1072 Backsaver Auger

Transcription

Operator and Parts Manual
07/2010
SZ108128
Introduction - 1072 Backsaver Auger
TO THE OWNER
Thank you for purchasing a Farm King 1072 Backsaver Auger.
Farm King Backsaver Augers have been designed to provide many years of profitable and
dependable service. To assure maximum performance of your Backsaver auger, it is mandatory
that you thoroughly study the operator’s manual and follow its recommendations. PLEASE
EXAMINE YOUR UNIT CLOSELY AND READ THE ASSEMBLY INSTRUCTIONS TO SEE THAT
YOUR UNIT IS PROPERLY ASSEMBLED. Proper operation and maintenance are essential for
safety, to maintain performance, and to maximize the life of the Backsaver auger. When ordering
parts or inquiring about the auger, you must include the serial number which is located on the
second upright of the lower truss support.
It is the owner’s responsibility to:
Operate and maintain this Backsaver auger in a safe manner and in accordance with all applicable
local, state, and federal codes and/or laws.
Make sure each and every operator has read the operator’s manual and thoroughly understands
safe and correct operating procedures.
Make sure unauthorized people do not operate or are not in the vicinity of the Backsaver auger
while it is in operation.
Maintain the Backsaver auger in accordance with the maintenance schedule in this manual.
Furthermore, as additional technology becomes available, the owner is responsible for improving
the safety and reliability of the system.
Fulfill all warranty obligations so as not to void the warranties. Verify the unit is warranty
registered prior to making any warranty claims. The warranty section at the back of this manual
outlines the warranty policy of Farm King.
Abuse or modifications to the Backsaver auger that change the performance other than original
factory specifications void the warranty.
Farm King reserves the right to make product improvements to the equipment at any time. It shall
not be obligated to make such changes to machines already in service.
*The owner, manager and/or operator is responsible for safe, accurate operation and
maintenance of the Farm King 1072 Backsaver Auger.
2
Table of Contents - 1072 Backsaver Auger
Table of Contents
Safety Instructions ..................................................................................................................... 4
• General Safety............................................................................................................... 4
• Operation Safety............................................................................................................ 4
• Transport Safety............................................................................................................. 4
• Electrical Safety............................................................................................................. 5
Assembly Instructions ............................................................................................................... 6
• Assembly Instructions................................................................................................... 6
• Safe Operating Instructions and Recommendations.................................................. 9
Operation....................................................................................................................................11
• Hitch Adjustment..........................................................................................................11
Parts & Schematics................................................................................................................... 12
Warranty ................................................................................................................................... 22
Serial Number Location............................................................................................................ 25
Manufacturer’s statement: for technical reasons Buhler Trading Inc. reserves the right to modify
machinery design and specifications provided herein without any preliminary notice.
Information provided herein is of descriptive nature. Performance quality may depend on grain
type, grain moisture, auger elevation and other factors.
3
Safety - 1072 Backsaver Auger
Safety
An Operator‘s Manual is furnished with each grain auger. Additional or replacement manuals
are available. Do not operate the unit before reading and understanding the Operator‘s Manual.
Understand the operating procedures below to avoid personal injury or death.
General Safety
An auger can collapse and fall on the operator or bystander causing serious injury or death.
Always support the discharge end when the following conditions occur:
• While unit is in operation.
• When dismounting the undercarriage.
The accidental tipping or upending of an auger may cause serious injury or death to the operator
or bystanders. When the grain flow is shut off to the auger an overbalance situation can occur,
suddenly raising the intake auger. Adequate anchorage of the intake end or support from bin is
required at all times, especially in the following conditions:
•
•
•
•
While unit is in operation.
When moving the auger.
When raising or lowering the auger.
Maximum elevation is determined by interference between track car and auger structure. The
operator must stop raising the auger before track car reaches the end of the track. Continued
lift will cause failure of the winch, lift cable or auger supports, causing auger to collapse,
which can result in serious injury or death.
Contact with rotating flighting will cause serious injury or death.
• Do not stand on the intake cage.
• Keep hands, feet and clothing away from the intake and discharge flighting.
Operating Safety
Intentional or accidental contact with moving parts may result in a serious injury or death. Observe
the following operating procedures.
