101-05 - COMP Performance Group
Transcription
101-05 - COMP Performance Group
PERFORMANCE CATALOG NITROUS SYSTEMS NITROUS ACCESSORIES SPARK PLUGS NEW PRODUCTS EFI TRUCK NITROUS SEE PAGE 5 SEE PAGE 4 2005 MUSTANG NITROUS PERIMETER PLATE NITROUS SEE PAGE 9 SEE PAGE 8 DIESEL NITROUS VELVET BOTTLE BAG SEE PAGE 17 SEE PAGE 15 PLUG-IN BOTTLE HEATER V8 SPARK PLUGS SEE PAGE 25 SEE PAGE 5 RACE EFI NITROUS 1 TABLE OF CONTENTS Nitrous Systems: • EFI Wet Nitrous . . . . . . . . . • EFI Truck Nitrous . . . . . . . . • Race EFI Nitrous . . . . . . . . • Nozzle Technology . . . . . . . . • EFI Dry Nitrous . . . . . . . . . • Diesel Nitrous . . . . . . . . . . • Ejector Air Amplifier . . . . . . • Perimeter Plate Nitrous . . . • Perimeter Plate Technology . • 4 cyl. EFI Direct Port Nitrous • EFI V8 Direct Port Nitrous . . • LSX™ Direct Port Nitrous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page # . .3-4 . .5 . .5 . .6 . .7 . .8 . .8 . .9 . .10 . .11 . .12 . .12 Accessories: • Purge Cloud LED Kit . . . . . • Show Purge Kit . . . . . . . . • Machine Gun Purge Kit . . . • Nitrous Purge Kit . . . . . . . • LED Purge Kit . . . . . . . . . • Nitrous Pressure Gauge . . • Bottle Heaters . . . . . . . . . • Programmable TPS Switch • Remote Bottle Valve Opener • Safety Blow Down Kit . . . . • Racer’s Tuning Kit . . . . . . . • Nitrous Fill Station . . . . . . • Nitrous Bottles . . . . . . . . • Black Velvet Bottle Bag . . . • Nitrous Bottle Brackets . . . • Maximizer Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 .13 .14 .14 .14 .15 .15 .15 .16 .16 .16 .16 .17 .17 .17 .17 Components: • Fittings . . . . . . . . . . . . . . . • Electrical . . . . . . . . . . . . . . • Nozzles, Plates, & NMU’s . . • Tools . . . . . . . . . . . . . . . . • Stainless Steel Braided Hose • Solenoids . . . . . . . . . . . . . • Nitrous/Fuel Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 .19 .20 .20 .21 .21 .22 . . . . . . . . Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Simulation Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 ZEXY Stuff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 V8 Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 4 cyl. & 6 cyl. Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Common Questions & Answers . . . . . . . . . . . . . . . . . . . . . . . . .29-30 2 EFI WET NITROUS SYSTEMS Patent#’s 5,967,099 6,105,563 6,234,155 ZEX™ is at the forefront of nitrous technology with its innovative wet nitrous system. The ZEX™ system incorporates the most technically advanced performance features available, including the patented ZEX™ Active Fuel Control™. This innovative performance and safety feature automatically adjusts the nitrous fuel enrichment so your engine never runs too rich or too lean. In addition, the ZEX™ nitrous system features a patented electronic TPS switch for perfect system activation at wide-open throttle. All the kit’s primary components, like the solenoids, filters, and activation electronics, come factory pre-assembled inside an enclosure called the Nitrous Management Unit. The ZEX™ kit is a simple 2 hour installation. • A complete "Wet" nitrous system. Everything is included for a safe, proper installation. • Designed to work safely on stock type engines, but is also engineered to perform flawlessly on highly modified turbocharged and supercharged combinations. The ideal nitrous system for any fuel injected vehicle. • All major components are factory pre-assembled inside the "Nitrous Management Unit". Easy, plug and play, two-hour installation. • ZEX™ Nitrous Systems have an advanced, patented feature called Active Fuel Control™. This feature monitors nitrous bottle pressure and adds or subtracts enrichment fuel so the engine never runs too rich or too lean when you engage the nitrous system. • ZEX™ "Wet" nitrous systems activate at wide-open throttle, using advanced electronics that monitor your engine’s throttle position sensor. This makes using your nitrous system very easy and reliable. • • • • • Recommended Accessories Nitrous Purge Kit (part #82010) Bottle Pressure Gauge (part #82005) Nitrous Bottle Heater (part #82006) Remote Bottle Valve Opener (part #82009) Booster Fuel Pump (part #82020) Not legal for sale or use in California on pollution controlled vehicles 3 see see see see see pg. pg. pg. pg. pg. 14 15 15 16 23 EFI WET NITROUS SYSTEMS APPLICATION CHART Vehicle Acura CL 2.2, 2.3, 3.0, 3.2 Integra RS, LS, GS, & GSR NSX RSX Chevrolet NEW Camaro(V6 & V8) NEW Corvette Impala SS Trucks (V6 & V8) Chrysler Neon (Std. & SRT-4) Prowler PT Cruiser Dodge Magnum (V6 & V8) Trucks (V6 & V8) Dakota (V6 & V8) Ford Focus Mustang (V6 & V8) Mustang (V6 & V8) NEW Trucks (V6 & V8) Honda Civic Prelude S2000 Hyundai Tiburon (4 cyl. & V6) Infiniti G 35 Lexus NEW IS 300 Mazda Miata RX7 NEW RX8 Mercury NEW Marauder Mitsubishi Eclipse 4 cyl. Eclipse 6 cyl. NEW EVO VIII Nissan 240SX 350Z Sentra Pontiac NEW Firebird Grand Prix NEW GTO Trans Am NEW Saturn SL / SC NEW ION Subaru WRX / STi NEW Toyota Celica MR2 Supra Volkswagen Golf Jetta Year 1997-1999 1986-2001 1991-Current 2002-Current Part Number *P denotes Polished Bottle Kit 82021 82021P 82021 82021P 82021 82021P 82021 82021P HP rating 55-75 55-75 55-75 55-75 HP HP HP HP 1993-2002 1993-Current 1994-1996 1994-Current 82026 82026 82026 82047 82026P 82026P 82026P 82047P 75-125 75-125 75-125 55-125 HP HP HP HP 1995-Current 1997-2002 2001-Current 82021 82021 82021 82021P 82021P 82021P 55-75 HP 55-75 HP 55-75 HP 2005-Current 1994-Current 1997-Current 82023 82047 82047 82023P 82047P 82047P 75-125 HP 55-125 HP 55-125 HP 2000-Current 1986-2004 2005-Current 1986-Current 82021 82023 82034 82047 82021P 82023P 82034P 82047P 55-75 HP 75-125 HP 75-175 HP 55-125 HP 1988-Current 1988-2001 2000-Current 82021 82021 82021 82021P 82021P 82021P 55-75 HP 55-75 HP 55-75 HP 1997-Current 82021 82021P 55-75 HP 2003-Current 82021 82021P 55-75 HP 2001-2005 82021 82021P 55-75 HP 1994-Current 1986-1995 2004-Current 82021 82021 82021 82021P 82021P 82021P 55-75 HP 55-75 HP 55-75 HP 2003-2004 82023 82023P 75-125 HP 1989-1999 2000-Current 2003-Current 82021 82021 82021 82021P 82021P 82021P 55-75 HP 55-75 HP 55-75 HP 1989-1998 2003-Current 1991-Current 82021 82021 82021 82021P 82021P 82021P 55-75 HP 55-75 HP 55-75 HP 1993-2002 1997-Current 2004-Current 1993-2002 82026 82021 82026 82026 82026P 82021P 82026P 82026P 75-125 HP 55-75 HP 75-125 HP 75-125 HP 1991-2002 2003-Current 82021 82021 82021P 82021P 55-75 HP 55-75 HP 2002-Current 82021 82021P 55-75 HP 1990-Current 1985-Current 1986-1998 82021 82021 82021 82021P 82021P 82021P 55-75 HP 55-75 HP 55-75 HP 1993-Current 1993-Current 82021 82021 82021P 82021P 55-75 HP 55-75 HP 4 EFI TRUCK NITROUS SYSTEM Part #82047 ZEX™ introduces the first nitrous system specially engineered for the performance and safety needs of hot rod, off-road and late model truck owners. When designing their new truck nitrous system, ZEX™ engineers looked at truck configurations, which feature larger engine bays and different cab locations than cars. Taking into consideration the unique needs of truck performance enthusiasts, ZEX™ designers created the safest, cleanest and easiest to install nitrous system you can buy. The ZEX™ Truck Nitrous System comes complete with everything you need and requires only two hours to install; a simple plug and play procedure for 4, 6, or 8 cylinder EFI engines. The ideal nitrous system for any fuel injected truck, the ZEX™ Truck Nitrous System features Active Fuel Control™ technology, which monitors nitrous bottle pressure and then adjusts fuel enrichment for the perfect mixture. ZEX™ systems activate electronically at wide-open throttle, using your engine’s TPS sensor - it’s almost like traction control for your truck - achieving perfect nitrous engagement, especially on newer throttle by wire trucks. • • • • • A complete kit that’s designed for perfect fitment on pick-up style trucks Easy, plug and play, two-hour installation Designed to work equally well on 4, 6, or 8 cylinder EFI engines Active Fuel Control™ technology monitors nitrous bottle pressure and adjusts fuel enrichment for perfect mixture ZEX™ systems activate electronically at wide-open throttle using your engine’s TPS sensor RACE EFI NITROUS SYSTEM Part #82037 Patented nozzle technology provides better atomization for maximum horsepower! The Race EFI Nitrous System incorporates several nitrous technology breakthroughs, making it the perfect choice for serious race applications. One such patent-worthy advancement is ZEX™’s Fuel Shear™ technology, which injects the enrichment fuel directly into the center of the nitrous plume, yielding total and even fuel atomization. As with every ZEX™ nitrous system, the new Race EFI System includes the tuning and safety feature that has revolutionized the nitrous industry - Active Fuel Control™. Fuel enrichment is automatically adjusted in accordance with bottle pressure, so tune-ups stay dead-on despite bottle pressure fluctuation. In addition, the Race EFI Nitrous System also utilizes a patented electronic