RYOBI 10 IN (254 MM) TABLE SAW MODEL NO. BT3100 REPAIR

Transcription

RYOBI 10 IN (254 MM) TABLE SAW
MODEL NO. BT3100
REPAIR SHEET
1
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100
FOR RIP FENCE ASSEMBLY,
REFER TO FIGURE C
FOR BLADE GUARD ASSEMBLY,
REFER TO FIGURE E
FOR MITER TABLE ASSEMBLY,
REFER TO FIGURE B
FOR MOTOR ASSEMBLY,
REFER TO FIGURE D
94
92
95
20
99
72
76
96, 100
5
70
112
63
8
69
57
7
97
68
13
98
45
67
103
22
101
104
2
77 15
93
43
81
1
71 84
10
86
4
44
16
82
83
113
52
3
42
41
49
89
54
14
19
75
80
15
114
66
71
77
2
115
116
117
119
118
50
42
52
64
6
53
66
24
31
25
23
85
18
107
66
108
59
27
17
9
64
91
56
110
122
78
102
42 60
111
105
21
55
29
47
51
40
121
33
61
28 26
120 116
35
32
34
109
12
75
65
11
90
FIGURE A
46
58
48
30
39
74
PARTS LIST - FIGURE A
The model number will be found on the data plate attached to the right side panel of the cabinet, next to the
saw's on board receptacle. Always mention the model number in all correspondence regarding your TABLE
SAW or when ordering repair parts.
KEY PART
NO. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
969214-010
664106-001
0181010314
969226-001
0181010111-94
0181010326-94
0181010328-94
0181010327-94
0181010329-94
0181010106
661694-003
0181010316
A181010802
969113-001
623924-002
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
662481-001
0181010343
607406-003
0181010812
0181011805
969251-002
663144-001
969122-002
969123-001
969124-001
969125-002
969126-001
969127-001
969128-001
969129-002
998292-002
32
33
34
35
39
40
41
42
43
607406-006
661796-001
969130-001
A181014002
969222-001
969221-001
706382-359
706382-360
706382-346
DESCRIPTION
KEY PART
QTY. NO. NO.
MOTOR ASSEMBLY. ................. 1
OFF/ON SWITCH ASSEMBLY ... 1
SHIM ........................................... 2
HEX NUT (5/8-18) ....................... 1
SAW TABLE ................................ 1
FRONT CABINET PANEL .......... 1
REAR CABINET PANEL ............. 1
RIGHT CABINET PANEL ............ 1
LEFT CABINET PANEL .............. 1
LOCKER BRACKET ................... 1
CLAMPER BRACKET ................. 1
DUST COVER ............................. 1
MITER TABLE ASSEMBLY. ....... 1
CLAMP PLATE ........................... 2
NEEDLE ROLLER
(1/4 in. X 3/4 in.) .......................... 2
CLAMP ........................................ 1
SHIM ........................................... 5
HEX NUT (5/16-18) ..................... 2
FRONT RAIL ............................... 1
REAR RAIL ................................. 1
RAIL HOLDER NUT (5/16) ......... 4
RAIL LOCKING CLAMP .............. 4
BEVEL GEAR ............................. 2
SHAFT ......................................... 1
GEAR SHAFT ............................. 1
HANDLE SHAFT ......................... 1
GEAR RACK ............................... 1
TILTING GEAR ........................... 1
CLUTCH ...................................... 1
CAM ............................................ 1
SCREW
(8-32 X 1-3/16 in. FIL. HD.) ......... 1
HEX NUT (3/4-16) ....................... 1
WASHER ..................................... 1
BEVEL LOCKING LEVER........... 1
BLADE ADJUSTING HANDLE ... 1
SPRING ....................................... 1
SPRING ....................................... 1
WASHER ..................................... 1
WASHER ..................................... 3
WASHER ..................................... 4
44 615570-007
45 615570-020
46 968705-009
DESCRIPTION
QTY.
