M O T O R S P O R T S
Transcription
M U.S. $5.00 Copyright 2010 BBR Motorsports Inc. O T O R S P O R T S Innovative 4-Stroke Performance Technology BBR Motorsports M O T O R S P O R T S A MESSAGE FROM THE BROWN BROTHERS Our first BBR catalog was printed in 1996. It was a total of 8 pages, and showed about 20 different products we offered. Even though we did not have a big selection back then, each one of our components was unique and hand-crafted with great attention to detail. Billet machined parts were carved out of blocks of aluminum on our first CNC milling machines, and we made a small number of fabricated components like aluminum subframes, swingarms, and exhaust systems. Thankfully, the motocross industry took notice of what we were doing, and the phones started ringing. Early on, our mission was simple: 1.) Build innovative 4-stroke off-road products, 2.) Focus on the “fun-factor”, and 3.) Take great care of our customers Today, we offer over 1,200 different items, and sell to customers in over 30 countries. Our new 25,000 square-foot manufacturing facility is capable of building almost anything we dream up, from the smallest components to our complete custom BBR Perimeter Framed race bikes. We hope you enjoy this BBR performance catalog. You will find many new items including our V3 Perimeter Frame Kits, D2 Exhaust Systems, U-Flow Filters, and more. We also have a complete line of new products for the Kawasaki KLX140, Suzuki DRZ70 and Yamaha TTR110, as well as an expanded line for many of the other four-stroke playbikes we love. Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com A lot has changed since our first 8-page catalog, but our mission remains the same. Innovation, fun, and a focus on the customer still make up the foundation of our business. We are grateful for the opportunity to do what we love. We are also grateful for the many customers, friends and business partners we have come to know along the way. Most important, we thank our dedicated employees who work with us to manufacture the very best parts money can buy. We look forward to working with you, Duane, Chris and Brent Brown HONDA CRF50 CRF70 CRF80/100 CRF150F/230F CRF150R KAWASAKI KLX110 KLX140 SUZUKI DRZ70 DRZ125 YAMAHA 5 21 25 29 33 41 59 61 65 TT-R125 67 71 73 ACCESSORIES/APPAREL 77 TT-R50 TT-R90/110 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M O T O R S P O R T Photo: D.Sperry BBR Motorsports S BBR Motorsports D2 Exhaust M O T O R S P O R T S Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com TM BBR introduces the next generation in D-Section exhaust systems, the D2. This all new design incorporates an air-craft quality stainless steel header and mid-pipe that has been tuned specifically to optimize performance and power gains. An all new, lightweight “D” profile muffler is used to dramatically reduce weight on all models. BBR’s unique “D” muffler also allows for maximum tire clearance and packing volume. For all applications, the new BBR D2, come as complete systems including header and muffler. A USDA Forest Service approved spark arrester is included. If you need to reduce the dB level BBR offers an optional Quiet Insert that will keep the neighbors happy. Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler 3 BBR Motorsports $299.95 O T O 205-HXR-5031 205-HXR-5032 D2, Silver /XR/CRF50, 00-Present D2 Big Bore, Silver /XR/CRF50, 00-Present $269.95 $279.95 205-HXR-7031 D2, Silver /XR/CRF70, 97-Present $279.95 205-HXR-1031 D2, Silver /XR/CRF80/100, 97-Present $299.95 205-HCF-1531 D2, Silver /CRF150F, 03-05, CRF230F, 03-Present $329.95 205-HCF-1532 D2, Silver /CRF150F, 06-Present $329.95 205-HCF-1631 D2, Silver /CRF150R, 07-Present $469.95 205-KLX-1131 D2, Silver /KLX/DRZ110, 02-Present $279.95 205-KLX-1132 D2 Big Bore, Silver /KLX/DRZ110, 02-Present $299.95 205-KLX-1431 D2, Silver /KLX140, 08-Present $329.95 205-DRZ-7031 D2, Silver /DRZ70, 08-Present $279.95 205-DRZ-1231 D2, Silver /DRZ/KLX125, 03-Present $329.95 205-YTR-5031 D2, Silver /TTR50, 06-Present $269.95 205-YTR-1131 D2, Silver /TTR110, 08-Present $279.95 205-YTR-1231 D2, Silver /TTR125, 00-Present $299.95 R S P O R T Photos: D.Sperry S D2 Exhaust M BBR Motorsports D2, Silver /XR/CRF80/100, 85-Present Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 205-HXR-1031 Honda Jeremy McGrath 7-Time AMA SX Champion BBR/Monster Energy Factory Rider CRF 50 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Photo: A. Booth BBR Motorsports 5 R T S O S P R O T O M R S P O R T XR/CRF 50 S BBR XR/CRF50 Aluminum Perimeter Frame KitTM 6061 aluminum twin spar frame 2" longer than stock BBR Patended frame design 6061 Billet Adjustable Super-CompTM Swingarm 5” longer than stock Blue/Medium and Red/Soft leverage blocks are included 8" of rear wheel travel utilizing a one-of-a-kind BBR SuperShock rear shock, custom-built specifically for the BBR Perimeter Frame. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound 1100lb. spring is standard with optional spring rates available Tapered steering bearings pre-installed for easy assembly Brushed aluminum finish Comes complete with MSO paperwork for easy registration ! ry t e m o e G New Frame Kit includes: frame, subframe, swingarm, shock, D2 exhaust, gas tank, footpeg mounts, carb manifold adapter, chain guide and BBR gas cap. 350-BBR-5010 XR/CRF50 00-Present $2499.95 Optional Parts 1200lb. Shock Spring 975lb. Shock Spring Oversize Header Carbon Fiber Tank Cover Rear Disc Brake System Blk./Stiff Leverage Block 660-HXR-1007 660-HXR-1005 212-BBR-5005 585-BBR-5002 see page 7 330-BBR-1203 $89.95 $89.95 $169.95 $49.95 $549.95 $55.95 *Patent# 523379S BBR XR/CRF50 Aluminum SuperPro Frame KitTM BBR proven performance and value. Super light and super strong, the BBR SuperPro Frame can handle the most extreme conditions. It is 100% designed, tested, machined, welded and heat-treated in the USA. Tired of trying to get the 1970’s mono-shock style suspension to work? This frame has the best XR/CRF50 rear suspension design available. High-quality, exclusive BBR SuperShock rear shock. 6061 aluminum frame 1" longer than stock 6061 Billet SuperComp non-adjustable swingarm 5" longer than stock 8.0" of rear wheel travel utilizing a one-of-a-kind BBR SuperShock rear shock, custom-built specifically for the BBR Super Pro. It is fully rebuildable, uses standard size valving shims, and has a giant 16mm shaft. Adjustable compression and rebound with 1100lb. spring being standard and optional spring rates available. Roto-blasted and anodized aluminum finish Tapered steering bearings are pre-installed for easy assembly Comes complete with MSO paperwork for easy registration Frame Kit includes: frame, subframe, swingarm and shock. 350-BBR-5008 XR/CRF50 00-Present $1599.95 Optional Parts 1200lb. Shock Spring 975lb. Shock Spring Rear Disc Brake System 660-HXR-1007 660-HXR-1005 see page 7 $89.95 $89.95 $619.90 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com The BBR Perimeter Frame Kit is the ultimate upgrade for your XR/CRF50. With new geometry, each and every kit is handcrafted by the master fabricators at BBR. The unique frame and swingarm design provides superior handling and eliminates the motor as a stress member of the frame. Broken motor cases and twitchy handling are a thing of the past! 100% engineered, machined, welded, heat-treated and tested in the USA. CRF 50 O T O Honda M Honda CRF 50 M O T O R S P O R T S BBR Rear Disc Brake System Features a one-piece billet hub with massive bearings, thick rotor, and full-floating caliper, this brake system is ready to handle the highest horsepower minis on the planet. Optional adapter kit required for SuperPro and stock type frames. Requires HD Spoke Kit. Available in your choice of black or silver hub. Optional Galfer WaveTM rotor available. w/Black Hub w/Silver Hub 550-HXR-5011 550-HXR-5031 Perimeter 50 Frame Perimeter 50 Frame $549.95 $549.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Optional/Replacement Parts Hub Only Black Hub Only Silver Adapter Kit Hub Bearings (ea.) HD Spoke Kit 550-HXR-5111 550-HXR-5131 550-HXR-5050 550-HXR-5190 See Page 11 Brake Pads BBR Rotor w/Bolts Galfer WaveTM Rotor Disc Brake Kit Disc Brake Kit SuperPro/Stock Frames Disc Brake Kit 550-HXR-5203 550-HXR-5202 $20.95 $39.95 550-HXR-5210 $129.95 $219.95 $219.95 $69.95 $11.50 $59.95 *Patents Pending Marzocchi Shiver 35mm Works Fork Kit The trickest front fork on the market today. An inverted 35mm fork with 5½" of travel, independent compression and rebound adjustment, coated lower tubes and carbon fiber fork guards. Complete kit includes: Fork set, tripleclamp set, hydraulic brake system and complete 12” front wheel assembly with tire, tube and rim lock. BBR Supermoto disc brake upgrade kit available for this fork. Complete Fork Kit 632-HXR-5511 XR/CRF50 00-Present $1350.00 Optional/Replacement Parts Brake Pads/Formula Brake Lever/Formula 160mm Brake Rotor Fork Seal Set Fork Guard Set 10” Wheel Assembly 12” Wheel Assembly 633-HXR-5001 633-HXR-5002 633-HXR-5003 633-HXR-5005 633-HXR-5006 392-HXR-5311 392-HXR-5411 $35.00 $59.00 $34.50 $42.50/both legs $64.95 $238.00 $268.00 *Shown with optional bars. BBR E-6 Front Fork Kit Conventional wisdom. BBR E-6 forks are designed and purpose built for adults and fast riders. A conventional style fork offering a full 6” of travel. The E-6 Fork features dual bushings, chrome-moly fork tubes & a dual-pinch bolt triple clamp design. Kits include: E-6 fork set, CNC machined tripleclamp set w/aluminum stem, tapered steering bearings and extended brake cable. Options include: Complete BBR handlebar kit and BBR disc brake kit. Black, w/Bar Kit Black, w/o Bar kit 630-HXR-5413 630-HXR-5414 XR/CRF50 00-Present XR/CRF50 00-Present $649.95 $569.95 Optional/Replacement Parts Disc Brake Kit HD Springs Oil/Dust Seals Brake Cable 7 See page 9 650-KLX-1105 635-HXR-5200 513-BBR-1002 BBR Motorsports $449.95 $79.95 $11.50/leg $24.00 *Shown w/o Bar kit S P BBR V3 MidSize Pro Perimeter FrameTM The MidSize Pro uses KLX110 Perimeter Frame geometry, forks, wheels, seat and plastic. What distingushes this frame from the BBR 110 Perimeter Frame is that it utilizes a CRF50 based motor. You can have a mid-size chassis with a high-horsepower CRF50-based power plant. With today’s advanced technology in CRF50 engines, you can achieve a superior power-to-weight ratio with the MidSize ProTM from BBR Motorsports. This frame can be converted to fit a KLX 110 motor by simply changing a couple components. 6061 aluminum twin spar frame 1" longer than stock BBR Patented frame design 6061 Billet Adjustable Super-CompTM Swingarm Blue/Medium and Red/Soft leverage blocks are included 8" of rear wheel travel utilizing a one-of-a-kind BBR SuperShock rear shock, custom-built specifically for the BBR Perimeter Frame. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound with optional spring rates. Tapered steering bearings pre-installed for easy assembly Brushed aluminum finish Comes complete with MSO paperwork for easy registration Frame Kit includes: frame, subframe, SuperCompTM swingarm, Patent# 522,928S shock, D2 exhaust, gas tank, footpeg mounts, brake pedal, kickstarter, side panels, chain guide and BBR gas cap. Additional patents pending 350-BBR-5025 Custom Build Frame Kit $2999.95 BBR MidSize Pro Rolling Chassis Let BBR start off your complete bike build by supplying you with a race ready Rolling Chassis. Just add motor. Countless options are available along with complete race ready bikes. MidSize Pro Rolling Chassis start at $5999.95. Call for full details. (888) 668-6227 or (253) 631-8233 O R T S CRF 50 R Honda O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Honda CRF 50 M O T O R S P O R T S BBR SuperStockTM Swingarm BBR SP-5TM Front Fork Kit Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Value and performance. The BBR SP-5 Front Fork Kit offers 5" of travel with superior damping control and bottoming resistance. The complete package includes: SP-5 fork set, CNC machined tripleclamp set with lightweight aluminum steering stem and tapered steering bearing set. Shown with optional BBR full handlebar kit. BBR’s SuperStock Swingarm is burly enough to handle today’s pit bike racer. Constructed of heat-treated 6061-T6 aluminum with billet drop-outs and shock mount, it is lengthened by 2¼". Includes stainless steel bushings and high-quality needle bearings. Accepts 12" rear wheels. 330-HXR-5131 XR/CRF50 00-Present Optional/Replacement Parts HD Springs Oil/Dust Seals Brake Lever 650-HXR-7005 635-HXR-5100 633-HXR-5002 $79.95 $9.50/leg $24.00 $359.95 Silver w/Bar Kit 630-HXR-5333 Silver, no Bar Kit 630-HXR-5334 BBR Front Disc Brake System XR/CRF50 00-Present XR/CRF50 00-Present $499.95 $419.95 BBR Tapered Steering Bearings Upgrade performance by replacing stock ball bearings. Complete with upper and lower bearings with races and lower seal. 516-HXR-5001 *Requires 12” rim sold seperately The BBR MX Front 12” Silver front disc brake system comes with a 28H Hub, BBR Disc Brake System, 180mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide. The SuperMoto version comes with 220mm GalferTM Wave Rotor. (Marzocchi only) 552-HXR-5031 552-HXR-5231 BBR MX Front Disc Brake Kit, E-6 Fork Kit, 12” Silver SuperMoto Disc Brake Kit for Marzocchi Fork XR/CRF50 00-Present $39.95 BBR Forged Aluminum Kickstarter High-strength forged aluminum kicker paired with a forged steel knuckle. Great for stock or fully modified motors. High quality and extremely strong. $449.95 $499.95 Fox Float MXR AirShox Rear Shock 131-HCF-5001 XR/CRF50 00-Present $129.95 BBR Billet Aluminum Brake Pedal The most versatile rear shock on the market today. Fully adjustable via included micro air pump. Unbelievable performance for kids to agressive adult riders with a simple twist of the clickers. CNC machined billet aluminum for the ultimate in strength and appearance. Red anodized tip is replaceable and adjustable for rider preference. For drum brake use. 640-HXR-5201 120-HCF-5041 9 XR/CRF50 00-Present Stock Frames $299.95 BBR Motorsports XR/CRF50 00-Present $149.95 R S P O R T BBR Handlebar/Tripleclamp Kit S The first step to upgrading your pit bike. The most complete bar kit on the market. Includes billet tripleclamp, 8" rise handlebars, cable set, throttle assembly, brake lever, kill switch, bar pad, grips, carb top, 6mm allen wrench and even grip glue! Easy to install. Black Red 510-HXR-5011 510-HXR-5041 XR/CRF50 00-Present XR/CRF50 00-Present $199.95 $199.95 BBR Tripleclamp-Red BBR Tripleclamp-Black Brake Cable Throttle Cable Throttle Assembly Brake Lever Assembly Carb Top Kill Switch 8” High-Rise Bars 510-HXR-5042 510-HXR-5012 510-HXR-5101 510-HXR-5102 510-HXR-5103 510-HXR-5104 510-HXR-5105 510-HXR-5106 510-HXR-5107 $109.95 $109.95 $24.00 $24.00 $24.95 $15.95 $15.50 $12.95 $29.95 Optional Parts 6” Low-Rise Bars 7” Mid-Rise Bars Aluminum Throttle Tube Throttle Cable (Lg. Carb) 510-HXR-5108 510-HXR-5109 512-BBR-3001 512-BBR-1001 $29.95 $29.95 $42.95 $24.00 BBR Shock Spring Custom-wound from aircraft-quality spring steel. Tough powder-coated finish. An important component in the CRF suspension package. Fits stock shock. 