Tool Parts Manual

Transcription

Tool Parts Manual

REPLACEMENT PARTS
Ramset Service Parts
Effective 1/5/2015
www.ramset.com
www.itwconstructionparts.com
Tool Repair Information
Ramset Factory Direct Tool Repair and Replacement Part Orders
Effective October 1, 2012, all Ramset tool repairs and parts orders have been moved to ITW Construction
and Service Parts in Lake Forest IL.
Tool Repair Service and Warranty
Log on to www.ramsetrepair.com to send your tool in for service. Upon setting up an account, you can
send the tool(s) directly to the Lake Forest, IL service center for factory repair.
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Tools are shipped to:
ITW Construction Service and Parts
Ramset Tool Service
8FTU#VTJOFTT$FOUFS%SJWF
Unit A
Lake Forest, IL 60045
Replacement Parts Orders
Log on to www.itwconstructionparts.com or www.sendmyparts.com to order some of the more
common replacement parts via the website.
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Part orders can be faxed or emailed to:
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5PDIFDLTUBUVTPGPSEFST$POTUSVDUJPO1BSUT$VTUPNFS4FSWJDFDBOCFSFBDIFEBU
Schematics and Manuals
Tool Schematics, Operators Manuals, Repair literature and general information can still be found
on the Ramset website: www.ramset.com/repair.asp
ORDER BY FAX OR EMAIL
f: 800-529-8680 e: spcustomer.service@itwserviceparts.com
1
1/5/15
Table of Contents
Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pole Tool Assembly: EPOL6 & EPOL8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Tools
TrakFast TF1100
TF1100 Handle Assembly (Part 1) . . . . . . . . . . . . . . . . . . . . . . . . . .
TF1100 Handle Assembly (Part 2) . . . . . . . . . . . . . . . . . . . . . . . . . .
5')PVTJOH"TTFNCMZ0SJHJOBM/PTF#FGPSF4FSJBM/P. . .
TF1100 Houseing Assembly Telescoping Nose After Serial No. 301080281
5'53",'"450OF1JFDF/PTF"GUFS4FSJBM/P0$5
TF1100 Magazine Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TrakFast TF1200
TF1200 Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TF1200 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TF1200 Magazine Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T3SS
T3SS Nose & Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .
T3SS Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T3SS Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T3MAG
T3 Magazine Nose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T3 Magazine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T3 Magazine Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . .
T3 Magazine Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GypFast Gas tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G2 Gas tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Tools
GypFast Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(ZQ'BTU"JS)% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single Shot Tools
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mastershot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc Tools
%" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strip Tools
R25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4"(. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cobra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viper III Plastic Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viper 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XT540 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Periods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. . . . 100
102
104
3
1/5/15
SERVICE POLICY
Servicing of any ITW Ramset tools at one of Ramset’s factory repair locations will follow a 3 level pricing structure based on the repair complexity. Service levels are priced competitively and provide an upfront cost to the repair. These levels are unique to the tool model being serviced, and are designed to replace only those components as needed or identified as potential problems. Pricing includes parts, labor, and return shipping via UPS ground. Examples of the repairs performed at each level are listed below. Please be aware that the descriptions are only examples, and each tool repair will be different. Follow the price matrix below and cross reference the tool needing repair with the possible level of required repair. Pricing level will be determined by the repair technician after evaluating UIF̓OFFET̓PG̓UIF̓UPPM̓3FQBJST̓XJMM̓OPU̓FYDFFE̓"%7"/$&%̓QSJDJOH̓GPS̓UIF̓BQQMJDBCMF tool model. PRICE MATRIX:
Powder Tools
Viper, Cobra, R25, 721
SA270, Rocket, XT540
All Disc Tools (D45,
D45A, D60, AutoFast)
Basic
Intermediate
Advanced
Each tool is completely disassembled, thoroughly inspected, power cleaned, and the piston is dressed.
Typical repairs may include Typical repairs may include Typical repairs may include items such as a pawl, items such as a piston, or items such as a barrel, buffer or spring.
fastener guide.
or tool body.
$83
$117
$156
$89
$156
$201
Gas Tools
Typical repairs may include JUFNTTVDI̓BT̓0SJOHT̓
piston rings, and an air filter.
TF1100, TF1200,
T3MAG, T3ss, GypFast, MINI, T2, 150 Series
Typical repairs may include all
wear parts in addition to the
actuator, piston, work contact
element, or head switch.
Typical repairs may include all wear parts in addition to a sleeve assembly, nose piece, or fan motor.
$122
$191
$272
Pneumatic Tools
Typical repairs may include
items such as roll pins, springs, and yoke tip.
wear parts in addition to the
gate or valve assembly.
GypFast Air,
GypFast AIR HD
wear parts in addition to a piston
assembly, safety yoke assembly,
or nose assembly.
$122
$191
$272
SHIPPING: All pricing includes return shipping via UPS ground. Shipping can be upgraded at the customer’s expense. ESTIMATES: : Tool repair estimates are not provided unless specifically requested by the party sending the tool
in for repair. If the estimate is approved there will be a $25.00 per tool estimate fee in addition to the cost of repair.
*GUIFFTUJNBUFJTOPUBQQSPWFEUIFUPPMXJMMCFSFUVSOFE6/"44&.#-&%BOEBQFSUPPMFTUJNBUFGFFXJMMCF
DIBSHFE*G3BNTFUQSPWJEFTBOFTUJNBUFBOESFDFJWFTOPSFQMZBGUFSEBZTUIFUPPMXJMMCFSFUVSOFE6/"44&.#-&%
and a $50.00 per tool estimate fee will be charged.
DISTRIBUTOR PRICING:"VUIPSJ[FE̓3BNTFU̓%JTUSJCVUPST̓will still receive a discount off list pricing. For any questions please contact your Ramset sales representative.
RAMSET FACTORY REPAIR LOCATIONS:
CHICAGO AREA: ITW Construction Service and Parts
Ramset Tool Service
8FTU#VTJOFTT$FOUFS%SJWF6OJU"
Lake Forest, IL 60045
1IPOFt'BYtFNBJMUPPMSFQBJS!JUXTFSWJDFQBSUTDPN
5
1/5/15
TOOLS AND ACCESSORIES
PARTS LIST
PART NO.
DESCRIPTION
GENERAL
1613
SAFETY GLASSES
1"5$,
6/*7&34"-108%&3500-$-&"/*/(,*5
1-"45*$108%&3"$56"5&%500-#09
$0//&$503'0345"/%"3%710-10-&500-
VIPER POLE
71
2VP41
CONNECTOR FOR TELESCOPING TVPOL POLE TOOL
GAS
#"55&3:5'
#
#"55&3:5500-4
#"55&3:(:1'"45500-4
#"55&3:$)"3(&3&.535
#
"$%$8"--.06/51-6("%"15&3'03#$)"3(&3
#
#"55&3:$)"3(&3/&845:-&
8*5)8"--.06/51-6(
#
5."(.&5"-%*4$)0-%*/(130#&
(:1'"45("4.&5"-%*4$)0-%*/(130#&
5'0/&1*&$&/04&.&5"-%*4$)0-%*/(130#&
"
$"33:$"4&8$"350/-"#&-
M150200
MAGNETIC WORK CONTACT ELEMENT (T3ss/R150)
-"
5'.&5"-%*4$)0-%*/(130#&
(:1'"45"*3500-.&5"-%*4$)0-%*/(130#&
AIR
1/5/15
EPOL6 & EPOL8 POLE TOOL
ASSEMBLIES
8
1/5/15
EPOL6 & EPOL8 POLE TOOL
ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
2
EPSPRING
SPRING FOR EPOL6
4
T3POLECLAMP
CLAMP
5
T3TRIGACT
TRIGGER ACTUATOR
6
M5SCHS
SCREW PKG. FOR R150 TOOL

