nelmor - Promo-Mart

Transcription

nelmor - Promo-Mart

Parts &
Accessories Catalog
Table of Contents & Links
9th Edition
Experience, Service,
Quality & Price
What is
Spare Parts Express®?
QUICK FULFILLMENT
More than 80% of the high demand items are always in stock and ready to ship. In fact…if your
parts are in stock the order will ship the same day!
If your parts are not immediately available, Spare Parts Express® will deliver quickly. We are
proud to say that shipments are made when they are promised more than 98% of the time.
The only Auxiliary Equipment OEM with a Nationwide Factory Direct Service Network
Eastern Service Center†
100 Roddy Ave.
South Attleboro, MA 02703
Toll Free: (800) 229-2919
Phone: (508) 399-6496
Fax: (508) 399-6306
Centeral Service Center
1606 Widmer
Lenexa, KS 06215
Toll Free: (800) 229-2919
Phone: (913) 327-1966
Fax: (913) 327-1969
Western Service Center*
780 Milliken Ave., Suite C
Ontario, CA 91761
Toll Free: (800) 229-2919
Phone: (909) 390-8140
Fax: (909) 390-8143
†
Eastern Service Center also
services Canada (excluding
Alberta & British Columbia
which are serviced by the
Western Service Center).
* Western Service Center
also services the states of
Alaska & Hawaii; the
Canadian provinces of
Alberta & British Columbia;
and Tijuana, Mexico.
EXPERIENCE & KNOWLEDGE WORKING FOR YOU
With 10 members from many departments within our company, our Spare Parts Express® team is
very diversified. A combined 138 years of company experience will assure knowledgeable
answers to your questions.
QUALITY OEM PARTS YIELD MAXIMUM RETURN
With new state-of-the-art equipment such as our laser cutting machine, CNC equipment, environmentally sound paint booth and enhanced computer systems, Nelmor’s Spare Parts Express®
offers the factory advantage — quality OEM parts. Installing parts made especially for your granulator or shredder assures you of quality regrind.
Knowledgeable people, in-stock parts, and state-of-the-art equipment result in
fast turnaround, quick repairs, realistic work-flow planning and ultimately,
minimal interruption to your business.
AEC/Nelmor
140 Roddy Ave.
TEL: (508) 399-3000
FAX: (508) 399-6306
www.aecinternet.com
email: nelmorparts@corpemail.com
TABLE OF CONTENTS
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Company Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Phone Numbers & Names . . . . . . . . . . . . . . . . . . . . . . . . 3
Knife Selection & Types . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Spare Parts Express® . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Buy knives with confidence . . . . . . . . . . . . . . . . . . . . . . . 6
Knife Sharpening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Knife Installation & Setting Procedure . . . . . . . . . . . . . . . . 8
Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cutting Chamber Retrofit Kits . . . . . . . . . . . . . . . . . . . . . 11
Rotors & Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Anatomy of a Granulator . . . . . . . . . . . . . . . . . . . . . . . . . 13
Bins
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Sound Proofing Materials . . . . . . . . . . . . . . . . . . . . . . . . 14
Hopper Aprons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Apron Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Under the Press Auger Type Granulators . . . . . . . . . 16-20
Model AK68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Model AK812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Model AK1216 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Models AN88M-AG88M . . . . . . . . . . . . . . . . . . . . . . . . 19
Models AN1010M-AG1010M . . . . . . . . . . . . . . . . . . . . . 20
Beside the Press Granulators . . . . . . . . . . . . . . . . . . 21-43
Model T6x8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Model MV810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Model MV814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Model MV818 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Model MV1012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Model MV1016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Models G810M1-G810P1-G810LS-G810FX . . . . . . . . . . 32
Models G1012M1-G1012P1-G1012LS-G1012FX . . . . . . 34
Models G1215M1-G1215P1-G1215LS . . . . . . . . . . . . . . 36
Models G1220M1-G1220P1-G1220LS-G1220MH &
G1620M1-G1620P1 . . . . . . . . . . . . . . . . . . . . . 38
Model G1224P1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Models G12295M1-G12295P1 &
G16295M1-G16295P1 . . . . . . . . . . . . . . . . . . . 42
1600 Series Beside the Press Granulators . . . . . . . . 44-47
Model G1620 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Model G1624 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Model G1628 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Model G1634 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Tangential Feed Beside The Press Granulators . . . . 48-51
Model G812TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Model G1216TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Model G1620TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Model G1626TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Bold Series Granulators . . . . . . . . . . . . . . . . . . . . . . 52-56
Models G1416M-G1616M . . . . . . . . . . . . . . . . . . . . . . . 52
Models G1820-G2020 . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Models G1830M-G2030M-G2030HD . . . . . . . . . . . . . . . 54
Model G2045M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Series 30 Granulators . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Models G3030M-G3030HD-G3045HD . . . . . . . . . . . . . . 57
Central Series Granulators . . . . . . . . . . . . . . . . . . . . . 58-66
Models G1424M1-G1424MB &
G2024M1-G2024MB . . . . . . . . . . . . . . . . . . . . . 58
Models G1436MB-G1436M1 &
G2036MB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Models G1454MB &
G2054MB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Model M1634 Millenium . . . . . . . . . . . . . . . . . . . . . . . 63
Models G2436M1-G2436M2 &
G3036M1-G3036M2 . . . . . . . . . . . . . . . . . . . . . 64
Models G2056MB &
G2456MB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Long Throat Granulators . . . . . . . . . . . . . . . . . . . . . . . . 67
Model LT1248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2200 Series Central Granulators . . . . . . . . . . . . . . . 68-71
Model G2238 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Model G2244 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Model G2257 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Model G2266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Electrical Components . . . . . . . . . . . . . . . . . . . . . . . 72-74
Electric Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Motors Starters & Control Boxes . . . . . . . . . . . . . . . . . . 73
Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Start-Stop Button Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Material Evacuation Components . . . . . . . . . . . . . . . 75-82
Typical Fan System Layout . . . . . . . . . . . . . . . . . . . . . . . 75
Fan & Cyclone Specifications . . . . . . . . . . . . . . . . . . . . . 76
Tubing Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Material Handling Fans & Blowers . . . . . . . . . . . . . . . . . 77
Impeller Wheels/Fan Wheels . . . . . . . . . . . . . . . . . . . . . . 77
Cyclone/Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Filter Bags (old style) . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Floor Stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Flex Transfer Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Quick Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Filter Bags (manifold style) . . . . . . . . . . . . . . . . . . . . . . . 80
Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Compression Couplings . . . . . . . . . . . . . . . . . . . . . . . . . 81
Cyclone Discharge Systems “Technical Tip” . . . . . . . . . . 82
Knife Angle vs. Material “Technical Tip” . . . . . . . . . . . . . . 83
How Well Does Your Granulator Perform “Technical Tip”. . 84
Touble Shooting “Technical Tip” . . . . . . . . . . . . . . . . . . . . 85
Re-manufactured Machines-Buy with Confidence . . . . . . . 86
The NELMOR Story . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
1
AEC/Nelmor
140 Roddy Avenue
(508) 399-3000
FAX: (508) 399-6306
www.aecinternet.com
WARRANTY
AEC/Nelmor, warrants that its products shall be of the kind and quality quoted and no other warranty except of title shall be implied. Our Company shall repair or replace, at our discretion, any
manufactured item without charge, F.O.B. factory, within one (1) year after date of shipment, which
shall have proved to be defective when shipped. Claims for labor or consequential damages will
not be allowed.
Excluded from the above are knives, screens, and V-belts. Purchased items, including electrical
components, motors, etc., shall carry the warranty of the supplier and no extension of that warranty will be allowed.
This warranty shall be voided if the machinery is used for other than its intended purpose or if the
machine has not received recommended maintenance attention.
AEC/Nelmor Company Policy
All parts are shipped F.O.B. South Attleboro, MA. All prices are subject to change without notice.
Prices in effect at time of shipment will prevail.
Minimum billing: $50.00 on all open account invoices.
Terms: Net 30 days.
Returned items: Returned merchandise will not be accepted unless permission has been given by
us prior to making a return. A 25% maximum restocking charge may be assessed. Non-stocked
items of any nature which are ordered special may not be returned for credit under any circumstances. All freight charges on returned materials must be prepaid. All prices quoted in U.S. dollars.
All orders shipped freight collect. On orders requested to ship freight prepaid, a $35.00 surcharge
will be assessed to the invoice.
2
NELMOR Phone Numbers and Names
TO PLACE AN ORDER OR TO ASK ANY QUESTIONS,
PLEASE CALL
(508) 399-3000
(800) 229-2919
(800) 966-8664
Office
Parts
Service
nelmorparts@corpemail.com
(800) 229-2919
All inquiries for parts, accessories, placing parts orders, blanket order information, conversion and retrofit kits
(508) 399-3000
General information, insides sales, machine and equipment information and
sales, service department, billing and invoice information
(800) 966-8664
Service Department
(508) 399-6306
Parts Department FAX
Name
Phone Number
Inside Sales/Service Representative ......................................................
(508) 399-3000
Spare Parts Representative ....................................................................
(800) 229-2919
Local Nelmor Sales Representative ........................................................
PLEASE HAVE MODEL & SERIAL NUMBER AVAILABLE WHEN ORDERING
3
Types of NELMOR Knives
MICROTEMP KNIVES
Microtemp knives (D-2 tool steel) are designed with modern plastic materials in mind, such as glass
filled and other composites. The microtemp knife has more abrasion resistance than standard duty
knives, but has slightly lower toughness. It is recommended for applications that can benefit from
superior wear resistance.
EVERSHARP II KNIVES
Eversharp is a unique method of improving the mechanical properties of our knives by putting them
through a special controlled process. Utilizing this Eversharp process, a surprising change for the
better occurs. Exposing material to this treatment actually transforms its microstructure into a new,
more refined, uniform substance that produces improved material properties. This achieves a dramatic increase in wear resistance that has set new records in knife life. Prolonged life averages
between 100% and 500% depending upon the application. Eversharp II knives are made from
Microtemp knives (D-2 steel).
CARBIDE COATED KNIVES
Carbide coating is applied by detonation gun to granulator knives. All knife materials can be coated
and detonation gun coatings have proven to be an economical life extender. Coated knives typically yield a life of three to four times that of uncoated knives. Consult Nelmor’s Parts Department at
(800) 229-2919 for part numbers and prices of carbide coated knives.
NELMOR Knife Selection Guide
When selecting knives for a Nelmor Granulator there are several parameters which should be considered. This guide describes these parameters and lists the advantages, disadvantages, and limitations of each alternative.
The true major parameters are material, style, and tip angle. The parameters shown are a guide for
you and our intention is to present them in an understandable format. Any uncertainty about the
best knife configuration for your specific application should be discussed with your Nelmor Sales representative (508) 399-3000.
Material Type
Wear Resistance
Tramp Metal Chipping
Microtemp; D-2
Medium
Less Chipping
D-2 Carbide Coated
High
Less Chipping
Eversharp II — Cyro-Treated D2
Higher than D2
Less Chipping
Style
Availability
Conventional
All Machines
Micro
Auger, BTP
Tip Angle
Availability
40° High
(Conventional, Micro Knife)
50° Medium
(Conventional, Micro Knife)
75° Blunt
(Conventional Only)
4
NELMOR Spare Parts Express®
Throughout this parts and accessories catalog you will find
a (E) in front of many part numbers (e.g., EG5-41). This
indicates that the item is part of our express-ship program
we call
Spare Parts Express®.
WHAT IS
Spare Parts Express®?
Spare Parts Express® is a service offered by Nelmor to get replacement parts to you quick!
Because we understand your need for replacement parts is critical, Spare Parts Express®
offers more than 3,000 active spare part items...more than 90% are in stock and available for shipment the same day the order is placed.
DELIVERY
All orders from stock are shipped the same day when ordered before 4:30 p.m. EST. Call for availability of the item you need and we’ll work hard to get it to you quickly.
METHOD OF SHIPMENT
We offer all the standard and special delivery services that you’ve become comfortable with, including but not limited to UPS, Federal Express, Airborne and Emery. When you place your order, just
let us know how you would like your order shipped. We’ll take care of the rest!
WE NOW ACCEPT MASTERCARD & VISA
®
5
The only OEM knife manufacturer & supplier in the industry.
“We Take Care of Our Own.”
❖ Quick delivery
❖ High grade materials — Guaranteed HCHC/D2
❖ Resharpening services & contracts available
Spare Parts Express® — Your First
Choice for Replacement Knives
Buy with Confidence
Spare Parts Express®
6
A full service supplier of OEM knives, screens, rotors and all major components for Nelmor products.
Knife Sharpening Service
NOTE: Knives must be sharpened in matched sets.
When placing your order, indicate whether knives are to
be sharpened in sets of two, three, six, etc.
ADVANTAGES OF SHARP KNIVES:
1. Less energy consumption per pound.
2. Greater production rate.
3. Reduced noise level.
4. More even distribution of particle size (fewer fines).
5. Less heat build-up; therefore, less polymer degradation.
6. Less wear on the cutting chamber.
REMEMBER, SHARP KNIVES WILL ALWAYS WORK TO YOUR ADVANTAGE.
WHEN SENDING KNIVES TO THE SERVICE CENTER FOR SHARPENING,
PLEASE FOLLOW THESE STEPS:
1) Determine the service center that is closest to you for shipment. See back cover of
this book for map of service center areas.
2) Ship knives to the following address of your service center that services your area.
Factory East Coast
ACS Eastern Service Center, 100 Roddy Avenue, South Attleboro, MA 02703
ACS Central Service Center, 10606 Widmer, Lenexa, KS 06215
ACS Western Service Center, 780 South Milliken Ave., Suite C, Ontario, CA 91761
(Please ship pre-paid as no collect shipments are accepted.)
3) On your paperwork inside the carton, please include your company name and
address, a person to contact at your company and the phone number. Also a list of
knives that you are sending us.
4) On the outside of the carton, write Attention Knife Sharpening Department.
Note: A sticker like that
shown at the right will be
put on knives that are nearing the end of their usage.
NOTICE
There is one (1) resharpening left on knife.
Please reorder knives immediately. Call
Nelmor Parts (800) 229-2919
7
NELMOR Knife Setting Procedure
CAUTION: SHARP KNIVES
Note: The rotor and bed knives are subjected to severe work and it is recommended that they be inspected periodically for sharpness. The sharper the knives are kept, the better the machine will
operate and the better the quality of the granulate produced. Waiting until the knives have been
severely rounded, chipped, or otherwise damaged will result in heavy shock loading during operation
causing a subsequent reduction in knife life.
BED KNIFE INSTALLATION
1. Install the new or resharpened bed knives and clamps in the reverse of removal. Make sure the
knives are fully back against the knife adjusting screws and loosen the adjusting screw checknuts
slightly. Do not torque the socket cap screws fully at this point - snug them down only.
ROTOR KNIFE INSTALLATION PROCEDURE
1. Carefully block the rotor with a piece of wood to prevent it from turning.
2. Re-install the rotor knives onto the rotor. Do not torque the hex head rotor knife bolts fully at this
point - snug them down only.
3. Check that the heel of the rotor knife is tight up against the knife seat. Try to insert a .003 inch
feeler gauge, between the heel of the knife and the knife seat at both ends and across the rotor
knife. If the feeler gauge will not go down between the heel of the knife and knife seat, the knife is
installed correctly.
4. Torque down the rotor bolts. Start from the center of the knife and torque down the bolts equally,
working toward the ends of the knife. Refer to Torque Specification Chart (on page 9) for the correct torque values based upon bolt sizes and thread pitch. After the bolts on each knife have
been fully torqued, recheck with a .003 inch feeler gauge between the knife and seat. Use the
same procedure on all remaining rotor knives.
KNIFE SETTING PROCEDURE
1. Align a rotor knife with a secondary bed knife on the granulator. With a .006 inch feeler gauge
between the rotor and the bed knife, start to adjust the bed knife into the rotor knife using the
adjusting screw. During the movement of the bed knife, slowly rotate the rotor back and forth
checking the clearance. The proper clearance will be established when a slight “drag” is felt on
the feeler gauge as it is pulled between the knives. Once this clearance is established across the
entire length of a knife, partially tighten the bed knife socket cap screws. Follow this procedure
for all remaining bed knives.
2. If you find a “high” rotor knife, mark it and readjust to this knife.
3. Once knife adjustments are complete, equally and fully torque the bed knife socket cap screws,
working from the center out toward the ends of the knife. Refer to Torque Specification Chart values based upon bolt sizes and thread pitch.
4. Recheck the clearance once the bolts have been fully torqued and reset if necessary.
5. Turn the rotor so that the knives are aligned with a primary bed knife on the granulator and continue with the same procedure used to setup the secondary bed knives.
6. After the clearance setting of both the secondary and primary bed knives is complete and has
been checked, turn the rotor by hand to ensure that none of the rotor knives hit the bed knives.
7. Reinstall the screen into the screen chamber and close the machine.
8
Knife Tools and Adjustment Tips
The following section is a review of the tools necessary
to maintaining accurate knife settings and best knife performance.
Torque Specification Chart for Knife Bolts
✍ The setting between the rotor knife and
stationary knives should be .006.
Feeler Gauge
A feeler gauge is for checking proper knife setting.
Excessive knife gap can cause the granulator to work
harder than necessary.
Diameter
& Thread
Size
⁄ -20
⁄ -28
⁄ -18
⁄ -24
⁄ -16
⁄ -24
⁄ -14
⁄ -20
⁄ -13
⁄ -20
1
1
5
5
3
The importance of checking the knife gap is to insure
proper cut. A correct knife gap produces a smaller, finer
cut, uses less horsepower, and produces more consistent regrind.
3
7
7
1
1
Torque Wrench
A torque wrench is used to apply the proper amount of
torque to a fastener.
The importance of checking torque is to:
✔ prevent knives from becoming loose during operation.
✔ make sure the correct torque is maintained.
Excessive torque can stretch the knife bolt and eventually loosen the knife.
4
4
16
16
8
8
16
16
2
2
Ft-Lb
Torque
(Dry)
12
14
24
27
45
50
70
80
105
120
Diameter
& Thread
Size
⁄ -12
⁄ -18
⁄ -11
⁄ -18
⁄ -10
⁄ -16
⁄ -9
⁄ -14
1-8
1-14
9
9
5
5
3
3
7
7
16
16
8
8
4
4
8
8
Ft-Lb
Torque
(Dry)
155
170
210
240
375
420
610
670
910
1015
The torque values listed are standard specifications.
Marathon Knives
Ammeter
An ammeter is for checking voltage and amperage draw
on a motor. It is useful in identifying dull knives, large
knife gaps, or to evaluate horsepower required for an
application.
Keen Edge
55 Degree
Selecting the proper angle for knives is another important factor. A high-shear, high-angle mount is recommended for soft, thin materials such as film, hot runners,
and non-filled energy absorbing materials. It has a very
sharp, but very thin cutting edge.
A 50° angled knife is used for the tough applications
such as heavy cross sections, highly filled, and energy
impact materials. Its purpose is to power through the
feedstock in the manner of a wedge rather than a keen
cut. Since it has a thicker cutting edge, it will hold its
edge for a longer period of time.
Note: For normal rotor knife applications, use SEC Grade
8 hex head cap screws and for normal bed knife applications, use Series 1960 Grade 8 socket head cap screws.
Hi Angle
50° Angle
9
NELMOR Screens
Nelmor granulator screens are available in many sizes and materials. Not all sizes are listed. Consult Nelmor’s
Parts Express
®
(800) 229-2919 for any additional sizes required.
CARBON STEEL SCREENS
These are made of Corten steel offering quality wear resistance. All screens with 3⁄16” holes
and larger are drilled, resulting in greater wear
capabilities over perforated steel.
™
SUPER D GUN CARBIDE
COATED SCREENS
The Super D gun process is the most advanced thermal spray method of coating. The
carbide coating is applied to Corten steel
screens using a carefully measured mix of
gases and coating which is detonated using a
high pressure gun. This coating is shot onto
the screen resulting in a very uniform thickness and a smooth surface. Carbide coated
screens typically yield a life of three to four
times that of uncoated screens. This process
is recommended for severe cases of abrasive
and erosive wear. Contact Nelmor Parts Dept.
(800) 229-2919 for part numbers and pricing.
STAINLESS STEEL SCREENS
These screens are of type 304 stainless steel.
This steel is low carbon, high chromium which
assures excellent corrosion resistance and
good cold forming.
10
Spare
Cutting Chamber Retrofit Kit for NELMOR Granulators
Kits are available for all Nelmor machines.
Retrofit kits do not include knives.
Refer to knife section when ordering.
For replacement of your existing worn cutting
chamber or for simply converting to our Slant
Knife Design, Nelmor offers its Retrofit Kit.
Our kit includes a new cutting chamber and
rotor installed with new pillow block bearings.
All the necessary hardware for mounting is
also included. Two, three, or five blade slant
rotors are available (depending on customer
requirements) and we will install new Nelmor
knives when purchased with the kit.
Nelmor can also provide cutting chambers and
rotors treated with hardfaced welding to combat premature wear due to the abrasiveness of
glass or mineral filled materials. For further
information, contact our Parts Department at
(800) 229-2919.
11
Rotors and Bearings
Rotors and pillow block bearings can also be purchased separately for your Nelmor granulator.
When rotors are purchased with a new set of pillow block bearings, Nelmor will install these bearings
onto the rotor journals at no additional charge. Rotors are available in 2, 3, and 5 blade styles, both
solid and open. Contact Nelmor’s
lecting the rotor you need.
Spare Parts Express® at (800) 229-2919 for assistance in se-
Rotors
Below are the most common rotor configurations,
their uses, and application conditions to avoid.