TPS switch for perfect system activation at wide-open throttle. Tunable from 100 to 250 horsepower, the new ZEX™ Race EFI Nitrous System is compatible with any fuel injected engine. • • • • Tunable from 100-250 additional engine horsepower Fuel Shear™ technology injects enrichment fuel directly into the nitrous plume for better atomization Active Fuel Control™ adjusts fuel enrichment in accordance with bottle pressure Features a patented electronic TPS switch for perfect system activation at wide open throttle Not legal for sale or use in California on pollution controlled vehicles 5 WET NOZZLE TECHNOLOGY ost nozzle designs are all alike. Other manufacturers may change a hole location here or a tip angle there, but in reality, there really hasn’t been a breakthrough in nozzle technology in the past 20 years…..until now. The most important function of a nozzle is to properly mix and atomize the correct amounts of nitrous and fuel. Current designs FRONT VIEW spray a solid stream of fuel at the nitrous stream and hope that it will atomize properly. Other designs are forced to be run excessively rich, so when nitrous bottle pressure and flow go up, their systems won’t run dangerously lean. ZEX™ has developed two new nozzle technologies that not only give our design the ability to atomize the fuel to levels never achieved before, but also adjust fuel delivery on its own. The result is a nozzle that atomizes fuel and nitrous better than any previous design and provides the optimized tune-up at all bottle pressures. These groundbreaking technologies give you a significant Power Advantage over conventional nozzles. M Power Advantage #1 Fuel Shear™ Technology ZEX™’s Fuel Shear™ tech- FUEL TRANSFER nology injects enrichment TUBE fuel using a fuel transfer tube. This tube allows the ZEX™ nozzle to directly inject fuel into the highest velocity area of the nitrous plume. This high-speed nitrous gas shears the fuel away from the tube, atomizing it to levels other nozzle designs have never SIDE VIEW achieved. This high level of atomization ensures perfect fuel distribution from cylinder to cylinder; ensuring one cylinder is not dangerously rich or lean, like competitor’s nozzles. The finely atomized mixture the ZEX™ nozzle achieves also burns more powerfully and maximizes the horsepower you get from your nitrous system. #82025 Power Advantage #2 Active Fuel Control™ Technology Active Fuel Control™ is the tuning and safety feature that has revolutionized the NITROUS nitrous industry. A vacOUTLET uum is created as nitrous gas is sprayed across the open end of the fuel transfer tube. As bottle pressure rises or lowers due to bottle temperature changes, the speed of the nitrous discharge varies to the same degree. This causes the level of vacuum TOP VIEW draw in the fuel transfer tube to vary as well. This variable vacuum draw causes the ZEX™ nozzle to actually “pull” more or less enrichment fuel into the engine. This means your engine never runs dangerously lean or overly rich. The nitrous tune-up stays dead-on for maximum engine safety and power at all times. Get the ultimate technology: Whether you’re looking to purchase a complete nitrous system or just want to swap out your old-tech nozzles for ZEX™’s latest, groundbreaking technology, ZEX™ has you covered. 6 EFI DRY NITROUS SYSTEMS ZEX™ Dry Nitrous Systems use our patented Active Fuel Control™ technology to monitor the nitrous bottle pressure. The system then adjusts fuel enrichment to achieve the perfect mixture. This ensures your engine will never run too rich or too lean when you engage the nitrous system. ZEX™ nitrous activates at wide-open throttle using an electronic sensor that monitors your engine’s TPS sensor. This design ensures that your nitrous is engaged at the perfect wide-open throttle point, every time. The design of the ZEX™ Nitrous System makes it a simple and easy, 2 hour installation. • A complete "Dry" nitrous system. Everything is included for a safe, proper installation. • Designed to work safely on both stock and high-performance, normally aspirated engines. The ideal nitrous system for many fuel injected performance vehicles. • All major components are factory pre-assembled inside the "Nitrous Management Unit". Easy, plug and play, two-hour installation. • ZEX ™ Nitrous Systems have an advanced, patented feature called Active Fuel Control ™ . This feature monitors nitrous bottle pressure and adds or subtracts enrichment fuel. The engine never runs too rich or too lean when engaging the nitrous system. • ZEX ™ "Dry" nitrous systems activate at wide-open throttle, using advanced electronics that monitor your engine’s throttle position sensor. This makes using your nitrous system very easy and reliable . Patent#’s 5,967,099 6,105,563 6,234,155 EFI DRY NITROUS SYSTEMS APPLICATION CHART Vehicle Year Acura Integra Chevrolet Camaro Corvette Ford Mustang 5.0 Honda Civic Prelude S, SI, SH, VTEC S2000 Hyundai Tiburon Mitsubishi Eclipse 6 cyl. Nissan Sentra SE, SE-R Pontiac Firebird / Trans Am Saturn SL / SC Volkswagen Golf Jetta • • • • • 1986-2000 Part Number 55-75 HP 1993-1997 1993-1996 82018 82018 82018P 82018P 75-125 HP 75-125 HP 1986-1998 82015 82015P 75-125 HP 1988-2000 1988-2001 2000-2002 82011 82011 82011 82011P 82011P 82011P 55-75 HP 55-75 HP 55-75 HP 1997-1999 82011 82011P 55-75 HP 2000-2005 82011 82011P 55-75 HP 1991-1998 82014 82014P 55-75 HP 1993-1997 82018 82018P 75-125 HP 1991-1995 82014 82014P 55-75 HP 1993-2001 1993-2001 82016 82016 82016P 82016P 55 HP 55 HP Recommended Accessories Nitrous Purge Kit (part #82010) Bottle Pressure Gauge (part #82005) Nitrous Bottle Heater (part #82006) Remote Bottle Valve Opener (part #82009) Booster Fuel Pump (part #82020) Not legal for sale or use in California on pollution controlled vehicles 7 HP rating *P denotes Polished Bottle Kit 82011 82011P see see see see see pg. pg. pg. pg. pg. 14 15 15 16 23 ZEX™ DIESEL NITROUS SYSTEMS Part #82028 Reduced turbo lag and improved throttle response with cooler exhaust temperatures! Performance enthusiasts know the potential of nitrous oxide injection systems to generate big horsepower gains. For diesel engines, the installation of a ZEX™ Diesel Nitrous System adds great power with no additional tuning, but offers huge power gains when used in tandem with power programmers that add additional fuel. By more thoroughly burning the increased volume of diesel fuel entering the engine, the ZEX™ Diesel Nitrous System increases power, reduces exhaust gas temperatures, and gets rid of excessive exhaust smoke. 35-200HP The ZEX™ Diesel Nitrous System improves wide-open throttle response, reduces turbo lag, and greatly cools the inlet air temperature for maximum air density and power. Nitrous oxide gas provides the extra oxygen you need to safely burn more fuel when tuning with your diesel engine programmer. The ZEX™ Diesel Nitrous System is a complete kit that includes everything you need for an easy, plug and play installation. The ZEX™ Diesel Nitrous System includes a 10 lb. nitrous bottle, brackets, electronic throttle activation switch, as well as all the plumbing and electrical connectors. EJECTOR AIR AMPLIFIER 2003 SEMA Best New Product Of The Year 2.5” 2.75” 3.0” For short ram style intake system (4 ft feed line) Part #82143 Part #82144 Part #82145 For cold air induction style intake system (6 ft feed line) Part #82146 Part #82147 Part #82148 The ZEX™ Ejector Air Amplifier (patent pending) is the first air induction system to harness the kinetic energy of compressed nitrous oxide. It easily installs in place of your standard cone air filter and connects to any manufacturer’s dry nitrous system. As the high-speed nitrous gas exits the nozzle in the end of the filter, the stream "captures" the surrounding air and induces a significant increase in airflow. Tests show increases of 50 cfm with just a 75 hp shot of nitrous. The other great benefit of the "Ejector" is that it greatly simplifies a dry nitrous kit installation. You don’t have to drill and tap your intake tube for a standard nozzle, simply slide the ZEX™ Ejector Air Amplifier in place of your standard cone filter and you’re ready to spray. The "Ejector" design has been incorporated into a racequality air filter that is both washable and reusable, for years of superior performance. *Patent Pending Exploded view 8 PERIMETER PLATE NITROUS SYSTEM Square Flange Applications: Part #82040 Part #82040P (polished bottle) Dominator Applications: Part #82048 Part #82048P (polished bottle) Revolutionary Perimeter Injection™ technology provides optimum nitrous and fuel atomization for maximum horsepower! For years, nitrous systems have been just a plate bolted under the carburetor, equipped with two crude brass spray bars to inject nitrous and fuel into the intake charge. Nitrous technology has now taken a huge leap forward! The ZEX™ Perimeter Plate Nitrous System is a complete kit that provides optimum spray efficiency with nitrous and fuel outlets placed at 12 injection points around the perimeter of