General Report
Transcription
General Report
Halcrow Yolles Queen’s Quay Terminal 207 Queen’s Quay West Suite 550 PO Box 132 Toronto Ontario M5J 1A7 tel +1 416 363 8123 fax +1 416 363 0341 halcrowyolles.com Ms. Connie Durante, Parish Manager St. Bonaventure’s Church 1300 Leslie Street Toronto, Ontario M3C 2K9 November 6, 2007 Dear Ms. Durante: Re: St. Bonaventure’s Church Roof Condition Assessment and Sustainable Strategies Our Project No. T070612 As requested, in accordance with our proposal dated May 30, 2007, Halcrow Yolles performed a condition assessment of the roofs for the buildings located at 1300 Leslie Street, Toronto, Ontario. Enclosed please find a copy of the report. Once you have had an opportunity to review the report, we would be pleased to schedule a meeting at your convenience to discuss the findings. To facilitate referencing of the various roofs, we have labelled them alphabetically. We recommend reviewing the report in conjunction with the attached Roof Key Plan to accurately identify the roofs discussed. Should you have any questions or concerns, please do not hesitate to contact the undersigned. Yours sincerely, Halcrow Yolles Per: Steven Gray, B.A.Sc., M.Eng. steven.gray@halcrowyolles.com Direct dial +1 416 363 8134 ext: 1531 Per: Anne Floros, M.Eng., P.Eng. Project Engineer anne.floros@halcrowyolles.com Direct dial +1 416 363 8134 ext: 1403 Roof Condition Assessment and Sustainable Strategies St. Bonaventure’s Church Toronto, Ontario Prepared For: Ms. Connie Durante, Parish Manager St. Bonaventure’s Church 1300 Leslie Street Toronto, Ontario M3C 2K9 Prepared By: Halcrow Yolles Queen’s Quay Terminal, 207 Queens Quay West Suite 550, PO Box 132 Toronto, Ontario M5J 1A7 Project No.: T070612 November 2007 St. Bonaventure’s Church Page i Project No. T070612 November 7, 2007 EXECUTIVE SUMMARY Halcrow Yolles was retained by Ms. Connie Durante, on behalf of St. Bonaventure’s Church to perform a roof condition assessment of select buildings at the property located at 1300 Leslie St. A roof replacement strategy was developed along with options for incorporating sustainable strategies into the roof replacement program. The scope of services also included a review of the church’s mechanical systems. Halcrow Yolles conducted a document review and an investigative program to determine the construction and condition of the roofs on the main church and Parish Centre. The church skylights and masonry cross structure were also reviewed. The observed condition of the sloped roofs and skylights requires their immediate replacement. The flat roofs were found to be in serviceable condition but approaching the end of their service lives and will require replacement in the near future. A building energy audit was commissioned and performed by Mr. Rick Takacs, P. Eng., of Baseline Energy Services. The mechanical equipment at the church was found to be outdated and inefficient as compared to currently available systems. Upgrades to the mechanical systems will result in improved efficiencies and reduced operating costs based on fuel savings. The simple payback periods for equipment upgrades ranged between 4 and 10 years, depending on the system. Halcrow Yolles researched sustainable strategies such as solar power, green roofs, cool roofs, and natural ventilation and incorporated these into the roof replacement strategy where feasible. Budget costs were formulated based on contractor quotations and experience on similar projects. These are summarized below. Item 2008 1. Replace Sloped Roofs with Cool Metal Roofing System $ 350,000 2. Replace Skylights $ 115,000 3. Install Roof Vents with Motorized Fans for Natural Ventilation 4. Solar Power Feasibility Study $ $ 15,000 7,500 Budget Cost 2009 5. Replace Main Boiler with Integrated Boiler Plant $ 72,000 6. Ventilation Upgrades - Church $ 15,000 7. Ventilation Upgrades - Parish 8. Lighting Upgrades $ $ 85,000 25,000 9. Replace Church Flat Roofs with Cool Roof System $ 255,000 2010 10. Replace Parish Centre Roofs with Cool Roof System $ 325,000 11. Repair Parish Centre Precast Beams 12. Repair Masonry Cross Structure Annual Total $ $ $ 10,000 45,000 380,000 $ 487,500 $ 452,000 Yolles Partnership Inc. St. Bonaventure’s Church Page ii Project No. T070612 November 6, 2007 TABLE OF CONTENTS 1. INTRODUCTION ....................................................................................................................................................1 1.1 SCOPE OF SERVICE .................................................................................................................................... 1 1.2 BACKGROUND INFORMATION ................................................................................................................... 1 2. INVESTIGATIVE PROGRAM..............................................................................................................................2 2.1 DOCUMENT R EVIEW ................................................................................................................................. 2 2.2 VISUAL REVIEW ........................................................................................................................................ 2 2.3 EXPLORATORY OPENINGS ........................................................................................................................ 2 2.4 BUILDING ENERGY AUDIT ........................................................................................................................ 3 3. OBSERVATIONS ....................................................................................................................................................4 3.1 DOCUMENT R EVIEW ................................................................................................................................. 4 3.1.1. Sloped Roofs (Roofs J, K, L, M, N, and O ).................................................................................................. 4 3.1.2. Church Flat Roofs (Roofs D, E, F, G, H, and I)...........................................................................................4 3.1.3. Parish Hall Roofs (Roofs A, B, and C) ......................................................................................................... 4 3.2 VISUAL REVIEW ........................................................................................................................................ 5 3.2.1. Roof A...........................................................................................................................................................5 3.2.2. Roof B...........................................................................................................................................................6 3.2.3. Roof C...........................................................................................................................................................6 3.2.4. Roof P...........................................................................................................................................................6 3.2.5. Roofs J,K,L,M,N and O ................................................................................................................................7 3.2.6. Masonry Cross Structure..............................................................................................................................7 3.2.7. Skylights .......................................................................................................................................................7 3.3 EXPLORATORY OPENINGS ........................................................................................................................ 8 2.5 MECHANICAL SYSTEMS .......................................................................................................................... 16 4. COMMENTS AND DISCUSSION .......................................................................................................................17 4.1 ROOFING S YSTEMS.................................................................................................................................. 17 4.1.1. Cold-Applied Roofing.................................................................................................................................17 4.1.2. Green Roofs................................................................................................................................................17 Roofs A, B, and C.....................................................................................................................................................18 Roofs E, D, F, and I .................................................................................................................................................19 Roofs G and H .........................................................................................................................................................19 4.1.3. Metal Roofing............................................................................................................................................. 