• Keep all safety devices in place.
• Do not adjust, service, lubricate, clean, unclog or move the mechanism until all power is
shut off.
• Keep hands, feet and clothing away from moving parts while in operation.
• Keep off the equipment at all times.
• Make certain that everyone is clear of the equipment at all times.
• Make certain that everyone is clear of the equipment before applying power.
• Keep children, visitors and all untrained personnel away from machine while in operation.
4
Safety - 1072 Backsaver Auger
Safety - Continued
Transport Safety
Care must be used when moving or transporting the auger. Accidental tipping or upending of an
auger can occur and may cause serious injury or death to the operator or bystanders.
•
•
•
•
•
•
Never move the auger manually.
Be sure auger is empty before attempting to move.
Never push on the undercarriage of the auger.
Tow the auger at slow speed and in the down position.
Always test the intake end of the auger for downward weight when attaching or releasing.
Never raise the hitchpoint higher than the vehicle‘s tow bar.
Electrical Safety
Contact with overhead wires may cause electrocution of the operator or bystanders. Contact with
overhead obstructions may cause collapse or tipping of the auger or may cause the overhead
obstruction to fall. In both cases the operator or bystander can be seriously injured or killed.
Observe the following:
• Tow the auger at slow speed and in the down position.
• Raise or lower the auger slowly.
• Electrical malfunction can cause electrocution of the operator or bystanders. Observe the
following rules.
• Disconnect power and electrical driven units before resetting motor overloads.
• Do not operate electric motor equipped units until unit is properly grounded.
5
Assembly - 1072 Backsaver Auger
Assembly Instructions
One must use extreme caution when assembling this auger. Lifting devices (i.e. loader tractor,
forklift, etc.) are required as well as various wrenches and tools. Assemble the auger on a flat
surface. Right, left, front and back refer to looking at the auger from the intake end.
1. Lay the top (Ref. #1) and bottom (Ref. #2) auger tubes flat with the center joint spaced two feet
apart. Mount the 4-bolt cast flange bearing (Ref #72) onto the discharge end of the top tube
using 4-1/2" x 1-1/2" bolts and lock nuts.
2. Fasten the flighting assemblies with two fine nuts and bolts (Ref. #105, 106). The upper and
center assemblies are already connected, but the center and lower assemblies must be
connected. Be sure that the lower assembly (Ref. #5) overlaps the center assembly (Ref. #6).
3. Be sure the top (Ref. #1) and lower (Ref. #2) tubes are straight in line. Slide the tubes together
and connect at flange rings using 1/2" x 1-1/2" bolt and lock nut. Note: DO NOT fully tighten
bolts in flange ring connection the first time. Work around the flange at least twice to gradually
pull the connection together. Fully tightening the bolts on one side will pull the auger tubes
out of alignment.
4. Assemble the truss riser, as shown below, using two supports (Ref. #27), two 3/8" x 1" bolts
and lock nuts, one cross brace (Ref. #28) and two 3/8" x 1-1/4" bolts and lock nuts. Mount the
truss riser assemblies on the mounts located on the tubes using a 3/8" x 1" bolt and lock nut.
Install the truss cables (Ref. #30) using two cable clamps (Ref. #59) and one cable thimble (Ref.
#54) for each cable. Be sure to run the cables through the truss as shown. Install two lower
cables (Ref. #29) and four upper cables (Ref. #30) as shown below.
5. Attach the drive section (Ref. #3) to the lower tube using the 1/2" x 1-1/2" bolts and lock nuts.
Adjust the flighting discharge end shaft so the thrust is carried on the 4-bolt cast flange bearing
(Ref. #72) by bottoming the flighting out on the splined shaft, then threading the 1-1/2" nut
onto the flighting end shaft until finger tight. Then tighten the nut two more full turns. Do not
let the flighting bottom out on the spline shaft at the intake end after adjustment. The thrust
load must be carried at the discharge end of the auger. Tighten the set screw in
the keyway to lock the nut. Attach the shield (Ref. #67) using two 3/8" x 3/4" bolts and lock nuts.
