Provisional - GM Turf Equipment
Transcription
Provisional - GM Turf Equipment
jiu BROUWER SOD HARVESTER John Deere. Model 6230 Tractor John Deere. Model 6330 Tractor (Europe) John Deere. Model 6105 Tractor John Deere. Model 6115 Tractor (Europe) PARTS LIST Provisional Brouwer Turf 23324 Woodbine Avenue, Keswick Ontario Canada L4P 3E9 Tel (905) 476-6222 Fax (905) 476-6744 Web Site www.brouwerturf.com info@kesmac.com KM99182 May 2014 STATEMENT OF LIMITED WARRANTY ________________________________________________________________________ Kesmac and Brouwer Turf warrants its full line of equipment to be free from defects in material and factory workmanship for a period of 12 months. This warranty begins on the date of sale or use of the equipment to the original purchaser. This statement does not extend or limit engine, tractor or component warranties in which the engine, tractor or component manufacturers may carry extended time periods up to 24 months. Engine, tractor or component warranty claims will be subject to the engine, tractor or components manufacturer’s approval. Replacement Parts carry a 90 day replacement warranty and are reimbursed to the dealer. All electrical and hydraulic parts are limited by this policy and will only be covered upon approval by the service department after inspection of the part. The installation and removal of a part will automatically place that part under the replacement parts warranty. This warranty is limited exclusively to equipment or accessories manufactured or supplied by Kesmac and Brouwer Turf and are subject to the inspection and analysis by the company to conclusively identify the nature and cause of failure. PRODUCT REGISTRATION FORM must be completely filled out, signed by the customer at the original date of installation, and returned to Kesmac and Brouwer Turf before any claims will be considered. Kesmac and Brouwer Turf reserves the right to incorporate improvements in material and design of its products without notice and is not obligated to make the same improvements to equipment previously manufactured. Kesmac and Brouwer Turf is not obliged under any warranty policy different from the Kesmac Brouwer Turf warranty policy as published above. KESMAC AND BROUWER TURF RESPONSIBILITES Kesmac and Brouwer Turf ‘s obligation under the terms of this warranty is limited to the repair, replacement or credit, at its option, of the equipment, parts or supply items that conform to its warranty. DEALER’S RESPONSIBILITIES 1. Only factory-trained service or approved personnel will be permitted to perform warranty service on Kesmac and Brouwer Turf equipment. 2. All major warranty claims exceeding $650.00 (in total including parts and labour) must be authorized by Kesmac and Brouwer Turf before work is performed. 3. All replacement parts used in warranty situations must be furnished by Kesmac and Brouwer Turf or approved by Kesmac and Brouwer Turf personnel. The use of non-recommended oil could nullify warranty. OWNERS RESPONSIBILITIES The owner is obligated to operate and maintain the equipment in accordance with the recommendations published by Kesmac and Brouwer Turf in the owners/operators manual for the unit. The owner is responsible for the costs associated with such maintenance and operating adjustments that may be required on a regularly scheduled basis. Where applicable the owner is responsible for transportation to and from the dealership or service calls made by the dealer. CONDITIONS THAT VOID WARRANTY This warranty shall not apply to equipment which: • 1. Has had repairs or modifications not authorized by Kesmac and Brouwer Turf. • 2. Has been subject to abuse, improper maintenance, or improper application. • 3. Has been modified from original equipment specifications. WARRANTY EXCEPTIONS This warranty does not apply to the following items: • 1. Wear items including blades, cutting edges, cutting arms, spark plugs, belts, filters, bearings, sprockets, chains, tires, light bulbs, lubricants and fluids etc. Cost of normal maintenance including replacement of service items. • 2. Damages to engine/drive systems caused by lack of/or improper lubricants and/or fluids. • 3. Damages arising from accident, misuse or neglect. • 4. Damages to engine/drive systems caused by improper operation and/or maintenance. • 5. Kesmac and Brouwer Turf will not be liable for any incidental or consequential damage or injuries, including but not limited to loss of profits, loss of crops, rental of substitute equipment, or other commercial loss or for damage to the equipment in which the Company Product is installed. FREIGHT CARRIER DAMAGE Claims for equipment damaged in transit should be referred to the freight carrier. Visible damage should be reported immediately and concealed damage as soon as possible, in accordance with freight carrier regulations. September 2010 BROUWER ROBOMAX JOHN DEERE SOD HARVESTER PARTS LIST INDEX SECTION 1 – Conveyors Main Conveyor Frame Main Conveyor Drive Index Conveyor Drive Starter Tray Roll-Up Conveyor Drive Roll-Up Conveyor Mounting Index Conveyor Mounting 1-01 1-03 1-07 1-09 1-13 1-15 1-17 SECTION 2 – Cutting Heads Cutting Head Assembly. Typical Ground Roller Assembly Lift Cam & Cut-Off Drive Assembly Depth & Pitch Adjustment Assembly Cutter Head Pivoting Eccentric Shaft & Connecting Rod Assembly Coulter Blade Assembly - Option Cut-Off Lift Arm Assembly Cutter Blades – Option Brush Attachment – Option 2-01 2-03 2-05 2-07 2-09 2-11 2-13 2-15 2-17 2-19 SECTION 3 – Hydraulic System Hydraulic System – Components Hydraulic System – Conveyor & Cutter Head. Hose Assemblies Hydraulic System – Conveyor & Cutter Head. Fittings Hydraulic System – Hydraulic Tank, Pump & Filters. Hose Assemblies Hydraulic System – Hydraulic Tank, Pump & Filters. Fittings Hydraulic System – Rear Valves, Motors & Cylinders. Hose Assemblies Hydraulic System – Rear Valves, Motors & Cylinders. Fittings Hydraulic System – Robotic Arm. Hose Assemblies Hydraulic System – Robotic Arm. Components & Fittings Hydraulic Pump Drive Hydraulic Pump Drive – John Deere 6105 & 6115 – Current from Serial No. 214 Hydraulic Tank Assembly Hydraulic Valve Banks Load Sense Amplifier Connections Double Sided Pallet Injector Connections Brush – Option 3-01 3-03 3-05 3-07 3-09 3-11 3-13 3-15 3-17 3-19 3-19a 3-21 3-23 3-25 3-27 3-29 SECTION 4 – Auto-Steer Sensor Valve & Cam Mount Hydraulic System Spring Column, Reset Cylinder & Shoe Arm Auto-Steer Hydraulics - John Deere 6105 & 6115 King Pin Sensor Mounting Assembly - John Deere 6105 & 6115 Spring Column, Reset Cylinder & Shoe Arm - John Deere 6105 & 6115 4-01 4-03 4-05 4-09 4-11 4-13 Continued SECTION 5 – Electrical Electrical System Joystick Control Handle Circuit Breaker Mounting E-Stop & Enclosure Assembly Electrical Control Box – Non Current up to Serial No. 169 Cab Electrical Harness Assembly Electrical Control Box – Current from Serial No. 170 Wheel Encoder Mounting 5-01 5-07 5-09 5-10 5-11 5-13 5-15 5-17 SECTION 6 –Robotic Arm & Pallet Dispenser Robotic Arm Assembly Gripper Head Assembly Pallet Dispenser Mounting Pallet Dispenser Assembly Robotic Arm Mounting Piling Wall Double Sided Pallet Injector Option – Rotator Assembly Double Sided Pallet Injector Option – Piling Wall & Box 6-01 6-05 6-09 6-11 6-15 6-17 6-19 6-21 SECTION 7 – Harvester & Tractor Frame Pallet Lift Forks Assembly Rear Gate Assembly 7-01 7-03 SECTION 8 – Options & Accessories Safety Decals – John Deere 6230 & 6330 Decals – John Deere 6105 & 6115 8-01 8-07 SECTION 1 – CONVEYORS Main Conveyor Frame Main Conveyor Drive Roller Idler Shaft Assembly Index Conveyor Drive Starter Tray Roll-Up Conveyor Drive Roll-Up Conveyor Mounting Index Conveyor Mounting 1-01 1-03 1-05 1-07 1-09 1-13 1-15 1-17 20 27 28 31 29 A 30 29 DETAIL A ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE CONVEYOR FRAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 H500127 H500100 KD90001 KD90003 R300056 R300009 H301111 H301185 H301235 H301112 H301186 H301236 H301158 F210500 F320500 H101024 H101094 H101096 F610406 F210408 H301041 A101308 A101307 F020510 F320508 F210608 F040814 F330808 KD89999 KD90000 F330608 F230608 H101246 H101742 H101743 F210808 R100607 F020524 F210512 Conveyor Mat 24 in. (224 in. Long) Conveyor Mat 16 in. (224 in. Long) Splice - Conveyor Mat Mat Clip Conveyor Frame - 24 inch Conveyor Frame - 16 inch Sod Guide - L.H. - 16 inch Sod Guide - L.H. - 24 inch Sod Guide - L.H. - 16 inch on 24 inch Conveyor Sod Guide - R.H. - 16 inch Sod Guide - R.H. - 24 inch Sod Guide - R.H. - 16 inch on 24 inch Conveyor Toe Guard Locknut 5/16 unc Washer 5/16 Adjuster Wedge Slider - 92 in. Slider. Return - 16 inch only - 45 in. Screw 1/4 unc x 3/4. Fl. Hd. Phillips S.S. Locknut 1/4-20 unc Gr.8 'T' Bolt Tie Bar. 24 in. Tie Bar. 16 in. Carriage Bolt 5/16 unc x 1 Flat Washer 5/16 uss Gr.8 Locknut 5/16-18 Gr.8 Carriage Bolt 1/2 unc x 1 1/2 Flat Washer 1/2 sae Gr. 8 Tool. Belt Splicer. (Impact Air Powered) Tool. Belt Splicer. Std. Washer 3/8 Gr. 8 Hex Nut 3/8 unc Gr.8 Spacer - Sod Guide - 16 inch only Spacer - Sod Guide - 16 inch Head in 24 inch Conveyor Spacer - Sod Guide - 23 inch Locknut 1/2 unc Gr.8 Wear Bar Carriage Bolt 5/16 unc x 2 1/2 Nut 5/16-18 Gr.5 Stover Flanged (per mat) (per mat) 24-Jul-13 1 1 7 128 1 1 1 1 1 1 1 1 1 2 4 2 2 2 3 3 6 1 1 2 4 8 2 2 1 1 12 6 6 6 6 2 2 2 2 1-02 13 2 56 41 41 56 19 12 30 17- 18 43 & 51 34 30 38 24 57 2 47 38 46 24 33 27 1 26 40 33 10 37 52 30 22 54 9 37 26 55 10 33 40 22 52 44 33 14 35 29 54 15 44 8 41 52 43 36 11 25 7 42 25 36 7 21 OPTIONAL 49 36 31 58 6 23 36 23 23 36 50 1-03 23 3 50 36 ITEM NO. PART NO. DESCRIPTION ROBOMAX JOHN DEERE QTY CONVEYOR DRIVE ASSEMBLY 1 2 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 29 30 31 33 34 35 36 37 38 40 41 42 43 44 46 47 49 50 F230608 KB31024 H301033 H301009 H101024 KB32012 H301005 H301006 016640 H301117 Q0579 64164-10 KM11400 R300009 R300056 4133815 R100924 R100925 R300039 R300059 H101069 H101187 F910514 KB32016 F270808 F140502 F041014 F040620 F040614 F040406 F330708 F331008 F210408 F210608 F210708 F040820 F924413 F210808 R300063 H301117 F040714 R100922 R100923 KB32012 R100516 KD72310 KD71210 F020720 F020716 Nut 3/8 unc Flanged Bearing 1.50 Dia. Crown Roller - 24 in. Crown Roller - 16 in. Plate - Adjuster Wedge Flange - Shaft NOTE Tensioner Arm L.H. Tensioner Arm R.H. Items 19, 30, 34, 41 & 56 are available as - Conveyor Idler Spring Mount Drive Shaft Assembly: Roll-Up Conveyor Shaft - 24 in. R500009 - 16 in. Key 1/4 x 1/4 x 3 5/8 R500042 24 in. Key 1/4 x 1/4 x 1 1/4 Grease Fitting 1/4 Main Conveyor - 16 in. Main Conveyor - 24 in. Sensor Bracket Sod Guide - 24 in. L.H. Sod Guide - 24 in. R.H. Shaft - 16 in. Shaft - 24 in. Crown Roller Scraper - 16 & 18 in. Crown Roller Scraper - 24 in. Cotter Pin 5/32 x 1 1/2 Flanged Bearing Jam Nut 1/2-13 Gr.2 - Nyloc Set Screw 5/16 x 1/4 Bolt 5/8 unc x 1 1/2 Gr.8 Bolt 3/8 unc x 2 Gr.8 Bolt 3/8 unc x 1 1/2 Gr.8 Bolt 1/4 unc x 3/4 Gr.8 Washer 7/16 Washer 5/8 Locknut 1/4 unc Locknut 3/8 unc Locknut 7/16 unc Bolt 1/2 unc x 2 Gr.8 Key 1/4 x 1/4 x 1 3/8 Lg. Locknut 1/2 unc Idler Shaft - 16 in. Idler Shaft - 24 in. Bolt 7/16 unc x 1 1/2 Gr.8 Sod Guide - 16 in. L.H. Sod Guide - 16 in. R.H. Flanged Bearing Sprocket. Conveyor Tooth Count - 24 Tooth Sprocket #40 x 23 Tooth - 16 in. Sprocket #40 x 12 Tooth - 24 in. Carriage Bolt 7/16 unc x 2 Carriage Bolt 7/16 unc x 1 3/4 11-Jun-13 1 2 1 1 2 4 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2 8 4 2 1 4 22 4 4 18 4 10 8 1 2 1 1 4 1 1 2 1 1 1 2 4 1-04 13 2 56 41 41 56 19 12 30 17- 18 43 & 51 34 30 38 24 57 2 47 38 46 24 33 27 1 26 40 33 10 37 52 30 22 54 9 37 26 55 10 33 40 22 52 44 33 14 35 29 54 15 44 8 41 52 43 36 11 25 7 42 25 36 7 21 OPTIONAL 49 36 31 58 6 23 36 23 23 36 50 1-05 23 3 50 36 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE CONVEYOR DRIVE ASSEMBLY 51 52 54 55 56 57 58 R100613 R100614 Q8404 S2003 H301031 R100445 KD41810 R100849 R100850 Sod Guide - 23 in. L.H. Sod Guide - 23 in. R.H. Quick Link - 3/16 Spring Feed Roller Pivot Conveyor Sprocket Clamp Plate Sprocket 18 Tooth Sod Deflector - 16 in. (Optional) Sod Deflector - 24 in. (Optional) 1 1 4 2 1 2 1 1 1 14-May-14 1-06 60 45 56 57 45 57 56 86 85 81 47 26 18 80 45 57 56 44 79 83 7 43 45 59 57 56 84 82 69 DETAIL E 47 70 71 46 34 68 66 18 47 DETAIL B 67 72 73 E 42 NON CURRENT 55 B 77 29 30 54 D 59 37 11 36 62 25 58 C 21 16 61 50 78 37 25 49 53 41 8 52 49 51 27 48 DETAIL C DETAIL D 5 1 15 12 36 22 28 35 47 64 64 65 25 DETAILS ON PG 1-17 20 23 20 23 34 33 31 39 75 17 25 32 36 12 24 3 A 19 6 3 2 6 10 4 61 34 14 36 74 56 76 25 62 1-07 9 57 25 36 DETAIL A 13 76 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE INDEX CONVEYOR MOUNTING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 41 42 43 44 45 46 47 48 49 50 016661 4128917 4128942 4129177 4129323 F815125 R300002 R300054 R300028 F040428 4138642 R300042 KE60115 4160493 R300027 R300055 4135024 4160420 F840500 4131860 F210808 4134551 F310608 F040514 F870406 F040610 F040616 F330608 G321800 F120614 4132983 F180112 F180114 4160407 F940229 KX00814 F040814 4134048 F210608 F210100 F870604 R100452 R100464 R100619 R100516 F040406 F310808 F330808 R100555 F330708 F310708 Slider T-Bolt (Qty: 8x for 24 in. Qty: 4x for 16 in.) 8 Guide Block 4 Bearing Sleeve 8 Guide Shaft 2 Slider. Index Conveyor (Qty: 4x for 24 in. Qty: 2x for 16 in.) 4 Internal Retaining Ring 8 Main Beam 1 Conveyor Mounting Frame - 24 in. 1 Conveyor Mounting Frame - 16 in. 1 Bolt 1/4 unc x 2 3/4 Gr.8 1 Bracket. Bad Roll - 24 in. 1 Bracket. Bad Roll - 16 in. 1 Junction Box - 8 Port 1 Spacer A/R Index Conveyor - 16 in. 1 NOTE Index Conveyor - 24 in. 1 Hose Clamp - 5/8 2 Items 18, 45, 56, 57, 59 & 79-86 Rear Cover Plate 1 are available as Chain Tensioner Retrofit Kit R500201 Nut 5/16 unc - Serrated 4 Cylinder 1 1/4 x 5/8 x 8 1 Nyloc Nut 1/2 unc Gr.8 3 Caplugs - 1 x 2 4 Lockwasher 3/8 2 Bolt 5/16 unc x 1 1/2 Gr.8 4 Bolt 1/4 unc x 3/4 Wlf. 4 Bolt 3/8 unc x 1 Gr.8 2 Bolt 3/8 unc x 1 3/4 Gr.8 - See Note 2 2 Flatwasher 3/8 10 Flatwasher M18 2 Screw 3/8 x 1 1/2 Flat. Hex. Hd. 4 Sensor - Inductive 8mm 1 NOTE 2 Screw 8-32 x 1 1/4 Hex. Soc. 2 The length of Item 24 varies Screw 8-32 x 1 1/2 Hex. Soc. 1 depending on the width of cut. Bracket. Motor Sensor 1 16 inch width of cut - 1 3/4 in. Hitch Pin Clip 1/8 x 2 9/16 1 24 inch width of cut - 1 1/4 in. Clevis Pin 1/2 x 1 1/2 1 Bolt 1/2 unc x 1 1/2 Gr.8 4 Sensor Cable 1 Locknut 3/8 unc 14 Locknut #8-32 3 Bolt 3/8 unc x 1/2 Flanged 8 Mud Flap 1 Clamp Bar. Mud Flap 1 Bracket. Conveyor Tooth Count 1 Sprocket. Conveyor Tooth Count - 24 Tooth 1 Bolt 1/4 unc x 3/4 Gr.8 5 Lockwasher Helical 1/2 Gr.8 4 Flatwasher 1/2 sae Gr.8 9 Right Side Frame Spacer 2 Flatwasher 7/16 Gr.8 uss 16 Lockwasher 7/16 Gr.8 4 09-Apr-14 1-08 60 45 56 57 45 57 56 86 85 81 47 26 18 80 45 57 56 44 79 83 7 43 45 59 57 56 84 82 69 DETAIL E 47 70 71 46 34 68 66 18 47 DETAIL B 67 72 73 E 42 NON CURRENT 55 B 77 29 30 54 D 59 37 11 36 62 25 58 C 21 16 61 50 78 37 25 49 53 41 8 52 49 51 27 48 DETAIL C DETAIL D 5 1 15 12 36 22 28 35 47 64 64 65 25 DETAILS ON PG 1-17 20 23 20 23 34 33 31 39 75 17 25 32 36 12 24 3 A 19 6 3 2 6 10 4 61 34 14 36 74 56 76 25 62 1-07a 9 57 25 36 DETAIL A 13 76 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE INDEX CONVEYOR MOUNTING 51 52 53 54 55 56 57 58 59 60 61 62 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 F040720 F210708 F040714 R100311 F020510 F330408 F310408 F320508 F210508 4132981 R100480 F040624 A101493 KS60013 R100540 R100458 KB30018 F041024 F311008 F331008 F031024 F221000 F870606 F840600 4134550 A101171 R100395 F040512 F040824 KD11080 R101327 R101328 R300241 G0410030 G311000 Bolt 7/16 unc x 2 Gr.8 Nyloc Nut 7/16 unc Gr.8 Bolt 7/16 unc x 1 1/2 Gr.8 Scrap Chute Carriage Bolt 5/16 unc x 1 Flatwasher 1/4 Gr.8 uss Lockwasher 1/4 unc Gr.8 Flatwasher 5/16 Gr.8 uss Locknut 5/16-18 Gr.8 Inductive Sensor 4mm Piling Wall Spacer Bolt 3/8 unc x 2 1/2 Gr.8 Washer 18mm Neoprene Washer 3/4 x 1.50 Conveyor Shim - Thick Conveyor Isolator Bearing 1 1/2 in. Pillow Block Bolt 5/8 unc x 2 1/2 Gr.8 Lockwasher 5/8 Gr.8 Washer 5/8 sae Gr.8 Bolt 5/8 unc x 2 1/2 Full Tread Gr.8 Jam Nut 5/8 unc Bolt 3/8-16 x 3/4 Gr.5 Flanged Nut 3/8 unc Serrated Flange Plastic Plug Spacer 1/8 - Non Current Spacer 3/8 - Non Current Bolt 5/16 unc x 1 1/4 Gr.8 - Current from Serial No. 218 Bolt 1/2 unc x 2 1/2 Gr.8 - Current from Serial No. 218 Idler Roller 2.75 Dia. - Current from Serial No. 218 Chain Tensioner Mntg. Plate - Current from S/N 218 (Retrofit Kit Only) Rosta Modification - Current from Serial No. 218 Rosta