Uses
Rotor Type
2 Blade Open
3 Blade Open
3 Blade Solid
5 Blade Solid
❖
❖
❖
❖
❖
❖
Conditions to Avoid
General grinding
Light wall parts
Low-med throughputs
Small-med runners
Bottles or bulky shapes
Film or heat sensitive
materials
✘ Heavy cross section or wall
thickness where maximum
throughput is required
✘ When using a flywheel
❖ General grinding when fan
evacuating
❖ For reduced noise using 3
blades (rotor slap)
❖ For increased throughput
film or heat sensitive
materials
✘ Heavy cross section or wall
thickness large cylindrical
parts
❖ General grinding
❖ Heavy cross sections or
wall thickness for
increased throughput
❖ Competing with helical
staggered
✘ Film or heat sensitive
materials
✘ Large cylindrical parts
❖ Heavy cross sections or
wall thickness
❖ Small purgings
✘ Film or heat sensitive
materials
✘ Large cylindrical parts
12
Anatomy of a Granulator
13
Granulator Replacement Items and Accessories
HOPPER APRONS
Available either solid or slit (where required) and
with mounting holes for easy installation. Aprons
are made from a flexible, energy and sound
absorbing material that minimizes flyback and
helps to reduce the noise level. Apron material is
available by the square foot or 54” wide by desired
length. See Page 15 for part numbers. Contact
the Nelmor Parts Department (800) 229-2919 for
assistance and pricing.
REPLACEMENT GRANULATOR BINS
Standard bins are available as well as Nel-Vey
bins with 1-1⁄2” or 2” diameter take-off attachments.
Bin sides on Nel-Vey bins are slanted to divert
regrind materials to pick up point. Contact Nelmor
Parts Department (800) 229-2919 for part number
and pricing.
Standard Bin
Nel-Vey Bin
SOUND PROOFING MATERIALS
Self adhesive sound dampening sheet and self
adhesive sound absorbing foam are available to
reduce granulator noise levels.
Description
Size
Part #
Self adhesive sound foam w/foil facing
1” x 26” x 40”
CL24-003
Self adhesive sound foam sheet
1” x 26” x 40”
CL38-001
1
1 ⁄2” x 26” x 40”
CL39-001
2” x 26” x 40”
CL40-001
.05” x 24” x 48”
CL28-001
Self adhesive sound dampening sheet
14
NELMOR Granulator Replacement Items and Accessories
APRON MATERIAL
Description
1
Flexible blue E.A.R. material ⁄8” thick sold by
the square foot or 54” wide by desired length.
Listed are some of the more popular lengths.
Contact Nelmor Parts Department (800) 2292919 for assistance, part numbers, or for
lengths not listed.
Part #
Cut Size
Cut Size
54” x 12”
E
54” x 24”
E
CL13-010
54” x 36”
E
54” x 48”
E
54” x 60”
E
54” x 72”
E
54” x 84”
E
54” x 96”
E
54” x 108”
E
54” x 120”
E
CL13-002
CL13-011
CL13-004
CL13-005
CL13-006
CL13-007
CL13-008
CL13-009
CL13-001
INSERTS
EASY TO INSERT . . . EASY TO REPLACE
Screw in the insert with fingers or tool as shown. It is designed to stop at the correct
depth below the surface, but should be checked visually or, if depth is critical, with a
gauge. The drilling and tapping operations will determine to a great extent the depth of
the insert.
Inserts are quickly and easily installed using standard taps, drills and
gages. No special, expensive tools are required.
One-piece inserts are supplied with the pins pre-assembled into the
dovetailed slots at the factory to eliminate the problems of selecting,
stocking and assembling separate parts. The pre-positioned pins automatically set the insert at the proper depth below the surface of the parent material.
Intl Thread
Ext Thread
⁄2-13
3
1
C’ Sink Dia.
⁄4-16
45
⁄64
3
⁄8-14
53
⁄64
7
⁄8-11
7
3
⁄4-10
1 ⁄2-12
1-8
1 ⁄8-12
5
Drill
1
3
Part #
⁄4-16
20011-0485-00
⁄4
3
⁄8
7
⁄8-14
20011-0429-00
1 ⁄16
1
1 ⁄8
1 ⁄8-12
20011-0460-00
15
1 ⁄16
1 ⁄8
1 ⁄8-12
20011-0431-00
53
⁄64
7
⁄8-14
20011-0486-00
1
1
1
3
3
⁄8-18
⁄4-16
1 ⁄8-12
1 ⁄16
1 ⁄8
1 ⁄8-12
20011-0354-00
⁄8-14
1 ⁄4-12
1 ⁄16
1 ⁄4
1 ⁄4-12
20011-0459-00
3
7
1
1
⁄8
1
7
5
⁄8-14
Std. Tap
3
* Consult Factory
1
E
7
1
1
Express Item
15
NELMOR Under the Press Auger Type Granulators
MODEL AK68
Knives - Rotors - Retrofit Kits - Bearings - Screens - Miscellaneous
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
D2 Hi-Angle Carbide Coated
E
Part #
Bed Knives
E
Part #
406.10008.01
D2
E
406.10008.04
D2 Carbide Coated
E
406.10108.01
406.10108.04
Rotor Knife Bolts
ROTORS
⁄8”-11 x 11⁄4” (2/knife)
403.02104.00
E
5
Rotor
Part #
E
3 Blade Open (Older machines) E677.40401.40
Bed Knife Bolts
3 Blade Open (Older machines) E677.40049.40*
E
Retrofit Kit
E
Hole Size
E
⁄8” drilled
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
5
3
403.02054.00
403.02056.00
Part #
Bearings
E
*
Bearing
E
Bearing (New machines)
E
SCREENS
1
⁄8”-16 x 2” (3/knife)
E
BEARINGS
Retrofit Kits
3
E
3
RETROFIT KITS
1
⁄8”-16 x 11⁄2” (3/knife)
3
3 Blade Open (Newer machines) EG9B316
Corten Steel Part #
E
405.12102.00
E
405.12103.00
E
405.12104.00
E
405.12105.00
E
405.12106.00
E
Part #
410.20109.00
*
Carbide Coated Part #
E
405.12102.04
E
Older Machines
405.12103.04
E
405.12104.04
E
405.12105.04
E
405.12106.04
E
405.10002.00
405.10003.00
405.10004.00
405.10005.00
405.10006.00
MISCELLANEOUS COMPONENTS
Description
E
V-Belts (3 req.)
E
Rotor Sheave (3HP)
E
Rotor Bushing (3 HP)
E
Motor Sheave (3 HP)
E
Motor Bushing (3 HP)
E
Rotor Sheave (5 HP)
E
E
Motor Sheave (5 HP)
E
E
Bins
E
Part #
E
409.06042.00
E
Older Machines
407.03074.00
E
408.01030.00
E
637.15203.00
E
*
E
407.03074.00
E
408.01030.00
E
637.15203.00
E
*
E
*See Page 14
E
*
*
*
*
*
*
*
*
*
*See Page 14
NOTES
* Consult Factory
E
Express Item
16
MODEL AK812
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 Hi-Angle (Older machines)
E
Part #
Bed Knives
E
406.13012.01
D2
E
406.13012.04
D2 Carbide Coated
E
406.10212.01
D2 (Older Machine)
E
D2 Carbide Coated (Older mach.) 406.10212.04
Part #
406.13112.01
406.13112.04
406.10312.01
D2 Carbide Coated (Older Mach.) 406.10312.04
E
E
Rotor Knife Bolts
ROTORS
Rotor
E
3 Blade Open
E
3 Blade Open (Older machines)
E
E
⁄2”-13 x 1” (3/knife)
403.02070.00
E
1
Part #
G61B178
Bed Knife Bolts
677.80757.31*
⁄2”-13 x 13⁄4” (3/knife)
10H1-0828
E
1
677.40228.40*
BEARINGS
RETROFIT KITS
Retrofit Kits
E
Part #
Retrofit Kit
E
*
Bearings
E
Bearing
E
Part #
Bearing Free (Older machines)
E
Bearing Held (Older machines)
E
Bearing (New machines)
E
410.20115.00
410.40115.05*
410.40115.06*
G61B114
SCREENS
Hole Size
E
⁄8” drilled
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
Corten Steel Part #
E
405.12002.00
E
405.12003.00
E
405.12004.00
E
405.12005.00
E
405.12006.00
E
405.12008.00
E
E
Older Machines
405.12002.04
E
405.12003.04
E
405.12004.04
E
405.12005.04
E
405.12006.04
E
405.12008.04
E
*
*
*
*
*
*
Description
E
V-Belts (2 req.)
E
Motor Sheave (5 HP)
E
E
Rotor Sheave - Spoked (5 HP)
E
E
Motor Sheave (7.5 HP)
E
Motor Bushing (7.5 HP)
E
Rotor Sheave (7.5 HP)
E
Rotor Bushing (7.5 HP)
E
Bins
E
Part #
E
409.06055.00
E
407.02034.00
E
408.00020.00
E
407.02094.00
E
20018-0122-00
E
407.02034.00
E
408.00026.00
E
407.02094.00
E
20018-0122-00
E
*See Page 14
E
* Consult Factory
Older Machines
E
*
*
*
*
*
*
*
*
*
*See Page 14
Express Item
17
NELMOR Under the Press Auger Granulators
MODEL AK1216
KNIVES
D2
406.10416.04
D2 Carbide Coated
E
406.10416.01
E
E
D2 Hi-Angle
E
E
Bed Knives
E
Part #
Rotor Knives
Part #
406.10516.01
406.10516.04
Rotor Knife Bolts
ROTORS
Rotor
E
3 Blade Open
E
⁄4”-10 x 11⁄2” (2/knife)
403.02136.00
E
3
Part #
677.42650.40
Bed Knife Bolts
⁄16”-14 x 13⁄4” (5/knife)
10H3-0728
E
7
RETROFIT KITS
BEARINGS
Retrofit Kits
E
Retrofit Kit
E
Part #
Bearings
E
Part #
*
Bearing
E
637.41890.30
SCREENS
Hole Size
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
3
1
5
405.12532.00
E
2” drilled
405.12524.00
E
E
1 ⁄2” drilled
405.12516.00
E
E
1” drilled
405.12508.00
E
E
405.12506.00
E
⁄2” drilled
405.12505.00
E
E
405.12504.00
E
⁄8” drilled
405.12503.00
E
1
E
E
Corten Steel Part #
3
1
405.12503.04
405.12504.04
405.12505.04
405.12506.04
405.12508.04
405.12516.04
405.12524.04
405.12532.04
Description
E
Part #
Belts (3 req.)
E
Motor Sheave (10 HP)
E
E
Rotor Sheave (10 HP)
E
E
E
E
E
E
Flywheel Sheave (15 HP)
E
Flywheel Bushing (15 HP)
E
Bins
E
409.06078.00
407.03044.00
408.00026.00
407.03136.00
408.01066.00
407.03044.00
408.00036.00
407.03136.00
408.01066.00
677.00082.00
408.02038.00
*See Page 14
* Consult Factory
E
Express Item
18
18
MODELS AN88M — AG88M
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
Part #
Bed Knives
E
G2-118
D2
E
*
D2 Carbide Coated
E
G2-493
ESII
E
G2-326
Rotor Knife Bolts
G2-692
3
Part #
Bed Knife Bolts
20022-0064-00
3
Part #
G2-117
*
G2-327
⁄8”-24 x 1” (3/knife)
10A3-0616
E
BEARINGS
Bearings
E
AN88M
E
AG88M
E
⁄8”-16 x 11⁄2” (2/knife)
20022-0387-00
10H1-0624
E
RETROFIT KITS
Retrofit Kits
E
Part #
Retrofit Kits
E
*
ROTORS
Rotors
E
Part #
3 Blade Solid (New style)
E
3 Blade Solid (Old style)
E
3 Blade Solid (New style) with Deflectors
E
3 Blade Solid (New style) with Hardface Weld
E
N00002105
G2-027
N00002135
N00002106
SCREENS
Hole Size
Corten Steel Part #
E
N00007581
E
N00002306
E
N00002307
E
N00002308
E
N00002309
E
G2-693
E
G2-694
E
G2-695
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
⁄8” drilled
E
⁄4” drilled
E
1
3
1
5
3
1
5
3
E
Stainless Steel Part#
*
E
*
E
*
E
G2-876
E
*
E
*
E
*
E
*
E
G2-698
G2-699
N00002310
N00002311
G2-700
G2-701
G2-702
G2-703
Description
E
Rotor Sheave
E
Rotor Bushing AN88M
E
Rotor Bushing AG88M
E
Motor Sheave (2 HP)
E
E
Motor Sheave (3 HP)
E
E
Part #
Description
E
20020-0177-00
V-Belts AN88M
E
G2-078
V-Belts AG88M
E
20018-0306-00
Casters
20020-0178-00
4” dia. swivel - AN88M
E
20018-0257-00
4” dia. swivel w/brake - AG88M
E
20020-0172-00
4” dia. swivel - AG88M
E
Part #
20017-0184-00
20017-0367-00
20034-0098-00
20034-0129-00
20034-0033-00
20018-0090-00
* Consult Factory
E
Express Item
19
MODELS AN1010M — AG1010M
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
Microknife
E
Part #
Bed Knives
E
G5-689
D2
E
G5-1338
D2 Carbide Coated
E
G5-583
ESII
E
G5-883
Microknife
E
G5-1046
Part #
G5-584
G5-1339
G5-884
G5-2590
Rotor Knife Bolts
G5-2589
⁄8”-24 x 1” (6/knife)
10A3-0616
E
3
BEARINGS
E
Retrofit Kits
E
Retrofit Kits
E
AG1010M (Flange)
3
E
20022-0368-00
AN1010M (Pillow Block)
E
Bed Knife Bolts
E
Part #
Bearings
⁄8”-16 x 13⁄4” (5/knife)
20022-0336-00
10H1-0628
Part #
*
ROTORS
Rotors
E
3 Blade Solid
E
3 Blade Solid with Hardface Weld
E
3 Blade Open
E
2 Blade Open
E
Standard Part #
E
G5-433
E
Microknife Part #
G5-473
E
G5-1085
E
G5-462
E
G5-1477
G5-1548
—
G5-1597
SCREENS
Hole Size
Corten Steel Part #
E
G5-136
E
G5-40
E
G5-41
E
G5-39
E
G5-121
E
G5-645
E
G5-1159
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄2” drilled
E
⁄8” drilled
E
⁄4” drilled
E
1
3
1
5
1
5
3
E
*
E
G5-2530
E
G5-1974
E
G5-1877
E
*
E
*
E
*
E
G5-1161
G5-558
G5-477
G5-377
G5-1163
G5-1164
G5-1165
Description
E
V-Belts (set of 3)
E
Rotor Sheave
E
Rotor Bushing
E
Motor Sheave (5 HP)
E
E
Motor Sheave (7.5 HP)
E
Motor Bushing (7.5 HP)
E
Rigid Casters
E
Swivel Casters
E
AN1010M Part #
E
20017-0156-00
E
G5-170
E
20018-0046-00
E
20020-0021-00
E
20018-0090-00
E
20020-0021-00
E
20018-0210-00
E
20034-0039-00
E
20034-0036-00
E
* Consult Factory
AG1010M Part #
20017-0221-00
20020-0022-00
E
20018-0091-00
20020-0374-00
20018-0090-00
20020-0021-00
20018-0210-00
20034-0129-00
20034-0033-00
Express Item
20
NELMOR Beside the Press Granulators
Talon Series™
MODEL T6x8
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
Part #
Bed Knives
E
G86-0165
Double Edge
E
Part #
G86-0282
Double Edge Carbide Coated
E
G86-0270
G86-0285
Rotor Knife Bolts
ROTORS
Rotors
E
3 Blade Open
E
Rotor Knife (2/knife)
Part #
20011-1008-00
E
G86-0027
Bed Knife Bolts
⁄8”-16 x 11⁄4” (2/knife)
10H1-0620
3
E
Part #
Bins
E
20022-0368-00
Std. Plastic
E
1 ⁄2” Vacuum
E
2” Vacuum
E
2 ⁄2” Vacuum
E
All other bins consult factory
E
BEARINGS
Bearings
E
Bearing
E
Part #
68-Bi-04
68-Bi-06
1
RETROFIT KITS
68-Bi-08
68-Bi-10
1
Retrofit Kits
E
Part #
Retrofit Kits
E
*
*
SCREENS
Hole Size
Corten Steel Part #
G86-0139
E
G86-0094
E
G86-0091
E
G86-0088
E
G86-0097
E
E
⁄8” perforated
E
⁄16” perforated
E
⁄4” perforated
E
⁄16” perforated
E
⁄8” perforated
E
1
3
1
5
3
*
G86-0289
G86-0291
*
*
Description
E
Rotor Sheave (Flywheel)
E
Rotor Bushing
E
Rotor Key
E
Motor Sheave
E
Part #
Description
Part #
G5-170
Casters
20018-0046-00
3” swivel
E
G5-103
3” rigid
E
20018-0059-00
Limit Switch
E
20018-0429-00
Robot Chute Ext.
E
20017-0065-00
Flexible Latch
E
*
Bin Paddle Latch
E
20011-1067-00
Hopper Aprons
E
E
20034-0022-00
20034-0021-00
20020-0468-00
Motor Bushing (5HP) 1 ⁄8”bore
E
Motor Bushing (3 HP) 1 ⁄8”bore
E
V-Belts (3)
E
Sheave Guard
E
Limit Switch (c.c.)
E
1
3
* Consult Factory
E
*
G86-0146
20011-0470-00
20011-1067-00
*
Express Item
21
Marathon Series
MODELS MV810
KNIVES
Rotor Knives
Part #
Bed Knives
E
D2 Hi-Angle
E
KN0147-0810
D2
E
E
D2 55° Angle
E
ESII Hi-Angle
E
ESII 55° Angle
E
Part #
KN0147-0810-01
D2 Carbide Coated
E
KN0148-0810
ESII
E
KN0013-0810
KN0124-0810
KN0124-0810-01
KN0147-0810-02
KN0148-0810-02
Rotor Knife Bolts
⁄8”-24 x 11⁄4” (6/knife)
10A3-0620
E
3
BEARINGS
Bearings
E
Pillow Block (two required)
E
Taper Pins
E
Part #
Bed Knife Bolts
20022-0357-00
3
⁄8”-16 x 13⁄4” (5/knife)
10H1-0628
E
90A1-0320
ROTORS
Rotors
E
Standard Part #
3 Blade Solid
E
3 Blade Solid w/Deflectors
E
3 Blade Solid w/Hardface Weld
E
3 Blade Open/Solid
E
3 Blade Open/Solid w/Hardface Weld
E
2 Blade Open/Solid
E
2 Blade Open w/Deflectors
E
5 Blade Solid
E
RT0114-0810
RT0114-0810-01
RT0114-0810-02
RT0005-0810
RT0005-0810-02
RT0089-0810
*
RT0139-0810
RETROFIT KITS
Retrofit Kits
E
Cutting Chamber, 2 Blade Open Rotor, Bearings
E
Part #
Cutting Chamber, 3 Blade Solid Rotor, Bearings
E
Cutting Chamber, 3 Blade Solid Rotor, Bearings w/Hardface Weld
E
*
*
*
NOTES:
➡
Continued
* Consult Factory
E
Express Item
22
Marathon Series
MODELS MV810
SCREENS
Hole Size
Corten Steel Part #
E
SN0810-0125
E
SN0810-0188
E
SN0810-0250
E
SN0810-0312
E
SN0810-0375
E
SN0810-0500
E
SN0810-0625
E
SN0810-0750
E
SN0810-1000
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
5
E
SN0810-0125-01
E
SN0810-0188-01
E
SN0810-0250-01
E
SN0810-0312-01
E
SN0810-0375-01
E
SN0810-0500-01
E
SN0810-0625-01
E
SN0810-0750-01
E
SN0810-1000-01
E
SN0810-0125-02
SN0810-0188-02
SN0810-0250-02
SN0810-0312-02
SN0810-0375-02
SN0810-0500-02
SN0810-0625-02
SN0810-0750-02
SN0810-1000-02
Description
Part #
E
5 HP Drive (1800, 410 RPM)
Motor 5HP 230/460
1800 RPM 184T
00123-0161-00
E
4” dia. rigid
E
Part #
4” dia. swivel
E
20034-0034-00
20034-0129-00
E
Sheave motor
E
Bushing motor
E
Belt (M/S 3)
E
Sheave flywheel 14” dia.
E
Bushing-flywheel 115⁄16 bore
E
Key 1⁄2 Sq x 3.00 Lg
E
Screw, Hex 1⁄2-13P x 1.75 Lg
E
Bins
20020-0021-00
20018-0090-00
Bin, Plastic, Black Std.
E
Insert, Bin 1 ⁄2” dia.
E
Bi001-00-0810
Insert, Bin 2” dia.