660-HXR-5005 Custom-developed by BBR for adult riders and fast kids. Preset and stress-relieved for long life. Another race-proven BBR product. Fits stock forks. XR/CRF50 00-Present $49.95 650-HXR-5005 BBR Aluminum Folding Shift Lever Forged aluminum with knurled steel folding tip. Stronger and lighter than the stock shift lever. Ti anodized finish. OEM quality. Standard Long +1 537-BBR-1001 537-BBR-1002 BBR Pro Series 4 Pegs BBR Fork Springs XR/CRF50 00-Present $39.95 XR/CRF50 00-Present $39.95 XR/CRF50 00-Present $39.95 Cast stainless steel for high strength and durability. Wider footpeg platform for better support. Includes springs. 530-IMS-1001 XR/CRF50 00-Present BBR HD Footpeg Bracket and Pins Strongest peg mount available. Forged from high-strength chromoly. Designed to withstand heavier adult riders. Lowers peg position by ¾" and moves rearward by ½". HD Pins are CNC machined from 304 stainless steel and offer the strongest replacement on the market. Pins sold seperately. Bracket HD Pins (2) 540-HXR-5001 541-HXR-5001 XR/CRF50 00-Present XR/CRF50 00-Present $89.95 $19.95 $95.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Replacement Parts CRF 50 O T O Honda M Honda CRF 50 M O T O R S P O R T S BBR D2 Exhaust SystemTM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler Big Bore version recommended for 88cc and up. Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 205-HXR-5031 205-HXR-5032 XR/CRF50 00-Present (Standard) $269.95 XR/CRF50 00-Present (Big Bore) $279.95 Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 Derek Costella 4-Time MiniMoto SX Champion BBR/Monster Energy Factory Rider BBR CancelCoreTM Quiet Insert Tires, Tubes & Rim Lock Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. Choose from a variety of high quality, top brand tires. A spare tube is a must have. BBR’s HD rim lock is an essential component for a high-horsepower mini. Drilling of rim is required for rim lock. 220-BBR-1014 Fits all BBR Exhaust $89.95 Lightweight Aluminum Rims Dunlop D756 2.75-10 Michelin MS2 2.75-10 Michelin MS2 2.50-12 Xtreme Pitpro 3.50-10R Innova Tough Gear 2.75-12F Tube 2.50/2.75-10 Tube 2.75/3.00-12 HD Rim Lock 1.60 393-HXR-5004 393-HXR-5022 393-HXR-5023 393-HXR-5031 393-HXR-5032 394-HXR-5001 394-HXR-5002 395-HXR-5001 XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present $38.95 $34.95 $36.95 $75.95 $59.95 $10.95 $10.95 $12.95 BBR HD Spoke Kits Exclusive high-quality rims. Lighter and stronger than stock. Available in 10" or 12" applications. Check swingarm clearance prior to running a 12" rear. Sold individually in your choice of colors. Requires BBR HD spokes for proper fit. 10” Rims Gold Rim Black Rim Blue Rim Red Rim 390-HXR-5101 390-HXR-5111 390-HXR-5121 390-HXR-5141 XR/CRF50 XR/CRF50 XR/CRF50 XR/CRF50 00-Present 00-Present 00-Present 00-Present 390-HXR-5201 390-HXR-5211 XR/CRF50 00-Present XR/CRF50 00-Present $99.95 $99.95 $99.95 $99.95 12” Rims Gold Rim Black Rim 11 BBR Motorsports $104.95 $104.95 Large-diameter stainless steel spokes and nipples. Helps eliminate broken spokes and hubs. Each kit contains enough spokes for one wheel. Requires drilling of stock hub. Drill bit and spoke wrench included. Will fit BBR rear disc brake hub along with stock front or rear hubs. 10” Stock/BBR Hub 391-HXR-5001 12” Stock/BBR Hub 391-HXR-5002 XR/CRF50 00-Present XR/CRF50 00-Present $59.95 $59.95 S P O BBR Aluminum Chain Guide This trick piece fully wraps the chain to guide it onto the rear sprocket and protects expensive engine cases: CNC machined aluminum, stainless steel hardware, HDPE plastic buffer. Black Red 340-HXR-5011 340-HXR-5041 XR/CRF50 00-Present $69.95 XR/CRF50 00-Present $69.95 BBR Tall Seat Assembly BBR Aluminum Skid Plate 3 /16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection for your engine and pipe. Installs in minutes. Only the finest in materials and craftsmanship. All hardware included. Complete tall seat assembly for your XR/CRF50. OEM-quality seat base, high-density tall foam and solid black non-slip BBR seat cover. Optional BBR Graphic seat cover available. 716-HXR-5001 XR/CRF50 00-Present Black 320-HXR-5011 Silver 320-HXR-5031 Red 320-HXR-5041 XR/CRF50 00-Present $79.95 XR/CRF50 00-Present $79.95 XR/CRF50 00-Present $79.95 $89.95 BBR Billet Gas Cap Attention to detail. Billet-machined 6061‑T6 aluminum gas cap. A must-have for any modified bike. BBR Rev Box Developed by BBR to replace the CDI unit for enhanced power curve. Eliminates rev-limiter for optimum performance. Hotter initial spark promotes easy starting. 110-HCR-1204 XR/CRF50 00-Present 451-HXR-5001 $69.95 XR/CRF50 00-Present BBR Colored Plastic Kit Choose your color and set your bike apart from the rest. Injection-molded for a perfect OEM-quality fit. Complete kit includes: Colored CRF50 style fenders, tank shroud, with white number plates. Black Plastic Blue Plastic Silver Plastic Yellow Plastic Orange Plastic Green Plastic Red Plastic White Plastic Pink Plastic 700-HCF-5001 700-HCF-5002 700-HCF-5003 700-HCF-5004 700-HCF-5005 700-HCF-5006 700-HCF-5007 700-HCF-5008 700-HCF-5009 XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present $99.95 $99.95 $99.95 $99.95 $99.95 $99.95 $99.95 $99.95 $99.95 $59.95 R T S CRF 50 R Honda O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Honda CRF 50 M O T O R S P O R T S BBR Concept Graphics Kits BBR “Chrome” Graphics The same graphics used on all BBR team bikes. These complete graphic kits include: tank/shroud graphics, fender decals and other decals. Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com The BBR “Chrome” Graphics kit is constructed of 15mil vinyl and ultra strong 3M adhesive for first rate appearance and durability. The kit includes graphics for: (shrouds, front fender tip & sides, rear fender, small side panel accent and numerous other decals.) BBR Complete Factory Race Bikes Starting At $8500 BBR/Monster “Phantom” Graphics BBR/Monster “Phantom” graphics for your CRF50. Printed on 16mil vinyl with ultra strong adhesive. Includes tank shroud decals, front and rear fender decals, stock fork guard and Marzocchi fork guard decals along with other assorted decals. 710-HCF-5011 13 Graphics Kit Only XR/CRF50 04-Present $69.95 BBR Motorsports 710-HCF-5022 Graphics Kit Only XR/CRF50 04-Present $69.95 710-HCF-5021 Graphics Kit w/Seat Cover XR/CRF50 04-Present $109.95 BBR “Skull” Graphics Limited edition “Skull” graphics for your CRF50. Skull graphics are printed on 16mil vinyl with ultra strong 3M adhesive. Includes tank shroud decals, front and rear fender decals, and small side panel decals. 710-HCF-5005 Graphics Kit Only XR/CRF50 04-Present $59.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M O T O R S P O R T Photo: T. Scavo CRF 50 Honda Tim Wiegand BBR Motorsports Factory Rider S Honda CRF 50 M O T O R S P O R T S BBR Performance Sprockets Lightweight aluminum rears and durable steel fronts. Available in almost any size. Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 35T Rear 36T Rear 37T Rear 38T Rear 39T Rear 40T Rear 13T Front 14T Front 15T Front 16T Front 380-HXR-5035 380-HXR-5036 380-HXR-5037 380-HXR-5038 380-HXR-5039 380-HXR-5040 385-HXR-5013 385-HXR-5014 385-HXR-5015 385-HXR-5016 XR/CRF50 XR/CRF50 XR/CRF50 XR/CRF50 XR/CRF50 XR/CRF50 XR/CRF50 XR/CRF50 XR/CRF50 XR/CRF50 00-Present 00-Present 00-Present 00-Present 00-Present 00-Present 00-Present 00-Present 00-Present 00-Present $39.95 $39.95 $39.95 $39.95 $39.95 $39.95 $16.95 $16.95 $16.95 $16.95 BBR 13” Aluminum Bike Stand RK Gold Racing Chain Lightweight silver aluminum motorcycle stand. The perfect size High-strength, long-lasting RK MXZ gold racing chain. Reduces drag and increases performance. Used exclusively by the BBR Race Team. 390-BBR-1011 RK GB420MXz 130L $34.95 for your XR/CRF50 and other mini bikes. 575-BBR-1003 XR/CRF50 04-Present Lightspeed Carbon Fiber Components Add carbon fiber to the look of your mini racer. Lightweight components that add great looks and save weight. Tank Cover (Stock) Tank Cover (Perimeter) Ignition Cover Glide Plate 585-HXR-5001 585-HXR-5002 485-HXR-5001 320-HXR-5101 XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present $49.95 $49.95 $199.95 $95.95 BBR Tapered Air Filter High quality, free-breathing gauze filter. Replaces entire air-box assembly. Recommended for on-road or light dust applications. 25mm/Stock Carb 35mm/(18mm carb) 38mm/ 431-BBR-1001 431-BBR-1002 431-BBR-1003 XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present $16.95 $16.95 $16.95 Uni Air Filter High quality free-flowing replacement air filter. Replaces entire air-box assembly. Recommended for off-road applications. 26mm/Stock Carb 32mm/(18mm carb) 44mm/(26mm Carb) 430-HXR-5001 430-HXR-5002 430-HXR-5003 XR/CRF50 00-Present XR/CRF50 00-Present XR/CRF50 00-Present $16.95 $16.95 $16.95 $64.95 Impressive power. Engineered and developed by BBR. This cylinder retains skid plate mounts and includes: BBR aluminum cylinder, piston kit, exclusive BBR motocross-grind camshaft and gasket kit. The most reliable kit available. Runs great with stock carb or bolt on BBR’s 18mm Carb Kit. 411-HXR-5002 XR/CRF50 00-Present $199.95 411-HXR-5100 411-HXR-5103 411-HXR-5105 411-HXR-5101 $15.95 $94.00 $25.00 $135.00 BBR Aluminum Cylinder 18mm Carb Kit with throttle and cable 52mm flat-top piston, rings, pin, clips Assorted main and pilot jets Exclusive BBR Motocross grind Camshaft Performance manifold and air filter Complete top end gasket set 411-HXR-5400 XR/CRF50 00-Present $349.95 Gasket Kit Piston Kit* Rings Cylinder 411-HXR-5210 411-HXR-5411 411-HXR-5212 411-HXR-5250 $19.95 $98.00 $32.00 $155.00 BBR 88cc SuperPro Bore Kit BBR 106cc SuperPro Stroke Up Kit BBR Aluminum Cylinder BBR HD Clutch Springs Exclusive BBR grind Camshaft High volume oil pump Complete top end gasket set Detailed instructions Transform your BBR 88cc Super Pro Bore Kit into a race ready 106cc beast. Stroke Up Kit comes complete with 50mm BBR Big Valve/Big Port Cylinder Head BBR Billet Camshaft cover (black) 52mm 11:1 piston, rings, pin, clips 18mm Carb Kit with throttle and cable Assorted main and pilot jets Performance manifold and air filter XR/CRF50 00-Present stroker crankshaft, piston kit and gaskets. A simple bolt-on kit, no other modifications necessary. 411-HXR-5360 88cc SuperPro Bore Kit $299.95 $649.95 Replacement Parts Gasket Kit 411-HXR-5210 Piston Kit* 411-HXR-5211 Rings 411-HXR-5212 52mmCylinder 411-HXR-5250 Big Valve/Port Head 411-HXR-5251 $19.95 $98.00 $32.00 $155.00 $300.00 *Piston, rings, pin & clips BBR 106cc SuperPro Stroker Kit BBR Big Valve/Big Port Cylinder Head Performance manifold and air filter BBR Aluminum Cylinder BBR Billet Camshaft cover (black) 52mm 11:1 piston, rings, pin, clips 50mm Stroker Crankshaft BBR HD Clutch Springs Exclusive BBR Motocross-grind Camshaft High volume oil pump Carb Kit with throttle and cable Complete gasket set Detailed instructions O R T 411-HXR-5305 XR/CRF50 00-Present $799.95 Replacement Parts Gasket Kit 411-HXR-5310 Piston Kit* 411-HXR-5311 Rings 411-HXR-5212 52mmCylinder 411-HXR-5250 Big Valve/Port Head 411-HXR-5251 *Piston, rings, pin & clips $29.95 $105.00 $32.00 $155.00 $300.00 S CRF 50 P BBR 88cc FTP (Flat-Top) Big Bore Kit w/Cam *Piston, rings, pin & clips *Piston, rings, pin & clips 411-HXR-5206 S Replacement Parts Replacement Parts Gasket Kit Piston Kit* Rings Cylinder R Honda BBR 82cc Big Bore Performance Kit w/Cam O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Honda CRF 50 M O T O R S P O R T S BBR 18mm Carb Kit BBR 26mm Carb Kit A complete kit with 26mm Mikuni carburetor, BBR high-flow, rotating mount intake manifold, throttle, throttle cable, extra jets for fine tuning, air filter and all necessary hardware. Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 18mm Keihin carb complete with throttle assembly, throttle cable and extra jets for fine tuning. Includes two different manifolds; one for stock XR/CRF50 head and one for big valve heads. Perfect match for our 82cc Big Bore Kit. 420-HXR-5002 XR/CRF50 00-Present $179.95 Optional/Replacement Parts Throttle Cable Throttle Assembly Alum. Throttle tube 512-BBR-1001 512-BBR-2001 512-BBR-3002 $24.00 $22.95 $42.95 Race proven by BBR. Works with stock clutch pack for longer life and less slippage. XR/CRF50 00-Present $24.95 Tokyo Mods Stage 3 Digital Ignition System A true “Works“ ignition system for your racer. 10 Map programable module with handlebar mounted switch to select curves. Complete digital system with lightweight flywheel and everything needed for installation. 452-HXR-5003 XR/CRF50 00-Present $899.95 BBR Performance Camshaft Designed by BBR to enhance mid and top-end power. Manufactured using the highest quality standards. No core required. For use in stock heads. 411-HXR-5102 17 XR/CRF50 00-Present BBR Motorsports XR/CRF50 00-Present $99.95 $279.95 Optional/Replacement Parts Throttle Cable Throttle Assembly Alum. Throttle tube 512-BBR-1001 512-BBR-2001 512-BBR-3002 Derek Costella 4-Time MiniMoto SX Champion BBR/Monster Energy Factory Rider BBR HD Clutch Springs 410-HXR-5005 420-HXR-5005 $24.00 $22.95 $42.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M O T O R S P O R T Photo: T. Scavo CRF 50 Honda Derek Costella 4-Time MiniMoto SX Champion BBR/Monster Energy Factory Rider S Honda CRF 50 M O T O R S P O R T S Kitaco 124cc Ultra 4 Disc/3 Speed Clutch/Transmission Kit Kitaco Inner Rotor Ignition Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com This ignition system replaces your OEM Honda ignition with a small, lightweight, inner-rotor ignition. The result is a super fast-revving motor. Includes its own CDI/Rev-Box box and wiring harness. Uses stock coil. 450-HXR-5001 410-HXR-5301 XR/CRF50/70 00-Present $1129.95 Rotor Puller/Holder 450-HXR-5200 410-HXR-5311 410-HXR-5312 410-HXR-5313 410-HXR-5314 Kitaco Ultra Clutch Kitaco Ultra Clutch Kitaco Ultra Clutch Kitaco Ultra Clutch $299.95 Optional Parts Optional/Replacement Parts Clutch Friction Disc (ea.) Clutch Plate (ea.) Clutch Spring Set Clutch Cable XR/CRF50 00-Present $18.00 $7.50 $18.95 $30.95 Kitaco Inner Rotors Kitaco Super Coil Kitaco 124cc Ultra SE Bore and Stroke Up Kit Want to win at a pro level? The 124 SE uses the largest valves possible for a 2-valve head design to produce a very linear and potent power curve. Call for more details. 