HEX BOLT (5/16-18 X 1-1/8 in.) . 2
HEX BOLT (5/16-18 X 3/4 in.) .... 4
SCREW
(10-24 X 5/8 in. PAN HD.) .......... 8
47 662493-002
SCREW
(10-24 X 5/8 in. PAN HD.) .......... 3
48 968703-005
SCREW
(8-32 X 3/8 in. PAN HD.) .......... 16
49 607406-005
NYLON HEX NUT (3/8-16) ......... 1
50 969218-001
SET SCREW (1/4-20 X 3/8 in.) .. 1
51 941401-018
ROLL PIN .................................... 1
52 941401-831
ROLL PIN .................................... 2
53 9181015330101 NAME PLATE ............................. 1
54 9181015330301 SCALE LABEL ............................ 1
55 969137-001
OUTLET
(15 AMP SINGLE POLE) ............ 1
56 969138-001
CORD ......................................... 1
57 989001-001
CABLE CLAMP ........................... 1
58 969140-001
BEVEL INDICATOR ................... 1
59 642149-001
WIRE NUT .................................. 1
60 643128-001
LOCK NUT (8-32 HEX) ............... 3
61 969142-001
CONE DISC SPRING ................. 1
63 9181015332201 DATA PLATE .............................. 1
64 615570-012
BOLT (1/4-20 X 1 in. HEX) ......... 2
65 615570-011
BOLT (1/4-20 X 2 in. HEX) ......... 1
66 622171-053
HEX NUT (1/4-20) ...................... 4
67 968705-004
SCREW
(10-24 X 5/16 in. PAN HD.) ........ 2
68 969230-001
PLUG SOCKET BOX (A) ............ 1
69 969229-001
PLUG SOCKET BOX (B) ............ 1
70 968702-011
SCREW
(8-16 X 3/4 in. PAN HD.) ............ 4
71 664087-001
LOCKER SUPPORT ................... 2
72 0181010923
RIVET ......................................... 4
73 662079-001
SET SCREW (10-24 X 3/8 in.) .. 4
74 410151710
CAP SCREW .............................. 1
75 968705-040
SCREW
(10-24 X 1/2 in. PAN HD.) ........ 11
76 0181010342
THROAT PLATE ......................... 1
78 969220-002
CAP SCREW .............................. 1
79 663181-001
LABEL ......................................... 1
80 0181010110
GUIDE HOLDER ........................ 1
Page 3
PARTS LIST - FIGURE A (CONT'D)
KEY PART
NO. NO.
81
82
83
84
85
86
89
90
91
92
93
94
95
96
97
99
100
101
DESCRIPTION
QTY.
662329-001
662062-001
662062-002
969205-001
614658-007
V BELT ...................................... 2
1/4 in. SPACER ......................... 1
1/2 in. SPACER ......................... 1
BLADE WASHER ...................... 2
SCREW
(8-32 X 3/4 in. PAN HD.) ........... 3
969600-001
SHIM .......................................... 2
968705-015
SCREW
(10-24 X 1 in. PAN HD.) ............ 4
0181010241
END PLUG F1 (FRONT LEFT) . 1
0181010242
END PLUG F2 (FRONT RIGHT) 1
0181010236
END PLUG R1 (RIGHT REAR) . 1
0181010237
END PLUG R2 (LEFT REAR) ... 1
A181010901
RIP FENCE ASSEMBLY ........... 1
969165-001
BLADE GUARD ASSEMBLY .... 1
A181012002 * ACCESSORY TABLE
ASSEMBLY ............................... 1
9181015335701 GROUNDING LABEL ................ 1
410101012
SCREW (FLAT HD.) .................. 1
0181010102-94 ACCESSORY TABLE ................ 1
969174-004
HANDLE SHAFT ....................... 1
KEY PART
NO. NO.
102
103
104
105
107
108
110
111
112
969175-002
969216-001
623111-001
644585-002
706382-343
661853-001
663339-001
661992-002
0181010813
113
114
115
116
662080-001
663284-001
623924-009
968702-005
117
118
119
120
121
122
663283-001
664105-001
664104-001
663285-001
664084-001
0181010816
* Item 96 includes parts 42, 78, 100 through 106, and 111.
Page 4
DESCRIPTION
QTY.
HANDLE ..................................... 1
SPRING PLATE ......................... 1
RETAINING EXTENSION .......... 1
HEX NUT (1/4-20) ...................... 1
WASHER .................................... 1
SPACER ..................................... 1
HANG TAG ................................. 1
BACK-UP PLATE ....................... 1
SCREW
(10-24 X 3/4 in. FLAT HD.) ........ 2
BOLT HOLDER .......................... 1
REAR SWITCH COVER............. 1
NEEDLE ROLLER ...................... 1
SCREW
(8-16 X 3/8 in. PAN HD.) ............ 4
SWITCH COVER........................ 1
SWITCH COVER LABEL ........... 1
SWITCH ..................................... 1
SWITCH BASE ........................... 1
LATCH ........................................ 1
GROUND SCREW ..................... 1
FIGURE B: SLIDING MITER TABLE ASSEMBLY
3
2
10
4
9
5
7
17
11
26
27
6
27
29
1
17
27
25
28
25
12
19
20
28
13
33
15
34
23 24
32
21
17
27
22
29
16
29
14
17
27
31
30
15
18
KEY PART
NO. NO.