E
E
Bi002-00-0810
1
20017-0426-00
G10-314
Bi003-00-0810
Bi004-00-0810
1
20018-0125-00
20025-0024-94
Other
10A3-0828
Hopper Aprons
E
Springs - Large
E
71⁄2 HP Drive (1800, 410 RPM)
Motor 71⁄2 HP 230/460
1800 RPM 213T
Casters
*
20029-0049-00
Springs
E
00123-0167-00
CC Limit Switch
E
20020-0395-00
Actuator Key
E
20018-0210-00
Hopper Limit Switch
E
20017-0473-00
Wrench
E
G10-314
Nut Clamp Ratch
E
20018-0125-00
E-Ring, ⁄16” Shaft, 5144-56
E
DR0134-0810
Coupling Nut CL-2-CN ⁄2-13
E
20025-0024-94
Screw Set .5-13x.625
E
E
Sheave motor
E
Bushing-motor 13⁄8 bore
E
Belt (M/S 3)
E
E
E
Spacer Block
E
E
E
20029-0140-00
00142-0592-00
AC0101-0810
00142-0565-00
20033-1018-00
CC0061-0810
9
1
20012-0078-00
20011-0537-00
70A2-0810
10A3-0836
Sheave Guard
* Consult Factory
E
Standard Speed Machines
E
Reduced Speed Machines
E
SG0066-0810
*
Express Item
23
Marathon Series
MODELS MV814
KNIVES
Rotor Knives
Part #
Bed Knives
E
D2 Hi-Angle
E
KN0147-0814
D2
E
E
D2 55° Angle
E
ESII Hi-Angle
E
ESII 55° Angle
E
Part #
KN0147-0814-01
D2 Carbide Coated
E
KN0148-0814
ESII
E
KN0013-0814
KN0124-0814
KN0124-0814-01
KN0147-0814-02
KN0148-0814-02
Rotor Knife Bolts
⁄8”-24 x 11⁄2” (9/knife)
10A3-0624
E
3
BEARINGS
Bearings
E
E
Taper Pins
E
Part #
Bed Knife Bolts
20022-0357-00
3
⁄8”-16 x 13⁄4” (7/knife)
10H1-0628
E
90A1-0320
ROTORS
Rotors
E
Standard Part #
3 Blade Solid
E
E
E
3 Blade Open/Solid
E
E
2 Blade Open/Solid
E
EE
5 Blade Solid
E
RT0114-0814
RT0114-0814-01
RT0114-0814-02
RT0005-0814
RT0005-0814-02
RT0089-0814
*
RT0138-0814
RETROFIT KITS
Retrofit Kits
E
E
Part #
E
E
*
*
*
NOTES:
➡
Continued
* Consult Factory
E
Express Item
24
Marathon Series
MODELS MV814
SCREENS
Hole Size
Corten Steel Part #
E
SN0814-0125
E
SN0814-0188
E
SN0814-0250
E
SN0814-0312
E
SN0814-0375
E
SN0814-0500
E
SN0814-0625
E
SN0814-0750
E
SN0814-1000
-
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
5
E
SN0814-0125-01
E
SN0814-0188-01
E
SN0814-0250-01
E
SN0814-0312-01
E
SN0814-0375-01
E
SN0814-0500-01
E
SN0814-0625-01
E
SN0814-0750-01
E
SN0814-1000-01
E
SN0814-0125-02
SN0814-0188-02
SN0814-0250-02
SN0814-0312-02
SN0814-0375-02
SN0814-0500-02
SN0814-0625-02
SN0814-0750-02
SN0814-1000-02
Description
Part #
E
5 HP Drive (1800, 410 RPM)
Motor 5HP 230/460
1800 RPM 184T
00123-0161-00
E
Bushing motor
E
Belt (M/S 3)
E
E
E
E
Screw, Hex ⁄2-13P x 1.75 Lg
E
20018-0090-00
Belt (M/S 3)
G10-314
Spacer Block
20018-0125-00
20025-0024-94
20034-0034-00
20034-0129-00
E
E
Bi001-00-0814
E
E
Bi002-00-0814
Bi003-00-0814
Bi004-00-0814
Other
10A3-0828
Hopper Aprons
E
Springs - Large
E
00123-0167-00
Springs
E
20020-0395-00
CC Limit Switch
E
20018-0210-00
Actuator Key
E
20017-0473-00
Hopper Limit Switch
E
G10-314
Wrench
E
20018-0125-00
Nut Clamp Ratch
E
DR0134-0810
E-Ring, ⁄16” Shaft, 5144-56
E
20025-0024-94
E
10A3-0836
E
Sheave Guard
E
E
E
E
E
E
E
E
E
Screw, Hex ⁄2-13P x 2.25 Lg
E
* Consult Factory
*
20029-0049-00
20029-0140-00
00142-0592-00
AC0101-0810
00142-0565-00
20033-1018-00
CC0061-0810
9
E
1
4” dia. swivel
E
1
E
Part #
1
71⁄2 HP Drive (1800, 410 RPM)
Sheave motor
4” dia. rigid
E
Bins
20020-0021-00
20017-0426-00
Motor 71⁄2 HP 230/460
1800 RPM 213T
E
E
Sheave motor
1
Casters
1
E
20012-0078-00
20011-0537-00
70A2-0810
Part #
SG0066-0810
*
Express Item
25
Marathon Series
MODELS MV818
KNIVES
Rotor Knives
Part #
Bed Knives
E
D2 Hi-Angle
E
KN0147-0818
D2
E
E
D2 55° Angle
E
ESII Hi-Angle
E
ESII 55° Angle
E
Part #
KN0147-0818-01
D2 Carbide Coated
E
KN0148-0818
ESII
E
KN0013-0818
KN0124-0818
KN0124-0818-01
KN0147-0818-02
KN0148-0818-02
Rotor Knife Bolts
⁄8”-24 x 11⁄4” (6/knife)
10A3-0620
E
3
BEARINGS
Bearings
E
E
Taper Pins
E
Part #
Bed Knife Bolts
20022-0357-00
3
⁄8”-16 x 13⁄4” (5/knife)
10H1-0628
E
90A1-0320
ROTORS
Rotors
E
Standard Part #
3 Blade Solid
E
E
E
3 Blade Open/Solid
E
E
2 Blade Open/Solid
E
EE
5 Blade Solid
E
RT0114-0818
RT0114-0818-01
RT0114-0818-02
RT0005-0818
RT0005-0818-02
RT0089-0818
*
RT0138-0818
RETROFIT KITS
Retrofit Kits
E
E
Part #
E
E
*
*
*
NOTES:
➡
Continued
* Consult Factory
E
Express Item
26
Marathon Series
MODELS MV818
SCREENS
Hole Size
Corten Steel Part #
E
SN0818-0125
E
SN0818-0188
E
SN0818-0250
E
SN0818-0312
E
SN0818-0375
E
SN0818-0500
E
SN0818-0625
E
SN0818-0750
E
SN0818-1000
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
5
E
SN0818-0125-01
E
SN0818-0188-01
E
SN0818-0250-01
E
SN0818-0312-01
E
SN0818-0375-01
E
SN0818-0500-01
E
SN0818-0625-01
E
SN0818-0750-01
E
SN0818-1000-01
E
SN0818-0125-02
SN0818-0188-02
SN0818-0250-02
SN0818-0312-02
SN0818-0375-02
SN0818-0500-02
SN0818-0625-02
SN0818-0750-02
SN0818-1000-02
Description
Part #
E
5 HP Drive (1800, 410 RPM)
Motor 5HP 230/460
1800 RPM 184T
00123-0161-00
E
4” dia. rigid
E
Part #
4” dia. swivel
E
20034-0034-00
20034-0129-00
E
Sheave motor
E
Bushing motor
E
Belt (M/S 3)
E
E
E
E
E
Bins
20020-0021-00
20018-0090-00
EE
Bi001-00-0818
EE
Bi002-00-0818
EE
Bi003-00-0818
EE
Bi004-00-0818
1
20017-0426-00
G10-314
1
20018-0125-00
20025-0024-94
Other
10A3-0828
Hopper Aprons
E
Springs - Large
E
Springs
E
CC Limit Switch
E
Actuator Key
E
Hopper Limit Switch
E
Wrench
E
Nut Clamp Ratch
E
E-Ring, ⁄16” Shaft, 5144-56
E
E
E
Sheave Guard
E
E
E
71⁄2 HP Drive (1800, 410 RPM)
Motor 71⁄2 HP 230/460
1800 RPM 213T
Casters
00123-0167-00
E
Sheave motor
E
20020-0395-00
E
Belt (M/S 3)
E
E
E
Spacer Block
E
E
E
20018-0210-00
20017-0473-00
G10-314
20018-0125-00
20029-0049-00
20029-0140-00
00142-0592-00
AC0101-0810
00142-0565-00
20033-1018-00
CC0061-0810
9
DR0134-0810
1
20025-0024-94
10A3-0836
* Consult Factory
*
E
20012-0078-00
20011-0537-00
70A2-0810
Part #
SG0066-0810
*
Express Item
27
Marathon Series
MODELS MV1012
KNIVES
Rotor Knives
Part #
Bed Knives
E
D2 Hi-Angle
E
KN0147-1012
D2
E
E
D2 55° Angle
E
ESII Hi-Angle
E
ESII 55° Angle
E
Part #
KN0147-1012-01
D2 Carbide Coated
E
KN0148-1012
ESII
E
KN0013-1012
KN0124-1012
KN0124-1012-01
KN0147-1012-02
KN0148-1012-02
Rotor Knife Bolts
⁄8”-24 x 11⁄4” (7/knife)
10A3-0620
E
3
BEARINGS
Bearings
E
E
Taper Pins
E
Part #
Bed Knife Bolts
20022-0357-00
3
⁄8”-16 x 13⁄4” (6/knife)
10H1-0628
E
90A1-0320
ROTORS
Rotors
E
Standard Part #
3 Blade Solid
E
E
E
3 Blade Open/Solid
E
E
2 Blade Open/Solid
E
EE
5 Blade Solid
E
RT0111-1012
RT0111-1012-01
RT0111-1012-02
RT0060-1012
RT0060-1012-01
RT0090-1012
*
RT0139-1012
RETROFIT KITS
Retrofit Kits
E
Part #
*
E
E
E
*
*
SCREENS
Hole Size
Corten Steel Part #
E
SN1012-0125
E
SN1012-0188
E
SN1012-0250
E
SN1012-0312
E
SN1012-0375
E
SN1012-0500
E
SN1012-0625
E
SN1012-0750
E
SN1012-1000
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1
3
1
5
3
1
5
* Consult Factory
E
E
SN1012-0125-01
E
SN1012-0188-01
E
SN1012-0250-01
E
SN1012-0312-01
E
SN1012-0375-01
E
SN1012-0500-01
E
SN1012-0625-01
E
SN1012-0750-01
E
SN1012-1000-01
E
SN1012-0125-02
SN1012-0188-02
SN1012-0250-02
SN1012-0312-02
SN1012-0375-02
SN1012-0500-02
SN1012-0625-02
SN1012-0750-02
SN1012-1000-02
Express Item
28
➡
Continued
Marathon Series
MODELS MV1012
Description
Part #
E
71⁄2 HP Drive (1800, 410 RPM)
Motor 7 ⁄2 HP 230/460
1800 RPM 213T
10A3-0836
E
1
E
Bushing 13⁄8 bore
E
Belt
E
Spacer block
E
Sheave flywheel
E
Bushing 115⁄16 bore
E
E
20020-0372-00
20018-0037-00
4” dia. rigid
E
4” dia. swivel
E
20034-0034-00
20034-0129-00
E
E
Bi001-00-0814
E
E
Transition 2”
E
Bi002-00-0814
Bi003-00-0814
Bi004-00-0814
1
DR0134-0810
G15-1899
AC001-00-1012
20018-0125-00
Other
20025-0024-94
Hopper Aprons
E
Springs - Large
E
Springs
E
10 HP Drive (1800, 410 RPM)
Motor 10 HP 230/460
1800 RPM 213T
Part #
1
20017-0467-00
E
Bins
00123-0167-00
E
Sheave motor
Casters
10A3-0828
E
*
20029-0049-00
20029-0140-00
CC Limit Switch
E
00123-0171-00
Actuator Key
E
20020-0372-00
Hopper Limit Switch
E
20018-0037-00
Wrench
E
20017-0467-00
Nut Clamp Ratch
E
G10-314
E-Ring, ⁄16” Shaft, 5144-56
E
20018-0125-00
E
20025-0024-94
E
Sheave Guard
E
E
E
E
Sheave motor
E
Bushing 13⁄8 bore
E
Belt
E
Sheave flywheel
E
E
E
00142-0592-00
AC0101-0810
00142-0565-00
20033-1018-00
CC0061-0810
9
1
20012-0078-00
20011-0537-00
70A2-0810
15 HP Drive (1800, 410 RPM)
Motor 15 HP 230/460
1800 RPM 213T
10A3-0828
E
00123-0177-00
E
Sheave motor
E
Bushing 1 ⁄8 bore
E
Belt M/S (4)
E
Sheave flywheel.
E
Bushing 1 ⁄16 bore
E
Key ⁄2 Sq x 3.00 Lg
E
5
15
1
Part #
SG0068-1012
*
20020-0417-00
20018-0189-00
20017-0472-00
G10-314
20018-0125-00
20025-0024-94
* Consult Factory
E
Express Item
29
Marathon Series
MODELS MV1016
KNIVES
Rotor Knives
Part #
Bed Knives
E
D2 Hi-Angle
E
KN1047-1016
D2
E
E
D2 55° Angle
E
ESII Hi-Angle
E
ESII 55° Angle
E
Part #
KN0147-1016-01
D2 Carbide Coated
E
KN0148-1016
ESII
E
KN0013-1016
KN0124-1016-00
KN0124-1016-01
KN0147-1016-02
KN0147-1016-02
Rotor Knife Bolts
⁄8”-24 x 11⁄2” (10/knife)
10A3-0624
E
3
BEARINGS
Bearings
E
E
Taper Pins
E
Part #
Bed Knife Bolts
20022-0357-00
3
⁄8”-16 x 13⁄4” (8/knife)
10H1-0628
E
90A1-0320
ROTORS
Rotors
E
Standard Part #
3 Blade Solid
E
E
E
3 Blade Open/Solid
E
E
2 Blade Open/Solid
E
EE
5 Blade Solid
E
RT0111-1016
RT0111-1016-01
RT0111-1016-02
RT0060-1016
RT0060-1016-01
RT0090-1016
*
RT0139-1016
RETROFIT KITS
Retrofit Kits
E
E
Part #
E
E
*
*
*
SCREENS
Hole Size
Corten Steel Part #
E
SN1016-0125
E
SN1016-0188
E
SN1016-0250
E
SN1016-0312
E
SN1016-0375
E
SN1016-0500
E
SN1016-0625
E
SN1016-0750
E
SN1016-1000
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1
3
1
5
3
1
5
* Consult Factory
E
E
SN1016-0125-01
E
SN1016-0188-01
E
SN1016-0250-01
E
SN1016-0312-01
E
SN1016-0375-01
E
SN1016-0500-01
E
SN1016-0625-01
E
SN1016-0750-01
E
SN1016-1000-01
E
SN1016-0125-02
SN1016-0188-02
SN1016-0250-02
SN1016-0312-02
SN1016-0375-02
SN1016-0500-02
SN1016-0625-02
SN1016-0750-02
SN1016-1000-02
Express Item
30
➡
Continued
Marathon Series
MODELS MV1016
Description
Part #
E
71⁄2 HP Drive (1800, 410 RPM)
Motor 7 ⁄2 HP 230/460
1800 RPM 213T
10A3-0836
E
1
E
Bushing 13⁄8 bore
E
Belt
E
Spacer block
E
Sheave flywheel
E
E
E
20020-0372-00
20018-0037-00
DR0134-0810
G15-1899
20034-0034-00
20034-0129-00
E
E
Bi001-00-0818
E
E
Transition 2”
E
Bi002-00-0818
Bi003-00-0818
Bi004-00-0818
AC001-00-1016
20025-0024-94
Hopper Aprons
E
Springs - Large
E
Springs
E
10A3-0828
E
*
20029-0049-00
20029-0140-00
CC Limit Switch
E
00123-0171-00
Actuator Key
E
20020-0372-00
Hopper Limit Switch
E
20018-0037-00
Wrench
E
20017-0467-00
Nut Clamp Ratch
E
G10-314
E-Ring, ⁄16” Shaft, 5144-56
E
20018-0125-00
E
20025-0024-94
E
Sheave Guard
E
E
E
E
Bushing 1 ⁄8 bore
E
Belt
E
Sheave flywheel
E
E
E
1
4” dia. swivel
E
Other
E
15
E
20018-0125-00
Sheave motor
3
4” dia. rigid
1
10 HP Drive (1800, 410 RPM)
Motor 10 HP 230/460
1800 RPM 213T
Part #
1
20017-0467-00
E
Bins
00123-0167-00
E
Sheave motor
Casters
00142-0592-00
AC0101-0810
00142-0565-00
20033-1018-00
CC0061-0810
9
1
20012-0078-00
20011-0537-00
70A2-0810
15 HP Drive (1800, 410 RPM)
Motor 15 HP 230/460
1800 RPM 213T
10A3-0828
E
00123-0177-00
E
Sheave motor
E
Bushing 1 ⁄8 bore
E
Belt M/S (4)
E
Sheave flywheel.
E
E
E
5
15
1
Part #
SG0068-1012
*
20020-0417-00
20018-0189-00
20017-0472-00
G10-314
20018-0125-00
20025-0024-94
* Consult Factory
E
Express Item
31
MODELS G810M1 — G810P1 — G810LS — G810FX
KNIVES
Rotor Knives
Part #
Bed Knives
E
D2 Hi-Angle
E
G5-689
D2
E
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
Microknife
E
G5-1338
D2 Carbide Coated
E
G5-583
ESII
E
G5-883
Microknife
E
G5-1046
Part #
G5-584
G5-1339
G5-884
G5-2590
Rotor Knife Bolts
G5-2589
⁄8”-24 x 1” (6/knife)
10A3-0616
E
3
Bed Knife Bolts
⁄8”-16 x 13⁄4” (5/knife)
10H1-0628
E
3
ROTORS
Rotors
E
3 Blade Solid
E
E
E
3 Blade Open
E
3 Blade Open w/Hardface Weld
E
E
2 Blade Open
E
2 Blade Open w/Hardface Weld
E
E
5 Blade Solid
E
E
E
Standard Part #
E
Microknife Part #
G5-433
E
G5-1626
E
G5-473
E
G5-1085
E
G5-1102
E
—
E
G5-462
E
G5-610
E
G5-940
E
G5-1473
E
—
E
G5-1512
E
Part #
E
20022-0368-00
E
G5-1477
—
G5-1548
—
—
—
G5-1597
—
—
G5-1589
G5-1654
—
BEARINGS
Bearings
E
Pillow Block
E
Part #
20022-0368-00
RETROFIT KITS
Retrofit Kits
E
Part #
E
E
Cutting Chamber, 3 Blade Microknife, Bearings
E
810-RK-13
810-RK-18
810-RK-17
FX Model — Consult Factory
NOTES:
* Consult Factory
E
Express Item
32
➡
Continued
SCREENS
Hole Size
Corten Steel Part #
E
G5-136
E
G5-40
E
G5-41
E
G5-39
E
G5-42
E
G5-121
E
G5-645
E
G5-1159
E
G5-196
E
G5-1160
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
E
*
E
G5-2530
E
G5-1974
E
G5-1877
E
*
E
*
E
*
E
*
E
*
E
*
E
G5-1161
G5-558
G5-477
G5-377
G5-1162
G5-1163
G5-1164
G5-1165
G5-1166
G5-1167
G810P1 & G810M1
Part #
E
E
20018-0046-00
Master Link
E
20013-0048-00 E20013-0048-00
Motor Bushing
20013-0041-00 EN00008904
E
E
Motor Sheave
Chain
E
G5-170
Rotor Bushing
20018-0091-00 E20018-0091-00
E
E
Rotor Sheave-Solid
Rotor Bushing
E
20018-0091-00
E
Rotor Sprocket E20016-0313-00 EN00008897
Rotor Bushing
20020-0022-00
E
Motor Bushing E20018-0347-00 EN00008851
Rotor Sheave-Spoked
20017-0439-00
E
Motor Sprocket E20016-0346-00 EN00008849
Banded Belt (410 RPM)
20017-0462-00
Banded Belt (Std)
E
002120030050
V-Belts (3 Req’d)
20020-0021-00
20018-0090-00
20002-0058-00
3 HP
E
G5-92
E
*
5 HP
E
G5-92
E
7 ⁄2 HP
E
G5-2429
E
E
E
Motor Adjusting Bolt
Older
Part #
E
E
E
E
Sheave Guard G810P1-M1, LS
Part #
E
1
G5-2473
G5-2473
20034-0022-00
Swing Bolt 1⁄2”-13 x 21⁄2”
E
20034-0034-00
Coupling Nut ⁄2”-13
E
20034-0033-00
Bins
E
3” dia. swivel
E
E
Hopper Aprons
E
20034-0021-00
3” dia. rigid
Other
E
4” dia. swivel
Newer
Part #
Part #
Casters G810P1-M1, LS
4” dia. rigid
Part #
3 HP
E
E
G810LS
E
Part #
1HP
E
1
E
E
—
*See Page 15
N00006497
20011-0537-00
*See Page 14
NOTES:
On all FX models, consult factory for aprons, hopper parts,
bins, sheave guards, and all miscellaneous components.
* Consult Factory
E
Express Item
33
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
Microknife
E
Part #
Bed Knives
E
G10-1063
D2
E
N00008680
D2 Carbide Coated
E
G10-1045
ESII
E
G10-1332
Microknife
E
G10-1621
Part #
G10-1046
N00008679
G10-1333
G10-3182
Rotor Knife Bolts
G10-3160
⁄8”-24 x 11⁄4” (7/knife)
10A3-0620
E
3
BEARINGS
20022-0357-00
(Std.) 3⁄8”-16 x 13⁄4” (7/knife) Prim.
E
(Std.) ⁄8”-16 x 2” (7/knife) Secd.
E
(Micro.) 1⁄2”-13 x 13⁄4” (6/knife)
E
E
Bed Knife Bolts
E
Part #
Bearings
3
ROTORS
Rotors
E
3 Blade Solid
E
E
E
3 Blade Open
E
E
2 Blade Open
E
E
5 Blade Open
E
5 Blade Solid
E
Standard Part #
E
N00000140
E
N00006864
E
N00006812
E
G10-972
E
G10-1692
E
N00000192
E
N00009157
E
N00003507
E
N00000213
E
10H1-0628
10H1-0632
10H1-0828
Microknife Part #
G10-2111
G10-2321
G10-2332
—
—
G10-2281
G10-2282
—
G10-2244
RETROFIT KITS
Retrofit Kits
E
Part #
E
E
E
E
1012-RK-14
1012-RK-15
1012-RK-13
1012-RK-34
SCREENS
Hole Size
Corten Steel Part #
E
N00006860
E
N00000091
E
N00000073
E
N00000055
E
N00000070
E
N00000057
E
N00000061
E
N00000059
E
N00007849
E
N00000065
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
5
1 ⁄4” drilled
* Consult Factory
E
Express Item
34
1
E
Carbide coated Part #
E
Stainless Steel Part #
*
E
G10-2692
E
G10-2628
E
G10-2630
E
G10-3017
E
*
E
*
E
*
E
*
E
*
E
N00003895
G10-1796
N00008987
N00000051
N00007823
G10-1797
G10-1798
G10-1799
G10-1800
G10-1801
➡
Continued
G1012P1 & G1012M1
E
V-Belts (5 Req’d)
E
Part #
Banded Belt (Std)
E
Banded Belt (410 RPM)
E
Rotor Sheave-Spoked
E
Rotor Bushing
E
Rotor Sheave-Solid
E
Rotor Bushing
E
Motor Sheave
E
E
Motor Bushing (7 ⁄2, 10 HP)
E
Springs (2)
E
Eye Bolt
E
E
Part #
2 & 3 HP
Part #
5 HP
E
002120030075
G1012LS
20017-0420-00
Motor Sprocket E20016-0327-00 E20016-0300-00
20017-0347-00
Motor Bushing E20018-0292-00 E20018-0091-00
20020-0054-00
Rotor Sprocket E20016-0308-00 E20016-0308-00
20018-0122-00
Rotor Bushing
E
20018-0122-00 E20018-0122-00
G10-314
Chain
E
N00008905
20018-0125-00
Master Link
E
20013-0058-00 20013-0058-00
4” dia. rigid
E
20034-0034-00 E20034-0034-00
4” dia. swivel
E
20034-0033-00 E20034-0033-00
E
E
N00008905
E
E
20020-0053-00
1
20018-0123-00
20018-0126-00
Casters
20029-0032-00
G15-49
Sheave Guard G1012P1 & G1012M1
Swing Bolt 1⁄2”-13 x 21⁄2”
E
E
20002-0040-00
Coupling Nut 1⁄2”-13 x 21⁄2”
E
E
*
Hopper Aprons
E
N00006497
20011-0537-00
*See Page 15
NOTES:
On all FX models, consult factory for aprons, hopper parts,
bins, sheave guards, and all miscellaneous components.