4)$4
4$3&81,('035500-oYw
510-&#3,5
10-&500-#3"$,&5
T3SPACER
SPACER
&1,*5
"55"$).&/5,*5
71
10-&$0//&$503
8
/PUF &10-MFOHUIJTGUJO
&10-MFOHUIJTGUJO
1/5/15
TF1100 – TRAKFAST
HANDLE ASSEMBLY (PART 1) SCHEMATIC
10
1/5/15
TF1100 – TRAKFAST
HANDLE ASSEMBLY (PART 1) PARTS LIST
KEY
PART NO.
DESCRIPTION
$"1(3*--'*-5&3"44&.#-:
'0".'*-5&30/-:
"
4$3&8,*51,(0'
1$#0"3%"44:
"
1$#0"3%4$3&81,(0'
"
'"/.0503,*5
41"3,8*3&#0050/-:
#-"$,41"3,1-6(8*5)3*/(
'03500-4"'5&34/
15
401356
MOTOR SLEEVE
.0503.06/5
.05033&5"*/*/(3*/(
)&"%48*5$)"44&.#-:
3&%45&."%"15&3
$:-*/%&3)&"%
3*/($:-*/%&3)&"%
'"/#-"%&8*5)4&54$3&8
NOTE: It is important to use all kit parts when replacing the fan motor. Failure to do so will greatly reduce
the life of the motor.
'BO.PUPS,JUJODMVEFTGBONPUPSNPUPSNPVOUNPUPSTMFFWFTOBQSJOHBOEGBOCMBEF
11
1/5/15
TF1100 – TRAKFAST
HANDLE ASSEMBLY (PART2) SCHEMATIC
12
1/5/15
TF1100 – TRAKFAST
HANDLE ASSEMBLY (PART2) PARTS LIST
KEY
PART NO.
DESCRIPTION
41"3,6/*5
"
3&%8*3&#0050/-:
500-4"'5&34&3*"-/0
8*3&$07&31-"5&
*/46-"5036/%&353*((&348*5$)
53*((&348*5$)
)"/%-&$0/5"$5#0"3%
"
"$56"503"44&.#-:
-&'53*()54*%&)"/%-&)"-7&4
4$3&848"4)&341,(0'
oYw88"4)&3
$".4$3&8oYw88"4)&3
4$3&8oYw88"4)&3
#&-5)00,
53*((&3413*/(
"
53*((&3"44&.#-:
53*((&3$".
53*((&34$3&841,(0'
oYw
$".#64)*/(

'6&-$&--1"%/054)08/

%"/(&3-"#&-

8"3/*/(-"#&-
13
1/5/15
TF1100 TRAKFAST
HOUSING ASSEMBLY ORIGINAL NOSE
BEFORE SERIAL NO. 301080281
14
1/5/15
TF1100 TRAKFAST
HOUSING ASSEMBLY ORIGINAL NOSE
BEFORE SERIAL NO. 301080281
KEY
PART NO.
DESCRIPTION
"*3%".
$0.#645*0/$)".#&3
"
$"(&
$)".#&3-0$,065#"3
1*450/45013&5"*/*/(3*/(
1*450/"44&.#-:8*5)1*450/3*/(
1*450/3*/(41,(0'
#6.1&3
3*/(4-&&7&.*%$)&$,
4-&&7&.*%$)&$,"44&.#-:
4&"-
8"7&8"4)&34
.*%$)&$,3&5"*/*/(3*/(
35
401488
CAGE SPRING
4$3&8oYw
5*&#"3
-08&3130#&
)064*/(8*5)-"#&-4
%6454)*&-%
$"14$3&88"4)&3
4$3&864&-0$5*5&#-6&
/05&504&37*$&/04&1*&$&64&1"35/6.#&30/&1*&$&/04&61(3"%&,*5
15
1/5/15
TF1100 - TRAKFAST
HOUSING ASSEMBLY TELESCOPING NOSE
AFTER SERIAL NO. 301080281
16
1/5/15
TF1100 - TRAKFAST
HOUSING ASSEMBLY TELESCOPING NOSE
AFTER SERIAL NO. 301080281
KEY
PART NO.
DESCRIPTION
"*3%".
$0.#645*0/$)".#&38*5)"*3%".
"
$"(&
$)".#&3-0$,065#"3
1*450/45013&5"*/*/(3*/(
1*450/"44&.#-:8*5)1*450/3*/(
1*450/3*/(41,(0'
#6.1&3
3*/(4-&&7&.*%$)&$,
4-&&7&.*%$)&$,"44&.#-:
4&"-
8"7&8"4)&34
.*%$)&$,3&5"*/*/(3*/(
35
401488
CAGE SPRING
4$3&8oYw
611&3130#&8*5)(30..&5
(6*%&#-0$,
45011-"5&
803,$0/5"$5&-&.&/5
-0$,065130#&
)064*/(8*5)-"#&-4
%6454)*&-%
$"14$3&848"4)&34oYw
4$3&8464&-0$5*5&#-6&
/05&504&37*$&/04&1*&$&64&1"35/6.#&30/&1*&$&/04&61(3"%&,*5
1/5/15
TF1100 TRAKFAST
ONE-PIECE NOSE
AFTER SERIAL NO. 308100247. OCT. 2008
18
1/5/15
TF1100 TRAKFAST
ONE-PIECE NOSE
AFTER SERIAL NO. 308100247. OCT. 2008
KEY
PART NO.
DESCRIPTION
"$56"503/04&"44&.#-:
4)&"3#-0$,
4)&"3#-0$,4$3&84oYw
$"14$3&848"4)&34oYw
"$56"5031*/(6*%&
5A
100018
ACTUATOR, MAGNETIC (NOT SHOWN)
6
100016
ONE PIECE NOSE
4$3&8/054)08/
0/&1*&$&/04&61(3"%&,*5
1/5/15
TF1100 TRAKFAST
MAGAZINE ASSEMBLY SCHEMATIC
20
1/5/15
TF1100 TRAKFAST
MAGAZINE ASSEMBLY
KEY
PART NO.
DESCRIPTION
,/0#"44&.#-:
4$3&84"/%8"4)&34
4$3&84"/%8"4)&34
'0054$3&84
801113
MAGAZINE FOOT
$0/45"/5'03$&413*/(8)6#
4)&"3#-0$,
85
(FOR ORIGINAL NOSEPIECE)
4)&"3#-0$,4$3&848"4)&30/-:oYw
'*54#05)5:1&40'4)&"3#-0$,4
-&'53*()5."(";*/&)"-7&4
8*5)#"55&3:$-*1
#"55&3:$0/5"$5"44&.#-:
#"55&3:$-*1
#"55&3:$-*14$3&8
$07&31-"5&
100
801112
UPPER RAIL
101
801110
LOWER RAIL
$"33*&3'0--08&3"44&.#-:

'0--08&3-0$,065"44&.#-:$0.1-&5&

4&26&/$&-"#&-
4$3&8464&-0$5*5&#-6&
21
1/5/15
TF1200 – TRAKFAST
MOTOR ASSEMBLY SCHEMATIC
22
1/5/15
TF1200 – TRAKFAST
MOTOR ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
"
'-"/(&4$3&84"/%-0$,065#3"$,&54611035
"
"$56"503"44&.#-:
"
-"
."(/&5*$-"5)"%"15&3/054)08/
"
1*/(6*%&46110358*5)"$56"503
"
1*/(6*%&4611035
4
100048
CAGE
1*450/"44&.#-:
1*450/3*/(1,(
$0.#645*0/$)".#&3"44&.#-:
"
$0.#645*0/$)".#&31*/"/%413*/(1,(
#6.1&3
"
4-&&7&"44&.#-:8*5)065#6.1&3
8*5)45&&-3*/(4"/%.6''-&3"44&.#-:
11
100158
HOUSING RING
)064*/("44&.#-:
4)306%
14
100044A
REV 1 NOSE COVER (WITH SCREWS)
"
"
3&7/04&$07&38*5)4$3&8
#
3&74$3&8/04&$07&3
$"1"44&.#-:
"
$"14$3&84
"
45&&-3*/(4-&&7&
'*-5&34$3&&/
3&&%7"-7&
20
404422
MUFFLER
21
404423
MUFFLER COVER
3&&%1-"5&
23
401328
PISTON RETAINING RING
36##&34501$"(&
23
1/5/15
TF1200 – TRAKFAST
HANDLE ASSEMBLY SCHEMATIC
24
1/5/15
TF1200 – TRAKFAST
HANDLE ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
"
3*()5"/%-&'5)"/%-&)"-'
"
.0-%&%$*3$6*5#0"3%8.06/5*/(4$3&84
.46
$:-*/%&3)&"%
.0503"44&.#-:'"/
'"/#-"%&"44&.#-:
.05034-&&7&
)*()70-5"(&8*3&"44&.#-:
41"3,1-6("44&.#-:
"
$:-*/%&3)&"%45&&-3*/(41,(0'
"
$:-*/%&3)&"%4$3&84"/%8*3&#3"$,&5
3&%45&."%"1503
"
#"55&3:$0/5"$54"/%4$3&84
"
53*((&3"/%413*/(
"
-&7&3"44&.#-:"/%4$3&8
"$56"503"44&.#-:
$)".#&3-0$,065#"3
#"
)"/%-&4$3&84
#&-5)00,
$:-*/%&3)&"%#&-5)00,4$3&8
"
)"/%-&50)064*/(#64)*/("/%
5804$3&84oYw
1$#0"3%"44:5'
.64564&8*5)'"/.0503

8"3/*/(-"#&-

4&26&/$&-"#&-

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25
1/5/15
TF1200 – TRAKFAST
26
1/5/15
TF1200 – TRAKFAST
KEY
PART NO.
DESCRIPTION
1
100043
RAIL
4)&"3#-0$,
'0--08&3"44&.#-:$0.1-&5&
3"*-50)"/%-&#3"$,&5
5
100066A
FOOT
"
4)&"3#-0$,'0054$3&8"/%/65&"
"
#3"$,&54$3&8"/%/65&"
,/0#"44&.#-:

6/65
1/5/15
T3SS NOSE & HOUSING
ASSEMBLY SCHEMATIC
%SBXJOHNBZWBSZTMJHIUMZGSPNBDUVBMQSPEVDU
28
1/5/15
T3SS NOSE & HOUSING
ASSEMBLY PARTS LIST
KEY
DESCRIPTION
'PSUPPMTCVJMU4FQUFNCFS4/BOEBGUFSXJUI'MBOHFE/PTF
#
#
#
"
PART NO.
#"
#
#
#"
#
#
#
#"
#"
#544
#
"
"
18
"
#
#
404422
#
#
#"
#
#
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.
#
"
#
FOR T3IF TOOL
#*'"
#*'
)064*/(5
4)306%5
4$3&8)064*/(3FRVJSFEo4PME*OEJWJEVBMMZ
)064*/(4$3&841,(25:
(For tools built August 2010, S/N 1410080120 and before with Pinned Nose)
"*3%".
$0.#645*0/$)".#&35
$"(&"44&.#-:8*5)4$3&845
4$3&8$"(&50$0.#645*0/$)".#&3
3&26*3&%40-%*/%*7*%6"--:
.
$"(&"44&.#-:5
1*450/45013*/(
1*450/3*/(41,(25:
1*450/"44&.#-:83*/(4
4-&&7&/04&"44&.#-:544
*ODMVEFT4MFFWF'MBOHFE/PTF1JFDF#VNQFSBOE.VõFS"TTZ
#6.1&3
45&&-3*/(44-&&7&1,(25:
(For tools after February 2011, S/N: 1411020066)
4-&&7&03*/((For tools before February 2011, S/N: 1411020065)
.&9)"6454$3&8
.6''-&3$07&3
MUFFLER
&9)"6453&&%
.&9)"645'6&-$0//&$5034$3&8&"$)
3&&%1-"5&
&9)"645#"''-&
4-&&7&."$)*/&%
$"(&413*/(41,(25:
*/+&$5*0/56#&#6.1&3
'6&-4-&&7&$0//&$503#64)*/(
'6&-*/+&$5*0/56#&"44&.#-:
1*/(6*%&4611035
1*/(6*%&
."(/&5*$803,$0/5"$5&-&.&/5/054)08/
"$56"5031-"5&4$3&8
"69*-*"3:4)306%544
"69*-*"3:4)306%4$3&8
1*450/"44&.#-:83*/(45*'5001*/(6*%&5*'500-
1/5/15
T3SS TOOL SYSTEM
CYLINDER HEAD ASSEMBLY SCHEMATIC
30
1/5/15
T3SS TOOL SYSTEM
KEY
PART NO.
DESCRIPTION
#
(3*--$"15
#
'0".'*-5&35
"
$"14$3&841,(25:0'
#
$"1(3*--'*-5&3/05*/$-6%&%
41"3,1-6(8*3&#005
#"
4$3&841$#0"3%
4&-'5)3&"%*/(4$3&8-0/(1$#0"3%
4&-'5)3&"%*/(4$3&84)0351$#0"3%
#
1$#0"3%
41"3,1-6("44&.#-:
"
'"/.0503,*5
"
'"/.0503"/%.06/5"44.5*'
10
401356
MOTOR SLEEVE
.0503.06/5
12
401355
MOTOR RETAINING SNAP RING
)&"%48*5$)
#
$:-*/%&3)&"%
03*/($:-*/%&3)&"%
"
45&&-3*/(4$:-*/%&3)&"%1,(25:0'
'"/#-"%&
'PS5."(UPPMTCFGPSF+VMZ4/BOEX0SJOHIFBE
'PS544UPPMTCFGPSF+VMZ4/BOEX0SJOHIFBE
3FRVJSFEo'PSUPPMTCVJMUBGUFS+VMZPSXJUI4UFFM3JOH)FBE
*ODMVEFT'BO.PUPS4MFFWF.PUPS.PVOU3FUBJOJOH3JOH'BO#MBEF
(This replacement part uses Steel Rings)
GPSUPPMTVTJOH0SJOH$ZMJOEFS)FBE
(For tools built after March 2011 and/or using Steel Ring Cylinder Head)
31
1/5/15
T3SS TOOL SYSTEM
Photos may vary slightly from actual product.
32
1/5/15
T3SS TOOL SYSTEM
KEY
PART NO.
DESCRIPTION
,/0#"44&.#-:544
"
#"
5."(&"4:3&-&"4&,/0#,*5
*/$-6%&4,/0#$"1,/0##"4&,/0#4)"'5)"3%8"3&
*/46-"503
53*((&348*5$)
4$3&84o1,(0'
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#
41"3,6/*5o.&'*5
#
&'*+6/$5*0/#0"3%
#"
53*((&3"44&.#-:
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#
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)"/%-&4$3&841,(0'
#
-&'53*()54*%&)"/%-&"44&.#-:
#
3&"3'005"44&.#-:5440/-:
#
'6&-41"$&31-"5&
#"
'6&-$&--&+&$5#6550/-"5$),*5
#
#"55&3:5&3.*/"-"44&.#-:
#"
#&-5)00,,*5
#"
'6&-7"-7&41"$&31-"5&"44&.#-:

#
)"/%-&50)064*/(#64)*/(

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#64)*/(4$3&8.Y

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36##&341"$&3'6&-$0//&$503

%"/(&3-"#&-

8"3/*/(-"#&-
1-"$&%6/%&353*((&348*5$)
33
1/5/15
T3MAG NOSE & HOUSING
ASSEMBLY SCHEMATIC
%SBXJOHNBZWBSZTMJHIUMZGSPNBDUVBMQSPEVDU
34
1/5/15
T3MAG NOSE & HOUSING
ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
'PSUPPMTCVJMU4FQUFNCFS4/BOEBGUFSXJUI'MBOHFE/PTF
#
#
#
#
"
#"
#
#
#"
#
#
#
#"
#"
#"
#
"
"
18
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#
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)064*/(5
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4&$63*5:4501
4$3&8)064*/(3FRVJSFEo4PME*OEJWJEVBMMZ
)064*/(4$3&841,(25:
(For tools built August 2010, S/N 1410080120 and before with Pinned Nose)
"*3%".
$0.#645*0/$)".#&35
$"(&"44&.#-:8*5)4$3&84
4$3&8$"(&50$0.#645*0/$)".#&3
3&26*3&%40-%*/%*7*%6"--:
.
$"(&"44&.#-:5
1*450/45013*/(
1*450/3*/(41,(25:
1*450/"44&.#-:83*/(4
4-&&7&/04&"44&.#-:5."(
*ODMVEFT4MFFWF'MBOHFE/PTF1JFDF#VNQFSBOE.VõFS"TTZ
#6.1&3
45&&-3*/(44-&&7&1,(25:
(For tools after February 2011, S/N: 1411020066)
4-&&7&03*/((For tools before February 2011, S/N: 1411020065)
.&9)"6454$3&8
.6''-&3$07&3
MUFFLER
&9)"6453&&%1-"5&
.&9)"645'6&-$0//&$5034$3&840-%*/%*7*%6"--:
3&&%1-"5&
&9)"645#"''-&
4-&&7&."$)*/&%
$"(&413*/(41,(25:
*/+&$5*0/56#&#6.1&3
'6&-4-&&7&$0//&$503#64)*/(
'6&-*/+&$5*0/56#&"44&.#-:
1*/(6*%&4611035
1*/(6*%&3&5"*/*/(4$3&8
"$56"5031-"5&4$3&840-%*/%*7*%6"--:
"$56"50384$3&84
1*/(6*%&84$3&8
35
1/5/15
T3 MAGAZINE
ASSEMBLY SCHEMATIC
36
1/5/15
T3 MAGAZINE
ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
#
."(";*/&-&'53*()5)"-'
#
'30/53&"33"*-4
#"
4)&"3#-0$,4$3&8
#
$0//&$5*0/#-0$,4)&"3#-0$,4$3&841,(25:
.
#
'0--08&3"44:8$0/45"/5'03$&413*/(
#
."(";*/&4$3&841,(25:
#
-0$,065#3"$,&5
#
8&"31"%'005
#
."(";*/&-"5$)#3"$,&5

#
5&"4:3&-&"4&."(";*/&"44&.#-:
*/$-6%&4."(";*/&)"-7&44)&"3#-0$,,*5'0--08&3"44&.#-:
'30/53"*-3&"33"*-4$3&84-"5$)#3"$,&5
1/5/15
T3MAG TOOL SYSTEM
38
1/5/15
T3MAG TOOL SYSTEM
CYLINDER HEAD ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
#
(3*--$"15
#
'0".'*-5&35
"
$"14$3&841,(25:0'
#
$"1(3*--'*-5&3/05*/$-6%&%
41"3,1-6(8*3&#005
#"
4$3&841$#0"3%
4&-'5)3&"%*/(4$3&8-0/(1$#0"3%
4&-'5)3&"%*/(4$3&84)0351$#0"3%
#
1$#0"3%
41"3,1-6("44&.#-:
"
'"/.0503,*5
10
401356
MOTOR SLEEVE
.0503.06/5
12
401355
MOTOR RETAINING SNAP RING
)&"%48*5$)
#
$:-*/%&3)&"%
03*/($:-*/%&3)&"%
"
45&&-3*/(4$:-*/%&3)&"%1,(25:0'
'"/#-"%&
'PS5."(UPPMTCFGPSF+VMZ4/BOEX0SJOHIFBE
'PS544UPPMTCFGPSF+VMZ4/BOEX0SJOHIFBE
*ODMVEFT'BO.PUPS4MFFWF.PUPS.PVOU3FUBJOJOH3JOH'BO#MBEF
(This replacement part uses Steel Rings)
GPSUPPMTVTJOH0SJOH$ZMJOEFS)FBE
(For tools built after March 2011 and/or using Steel Ring Cylinder Head)
1/5/15
T3MAG TOOL SYSTEM
40
1/5/15
T3MAG TOOL SYSTEM
KEY
PART NO.
DESCRIPTION
,/0#"44&.#-:544
"
#"
5."(&"4:3&-&"4&,/0#,*5
*/$-6%&4,/0#$"1,/0##"4&,/0#4)"'5)"3%8"3&
*/46-"503
53*((&348*5$)
4$3&84o1,(0'
53*((&348*5$)
#
41"3,6/*5o.&'*5
#
&'*+6/$5*0/#0"3%
#"
53*((&3"44&.#-:
#"
'6&-$0//&$503"44&.#-:
#
'6&-7"-7&
#"
)"/%-&4$3&841,(0'
#
-&'53*()54*%&)"/%-&"44&.#-:
#
3&"3'005"44&.#-:5440/-:
#
'6&-41"$&31-"5&
#"
'6&-$&--&+&$5#6550/-"5$),*5
#
#"55&3:5&3.*/"-"44&.#-:
#"
#&-5)00,,*5
#"
'6&-7"-7&41"$&31-"5&"44&.#-:

#
)"/%-&50)064*/(#64)*/(

#
)&"%50)"/%-&#64)*/(

#
#64)*/(4$3&8.Y

#
36##&341"$&3'6&-$0//&$503

%"/(&3-"#&-

8"3/*/(-"#&-
1-"$&%6/%&353*((&348*5$)
41
1/5/15
GYPFAST GAS
HOUSING ASSEMBLY SCHEMATIC
42
1/5/15
GYPFAST GAS
HOUSING ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
"*3%".
$0.#645*0/$)".#&3
401328
PISTON STOP RETAINING RING
1*450/3*/(41,(0'
1*450/"44&.#-:8*5)1*450/3*/(4
#6.1&3
4-&&7&03*/(
$)".#&3-0$,065#"3-0/(
$0.#645*0/13&4463&'&&%56#&
8"4)&34&"-,*5
.*%$)&$,3&5"*/*/(3*/(
14
401488
CAGE SPRING
$"(&4$3&84Yw3&2%
41"$&3
.0503)064*/(
%6454)*&-%
4$3&84Yw4)$43&2%
%&15)"%+645.&/5#-0$,
30--1*/
(6*%&1*/
%&15)"%+645.&/530%
#"--#&"3*/(41,(0'
#"/%3&5"*/&3
:0,&5*1
-0$,8"4)&3/04&.3&2%
4)$4/04&.YNN3&2%
3
43
1/5/15
GYPFAST GAS
44
1/5/15
GYPFAST GAS
KEY
PART NO.
DESCRIPTION
$"1(3*--'*-5&3"44&.#-:
'0".'*-5&30/-:
"
4$3&8,*51,(0'
41"3,8*3&#0050/-:
1$#0"3%4$3&81,(0'
1$#0"3%"44:
"
'"/.0503,*5
)&"%48*5$)"44&.#-:
#-"$,41"3,1-6(8*5)3*/(
112
401356
MOTOR SLEEVE
.0503.06/5
115
401355
MOTOR RETAINING RING
3&%45&."%"15&3
$:-*/%&3)&"%
03*/($:-*/%&3)&"%
'"/#-"%&8*5)4&54$3&8
NOTE: It is important to use all kit parts when replacing the fan motor. Failure to do so will greatly reduce
the life of the motor.
'BO.PUPS,JUJODMVEFTGBONPUPSNPUPSNPVOUNPUPSTMFFWFTOBQSJOHBOEGBOCMBEF
45
1/5/15
GYPFAST GAS
46
1/5/15
GYPFAST GAS
KEY
PART NO.
DESCRIPTION
)"/%-&3*()5
)"/%-&-&'5
$".
$".#64)*/(
4$3&88"4)&3
"
53*((&3
53*((&3413*/(
41"$&3.'*'6&-$&--
'6&-$&--1"%1,(0'
53*((&348*5$)*/46-"503
-*()51*1&
41"3,6/*58$0//&$503
53*((&348*5$)
53*((&34$3&8Yw
8*3&$07&31-"5&
"
"$56"503"44&.#-:
#"55&3:$0/5"$5"/%461103553":"44&.#-:
)&9/653&2%
#&-5)00,
$-:)%#&-5),4$3&8
4$3&88"4)&3
*/4&35
4$3&8-0$,8"4)&3
4$3&88"4)&3Yw3&2%