Chain Tensioner Mount - Current from Serial No. 218 Hex Head M10 x 1.5 x 30 Lg. - Current from Serial No. 218 Lockwasher M10 - Current from Serial No. 218 4 8 8 1 4 6 6 4 5 1 4 2 2 2 2 2 2 4 4 4 4 4 2 2 2 1 1 1 1 1 1 1 1 1 1 NOTE Items 18, 45, 56, 57, 59 & 79-86 are available as Chain Tensioner Retrofit Kit - R500201 09-Apr-14 1-08a NOTE 11 Items 1-32 & 57 make up the Optional Single Starter Tray. 14 22 20 57 23 4 20 6 24 14 13 16 15 12 26 14 1 25 22 17 20 18 7 8 14 24 42 41 2 54 5 34 36 46 35 34 44 2 55 47 61 59 43 40 56 45 63 60 47 37 38 54 58 62 55 33 48 51 49 53 51 52 50 52 49 CURRENT DOUBLE STARTER TRAY 71 71 64 60 70 70 71 67 66 66 70 76 67 57 63 75 65 73 63 81 72 68 58 NON CURRENT 78 76 67 62 75 68 80 69 67 68 20 74 81 61 59 63 84 69 77 83 82 80 80 79 1-09 56 37 32 39 27 28 35 46 20 21 13 19 21 23 10 21 9 3 19 13 32 16 20 24 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE STARTER TRAY ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 32 33 35 36 37 38 39 40 41 42 43 44 45 47 48 49 50 4160255 4160260 F3748 6115859 6115860 6115857 6115858 6115825 6115826 6115892 6115891 6115861 4139954 6115862 001277 Q8402 001279 G8084 F910310 F320608 64044-2 64044-13 F050420 KM11400 F840824 F040824 99-B12 F320808 F220800 F940312 4139958 F110610 F040506 F330508 F040412 F900310 F840600 F910208 6115895 KD72406 KD71605 Q8430 R300047 001437 014204 R300046 B0105 002611 014128 64123-89 F210408 Starter Tray. 24 in - 4 Bar Starter Tray. 16 in - 4 Bar Bolt - Rubber Head 3/8 Offset Link Arm Offset Link Arm Link Arm R.H. Link Arm L.H. Starter Gate - 16 in. & 18 in. Starter Gate - 24 in. Rod. Starter Tray - 24 in. Rod. Starter Tray - 16 in. Stop. Starter Tray Pivot Rod - 24 in. Pivot Rod - 16 in. Spring. Starter Tray Chain. Starter Tray Spring. Scraper Blade Quick Link. 3/16 in. Cotter Pin. 3/32 x 1 Washer 3/8 Set Screw 5/16 Set Screw 1/4 x 1/4 Eye Bolt 1/4 x 2 W/9/16 Grease Fitting 1/4 Nut. 1/4 Wlf. Bolt 1/2 unc x 2 1/2 Gr.8 Spacer Washer 1/2 Jam Nut - 1/2 Nylon Insert Pin. Spring Tension Roll-Up Flag Screw Bolt 5/16 unc x 3/4 Gr.8 Washer 5/16 Bolt 1/4 unc x 1 1/4 Gr.8 Woodruff Key #608 Locknut 3/8 unc Cotter Pin. 1/8 x 1 Roller Drive Guard Sprocket. #40 x 24T x 3/4 Sprocket. #40 x 16T x 3/8 Chain Roller Arm - 4 in. R.H. 4 in. Roller - 24 in. 4 in. Roller - 16 in. Roller Arm - 4 in. L.H. Bearing Idler Shaft - 24 in. Idler Shaft - 16 in. Bolt 1/4 unc x 3/4 Gr.8 Locknut 1/4 unc NOTE Items 1-32 & 57 make up the Optional Single Starter Tray. NOTE 1 See Note 1 on Page 1-09 & 1-11 for Inductive Sensor (Item 57) location on Double Starter Tray. NOTE 2 R500104 - Kesmac 16 in. Double Starter Tray Retrofit Kit. 4-Dec-12 1 1 7 1 1 1 1 1 1 1 1 2 1 1 1 1 3 2 1 3 2 2 2 8 3 2 2 4 2 24 1 1 5 3 4 1 4 2 1 1 1 1 1 1 1 1 2 1 1 18 18 1-10 NOTE 11 Items 1-32 & 57 make up the Optional Single Starter Tray. 14 22 20 57 23 4 20 6 24 14 13 16 15 12 26 14 1 25 22 17 20 18 7 8 14 24 42 41 2 54 5 34 36 46 35 34 44 2 55 47 61 59 43 40 56 45 63 60 47 37 38 54 58 62 55 33 48 51 49 53 51 52 50 52 49 CURRENT DOUBLE STARTER TRAY 71 71 64 60 70 70 71 67 66 66 70 76 67 57 63 75 65 73 63 81 72 68 58 NON CURRENT 78 76 67 62 75 68 80 69 67 68 20 74 81 61 59 63 84 69 77 83 82 80 80 79 1-11 56 37 32 39 27 28 35 46 20 21 13 19 21 23 10 21 9 3 19 13 32 16 20 24 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE STARTER TRAY ASSEMBLY 51 52 53 54 55 56 57 58 59 60 61 62 63 F8001 83-053 Q0570 64262-013 F321008 F910514 A500228 KE10260 R300184 F310508 F330508 F210100 F540114 NOTE Sprocket Plate Items 1-32 & 57 make up the Gear Optional Single Starter Tray. Key 3/16 x 3/16 x 1 1/4 Bolt 3/8 x 1 1/2 Flanged Flatwasher 5/8 uss Gr.8 Cotter Pin 5/32 x 1 1/2 Sensor. Inductive - 8mm - Non Current up to Serial No. 192 Sensor. End of Roll - Current from Serial No. 193 Sensor Mounting Bracket Lockwasher 5/16 unc Gr. 8 Washer 5/16 sae Gr. 8 Nyloc Nut #8-32 Gr.2 zinc Bolt 8-32 x 1.5 Pan Hd Phil 2 2 1 4 2 2 1 1 1 2 2 2 2 CURRENT DOUBLE STARTER TRAY 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 H500076 H500206 H301080 H301188 KS60003 F040404 F310400 F940312 H101032 F040620 F040624 H101260 F210600 F330600 F230600 H301027 F230800 KS20006 H301081 H301082 F040824 F270800 H101285 H101606 F110606 H101070 H101194 F330800 F940215 H301019 H301052 KS20005 KM11400 Double Starter Gate Assembly. 16 & 18 in. Double Starter Gate Assembly. 24 in. Double Starter Tray. 16 & 18in. NOTE 2 Double Starter Tray. 24 in. Bumper R500104 - Kesmac Bolt 1/4 unc x 1/2 Gr.8 16 in. Double Starter Lockwasher 1/4 Tray Retrofit Kit. Spring Pin Hanger Strap Bolt 3/8 unc x 2 Gr.8 NOTE 2 Bolt 3/8 unc x 2 1/2 Gr.8 Sleeve - Hanger Strap R500104 - Kesmac Locknut 3/8 unc 16 in. Double Starter Washer 3/8 sae Tray Retrofit Kit. Nut 3/8 unc Suspender Adjuster Nut 1/2 unc Spring Tension Starter Tray Link - LH Starter Tray Link - RH Bolt 1/2 unc x 2 1/2 Gr.8 Nut 1/2 unc Nyloc Jam Gr.2 Shaft - Second Starter Gate. 16 & 18 in. Shaft - Second Starter Gate. 24 in. Set Screw 3/8 unc x 3/4 Sq. Hd. Cup Pt. Shaft - Starter Gate. 16 & 18 in. Shaft - Starter Gate. 24 in. NOTE 3 Washer 1/2 sae (See Note) Hitch Pin Fit one washer, Item 23, to Starter Gate. 16 & 18 in. the inside of the Link boss. Starter Gate. 24 in. Fit washers as required on the outside of the Link boss. Spring Tension Grease Fitting 7-Jan-13 1 1 8 8 8 20 3 5 1 6 8 6 2 3 6 1 1 1 2 2 1 1 4 1 1 A/R 2 2 2 1 8 1-12 10 27 12 13 9 1 27 1 1 16 16 21 21 SEE NOTE 27 16 43 13 5 2 20 27 42 16 40 41 11 20 1 2 44 16 1 13 16 1 1 1 5 12 27 1 16 20 20 13 4 1 1 27 1 15 21 21 21 15 34 22 49 25 34 45 48 22 22 18 33 32 29 25 23 22 22 26 6 20 18 21 23 30 14 3 7 39 36 19 19 24 24 31 8 1-13 46 22 20 35 28 18 17 23 47 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE ROLL-UP CONVEYOR DRIVE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 001348 R500068 F140503 001375 R100457 R100314 016720 R100259 Q0579 KM11400 41-047 4129654 R100260 4134808 R100743 4134809 R100589 001465 KR15017 F230200 F040822 F040714 F040604 F330708 F330608 F320808 F924410 F924420 F210608 F210707 F210808 F040610 KD71410 KD71610 B0121 KD71210 KD72310 KD71610 KD80036 KD80038 D2902 F924413 KH30007 55-FB23016 Q8430 Q8430 81-056 81-076 83-P116 Gear (Includes Item 2 - Set Screw) - Non Current Roll-Up Sprocket Assembly - Current Set Screw 5/16 x 3/8 NOTE Idler Arm. Roll-Up Drive Driveshaft. Roll-Up - 24 in. Item 1 is Non Current and Driveshaft. Roll-Up - 16 in. is replaced by Roll-Up Shaft. Idler - 24 in. Sprocket Assembly Shaft. Idler - 16 in. R500068 which include Items 40, 41, 42, 43 & 44. Key 1/4 x 1/4 x 3 5/8 Grease Fitting 1/4 Spring Shaft. Vertical Drive - 24 in. Shaft. Vertical Drive - 16 in. Mintex Belt 18 in. (Includes Items 12 & 13) - 24 in. Mintex Belt 15 in. (Includes Items 12 & 13) - 16 in. Mintex Belt 18 in. (Includes Items 12 & 13) - 24 in. Mintex Belt 15 in. (Includes Items 12 & 13) - 16 in. Conector - 18 in Mintex - 24 in. Conector - 15 in Mintex - 16 in. Nut #10-24 unc Bolt 1/2 unc x 2 1/4 Gr.8 Bolt 7/16 unc x 1 1/2 Gr.8 Bolt 3/8 unc x 1/2 Wlf. Washer 7/16 Washer 3/8 Flatwasher 1/2 Key 1/4 x 1/4 x 1 Key 1/4 x 1/4 x 2 Locknut 3/8 unc Locknut 7/16 unc Locknut 1/2 unc Bolt 3/8 unc x 1 Gr.8 Sprocket #40 - 14 Tooth - 24 in. Sprocket #40 - 16 Tooth - 16 in. Bearing - 2 Bolt Flange Driveshaft. Sprocket - 12 Tooth - 24 in. Driveshaft. Sprocket - 23 Tooth - 16 in. Sprocket #40 - 16 Tooth - 24 in. & 16 in. Roll-Up Sprocket - 36 Tooth - 24 in. Roll-Up Sprocket - 38 Tooth - 16 in. Belt Idler Sheave Key 1/4 x 1/4 x 1 3/8 Lg. Motor Bearing - 2 Bolt Flange Chain. Cut-Off Length 24 in. Chain. Cut-Off Length 51.6 in. Link. Connector #40 Half Link #40 Bushing 11-Jun-13 12 12 24 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 6 1 4 12 2 6 6 8 7 16 4 2 8 1 1 6 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1-14 10 27 12 13 9 1 27 1 1 16 16 21 21 SEE NOTE 27 16 43 13 5 2 20 27 42 16 40 41 11 20 1 2 44 16 1 13 16 1 1 1 5 12 27 1 16 20 20 13 4 1 1 27 1 15 21 21 21 15 34 22 49 25 34 45 48 22 22 18 33 32 29 25 23 22 22 26 6 20 18 21 23 30 14 3 7 39 36 19 19 24 24 31 8 1-13a 46 22 20 35 28 18 17 23 47 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE ROLL-UP CONVEYOR DRIVE 40 41 42 43 44 45 46 47 48 49 R100621 R100622 R100623 F040416 F210400 KH30007 Q8432 KD41810 KD42110 F320608 Roll-Up Sprocket Roll-Up Sprocket Plate Roll-Up Sprocket Hub Bolt 1/4 unc x 1 3/4 Gr.8 Nut 1/4 unc Nyloc Motor - Conveyor Drive Chain - 34 1/4 in. Conveyor Drive Sprocket - 18 Tooth Sprocket - 21 Tooth Flatwasher 3/8 Gr.8 NOTE Item 1 is Non Current and is replaced by Roll-Up Sprocket Assembly R500068 which include Items 40, 41, 42, 43 & 44. 1 1 1 5 5 1 1 1 1 4 24-Jul-13 1-14a 30 18 49 16 37 47 48 9 5 8 2 8 50 CURRENT 46 40 42 40 44 43 45 44 NON CURRENT 17 17 43 44 17 41 19 12 23 21 17 17 26 15 1 7 7 10 11 25 21 38 20 20 35 33 39 1-15 32 6 38 25 32 5 1 6 14 2 13 23 17 3 3 26 24 3 2 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE ROLL-UP CONVEYOR MOUNTING 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 30 32 33 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 F500503 KS20002 002102 H101281 016961 05-041 KM11400 R300034 4129625 4129779 4129787 R300148 4133690 R300147 R100258 R300154 4133869 R300153 R300033 R300207 R300060 4134758 4134811 F230558 F230608 F040410 F040610 F040832 F840410 F210408 F210608 F210808 F050644 G8084 G8115 F910624 S2003 F840400 F910112 4136095 4136092 F040632 F320608 F210608 F040650 F850610 F040506 F210500 H301069 KC01002 Shoulder Bolt - 5/16 x 3/8 Spring. (001279 - Spring. Scraper Blade - Non Current) Eyebolt. Starter Tray - Non Current Chain (Q8402 - Chain. Starter Gate - Non Current) Shim - 26 FA x 1 x 3 1/2 Bumper Grease Fitting 1/4 Roll-Up Tray Reinf. Brkt. - 16 in. Roll-Up Tray Reinf. Brkt. - 24 in. Angle. Roll-Up Angle. Roll-Up S-Bar - 24 in. S-Bar - 24 in. - Obsolete S-Bar - 16 in. S-Bar - 16 in. - Obsolete Roll-Up Tray - 24 in. Roll-Up Tray - 24 in. - Non Current Roll-Up Tray - 16 in. Roll-Up Tray - 16 in. - Non Current Roll-Up Chain Guard - Large Sprocket - Current Roll-Up Chain Guard - Non Current Roll-Up Guard Quick Link 5/16 Nut 5/8 unc - Non Current Nut 3/8 unc Bolt 1/4 unc x 1 Gr.8 - Non Current Bolt 3/8 unc x 1 Gr.8 Bolt 1/2 unc x 3 1/4 Gr.8 Bolt 1/4 x 1 Flanged Locknut 1/4 unc Locknut 3/8 unc Locknut 1/2 unc Eye Bolt Quick Link 3/16 - Non Current Handle Cotter Pin 3/16 x 2 1/2 Spring. Extension Nut 1/4 - Wlf. Cotter - Hairpin Bracket. End of Roll Flap. End of Roll Bolt 3/8 unc x 3 1/4 Gr.8 Washer 3/8 Locknut 3/8 unc Bolt 3/8 unc x 5 Gr.8 Bolt 3/8 x 1. Flanged Bolt 5/16 unc x 3/4 Gr.8 Locknut 5/16 unc Spring Hook Shackle 4 2 4 1 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 2 4 4 4 3 4 4 4 1 2 1 1 1 4 2 2 1 1 2 4 1 2 2 2 1 1 07-May-14 1-16 24 22 23 26 31 34 22 26 23 30 24 2 30 34 31 50 19 11 24 21 21 27 18 14 8 22 21 36 18 29 33 53 35 32 22 31 16 24 40 38 12 15 52 40 25 24 22 40 10 1 31 38 16 40 23 9 34 24 31 3 26 4 15 4 12 54 30 51 28 26 26 13 6 31 26 30 56 15 34 23 7 55 43 39 5 20 24 31 22 41 37 37 41 17 37 37 BELT FASTENING DETAIL 1-17 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE INDEX CONVEYOR DRIVE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 4137005 R100451 4136960 R300057 CM00121 CM00122 4129322 R100739 4136926 R300058 4131919 R100898 4131924 F221218 R100446 F440600 4133218 4133515 4134059 4134399 4134452 4128942 F040414 F040503 F030620 F041224 F320600 F040614 F040410 F210608 F924420 F210408 F230608 F211258 F040610 KD20001 B0121 KD71510 KD72810 A100761 G8019 KH30007 G8008 4135600 F221250 F140403 F330408 4140214 R100897 4140215 Shaft. Index Conveyor Drive - 24 inch Shaft. Index Conveyor Drive - 16 inch Front Idler - 24 in. Front Idler - 16 in. Rod End 3/4 in. Rod End 3/4 in. L.H. Belt. 24 in. - Index Conveyor Belt. 16 in. - Index Conveyor Rear Idler - 24 in. Rear Idler - 16 in. Cleats - 24 inch Cleats - 16 inch Chain. Index Conveyor Jam Nut 3/4 L.H. Linkage - Tie Nut 3/8 unc Flange Tension Arm Idler Cleats Sensor Flag Spacer Bearing Sleeve - 1 1/2 in. - Non Current up to Serial No. 180 Bearing Sleeve - 1 in. - Current from Serial No. 181 Bolt 1/4 unc x 1 1/2 Gr.8 Set Screw 5/16 x 3/8 NOTE 1 Bolt 3/8 unc x 2 Full Thread 16 inch Index Conveyor Bolt 3/4 unc x 2 1/2 Gr.8 Belt Assembly R500057 Washer 3/8 includes items; 5, 7, 13, Bolt 3/8 unc x 1 1/2 Gr.8 37, 41, 42, 43 & 44. Bolt 1/4 unc x 1 Gr.8 Nut 3/8 unc Nyloc Key 1/4 x 1/4 x 2 Locknut 1/4 unc Nut 3/8 unc Gr.8 Hex (Only used on 16in.) Locknut 3/4 unc Bolt 3/8 unc x 1 Gr.8 NOTE 2 Gear Bearing 1 in. 2 Bolt Flange Items 12 & 16 are Sprocket #40 x 15 Tooth available as Sprocket #40 x 28 Tooth Tension Idler Arm Sprocket Clamp Plate Assembly - R500100. Key. Woodruff 1/4 in. x 1 in. Motor Mat Splicer (Qty:7x for 24 in. Qty: 4x for 16 in.) Sprocket. 10 Tooth Jam Nut 3/4 unc Set Screw 1/4 x 3/8 Washer 1/4 sae Gr.8 Metal Strip - Cleat - 24 inch Metal Strip - Cleat - 16 inch Metal Strip - Cleat 22-Jan-14 1 1 1 1 2 2 1 1 1 1 16 16 1 2 2 2 2 16 1 6 2 2 96 2 1 2 16 8 36 12 2 132 6 2 4 4 6 1 1 4 1 1 A/R 2 2 4 96 16 16 16 1-18 24 22 23 26 31 34 22 26 23 30 24 2 30 34 31 50 19 11 24 21 21 27 18 14 8 22 21 36 18 29 33 53 35 32 22 31 16 24 40 38 12 15 52 40 25 24 22 40 10 1 31 38 16 40 23 9 34 24 31 3 26 4 15 4 12 54 30 51 28 26 26 13 6 31 26 30 56 15 34 23 7 55 43 39 5 20 24 31 22 41 37 37 41 17 37 37 BELT FASTENING DETAIL 1-19 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE INDEX CONVEYOR DRIVE 50 51 52 53 54 55 56 R300062 R300061 F040616 F924412 F310608 R101132 R101131 F331208 F311200 Sod Guide - 24 in. Sod Guide - 16 in. Bolt 3/8 unc x 1 3/4 Gr.8 Key 1/4 x 1/4 x 1 1/4 Lockwasher 3/8 Gr.8 Idler Arm Tie Bar - 24 in. Idler Arm Tie Bar - 16 in. Washer 3/4 sae Gr.8 Lockwasher 3/4 2 2 4 1 4 1 1 2 2 22-Jan-14 1-20 SECTION 2 CUTTING HEADS Cutting Head Assembly. Typical Ground Roller Assembly Cut-Off Drive Assembly Depth & Pitch Adjustment Assembly Cutter Head Pivoting Eccentric Shaft & Connecting Rod Assembly Coulter Blade Assembly – Option Cut-Off Lift Arm Assembly Cutter Blades – Options Brush Attachment – Option 2-01 2-03 2-05 2-07 2-09 2-11 2-13 2-15 2-17 2-19 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE CUTTING HEAD ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 F210808 KH30056 21091 KH70090 F020824 F050620 KD22075 KD33800 B100717 KD52010 KD61121 KD62401 F020830 F220800 H300200 H300242 H300246 H300201 H300243 H300247 H300055 H500022 KS50001 F080714 F210750 F020814 H300178 H300179 H500200 H100027 F211650 H300261 H300262 H300176 H300177 H301151 H301167 H100546 F230600 F210600 F320600 F120614 F310808 F230800 F050408 F040810 F310400 F320400 H100197 F040812 Locknut 1/2 unc Cutter Motor - Current from Serial No. 205 Cutter Motor - Non Current up to Serial No. 204 Seal Kit. Cutter Motor (for 21091 Cutter Motor) Carriage Bolt 1/2 unc x 2 1/2 - Non Current up to Serial No. 204 Bolt 3/8 unc x 2 Bent Eye 75 Tooth Sprocket - Motor Shaft - Current from Serial No. 205 Sheave, Triple Groove, Taper Lock - Non Current up to Serial No. 204 Taper Lock Bushing - Current from Serial No. 205 Taper Lock Bushing - Non Current up to Serial No. 204 Cutter Motor Polychain Belt - Current from Serial No. 205 Drive Belt. Triple "V" Groove - Non Current up to Serial No. 204 Carriage Bolt 1/2 unc x 3 Jam Nut 1/2 unc Cutter Arm. LH. (10 in. Ground Roller - Long Option) Cutter Arm. LH. (10 in. Ground Roller - Short Option) Cutter Arm. LH. (10 in. Ground Roller - Reduced Pitch) Cutter Arm. RH. (10 in. Ground Roller - Long Option) Cutter Arm. RH. (10 in. Ground Roller - Short Option) Cutter Arm. RH. (10 in. Ground Roller - Reduced Pitch) Tie Bolt (Connecting Rod) Cutter Arm - Top Pivot Available as Assembly No. Isolator - Cutter Arm H500022 Bolt 7/16 unf x 1 1/2 Gr.8 Locknut 7/16 unf Carriage Bolt 1/2 unc x 1 1/2 Head Pivot & Cam Mount Bracket 16in. Head Pivot & Cam Mount Bracket 24in Cutting Blade Bolt Assembly Bushing Spacer Locknut 1 unf Cutter Head Frame. 16 inch - Current from Serial No. 205 Cutter Head Frame. 24 inch - Current from Serial No. 205 Cutter Head Frame. 16 inch - Non Current up to Serial No. 204 Cutter Head Frame. 