445-HXR-5001 410-HXR-5100 XR/CRF50 00-Present $1649.95 Replacement Parts Gasket Kit Piston & Gasket Kit Ring Set Steel Valve Set (in/ex) Valve Stem Seal (ea.) Cylinder Crankshaft Valve Spring Set Valve Spring Retainer Set Valve Collet/Keeper (ea.) 19 410-HXR-5110 410-HXR-5111 410-HXR-5112 410-HXR-5115 410-HXR-5116 410-HXR-5117 410-HXR-5118 410-HXR-5119 410-HXR-5120 410-HXR-5121 BBR Motorsports Kitaco 117/124SE Kitaco 124SE Kitaco 54mm/117/124SE Kitaco Ultra SE Kitaco Ultra SE Kitaco 124SE (54mm) Kitaco 54mm/124SE Kitaco Ultra SE Kitaco Ultra SE Kitaco Ultra SE $25.95 $119.95 $28.95 $145.95 $119.95 $295.00 $385.95 $34.50 $69.50 $7.25 XR/CRF50 00-Present $57.95 $36.95 S P O R T Chris Gosselaar BBR Motorsports Factory Rider Daytona 5-Disc Transmission Kit These purpose built race transmissions are equipped with a full manual clutch with reduced weight on the end of the crank, creating a more responsive fast revving motor. Extremely durable heavy duty clutch designed to withstand the torque of high horsepower motors. The gear ratios are race oriented and engineered for higher horsepower and faster speeds. BBR recommends 3-speed transmissions for 10” wheel applications and 4-speed transmissions for 12” applications including BBR’s mid-size pro. 3-Speed Kit 4-Speed Kit 410-HXR-5550 410-HXR-5551 XR/CRF50 00-Present XR/CRF50 00-Present $1199.95 $1299.95 Photo: T. Scavo Daytona 119 DOHC Performance Engine Kit Daytona engine components have proven to provide the most advanced technology in horsepower & reliability. Derek Costella’s Daytona-powered BBR Mid-Size ProTM propelled him to many national event wins including the prestigious Las Vegas MiniMoto SX. Daytona components can be found on many of BBR’s factory race team bikes, and are excellent choice for anyone seeking the perfect balance of race winning power and rock solid durability. 410-HXR-5505 XR/CRF50 00-Present $2999.95 Replacement Parts Gasket Kit Piston & Gasket Kit Ring Set Intake Valve Kit-(2) Exhaust Valve Kit-(2) Aluminum Cylinder Crankshaft 410-HXR-5510 410-HXR-5511 410-HXR-5512 410-HXR-5515 410-HXR-5516 410-HXR-5517 410-HXR-5518 Daytona 119cc DOHC Daytona 119cc DOHC Daytona 119cc DOHC Daytona 119cc DOHC Daytona 119cc DOHC Daytona 119cc DOHC Daytona 119cc DOHC $25.95 $139.95 $39.95 $125.00 $135.00 $299.95 $299.95 S CRF 50 R Honda O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Honda CRF 70 M O T O R S P O R T S XR/CRF 70 BBR E-6TM Front Fork Kit Conventional wisdom. BBR E-6 forks are designed and purpose built for adults and fast riders. A conventional style fork offering a full 6” of travel. The E-6 Fork features dual bushings, chrome-moly fork tubes & a dual-pinch bolt triple clamp design. Kits include: E-6 fork set, CNC machined tripleclamp set w/aluminum stem, tapered steering bearings and extended brake cable. Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Black, w/Chrome 630-HXR-7514 XR/CRF50 00-Present Optional/Replacement Parts HD Springs Oil/Dust Seals BBR D2 Exhaust SystemTM 650-KLX-1105 635-HXR-5200 $79.95 $11.50/leg TM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler 205-HXR-7031 XR/CRF70 97-Present Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $279.95 $12.95 BBR CancelCoreTM Quiet Insert BBR Billet Tripleclamp Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. CNC machined from 6061 aluminum. Adjustable bar mount positions. A great match for our BBR Billet Lower Tripleclamp. Anodized silver. 510-HXR-7031 220-BBR-1014 Fits All BBR exhaust BBR Tapered Steering Bearings 21 XR/CRF70 97-Present BBR Motorsports $129.95 BBR Billet Lower Tripleclamp CNC-machined from 6061 aluminum with lightweight aluminum stem. Compliments upper tripleclamp for a matched set. Built for strength. Upgrade performance by replacing stock ball bearings. Complete with upper and lower bearings with races and lower seal. 516-HXR-5001 XR/CRF70 97-Present $89.95 $39.95 515-HXR-7031 XR/CRF70 97-Present $149.95 $549.95 R S P O R T BBR Billet Gas Cap S Attention to detail. 110-HCR-1204 XR/CRF70 97-Present $69.95 BBR Aluminum Skid Plate 3 BBR Rev Box Developed by BBR to replace the CDI unit for enhanced power curve. No rev-limiter for optimum performance. Hotter initial spark promotes easy starting. 451-HXR-5001 XR/CRF70 97-Present $59.95 BBR Shock Spring 660-HXR-7005 XR/CRF70 97-Present XR/CRF70 97-Present $79.95 XR/CRF70 97-Present $79.95 XR/CRF70 97-Present $79.95 BBR Pro Series 4 Pegs $89.95 Custom-developed by BBR for adult riders and fast kids. Preset and stress-relieved for long life. Another race-proven BBR product. Fits stock forks. Cast stainless steel for high strength and durability. Wider footpeg platform for better support. 650-HXR-7005 530-IMS-1001 BBR Aluminum Folding Shift Lever Forged aluminum with knurled steel folding tip. Stronger and lighter than the stock shift lever. Ti anodized finish. OEM quality. 537-BBR-1001 537-BBR-1002 Black 320-HXR-5011 Silver 320-HXR-5031 Red 320-HXR-5041 BBR Fork Springs Custom-wound from aircraft-quality spring steel. Tough powdercoated finish. An important component in the CRF suspension package. Fits stock shock. Standard Long +1 /16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection for your engine and pipe. Installs in minutes. Only the finest in materials and craftsmanship. All hardware included. XR/CRF70 97-Present $39.95 XR/CRF70 97-Present $39.95 XR/CRF70 97-Present $79.95 XR/CRF70 97-Present BBR HD Footpeg Bracket and Pins Strongest peg mount available. Forged from solid high-strength chromoly. Designed to withstand heavier adult riders. Lowers peg position by ¾" and moves rearward by ½". HD Pins are CNC machined from 304 stainless steel and offer the strongest replacement on the market. Pins sold seperately. Bracket HD Pins (2) 540-HXR-5001 541-HXR-5001 XR/CRF70 97-Present XR/CRF70 97-Present $89.95 $19.95 $95.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Billet-machined 6061‑T6 aluminum gas cap. A must-have for any modified bike. CRF 70 O T O Honda M Honda CRF 70 M O T O R S P O R T S Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com BBR 88cc SuperPro Bore Kit BBR Big Valve/Big Port Cylinder Head BBR Billet Camshaft cover (black) 52mm 11:1 piston, rings, pin, clips 18mm Carb Kit with throttle and cable Assorted main and pilot jets Performance manifold and air filter BBR 106cc SuperPro Stroker Kit BBR Aluminum Cylinder BBR HD Clutch Springs Exclusive BBR grind Camshaft High volume oil pump Complete top end gasket set Detailed instructions 411-HXR-5206 XR/CRF70 97-Present $649.95 Replacement Parts Gasket Kit 411-HXR-5210 Piston Kit* 411-HXR-5211 Rings 411-HXR-5212 52mmCylinder 411-HXR-5250 Big Valve/Port Head 411-HXR-5251 $19.95 $98.00 $32.00 $155.00 $300.00 *Piston, rings, pin & clips BBR Damping Rod Set Slower rebound and compression damping. Increases ride height and travel by 1". XR/CRF70 97-Present $89.95 BBR SuperPro Stroke Up Kit Transform your BBR 88cc Super Pro Bore Kit into a race ready 106cc beast. Stroke Up Kit comes complete with 50mm stroker crankshaft, piston kit and gaskets. A simple bolt-on kit, no other modifications necessary. 411-HXR-5360 23 88cc SuperPro Bore Kit BBR Motorsports 411-HXR-5305 XR/CRF70 97-Present $299.95 $799.95 Replacement Parts Gasket Kit 411-HXR-5310 Piston Kit* 411-HXR-5311 Rings 411-HXR-5212 52mmCylinder 411-HXR-5250 Big Valve/Port Head 411-HXR-5251 *Piston, rings, pin & clips BBR damping rods are manufactured from high-strength steel. 634-HXR-5100 BBR Big Valve/Big Port Cylinder Head Performance manifold and air filter BBR Aluminum Cylinder BBR Billet Camshaft cover (black) 52mm 11:1 piston, rings, pin, clips 50mm Stroker Crankshaft BBR HD Clutch Springs Exclusive BBR Motocross-grind Camshaft High volume oil pump Carb Kit with throttle and cable Complete gasket set Detailed instructions $29.95 $105.00 $32.00 $155.00 $300.00 R S P O R T S Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Derek Costella 4-Time MiniMoto SX Champion BBR/Monster Energy Factory Rider Photo: MiniMoto France Magazine CRF 70 O T O Honda M Honda CRF 80/100 M O T O R S P O R T S XR/CRF 80/100 BBR CRF100 Aluminum Perimeter Frame KitTM National-level race frame kit. For the Ultimate 80/100 enthusiast. Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas tank, airboot, exhaust system, graphics kit & seat cover, and BBR gas cap. Uses chassis components from 1996-2007 Honda CR80/85R/RB. Complete with MSO paperwork. Complete race ready bikes from $8,499. 350-BBR-1001 XR/CRF80/100 93-Present $3299.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com TM BBR D2 Exhaust SystemTM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler 205-HXR-1031 XR/CRF80/100 85-Present $299.95 Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 BBR Billet Tripleclamp BBR CancelCoreTM Quiet Insert Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. 220-BBR-1014 Fits all BBR Exhaust BBR Tapered Steering Bearings Designed to accommodate adult riders. Raises bar mount position 1¼", fully adjustable forward and backward. Allows lowering of forks by up to 1" to raise front end or retain stock height. Black anodized finish. Standard 7/8” 510-HXR-1011 Oversized 1 1/8” 510-HXR-1012 25 BBR Motorsports XR/CRF80/100 85-Present XR/CRF80/100 85-Present $229.95 $229.95 Upgrade performance by replacing stock ball bearings. Complete with upper and lower bearings with races and lower seal. 516-HXR-5001 XR/CRF80/100 85-Present $39.95 $89.95 BBR 120cc Big Bore Kit w/Cam R S P O R T S 411-HXR-1001 XR/CRF100 93-Present $299.95 Increased displacement Replacement Parts High compression Gasket Kit Piston Kit* Rings Cylinder HD Valve Springs Camshaft** High performance camshaft New rocker arms and adjusters Large fin cylinder design Gasket Kit Complete piston, pin, clip and rings 411-HXR-1010 411-HXR-1011 411-HXR-1012 411-HXR-1017 411-HXR-1025 411-HXR-1020 BBR Aluminum Frame Cradle $19.95 $139.00 $40.00 $155.00 $59.95 $149.95 *Piston, rings, pin & clips **HD valve springs required BBR Billet Gas Cap Attention to detail. Billet-machined 6061‑T6 aluminum gas cap. A must-have for any modified bike. 110-HCR-1204 Protects the engine and helps prevent frame stretching and breakage. Tig welded 6061 aluminum. A must-have for any CRF80/100 owner. Black anodized finish. 320-HXR-1011 XR/CRF80/100 93-Present $239.95 XR/CRF80/100 93-Present $69.95 BBR Rev Box Developed by BBR to replace the CDI unit for enhanced power curve. No rev-limiter for optimum performance. Hotter initial spark promotes easy starting. 451-HXR-5001 XR/CRF80/100 93-Present $59.95 BBR Aluminum Folding Shift Lever Forged aluminum with knurled steel folding tip. Stronger and lighter than the stock shift lever. Ti anodized finish. OEM quality. 537-BBR-1005 XR/CRF80/100 85-Present $39.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com BBR Motorsports celebrates one of the best selling dirt bikes of all time with this high-compression 120cc Big Bore Engine Kit for the XR/CRF 100. Increased displacement, higher compression and large cooling fins enhance the performance and longevity of the motor. This is the only XR/CRF 100 bore kit that matches new rocker arms perfectly to the new high performance BBR cam shaft. This kit is ready to go and bolts on with no case boring required. Dyno tests show more than 2HP gain with this kit. CRF 80/100 O T O Honda M Honda CRF 80/100 M O T O R S P O R T S BBR Aluminum Chain Guide Lightweight Aluminum Rims Exclusive high-quality BBR product. Lighter and stronger than stock. Lace up using stock hub and spokes. Available in 16” rear and 19” front, in your choice of colors. Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 16” Rear Rims Silver Rim Black Rim 389-YTR-1231 XR/CRF100 94-Present 389-YTR-1211 XR/CRF100 94-Present Fully wraps the chain to guide it onto the rear sprocket; CNC machined; Stainless steel hardware; HDPE plastic buffer. Saves expensive engine cases. Anodized finish with BBR logo. $109.95 $109.95 19” Front Rims Silver Rim Black Rim 389-YTR-1232 XR/CRF100 94-Present 389-YTR-1212 XR/CRF100 94-Present BBR Fork Springs BBR Shock Spring XR/CRF100 85-Present $79.95 $69.95 $69.95 Race proven by BBR. Works with stock clutch pack for longer life and less slippage. 660-HXR-1005 XR/CRF100 85-Present BBR Pro Series 4 Pegs XR/CRF80/100 85-Present XR/CRF80/100 85-Present BBR HD Clutch Springs Custom-wound from aircraft-quality spring steel. Tough powdercoated finish. An important component in the CRF suspension package. Fits stock shock. Custom-developed by BBR for adult riders and fast kids. Preset and stress-relieved for long life. Another race-proven BBR product. Fits stock forks. 650-HXR-1005 Black 340-HXR-1011 Gold 340-HXR-1001 $119.95 $119.95 $89.95 410-HXR-1005 XR/CRF100 93-Present $24.95 Tall Seat Foam w/Cover Increases seat height for taller riders. Comes complete with tall foam and solid black non-slip seat cover. Cast stainless steel for high strength and durability. Wider footpeg platform for better support. HD pins available seperately. Pegs 530-IMS-1001 XR/CRF80/100 93-Present $95.95 HD Pins(2) 541-HXR-5001 XR/CRF80/100 93-Present $19.95 715-HXR-1001 XR/CRF80/100 01-Present $99.95 BBR 26mm Carburetor Kit Kitaco Inner Rotor Ignition 26mm Keilhin carburetor complete with manifold adapter, throttle assembly, throttle cable and extra jets for fine tuning. A best-seller, this complete ignition system replaces your OEM Honda ignition with a small, lightweight, inner-rotor ignition. The result is a super fast-revving motor. Includes its own CDI/ box and wiring harness. Uses stock coil. 420-HXR-1001 XR/CRF100 93-Present $299.95 Replacement Parts Throttle Cable Throttle Assembly 512-BBR-1002 512-BBR-2001 $24.00 $22.95 450-HXR-1001 XR/CRF100 93-Present $349.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M O T O R S P O Photo: D. Sperry S CRF 80/100 Honda Duane Brown BBR Motorsports President R T Honda Scott Burnworth BBR Motorsports Factory Rider CRF 150F/230F Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Photo: W. Topete BBR Motorsports 29 R T S O S P R O T O M Multiple national championship winner. Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas tank, air-boot, exhaust system, graphics kit & seat cover, and BBR gas cap. Uses chassis components from 1996-2007 Honda CR80/85R/RB. Complete with MSO paperwork. Race ready bikes from $7,999. BBR Billet Aluminum Tripleclamp XR/CRF150F 2003 - 05 XR/CRF150F 06-Present XR/CRF230F 03-Present S P O R T $3299.95 $3699.95 $3699.95 BBR Aluminum Skid Plate Protection for your valuable engine. ¹/8” thick 6061 aluminum. Fabricated with the highest quality materials. Roto-blasted for toughness with anodized finish. Bolts on in minutes, all hardware included. Black Black 320-HCF-1511 320-HCF-1512 CRF150F 03-05/230 03-Present CRF150F 06-Present $79.95 $99.95 BBR Aluminum Folding Shift Lever Designed to accommodate adult riders. Raises bar mount position by 1¼” fully adjustable. Allows lowering of forks by 1”. Built-in key mount, and classic BBR quality. Black Black Red Red Black Black Standard 7/8” Oversized 1 1/8” Standard 7/8” Oversized 1 1/8” Standard 7/8” Oversized 1 1/8” 510-HCF-1511 510-HCF-1512 510-HCF-1541 510-HCF-1542 510-HCF-2311 510-HCF-2312 CRF150F CRF150F CRF150F CRF150F CRF230F CRF230F *See the accessories section for available handlebars. 03-Present 03-Present 03-Present 03-Present 03-Present 03-Present $229.95 $229.95 $229.95 $229.95 $229.95 $229.95 Forged aluminum with knurled steel folding tip. Stronger and lighter than the stock shift lever. Ti anodized finish. OEM quality. Standard Long +1 537-BBR-1004 537-BBR-1003 S CRF150/230F 03-Present $39.95 CRF150/230F 03-Present $39.95 CRF 150F/230F 350-BBR-1008 350-BBR-1011 350-BBR-1009 BBR CRF 150/230F Aluminum Perimeter Frame KitTM R Honda CRF 150F/230F O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Honda CRF 150F/230F M O T O R S P O R T S BBR D2 Exhaust SystemTM TM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 205-HCF-1531 205-HCF-1532 CRF150F 03-05/230F 03-Present CRF150F 06-Present $329.95 $329.95 Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 BBR CancelCoreTM Quiet Insert UNI Air Filter Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. High quality free-flowing replacement air filter. Flows nearly 40 CFM more than stock. Easy to install. 220-BBR-1014 Fits all BBR Exhaust $89.95 430-HCF-1501 CRF150F/230F 03-Present $24.95 Lightweight Aluminum Rims Exclusive high-quality BBR product. Lighter and stronger than stock. Lace up using stock hub and spokes. Sold in pairs, 16" rear, 19" front, in your choice of colors. Gold Rim Black Rim Silver Rim Red Rim BBR 195cc Bore Kit This big bore kit is designed for 2006 - present CRF150F. Displacement is increased by 30% for huge power gains. This kit is designed to boost power while retaining reliability. Complete kit includes big bore cylinder, 65mm piston kit and gaskets. No machining required. Does not fit 03-05 models 410-HCF-1701 CRF150F 06-Present $599.95 31 BBR Motorsports 390-HCF-1505 390-HCF-1506 390-HCF-1507 390-HCF-1508 CRF150F CRF150F CRF150F CRF150F 03-Present 03-Present 03-Present 03-Present $259.95 $259.95 $259.95 $259.95 BBR 175cc Big Bore Kit w/Cam BBR 240cc Big Bore Kit w/Cam This kit has won multiple championships and is backed by hundreds of hours of proven performance. Comes complete with piston, rings, piston pin, clips, BBR exclusive motocrossgrind performance camshaft, HD valve springs and gaskets. Bores into stock cylinder. A great combination of reliability and horsepower. Quick and easy bore-in for big power boost. This high-compression kit comes complete with high-performance piston, rings, piston pin, clips, BBR exclusive MX-Grind performance cam shaft, HD valve springs and gaskets. Bores into stock cylinder. Unbelievable quality! 411-HCF-1501 CRF150F 03-05 $299.95 Replacement Parts Gasket Kit Piston Kit Ring Set Camshaft 411-HCF-1502 411-HCF-1505 411-HCF-1507 411-HCF-1503 411-HCF-2301 CRF230F 03-present $299.95 Replacement Parts $19.95 $149.00 $45.00 $159.95 Gasket Kit Piston Kit Ring Set Camshaft 410-HCF-2310 411-HCF-2305 411-HCF-1507 411-HCF-1503 $24.95 $149.00 $45.00 $159.95 S P O R T BBR Fork Springs BBR Shock Spring BBR HD Clutch Springs Custom-developed by BBR for adult riders and fast kids. Preset and stress-relieved for long life. Another race-proven BBR product. Fits stock forks. Custom-wound from aircraft-quality spring steel. Tough powdercoated finish. An important component in the CRF suspension package. Fits stock shock. Race proven by BBR. Works with stock clutch pack for longer life and less slippage. 650-HCF-1505 650-HCF-2305 CRF150F 03-Present CRF230F 03-Present $79.95 $79.95 CRF150F 2003-05 $24.95 451-HCF-1501 CRF150F 03-05/230F 03-Present $59.95 451-HCF-1502 CRF150F 06-Present 660-HCF-1505 CRF150F/230F 03-Present $89.95 410-HCF-1501 BBR Rev Box Developed by BBR to replace the CDI unit for enhanced power curve. No rev-limiter for optimum performance. Hotter initial spark promotes easy starting. $89.95 BBR Billet Gas Cap Attention to detail. Billet-machined 6061‑T6 aluminum gas cap. A musthave for any modified bike. 110-HCF-1204 CRF150F/230F 03-Present $69.95 BBR Billet Linkage BBR “Chrome” Graphics Kit The BBR “Chrome” Graphics kit is constructed of Graphics Kit Only 15mil vinyl and ultra strong 710-HCF-1522 XR/CRF150F/230F 03-07 $69.95 3M adhesive for first rate Graphics Kit w/Seat Cover appearance and durability. 710-HCF-1521 XR/CRF150F/230F 03-07 $129.95 The kit includes graphics for: Graphics Kit Only (shrouds, front fender tip & 710-HCF-1524 XR/CRF150F/230F 08-Present $69.95 sides, rear fender, small side Graphics Kit w/Seat Cover panel accent and numerous 710-HCF-1523 XR/CRF150F/230F 08-Present $129.95 other decals.) BBR 26mm Carburetor Kit 26mm Keihin carburetor complete with manifold adapter, throttle assembly, throttle cable and extra jets for fine tuning. 420-HCF-1501 CRF150F 03-Present $299.95 Optional/Replacement Parts Throttle Cable Throttle Assembly Alum. Throttle tube 512-BBR-1002 512-BBR-2001 512-BBR-3002 $24.00 $22.95 $42.95 CNC machined from 6061-T6 aluminum. Increases seat height 1" on CRF150F and 1/2” on CRF 230F improving cornering. Includes needle bearings and seals. 625-HCF-1501 CRF150F/230F 03-Present $149.95 S CRF 150F/230F R Honda O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Honda CRF 150R M O T O R S P O R T S CRF 150R BBR CRF150R Aluminum Perimeter Frame KitTM Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Made from 6061-T6 Aluminum , this heat-treated, handbuilt perimeter frame kit is lighter and stronger than the stock frame. This frame kit is precision-crafted by BBR’s top fabricators and once again raises the bar for quality and performance. The computer-designed frame provides increased lateral stiffness which translates into more precise tracking and improved cornering. High-strength aluminum radiators have been designed to lower the center of gravity creating better balance and maneuverability. This kit works with OEM, BBR and many other after-market exhaust systems and uses the following OEM CRF150R parts: motor, suspension, rear swingarm, plastic, wheels, sub-frame, seat, foot pegs, air box, etc... 350-BBR-1012 CRF150R 07-Present $2999.95 CNC machined billet head-tube, side spars, shock tower, frame cradle and motor mounts BBR frame geometry BBR high-strength, high-flow, low profile aluminum radiators (by Fluidyne) Custom low-profile BBR gas tank Removable foot-peg brackets BBR graphics BBR billet gas cap *Frame Kit Includes: BBR “Chrome” Graphics Kit The BBR “Chrome” Graphics kit is constructed of 15mil vinyl and ultra strong 3M adhesive for first rate appearance and durability. The kit includes graphics for: (shrouds, front fender tip & sides, rear fender, small side panel accent and numerous other decals.) Honda CRF 150R BBR Aluminum Perimeter FrameTM Dirt Rider 24-Hour Test Bike 33 BBR Motorsports S P O R T BBR Complete Factory Perimeter 150R Race Bikes Starting At $8500 (As Shown $12,900) S Photo: J. Bodnar CRF 150R R Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Derek Costella 4-Time MiniMoto SX Champion BBR/Monster Energy Factory Rider O T O Honda M Honda CRF 150R M O T O R S P O R T S TM Tim Weigand 150R World Champion 2-Time Langtown Champion BBR D2 Exhaust SystemTM Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler 205-HCF-1631 CRF150R 07-Present $469.95 Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 BBR CancelCoreTM Quiet Insert BBR Adjustable Linkage Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. 220-BBR-1014 Fits all BBR Exhaust Machined from billet aluminum with interchangeable inserts. 5 seat heights available: Stock, +15mm, -15mm, +10mm, -10mm Red anodized with BBR logo $89.95 Includes bearings and seals 625-HCF-1641 CRF150R 07-Present $229.95 BBR 2-Way Adjustable Tripleclamp Billet machined 6061-T6 Aluminum tripleclamp with 2 location settings. 3-Bolt lower, 2-bolt upper pinch design. Complete set includes lower clamp with billet aluminum steering stem and upper clamp. Red anodized finish. Honda CRF 150R BBR “MC2” Aluminum Perimeter FrameTM Limited Edition - Jeremy McGrath 35 BBR Motorsports Top Clamp Top Clamp Complete Set Complete Set Standard 7/8” Oversized 1 1/8” Standard 7/8” Oversized 1 1/8” 510-HCF-1641 CRF150R 07-Present $229.95 510-HCF-1642 CRF150R 07-Present $229.95 510-HCF-1741 CRF150R 07-Present $459.95 510-HCF-1742 CRF150R 07-Present $459.95 R S P O R T BBR Billet Aluminum Steering Stem Nuts S anodized finish & BBR logo. 332-HCF-1641 CRF150R 07-Present $44.95 Black Red Silver 517-HCF-1611 517-HCF-1641 517-HCF-1631 $29.95 $29.95 $29.95 BBR Heavy Duty Shock Spring Designed for adult-sized riders with a stiffer spring rate of 6.2 kg. Custom-wound from aircraft-quality spring BBR Heavy Duty Fork Springs steel. Powder-coated finish. 660-HCR-8005 CRF150R 07-Present $89.95 Designed for adult-sized riders with a heavier spring rate of .44kg. Pre-set and stress relieved for long life. 650-HCR-8005 CRF150R 07-Present $79.95 BBR Billet Brake Pedal This lightweight billet 6061-T6 aluminum brake pedal replaces the stock steel pedal adding strength and saving weight. With three different tip location settings, it allows the rider to customize the fit and function of this important control. 120-HCF-1641 CRF150R 07-Present $169.95 Tall Seat Foam with Cover BBR Billet Engine Mounts Tall seat foam with non-slip black seat cover. Features a flatter mid section (1” taller), black non-slip seat cover and uses OEM plastic seat base. 715-HCF-1601 CRF150R 07-Present Lightweight & strong billet 6061-T6 engine mount set. These rigid aluminum motor mounts replace the stamped steel mounts creating a solid connection to your chassis. This billet 6061 engine mount is 40% lighter than stock and features a deep red anodized finish. Comes with mounting bolts. $99.95 406-HCF-1641 CRF150R 07-Present $49.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com CNC machined 7075 -T6 aluminum. M24 X 1.0 CRF 150R 07- Present CNC machined from 6061-T6 aluminum with red CRF 150R BBR Billet Axle Adjuster Blocks O T O Honda M Honda CRF 150R M O T O R S P O R T S BBR “Chrome”Graphics Kit Unique BBR style graphics kit with traditional black & red colors and custom chrome BBR logo inlay. Includes graphics for shroud, fenders, swingarm, fork and also comes with other assorted BBR decals. Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 710-HCF-1602 Graphics Kit Only CRF150R 07-Present $69.95 710-HCF-1601 Graphics Kit w/Seat Cover CRF150R 07-Present $129.95 BBR Billet Gas Cap This billet 6061-T6 aluminum gas cap is CNC machined for a precision look and comes with an anodized breather tip. 110-HCR-1204 IMS Pro Series Pegs CRF150R 07-Present $69.95 BBR Aluminum Folding Shift Lever Cast stainless steel for high strength and durability. Wider foot peg platform for better support. 530-IMS-1006 CRF150R 07-Present $95.95 Derek Costella BBR/Monster Energy Factory Rider This lightweight aluminum folding shift lever replaces the stock steel lever saving weight and improving function. Hi-strength forged aluminum. Ti anodized finish. Standard Short 537-BBR-1008 537-BBR-1004 CRF150R 07-Present CRF150R 07-Present $39.95 $39.95 BBR Billet Aluminum Sprocket Cover CNC machined from lightweight 6061-T6 aluminum, this anodized red billet sprocket cover is a must have item for any serious 150R rider. 405-HCF-1642 37 CRF150R 07-Present BBR Motorsports $69.95 Galfer WaveTM Rotor R S P O R T S Front Rear 550-HCF-1601 CRF150R 07-Present $129.95 550-HCF-1602 CRF150R 07-Present $129.95 Front Sprocket This countershaft sprocket is manufactured from Pro quality chromoly steel approaching 200,000 PSI yield. Case hardened, finished with electroless nickel plating. For use with 428 chain. BBR Aluminum Kickstarters Add to the trickness of your 150R with one of BBR’s aluminum kickstarters. A true hand crafted “works part”. The billet version is CNC machined from a solid block of 7075 to a jewel like finish. BBR also offers a forged 7075 version. Both kickstarters are lightweight and offer an improved boot platform and mount to the OEM knuckle. Forged Billet 130-HCF-1602 130-HCF-1601 CRF150R 07-Present CRF150R 07-Present $89.95 $169.95 Lightspeed Carbon Fiber Glide Plates This ultralight upgrade protects the engine cases and gives a works bike look. Available for both stock and perimeter frame CRF150R machines. Bolts on in minutes. Available for both stock CRF 150R frames or BBR Perimeter Frames Perimeter Frame Stock Frame 320-HCF-1605 CRF150R 07-Present $149.95 320-HCF-1601 CRF150R 07-Present $129.95 385-HCF-1815 428 15T CRF150R 07-Present $32.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Galfer Wave rotors are laser cut and made of a unique high carbon 420 stainless steel material that has been pre-heat treated and parallel double disc ground to assure perfect flatness and the most efficient contact surface between pad and rotor. Improved lever feel and feed back allow the rider to get much stronger and progressive braking. Wave rotors are also great for keeping mud off the surface friction plate, allowing for the brake pads durability to be extended in muddy conditions. (Self-cleaning action) Lighter than the original OEM rotors. CRF 150R O T O Honda M Photo: T. Scavo Kawasaki KLX 110 M O T O R S P O R T S KLX 110 Photo: T. Scavo Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com KLX 110 Patent# 522,928S Additional patents pending BBR KLX/DRZ110 V3 Aluminum Perimeter Frame KitTM Want the ultimate KLX or DRZ110? The BBR V3 Aluminum Perimeter Frame Kit is the trickest frame money can buy. Utilizing a patented BBR design, this race ready frame and adjustable swingarm eliminates the motor cases as a stress member of the frame while providing unsurpassed strength and performance from superior craftsmanship. The same frame used by Derek Costella to capture the AMA #1 plate at the MiniMoto SX in Las Vegas. 