Elit İplik
Transcription
Elit İplik
Elit İplik State of the art compact spinning installation in Turkey Rieter . Elit Yarn Textile Industry & Commerce Inc. 1 Rieter . Elit Yarn Textile Industry & Commerce Inc. State of the art compact spinning installation in TURkey Elit Yarn Textile Industry & Commerce Inc. Elit Yarn Textile Industry And Commerce Inc. was founded in 2007 by Necdet Kahraman. The plant was established in Sep tember 2008 with 26 112 spindles and capacity increased to 32 640 spindles in October 2009. The Company meets the demands of customers at home and abroad by supplying knitting and weaving yarns. Only com pact yarns are produced in the plant using Rieter K 45 Comfor Spin machines with 1 632 spindles at a production capacity of 15 tons/day. This production facility is fully equipped with Rieter machines from the blowroom to the compact spinning machines. 2 Our mission as company is that of continuously improvement. This can only be achieved by adapting to changing conditions, maintaining discipline in operating processes, improving qua lity by applying the latest technology and lowering production costs through high efficiency. Equally important are value crea tion for employees and society in general, environmental is sues and responding to the requirements of our customers on time. We are confident that Elit Yarn will continue to prosper and with Rieter as our system supplier and partner, our future suc cess is guaranteed. 3 1.Elit Iplik in Osmaniye, front yellow (Turkish province located in southern Turkey) 2. Necdet Kahraman, owner 3. Mehmet Kahraman, owner 4. Kemal Kahraman, owner 4 5 Rieter . Elit Yarn Textile Industry & Commerce Inc. 6 Rieter . Elit Yarn Textile Industry & Commerce Inc. RIETER SPUN YARN SYSTEMS FIBER PREPARATION Systems for your success Perfectly coordinated technology from fiber to sliver RIETER – YOUR SYSTEMS SUPPLIER Rieter fiber preparation guarantees gentle opening, cleaning and blending of the fibers. Good setting adjustability and high clean ing efficiency are the best prerequisites for high yarn quality. Optimum raw material utilization is achieved by ideally coordi nated individual components in the blowroom line. The material is delivered to subsequent processes in the correct quantities and the required quality. The impressive features of Rieter cards include a working width of 1 500 mm, an integrated grinding system for the card clothing as well as a modular design. Integrated installations from Rieter offer more than just spin ning machinery covering the entire process range from fiber to yarn. Perfect coordination of the machines throughout the process chain ensures economical manufacturing of the re quired yarn quality. In addition to its machine expertise and as a result of numerous engineering innovations, Rieter of fers its customers support from the original business idea right through to the achievement of market success through yarn in novations. MACHINES INSTALLED RIETER – YOUR PARTNER FOR THE FUTURE With Rieter as your partner you benefit from the following supplementary services: • complete mill planning, spinning schedule computation and cost calculation • automation options tailored exactly to customer needs • SPIDERweb data acquisition system for on-line monitoring of the entire spinning mill • process optimization and technical recommendations derived from broad-based technological expertise covering all spinning process stages right through to downstream processing • worldwide service network and intensive customer training on-site or at the Rieter Training Center • spare parts deliveries, a wide range of innovative and technically superior solutions in the sphere of conversions You can have confidence in solutions from Rieter! 5.C 60 high-performance cards, SB-D 40 draw frames 6.C 60 high-performance card • • • • • • • • 1A 11 UNIfloc automatic bale opener 1 B 25 waste opener 1 B 12 UNIclean pre-cleaner 2 B 71 UNImix mixers 2 B 60 UNIflex fine-cleaners 2Loptex Optosonic Sorter 90 2A 21 condensers 18C 60 cards 7 10 Rieter . Elit Yarn Textile Industry & Commerce Inc. 8 11 Rieter . Elit Yarn Textile Industry & Commerce Inc. SPINNING PREPARATION Perfect sliver quality with maximum productivity Rieter has been the global market leader in spinning prepara tion for many years. With its high productivity and combing quality, the comber defines a unique performance category. Mill-proven technology and innovative elements ensure supe rior quality values and optimum raw material utilization. Rieter autoleveler drawframes feature outstanding scanning precision and leveling dynamics. High sliver regularity and quality result in improved running properties in downstream processes. The roving frame supplies high-quality rovings to the ring spinning machines. Machines Installed • • • • • • 5 SB-D 40 draw frames 2E 35 OMEGAlap combing preparation 13E 75 fully automated combers 1E 25 SERVOlap fully automated lap transport system 6 RSB-D 40 draw frames 6F 15 roving frames 9 4 calenders Batt infeed Lap winding belt 10 Pressure distribution over 270° of the lap circumference 7. RSB-D 40 draw frames, F 15 roving frames 8.E 75 fully