* Consult Factory
E
Express Item
35
MODELS G1215M1 — G1215P1 — G1215LS
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
Microknife
E
Part #
Bed Knives
Part #
G15-806
D2
E
G15-967
D2 Carbide Coated
E
G15-810
ESII
E
G15-1020
Microknife
E
G15-1202
G15-805
G15-1021
BEARINGS
(Std.) 5⁄8”-18 x 11⁄2 (5/knife)
E
(Micro.) ⁄2”-20 x 1 ⁄2” (8/knife)
E
1
E
E
G15-2498
Rotor Knife Bolts
G15-2482
Bearings
G15-968
10A3-1024
1
10A3-0824
Part #
Bed Knife Bolts
20022-0070-00
⁄8”-11 x 21⁄2” (5/knife)
10H3-1040
E
5
ROTORS
Rotors
E
3 Blade Solid
E
E
3 Blade Solid w/Hardface welds
E
3 Blade Open
E
E
2 Blade Open
E
E
5 Blade Solid
E
Standard Part #
E
G15-473
E
Microknife Part #
G15-552
E
G15-860
E
G15-662
E
G15-918
E
G15-475
E
G15-869
E
N00003013
E
G15-1564
—
—
G15-1772
—
G15-1558
—
G15-1626
RETROFIT KITS
Retrofit Kits
E
E
Part #
E
E
*
1215-RK-11
1215-RK-13
SCREENS
Hole Size
Corten Steel Part #
E
G15-306
E
G15-144
E
G15-139
E
G15-36
E
G15-37
E
G15-172
E
G15-674
E
G15-1099
E
G15-1297
E
G15-1298
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
1
3
1
5
3
1
5
1
* Consult Factory
E
E
*
E
*
E
G15-2367
E
G15-2303
E
G15-2379
E
*
E
*
E
*
E
*
E
*
E
G15-1299
G15-1300
G15-630
G15-590
G15-576
G15-1301
G15-1302
G15-1303
G15-1304
G15-1305
Express Item
36
➡
Continued
MODELS G1215M1 — G1215P1 — G1215LS
G1215P1 & G1215M1
E
V-Belts (set of 4)
E
Rotor Sheave – Spoked
E
Rotor Bushing
E
Rotor Sheave – Solid
E
Rotor Bushing
E
Motor Sheave (71⁄2– 10 HP)
E
Motor Bushing (71⁄2 – 10 HP)
E
Motor Sheave (15 – 20 HP)
E
Motor Bushing (15 – 20 HP)
E
Part #
Sheave Guard
E
20017-0078-00
E
20020-0059-00
E
20018-0127-00
Part #
20002-0041-00
*
Casters
G15-174
20018-0129-00
20020-0129-00
20018-0126-00
20020-0129-00
20018-0189-00
6” Dia. Rigid
E
6” Dia. Swivel
E
20034-0035-00
Springs
E
Eye Bolts
E
20034-0036-00
G15-55
Hopper Aprons
G15-49
*See Page 15
E
E
E
Part #
10 HP
E
E
Part #
5 HP
E
G1215LS
Part #
2 & 3 HP
E
E
E
Part #
15 HP
Motor Sprocket
E
20016-0327-00
E
20016-0300-00
E
20016-0345-00
E
Motor Bushing
E
20018-0292-00
E
20018-0091-00
E
20018-0131-00
E
Rotor Sprocket
E
N00003057
E
N00003057
E
20016-0344-00
E
Rotor Bushing
E
20018-0127-00
E
20018-0127-00
E
20018-0127-00
E
Chain
E
20013-0065-00
E
N00008905
E
N00008920
E
Master Link
E
20013-0058-00
E
20013-0058-00
E
N00009136
E
N00009134
N00009132
N00009162
20018-0127-00
N00008920
N00009136
NOTES:
* Consult Factory
E
Express Item
37
MODELS G1220M1 — G1220P1 — G1220LS — G1220MH — G1620M1 — G1620P1
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
D2 Hi-Ang. Carb. Coat.
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
Microknife Doubles
E
Standard
E
G20-1181
E
G20-2013
E
G20-1183
E
G20-1501
E
G20-1777
E
G20-4386
E
G1220MH
Bed Knives
E
G20-1184
D2
E
G20-4497
D2 Carbide Coated
E
—
ESII
E
G20-1504
Microknife Doubles
E
—
Rotor Knife Bolts
—
Part #
G20-1180
G20-1306
G20-1502
G5-2590
(Std.) 5⁄8”-18 x 11⁄2 (7/knife)
E
(G1220MH) ⁄2”-20 x 3” (7/knife)
E
10A3-1024
(Micro.) ⁄2”-20 x 1 ⁄2” (6/knife)
E
1
1
1
10A3-0848
10A3-0824
Bed Knife Bolts
(Std.) 5⁄8”-11 x 21⁄2” (7/knife)
E
(Micro.) ⁄8”-11 x 2 ⁄2” (4/knife)
E
5
10H3-1040
1
10H3-1040
ROTORS
Rotors
E
3 Blade Solid
E
E
3 Blade Solid w/Hardface weld
E
3 Blade Open
E
E
2 Blade Open
E
E
5 Blade Solid
E
5 Blade Chipper (Mini Hog)
E
Standard Part #
E
Microknife Part #
G20-528
E
G20-1374
E
G20-1581
E
G20-1762
E
G20-3701
E
G60-330
E
*
E
N00007113
E
G20-1062
E
Standard Part #
E
20022-0070-00
E
20022-0075-00
E
G20-2283
—
G20-4107
G20-2627
G20-2827
G20-2602
—
—
—
BEARINGS
Bearing
E
G1220-G1620 Pillow Block
E
G1220MH Heavy duty Pillow Block
E
Microknife Part#
20022-0070-00
Not Available
RETROFIT KITS
Retrofit Kits
E
E
Part #
E
E
*
1220-RK-09
1220-RK-12
NOTES:
* Consult Factory
E
Express Item
38
➡
Continued
MODELS G1220M1 — G1220P1 — G1220LS — G1220MH — G1620M1 — G1620P1
SCREENS
Hole Size
Corten Steel Part #
E
G20-234
E
G20-123
E
G20-28
E
G20-29
E
G20-117
E
G20-131
E
G20-124
E
G20-163
E
G20-1811
E
G20-1197
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
E
*
E
*
E
*
E
G20-4370
E
G20-1308
E
*
E
*
E
*
E
*
E
*
E
G20-1834
G20-375
G20-208
G20-205
G20-722
G20-1835
G20-1836
G20-1837
G20-1838
G20-1839
G1220P1 & G1220M1
Part #
V-Belts (set of 4)
E
E
Rotor Bushing
E
E
Rotor Bushing
E
E
E
E
E
E
E
Sheave Guard
Part #
E
E
Part #
5 HP
Part #
15 HP
E
E
E
E
20017-0078-00
G1220LS
20020-0059-00
Motor Sprocket EN00009134
E
20018-0127-00
Motor Bushing EN00009132
E
G15-174
Rotor Sprocket N00009162
E
20018-0129-00
Rotor Bushing
E
E
20020-0129-00
Chain
E
20018-0126-00
Master Link
E
Casters
E
6” Dia. rigid
E
6” Dia. swivel
E
E
20016-0300-00
20018-0091-00
N00003057
20018-0127-00 20018-0127-00
N00008920
E
N00009136
E
N00008905
Part #
E
20013-0058-00
20020-0129-00
20018-0189-00
20020-0062-00
20018-0131-00
Part #
20002-0041-00
*
Springs
E
Eye Bolts
E
Hopper Aprons
E
20034-0035-00 E20034-0035-00
20034-0036-00 E20034-0036-00
G15-55
G15-49
Swing Bolt 1⁄2”-13 x 31⁄2”
E
*See Page 15
E
1
N00003106
20011-0537-00
NOTES:
* Consult Factory
E
Express Item
39
MODEL G1224P1
KNIVES
Rotor Knives (1 Req. per seat) EPart #
Bed Knives (2 Req. per seat)
E
D2 Hi-Angle
E
G25-1397
D2
E
E
G25-2436
D2 Carbide Coated
E
D2 50° Angle
E
G25-1400
ESII
E
ESII Hi-Angle
E
G25-1515
Microknife Doubles
E
ESII 50° Angle
E
G25-1529
Rotor Knife Bolts
Microknife
E
G18-0063
Part #
G10-1046
N00008679
G10-1333
G10-3182
(Std.) 5⁄8”-18 x 11⁄2 (8/knife)
E
(Micro.) ⁄2”-20 x 1 ⁄2” (6/knife)
E
1
10A3-1024
1
10A3-0824
RETROFIT KITS
(Std.) 3⁄8”-16 x 2 (7/knife)
E
(Micro.) 5⁄8”-11 x 21⁄2” (6/knife)
E
E
*
Retrofit Kits
Bed Knife Bolts
E
Part #
Retrofit Kits
10H1-0632
10H1-1040
ROTORS
Rotors
E
3 Blade Solid
E
3 Blade Open
E
2 Blade Open
E
Standard Part #
E
Microknife Part W
N00008848
E
N00001774
E
G18-0031
E
G18-0157
G18-0079
—
BEARINGS
Bearings
E
E
Part #
20022-0070-00
SCREENS
Hole Size
Corten Steel Part #
E
*
E
*
E
N00007927
E
N00007928
E
N00007929
E
N00007930
E
*
E
*
E
*
E
G18-0362
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
E
*
E
*
E
*
E
G18-0361
E
*
E
*
E
*
E
*
E
*
E
*
E
*
*
—
G18-0206
G18-0005
*
*
*
*
*
NOTES
* Consult Factory
E
Express Item
40
➡
Continued
MODEL G1224P1
Description
E
V-Belts (set of 4)
E
Part #
E
Rotor Bushing
E
E
Rotor Bushing
E
E
E
E
E
E
E
Sheave Guard
E
E
E
Casters
E
6” Dia. Rigid
E
6” Dia. Swivel
E
Swing Bolt 1⁄2”-13 x 31⁄2”
E
E
Hopper Aprons
E
20017-0078-00
20020-0059-00
20018-0127-00
G15-174
20018-0129-00
20020-0129-00
20018-0126-00
20020-0129-00
20018-0189-00
20020-0062-00
20018-0131-00
Part #
20002-0041-00
*
Part #
20034-0035-00
20034-0036-00
N00003106
20011-0537-00
1
*See Page 15
NOTES
* Consult Factory
E
Express Item
41
MODELS G12295M1 — G12295P1 — G16295M1 — G16295P1
KNIVES
E
D2 Hi-Angle
E
G15-806
D2
E
E
G15-967
D2 Carbide Coated
E
D2 50° Angle
E
G15-810
ESII
E
ESII Hi-Angle
E
G15-1020
Microknife Doubles
E
ESII 50° Angle
E
G15-1202
Rotor Knife Bolts
Microknife
E
G15-2482
Part #
G22-634
G22-1871
G22-710
G32-1267
(Std.) 5⁄8”-18 x 11⁄2” (5/knife)
E
(Micro.) ⁄2”-20 x 1 ⁄2” (8/knife)
E
1
10A3-1024
1
10A3-0824
RETROFIT KITS
(Std.) 5⁄8”-11 x 21⁄2” (5/knife)
E
(Micro.) 5⁄8”-11 x 21⁄2” (5/knife)
E
E
*
Retrofit Kits
Bed Knife Bolts
E
Part #
Retrofit Kits
BEARINGS
Bearings
E
E
10H3-1040
10H3-1040
Part #
20022-0075-00
ROTORS
Rotors
E
3 Blade Solid
E
3 Blade Solid
E
3 Blade Solid w/Hardface weld
E
3 Blade Open
E
E
2 Blade Open
E
2 Blade Open w/Hardface weld
E
E
5 Blade Solid
E
Standard Part #
E
N00001548
E
Microknife Part #
*
E
*
E
G22-1120
E
*
E
N00002148
E
G22-1636
E
*
E
G22-1396
E
G22-1232
—
—
—
—
—
—
—
G22-1260
SCREENS (2 required per unit)
Hole Size
Corten Steel Part #
E
G22-555
E
G22-21
E
G22-18
E
G22-19
E
G22-20
E
G22-241
E
G65-199
E
G22-863
E
G22-956
E
G22-957
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
* Consult Factory
E
E
*
E
*
E
G22-1875
E
G22-1835
E
G22-1811
E
*
E
*
E
*
E
*
E
*
E
G22-958
G22-959
G22-549
G22-960
G22-382
G22-961
G22-962
G22-963
G22-964
G22-965
Express Item
42
➡
Continued
MODELS G12295M1 — G12295P1 — G16295M1 — G16295P1
Description
E
V-Belts 7 ⁄2-10 HP – Spoke Sheave (set of 4)
E
Part #
V-Belts 7 ⁄2-10 HP – Solid Sheave (set of 4)
E
V-Belts 15-20 HP – Spoke Sheave (set of 4)
E
V-Belts 15-20 HP – Solid Sheave (set of 4)
E
E
Rotor Bushing – Spoked Sheave
E
E
Rotor Bushing – Solid Sheave
E
Motor Sheave (7 ⁄2-20 HP)
E
Motor Bushing (7 ⁄2-10 HP)
E
Motor Bushing (15-20 HP)
E
Casters
E
6” Dia. Rigid
E
6” Dia. Swivel
E
Swing Bolt 1⁄2”-13 x 31⁄2”
E
E
Sheave Guard
E
Hopper Aprons
E
20017-0078-00
1
000122130033
1
000122160030
20017-0259-00
20020-0059-00
20018-0127-00
G15-174
20018-0129-00
20020-0129-00
1
20018-0126-00
1
20018-0189-00
Part #
20034-0035-00
20034-0036-00
N00003106
20011-0537-00
1
*
*See Page 15
NOTES
* Consult Factory
E
Express Item
43
1600 Series
MODEL G1620
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 50° Angle
E
Part #
Bed Knives
E
G20-1181
4 Edge D2
E
G20-2013
4 Edge D2 Carbide Coated
E
G20-1183
Rotor Knife Bolts
BEARINGS
Part #
G73-0403
⁄8”-18 x 11⁄2” (7/knife)
10A3-1024
E
5
Bearings
E
Pillow Block
E
Part #
Bed Knife Bolts
20022-0438-00
⁄8”-11 x 2” (7/knife)
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
*
Part #
10H1-1032
5
E
Primary Bed Knife Clamp
E
Secondary Bed Knife Clamp
E
G73-0280
G73-0281
*
ROTORS
Rotors
E
3 Blade Open
E
3 Blade Solid
E
5 Blade Open
E
5 Blade Solid
E
Standard Part #
E
G73-0074
E
G73-0197
E
G73-0194
E
G73-0213
E
Corten Steel Part #
E
G73-0827
E
G73-0683
E
G73-0451
E
G73-0106
E
G73-0274
E
G73-0484
E
G73-0485
E
G73-0486
E
G73-0250
E
w/Hard Face Weld Part #
E
*
E
w/Deflectors Part #
G73-0330
E
*
E
G73-0706
E
E
*
E
*
E
*
E
G73-0736
E
*
E
*
E
*
E
*
E
*
E
*
G73-0330
*
G73-0706
SCREENS
Hole Size
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
5
*
*
*
*
*
*
*
*
*
Description
E
Sheave Guard
E
Rotor Sheave
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
Part #
Description
E
*
Power Jack
E
G15-174
Screw & Clevis
E
20018-0409-00
Torque Limiter
E
20020-0443-00
Jack boot
E
20018-0398-00
Jack Handle
E
Part #
20033-0894-00
G73-0513
G73-0490
20033-0995-00
G73-0464
Captive Screw ⁄4-10
E
Gas Spring
E
Ball Stud
E
Hopper Aprons
E
3
Drive Belts
15-20 HP Belts (4)
25-30 HP Belts (4)
40 HP Belts (4)
Part #
E
20017-0412-00
E
20017-0412-00
E
0002120050014
E
* Consult Factory
E
20011-0900-00
20029-0123-00
20011-0863-00
*See Page 15
Express Item
44
1600 Series
MODEL G1624
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 50° Angle
E
Part #
Bed Knives
E
G74-0311
4 Edge D2
E
G74-0346
E
G74-0325
4 Edge ESII
E
BEARINGS
Part #
G74-0310
G74-0347
G74-0484
Rotor Knife Bolts
Bearings
E
Part #
Pillow Block
E
⁄8”-18 x 11⁄2” (9/knife)
10A3-1024
E
5
20022-0438-00
Bed Knife Bolts
RETROFIT KITS
⁄8”-11 x 2” (8/knife)
10H1-1032
E
*
E
Retrofit Kits
Part #
E
E
Retrofit Kits
5
E
G74-0123
G74-0124
ROTORS
Rotors
E
3 Blade Open
E
3 Blade Solid
E
5 Blade Open
E
5 Blade Solid
E
Standard Part #
E
G74-0004
E
G74-0083
E
G74-0074
E
G74-0086
E
Corten Steel Part #
E
*
E
*
E
G74-0232
E
G74-0061
E
G74-0110
E
G74-0287
E
*
E
*
E
*
E
E
G74-0283
E
w/Deflectors Part #
*
E
*
E
*
E
E
—
E
—
E
—
E
—
E
—
E
—
E
—
E
—
E
—
E
G74-0154
*
G74-0378
*
SCREENS
Hole Size
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
5
*
*
*
*
*
*
*
*
*
Description
E
Sheave Guard
E
Rotor Sheave
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
Part #
Description
E
*
Power Jack
E
G15-174
Screw & Clevis
E
20018-0409-00
Torque Limiter
E
20020-0443-00
Jack boot
E
20018-0398-00
Jack Handle
E
Part #
20033-0894-00
G73-0513
G73-0490
20033-0995-00
G73-0464
E
Gas Spring
E
Ball Stud
E
Hopper Aprons
E
3
Drive Belts
15-20 HP Belts (4)
25-30 HP Belts (4)
40 HP Belts (4)
Part #
E
20017-0412-00
E
20017-0412-00
E
0002120050014
E
* Consult Factory
E
20011-0900-00
20029-0123-00
20011-0863-00
*See Page 15
Express Item
45
1600 Series
MODEL G1628
KNIVES
E
D2 Hi-Angle
E
G75-0028
4 Edge D2
E
E
*
E
D2 50° Angle
E
G75-0370
Rotor Knife Bolts
BEARINGS
G75-0065
⁄8”-18 x 11⁄2” (5/knife)
Bearings
Pillow Block
E
Part #
10A3-1024
Bed Knife Bolts
20022-0448-00
⁄8”-11 x 2” (5/knife)
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
*
E
5
E
Part #
Part #
10H1-1032
5
E
E
E
G75-0193
G75-0194
*
ROTORS
Rotors
E
3 Blade Open
E
3 Blade Solid
E
5 Blade Open
E
5 Blade Solid
E
Standard Part #
E
G75-0008
E
G75-0111
E
G75-0105
E
G75-0114
E
E
*
E
w/Deflectors Part #
*
E
*
E
G75-0390
E
E
—
E
—
E
—
E
—
E
—
E
—
E
—
E
—
E
—
E
*
*
*
*
Hole Size
Corten Steel Part #
E
*
E
*
E
G75-0280
E
G75-0040
E
G75-0041
E
G75-0285
E
G75-0376
E
G75-0134
E
G75-0133
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
5
*
*
*
*
*
*
*
*
*
Description
E
Sheave Guard
E
Rotor Sheave
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
Part #
Description
E
*
Power Jack
E
G15-174
Screw & Clevis
E
20018-0409-00
Torque Limiter
E
20020-0443-00
Jack boot
E
20018-0398-00
Jack Handle
E
Part #
20033-0894-00
G73-0513
G73-0490
20033-0995-00
G73-0464
E
Gas Spring
E
Ball Stud
E
Hopper Aprons
E
3
Drive Belts
15-20 HP Belts (4)
25-30 HP Belts (4)
40 HP Belts (4)
Part #
E
20017-0412-00
E
20017-0412-00
E
0002120050014
E
* Consult Factory
E
20011-0900-00
20029-0123-00
20011-0863-00
*See Page 15
Express Item
46
1600 Series
MODEL G1634
KNIVES
E
D2 Hi-Angle
E
G78-0028
4 Edge D2
E
E
*
E
D2 50° Angle
E
G78-0681
Rotor Knife Bolts
BEARINGS
G78-0065
⁄8”-18 x 11⁄2” (7/knife)
Bearings
Pillow Block
E
Part #
10A3-1024
Bed Knife Bolts
20022-0448-00
⁄8”-11 x 2” (6/knife)
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
G78-0678
E
5
E
Part #
Part #
10H1-1032
5
E
Primary Bed Knife Clamp (2)
E
G78-0153
Secondary Bed Knife Clamp (2) G78-0154
E
*
ROTORS
Rotors
E
3 Blade Open
E
3 Blade Solid
E
5 Blade Open
E
5 Blade Solid
E
Standard Part #
E
E
w/Deflectors Part #
G78-0120
*
*
G78-0102
*
*
G78-0096
*
*
G78-0106
*
*
Hole Size
Corten Steel Part #
E
G78-0220
E
G78-0218
E
G78-0157
E
G78-0166
E
G78-0041
E
G78-0269
E
G78-0562
E
*
E
*
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
5
E
*
E
*
E
*
E
G78-0215
E
*
E
*
E
*
E
*
E
*
E
*
*
*
*
*
*
*
*
*
Description
E
Sheave Guard
E
Rotor Sheave
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
Part #
Description
E
*
Power Jack
E
G15-174
Screw & Clevis
E
20018-0409-00
Torque Limiter
E
20020-0443-00
Jack boot
E
20018-0398-00
Jack Handle
E
Part #
20033-0894-00
G73-0513
G73-0490
20033-0995-00
G73-0464
E
Gas Spring
E
Ball Stud
E
Hopper Aprons
E
3
Drive Belts
15-20 HP Belts (4)
25-30 HP Belts (4)