%"/(&3-"#&-

8"3/*/(-"#&-
1/5/15
GYPFAST GAS
NOSE ASSEMBLY SCHEMATIC
48
1/5/15
GYPFAST GAS
NOSE ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
'&&%56#&03*/(
4$3&8-"5$)
8"4)&3-"5$)
-&7&3."(";*/&
5034*0/413*/(-"5$)
3*/(4501
$07&3'&&%
$64)*0/'&&%
413*/('&&%1*450/
03*/(-"3(&
1*450/'&&%
5*1'&&%
30--1*/'&&%1*450/3&2%
4."--'&&%1*450/03*/(
("5&
413*/(#"$,615*1
5*1#"$,61
1*/("5&
5034*0/413*/(("5&
41"$&3("5&
1*/("5&
8"4)&363&5)"/&
1/5/15
GYPFAST GAS
MAGAZINE ASSEMBLY —
PART NO. 2696910 SCHEMATIC 89A
50
1/5/15
GYPFAST GAS
PARTS LIST
SLEEVE / FEED TUBE ASSEMBLY — PART NO. 100074 (SCHEMATIC NO. 9A)
SCHEMATIC NO.
QTY
DESCRIPTION
#6.1&3
4-&&7&
$0.#645*0/13&4463&'&&%56#&
12
1
WASHER/SEAL KIT
.*%$)&$,3&5"*/*/(3*/(
CAGE ASSEMBLY - PART NO. 2714910 (SCHEMATIC NO. 17A)
SCHEMATIC NO.
QTY
DESCRIPTION
130#&$"(&"44&.#-:4$3&84
9w
$"(&
611&3130#&
FLANGE ADAPTOR ASSEMBLY - PART NO. 100075 (SCHEMATIC NO. 22A)
SCHEMATIC NO.
QTY
DESCRIPTION
'-"/(&"%"1503
26
1
ROLL PIN
(6*%&1*/
51
1/5/15
GYPFAST GAS
PARTS LIST
NOSE ASSEMBLY - PART NO. 2713910 (SCHEMATIC NO. 24A)
SCHEMATIC NO.
QTY
DESCRIPTION
302
1
SCREW, LATCH
303
1
WASHER, LATCH
304
1
LEVER, MAGAZINE
305
1
TORSION SPRING, LATCH
306
1
RING, STOP
$07&3'&&%
$64)*0/'&&%
413*/('&&%1*450/
03*/(-"3(&
1*450/'&&%
5*1'&&%
30--1*/'&&%1*450/
4."--'&&%1*450/03*/(
315
1
GATE
413*/(#"$,615*1
5*1#"$,61
318
1
PIN, GATE
5034*0/413*/(("5&
320
1
SPACER, GATE
321
1
PIN, GATE
322
1
WASHER, URETHANE
ORDER BY PHONE: 1-800-241-5640
52
1/5/15
GYPFAST GAS
PARTS LIST
SAFETY YOKE ASSEMBLY - PART NO. 2698910 (SCHEMATIC NO. 31A)
SCHEMATIC NO.
QTY
DESCRIPTION
%&15)"%+645.&/5#-0$,
26
1
ROLL PIN
%&15)"%+645.&/530%
#"--#&"3*/(4
#"/%3&5"*/&3
31
1
SAFETY YOKE
32
1
YOKE TIP
MAGAZINE ASSEMBLY - PART NO. 2696910 (SCHEMATIC NO. 89A)
SCHEMATIC NO.
QTY
DESCRIPTION
%003"44&.#-:
402
1
MAGAZINE
403
1
PIN, HINGE
&3*/()*/(&1*/
53
1/5/15
G2 GAS TOOL
COMPLETE ASSEMBLY SCHEMATIC
54
1/5/15
G2 GAS TOOL
COMPLETE ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
/"
.0503"44&.#-:
/"
)"/%-&"44&.#-:5'
$"1"44&.#-:
"
(."(";*/&"44&.#-:
,/0#"44&.#-:5'
"
#64)*/()"/%-&50)064*/(84$3&8
"
4)06-%&34$3&81,(0'
'*-5&34$3&&/
55
1/5/15
G2 GAS TOOL
MOTOR ASSEMBLY SCHEMATIC
56
1/5/15
G2 GAS TOOL
MOTOR ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
/04&"44&.#-:
"
4-&&7&"44&.#-:
$0.#645*0/$)".#&3"44&.#-:
#6.1&3
"
3*/(44-&&7&1,(0'
"
$0.#645*0/$)".#&31*/4413*/(41,(0'
46110351-"5&4-&&7&
$"(&
"
"%7"/$&1*450/$07&3"44&.#-:
(
4)306%3*/(
(
4)306%
'-"/(&4$3&81,(0'
)064*/("44&.#-:
36##&3("4,&5
03*/(
(
1*450/"44&.#-:
3&5&/5*0/3*/(1*450/
1*450/3*/(4
36##&34501$"(&
1/5/15
G2 GAS TOOL
NOSE ASSEMBLY SCHEMATIC
58
1/5/15
G2 GAS TOOL
NOSE ASSEMBLY PARTS LIST
KEY
PART NO.
DESCRIPTION
/04&
"$56"503"44&.#-:
%&15)"%+645.&/5%*"-"44&.#-:
4
100250
WORK CONTACT ELEMENT
"
(."(/&5*$-"5)130#&/054)08/
%003"44&.#-:
-"5$)"44&.#-:
"%7"/$&1*450/"44&.#-:
"
%&15)"%+645%*"-3&5&/5*0//65"/%$*3$-*1
1/5/15
G2 GAS TOOL
60
1/5/15
G2 GAS TOOL
KEY
PART NO.
DESCRIPTION
"
3*()5"/%-&'5)"/%-&)"-'
"
.0-%&%$*3$6*5#0"3%8.06/5*/(4$3&84
.46
$:-*/%&3)&"%
"
.0503"44&.#-:'"/
'"/#-"%&"44&.#-:
.05034-&&7&
)*()70-5"(&8*3&"44&.#-:
41"3,1-6("44&.#-:
"
$:-*/%&3)&"%45&&-3*/(41,(0'
"
$:-*/%&3)&"%4$3&84"/%8*3&#3"$,&5
3&%45&."%"1503
"
#"55&3:$0/5"$54"/%4$3&84
"
53*((&3"/%413*/(
"
-&7&3"44&.#-:"/%4$3&8
"$56"503"44&.#-:
$)".#&3-0$,065#"3
#"
)"/%-&4$3&84
#&-5)00,
$:-*/%&3)&"%#&-5)00,4$3&8
"
)"/%-&50)064*/(#64)*/("/%4$3&84