If grain is leaking out around the bottom gearbox, the thrust load is being
6
Assembly Instructions - Continued
carried incorrectly, tighten the 1-1/2" nut until the thrust is carried at the
discharge end of the auger.
6. Remove the track stop bolt (Ref. #118) from the end of the track, install the track car (Ref. #55)
onto the top end of the track and then replace the track stop bolt prior to using the
auger. Failure to do so could cause the auger to collapse.
Install all items in step 6 before tightening any bolts.
-- Attach the rear lift arms (Ref. #35) to the track car using one 1/2" x 8" bolt (Ref. #118), one nut
(Ref. #104) and two washers (Ref. #163).
-- Attach the front lift arms (Ref. #36 & #37) to the front undercarriage mount on the lower tube
using one 5/8" x 1-1/2" bolt, bushing, washer and nut (Ref. #158, #160, #161 & #159) for each
arm.
-- Install the cross-brace weldment (Ref. #41) using six 5/8" x 1-1/2" bolts and nuts (Ref. #158 &
#159). Leave the top hole on each side open.
-- Connect the rear arms to the front arms and cross-brace weldment (Ref. #41) by lifting the auger
tube, moving the rear arms so that the top holes on the cross brace and the holes in the rear
arms line up. Attach the rear arms using 5/8" x 2" bolt, bushing, washer and nut (Ref. #162, #160,
#161 & #159).
-- Attach the axle (Ref. #34) using six 5/8" x 1-1/2" bolts and lock nuts (Ref. #158 & #159).
-- Install the front cross-brace weldment (Ref. #33) using eight 1/2" x 1-1/2" bolts and lock nuts (Ref.
#86 & #104).
-- Install the two rear cross-braces (Ref. #38) using five 1/2" x 1-1/2" bolts and lock nuts (Ref. #86 &
#104).
7
7. Mount the wheels (Ref. #43). Align
the tube so that it is centered over the
undercarriage and tighten the bolts
at each joint on the left and right side
before going to the next joint to avoid
the undercarriage pulling to one side by
tightening all bolts on one side first.
Undercarriage Cross
Brace Assembly
8. Mount the hydraulic worm winch (Ref. #48) onto the winch located on the lower tube using
3/8" x 1" bolts and lock nuts. Loosen the set screw in the motor mount sleeve, rotate the motor
about 90 degrees to install the hydraulic hoses (not furnished) and tighten the set screw. The
hydraulic motor has two #10 O-Ring (7/8"-14 O-Ring) female ports.
9. Attached the lift cable (Ref. #61) to the winch by feeding the cable into the top of the drum
nearest the auger tube, making sure to have the cable extended a minimum of 2" past the
cable keeper. The nuts for the cable keeper should be on the outside of the drum. Maintain
at least 5 wraps on the drum. NOTE: Cable winch must be aligned with cable line so that the
cable doesn't stack on one side of drum. Thread the cable under the center track stop, around
and through the sheave in the track car, back past the center track stop and fasten the cable to
the tube by the tube splice with two cable clamps and thimble (Ref. #59 & #142).
10. Attach the stop flags (Ref. #120)
to the stop flag arms (Ref. #121)
using the #10 x 3/4" screw and
lock nuts. The lettering must face
the auger tube when the arms are
parallel to the tube. These flags
will swing out when the track car
approaches the end of the track.
NOTE: The operator MUST stop
raising the auger when these
swing out (see DANGER statement
near Safe Operating Instructions
and Recommendations).
11. Remove the four bolts from the front of the gearbox (#83) NOTE: Be careful not to break the
seal on the front of the gearbox. Install the poly implement end PTO shield (#51) and re-install
the gearbox bolts. Attach the Implement Input Driveline (Ref. #88) to the lower gearbox (Ref.
#83) using a 1/4" key and 1/4" x 2-1/4" spiral pin. Tighten the set screw in the IID. Mount the
IID support bracket to the drive section using 2, 3/8" bolts and lock nuts. Use the rubber strap
(Ref. #12) to support the IID for transport.
