cutting edges - West-Trak
Transcription
cutting edges - West-Trak
SBF PROFILE CUTTING EDGES BUCKET B UCK KET ET T TEETH TEE ETH & ADAPTERS ADAPTER RS - S STARMET TARMET SYSTEM SYS STEM DBF PROFILE HA PROFILE LOADER DOZER SCRAPER GRADER HARDWARE 42 p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz CUTTING EDGES - SBF PROFILE Single Bevel Profile (SBF) • Weld-in cutting edge for all types of Excavator, Loader and Tractor buckets • Made from 400-450HB Abrasion Resistant steel for high strength and long wear life • Available in 5800mm long or can be cut to any length and drilled to accept bolt on edges • Custom made edges for large buckets are available in 780 High Tensile steel, up to 140mm thickness C D D H B A Dimensions (mm) p: 0800 654 323 I e: sales@west-trak.co.nz Max Length I w: west-trak.co.nz Weight (Kg/m) 43 CUTTING EDGES - DBF PROFILE Double Bevel Profile (DBF) • Bolt-on reversible cutting edge used for all types of Excavator, Loader, Dozer, Scraper and Tractor buckets • Made from 500-520HB Abrasion Resistant steel, providing long wear life • Can be cut to any length and drilled to suit any hole pattern C H B A Dimensions (mm) 44 p: 0800 654 323 I Max Length Weight (Kg/m) e: sales@west-trak.co.nz I w: west-trak.co.nz CUTTING EDGES - HA PROFILE Half Arrow Profile (HA) • Used for Loader and Excavator cutting edges, providing ng more wear material than the DBF profile • ge can Made from 450HB Abrasion Resistant steel - this edge be welded or bolted on • Also used on bucket sides for wear protection or to increase capacity C D E B A Dimensions in mm p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz 45 CUTTING EDGES - LOADER Loader Edges • High quality imported and fabricated cutting utting odels edges available to suit all makes and models of Loaders including Caterpillar, Komatsu, su, Volvo, Hitachi, Hyundai, John Deere, Leibherr and Doosan • Custom made weld-in base edge and cutting edge designs can be fabricated to suit all types of buckets and applications • ed for 500HB Abrasion Resistant steel is used all bolt-on edges to ensure the longest possible service life • Large range of thickness options are available vailable from 16mm to 50mm Base and Bolt-on Set Reversible 4 Piece Edge Set Spade Edge Design for Increased Penetration 46 p: 0800 654 323 I SBF Edge for High Abrasion A lications Applications e: sales@west-trak.co.nz I w: west-trak.co.nz CUTTING EDGES - LOADER Loader Edge with Bolt-on Adapters Bolt-on Segment Positioned between Adapters Typical Bolt-on Adapter and Segment Set. These can be removed and a Standard Bolt-on Cutting Edge fitted Loader Edge with Weld-on Flushmount Adapters Heavy duty abrasion Tip sits in line with the Bolt-on Edge Standard Tip sits above the Bolt-on Edge Loader Edge with 2-Strap Weld-on Adapters WA700 Spade Edge with StarMet Teeth p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz 47 CUTTING EDGES - LOADER Loader Heel Plates • Used to protect the underside of Loader buckets from excessive wear • Available to suit all makes and models of Loaders • Weld-on or bolt-on types can be custom made to any size, shape and thickness C B A Part No A B C Machine Size 9W6747 525 250 25 Cat 950-960G/F/H 9W6749 565 250 35 Cat 966-970G/F/H 161-8573 565 250 35 Cat 972G 9W6750 600 250 35 Cat 980 109-9215 620 250 0 35 3 Cat 980G-2 Dimensions in mm 48 p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz CUTTING EDGES - DOZER Dozer Edges • High quality imported and fabricated ed cutting edges are available to suit all makes and models of Bulldozers including Caterpillar, Komatsu, John Deere, Case, Liebherr, Fiat and Terex • Custom made cutting edge designs can be fabricated to suit all types of blades and applications • 500HB Abrasion Resistant steel is used to ensure the longest possible service life • Large range of thickness options, up to 75mm available for extended wear life p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz 49 CUTTING EDGES - DOZER Dozer End Bits • Large range of end bits are available to suit all makes and models of Bulldozers and Compactors • Custom made end bit designs can be fabricated to suit various blade types and applications • 500HB Abrasion Resistant steel is used to ensure the longest possible service life • A range of thickness options are available from 16mm to 90mm Square Cut End Bit Angled End Bit Used for Finish Dozing Used for Finish Dozing Hot Cupped End Bit Hot Cupped EWL End Bit For impact and abrasion applications Additional wear material providing deeper penetration and prolonged service life Heavy Duty Ripper End Bit Used for forming skid sites, roadways and tree stump removal. Designed with replaceable teeth 50 p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz CUTTING EDGES - SCRAPER Scaper Edges • High quality imported and fabricated cutting ng edges to suit all makes and models of Scoops ops and Scrapers including