24 inch - Non Current up to Serial No. 204 Pivoting Head Hub Frame 16in. Pivoting Head Hub Frame 24in Blade Bumper. Nut 3/8 unc Locknut 3/8 unc Flatwasher 3/8 Bolt 3/8 unc x 1 1/2 FL HD SOC Lockwasher 1/2 Gr.8 Nut 1/2 unc Bolt 1/4 unc x 3/4 Gr.8 Bolt 1/2 unc x 1 Gr.8 Lockwasher 1/4 Flatwasher 1/4 Belt Guard Bolt 1/2 unc x 1 1/4 Gr.8 07-May-14 16 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 6 6 10 1 1 6 2 1 1 1 1 1 1 1 1 4 3 2 1 21 6 4 4 4 4 1 3 2-02 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE CUTTING HEAD ASSEMBLY 39 40 41 42 43 44 45 46 47 F330808 H300192 F040610 H100100 KS20004 F040624 F180820 F020816 B100239 Washer 1/2 in. Centering Spring Mount Bolt 3/8 unc x 1 Gr.8 Cut-Off Spring RH Centering Spring LH Bolt 3/8 unc x 2 1/2 Gr.8 Full Thread Bolt 1/2 unc x 2 LG. SOC HD CAP - Current from Serial No. 205 Carriage Bolt 1/2 unc x 1 3/4 - Current from Serial No. 205 Cutter Motor Mount Plate - Current from Serial No. 205 6 1 2 1 1 1 4 4 1 07-May-14 2-02a ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE GROUND ROLLER ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 H300170 H300171 A300293 A300300 H300238 A300295 KB32020 F081016 F311000 F231050 H310213 H300215 F040610 F320600 F310600 H300029 KM10051 F020820 F330808 F310800 F230800 KM30019 H100559 Bracket - Ground Roller 16in. Bracket - Ground Roller 24in. Ground Roller 16 in. Ground Roller 21 in. Ground Roller 23 in. Ground Roller 24 in. Flanged Bearing Bolt 5/8 unf x 1 3/4 Gr.8 Lockwasher 5/8 Nut 5/8 unf Boss Scraper 16 in. Boss Scraper 24 in. Bolt 3/8 unc x 1 Gr.8 Washer 3/8 Lockwasher 3/8 Adjuster Lockcollar Bolt 1/2 unc x 2 Carriage Washer 1/2 S.A.E. Gr.8 Lockwasher 1/2 Nut 1/2 unc Plug Shim. Ground Roller Bracket 1 1 1 1 1 1 2 4 4 4 1 1 2 2 2 2 2 4 4 4 4 16 A/R 2-04 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE LIFT CAM & CUT-OFF DRIVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 A300249 A300258 A101120 KD42210 A101133 A101141 H300178 H300179 KH30027 KH70091 KD41210 KB32016 F081012 F231050 F311000 F924420 F040406 F310400 F320400 F040614 F310600 F210600 F040816 F210800 Q8432 KD41000 A300208 Lift Cam. 16 inch. Lift Cam. 24 inch. Motor Mount Sprocket - 22 Tooth. #50 Chain Proximity Sensor Mount Motor Guard Head Pivot & Cam Mount Bracket. 16 inch. Head Pivot & Cam Mount Bracket. 24 inch. Hydraulic Motor Seal Kit. Hydraulic Motor Sprocket - 12 Tooth. #50 Chain Flanged Bearing Bolt 5/8 unf x 1 1/4 Gr.8 Nut 5/8 unf Lockwasher 5/8 Key 1/4 x 1/4 x 2 Bolt 1/4 unc x 3/4 Gr.8 Lockwasher 1/4 Flatwasher 1/4 Bolt 3/8 unc x 1 1/2 Gr.8 Lockwasher 3/8 Locknut 3/8 unc Bolt 1/2 unc x 1 3/4 Gr.8 Locknut 1/2 unc Chain # 50. Kit c/w connecting link 10ft. (See note) Connecting Link Cut-Off Proximity Target 1 1 1 1 1 1 1 1 1 1 1 2 4 4 4 1 4 4 4 2 2 2 2 2 1 1 1 2-06 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE DEPTH ADJUSTER ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 H300008 H300032 H300007 H300033 H100028 H100029 F020640 F210600 KS50001 F080714 F210750 H500022 H100027 F211650 H500199 KH70067 F040820 F210800 F041650 F231600 H100009 KM11400 4-4-070120 H300028 F660406 H500001 H100129 Pitch Adjuster Bracket. 16 inch (shown) Pitch Adjuster Bracket. 24 inch Cutter Top Pivot. 16 inch (shown) Cutter Top Pivot. 24 inch Bearing Set Clamp Plate Bolt 3/8 unc x 4 Carriage Lg. Locknut 3/8 unc Isolator - Cutter Arm Bolt 7/16 unf x 1 1/2 Gr.8 Locknut 7/16 unf Cutter Arm - Top Pivot Bushing Spacer Locknut 1 unf Cylinder - Depth Control Ass'y. Seal Kit. Cylinder - Depth Control Bolt 1/2 unc x 2 Gr.8 Locknut 1/2 unc Bolt 1 x 5 unc GR. 8 Locknut 1 unc (Thin) Bushing - Cylinder Grease Fitting Fitting - Straight Thread 'O' Ring Connector Depth Indicator Pointer Set Screws 1/2 UNC x 0.38 lg Cylinder - Depth Control Restrictor - Depth Control Cyl. 1 1 1 1 2 2 8 8 2 6 6 2 4 2 1 1 1 1 1 1 2 1 2 1 1 1 1 2-08 17 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE CUTTER HEAD PIVOTING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 H301151 H301167 F210800 F020814 F211650 KB12136 F321600 H301222 KX20016 KX20017 KX20018 KX20019 KX20008 KX20002 KX20003 KX20004 KB90014 KM11302 Pivoting Head Hub Frame 16 inch. Pivoting Head Hub Frame 24 inch. Locknut 1/2 unc NOTE Carriage Bolt 1/2 unc x 1 1/2 Locknut 1 unc See Page 2-01 for the Floating Cam Follower 2.50 O.D. Cutter Head Assembly. Washer 1 in. Cam Follower Plate Outer Cone. Taper Roller Bearing Available as Roller Bearing Outer Cup. Taper Roller Bearing KX20007 Inner Cone. Taper Roller Bearing Available as Roller Bearing Inner Cup. Taper Roller Bearing KX20006 Flatwasher 1 1/4 Nut 1 1/4. Slotted Cotter Pin Dust Cap Seal Grease Fitting 16-Sep-13 1 1 3 3 1 1 A/R 1 1 1 1 1 1 1 1 1 1 1 2-10 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE ECCENTRIC SHAFT & CONNECTING ROD ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 H100588 H100628 H100590 KD22041 KD33450 KD52050 KD52020 KB32033 G0818060 G211850 H500269 KB23010 KB90012 KX20036 H100592 KX20037 F910514 KB51812 KB12031 KB42031 H100245 KH80011 H300055 H100246 G311800 KX90021 Crankshaft. 16 in. Crankshaft. 21 in. Crankshaft. 24 in. 41 Tooth Sprocket - Crank Shaft - Current from Serial No. 205 Sheave. Triple Groove. Taper Lock - Non Current up to Serial No. 204 Taper Lock Bushing 2.00 - Current from Serial No. 205 Taper Lock Bushing - Non Current up to Serial No. 204 Flanged Bearing. 2.0 in. Dia. Bolt. M18 x 60 Gr.10.9 (Metric) Locknut. M18 x 1.5 (Metric) Connecting Rod. c/w Bearing Cups per machine Tapered Roller Bearing Seal Nut. Slotted 3/4 in. - 16 Washer Dust Cap Cotter Pin. 5/32 x 1 1/2 Bearing. Needle Roller Thrust Washer. 1.25 ID.x 1.937 OD. X 0.094 Thrust Bearing. Needle Roller 1.25 ID x 1.937 OD. X 0.078 Axle. Needle Roller Bearing Seal. Connecting Rod Bearings Tie Bolt. Connecting Rod Nut. Special - Retainer Lockwasher. M18 (Metric) Grease Fitting 90 deg Elbow 1 1 1 1 1 1 1 2 4 4 2 2 1 1 1 1 1 2 4 2 2 2 1 1 4 2 NOTE H500307 - Service Kit for Connecting Rod Assembly: Items: 8, 9, 10, 11, 12, 13, 14, 15, 16 & 18. H500270 - Connecting Rod Assy. Items: 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 & 22. 07-May-14 2-12 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE COULTER BLADE ASSEMBLY 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 H500200 H100343 KR00017 KR00016 F040722 H300205 H300244 H300220 H300206 H300245 H300221 H100229 KR16011 KR16012 KR18011 KR18012 KR24011 KR24012 H100226 H100227 F470610 F310600 F230600 H300167 H300258 H300169 H100240 H100108 H100622 H300213 H300215 Cutter Blade Bolt Assembly NOTE Spacer Boss Circular groove in Cutter Arm Coulter Blade - Set. 11 in. dia. indicates 5deg. Offset Coulter Blade - Set. 12 in. dia. Bolt 7/16 UNC x 2 1/4 GR. 8 Cutter Arm, L.H. (10 in. Ground Roller - Short Option) Cutter Arm, L.H. (10 in. Ground Roller - Long Option) Side Arm, R.H. (Coulter) With 5deg. Offset Cutter Arm, R.H. (10 in. Ground Roller - Short Option) Cutter Arm, R.H. (10 in. Ground Roller - Long Option) Side Arm, R.H. (Coulter) With 5deg. Offset Centre Finger Sod Cutter Bottom Blade 3/16 x 16 Options Sod Cutter Bottom Blade H.D. 1/4 x 16 See Page 2-18 Sod Cutter Bottom Blade 3/16 x 18 Sod Cutter Bottom Blade H.D. 1/4 x 18 Sod Cutter Bottom Blade 3/16 x 24 Sod Cutter Bottom Blade H.D. 1/4 x 24 Holder 3-Piece Blade L.H. Holder 3-Piece Blade R.H. Plow Bolt 3/8 UNC x 1 Lockwasher 3/8 Nut 3/8 UNC Ground Roller 16 in. Ground Roller 23 in. Ground Roller 24 in. Spacer. Side Blade Coulter Spacer Disc. (See Note 1) Coulter Spacer Disc. 10 in. Roller (See Note 1) Roller Scraper. 16 in. - 10 in. Roller Roller Scraper. 24 in. - 10 in. Roller 3 16 2 2 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 1 1 1 2 2 2 1 1 NOTE 1 The Coulter Spacer Disc is fitted in place of the Spacer Bosses when operating in stoney, gravel, sandy conditions. 2-14 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE CUT-OFF LIFT ARM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 H300042 H300047 H300203 H300202 KM11040 F040510 F210500 H100100 H300022 F331008 F211000 F221000 KS60001 F310600 F320600 F230600 KB12127 F040824 F210800 H100054 H100167 F110606 H300016 H300038 H100469 H100470 H300211 KR16001 KR16002 KR24001 KR24002 H100110 H100169 KS20002 H100294 H100511 F020612 F381013 H100568 H100569 H100009 F320500 F310500 F210500 F040510 Front Frame. 16 in. Cut Off Front Frame. 24 in. Cut Off Cut Off Arm. R.H. Cut Off Arm. L.H. Grease Fitting Bolt 5/16 uunc x 1 Gr.8 Locknut 5/16 unc Cut-off Spring Spring Tension Adjuster Washer 5/8 Gr.8 Locknut 5/8 unc Jam Nut 5/8 unc Rebound Bumper Lockwasher 3/8 Washer 3/8 Nut 3/8 unc Cam Follower Bolt 1/2 unc x 2 1/2 Gr.8 Locknut 1/2 unc Pivot Shaft 16 in. Pivot Shaft 24 in. Screw 3/8 unc x 3/4. Sq. Hd. Cup PT. Set Cut-off Blade Holder 16 & 18 in. Cut-off Blade Holder 24 in. Blade Holder 16 in. Blade Holder 24 in. Pivot Pin Cut-off Blade 16in. Straight Cut-off Blade 16 in.Serrated Cut-off Blade 24 in.Straight Cut-off Blade 24 in.Serrated Blade Clamp 16 in. Blade Clamp 24 in. Spring Drop Chain Spacer. Cut-off Frame Bolt 3/8 x 1 1/4. Carriage. Shim Washer 1 in. Shim Washer. Thick Shim Washer. Thin Flanged Bushing Flatwasher 5/16 Lockwasher 5/16 Locknut 5/16-18 unc Bolt 5/16-18 unc x 1 Gr.8 1 1 1 1 1 2 2 4 2 4 2 2 2 15 15 15 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 2 2 2 9 2 A/R A/R 4 16 8 8 8 2-16 3 4 7 1 5 8 6 5 18 13 18 12 28 33 5 12 29 29 33 20 12 28 17 30 41 Optional Finger Type Sweeper 40 26 2-19 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE BRUSH ATTACHMENT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 H300248 KB11224 F020614 F310608 F210608 H100316 KC01005 H300250 H300062 H300061 F040510 F320508 F040612 F210508 H300068 H300079 KB33012 F320608 F041244 KM11400 KD11044 F923312 KD10016 KD11070 F924412 KW88200 F040506 F310508 F020610 H300069 KH30014 KH70054 F040606 F240500 F221208 H300074 H300070 H100306 F321208 KX30319 H300254 M5106 M5106 Sweeper Pivot Mount 16 & 18in. ( H300249 - 24in. ) Bushing Flanged 0.75 ID x 1.00 x 1.50 lg Bolt Carriage 3/8 UNC x 1.50 Lockwasher 3/8 Gr.8 Nut 3/8 UNC Nyloc Gr.8 Safety Chain Screw Pin Shackle - 5/16 Brush Pivot Mount 16 & 18in. ( H300251 - 24in. ) Sweeper Brush Mount 16 & 18in. ( H300080 - 24 in. ) Brush Tilt Shaft 16 & 18in. ( H300081 - 24in. ) Bolt 5/16 UNC x 1 Gr.8 Washer 5/16 Gr.8 USS Flat Struc. Bolt 3/8 UNC x 1.25 Gr.8 Locknut 5/16-18 Gr.8 Sweeper Brush. 16 & 18in. Sweeper Brush. 24 in. Flanged Bearing 0.75 Dia. 3 Bolt Washer 3/8 Gr.8 USS Flat Struc. Bolt 3/4 unc x 4 1/2 Gr.8 Grease Fitting Sheave - Pressed Steel 0.75 Bore Key 3/16 x 3/16 x 1.25 'V' Belt Sheave 6.00 PDA x 1.00 Bore Key 1/4 x 1/4 x 1.25 Wheel Assembly c/w Wheel KW88100 & Bushings KB88100 Bolt 5/16 x 3/4 Gr.8 Lockwasher 5/16 UNC Gr.8 Carriage Bolt 3/8 UNC x 1.00 Castor Bracket Brush Kit Motor Seal Kit. Brush Kit Motor Bolt 3/8 UNC x 3/4 Gr.8 Clip Nut 5/16 Jam Nut 3/4 UNC Gr.8 Sweeper Belt Cover Castor Pivot Castor Pivot Spacer Washer 3/4 Gr.8 USS Flat Linch Pin Finger Brush Shaft 16 & 18in. ( H300255 - 24in. ) Sweeper Fingers 16 & 18in. Sweeper Fingers 24in. 1 2 8 12 19 1 2 1 1 1 1 4 2 1 1 1 2 6 1 1 1 1 1 1 1 1 3 3 9 1 1 1 4 3 1 1 1 6 3 1 1 24 32 7-Mar-12 2-20 SECTION 3 HYDRAULIC SYSTEM Current from Serial Number 214 Hydraulic System – Components Hydraulic System – Conveyor & Cutter Head. Hose Assemblies Hydraulic System – Conveyor & Cutter Head. Fittings Hydraulic System – Hydraulic Tank, Pump & Filters. Hose Assemblies Hydraulic System – Hydraulic Tank, Pump & Filters. Fittings Hydraulic System – Rear Valves, Motors & Cylinders. Hose Assemblies Hydraulic System – Rear Valves, Motors & Cylinders. Fittings Hydraulic System – Robotic Arm. Hose Assemblies Hydraulic System – Robotic Arm. Components & Fittings Hydraulic Pump Drive Hydraulic Pump Drive. John Deere 6105 & 6115 – Current from serial No. 214 Hydraulic Tank Assembly Hydraulic Valve Banks Load Sense Amplifier Connections Double Sided Pallet Injector Connections Brush – Option 3-01 3-03 3-05 3-07 3-09 3-11 3-13 3-15 3-17 3-19 3-19a 3-21 3-23 3-25 3-27 3-29 25 13 SHAFT PRESSURE SWITCH 18 PALLET LIFT CYL. L.H. PALLET LIFT CYL. R.H. GATE CYL. 19 INDEX CONVEYOR MOTOR 17 PALLET DROP CYL. 18 26 16 16 BAD ROLL EJECT CYL. PALLET ROTATE PALLET LOAD CYL. 4&5 BANK 14 ‘TO’ PORT 5 BANK AUX. A PUMP 7 BANK CONTROL VALVES SEE PG 3-15 5 4 3 2 LX 6 P 1 T P LS LOAD SENSE 7 15 LS P 1 4 3 2 TO T 20 A B P 1 T T B LS LS TO 27 30 CONVEYOR MOTOR 28 TRACTOR HYDRAULICS 13 LS P III II ROLL-UP MOTOR I POWER BEYOND T 13 TRACTOR RETURN 29 24 23 LIFT CYL. SOLENOID CHECK VALVE 12 P 11 A CUTTER MOTOR B TO 7-BANK PVG VALVES PAGE 3-15 DEPTH CYL. 10 MAIN PUMP T 8 SOLENOID RELIEF VALVE 31 CUT-OFF MOTOR LS P LS 2 3 1 9 4 LOAD SENSE AMPLIFIER ARM PUMP 3 COOLER 3-01 5 FILTER 1 2 OIL TANK 21 22 NOTE HYDRAULIC SYSTEM COMPONENTS CURRENT FROM SERIAL # 179. FOR NON CURRENT ITEMS SEE PAGES: 3-03 TO 3-06, 3-11 TO 3-14, 3-25 & 3-26 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Components - Current from Serial Number 179 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 KH40058 KH40059 KH40050 KH30029 KH70092 KH30043 KH70093 KH20217 H500199 KH70067 KH30013 KH70090 KH30027 R500020 R100569 KH20200 KH20201 KH20202 KH30007 KH70054 4131860 17 KH20218 4132569 4160105 4160565 18 4134118 19 4133657 20 21 22 23 24 25 26 27 28 29 30 KH20219 KH40068 KH40069 KH20212 KH20196 KH20211 4134283 H5019 H5020 H500001 KH20119 KH20233 KH20199 KH20197 KH20198 KH20125 31 Return Filter Assembly Filter Element NOTE Oil Cooler Hydraulic System Components Main Pump Current from Serial # 179. Seal Kit. Main Pump For Non Current Items Hydraulic Pump SEE PAGES: 3-03 to 3-06, Seal Kit. Hydraulic Pump 3-11 to 3-14, 3-25 & 3-26 1 Bank Valve Block Depth Control Cylinder Assembly Seal Kit. Depth Control Cylinder Hydraulic Motor. - Cutter Heads Seal Kit. Hydraulic Motor. - Cutter Heads Hydraulic Motor. - Cut-Off Head Lift Cylinder Seal Kit. Head Lift Cylinder Lift Cylinder Circuit Tube Solenoid Relief Valve Body Solenoid Relief Valve Coil Solenoid Relief Valve Spool Hydraulic Motor - Main Conveyor, Roll-Up & Index Conveyor Seal Kit. Hydraulic Motor - Conveyors Cylinder - Bad Roll Eject Seal Kit. Cylinder - Bad Roll Eject 5-Bank Valve Block Cylinder - Pallet Lift L.H. & R.H. Seal Kit. - Pallet Lift Cylinder Cylinder - Gate Seal Kit. - Gate Cylinder Cylinder - Pallet Load & Drop Seal Kit. - Pallet Load & Drop Cylinder Hydraulic Motor. - Pallet Rotate Seal Kit. Hydraulic Motor. - Pallet Rotate 4-Bank Valve Block Breather Basket Breather Trap NOTE Solenoid Check Valve Assembly Non Current Items are Replaced Check Valve - In-Line by Roll Eject Field Kit R500105. Cross Over Relief Valve For Field Kit Items SEE PAGES: Pressure Switch 3-04 & 3-06. In-Line Filter Assembly In-Line Filter Element Cylinder - Depth Control Directional Control Valve - Current from Serial # 179 Valve Body - Current from Serial # 179 Solenoid Valve Body - Non Current to Serial # 178 Solenoid Valve Spool - Non Current to Serial # 178 Solenoid Valve Coil - Non Current to Serial # 178 Load Sense Amplifier 26-Apr-12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3-02 From 5-Bank Valve Block ‘T’ Port From 7-Bank Valve Block ‘T’ Port From 1-Bank Valve Block From 5-Bank Valve Block ‘B’ Port 25 29 CONVEYOR MOTOR 27 A SHAFT P T B 28 10 From Tractor - Port ‘I’ Top ROLL EJECT VALVE 15 To Tractor Return Port ROLL-UP MOTOR 23 From Tractor - Port ‘I’ Bottom 3 26 16 To Tractor Hydraulics Port II 20 NOTE 4 2 11 21 2 5 13 P 8 CUTTER MOTOR B 22 17 LIFT CYL. A 1 SOLENOID CHECK VALVE 14 From Tractor Hydraulics Port II To 1-Bank Valve Block To 5-Bank Valve Block Port ‘B’ To 5-Bank Valve Block ‘A’ Port 1 2 18 SOLENOID RELIEF VALVE T DEPTH CYL. To Oil Cooler 12 From 5-Bank Valve Block PORT ‘A’ 10 CUT-OFF MOTOR 24 CONVEYOR MOTOR SHAFT 2 ROLL EJECT VALVE B 19 9 SHAFT 0.062 O ORIFICE AT THIS PORT To Oil Cooler 1 7 15 ROLL-UP MOTOR 3-03 6 A NOTE From 5-Bank Valve Block ‘B’ Port 1 From 5-Bank Valve Block ‘T’ Port From 7-Bank Valve Block ‘T’ Port NON CURRENT TO SERIAL # 178 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Hose Assemblies Conveyor & Cutter Head - Current from Serial Number 179 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 R200067 H500513 R200055 R200054 H500574 R200066 R200064 R200014 R200065 R200015 H500631 R200058 R200053 H500632 R200016 R200056 R100569 R200057 R200068 R200087 R200063 R200062 R200088 R200059 R200130 R200131 R200132 R200133 R200134 Hose Assembly. 5 Bank Valve to Main Conveyor Motor - N/C to #178 Hose Assembly. Tractor to Depth Cylinder Hose Assembly. Tractor to Solenoid Relief Valve Hose Assembly. Tractor from Solenoid Relief Valve Hose Assembly. Tractor to Depth Cylinder Hose Assembly. Solenoid Valve to Roll-Up Motor - N/C to #178 Hose Assembly. Conveyor Motor to Roll-Up Motor - N/C to #178 Hose Assembly. Tee from 7-Block Valve Bank to Oil Cooler Hose Assembly. 7-Block Valve Bank Tee to Roll-Up Motor - N/C to #178 Hose Assembly. 7 Bank Valve 'T' Port to Return 'T' Hose Assembly. Tractor to Cutter Motor Hose Assembly. Cut-Off Motor from 5-Bank Valve Block from Tractor Hose Assembly. Solenoid Valve to Tractor Return Hose Assembly. Cutter Motor to Tractor Hose Assembly. 