12. Install the hopper telescoping power shaft (Ref. #117) onto the gearbox (Ref. #116) in the
hopper head using 3/8" x 3" bolt and self-locking nut. Note: Be sure to mount the
hopper power shaft with the outer half to the upper gearbox. Place the swing
drive hopper on the pivot ring centered on the drive section pivot plate. Secure the hopper to
the drive section using four bushings washers and lock nuts (Ref. #62, #60 & #104). The hopper
can be mounted on either side of the auger. Install the hopper telescoping power shaft onto
the lower gearbox (Ref. #83) in the drive section using 5/16" x 3" Grade 2 bolt and self-locking
nut. Close all access doors and keep in place during operation.
8
13. Attach the swing over arm (Ref. #63) to the mount on the lower tube using the 5/8" x 4-1/2"
pin (Ref. #81) and securing with the 1/8" hairpin (Ref. #108). Mount the hopper winch (Ref. #14)
to the winch mount (Ref. #16) using the 3/8" x 1" bolt & locknut. This winch can be mounted
on either side of the auger. Thread the 3/16" x 35' hopper cable through the swing over arm
and attach to the winch. The cable hook is attached to the hook located on the outside of the
hopper for transporting.
14. Hitch the auger to the tractor and adjust the hitch so that the IID does not bottom out. (See
Hitch Adjustment on page 11). Check for clearance as the auger is raising.
Safe Operating Instructions and Recommendations
•
Lubricate the hopper CV joint and the IID CV
joint every 8 hours with NLGI #2 E.P. grease
containing no more that 1% molybdenum
disulfide. NLGI #2 E.P. grease containing no
more than 3% molybdenum disulfide may
be substituted on the telescoping and CV
ball and socket members only. Rotate the
flight so the three grease zerks on CV joint
are on top.
•
Lubricate hanger bearing every 8 hours of
service with all-purpose grease.
•
The CV IID is designed to transmit adequate horsepower using the recommended shear
bolt. 10" Backsaver models use a 3/8" x 1" Grade 5 shear bolt. Using a heavier shear bolt will
result in breaking the ball from the CV end yoke, the cross and bearing or both. When the
recommended shear bolt shears, this is the operator‘s warning that the auger is being fed
excessive amounts of grain. The moisture content of the grain may also contribute excessive
horsepower requirements. Do not reduce the PTO speed. This aggravates pin shearing and
horsepower requirements on the auger. The proper operator action is to reduce the flow of
grain so that the hopper‘s intake is obviously less than the hopper‘s capacity at any given
speed.
•
Do not run auger empty as unnecessary wear occurs.
•
Check for clearance as the auger is raising. Hopper pivot should be free during operation and
transport.
9
10
Danger
Cable winch must be aligned with cable line so that cable doesn‘t
stack on one side of drum. Do not allow cable to become slack
on winch drum, as cable may recoil and slip over the side of the
drum. In either case, cable will wind on drum spindle, causing
winch or cable to fail, allowing auger to drop, which may cause
physical damage to auger or personal injury.
Danger
Continued running of the winch after auger is lowered to
transport may allow the cable to become totally loose. As a
result, the cable may snarl or loop on outside of winch drum
or wrap improperly (backwards), causing the cable to rub or
catch on an object. Either situation could cause cable failure and
collapse of the auger.
Danger
Always disconnect the hydraulic hoses from the tractor after the
auger is raised or lowered to the desired position. An accidental
bump of hydraulic control lever in tractor may inadvertently raise
or lower auger possibly damaging auger, bin, power lines or
cause injury to persons.
Danger
Maximum elevation is determined by interference between
track car and auger structure. The operator MUST stop raising
the auger when the stop signs swing out BEFORE the track car
reaches the end of the track. Continued lift will cause failure of
the winch, lift cable, or auger supports, causing the auger to
collapse, which can result in physical damage, personal injury or
death.
Danger
Never check for hydraulic leaks using any parts of the human
body as oil injection can occur, causing serious injury.
Danger
Electrocution Hazard. This machine is not insulated. Keep
away from overhead electric wires and devices. Electrocution
can occur without direct contact. Failure to keep away will
result in serious injury or death.
Warning
Keep all shields in place during operation.
Warning
When raising or lowering the auger, be sure the wheels of the
auger or towing unit are free to move. Because of the scissor
action of the undercarriage assembly, if the wheels cannot move,
it will result in damage to the unit.