19 Yolles Partnership Inc. St. Bonaventure’s Church Page iii Project No. T070612 November 6, 2007 4.1.4. 4.2 5. Cool Roofs..................................................................................................................................................20 SUSTAINABLE STRATEGIES ..................................................................................................................... 20 4.2.1. Building Operation.....................................................................................................................................20 4.2.2. Mechanical Systems ...................................................................................................................................21 4.2.3. Roof-Mounted Solar Energy Collection .....................................................................................................22 4.2.4. Natural Ventilation.....................................................................................................................................23 4.2.5. Storm Water Management..........................................................................................................................23 RECOMMENDATIONS .......................................................................................................................................25 5.1 G ENERAL ................................................................................................................................................. 25 5.2 SLOPED ROOFS (ROOFS J, K, L, M, N & O) ........................................................................................... 25 5.3 MECHANICAL SYSTEMS .......................................................................................................................... 26 5.4 SOLAR COLLECTION ON ROOF N ........................................................................................................... 26 5.5 SKYLIGHTS AND ROOF V ENTS ................................................................................................................ 26 5.6 FLAT ROOFS - G ENERAL ......................................................................................................................... 27 5.6.1. Parish Hall Roofs (Roofs A, B, and C) .......................................................................................................27 5.6.2. Green Roofs................................................................................................................................................27 5.7 MASONRY SUPP ORT W ALL FOR S TEEL CROSS ...................................................................................... 28 5.8 PHASING................................................................................................................................................... 29 6. CONSTRUCTION BUDGET ESTIMATES........................................................................................................30 6.1 SLOPED ROOFS (ROOFS J, K, L, M, N & O) ........................................................................................... 30 6.1.1. 6.1.2. 6.2 Option A – Metal Shingles..........................................................................................................................30 Option B – Standing Seam..........................................................................................................................30 SKYLIGHTS AND ROOF V ENTS ................................................................................................................ 31 6.2.1. Skylights .....................................................................................................................................................31 6.2.2. Roof Vents ..................................................................................................................................................31 6.3 MECHANICAL SYSTEMS .......................................................................................................................... 31 6.4 SOLAR THERMAL COLLECTION ON ROOF N.......................................................................................... 32 6.5 CHURCH FLAT ROOFS (ROOFS D, E, F, G, H, I AND P).......................................................................... 32 6.5.1. 6.6 Green Roof Option – Roofs D, G, H, and I ................................................................................................32 PARISH H ALL ROOFS (ROOFS A, B, AND C)........................................................................................... 33 6.6.1. Green Roof Option – Roofs A and C ..........................................................................................................33 6.7 PARISH H ALL EXPOSED PRECAST C ONCRETE BE AMS .......................................................................... 34 6.8 MASONRY CROSS S TRUCTURE................................................................................................................ 34 Yolles Partnership Inc. St. Bonaventure’s Church Page 1 Project No. T070612 November 6, 2007 1. INTRODUCTION 1.1 Scope of Service Yolles was retained by Ms. Connie Durante on behalf of St. Bonaventure’s Church to perform a roof condition assessment of the property located at 1300 Leslie St. The assessment also includes a review of the church’s mechanical systems. A roof replacement strategy will be developed along with options for incorpor ating sustainable strategies into the roof replacement program. 1.2 Background Information St. Bonaventure’s Church , constructed circa 1959, is located on the west side of Leslie Street, south of Lawrence Avenue. The buildings included in this review were the main church and the Parish Centre. The site has ample green space and is bordered by a forested ravine (Wilket Creek Park) to the south and west. To the north of St. Bonaventure’s Church is a catholic elementary school that bears the same name; a parking lot is situated between the buildings. The main church has a cruciform floor plan and high, steeply-pitched roofs over the worship and alter areas. Six skylights line the ridge of the church, providing natural daylighting to the worship area below. The side chapels and rear of the church have flat roofs. At the front of the church is a courtyard surrounded by a covered walkway. A large steel cross and its masonry support structure are located within the courtyard. Covered walkways flank the church adjacent to the main worship area. The Parish Hall consists of three contiguous single-storey buildings, all of which have flat roofs. The original hall, located to the east, is the tallest and has 8 precast concrete beams that project beyond the roof overhang. To facilitate referencing of the various roofs, we have labelled them alphabetically. We recommend reviewing the report in conjunction with the attached Roof Key Plan to accurately identify the roofs discussed. Because of the characteristics of the roofs and the site’s context, there is an opportunity to incorporate sustainable strategies as part of the roof replacement program. For example, the south-facing pitched roof over the main worship area is an ideal candidate for a solar collection system, which could provide renewable on-site energy to offset heating or electricity costs. Yolles Partnership Inc. St. Bonaventure’s Church Page 2 Project No. T070612 November 6, 2007 2. Investigative Program The following is a summary of the investigative program developed to perform the assessment of the roofing systems. 2.1 Document Review Available base building drawings, reports relevant to the roofing of the property were reviewed. The documents reviewed included the following: Architectural Drawing Set, prepared by Fisher, Tedman & Fisher Architects, dated March 1958. Condition Survey of Roof Systems, prepared by CSA Building Sciences Ltd., dated July 1989. Roof Inspection – Parish Centre, prepared by Tremco Roofing Division, dated December 7, 1989. Roof Inspection – Parish Centre Re-Roofing and Thermal Scan, prepared by Tremco Roofing Division, dated June 7, 1990. St. Bonaventure Church Roof Assessment, prepared by Morrison Hershfield Ltd., dated December 11, 2006. 2.2 Visual Review A visual review of the roof assemblies was performed from the various roof levels. 