the intake manifold opening. This new technology provides optimum distribution of nitrous oxide and fuel and delivers the most horsepower possible from your kit. Through an ingenious new cooling technology called Cryo-Sync™, super chilled nitrous is injected through the ZEX™ plate before being injected into the engine. This technology rapidly cools the carburetor and intake manifold, while you spray, for even greater power. A final design breakthrough is Airflow Enhancement™Technology. Due to the spray pattern that is achieved by the Perimeter Plate, an intense low pressure area is created below the carburetor while you spray. This draws additional air and fuel into the engine for even more power. • A complete plate nitrous system engineered for single and dual plane 4-barrel manifolds, both square flange and Dominator style. Everything is provided for an easy install, even the wire ties! • Perimeter Injection™ Technology injects at 12 points surrounding the intake manifold plenum. Eliminates 30 year-old technology spray bars and optimizes distribution of fuel and nitrous into the engine. • Cryo-Sync™ Technology flows super-chilled nitrous through the entire plate, before being sprayed into the engine. Creates a cooling “deep freeze” effect on the carburetor and intake manifold for additional power. • Airflow Enhancement™ Technology creates an intense low pressure area under the carburetor as the nitrous sprays. This helps the engine to pull in more air and fuel for additional power. Recommended Accessories • • • • Nitrous Purge Kit (part #82010) Bottle Pressure Gauge (part #82005) Nitrous Bottle Heater (part #82006) Remote Bottle Valve Opener (part #82009) Not legal for sale or use in California on pollution controlled vehicles 9 see see see see pg. pg. pg. pg. 14 15 15 16 PERIMETER PLATE TECH ypical spray-bar nitrous plates are built on obsolete 30-year-old technology. Not surprisingly, these plates suffer from design compromises that can result in less-than-optimal performance and reliability. For example, because of their inherent inefficiency, traditional plate systems are usually calibrated to create an overly rich fuel mixture in some cylinders simply to prevent a lean condition in others. ZEX™’s new Perimeter Injection™ Technology uses incredibly precise metering and distribution to eliminate this imbalance. It’s a whole new way of thinking about plate systems! The engineering process that yielded these advances took over two years to complete and resulted in three totally new nitrous technologies, each of which gives you a significant power advantage over conventional plate systems. T - Read the Power & Performance NewsPerimeter Plate Article @ www.powerandperformancenews.com AIR Perimeter Plate POWER ADVANTAGE #2 Cryo-Sync™ Technology: NITROUS & FUEL PLUME The ZEX™ Perimeter Injection™ Plate routes the nitrous through a set of internal passages before spraying it into your engine. During this circulation process, the nitrous temperature drops to -127 degrees below zero! This cryogenic phenomenon effectively turns the plate into an ultra-efficient Cryo-Sync™, cooling your carburetor and intake manifold for additional power. POWER ADVANTAGE #1 Perimeter Injection™ Technology: Unlike traditional nitrous kits, the ZEX™ Perimeter Plate employs multiple injection points to create a perfectly atomized blend of fuel and nitrous. This mixture is then fired directly into the center of your intake plenum, ensuring equal dispersal between cylinders. By optimizing cylinder-tocylinder distribution, ZEX™ Perimeter Injection™ Technology generates maximum power without sacrificing engine safety. PERIMETER INJECTION™ POINTS AIR Internal Delivery Channel - Go to ZEX.com to see a video clip demonstrating the Cryo-Sync™ Technology at work. POWER ADVANTAGE #3 Airflow Enhancement Technology: The ZEX™ Perimeter Plate has been designed to inject the nitrous at an optimized angle, toward the center of the intake plenum. In addition to ensuring proper cylinder distribution, this ZEX™-developed technology creates a pocket of intense low pressure just below the carburetor while the nitrous is being sprayed. This lowpressure area substantially increases airflow into your engine, further improving power. INTENSE LOW PRESSURE MANIFOLD PLENUM AREA MAKE THE SWITCH Retro-Fit & Complete Kits Offered Whether you’re installing a new plate nitrous system on your vehicle or simply want to upgrade your old set-up for improved performance, ZEX™ has a Perimeter Plate package to fit your needs. Our Perimeter Plate Nitrous System (part #82040) is a complete, bolt-on kit that is adjustable from 100 to 300 hp. And for those of you who are currently using a traditional plate system, we offer our easy-to-install Perimeter Plate Conversion Kit (part #82043). If you have any questions about ZEX™ products, please call our toll free ZEXTEK™ tech line @ 888817-1008 or visit us online @ www.zex.com. PERIMETER INJECTION SPRAY PATTERN - Go to ZEX.com for a video clip showing our Perimeter Injection™ Technology in action. 10 EFI 4 CYL. DIRECT PORT NITROUS SYSTEM Part #82030 Part #82030P (polished bottle) A complete, easy to install kit that delivers up to 200hp for any 4 cyl. engine. Build some serious horsepower into your 4 cyl. engine by adding the ZEX™ 4 Cylinder Direct Port Nitrous System. The kit adds 50 to 200 horsepower and uses our patent-pending Fuel Shear™ injector nozzle that delivers optimum nitrous and fuel atomization. These unique nozzles also adjust nitrous enrichment fuel with bottle pressure, resulting in much more consistent and safer tune-ups. The kit includes easy to install, pre-made nozzle flex-lines. You won’t spend hours cutting and bending hard-lines with our kit. Finally, advanced, patented electronics activate the system at wide open throttle for easy, reliable activation. • A complete "Direct Port" nitrous system. Everything is included for a safe, proper installation. • The only 4 cyl. direct port nitrous system that can be safely jetted down to 50hp. This system works great on stock engines. • Adjustable to 200hp, perfect for fully built competition engines. • Uses one injector nozzle per cylinder. Gives perfect nitrous and fuel distribution. • Features easy to install, pre-made nozzle flex-lines. No hours wasted on cutting and bending hard-lines. • Dual-stage jet technology uses one jet in the distribution block and one jet in the injector nozzle. Offers much finer tuning adjustments as well as easy HP level changes. • Unique nozzle design has Active Fuel Control™ built in. This feature monitors bottle pressure and when the nitrous system is engaged, it adds or subtracts enrichment fuel so the engine never runs too rich or too lean. *Patent Pending Nozzle Design Recommended Accessories • • • • Nitrous Purge Kit (part #82010) Bottle Pressure Gauge (part #82005) Nitrous Bottle Heater (part #82006) Remote Bottle Valve Opener (part #82009) see see see see Not legal for sale or use in California on pollution controlled vehicles 11 pg. pg. pg. pg. 14 15 15 16 EFI V8 DIRECT PORT NITROUS SYSTEM Part #82062 Small Block Applications Part #82063 Big Block Applications Get BIG horsepower out of any EFI V8 engine, the easy way! The ZEX™ EFI V8 Direct Port Nitrous System is the ultimate in high-tech, big horsepower nitrous. It’s the easiest direct port kit to install on the market because of custom length distribution flex lines, so no cutting or bending of hard lines is required. In fact, the kit comes complete with everything needed for a clean installation, right down to the wire ties. The ZEX™ kit adds 75 to 300 horsepower and uses the most advanced nitrous nozzle on the market. Using Fuel Shear™ technology, the ZEX™ nozzle atomizes fuel and nitrous to levels competitor’s nozzles have never been able to achieve. The ZEX™ system also uses patented Active Fuel Control™ technology which monitors nitrous bottle pressure and adds or subtracts enrichment fuel so the engine never runs too rich or too lean. To get all this power to the ground, the ZEX™ kit has an advanced, patented electronic switch to activate the system at wide open throttle. It uses the signal from the engine’s TPS sensor for perfect, reliable activation. • Uses one injector nozzle per cylinder. Gives perfect nitrous and fuel distribution. • Features easy to install, pre-made nozzle flex-lines. No hours wasted on cutting and bending distribution hard-lines. • Unique nozzle design has Active Fuel Control™ built in. This feature monitors bottle pressure and when the nitrous system is engaged, it adds or subtracts enrichment fuel so the engine never runs too rich or too lean. Patent #’s 5,967,099; 6,105,563; 6,234,155 LSX™ DIRECT PORT NITROUS SYSTEM Part #82032 Part #82032P (polished bottle) A complete, easy to install kit that makes big power for LSX™ manifold equipped LS1/LS6 engines. The FAST™ LSX™ intake manifold, for LS1/LS6 engines, has revolutionized the performance intake manifold business. Why not take your LSX™ equipped engine to the next horsepower