docNY State Rail Summit Alstom Transportation Inc.
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NY State Rail Summit Alstom Transportation Inc.
NY State Rail Summit Alstom Transportation Inc. Chuck Wochele 06/14/2010 Two main activities – 19.7 Billion Euro’s in Sales (2009 FY) 81,500 Employees 70 coun Power Sector – 13 Billion Euro Equipment & services for power generation and distribution - -P2 tries Transport Sector – 6.7 Billion Euro Equipment & services for rail transport An extensive range of products and services ry high speed… ve to s am tr om fr k: oc St ng Rolli Locomotives Very High Speed DISTANCE Tram Train Interurban Regional Metro High Speed SPEED Tram - -P3 An extensive range of products and services enance and infr …signaling, services & maint Infrastructure - -P4 astructure Signalling Services and maintenance Rolling Stock USA Hornell Facilities Overview/Capabilities Hornell Manufacturing Facilities Plant 2 - ELECTRICAL SHOP (75,000 sq.ft.) Plant 3 - PARTS, SERVICE AND TRUCK SHOP (133,000 sq.ft.) Plant 1 - CAR SHOP (420,000 sq.ft.) New Car Facility (70,000 sq.ft.) - -P6 698,000 sq. ft. under roof on 52 acres at 3 separate locations within a 1 mile radius Plant 1 Depot Scale New Car Facility Strip & Wash Water Test Test Track Roundtable Project Management/ Engineering Bldg. Climate Chamber High Bay Paint Administrative, Procurement & Quality Offices Fully Integrated Rolling Stock Project & Production Facility - -P7 (North View - 30 acre site – 420,000 sq. ft) Plant 1 Paint High Bay Roundtable Project Management/ Engineering Bldg. Water Test Climate Chamber Strip & Wash New Car Facility Scale Test Track Fully Integrated Rolling Stock Project & Production Facility - -P8 (South View - 30 acre site – 420,000 sq. ft) Hornell Site - 25 Year Shipment & Census History Hornell Shipments & Employment History 600 1500 1400 550 1300 1200 450 1100 400 1000 900 350 800 300 700 250 600 500 200 400 150 300 100 200 50 100 0 0 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Remfg. Car - -P9 New Car Remfg. Loco New Loco CRAFT NON-CRAFT TOTAL EMPLOYEES # E m ployees / Y r. Total # Car / Loco S hipm ents / Y r. 500 Hornell Experience New Build ¾ CTA – 257 Cars -- 3200 Series ¾ Metro-North – 48 Cars -- M6 ¾ Amtrak – 50 Cars -- Viewliner ¾ Metra – 173 Cars -- Gallery ¾ BART – 80 Cars -- C2 ¾ Caltrans – 66 Cars -- California Cars ¾ Amtrak – 62 Cars -- Surfliner ¾ NJ Transit – 265 Cars -- Comet V ¾ NJ Transit – 33 Loco -- PH 42 ¾ WMATA – 184 Cars -- 6000 Series ¾ NYCT – 1002 Cars -- R160 - - P 10 Over 2000 New Cars Experience – New Cars NYCT R160 NJ Transit PL42 New Jersey Transit - - P 11 Experience - New cars CTA 3200 Transit Car 257 - 48’ SS Cars - EMU Metro North M6 Commuter Car 48 - 85’ SS Cars - EMU - - P 12 Experience - New cars AMTRAK/Caltrans Surfliner Intercity Cars 62 - 85’ Bi-Level SS Cars - Coach New Jersey Transit Comet-V Series Cars 265 - 85’ SS Cars - Coach & Cab - - P 13 Experience - New cars WMATA 6K Loco Painted & Tested for EMD - - P 14 Experience - New cars Caltrans Intercity Cars Bi-Level SS Cars Coach BART Commuter Cars Aluminum Cars- EMU Amtrak Viewliner SS Cars- Coach - - P 15 Hornell Facility Experience Rehabilitated Cars ¾ NYCT - 3023 Cars -- Various Metro ¾ MNRR - 317 Cars -- M2 EMU Commuter ¾ NJT - 100 Cars -- Commuter Coach ¾ MBTA - 143 Cars -- Commuter Coach & LRV’s ¾ SEPTA - 58 Cars -- EMU Commuter ¾ SF Muni - 17 Cars -- PCC Trolley ¾ CTA - 598 Cars -- 2600 Series Metro ¾ NJT - 124 Cars -- Comet II Commuter Coach ¾ MMTA - 96 Cars ¾ MARTA - 238 Cars -- CQ 310 & 311 Metro ¾ WMATA - 364 Cars -- 2000 & 3000 Series Metro -- B-1 Metro Over 5,000 Cars Rehabilitated - - P 16 Experience, Overhaul WMATA 2000/3000 Series CTA 2600 