2.3 Exploratory Openings Seven exploratory roof openings were performed and facilitated by Dean-Chandler Roofing Limited in our presence, between September 24 and 25, 2007. Two exploratory openings were performed in the masonry support tower for the cross, facilitated by The Restorers Group Ltd. in our presence on September 24, 2007. We did not perform exploratory openings in the roofs which Morrison-Hershfield had already investigated. For each roof opening, a section of the roofing system measuring approximately 6” x 6” was cut and removed in order to review of the underlying substrate and to confirm the condition of the removed membrane with respect to pliability, deterioration, etc. The construction of the Yolles Partnership Inc. St. Bonaventure’s Church Page 3 Project No. T070612 November 6, 2007 roof was verified and its condition assessed. Samples were collected for future reference. After completing our observations, the membrane was repaired using a compatible system. Any removed insulation and overburden material was reinstated. For each opening in the masonry, between 3 and 4 bricks were removed in order to review the underlying structural steel. After completing our observations, the openings were repaired with new brick and mortar to match existing conditions. 2.4 Building Energy Audit We commissioned a Building Energy Audit for the buildings at St. Bonaventure’s Church, which was conducted by Mr. Rick Takacs, P.Eng., of Baseline Energy Services. The audit is appended at the end of this report. Yolles Partnership Inc. St. Bonaventure’s Church Page 4 Project No. T070612 November 6, 2007 3. OBSERVATIONS The site observations were performed between September 24 and September 25, 2007. Weather conditions at the time were sunny and 25°C. To facilitate referencing of the various roofs, we have labelled them alphabetically. We recommend reviewing the report in conjunction with the attached Roof Key Plan to accurately identify the roofs discussed. 3.1 Document Review 3.1.1. Sloped Roofs (Roofs J, K, L, M, N, and O ) The architectural drawings show the original construction of the sloped roof as 2X6 vee-joint wood deck, ½” wood fibre insulation, and asphalt shingles. The documents reviewed suggest the sloped roofs were last replaced circa 1989. The Morrison Hershfield report (2006) recommended the current roof be replaced. 3.1.2. Church Flat Roofs (Roofs D, E, F, G, H, and I) The architectural drawings show the original construction of the church flat roofs as 1” wood roof deck, 1” rigid insulation, and felt and gravel (4-ply felt-and-coal-tar-pitch built-up) roof. According to the Morrison Hershfield report, the two flat roofs over the transept (Roofs H and G) have been re-roofed with a ballasted loose-laid EPDM membrane and the sanctuary (Roof I) has been reroofed with a 4-ply BUR. In all cases the original roof was left in place and the new systems installed over top. Morrison Hershfield observed moisture within the overlaid roofs and recommended their replacement in the short term. 3.1.3. Parish Hall Roofs (Roofs A, B, and C) The drawing set reviewed was incomplete with respect to the Parish Hall. The roof composition of the original hall (Roof A) is included in the church architectural set; however, no drawings could be reviewed for the additions to the hall (Roofs B and C). The architectural drawings show the original construction of the Parish Hall roof as a felt and gravel roof over 2½“ Tectum deck. The Tremco report (1989) indicates that the Parish Hall had an additional BUR installed prior to 1989. A thermal scan conducted by Tremco in 1990, confirmed membrane failure at Roofs A and C. Yolles Partnership Inc. St. Bonaventure’s Church Page 5 Project No. T070612 November 6, 2007 3.2 Visual Review A visual review of all the roofs included in the scope was conduc ted. The visual review included an exterior review from the roofs themselves to observe the condition of the membrane and flashing, the presence of any mechanical installations or penetrations, as well as drainage. An interior review was also conducted to observe the condition of the roof deck, where exposed. An interior and exterior review of the skylights was also conducted but from a distance, as access to these was problematic. The masonry cross structure was reviewed from the ground and from scaffolding erected to a height of approximately 30 feet. 3.2.1. Roof A At the time of our review, Roof A was clear of standing water. Sediment deposits in some areas of the roof indicate that ponding occurs during rainfall events. A blister measuring approximately 1m long by 30cm wide was observed in the north -east area of the roof. Several ridges were also observed at various locations. Blueberries, a condition where asphalt bleeds up through the pea -gravel cover, were observed. Blueberries indicate aging of the roof; and the exposed asphalt is now subject to UV degradation. This roof has a total of five perimeter drains. Three of the drains penetrate the soffit and drain, via a downspout , to ground level. The other two are scupper drains which drain onto Roof B. Gravel traps were not installed at the scupper drains. A mechanical duct was observed running from the centre of the roof toward the east edge. The duct is supported with wood sleepers on FR-40 membrane. The roof structure consists of 9 precast concrete beams which project beyond the roof. The beams are exposed to the exterior and are demonstrating superf icial signs of deterioration due to water. This deterioration includes peeling paint and hairline cracking of the concrete. The beams were sounded with a hammer, and the concrete was found to be sound, with no delaminations or spalling. A drip edge was observed on the beams, which helps shed water and prevents the underside from wetting. The underside of the Tectum deck was reviewed where it was exposed in the stage area. There were no visible signs of deterioration. It is our understanding that no leaks have been reported at this roof. Our observations are in agreement with those stated in Morrison Hershfield report (2006). Yolles Partnership Inc. St. Bonaventure’s Church Page 6 Project No. T070612 November 6, 2007 3.2.2. Roof B At the time of our review, Roof B was clear of standing water. Sediment deposits in some areas of the roof indicate that ponding occurs during rain events. A few isolated cases of ridging and blueberries were observed. The roof is drained through one internal drain. An expansion joint is located at the west edge of the roof adjacent to Roof C. The exposed portion of the joint is constructed of FR-40 membrane which has been painted white. The roof has several mechanical installations and penetrations, including stack pipes and ducts. The wood deck could not be reviewed from the interior as it is concealed by the ceiling. understanding that no leaks have been reported at this roof. It is our Our observations are in agreement with those stated in Morrison Hershfield report (2006). 3.2.3. Roof C At the time of our review, Roof C was clear of standing water. Sediment deposits in some areas of the roof indicate that ponding occurs during rain events. Ridging measuring approximately 2” wide by 3 feet long was observed exposing the asphalt to UV degradation. Isolated instances of blueberries were also observed. The roof is drained through one internal drain. An expansion joint is located at the east edge of the roof adjacent to Roof B. The roof has several mechanical installations and penetrations, including stack pipes and ducts. The wood deck could not be reviewed from the interior as it is concealed by the ceiling. It is our understanding that no leaks have been reported at this roof. Our observations are in agreement with those stated in Morrison Hershfield report (2006). 3.2.4. Roof P At the time of our review, Roof P was clear of standing water. Sediment deposits in some areas of the roof indicate that ponding occurs during rain events. The roof drains via two scuppers on to Roofs J and K. A segment of flashing was observed to be loose above Roof L. The joints in the modified bitumen membrane were well sealed, showing a few millimetres of bleed-out. There are no penetrations or mechanical installations on this roof. The underside of the roof was reviewed using binoculars from the altar area. We noted pitch from the original roofing seeping through the wood deck and staining the rafters and carpet below. It is our understanding that no leaks have been reported at this roof. Yolles Partnership Inc. St. Bonaventure’s Church Page 7 Project No. T070612 November 6, 2007 3.2.5. Roofs J,K,L,M,N and O These roofs have a pitch of approximately 67°, and are roofed with asphalt shingles. The shingles exhibited signs of deterioration such as curling, cracking, tearing, and degranulation. We observed locations where shingles were missing, particularly along the interface of Roof N with Roof F. Our observations are in agreement with those stated in Morrison Hershfield report (2006). 3.2.6. Masonry Cross Structure Vertical cracks were visible in the masonry structure in line with the steel support s for the cross and between the masonry cross structure and the masonry shaft behind it. The cracks extended nearly the full length of the structure. 