Caterpillar, Komatsu,, Wabco, Terex and John Deere • Custom made base plate and cutting edge designs can be fabricated to suit all types of applications • 500HB Abrasion Resistant steel is used for all edges to ensure the longest possible service life Terex TS14 Cutting Edges Heavy Duty Stinger Edge with Weld-on Adapters p: 0800 654 323 I e: sales@west-trak.co.nz Wabco 259 Stinger Edges I w: west-trak.co.nz 51 CUTTING EDGES - SCRAPER Scraper Routers 52 • Router bits are available to suit all makes and models of Scrapers and Scoops • They are made from 450 grade abrasion resistant material for extra strength and wear life • Custom designs can be made to suit any application Standard Cat Router Heavy Duty Cat Router For most general applications. These are reversible for extended wear life These have 45% more wear material than standard router bits Standard Terex TS14 Router Standard Terex TS18/24 Router General purpose reversible router General purpose reversible router p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz CUTTING EDGES - SCRAPER Scraper Guides • Bolt-on Scraper guides are available to suit Cat 615C, 623, J619, J621 elevator models Elevating Scraper Acessories • A range of elevator wear components are available to suit Cat 613, 615 and 623 models 1. Flight Paddles 2. Sprockets 3. Chain 4. Top Idler Roller 5. Intermediate Idler Roller 6. Bottom Tail Rollers p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz 53 CUTTING EDGES - GRADER Grader Edges • High quality Grader cutting edges are available to suit all makes and models of Graders including Caterpillar, Komatsu, Volvo, John Deere and Mitsubishi • Grader and Snow Plough edges come in a range of single and double bevel profiles, curved or flat and in various lengths and widths to suit all types of moldboards and applications • Made from high carbon or heat treated steel and available with tungsten inserts for greater wear life • A range of thickness options from 16-25mm High Carbon Edges Part No Profile Length Width Thickness Bolt Size 7D4508 DBC 5ft 6” 5/8” 5/8” 7T1641 DBC 5ft 8” 5/8” 5/8” 7T1636 DBC 6ft 8” 5/8” 5/8” 5D9562 SBC 6ft 8” 5/8” 5/8” 7T1643 DBC 7ft 8” 5/8” 5/8” 5D9561 SBC 7ft 8” 5/8” 5/8” Heat Treated Edges Part No Profile Length Width Thickness Bolt Size 5D9558 HT DBC 6ft 8” 3/4” 5/8” 5D9559 HT DBC 7ft 8” 3/4” 5/8” 7D1577 DBC 7ft 8” 3/4” 3/4” 4T2233 HT DBC 7ft 8” 1” 3/4” 4T4508 HT DBF 7ft 10” 1” 3/4” 7D1949 DBC 8ft 8” 3/4” 3/4” 4T2236 HT DBC 8ft 8” 1” 3/4” 4T6511 HT DBF 8ft 10” 1” 3/4” Length Width Thickness Bolt Size Edge Profiles Tungsten Insert Edges Part No 54 Profile CIJT653675-A DBC 3ft 5” 3/4” 3/4” CIJT654875-A DBC 4ft 5” 3/4” 3/4” CIAT664844-A Flat 4ft 6” 3/4” 5/8” CIJT656075-A DBC 5ft 5” 3/4” 3/4” CIA666044-A Flat 5ft 5” 3/4” 3/4” p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz CUTTING EDGES - GRADER Grader End Bits • Used to protect the blade ends from wear and damage • Available to suit most makes and models of Graders Wide End Bit A C B Narrow End Bit A C B . Dimensions in mm p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz 55 GRADER BLADE INFORMATION • • • Correct Grader blade operation is critical for getting the most from your edges Check tightness of bolts often as vibration can loosen them, causing the edges to break The correct position of the blade should be as vertical as possible, as the diagrams indicate below Standard Grader Edge Positions When these angles are used, excessive down pressure is required to make it cut, causing premature wear and undue stress on the blade Tungsten Carbide Edge Positions When these angles are used, excessive down pressure is required to make it cut, causing premature wear and undue stress on the blade 56 p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz CUTTING EDGES - HARDWARE Plow Bolts • Plow bolts and nuts are made from grade 9 alloy steel for added toughness and are heat treated to a minimum tensile strength of 170,000 PSI with a core hardness of Rockwell RC36-42 Plow Bolt Nut Washer Plow Bolt Length Guide for Cutting Edges Edge Thickness 12mm 16mm 20mm 25mm Bolt Diameter 5/8” 30mm 40mm 50mm 60mm Plow Nut Height Bolt Length (inches) 2” 3/4” 2” 2.1/4” 2.1/2” 2.3/4” 3” 3.1/2” 14mm 2.1/4” 2.1/4” 2.1/2” 2.3/4” 3” 3.1/2” 16mm 7/8” 2.1/2”-3” 3”-3.1/4” 3.1/2” 3.1/2”-4 1” 2.1/2”-2.3/4” 3”-3.1/4” 3.1/2” 4”-4.1/8” 1.1/4” 4” 4”-4.1/8” 4”-4.1/8” 4”-4.1/8” 4.1/2” 26mm 4.1/8”-4.1/2” 4.1/2” 4.1/2” 29mm 1/3/8” 19mm 4.1/2” 22mm Recommended Torque Values Thread Diameter 5/8” 3/4” 7/8” 1” 1.1/8” 1.1/4” 1.3/8” UNC Torque Lb.ft 200 + 30 350 + 45 NF Torque Lb.ft 270 + 40 475 + 60 550 + 65 850 + 110 1050 + 150 1700 + 220 2250 + 220 750 + 90 1150 + 150 1450 + 220 2200 + 300 3050 + 300 Torque settings given are indicative only Torque has been estimated for bolts with light oil lubricant (mostly as supplied) p: 0800 654 323 I e: sales@west-trak.co.nz I w: west-trak.co.nz 57