1$#0"3%"44:5'
.64564&8*5)'"/.0503

%"/(&3-"#&-

4&26&/$&-"#&-

8"3/*/(-"#&-
61
1/5/15
GYPFAST AIR
SCHEMATIC
62
1/5/15
GYPFAST AIR
PARTS LIST
KEY
PART NO.
DESCRIPTION
1-"5&&9)"6451-"5&"/%/65*/$-6%&%
4$3&8$"13&2%
$"1
413*/(3&2%
03*/(-"3(&1011&5
03*/(4."--1011&5
1011&5
03*/(&9)"6454&"-
8"4)&3&9)"6454&"-
4$3&8&9)"6454&"-
("4,&5$"1
4-&&7&4&"-
413*/(4&"-4-&&7&
03*/(1*450/
03*/(-"3(&$:-*/%&3
03*/(4."--$:-*/%&3
$:-*/%&3
3*/($:-*/%&3
03*/($:-*/%&33*/(
63
1/5/15
GYPFAST AIR
SCHEMATIC
64
1/5/15
GYPFAST AIR
PARTS LIST
KEY
PART NO.
DESCRIPTION
)"/%-&
$"13&"3
03*/(3&"3$"1
$07&3(3*1
1*/53*((&3
413*/(53*((&31*/
$07&34*%&
413*/(5034*0/53*((&3
-&7&353*1
30--1*/
53*((&3
,/0#48*5$)
4&54$3&848*5$),/0#
30--1*/)"/%-&3&2%
30%(6*%&
1-"5&53*((&3
65
1/5/15
GYPFAST AIR
SCHEMATIC
66
1/5/15
GYPFAST AIR
PARTS LIST
KEY
PART NO.
DESCRIPTION
#
#6.1&3
03*/(/04&
8"4)&33&2%
4$3&83&2%
1*/("5&
8"4)&363&5)"/&
#"--#&"3*/(41,(0'
#"/%3&5"*/&3
5*1:0,&
03*/(30%(6*%&
5034*0/413*/(-"5$)
-"5$)
8"4)&3-"5$)
4$3&8-"5$)
4."--'&&%1*450/03*/(
30--1*/'&&%1*450/
1*450/'&&%
5*1'&&%
-"3(&'&&%1*450/03*/(
413*/('&&%1*450/
$64)*0/'&&%
$07&3'&&%
3*/(4501
("5&
1*/("5&
5*1#"$,61
413*/(#"$,615*1
41"$&3("5&
5034*0/413*/(("5&
4$3&8."(";*/&
8"4)&3
41"$&3("5&
8"4)&336##&3
/65
1/5/15
GYPFAST AIR
PARTS LIST
OVERHAUL O-RING KIT — PART NO. 2699910
SCHEMATIC NO.
QTY
DESCRIPTION
03*/(-"3(&1011&5
03*/(4."--1011&5
03*/(&9)"6454&"-
03*/(1*450/
03*/(-"3(&$:-*/%&3
03*/(4."--$:-*/%&3
03*/($:-*/%&33*/(
03*/(4."--'&&%1*450/
03*/(-"3(&'&&%1*450/
EXHAUST ASSEMBLY — Part No. 2695910 (SCHEMATIC No. 10)
SCHEMATIC NO.
QTY
DESCRIPTION
10A
1
SEAL, EXHAUST
#
$64)*0/
PISTON ASSEMBLY — PART NO. 2615910 (SCHEMATIC NO. 19A )
SCHEMATIC NO.
QTY
DESCRIPTION
03*/(1*450/
1*450/
18
1
WASHER, PISTON
%3*7&3#-"%&1*450/
68
1/5/15
GYPFAST AIR
PARTS LIST
NOSE ASSEMBLY - PART NO. 2638910 (SCHEMATIC NO. 42A)
SCHEMATIC NO.
QTY
DESCRIPTION
44
1
PIN, GATE
46
1
WASHER, URETHANE
55
1
56
1
LEVER, MAGAZINE
8"4)&3-"5$)
58
1
SCREW, LATCH
4."--'&&%1*450/03*/(
30--1*/'&&%1*450/
1*450/'&&%
5*1'&&%
03*/(-"3(&
413*/('&&%1*450/
$64)*0/'&&%
$07&3'&&%
3*/(4501
68
1
GATE
1*/("5&
5*1#"$,61
413*/(#"$,615*1
41"$&3("5&
5034*0/413*/(("5&
1/5/15
GYPFAST AIR
PARTS LIST
SAFETY YOKE ASSEMBLY — PART NO. 2697910 (SCHEMATIC NO. 52A )
SCHEMATIC NO.
QTY
DESCRIPTION
34
1
ROLL PIN
30%53*((&3
8"4)&353*((&330%
:0,&611&3
48
1
SPRING, UPPER YOKE
,/0#"%+645.&/5
#"--#&"3*/(4"%+,/0#
#"/%3&5"*/&3
52
1
YOKE, SAFETY
53
1
TIP, YOKE
VALVE ASSEMBLY — PART NO. 2694910 (SCHEMATIC NO. 75A)
SCHEMATIC NO.
QTY
DESCRIPTION
)064*/(7"-7&
03*/(7"-7&)064*/(
03*/(4."--7"-7&)064*/(
45&.7"-7&
03*/(7"-7&45&.
03*/(7"-7&45&.
81
1
SPRING, VALVE PIN
03*/(4."--7"-7&1*/
83
1
PIN, VALVE
03*/(7"-7&1*/
03*/(4."--7"-7&$07&3
03*/(7"-7&$07&3
$07&37"-7&
1/5/15
GYPFAST AIR
PARTS LIST
MAGAZINE ASSEMBLY - Part No. 2696910 (Schematic No. 89A)
SCHEMATIC NO.
QTY
DESCRIPTION
%003."(";*/&
."(";*/&
1*/)*/(&
&3*/()*/(&1*/
1/5/15
GYPFAST AIR HD
SCHEMATIC
1/5/15
GYPFAST AIR HD
PARTS LIST
KEY
PART NO.
DESCRIPTION
#64)*/(1-"5&&9)"645
4&54$3&8
4$3&8$"1 HD AIR 3&2%
$"1)%"*3
413*/(3&2%
03*/(-"3(&1011&5
03*/(4."--1011&5
1011&5
03*/(&9)"6454&"-
8"4)&3&9)"6454&"-
4$3&8&9)"6454&"-
("4,&5$"1
4-&&7&4&"-
413*/(4&"-4-&&7&
"
&9)"6453*/( HD AIR
03*/(1*450/
03*/(-"3(&$:-*/%&3
03*/(4."--$:-*/%&3
$:-*/%&3 HD AIR
3*/($:-*/%&3
03*/($:-*/%&33*/(
1/5/15
GYPFAST AIR HD
SCHEMATIC
1/5/15
GYPFAST AIR HD
PARTS LIST
KEY
PART NO.
DESCRIPTION
)"/%-&
$"13&"3
03*/(3&"3$"1
$07&3(3*1
1*/53*((&3
413*/(53*((&31*/
$07&34*%&
413*/(5034*0/53*((&3
-&7&353*1
53*((&3
,/0#48*5$)
4&54$3&848*5$),/0#
30--1*/)"/%-&3&2%
30%(6*%&
1-"5&53*((&3
1/5/15
GYPFAST AIR HD
SCHEMATIC
1/5/15
GYPFAST AIR HD
PARTS LIST
KEY
PART NO.
DESCRIPTION
#
#6.1&3
03*/(/04&
8"4)&3 3&2%
4$3&8 HD AIR 3&2%
1*/("5&
8"4)&363&5)"/&
#"--#&"3*/(41,(0'
#"/%3&5"*/&3
5*1:0,&
03*/(30%(6*%&
5034*0/413*/(-"5$)
-"5$)
8"4)&3-"5$)
4$3&8-"5$)
4."--'&&%1*450/03*/(
30--1*/'&&%1*450/
1*450/'&&%
5*1'&&%
-"3(&'&&%1*450/03*/(
413*/('&&%1*450/
$64)*0/'&&%
$07&3'&&%
3*/(4501
("5&
1*/("5&
5*1#"$,61
413*/(#"$,615*1
41"$&3("5&
5034*0/413*/(("5&
4$3&8."(";*/&
8"4)&3
41"$&3("5&
8"4)&336##&3
/65
1/5/15
GYPFAST AIR HD
PARTS LIST
OVERHAUL O-RING KIT — PART NO. 2699910
SCHEMATIC NO.
QTY
DESCRIPTION
6
03*/(-"3(&1011&5
03*/(4."--1011&5
03*/(&9)"6454&"-
03*/(1*450/
03*/(-"3(&$:-*/%&3
03*/(4."--$:-*/%&3
03*/($:-*/%&33*/(
03*/(4."--'&&%1*450/
03*/(-"3(&'&&%1*450/
EXHAUST ASSEMBLY — Part No. 2695910 (SCHEMATIC No. 10)
SCHEMATIC NO.
QTY
DESCRIPTION
10A
1
SEAL, EXHAUST
#
$64)*0/
PISTON ASSEMBLY — PART NO. 2458910 (SCHEMATIC NO. 19A HD )
SCHEMATIC NO.
QTY
DESCRIPTION
03*/(1*450/)%"*3
1*450/)%"*3
18
1
WASHER, PISTON
%3*7&3#-"%&1*450/)%"*3
1/5/15
GYPFAST AIR HD
PARTS LIST
NOSE ASSEMBLY - PART NO. 2448910 (SCHEMATIC NO. 42A HD)
SCHEMATIC NO. QTY DESCRIPTION
44
1
PIN, GATE
46
1
WASHER, URETHANE
55
1
56
1
LEVER, MAGAZINE
8"4)&3-"5$)
58
1
SCREW, LATCH
4."--'&&%1*450/03*/(
30--1*/'&&%1*450/
1*450/'&&%
5*1'&&%
03*/(-"3(&
413*/('&&%1*450/
$64)*0/'&&%
$07&3'&&%
3*/(4501
68
1
GATE
1*/("5&
5*1#"$,61
413*/(#"$,615*1
41"$&3("5&
5034*0/413*/(("5&
1/5/15
GYPFAST AIR HD
PARTS LIST
SAFETY YOKE ASSEMBLY — PART NO. 2459910 (SCHEMATIC NO. 52A HD)
SCHEMATIC NO.
QTY
DESCRIPTION
34
1
ROLL PIN
30%53*((&3
8"4)&353*((&330%
:0,&611&3)%"*3
48
1
SPRING, UPPER YOKE
,/0#"%+645.&/5
#"--#&"3*/(4"%+,/0#
#"/%3&5"*/&3
:0,&4"'&5:)%"*3
53
1
TIP, YOKE
VALVE ASSEMBLY — PART NO. 2694910 (SCHEMATIC NO. 75A HD)
SCHEMATIC NO.
QTY
DESCRIPTION
)064*/(7"-7&
03*/(7"-7&)064*/(
03*/(4."--7"-7&)064*/(
45&.7"-7&
03*/(7"-7&45&.
03*/(7"-7&45&.
81
1
SPRING, VALVE PIN
03*/(4."--7"-7&1*/
83
1
PIN, VALVE
03*/(7"-7&1*/
03*/(4."--7"-7&$07&3
03*/(7"-7&$07&3
$07&37"-7&
80
1/5/15
GYPFAST AIR HD
PARTS LIST
MAGAZINE ASSEMBLY - Part No. 2696910 (Schematic No. 89A HD)
SCHEMATIC NO. QTY DESCRIPTION
%003."(";*/&
."(";*/&
1*/)*/(&
&3*/()*/(&1*/
81
1/5/15
721 SCHEMATIC
82
1/5/15
721 PARTS LIST
KEY
PART NO.
DESCRIPTION
41"--(6"3%
#"33&-&95&/4*0/
#"33&-&95&/4*0/4$3&8
#"33&-"44&.#-:
1*450/3*/("44&.#-:
#3&&$)1-6(
#3&&$)#-0$,
4&"3413*/(
#3&&$)#-0$,413*/(
#3&&$)#-0$,413*/(1*/
11
12085
FIRING PIN
12
33658
FIRING PIN SPRING
)"/%-&'*3*/(1*/4$3&8
36##&3)"/%-&
)064*/("44&.#-:
53*((&3#"3
53*((&3413*/(
53*((&3#"3413*/(
53*((&3
53*((&330--1*/
45011*/$07&34$3&8
-0$,8"4)&3
23
22088
STOP PIN COVER
24
12388
STOP PIN SPRING
25
33645
STOP PIN
4&"3
4&"353*((&3#"330--1*/
36##&3#6.1&3/054)08/