level and add the new ZEX™ LSX™ Direct Port Nitrous System? The kit adds 75 to 300 horsepower and uses a patent-pending injector nozzle that delivers optimum nitrous and fuel atomization. The kit also uses advanced, patented electronics to activate the system at wide open throttle. The ZEX™ LSX™ Direct Port Nitrous System uses patented technology that monitors bottle pressure and adds or subtracts enrichment fuel for optimum performance. It comes with custom length distribution flex lines, so no cutting or bending of hard lines is required. The kit comes complete with everything needed for installation, right down to the wire ties. • Uses one injector nozzle per cylinder. Gives perfect nitrous and fuel distribution. • Features easy to install, pre-made nozzle flex-lines. No hours wasted on cutting and bending distribution hard-lines. • Unique nozzle design has Active Fuel Control™ built in. This feature monitors bottle pressure and when the nitrous system is engaged, it adds or subtracts enrichment fuel so the engine never runs too rich or too lean. 12 NITROUS ACCESSORIES 2004 SEMA Best New Product Of The Year Purge-Cloud LED Kit Part #82170R – ZEX™ Purge-Cloud LED Kit (red) Part #82170G – ZEX™ Purge-Cloud LED Kit (green) Part #82170B – ZEX™ Purge-Cloud LED Kit (blue) The ZEX™ Purge-Cloud LED Kit is a focused beam, high-intensity LED light assembly that illuminates the purge-cloud in your choice of colors. • Illuminates the purge-cloud to let the whole world know you are nitrous equipped • Uses a special, high-intensity LED to maximize the visual impact at night • Available in red, green, and blue colors for video footage, visit www.zex.com “Show” purge kit Part #82270R (includes RED light) Part #82270G (includes GREEN light) Part #82270B (includes BLUE light) • This complete kit enables you to purge a 15ft. cloud of colored nitrous into the air. A showstopper that will turn heads everywhere. • Gives you the "look" of a complete engine nitrous system. No need for the expense and trouble of a full installation. • Can be used to purge nitrous from the hood area, the muffler, underneath the vehicle, you name it! Creates a wild purge cloud effect anywhere it is used. • The kit includes our Purge Cloud LED. It is a focused beam, high-intensity LED light assembly in red, green, or blue color that lights-up the nitrous purge cloud. Makes for an especially vibrant and colorful show at night. • Photo shows the “show” purge kit in action • Photo also shows the Purge Cloud LED in use Some parts are not legal for sale or use in California or on pollution controlled vehicles 13 MACHINE GUN Purge Kit Comes with its own ear plugs! Want to make them really take notice? Install the new ZEX™ Machine Gun Purge Kit, and you’ll really get their attention. We even include a set of ear plugs to ensure your personal noise protection. The Machine Gun Purge Kit pulses any purge kit on the market, regardless of brand. Release nitrous with a “machine gun” blast of noise and color to let them know you’re nitrous equipped. The Machine Gun Purge Kit includes the Machine Gun Module, the awardwinning Purge Cloud LED Light and all electrical connectors and wire. Everything you need for a complete and professional, 30 minute installation is included. Part #82370R Part #82370G Part #82370B • Fits any manufacturer’s purge kit • Pulses the purge kit like a machine gun, heads will turn • Includes revolutionary Purge Cloud LED light for a cool, strobe light effect • Red, green, and blue colors available (red LED) (green LED) to view kit in action visit www.zex.com (blue LED) Nitrous Purge Kit Part #82010 • Purging your nitrous kit before a race clears the lines of unwanted vapor and ensures pure liquid nitrous as soon as the kit activates, giving you the jump on your competition • The ZEX™ Nitrous Purge Kit uses the largest solenoid and delivery lines in the industry • Creates the "snow machine" effect every racer wants LED Purge Kit A complete purge kit that delivers a vibrant and colorful 15-foot nitrous cloud! The ZEX™ LED Purge Kit is compatible with any manufacturer’s nitrous system. It includes a complete nitrous purge kit, plus the addition of the award winning ZEX™ Purge Cloud LED Kit. The ZEX™ LED Purge Kit uses a high intensity LED light to illuminate the nitrous purge cloud. This LED is available in red, green or blue color and is powerful enough to illuminate a 15-foot cloud of nitrous, giving you a show stopping purge display. Part #82010R Part #82010G Part #82010B (red LED) (green LED) (blue LED) • Fits any manufacturer’s nitrous system • Ensures instant nitrous power off the line by clearing the delivery lines of unwanted vapor • Illuminates the purge-cloud to let the whole world know that you are nitrous equipped • Uses a special, high intensity LED to maximize the visual impact at night 14 Nitrous Pressure Gauge Part #82005 • Superior quality gauge is designed for accuracy and long life • Allows precise monitoring of bottle pressure • Anodized for a high-quality, competition look Nitrous Bottle Heater Part #82006 • Automatically maintains optimum bottle pressure with precision thermostats • Velcro straps for fast and easy installation on the bottle • Electrical components are pre-assembled and molded into the heater for ease of installation PLUG-IN Nitrous Bottle Heater Part #82045 • Automatically maintains optimum bottle pressure with precision thermostats • Velcro straps for fast and easy installation on the bottle • Electrical components are pre-assembled and molded into the heater for ease of installation • No wires to hook-up, just plug-in to your cigarette lighter or power point Programmable TPS Switch Part #82108 Patent # 6,234,155 15 ZEX™ has taken its patented TPS activation circuit and placed it in an easy to install, stand alone unit. This switch allows anyone with a nonZEX™ nitrous system to enjoy the benefits of using their throttle position sensor to reliably activate their nitrous system at wide-open throttle. NITROUS SYSTEMS AND ACCESSORIES Nitrous Systems For more info, see pages 3, 5, 8, and 9 VEHICLE YEAR PART # HP RATING Power Tune™ V8 Power Racer™ V8 Spark Plugs Spark Plugs For more info, see page 25 4 and 6 cyl. Spark Plugs For more info, see page 25 For more info, see page 27 PART # PART # PART # ACURA Integra RS, LS, GS, & GSR RSX 1986-2001 2002-Current 82021 82021 55-75 HP 55-75 HP n/a n/a n/a n/a 82003-4 82003-4 All 1993-2002 1993-Current 1990-2003 1994-Current 1996-2003 2001-Current 82040 82026 82026 82026 82047 82047 82028 100-300 HP 75-125 HP 75-125 HP 75-125 HP 55-125 HP 55-125 HP 35-200 HP n/a 82070-8 see below 82070-8 see below 82070-8 n/a n/a 82071-8 see below 82071-8 see below 82071-8 n/a n/a n/a n/a n/a n/a n/a n/a All 1995-Current 82040 82021 100-300 HP 55-75 HP n/a n/a n/a n/a n/a n/a All 2005-Current 1997-Current 1994-Current 1998-Current 82040 82023 82047 82047 82028 100-300 HP 75-125 HP 55-125 HP 55-125 HP 35-200 HP n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a All 2000-Current 1986-95 1996-2004 1996-2004 2005-Current 1986-Current 1997-2004 1997-2003 1997-Current 82040 82021 82023 82023 82023 82034 82047 82047 82047 82028 100-300 HP 55-75 HP 75-125 HP 75-125 HP 75-125 HP 75-175 HP 55-125 HP 55-125 HP 55-125 HP 35-200 HP n/a n/a n/a see below 82070-8 n/a see below 82070-8 82070-8 n/a n/a n/a n/a see below 82071-8 n/a see below 82071-8 82071-8 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 1988-Current 1988-2001 2000-Current 82021 82021 82021 55-75 HP 55-75 HP 55-75 HP n/a n/a n/a n/a n/a n/a 82003-4 82003-4 82003-4 1997-Current 1997-Current 82021 82021 55-75 HP 55-75 HP n/a n/a n/a n/a 82003-4 82003-6 1994-Current 1986-1995 2004-Current 82021 82021 82021 55-75 HP 55-75 HP 55-75 HP n/a n/a n/a n/a n/a n/a 82003-4 n/a n/a 2003-2004 82023 75-125 HP 82070-8 82071-8 n/a 1989-99 2000-Current 2003-Current 82021 82021 82021 55-75 HP 55-75 HP 55-75 HP n/a n/a n/a n/a n/a n/a n/a 82003-6 n/a 2003-Current 1991-Current 82021 82021 55-75 HP 55-75 HP n/a n/a n/a n/a n/a 82003-4 1993-2002 1997-Current 2004 1993-2002 82026 82021 82026 82026 75-125 HP 55-75 HP 75-125 HP 75-125 HP 82070-8 n/a 82070-8 82070-8 82071-8 n/a 82071-8 82071-8 n/a n/a n/a n/a 1991-2002 2003-Current 82021 82021 55-75 HP 55-75 HP n/a n/a n/a n/a 82003-4 82003-4 2002-Current 82021 55-75 HP n/a n/a 82003-4 1990-Current 1985-Current 1986-1998 82021 82021 82021 55-75 HP 55-75 HP 55-75 HP n/a n/a n/a n/a n/a n/a 82003-4 82003-4 82003-6 1993-Current 1993-Current 82021 82021 55-75 HP 55-75 HP n/a n/a n/a n/a 82003-4 82003-4 CHEVROLET AND GMC Holley 4bbl. Applications Camaro Corvette Corvette Trucks (V6 & V8 engines) Trucks (V8 engines) Trucks (Diesel engines) CHRYSLER Holley 4bbl. Applications Neon (Std. & SRT4) DODGE Holley 4bbl. Applications Magnum (V6 & V8 engines) Dakota (V6 & V8 engines) Trucks (V6 & V8 engines) Trucks (Diesel engines) FORD Holley 4bbl. Applications Focus Mustang (V6 & V8 engines) Mustang (V6 & V8 engines) Mustang (V8 engines) Mustang (V6 & V8 engines) Trucks (V6 & V8 engines) Trucks (4.6L