40 HP Belts (4)
Part #
E
20017-0412-00
E
20017-0412-00
E
0002120050014
E
* Consult Factory
E
20011-0900-00
20029-0123-00
20011-0863-00
*See Page 15
Express Item
47
NELMOR Tangential Feed Beside The Press Granulators
MODEL G812TF
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
D2 Carbide Coated
E
Part #
Bed Knives
E
406.13012.01
D2
E
Part #
406.13012.04
D2 Carbide Coated
E
406.13112.01
406.13112.04
Rotor Knife Bolts
⁄2”-13 x 1” (3/knife)
403.02070.00
E
1
RETROFIT KITS
1
E
*
Retrofit Kits
Bed Knife Bolts
E
Part #
Retrofit Kits
⁄2”-13 x 13⁄4” (3/knife)
403.02076.00
E
ROTORS
Rotors
E
3 Blade Open
E
3 Blade Open
E
Part #
E
677.57326.30
E
Older Machines
—
E
Part #
E
410.50114.00
E
410.50114.15
E
Corten Steel Part #
E
405.12003.00
E
405.12004.00
E
405.12005.00
E
405.12006.00
E
405.12008.00
E
Part #
E
*
E
407.02038.00
E
408.00026.00
E
407.02124.00
E
20018-0122-00
E
677.45061.30
E
408.05030.00
E
409.06071.00
E
*See Page 14
E
*See Page 15
E
677.43068.30*
677.56855.30*
BEARINGS
Bearings
E
Floating
E
Fixed
E
Older Machines
637.43073.20*
637.43072.20*
SCREENS
Hole Size
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
3
1
5
3
1
405.12003.04
405.12004.04
405.12005.04
405.12006.04
405.12008.04
Description
E
V-Belts (7.5 HP)
E
Motor Sheave
E
Motor Bushing
E
Rotor Sheave
E
Rotor Bushing
E
Flywheel Sheave
E
Flywheel Bushing
E
Belts (2 required)
E
Bins
E
Hopper Aprons
E
* Consult Factory
Older Machines
*
E
*
*
*
*
*
*
*
*See Page 14
*See Page 15
Express Item
48
MODEL G1216TF
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
D2 Carbide Coated
E
Part #
Bed Knives
Part #
406.10416.01
D2
E
406.10416.04
D2 Carbide Coated
E
406.10516.01
406.10516.04
Rotor Knife Bolts
⁄4”-10 x 13⁄4” (3/knife)
403.02130.00
E
3
RETROFIT KITS
Retrofit Kits
Part #
Retrofit Kits
E
Bed Knife Bolts
⁄2”-13 x 11⁄2” (5/knife)
10H1-0824
E
1
*
ROTORS
Rotors
E
3 Blade Open
E
2 Blade Open
E
Part #
E
677.56105.40
E
Older Machines
677.56644.40
E
Part #
E
410.50207.00
E
410.50207.15
E
Corten Steel Part #
E
405.12503.00
E
405.12504.00
E
405.12505.00
E
405.12506.00
E
405.12508.00
E
405.12516.00
E
677.43029.40
*
BEARINGS
Bearings
E
Floating
E
Fixed
E
Older Machines
637.43039.20
637.43040.20
SCREENS
Hole Size
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
3
1
5
⁄8” drilled
E
1
⁄2” drilled
E
1” drilled
E
3
405.12503.04
405.12504.04
405.12505.04
405.12506.04
405.12508.04
405.12516.04
Rotor Bushing (15-20 HP)
E
Motor Sheave (15-20 HP)
E
Gas Spring (Screen)
Rotor Sheave (15-20 HP)
*
E
E
Sheave Guard (all HP)
E
E
Description
E
Part #
Description
Motor Bushing (15-20 HP)
Part #
404.05810.00
*
*
Drive Belts
*
All HP
E
*
Hopper Aprons
E
E
* Consult Factory
E
*
*See Page 15
Express Item
49
MODEL G1620TF
Knives - Rotors - Bearings - Screens - Miscellaneous
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
D2 Carbide Coated
E
Part #
Bed Knives
E
406.11920.01
D2 (2 edge)
E
406.11920.04
D2 Carbide Coated
E
ROTORS
Part #
406.12020.01
406.12020.04
Rotor Knife Bolts
Rotors
E
Part #
3 Blade Open
E
2 Blade Open
E
E
⁄4”x10 x 11⁄2” (4/knife)
403.02136.00
E
3
677.56060.40
Bed Knife Bolts
677.56416.40
⁄2”x13 x 21⁄4” (6/knife)
403.02080.00
E
1
677.44388.40*
BEARINGS
Bearings
E
Floating
E
Part #
Fixed
E
Floating (Older machines)
E
Fixed (Older machines)
E
410.50214.00
410.50213.00
637.44387.20*
637.44386.20*
SCREENS
Hole Size
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
⁄8” drilled
E
3
1
5
3
1
5
405.11808.00
E
405.11810.00
E
405.11812.00
E
405.11814.00
E
405.11816.00
E
Part #
E
407.05054.00
E
408.01042.00
E
407.01584.00
E
408.02053.00
E
407.05054.00
E
408.01042.00
E
Part #
E
000122160068
E
000122160068
E
409.07095.00
E
*See Page 14
E
*See Page 15
E
1” drilled
E
E
405.11806.00
⁄8” drilled
405.11805.00
E
E
405.11804.00
E
⁄4” drilled
405.11803.00
E
7
E
E
Part #
3
405.11803.04
405.11804.04
405.11805.04
405.11806.04
405.11808.04
405.11810.04
405.11812.04
405.11812.04
405.11816.04
Description
E
E
E
E
E
E
E
Drive Belts
E
25 HP Belts (5 required)
E
E
E
Bins
E
Hopper Aprons
E
* Consult Factory
Older Machines
*
*
*
*
*
*
Older Machines
E
*
*
*
*
*
Express Item
50
MODEL G1626TF
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
D2 Carbide Coated
E
Part #
Bed Knives
E
406.14226.01
D2
E
Part #
406.14226.04
D2 Carbide Coated
E
406.14126.01
406.14126.04
Rotor Knife Bolts
⁄4”-10 x 11⁄2” (4/knife)
403.02126.00
E
3
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
Part #
Bed Knife Bolts
*
3
⁄4”-10 x 21⁄2” (7/knife)
403.02143.00
E
ROTORS
Rotors
E
3 Blade Open
E
Part #
677.60211.40
BEARINGS
Bearings
E
Floating
E
Part #
Fixed
E
410.50307.00
410.50307.15
SCREENS
Hole Size
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
3
1
5
3
1
Corten Steel Part #
E
405.27203.00
E
405.27204.00
E
405.27205.00
E
405.27206.00
E
405.27208.00
E
405.27203.04
405.27204.04
405.27205.04
405.27206.04
405.27208.04
Description
E
E
Part #
E
E
E
Belts (4 required)
E
Bins
E
Hopper Aprons
E
407.04052.00
408.01051.00
407.04187.00
408.04312.00
409.07106.00
*See Page 14
*See Page 15
* Consult Factory
E
Express Item
51
NELMOR Bold Series Granulators Tangential Cutting Chamber
MODELS G1416M — G1616M
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
Part #
Bed Knives - old style
E
G13-018
D2 (old style)
E
Part #
G13-554
D2 Carbide Coated (old style)
E
G13-222
ESII (old style)
E
Bed Knives - new style
E
D2 (new style)
E
D2 Carbide Coated (new style)
E
ESII (new style)
E
G13-017
*
G13-113
G13-112
G13-223
ROTORS
Rotor
E
Part #
3 Blade Open (old style)
E
3 Blade Open (new style)
E
Part #
G13-415
*
G13-417
G13-011
Rotor Knife Bolts
G13-384
⁄8”-11 x 11⁄2” (4/knife)
10A3-1024
E
5
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
Part #
Bed Knife Bolts
*
5
⁄8”-11 x 3” (4/knife - old style)
E
⁄8”-11 x 3” (6/knife - new style)
E
5
10H3-1048
10H3-1048
BEARINGS
Bearings
E
Pillow Block (old style)
E
Part #
Pillow Block (new style)
E
20022-0275-00
20022-0070-00
SCREENS
B-T-P Style
G1416
E
Corten Steel
E
Part #
E
Hole Size
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
Old Style
E
Corten Steel
E
Part #
G13-241
E
G13-242
E
G13-243
E
1 ⁄4” drilled
G13-240
E
E
G13-101
E
1” drilled
G13-067
E
E
G13-005
E
E
G13-109
E
⁄4” drilled
G13-239
E
⁄8” drilled
E
3
1
New Style
E
Corten Steel
E
Part #
E
G13-238
E
5
B-T-P Style
G1416
E
Stainless Steel
E
Part #
E
E
E
*
E
*
E
G13-418
E
G13-391
E
G13-432
E
*
E
*
E
*
E
*
E
*
E
E
*
E
*
E
G13-518
E
G13-512
E
G13-519
E
*
E
*
E
*
E
*
E
*
E
New Style
Stainless Steel
E
Part #
E
E
G13-244
E
G13-245
E
*
G13-246
E
G13-247
E
G13-248
E
G13-249
E
G13-250
E
G13-251
E
G13-252
E
G13-253
E
*
*
*
G13-520
*
*
*
*
*
Description
E
All drive components and miscellaneous items
E
Part #
* Consult Factory
*
E
Express Item
52
NELMOR Bold Series Granulators
MODELS G1820 — G2020
KNIVES
Rotor Knives
E
D2 Hi-Angle
E
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
Part #
Bed Knives
E
G20-1181
D2
E
G20-2013
D2 Carbide Coated
E
G20-1183
ESII
E
G20-1501
Rotor Knife Bolts
G20-1777
E
3 Blade Open
E
3 Blade Solid
E
5 Blade Solid
E
⁄8”-11 x 3” (7/knife)
SCREENS
Corten Steel Part #
E
G27-329
E
G27-330
E
G27-091
E
G27-045
E
G27-094
E
G27-296
E
G27-298
E
G27-331
E
G27-332
E
G27-333
E
E
⁄8” perforated
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
5
3
1
⁄8” drilled
E5
E
3
⁄4” drilled
E
1” drilled
E
11⁄4” drilled
E
10H3-1048
E
BEARINGS
G27-113
3
10A3-1024
E
5
G27-109
E
G27-239
Bed Knife Bolts
G27-135
1
*
⁄8”-18 x 11⁄2” (7/knife)
Part #
Hole Size
G27-116
5
ROTORS
Rotor
Part #
Bearings
E
Fixed (Drive Side)
E
Part #
Floating
E
20022-0184-00
20022-0185-00
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
G27-334
G27-335
G27-336
G27-337
G27-338
G27-339
G27-340
G27-341
G27-342
G27-343
V-Belts
1200 RPM Machines
1800 RPM Machines
E
V-Belts – 30 HP
E
V-Belts – 40 HP
E
V-Belts – 50 HP
E
—
E
20017-0188-00
E
20017-0335-00
20017-0167-00
E
1200 RPM Machines Part #
E
Sheave
Bushing
Motor
E
30 HP
E
40 HP
E
50 HP
E
Rotor
E
30 HP
E
40 HP
E
50 HP
E
—
E
20020-0164-00
E
20020-0162-00
E
E
20017-0336-00
20017-0167-00
E
Sheave
Bushing
E
—
E
20018-0221-00
E
20018-0221-00
E
E
Sheave
Bushing
—
E
20020-0163-00
E
20020-0154-00
E
20020-0353-00
E
20020-0354-00
E
20020-0355-00
E
20018-0086-00
20018-0086-00
E
Sheave
Bushing
E
—
E
20018-0222-00
E
20018-0222-00
E
* Consult Factory
20018-0089-00
E
20020-0356-00
E
20020-0357-00
E
20018-0356-00
20020-0358-00
E
20018-0356-00
20018-0356-00
Express Item
53
MODELS G1830M — G2030M — G2030HD
KNIVES
E
D2 Hi-Angle
E
G15-806
D2
E
E
G15-967
D2 Carbide Coated
E
D2 50° Angle
E
G15-810
ESII
E
ESII Hi-Angle
E
ESII 50° Angle
E
G15-1020
Part #
G32-455
G32-554
G32-658
Rotor Knife Bolts
G15-1202
⁄8”-18 x 11⁄2” (5/knife)
10A3-1024
E
5
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
Part #
Bed Knife Bolts
*
5
⁄8”-11 x 3” (5/knife)
10H3-1048
E
ROTORS
E
E
G1830 & G2030M
Part #
E
Rotors
E
G2030HD
Part #
5 Blade Solid
E
G32-397
E
5 Blade Open
E
G32-528
E
3 Blade Solid
E
G32-395
E
3 Blade Solid w/Hard Face Weld
E
3 Blade Open
E
*
*
*
G32-553
G32-1243
E
*
E
Bearings
G1830 & G2030M
Part #
E
E
E
Fixed (Drive Side)
E
20022-0184-00
E
Floating
E
20022-0185-00
E
Bearing Cartridge Only
E
Not Available
E
BEARINGS
G2030HD
Part #
20022-0389-00
20022-0388-00
20022-0420-00
Hole Size
Corten Steel Part #
E
G32-181
E
G32-186
E
G32-187
E
G32-043
E
G32-076
E
G32-185
E
G32-188
E
G32-913
E
G32-758
E
G32-914
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
* Consult Factory
E
E
*
E
*
E
*
E
G32-1256
E
G32-1268
E
*
E
*
E
*
E
*
E
*
E
G32-334
G32-916
G32-428
G32-252
G32-075
G32-917
G32-918
G32-919
G32-920
G32-921
Express Item
54
➡
Continued
MODELS G1830M — G2030M — G2030HD
V-Belts
1200 RPM Machines
1800 RPM Machines
E
V-Belts – 30 HP
E
V-Belts – 40 HP
E
V-Belts – 50 HP
E
—
E
20017-0188-00
E
20017-0335-00
20017-0167-00
E
E
Sheave
Bushing
Motor
E
30 HP
E
40 HP
E
50 HP
E
75 HP
E
Rotor
E
30 HP
E
40 HP
E
50 HP
E
75 HP
E
—
E
20020-0164-00
E
20020-0162-00
E
—
E
E
20017-0336-00
20017-0167-00
E
Sheave
Bushing
E
—
E
20018-0221-00
E
20018-0221-00
E
—
E
E
Sheave
Bushing
—
E
20020-0163-00
E
20020-0154-00
E
—
E
20020-0353-00
E
20020-0354-00
E
20018-0089-00
20020-0355-00
E
20020-0378-00
E
20018-0086-00
20018-0086-00
20018-0094-00
E
Sheave
Bushing
E
—
E
20018-0222-00
E
20018-0222-00
E
—
E
20020-0356-00
E
20020-0357-00
E
20020-0358-00
E
*
E
Hopper Aprons
20018-0356-00
20018-0356-00
20018-0356-00
*
See Page 15
E
NOTES:
* Consult Factory
E
Express Item
55
MODEL G2045M
KNIVES
E
D2 Hi-Angle
E
G15-806
D2
E
E
G15-967
D2 Carbide Coated
E
D2 50° Angle
E
G15-810
ESII
E
ESII Hi-Angle
E
G15-1020
Rotor Knife Bolts
ESII 50° Angle
E
G15-1202
5
Part #
Bed Knife Bolts
G31-040
5
Part #
G32-455
G32-554
G32-658
⁄8”-18 x 11⁄2” (5/knife)
10A3-1024
E
ROTORS
Rotor
E
3 Blade Open
E
5 Blade Open
E
5 Blade Solid
E
⁄8”-11 x 3” (5/knife)
G31-0407
BEARINGS
G31-037
RETROFIT KITS
Retrofit Kits
Retrofit Kits
Part #
E
*
E
Hole Size
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
3
1
5
3
1
E
Fixed housing w/Bearing
E
Part #
Floating Housing w/Bearing
E
E
Lab Seal
E
Lab Seal
E
20022-0389-00
20022-0458-00
20022-0456-00
G31-076
E
G31-137
E
G31-136
E
*
E
1 ⁄4” drilled
E
E
G31-119
1” drilled
G31-091
E
E
G31-104
E
⁄4” drilled
G31-138
E
E
*
E
⁄8” drilled
20022-0388-00
20022-0420-00
E
3
1
Bearings
Corten Steel Part #
E
5
10H3-1048
E
*
*
*
G31-338
*
*
*
*
*
Description
E
Part #
V-Belts – 40 & 50 HP
E
V-Belts – 75 HP
E
Rotor Sheave (40 & 50 HP)
E
Rotor Bushing (40 & 50 HP)
E
Motor Sheave (40 & 50 HP)
E
Motor Bushing (40 & 50 HP)
E
E
E
E
E
Hopper Aprons
E
20017-0350-00
20017-0348-00
20020-0380-00
20018-0357-00
20020-0014-00
20018-0083-00
20020-0306-00
20018-0357-00
20020-0378-00
20018-0094-00
*See Page 15
* Consult Factory
E
Express Item
56
NELMOR Central/Large Parts Granulators
MODELS G3030M — G3030HD — G3045HD
KNIVES
Rotor Knives
(2 Req. per seat)
E
G3030M
Part #
E
E
E
D2 Hi-Angle
E
G15-806
E
D2 Hi-Angle Carb. Ctd.
E
G15-967
E
D2 50° Angle
E
G15-810
E
G3030HD
Part #
Bed Knives
(2 Req. per seat)
E
G3030M
Part #
E
E
E
G80-0658
D2
E
G32-455
E
*
D2 Carbide Coated
E
G32-554
E
*
Rotor Knife Bolts
10A3-1024
E
—
E
10H3-1032
E
⁄8”-11x2 ⁄2” (5/knife-Prim) 10H3-1038
E
When ordering spares for Model 3045, three
knives are required per seat as well as
3 screens per unit.
⁄4”-16x1 ⁄4” (5/knife)
E
3
G32-455
G32-554
—
10A3-1228
Bed Knife Bolts
⁄8”-11x2” (5/knife-SEC)
5
G3030M
E
Part #
E
G80-076
E
E
5 Blade Open
E
3
ROTORS
Rotors
⁄8”-18x11⁄2” (5/knife)
5
G3030HD
Part #
E
G3030HD
E
Part #
5
E
E
1
10H3-1032
10H3-1032
RETROFIT KITS
G80-281
BEARINGS (2 Required per unit)
Bearings
E
E
E
E
Lab Seal
E
Lab Seal
E
Retrofit Kits
E
Part #
Retrofit Kits
E
*
G3030M Part #
E
20022-0389-00
E
G3030HD Part #
20022-0388-00
E
20022-0420-00
E
20022-0458-00
E
20022-0456-00
E
20022-0460-00
20022-0459-00
*
*
*
E
E
G3030HD
Corten Steel
E
E
G3030M
Carbide Coated
E
Hole Size
G3030M
Corten Steel
E
E
E
⁄16” drilled
E
*
E
*
E
*
E
⁄4” drilled
E
*
E
*
E
*
E
⁄16” drilled
E
G80-252
E
*
E
G80-269
E
⁄8” drilled
E
G80-301
E
*
E
G80-308
E
⁄2” drilled
E
G80-355
E
*
E
G80-0600
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
G3030HD
Carbide Coated
*
*
*
*
*
*
*
*
*
Bearings
(2 Req. per seat)
E
G3030M
Part #
E
E
E
G3030HD
Part #
Rotor Sheave
E
20020-0386-00
E
Rotor Bushing
E
20018-0361-00
E
Motor Sheave
E
20020-0385-00
E
Motor Bushing
E
20018-0362-00
E
V-Belts (all models)
E
*
E
20020-0451-00
20018-0405-00
20020-0452-00
20018-0406-00
*
Hopper Aprons
*See Page 15
*See Page 15
* Consult Factory
E
Express Item
E
E
57
MODELS G1424M1 — G1424MB — G2024M1 — G2024MB
KNIVES
3⁄4” Thick
E
Part #
Rotor Knives
D2 Hi-Angle
G25-1397
E
D2 50° Angle
E
ESII Hi-Angle
E
ESII 50° Angle
E
E
D2
E
G25-1332
D2 Carbide Coated
E
G25-1402
ESII
E
G25-1404
Rotor Knife Bolts
E
E
Bed Knives
1” Thick
E
Part #
E
E
G25-2436
E
G25-1400
E
G25-1515
E
G25-1529
E
G25-1518
G25-1535
Part #
G25-1331
G25-1807
G25-1516
(3⁄4”) 5⁄8”-18 x 11⁄2” (8/knife)
E
(1”) ⁄4”-16 x 1 ⁄2” (8/knife)
E
3
10A3-1024
10A3-1224
1
Bed Knife Bolts
⁄8”-11 x 23⁄4” (7/knife)
10H3-1044
E
5
ROTORS
E
—
E
5 Blade Slant 1” Knives
—
E
E
3 Blade Slant Open 1” Knives
—
E
E
3 Blade Slant Open ⁄4” Knives
G25-835
E
E
3 Blade Straight 1” Knives
G25-1018
E
E
G25-1061
E
E
3 Blade Slant ⁄4” Knives
G25-1699
E
E
E
3 Blade Straight ⁄4” Knives (40 HP)
G30-19
E
E
E
Part #
2 Blade Straight 3⁄4” Knives (40 HP)
E
Rotors
Old Style Bearing Hsg.