5 Bank Valve 'T' Port to Return 'T' Hose Assembly. Tee to Lift Cylinder Tube Assembly. 1/2 in. 90 deg. Hose Assembly. Solenoid Valve to Lift Cylinder Hose Assembly. Check Valve Port to Cooler Return - N/C to #178 Hose Assembly. Cutter Motor - Male End Return Hose Assembly. Depth Cylinder - Male End Hose Assembly. Depth Cylinder - Female End Hose Assembly. Cutter Motor - Female End Pressure Hose Assembly. Cut-Off Motor to 1-Bank Valve Block Hose Assembly. Roll Eject Tee to 5 Bank - Current from #179 Hose Assembly. Roll-Up Motor to Roll Eject Tee - Current from #179 Hose Assembly. Roll-Up Motor to Roll Eject Valve - Current from #179 Hose Assembly. Conveyor Motor to Roll Eject - Current from #179 Hose Assembly. 5 Bank Valve to Conveyor Motor - Current from #179 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE Items 1, 6, 7, 9 & 19 are Non Current. Replaced by Roll Eject Field Kit - R500105. KH20119 - Directional Control Valve KH20233 - Valve Body 4x - F180216 - Bolt - 10 UNC x 1 3/4 SOC HD 4x - F310200 - #10 Lockwasher 2x - F840400 - Nut 1/4 UNC Serrated Flange R200130 - Hose R200131 - Hose R200132 - Hose R200133 - Hose R200134 - Hose 8-8-070220 - Fitting 8-8-070120 - Fitting 8-090109B - Fitting 8-8-8-070429 - Fitting 8-10-070120 - Fitting R101017 - Mounting Plate (Retrofit) 2x - F610406 - Flathead Bolt 1/4-20 x 3/4 2x - F210408 - Nyloc Nut 1/4-20 Gr.8 UNC (4x for Retrofit) 2x - F180420 - Hex Socket Cap Screw 1/4-20 x 2 30-Oct-12 3-04 From 5-Bank Valve Block ‘T’ Port From 7-Bank Valve Block ‘T’ Port From 1-Bank Valve Block To 1-Bank Valve Block To 5-Bank Valve Block Port ‘B’ To 5-Bank Valve Block ‘A’ Port From 5-Bank Valve Block ‘B’ Port 1 1 CONVEYOR MOTOR 19 A SHAFT P 1 T B 16 From Tractor - Port ‘I’ Top ROLL EJECT VALVE 9 10 6 To Tractor Return Port ROLL-UP MOTOR From Tractor - Port ‘I’ Bottom 10 8 To Tractor Hydraulics Port II 18 12 2 14 7 3 NOTE 13 2 From Tractor Hydraulics Port II 9 1 SOLENOID CHECK 13 VALVE LIFT CYL. 1 11 P 2 15 A CUTTER MOTOR B 1 2 7 SOLENOID RELIEF VALVE T 1 11 DEPTH CYL. To Oil Cooler 17 CUT-OFF MOTOR A A B B From 5-Bank Valve Block ‘T’ Port From 5-Bank Valve Block PORT ‘A’ From 7-Bank Valve Block ‘T’ Port NON CURRENT TO SERIAL # 178 CONVEYOR MOTOR SHAFT 1 3 4 9 6 NOTE 5 ROLL-UP MOTOR 9 SHAFT 8 0.062 O ORIFICE AT THIS PORT 3-05 10 To Oil Cooler 18 16 2 1 ROLL EJECT VALVE 10 17 From 5-Bank Valve Block ‘B’ Port 1 12 2 2 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Fittings Conveyor & Cutter Head - Current from Serial Number 179 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8-10-070120 8-8-070120 8-8-8-070432 12-12-12-070432 12-12-12-070433 20-20-20-070401 6-6-070220 KH00128 20-12-070123 8-10-070220 4-4-070120 KH20196 8-12-070120 8-8-8-070433 8-8-8-070428 8-8-070220 KH00111 8-8-070221 8-8-8-070429 Fitting. No. 8 JIC to No. 10 ORB Straight Fitting. No. 8 JIC to No. 8 ORB Straight Fitting. No. 8 JIC Swivel Run 'T' Fitting. No. 12 JIC Swivel Run 'T' - Non Current to Serial # 178 Fitting. No. 12 JIC Swivel Branch 'T' - Non Current to Serial # 178 Fitting. No. 20 JIC 'T' Fitting. No. 6 JIC to No. 6 ORB 90 deg. Elbow Fitting. No. 20 JIC Swivel to 1 1/4 in. Hose Barb Adapter Fitting. No. 20 JIC Female to 12 JIC Male Adapter Fitting. No. 8 JIC to No. 10 ORB 90 deg. Elbow Fitting. No. 4 JIC to No. 4 ORB Straight Check Valve. In-Line Fitting. No. 8 JIC to No. 12 ORB Straight Fitting. No. 8 JIC Swivel Branch 'T' Fitting. No. 8 ORB Swivel Branch 'T' Fitting. No. 8 JIC to No. ORB 90 deg. Elbow Fitting. No. 8 BSP to No. 8 JIC Straight Fitting. No. 8 JIC Swivel to No. 8 ORB Straight Fitting. No. 8 ORB Swivel Branch 'T' - Current from Serial # 179 5 2 1 1 1 1 2 1 2 2 2 1 2 1 1 1 2 1 1 NOTE Items 4 & 5 are Non Current. Replaced by Roll Eject Field Kit - R500105. KH20119 - Directional Control Valve KH20233 - Valve Body 4x - F180216 - Bolt - 10 UNC x 1 3/4 SOC HD 4x - F310200 - #10 Lockwasher 2x - F840400 - Nut 1/4 UNC Serrated Flange R200130 - Hose R200131 - Hose R200132 - Hose R200133 - Hose R200134 - Hose 8-8-070220 - Fitting 8-8-070120 - Fitting 8-090109B - Fitting 8-8-8-070429 - Fitting 8-10-070120 - Fitting R101017 - Mounting Plate (Retrofit) 2x - F610406 - Flathead Bolt 1/4-20 x 3/4 2x - F210408 - Nyloc Nut 1/4-20 Gr.8 UNC (4x for Retrofit) 2x - F180420 - Hex Socket Cap Screw 1/4-20 x 2 31-Oct-12 3-06 To 7 Bank Valve Block. See Page 3-15 From 4 & 5 Valve Block ‘TO’ Port From Load Sense Port on 7 Bank Valve Block To 5 Valve Block Port ‘P’ 14 From Down Pressure TRACTOR RETURN ‘LS’ From 5 Valve Block 15 16 11 8 ‘LS’ From 4 Valve Block 7 2 3 To 4 Valve Block Port ‘P’ 4 1 6 MAIN PUMP 12 LS LS NOTE SEE PAGE 3-25 FOR THE LOAD SENSE AMPLIFIER CONNECTIONS. 5 ARM PUMP FILTER OIL TANK 13 10 From 4 Valve Block Port ‘T’ From 7 Bank and 5 Bank Valves 3-07 COOLER 9 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Hose Assemblies Hydraulic Tank, Pump & Filters - Current from Serial Number 164 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R200006 R200009 R200084 R200008 A200002 R100889 R200082 R200086 R200083 R200094 R200011 R200010 R200004 R200014 R200085 R200092 R200093 Hose Assembly. Main Pump to Tee. 'LS' on 4 & 5 Bank Valves Hose Assembly. Arm Pump to Load Sense Port on 7 Bank Valves Hose Assembly. Arm Pump to 7 Bank 'P' Port Hose Assembly. Main Pump to Hydraulic Tank Hose Assembly - Non Current up to Serial No. 169 Hose Assembly - Current from Serial No. 170 Hose. Suction Feed 3 in. x 28 in. Hose Assembly. Main Pump Tee to To 4 Bank Valves Port 'P' Hose Assembly. Main Pump to Tee. Hose. 3/4 in. Low Pressure Return Hose Assembly. Oil Cooler to Hydraulic Tank Filter Hose Assembly. 4 & 5 Bank Valves 'To' Port Hose Assembly. Hydraulic Tank from Auxilary Pump Hose Assembly. Main Return Hose Assembly. Main Pump Tee. To 5 Bank Valves Port 'P' Hose Assembly. Main Pump 'LS' Tee. To 'LS' on 5 Bank Valves Hose Assembly. Main Pump 'LS' Tee. To 'LS' on 4 Bank Valves 20-Jun-11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3-08 19 To 7 Bank Valve Block. See Page 3-15 From Down Pressure From 4 & 5 Valve Block ‘TO’ Port From Load Sense Port on 7 Bank Valve Block To 5 Valve Block Port ‘P’ 1 20 TRACTOR RETURN ‘LS’ From 5 Valve Block 8 21 2 8 To 4 Valve Block Port ‘P’ ‘LS’ From 4 Valve Block 14 4 24 28 MAIN PUMP 23 LS 12 14 4 25 27 5 28 26 7 LS NOTE ARM PUMP 3 SEE PAGE 3-25 FOR THE LOAD SENSE AMPLIFIER CONNECTIONS. 18 15 6 FILTER 17 12 6 9 16 OIL TANK 13 11 22 13 From 7 Bank and 5 Bank Valves 3-09 COOLER 13 10 From 4 Valve Block Port ‘T’ 10 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Fittings Hydraulic Tank, Pump & Filters - Current from Serial Number 164 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 20-12-070123 20-20-20-070401 KH00108 8-12-070120 KH00310 KH00403 KM60016 KH80005 4-4-070120 20-24-430192 20-16-430292 32-32-430292 4-5-070120 KM60015 8-12-070220 KH00133 12-12-070220 A101142 6-12-070220 12-27-070187 12-12-070221 KH20176 KH01109 KH00123 KH00106 KH00103 KH00311 KH00105 KH60010 Fitting. No. 20 JIC F to No. 12 JIC Reducer Fitting. No. 20 JIC Branch Tee Split Flange. SF 3-16 (I inch) Fitting. 1/2 Straight Thread 'O' Ring Connector Fitting 90 deg. - Non Current up to Serial No. 169 Fitting 45 deg. - Current from Serial No. 170 Hose Clamp 'O' Ring. Pump Interface Fitting. No. 4 ORB to No. 4 JIC Straight Fitting. No. 24 SAE to Hose Barb 1 1/4 in. Fitting. 1 1/4 Beaded Hose Barb x No. 16 ORB 90 deg. Elbow Fitting. 90 deg. Swivel Barb. 2 in. SAE x 2 in. Beaded Tube Fitting. No. 4 JIC to No. 5 ORB Straight Hose Clamp. 1 1/4 in. Fitting. No. 8 JIC to No. 12 ORB 90 deg. Elbow Split Flange. SF 3-32 (2 inch) Fitting. No. 12 JIC to No. 12 ORB 90 deg. Elbow Fitting. Adapter Bushing. No. 24 to No. 12 ORB Fitting. No. 6 JIC to No. 12 ORB 90 deg. Elbow Fitting. M27 x No. 12 JIC Straight Adapter Fitting. No. 12 JIC to No. 12 JIC Swivel 90 deg. Elbow Shuttle Valve Fitting. No. 12 JIC Swivel to 3/4 in. Hose Barb Fitting. Flange Adapter SF6-20 x 20 JIC 45 deg. Elbow - Code 62 Fitting. Split Flange SF6-20 1 1/4 Fitting. 2 1/2 in. NPT x 3 inch Hose Barb Hose Barb 3 in. NPT x 3 inch Hose 90 deg. Fitting. Flange Adapter 2 1/2 in. NPT Hose Clamp. M8 86-91 20-Jun-11 2 1 1 1 1 1 4 1 3 1 2 1 2 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3-10 2 I PALLET DROP CYL. 11 1 10 From Main Pump TO LS 36 III PALLET LOAD CYL. 1 2 3 4 25 27 P T A T 28 POWER BEYOND 1 B 31 PALLET LIFT CYL. L.H. LS LS 16 3 37 B P A 5 29 T P 35 II To Hydraulic Tank 7 PALLET ROTATE 19 13 38 15 TRACTOR HYDRAULICS To Hydraulic Tank 40 30 21 To Main Hydraulic Pump LS Port 26 From Cutter Head Motor (In-Line) LOAD SENSE 20 LS 39 TO ‘TO’ PORT T 21 P 20 4&5 BANK From Conveyor Motor 1 2 3 4 5 14 PALLET LIFT CYL. R.H. A LX NON CURRENT TO SERIAL # 170 32 29 To 4 Bank LS Port B 33 B GATE CYL. 9 6 13 24 23 To 5 Bank LS Port B 18 7 BANK CONTROL VALVES SEE PG 3-15 7 P 34 T To Main Return ‘T’ 4 LS 8 From Cut-Off Motor PRESSURE SWITCH 12 SHAFT INDEX CONVEYOR MOTOR 17 BAD ROLL EJECT CYL. 3-11 To Main Hydraulic Pump LS Port 33 To Main Return ‘T’ TO LOAD SENSE ON ARM PUMP To Cutter Head Motor (In-Line) To Cut-Off Motor 22 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Hose Assemblies Rear Valves, Motors & Cylinders - Current from Serial Number 171 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 R200045 R200046 R200047 R200088 R200079 R200074 R200086 R200077 R200076 R200094 R200083 R200058 R200092 R200072 R200010 R200049 R200073 R200075 R200069 R200070 R200071 R200059 R200078 R200016 R200050 R200087 R200020 R200091 R200093 R200085 R200047 R200067 R200006 34 35 36 37 38 39 40 R200015 R200051 R200052 R200090 R200089 R200104 R200009 Hose Assembly. Pallet Rotate to 4 Bank Valves Hose Assembly. 4 Bank Valves to Pallet Rotate Hose Assembly. Pallet Load Cylinder to 4 Bank Valves Hose Assembly. 1 Bank Valve to Cutter Head Motor Pressure Hose Assembly. Tee-Pallet Lift Cylinders to 4 Bank Valves Hose Assembly. Index Conveyor from 5 Bank Valves Hose Assembly. Main Pump Tee to 4 Bank 'P' Port Hose Assembly. 5 Bank Valves to Gate Cylinder Hose Assembly. Gate Cylinder to 5 Bank Valves Hose Assembly. 4 Bank Valves to Hydraulic Tank Hose Assembly. 4 Bank Valves to Main Pump Hose Assembly. Cut-Off Motor to 4 Bank Valves Hose Assembly. Valve Banks from Shuttle Valve 12 in. Hose Assembly. Bad Roll Eject Cylinder to 5 Bank Valves Hose Assembly. 'TO' Return to Hydraulic Tank Hose Assembly. 4 Bank Valves to Pallet Drop Cylinder Hose Assembly. 5 Bank Valvesto Bad Roll Eject Cylinder Hose Assembly. 5 Bank Valves to Index Conveyor Motor Hose Assembly. 4 Bank Valves to Tee-Pallet Lift Cylinders Hose Assembly. Tee to Pallet Lift Cylinder L.H. Hose Assembly. Tee to Pallet Lift Cylinder L.H. Hose Assembly. 5 Bank Valves to Cut-Off Hose Assembly. Gate Cylinder to Pressure Switch Hose Assembly. 5 Bank Valves to Tee (Oil Cooler) Hose Assembly. Pallet Drop Cylinder from 4 Bank Valves Hose Assembly. Cutter Motor to 1 Bank Valve Return Hose Assembly. Filter to Tractor Power Beyond Port 'T' Hose Assembly. 1 Bank Valve to Load Sense Hose Assembly. Valve Banks to Shuttle Valve 24 in. Hose Assembly. Main Pump Pressure Tee to 5 Bank 'P' Port Hose Assembly. 4 Bank Valves to Pallet Load Cylinder Hose Assembly. Conveyor Motor to 5 Bank Valves Hose Assembly. 7 Bank Valves to Load Sense on Arm Pump - Current Hose Assembly. Shuttle Valve from Main Pump - N.C. to Serial # 170 Hose Assembly. 7 Bank Valves to Tee (Oil Cooler) Hose Assembly. Relief Valve to Pallet Drop Cylinder Hose Assembly. Relief Valve to Pallet Drop Cylinder Hose Assembly. Filter to 1 Bank Valve Port 'T' Hose Assembly. 1 Bank Valve to Power Beyond Port 'P' Hose Assembly. 5 Bank LX to 4 Bank LS - Current Hose Assembly. Load Sense Main Pump to Manifold - Current Hose Assembly. 7 Bank Valves to Load Sense on Arm Pump - N.C. 20-Apr-12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3-12 PALLET DROP CYL. 12 I 2 From Main Pump 3 To Hydraulic Tank PALLET ROTATE 3 TO 7 LS PALLET LOAD CYL. 21 T P 1 2 3 4 13 13 5 3 9-16 11 13 13 5 4 20 LS 3 B P T T P T P A III 11 1 II 21 9-17 POWER BEYOND 4 LS 1 7 5 PALLET LIFT CYL. L.H. 22 TRACTOR HYDRAULICS To Hydraulic Tank 8 To Main Hydraulic Pump LS Port 8 From Cutter Head Motor (In-Line) LOAD SENSE 3 ‘TO’ PORT 13 14 8 PALLET LIFT 8 CYL. R.H. GATE CYL. 5 15 LS 7 1 2 3 4 5 From Conveyor Motor TO T 10 3 P 4&5 BANK 13 14 NON CURRENT TO SERIAL # 170 To 4 Bank LS Port B 5 24 7 LX 19 6 23 To Main Hydraulic Pump LS Port To 5 Bank LS Port B 7 BANK CONTROL VALVES SEE PG 3-15 18 P 7 LS T To Main Return ‘T’ 7 From Cut-Off Motor PRESSURE SWITCH 11 SHAFT INDEX CONVEYOR MOTOR To Main Return ‘T’ 11 21 BAD ROLL EJECT CYL. 3-13 TO LOAD SENSE ON ARM PUMP To Cutter Head Motor (In-Line) To Cut-Off Motor ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Components & Fittings Rear Valves, Motors & Cylinders - Current from Serial Number 171 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 6-6-070120 6-4-070120 12-12-070120 12-22-070187 8-10-070120 4-4-070220 4-5-070120 6-8-070220 MH10004 8-8-8-070401 6-10-070220 6-4-070220 6-10-070120 6-10-070320 8-070112 6-8-070102 8-8-070102 6-6-070181 4-4-4-070433 6-14-070187 6-6-070220 4-4-4-070401 4-4-070120 KH20176 Fitting. No. 6 JIC to No. 6 ORB Straight Fitting. No. 6 JIC to No. 4 ORB Straight Fitting. No. 12 JIC to No. 12 ORB Straight Fitting. No. 12 JIC to M22 Male Fitting. No. 8 JIC to No. 10 ORB Straight Fitting. No. 4 JIC to No. 4 ORB 90 deg. Elbow Fitting. No. 4 JIC to No. 5 ORB Straight Fitting. No. 6 JIC to No. 8 - 90 deg. Elbow Fitting. Quick Connext x 1/2 NPT Fitting. No. 8 JIC 'T' Fitting. No. 6 JIC to No. 10 - 90 deg. Elbow Fitting. No. 6 JIC to No. 4 - 90 deg. Elbow Fitting. No. 6 JIC to No. 10 ORB Straight Fitting. No. 6 JIC to No. 10 ORB 45 deg. Elbow Fitting. No. 8 JIC Cap Fitting. No. 6 JIC to 1/2 NPT Male Fitting. No. 8 JIC to 1/2 NPT Male Fitting. No. 6 ORB to No. 6 JIC Swivel Fitting. No. 4 JIC Swivel Branch 'T' Fitting. No. 6 JIC to M14 Male Fitting. No. 6 JIC to No. 6 ORB 90 deg. Elbow Fitting. No. 4 Tee Fitting. No. 4 JIC to No. 4 ORB Straight - Non Current to Serial # 170 Shuttle Valve - Non Current to Serial # 170 18-Apr-12 4 1 6 2 7 2 7 4 4 2 4 1 8 2 1 2 2 1 1 1 6 1 3 1 3-14 F1 NON CURRENT TO SERIAL #168 GRIPPER HEAD ROTATE CYL. E1 NON CURRENT TO SERIAL # 168 ROTATE CYL. 21 22 30 19 31 14 7 18 18 27 31 7 25 TO TO 7 BANK 7 BANK 1A 1B FROM PUMP 24 TO F4 TO E4 TO ARM PUMP SEE PAGE 3-01 20 19 RETURN TO COOLER (VIA TEE) 31 11 10 14 31 23 26 1 8 9 29 P LS 1 T 30 2 3 3 E1 E2 E3 F4 F1 F2 F3 E4 30 15 2 28 4 5 4 12 13 6 16 7 17 A 1. BOOM ROTATE 2. BOOM LIFT 3. REACH ARM 4. GRIPPER ROTATE 5. MULTI FINGER GRIP 6. SINGLE FINGER 7. SQUEEZE B 3-15 5 6 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Hose Assemblies Robotic Arm - Current from Serial Number 169 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 R200033 R200031 R200029 R200027 R200024 R200022 R200080 R200015 R200084 R200009 2692335-01 R200026 R200028 R200081 R200030 R200025 R200023 2692304-09 2692304-08 2692304-14 2692304-12 2692307-03 2692307-02 2692304-11 2692304-13 R200032 2692307-04 2692307-01 2692307-05 R200095 R200117 Hose Assembly. 7 Bank Valves to Lift Cylinder Cap Hose Assembly. 7 Bank Valves to Reach Cylinder Hose Assembly. 7 Bank Valves to E-F Bulkhead F4 Hose Assembly. 7 Bank Valves to E-F Bulkhead F3 Hose Assembly. 7 Bank Valves to E-F Bulkhead E2 Hose Assembly. 7 Bank Valves to E-F Bulkhead F1 Hose Assembly. 7 Bank Valves to Rotate Cylinder Hose Assembly. 7 Bank Valves Return Hose Assembly. Arm Valve Bank 'P' Port from Pump Hose Assembly. Load Sense to Arm Pump Hose Assembly. E-F Bulkhead E1 to Squeeze Cylinder Cap Hose Assembly. 7 Bank Valves to E-F Bulkhead E3 Hose Assembly. 7 Bank Valves to E-F Bulkhead E4 Hose Assembly. 7 Bank Valves to Rotate Cylinder Load Control Valve Hose Assembly. 7 Bank Valves to Reach Cylinder Load Control Valve Hose Assembly. 7 Bank Valves to E-F Bulkhead F2 Hose Assembly. 7 Bank Valves to E-F Bulkhead E1 Hose Assembly. E-F Bulkhead E4 to Gripper Head Rotate Cylinder Rod Hose Assembly. Gripper Head Rotate from E-F Bulkhead Cap F4 Hose Assembly. E-F Bulkhead F2 to Tee (Gripper Cylinder) Cap Hose Assembly. Gripper Cylinder Tee to Gripper Cylinder Tee Hose Assembly. Gripper Cylinder Tee to Gripper Cylinder Tee Hose Assembly. E-F Bulkhead F3 to Gripper Cylinder Hose Assembly. Gripper Cylinder Tee to Gripper Cylinder Tee Hose Assembly. Gripper Cylinder Tee to Gripper Cylinder Tee Hose Assembly. 