engines) Trucks (5.4L engines) Trucks (Diesel engines) HONDA Civic Prelude S2000 HYUNDAI Tiburon 4 cyl. Tiburon 6 cyl. MAZDA Miata RX7 RX8 MERCURY Marauder MITSUBISHI Eclipse 4cyl Eclipse 6cyl EVO VIII NISSAN 350Z Sentra PONTIAC Firebird Gran Prix GTO Trans Am SATURN SL/SC ION SUBARU WRX / STi TOYOTA Celica MR2 Supra VOLKSWAGEN Golf Jetta Purge Kits Pressure Gauge Plug-in Bottle Wire-in Bottle Remote Bottle Safety Heater Heater Opener Blowdown Kit Velvet Bottle Bag For more info, see page 14 For more info, see page 15 For more info, see page 15 For more info, see page 15 For more info, see page 16 For more info, see page 16 PART # PART # PART # PART # PART # PART # PART # For more info, see page 17 82010 82010 82005 82005 82045 82045 82006 82006 82009 82009 82099 82099 82000B 82000B 82010 82010 82010 82010 82010 82010 82010 82005 82005 82005 82005 82005 82005 82005 82045 82045 82045 82045 82045 82045 82045 82006 82006 82006 82006 82006 82006 82006 82009 82009 82009 82009 82009 82009 82009 82099 82099 82099 82099 82099 82099 82099 82000B 82000B 82000B 82000B 82000B 82000B 82000B 82010 82010 82005 82005 82045 82045 82006 82006 82009 82009 82099 82099 82000B 82000B 82010 82010 82010 82010 82010 82005 82005 82005 82005 82005 82045 82045 82045 82045 82045 82006 82006 82006 82006 82006 82009 82009 82009 82009 82009 82099 82099 82099 82099 82099 82000B 82000B 82000B 82000B 82000B 82010 82010 82010 82010 82010 82010 82010 82010 82010 82010 82005 82005 82005 82005 82005 82005 82005 82005 82005 82005 82045 82045 82045 82045 82045 82045 82045 82045 82045 82045 82006 82006 82006 82006 82006 82006 82006 82006 82006 82006 82009 82009 82009 82009 82009 82009 82009 82009 82009 82009 82099 82099 82099 82099 82099 82099 82099 82099 82099 82099 82000B 82000B 82000B 82000B 82000B 82000B 82000B 82000B 82000B 82000B 82010 82010 82010 82005 82005 82005 82045 82045 82045 82006 82006 82006 82009 82009 82009 82099 82099 82099 82000B 82000B 82000B 82010 82010 82005 82005 82045 82045 82006 82006 82009 82009 82099 82099 82000B 82000B 82010 82010 82010 82005 82005 82005 82045 82045 82045 82006 82006 82006 82009 82009 82009 82099 82099 82099 82000B 82000B 82000B 82010 82005 82045 82006 82009 82099 82000B 82010 82010 82010 82005 82005 82005 82045 82045 82045 82006 82006 82006 82009 82009 82009 82099 82099 82099 82000B 82000B 82000B 82010 82010 82005 82005 82045 82045 82006 82006 82009 82009 82099 82099 82000B 82000B 82010 82010 82010 82010 82005 82005 82005 82005 82045 82045 82045 82045 82006 82006 82006 82006 82009 82009 82009 82009 82099 82099 82099 82099 82000B 82000B 82000B 82000B 82010 82010 82005 82005 82045 82045 82006 82006 82009 82009 82099 82099 82000B 82000B 82010 82005 82045 82006 82009 82099 82000B 82010 82010 82010 82005 82005 82005 82045 82045 82045 82006 82006 82006 82009 82009 82009 82099 82099 82099 82000B 82000B 82000B 82010 82010 82005 82005 82045 82045 82006 82006 82009 82009 82099 82099 82000B 82000B THE NEW WWW.ZEX.COM IS YOUR ONE-STOP ONLINE NITROUS RESOURCE! The all new www.zex.com is the easiest way to research, select and purchase the exact ZEX™ products from the comfort of your own computer.The new site features easy-to-navigate menu bars and clear, concise information that makes nitrous shopping easier than ever before. Recently re-launched, www.zex.com includes all of the great features found on their previous website with plenty of new resources, better organization and faster navigation. In addition, the new ZEX™ catalog viewing section not only includes standard pdf catalog file pages, but also jpg format which does not require users to have Adobe Acrobat Reader or hassle with extended download times.Visit the new website today and find out what’s hot in the world of nitrous performance from the leaders in nitrous technology! • All new fast-loading user interface and graphics for any internet connection speed • Product information updated daily; be the first to know about the next ZEX™ nitrous innovation • Exclusive technical resources explaining nitrous oxide performance and the advantages of ZEX™ systems • Complete ZEX™ performance catalog available for browsing in .jpg and .pdf formats • Online store makes ordering nitrous products direct easier than ever before • Easy to research ZEX™ nitrous products and kits for any vehicle application • Exclusive factory close-outs and clearance section includes unbelievable deals • Sign-up for the ZEX™ newslist for email updates, special promotions and VIP offers • Read what other customers and nitrous enthusiast have to say about ZEX™ products • View and download any ZEX™ product image from the complete image library • Browse through recent national magazine articles that feature ZEX™ products • Check out downloadable video press releases for hot, new ZEX™ products Remote Bottle Valve Opener Part #82009 • Allows you to open the valve from the driver’s seat at a moment’s notice • Manufactured from anodized billet aluminum • Modular motor assembly provides years of trouble free use • The ZEX ™ design ensures that nitrous flow is not affected by its use Safety Blow Down Kits Part #82099 Universal kit, fits all valves Part #82110 For valves with internally threaded safety port Part #82111 For valves with externally threaded safety port The ZEX™ Safety Blow Down Kit ensures maximum safety for your nitrous powered hot rod. If your bottle is ever over-filled or overheated and the pressure safety disk bursts, the dangerous overpressure will safely vent to the outside of the vehicle. All racetracks require these blow down kits, and they are a must for the serious competitor. The ZEX™ Safety Blow Down Kit is a complete kit that makes installing this important safety item a simple task. racer’s tuning kit Part #82001 • Kit includes all the accessories needed to optimize the performance of your nitrous system • Includes a purge kit, bottle pressure gauge, bottle heater, and a safety blow down kit • As an added bonus, there is a 5% discount on the accessories, plus the kit includes a FREE T-shirt offer Nitrous Fill Station Part #82121 The ZEX™ Nitrous Refill Station allows you to accurately and safely fill all kinds of nitrous bottles. It has an incredibly quiet and efficient pump and includes all the necessary high-pressure lines, fittings, adapters, and filters to properly set-up a refill station. The ZEX™ Nitrous Refill Station ensures that the fun won’t stop when the bottle is empty. Some parts are not legal for sale or use in California or on pollution controlled vehicles 16 NITROUS BOTTLES Nitrous Bottles Part #82000 (Purple Bottle) Part #82000P (Polished Bottle) Part #82000C (Carbon Composite Bottle) • Both the purple and polished bottles have an incredible, show quality shine • “Standard” nitrous bottles have a capacity of 10 lbs. of nitrous • Carbon composite nitrous bottle has a capacity of 12.5 lbs. of nitrous • Carbon composite nitrous bottle includes special bottle brackets • All bottles come with ZEX™'s high-performance bottle valve BLACK VELVET Bottle BAG Part #82000B Tired of the local speed shop scratching your nitrous bottle when it gets filled? ZEX™ has the perfect solution. The ZEX™ Black Velvet Bottle Bag is a form fitting, embroidered black velvet bag that slips over any 10 lb. nitrous bottle. The bag is thin enough to be kept on the bottle, even while the bottle is installed in the brackets. It makes the perfect finishing touch to your nitrous system installation. Nitrous bottle bracket kit Part #82013 • High quality, stainless steel bottle brackets fit all 10 lb. and 15 lb. nitrous bottles. Offers a perfect fit with a show quality finish. • Includes rubber bracket covers. A no-slip design that does not damage the bottle’s finish. The same brackets used in our nitrous kits for proven durability and safety. Maximizer Kit Part #82100 (Purple Bottle) Part #82100P (Polished Bottle) No more running out of nitrous on a Friday night of racing. The ZEX™ Maximizer Kit doubles your system’s capacity by adding an extra nitrous bottle to your vehicle. This extra capacity not only ensures more fun, but helps to maintain bottle pressure for maximum horsepower. The kit includes a 10 lb. ZEX™ nitrous bottle, padded bottle brackets, adapter fittings, and high-pressure braided lines. Step up to the plate with the ZEX™ Maximizer Kit and never run out of the horsepower juice when you need it the most. Some parts are not legal for sale or use in California or on pollution controlled vehicles 17 COMPONENTS FITTINGS Part #NS6685 .350 hose barb, 1/8 NPT outlet fuel tee. . . . . . . . . . . . . . . . . . . Part #82035 Ford fuel rail adapter (2005-current) . . . . . . . . . . . . . . . . . . . . . Part #NS6599 -4AN Swivel T fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #82104 -4AN aluminum inline T fitting with dual 1/8 NPT outlets . . . . . Part #NS6576 90 deg., -4AN swivel adapter . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6508 backing nut for 1/16 NPT bulkhead fitting . . . . . . . . . . . . . . . . . Part #NS6506 1/16 NPT bulkhead fitting . . . . . . . . . . . . . . . . . . . Part #NS6687 1/8 NPT bulkhead fitting w/ backing nut . . . . . . . . . . . . . . . . . . Part #NS6579 -4AN to 1/4 NPT filter for fuel and nitrous. . . . . . . Part #NS6703A 1 in 4 out, 1/8 NPT distribution block . . . . . . . . . . Part #NS6704B 1 in 4 out, 1/8 NPT distribution block . . . . . . . . . . . . . . . . Part #NS6596 8-32 x 1/2 in. cap screw for distribution block . . . 18 FITTINGS Part #NS6578 1/8 NPT reducer for 1/4 NPT filter . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6570 -3AN to 1/8 NPT, straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6588 -4AN to 1/8 NPT, straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6686 -4AN to 1/8 NPT, 90 deg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6688 -4AN to 1/16 NPT, straight . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6583 326 CGA bottle nut (chrome). . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6502 -4AN, 326 CGA outlet fitting . . . . . . . . . . . . . . . . . . . . . . Part #NS6533 3/16 diam. steel purge tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL COMPONENTS Part #NS6645 wide open throttle micro switch . . . . . . . . . . . . . . . . . . . . . . . Part #82002 aircraft switch & cover . . . . . . . . . . . . . . . . . . . . . . . Part #NS6545 switch cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6534 nitrous push button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6552 mini relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 NOZZLES, PLATES, & NMU’s Part #82043 perimeter plate, square flange, includes fitted carb gaskets . . . . Part #82049 perimeter plate, dominator, includes fitted carb gaskets . . Part #82042 carb gaskets fitted for #82043 plate . . . . . . . . . . . . . . . . . . . . . . Part #82049 DPG carb gaskets fitted for #82049 plate . . . . . . . . . . . . . . . Part #82008 wet nitrous management unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #82007 dry nitrous management unit . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #82155 direct port nitrous nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6550 dry nitrous nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #82025 wet nitrous nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6652 nozzle jet holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6571 jet holder, 1/8 NPT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOOLS Part #NS6584 1/16 NPT-27 Tap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6684 1/8 NPT-27 Tap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 STEEL BRAIDED HOSES • Teflon lined hose assemblies with stainless steel over-braid for strength and abrasion resistance • Hose assemblies come with straight swivel ends in –3AN and –4AN sizes -3AN Description Part #NS6568 2ft., purple ends Part #NS6595 4ft., purple ends Part #NS6614A 2 ft., .086 ID, red ends Part #NS6613A 2 ft., .106 ID, purple ends Part #NS6615A 7.5 in., .086 ID, purple end, -3AN x 1/8 NPT Part #NS6616A 7.5 in., .040 ID, red end, -3AN x 1/8 NPT Part #NS6621 -3AN purple end, -4AN, 12 in., 1/8 NPT -4AN Description Part #NS6612 3ft., purple ends Part #NS6597 4ft., purple ends Part #NS6569 16ft., purple ends Part #NS6669 18ft., purple ends –4AN SOLENOIDS Part #NS6521 Hi-Flow Purge Solenoid • Comes with internal filter • 1/8 NPT inlet • 1/8 NPT outlet • 1.8 amp draw Part #NS6642 Pro Nitrous Solenoid • .110 orifice • 1/4 NPT inlet • 1/8 outlet • 16.7 amp draw Part #NS6641 Pro Fuel Solenoid • .156 orifice • 1/4 NPT inlet • 1/8 outlet • 1.8 amp draw SOLENOID ACCESSORIES Part #82105 solenoid/WOT switch bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . Part #NS6522 solenoid bracket screw, 10-32. . . . . . . . . . . . . . . . . . . . . . . . . . 21 –3AN JETS Nitrous/Fuel Jets • Precision-machined jets are used for adjusting both nitrous and fuel flow • Special internal taper minimizes turbulence, results in very consistent flow and power • Packaged individually for ease of ordering PART Number DIAMeter Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part Part .017 .019 .021 .024 .026 .028 .030 .032 .033 .034 .035 .036 .038 .040 .043 .046 .052 .053 .054 .056 .057 .062 .064 .067 .072 .073 .074 .076 .078 .082 .083 .088 .105 .125 #NS6500M #NS6500N #NS6500O #NS6501H #NS6500P #NS6501G #NS6500Q #NS6500A #NS6501F #NS6500B #NS6500C #NS6500D #NS6500E #NS6500F #NS6500G #NS6500H #NS6500I #NS6500S #NS6500R #NS6501E #NS6501D #NS6500T #NS6500U #NS6501C #NS6500V #NS6500J #NS6500W #NS6501B #NS6500K #NS6500L #NS6500X #NS6500Y #NS6501A #NS6500Z HP JET CHART EFI WET SYSTEM 4CYL. 6CYL. 8CYL. FUEL N2o FUEL N2o FUEL N2o 55 HP 17 32 17 32 19 32 65HP 19 36 19 36 21 36 75HP 21 40 21 40 26 40 100HP 26 46 26 46 30 46 See note #2 125HP 30 54 30 See note #2 150HP 38 43 67 38 See note #2 83 43 See note #2 54 34 54 See note #2 67 38 See note #2 175HP See note #2 83 43 See note #2 67 See note #2 83 See note #2 EFI DRY SYSTEM See note #1 4CYL. 6CYL. 8CYL. FUEL N2o FUEL N2o FUEL 55 HP 36 32 36 32 65HP 34 35 34 35 75HP 32 38 32 38 43 40 100HP 26 46 26 46 40 46 See note #2 125HP Note #1: Note #2: N2o See note #2 34 54 82018 System uses special jetting. Call factory for further details. Fuel pump upgrade required. Use ZEX™ Booster Fuel Pump Kit # 82020 for return style fuel system. 22 FUEL SYSTEM Booster Fuel Pump Part #82020 To avoid running your performance engine lean, you need to "amp" up your fuel system. The best upgrade to use is the ZEX™ Booster Fuel Pump Kit. It is installed in-line, so there is no need for the mess of dropping your fuel tank. Unlike other manufacturers who just sell you a pump, the ZEX™ Booster Fuel Pump Kit includes all the hoses, hose clamps, wiring, etc. you need for an easy and clean install. The kit provides the potential to boost your fuel system flow capacity up to 650 hp, even on high fuel pressure turbo, supercharged, and nitrous applications. So "amp" up and ensure that you always have the fuel you need to beat your competition. SOFTWARE Searching for the best combination of engine parts to build the ultimate Sport Compact car and don't have unlimited funds to try every new part on the market? The new Sport-Compact DynoSim™ engine simulation, from ProRacing Sim™ Software, is the tool you need to find the best component-setup for your street or serious race engine. Test cams, variable valve timing, compression ratios, induction systems, superchargers, turbos, nitrous, exhaust systems, and much more on your PC before you buy parts! The Sport-Compact DynoSim™ is simple and fun to use. Just click on any part or specification listed on the high-tech component interface. The parts you select will be installed, and dyno-test results will be shown on custom graphs, instantly! Display wheel horsepower, flywheel horsepower, torque, engine pressures, VE, induction airflow, and more! Build multiple engine combinations and setup quick comparisons to find the best power, torque, or even maximum area under the power or torque curves! ZEX™ DESK TOP Sport Compact Dyno Part #186200 ZEX™ Sport Compact DynoSim™ Engine Simulation Part #181400 ZEX™ Sport Compact DynoSim™ WITH PROTOOLS™ Part #181410 23 ZEXY STUFF ZEX™ Apparel ZEX™ Racing T-Shirt back ZEX™ 100% pre-shrunk official T- shirts have a full color ZEX™ logo on the back and a smaller logo on the front. Great for letting the competition know who’s on your side. Sizes S-XXXL front #Z106-SIZE ZEX™ Tribal T-Shirt Our nitrous oxide division is the safer, smarter, faster system for the “Plug & Play” users. This 100% preshrunk cotton tee features a ZEX™ logo on the front & tribal design on the back. Sizes S-XXXL front back back #Z107-SIZE ZEX™ Win T-Shirt Show how you have made your great car into a winning car with this ZEX™ shirt that features a ZEX™ logo on the front and “Win with ZEX™” design on the back. Sizes S-XXXL front #Z108-SIZE ZEX™ Racing T-Shirt For those of you that like a little more color in your life, this purple, 100% preshrunk cotton ZEX™ t-Shirt is for you. It has a ZEX™ logo on the front and a ZEX™ racing emblem on the back. Sizes S-XXXL back FASTER • SMARTER front #Z109-SIZE ZEX™ “Babydoll” T-Shirts Show off who has the faster and smarter nitrous system with this 100% preshrunk cotton tee made just for the ladies. Sizes S-L white black FASTER • SMARTER #Z110-SIZE #Z111-SIZE ZEX™ Graphics 6” decal ZEX™ decals and banners dress up your shop or tool box and are made of durable vinyl to last you for years. They’re the perfect addition to any racer’s collection. PART # • ZEX100 • ZEX104 • ZEX308 Small ZEX™ Decal (6”) ZEX™ Contingency Decal (12”) ZEX™ Banner 3' x 8' 24 ZEX™ V8 SPARK PLUGS Better than Platinum and Iridium! When you add performance modifications like a high-flow air filter, headers, performance exhaust, nitrous, or a supercharger, your engine requires stronger spark if you want to maximize the horsepower you expect from these modifications. If you’re serious about performance, ZEX™ created a high-performance spark plug for you that generates more power-producing spark energy than any other plug on the market. Using the latest in ignition science, ZEX™ developed two totally new spark technologies to ensure you’re getting all the horsepower you paid for. SPARK TRANSFER ABILITY 1/M-OHM-Cm 600 500 400 300 200 100 0 596 189 14 copper iridium platinum HEAT TRANSFER ABILITY J/M-SEC.