100% engineered, machined, welded, heat-treated and tested in the USA. 6061 aluminum twin spar frame 1" longer than stock 6061 BBR billet adjustable SuperComp swingarm 2.5" longer than stock Blue/Medium and Red/Soft leverage blocks are included 8.0" of rear wheel travel utilizing a one-of-a-kind BBR SuperShock rear shock, custom-built specifically for the BBR Perimeter Frame. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound Tapered steering bearings pre-installed for easy assembly Brushed aluminum finish Comes complete with MSO paperwork for easy registration 1100lb. spring is standard with optional rates available Frame Kit includes: frame, subframe, shock, D2 exhaust, gas tank, footpeg mounts, brake pedal, side panels, chain guide and BBR gas cap. 350-BBR-6005 KLX/DRZ110 02-Present $2799.95 Optional Parts 1200lb. Shock Spring 975lb. Shock Spring Rear Disc Brake System Blk./Stiff Leverage Block 41 660-HXR-1007 660-HXR-1005 see page 45 330-BBR-1203 BBR Motorsports $89.95 $89.95 $529.95 $55.95 P O R T Derek Costella 4-Time MiniMoto SX Champion BBR/Monster Energy Factory Rider Photo: T. Scavo Derek Costella V3 Aluminum Perimeter Frame 2008 MiniMoto SX - KLX 110 BBR Complete Factory Perimeter 110 Race Bikes Starting At $8500 (As Shown $12,900) BBR Hand-Fabricated Aluminum Gas Tanks Starting At $850 S KLX 110 S KLX 110 R Kawasaki O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Kawasaki KLX 110 M O T O R S P O R T S BBR KLX 110 Rolling Chassis Let BBR start off your complete bike build by supplying you with a race ready Rolling Chassis. Just add motor. Countless options are available along with complete race ready bikes. KLX 110 Rolling Chassis start at $5799.95. Call for full details. (888) 668-6227 or (253) 631-8233 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com KLX 110 BBR SuperComp Swingarm KitTM This is the best suspension upgrade you can make. Simply replace your entire rear suspension with BBR’s race proven Swingarm Kit. This package increases rear wheel travel to 8" while extending wheelbase by 2½". Seat height is raised by 1¾". The kit comes complete with BBR extended swingarm, bullet proof BBR SuperShock rear shock, CNC-machined upper shock mount, chain guide and all necessary hardware. 330-KLX-1106 KLX/DRZ110 02-Present $1399.95 *Patents Pending Optional/Replacement Parts Blk/Stiff leverage block SuperComp Swingarm Chain Guide, Black Chain Slider 330-BBR-1203 330-BBR-6006 340-HXR-5011 330-BBR-1101 SuperComp S/A’s $55.95 Swingarm Kit $699.95 SuperComp S/A’s $69.95 SuperComp S/A’s $18.95 *Shown installed on stock KLX 110 frame Marzocchi Shiver 35mm Works Fork Kit The trickest front fork on the market today. An inverted 35mm fork with 7" of travel, independent compression and rebound adjustment and TINitride coated lower tubes. Complete kit includes: Fork set, tripleclamp set, hydraulic brake system and complete 14” front wheel assembly with tire. Complete Fork Kit 632-KLX-1411 KLX/DRZ110 02-Present *Shown with optional bars. Optional/Replacement Parts Steering Bearings 516-KLX-1101 “Formula” Brake Pads 633-HXR-5001 “Formula” Brake Lever 633-HXR-5002 200mm Brake Rotor 633-HXR-5004 Fork Seal Set 633-HXR-5005 Fork Guard Set 633-KLX-1101 Cable Guide 518-BBR-1001 43 BBR Motorsports $39.95 $35.00 $59.00 $48.50 $42.50/both legs $49.95 $8.95 $1639.00 R S P O R T Photo: T. Scavo KLX 110 Kawasaki Victor Sheldon 7-Time Jet Ski World Champion BBR Factory Rider Thor Test Rider S KLX 110 O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Kawasaki KLX 110 M O T O R S P O R T S BBR Rear Disc Brake System BBR engineered and purpose-built, scaled down Big Bike Brake System. Featuring a billet one-piece hub with massive bearings, thick rotor, and fullfloating caliper, this brake system is ready to handle the highest horsepower minis on the planet. Optional adapter kit required for stock type frames. KLX 110 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Brake Kit, Black Hub Brake Kit, Silver Hub Brake Kit, Black Hub Brake Kit, Silver Hub 550-KLX-1111 550-KLX-1131 550-KLX-1311 550-KLX-1331 Perimeter 110 Frame Perimeter 110 Frame V3 Perimeter 110 Frame V3 Perimeter 110 Frame $529.95 $529.95 $529.95 $529.95 Optional/Replacement Parts Adapter Kit Galfer WaveTM Rotor HD Spoke Kit Hub Only, Black Hub Only, Silver Brake Pads 550-KLX-1201 Stock Type Frames $229.95 550-KLX-5210 391-KLX-1101 550-KLX-1211 550-KLX-1231 550-HXR-5203 BBR Disc Brake 12” Rear Rim BBR Disc Brake kit BBR Disc Brake kit BBR Disc Brake kit $129.95 $65.95 $245.95 $245.95 $20.95 BBR Front Disc Brake System for Marzocchi Forks BBR MX Front Kit, 14” - Silver/Marzocchi KLX110 Kit Includes: 32H Hub, BBR Disc Brake System, 200mm Galfer WaveTM Rotor, 14” HD Spokes, BBR Throttle Assembly & Cable Guide 552-KLX-1131 BBR MX Front, 14” - Silver/Marzocchi KLX110 $499.95 Disc Brake Upgrade Kit - BBR MX Front - Marzocchi KLX110 Kit Includes: BBR Disc Brake System, 200mm Galfer WaveTM Rotor, BBR Throttle Assembly & Cable Guide 552-KLX-1331 Upgrade Kit - BBR MX Front - Marzocchi KLX110 $289.95 BBR SuperMoto Front kit, 12” - Silver/Marzocchi KLX110 Kit Includes: 28H Hub, BBR Disc Brake System, 220mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide 552-KLX-1431 Tired of those spongy and poor performing Formula brakes that came with your Marzocchi Fork kit? BBR has the answer. A real motorcycle brake system featuring a floating caliper and full size master cylinder. These kits are available in a few variations depending on your use. From a complete kit including a billet hub to a a simple brake upgrade kit. This is a must have for any serious racer. Call BBR for details. BBR E-6TM Front Fork Kit Conventional wisdom. BBR E-6 forks are designed and purpose built for adults and fast riders. A conventional style fork offering a full 6” of travel. The E-6 Fork features dual bushings, chrome-moly fork tubes. Kits include: E-6 fork set, and extended brake cable. Options include: Complete BBR handlebar kit. This kit can be installed with stock tripleclamps. Black, w/Chrome 630-KLX-1104 KLX/DRZ110 02-Present Optional/Replacement Parts HD Springs Oil/Dust Seals Brake Cable 45 650-KLX-1105 635-HXR-5200 513-KLX-1101 BBR Motorsports $79.95 $11.50/leg $24.00 $399.95 BBR SuperMoto Front, 12” - Silver/Marzocchi KLX110 $499.95 Disc Brake Upgrade Kit - BBR MX Front - Silver/Marzocchi KLX110 Kit Includes: BBR Disc Brake System, 220mm Galfer WaveTM Rotor, BBR Throttle Assembly & Cable Guide 552-KLX-1531 Upgrade Kit - BBR SuperMoto Front - Marzocchi KLX110 $289.95 P O R T BBR KLX 110 Handlebar kit This newly designed handlebar kit provides more leg room with added rider comfort and stability by raising the hand position 1.5” and moving it forward 1”. This bar kit makes it easier to move around and enables easy transition from sitting to standing which improves bike control and boosts your ability to ride difficult terrain. Billet triple clamp carved from a solid block of 6061 aluminum Double pinch bolt with Larger clamp surface 2 position bar mount High-quality aluminum motocross handlebar Forged motocross brake lever Extended +5” Brake Cable BBR Handlebar grips BBR Billet Tripleclamp Only Complete Handlebar Kit w/Black Clamp 510-KLX-1511 KLX/DRZ110 02-Present w/Silver Clamp 510-KLX-1531 KLX/DRZ110 02-Present $279.95 $279.95 Black Black Silver Silver Standard 7/8” Oversized 1 1/8” Standard 7/8” Oversized 1 1/8” 510-KLX-1111 KLX/DRZ110 02-Present $159.95 510-KLX-1112 KLX/DRZ110 02-Present $159.95 510-KLX-1131 KLX/DRZ110 02-Present $159.95 510-KLX-1132 KLX/DRZ110 02-Present $159.95 BBR Aluminum Throttle Tube Machined 6061-T6 Aluminum Knurled surface to prevent grip slip Less likely to damage by ground impact Developed for BBR Race Team Works with BBR Throttle assembly (512-BBR-2001) BBR Fork Springs Custom-developed by BBR for the perfect 110 suspension package. Preset and stress-relieved for consistent performance and long life. Fits stock fork. 512-BBR-3002 BBR Carb Kit Throttles $42.95 BBR Tapered Steering Bearings KLX/DRZ110 02-Present $39.95 Elka Mini Series Rear Shock Built from the highest quality materials. Elka offers the ultimate rear shock for stock type frame and swingarm combos. Fully adjustable compression, rebound and preload. 640-KLX-1101 KLX/DRZ110 02-Present $79.95 BBR Shock Spring Dialed in by BBR’s factory team. Designed for adult riders and custom-wound from aircraftquality spring steel. Tough powder-coated finish. Fits stock shock. Upgrade performance by replacing stock ball bearings. Complete upper and lower bearings with races. 516-KLX-1101 650-KLX-1105 KLX/DRZ110 02-Present/Stock Frame Swingarms $495.95 660-KLX-1105 660-KLX-1205 KLX/DRZ110 02-03 KLX/DRZ110 04-Present $89.95 $89.95 Fox Float MXR AirShox Rear Shock The most versatile rear shock on the market today. Fully adjustable with included micro air pump. Unbelievable performance for kids to agressive adult riders with a simple twist of the clickers. 640-KLX-1102 KLX/DRZ110 02-Present (Stock Frames/Swingarms) $299.95 S KLX 110 S KLX 110 R Kawasaki O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Kawasaki KLX 110 M O T O R S P O R T S BBR D2 Exhaust SystemTM TM KLX 110 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler Big Bore version recommended for 143cc and up. 205-KLX-1131 205-KLX-1132 KLX/DRZ110 02-Present (Standard) $279.95 KLX/DRZ110 02-Present (Big Bore) $299.95 Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 Chris Gosselaar Works BBR KLX 110 V3 Aluminum Perimeter Frame Chris Gosselaar BBR Motorsports Factory Rider Photo: T. Scavo BBR CancelCoreTM Quiet Insert Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. 220-BBR-1014 Fits all BBR Exhaust $89.95 BBR Aluminum Skid Plate BBR Damping Rod Set BBR damping rods are manufactured from high-strength steel. Slower rebound and compression damping. Increases ride height and travel by 1". 634-KLX-1101 47 KLX/DRZ110 02-Present BBR Motorsports $89.95 Protection for your new 110 power plant. Tig welded 6061 aluminum. Bolts on in minutes, all hardware included. Black Silver 320-KLX-1111 KLX/DRZ110 02-Present 320-KLX-1131 KLX/DRZ110 02-Present $79.95 $79.95 P BBR U-FlowTMAir Filter Kit BBR Motorsports has developed a completely new intake device for the KLX 110. The kit boosts horsepower and throttle response by creating an air chamber between the filter and the carb. The U-Flow Air Filter kit also turns the filter around so it faces backwards, keeping it out of the dirt and mud that comes off the front wheel. Many KLX 110 motors have incurred damage from dirt coming in the carb due to its forward facing filter orientation. Will fit stock, 26mm and 28mm carbs. 430-KLX-1110 430-KLX-1110 KLX/DRZ110 02-Present Filter Only $129.95 $19.95 BBR Rev Box Developed by BBR to replace the CDI unit for enhanced power curve. No rev-limiter for optimum performance. Hotter initial spark promotes easy starting. 451-KLX-1101 KLX/DRZ110 02-Present $89.95 BBR Billet Aluminum Brake Pedal CNC machined billet aluminum for the ultimate in strength and appearance. Red anodized tip is replaceable and adjustable for rider preference. For stock frames with drum brakes. 120-KLX-1141 KLX/DRZ110 02-Present BBR HD Footpeg Bracket High-strength forged chromoly. Designed to withstand heavier adult riders. Lowers peg position by ¾" and moves rearward by ½". Comes with HD stainless footpeg pins. 540-KLX-1101 KLX/DRZ110 02-Present $99.95 $169.95 BBR Forged Aluminum Kickstarter BBR Aluminum Folding Shift Lever High strength forged aluminum kicker paired with a forged steel knuckle. Great for stock or fully modified motors. High quality and extremely strong. 131-KLX-1102 KLX/DRZ110 03-Present $129.95 Trickest shift lever on the planet. Forged aluminum with knurled steel folding tip. Stronger and lighter than the stock shift lever. Ti anodized finish. OEM quality. 537-BBR-1006 537-BBR-1007 KLX/DRZ110 02-04 KLX/DRZ110 05-Present $39.95 $39.95 IMS Super Stock Pegs BBR Billet Gas Cap This billet 6061-T6 aluminum gas cap is CNC machined for a precision look and comes with an anodized breather tip. Bigger, flatter, stronger. Go big with confidence. IMS stainless construction. 110-HCR-1204 KLX/DRZ110 02-Present $69.95 530-IMS-2004 KLX/DRZ110 02-Present $79.95 O R T S KLX 110 S KLX 110 R Kawasaki O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Kawasaki KLX 110 M O T O R S P O R T S Lightweight Aluminum Rims Ryan Abrigo & Derek Rose BBR/Monster Energy Factory Riders Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com KLX 110 Exclusive high-quality Aluminum rims. Lighter and stronger than stock. Available in 12" or 14" applications. Sold individually in your choice of colors. Photo: J. Bodnar 12” Rear Rims Gold Rim Black Rim Blue Rim Silver Rim Red Rim Green Rim Yellow Rim 390-KLX-1101 390-KLX-1111 390-KLX-1121 390-KLX-1131 390-KLX-1141 390-KLX-1151 390-KLX-1161 KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present $114.95 $114.95 $114.95 $114.95 $114.95 $114.95 $114.95 KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present KLX/DRZ110 02-Present $119.95 $119.95 $119.95 $119.95 $119.95 $119.95 $119.95 BBR HD Spoke Kits 14” Front Rims Gold Rim Black Rim Blue Rim Silver Rim Red Rim Green Rim Yellow Rim 390-KLX-1102 390-KLX-1112 390-KLX-1122 390-KLX-1132 390-KLX-1142 390-KLX-1152 390-KLX-1162 Tires, Tubes & Rim Lock 12” Rear Hub 391-KLX-1101 14” Front Hub 391-KLX-1102 Choose from a variety of high quality, top brand tires. A spare tube is a must have. BBR’s HD rim lock is an essential component for a high-horsepower mini. Drilling of rim is required for rim lock. Dunlop D756 80/110-12 Dunlop D756 60/100-14 Dunlop D773 80/100-12 Dunlop D773 60/100-14 Tube 2.75/3.00-12 Tube 2.25/2.50-14 HD Rim Lock 1.60 49 393-KLX-1101 393-KLX-1102 394-KLX-1103 394-KLX-1104 394-HXR-5002 394-KLX-1101 395-HXR-5001 BBR Motorsports Large-diameter stainless steel spokes and nipples. Helps eliminate broken spokes and hubs. Each kit contains enough spokes for one wheel. Requires drilling of stock hub. BBR spoke wrench included. KLX/DRZ110 02-Present $65.95 KLX/DRZ110 02-Present $65.95 BBR Tall Seat Assembly $44.95 $38.95 $44.95 $38.95 $10.95 $10.95 $12.95 Complete tall seat assembly for your KLX/DRZ 110. OEM-quality seat base, high-density tall foam and solid black non-slip BBR seat cover. 