Paenal Brochure February 2014

PAENAL FABRICATION FACILITY
Porto Amboim, Angola
PAENAL
SBM Executive
Visit – 13th October 2013
PORTO AMBOIM ESTALEIROS NAVAIS
OVERVIEW PRESENTATION
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INTRODUCTION
•
In 2007 the Sonangol and the SBM Offshore Group committed to
develop a new fabrication yard in Porto Amboim, Kwanza Sul Region
in order to expand “Angolan Content” and enhance the capacity of
the Angolan fabrication industry.
•
PAENAL Lda (Porto Amboim Estaleiros Navais Lda) was formed
initially as a Joint Venture between Sonangol and SBM. At the end of
2010 the JV was joined by DSME from South Korea.
Today the composition of PAENAL Lda is:
 SONANGOL (40%)
 SBM (30%)
 DSME (30%)
•
The first phase of PAENAL Yard was completed in 2008 and the full
phase of yard development was completed in Q3-2013, with the
commissioning of the 2,500-ton capacity Heavy Lift Crane (HLC) in
August 2013.
•
At full operating capacity the PAENAL yard provides approximately
two (2) million man hours of work per year.
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LOCATION
The yard is located three kilometres south of the City of Porto Amboim and is a forty
five minute drive from Sumbe, the capital city of Kwanza Sul Province.
Porto Amboim - Main Town
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PAENAL YARD TODAY
2500t Heavy Lift Crane
SONANGOL Marine Oil
Terminal
Pipe Shops
Warehouse
Main Offices,
Client Offices,
Canteen
4MW Power
Plant
Maintenance
Shop
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Fabrication
Shops
Site Offices &
Clinic
PROJECT WORK
Client
Project
SBM/
CABGOC
Construction of 2 Shallow Water Calm Buoys for
the MTOE Project.
HMC/BP
. Fabrication of 26 Mudmats
. Integration of FTAs
. Fabrication of Ballast Blocks
Technip/BP Fabrication of Initiation Pile (75t) and 10”, 6” Gas
Injection Spools (16t)
OPS,
Angola
Fabrication of FPSO Boarding Ladder
DSME/Total Protectors, Water Treatment Module (M122) and
17 Suction Anchor Piles
Total Weight
Delivery Date
500 metric tons Q2 2009
1.700 tons
Q4 2010
2.900 metric
tons
91 metric tons
Q1 2011
75 metric tons
Q2 2011
7,700 metric
tons
Q4 2013
SBM/ENI
9 Suction Anchors Piles, Sulfate Reduction
Package Module (M08) and Hot Oil Pump
Module (M18)
1,359 metric
tons
Q4 2013
CABGOC
Fabrication, load out and sea-fastening of 2
WHP Topsides
6,400 metric
tons
Q4 2014
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MAPOWER AND TRAINING
IMPLEMENTATION:
OBJECTIVES:
•
•
•
•
• Angolanization
• Career Development
• Transfer of know how
Continuous Training at all levels
Strong Performance Appraisal Process
Employee Couching
Clear measurable objectives
DIRECT PERSONNEL: WELDERS, FABRICATORS, RIGGERS, SCAFFOLDERS,
QA/QC, ENGINEERING
TOTAL NUMBER OF PAENAL PERSONNEL (DIRECT + INDIRECT)
2009
2010
2011
2012
2013
Expats
64
46
58
99
119
990
Nationals
170
192
319
590
750
85%
85%
% National
73%
81%
85%
86%
86%
964
1170
TOTAL NUMBER
234
238
377
689
869
2009
2010
2011
2012
2013
Expats
77
87
152
144
180
Nationals
282
333
675
820
% National
79%
79%
82%
TOTAL NUMBER
359
420
827
TRAINING SCHOOL
•
•
•
•
The PAENAL Training School was established in April 2007, first training session launched in May 2007
The Training School re-opened in November 2010 with 70 new Trainees per quarter
Successfully trained 421 Porto Amboim young personnel for welding and fabrication works
Training will re-start in 2 QTR 2014 (35 welders and 35 fabricators)
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RISKS AND CHALLENGES
RISKS
• Reduction of Scope of Work of ongoing projects, having a
negative impact on revenue and profit forecast
• Slow “know how” transfer, lack of proposals for high end
integration equipment such as Power Generation and Gas
Compression
• High Operating Costs, high labor costs
• Lack of proper infrastructure in the area to attract young
professionals from other Provinces
GAS COMPRESSION MODULE
- NEXT STEP IN PAENAL DEVELOPMENT -
CHALLENGES
• Convert Paenal in a true EPC Company, providing
management for Detailed Engineering, Procurement,
Construction and Commissioning.
• Prepare PAENAL for future growth to achieve 2 million man-h
of fabrication capacity.
POWER GENERATION MODULE - NEXT
STEP IN PAENAL DEVELOPMENT -
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SOCIAL RESPONSIBILITY
PAENAL has become a Major contributor to the Social
Responsibility in the Kwanza Sul Region:
Main Targets & Actions:
•
Mitigate high unemployment by training and offering job
opportunities to the local people from kwanza Sul and
surrounding areas.
•
Encourage the creation of small private companies, to support
the needs of the yard.
•
Encourage International Contractors, Service Providers to
establish a presence/base in Porto Amboim creating additional
training and job opportunities.
•
Encourage and Participate in the development of Social
Activities (Karting, Football, Beach Volley…)
•
Identify & encourage the development of infrastructure
required to improve the quality of life of the local people;
assistance to hospital/clinics, schools.
•
•
Supporting local charities.
Sponsor Education
elementary schools
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programs
such
as
revamping
of
PAENAL Completed CLOV &
Ready for N’GOMA…
CLOV a Series of “1st”
1st FPSO to Berth at a
quay in Angola