7 Bank Valves to Lift Cylinder Rod Hose Assembly. Tee (Gripper Cylinder from E-F Bulkhead E2 Rod Hose Assembly. E-F Bulkhead E3 to Gripper Cylinder Hose Assembly. Squeeze Cylinder from E-F Bulkhead F1 Rod Hose Assembly. Counter Balance Valve Hose Assembly. Counter Balance Valve - Current from Serial No. 169 18-Apr-12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 4 3-16 1 NON CURRENT TO SERIAL #168 GRIPPER HEAD ROTATE CYL. 5 F1 3 E1 3 5 3 10, 17 6 2 1 6 11 2 3 19 6 4 TO F4 TO E4 5 TO TO 7 BANK 7 BANK 1A 1B 10-17 8 2 2 4 5 3 2 7 19 3 5 12 14 20 7 P LS 3 2 3 10-17 E1 E2 E3 F4 F1 F2 F3 E4 19 21 T 1 7 9 10-17 13 7 7 6 5 4 15 18 6 B A 1. BOOM ROTATE 2. BOOM LIFT 3. REACH ARM 4. GRIPPER ROTATE 5. MULTI FINGER GRIP 6. SINGLE FINGER 7. SQUEEZE 16 3-17 7 TO ARM PUMP SEE PAGE 3-01 6 FROM PUMP 5 2 19 RETURN TO COOLER (VIA TEE) 19 7 11 2 10, 17 18 5 4 2 NON CURRENT TO SERIAL # 168 ROTATE CYL. ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Components & Fittings Robotic Arm - Current from Serial Number 169 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 R500012 KH70114 6-6-070220 4-4-070220 4128723 6-6-6-070428 6-6-6-070429 6-6-070120 4128874 R500015 KH70115 KH20184 R500013 KH70115 16-12-070120 6-10-070120 R500014 KH70116 4134283 KH20194 KH20222 6-6-6-070432 6-6-070181 12-12-070120 4-5-070120 Gripper Head Turn Cylinder Seal Kit Fitting. No. 6 JIC to No. 6 ORB 90 deg. Elbow Fitting. No. 4 JIC to No. 4 ORB 90 deg. Elbow Cylinder. Face Mount Fitting. No. 6 ORB Swivel Run 'T' Fitting. No. 6 JIC Swivel Branch 'T' Fitting. No. 6 JIC to No. 6 ORB Straight Cylinder. Squeeze Cylinder. Reach Seal Kit Counter Balance Valve Body Cylinder. Arm Turn Seal Kit Fitting. No. 16 JIC to No. 12 ORB Straight Fitting. No. 6 JIC to No. 10 ORB Straight Cylinder. Lift Seal Kit Presure Switch Robotic Arm PVG Valve Bank Counter Balance Valve Spool Fitting. No. 6 JIC Swivel Branch 'T' Fitting. No. 6 JIC to No. 6 Swivel Fitting. No. 12 JIC to No. 12 ORB Straight Fitting. No. 4 JIC to No. 5 ORB Straight 1 6 8 6 5 7 5 6 1 1 1 6 1 1 1 14 1 1 1 1 4 1 5 1 1 25-Jul-13 3-18 3-19 10 11 12 2 Items 10, 11 & 12 mount the Hydraulic Pump to the Pump Drive Mounting Adapter. NOTE 1 6 8 1 14 15 5A 16 NOTE 2 9 7 Current Items 3, 4, 5A, 7, 8, 9, 13, 14, 15 & 16 are available as Pump Drive Assembly Service Kit - A500258 NOTE 4 Anti-f retting agent must be applied to the spline of the Pump Shaf t bef ore installation. 4 3 13 5 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere PUMP DRIVE ASSEMBLY 1 2 3 4 5 5A 6 7 8 9 10 11 12 13 14 15 16 G1820060 G1820040 G0108030 F924412 F924420 KN02018 R300041 A300279 A100144 A101360 F140503 A101360 A101570 A101361 A101571 F040820 F310800 F320800 G310800 KM11490 KB16255 F140502 Bolt M20 x 2.5 x 60 (Metric) Bolt M20 x 2.5 x 40 (Metric) Bolt M8 x 1.25 x 30 (Metric) Key 1/4 x 1/4 x 1 1/4 - Obsolete Key 1/4 x 1/4 x 2 - Current from Serial No. 188 Adapter. Shaft Flange Shaft - John Deere - Non Current Shaft - John Deere - Current from Serial No. 188 Adapter Plate Set Screw 3/8 unc x 3/8 Lg. - Obsolete Set Screw 5/16 unc x 3/8 - Current from Serial No. 188 Pump Mount - Obsolete Pump Mount - Current from Serial No. 188 Pump Shaft Flange - Obsolete Pump Shaft Flange - Current from Serial No. 188 Bolt 1/2 unc x 2 Gr.8 Lockwasher Flatwasher Lockwasher M8 Grease Fitting 90 deg. - Current from Serial No. 188 Bearing - 55mm - Current from Serial No. 188 Set Screw 5/16 unc x 1/4 - Current from Serial No. 188 NOTE 1 Items 10, 11 & 12 mount the Hydraulic Pump to the Pump Drive Mounting Adapter. NOTE 3 Item 5 includes; Qty Bolt - G0100090 4 Lockwasher - G310100 4 4 4 8 1 1 1 1 1 1 2 1 1 1 1 1 4 4 4 8 1 1 1 NOTE 2 Anti-fretting agent must be applied to the spline of the Pump Shaft before installation. NOTE 4 Current Items 3, 4, 5A, 7, 8, 9, 13, 14, 15 & 16 are available as Pump Drive Assembly Service Kit - A500258 31-Jul-12 3-20 3-19a 34 34 33 21 12 25 36 36 35 35 14 23 37 11 37 9 31 12 14 34 24 34 8 25 22 30 12 11 25 32 27 1 30 20 23 29 28 17 12 25 22 15 18 14 19 11 30 10 14 28 26 12 14 11 12 18 26 25 8 14 6 2 3 13 9 16 4 7 5 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere 6105 & 6115 PUMP DRIVE ASSEMBLY - Current from Serial # 214 (excl. 215) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 G1820060 A101656 G0108030 F924424 KN02018 F924416 F140503 F210900 A101571 A101652 F310808 F330808 G310800 F040846 KD85123 F140502 A101649 F140503 A300380 A300381 A300382 F040506 F041030 F140604 F210808 F040934 A101653 F211008 F310508 F331008 F926615 R101281 R101282 R101291 F320608 F040610 F210608 Bolt M20 x 2.5 x 60 (Metric) Shaft - John Deere Bolt M8 x 1.25 x 30 (Metric) Key 1/4 x 1/4 x 2 1/2 Adapter. Shaft Flange Key 1/4 x 1/4 x 1.625 Set Screw 5/16 unc x 3/8 Nyloc Nut 9/16 unc Pump Shaft Flange Coupling Flange - 1.125 Bore Lockwasher 1/2 Gr.8 Flatwasher 1/2 sae Gr.8 Lockwasher M8 Bolt 1/2 unc x 4 3/4 Gr.8 Morflex Coupling Set Screw 5/16 unc x 1/4 Pump Coupling Guard Set Screw 5/16-18 unc x 3/8 JD Pump Mounting Bracket Front Pump Mount Support L.H. Front Pump Mount Support R.H. Bolt 5/16 unc x 3/4 Gr.8 Bolt 5/8 unc x 3 Gr.8 Set Screw 3/8 unc x 1/2 Nyloc Nut 1/2 unc Gr.8 Bolt 9/16 unc x 3 1/2 Gr.8 Coupling Flange - 1 1/2 Bore Nyloc Nut 5/8 unc Gr.8 Lockwasher 5/16 unc Gr.8 Flatwasher 5/8 sae Gr.8 Key 3/8 x 3/8 x 1.50 Cooler Spacer Bracket R.H. - Current from Serial No. 217 Cooler Spacer Bracket L.H. - Current from Serial No. 217 Cooler Spacer - Current from Serial No. 217 Flatwasher 3/8 uss Gr.8 - Current from Serial No. 217 Bolt 3/9 unc x 1 Gr.8 - Current from Serial No. 217 Nyloc Nut 3/8 unc Gr.8 - Current from Serial No. 217 4 1 8 1 1 1 2 4 1 1 8 16 8 8 1 1 1 2 1 1 1 4 2 2 8 4 1 2 4 4 1 1 1 4 8 4 4 04-Feb-14 3-20a 23 1 22 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere HYDRAULIC TANK ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 R300025 KH40059 KH40064 KH40065 KH40069 F040612 F310600 8-12-070220 4134628KH10005 24-090109A F020614 F320600 F210600 8-12-070220 A100137 A100143 F040406 F310400 F320400 KH40068 32-32-430292 KH00311 Hydraulic Tank Filter Element Items 2 to 4 are available Filter Head as Assembly - KH40058 Filter Housing Breather Cap Bolt 3/8 unc x 1 1/4 Gr.8 Lockwasher 3/8 Fitting. No. 6 JIC to No. 12 ORB 90 Deg. Temperature Sensor Temperature Level Gauge Hex Pipe Plug - Magnetic Carriage Bolt 3/8 unc x 1 1/2 Washer 3/8 Locknut 3/8 unc Fitting. No. 8 JIC to No. 12 ORB 90 Deg. Access Cover Gasket Bolt 1/4 unc x 3/4 Gr.8 Lockwasher 1/4 Flatwasher 1/4 Breather Basket Fitting. 32 SAE x 2 in. Beaded Hose Barb 90 Deg. Fitting. BSPP Swivel 90 deg. To Hose Barb Size 48 1 1 1 1 1 4 4 1 1 1 1 6 6 6 2 1 1 16 16 16 1 1 1 7-May-12 3-22 1 7 BANK PVG. VALVE 1 2 3 4 A 4 Multi-Finger Grip 5 Single Finger Grip 6 B Squeeze 18 1 2 3 4 A B 1 2 3 4 A B Gripper Head - Rotate A 1 2 3 4 16 B Arm - Reach 1 2 3 4 A B 19 7 1 2 3 4 A Arm - Lift B 1 2 3 4 A Boom - Rotate T P B 17 P B Cutter Motor 5 BANK PVG. VALVE from PUMP A T 2 21 Cut-Off Motor 13 B Gate Cylinder 12 B Bad Roll Eject Cyl. 11 B Intex Conveyor Motor 14 1 2 3 4 B 1 2 3 4 A B 20 21 1 2 3 4 16 A Conveyor Motor 1 BANK PVG. VALVE 1 2 3 4 A 1 2 3 4 A 18 P T 1 2 3 4 A 4 BANK PVG. VALVE from TRACTOR 3 15 10 B Pallet Rotate B Pallet Drop Cyl. 9 B Pallet Load Cyl. 8 1 2 3 4 A Pallet Lift Cyl. B 1 2 3 4 A 18 1 2 3 4 A P T 1 2 3 4 A IMPORTANT 157B 9754 3-23 MANUFACTURER’S PART NUMBER When replacing a spool: Check that the manufacturer’s part number etched into the spool is the same on BOTH SPOOLS. ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere HYDRAULIC PVG VALVE BANKS 1 2 3 4 5 6 7 KH20194 KH20218 KH20219 KH20253 KH20227 KH20254 KH20244 8 9 10 11 12 13 14 15 16 KH20255 KH20216 KH20256 KH20257 KH20249 KH20258 KH20255 KH20259 KH20235 17 18 KH20217 KH20260 19 KH20153 20 KH20262 21 KH20261 Manufacturer's Part # 7 Bank from Arm Pump 5 Bank from Main Pump 4 Bank from Main Pump Spool. Squeeze 157B7025 Spool. Mulit-Finger Grip 157B7022 Spool. Single Finger Grip 157B7021 Spool. Gripper Head Rotate 157B9751 Spool. Arm - Reach 157B9751 Spool. Arm - Lift 157B9751 Spool. Boom Rotate 157B9751 Spool. Pallet Load 157B9400 Spool. Pallet Drop 157B9403 Spool. Pallet Rotate 157B7105 Spool. Bad Roll Eject 157B9401 Spool. Rear Gate Open/Close 157B9405 Spool. Cut-Off Motor 157B9101 Spool. Index Conveyor Motor 157B9400 Spool. Pallet Lift 157B9402 Spool. Conveyor Motor 157B7103 Spool. Cutter Motor 157B7103 1 Bank - Cutter Motor from Tractor Coil. Squeeze Coil. Mulit-Finger Grip Coil. Single Finger Grip Coil. Pallet Load Coil. Pallet Drop Coil. Pallet Rotate Coil. Bad Roll Eject Coil. Index Conveyor Motor Coil. Pallet Lift Coil. Gripper Head Rotate Coil. Arm - Reach Coil. Arm - Lift Coil. Boom Rotate Coil. Rear Gate Open/Close Coil. Cut-Off Motor Coil. Conveyor Motor Coil. Cutter Motor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 13-Aug-13 3-24 5 BANK VALVES MAIN PUMP 10 A P 10 LS P 1 T 1 2 3 4 5 LX 4 BANK VALVES A B LS 2 4 3 2 1 10 14 P 10 T B LS 13 6 16 5 3 7 BANK VALVES LS 5 ARM PUMP 1 1 T 3 A P 2 3 4 5 6 7 2 B LS 10 LOAD SENSE AMPLIFIER 15 11 4 10 12 NON CURRENT TO SERIAL # 170 5 BANK VALVES MAIN PUMP 10 10 LS 1 T 1 P A P 2 3 4 5 A 4 BANK VALVES B LS 2 P 4 3 2 1 14 T B LS 13 9 7 5 3 5 8 5 5 1 3 NON CURRENT 2 7 BANK VALVES LS LOAD SENSE AMPLIFIER 12 6 LS B 15 11 10 12 5 9 1 3 2 LOAD SENSE AMPLIFIER 5 4 2 3 4 5 6 7 G 10 3-25 1 T 4 A P ARM PUMP ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Load Sense Amplifier Connections - Current from Serial Number 171 1 2 3 4 5 6 KH30029 A200015 A200016 KH20125 4-4-070120 R200009 7 8 9 KH20176 R200093 R200092 10 11 12 4-5-070120 KH30043 R200006 13 14 15 16 KH20219 KH20218 KH20194 R200104 Main Pump Hose Assembly. Main Pump Load Sense to Amplifier Port '3' Hose Assembly. Main Pump Load Sense to Amplifier Port '1' Load Sense Amplifier Fitting. No. 4 JIC to No. 4 ORB Straight Hose Assembly. Load Sense Main Pump to Manifold - Current Hose Assembly. 7 Bank Valves to Load Sense on Arm Pump - N.C. Shuttle Valve - Non Current to Serial # 170 Hose Assembly. Shuttle Valve to 5 Bank Valve Load Sense - N.C. #170 Hose Assembly. Shuttle Valve to 4 Bank Valve Load Sense - N.C. #170 Hose Assembly. - Non Current Fitting. No. 4 JIC to No. 5 ORB Straight Arm Pump Hose Assembly. 7 Bank Valves to Load Sense on Arm Pump - Current Hose Assembly. Non Current 4 Bank Valves 5 Bank Valves 7 Bank Valves Hose Assembly. 5 Bank LX to 4 Bank LS - Current 20-Apr-12 1 1 1 1 3 1 1 1 1 1 1 7 1 1 2 1 1 1 1 3-26 T TRACTOR HYDRAULICS III P II From Cutter Head Motor (In-Line) LS I To Hydraulic Tank POWER BEYOND From Main Pump To Hydraulic Tank To Cutter Head Motor (In-Line) 6 5 From 5 Bank LX 17 15 TO 16 LS LS B T T 1 2 3 4 P To 5 Bank T Port B P 1 A To 5 Bank P Port A NOTE 15 All Hydraulic Parts not listed on this page are the same as the Single Sided Pallet Injector. See Pages: 3-01 to 3-26 for all Single Sided Pallet Injector Hydraulic info. 16 17 4 2 1 PUSH BAR CYL. 10 P1 P2 12 20 C1 V2 A C1 B C2 3-27 11 V1 C2 V1 7 18 9 11 18 8 RELIEF VALVE 19 PALLET ROTATE PALLET LOAD CYL. 3 14 PALLET LIFT CYL. L.H. B A V2 RELIEF 13 VALVE DOUBLE SIDED PALLET INJECTOR HYDRAULIC CONNECTIONS PALLET LIFT CYL. R.H. ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Connections Double Sided Pallet Injector - Current from Serial Number 171 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R200098 R200099 R200228 R200231 R200232 R200227 R200229 R200230 R200225 R200226 KH20211 KH31009 6-8-070120 8-8-070120 8-10-070220 6-10-070120 4-6-070123 6-6-070120 8-6-070120 8-6-070220 Hose Assembly. Rotary Actuator to 4 Bank Valves Hose Assembly. 4 Bank Valves to Rotary Actuator Hose Assembly. Relief Valve A to 4 Bank Valves Hose Assembly. 4 Bank Valves to Relief Valve B Hose Assembly. Relief Valve B from 4 Bank Valves Hose Assembly. 4 Bank Valves to Relief Valve A Hose Assembly. Relief Valve to Pallet Load Cylinder Hose Assembly. Relief Valve to Pallet Load Cylinder Hose Assembly. Relief Valve to Push Bar Cylinder Hose Assembly. Relief Valve to Push Bar Cylinder Cross Over Refief Valve Rotary Actuator Fitting. No. 6 JIC to No. 8 ORB Striaght Fitting. No. 8 JIC to No. 8 ORB Striaght Fitting. No. 8 JIC to No. 10 ORB 90 deg. Elbow Fitting. No. 6 JIC to No. 10 ORB Striaght Fitting. No. 4 JIC Male to No. 6 JIC Female Fitting. No. 6 JIC to No. 6 ORB Striaght Fitting. No. 8 JIC to No. 6 ORB Striaght Fitting. No. 6 JIC to No. 6 ORB 90 deg. Elbow 1 1 1 1 1 1 1 1 1 1 2 1 4 4 2 4 2 2 1 1 NOTE All Hydraulic Parts not listed on this page are the same as the Single Sided Pallet Injector. See Pages: 3-01 to 3-26 for all Single Sided Pallet Injector Hydraulic info. 24-Apr-12 3-28 ITEM NO. PART NO. DESCRIPTION QTY RoboMax John Deere Hydraulic System Brush Option Connections - Current from Serial Number 171 1 2 3 4 5 6 7 8 9 KH30013 KH30014 8-10-070120 8-10-070220 R200088 H500632 H500631 R200111 R200087 Cutter Motor Brush Motor Fitting. No. 8 JIC to No. 10 ORB Straight Fitting. No. 8 JIC to No. 10 ORB 90 Deg. Elbow Hose Assembly. Cutter Motor - Female End Pressure Hose Assembly. Cutter Motor to Tractor Hose Assembly. Brush Motor to Cutter Motor Hose Assembly. Tractor to Brush Motor Hose Assembly. Brush Motor - Male End Return 1 1 2 2 1 1 1 1 1 To 1-Bank Valve Block 5 6 3 3 A B T P 7 CUTTER MOTOR 1 4 4 A B T 8 P 2 BRUSH MOTOR 9 From 1-Bank Valve Block 3-29 24-Apr-12 SECTION 4 AUTO-STEER Sensor Valve & Cam Mount Hydraulic System Spring Column, Reset Cylinder & Shoe Arm 4-01 4-03 4-05 ELECTRONIC AUTO-STEER - John Deere 6105 & 6115 Auto-Steer Hydraulics - John Deere 6105 & 6115 King Pin Sensor Mounting Assembly - John Deere 6105 & 6115 Spring Column, Reset Cylinder & Shoe Arm - John Deere 6105 & 6115 4-09 4-11 4-13 SEE PAGE 4-05 33 32 12 34 31 11 23 19 24 31 29 32 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD AUTO-STEER SENSOR VALVE & CAM MOUNT 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 F210800 F041254 F041264 H310014 H110116 KB16001 H110113 G0112070 F380700 F330800 KH20051 H510079 H510109 H510111 KD10056 KD10026 F220450 G0105045 F040814 H111196 A300276 G0412055 G311200 KB16010 F221050 F321000 A300296 A101366 A300332 F310200 H500013 F180426 F180216 Locknut 1/2 unc Bolt 1/2 unc x 5 1/2 Gr.8 Bolt 1/2 unc x 6 1/2 Gr.8 Cam - Auto-Steer Spacer - Cam Bearings Bearing - Auto-Steer Cam Spring - Auto-Steer Cam Bolt M12 x 1.75 x 70 (Metric) Washer Washer 1/2 SAE Sensor Valve Sensor Valve Assembly Sensor Valve Cover Assembly Cam Roller Arm. Sensor Valve Cable Ass'y. (Cam to Spring Column) - See Page 4-05 Clevis - Cable End (c/w Pin & Cotter Pin) Jam Nut 1/4 unf Bolt M5 x .8 x 45 Gr.8.8 (Metric) Bolt 1/2 unc x 1 1/2 Gr.8 Shim. Sensor Valve Mount Sensor Valve Mount Bolt M12 x 55 Metric Lockwasher M12 Rod End Jam Nut 5/8 unf Washer 5/8 Mount Brace Cable Mount Cable Support Lock Washer #10 Sensor Manifold Bolt 1/4 unc x 2 3/4 Soc. Hd. Bolt 10 unc x 1 3/4 Soc. Hd. 6 2 2 1 1 2 1 1 2 6 1 1 1 1 1 1 1 2 2 1 1 4 4 1 2 2 1 1 1 6 1 2 4 3-May-12 4-02 4-03 AT POWER BEYOND 32 23 39 22 39 24 8 RH LH 17 FROM STEER CYLINDER 30 19 30 17 46 5 11 16 46 LA 33 26 LB 16 LOAD SENSE TO STEERING BOX 38 35 21 1 34 3 2 12 LS TRACTOR PUMP P 40, 41 44 & 45 16 TO LOAD SENSE AT TRACTOR PRESSURE TO STEERING BOX ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD AUTO-STEER HYDRAULIC SYSTEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 H500007 KH20071 6-8-070120 6-6-6-070432 R500113 R200044 R200042 R200035 R200036 R200037 R200034 R200040 R200038 R200039 H500013 6-6-070120 8-8-8-070408 4160414 8-8-070120 R200043 R200041 8-6-520120 8-6-070120 8-6-070220 KH70048 KH20036 KH20056 KH20042 KH20052 KH00121 KH70108 4141230 4-4-070120 KH20175 6-6-070181 4-4-070220 KH20176 6-4-070120 6-6-070220 F040432 F320408 KH20173 KH20174 R100487 F210408 4-6-070220 Manifold Solenoid Valve Fitting. No. 6 JIC to No. 8 ORB Straight Fitting. No. 6 JIC Swivel Run Tee Fitting. No. 6 JIC to No. 8 ORB with 0.062 in. Orifice Hose Assembly. A/S Manifold 'T' to Tractor Return (Power Beyond) Hose Assembly. A/S Manifold 'P' to Steering Box Fitting Hose Assembly. Cylinder Rod End to A/S Manifold A2 Hose Assembly. Cylinder Cap End to A/S Manifold B2 Hose Assembly. A/S Manifold B1 to Sensor Manifold 'P' Hose Assembly. Sensor Manifold to Lockout Valve Hose Assembly. Tractor LS Fitting to Selector Valve Port '2' Hose Assembly. A/S Manifold 'T' to Sensor Manifold 'T' Hose Assembly. Sensor Manifold to Shuttle Valve Sensor Manifold Fitting. No. 6 JIC to No. 6 ORB Straight Fitting - Swivel Tee No.8 JIC Auto-Steer Reset Cylinder Fitting. No. 8 JIC to No. 8 ORB Straight Hose Assembly. A/S Manifold A1 to Steering Box Hose @ Pump Hose Assembly. Tractor LS Hose to Selector Valve Port '3' Fitting. No. 8 ORF Male to No. 6 ORB Straight Fitting. No. 8 JIC to No. 6 ORB Straight Fitting. No. 8 JIC to No. 6 ORB 