3.2.7. Skylights The skylights located at the ridge between Roofs N and O were reviewed visually from the interior of the church using binoculars and from the exterior atop Roof P. Closer access to the skylights was not possible with the equipment on hand. The skylights are diamond shaped and are flush with the plane of the roof. Their construction appear s to consist of wood framing and coloured glass with a plexiglass cover fastened to the framing. The plexiglass covering impeded visibility, complicating observation of the assembly beneath. Several cracked plexiglass panes were noted along with evidence of repeated retrofit sealant application from the exterior. Metal flashing has been installed on the ridge; it is our understanding that this metal is a retrofit application installed concurrently with the plexiglass covers. Parish staff has reported leaks at some of the skylights. Yolles Partnership Inc. St. Bonaventure’s Church Page 8 Project No. T070612 November 6, 2007 3.3 Exploratory Openings Opening No. 1 Opening No. 1 was located in the field of Roof A. Observed Roof Construction: Pea gravel 4-ply felt-and-asphalt membrane (built up roof or BUR) 1-1/2” fiberglass insulation Pea gravel 4-ply felt-and-pitch membrane 2“ Tectum deck Additional Observations: No moisture was observed in any of the roofing components. The felt-and-pitch membrane was well bonded to the Tectum deck. When it was removed, the upper fibres of the deck were also removed. Samples of the two roof membranes were bent with manual pressure and were found to be stiff yet not brittle. Photograph No. 1 A view of Opening No. 1 showing the two roof membranes and the exposed Tectum deck. Yolles Partnership Inc. St. Bonaventure’s Church Page 9 Project No. T070612 November 6, 2007 Opening No. 2 Opening No. 2 was located at the parapet at the south-east corner of Roof A. Observed Parapet Construction: Metal flashing 2-ply membrane flashing Wood fascia Cant strip Additional Observations: No moisture was observed in any of the roofing components. The fascia and cant strip are built on top of the previous roofing system. The 2-ply membrane flashing was not mopped with asphalt. The metal flashing covered the newer fascia and was secured with an s-lock at one end and fasteners at the other. The newer fascia board exhibited no evidence of moisture damage or wetting despite being unprotected by a membrane or preservative. Photograph No. 2 A view of Opening No. 2 showing the wood fascia and 2-ply membrane flashing which was not mopped with asphalt. Yolles Partnership Inc. St. Bonaventure’s Church Page 10 Project No. T070612 November 6, 2007 Opening No. 3 Opening No. 3 was located in the field of Roof G. Observed Roof Construction: 1” River stone Single-ply loose-laid EPDM membrane ½” Fibre board Pea gravel 4-ply asphalt BUR 2” fibre board Asphalt mopped paper VR Wood deck Additional Observations: No moisture was observed in any of the roofing components. The asphalt BUR was well bonded to the fibre board. The vapour retarder was well bonded to the wood deck. A sample of the BUR membrane was bent with manual pressure and was found to be stiff yet not brittle. Yolles Partnership Inc. St. Bonaventure’s Church Page 11 Project No. T070612 November 6, 2007 Opening No. 4 Opening No. 4 was located at the west side of Roof B, adjacent to the expansion joint. Observed Roof Construction: Pea gravel 4-ply asphalt BUR ½” Fibre board 1” phenolic foam insulation Kraft paper vapour retarder Tongue-and-groove wood deck Additional Observations: No moisture was observed in any of the roofing components. Samples of the two roof membranes were bent with manual pressure and were found to be stiff yet not brittle. Photograph No. 4 A view of Opening No. 4 showing the two roof membranes and the tongue-and-groove wood deck. The wood deck was dry to the touch and did not exhibit any evidence of wetting. Yolles Partnership Inc. St. Bonaventure’s Church Page 12 Project No. T070612 November 6, 2007 Opening No. 5 Opening No. 5 was located at the east side of Roof C, adjacent to the expansion joint. Observed Roof Construction: Pea gravel 4-ply asphalt BUR 2” cellulose fibre insulation Kraft paper vapour retarder Wood deck Additional Observations: No moisture was observed in any of the roofing components. The cellulose fibre insulation was very friable and crumbled in the hands with slight pressure. Samples of the two roof membranes were bent with manual pressure and were found to be stiff yet not brittle. Photograph No. 5 A view of Opening No. 5. The grey matter visible around the opening is the cellulose fibre insulation. Yolles Partnership Inc. St. Bonaventure’s Church Page 13 Project No. T070612 November 6, 2007 Opening No. 6 Opening No. 6 was located in the field of Roof O, approximately 5 feet from the interface with Roof E. Observed Roof Construction: Asphalt shingles overlapped at thirds. Peel-and-stick vapour retarder on the bottom 5 feet of the roof. Kraft paper vapour retarder from the 5 foot mark to the ridge. Plywood. Wood roof deck. Additional Observations: No moisture was observed in any of the roofing components. There were three roofing nails in each asphalt shingle. The underlying plywood substrate exhibited no evidence of moisture. Photograph No. 6 A view of Opening No. 6. Yolles Partnership Inc. St. Bonaventure’s Church Page 14 Project No. T070612 November 6, 2007 Opening No. 7 Opening No. 7 was located in the centre of Roof P. Observed Roof Construction: 2-ply thermofusible modified bitumen membrane. Asphaltic protection board. 2-1/2” fibre board 4-ply pitch BUR ½” Fibre board Kraft paper vapour retarder Wood roof deck Additional Observations: No moisture was observed in any of the roofing components. The modified bitumen membrane was well bonded to the protection board. The self-adhering protection board was not adhered to the fibre board because its polyethylene backing had not been removed. A sample of the modified bitumen membrane was bent with manual pressure and found to be flexible. A sample of the BUR membrane was bent with manual pressure and was found to be stiff yet not brittle. Yolles Partnership Inc. St. Bonaventure’s Church Page 15 Project No. T070612 November 6, 2007 Opening No. 8 Opening No. 8 was located in the masonry support tower of the cross around a strut that connects the cross to the embedded steel structure. Photograph No. 8 A view of Opening No. 8. The steel angle is welded to a steel H-section (measuring approximately 4” X 4” encased within the masonry. The masonry in front of the H-section is 1 wythe thick. The masonry enclosure has been filled with masonry rubble. Surface corrosion was observed on the steel encased in the masonry; however, no expansive corrosion products were observed. The cracking in the brick was observed to occur directly over the steel column. Yolles Partnership Inc. St. Bonaventure’s Church Page 16 Project No. T070612 November 6, 2007 Opening No. 9 Opening No. 9 was located in the masonry support tower of the cross midway between two steel struts and approximately 3 feet above Opening No. 8. Photograph No. 9 A view of Opening No. 9. The opening revealed the steel colum n. Surface corrosion was observed on the steel; however, no expansive corrosion products were observed. The corroded piece of steel on top of the column and visible in the photograph (indicated with the arrow) was too large to be composed of corrosion products. The masonry enclosure has been filled with masonry rubble. The cracking in the brick was observed to occur directly over the steel column. 2.5 Mechanical Systems Please refer to the appended Building Energy Audit for observations pertaining to the buildings’ mechanical systems. Yolles Partnership Inc. St. Bonaventure’s Church Page 17 Project No. T070612 November 6, 2007 4. COMMENTS AND DISCUSSION The following is an introductory discussion on various roofing systems and sustainable strategies that could be incorporated into the roof replacement program at St. Bonaventure’s Church. Our recommendations are given in the following section. 4.1 Roofing Systems 4.1.1. Cold-Applied Roofing Cold-applied roofing systems generally consist of an adhesive and a membrane, which are applied to the roof deck in one or more plies for redundancy. Cold-applied systems can have fewer odours than hot-mopped or torched-on systems as well as greater ease of installation which allows for better quality control and reduced labour costs. The material costs are generally higher than hot-applied systems, which results in a similar overall project cost. Some cold-applied systems can be installed in sub-zero temperatures, which can be advantageous under certain scheduling requirements. 