Operation - 1072 Backsaver Auger
Operation
Hitch Adjustment
Keep as straight as possible.
(Adjust with Height Adjustment).
Always disconnect the IID from
the tractor before moving into
transport position or physical
damage to the IID or auger may
occur.
Caution
It is important to adjust your hitch. The above sketch is your
guide to proper hitch adjustment. Improper adjustment can cause
damage and/or excessive wear on U-joint and CV assemblies.
This is so the implement input driveline does not bottom out
when the auger is raised to maximum position.
Notice
The shielding has been removed in the illustration for parts
demonstration only. Install all shielding before operating the unit.
The tractor should be positioned to the auger that the distance from the end of the tractor PTO
shaft is 14" from the hitch pin. Use tractor drawbar length adjustment. This is so the implement
input driveline does not bottom out when the auger is raised to maximum position.
The IID should be disconnected from the tractor while positioning the auger, otherwise physical
damage may result to the IID or auger.
The result of improper hitch adjustment is breaking the ball inside the CV joint. Bending in excess
of 50° on the CV joint will also break the ball inside the CV joint. Constant angle applications
require more frequent greasing of the cross & bearings and CV ball & socket.
Caution
Using other than the specified shear bolt may result in damage
to drive components.
Avoid over-feeding or plugging
The CV IID is designed to transmit adequate HP using the 3/8" x 1" Grade 5 shear bolt. Using a
heavier shear bolt grade will result in breaking the ball from the CV end yoke, the cross & bearing,
or both.
When the recommended shear bolt shears, this is the operator‘s warning that the auger is being
fed excessive amounts of grain. The moisture content of the grain may also contribute excessive
HP requirements.
Do not reduce the PTO speed. This aggravates pin shearing.
The proper operator action is to reduce the flow of grain so that the hopper‘s intake is obviously
less than the hopper‘s capacity at any given speed.
Do not run auger empty as unnecessary wear occurs
11
Parts - 1072 Backsaver Auger
Parts List 1072 Backsaver Auger
Ref. No.
Part No.
1
SZ108122
WLDT TBG 10 CSW/GSW 480 DSCHG
1
SZ108123
WLDT TBG 10 CSW/GSW 480 DSCHG - Galvanized
1
2
SZ108124
WLDT TBG 10 CSW/GSW 352.5 LWR
1
SZ108126
WLDT TBG 10 CSW/GSW 352.5 LWR - Galvanized
1
3
SZ104945
WLDT 10" Drive Section
1
4
SZ2667027
WLDT, FLGT, 9.12, 9.12, 328.5, DSCHG
1
5
SZ103077
Flight, 10-72, LWR, 369
1
6
SZ2667013
Flight Center 10-72 Mid 153
1
7
SZ1001604
12N U-Joint 1-1/4" x 1-1/4"
1
8
SZ01125118
Key SQ 1/4 1.19
1
9
SZ103298
Assembly Jack DL 6620 2000LB 10"
1
10
SZ126076
BLT HHCS 3/8-16UNC 3 G5
2
11
SZ103260
CHNL FRMD HNGR PTO
1
12
SZ91230
Strap, Rubber #509-S w/S-Hook
1
13
SZ9902534
Hopper Gearbox Seal
2
14
SZ2031601
Winch Hand w/Cable Clip
1
15
SZ127001
Washer Flat 5/16
1
16
SZ9901480
Hopper Winch Plate
1
17
SZ128041
SSCR 3/8-16UNC 3/8 CP KNRL
2
12
Description
Qty.
