention responded to the numerous deadly accidents occurring in the tin, coal, and slate mines in Great Britain. • Almost immediately, the use of the safety fuse reduced injuries and fatalities by 90%. • Safety fuse first used in the British military in 1840 • In 1835, the English partnership that would become the parent of the eventual EBI is established in England by William Bickford’s son, John Bickford, his son-in-law George Smith, and a non-family engineer named Thomas Davey. • Even today, William Bickford’s descendents remain linked to EBI and attended its 175th anniversary event in 2011. 2 The Safety Fuse Comes to America • 1705, copper discovered in East Granby, CT with a smelter erected at Hop Brook in Simsbury • Parliament prohibits mining…wanting this market for British goods • East Granby mine re-opened in 1830s with Richard Bacon as Superintendent • Bacon reads about safety fuse and sees the market opportunity. Huge growth of U.S. mining due to railroad expansion and coal and iron discoveries. • Bacon travels to England in 1836 and is appointed “agent for sale” in America. • Due to export duties, U.S. manufacturing is seen as an immediate priority with Joseph Eales and equipment sent over from England to assist Bacon. • First plant built in East Weatogue, CT. • In the fall of 1836, the formal partnership of Bacon, Bickford, Eales & Co. was established and the birth of what is now EBI (through the Ensign-Bickford Company (EBCo) – its explosives business) is 3 recognized. The Arrival of Joseph Toy • Safety fuse manufacturing often took a back seat to farming and the harvest • A lack of disciplined record keeping...in particular between farming equipment and labor and safety fuse manufacturing equipment and labor….leads English partners to assign their own representative to U.S. • August 18th, 1839: Joseph Toy arrives in New York after a six week sea voyage accompanied by his wife, Jane Osler, and 3 young children. • A few days later, they arrive in Simsbury with their wagon breaking down coming down Talcott Mountain. • Three months after arriving, a fire destroys the original East Weatogue plant in November, 1839. • Toy re-builds plant in East Weatogue in 1940 • 2nd plant destroyed in 1851 fire, leading to breaking 4 away from Bacon Ralph Hart Ensign’s Leadership • Ralph Hart Ensign of Simsbury married Susan Toy (Joseph’s daughter) on July 21, 1863 • Joseph Toy dies in 1887 having increased the sales of safety fuse to 45 million feet per year by his death • Explosive growth during America’s extremely prosperous late 19th century and early 20th century. • Ralph Hart Ensign was seen as a visionary….great planner with great foresight. • Engineered many mergers and acquisitions over his many years as president • Grew EBCo to a national power with few competitors and with a strong link to E.I. duPont de Nemours and Company (Dupont) • Had 3 surviving children: Joseph, Susan and Julia • Died in 1917 5 Other founding families from the area • Lemuel Stoughton Ellsworth of Windsor, CT married Ann Jane Toy in 1866 • Daughter, Jeanette Toy marries Charles Edson Curtiss of Simsbury, CT in 1876. • The gold rush of 1849 brought the need for safety fuse out West and by 1867, Joseph Toy knew he needed management in California. • Started with Lemuel Ellsworth…..succeeded by James Bestor Merritt (step son of Joseph Toy from 2nd wife Sarah Humphrey Merritt). 6 Joseph Ensign’s Leadership • Joined out of college in 1890…brought technology like the microscope and typewriter. • Married Mary J. Phelps of Simsbury and they had one daughter, Mary Phelps Lovejoy (great grandmother of current Chairman) • Joseph’s sister, Susan Ensign, married Reverend William Inglis Morse and moved to Massachusetts. • Joseph’s sister, Julia Ensign, married Robert Darling who joined Ensign-Bickford in 1904. • He took over the Presidency after his father died just before WWI in 1917. • Drove EBCo’s first international expansions – Canada (around 1919) and Mexico (1933) • Died in 1941 7 Explosives Manufacturing Comes to Avon, CT Climax Fuse Company – 1908 Climax Fuse Employees – 1899 • The start of the explosives industry in Avon can be traced to around 1850 when Romeo Andrews, who previously worked in Simsbury at the EnsignBickford plant, established R. Andrews & Sons. • There was an anti-English sentiment that existed during this time and one of the appeals of the Avon industry was its American ownership. • Avon proved to provide a hotbed of competition and actually drove improvements in the industry as Wheeler & Andrews competed with Joseph Toy • Various iterations of Andrews’ companies existed in Avon until 1883 when a final factory burned down. • At this point, Henry S. Chapman of the Metallic Cap Company incorporates the Andrews company into the Climax Fuse Company. • Eventually joint ventured with Ensign-Bickford in 1892 (50/50%) and merged in 1907. • September 15th, 1905, worst disaster in fuse history, 15 died. 8 An Industry Marked by Explosions and Fires • Fire in 1840 • Fire in 1851, moving plant to current location • Fire on December 20th, 1859 killed 8 women, two of whom were only 14. • The 1859 memorial to the dead can be found about halfway up the hill at the Simsbury cemetery. • It was the 1859 fire that led to new practices regarding stone buildings, separate 1 story buildings, and appropriate distances. • Hemp mill fire in 1869 leading to Joseph Toy setting up a the manufacture of jute at the grist mill • Another fire kills 3 in 1879 9 EBCo’s Wartime Contributions • WW II saw around-the-clock production of detonating cord • Primacord® detonating cord plant set up in Avon in 1943 • First factories in Farmington Valley to receive the ArmyNavy “E” Award for outstanding war production • Detonating cord used to clear mine fields and demolition • Every paratrooper carried 50 feet of Primacord as well as safety fuse and fuse lighters • A 4-mile length of detonating cord would detonate in 1 second • Huge expansion during war times to respond to fuses that were needed for hand grenades, misfire charges, rifle grenades, gas bombs, etc. 10 A few Historical Facts and Figures • • • • • • By 1936, EBCo owned over 600 acres in Simsbury and 400 acres n Avon 616 people employed in 1927 382 in 1936 516 in 1943 614 in 1944 with Primacord® at 16X normal rates With V-J Day, 145 employees had to be laid off • After WWII, safety fuse less critical to EBCo than detonating cord • The limiting of explosive logistics necessitated decentralization of production: Louviers, Colorado (1967..closed in 1986), Graham, Kentucky (1969) • Diversification – Darworth (1947) which, while initially only somewhat successful, expanded to a 44,000 sq. ft. facility in 1970 • By 1995, subsidiaries or affiliates in Mexico, Canada, Australia, Chile, Peru, South Africa, China, and France 11 The Birth of EBA&D • • • • • 1950s, EBCo begins research work with Frankfort Arsenal and Sandia Corporation looking at special linear explosives and pyrotechnic devices Space Ordnance Division created in 1965 – predecessor of Ensign-Bickford Aerospace & Defense Company Confined Detonating Fuse (CDF) used on Saturn and Apollo vehicles and Polaris, Poseidon and Trident missiles By 1967, several programs across the Department of Defense and N.A.S.A. By 1980, 250,000 rockets assembled per month http://www.ebad.com/assets/Videos/EBADGrowthVideoPublic.mp4 The development of AFB International • • • • • 1988, EBI makes initial investment in AFB 2000, buys to 100% Palatant product in nearly all the major brands around the globe Acquired NuPetra business in 2006 New plants in The Netherlands, Argentina, and under construction in Brazil 12 Growth Through Existing Business Extensions & New Market Platforms • • • In 2003, EBI’s commercial explosives business for the mining industry enters into a joint venture (J.V.) with Dyno-Nobel Holding A S In 2005, the J.V. is sold exiting Ensign-Bickford from the mining industry Since 2008, EBI has been building a portfolio with an eye towards growth opportunities that drive shareholder value. Establishing New Platforms Expanding Core Capabilities Defense & Aerospace Group Manufacturer of nonelectric initiation products for military and other specialty applications. Products include single and dual shock tube initiators, lead-in lines, and specialty firing devices. Solutions provider for precision engineered energetic devices. Products include pin pullers/pushers, thrusters, cable cutters, pyrotechnic disconnects, cartridge actuated devices, and separation bolts/nuts. 2008 Acquisition 2010 Acquisition Manufacturer of nonexplosive separation mechanisms, battery cell bypass switches, electrical interconnect devices and non-pyro valves for use in space and defense applications. Products used in satellites, rockets, missiles, and space vehicles. 2010 Acquisition Industry leader in the development and manufacture of immunoassay test kits for every link in the food production chain, from seed to plant to grain handling and processing. The company is committed to providing the most innovative , userfocused diagnostic tests available. 2010 Acquisition Custom manufacturer of fine and specialty chemical products. DanChem (DTI) produces a range of chemical products efficiently, economically, and in compliance with third-party standards. The result is a well established service provider with a platform for expanding market opportunities. 2008 Acquisition The Ensign-Bickford Industries, Inc. Family of Businesses - 2014 Ensign-Bickford Industries, Inc. is a global business with the proven expertise in nurturing niche companies into industry-leading platform companies . Ensign-Bickford Industries, Inc. Today • Continues to be privately-held almost exclusively by descendants of Joseph Toy who intend to keep the Company private • Nearly 1000 employees in over 10 countries (excluding cats and dogs) • Within U.S., has operations in Missouri, Virginia, Maine, Arizona, California, Massachusetts and Connecticut • Revenues are broken out 45% AFB International, 40% EBA&D, 15% newer platforms • Important heritage real-estate operations • Solid financial position and investing in the medium-long term Ensign-Bickford Foundation • • • • Started in 1951 The chief purpose of the Foundation is to make philanthropic gifts on behalf of EBI to charitable organizations and educational institutions located in or near the communities where EBI has operations and where its employees reside or have affiliations. Has provided over $10 million to 501(c)(3) organizations A focus on: • – Entities in which EBI employees are actively involved – Entities that may have links with the business mission of our companies – Entities that play pivotal roles in the communities in which our employees live and work Also an employee matching program, which matched over $50,000 in 2013. 16 http://www.youtube.com/watch?v=GvEsopYV nCU 17 Appendix - Timeline 18 19 20 21 22 23 24 Primacord® detonating cord is a registered trademark of Dyno Nobel Inc. © 2014 Ensign-Bickford Industries, Inc. 25