4.1.2. Green Roofs Green, or vegetated roofs, are roofs that incorporate vegetation into the roofing system. Green roofs have both macro- and micro-level benefits. In urban areas, green roofs reduce the urban heat island effect by capturing solar energy through photosynthesis and cooling the surrounding environment through evapotranspiration. They alleviate demand on municipal storm water systems by delaying the release of runoff and by retaining rainfall to be used in the plants’ biological processes or evaporated directly to the atmosphere. The vegetation provides a habitat for birds, insects, and other wildlife and helps filter and clean the air. When visible from surrounding buildings, green roofs provide improved city views and can elevate the public’s sense of well-being. At the micro level, green roofs can provide much needed green space to hig hly urbanized sites. In commercial applications, v iews and access to a green roof can improve occupant productivity and reduce absenteeism. By intercepting incident solar energy and providing cooling through evapotranspiration, green roofs can reduce building cooling costs. Added protection and reduced thermal stress to the roof membrane can extend its life significantly compared to a conventional roof, as currently used on this site. Yolles Partnership Inc. St. Bonaventure’s Church Page 18 Project No. T070612 November 6, 2007 Because of the added weight of retained storm water, growing media, and vegetation, green roofs impose a greater load on a building’s structure than do conventional roofing systems. In a retrofit application, a structural analysis is necessary to determine whether a roof’s existing capacity is sufficient to support a green roof. Green roofs also require greater maintenance costs than do conventional roofs as the vegetation needs to be maintained and irrigated. However, to be true to the principles of sustainability, green roof design and plant species selection should be such that once the vegetation is established, it can survive with minimal maintenance and little or no supplemental irrigation. Green roof systems can be planted-in-place or pre-grown (supplied in mats or trays). Regardless of the system used, the City of Toronto Green Development Standard recommends at least a 6” depth of growing medium (to improve plant survivability) and a non-monoculture planting scheme. Using a lightweight growing medium and extensive plantings, a system such as this one would add an additional load of 20psf (pounds per square foot) to the roof. The City of Toronto currently offers an incentive program in the amount of $50/m2 to recognize the benefits of green roof installation. The incentive is available to any private building owner that meets the program’s requirements. With an appropriate system and sufficient green roof coverage, we believe that St. Bonaventure’s Church would be eligible for this credit. The credit represents approximately 25% of the additional cost of a 20psf extensive green roof. Green roofs are more expensive than conventional roofs but they can provide benefits which, depending on how the owner values them, can offset the additional cost. Green roofs can also be cost-feasible from a life cycle costing perspective. Green roofs can extend the life of the waterproofing membrane thereby diminishing the frequency of replacement cycles. While the service record of green roofs is unproven in North America, in Germany, where green roofs have been installed for 50 years, they are expected to last 40 years. When compared to a 20 year life span for a conventional system, the increased initial cost of a green roof can be costfeasible from a life cycle costing perspective. Roofs A, B, and C The drawings reviewed did not contain structural information for these roofs. We can recommend a design load equivalent to the removal of one layer of built-up roofing and gravel and the difference in snow loading requirements between past building codes and the present. Based on these assumptions, Roofs A and C should be capable of supporting green roofs with a saturated weight of 20psf. Because of snow accumulation on Roof B adjacent to Roof A, this Yolles Partnership Inc. St. Bonaventure’s Church Page 19 Project No. T070612 November 6, 2007 roof would not be able to support any additional loading. The actual loading capacity of these roofs can only be verified by field-measuring the structural members and conducting a full structural analysis. Roofs E, D, F, and I Based on the drawings reviewed, our structural analysis indicates that Roofs D, E, F, and I would be capable of supporting green roofs with a saturated weight of 20 psf. The actual loading capacity of the roof can only be verified by field-measuring the structural members and conducting a full structural analysis. Roofs G and H The drawings reviewed did not contain structural information for the open-web steel joists framing this roof. They are a proprietary product manufactured by Dominion Bridge, and to our knowledge there is no catalogue available for these. However, we can recommend a design load equivalent to the removal of one layer of built-up roofing and ballast and the difference in snow loading requirements between past building codes and the present. Based on these assumptions, these roofs should be capable of supporting green roofs with a s aturated weight of 20psf. The actual loading capacity of the roof can only be verified by field -measuring the structural members and conducting a full structural analysis. 4.1.3. Metal Roofing Metal roofing systems are usually made of steel or aluminium alloys and are generally protected by a galvanic or other corrosion-inhibiting coating. They are available in a wide range of colours, textures, and styles and are often made to mimic traditional roofing materials such as cedar shakes or slate. The primary benefit to metal roofs is their durability. Many metal roofing manufacturers offer 50-year warranties on their products when installed in institutional applications. In comparison, asphalt shingles have an expected service life of 20 years at the upper range. Because metal roofs are a premium system, they are more expensive than their conventional counterparts. However, because of their durability, they are often well worth the increased initial investment on a life cycle costing basis. A longer service life also has the advantage of reduced disruption to building occupants and the generation of less demolition waste. Metal roofs also have additional sustainability benefits including recycled content (typically 25%) and 100% recyclability. Yolles Partnership Inc. St. Bonaventure’s Church Page 20 Project No. T070612 November 6, 2007 4.1.4. Cool Roofs Cool roofs incorporate materials with a higher solar reflectance and higher thermal emissivity than conventional roofs. This combination of properties minimizes a roof’s heat gain by reflecting a greater proportion of the incident solar radiation and increasing the roof’s relative ability to emit absorbed heat. The reduction in heat gain can translate to a cost savings in cooling and HVAC equipment needs for a building. In addition, cool roofs can increase membrane life by decreasing the magnitude and range of thermal stress. Cumulatively, the wide-spread implementation of high-reflectance, high-emissivity surfaces would reduce the urban heat island effect and further reduce cooling costs. Many conventional roofing systems, such as built-up roofs, modified bitumen, metal, and single-ply membranes, are all available as cool roofs. Many of these systems can be made to incorporate high-reflectance, high-emissivity materials or coatings with very little change in design, installation, and maintenance. Therefore, the cost of implementing cool roofs can be equal to or just slightly greater than conventional roofs. Any additional initial expense is often recovered within an acceptable payback period through savings in cooling and HVAC equipment costs. Green roofs are also considered cool roofs. The most commonly accepted rating system for cool roofs is the EnergyStar rating system administered by the US Environmental Protection Agency. Many roofing suppliers and installers in Canada offer EnergyStar-rated cool roofing products. 