90 deg. Elbow Seal Kit - Solenoid Valve (KH20071) Relief Valve for H500013 Check Valve for H500013 Check Valve for H500007 Relief Valve Kit Fitting. No. 8 JIC Male to No. 8 ORF Swivel Female Seal Kit -Reset Cyl Block Manifold Assembly Fitting. No. 4 JIC to No. 4 ORB Straight Coil - Solenoid Valve Fitting. No. 6 JIC Swivel Female to No. 6 ORB 90 deg. Elbow Fitting. No. 4 JIC to No. 4 ORB 90 deg. Elbow Shuttle Valve Fitting. No. 6 JIC to No. 4 ORB Straight Fitting. No. 6 JIC to No. 6 ORB 90 deg. Elbow Bolt 1/4 unc x 3 1/4 Gr.8 Washer 1/4 Gr.8 uss Structural Solenoid Valve Selector Valve - Body Spacer Nyloc Nut 1/4-20 Gr.8 unc Fitting. No. 4 JIC to No. 6 ORB 90 deg. Elbow 4-May-12 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 4 2 1 2 1 1 2 1 1 1 1 2 1 1 2 A/R 1 2 1 1 2 1 1 3 2 2 1 1 2 2 2 4-04 22 15, 34 66 3 65 15 16 46 16 34 17 39 68 67 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD SPRING COLUMN / RESET CYLINDER / SHOE ARM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48 49 50 H310134 F040820 A101135 KB16010 F221050 F041230 KD10056 KD10026 H100045 F040606 F220450 4160320 H110334 H310054 F040612 F310608 F040606 KB20510 A100672 H310055 F040824 F210808 F040810 F310808 H310056 F040404 F310408 H310052 F040510 KM11400 015110 H310039 F040612 F310608 KD91103 H310061 4160414 KH70108 H510012 KB16011 F211200 A101279 A100692 H110693 KC01002 F020820 F210808 KS60001 F040606 Spring Column Mount Bolt 1/2 unc x 2 GR. 8 Cylinder Mount Rod End Jam Nut 5/8 unf Bolt 3/4 unc x 3 GR. 8 Cable Assy. (Top Lever Arm to Cam) Clevis - Cable End Retainer Washer Bolt 3/8 unc x 3/4 Gr.8 Jam Nut 1/4 unf Spring Column Shaft-Spring Column Items 13 to 18. Torsion Spring - See Note 1 It is recommended that these Bolt 3/8 unc x 1 1/4 Gr. 8 items are ordered as Service Lockwasher 3/8 Gr.8 Assembly - Part No. H510120. Bolt 3/8 unc x 3/4 Gr. 8 Bearing c/w Snap Ring Top Lever Arm Support Pivot - Ski Arm NOTE 1 Bolt 1/2 unc x 2 1/2 Gr. 8 Locknut 1/2 unc Gr.8 Item 14 is Non Current and has Bolt 1/2 unc x 1 Gr. 8 been replaced by items 60, 61, 62 & 63 - Torsion Spring Kit. Lockwasher 1/2 Gr.8 H510199. Pivot Pin Bolt 1/4 unc x 1/2 Gr. 8 Lockwasher 1/4 unc Gr.8 Mounting Pivot - Shoe Arm NOTE Bolt 5/16 unc x 1 Gr. 8 Grease Fitting Items 32, 33, 34, 35 & 36 are Arm - Guide Shoe available as Ski Assembly H510012 Item 39. Split Clamp Yoke Bolt 3/8 unc x 1 1/4 Gr. 8 Lockwasher 3/8 Gr.8 Crosspiece c/w Bearings, Seals & Lube Fitting Guide Shoe - Auto-Steer Reset Cylinder (See Auto-Steer Hydraulic System for Fittings) Seal Kit - Reset Cylinder Ski Assembly Rod End (MW12) Locknut 3/4 unc Cable Guide Mount. Fine Adjust Cable Chain - Shoe Arm Lift Shackle Carriage Bolt 1/2 unc x 2 Nut 1/2 unc Gr.8 Bump Stop - Shoe Arm Bolt 3/8 unc x 3/4 Gr. 8 30-May-12 1 4 1 1 2 1 1 2 1 1 2 1 1 1 2 2 1 2 1 1 1 5 3 3 1 1 1 1 3 2 1 1 1 5 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4-06 22 15, 34 66 3 65 15 16 46 16 34 17 39 68 67 4-07 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD SPRING COLUMN / RESET CYLINDER / SHOE ARM 52 53 54 55 56 57 58 59 60 61 62 63 65 66 67 68 F320608 A300257 H110399 F320808 F040820 KD10041 KD10029 KD10031 H111207 H111208 H111209 F940616 F221250 4130903 F310508 F230508 Washer 3/8 Gr.8 uss Flat Lever Arm - Fine Adjust Bushing Washer 1/2 Gr.8 uss Flat Bolt 1/2 unc x 2 Gr. 8 Cable Assy. - Fine Adjust Control Head - Fine Adjust Cable Control Cable Only - Fine Adjust Cable Spring - See Note NOTE Upper Spring Socket Lower Spring Socket Items 60, 61, 62 & 63 are Spring Pin 3/8 Dia. X 1 3/4 Lg. available as Torsion Spring Jam Nut 3/4 unf Service Kit - H510199. Spacer Lockwasher 5/16 unc Gr.8 Nut 5/16 unc Gr.8 30-May-12 2 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 4-08 Brouwer RoboMax John Deere 6105 & 6115 - Auto-Steer Hydraulics PRESSURE 14 3 PRESSURE LOAD SENSE LS STEERING UNIT P LS L R 13 15 12 16 11 3 18 8 13 17 1 7 6 19 8 DOWN 3 4 10 5 R.H. SIDE 5 4-09 5 5 9 2 UP 9 L.H. SIDE P ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD 6105 & 6115 AUTO-STEER HYDRAULIC Connections 1 2 3 4 5 6 7 8 9 KH20232 4160414 8-8-8520432 8-8-070120 6-6-070120 8-8-070220 8-12-070120 4-4-070120 R200256 10 11 12 13 14 15 16 17 18 19 R200251 R200250 R200255 KH01114 R200254 R200252 R200253 8-10-070120 4-090109B 8-090109B Auto-Steer Valve Block Ski Cylinder Fitting. Tee Fitting. No. 8 JIC to No. 8 ORB Straight Fitting. No. 6 JIC to No. 6 ORB Straight Fitting. No. 8 JIC to No. 8 ORB 90 deg. Elbow Fitting. No. 8 JIC to No. 12 ORB Straight Fitting. No. 4 JIC to No. 4 ORB Straight Hose Assembly. Auto-Steer Valve - Up to Ski Cylinder Hose Assembly. Auto-Steer Valve - Down to Ski Cylinder Hose Assembly. Tee to Auto-Steer Valve - STB Hose Assembly. Tee to Auto-Steer Valve - STA Hose Assembly. Tank to Auto-Steer Valve - T Fitting. Hose Assembly. Auto-Steer Valve - P to Tee Hose Assembly. Existing Load Sense Hose to Auto-Steer Valve - LSI Hose Assembly. Hydraulic Pump to Auto-Steer Valve - LSO Fitting. No. 8 JIC to No. 10 ORB Straight Plug. No. 4 SAE Plug Plug. No. 8 SAE Plug 11-Apr-14 1 1 3 1 4 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 4-10 12 14 6 17 5 17 18 8 18 2 3 7a 16 4 11 11 10 10 7b 20 20 21 21 1 19 13 15 4-11 16 9 4 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD 6105 & 6115 King Pin Sensor Mounting Assembly 1 2 3 4 5 6 7a 7b 8 9 10 11 12 13 14 15 16 17 18 19 20 21 R100959 R100974 R100975 R100976 R100977 R101150 KE10254 KB16208 F960405 F180205 F310200 F040514 F040522 F320500 F220500 G0112040 G0116100 G311600 F180106 G311200 G331208 King Pin Mount Clamp Plate Spigot Spacer Tube Arm Spacer Anti-Rotation Arm Sensor Positioning Element Bearing 6008-2RS Dowel Pin 1/4 x 5/8 in. Lg. Socket Hd. Cap Sc. 10-24 x 1/2 in. Lg. Lockwasher 3/16 Bolt 5/16 nc x 1 1/2 in. Hex Hd. Cap Sc. Bolt 5/16 nc x 2 1/4 in. Hex Hd. Cap Sc. Lockwasher 5/16 Jam Nut 5/16 Bolt M12 x 1.75 x 40mm Gr.8 Hex Hd. Cap Sc. Bolt M16 x 2.0 x 100mm Gr.8 Hex Hd. Cap Sc. Lockwasher M16 Bolt 8-32 x 3/4 Soc. Hd. Lockwasher M12 Washer M12 1 2 1 4 1 1 1 1 1 1 2 2 2 1 2 2 4 4 4 1 4 4 19-Nov-13 4-12 22 55 14 22 5 8 69 1 7 11 24 3 2 66 55 11 24 41 4 34 17 39 23 19 31 15 42 42 4-13 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD 6105 & 6115 SPRING COLUMN / RESET CYLINDER / SHOE ARM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 R300209 F040820 A101135 R100957 KE10254 F041230 F580206 F280200 H100045 F040606 F040812 H310051 R100956 F040814 M100158 F310608 F040606 KB20510 M100157 H310055 F040824 F210808 F040524 F310808 H310056 F040404 F310408 H310052 F040510 KM11400 H310064 H310039 F040612 F310608 KD91103 H310061 4160414 KH70108 H510012 KB16011 F211208 F210508 H110693 KC01002 F020820 F210808 KS60001 Spring Column Mount Bolt 1/2 unc x 2 Gr.8 Cylinder Mount Spring Sensor Mounting Bracket Sensor - Spring Column Bolt 3/4 unc x 3 Gr.8 Bolt-10 unc x 3/4 Pan Hd. Phil St. Stl. Nyloc Nut-10 unc Retainer Washer Bolt 3/8 unc x 3/4 Gr.8 Bolt 1/2 unc x 1 1/4 Gr.8 Spring Column Weldment Shaft-Spring Column Bolt 1/2 unc x 1 1/2 Gr.8 Jackshaft Coupling Bottom Lockwasher 3/8 Gr.8 Bolt 3/8 unc x 3/4 Gr.8 Bearing c/w Snap Ring Jackshaft Coupling Top Support Pivot - Ski Arm Bolt 1/2 unc x 2 1/2 Gr.8 Locknut 1/2 unc Gr.8 Bolt 5/16 unc x 2 1/2 Gr.8 Lockwasher 1/2 Gr.8 Pivot Pin Bolt 1/4 unc x 1/2 Gr.8 Lockwasher 1/4 unc Gr8 Mounting Pivot - Shoe Arm NOTE Bolt 5/16 unc x 1 Gr.8 Grease Fitting Items 32, 33, 34, 35 & 36 are Ski Arm Weldment available as Ski Assembly H510012 Item 39. Split Clamp Yoke Bolt 3/8 unc x 1 1/4 Gr.8 Lockwasher 3/8 Gr.8 Crosspiece c/w Bearings, Seals & Lube Fitting Guide Shoe - Auto-Steer Reset Cylinder (See Auto-Steer Hydraulic System for Fittings) Seal Kit - Reset Cylinder Ski Assembly Rod End (MW12) Nyloc Nut 3/4 unc Gr.8 Locknut 5/16-18 Gr.8 Chain - Shoe Arm Lift Shackle Carriage Bolt 1/2 unc x 2 Nut 1/2 unc Gr.8 Bump Stop - Shoe Arm 20-Jan-13 1 2 1 1 1 1 2 2 1 1 3 1 1 2 1 1 3 2 1 1 1 5 6 3 1 1 1 1 3 2 1 1 1 5 1 1 1 1 1 1 1 6 1 2 1 1 1 4-14 22 55 14 22 5 8 69 1 7 11 24 3 2 66 55 11 24 41 4 34 17 39 23 19 31 15 42 42 4-15 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD 6105 & 6115 SPRING COLUMN / RESET CYLINDER / SHOE ARM 52 55 60 61 62 63 65 66 67 68 69 F320608 F330808 H111207 H111208 H111209 F940616 F221258 4130903 F310508 F230508 KE10306 Washer 3/8 Gr.8 uss Flat Washer 1/2 Gr.8 sae Flat Spring - See Note Upper Spring Socket Lower Spring Socket Spring Pin 3/8 Dia. X 1 3/4 Lg. Jam Nut 3/4-16 Spacer Lockwasher 5/16 unc Gr.8 Nut 5/16 unc Gr.8 Sensing Element NOTE Items 60, 61, 62 & 63 are available as Torsion Spring Assembly - H510199. 04-Feb-13 2 2 1 1 1 1 1 1 2 1 1 4-16 SECTION 5 ELECTRICAL Wiring Diagram - Cab Harness. 4-Port Block MPF4. 8-Port Block MPF8. Wiring Diagram - 8-Port Block MPR. 8-Port Block MPM. Wiring Diagram - Controller C2 to HUB and Smart Cylinders Joystick Control Handle Circuit Breaker Mounting E-Stop & Enclosure Assembly Electrical Control Box – Non Current up to Serial No. 169 Cab Electrical Harness Assembly Electrical Control Box – Current from Serial No. 170 Wheel Encoder Mounting 5-01 5-03 5-05 5-07 5-09 5-10 5-11 5-13 5-15 5-17 80A BREAKER SWITCH 6 3 4 1 2 5 F8 F4 M8 M4 R8 SYSTEM POWER 'ON' AUTO-STEER RELAY MAIN ELECTRICAL CONTROL BOX E-STOP CONTROLLERS B, C & D SEAT SWITCH 20 19 FAN RELAY J1. TOP CAN BUSS 1 & 2 30 J2. MID CUTTER SPEED CONVEYOR SPEED 6 COOLING FAN 22 15 21 23 30 J4. BOTTOM J2 J1 J4 J3 24 J3. LOW 7 J1. AUTOSTEER 27 25 26 8 J2. AUTOSTEER. CAB HARNESS PALLET LIFT M4 30 11 J4. FAN RELAY J2 J1 J4 J3 10 NO.3 FRONT 4-PORT BLOCK F4 J3. TEMP. SENSOR 28 13 J1. PRESSURE RELIEF 29 J4. CUT-OFF J2. HEAD DOWN J6. WORK LIGHT 18 16 12 9 J8. LIGHT J2 J1 J4 J3 J6 J5 J8 J7 NO.1 FRONT 8-PORT BLOCK F8 17 J3. DOWN PRESSURE 14 J7. AUTO-STEER 5-01 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD ELECTRICAL SYSTEM. Cab Harness, MPF4. & MPF8. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 R500021 R500043 KE80031 KE60139 KE60113 KE60147 R500054 KE60162 KE60115 R500117 KE60125 KE60122 KE60124 KE60160 KE60116 R500069 KE60107 R500069 KE60142 R500071 KE60142 KE60142 KE60142 KE60142 KE60121 KE60107 R500059 KE60149 A500229 4132981 Electrical Control Box - Full Assembly Cab Harness 80A Breaker Switch Cable. Electrical Control Box to Connector Block (MPF8) Cable. Electrical Control Box to Connector Block (MPF4) Cable. Electrical Control Box to Connector Block (MPM4) Control Handle Connector Block - Front Four Port Block (MPF4) Connector Block - Front Eight Port Block (MPF8) Cable. Connector Block J3. (MPF4) to Temp Sensor Cable. Connector Block J4. (MPF4) to Fan Relay Cable. Connector Block J1. (MPF8) to Pressure Relief Cable. Connector Block J2. (MPF8) to 'Head Down' Cable. Connector Block J3. (MPF8) to 'Down Pressure' Connector Block - Middle Four Port Block (MPM4) Cable. Connector Block J6. (MPF8) to Work Light Cable. Connector Block J7. (MPF8) to Auto-Steer Cable. Connector Block J8. (MPF8) to Work Light Fan Relay Cable. Cooling Fan to Fan Relay Cable. Connector Block J1. (MPM4) to 'Top' Pallet Lift Sensor Cable. Connector Block J2. (MPM4) to 'Mid' Pallet Lift Sensor Cable. Connector Block J4. (MPM4) to 'Bottom' Pallet Lift Sensor Cable. Connector Block J3. (MPM4) to 'Low' Pallet Lift Sensor Cable. Connector Block J1. (MPF4) to Auto-Steer Cable. Connector Block J2. (MPF4) to Auto-Steer Control Knobs - Conveyor & Cutter Speed Assembly Cable. Connector Block J4. (MPF8) to Cut-Off 15mm Sensing Range Proximity Sensor 4mm Sensing Range Proximity Sensor 15-Aug-13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5-02 TO HUB ON ROBO ARM SEE PAGE 5-12 TO CAB HARNESS 7 5 TO TURN CYLINDER SEE PAGE 5-12 80A BREAKER SWITCH 9 TO PVG VALVES. See page 5-13 1 F8 F4 M8 M4 R8 AUTO-STEER RELAY 6 MAIN ELECTRICAL CONTROL BOX CONTROLLERS B, C & D 2 E-STOP OUTSIDE FRONT 28 4 18 J3. CONVEYOR SPEED 8 10 13 J1. LIFT PRESSURE SWITCH 27 11 14 J2. ROLL END SENSOR 16 J2 J1 J4 J3 J6 J5 J8 J7 J8. GATE CLOSED PSW 3 WHEEL ENCODER 17 15 28 NO.2 RIGHT MID 8-PORT BLOCK M8 J5. INDEX CONVEYOR J7. GATE OPEN 29 OPTIONAL DOUBLE SIDED PALLET INJECTOR ONLY. 29 J1. TRAY 'HOME' 22 20 J2. TRAY 'AWAY' J4. LOAD ‘DOWN’ 26 J6. DROP ‘DOWN’ J8. DISPENSER SAFE 27 19 12 J2 J1 J4 J3 J6 J5 J8 J7 24 NO.4 REAR 8-PORT BLOCK R8 28 25 J3. LOAD ‘UP’ 21 J5. DROP ‘UP’ 27 J7. WORK LIGHT 5-03 23 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD ELECTRICAL SYSTEM. 8 Port Block MPR. & MPM. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 R500021 KE70014 KE10228 R500070 4160172 KE60164 4160173 KE60126 KE60163 KE60110 KE60115 KE60115 KE60126 KE60126 KE60126 KE60129 KE60129 KE60126 KE60127 KE60125 KE60127 KE60142 KE60127 KE60127 KE60117 R500069 KE60127 A500229 A500228 4132981 Electrical Control Box - Full Assembly Controller C2 Wheel Encoder Emergency Stop Button Assembly Cable. Electrical Control Box to Hub Cable. Electrical Control Box to Wheel Encoder Cable. Electrical Control Box to Turn Cylinder Cable. Connector Block J4. (MPM) to Arm Emergency Stop Button Cable. Electrical Control Box to Connector Block (MPR) Cable. Electrical Control Box to Connector Block (MPM) Connector Block - Middle Eight Port Block (MPM) Connector Block - Rear Eight Port Block (MPR) Cable. Connector Block J1. (MPM8) to Lift Pressure Switch Cable. Connector Block J2. (MPM8) to Roll End Sensor Cable. Connector Block J5. (MPM8) to Index Conveyor Cable. Connector Block J8. (MPM8) to Gate 'Closed' PSW Cable. Connector Block J7. (MPM8) to Gate 'Open' Cable. Connector Block J3. (MPM8) to Conveyor Speed Cable. Connector Block J1. (MPR8) to Tray 'Home' Cable. Connector Block J2. (MPR8) to Tray 'Away' Cable. Connector Block J3. (MPR8) to Load 'Up' Cable. Connector Block J3. (MPR8) to Load 'Up' Cable. Connector Block J4. (MPR8) to Load 'Down' Cable. Connector Block J5. (MPR8) to Drop 'Up' Cable. Connector Block J8. (MPR8) to Dispenser Safe Cable. Connector Block J7. (MPR8) to Work Light Cable. Connector Block J6. (MPR8) to Drop 'Down' 15mm Sensing Range Proximity Sensor 8mm Sensing Range Proximity Sensor 4mm Sensing Range Proximity Sensor 15-Aug-13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 3 5-04 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD ELECTRICAL SYSTEM. Controller C2 to Hub & Smart Cylinders 1 2 3 4 5 6 7 8 R500021 KE70014 KE70014 KE70021 R500043 KE60156 KE60156 KE60158 KE60157 4160172 Electrical Control Box - Full Assembly Controller B2 Controller C2 Controller D2 Cab Harness Cable. Electrical Control Box to Turn 'Smart' Cylinder Cable. Hub on Robotic Arm to Reach 'Smart' Cylinder Cable. Hub on Robotic Arm to Lift 'Smart' Cylinder Cable. Hub on Robotic Arm to Gripper 'Smart' Cylinder Cable. Electrical Control Box to Hub on Robotic Arm 1 1 1 1 1 1 1 1 1 1 26-Jul-13 5-06 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD JOYSTICK CONTROL HANDLE 1 2 3 4 4A 5 5A 6 7 8 9 10 11 12 13 14 15 16 R500054 KE00002 KE00003 KE00004 KE00005 KE00019 KE00015 KE00007 KE00020 KE00009 KE00010 KE00011 KE00012 KE00013 KE00014 A300280 A300281 F210600 Joystick Control Handle Ass'y Bushing - Control Handle Grommet Handle Case - L.H. Handle Case - R.H. Overlay - 8 Button Face Plate Leaf Spring Trigger Pin - Mounting Screw - Switch Mounting Screw - Handle Mounting Switch - Momentary Toggle Switch Wiring Harness Control Handle Mounting Plate Control Handle Swivel Mount Locknut 3/8 unc 1 1 1 1 1 1 1 1 1 1 10 3 4 1 1 1 1 1 5-08 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD ELECTRICAL BOX ASSEMBLY - NON CURRENT UP TO SERIAL NO. 169 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 R300032 Q8316 R100301 F310400 F010406 F320400 F040606 F310600 KM99016 F580206 F280200 KE70014 KE70014 KE70021 KE30046 KH99005 KE30051 35-067 T100949 KE80027 KE80030 KE30047 KE30043 R100869 Ref. Electrical Control Box Gasket Inner Panel. Electrical Control Box Lockwasher 1/4 Bolt 1/4-20 unc x 3/4 Gr.5 Flatwasher Bolt 3/8 unc x 3/4 Gr.8 Lockwasher 3/8 Draw Latch Bolt #10-24 unc x 3/4 Pan Hd. Phil. Locknut #10-24 unc PLC Controller B PLC Controller C NOTE PLC Controller D PLC B, C & D Controllers are prePower Buss Plug programmed. Do not install a controller Drain that is not identified as PLC B, C or D.. Plug 3 Pin - Male Auto-Steer Relay Power Buss Bar Breaker 10 AMP Relay Mounting Bracket 12 Pin Socket Mounting Bracket. Modified Hole Plug 1 1 1 12 12 12 4 4 2 4 4 2 2 2 6 1 5 1 1 2 1 1 6 10 2 5-12 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE CAB ELECTRICAL HARNESS ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 R500021 R500043 KE70016 KE10231 R500059 KE10161 KE10162 R500054 KE80024 A500147 A101364 A101363 F040606 F310600 Electrical Box Electrical Harness Operating Screen Dial Dial Assembly Beeper Volume Control Joystick Control Handle System Power Switch Emergency Stop Button Screen Mounting Stand Off. Screen Mounting Bolt 3/8 unc x 3/4 Gr.8 Lockwasher 3/8 1 1 1 1 1 1 1 1 1 1 1 2 4 4 8-Mar-12 5-14 30 29 28 27 26 25 9 8 7 6 5 4 3 2 1 24 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD ELECTRICAL BOX ASSEMBLY - CURRENT FROM SERIAL NO. 170 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 R300032 Q8316 R100301 F310400 F010406 F320400 F040606 F310600 KM99016 F580206 F280200 KE70014 KE70014 KE70021 KE30046 KH99005 KE30051 35-067 T100949 KE10243 KE80030 KE30047 KE30043 R100869 KE10086 R500142 R500141 R500140 R500139 R500138 R500137 R500136 Electrical Control Box Gasket Inner Panel. Electrical Control Box Lockwasher 1/4 Bolt 1/4-20 unc x 3/4 Gr.5 Flatwasher Bolt 3/8 unc x 3/4 Gr.8 Lockwasher 3/8 Draw Latch Bolt #10-24 unc x 3/4 Pan Hd. Phil. Locknut #10-24 unc PLC Controller B PLC Controller C NOTE PLC Controller D PLC B, C & D Controllers are prePower Buss Plug programmed. Do not install a controller Drain that is not identified as PLC B, C or D.. Plug 3 Pin - Male Auto-Steer Relay Power Buss Bar Fuse Holder Relay Mounting Bracket 12 Pin Socket Mounting Bracket. Modified 15 AMP Fuse Valve Cable #1 Valve Cable #2, #3 & #4 Valve Cable #5 Valve Cable #6 Valve Cable #7 Valve Cable #8 Valve Cable #9 21-Jan-13 1 1 1 12 12 12 4 4 2 4 4 2 2 2 6 1 5 1 1 1 1 1 6 10 2 1 3 1 1 1 1 1 5-16 4 10 20 19 18 11 17 13 2 8 16 7 3 5 7 9 6 15 19 15 14 12 NOTE Items 1-20 are available as Flex Drive Encoder Assembly - R500119. 