cutting edges - West-Trak

Transcription

cutting edges - West-Trak
SBF
PROFILE
CUTTING
EDGES
BUCKET
B
UCK
KET
ET
T TEETH
TEE
ETH & ADAPTERS
ADAPTER
RS - S
STARMET
TARMET SYSTEM
SYS
STEM
DBF PROFILE
HA PROFILE
LOADER
DOZER
SCRAPER
GRADER
HARDWARE
42
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
CUTTING EDGES - SBF PROFILE
Single Bevel Profile (SBF)
•
Weld-in cutting edge for all types of Excavator, Loader and Tractor buckets
•
Made from 400-450HB Abrasion Resistant steel for high strength and long wear life
•
Available in 5800mm long or can be cut to any length and drilled to accept bolt on edges
•
Custom made edges for large buckets are available in 780 High Tensile steel, up to
140mm thickness
C
D
D
H
B
A
Dimensions (mm)
p: 0800 654 323
I
e: sales@west-trak.co.nz
Max
Length
I
w: west-trak.co.nz
Weight
(Kg/m)
43
CUTTING EDGES - DBF PROFILE
Double Bevel Profile (DBF)
•
Bolt-on reversible cutting edge used for all types of Excavator, Loader, Dozer, Scraper
and Tractor buckets
•
Made from 500-520HB Abrasion Resistant steel, providing long wear life
•
Can be cut to any length and drilled to suit any hole pattern
C
H
B
A
Dimensions (mm)
44
p: 0800 654 323
I
Max
Length
Weight
(Kg/m)
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
CUTTING EDGES - HA PROFILE
Half Arrow Profile (HA)
•
Used for Loader and Excavator cutting edges, providing
ng more
wear material than the DBF profile
•
ge can
Made from 450HB Abrasion Resistant steel - this edge
be welded or bolted on
•
Also used on bucket sides for wear protection or to
increase capacity
C
D
E
B
A
Dimensions in mm
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
45
CUTTING EDGES - LOADER
Loader Edges
•
High quality imported and fabricated cutting
utting
odels
edges available to suit all makes and models
of Loaders including Caterpillar, Komatsu,
su,
Volvo, Hitachi, Hyundai, John Deere,
Leibherr and Doosan
•
Custom made weld-in base edge and cutting
edge designs can be fabricated to suit all
types of buckets and applications
•
ed for
500HB Abrasion Resistant steel is used
all bolt-on edges to ensure the longest possible
service life
•
Large range of thickness options are available
vailable
from 16mm to 50mm
Base and Bolt-on Set
Reversible 4 Piece Edge Set
Spade Edge Design for Increased Penetration
46
p: 0800 654 323
I
SBF Edge for High Abrasion A
lications
Applications
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
CUTTING EDGES - LOADER
Loader Edge with Bolt-on Adapters
Bolt-on Segment Positioned between Adapters
Typical Bolt-on Adapter and Segment Set. These can be removed
and a Standard Bolt-on Cutting Edge fitted
Loader Edge with Weld-on Flushmount Adapters
Heavy duty abrasion Tip sits in line with the Bolt-on Edge
Standard Tip sits above the Bolt-on Edge
Loader Edge with 2-Strap Weld-on Adapters
WA700 Spade Edge with StarMet Teeth
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
47
CUTTING EDGES - LOADER
Loader Heel Plates
•
Used to protect the underside of Loader buckets from
excessive wear
•
Available to suit all makes and models of Loaders
•
Weld-on or bolt-on types can be custom made to any size,
shape and thickness
C
B
A
Part No
A
B
C
Machine Size
9W6747
525
250
25
Cat 950-960G/F/H
9W6749
565
250
35
Cat 966-970G/F/H
161-8573
565
250
35
Cat 972G
9W6750
600
250
35
Cat 980
109-9215
620
250
0
35
3
Cat 980G-2
Dimensions in mm
48
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
CUTTING EDGES - DOZER
Dozer Edges
•
High quality imported and fabricated
ed cutting
edges are available to suit all makes and
models of Bulldozers including
Caterpillar, Komatsu, John Deere,
Case, Liebherr, Fiat and Terex
•
Custom made cutting edge designs
can be fabricated to suit all types of
blades and applications
•
500HB Abrasion Resistant steel is
used to ensure the longest possible
service life
•
Large range of thickness options,
up to 75mm available for extended
wear life
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
49
CUTTING EDGES - DOZER
Dozer End Bits
•
Large range of end bits are available to suit all makes and models of Bulldozers and Compactors
•
Custom made end bit designs can be fabricated to suit various blade types and applications
•
500HB Abrasion Resistant steel is used to ensure the longest possible service life
•
A range of thickness options are available from 16mm to 90mm
Square Cut End Bit
Angled End Bit
Used for Finish Dozing
Used for Finish Dozing
Hot Cupped End Bit
Hot Cupped EWL End Bit
For impact and abrasion applications
Additional wear material providing deeper
penetration and prolonged service life
Heavy Duty Ripper End Bit
Used for forming skid sites, roadways and tree
stump removal. Designed with replaceable teeth
50
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
CUTTING EDGES - SCRAPER
Scaper Edges
•
High quality imported and fabricated cutting
ng
edges to suit all makes and models of Scoops
ops
and Scrapers including Caterpillar, Komatsu,,
Wabco, Terex and John Deere
•
Custom made base plate and cutting edge
designs can be fabricated to suit all types
of applications
•
500HB Abrasion Resistant steel is used for
all edges to ensure the longest possible
service life
Terex TS14 Cutting Edges
Heavy Duty Stinger Edge with Weld-on Adapters
p: 0800 654 323
I
e: sales@west-trak.co.nz
Wabco 259 Stinger Edges
I
w: west-trak.co.nz
51
CUTTING EDGES - SCRAPER
Scraper Routers
52
•
Router bits are available to suit all makes and models of Scrapers and Scoops
•
They are made from 450 grade abrasion resistant material for extra strength and wear life
•
Custom designs can be made to suit any application
Standard Cat Router
Heavy Duty Cat Router
For most general applications.