4.2 Sustainable Strategies 4.2.1. Building Operation Life cycle environmental impact analyses show that a building’s largest environmental impact results from building operation, specifically, the energy used for space heating and cooling, lighting, domestic hot water, and other building processes. These environmental impacts also represent a significant monetary cost – the cost of energy – to building owners. By reducing energy consumption, owners can reduce their environmental impact while saving money. At St. Bonaventure’s Church, a reduction in energy use could result from an improved integration of several building systems and processes including space heating and cooling, ventilation, the building envelope, and solar energy collection. Yolles Partnership Inc. St. Bonaventure’s Church Page 21 Project No. T070612 November 6, 2007 The building envelope separates the interior environment from the exterior and includes such components as the walls, roofs, windows, and skylights. The ability of the envelope to control air leakage, vapour diffusion, and the conduction and transmission of heat contributes to the occupants’ comfort and the cost of conditioning the interior space. The building envelope is a system; however, only the roofs and skylights are included in the scope of this report. Building insulation retards the conduction of heat t hrough the building envelope. In the winter, it helps to keep heat in, reducing heating costs. Conversely, in the summer, it helps to reduce heat gain and cooling costs. The addition of insulation at St. Bonaventure’s Church would reduce the amount of energy required to heat the building. However, in retrofit situations, it is not always feasible because of constructability or budgetary limitations. In our opinion, the addition of insulation on the roofs at St. Bonaventure’s Church, is both constructable and will result in reduced heating costs. Similarly, replacement skylight units are available that are double-paned and gas-filled with low-emissivity coatings to further reduce heat loss. The installation of insulation in the roofs and energy-efficient skylights is discussed in more detail in the Recommendations section. The other elements of the building envelope are beyond the scope of this report. However, these should be considered in any future discussion on sustainable strategies and should be included in the long-term building management plans for the parish. 4.2.2. Mechanical Systems Mechanical systems provide conditioning (heating or cooling) and supply fresh ventilation air to interior spaces. The efficiency of these systems is a major contributor to overall building operating efficiency. For a complete discussion on the buildings’ mechanical systems and energy use, please refer to the Building Energy Audit appended at the end of this report. In summary, the churches mechanical systems are outdated and are inefficient when compared to current equipment. Energy savings through improved operating efficiencies can be realized by upgrading the equipment and controls. For all the units reviewed, the economic savings from reduced energy consumption resulted in simple payback periods of less than 10 years. Yolles Partnership Inc. St. Bonaventure’s Church Page 22 Project No. T070612 November 6, 2007 4.2.3. Roof-Mounted Solar Energy Collection The south-facing sloped roof of St. Bonaventure’s main church is ideal for solar energy collection (Roof N). It has an area of 4,000ft2, no shading, and an angle of inclination of 67°, which optimizes it for winter-time collection. There are two primary methods of solar collection: photovoltaic and thermal. Photovoltaic or PV converts the sun’s energy directly into electricity which can then be used in the building, stored in battery banks, or sold to the grid. Of these options, integration with the grid is the most attractive as it ensures a reliable supply of electricity and does not require large banks of batteries that require maintenance, periodic replacement, and have detrimental environmental effects. In Ontario, there are two publicly funded programs to encourage PV technology. The first is net metering which is a regulation introduced by Ontario Ministry of Energy. Net metering allows small scale generators of alternative energy to sell their excess energy to the grid. At the end of the month, their utility company bills them for their net electricity consumption. If they produced more energy than they consumed then they receive a credit which can be carried forward for up to a year. The second program is offered by the Ontario Power Authority (OPA) and is called the Standard Offer Program. Under this program, small scale producers of PV electricity can sell their power to the OPA for 42¢/kW•hr. Conventional electricity is purchased as usual from the utility company (approximately 11¢/kW•hr). Even with the Standard Offer Program, simple payback periods for typical PV systems in southern Ontario, are in excess of 30 years. Solar thermal energy collection is less costly than PV and can capture a greater portion of the incident solar radiation for building use. In the case of St. Bonaventure’s Church, solar thermal collection is more attractive than PV because of the building’s geometry, layout, and heating requirements. St. Bonaventure’s Church has a hydronic heating system which not only serves the main church, but also supplies heating water to the parish centre. Solar thermal collection could be used to heat the radiator water and displace purchased natural gas fuel. At 67° above the horizontal, the slope of the roof is optimized for collection during the heating season. Furthermore, the proximity of the boiler room to the roof would further facilitate integration of the solar collection system with the heating plant. Currently combined federal and provincial subsidies offset the total cost of design and installation of solar thermal systems by 50%. Yolles Partnership Inc. St. Bonaventure’s Church Page 23 Project No. T070612 November 6, 2007 It must be noted that the installation of solar collectors on the church’s roof will alter its appearance. An additional benefit of solar collectors is that they will intercept solar energy in the summer thereby reducing heat gain through the roof. 4.2.4. Natural Ventilation Natural ventilation could increase the comfort of parishioners in the summer without mechanical conditioning. By venting near the ridge of the church, spent hot and humid air would exhaust at the roof peak and fresh air would be drawn in through open windows and doors at ground level. Natural ventilation could be achieved by installing operable skylights with ground-level controls or vents with motorized fans. Through communication with a custom skylight fabricator, we determined that operable skylights are not a feasible option due to their complex geometry and location at the ridge. Roof vents with motorized fans are a viable option and would achieve a similar effect more cost effectively. Solar-powered units are available which would eliminate the need for interior electrical wiring. 4.2.5. Storm Water Management While not included in our scope of work, we feel that any discussion on sustainable roofing strategies is not complete without consideration for storm water management. This is because storm water runoff is a problem caused by replacing natural topography (soil and vegetation) with impermeable surfacing (roofs and paving). The increase in impermeable surfacing in urban areas causes environmental stress by preventing precipitation from slowly filtering through the soil into the water table and instead, diverting it directly into rivers and streams. As rainwater washes over roads and parking lots, it becomes contaminated with car fluids, landscaping chemicals, and other pollutants before discharging into natural watercourses. The managing of stormwater requires a significant amount of costly municipal infrastructure, including sewers, storage tanks, filtration ponds, etc. By integrating site stormwater management with landscaping irrigation requirements, stormwater run off can be reduced, relieving stress on municipal storm systems and the environment and conserving potable water. On a site such as St. Bonaventure’s Church, with ample green space, landscaping irrigation requirements, and approximately 20,000 sq. ft. of flat roof area, the opportunity exists to capture and retain storm water for irrigation use and reduce site run off by as much as 100%. To determine the trade-off between the potential benefits of rainwater diversion and storage, and the cost of implementing these measures, Yolles Partnership Inc. St. Bonaventure’s Church Page 24 Project No. T070612 November 6, 2007 would require a stormwater run-off study and coordination with the landscaping design of the church grounds. Yolles Partnership Inc. St. Bonaventure’s Church Page 25 Project No. T070612 November 6, 2007 5. RECOMMENDATIONS 5.1 General The flat roofs reviewed consist of two roofing systems installed over one another. The first is likely the original roofing which was left in place when the bu ildings were re-roofed, approximately 20 years ago, or more, in the case of the Parish Hall (Roof A). Based on our observations and exploratory openings, it is our opinion that the flat roofs are approaching the end of their service lives and will need replacement in the near future. According to the documents reviewed, the asphalt-shingle roofing on the sloped roofs (Roofs J, K, L, M, N, and O) is approximately 20 years old. This age is consistent with the observed condition of the roofs. In our opinion, the sloped roofs are at the end of their service lives and require immediate replacement (2008). A phased approach for the replacement of the roofing is therefore recommended. 