5-17 1 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD WHEEL ENCODER ASSEMBLY - Current on Serial No. 214, 216 & Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R100348 R100881 R100882 F180210 KB20505 F040674 F320600 F210600 F040406 F310200 KE10294 R100877 R100919 R100880 KM10064 F310408 R100920 F310000 F180008 R100921 Rear Wheel Encoder Mount Encoder Mounting Plate Encoder Clamp Plate Screw 10-24 x 1.0 Lg. Soc. Hd. Cap Bearing - Encoder Shaft Bolt 3/8 unc x 7.5 Gr.8 Flatwasher 3/8 Locknut 3/8 unc Bolt 1/4 unc x 3/4 Gr.8 Lockwasher #10 Encoder Wheel Encoder Shaft Encoder Shaft Encoder Flex Shaft Lock Collar 7/16 ID Lockwasher 1/4 Gr.8 Sensor Mount Lockwasher #6 Screw 6-32 x .50 Lg. Soc. Hd. Cap. Sensor Cover 1 1 1 4 1 4 8 4 3 4 1 1 1 1 4 3 1 3 10 1 NOTE Items 1-20 are available as Flex Drive Encoder Assembly - R500119. 17-Apr-14 5-18 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD WHEEL ENCODER ASSEMBLY - Obsolete 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 R100348 R100881 R100882 R100883 KB20505 F040674 F320600 F210600 F040422 F210400 KE10228 R100877 R100878 R100880 KM10064 Rear Wheel Encoder Mount Encoder Mounting Plate Encoder Clamp Plate Encoder Standoff Spacer - Obsolete Bearing - Encoder Shaft Bolt 3/8 unc x 7.5 Gr.8 Flatwasher 3/8 Locknut 3/8 unc Bolt 1/4 unc x 2 1/4 Gr.8 - Obsolete Locknut 1/4 unc - Obsolete Encoder - Obsolete Wheel Encoder Shaft Encoder Shaft - Obsolete Encoder Flex Shaft Lock Collar 7/16 ID 1 1 1 4 1 4 8 4 4 4 1 1 1 1 4 11 10 13 4 2 8 7 9 3 5 7 15 6 15 14 NOTE This Wheel Encoder Assembly is Obsolete. See Page 5-17 & 5-18 for Current Assembly. 5-19 17-Apr-14 12 1 SECTION 6 ROBOTIC ARM & PALLET DISPENSER Robotic Arm Assembly Gripper Head Assembly Pallet Dispenser Mounting Pallet Dispenser Assembly Robotic Arm Mounting Piling Wall Double Sided Pallet Injector Option – Rotator Assembly Double Sided Pallet Injector Option – Piling Wall & Box 6-01 6-05 6-09 6-11 6-15 6-17 6-19 6-21 25 51 38 31 22 33 13a 2 39 18 38 24 11 49 43 35 5 LOCATION A 7 13b 16 2 17 13b 15 17 2 13a 39 45 46 47 39 48 2 29 23 10 21 6a or 6b 57 28 56 39 40 1 6a or 6b 1 61 40 38 1 31 40 51 19 60 30 38 45 5 62 63 59 40 A 51 1 54 55 56 32 26 4 38 3a or 3b 51 B 74 41 50 42 41 37 34 31 44 32 36 52 58 41 50 42 55 74 56 41 20 58 LOCATION B 8 72 73 64 14 9 75 66 65 71 68 76 67 73 6-01 77 70 71 27 12 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE ROBOTIC ARM ASSEMBLY 1 2 3a 3b 4 5 6a 6b 7 8 9 10 11 12 13a 13b 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 CM00121 CM00122 4160798 4160765 R300043 R300115 4129668 4160645 4129669 4136040 R300065 F310800 R300064 4160736 R300016 R300116 4134399 4160734 F080816 4160130 R100339 F840700 F840800 KB31019 55-FB22020SA KB31024 KB32020 F870810 F021020 F210100 F040710 F041222 R100901 R100892 F041200 F041230 F041280 F310700 F201250 4160737 F210705 6415262 R500153 R500154 KH70116 R500015 KH70115 F211200 F221218 F221200 4134564 Rod End 3/4 in. Rod End 3/4 in. L.H. Reach Arm - Euro Reach Arm - Standard Lift Arm - Non Current up to Serial No. 176 Lift Arm - Current from Serial No. 177 Linkage. Lift NOTE Linkage. Reach - Long - Euro Linkage. Reach - Short - Standard Items 3, 45, 46, 47 & 48 are Spacer available as Reach Arm Pivot Head Assembly - R500079. Lockwasher 1/2 Pivot Linkage Elbow Spacer. Lift Linkage Main Pivot Arm - Non Current up to Serial No. 176 Main Pivot Arm - Current from Serial No. 177 Linkage Spacer - Short NOTE Linkage Spacer - Long Bolt 1/2-20 x 1 3/4 Obsolete Item 19, Non Wireform - 4 in. Dia. Current Item 53 and Item 34 Pivot Linkage Elbow are replaced and availabe as Nut 7/16 unc Serrated Reach Arm Bearing Kit R500145. Nut 1/2 unc Serrated Bearing. 4 Bolt - 1 1/4 in. Consiting of: Bearing. 4 Bolt - 1 1/4 in. - Obsolete KB31019 - Item 19 - Qty.1 Bearing. 4 Bolt - 1 1/2 in. F670502 - Item 59 - Qty. 1 Bearing. 2 Bolt - 1 1/4 in. R101103 - Item 60 - Qty. 1 Bolt 1/2 unc x 1 Flanged F030720 - Item 62 - Qty. 4 Carriage Bolt 5/8 unc x 2 F210700 - Item 63 - Qty. 4 Nut #8-32 Nyloc F310700 - Item 31 - Qty. 4 Bolt 7/16 unc x 1 Gr.8 F330700 - Item 61 - Qty. 4 Bolt 3/4 unc x 2 1/4 Gr.8 Lower Cylinder Bolt - Non Current up to Serial No. 176 Lower Pin. Lift Cylinder - Current from Serial No. 177 Bolt 3/4 unc x 10 Gr.8 Bolt 3/4 unc x 13 Gr.8 NOTE Bolt 3/4 unc x 8 Gr.8 Items 4, 12, 27, 54 & 55 are Lockwasher 7/16 available as Replacement Bolt 3/4 unc x 5 Gr.9 JD Arm & Base 1.00 Lift Bracket. Can Buss Junction Cylinder Pins - R500087. Locknut 7/16 unc Bolt #8-32 x 1 1/4 Cylinder. 2 1/2 in. Bore 1 1/4 in. Rod (for 1 in. dia. Bolts) Cylinder. 2 1/2 in. Bore 1 1/4 in. Rod (for .75 in. dia. Bolts) Seal Kit Cylinder. 2 in. Bore 1 in. Rod NOTE Seal Kit Locknut 3/4 unc Items 41 (2x), 42 & 50 are required Jam Nut 3/4 L.H. for the .75 in. dia. Bolts on the Non Jam Nut 3/4 R.H. Current Lift Arm - R300043. Thrust Washer 30-Jan-13 4 4 1 1 1 1 2 2 2 1 1 8 1 1 1 1 2 2 2 1 1 1 1 2 2 2 2 1 4 2 1 2 1 1 1 1 1 17 1 1 8 2 1 1 1 1 1 5 4 4 4 6-02 25 51 38 31 22 33 13a 2 39 18 38 24 11 49 43 35 5 LOCATION A 7 13b 16 2 17 13b 15 17 2 13a 39 45 46 47 39 48 2 29 23 10 21 6a or 6b 57 28 56 39 40 1 6a or 6b 1 61 40 38 1 31 40 51 19 60 30 38 45 5 62 63 59 40 A 51 1 54 55 56 32 26 4 38 3a or 3b 51 B 74 41 50 42 41 37 34 31 44 32 36 52 58 41 50 42 55 74 56 41 20 58 LOCATION B 8 72 73 64 14 9 75 66 65 71 68 76 67 73 6-03 77 70 71 27 12 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE ROBOTIC ARM ASSEMBLY 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 KB51610 4160177 55-FB22016 R100333 F925512 F220608 F110606 R100799 4133645 F311200 F020718 F030716 R100891 F211600 F211008 F311008 4160735 F670502 R101103 F330700 F030720 F210700 R101110 R101111 R101112 R101115 KM60032 F040526 F040532 F210508 F310508 F320508 KB12828 F040510 R300223 R101265 Bearing. Needle Roller Junction Box Bearing. 4 Bolt - 1 in. NOTE Reach Arm Pin Items 3, 45, 46, 47 & 48 are Key 5/16 x 5/16 x 1 1/4 available as Reach Arm Jam Nut 3/8 unc Assembly - R500079. Set Screw 3/8 unc x 3/4 Hose Hook Stiffener Bearing Sleeve Lockwasher 3/4 Carriage Bolt 7/16 unc x 1 3/4 Bolt 7/16 unc x 1 5/8 Full Thread - Non Current Upper Pin. Lift Cylinder - Current from Serial No. 177 Nut - 1 unc Nyloc - Current from Serial No. 177 Locknut 5/8 unc NOTE Split Lockwasher 5/8 Spacer Items 4, 12, 27, 54 & 55 are available as Replacement JD Set Screw 5/16 unf x 1/4 Arm & Base 1.00 Lift Reach Arm Bearing Shim Cylinder Pins - R500087. Flat Washer 7/16 sae Hex Bolt 7/16 unc x 2 Locknut 7/16 unc Hose Clamp Support Bar NOTE Arm Hose Clamp Centre Items 64 to 77 are available Arm Hose Clamp Outer as Robo Arm Hose Clamp Hose Wrap Retrofit Kit - R500148. M8 Series Mag Clamp 74-78 Bolt 5/16 unc x 2 3/4 Gr.8 - Obsolete Bolt 5/16 unc x 3 1/4 Gr.8 Locknut 5/16 unc Gr.8 Lockwasher 5/16 unc Gr.8 Flatwasher 5/16 uss Gr.8 Bushing 1.00 I.D. x 1.50 O.D. x 1.00 lg. Bolt 5/16 unc x 1 Gr.8 NOTE Hose Clamp Stand Off Hose Clamp Top Plate Obsolete Item 19, Non Current Item 53 and Item 34 are replaced and availabe as Reach NOTE Arm Bearing Kit - R500145. Items 41 (2x), 42 & 50 are required Consiting of: for the .75 in. dia. Bolts on the Non KB31019 - Item 19 - Qty.1 Current Lift Arm - R300043. F670502 - Item 59 - Qty. 1 R101103 - Item 60 - Qty. 1 NOTE F030720 - Item 62 - Qty. 4 F210700 - Item 63 - Qty. 4 Hose Sleeve 1 5/8 I.D. - Q8506 F310700 - Item 31 - Qty. 4 Hose Sleeve 2 7/8 I.D. - Q8509 F330700 - Item 61 - Qty. 4 Hose Sleeve 2 3/8 I.D. - Q8508 23-May-14 2 1 2 1 1 2 2 1 2 2 8 8 1 2 4 4 2 2 2 8 8 8 1 1 2 3 3 1 3 5 1 6 2 3 1 1 6-04 40 1 32 17 50 52 35 23 11 12 51 39 41 16 20 41 14 34 11 14 46 42 45 40 42 12 45 46 39 39 34 35 37 36 35 1 22 36 40 1 37 29 48 35 44 38 33 25 25 7 24 34 4 7 11 13 33 5 24 44 19 45 12 12 45 46 41 14 9a 9a 40 6a 3 28 26 13 44 39 9a 9a 28 2 1 21 10a 13 39 28 41 11 3 5 46 15 34 39 49 27 41 10a 3 40 44 13 40 6a 18 17 11 12 41 1 32 11 9a 9a 3 12 14 45 46 4 19 45 46 34 15 33 SEE NOTE 2 9b 43 53 9a 33 33 3 9a 6a 10a 9a 10a 31 31 9a 10b 3 6b 9b 54 31 9a 39 3 21 8 18 54 ITEMS 6b, 9b &10b SHOULD BE ORDERED FOR THE NEW STYLE GRIPPER TONG ASSEMBLY WITH KEYWAY. 6-05 5 9a 33 5 3 15 44 32 33 33 40 6a 43 43 ITEM NO. PART NO. DESCRIPTION ROBOMAX JOHN DEERE QTY GRIPPER HEAD ASSEMBLY 1 2 3 4 5 6a 6b 7 8 9a 9b 10a 10b 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 4128723 4128874 4128914 F040630 4129300 4128968 R100955 4129259 4129241 4135961 R300139 4135960 R300140 4128925 F220608 4128942 4160364 4128917 4142710 4129294 4132920 4160365 4160053 4132724 4137484 R300044 4128981 4128982 38304-04 4129317 4129315 4132819 F040420 F870904 F870606 F210612 F870816 F040664 F330608 F040612 F040610 F210608 F040614 F840600 F210408 F815125 F220660 4160363 4160411 6417602 Cylinder. Face Mount Cylinder Pillow Block Bolt 3/8 unc x 3 Gr.8 Plate. Frame Shaft. Pivot - Non Current Shaft. Pivot (w/keyway) - Current Shaft. Guide Spacer Grasping Tong - Non Current Grasping Tong (w/keyway) - Current Grasping Tong/Nut - Non Current Grasping Tong/Nut (w/keyway) - Current Rod End. 3/8 in. Male R.H. Jam Nut 3/8 unc R.H. Bearing Sleeve NOTE 1 Adjusting Link - Grasping Tong Items 11, 12, 14, 45 & 46 are Block. Guide available as Pivot Bracket. Gripper Adjusting Link Assembly Bracket. Cylinder Mount Grasping Tong - 4160589. Roll Bracket Adjusting Link - Gripper Squeeze Tube. Frame Plate. Link Gripper Head Bracket Cylinder Mount Block-V-Lower Block-V-Upper Bearing. Flanged Plastic Spacer Cylinder Link Plate Head Plate Bolt 1/4 unc x 2 Gr.8 - Non Current Bolt 3/8 x 1/2. Flanged Bolt 3/8 x 3/4. Flanged Nut 3/8. Flanged - Stover Bolt 3/8 x 1 3/4. Flanged Bolt 3/8 unc x 6 1/2 Gr.8 Flatwasher 3/8 Bolt 3/8 unc x 1 1/4 Gr.8 Bolt 3/8 unc x 1 Gr.8 Locknut 3/8 unc Bolt 3/8 unc x 1 1/2 Gr.8 Nut 3/8 unc Locknut 1/4 unc - Non Current Internal Retaining Ring Jam Nut 3/8 unc L.H. Rod End. 3/8 in. Male L.H. Hose Ring Support Roll Pin 1/4 x 1 1/2 Items 11, 12, 19, 45 & 46 are available as Adjusting Link Assembly Grasping Squeeze - 4160588. NOTE 2 Items 6b, 9b, 10b, 53 & 54 are available as Retrofit Gripper Tong Assembly - R500098. 25-Jul-13 5 1 20 2 10 10 10 2 2 30 30 10 10 14 14 16 12 8 5 4 5 2 2 4 1 1 2 2 4 2 4 1 48 16 56 20 16 4 4 2 22 29 23 10 48 16 14 14 1 2 6-06 40 1 32 17 50 52 35 23 11 12 51 39 41 16 20 41 14 34 11 14 46 42 45 40 42 12 45 46 39 39 34 35 37 36 35 1 22 36 40 1 37 29 48 35 44 38 33 25 25 7 24 34 4 7 11 13 33 5 24 44 19 45 12 12 45 46 41 14 9a 9a 40 6a 3 28 26 13 44 39 9a 9a 28 2 1 21 10a 13 39 28 41 11 3 5 46 15 34 39 49 27 41 10a 3 40 44 13 40 6a 18 17 11 12 41 1 32 11 9a 9a 3 12 14 45 46 4 19 45 46 34 15 33 SEE NOTE 2 9b 43 53 9a 33 33 3 9a 6a 10a 9a 10a 31 31 9a 10b 3 6b 9b 54 31 9a 39 3 21 8 18 54 ITEMS 6b, 9b &10b SHOULD BE ORDERED FOR THE NEW STYLE GRIPPER TONG ASSEMBLY WITH KEYWAY. 6-07 5 9a 33 5 3 15 44 32 33 33 40 6a 43 43 ITEM NO. PART NO. DESCRIPTION ROBOMAX JOHN DEERE QTY GRIPPER HEAD ASSEMBLY 50 51 52 53 54 F501230 KB11216 R100325 F923312 F870512 Shoulder Bolt Inner Bearing Turn Cylinder Mount Key 3/16 x 3/16 x 1 1/4 - Current Serrated Hex Flange Bolt 5/16 x 1 1/4 Gr.5 - Current 2 2 1 40 40 NOTE Items 11, 12, 14, 45 & 46 are available as Adjusting Link Assembly Grasping Tong - 4160589. Items 11, 12, 19, 45 & 46 are available as Adjusting Link Assembly Grasping Squeeze - 4160588. NOTE 2 Items 6b, 9b, 10b, 53 & 54 are available as Retrofit Gripper Tong Assembly - R500098. 25-Jul-13 6-08 29 31 30 8 15 14 14 8 20 19 21 1 10 2 12 23 7 28 9 14 22 20 24 9 14 6 4 26 10 3 12 7 27 2 5 11 18 10 12 25 16 10 12 6-09 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE PALLET DISPENSER MOUNTING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 R300036 4133659 4135022 F040524 R300052 F210508 F041022 F040820 F040816 F331008 F210812 F211012 F210608 F320800 R100284 F041024 F211000 F041026 F160145 F870606 F160218 F160147 F870406 F870400 4133657 R100323 F040814 4160149 4160146 F870406 KM11400 Mount. Pallet Dispenser Bearing Hose Clamp. 3/4 O.D. Bolt 5/16 unc x 2 1/2 Gr.8 Mount. Pallet Dispenser Locknut 5/16 unc Bolt 5/8 unc x 2 1/4 Gr.8 Bolt 1/2 unc x 2 Gr.8 Bolt 1/2 unc x 1 3/4 Gr.8 Washer 5/8 sae Locknut 1/2 unc. Stover Flanged Locknut 5/8 unc. Stover Flanged Locknut 3/8 unc Flatwasher 1/2 Piling Wall Extension Bracket Bolt 5/8 unc x 2 1/2 Gr.8 Locknut 5/8 unc Bolt 5/8 unc x 3 1/2 Gr.8 Hinge Pin Bolt 3/8-16 x 3/4 Gr.5 Flanged Draw Latch Latch Bracket Bolt 1/4-20 x 3/4 Gr.5 Flanged Rivet Nut 1/4 unc Actuator Bar Mount Bolt 1/2 unc x 1 1/2 Gr.8 Piling Wall Extension Hinge Block Bolt 3/8 unc x 3/4 Flanged Grease Fitting 1 2 1 1 1 1 4 2 5 8 7 8 2 7 1 2 2 2 2 6 1 1 2 2 1 2 4 1 2 4 2 16-Apr-12 6-10 27 1 36 27 34 35 25 32 33 56 54 30 22 53 52 57 4 26 26 3 33 22 32 22 11 9 10 12 9 10 7 12 8 7 9 11 11 13 51 14 58 38 29 42 37 30 39 21 26 33 48 19 10 12 49 12 50 47 46 49 19 48 41 16 29 32 33 40 31 14 22 26 9 11 10 5 15 24 18 49 44 43 6 25 4 21 28 2 18 29 26 32 19 20 10 11 12 23 9 12 10 9 7 55 11 40 51 8 17 9 14 5 6-11 3 23 26 45 15 13 55 11 59 7 12 10 12 10 32 9 23 11 55 32 24 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE PALLET DISPENSER ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 4160426 4139140 4138353 4138354 4134118 4133657 4133802 4136786 F940116 38020-01 KX00612 F230658 4136870 F331208 64163-73 F041210 F211208 F040612 F210608 F041026 F211012 4136042 4136043 4137551 4137552 F020516 4134551 F041030 F331008 F210808 F040816 64273-01 64152-65 4133793 F040416 F210408 4133659 F041022 4160121 64144-36 F210600 4138481 4139860 F020520 R300052 4160283 4160307 F040606 F320600 4160311 4136835 Pallet Dispenser Weldment Bottom Weldment Rear Paddles Front Paddles Cylinder Actuator Link-Arm - Actuator Bellcrank Hitch Pin Clip Clevis Yoke Clevis Pin Nut 3/8 unf Shoulder Screw Washer 3/4 sae Washer 5/8 Steel Shim Washer Bolt 3/4 unc x 10 Gr.8 Locknut 3/4 unc Bolt 3/8 unc x 1 1/4 Gr.8 Lockwasher 3/8 Bolt 5/8 unc x 3 1/2 Gr.8 Stover Flange Nut 5/8 unc Gr.5 Block Bar Support Block Bar Support S-Plate. Smooth Surface Pallet Sod Guide Plate Carriage Bolt 5/16 unc x 1 3/4 Caplugs 1 x 2 Bolt 5/8 unc x 3 Gr.8 Washer 5/8 sae Locknut 1/2 unc Gr.8 Bolt 1/2 unc x 1 3/4 Gr.8 Nut. Low Profile Screw 5/16 x 1 1/4 Pivot Pin Bolt 1/4 unc x 1 3/4 Gr.8 Locknut 1/4 unc Bearing Bolt 5/8 unc x 2 1/4 Gr.8 Transport Bracket Snap Ring Locknut 3/8 unc Collar - Clamp Pallet Slide Bracket Carriage Bolt 5/16 unc x 2 Mount. Pallet Dispenser Latch - Secondary Receiver - Secondary Latch Bolt 3/8 unc x 3/4 Gr.8 Flatwasher 3/8 Sensor Bracket. Pallet Dispenser Bushing Bronze 3/4 Id 31-May-12 1 1 2 2 2 1 4 2 8 8 8 8 2 4 4 1 1 8 10 2 8 8 8 2 2 20 2 2 8 4 2 24 8 2 2 2 2 4 1 4 2 2 2 4 1 1 1 2 4 1 2 6-12 27 1 36 27 34 35 25 32 33 56 54 30 22 53 52 57 4 26 26 3 33 22 32 22 11 9 10 12 9 10 7 12 8 7 9 11 11 13 51 14 58 38 29 42 37 30 39 21 26 33 48 19 10 12 49 12 50 47 46 49 19 48 41 16 29 32 33 40 31 14 22 26 9 11 10 5 15 24 18 49 44 43 6 25 4 21 28 2 18 29 26 32 19 20 10 11 12 23 9 12 10 9 7 55 11 40 51 8 17 9 14 5 6-13 3 23 26 45 15 13 55 11 59 7 12 10 12 10 32 9 23 11 55 32 24 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE PALLET DISPENSER ASSEMBLY 52 53 54 55 56 57 58 59 4160102 F020814 F330808 F320508 F040226 F211208 A300208 R300224 Holder Bracket Carriage Bolt 1/2 unc x 1 1/2 Flat Washer 1/2 sae Gr.8 Flat Washer 5/16 Gr.8 Bolt 3/4-10 x 2 3/4 Locknut 3/4 unc Gr.8 Sensor Flag Sensor Flag 2 2 2 6 1 1 1 1 26-Jul-13 6-14 1 2 3 4 9 11 5 10 18 12 13 25 1 8 31 14 34 19 21 22 23 7 16 15 17 32 6 26 24 7 16 17 29 30 7 7 7 17 16 27 28 31 32 20 6-15 33 30 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE ROBOTIC ARM MOUNTING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 4160136 4160107 4160108 B4511 B4018 F221000 4134564 F141004 KM60027 218307103 F870414 KM60027 F840400 KH68007 R500013 KH70115 4133645 KB51610 F211258 B4017 F121216 B4514 4160109 4160123 F201234 F331208 4160624 F080824 KB50004 R500012 KH70114 KB11216 F501230 KB12815 R300037 F040836 Locknut Lockwasher Tongued Washer Bearing - Cone Bearing - Cup Jamnut 5/8 unc Thrust Bearing Set Screw 5/8 x 1/2 Hose Clamp #40 Spacer Bolt 1/4 unc x 1 1/4 Flanged Hose Clamp #5 Flanged Nut 1/4 in. Serrated Clamp 3/4 in. Clip Cylinder. 