3
%"/(&3-"#&-8)*5&
83
1/5/15
RS22 SCHEMATIC
84
1/5/15
RS22 PARTS LIST
KEY
PART NO
DESCRIPTION
.6;;-&#64)*/(
#6''&3
#"33&-
1*450/"44&.#-:
1"8-"44&.#-:
41"--(6"3%
85
1/5/15
MASTERSHOT SCHEMATIC
86
1/5/15
MASTERSHOT PARTS LIST
KEY
PART NO
DESCRIPTION
1*450/"44&.#-:
#6''&3
.6;;-&#64)*/(
1"8-

41"--(6"3%/054)08/
1/5/15
D45A SCHEMATIC
88
1/5/15
D45A PARTS LIST
KEY
PART NO.
DESCRIPTION
.6;;-&#64)*/("44&.#-:
#6''&31,(0'
30645
PISTON
."
#"33&-3&5&/5*0/$0--"3"44:
316540
PAWL (PKG. OF 2)
"
#"33&-"44&.#-:
-"5$)#6550/"44&.#-:
$07&3"44&.#-:
'*3*/(1*/"44&.#-:
13513
FIRING PIN SPRING
.
3&563/413*/(
"
3&5&/5*0/$-*1#&"3*/(4
'*3*/(1*/1"8-413*/(
*/%&9*/(-&7&3413*/(
53*((&3-0$,"44&.#-:
4&"3"44&.#-:1*/
3&"3)"/%-&"44&.#-:
3&"3)"/%-&4$3&84/654
53*((&31*/
41"--(6"3%/054)08/
.6;;-&#64)*/(03*/(
23
351001
RETENTION SLEEVE O RING
.6;;-&#64)*/(4)306%
.
.6;;-&#64)*/("44:/054)08/

%"/(&3-"#&-#-"$,
3
5
11
The Receiver Assembly is not available as a spare part.
1/5/15
D60 SCHEMATIC
1/5/15
D60 PARTS LIST
KEY
PART NO.
DESCRIPTION
41"--(6"3%
065&3#"33&-4)306%'30/5#"33&-
065&3#"33&-$-*11,(0'
45"/%"3%.6;;-&#64)*/(
3&"3#"33&-
1*450/"44&.#-:
-0"%$)".#&3"44&.#-:
$0$,*/(4-*%&
'*3*/(1*/1"8-413*/(
'*3*/(1*/"44&.#-:
$0$,*/(4-*%&413*/(
4&"3"44&.#-:8*5)1*/
53*((&31*/
-0"%*/%&9*/(-&7&38*5)413*/(
1"8-"44&.#-:
$07&3"44&.#-:
53*((&3-0$,"44&.#-:
'*3*/(1*/413*/(
-"5$)#6550/"44&.#-:
3&"3)"/%-&"44&.#-:
3&"3)"/%-&4$3&84/654
#"33&-3&5&/5*0/#"--3*/(