5.2 Sloped Roofs (Roofs J, K, L, M, N & O) We recommend the sloped roofs, which are currently roofed with asphalt shingles, are replaced with a metal roofing system. The existing roof should be removed up to the plywood substrate, which was observed to be in serviceable condition. We recommend the construction of the new roof to consist of: Self-adhered vapour retarder 3” galvanized Z-girts 3” rigid insulation laid between Z-girts ½” exterior grade plywood sheathing Self-adhered ice and water shield High-reflectance, high emissivity (cool roof) metal roofing system (either standing seam or metal shingle). Yolles Partnership Inc. St. Bonaventure’s Church Page 26 Project No. T070612 November 6, 2007 5.3 Mechanical Systems For complete recommendations for the buildings’ mechanical systems and energy use, please refer to the Building Energy Audit appended at the end of this report. We recommend the base building upgrades as outlined in the energy audit. These include: 5.4 Replace the boiler (located in the church basement) with an integrated boiler plant Upgrade the church ventilation systems Upgrade the parish ventilation systems Upgrade lighting systems Solar Collection on Roof N The geometry of Roof N and its proximity to the heating plant makes it an ideal candidate for a solar thermal collector. However, greater environmental benefit and more cost-effective energy conservation measures can be achieved through the base mechanical upgrades outlined above. A solar collector would be an excellent option to consider for further improvements in energy efficiency after (or concurrently with) implementing the upgrades to the heating plant and ventilation systems. We recommend a detailed feasibility study to quantify the potential energy savings and weight them against the system costs. Should the study prove favourable, it would be followed by a design phase in order to size a solar system and integrate it with the existing building mechanical systems. 5.5 Skylights and Roof Vents We recommend the skylights are replaced concurrently with the sloped roofs to facilitate access. Because operable units are not feasible, we recommend roof vents with motorized fans are installed to promote natural ventilation of the worship area. The skylights should be replaced with low-emissivity-coated argon-filled units to match their current configuration. Wooden curbs will be required around the openings to compensate for the height of the new roof insulation and to provide an adequate substrate for a continuous and watertight tie-in of the building envelope components. Because of their location at the roof ridge and their nonstandard shape, the new skylights will have to be custom fabricated. Yolles Partnership Inc. St. Bonaventure’s Church Page 27 Project No. T070612 November 6, 2007 5.6 Flat Roofs - General Our review of the flat roofs at St. Bonaventure’s church found that all of the roofs have two roofing systems installed. While leaving the existing roofing in place reduces removal and disposal costs, it increases the load on structural members. We recommend that both existing roofs are removed as part of any future re -roofing work. Removing all the existing roofing allows the new roof to be installed over a reliable substrate which is important to the durability of the new system. The recommended construction of the new roof is as follows: Vapour retarder 2.5” rigid insulation ½” fibreboard 3-ply cold-applied built-up roof High-reflectance, high emissivity top coat and aggregate (cool roof) We recommend the cold-process system because it has fewer undesirable odours than conventional hot systems, allowing the church to continue operating with less disruption. A cool roof system will reduce heat gain and cooling costs over conditioned spaces. All flashings, drains, soffits, and mechanical supports should be replaced concurrently with the roof replacement work. 5.6.1. Parish Hall Roofs (Roofs A, B, and C) We recommend the addition of sloped insulation on Roofs A, B, and C because of their size and the evidence of water ponding observed. Sloped insulation facilitates drainage and prevents water from ponding on the membrane, reducing the potential for leaks to occur. 5.6.2. Green Roofs Our structural analysis (subject to the assumptions stated above) shows that vegetated roofs with a saturated weight of up to 20 psf could be installed on Roofs A, C, D, G, H, and I without requiring any structural reinforcement. This loading would allow for a semi-intensive system with up to 6” of lightweight growing medium and would comply with the City of Toronto Green Development Standard. The church would likely qualify for the City’s Green Roof Incentive Program which would help offset some of the additional cost. The cost of installing such a system is approximately $25/sq. ft. in addition to the insulation, membrane and other Yolles Partnership Inc. St. Bonaventure’s Church Page 28 Project No. T070612 November 6, 2007 conventional roofing components. The cost can vary widely based on plant species selection and maturity. The decision to install green roofs must be made by weighing the additional costs against the potential benefits. In this case, some of the benefits often associated with urban green roofs, such as site beautification, improved air quality, and increased worker productivity and morale, are all achieved by the site’s current features such as the well-kept grounds and proximity to the Wilket Creek ravine. As single storey buildings with no surrounding highrises, there is little opportunity for overlook to the roofs. Green roofs can also render a cooling effect in the summer which can reduce air conditioning costs. However, this benefit can also be achieved more cost effectively with a cool roof. While green roofs are structurally possible on some of the flat roofs at St. Bonaventure’s Church, it is our opinion that their benefits do not outweigh their costs, and that other sustainable strategies, such as updating the mechanical systems, installing a solar thermal collector, cool roofs, and roof vents, would result in more cost-effective environmental benefits. We have included green roofs as an option in our budget cost estimates in the next section. 5.7 Masonry Support Wall for Steel Cross We determined that the vertical cracks in the masonry cladding of the metal cross support tower are the result of the movement of the cross structure. The movement is a normal behaviour caused by wind loading and is not cause for concern as the steel structure is capable of withstanding the forces. However, the steel structure has been encased in brick masonry which does not possess the same elasticity as steel. Because this configuration does not allow for differential movement between the materials, any displacement of the steel stresses the masonry, causing it to crack. The cracked masonry units can be replaced to correct the walls’ appearance, but if the cause is not addressed, they will simply crack again. To rectify the condition which causes the cracking the masonry tower must be rebuilt in such a way as to allow differential movement between the steel and the brick. At locations were support struts penetrate the masonry, a gap should be left around the strut and sealed with a watertight detail that accommodates movement. Yolles Partnership Inc. St. Bonaventure’s Church Page 29 Project No. T070612 November 6, 2007 5.8 Phasing Phasing of roof replacement work has advantages and disadvantages which need to be assessed with respect to the Client’s needs and budget. Phasing allows for the cost of the roof replacement to be spread over several years. Roofs that are in the poorest condition can be prioritized while roofs that are still serviceable can be deferred. Phased roofing replacement might create a prolonged annoyance to building users; and i t could be advantageous, in some cases, to do all the work at once.We recommend the following phased approach for roofing replacement work at St. Bonaventure’s Church: Phase 1 (2008) – Replace the sloped roofs of the main church (Roofs J, K, L, M, N, and O) and the skylights. It is our opinion that the condition of these roofs indicates that they have reached the end of their service lives. After replacing the sloped roofs, the church’s flat roofs (Roofs D, E, F, G, H, I, and P) should be replaced. This s equencing will ensure that the lower roofs are not damaged by overhead work. Phase 2 (2010) – Replace the Parish Centre roofs (Roofs A, B, and C) and rehabilitate the exposed concrete beam projections. As discussed above, the phasing of the work will dep end on the Client’s needs and budget. If desired and financially feasible, the phases can be compressed. Yolles Partnership Inc. St. Bonaventure’s Church Page 30 Project No. T070612 November 6, 2007 6. CONSTRUCTION BUDGET ESTIMATES Our estimate of repair costs associated with our recommendations is base d on the Parish Hall and church roofs reviewed. Although we consulted with various contractors and material suppliers, the project costs can only be ascertained with the preparation of bid documents for a defined scope of work and competitive bidding to r eflect market conditions. Cost estimates provided assume the work is tendered in late winter or early spring of a given year. Refer to Table 1 for a summary of the estimated costs, which do not include G.S.T.. 6.1 Sloped Roofs (Roofs J, K, L, M, N & O) The work recommended for these roofs is: 6.1.1. Removal and disposal of the existing roof system down to the plywood substrate, including all flashings and soffits, and the canopies over mechanical equipment on Roof I . Installation of a new roofing system as described in our recommendations with either a metal shingle or standing seam roofing system. Installation of all associated trim flashings, valley flashings, soffits, etc. Installation and removal of temporary jacks and tie-off anchors to facilitate access. Option A – Metal Shingles We estimate the cost of the above work with a metal shingle system to be $460,000. 