E
3
3
3
Pillow Block Bearing Hsg.
Part #
—
—
G25-1098
G25-1023
—
G25-1461
G25-1557
G25-1157
BEARINGS
Bearing Cartridge
Part #
Bearings
Fixed Housing
Part #
E
E
E
E
E
Old Bearing Housing (2 blade rotor) E20022-0094-00 EG25-430
E
Old Bearing Housing (3 blade rotor) 20022-0093-00 G25-429
E
E
Pillow Block (†Housing & Bearing)
Float Housing
Part #
E
E
G25-431
G25-428
20022-0234-00 20022-0164-00†
E
E
20022-0163-00†
E
RETROFIT KITS
Retrofit Kits
Part #
E
Cutting Chamber, 3 blade solid rotor for ⁄4” knives, bearings
E
Cutting Chamber, 3 blade solid rotor for 1” knives, bearings
E
1424-RK-01
3
1424-RK-02
NOTES:
* Consult Factory
E
Express Item
58
➡
Continued
MODELS G1424M1 — G1424MB — G2024M1 — G2024MB
SCREENS
G1424MB/G2024MB
Hole Size
Corten Steel
E
G25-1481
E
G25-2563
E
G25-2564
E
G25-2404
E
G25-2030
E
G25-2420
E
G25-570
E
G25-1504
E
G25-632
E
G25-1798
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
G1424M1/G2024M1
Stainless Steel
E
G25-1799
E
G25-1379
E
G25-866
E
G25-1800
E
G25-1261
E
G25-1801
E
G25-1802
E
G25-1779
E
G25-1775
E
G25-1803
E
Corten Steel
E
Stainless Steel
G30-308
E
G30-165
E
G30-141
E
G30-140
E
G30-142
E
G55-47
E
G55-109
E
G30-301
E
G30-303
E
G30-309
E
G30-310
G30-311
G30-312
G30-313
G30-300
G30-314
G30-315
G30-316
G30-317
G30-318
Carbide Coated Screens for all sizes — Consult factory
Description
E
50 HP Solid rotor sheave
E
Part #
75-100 HP solid rotor sheave
E
150 HP solid rotor sheave
E
Rotor Bushing
E
50 HP motor sheave
E
50 HP motor bushing
E
75 HP motor sheave
E
75 HP motor bushing
E
100 HP motor sheave
E
100 HP motor bushing
E
150 HP motor sheave
E
150 HP motor bushing
E
V-Belts (all models)
E
Hopper Aprons
E
Studs ⁄4”-10x7” Long
E
Extension Nut for Stud
E
G33-106
G39-80
G40-280
20018-0137-00
20020-0069-00
20018-0152-00
20020-0074-00
20018-0153-00
20020-0074-00
20018-0155-00
20020-0075-00
20018-0413-00
*
*See Page 15
20011-0107-00
3
G39-058
NOTES:
* Consult Factory
E
Express Item
59
NELMOR Central Series Granulators
MODELS G1436MB — G2036MB — G1436M1
KNIVES
Rotor Knives
(2 req. per seat)
D2 Hi-Angle
E
3⁄4” Thick
Part #
E
G37-578
E
E
E
1” Thick
Part #
E
G33-621
E
G37-777
E
D2 50° Angle
E
G33-622
E
ESII Hi-Angle
E
G37-599
E
ESII 50° Angle
E
G33-806
E
*
G37-565
E
D2
E
Part #
D2 Carbide Coated
E
ESII
E
G37-564
G37-778
G37-601
G33-745
Rotor Knife Bolts
G37-676
(3⁄4”) 5⁄8”-18 x 11⁄2” (6/knife)
E
(1”) ⁄4”-16 x 1 ⁄2” (6/knife)
E
3
10A3-1024
10A3-1224
1
Bed Knife Bolts
⁄8”-11 x 23⁄4” (6/knife)
10H3-1044
E
5
ROTORS
Old Style Bearing Hsg.
Part #
E
G33-101
Pillow Block Bear. Hsg.
Part #
E
—
E
E
Rotors
3 Blade Straight 3⁄4” Knives
E
E
3 Blade Slant 3⁄4” Knives
E
E
3 Blade Straight 1” Knives
E
3 Blade Slant Open 1” Knives
E
E
G33-400
E
G33-380
E
—
G34-26
E
—
E
—
E
G34-243
—
G33-953
G33-477
BEARINGS
E
E
Bearings
Old Bearing Housing
Fixed Housing
Part #
E
G39-26
E
E
Bearing Cartridge
Part #
E
*
E
E
Pillow Block
E
20022-0164-00
E
Pillow Block (Large Brng. Only)
E
20022-0319-00
E
20022-0234-00
E
20022-0323-00
E
Float Housing
Part #
E
G39-27
20022-0163-00
20022-0318-00
RETROFIT KITS
Retrofit Kits
E
Cutting Chamber, 3 blade solid rotor for 1” knives, bearings
E
Part #
1436-RK-01
Hole Size
1
⁄8” perforated
Old Style
Corten Steel
E
G33-373
E
E
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
3
1
5
1
New Style
Stainless Stee
E
G33-943
E
E
E
1
New Style
Corten Steel
E
G33-838
E
E
⁄16” drilled
3
Old Style
Stainless Steel
E
G33-968
E
G33-34
E
G33-32
E
G33-30
E
G33-33
E
G33-162
E
G33-394
E
G33-376
E
G33-339
E
G33-967
E
G33-969
E
G33-328
E
G33-120
E
G33-293
E
G33-970
E
G33-971
E
G33-972
E
G33-973
E
G33-974
E
G33-655
E
G34-416
E
G33-944
G34-388
E
G34-428
E
G34-373
E
G33-634
E
G34-491
E
G33-908
E
G33-942
E
G33-1122
G34-326
G33-667
G34-374
G33-945
G33-946
G33-947
G33-948
* Consult Factory
E
Express Item
60
➡
Continued
MODELS G1436MB — G2036MB — G1436M1
Description
E
25-30 HP Solid Rotor Sheave
E
Part #
E
75 HP Solid Rotor Sheave
E
E
Rotor Bushing
E
25-30 HP Motor Sheave
E
25-30 HP Motor Bushing
E
E
E
75 HP Motor Sheave
E
75 HP Motor Bushing
E
E
E
150 HP Motor Bushing
E
V-Belts (All Models)
E
Hopper Aprons
E
G40-281
G33-106
G39-80
G40-280
20018-0137-00
20020-0076-00
20018-0158-00
20020-0069-00
20018-0152-00
20020-0074-00
20018-0153-00
20020-0075-00
20018-0155-00
20018-0143-00
*
*See Page 15
NOTES:
* Consult Factory
E
Express Item
61
MODELS G1454MB — G2054MB
KNIVES, ROTORS & BEARINGS
E
D2 Hi-Angle
E
G33-621
D2
E
E
*
D2 Carbide Coated
E
D2 50° Angle
E
G37-565
ESII
E
ESII Hi-Angle
E
G33-745
Rotor Knife Bolts
ESII 50° Angle
E
Rotor
E
3 Blade Slant
E
3 Blade Straight
E
G37-676
G37-564
G37-778
G37-601
⁄4”-16 x 13⁄4” (6/knife)
10A3-1228
E
3
Part #
Part #
Bed Knife Bolts
G36-106
⁄8”-11 x 23⁄4” (6/knife)
10H3-1044
5
E
Bearings
E
Cartridge
E
Part #
E
*
E
G36-194
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
Part #
20022-0234-00
20022-0164-00
20022-0163-00
Hole Size
1
⁄8” perforated
Old Style
Corten Steel
E
G33-373
E
E
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
5
3
1
E
G33-339
E
G33-967
E
1 ⁄4” drilled
G33-376
E
G33-394
E
1” drilled
G33-162
E
E
G33-33
E
E
G33-30
E
⁄4” drilled
G33-32
E
⁄8” drilled
E
3
G33-34
E
5
1
New Style
Stainless Steel
E
G33-943
E
E
E
1
New Style
Corten Steel
E
G33-838
E
E
⁄16” drilled
3
Old Style
Stainless Steel
E
G33-968
E
G33-969
E
G33-328
E
G33-120
E
G33-293
E
G33-970
E
G33-971
E
G33-972
E
G33-973
E
G33-974
E
G33-655
E
G34-416
E
G33-944
G34-388
E
G34-428
E
G34-373
E
G33-634
E
G34-491
E
G33-908
E
G33-942
E
G33-1122
G34-326
G33-667
G34-374
G33-945
G33-946
G33-947
G33-948
Description
E
Part #
50 HP Solid Rotor Sheave
E
E
Rotor Bushing
E
50 HP Motor Sheave
E
50 HP Motor Bushing
E
100 HP Motor Sheave
E
E
150 HP Motor Sheave
E
E
E
Hopper Aprons
E
G33-106
G40-280
20018-0137-00
20020-0069-00
20018-0152-00
20020-0074-00
20018-0155-00
20020-0075-00
20018-0143-00
*
*See Page 15
* Consult Factory
E
Express Item
62
Millenium Series
MODEL M1634
Knives - Rotors - Replaceable Liners - Bearings - Screens - Miscellaneous
KNIVES
Rotor Knives (2 req. per seat)
E
D2 Hi-Angle
E
E
D2 50° Angle
E
Part #
Bed Knives (2 req. per seat)
E
G78-0028
4 Edge D2
E
Part #
G78-0720
E
G78-0681
Rotor Knife Bolts
G78-0065
⁄8”-18 x 11⁄2” (7/knife)
G78-0678
10A3-1024
E
5
Bed Knife Bolts
⁄8”-11 x 2” (6/knife)
10H1-1032
E
5
ROTORS
Rotor
E
3 Blade Open (3” dia.)
E
BEARINGS
Part #
G78-0120
Bearings
E
G78-0193
Pillow Block (2) (3” bore)
E
G78-0172
Pillow Block (2) (4” bore)
E
G78-0691
REPLACEABLE LINERS
E
5 Blade Solid (3” dia.)
E
E
3 Blade Solid (4” dia.)
E
5 Blade Open
E
5 Blade Solid
E
Part #
20022-0448-00
20022-0473-00
*
Liners
E
*
Cutting Chamber Liners
E
Part #
*
*
Hole Size
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
5
3
1
*
E
*
E
E
*
E
1” drilled
*
E
E
G78-0993
E
⁄4” drilled
*
E
⁄8” drilled
G78-0954
E
3
E
E
Reinforced Part #
5
Corten Steel Part #
E
G78-0527-040
E
G78-0527-050
E
G78-0527-060
E
G78-0527-080
E
G78-0527-100
E
G78-0527-120
E
G78-0527-160
E
G78-0527-04A
G78-0527-05A
G78-0527-06A
G78-0527-08A
G78-0527-10A
G78-0527-12A
G78-0527-16A
Description
E
Sheave Guard (all HP)
E
Part #
Rotor Sheave
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
Drive Belts
E
25&30 HP Belts (4)
E
40 HP Belts (4)
E
50 HP Belts (5)
E
60, 80, 100 HP Belts
E
Hopper Aprons
E
Hydraulic Components
E
*
*
*
20020-0443-00
20018-0398-00
Part #
20017-0447-00
20017-0441-00
20017-0456-00
*
*See Page 15
*
* Consult Factory
E
Express Item
63
MODELS G2436M1 — G2436M2 — G3036M1 — G3036M2
KNIVES
Rotor Knives
(2 req. per seat)
E3
⁄4” Knives
Part #
E
E
Underslung Wedge
Part #
E
E
1” Knives
Part #
E
E
E
D2 Hi-Angle
E
G37-578
E
G33-621
E
G37-581
E
E
G37-777
E
*
E
*
E
D2 50° Angle
E
G33-622
E
G37-565
E
G37-686
E
ESII Hi-Angle
E
G37-599
E
G33-745
E
G37-602
E
ESII 50° Angle
E
G33-806
E
G37-676
E
G37-688
E
G37-580
*
G37-706
G37-691
G37-692
Bed Knives
(2 req. per seat)
E
G2436M1 & G2436M2
Part #
E
E
E
D2
E
G37-564
E
D2 Carbide Coated
E
G37-778
E
ESII
E
G37-601
E
*
G42-216
Bed Knife Bolts
⁄4”-10 x 4 (6/knife)
⁄8”-11 x 2 ⁄4” (6/knife)
E
10A43-1024 ( ⁄4” knives)
10A3-1224 (1” knives)
5
⁄4”-16 x 1 ⁄2” (6/knife)
E
1
E
3
⁄8”-18 x 1 ⁄2” (6/knife)
3
E
3
E
1
⁄4”-10 x 3” (6/knife)
10A3-1432 (underslung knives)
⁄8”-14 x 2” (8/knife)
E
5
G3036M1 & G3036M2
Part #
G42-160
Rotor Knife Bolts
7
Underslung Flat
Part #
3
10H3-1248
10H3-1264
10H3-1044
3
ROTORS
E
Rotors
G2436M1 & G3036M1
Part #
E
E
E
G2436M2 & G3036M2
Part #
3 Blade straight 1” knives (old style bearing housings)
E
G38-22
E
5 Blade staggered 1” knives (old style bearing housings)
E
G38-126
E
5 Blade slant 1” knives (pillow block bearings)
E
G37-586
E
3 Blade slant underslung knives (pillow block bearings)
E
G37-487
E
5 Blade staggered underslung knives (old style bearing hsgs.)
E
—
E
5 Blade staggered 1” knives (old style bearing housings)
E
—
E
5 Blade slant 1” knives (pillow block bearings)
E
—
E
5 Blade staggered 1” knives (pillow block bearings)
E
—
E
7 Blade solid 1” knives (pillow block bearings)
E
—
E
—
—
—
—
G42-124
G37-327
G37-590
G42-152
G37-718
CUTTING CHAMBER RETROFIT KITS
Retrofit Kit
E
Cutting Chamber, Rotor, Bearings
E
Part #
*
NOTES:
* Consult Factory
E
Express Item
64
➡
Continued
MODELS G2436M1 — G2436M2 — G3036M1 — G3036M2
BEARINGS
E
Bearings
Old Style Hsgs.
Part #
E
E
E
Pillow Block
Part #
Cartridge Only
E
20022-0095-00
E
Fixed Housing
E
G37-38
E
Float Housing
E
G37-39
E
20022-0126-00
20022-0072-00†
20022-0071-00†
Includes bearing
†
Hole Size
Corten Steel Part #E
Carbide Coated Part #E
G37-693
E
G37-694
E
G37-206
E
G37-207
E
G37-208
E
G37-360
E
G37-363
E
G37-362
E
G37-375
E
G37-368
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
11⁄4” drilled
E
5
*
E
*
E
G37-695
*
E
*
E
*
E
G37-0779
E
*
E
*
E
*
E
*
E
G37-696
G37-697
G37-698
G37-699
G37-700
G37-701
G37-702
G37-703
G37-704
Description
E
E
Part #
50-150 HP Rotor Bushing
E
E
E
100 HP Motor Sheave
E
E
150 HP Motor Sheave
E
E
E
Hopper Aprons
E
G40-280
20018-0149-00
20020-0071-00
20018-0146-00
20020-0096-00
20018-0238-00
20020-0166-00
20018-0238-00
*
*See Page 15
NOTES:
* Consult Factory
E
Express Item
65
MODELS G2056MB — G2456MB
KNIVES
E
D2 Hi-Angle
E
G51-185
D2
E
Part #
E
G51-259
D2 Carbide Coated
E
D2 50° Angle
E
G51-186
ESII
E
ESII Hi-Angle
E
ESII 50° Angle
E
G51-190
G51-260
G51-191
G51-188
Rotor Knife Bolts
G51-189
⁄4”-16 x 13⁄4” (6/knife)
10A3-1228
E
3
ROTORS
5 Blade Solid
5 Blade Open
E
5
E
G51-095
3 Blade Solid
E
Bed Knife Bolts
E
Part #
Rotor
⁄8”-11 x 23⁄4” (6/knife)
10H3-1044
E
G51-013
G51-149
RETROFIT KITS
BEARINGS
Retrofit Kits
E
Retrofit Kits
E
Part #
Bearings
E
*
Fixed Housing w/Bearing
E
Float Housing w/Bearing
E
Bearing Cartridge
E
Part #
20022-0274-00
20022-0273-00
20022-0354-00
Hole Size
Corten Steel Part #
E
G51-192
E
G51-193
E
G51-081
E
G51-099
E
G51-036
E
G51-180
E
G51-194
E
G51-181
E
G51-195
E
G51-196
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
11⁄4” drilled
E
5
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
*
E
G51-197
G51-189
G51-199
G51-200
G51-201
G51-202
G51-203
G51-204
G51-205
G51-206
Description
E
E
Part #
100-150 HP Rotor Bushing
E
E
E
E
E
Hopper Aprons
E
G40-280
20018-0137-00
20020-0075-00
20018-0155-00
20018-0143-00
*
*See page 15
* Consult Factory
E
Express Item
66
NELMOR Long Throat Granulators
MODEL LT1248
KNIVES
E
D2 Hi-Angle
E
406.00424.01
D2 New Style ( ⁄2” bolts)
E
E
406.00424.04
D2 New Carbide Coated
E
D2 Old Style ( ⁄16” bolts)
E
D2 Old Carbide Coated
E
*
406.00524.01
7
ROTORS
5 Blade Open (old style)
3
E
677.81322.44
3 Blade Open (new style)
E
Rotor Knife Bolts
E
Part #
Rotor
Part #
G25B2374
1
406.00524.04
⁄4”-10 x 13⁄4” (6/knife)
403.02130.00
E
*
BEARINGS
Bearings
E
Bearing Free
E
Bearing Held
E
Part #
Bed Knife Bolts
410.40307.01
New 1⁄2”-13 x 13⁄4”
E
410.10307.16
Old ⁄16”-14 x 1 ⁄4”
E
7
10H1-0828
10H3-0728
3
SCREENS
Hole Size
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
3
1
5
3
1
Corten Steel Part #
E
405.11403.00
E
405.11404.00
E
405.11405.00
E
405.11406.00
E
405.11408.00
E
405.11403.04
405.11404.04
405.11405.04
405.11406.04
405.11408.04
V-Belts
E
V-Belts 15 HP Dual Drive
E
Part #
V-Belts All Drives
E
Rotor Sheaves and Bushings
E
15 HP Sheaves (2)
E
15 HP Bushings (2)
E
Motor Sheaves and Bushings
E
15 HP Sheaves (2)
E
15 HP Bushings (2)
E
Hopper Aprons
E
20017-0442-00
*
Part #
407.04110.00
408.01076.00
Part #
407.04034.00
408.00038.00
*See Page 15
NOTES
* Consult Factory
E
Express Item
67
NELMOR Central/Large Granulators
2200 Series
MODEL G2238
KNIVES
E
D2 Hi-Angle
E
G77-0337
D2
E
E
G77-0369
D2 Carbide Coated
E
D2 50° Angle
E
G77-0262
3 Bed Knife
E
ESII 50° Angle
E
*
Rotor Knife Bolts
G77-0261
G77-0368
G77-0339
rd
⁄4”-16 x 2” (6/knife)
10A3-1232
E
3
ROTORS
3 Blade Open
E
5 Blade Open
E
5 Blade Solid
E
5
E
G77-0182
3 Blade Solid
Bed Knife Bolts
E
Part #
Rotor
⁄8”-11 x 2” (6/knife)
G77-0414
Part #
10H3-1036
E
BEARINGS
G77-0415
G77-0168
5 Blade Open w/ Hardface Weld EG77-0292
RETROFIT KITS
Bearings
E
E
Part #
E
20022-0274-00
20022-0273-00
Bearing Cartridge
E
Retrofit Kits
E
Cart Seal
E
Retrofit Kits
*
Cart Seal
E
Part #
20022-0354-00
20022-0464-00
20022-0465-00
Hole Size
Corten Steel Part #
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
G76-0274
E
G76-0338
E
*
E
*
E
1 ⁄4” drilled
G76-0111
E
E
G76-0024
E
1” drilled
G77-0179
E
E
G76-0426
E
⁄4” drilled
E
E
G76-0247
⁄8” drilled
E
3
G77-0284
E
5
1
E
*
*
*
*
*
*
*
*
*
*
Description
E
Sheave Guard
E
E
Rotor Sheave (100 -150HP)
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
V-Belts
E
Hopper Aprons
E
Part #
Description
E
*
10 Ton Jack
E
Part #
G39-80
Clevis
E
G40-280
Acme Screw
E
20033-0853-00
20033-0865-00
20033-0983-00
*
*
*
*
*See Page 15
* Consult Factory
E
Express Item
68
2200 Series
MODEL G2244
KNIVES
E
D2 Hi-Angle
E
G79-0106
D2
E
E
G79-0136
D2 Carbide Coated
E
D2 50° Angle
E
G79-0104
3 Bed Knife
E
ESII 50° Angle
E
G79-0105
G79-0137
*
rd
*
Rotor Knife Bolts
⁄4”-16 x 2” (6/knife)
10A3-1232
E
3
ROTORS
Rotor
E
3 Blade Open
E
3 Blade Solid
E
5 Blade Open
E
5 Blade Solid
E
Part #
Part #
Bed Knife Bolts
G79-0134
5
⁄8”-11 x 21⁄4” (6/knife)
*