1st Module Fabrication
and Integration in an
Angolan Yard

1St FPSO Naming
Ceremony in Angola
(combined with 60 Year
anniversary of TOTAL in
Angola).

Checklist
495m of Quay

1.200 employees

85% Angolan Content

2.500T HLC

Pipe Shops &
Mechanical Shops

Others…

9
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PAENAL on the NEWS….
“Africa's largest crane built in Angola
The USD50 million crane has been named
Jamba and is able to lift cargoes weighing up to
2,500 tonnes”
Source: Heavylift International Sept 13
“Africa’s Strongest Crane Gets to Grips With
Angola Oil Projects”
Source: Bloomberg Aug 13
The 2500T HEAVY LIFT CRANE has been named
“JAMBA” by the Governor of the Kwanza Sul
Province; Eusébio de Brito Teixeira at the
occasion of the naming Ceremony on the 14th
August 13.
Source: Macauhub Aug 13
“JAMBA” is the meaning for “ELEPHANT”
10
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PAENAL on the NEWS….
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PAENAL on the NEWS….
CLOV NAMING CEREMONY
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PAENAL on the NEWS….
CLOV NAMING CEREMONY
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PAENAL a trusted partner
•
Proven capacity to SAFELY execute large scale projects
Every Person
SAFE every day
•
High focus on Safety Leadership, behaviour and workforce
Engagement
Robust
Construction and
Commissioning
•
Strong Management Team with international expertise and
experience in delivering projects to the highest standards of
safety and quality, on time and on budget
•
Paenal brings a controlled step change in terms of Angolan
Content by expanding the Capabilities of an Angolan
Fabrication yard in terms of fabrication Complexity, EPC
competencies and Exposure to Oil Majors.
•
Establish a High quality Project Team for every Project
•
To promote and develop the topsides fabrication, integration
and project management know-how in Country
•
Delivery of projects safely, on time and with high quality at the
Satisfaction of Company and its Stakeholders.
Long Term
Commitment to
ANGOLA
OUR
COMMITMENT
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