1
2
3
4
5
6
7
0181010101-94
969188-001
661811-001
969190-001
969191-002
969192-001
615570-010
9
10
11
706382-357
662285-001
968702-009
12
13
14
15
16
17
969227-001
969225-001
969228-003
664137-001
969916-006
968705-041
DESCRIPTION
30
32
QTY.
MITER TABLE TOP ...................
MITER FENCE ...........................
PIVOT .........................................
SAW GAGE ................................
MITER INDICATOR ...................
MITER FENCE HOLDER ...........
BOLT
(5/16-18 X 3-1/4 in. HEX HD.) ....
WASHER ....................................
ADJUSTING CLAMP ..................
SCREW
(8-16 X 5/8 in. PAN HD.) ...........
SPRING PLATE .........................
MITER SLIDE LOCK ..................
MITER BASE ..............................
GUIDE BAR ................................
HOLDER PLATE ........................
SCREW
(10-24 X 15/32 in. PAN HD.) ......
1
1
1
2
1
1
1
1
1
2
1
1
1
2
4
8
KEY PART
NO. NO.
18
19
20
21
22
23
24
25
26
27
28
29
607617-003
621721-010
969502-001
969500-001
969501-002
621721-001
703477-006
661844-001
703477-059
621032-002
661845-001
969218-005
30
31
32
33
969915-002
941401-308
661706-001
662306-001
34
968705-007
Page 5
DESCRIPTION
QTY.
O-RING ........................................ 4
WASHER ..................................... 1
ECCENTRIC SCREW (10-24) ..... 3
QUICK STOP ............................... 1
ECCENTRIC SCREW (8-32) ....... 1
WASHER ..................................... 1
HEX NUT (ELASTIC STOP) ........ 1
SLIDE (A) ..................................... 4
HEX NUT (ELASTIC STOP) ........ 4
LOCK WASHER ........................ 12
SLIDE (B) ..................................... 4
SET SCREW
(10-24 X 1/4 in. HEX SOCKET) ... 4
MITER LOCKING CLAMP ........... 4
ROLL PIN ..................................... 4
GUIDE PLATE ............................. 2
NON-ECCENTRIC SCREW
(10-24) ......................................... 1
SCREW
(10-24 X 1/2 in. PAN HD.) ........... 1
FIGURE C: RIP FENCE ASSEMBLY
5
6
9
7
8
10
11
4
12
3
13
2
1
26
14
18
25
15
21
16
17
19
20
24
22
23
KEY PART
NO. NO.
1
2
969144-001
968704-006
3
4
5
969155-001
941401-309
607067-007
6
7
8
969254-001
969154-002
969114-001
9
10
11
12
969253-001
941401-833
969156-001
610878-003
13
706382-358
DESCRIPTION
QTY.
RIP FENCE ..............................
SCREW
(10-14 X 1/2 in. PAN HD.) .......
FENCE ROLLER .....................
ROLL PIN .................................
SCREW
(10-24 X 1 in. PAN HD.) ..........
CLAMPER - B ..........................
ROLLER HOLDER ...................
DOWEL PIN
(1/4 in. X 3/4 in.).......................
COMPRESSION SPRING .......
ROLL PIN .................................
ROD .........................................
SCREW (1/4-20 X 5/8 IN.
BUTTON HD.) ..........................
WASHER .................................
1
2
1
1
1
1
1
1
1
1
1
2
2
KEY PART
NO. NO.
14
15
16
17
706404-007
0181010243
969240-001
968703-007
18
19
20
21
22
23
24
25
26
Page 6
DESCRIPTION
QTY.
1
1
2
410131719
969146-003
HEX NUT (8-32) .......................
SCALE INDICATOR ................
SLIDE .......................................
SCREW
(8-32 X 1/2 in. PAN HD.) .........
SCREW ....................................
ECCENTRIC ROLLER .............
0181010227
623019-004
969252-001
969147-002
968703-005
969150-001
0181010115-58
LOCKING HANDLE .................
RUBBER PLUG .......................
CLAMPER - A ..........................
PIN ...........................................
SCREW AND WASHER ..........
PLATE ......................................
FRONT BLOCK .......................
1
1
1
1
2
1
1
2
1
1
FIGURE D: MOTOR ASSEMBLY
2
1
9
5
4
3
6
7
8
16
17
13
11
10
19
18
15
14
20
19
20
12
18
13
24
23
KEY
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
969209-001
616452-010
969235-003
969203-001
969210-002
622167-068
969235-004
969235-005
4800031
4860022
4460008
4750011
4130268
DESCRIPTION
KEY
NO.
QTY.