716-KLX-1101 KLX/DRZ110 02-Present $89.95 R S P O Clutch Removal Spacer A quick and simple way to auto clutch assembly. components are CNC machined When used with Hydraulic aluminum. Complete kit Clutch Conversion Kit , a includes: Cam cover, left side total of 2lbs is removed engine cover, front sprocket Clutch Conversion Kit only. $169.95 $169.95 $169.95 410-KLX-1115 KLX/DRZ110 02-Present $16.95 BBR Aluminum Chain Guide BBR HD Clutch Springs This trick piece fully wraps the chain to guide it onto the rear sprocket and protects expensive engine cases: CNC machined aluminum, stainless steel hardware, HDPE plastic buffer. Works with stock clutch pack for longer life and less slippage. A must for any high-output motors. 340-KLX-1111 340-KLX-1101 KLX/DRZ110 02-Present $69.95 KLX/DRZ110 02-Present $69.95 Jeremy McGrath BBR Motorsports Works BBR 110 V3 Aluminum Perimeter Frame 410-KLX-1105 KLX/DRZ110 03-Present (Auto Clutch) 410-KLX-1106 KLX/DRZ110 03-Present (Hydraulic Clutch) $24.95 $24.95 KLX 110 For use with Hydraulic Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com from the crankshaft. cover and tappet cover set. Black Gold S Allows removal of stock dress up that 110 motor. All Black 405-KLX-1511 KLX/DRZ110 02-Present Green 405-KLX-1551 KLX/DRZ110 02-Present Red 405-KLX-1541 KLX/DRZ110 02-Present R T KLX 110 BBR Billet Engine Cover Set O T O Kawasaki M Kawasaki Ryan Abrigo BBR/Monster Energy Factory Rider KLX 110 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com KLX 110 Photo: B. Farchette BBR Motorsports 51 R T S O S P R O T O M O R T BBR/Monster “Phantom” Graphics BBR/Monster Energy “Phantom” graphics for your KLX/DRZ 110. Printed on 16mil vinyl with ultra strong adhesive. Includes tank shroud decals, front and rear fender decals, stock fork guard and Marzocchi fork guard decals along with other assorted decals. Graphics Kit Only KLX/DRZ110 02-Present $69.95 The BBR “Chrome” Graphics kit is constructed of 15mil vinyl and ultra strong 3M adhesive for first rate appearance and durability. The kit includes graphics for: shrouds, front fender tip & sides, rear fender, small side panel accent and numerous other decals. 710-KLX-1122 Graphics Kit Only KLX/DRZ110 02-Present $69.95 710-KLX-1121 Graphics Kit w/Seat Cover KLX/DRZ110 02-Present $129.95 S KLX 110 P KLX 110 S Kawasaki R BBR “Chrome” Graphics Ryan Villopoto BBR/Monster Energy Works BBR KLX 110 V3 Aluminum Perimeter Frame 710-KLX-1111 O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Kawasaki KLX 110 M O T O R S P O R T S BBR 130cc Big Bore Kit Simply the best motor upgrade that money can buy. This basic bore kit brings the mid-size 110 to life. Comes complete with piston, rings, piston pin, clips and gaskets. Bores into stock cylinder. Add BBR Performance Camshaft for greater power gains. *Vegas Stock/Mod class legal. KLX 110 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 411-KLX-1101 KLX/DRZ110 03-Present $99.95 Replacement Parts Gasket Kit Rings 411-KLX-1110 411-KLX-1112 $24.95 $35.00 BBR 143cc Big Bore Kit W/cam Bolt on and go. BBR offers the largest displacement bore kit available without the need to bore engine cases. Complete kit includes: Aluminum plated cylinder, BBR motocross-grind camshaft, piston kit and gasket. Add 26mm Carb Kit for the best performance gains. 411-KLX-1401 411-KLX-1420 KLX/DRZ110 03-Present Modified for Kitaco SE/Takegawa +R Heads (no cam) $329.95 $254.95 Replacement Parts Gasket Kit Piston Kit (standard)* Piston Kit (modified SE/+R)* Ring Set Cylinder 411-KLX-1410 411-KLX-1411 411-KLX-1421 411-KLX-1412 411-KLX-1417 $24.95 $119.00 $139.00 $35.00 $185.00 *Piston, rings, pin & clips BBR 160cc Big Bore Kit If you want a fire breating 110, the BBR 160cc Kit is the right choice. This kit allows the largest possible displacement available without the headaches of running a stroked crankshaft. Complete kit includes: Aluminum cylinder with oversized sleeve, piston kit and gasket kit. This kit requires boring of your stock engine cases for the larger sleeve. Add 26mm Carb Kit and BBR Big Valve Race Head for the ultimate in 110 power. 411-KLX-1601 411-KLX-1620 KLX/DRZ110 03-Present Modified for Kitaco SE/Takegawa +R Head Replacement Parts Gasket Kit Piston Kit(standard)* Piston Kit (modified SE/+R)* Ring Set Cylinder 53 411-KLX-1610 411-KLX-1611 411-KLX-1621 411-KLX-1612 411-KLX-1617 BBR Motorsports $24.95 $129.00 $149.00 $40.00 $155.00 $199.95 $234.95 Also available are money saving Upgrade kits. For those of you that already have Kitaco’s 143 SE bore kit, these kits allow you to upgrade your existing kit to the complete 160cc or 143cc 4-Valve Big Bore Kit. Simply continue to use your cylinder, cam chain and spark plug. “Complete 160cc SE-4V Kit” Kitaco SE-4V Head” Big Bore Kits Complete 160cc SE-4V Kit Complete 143cc SE-4V Kit 410-KLX-1601 410-KLX-1401 KLX/DRZ110 03-Present KLX/DRZ110 03-Present $1899.95 $1599.95 410-KLX-1602 410-KLX-1402 KLX/DRZ110 03-Present KLX/DRZ110 03-Present $1599.95 $1299.95 410-KLX-1410 410-KLX-1610 410-KLX-1411 410-KLX-1611 410-KLX-1412 410-KLX-1415 410-KLX-1416 410-KLX-1417 410-KLX-1419 410-KLX-1420 410-KLX-1421 410-KLX-1422 410-KLX-1618 410-KLX-1618 410-KLX-1450 410-KLX-1176 143cc SE-4V 160cc SE-4V 143cc SE-4V 160cc SE-4V 143cc/160cc SE-4V 143cc/160cc SE-4V 143cc/160cc SE-4V 143cc/160cc SE-4V 143cc/160cc SE-4V 143cc/160cc SE-4V 143cc/160cc SE-4V 143cc/160cc SE-4V KLX/DRZ110 160cc SE-4V 143cc/160cc SE-4V Kitaco Heads $25.95 $25.95 $220.95 $220.95 $28.95 $92.50 $112.50 $295.50 $18.50 $120.95 $67.50 $2.25 $57.95 $435.50 $1075.95 $28.50 Upgrade Kits 143cc SE to 160cc SE-4V 143cc SE to 143cc SE-4V Replacement Parts Gasket Kit Gasket Kit Piston & Gasket Kit Piston & Gasket Kit Ring Set (60mm) Intake Valve (ea.) Exhaust Valve (ea.) Cylinder (60mm) Valve Spring (ea.) Camshaft Rocker Arm Tappet Cover Gasket (ea.) HD Cam Chain (94L) Crankshaft SE-4V Head Only Spark Plug IY24 “Complete 143cc SE-4V Kit” P O R T S KLX 110 S KLX 110 Kitaco engineers designed a brand new SOHC 4-valve head that produces exceptional horsepower and is available in two displacement packages. A 160cc version and a very potent 143cc version. Key features of this new head design include: centered spark plug location for superior combustion efficiency, Pent Roof combustion chamber design and the use of Y-style slipper type rocker arms. This rocker arm design is lighter weight then typical screw type and runs with less friction. A forged, 60mm piston with MO S2 coating is matched to an aluminum cylinder with a plated aluminum sleeve. A 56mm stroker crankshaft is then used to create a displacement of 160cc while the stock crankshaft is retained for the 143cc. The 160cc version is the same engine kit used by the BBR Race Team to dominate the MM12E class. Unbelievable Performance! R Kawasaki Kitaco SE-4-Valve Big Bore Kits (160cc & 143cc) O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Kawasaki KLX 110 M O T O R S P O R T S BBR Modified KLX 110 Crankcase Set New OEM Kawasaki crankcase set modified for use with BBR 160cc Big Bore Kit and Kitaco 160cc SE-4V Big Bore Kit. Pre-bored for oversize, BBR 160cc cylinder sleeve. Also, clearanced for Kitaco 160cc SE-4V crankshaft 410-KLX-1200 KLX/DRZ110 02-Present $185.95 KLX 110 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Complete Engine Building Service Struggling to find someone you can trust to build your motor? Call the experts at BBR. We’ve been building race winning engines for years and can assist you in many ways with your build. From a few helpful hints, to doing the build for you. BBR can do it all. Call (888) 668-6227 for full details. BBR 4-Speed Shift Drum The best “sleeper” upgrade for your 110. Allows the stock 3-speed transmission to be converted into a race ready 4-speed. OEM quality steel with shifter star. 414-KLX-1101 KLX/DRZ110 02-Present $89.95 Takegawa Primary Drive Gear Primary drive gears replace (OEM Part #10395A) and completely eliminate the stock clutch housing. Designed to be used, instead of the “Primary Clutch Removal tool” for high HP engines. Eliminates flywheel weight and makes the bike rev faster. 410-KLX-1155 55 BBR Motorsports KLX/DRZ110 03-Present $109.95 P BBR KLX/DRZ 110 D-CompTM Camshaft BBR has developed an exclusive camshaft with a decompression mechanism. The decompression device releases cranking pressure during start up. Once started, full compression is restored. This new D-CompTM camshaft will allow most bikes to actually be started by hand. Now there is no reason to hesitate to use a huge bore or a stroked crankshaft. 410-KLX-1140 410-KLX-1141 410-KLX-1142 Stock Head/Stock Grind $299.95 Stock Head/BBR Grind $299.95 Kitaco SE Head/Kitaco Grind $299.95 Photo: B. Farchette BBR Performance Camshaft BBR Forged Output Shaft w/1st Gear Developed for the BBR race team, this forged shaft is much stronger than stock, and will hold up well with high-horsepower motors. 411-KLX-1150 KLX/DRZ110 03-Present $169.95 Maximize the 110 power range. Enhances mid- and top-end power with easy install. No core required. Use in stock motor or in addition to the 130cc and 160cc bore kits. Fits stock head. 411-KLX-1120 KLX/DRZ110 03-Present $129.95 Hydraulic Clutch Conversion Kit A must have for any serious racer. This kit allows the sluggish stock auto-clutch to be converted into a semimanual clutch set-up. Results are: better starts and quicker exit speed from corners. Installation requires the use of HD clutch springs (410-KLX-1106). Add Clutch Removal Spacer (410-KLX-1115), and convert into a full manual clutch setup. Races are not won with an auto-clutch. 555-KLX-1101 KLX/DRZ110 03-Present $319.95 O R T S KLX 110 S KLX 110 R Kawasaki O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Kawasaki KLX 110 M O T O R S P O R T S BBR HD Valve Springs BBR Motorsports Custom Frame KLX 110 Aluminum Perimeter Frame Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com KLX 110 An essential component when building a high performance 110 motor. Includes: intake and exhaust springs with aluminum retainers. For stock head 411-KLX-1125 KLX/DRZ110 03-Present $59.95 BBR Air Filter Kit A must for any performance engine. Complete kit includes: air filter and air-box removal bracket. High quality UNI foam filter. 430-KLX-1105 KLX/DRZ110 02-Present $39.95 Replacement Filter 430-KLX-1106 KLX/DRZ110 02-Present $19.95 Kitaco 28mm Carb Kit BBR 26mm Carb Kit The Keihin 28mm D-Slide offers exceptional power gains when used in conjunction with BBR’s 160cc bore kit and Kitaco’s SE Race Head. This is the same carb used by the BBR Race Team. Throttle cable included if used with OEM throttle. Featuring a Mikuni VM26 carburetor with BBR high-flow intake manifold for optimum performance. Also includes: throttle, throttle cable, gaskets, extra jets for fine tuning and all necessary hardware. Add BBR Air Filter Kit or U-Flow for best results. 420-KLX-1105 KLX/DRZ110 02-Present $249.95 57 KLX/DRZ110 02-Present $279.95 Optional/Replacement Parts Optional Parts BBR Throttle Assembly BBR Throttle Cable 420-KLX-1102 512-BBR-2001 512-BBR-1001 BBR Motorsports $22.95 $24.00 Aluminum Throttle Tube BBR Throttle Assembly BBR Throttle Cable 512-BBR-3002 512-BBR-2001 512-BBR-1001 $42.95 $22.95 $24.00 R S P O R T Photo: MiniMoto France Magazine KLX 110 Kawasaki Derek Costella 4-Time MiniMoto SX Champion BBR/Monster Energy Factory Rider S KLX 110 O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Kawasaki KLX 140 M O T O R S P O R T S BBR D2 Exhaust SystemTM TM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com KLX 140 205-KLX-1431 KLX140/L 08-Present $329.95 Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 BBR 26mm Carb Kit BBR CancelCoreTM Quiet Insert Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. 220-BBR-1014 Fits all BBR Exhaust $89.95 Lightweight Aluminum Rims Stronger than stock. Laces up easily using stock hub and spokes. 16” Rear, Blk 26mm Keihin carb kit. Includes custom BBR manifold adapter, Keihin 26mm carb, throttle and cable. Pre-jetted for most big bore applications. 420-KLX-1401 KLX140 08-Present $299.95 Optional Parts Aluminum Throttle Tube BBR Throttle Assembly BBR Throttle Cable 512-BBR-3002 512-BBR-2001 512-BBR-1001 $42.95 $22.95 $24.00 389-KLX-1411 KLX140L 08-Present $109.95 19” Front,Blk 389-KLX-1412 KLX140L 08-Present $119.95 BBR Heavy Duty Shock Spring Designed for adult riders with a stiffer spring rate of 6.2 kg. Custom-wound from aircraft quality spring steel. Powder coated finish. For “L” model only. 660-HCR-8005 KLX140L 08-Present $89.95 BBR Billet Gas Cap This billet 6061-T6 aluminum gas cap is CNC machined for a precision look and comes with an anodized breather tip. 120-HCR-1203 59 KLX140L 08-Present BBR Motorsports BBR Heavy Duty Fork Springs $69.95 Designed for adult size riders with a heavier spring rate. Pre-set and stress relieved for long life. For “L” model only. 650-KLX-1405 KLX140L 08-Present $79.95 P O R T BBR “Chrome” Graphics Kit - KLX 140 The BBR Graphics kit is produced by Throttle Jockey and constructed of 15mil vinyl and ultra strong 3M adhesive for first rate appearance and durability. BBR 160cc Big Bore Kit High quality bore kit that shows substantial gains throughout the RPM range. Complete kit includes: 10:5:1, 61mm piston, ring set, pin, clips and gaskets. Bores into stock cylinder 410-KLX-1801 KLX140L 08-Present $229.95 Optional/Replacement Parts Gasket Kit 410-KLX-1810 $35.95 710-KLX-1422 Graphics Kit Only KLX140L 08-Present $69.95 710-KLX-1421 Graphics Kit w/Seat Cover KLX140L 08-Present $129.95 S KLX 140 S KLX 140 R Kawasaki KLX 140 O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Suzuki Carson Brown BBR Motorsports Factory Test Rider DRZ 70 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com DRZ 70 Photo: Dirt Rider Magazine BBR Motorsports 61 R T S O S P R O T O M 510-DRZ-7011 DRZ70 08-Present S P O R T DRZ 70 The first step to upgrading your pit bike. The most complete bar kit on the market. Includes billet tripleclamp, handlebars 8" rise, cable set, throttle assembly, brake lever, starter/kill switch, bar pad, grips, carb top, 6mm allen wrench and even grip glue! Easy to install. Black R S DRZ 70 BBR Handlebar/Tripleclamp Kit O T O Suzuki M $229.95 $24.00 $24.00 $24.95 $15.95 $15.50 $29.95 Optional Parts 6” Low-Rise Bars 7” Mid-Rise Bars Aluminum Throttle Tube BBR SuperStock Swingarm 510-HXR-5108 510-HXR-5109 512-BBR-3001 BBR SP-5TM Front Fork Kit Value and performance. The BBR SP-5 Front Fork Kit offers 5" of travel with superior damping control and bottoming resistance. The complete package includes: SP-5 fork set, CNC machined tripleclamp set with lightweight aluminum steering stem. Also available with BBR handlebar kit. BBR’s Super Stock Swingarm is burly enough to handle today’s pit bike racer. Constructed of heat-treated 6061-T6 aluminum with billet drop-outs and shock mount, it is lengthened by 1.5". Includes stainless steel bushings and high-quality needle bearings. Accepts 12" rear wheels. 