10H3-1036
E
BEARINGS
G79-0139
Bearings
E
E
E
Bearing Cartridge
E
Part #
Cart Seal
E
*
Cart Seal
E
G79-0072
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
Part #
20022-0274-00
20022-0273-00
20022-0354-00
20022-0464-00
20022-0465-00
Hole Size
Corten Steel Part #
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
*
E
*
E
*
E
*
E
1 ⁄4” drilled
G79-0079
E
E
G79-0031
E
1” drilled
G79-0127
E
E
G79-0168
E
⁄4” drilled
E
E
*
⁄8” drilled
E
3
*
E
5
1
E
*
*
*
*
G79-0138
G79-0166
*
*
*
*
Description
E
Sheave Guard
E
E
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
V-Belts
E
Hopper Aprons
E
Part #
Description
E
G76-0302
10 Ton Jack
E
G39-80
Clevis
E
G40-280
Acme Screw
E
Part #
20033-0853-00
20033-0865-00
20033-0983-00
*
*
*
*
*See Page 15
* Consult Factory
E
Express Item
69
2200 Series
MODEL G2257
KNIVES
E
D2 Hi-Angle
E
G77-0337
D2
E
E
G77-0369
D2 Carbide Coated
E
D2 50° Angle
E
G77-0262
3 Bed Knife
E
ESII 50° Angle
E
G77-0261
G77-0368
G77-0339
rd
*
Rotor Knife Bolts
⁄4”-16 x 2” (6/knife)
10A3-1232
E
3
ROTORS
3 Blade Solid
5 Blade Open
E
5 Blade Solid
E
5
E
G76-0480
3 Blade Open
E
Bed Knife Bolts
E
Part #
Rotor
Part #
⁄8”-11 x 21⁄4” (6/knife)
*
10H3-1036
E
BEARINGS
G76-0477
Bearings
E
G76-0270
E
E
Bearing Cartridge
E
Part #
Cart Seal
E
*
Cart Seal
E
RETROFIT KITS
Retrofit Kits
E
Retrofit Kits
E
Part #
20022-0274-00
20022-0273-00
20022-0354-00
20022-0464-00
20022-0465-00
Hole Size
Corten Steel Part #
E
G77-0284
E
G76-0247
E
G76-0426
E
G77-0179
E
G76-0024
E
G76-0111
E
G76-0274
E
G76-0338
E
*
E
*
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
*
*
*
*
*
*
*
*
*
*
Description
E
Sheave Guard
E
E
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
V-Belts
E
Hopper Aprons
E
Part #
Description
E
Part #
*
10 Ton Jack
E
G39-80
Clevis
E
G40-280
Acme Screw
E
20033-0853-00
20033-0865-00
20033-0983-00
*
*
*
*
*See Page 15
* Consult Factory
E
Express Item
70
2200 Series
MODEL G2266
KNIVES
E
D2 Hi-Angle
E
G79-0106
D2
E
Part #
E
G79-0136
D2 Carbide Coated
E
D2 50° Angle
E
G79-0104
3 Bed Knife
E
G79-0105
G79-0137
*
rd
Rotor Knife Bolts
⁄4”-16 x 2” (6/knife)
10A3-1232
E
3
ROTORS
Rotor
E
3 Blade Open
E
3 Blade Solid
E
5 Blade Open
E
5 Blade Solid
E
Part #
Bed Knife Bolts
*
5
⁄8”-11 x 21⁄4” (6/knife)
*
10H3-1036
E
BEARINGS
*
G81-0022
RETROFIT KITS
Bearings
E
E
Part #
E
20022-0274-00
20022-0273-00
Cart Seal
*
Cart Seal
E
E
E
Retrofit Kits
Bearing Cartridge
E
Part #
Retrofit Kits
E
20022-0354-00
20022-0464-00
20022-0465-00
Hole Size
Corten Steel Part #
E
*
E
*
E
G79-0168
E
G79-0127
E
G79-0031
E
G79-0079
E
*
E
*
E
*
E
*
E
E
⁄8” perforated
E
⁄16” drilled
E
⁄4” drilled
E
⁄16” drilled
E
⁄8” drilled
E
⁄2” drilled
E
1
3
1
5
3
1
⁄8” drilled
E
3
⁄4” drilled
E
1” drilled
E
1 ⁄4” drilled
E
5
1
*
*
*
*
G79-0138
G79-0166
*
*
*
*
Description
E
Sheave Guard
E
E
E
Rotor Bushing
E
Motor Sheave
E
Motor Bushing
E
V-Belts
E
Hopper Aprons
E
Part #
Description
E
Part #
*
10 Ton Jack
E
G39-80
Clevis
E
G40-280
Acme Screw
E
20033-0853-00
20033-0865-00
20033-0983-00
*
*
*
*
*See Page 15
* Consult Factory
E
Express Item
71
NELMOR Electrical Components
MOTORS
HP
TYPE
RPM
MOUNT
FRAME
VOLTAGE
PART #
MAKE
2
ODP
1800
F2
145T
230/460
00123-0852-00
Lincoln
2
TEFC
1200
F1
184T
230/460
00123-0748-00
Lincoln
3
ODP
3600
F2
182T
230/460
00123-0836-00
Lincoln
3
TEFC
1800
F1
182T
230/460
F10129663022
Lincoln
3
ODP
1800
F1
182T
230/460
00123-0845-00
Lincoln
3
ODP
1800
F2
182T
230/460
00123-0855-00
Lincoln
5
ODP
1800
F1
184T
200/400
00123-0847-00
Lincoln
5
TEFC
1800
F1
184T
230/460
F10129665020
Lincoln
5
TEFC
1800
F2
184T
230/460
F20129665020
Lincoln
5
ODP
1800
F1
184T
230/460
00123-0848-00
Lincoln
5
ODP
1800
F2
184T
230/460
00123-0858-00
Lincoln
5
ODP
1200
F1
215T
230/460
00123-0935-00
Lincoln
7.5
ODP
1800
F1
213T
230/460
00123-0164-00
Lincoln
7.5
TEFC
1800
F1
213T
230/460
F10129670020
Lincoln
7.5
ODP
1800
F2
213T
230/460
00123-0168-00
Lincoln
7.5
ODP
1200
F1
254T
230/460
00123-0945-00
Lincoln
10
ODP
1800
F1
215T
230/460
00123-0170-00
Lincoln
10
TEFC
1800
F1
215T
230/460
F10129680020
Lincoln
10
ODP
1200
F1
256T
230/460
00123-0934-00
Lincoln
15
ODP
1800
F1
254T
230/460
00123-0176-00
Lincoln
15
TEFC
1800
F1
254T
230/460
F10129690020
Lincoln
15
ODP
1800
F2
254T
230/460
00123-0406-00
Lincoln
15
ODP
1200
F1
284T
230/460
00123-0999-00
Lincoln
20
ODP
1800
F1
256T
230/460
00123-0182-00
Lincoln
20
TEFC
1800
F1
256T
230/460
F10129700020
Lincoln
20
ODP
1200
F1
286T
230/460
00123-0414-00
Lincoln
25
ODP
1800
F1
284T
230/460
00123-0188-00
Lincoln
25
ODP
1800
F2
284T
230/460
00123-0189-00
Lincoln
30
ODP
1800
F1
286T
230/460
00123-0195-00
Lincoln
30
ODP
1800
F2
286T
230/460
00123-0903-00
Lincoln
40
ODP
1800
F1
324T
230/460
00123-0201-00
Lincoln
50
ODP
1800
F1
326T
230/460
F10129740010
Lincoln
50
TEFC
1800
F1
326T
230/460
F10129740020
Lincoln
50
ODP
1200
F1
365T
230/460
F10129740005
Lincoln
75
ODP
1800
F1
365T
230/460
F10129760010
Lincoln
75
TEFC
1800
F1
365T
230/460
F10129760020
Lincoln
100
ODP
1800
F1
404T
230/460
00123-0228-00
Lincoln
150
ODP
1800
F1
444T
460
00123-0237-00
Lincoln
All 575 volt motors — Consult Factory
CONSULT FACTORY FOR PART NUMBERS & PRICING ON MOTORS NOT LISTED
72
Motors, Starters, and Control Boxes - Starter w/Enclosure, Transformer & Pushbuttons - Primary Fuses
MOTORS, STARTERS AND CONTROL BOXES
E
E
Use this chart to determine size of starter required.
E
E
E
Max. HP @
208V
230V
460/575V
E
Size 1
E
E
Size 2
E
E
Size 3
E
E
Size 4
E
E
Check motor & amp range at voltage you are running
E
Size 1 Open Starter
Motor Amp Range
E
7.5
E
10
E
25
E
40
E
7.5
E
15
E
10
30
E
50
E
25
50
100
E
00141-0684-00
E
E
00141-0685-00
E
E
00141-0686-00
E
E
00141-0688-00
E
E
Size 3 and 4 Open Starters — Consult Factory
Size 2 Open Starter
E
00141-0689-00
E
00141-0691-00
E
—
E
—
E
E
1.0 — 2.7
E
1.6 — 5.0
E
3.7 — 12.0
E
12.0 — 27.0
E
Motor Amp Range
5.7 — 18.0
14.0 — 45.0
—
—
Starter w/Enclosure, Transformer & Pushbuttons (2 fuses required)
E
Size 1 (230/460V)
E
E
00141-0664-00
E
E
00141-0065-00
E
E
00141-0666-00
E
E
00141-0668-00
E
E
Size 1 (208V)
E
E
00141-0704-00
E
E
00141-0705-00
E
E
00141-0706-00
E
E
00141-0708-00
E
E
Size 1 (575V)
E
Motor Amp Range
Size 2 (208V)
1.0 — 2.9
E
00141-0709-00
E
1.6 — 5.0
E
00141-0711-00
E
Motor Amp Range
Size 2 (230/460V)
E
1.0 — 2.9
E
1.6 — 5.0
Motor Amp Range
E
5.7 — 18.0
14.0 — 45.0
3.7 — 12.0
12.0 — 27.0
Motor Amp Range
00141-0669-00
E
E
00141-0671-00
E
5.7 — 18.0
Motor Amp Range
Size 2 (575V)
E
1.0 — 2.9
E
1.6 — 5.0
E
14.0 — 45.0
3.7 — 12.0
12.0 — 27.0
E
00141-0724-00
E
E
00141-0725-00
E
E
00141-0726-00
E
E
00141-0728-00
E
3.7 — 12.0
Motor Amp Range
00141-0729-00
E
00141-0731-00
E
5.7 — 18.0
14.0 — 45.0
Sizes 3 and 4 Starters — Consult Factory
12.0 — 27.0
PRIMARY FUSES (2 required)
E
Volts
E
E
208 volts
E
E
230 volts
E
E
460 volts
E
E
575 volts
E
Part #
E
00115-0422-00
E
00115-0422-00
E
00115-0420-00
E
00115-0420-00
E
* Consult Factory
Max-Min
E
1.8 — 1.0
1.6 — 1.0
0.8 — 0.5
0.6 — 0.5
Express Item
73
Pushbutton Kits: Old Style (prior to 9/94) - Newer Style (9/94-12/98) - New Style (1/99-Present)
Old Style Pushbutton Kit
(used prior to Sept. 1994)
Start-Stop Button Kits (old)
E
Part #
Start-Stop button kit
E
00131-0106-00
Start/Stop Button Kit
Newer Style Pushbutton Kit
(used from Sept. 1994 through Dec. 1998)
Start-Stop Button Kits (newer) EPart #
Size 1 & 2 Starter
E
Size 3 & 4 Starters
E
Reset Button Assembly
E
Reset Button Clip
E
Start/Stop
Button Kit
00141-0570-00
00130-0168-00
00141-0632-00
00141-0633-00
New Style Pushbutton Kit
(used from Jan. 1999 to Present)
Button Kits (new)
E
Illuminated operator (P.B.)
E
Part #
Light Module
E
Contact block (N.O.)
E
Contact block (N.C.)
E
00130-0296-00
00130-0297-00
00130-0294-00
00130-0295-00
On & Off Buttons
Limit Switches
E
Part #
Top Push
E
Side Push
E
00142-0058-00
00142-0068-00
Side Push
Top Push
Marathon Series
Limit Switches
E
Part #
Cutting Chamber
E
Activator Switch
E
Hopper L.S.
E
00142--0592-00
AC0101-0810
00142-0565-00
* Consult Factory
E
Express Item
74
NELMOR Material Evacuation Components
Typical Fan System Layout
75
NELMOR Evacuation Systems/Unloading Systems
Material Evacuation Fan Specifications - Cyclone Systems - Steel Tubing Adaptors
MATERIAL EVACUATION FAN SPECIFICATIONS
Blower/
Fan Type
Model
Capacity
No. cfm
cbh
Line
dia.
Maximum
thruput
Approximate Maximum
conveying distance
in/out
in. mm.
per hour
lbs.
Kg
Power
hp
kw
Vertical
Horizontal
Drive feet meters feet meters
1
Non-hinged F211
75
127
2
50.8
135
61
1
0.75
Direct
10
3.05
25
7.63
Hinged
F410
350
595
4
101.6
630
286
1
0.75
Direct
12
3.66
50
15.25
Hinged
F512
450
765
5
127.0
810
368
3
2.24
Direct
20
6.10
90
27.45
Hinged
F614
900
1529
6
152.4
1620
735
5
3.73
Direct
30
9.15
100 30.50
1400 2379
8
203.2
2500
1135
10
7.46
Belt
40
12.20 170 51.85
Non-hinged F819
1
Fan thruput rates and cfm capacities increase as distance from fan to cyclone unit decreases
CYCLONE SYSTEMS
Cyclone
Model
Use With
Fan Type
Inlet/outlet range
in. dia.
mm. dia.
Length without filter bag
inches
cm.
in. dia. cm. dia.
CS-10
F211
2” to 3”
50.8 to 76.2
203⁄4
52.7
8
20.3
HE-50
F410
4” to 4”
101.6 to 101.6
40 ⁄2
102.9
16
40.6
HE-75
F512
5” to 5”
127.0 to 127.0
51 ⁄2
130.8
20
50.8
HE-100
F614
6” to 6”
152.4 to 152.4
3
59 ⁄16
150.3
24
61.0
HE-150
F819
8” to 8”
203.2 to 203.2
75 ⁄32
191.5
32
81.3
HE-250
F819
8” to 8”
203.2 to 203.2
85 ⁄32
216.9
38
96.5
1
1
13
13
STEEL TUBING ADAPTERS
Size
Part #
Size
Part #
2” to 1 ⁄2”
G3-131
6” to 5”
CS20-22
3
2” to 1 ⁄4”
G3-927
6” to 4”
CS20-20
3” to 2”
CS5-20
7” to 6”
CS25-20
4” to 3”
CS10-23
8” to 6”
CS30-39
4” to 2”
CS10-38
8” to 5”
CS30-38
5” to 4”
CS15-20
Consult Factory for sizes not listed.
5” to 2”
G25-1070
1
NOTES:
Steel Tubing Adapter
* Consult Factory
E
Express Item
76
NELMOR Material Handling Fans and Blowers
Material Evacuation Fans 230/460 Volt - Fan Impeller Wheels
Nelmor material conveying fans are made of
heavy duty construction and are available in
sizes ranging from 1hp to 10hp. Should you
need to select the proper size fan to meet a
specific application, please contact the Nelmor
sales office for assistance.
All fans are sold with or without electrical controls. Please specify if controls are required
when placing your order.
Please specify voltage when ordering. For
voltage other than 230/460, consult factory.
Direct Drive
MATERIAL EVACUATION FANS 230/460 VOLT
4”
F410-FM-07
F410-AC-09
HG
Dir
5”
F512-HG-12
F512-AC-17
F/H
Dir
5”
F512-FM-10
F512-AC-20
F
Dir
5”
F512-FM-11
F512-AC-18
F/H
Dir
6”
F614-FM-22
F614-AC-16
F
Dir
6”
F614-FM-21
F614-AC-15
F
Belt
8”
F819-AS-06
F819-AC-03
F819
Dir
E
F
F614
F410-AC-09
E
F410-FM-08
E
4”
F614
Dir
F512
F/H
E
F410-AC-08
F512
F410-HG-06
E
4”
F512
Dir
E
HG
F410
F211-AC-07
E
N8928
F410
2”
E
Dir
F410
F
E
Sound
Enclosure
E
Fan
Part #
F211
Inlet/Outlet
E
Type Drive
Model
F – Floor Mounted (no hinge)
F/H – Floor Mounted and Hinged
HG – Machine Mounted
Belt Drive
FAN IMPELLER WHEELS
Aluminum
Part #
Steel
Part #
F2-003
*
E
Model
E
F210
E
F211
E
F410
E
F512
E
F512
E
F614
E
F614
E
F716
E
F819
E
Bore
HP
Inches Dia.
⁄8”
1
10
20014-0035-00 20014-0182-00 ⁄8”
1
111⁄2
F5-40
F6-48
5
⁄8”
1
10
F10-40
*
7
⁄8”
3
12
F10-61
F10-0168
1
1 ⁄8”
3
12
F15-42
*
7
⁄8”
5
14
F15-2
F15-97
11⁄8”
5
14
F20-2
*
7
⁄8”
1
7 ⁄2
16
F25-52
F25-133
1 ⁄16”
10
19
5
5
3
Steel with carbide coated wheels are also available for severe applications.
*Consult factory for part numbers and information.
* Consult Factory
E
Fan Impeller Wheel
Express Item
77
NELMOR High Efficiency Air Cyclone Separators
Seperator Data Chart - High Efficiency Cyclone Separators - CS Separators - Dust Bags - CS Filter Bags & Supports
SEPARATOR DATA CHART
Model
HE10
CFM
Rating
100
Overall
Height
303⁄8”
Dia
Inlet
2”
Bag
Outlet
31⁄2”
Mtg. Flange Dim.
OD
BC
Dia.
1
9
6
4 ⁄2
⁄16
HE25
250
441⁄4”
3”
6”
8
51⁄2
9
HE50
500
49”
4”
3
6 ⁄4”
9
1
6 ⁄2
9
HE75
750
67 ⁄2”
5”
8”
9
1
6 ⁄2
9
HE100
1000
77 ⁄2”
6”
10”
11
8 ⁄2
9
HE150
1500
93 ⁄2”
6”
15”
14
11 ⁄2
9
HE250
2500
116”
9”
18”
14
12
9
HE350
3500
133”
11”
20”
16
14
9
HE450
4500
179”
15”
28”
20
18
9
1
1
1
1
1
⁄16
⁄16
⁄16
⁄16
⁄16
⁄16
⁄16
⁄16
Mounting flange provided at base of cyclone
CS SEPARATORS
HIGH EFFICIENCY CYCLONE SEPARATORS
E
Model
E
Standard
Separator
E
E
Sound Coated
Separators
HE10
E
HE10-100
E
HE25
E
HE25-100
E
HE50
E
HE50-100
E
HE75
E
HE75-100
E
HE100
E
HE100-100
E
HE150
E
HE150-100
E
HE250
E
HE250-100
E
HE350
E
HE350-100
E
HE450
E
HE450-100
E
Part #
E
CS10-100
E
HE10-110
HE25-110
CS50-100
HE50-110
E
HE75-110
E
HE100-110
E
HE150-110
E
CS75-100
CS100-100
CS150-100
HE250-110
HE350-110
HE450-110
CS FILTER BAGS
DUST FILTER BAGS
Bag Support
Part#
CS BAG SUPPORTS
E
Model
E
HE10
E
HE25
E
HE50
E
HE75
E
HE100
E
HE150
E
HE250
E
HE350
E
HE450
E
Part #
E
HE10-102
E
HE25-103
E
HE50-102
E
HE75-102
E
HE100-101
E
HE150-101
E
HE250-102
E
HE350-102
E
HE450-102
E
Part #
E
CS10-150
E
CS50-150
E
CS75-150
E
CS100-150
E
CS150-150
E
E
E
HE25-105
Part #
CS10-151
HE25-105
HE25-105
E
HE100-102
E
HE100-102
E
HE100-102
E
CS50-151
CS75-151
CS100-151
CS150-151
HE250-103
HE250-103
HE250-103
* Consult Factory
E
Express Item
78
NELMOR High Efficiency Air Cyclone/Separators
ADJUSTABLE FLOOR STANDS
Separator stands accommodate standard 42” high gaylord
Model
E
HE10
E
HE25
E
HE50
E
HE75
E
HE100
E
HE150
E
HE250
E
HE350
E
HE450
E
CS10
E
CS50
E
CS75
E
CS100
E
CS150
E
N/R
E
55” x 68”
E
HE450-105
E
N/R
E
—
E
CS10-125
E
CS10-130
E
—
E
CS10-125
E
CS50-130
E
—
E
CS50-125
E
CS50-130
E
—
E
CS50-125
E
CS50-130
E
50” x 25”
E
CS150-125
E
N/R
E
B
HE350-105
E
E
50” x 40”
E
A
N/R
E
E
HE250-105
E
A
50” x 34”
E
E
N/R
E
A
HE150-105
E
E
50” x 25”
E
A
HE25-102
E
E
HE25-101
E
E
48” x 48”
E
B
HE25-102
E
B
HE25-101
E
E
48” x 48”
E
B
HE25-102
E
E
HE25-101
E
B
48” x 48”
E
E
HE25-102
E
A
HE25-101
E
E
48” x 48”
E
A
E
E
N/R
A
E
E
4CS-AC-04
A
E
E
26” x 24”
E
E
A
E
Support
Arm
E
Floor Plan
Stand
Part No.
E
E
Type
E
E
Support
Plate
N/R
HE25-106
HE50-101
HE75-103
HE100-103
N/R
N/R
N/R
N/R
N/R
CS50-131
CS75-131
CS100-131
N/R
Gaylord filter cover model # GP3442 fits
34”x42” Gaylord with a single centered port.