6.1.2. Option B – Standing Seam We estimate the cost of the above work with a standing seam system to be $350,000. Both systems include a 50 -year materials warranty. System selection will depend on aesthetic concerns and budgetary constraints. Yolles Partnership Inc. St. Bonaventure’s Church Page 31 Project No. T070612 November 6, 2007 6.2 Skylights and Roof Vents 6.2.1. Skylights The work recommended for the skylight replacement is: Removal and disposal of the existing skylights. Construction of new skylight curbs to compensate for the depth of the new roofing. Installation of new custom-fabricated skylights. We estimate the cost of the above work to be $115,000. 6.2.2. Roof Vents The work recommended is: Installation 7 roof vents with motorized fans near the ridge of the roof on the north side. Installation of all wiring and controls for the vents. We estimate the cost of the above work to be $15,000. 6.3 Mechanical Systems For detailed costs for the mechanical systems upgrades, please refer to the Building Energy Audit appended to this report. Because the mechanical upgrades will result in quantifiable energy savings, a simple payback period can be calculated as detailed in the table below. Description of Measures Integrated Boiler Plant Ventilation Upgrades - Church Ventilation Upgrades - Parish Lighting Upgrades Estimated Annual Cost Savings Electrical Gas $ 6,037 $ 9,173 $ 1,450 $ 2,086 $ 8,114 $ 2,211 $ 7,252 Retrofit Cost $ 72,000 $ 15,000 $ 85,000 $ 25,000 Simple Payback (yrs) 4.7 4.2 8.2 3.4 Please refer to the Building Energy Audit for the methodology and assumptions used in producing these figures. Yolles Partnership Inc. St. Bonaventure’s Church Page 32 Project No. T070612 November 6, 2007 6.4 Solar Thermal Collection on Roof N The cost of the recommended feasibility study for a thermal collector on Roof N is estimated to be $7500. If the budget permits, the installation of a solar thermal collector can be done in conjunction with the integrated boiler plant upgrade described above. The estimated cost of adding a solar thermal collector to the boiler plant upgrade is $115,000. This work includes: Design and installation of a solar thermal collection system consisting of storage tanks, plate heat exchanger, piping and insulation, and controls. Integration with the building heating plant. Note that if the church is eligible for current federal and provincial government subsidies for solar thermal collection systems, then the above cost would be reduced by 50%. 6.5 Church Flat Roofs (Roofs D, E, F, G, H, I and P) The work recommended for these roofs is: Removal and disposal of the existing roof system down to the wood deck substrate, including all flashings, soffits, drains, eaves troughs, and downspouts. Installation of a new roofing system as described in our recommendations. Installation of new flashings, soffits, drains, eaves troughs, and downspouts. Crane access for Roof P. We estimate the cost of the above work to be $255,000. 6.5.1. Green Roof Option – Roofs D, G, H, and I The work recommended for the Green Roof Option is: Field measurement and structural analysis to verify loading capacity of the roofs. Installation of all green roof components including root resistant layer, drainage layer, filter cloth, 6” of lightweight growing medium, irrigation system, extensive planting scheme. 2-year initial maintenance program to ensure the plants become established. Yolles Partnership Inc. St. Bonaventure’s Church Page 33 Project No. T070612 November 6, 2007 We estimate the additional cost of the above work to be $32,000 for Roof D, $25,000 for Roofs G and H, and $37,000 for Roof I. These estimates account for the omission of the cool roof top coat and aggregate. Depending on the extent of green roof coverage and the system selected, the church may be eligible for the City of Toronto Green Roof Pilot Program incentive, which would reduce the above costs by approximately 20%. 6.6 Parish Hall Roofs (Roofs A, B, and C) The work recommended for these roofs is: Removal and disposal of the existing roof system down to the wood deck or Tectum deck substrate, including all flashings, soffits, drains, and downspouts. Installation of a new roofing system as described in our recommendations (including sloped insulation). Installation of new flashings, soffits, drains, and downspouts. We estimate the cost of the above work to be $325,000. 6.6.1. Green Roof Option – Roofs A and C The work recommended for the Green Roof Option is: Field measurement and structural analysis to verify loading capacity of the roofs. Installation of all green roof components including root resistant layer, drainage layer, filter cloth, 6” of lightweight growing medium, irrigation system, extensive planting scheme. 2-year initial maintenance program to ensure the plants become established. We estimate the additional cost of the above work to be $115,000 for Roof A and $85,000 for Roof C. These estimates account for the omission of the cool roof top coat and aggregate. Depending on the extent of green roof coverage and the system selected, the church may be eligible for the City of Toronto Green Roof Pilot Program incentive, which would reduce the above costs by approximately 20%. Yolles Partnership Inc. St. Bonaventure’s Church Page 34 Project No. T070612 November 6, 2007 6.7 Parish Hall Exposed Precast Concrete Beams We recommend the rehabilitation of the nine exposed precast concrete beams at the Parish Hall. This work includes: Removal of the first 2” of concrete from the exposed surfaces of the beams. Forming and re-pouring the beams to their original profiles with a polymer-modified material. Applying a new coat of paint. Installing a new drip edge flashing over each beam. We estimate the cost of the above work to be $10,000. 6.8 Masonry Cross Structure We recommend the rehabilitation of the steel cross masonry support structure. This work includes: Erecting approximately 60’ of scaffolding on the east elevation of the wall to facilitate access. The scaffolding will include engineered drawings for its erection. Demolition and disposal of the wall including returns and rubble fill. Installation of new brick to match existing and laid to original contours with stainless steel wall ties. Installation of a compressible seal around penetrations to allow for differential movement between the steel and masonry. We estimate the cost of the above work, to be $45,000. Report Prepared By: Report Reviewed By: Steven Gray Anne Floros, P.Eng. Yolles Partnership Inc. St. Bonaventure’s Church Page 35 Project No. T070612 November 9, 2007 Table 1 - Cost Summary Table Base Recommendations Budget Cost 2009 2008 1. Replace Sloped Roofs with Cool Metal Roofing System 2. Replace Skylights $ 350,000 $ 115,000 3. Install Roof Vents with Motorized Fans for Natural Ventilation $ $ 15,000 7,500 4. Solar Power Feasibility Study 5. Replace Main Boiler with Integrated Boiler Plant 6. Ventilation Upgrades - Church $ 72,000 $ 15,000 7. Ventilation Upgrades - Parish $ $ 85,000 25,000 $ 255,000 8. Lighting Upgrades 9. Replace Church Flat Roofs with Cool Roof System 10. Replace Parish Centre Flat Roofs with Cool Roof System $ 325,000 $ $ $ 452,000 $ 10,000 45,000 380,000 $ 2009 94,000 11. Repair Parish Centre Precast Beams 12. Repair Masonry Cross Structure Annual Total Upgrade Options (in addition to above budge costs) 9. Install Green Roof System on Church Roofs (where possible) 10. Install Green Roof System on Parish Centre Roofs (where possible) 11. Install Solar Power System Annual Total $ 487,500 2008 $ - 2010 $ 2010 $ $ 94,000 $ 200,000 115,000 315,000 Yolles Partnership Inc. Appendix A Roof Key Plan Appendix B Building Energy Audit Halcrow Yolles Queen’s Quay Terminal 207 Queens Quay West, Suite 550 PO Box 132, Toronto, Ontario, M5J 1A7 P: +1 416 363-8123 F: +1 416 363-0341 www.halcrowyolles.com