%"/(&3-"#&-#-"$,
5IF3FDFJWFS"TTFNCMZJTOPUBWBJMBCMFBTBTQBSFQBSU
1/5/15
R25 SCHEMATIC
1/5/15
R25 PARTS LIST
KEY
PART NO.
DESCRIPTION
4$
41"--(6"3%
4$
'30/5#"33&-#"4&1-"5&
SC301011A
SHEAR CLIP (PKG. OF 3)
4$
'"45&/&3(6*%&
4$"
1*450/"44&.#-:
SC301208
PISTON RING
4$
1"8-4501
4$
3&"3#"33&-1*450/4-&&7&
4$"
#"33&-3&5&/5*0/"44&.#-:
SC301016
PUSH PIN
4$"
%&5&/5#"--"44&.#-:
4$"
53*((&3"44&.#-:"/%1*/
4$"
500-#0%:
4$
#0-5
4$"
4&"3)0-%&3"44&.#-:
4$
413*/("%7"/$&#"3
4$
'*3*/(1*/"44&.#-:
4$"
'*3*/(1*/413*/("44&.#-:
4$
)"/%-&"44&.#-:

3
%"/(&3-"#&-8)*5&
3
6
10
1/5/15
SA270G SCHEMATIC
(WITH POWER ADJUST)
1/5/15
SA270G PARTS LIST
(WITH POWER ADJUST)
KEY
PART NO.
DESCRIPTION
3&"3#"33&-"44&.#-:
"
-0"%"%7"/$&30%"44&.#-:
1*450/8*5)3*/(
#6''&3ŷŸ
.6;;-&#64)*/("44&.#-:
305"3:4&"3$0$,*/(30%,*5
"
453*1%&5&/5#"--"/%413*/(
41"--(6"3%
'30/5)064*/(,*5
.&$)"/*4.)064*/(
'*3*/(1*/,*5
108&3"%+645.&/5,*5
"
"%7"/$&-&7&3,*5
&/%$"1,*5
53*((&3,*5
36##&3)"/%-&
3&53"$503,*5
'30/5#"33&-
065&3)064*/(
'30/5#"33&-3&5"*/&3,*5
"
53*((&31*/413*/(
"
.&$)"/*4.)064*/(1-6(
5)&3&$&*7&38&-%.&/5*4/05"7"*-"#-&"4"41"3&1"35
1/5/15
COBRA SCHEMATIC
1/5/15
COBRA PARTS LIST
KEY
PART NO.
DESCRIPTION
4$
41"--(6"3%
4$
'30/5#"33&-
SC301011A
SHEAR CLIP (PKG. OF 3)
4$
'"45&/&3(6*%&
5
SC301200A
PISTON & RING
6
SC301208
PISTON RING
4$
1"8-4501
4$
3&"3#"33&-1*450/4-&&7&
4$"
#"33&-3&5&/5*0/"44&.#-:
SC301016
PUSH PIN
4$"
%&5&/5#"--"44&.#-:
4$"
53*((&3"44&.#-:1*/
4$
500-#0%:
4$
#0-5
4$"
4&"3)0-%&3"44&.#-:
4$
413*/("%7"/$&#"3
4$
'*3*/(1*/
4$"
'*3*/(1*/413*/("44&.#-:
4$
)"/%-&

3
%"/(&3-"#&-8)*5&
3
10
5)&#"33&--*/&3*4/05"7"*-"#-&"4"41"3&1"35
1/5/15
VIPER III SCHEMATIC
PLASTIC HOUSING
1/5/15
VIPER III PARTS LIST
PLASTIC HOUSING
KEY
PART NO.
DESCRIPTION
.71"
.6;;-&#64)*/(
MVP140
PISTON
.71
#"33&-
MVP21A
SPRINGS
.71"
#6''&31,(0'
MVP101
HOUSING
71
'*3*/(1*/"44&.#-:
.71"1
"%7"/$&-&7&31*/
.71"
"%7"/$&-&7&3$".4$3&8
10
MVP028
POLE CONNECTOR
71
-0$,065#"--
71
)"/%-&$0//&$503
13
MVP130
RETAINING COLLAR
.71
41"--(6"3%
15
2VP33
WAVE WASHER
.71"
-*/&3#"--4413*/(4
1"8-41,(0'
3
%"/(&3-"#&-8)*5&
2
4
6

/05& 500-3&$&*7&3*4/050''&3&%"4"41"3&1"35
1/5/15
VIPER 4 SCHEMATIC
3&$&*7&3"44&.#-:*4/050''&3&%"4"41"3&1"35
100
1/5/15
VIPER 4 PARTS LIST
KEY
PART NO.
DESCRIPTION
.6;;-&#64)*/(
.71"
#6''&31,(0'
3
MVP140
PISTON
4
100308
RETURN SPRING
#"33&-"44&.#-:
"
3&5&/5*0/$0--"3
)064*/("44&.#-:
"
'*3*/(1*/4&"3413*/(
'*3*/(1*/"44&.#-:
'*3*/(1*/413*/(
'*3*/(1*/413*/(1-6(
12
100302
TRIGGER SLEEVE SPRING
53*((&34-&&7&
4501#"--..
"
#"--3&5"*/&3$0--"3"44&.#-:
"
"%7"/$&1*/)0-%&3"44&.#-:
"
"%7"/$&-&7&3"44&.#-:8*5)1*/
1"8-41,(0'
"
4$3&841,(0'
.71"
-*/&3#"--4413*/(4

3
%"/(&3-"#&-8)*5&
7*1&3500-.64564&3".4&574&3*&410-&500-4
101
1/5/15
XT540 SCHEMATIC
102
1/5/15
XT540 PARTS LIST
KEY
PART NO.
DESCRIPTION
1"
'"45&/&3(6*%&"44&.#-:
"
."(/&5*$'"45&/&3(6*%&"44./054)08/
1*450/3&563/413*/(1,(0'
1*450/#6''&3*/46-"5*0/3*/(1,(0'
1"
1*450/
1"
108&3"%+645.&/5"44&.#-:
1"
#"33&-"44&.#-:
45013*/(,*5
1"
$0$,*/(30%,*5
1"
$)"3(&"%7"/$&-&7&3"44&.#-:
1"
36##&3(3*1
1"
065&3)064*/("44&.#-:-3
/"
3&$&*7&3"44&.#-:
1"
065&3)064*/(4$3&841,(0'
1"
)"/%-&4$3&81,(0'
1"
53*((&3"44&.#-:
1"
&/%$"14$3&841,(0'
1"
&/%$"1
1"
'*3*/(1*/413*/((6*%&
1"
'*3*/(1*/"44&.#-:
1"
.&$)"/*4.)064*/("44&.#-:
1"
$)"3(&"%7"/$&413*/(,*5
"
53*((&34&"3413*/(,*5
1"
41"--(6"3%

%"/(&3-"#&-#-"$,
103
1/5/15
WARRANTY PERIODS
+BOVBSZ
GAS TOOLS — 2 year warranty/50,000 shot
TF1100
6 Month: Piston
T3MAG
10,000
Piston Rings
T3SS
shot
0SJOHT
5*'
#VNQFS
GypFast
TF1200
G2
POWDER ACTUATED TOOLS — 3 year warranty
VIPER
Excludes: Pistons
4"(
1JTUPO3JOHT
%
#VòFST
%"
4QSJOH$MJQT
1BXMT
XT540
Piston Return Spring
POWDER ACTUATED TOOLS — 1 year warranty
$0#3"
Excludes: Pistons
R25
Piston Rings
Spring Clips
Pawls
/PXBSSBOUZPOQPMFUPPMT
Warranty coverage excludes damage due to abuse or use not in accordance with the operator’s safety
and operating instruction manual. Warranty offered as long as replacement parts remain available.
Warranty period is based off tool build date determined from tool serial number.
104
1/5/15
TOOL SERIAL NUMBER CODE
TOOL CODE:
5PPM
2 = AutoFast
3 = TrakFast
%
%"
6 = RT400/Rocket
35.
8 = M150
&
10 = T150
11 = T2
12 = R150
14 = T3ss
15 = T3MAG
16 = GypFast
95
18 = MINI
5'
20 = T3IF
21 = G2
1 0307 ####
10 0402 ####
%JHJU4FSJBM
%JHJU4FSJBM
Year & Month
Year & Month
Tool Code
Tool Code
105
1/5/15

Tool Parts Manual

Transcription

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