Port length is 8.0” X the following diameter:
Port Diameter
Type A
Part #
E
E
2.0” (HE10)
E
3.0” (HE25 & CS10)
E
4.0” (HE50 & HE75)
E
6.0” (HE100)
E
8.0” (HE150)
E
9.0” (HE250)
E
11.0” (HE350)
E
15.0” (HE450)
E
20003-9096-02
20003-9096-03
20003-9096-04
20003-9096-06
20003-9096-08
20003-9096-09
20003-9096-11
20003-9096-15
Type B
* Consult Factory
E
Express Item
79
Steel Flex Transfer Tube - Quick Clamps - Manifold Assembly Retrofit - Flexible Plastic Tubing
Double Draw String Filter Bags for Manifold Assembly - Manifold Assembly New
QUICK CLAMPS
STEEL FLEX TRANSFER TUBE
OD
E
4”
E
4”
E
4”
E
4”
E
4”
E
5”
E
5”
E
5”
E
5”
E
6”
E
6”
E
6”
E
6”
E
6”
E
8”
E
8”
E
8”
E
8”
E
12
E
12
E
Length
E
26
E
48”
E
60”
E
96”
E
168”
E
24”
E
36”
E
56”
E
96”
E
48”
E
54”
E
65”
E
87”
E
120”
E
48”
E
72”
E
78”
E
120”
E
60”
E
72”
E
Part #
Tubing OD
E
G20-1474
3”
E
F5-102 (Std)
4”
E
G25-899
5”
E
G20-4186
6”
E
G20-4300
8”
E
G25-851
10”
E
F10-99
12”
E
Model
HE50
E
HE75
HE100
HE150
HE250
6”
E
9”
E
20007-0038-00
20007-0039-00
20007-0134-00
G15-804
G33-649
G25-2358
FLEXIBLE PLASTIC TUBING
G32-652
G25-588
G25-1217(Std)
G38-112
OD
E
2”
E
Part #
2” hose clamps
E
20003-5242-FT
20038-0016-00
20033-0947-00
20033-1030-00
4”
6”
20007-0036-00
F10-74
E
E
20007-0035-00
G25-869 (Std)
Size
5”
20007-0034-00
G25-1302
E
E
20007-0033-00
G25-867 (Std)
DOUBLE DRAW STRING FILTER BAGS
FOR MANIFOLD ASSEMBLY
MANIFOLD ASSEMBLY RETROFIT
E
Part #
Retrofit Part #
Model
E
HE75-136
HE50
E
HE100-106
HE75
E
HE150-184
HE100
E
HE250-134
HE150
E
HE250
E
HE50-161
E
E
E
E
Part #
HE50-164
HE75-153
HE100-137
HE150-152
HE250-135
MANIFOLD ASSEMBLY NEW
* Consult Factory
E
Model
E
HE50
E
HE75
E
HE100
E
HE150
E
HE250
E
Size
E
4
E
Part #
5
E
6
E
6
E
9
E
HE50-168
HE75-171
HE100-158
HE150-189
HE250-160
Express Item
80
Straight Tubing - Compression Couplings - Long Radius Elbows 90° - Mufflers
STRAIGHT TUBING
E
OD
Carbon Steel
Part #
E
E
E
Aluminum
Part#
4”
E
20003-5234-FT
E
5”
E
20003-5235-FT
E
6”
E
20003-5236-FT
E
8”
E
20003-5237-FT
E
20003-5238-FT
20003-5239-FT
20003-5240-FT
20003-5241-FT
COMPRESSION COUPLINGS
OD
E
4”
E
Part #
5”
E
6”
E
8”
E
10”
E
20007-0028-00
20007-0032-00
20026-0656-00
20007-0043-00
20007-0052-00
LONG RADIUS ELBOWS 90°
30
E
20033-0282-00
E
20003-5115-00
E
30
E
20003-5016-00
E
20003-5118-00
E
48
E
20003-5083-00
E
20003-5121-00
E
8”
E
E
20003-5070-00
6”
E
E
20003-5056-00
5”
E
E
30
E
E
4”
E
Aluminum
Part #
E
Radius
Carbon Steel
Part #
E
E
OD
E
E
Stainless Steel
Part #
20003-5104-00
20003-5116-00
20003-5103-00
20003-5122-00
MUFFLERS
Size
E
Part #
4”
E
MH33-132
5”
E
F10-118
6”
E
F15-106
8”
E
MH33-017
10”
E
MH33-363
* Consult Factory
E
Express Item
81
NELMOR Cyclone Discharge Systems Technical Tip
Technical Tip
From our Service Manager
MAX Regrind
Cyclone Discharge Systems
Recently, there has been an increase in questions
regarding cyclone systems, the efficiency, and the
dust removal characteristics. First, I would like to
take a moment to go over what a cyclone’s job is.
Most customers refer
to a cyclone as their
“dust collection
system”; this could not
be further from the
truth! A cyclone’s
primary purpose is to
remove the air that is
generated by the fan,
from the discharge
system. Air is
generated by the
rotary motion of the
material-handling
wheel and is
transferred into the
cyclone as shown in
the diagram. If it is
necessary to have dust
removed, we can
provide dust removal systems or elutriation systems
that will remove dust and “angel hair” from the
discharge system.
The cyclone then forces the air to create a
“tornado like” vortex, forcing the heavy particles to
the outside wall of the cyclone and the air to rise to
the middle. The air that is raised in the middle then
passes through a manifold and out of the filter bag.
The filter bag is on the manifold to catch any light
airborne dust particles that may be carried along with
the air so that the dust will not be spread around the
shop floor.
82
Troubleshooting:
• Dust Generation: Though fans and tubing
may generate some dust or “angel hair” depending on
the material being conveyed, the first thing to check
when an increase in
dust or fines is the
sharpness of the
knives as well as the
knife gap.
• Location of
Cyclone: The majority
of problems that result
from a cyclone system
come from the cyclone
being placed too close
to the fan. Rule of
thumb: place a
cyclone 50 feet away
from the fan. If it is
necessary to place the
cyclone closer, the size
specified should be one
size larger (see table).
Throughput
Fan
630 lbs/hour
810 lbs/hour
1620 lbs/hour
2500 lbs/hour
F410
F512
F614
F819
AEC/Nelmor
140 Roddy Avenue
Cyclone
(<50 feet)
HE75
HE100
HE150
HE250
Cyclone
(>50 feet)
HE50
HE75
HE100
HE150/250
(508) 399-3000
FAX: (508) 399-6306
Toll Free: (800) 229-2919
nelmorparts@corpemail.com
NELMOR Recommended Knife Angle Per Material Technical Tip
RECOMMENDED KNIFE ANGLE
Material
Physical
Mat. Quality
D2
High
D2
50°
Eversharp II
High
50°
ABS (High Imp’t)
Energy Impt
—
X
—
X
ABS (Med. Imp’t)
Energy Impt
—
X
—
X
ABS (Low Imp’t)
Energy Impt
X
—
X
—
ACETAL
Energy Impt
—
X
—
X
ACRYLIC
Energy Impt
X
—
X
—
NYLON (Non-Filled)
Energy Absb
X
—
X
—
NYLON (Filled)
Friable
—
—
X
—
POLYBUTYLEN
Energy Absb
X
—
X
—
POLYCARBONATE
Energy Impt
—
X
—
X
PET (Bottles)
Energy Impt
X
—
X
—
PET (Preform)
Energy Impt
—
X
—
X
POLYETHYLENE (PE. Low)
Energy Absb
X
—
X
—
POLYETHYLENE (PE. Med.)
Energy Absb
X
—
X
—
POLYETHYLENE (PE. High)
Energy Absb
X
—
X
—
E.V.A
Energy Absb
X
—
X
—
POLYPROPYLENE (P.P.)
Energy Absb
X
—
X
—
POLYPROPYLENE OXIDE (P.V.D.C.)
Energy Absb
X
—
X
—
STYRENE (G.P.)
Friable
X
—
X
—
STYRENE (M ID)
Friable
X
—
X
—
STYRENE (HI)
Energy Impt
—
X
—
X
POLYSULFONE (GLS. REIN)
Friable
—
X
—
X
P.V.C. (Rigid)
Energy Impt
—
X
—
X
P.V.C. (Flex)
Energy Absb
X
—
X
—
PHENOLIC
Friable
—
—
X
—
TPR
Energy Absb
X
—
X
—
NOTES:
83
NELMOR Granulator Performance Technical Tip
How Well does Your Granulator Perform?
It sounds a bit louder
It's consuming more power
than before
"Well, not as well as it used to
It seems to be making more
and more fines
"It's starting to vibrate
quite a bit
It seems to be running
a bit warmer
"All of the above
If this sounds familiar, you may want to take a look at your knives. If you are not using OEM knives,
you may unknowingly be contributing to any and all of the above symptoms. In order to maximize
granulator performance, you need quality knives.
Replacing factory installed knives with OEM knives is the only way to insure you are getting the
optimum performance from you granulator knives. When you purchase your replacement knives from
our Nelmor Spare Parts
with your new machine.
Express®, you are getting the same high quality knives you received
Why OEM Knives are your BEST investment
CLOSING THE GAP — BENEFIT #1
Each new machine leaves our factory with the knives
set to a gap of 0.006”. In addition, the
tolerances built into our
knives guarantee that
the gap will not vary
more than 0.003” from
tip to tip around the
entire rotor. As we are
constantly striving to
improve our lead times in building new
machines, we continue to eliminate custom fittings of knives in the machine assembly line. Because
the knives shipped on parts are from the same stock as
those used to build new machines, this advantage is
passed on to you.
MORE OEM BENEFITS
Other benefits built into our knives include extremely tight
tolerances on:
❖ Tip Profile (maximum cutting efficiency)
❖ Flatness (complete contact over the entire knife seat)
❖
Straightness (complete knife support at the
rotor knife heel)
❖ Parallelism (constant knife gap side to side)
❖ Bolt hole size, location and configuration
(maximum strength and resharpening allowance)
❖ Thickness (uniformity and to minimize rotor imbalance)
❖ Width (uniformity and to minimize rotor imbalance)
❖ Hardness (prevent chipping or premature edge loss)
❖ Height (allow the maximum resharpening possible)
All of the above criteria work together to improve granulator performance and extend the periods
between knife repair, resharpening and replacement, while improving the quality of regrind.
We recommend changing knife bolts every third installation or if
the bolts show any sign of wear or damage. Remember to use
new bolts of the same grade and use recommended torque values when installing replacement knives.
84
NELMOR Trouble Shooting Technical Tips
Symptom
Corrective Action
No granulate
1)
2)
3)
4)
5)
Stringy granulate
1) Knife gap is too large. Adjust knife for correct gap. (See pages 8-9)
2) Knives are dull. Replace with new or resharpen.
3) Overloading of feedstock. Reduce the rate that feedstock is fed to the granulator.
Fines
1)
2)
3)
4)
Clogged screen is preventing evacuation. Shut down machine and clean screen.
Knives are dull. Replace with new or resharpen.
Rotor speed is too high. Change pulleys.
Screen size is too small. Change to screen having larger diameter holes.
Frequent blown fuses
Excessive power req.
1)
2)
3)
4)
Overloading the machine. Reduce the feed rate.
Knives are dull. Replace with new or resharpen.
Knife gap is too large. Adjust knife for correct gap. (See pages 8-9)
Clearance between the rotor knives and the screen is too small. Shut down the
machine and check that the screen is properly seated in the screen chamber.
Machine stalls
1) Overloading the machine. Reduce the feed rate.
2) Pieces of feedstock are jammed in the rotor. Clear the jammed material and visually
inspect the rotor for damage and correct knife gap
3) Machine has loose/thrown belts. Inspect, and if the belts are in usable condition, reinstall and tighten.
Noisy or hot bearings
1) No lubrication. Lubricate.
3) Bearings have exceeded their rated life or are not properly installed or tightened.
Consult the service department for replacement parts.
Belts slip or squeal
1) Belts are loose. Tighten.
3) Machine has loose/thrown belts. Inspect, and if the belts are in usable condition, reinstall and tighten.
Motor will not start
1) Blown fuse. Replace with size and type specified on the wiring diagram
2) A safety limit switch is open. Check all limit switches on all doors. Check for a switch
stuck open.
3) Check that the main disconnect switch is in the ON position.
Granulate builds up
in transition or tubing
1)
2)
3)
4)
Feedstock hangs up
in hopper or
cutting chamber
1) Feedstock material is too large. Reduce initial size before granulating.
2) Knives are dull. Replace or resharpen.
3) Overloading the machine. Reduce the feed rate. Regulate the infeed of scrap to uniformly feed the machine at a lower rate over a more extended period of time.
Feedstock may be hung up in the hopper. Shut down the machine and check.
Screen is plugged. Clean the screen.
Fan (if used) is too small. Replace with larger unit.
Fan wheel may be damaged or worn.
Fan line may be plugged. Shut down machine and check
Fan is too small. Replace with larger unit.
Transition or cyclonic air separator is clogged. Clean as required.
Return air vents are covered or are too small. Check that vents are open.
Fan is not evacuating properly. Check for loose fan belt, loose fan pulley on shaft, or
worn fan belt or wheel.
85
Quality Re-manufactured Machines
Built & Rebuilt by the Original Manufacturing Factory
“We Take Care of Our Own.”
❖ Rebuilt with quality
OEM parts
❖ Guaranteed to meet
original factory specifications
❖ Exclusive 1 year “Same
as New” warranty
Spare Parts Express® — Your First Choice
for Quality Re-manufactured Granulators
Buy with Confidence
Spare Parts Express®
86
A full service supplier of OEM knives, screens, rotors and all major components for Nelmor products.
The NELMOR Story
AEC/Nelmor has been a leading manufacturer of
size reduction equipment for the plastics industry
since the 1960’s by consistently offering the
broadest line of granulators and shredders to
meet the most demanding applications of plastics processors and recyclers. We remain committed to maintaining our reputation for quality
and reliability with continued investment in stateof-the-art machine tools and talent at our efficient,
vertically integrated 150,000 square foot facility.
Originally incorporated in 1953, Nelmor was
named for its original owner Nelson Morin. At
that time the company was located in Millville,
Massachusetts and produced iron fabrications for
safety contractors and the construction industry.
In the 1960’s Nelmor took a job shop approach
to expanding the business with production of
machine bases and other heavy fabrication
including a pedestal base for a large staple manufacturing unit and several government contracts
for the manufacture of missile pallets.
Identifying that the company needed a product line in order to realize larger growth potential
and being well suited for welding and machine
shop capabilities, Nelmor introduced the Best®
granulator to the plastics industry in 1968. It was
at this time that the business outgrew its Millville
facility and purchased the site of the existing
manufacturing facility at 44 Rivulet Street, North
Uxbridge, Massachusetts.
Custom fabrication continued to account for
the majority of the business until the Clam Shell®
cutting chamber design was patented by Nelmor.
The design was revolutionary in that it represented easy access to the cutting chamber. Prior to
this, opening a granulator chamber for clean out
or maintenance required the use of a hoist.
In 1970, Nelmor was purchased by Entwistle,
Inc. of Cranston, RI. At this time the custom fabrication portion of the business was becoming
well known for its fabrication of pressure vessels
for the nuclear industry. When Entwistle purchased Nelmor they moved the custom fabrication operations into their Cranston, RI facility. It
became known as Technifab. Entwistle eventually sold the Cranston building and the operation
moved into what is now the heavy fabrication
area at the North Uxbridge plant.
Nelmor’s effectiveness as a heavy fabrication
producer and the desire for a product line was
realized when Entwistle moved its Thermoflite
extruder manufacturing into the North Uxbridge
plant. In 1978 when AEC acquired Nelmor from
Entwistle, the extruder product line was retained
by Entwistle and a decision was made not to
continue the custom fabrication business. This
left Nelmor to concentrate its efforts on the
development of granulators and shredders for the
plastics industry.
In 1979 the Millville facility was closed and
Nelmor’s total operation was consolidated into
the North Uxbridge facility. In 1985, AEC/Sterling
was purchased by the Delcorp Corporation and
ten years later was again acquired by the present holding company the Harbour Group of St.
Louis, Missouri. During its history as a manufacturer of granulators and shredders, the company
has introduced many successful models such as
the Premier Series, Talon 6x8, and most recently
the FX Series of beside-the-press granulators.
Other size models such as the MB Series of
heavy-duty granulators, the Millenium and the
2200 Series central granulators, and the SH
Series of shredders and shredder/granulators
support the industry with unmatched durability.
Nelmor continues to lead the industry and
demonstrate its modular design capabilities with
its product development efforts.
After a long history and much experience, we
have come to know what it takes to satisfy the
market with products that customers require.
Additionally, we understand the two key components of size reduction in the plastics industry:
producing granulating and shredding equipment
and the fact that your business cannot tolerate
downtime. With this knowledge in place, we can
recommend the correct equipment for your specific application, produce it to meet your needs,
assure its reliability, and supply replacement
parts when they are required.
Fast paced, proactive, dynamic… these
words describe the AEC/Nelmor organization and
our approach to supplying the plastics industry
with the best size reduction equipment available.
87
NELMOR Index
Description
Page
Adapters, Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Aprons, Granulator . . . . . . . . . . . . . . . . . . . . . . 14, 15
Anatomy of a Granulator. . . . . . . . . . . . . . . . . . . . . 13
Bags, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78, 80
Bearings, Cartridge. . . . . . . . . . See Individual models
Bearings, Pillow Block. . . . . . . . See Individual models
Bins, Granulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Bolts, Rotor & Bed Knife . . . . . . See Individual models
Bushings, Motor . . . . . . . . . . . . See Individual models
Bushings, Rotor . . . . . . . . . . . . See Individual models
Casters, Granulator. . . . . . . . . . See Individual models
Cyclone Trouble Shooting . . . . . . . . . . . . . . . . . . . . 82
Clamps, Quick . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Couplings, Compression . . . . . . . . . . . . . . . . . . . . . 81
Cutter Inserts, Rotary Shear . . . . . . . . Consult factory
Cutting Chamber Retrofit Kit . . . . . . . . . . . . . . . . . . 11
Fans, Material Evacuation . . . . . . . . . . . . . . . . . 76, 77
Insert, Rotors and Bed Seat . . . . . . . . . . . . . . . . . . 15
Knives, Granulator . . . . . . . . . . See Individual models
Knife Setting Procedure . . . . . . . . . . . . . . . . . . . . . . 8
Knife Sharpening . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Knife, Tools & Adjustment . . . . . . . . . . . . . . . . . . . . . 9
Knives, Types of Knives, Angle Recommendations . . 4
Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Manifolds, Side Mount . . . . . . . . . . . . . . . . . . . . . . 80
Motors, Electric. . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Muffler, Material Evacuation . . . . . . . . . . . . . . . . . . 81
Nelmor Story . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pushbutton, Start/Stop . . . . . . . . . . . . . . . . . . . . . . 75
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Retrofit Kit, Cutting Chamber . . . . . . . . . . . . . . . . . 11
Rotors, Granulator . . . . . . . . . . . . . . . . . . . . . . . . . 12
Screens, Corten Steel . . . . . . . . . . . . . . . . . . . . . . . 7
Screens, Stainless Steel . . . . . . . . . . . . . . . . . . . . . . 7
Separators, Cyclone . . . . . . . . . . . . . . . . . . . . . . . . 78
Separator Data Chart . . . . . . . . . . . . . . . . . . . . . . . 78
Shafts, Rotary Shear . . . . . . . . . . . . . . Consult factory
Sheaves, Motor. . . . . . . . . . . . . See Individual models
Sheaves, Rotor . . . . . . . . . . . . . See Individual models
Shredders, All Models . . . . . . . . . . . . . Consult factory
Sound Absorbing Foam . . . . . . . . . . . . . . . . . . . . . 14
Sound Dampening Sheet . . . . . . . . . . . . . . . . . . . . 14
Sound Enclosures, Granulator . . . . . . . Consult factory
Spare Parts Express. . . . . . . . . . . . . . . . . . . . . . . . . 5
Stands, Cyclone Separator . . . . . . . . . . . . . . . . . . . 79
Starters, Enclosed, Open . . . . . . . . . . . . . . . . . . . . 73
Technical Tip — Cyclone Discharge System . . . . . . 82
Technical Tip — Recomd. Knife Angle by Mat’l. . . . . 83
Technical Tip — Granulator Performance . . . . . . . . 84
Technical Tip — Trouble Shooting . . . . . . . . . . . . . . 85
Tubing, Plastic Flex. . . . . . . . . . . . . . . . . . . . . . . . . 80
Tubing, Steel Flex . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Tubing, Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wheels, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
88
NOTES:
Use this form to FAX your order or inquiry
to the Service Center in your area.
Factory: Eastern Service Center
ACS Central
Service Center
ACS Western
Service Center
(508) 399-6306
(913) 327-1969
(909) 390-8143
Please circle purpose of this FAX:
ORDER
REQUEST FOR QUOTATION
OTHER _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Today’s Date:
_ _ _ _ _ _ Purchase Order # _ _ _ _ _ _ _ _ _ _ _ Ship via: _ _ _ _ _ _ _ _ _ _ _
Billing Address:
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Shipping Address:
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Contact: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Phone: _ _ _ _ _ _ _ _ _ _ _ FAX: _ _ _ _ _ _ _ _ _ _ _ _ E-Mail: _ _ _ _ _ _ _ _ _ _
MODEL _ _ _ _ _ _ _ _ _ _ _ _ _ _SERIAL NUMBER _ _ _ _ _ _ _ _ _ _ _
Quantity
Description
Part Number
Price
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What is Spare Parts Express®?
Spare Parts Express® is a service offered by Nelmor to get replacement parts to you
quick! Because we understand your need for replacement parts is critical, Spare Parts
Express® offers more than 3,000 active spare part items. More than 90% of parts are
in stock and available for shipment the same day the order is placed.
All orders from stock are shipped the same day when ordered before 4:30 PM. Call for
availability of the item you need and we’ll work hard to get it to you quickly.
For your convenience, we now accept Mastercard® and Visa®.
The Spare
Parts® Team is ready and waiting to serve you.
The only Auxiliary Equipment OEM with a Nationwide Factory Direct Service Network
Eastern Service Center†
100 Roddy Ave.
Toll Free: (800) 229-2919
Phone: (508) 399-6496
Fax: (508) 399-6306
Centeral Service Center
1606 Widmer
Lenexa, KS 06215
Toll Free: (800) 229-2919
Phone: (913) 327-1966
Fax: (913) 327-1969
Western Service Center*
780 Milliken Ave., Suite C
Ontario, CA 91761
Toll Free: (800) 229-2919
Phone: (909) 390-8140
Fax: (909) 390-8143
†
Eastern Service Center also
services Canada (excluding
Alberta & British Columbia
which are serviced by the
Western Service Center).
AEC/Nelmor
140 Roddy Avenue
TEL: (508) 399-3000
FAX: (508) 399-6306
www.aecinternet.com
* Western Service Center
also services the states of
Alaska & Hawaii; the
Canadian provinces of
Alberta & British Columbia;
and Tijuana, Mexico.

nelmor - Promo-Mart

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