330-DRZ-7031 DRZ70 08-Present Optional/Replacement Parts HD Springs Oil/Dust Seals Brake Cable 650-HXR-7005 635-HXR-5100 513-BBR-1001 $79.95 $9.50/leg $24.00 $359.95 Black w/Bar Kit 630-DRZ-7013 Black, no Bar Kit 630-DRZ-7014 DRZ70 08-Present DRZ70 08-Present $529.95 $419.95 BBR CancelCoreTM Quiet Insert BBR Aluminum Skid Plate 3 /16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection for your engine and pipe. Installs in minutes. Only the finest in materials and craftsmanship. All hardware included. 320-DRZ-7011 DRZ70 08-Present $79.95 Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. 220-BBR-1014 Fits all BBR Exhaust $89.95 $29.95 $29.95 $42.95 DRZ 70 Brake Cable 510-HXR-5101 Throttle Cable 510-BBR-1001 Throttle Assembly 510-HXR-5103 Brake Lever Assembly 510-HXR-5104 Carb Top 510-HXR-5105 8” High-Rise Bars 510-HXR-5107 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Replacement Parts Suzuki DRZ 70 M O T O R S P O R T S BBR D2 Exhaust SystemTM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler DRZ 70 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 205-DRZ-7031 DRZ70 08-Present $279.95 TM Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 Lightweight Aluminum Rims Photo: Dirt Rider Magazine Exclusive high-quality BBR rims. Lighter and stronger than stock. Available in 10" or 12" applications. Check swingarm clearance prior to running a 12" rear. Sold individually in your choice of colors. 10” Rims Gold Rim Black Rim Blue Rim Red Rim DRZ70 DRZ70 DRZ70 DRZ70 08-Present 08-Present 08-Present 08-Present $99.95 $99.95 $99.95 $99.95 12” Rims Gold Rim Black Rim 390-HXR-5201 390-HXR-5211 DRZ70 08-Present DRZ70 08-Present $104.95 $104.95 BBR HD Spoke Kits Large-diameter stainless steel spokes and nipples. Helps eliminate broken spokes and hubs. Each kit contains enough spokes for one wheel. Requires drilling of stock hub. Drill bit and spoke wrench included. 10” Stock Hub 391-HXR-5001 12” Stock Hub 391-HXR-5002 63 BBR “Chrome” Graphics Kit - DRZ 70 The BBR Graphics kit is constructed of 15mil vinyl and ultra strong 3M adhesive for first rate appearance and durability *HD Spokes are required 390-HXR-5101 390-HXR-5111 390-HXR-5121 390-HXR-5141 BBR Motorsports DRZ70 08-Present DRZ70 08-Present $59.95 $59.95 Carson Brown BBR Motorsports Factory Test Rider 710-DRZ-7022 Graphics Kit Only DRZ70 08-Present $69.95 710-DRZ-7021 Graphics Kit w/Seat Cover DRZ70 08-Present $129.95 711-DRZ-7011 Seat Cover Only DRZ70 08-Present $69.95 R S P BBR Heavy Duty Shock Spring O R T S Designed for adult riders with a stiffer spring rate. Custom-wound from aircraft quality spring steel. Powder coated finish. $49.95 BBR Heavy Duty Fork Springs Designed for adult size riders with a heavier spring rate. Pre-set and stress relieved for long life 650-HXR-5005 DRZ70 08-Present $39.95 Tires, Tubes & Rim Lock Choose from a variety of high quality, top brand tires. A spare tube is a must have. BBR’s HD rim lock is an essential component for a highhorsepower mini. Drilling of rim is required for rim lock. BBR Motorsports DRZ 70 Perimeter Concept Suzuki Dunlop D756 2.75-10 Michelin MS2 2.75-10 Michelin MS2 2.50-12 Tube 2.50/2.75-10 Tube 2.75/3.00-12 HD Rim Lock 1.60 393-HXR-5004 393-HXR-5022 393-HXR-5023 394-HXR-5001 394-HXR-5002 395-HXR-5001 DRZ70 08-Present DRZ70 08-Present DRZ70 08-Present DRZ70 08-Present DRZ70 08-Present DRZ70 08-Present Tall Seat Foam with Cover Tall seat foam with non-slip black seat cover. Features a flatter mid section (1” taller), black non-slip seat cover and uses OEM plastic seat base. 715-DRZ-7001 DRZ70 08-Present $99.95 $38.95 $34.95 $36.95 $10.95 $10.95 $12.95 DRZ 70 DRZ70 08-Present Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 660-HXR-5005 DRZ 70 O T O Suzuki M Suzuki DRZ 125 M O T O R S P O R T S BBR D2 Exhaust SystemTM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler Big Bore version recommended for 88cc and up DRZ 125 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 205-DRZ-1231 DRZ/KLX125 03-Present $329.95 Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 TM BBR CancelCoreTM Quiet Insert Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. 220-BBR-1014 Fits all BBR Exhaust $89.95 BBR Billet Aluminum Tripleclamp Designed to accommodate adult riders. Raises bar mount position by 1¼". Fully adjustable. Allows lowering of forks by 1". Standard 7/8” 510-DRZ-1211 Oversized 1 1/8” 510-DRZ-1212 65 BBR Motorsports DRZ/KLX125 03-Present DRZ/KLX125 03-Present $229.95 $229.95 R S DRZ 125 BBR Aluminum Frame Cradle P O R T S Protects the engine and helps prevent frame stretching and DRZ 125 O T O Suzuki M breakage. Installs in minutes. Only the finest in materials and craftsmanship. All hardware included. $239.95 BBR 26mm Carburetor Kit Lightweight Aluminum Rims 26mm Keihin carburetor complete with manifold adapter, throttle assembly, throttle cable and extra jets for fine tuning. 420-DRZ-1201 DRZ/KLX125 03-Present $299.95 Optional/Replacement Parts Aluminum Throttle Tube BBR Throttle Assembly BBR Throttle Cable 512-BBR-3002 512-BBR-2001 512-BBR-1001 $42.95 $22.95 $24.00 BBR 150cc Big Bore Piston Kit Stronger than stock. Laces up easily using stock hub and spokes in your choice of colors. Sold in pairs, with 16" rear and 19" front. Gold Rims 390-DRZ-1205 DRZ/KLX125L 03-Present $259.95 Balck Rims 390-DRZ-1206 DRZ/KLX125L 03-Present $259.95 Silver Rims 390-DRZ-1207 DRZ/KLX125L 03-Present $259.95 BBR Heavy Duty Shock Spring Designed for adult riders with a stiffer spring rate. Custom-wound from aircraft quality spring steel. Powder coated finish. 660-DRZ-1205 DRZ/KLX125 03-Present $89.95 BBR Heavy Duty Fork Springs Comes complete with piston, rings, piston pin, retainers and gaskets. Bores into stock cylinder. Add 26mm carb kit for enhanced performance. 410-DRZ-1205 DRZ/KLX125 03-Present Replacement Parts Gasket Kit Ring Set 410-DRZ-1210 410-DRZ-1210 $29.95 $45.00 $179.95 Designed for adult size riders with a heavier spring rate. Pre-set and stress relieved for long life. 650-DRZ-1205 DRZ/KLX125 03-Present $79.95 DRZ 125 DRZ/KLX125 03-Present Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 320-DRZ-1211 Yamaha Derek Costella BBR/Monster Energy Factory Rider TTR 50 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com TTR 50 Photo: J. Bodnar BBR Motorsports 67 R T S O S P R O T O M The first step to upgrading your pit bike. The most complete bar kit on the market. Includes billet tripleclamp anodized in black or blue, handlebars 8" rise, cable set, throttle assembly, brake lever, kill switch, bar pad, grips, carb top, 6mm allen wrench and even grip glue! Comes standard with 8” rise bars for adult use. Optional 6” & 7” bars are available separately to accommodate smaller riders. R S P O R T TTR 50 Black Blue 510-YTR-5011 510-YTR-5021 S TTR 50 BBR Handlebar/Tripleclamp Kit O T O Yamaha M TTR50 06-Present $229.95 TTR50 06-Present $229.95 510-HXR-5101 510-YTR-5208 510-HXR-5103 510-HXR-5104 720-BBR-1001 500-BBR-1001 510-HXR-5107 $24.00 $24.00 $24.95 $15.95 $9.95 $9.95 $29.95 Optional Parts 6” Low-Rise Bars 7” Mid-Rise Bars Aluminum Throttle Tube BBR SuperStockTM Swingarm 510-HXR-5108 510-HXR-5109 512-BBR-3001 BBR SP-5TM Front Fork Kit Value and performance. The BBR SP-5 Front Fork Kit offers 5" of travel with superior damping control and bottoming resistance. The complete package includes: SP-5 fork set, CNC machined tripleclamp set with lightweight aluminum steering stem. Also available with optional BBR full handlebar kit. BBR’s Super Stock Swingarm is burly enough to handle today’s pit bike racer. Constructed of heat-treated 6061-T6 aluminum with billet drop-outs and shock mount, it is lengthened by 2¼". Includes stainless steel bushings and high-quality needle bearings. Accepts 12" rear wheels. 330-YTR-5131 TTR50 06-Present $359.95 Optional/Replacement Parts HD Springs Oil/Dust Seals Brake Cable 650-HXR-7005 635-HXR-5100 513-BBR-1001 Black w/Bar Kit 630-YTR-5013 Black, no Bar Kit 630-YTR-5014 $79.95 $9.50/leg $24.00 TTR50 06-Present TTR50 06-Present BBR Billet Gas Cap BBR Aluminum Skid Plate 3 /16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection for your engine and pipe. Installs in minutes. Only the finest in materials and craftsmanship. All hardware included. Black Blue 320-YTR-5011 320-YTR-5021 TTR50 06-Present $89.95 TTR50 06-Present $89.95 This billet 6061-T6 aluminum gas cap is CNC machined for a precision look and comes with an anodized breather tip. 110-YTR-5002 TTR50 06-Present $69.95 $529.95 $419.95 $29.95 $29.95 $42.95 TTR 50 Brake Cable Throttle Cable Throttle Assembly Brake Lever Assembly Bar Pad Grips 8” High-Rise Bars Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Replacement Parts Yamaha TTR 50 M O T O R S P O R T S TM BBR D2 Exhaust SystemTM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler TTR 50 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 205-YTR-5031 TTR50 06-Present $269.95 Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 Lightweight Aluminum Rims BBR CancelCoreTM Quiet Insert Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. 220-BBR-1014 Exclusive high-quality Aluminum rims. Lighter and stronger than stock. Available in 10" or 12" applications. Check swingarm clearance prior to running a 12" rear. Sold individually in your choice of colors. Requires BBR HD spokes for proper fit. 390-HXR-5101 390-HXR-5111 390-HXR-5121 390-HXR-5141 TTR50 TTR50 TTR50 TTR50 06-Present 06-Present 06-Present 06-Present 390-HXR-5211 390-HXR-5201 TTR50 06-Present TTR50 06-Present $99.95 $99.95 $99.95 $99.95 12” Rims Black Rim Gold Rim $104.95 $104.95 BBR HD Spoke Kits Large-diameter stainless steel spokes and nipples. Helps eliminate broken spokes and hubs. Each kit contains enough spokes for one wheel. Requires drilling of stock hub. Drill bit and spoke wrench included. 10” Stock Hub 391-HXR-5001 12” Stock Hub 391-HXR-5002 69 BBR Motorsports TTR50 06-Present TTR50 06-Present $59.95 $59.95 $89.95 BBR Graphics Kit - TTR50 The BBR Graphics kit is constructed of 15mil vinyl and ultra strong 3M adhesive for first rate appearance and durability. 10” Rims Gold Rim Black Rim Blue Rim Red Rim Fits all BBR Exhaust 710-YTR-5002 Graphics Kit Only TTR50 06-Present $59.95 R S P O BBR Aluminum Folding Shift Lever R T S TTR 50 BBR Aluminum Chain Guide O T O Yamaha M 537-BBR-1001 537-BBR-1002 TTR50 06-Present $39.95 TTR50 06-Present $39.95 Kitaco 88cc Big Bore kit This trick piece fully wraps the chain to guide it onto the rear sprocket and protects expensive engine cases: CNC machined aluminum, stainless steel hardware, HDPE plastic buffer. Will fit stock or BBR SuperStock swingarm. Black Blue 340-YTR-5011 340-YTR-5021 TTR50 06-Present $69.95 TTR50 06-Present $69.95 Fox Float MXR AirShox Rear Shock Kitaco’s 88cc light bore kit offers great performance gains through out the RPM range. Complete kit that more than doubles the horsepower of this bike. Kit includes: piston kit, aluminum cylinder, performance cam and gasket kit. Add Kitaco’s 20mm carb kit for added power gains. 410-YTR-5001 TTR50 06-Present $359.95 Replacement Parts The most versatile rear shock on the market today. Fully adjustable via included micro air pump. Unbelievable performance for kids to agressive adult riders with a simple twist of the clickers. Great addition to BBR SuperStock swingarm. 640-HXR-5201 TTR50 06-Present $299.95 Gasket Kit Piston/Gasket Kit Ring Set 410-YTR-5010 410-YTR-5011 410-YTR-5012 Kitaco 88cc Kit $18.95 Kitaco 88cc Kit $115.95 Kitaco 88cc Kit $25.95 Kitaco 20mm Carb kit BBR Tall Seat Assembly Great addition for Kitaco’s 88cc bore kit. Complete kit including a Keihin PC20 carb, intake manifold, hardware and gaskets. BBR throttle and cable is recommended to complete the kit. Complete tall seat assembly for your TTR50. OEM-quality seat base, highdensity tall foam and solid black non-slip BBR seat cover. 716-YTR-5001 TTR50 06-Present $89.95 420-YTR-5005 TTR50 06-Present $179.95 Optional Parts BBR Throttle 512-BBR-2001 BBR Throttle Cable 512-BBR-1001 UNI Air Filter 430-HXR-5002 Kitaco Carb Kit Kitaco Carb Kit Kitaco Carb Kit $22.95 $24.00 $16.95 TTR 50 Standard Long +1 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Forged aluminum with knurled steel folding tip. Stronger and lighter than the stock shift lever. Ti anodized finish. OEM quality. Yamaha TTR 90/110 M O T O R S P O R T S Carson Brown BBR Motorsports Factory Test Rider TTR 90/110 Photo: J. Bodnar BBR D2 Exhaust SystemTM TTR 90/110 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler 205-YTR-1131 TTR110 08-Present *Does not fit TTR-90 $279.95 TM Replacement Parts 220-BBR-1003 Replacement Spark Arrester Screen $12.95 BBR CancelCoreTM Quiet Insert Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. 220-BBR-1014 Fits all BBR Exhaust $89.95 BBR Heavy Duty Shock Spring Designed for adult riders with a stiffer spring rate. Custom-wound from aircraft quality spring steel. Powder coated finish. 660-YTR-9005 660-YTR-1105 TTR90 00-07 TTR110 08-Present $89.95 $89.95 BBR Heavy Duty Fork Springs BBR “Chrome” Graphics Kit - TTR 110 The BBR Graphics kit is constructed of 15mil vinyl and ultra strong 3M adhesive for first rate appearance and durability. Designed for adult size riders with a heavier spring rate. Pre-set and stress relieved for long life. 650-YTR-9005 650-YTR-1105 71 TTR90 00-07 TTR110 08-Present BBR Motorsports $79.95 $79.95 710-YTR-1122 Graphics Kit Only TTR110 08-Present $69.95 710-YTR-1121 Graphics Kit w/Seat Cover TTR110 08-Present $129.95 S P O Tall Seat Foam with Cover R T S 715-YTR-9001 715-YTR-1101 TTR90 00-07 TTR110 08-Present $99.95 $99.95 Lightweight Aluminum Rims Stronger than stock. Laces up easily using stock hub and spokes in your choice of colors. Available in 12" rear and 14" front. 12” Rear Rims Black Rim Silver Rim 389-YTR-1111 389-YTR-1131 TTR110 08-Present TTR110 08-Present $95.95 $95.95 TTR110 08-Present TTR110 08-Present $99.95 $99.95 14” Front Rims Black Rim Silver Rim 389-KLX-1112 389-KLX-1132 Photo: J. Bodnar Carson Brown BBR Motorsports Factory Test Rider BBR Billet Gas Cap Tires, Tubes & Rim Lock This billet 6061-T6 aluminum gas cap is CNC machined for a precision look and comes with an anodized breather tip. 110-YTR-5002 110-YTR-5002 TTR90 00-07 TTR110 08-Present $69.95 $69.95 Choose from a variety of high quality, top brand tires. A spare tube is a must have. BBR’s HD rim lock is an essential component for a high-horsepower mini. Drilling of rim is required for rim lock. BBR 13” Aluminum Bike Stand Great for all types of bikes. Constructed from aluminum tube and TIG welded. Incorporated anti-slip riveted rubber top. 575-BBR-1003 13” Standard $64.95 Dunlop D756 80/110-12 Dunlop D756 60/100-14 Dunlop D773 80/100-12 Dunlop D773 60/100-14 Tube 2.75/3.00-12 Tube 2.25/2.50-14 HD Rim Lock 1.60 393-KLX-1101 393-KLX-1102 394-KLX-1103 394-KLX-1104 394-HXR-5002 394-KLX-1101 395-HXR-5001 $44.95 $38.95 $44.95 $38.95 $10.95 $10.95 $12.95 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Tall seat foam with non-slip black seat cover. Features a flatter mid section (1” taller), black non-slip seat cover and uses OEM plastic seat base. TTR 90/110 R TTR 90/110 O T O Yamaha M Yamaha TTR 125 M O T O R S P O R T S TTR 125 BBR Aluminum Perimeter TTR Frame Kit Multiple national championship winner. Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas tank, air-boot, exhaust system, graphics kit & seat cover, and BBR gas cap. Uses chassis components from 1996-2007 Honda CR80/85R/RB. Complete with MSO paperwork. Race ready bikes from $7,999. TTR 125 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 350-BBR-1002 350-BBR-1010 TTR125/L $3299.95 TTR125E/LE $3449.95 BBR D2 Exhaust SystemTM TM Thin-wall stainless steel header and mid-pipe Lightweight 6061 aluminum muffler Stainless steel heat shield All stainless steel hardware through-out USDA Forest Service approved spark arrester (removable) All applications are complete systems including header and muffler Duane Brown BBR Motorsports President 205-YTR-1231 TTR125 00-Present $299.95 Replacement Parts 220-BBR-1003 73 Replacement Spark Arrester Screen BBR Motorsports $12.95 BBR CancelCoreTM Quiet Insert Tall Seat Foam with Cover Keep the neighbors happy. Unique stainless tapered cone design that reduces sound while maintaining horsepower. Bolts on in minutes. Tall seat foam with non-slip black seat cover. Features a flatter mid section (1” taller), black non-slip seat cover and uses OEM plastic seat base. Only fits 2000-07 models. 220-BBR-1014 Fits all BBR Exhaust $89.95 715-YTR-1201 BBR Heavy Duty Shock Spring TTR125 00-07 P O $99.95 RK Gold Racing Chain Designed for adult riders with a stiffer spring rate. Custom-wound from aircraft quality spring steel. Powder coated finish. Fits stock shock. High-strength, long-lasting RK MXZ gold racing chain. Reduces drag and increases performance. Used exclusively by the BBR Race Team. 660-YTR-1205 TTR125 00-Present $89.95 390-BBR-1012 RK GB428MXz 134L $39.95 BBR Heavy Duty Fork Springs BBR HD Clutch Springs Designed for adult size riders with a heavier spring rate. Pre-set and stress relieved for long life. Race proven by BBR. Works with stock clutch pack for longer life and less slippage. 650-YTR-1205 TTR125 00-Present $79.95 410-YTR-1205 BBR Billet Aluminum Tripleclamp Standard 7/8” Oversized 1 1/8” Standard 7/8” Oversized 1 1/8” 510-YTR-1211 510-YTR-1212 510-YTR-1221 510-YTR-1222 TTR125 00-2007 TTR125 00-2007 TTR125 00-2007 TTR125 00-2007 *See the accessories section for available handlebars. $24.95 BBR Aluminum Chain Guide Designed to accommodate adult riders. Raises bar mount position by 1¼” fully adjustable. Allows lowering of forks by 1”. Bolt on key mount for E-start models. Only fits 2000-07 models. Black Black Blue Blue TTR125 00-Present $229.95 $229.95 $229.95 $229.95 This trick piece fully wraps the chain to guide it onto the rear sprocket and protects expensive engine cases: CNC machined aluminum, stainless steel hardware, HDPE plastic buffer. Black Blue 340-YTR-1211 340-YTR-1221 TTR125 00-Present TTR125 00-Present $69.95 $69.95 R T S TTR 125 S TTR 125 R Yamaha O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M Yamaha TTR 125 M O T O R S P O R T S Lightweight Aluminum Rims BBR Rev Box TTR 125 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com Power boost your TT-R125. A complete replacement CDI unit with Stronger than stock. Laces up easily using stock hub and spokes in your choice of colors. Available in 16" rear and 19" front. 16” Rear Rims Black Rim Silver Rim 389-YTR-1211 389-YTR-1231 TTR125 00-Present TTR125 00-Present $109.95 $109.95 TTR125 00-Present TTR125 00-Present $119.95 $119.95 19” Front Rims Black Rim Silver Rim 389-YTR-1232 389-YTR-1212 enhanced power curve and rev-limiter raised 1000 RPM for optimum performance. Easier starting and crisper throttle response. 451-YTR-1201 TTR125 00-Present $139.95 IMS Super Stock Pegs BBR Billet Gas Cap This billet 6061-T6 aluminum gas cap is CNC machined for a precision look and comes with an anodized breather tip. Designed for the serious racer, IMS pegs provide a wide footpeg platform for maximum support. Constructed from cast stainless 110-YTR-5002 TTR125 00-Present $69.95 steel, heat treated and powder coated. 530-IMS-2003 BBR Free-Flow Filter Kit Computer designed filter mounting plate for increased air flow and enhanced performance. Comes with high-flow UNI Filter. Excellent match to BBR D2 Exhaust systems. 430-YTR-1201 TTR125 00-Present $79.95 Replacement Parts Air Filter Only 430-YTR-1202 $24.95 BBR Aluminum Folding Shift Lever Forged aluminum with knurled steel folding tip. Stronger and lighter than the stock shift lever. Ti anodized finish. OEM quality. Removes troublesome shift linkage. 1” longer than stock. 537-BBR-1004 75 TTR125 00-Present BBR Motorsports $39.95 TTR125 00-Present $79.95 S P BBR “Chrome” Graphics Kit O R T S 710-YTR-1222 Graphics Kit Only TTR125 00-2007 $69.95 710-YTR-1224 Graphics Kit Only TTR125 08-Present $69.95 710-YTR-1221 Graphics Kit w/Seat Cover TTR125 00-2007 $129.95 710-YTR-1223 Graphics Kit w/Seat Cover TTR125 08-Present $129.95 BBR 150cc Big Bore Kit w/Cam BBR Forged Aluminum Frame Cradle Extremely tough structure protects engine and prevents frame stretching. Brushed aluminum finish. All hardware included. Bolts on in minutes. 321-YTR-1231 TTR125/E/L/LE 00-Present $199.95 BBR 26mm Carburetor Kit The right choice for TTR fuel The best TTR engine kit on the market. Engineered for serious flow. We know! 26mm Keihin horsepower, this kit comes complete with BBR aluminum cylinder, carb complete with manifold piston, rings, piston pin, clips, performance camshaft and gasket kit. Add BBR’s 26mm Carb kit for even more power. adapter, throttle assembly, throttle cable and extra jets for fine tuning. 411-YTR-1201 TTR125 00-Present $399.95 Replacement Parts Gasket Kit Piston Kit* Rings Cylinder 411-YTR-1210 411-YTR-1213 411-YTR-1215 411-YTR-1211 *Piston, rings, pin & clips $18.95 $139.00 $40.00 $165.00 411-YTR-1201 TTR125 00-Present $299.95 Optional Parts Aluminum Throttle Tube BBR Throttle Assembly BBR Throttle Cable 512-BBR-3002 512-BBR-2001 512-BBR-1001 $42.95 $22.95 $24.00 Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com The BBR “Chrome” Graphics kit is constructed of 15mil vinyl and ultra strong 3M adhesive for first rate appearance and durability. The kit includes graphics for: shrouds, front fender tip & sides, rear fender, small side panel accent and numerous other decals. TTR 125 R TTR 125 O T O Yamaha M BBR Motorsports Accessories M O T O R S P O R T S BBR T-Shirt BBR Hooded Sweatshirt Accessories Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com 100% preshrunk cotton. BBR logo front and rear. Heavyweight 50% cotton / 50% polyester blend. Hooded design with center front pocket. BBR logo on front and back. Black 810-BBR-1001 810-BBR-1002 810-BBR-1003 810-BBR-1004 810-BBR-1005 Black 820-BBR-1101 820-BBR-1102 820-BBR-1103 820-BBR-1104 820-BBR-1105 Small Medium Large X-Large XX-Large $19.95 $19.95 $19.95 $19.95 $19.95 BBR Bar Pad BBR Cap Small Medium Large X-Large XX-Large $45.95 $45.95 $45.95 $45.95 $45.95 BBR Handlebar Grips Complements the BBR Graphics Kit. Durable cotton/poly construction with adjustable velcro closure. 830-BBR-1050 Adjustable $16.95 Firm foam pad with BBR logo cover. Exclusive BBR design featuring a soft Great fit, great protection. molded rubber compound ½-waffle grip 720-BBR-1001 720-BBR-1003 720-BBR-1002 surface with built-in safety wire grooves. Standard BMX type $9.95 Standard MX type $9.95 Oversize bars $14.95 BBR Track Banner - Small BBR Trailer Decal 500-BBR-1001 BBR Grips $9.95 BBR Track Banner - Large Small version is perfect for shops, garages, Measuring 30"x15" this decal will let the and backyard tracks. world know you’re a factory racer. 710-BBR-2004 77 30” X 15” BBR Motorsports $9.95 710-BBR-3001 Small 39” X 32” $10.95 710-BBR-3002 Large 78” X 51” $19.95 P O Tag T2 Handlebars Superior design makes the X5 bar one of strongest 7/8" bars This 1¹/8" bar design will handle all of the rigors of adult mini available today. Aircraft-grade 7049-T6 aluminum for greater racing. Cold-forged from aircraft-quality 7049-T6 aluminum. durability. Knurled grip area to resist slippage. Extremely strong. Knurled grip area to resist slippage. 520-TAG-2001 520-TAG-2002 520-TAG-2021 520-TAG-2022 Bend, Mini Works Silver Bend, Mini Works Black Bend, Mini Play Silver Bend, Mini Play Black $79.95 $79.95 $79.95 $79.95 520-TAG-1001 520-TAG-1002 Bend, Mini Works Silver Bend, Mini Works Black $94.95 $94.95 Gold Racing Chain BBR Aluminum MX Handlebar The same RK MXZ chain used by all Team BBR riders. BBR’s Aluminum MX handlebar is constructed from high strength 2014-T6 Aluminum with a silver anodized finish. Knurled grip area to resist slippage. High quality BBR bar pad is included. MidSize bend is great for most KLX/DRZ110, TTR110 and some XR/ CRF50 applications. 520-BBR-1031 Bend, BBR MidSize,Silver $79.95 Featuring chromoly steel construction with seamless rollers and oversized alloy pins for added strength. 390-BBR-1011 390-BBR-1012 390-BBR-1013 RK GB420MXZ 120L RK GB428MXZ 134L RK GB520MXZ 120L $34.95 $39.95 $84.95 BBR Spoke Wrench BBR Billet Steering Stem Nuts A BBR exclusive. This trick little tool is a must for CNC machined 7075-T6 Aluminum M22 X 1.0 Fits: CRF50/70/80/100, TTR50/125 and KLX/DRZ110. Gold Black Blue Silver Red 517-BBR-1001 $29.95 517-BBR-1011 $29.95 517-BBR-1021 $29.95 517-BBR-1031 $29.95 517-BBR-1041 $29.95 Bike Stand - Trick Tank Airstand 16.5” This 16.5” stand saves space by incorporating a removable air tank which holds maximum 125psi and includes with a 36” air hose. Aluminum construction with wide base and durable rubber non-slip pad. fine-tuning your racer’s rims. Fits stock XR/CRF50 spokes and BBR HD spokes. 391-BBR-1001 BBR Spoke Wrench $7.95 BBR Aluminum Bike Stands Great for all types of bikes. Constructed from aluminum tube and TIG welded. Incorporated anti-slip riveted rubber top. 575-BBR-1100 Trick Tank Airstand $149.95 575-BBR-1003 575-BBR-1002 13” Stand 16” Stand $64.95 $74.95 R T S Accessories S Accessories R BBR Motorsports Tag X5 Handlebars O T O Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | sales@bbrmotorsports.com | www.bbrmotorsports.com M A special thanks to Mom and Dad for all your support and encouragement. BBR Motorsports, Inc. 1028 4th St. SW - A Auburn, WA. 98001 Order Online Go to www.bbrmotorsports.com and click the product button on the home page. Use the directory on the left to select the make and model of your motorcycle. Select the items and add to your shopping cart. Orders completed online before 12 P.M. Pacific Time will be shipped the same business day. Orders completed after 12 P.M. Pacific Time will be shipped the following business day. Secure shopping and checkout provided by Google Checkout which accepts Visa®, Mastercard®, American Express® and Discover®. Telephone Orders Phone orders can be placed Monday through Friday, 7 A.M. - 5 P.M. Pacific Time. Give us a call, toll free at (888) MOTO-BBR (888) 668-6227, or at 253-631-8233. All payments must be made in US currency only. Orders placed before 12 P.M. Pacific Time will be shipped the same business day. Orders placed after 12 P.M. Pacific Time will be shipped the following business day. BBR accepts Visa®, Mastercard®, American Express® and Paypal for phone orders. For mail-in payment BBR will accept Cashier’s Checks and Money Orders. Fax Orders Fax orders may be placed 24 hours a day at 253-631-4260. Please include the following information on all fax orders: Name, shipping address, billing address, complete credit card number including expiration date and 3 digit security code, preferred shipping method, e-mail address and the best contact phone number for any questions regarding your order. Shipping A street address is required for all shipments (UPS cannot ship to a PO Box). Ground, Next Day Air, 2nd Day Air, and 3 Day Select services available. Other shipping methods are available upon request. Custom bikes and shipments to be delivered outside the continental US require extra attention. Please ask your BBR representative for details. Please check our web site or call for more information on shipping and handling charges International Orders BBR gladly accepts international orders by phone, fax or email. Please contact a BBR representative at (253) 631-8233 or via e-mail at sales@bbrmotorsports. com for details. We look forward to hearing from you. Dealers BBR sells dealer-direct to fine motorsports dealers everywhere. Dealer inquiries invited. Dealer may pay via Visa, Mastercard, American Express®, PayPal and COD. COD payments must be made via company check. A $35 fee will be charged on all returned checks. BBR products are also available through major motorsports distributors including Parts Unlimited, Parts Canada, Tucker Rocky and Western Power Sports. Returns BBR will gladly accept returned product providing the item was purchased directly from BBR and returned within 30 days from the date of the original invoice. Customers must obtain a return-authorization number (RA#) by calling BBR at (253) 631-8233 prior to return shipping. All items must be returned in the original package and in new condition. A restocking fee of 20% will apply. Returns sent COD will not be accepted. No returns will be accepted on custom products (frame kits, custom bikes, custom parts, engine work, etc.) Warranty Except as stated, BBR makes no warranties, expressed or implied with respect to its products, their merchantability, or fitness for a particular purpose. In no case shall BBR be liable for incidental or consequential damages. All sales are subject to BBR’s Standard Terms and Conditions of Sale, a copy of which is available upon request or available for review on BBR’s web site: http://www.bbrmotorsports.com Have fun and ride safe! paid presort standard U.S. postage seattle, wa permit no. 1441 Toll Free: (888) 668-6227 | Int’l: (253) 631-8233 | sales@bbrmotorsports.com | www.BBRMOTORSPORTS.com
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