automated combers 9.E 35 OMEGAlap combing preparation 10.OMEGAlap - pioneering winding technology 11.PRIMACOMB® circular comb 11 12 13 14 15 16 Rieter . Elit Yarn Textile Industry & Commerce Inc. Com4® CertifiCate 15 Competence in Spinning elit İplik Rieter Machine Works Ltd. herewith confirms that the named spinning company is a LiCenSee Number: 50893 – 1 RING SPINNING Energy-saving and flexibility for superior production quality who meets all required quality standards. The company is allowed to use the brand Com4® for compact yarns produced on Rieter ComforSpin machines. Com4® yarn makes the difference! Reto Thom Head Markets Spun Yarn Systems Peter Schulz Head Products Spun Yarn Systems 17 www.rieter.com Rieter creates new momentum for ring spinning technology on the world market through continuous innovation. Very long ma chines combined with efficient 4-spindle drive ensure very low energy consumption. Rieter compact spinning machines pro duce yarns displaying not only low hairiness in direct compari son, but also improved yarn regularity and tenacity values. Ri eter’s patented clamping device is the convincing, mill-proven solution for smooth doffing with minimal fiber fly and no under winding. COM4® – COMPACTED RING-SPUN YARN The unique character of Com4® compact yarns is based on their perfect structure. In contrast to conventional ring-spun yarns, all the fibers lie parallel and are completely integrated in the yarn bundle. This leads to reduced hairiness and higher tenacity and elongation properties of the yarn. This results in enhanced efficiency in the preparatory stages of downstream processing and in fabric manufacture as well as providing the basis for new, high-quality applications. Machines Installed • 20 K 45 ComforSpin machines (1 632 spindles each) • 20 Automatic winder Savio POLAR 12.K 45 ComforSpin machines 13.Com4® compacting unit 14.Ri-Q-Cot top roller cover 15.Shirt textiles – typical Com4® yarn application 16.K 45 ComforSpin machine with ROBOdoff 17.Licensee certificate of Elit İplik 18.Com4® – compacted ring-spun yarn Com4® 18 19 18 Rieter . Elit Yarn Textile Industry & Commerce Inc. Elit Yarn Textile Industry & Commerce Inc. High quality and quick service LABORATORY EQUIPMENT PRODUCTS • Uster Afis Pro 2 and Uster HVI1000 for cotton monitoring and semi-product control during production. • Uster Tester 5 for the control of the products which are produced on the preparation machines, ring spinning machines and winders. • Uster Tensorapid 4 for yarn strength, elasticity and %CV values • Uster Autosorter for the measurement of yarn counts and %CV values of counts • Mesdan twist measurement instrument • Black board winding equipment for the control of the yarn appearance • Splice tensile strength tester • From middle staple fiber knitting and weaving compact yarn between Ne 24 and Ne 60 • From long staple fiber knitting and weaving compact yarn between Ne 50 and Ne 100 • Soft wound conical or cylindrical dyeing bobbin • Z and S twisted yarn • High twist yarn Production quality sytems combined with competent textile kowledge 1. Raw material quality is achieved with the purpose of maintaining the product quality at the highest level. For this target, high stockpile and bale management systems are used. . Elit İplik targets constant quality when working with large bale lots. Controls are made using Afis, HVI, Uster Tester 5, Bale Management and the Sliver Professional System. . In order to detect colored and white synthetic foreign matters in raw material: Blowroom, after the B 60 UNIflex fine opener, a Loptex colored and white synthetic foreign matter detecting machine is installed. Uster Quantum 2 colored and white synthetic fiber detection system is installed on the winding machines. Quantum 2 also detects thin & thick places, neps and periodic faults. 4. Yarn quality is inspected online by the Uster Winding Expert System. 5. Fault monitoring in the ring spinning machines is carried out for each spindle by the monitoring system installed in the winding machines. . By considering customer satisfaction, a quick response and after-sales service, high quality production principles are adopted. 19.Laboratory 20.Uster Tensorapid 20 Rieter . Elit Yarn Textile Industry & Commerce Inc. 19 GERMANY Ingolstadt CZECH REPUBLIC Ústí nad Orlicí Žamberk SWITZERLAND Winterthur CHINA Shanghai Beijing Changzhou Urumqi Jinan Hong Kong USA Spartanburg TAIWAN Taipei TURKEY Istanbul BRAZIL São Paulo Elit Iplik Tekstil Sanayi ve Ticaret AS Osmaniye Organize Sanayi Bölgesi 125 Ada 3/4 Parsel Toprakkale / OSMANİYE T: +90 328 826 80 30 F: +90 328 826 80 33 info@elitiplik.com.tr www.elitiplik.com.tr www.rieter.com Rieter Machine Works Ltd. Klosterstrasse 20 CH-8406 Winterthur T+41 52 208 71 71 F+41 52 208 83 20 sales.sys@rieter.com INDIA New Delhi Coimbatore Pune Chandigarh TURKEY Elit İplik The data and illustrations in this brochure and on the cor responding data carrier refer to the date of printing. Rieter reserves the right to make any necessary changes at any time and without special notice. Rieter systems and Rieter innovations are protected by patents. 2248en-v1 1500-1004-42 Printed in CZ