-DEG. 400 350 300 250 200 150 100 50 0 401 147 72 copper iridium platinum You’ve heard the hype about platinum and iridium, and while these materials offer 100,000 mile durability, there is a performance trade-off. While you gain durability, at the same time you lose spark energy and heat transfer due to their high electrical and thermal resistance. The more spark energy you have, the more power your engine can make. Likewise, the faster the plug can transfer heat, the better it can resist engine damaging detonation; that pinging sound you sometimes hear when your engine is under load. Since spark energy and heat transfer are two critical things you must have to make peak horsepower, is the trade-off you get with platinum or iridium worth it? Do you really need to get 100,000 miles out of a set of spark plugs? There is a better material choice, with far superior electrical and thermal properties than platinum or iridium. Copper conducts electricity and heat over 5 times better than platinum and almost 3 times better than iridium, but alone, it would not last long in a running engine. ZEX™ solved this challenge with Igniter Core™ technology. Igniter Core™ puts a pure copper core inside a durable nickel shell. The result is a spark plug design that generates more horsepower-producing spark energy than platinum or iridium can deliver and dissipates heat more efficiently, helping to eliminate detonation. Ordinary spark plugs rely on a very hot heat range to keep them from fouling. Heat range is the engineering term that describes the temperature at which the plug operates, and fouling is the inability of the spark plug to ignite the air/fuel mixture due to excessive build-up of carbon deposits. A hot heat range plug will tend to burn off the carbon deposits, but can cause overheating and detonation in a modified engine. Slightly cooler plugs are best for making maximum power but can foul out in everyday street driving. ZEX™ innovated Clean Fire™ technology to bridge the gap. Clean Fire™ technology enables you to use a plug with an optimized heat range for horsepower but also one that gives foul free ignition by using three additional, side-gapped, Nickel Shell ground straps. The spark from these additional ground straps burns away carbon deposits and super cleans the center electrode, helping to release all available spark energy. Clean Fire™ technology gives you the best of both worlds: Clean Fire™ maximum horsepower and reliable ignition. Groundstrap If you are serious about making horsepower and want performance without compromise, it’s obvious ZEX™ should be your choice. Two different plugs have been developed with optimized heat ranges for your specific modifications and power levels. For engines with bolt-on performance parts and computer tuning, up to 400hp, our Power Tune™ plug is ideal for you. If you have an engine with a nitrous system, blower, or turbo, our Power Racer™ plug will maximize performance in engines up to 700hp. 25 Copper Core SPARK PLUG APPLICATION CHART Vehicle Year ENGINE POWER TUNE™ PLUG PART NUMBER POWER RACER™ PLUG PART NUMBER Chevrolet 4.8L, 5.0L, 5.3L, 5.7L, 6.0L, 82070-8 (set of eight) 7.4L, 8.1L 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) TRUCKS 1996-2003 CAMARO Z28 AND SS 1993-2002 5.7L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) CORVETTE 1990-2003 5.7L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) IMPALA SS 1994-1996 5.7L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) 82071-8 (set of eight) 82071-1 (single) Ford TRUCKS 1997-2004 4.6L 82070-8 (set of eight) 82070-1 (single) TRUCKS 1997-2003 5.4L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) F150 LIGHTNING 1993-1995 5.8L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) F150 LIGHTNING, SUPERCHARGED 1999-2004 5.4L 82071-8 (set of eight) 82071-1 (single) MUSTANG GT 1996-2004 4.6L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) MUSTANG COBRA 1993-2001 4.6L, 5.0L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) MUSTANG COBRA, SUPERCHARGED 2003-2004 4.6L MUSTANG MACH 1 2003-2004 4.6L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) 1993-2002 5.7L 82070-8 (set of eight) 82070-1 (single) 82071-8 (set of eight) 82071-1 (single) 82071-8 (set of eight) 82071-1 (single) Pontiac FIREBIRD FORMULA & TRANS AM 26 ZEX™ 4 CYL. & 6 CYL. NITROUS & TURBO PLUGS ZEX™ engineers realized early on that factory style spark plug designs are very prone to detonation in nitrous and forced induction engines. Factory style spark plugs tend to have a high heat range and a long ground strap. This is fine for stock combustion pressures and temperatures, but it is very dangerous in a nitrous or forced induction performance engine. Under nitrous use or boost, factory style spark plugs tend to overheat in just a few seconds. This overheating causes the spark plug ground strap and center electrode to turn into a "glow plug". This condition causes air and fuel in the combustion chamber to pre-ignite and detonate, causing engine damage. ZEX™ is the only nitrous system manufacturer with specific spark plugs manufactured for the unique requirements that nitrous and forced induction engines have. ZEX™ Hyperformance™ Spark Plugs have an optimal heat range and ground strap design that maximizes the safety and performance of your nitrous or forced induction engine. 1. Excellent heat dissipation for improved nitrous, turbo and supercharged engine performance 2. Special nickel ground electrode with copper core center 3. Pre-gapped for maximum performance on popular sport compact nitrous, 1 turbo and supercharged applications 4. Super range triple-ground electrode for more efficient combustion 5. Heat range designed especially for nitrous, turbo and supercharged engines 5 2 Enhanced illustration of triple-ground, super-range electrodes and projected nose 3 27 4 SPARK PLUG APPLICATION CHART Vehicle Acura CL 2.2 & 2.3 CL 3.0 & 3.2 Integra RS, LS, GS, & GSR Legend NSX RSX Honda Accord 4 cyl. Accord 6 cyl. CRX Civic Del Sol Prelude S2000 Hyundai Tiburon 4 cyl. Tiburon 6 cyl. Infiniti G20 Lexus IS300 Mazda Miata MX-6 Mitsubishi 3000 GT Eclipse 4 cyl. Eclipse 6 cyl. EVO Nissan Maxima Sentra SE, SE-R 240 SX 300 ZX Saturn SL/SC Subaru WRX Toyota Celica Supra Turbo MR2 Volkswagen Golf Jetta Beetle Year Part Number 1997-1999 1997-2003 1986-2001 1991-1996 1995-Current 2003-Current 82003-4 82003-6 82003-4 82003-6 82003-6 82003-4 1990-Current 1994-Current 1984-1991 1992-Current 1993-1997 1988-2002 2000-Current 82003-4 82003-6 82003-4 82003-4 82003-4 82003-4 82003-4 1997-Current 2002-Current 82003-4 82003-6 1991-2002 82003-4 2001-2005 82003-6 1990-Current 1993-2002 82003-4 82003-6 1991-1999 2000-2005 2000-2005 2003-Current 82003-6 82003-4 82003-6 82003-6 1985-2002 1991-2001 1989-1998 1984-1996 82003-6 82003-4 82003-4 82003-6 1991-2002 82003-4 2002-Current 82003-4 1990-2005 1987-1998 1985-2005 82003-4 82003-6 82003-4 1993-Current 1993-Current 1998-Current 82003-4 82003-4 82003-4 28 Common Questions & Answers Q: How does nitrous work? A: Nitrous oxide is a gas that contains two parts nitrogen and one part oxygen. When the combustion process heats this gas, the oxygen is released. This extra oxygen then supports the combustion of the enrichment fuel the nitrous system adds when it is engaged. The additional fuel that is burned, creates greater cylinder pressure, which makes the extra horsepower you feel. Q: How much will a nitrous system improve my performance? A: 1-2 second improvements in quarter mile times are typical. Traction limitations greatly affect the improvement seen. Q: How long does it take to install a ZEX™ nitrous system? A: Our single nozzle EFI systems typically take just 2 hours to install. Our plate and direct port systems generally take 3-6 hours. Q: What is the difference between a "wet" nitrous kit and a "dry" nitrous kit? A: A wet nitrous kit mixes nitrous and enrichment fuel by means of an injector nozzle that is mounted before the throttle body. This mixture is then drawn into the engine through the throttle body and intake manifold. A "dry" nitrous kit injects only nitrous with it’s injector while at the same time, increasing the engine’s fuel rail pressure to feed enrichment fuel through the engine’s own injectors. Q: What is better, a "wet" or "dry" kit? A: It all depends on the application. A "wet" kit is ideal for both normally aspirated applications as well as forced induction applications. It can require a little bit more installation time than a "dry" kit, but is easier to tune if greater than stock HP settings are to be experimented with. A "dry" kit is excellent for normally aspirated combinations that have a return style fuel system. They are very easy to install and are a great "first