These are reversible for extended wear life
These have 45% more wear material than standard
router bits
Standard Terex TS14 Router
Standard Terex TS18/24 Router
General purpose reversible router
General purpose reversible router
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
CUTTING EDGES - SCRAPER
Scraper Guides
•
Bolt-on Scraper guides are available to suit Cat 615C, 623, J619, J621 elevator models
Elevating Scraper Acessories
•
A range of elevator wear components are available to suit Cat 613, 615 and 623 models
1. Flight Paddles
2. Sprockets
3. Chain
4. Top Idler Roller
5. Intermediate Idler Roller
6. Bottom Tail Rollers
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
53
CUTTING EDGES - GRADER
Grader Edges
•
High quality Grader cutting edges are available to
suit all makes and models of Graders including
Caterpillar, Komatsu, Volvo, John Deere and
Mitsubishi
•
Grader and Snow Plough edges come in a range
of single and double bevel profiles, curved or flat
and in various lengths and widths to suit all types
of moldboards and applications
•
Made from high carbon or heat treated steel and
available with tungsten inserts for greater wear life
•
A range of thickness options from 16-25mm
High Carbon Edges
Part No
Profile
Length
Width
Thickness
Bolt Size
7D4508
DBC
5ft
6”
5/8”
5/8”
7T1641
DBC
5ft
8”
5/8”
5/8”
7T1636
DBC
6ft
8”
5/8”
5/8”
5D9562
SBC
6ft
8”
5/8”
5/8”
7T1643
DBC
7ft
8”
5/8”
5/8”
5D9561
SBC
7ft
8”
5/8”
5/8”
Heat Treated Edges
Part No
Profile
Length
Width
Thickness
Bolt Size
5D9558 HT
DBC
6ft
8”
3/4”
5/8”
5D9559 HT
DBC
7ft
8”
3/4”
5/8”
7D1577
DBC
7ft
8”
3/4”
3/4”
4T2233 HT
DBC
7ft
8”
1”
3/4”
4T4508 HT
DBF
7ft
10”
1”
3/4”
7D1949
DBC
8ft
8”
3/4”
3/4”
4T2236 HT
DBC
8ft
8”
1”
3/4”
4T6511 HT
DBF
8ft
10”
1”
3/4”
Length
Width
Thickness
Bolt Size
Edge Profiles
Tungsten Insert Edges
Part No
54
Profile
CIJT653675-A
DBC
3ft
5”
3/4”
3/4”
CIJT654875-A
DBC
4ft
5”
3/4”
3/4”
CIAT664844-A
Flat
4ft
6”
3/4”
5/8”
CIJT656075-A
DBC
5ft
5”
3/4”
3/4”
CIA666044-A
Flat
5ft
5”
3/4”
3/4”
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
CUTTING EDGES - GRADER
Grader End Bits
•
Used to protect the blade ends from wear and damage
•
Available to suit most makes and models of Graders
Wide End Bit
A
C
B
Narrow End Bit
A
C
B
. Dimensions in mm
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
55
GRADER BLADE INFORMATION
•
•
•
Correct Grader blade operation is critical for getting the most from your edges
Check tightness of bolts often as vibration can loosen them, causing the edges to break
The correct position of the blade should be as vertical as possible, as the diagrams indicate
below
Standard Grader Edge Positions
When these angles are used, excessive down pressure is required to make
it cut, causing premature wear and undue stress on the blade
Tungsten Carbide Edge Positions
When these angles are used, excessive down pressure is required to make
it cut, causing premature wear and undue stress on the blade
56
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
CUTTING EDGES - HARDWARE
Plow Bolts
•
Plow bolts and nuts are made from grade 9 alloy steel for added toughness and are heat treated to
a minimum tensile strength of 170,000 PSI with a core hardness of Rockwell RC36-42
Plow Bolt
Nut
Washer
Plow Bolt Length Guide for Cutting Edges
Edge
Thickness
12mm 16mm 20mm
25mm
Bolt Diameter
5/8”
30mm
40mm
50mm
60mm
Plow Nut
Height
Bolt Length (inches)
2”
3/4”
2”
2.1/4”
2.1/2”
2.3/4”
3”
3.1/2”
14mm
2.1/4”
2.1/4”
2.1/2”
2.3/4”
3”
3.1/2”
16mm
7/8”
2.1/2”-3”
3”-3.1/4”
3.1/2”
3.1/2”-4
1”
2.1/2”-2.3/4”
3”-3.1/4”
3.1/2”
4”-4.1/8”
1.1/4”
4”
4”-4.1/8”
4”-4.1/8”
4”-4.1/8”
4.1/2”
26mm
4.1/8”-4.1/2”
4.1/2”
4.1/2”
29mm
1/3/8”
19mm
4.1/2”
22mm
Recommended Torque Values
Thread Diameter
5/8”
3/4”
7/8”
1”
1.1/8”
1.1/4”
1.3/8”
UNC Torque Lb.ft
200 + 30
350 + 45
NF Torque Lb.ft
270 + 40
475 + 60
550 + 65
850 + 110
1050 + 150
1700 + 220
2250 + 220
750 + 90
1150 + 150
1450 + 220
2200 + 300
3050 + 300
Torque settings given are indicative only
Torque has been estimated for bolts with light oil lubricant (mostly as supplied)
p: 0800 654 323
I
e: sales@west-trak.co.nz
I
w: west-trak.co.nz
57