Series - - P 17 Experience – Rehabilitated Cars MBTA Pullman NYCT R46 - - P 18 SEPTA Silverliner MMTA - Baltimore Experience, Overhaul Metra Highliner San Francisco MUNI PCC Historic Overhaul - - P 19 Manufacturing Capabilities ¾ New Metro, LRV and Commuter Passenger Rail Vehicles ¾ Complete Rehabilitation of Passenger Rail Vehicles ¾ New and Rehabilitation of Diesel Locomotives ¾ New AC Propulsion Systems and Equipment ¾ Truck assembly - New ¾ Truck rehabilitation ¾ ISO 2000 & ISO 14001 Certified - - P 20 Engineering Capabilities ¾ Vehicle systems integration ¾ Vehicle systems engineering ¾ Vehicle mechanical design, 2D and 3 D ¾ Vehicle electrical design ¾ Propulsion design and integration ¾ Vehicle system acceptance testing ¾ Propulsion combine testing ¾ RAMS analysis and reporting - - P 21 Product Test Capabilities Testing: Plant 1¾ Water Test: Car Shells and Completed Vehicles ¾ DITMCO Test: Electrical Subsystems & Vehicles ¾ Static Test: Stand alone Inline Stations ¾ Dynamic Test: Traction wheel rotation ¾ Dynamic Track Test: Catenary, Third Rail Power and ATO ¾ Vehicles Weighing: On Track Scales ¾ Climate Chamber Test: Complete Vehicles Testing Plant 2 and 3 ¾ Combined test: Full range of Propulsion Equipment Testing - Motors, Control Units, including complete Car Propulsion Package - - P 22 Interior View of New Build Facility •2ea 35 Ton Bridge Cranes •2ea 5 Ton Equipment Cranes •3 Tracks With 2 Pit Areas - - P 23 Hornell - High Bay - - P 24 Hornell - Car Shop, Strip & Wash - - P 25 Hornell - Car Shop, Paint booth • - - P 26 Vehicle Paint Booth − Well Lighted − Controlled Environment − Personnel lifts Hornell - Car Shop Water Testing • State-of-the-art water test facility • Adjustable nozzle velocities and water pressure • Compliant with the Major US specifications - - P 27 Hornell - Test Track • Total length: 2,200 feet • 3rd Rail: Up to 1,000 VDC @ 3,000 Amps DC - - P 28 • Speed Supported up to 50 MPH Hornell - Climate Chamber • Dimensions: 140’ X 28’ X 23’ • 200 Channels of data acquisition • Temp Range: -20 F to +140 F • Heating 2 Natural Gas Boilers = 850,000 Btu/hr Capacity • Maintains +/- 2 F Variance • Humidity range 0-95% RH - - P 29 Hornell Plant-2, Electrical Shop - - P 30 • Electrical Equipment / Propulsion Equipment • Land Area, • Covered Area, 480,000 sq. ft. 6,000 sq. ft. Plant 2 - Manufacturing New and Remanufacture: • Propulsion Equipment • Auxiliary Equipment • AC & DC Motors • Trucks NYCT Metro Motors CTA Aux Inverter NYCT Metro Propulsion NEC Locomotive Bloc CTA DC Motor - - P 31 Roof Mount LRV Propulsion Trolley Bus Propulsion Plant 2 - Combined Test •Can test 2 independent car sets of Propulsion and Auxiliaries •The Facility is capable of providing the following Power 1000 kW at nominal 750V, 4MW peak •System integration testing •Stability/Performance tuning •EMC Validation •Customer Validation •Extreme / transient conditions •Thermal Validation •Fault Handling - - P 32 Hornell Plant-3, Truck Shop - - P 33 • Truck New and Overhaul Final assembly • Land Area - 400,000 sq. ft. • Covered Area -133,000 sq. ft. Hornell Plant-3, Truck Shop Material Storage and Assembly Area – (WMATA 6K wheels and frames shown) Component Installation Station for frames – (WMATA 6K shown) WMATA 6K completed truck in truck press for simulated height adjustments prior to shipping AC Rotation and Inspection Station – (NJT Loco on test) - - P 34 Experience – Over 2000 New Cars NYCT R160 – 1002 Cars WMATA 6K – 184 Cars New Jersey Transit - - P 35 Experience – Over 5000 Remanufactured Cars NYCT – 3023 Cars CTA – 598 Cars - - P 36 Rochester, NY Signaling Manufacturing Facility 150,000 sq. ft. under roof – 500 Employees - - P 37 Thank You Roelof van Ark 10/20/2009