2 in. Bore 1 in Rod Seal Kit. Inner Sleeve Needle Bearing 1 in. ID Locknut 3/4 unc Bearing - Cup Bolt 3/4 unc x 1 3/4 Soc. Hd. Bearing - Cone Spacer Seal Bolt 3/4 unc x 3 1/2 Gr.9 Washer 3/4 Spindle Nut Socket Bolt 1/2 unf x 2 1/2 Gr.8 Slewing Ring Cylinder. 1 1/2 in. Bore 1 in. Rod Repair Kit Bushing Bolt 3/4 x 3. Shoulder Bushing Turn Cylinder Mount Bolt 1/2 unc x 2 3/4 Gr.8 2 1 1 1 1 1 6 1 1 1 1 2 1 3 1 1 3 2 1 1 2 1 1 1 1 2 A/R 20 1 1 1 2 2 2 1 20 31-May-12 6-16 7 2 11 14 22 17 3 21 9 8 13 21 23 20 12 19 15 10 16 1 18 3 4 5 6 6-17 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE PILING WALL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4160149 4160316 F870606 4160218 F870406 F840400 4160315 4160111 CM00121 CM00122 4160146 F231260 F231250 F040226 F211208 F040816 KX08150 KX30219 4160102 F020814 F210808 F330808 4160121 Piling Wall Extension Hinge Block Bolt 3/8 unc x 3/4 Flanged Draw Latch Bolt 1/4 unc x 3/4 Flanged Nut 1/4 unc Flanged Piling Wall Guide Tie Rod 37 1/2 in. Rod End - R.H. 3/4 in. Rod End - L.H. 3/4 in. Hinge Block Jam Nut 3/4 unf L.H. Jam Nut 3/4 unf R.H. Bolt 3/4-10 x 2 3/4 Locknut 3/4 unc Gr.8 Bolt 1/2 unc x 1 3/4 Gr.8 Clevis Pin Lynch Pin Holding Bracket Carriage Bolt 1/2 unc x 1 1/2 Locknut 1/2 unc Gr.8 Flatwasher 1/2 sae Gr.8 Transport Bracket 1 2 12 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2 4 2 1 4-May-12 6-18 41 43 16 29 22 34 36 35 40 23 34 39 6-19 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE DOUBLE SIDED PALLET INJECTOR OPTION - ROTATOR ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 R300088 R300104 R300123 R300090 R300091 R300098 R300096 GR30571 R300106 KH31009 KH31008 R100868 KH64020 KH63010 R100763 R100661 H301041 R100800 KB10010 KH65006 KH63004 F211000 F041016 F210808 F040510 F210508 F310600 F840600 F0416110 F211600 F040612 F040442 F320500 F310500 F040506 F040516 KX90032 F230800 KX07042 F550406 Pallet Rotator Rotary Actuator Mount Pallet Pusher Frame Pallet Push Bar Pallet Push Bar Pallet Guide Pivot Pin - 3.625 Lg. Pivot Pin - 3.00 Lg. Slider Holder Rotary Actuator Cylinder Proximity Cover Clamps Cover Plate Rotary Proximity Target Euro Pallet Slider 'T' Bolt Slider Holder Spacer Comination Bearing Roller Clamps Cover Plate Locknut 5/8 unc Bolt 5/8 x 1 3/4 Gr.8 Locknut 1/2-13 Bolt 5/16 unc x 1 Locknut 5/16 unc Lockwasher 3/8 Nut 3/8 unc - Serrated Flange Bolt 1 unc x 11 Gr.8 Locknut 1 unc Bolt 3/8 unc x 1 1/4 Gr.8 Bolt 1/4 unc x 4 1/4 Gr.8 Flatwasher 5/16 Lockwasher 5/16 Bolt 5/16 unc x 3/4 Gr.8 Bolt 5/16 unc x 1 3/4 Grease Fitting M6-1.0 Nut 1/2 unc T-Handle Pin - 1/4 x 2 Bolt 1/4 unc x 3/4 Flat Hd. 1 1 1 1 1 2 1 1 2 1 1 1 2 1 2 6 6 4 4 2 1 4 4 6 2 4 8 10 1 1 8 2 6 4 4 1 4 6 2 4 1-Jun-12 6-20 46 A 45 69 65 71 45 70 16 72 67 68 27 56 37 74 75 2 73 DETAIL A ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE DOUBLE SIDED PALLET INJECTOR OPTION - BOX & PILING WALL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 R500027 R300093 KB30020 R100694 R300094 R300099 R300100 R100711 R300102 R300103 R100722 F221250 F221260 CM00121 CM00122 R100773 R300085 4136042 4138354 R300110 4137551 4134118 R100797 R100796 R100795 R100323 4160315 38020-01 R100798 F230658 R300092 R300109 R100742 R100687 R100775 R300111 R100786 R100724 4160316 4136786 A300208 F020516 64273-01 F040612 F320600 F210600 F550410 F210400 F040712 64152-65 6416373 Main Beam Sub-Assembly Double Sided Pallet Dispenser Mount Pillow Block Bearing Bearing Spacer Main Pin - 2 in. Piling Wall Piling Wall Hinge Wall Strut 'A' Wall Strut 'B' Tie Rod Transport Mount Tie Rod Nut 3/4 unf Nut 3/4 unf L.H. Rod End - 3/4 unf Male R.H. Rod End - 3/4 unf Male L.H. Mounting Brace - Box Side Double Sided Pallet Box Upper Block Bar Support Dispenser Paddles Dispenser Paddles Pallet Sod Guide Plate Cylinder Tie Rod - 21.75 in. Tie Rod - 13.75 in. Tie Rod - 5.5 in. Bar Mount Pallet Guide Clevis Yoke Bent Clevis Yoke Nut 3/8 unf False Wall False Wall Flapper False Wall Flap Bar Support Strap Bar 'V' Slider Mount Flat Slider Mount False Wall Slider Bearing False Wall Link Hinge Block Bellcrank Proximity Target Carriage Bolt 5/16 unc x 1 3/4 Nut 5/16 unc - Low Profile Bolt 3/8 unc x 1 1/4 Gr.8 Flatwasher 3/8 Locknut 3/8 unc Bolt 1/4 unc x 1 Phil. St. Stl. Locknut 1/4 unc Bolt 7/16 unc x 1 1/2 Gr.8 Screw 5/16 x 1 1/4 Pan Hd. Washer 5/8 1-Jun-12 1 1 2 2 2 1 2 2 2 1 1 1 1 1 1 1 1 8 1 1 2 1 2 1 1 2 1 6 2 8 1 1 4 4 1 1 3 4 2 1 1 24 24 4 12 8 6 6 8 8 2 6-22 46 A 45 69 65 71 45 70 16 72 67 68 27 56 37 74 75 2 73 DETAIL A 6-23 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE DOUBLE SIDED PALLET INJECTOR OPTION - BOX & PILING WALL 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 64144-36 F331208 4136870 KX00612 F940116 KM11400 F870606 KH65004 KH65005 KH65006 KH63004 KH63005 F040512 F040516 F040530 R100772 F210708 R300117 F040632 F041020 F041024 F331008 F211012 F041224 F221200 F211200 Snap Ring 5/8 Washer 3/4 Shoulder Screw 3/4 x 1 1/4 - 5/8 Thread Clevis Pin 3/8 Hitch Pin Clip Grease Fitting Flanged Bolt 3/8 unc x 3/4 Gr.5 Hose Clamp 1/2 Hose Clamp 5/8 Hose Clamp 3/4 Cover Plate Cover Plate Bolt 5/16 unc x 1 1/4 Gr.8 Bolt 5/16 unc x 1 3/4 Gr.8 Bolt 5/16 unc x 3 Gr.8 Mounting Brace Locknut 7/16 unc Catcher Bolt 3/8 unc x 2 Bolt 5/8 unc x 2 1/2 Gr.8 Bolt 5/8 unc x 2 1/2 Gr.8 Washer 5/8 sae Gr.8 Nut 5/8 Stover Flange Stop Bolt 3/4 unc x 2 1/2 Gr.8 Jam Nut 3/4 unc Locknut 3/4 unc 2 2 1 4 4 2 4 6 6 4 3 4 4 1 2 1 8 1 4 5 2 7 7 1 1 1 19-Oct-12 6-24 SECTION 7 HARVESTER & TRACTOR FRAME Pallet Lift Forks Assembly Rear Gate Assembly 7-01 7-03 47 To Tractor Axle 45 46 18 40 44 43 42 40 18 29 28 41 29 28 3 1 30 22 2 5 6 22 26 17 37 19 7 38 16 4 20 1 32 22 14-15 5 22 2 13 8 40 27 25 21 24 31 11 10 33 34 30 31 23 12 33 35 38 36 38 7 7 36 9 7-01 22 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE PALLET LIFT ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 KB10001 4160117 4160104 F041030 202779 4129416 F310608 4160103 R100980 4139411 4130663 4130668 4140748 F210600 4132569 4160105 4132663 F321008 4132981 F040614 4133017 F040814 G0420065 05-042 4137205 F310808 55-CYR-2-S F870606 G312000 G322008 F221050 F311200 F211000 F041226 F041244 F211212 F040610 F040630 F330608 F910306 G321208 G0420045 F040510 F310508 F320500 KM11492 KH01329 Q8563 Combination Bearing Bolt. Chain Anchor Roller Plate L.H. Bolt 5/8 unc x 3 Gr.8 Clevis Pin. Lift Chain Sheave Lockwasher. Helical 3/8 Roller Plate R.H. Forks - 7 in. wide - Current Forks (Optional) Flag Forks Mount Cover. Forks Locknut 3/8 unc Cylinder - Pallet Lift Repair Kit. Pallet Lift Cylinder Spacer Bushing Flatwasher 5/8 Gr.8 Sensor. Inductive 4mm Bolt 3/8 unc x 1 1/2 Gr.8 Chain - 28.12 in. Pallet Lift Bolt 1/2 unc x 1 1/2 Gr.8 Bolt M20 x 2.5 x 65 Isolator Centering Bars Lockwasher. Helical 1/2 Bearing. 2 in. OD x 5/8 ID Bolt 3/8 unc x 3/4 Wlf. Lockwasher M20 Flatwasher M20 Jam Nut 5/8 Lockwasher. Helical 3/4 Locknut 5/8 unc Bolt 3/4 unc x 2 3/4 Gr.8 Bolt 3/4 unc x 4 1/2 Gr.8 Flanged Nut 3/4 unc Bolt 3/8 unc x 1 Gr.8 Bolt 3/8 unc x 3 Gr.8 Flatwasher 3/8 Cotter Pin 3/32 x 3/4 Flatwasher 12mm Bolt M20 x 2.5 x 45 Bolt 5/16-18 x 1 in Lockwasher 5/16 unc Gr.8 Flatwasher 5/16 Grease Fitting 1/8 NPTF Compression Fitting 90 deg. Tube 1/4 x 31 in. 4 4 1 2 4 2 8 1 2 2 1 1 1 8 2 A/R 4 4 4 8 2 4 4 1 2 4 2 2 12 12 8 8 2 8 4 4 4 4 4 8 8 8 9 9 9 2 4 2 01-May-14 7-02 7-03 d an ar 1-2 23 AT D00 nin g. EA AR ut w ho TH IS wit OF clo se KE AL EP W GatL T EL IM L e ca E C n S. LE op AR en 1 15 21 20 9 18 10 23 10 8 7 6 5 12 13 24 22 2 19 11 23 16 14 15 25 3 2 17 25 17 4 ITEM NO. PART NO. DESCRIPTION QTY ROBOMAX JOHN DEERE REAR GATE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4160468 R300048 R300031 R100481 F040406 F310408 F320408 4160566 4160467 KB11614 F870606 F040626 F320608 F040830 F210808 4160565 17 18 19 20 21 22 23 24 25 R100480 KB03080 R100495 F040634 F040822 4132981 G321200 F230808 F210608 Rear Gate Mount. Rear Gate Piling Wall Spacer. Piling Wall - Front Bolt 1/4 unc x 3/4 Gr.8 Lockwasher 1/4 unc Gr.8 Washer 1/4 Gr.8 uss Structural Stand-Off Hinge Pin Bushing Bolt 3/8 x 3/4 Ser. Flg. Bolt 3/8 unc x 2 3/4 Gr.8 Flatwasher 3/8 Gr.8 Bolt 1/2 unc x 3 Gr.8 Locknut 1/2 unc Gr.8 Cylinder - Rear Gate Seal Kit - Rear Gate Cylinder Spacer. Piling Wall - Rear Rod End Spacer Bolt 3/8 unc x 3 1/2 Gr.8 Bolt 1/2 unc x 2 1/4 Gr.8 Proximity Sensor Flatwasher M12 Jamnut 1/2 unc Gr.8 Locknut 3/8 unc Gr.8 1 1 1 2 2 2 2 2 2 4 4 2 8 1 1 1 1 A/R 1 4 2 1 1 2 1 4 1-Jun-12 7-04 SECTION 8 OPTIONS & ACCESSORIES Safety Decals – John Deere 6230 & 6330 Decals – John Deere 6105 & 6115 8-01 8-07 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD - SAFETY DECALS 1 2 3 4 5 6 7 8 D001-221 D001-223 4135015 00-226 D001-032 4135014 4135016 4135181 Decal - "Caution - Lubricate Slewing Ring…" Decal - "Warning - Keep Clear of Area…" Decal - "Warning - Robot Arm Can Crush…" Decal - Oil Daily Decal - "Warning - Crushing Hazard…" Decal - "Warning - Robot Arm Can Crush…" Decal - "Warning - Machine Can Crush…" Decal - "Warning" Crushing Hazard 1 1 2 1 1 2 2 1 8-02 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD - SAFETY DECALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 D001-099 00-370 006204 D001-054 D001-022 D001-012 009097 015900 D001-116 D001-136 D001-053 D001-066 D001-128 D001-129 Decal - "Caution - Before Working on the Cut-Off…" Decal - "Warning - Keep All Shields In Place…" Decal - "Caution - System Under Pressure…" Decal - "Warning - Crushing Hazard…" Decal - Hydraulic Oil Decal - "Warning - High Pressure Fluid Hazard..." Decal - "Warning - Keep Clear of Cutting Head…" Decal - "Warning - Keep Clear of Conveyor…" Decal - "Caution - Do not step on Conveyor…" Decal - "Important - The Cylinder Lock is to be used…" Decal - "Caution - Hot Exhaust…" Decal - "Warning - Hold Actuator Lever…" Decal - Emergency Stop Button Decal - "Warning - Push to Activate…" 1 2 1 2 1 1 1 1 1 1 1 1 1 1 8-04 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD - SAFETY DECALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2000653 D001-136 D001-033 015499 4133093 D001-184 D001-202 D001-024 4136687 D001-032 D001-222 D001-210 D001-228 D001-223 Decal - "Warning - Read Operator's Manual" Decal - "Important - Cylinder Lock is to be used…" Decal - "Warning - To Prevent Serious Injury…" Decal - "Caution - Avoid injuries, Engage Auto-Steer..." Decal - "Warning - Read Operator's Manual…" Decal - "Caution - To protect both the Automotive…" Decal - Cutter Head Controls Decal - "Warning - No Riders…" Decal - "Warning - Pallet Dispenser Can Crush…" Decal - "Warning - Crushing Hazard…" Decal - "Warning - Read the Safety Warnings…" Decal - Robotic Arm Axis Decal - Control Handle Decal - "Warning - Keep Well Clear…" 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8-06 1 4 2 00-370 15 3 14 00-266 13 D001-054 D001-162 4 D001-162 00-266 11 D001-211 12 D001-054 00-266 11 4 00-226 10 7 015900 4136687 5 9 8 6 7 6 8-07 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD 6105 & 6115 - DECALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 D001-221 D001-370 4135015 00-226 D001-032 4135014 4135016 4135181 4136687 015900 D001-054 D001-211 D001-162 00-266 D001-250 Decal - "Caution - Slewing Ring…" Decal - "Warning - Keep All Shields in Place…" Decal - "Warning - Robot Arm Can Crush…" Decal - Oil Daily Decal - "Warning - Crushing Hazard…" Decal - "Warning - Robot Arm Can Crush…" Decal - "Warning - Machine Can Crush…" Decal - "Warning - Crushing Hazard Decal - "Warning - Pallet Dispenser Can Crush..." Decal - "Warning - Keep Clear..." Decal - "Warning - Crushing Hazard…" Decal - RoboMax JD Logo Decal - Brouwer Logo - 16 in. Decal - "Warning - No Riders..." Decal - "Caution - Lube Daily - Slewing Ring…" 2 1 2 3 1 3 2 1 2 2 2 1 2 1 2 8-08 5 3 11 6 9 12 15 18 16 D001-162 D001-162 D001-211 00-074 D001-187 13 D001-247 14 19 26 4 015777 015777 25 D001-181 21 9 D001-161 16 17 1 00-369 00-280 8 20 27 D001-162 D001-162 4135178 22 4135178 00-264 23 STOP ENGINE BEFORE ATTEMPTING INSPECTION, CLEANING, OR ADJUSTMENT. 00-283 00-283 00-282 2 28 10 8-09 24 7 4 00-226 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD 6105 & 6115 - DECALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 D001-099 00-370 006204 D001-054 D001-022 D001-012 009097 015900 D001-116 D001-136 D001-053 D001-187 D001-128 D001-129 D001-211 D001-162 D001-161 00-074 D001-247 00-280 00-369 4135178 00-280 00-226 D001-181 015777 00-267 00-282 Decal - "Caution - Before Working on the Cut-Off…" Decal - "Warning - Keep All Shields In Place…" Decal - "Caution - System Under Pressure…" Decal - "Warning - Crushing Hazard…" Decal - Hydraulic Oil Decal - "Warning - High Pressure Fluid Hazard..." Decal - "Warning - Keep Clear of Cutting Head…" Decal - "Warning - Keep Clear of Conveyor…" Decal - "Caution - Do not step on Conveyor…" Decal - "Important - The Cylinder Lock is to be used…" Decal - "Caution - Hot Exhaust…" Decal - "Warning - E-Stop Activation…" Decal - Emergency Stop Button Decal - "Warning - Push to Activate…" Decal - RoboMax JD Logo Decal - Brouwer Logo - 16 in. Decal - Brouwer Logo - 12 in. Decal - Hydraulic Oil Decal - Brouwer Since 1972 Decal - "Warning - Keep All Shields In Place…" Decal - "Warning - Thrown Objects…" Decal - RoboMax Logo Decal - "Caution - Stop Engine before…" Decal - Oil Daily Decal - Liquid Filled Decal - "Warning - Actuator Lever…" Decal - Depth Indicator Decal - "Caution - Close Clearance Area…" 1 1 1 3 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 2 1 1 1 8-10 1 18 2 17 D001-240 3 D001-116 4 D001-113 This machine is covered by one or more of the following patents: 16 6 11 U. S. Patents 3,590,927 4,345,659 3,790,096 4,621,696 4,015,566 4,832,130 4,018,287 4,944,352 4,029,152 4,903,778 Other patents pending. Also patented in other countries. 5,775,436 6,056,064 THIS MACHINE CANNOT BE COPIED IN WHOLE OR IN PART FOR OWN USE OR RESALE. 15 015899 EQUIPMENT BUILT FROM EXPERIENCE 015899 202525 7 4133093 D001-236 D001-248 20 10 D001-200 8 D001-242 21 D001-218 19 13 D001-162 D001-162 D001-249 D001-211 12 22 D001-247 9 14 D001-181 24 23 D001-069 25 00-266 5 8-11 ITEM NO. PART NO. DESCRIPTION QTY RoboMax JD 6105 & 6115 - DECALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 D001-222 D001-240 2000653 015899 D001-032 202525 D001-200 D001-236 4136687 D001-248 D001-228 D001-211 D001-162 00-266 4133093 D001-113 D001-116 015499 D001-242 D001-218 D001-249 D001-247 D001-069 D001-181 D001-032 Decal - "Warning - Operation…" Decal - RoboMax Calibration Decal - High Pressure Leak Decal - Patents Decal - "Warning - Crushing Hazard…" Decal - "Caution - Read Manual…" Decal - Depth Control Decal - Cutter Head Decal - "Warning - Pallet Dispenser Can Crush..." Decal - RoboMax Controls Decal - RoboMax JD Joystick Decal - RoboMax JD Logo Decal - Brouwer Logo - 16 in. Decal - "Warning - No Riders..." Decal - Caution Decal - "Caution - Do Not Exit…" Decal - "Caution - Do Not Step on Conveyor…" Decal - "Caution - Auto-Steer…" Decal - Electrical Box Decal - "Important - Grease Machine..." Decal - "Caution - Welding Warning..." Decal - Brouwer Since 1972 Decal - Hydraulic Tank Level Decal - Liquid Filled (2 Decals per Tire) Decal - "Warning - Keep Clear…" 1 1 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 8-12 BROUWER TURF LTD. 23324 Woodbine Avenue, Keswick, Ont. Canada L4P 3E9 Tel. (905) 476-6222 ● 888-341-5113 Fax. (905) 476-6744 Web. www.brouwerturf.com ● E-mail. info@kesmac.com
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