ARBOR ................................... 1
WOODRUFF KEY (3/16 in.) ... 1
BALL BEARING (6003) ........... 1
BEARING PLATE ................... 1
ARBOR PULLEY .................... 1
RETAINING RING .................. 1
BALL BEARING (6002) ........... 1
BALL BEARING (6200ZZ) ...... 1
MOTOR BRACKET ................. 1
MOTOR PULLEY .................... 1
ARMATURE ASSEMBLY. ...... 1
BEARING BUSHING .............. 1
SCREW AND WASHER
(FIELD PAN HD.) .................... 2
PART
NO.
14
15
16
17
18
19
4500008
4800030
4570009
4540007
4570008
4130267
20
21
22
23
24
4130266
4520017
4520018
4520016
4560026
Page 7
19
17
22
DESCRIPTION
16
21
QTY.
FIELD ASSEMBLY ................... 1
MOTOR HOUSING .................. 1
BRUSH COVER ....................... 2
BRUSH ASSEMBLY ................. 2
BRUSH HOLDER ASSY. ......... 2
SCREW AND WASHER
(PAN HD.) ................................. 4
SET SCREW (HEX) ................. 2
STRAIN RELIEF BUSHING ..... 1
CABLE CLAMP ......................... 1
POWER CORD ......................... 1
CONNECTOR ........................... 2
FIGURE F: BLADE GUARD ASSEMBLY
11
5
8
9
12
5
7
6
5
5
4
3
2
2
1
3
10
KEY
NO.
1
2
3
4
5
6
PART
NO.
1
DESCRIPTION
968700-004
969169-001
662002-001
969608-001
969233-010
969170-001
SCREW AND WASHER ........... 2
ANTI-KICKBACK FINGERS ..... 2
SPACER CAP ........................... 2
TORSION SPRING ................... 1
PUSH NUT ............................... 4
DOWEL PIN .............................. 1
QTY.
KEY PART
NO. NO.
7
8
9
10
11
12
969610-002
969612-001
969170-002
969168-005
9181015330201
9181015330202
DESCRIPTION
QTY.
ARM ........................................ 1
COVER ................................... 1
DOWEL PIN ............................ 1
RIVING KNIFE ASSEMBLY .... 1
WARNING LABEL ................... 1
HAND WARNING LABEL ....... 1
FIGURE F: REPLACEMENT PARTS
506
500
501
504
502
503
505
KEY
NO.
PART
NO.
DESCRIPTION
500
501
502
503
820193-004
820193-005
820193-006
820193-007
3/32 IN. HEX KEY .................... 1
1/8 IN. HEX KEY ...................... 1
5/32 IN. HEX KEY .................... 1
3/16 IN. HEX KEY .................... 1
QTY.
KEY
NO.
PART
NO.
DESCRIPTION
504
505
506
969244-003
969244-004
969196-001
LARGE WRENCH .................... 1
SMALL WRENCH .................... 1
SAW BLADE ............................ 1
Page 8
QTY.
RYOBI 10 in. (254 mm) TABLE SAW – MODEL NO. BT3100
The model number will be found on the data plate attached to the right side panel of the cabinet, next to the saw’s on board receptacle. Always
mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts.
7
6
11
13
12
8
5
9
Page 9
4
2
3
4
3
2
1
10
11
FIGURE G
9
3 2
12
12
8
6
RYOBI 10 in. (254 mm) TABLE SAW – MODEL NO. BT3100
The model number will be found on the data plate attached to the right side panel of the cabinet, next to the saw’s on board receptacle. Always
mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts.
PARTS LIST FOR FIGURE G
KEY
NO.
Page 10
PART
NO.
DESCRIPTION
1
0181010238
LEVELING FOOT .................................................................................................................................. 4
2
411011710
HEX NUT .............................................................................................................................................. 32
3
412011067
WASHER .............................................................................................................................................. 32
4
410031704
CARRIAGE BOLT ................................................................................................................................. 24
5
0181010338-94
LEG ......................................................................................................................................................... 4
6
0181010335-94
UPPER BRACE ...................................................................................................................................... 2
7
410131722
SCREW .................................................................................................................................................. 4
8
411011707
HEX NUT ................................................................................................................................................ 8
9
0181010336-94
UPPER SIDE BRACE ............................................................................................................................. 2
10
0181010337-94
LOWER BRACE ..................................................................................................................................... 4
11
0181010334
STORAGE BRACKET ............................................................................................................................ 4
12
412011069
WASHER .............................................................................................................................................. 12
13
410011710
BOLT ....................................................................................................................................................... 4
A181011501
STAND FASTENER ASSEMBLY ............................................................................................................ 1
983000-132
11-02
OPERATOR’S MANUAL
QTY.

RYOBI 10 IN (254 MM) TABLE SAW MODEL NO. BT3100 REPAIR

Transcription

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