time" nitrous system. It is not recommended that "dry" systems be used on forced induction engines. Q: Will nitrous affect engine reliability? A: As long as the nitrous system is installed per the instructions and the set-up procedures are followed, there is usually not any increase in engine wear. Q: What does it mean to have a 55, 75, or 125 "shot" of nitrous? A: "Shot" is a slang term for the horsepower setting your nitrous kit is set to. Q: How long does a bottle last? A: It depends on bottle capacity and the size of the nitrous shot being used. On the 75hp setting, a 10 lb. bottle will last around 10 quarter mile runs. On the 125hp setting the bottle will last around 6 runs. Q: What type of fuel is recommended when I use my nitrous system? A: For 4-6 cylinder engines, premium pump gas is required for safe use of your nitrous system when jetted up to 75hp. Above 75hp, racing fuel is recommended for maximum engine safety. For 8 cylinder engines, premium pump gas is adequate for nitrous system settings up to 125hp. Above 125hp, racing fuel is recommended. Q: How long can I spray the nitrous system for? A: You could spray your nitrous system until the bottle is empty, but the practical limit is usually around 15-20 seconds of continuous use. Q: Do I need to change my fuel pump when adding a nitrous system? A: If you have basic bolt-ons (performance filter, headers, exhaust, etc.), your stock fuel system should be adequate to support the stock settings your nitrous kit comes with. If major modifications have been done to your engine (heads, cam, turbo, supercharger, etc.) you must upgrade your fuel system. For fuel injected applications, with return style fuel systems, ZEX™ offers an excellent inline "booster" fuel pump (part #82020). Q: What is the optimum bottle pressure to run my nitrous system at? A: The optimum nitrous bottle pressure is 900-1000 psi. ZEX™ offers a bottle pressure gauge (part #82005) that makes it easy to monitor this. 29 Q: Do I need a bottle heater? A: A nitrous bottle heater makes it easy to automatically maintain the optimum bottle pressure of 900-1000 psi. This ensures maximum hp and consistency for your nitrous system. ZEX™ has a very easy to install bottle heater (part #82006) that is thermostatically controlled and totally automatic. Q: Do I have to change my spark plugs after installing the nitrous system? A: YES, due to the increase in horsepower the nitrous system creates, the quantity of heat generated in the combustion chamber goes up. It is required that you install spark plugs that have at least two steps colder heat range. This helps to ensure detonation free performance when using the nitrous system. ZEX™ has nitrous specific spark plugs available for many makes and models of vehicles. Q: Is it OK to use a nitrous system on a high mileage engine? A: It is OK only if the engine is in good mechanical condition. The primary concern is to ensure that the engine does not consume excessive oil. Oil in the combustion chamber can cause detonation. Q: Can I have a performance "chip" in my ECU while using my nitrous system? A: Generally the answer is NO. Most performance "chips" on the market advance ignition timing to gain additional horsepower. This additional timing, when using nitrous, can cause engine damaging detonation. The only exception to this are "chips" that have been specifically programmed for nitrous use. Q: Is nitrous oxide flammable? A: No, nitrous oxide is not flammable. It is simply an oxidizer that supports the combustion of additional fuel. Q: What is the safest way to activate a nitrous system? A: The safest way to activate a nitrous system is by using a wide-open throttle switch. All ZEX™ nitrous systems utilize this type of activation. Activating a nitrous system at anything less than wide-open throttle can greatly increase your chances for an intake system backfire. If you desire to use a push button (part #NS 6534) for activation, ZEX™ offers this as an accessory item. You can simply install the push button inline with the wide-open throttle switch. Q: What is the minimum RPM I need before activating my nitrous system? A: We recommend at least 2500rpm as a minimum for nitrous system activation. This ensures that you will not have excessive cylinder pressures that could cause engine damage. Q: Do I need a purge kit? A: A nitrous purge kit clears the delivery lines of unwanted air and vapor and guarantees immediate power from your nitrous system. It’s also used to intimidate your competition and shows the world your nitrous equipped. The ZEX™ purge kit (part #82010) uses the industry’s largest solenoid, creating an awesome purge cloud. Q: Is there a way to turn my nitrous bottle on and off without having to open the trunk? A: Yes, ZEX™ offers a Remote Bottle Valve Opener (part #82009) that allows you to open and close your nitrous bottle from the convenience of your driver’s seat. Q: How do I know how full my bottle is? A: The only accurate way to measure how full a nitrous bottle is, is to weigh the bottle. Nitrous systems achieve maximum power when the nitrous bottle is at least 20%, or greater, full. Below 20%, surging and lack of power occurs. FOR ADDITIONAL TECHNICAL RESOURCES VISIT US ONLINE AT WWW.ZEX.COM OR CALL 1.888.817.1008 30 ZEX™ 3418 DEMOCRAT RD. MEMPHIS, TN 38118 888-817-1008 – Fax 901-375-3430 GENERAL POLICIES Technical and Sales personnel are available from 7:00 a.m. to 8:00 p.m. CST, Monday through Friday. ZEX™ is closed on weekends and legal holidays. Technical assistance and advice is available through a variety of sources: Website: . . . . . . . . .www.zex.com •24-Hour Fax: . . . . . . . . . . . . . 901-375-3430 Email: . . . . . . . . . . .zextek@zex.com •ZEXTEK™ Help Line: . . . . . . . . 888-817-1008 Goods Damaged in Shipment All shipments are insured; therefore claims for damage must be made with the freight company. Do not return the merchandise to us, unless prior arrangements have been made. Limited Warranty ZEX™ warrants that all of its products are free from defects in material and workmanship, and against excessive wear for a period of 12 months from date of purchase. This limited warranty shall cover only the original purchaser. ZEX™’s obligation under this warranty is limited to the repair or replacement of its product. To make a warranty claim, the part must be returned within one year of purchase to the address listed above, freight prepaid. Items covered under warranty will be returned to you freight collect. It is the responsibility of the installer to ensure that all of the components are correct before installation. Proper assembly always requires that the installer measure all tolerances for proper clearance. We assume no liability for any errors made in tolerances, component selection, or installation. There is absolutely no warranty on the following: A) Any parts used in racing applications; B) Any product that has been physically altered, improperly installed or maintained; C) Any product used in improper applications, abused, or not used in conjunction with the proper parts. There are no implied warranties of merchantability or fitness for a particular purpose. There are no warranties, which extend beyond the description of the face hereof. ZEX™ will not be responsible for incidental and consequential damages, property damage or personal injury damages to the extent permitted by law. Where required by law, implied warranties of merchantability and fitness are limited for a term of one (1) year from the date of original purchase. This limited warranty gives you specific legal rights and you may also have other legal rights, which vary from state to state. Merchandise Returns Merchandise may be returned, only if prior approval has been given by ZEX™. To receive a Return Goods Authorization (RGA), please contact us. The merchandise returned for credit must be insured and in perfect condition. Returned goods will be inspected at time of receipt. All merchandise returned, must be sent prepaid and insured. Included must be the sender’s name, address, phone number, and an explanation of the problem and work to be done. All merchandise returned for warranty must be accompanied by a written authorization number. Important Notice This catalog has been completed using our best efforts. We assume no liability for errors contained herein. The catalog on our website is updated on a regular basis and should be used to supplement the information contained herein. Prices on all products are subject to change without notice. We reserve the right to make changes in products at any time. Except as noted, products in this catalog may not be legal for sale or use in pollution-controlled motor vehicles (pre-1966 domestic vehicles certified to California standards, pre-1968 domestic vehicles certified to Federal standards.)This catalog, the information contained herein, and our part numbers used are copywritten by ZEX™. ZEX101-05 ZEX™ PERFORMANCE PRODUCTS ZEXTEK™ . . . . . . . .888-817-1008 3418 DEMOCRAT RD. MEMPHIS, TN 38118