18
SZ9901980
10" Hopper Head Swivel Plate
2
21
SZ126089
8
22
SZ9901708
10" Hopper Access Door Pin
1
23
SZ126012
BLT CRG 1/2-13UNC 1-1/4 SH
4
24
SZ126003
BLT CRG 1/4-20UNC 1/2
28
25
SZ127000
Washer Flat 1/4
4
26
SZ6001803
Pin SPL 3/8 2
1
27
SZ103099
AGL FRMD Riser Truss
8
28
SZ2031360
Truss Support Cross Brace - 10
4
29
SZ2038322
Assembly CBL 1/4 7 x 19 282 Eye Bolt F
2
30
SZ2038438
Assembly CBL 1/4 7 x 19 456 Eye Bolt F
4
31
SZ9901747
TBG RND 1-3/16 3/16 1.5
4
32
SZ65052MSCI000
FLG BRG 52 mm 3 Bolt
2
33
SZ104918
36" Front Stabilizing X-Brace
1
34
SZ104995
UCRG, Axle - 105" - 6 Bolt
1
35
SZ104906
UCRG, RH Lift Arm 257
2
36
SZ104905
UCRG, RH Front Arm 219
1
37
SZ105287
UCRG, LH Front Arm 219
1
38
SZ104989
UCRG, Cross Brace 85.25
2
40
SZ2017043
Bearing, 1" w/Loose Lock C
1
Parts List 1072 Backsaver Auger - Continued
Ref. No.
Part No.
Description
Qty.
41
SZ104915
Brace 91 Pivot
1
42
SZ126158
BLT HHCS 3/8-16UNC 1-1/4 G
8
43
SZ103994
15" 6 Bolt Wheel
2
45
SZ126047
4
46
SZ06092
Plate Model/Serial No.
1
47
SZ128029
RVT 1/8 1/4 ST
4
48
SZ2019100
Worm Gear Winch Assy. less mount
1
49
SZ2019201
Hyd. Motor Mount
1
50
SZ3981080A
Hydraulic Motor 101-1059
1
51
SZ103268
Shield Poly Implement Swing Drive
1
52
SZ103098
Brace Cross Truss 10
4
53
SZ6001050
1-1/2" NC Hex Nut w/3/8 Set
1
54
SZ6009104
TMB CBL 1/4
6
55
SZ104994
WLDT Track Car 4 RLR w/Sheave
1
56
SZ103259
Clamp Hose Tie-Down
2
58
SZ108128
Manual Owners 1072
1
59
SZ6003516
Clamp Cable 5/16
2
60
SZ9941718
Washer Flat .53 2.25 10GA Galvanized
4
61
SZ105300
Cable 5/16 7 x 19 936
1
62
SZ9902517
63
SZ102183
TBG RND 1-3/16 11/32 .50 PLTD
4
WLDT Swing Over Arm w/Sheave
1
64
SZ8808750
Assembly Chain Coil STRLNK 2/0 8L
1
65
SZ60025111
Pin SPL 1/4 2-1/4
1
66
SZ0113122
Key SQ 5/16 1.75
4
67
SZ2127212
Assembly Shield Cap Head
1
69
SZ4193011
10" Discharge Spout w/Relief
1
70
SZ125035
Nut Lock 5/16-18UNC Nylock G5
5
71
SZ126057
BLT HHCS 5/16-18UNC 2-3/4 G5
1
72
SZ2011053
Bearing, 1-1/2" 4-Bolt Cast FL
1
73
SZ102436
Nut Lock #10-24UNC Nylock
4
77
SZ6003104
Clamp Cable 1/4
12
80
SZ127002
Washer Flat 3/8
4
81
SZ102435
Pin Clevis 5/8 4.50
1
82
SZ126026
BLT HHCS #10-24UNC 3/4
4
83
SZ0160112
Gearbox Drive Section - 2001
1
84
SZ9902333
Gearbox Mount Bracket
2
85
SZ126065
26
86
SZ126092
BLT HHCS 1/2-13UNC 1-1/2 G5
45
87
SZ6003615
Pin Cotter 3/16 1-1/2
2
13
Ref. No.
Part No.
88
SZ0163541
35E 50 DEG CV Power Shaft x 40
1
89
SZ9901481
Washer Flat 1.28 3 .25 NYL
1
90
SZ125040
Nut Wing 5/16-18UNC
8
91
SZ126063
BLT HHCS 3/8-16UNC 3/4 G5
3
93
SZ4910190
1" x 3-1/2" Spring (Plated)
2
94
SZ125023
Nut Jam 5/8-11UNC
14
95
SZ126118
12
96
SZ9902334
Gearbox Lower Seal Plate
1
97
SZ9902600
Shield, Grain Section Drive 12GA
1
98
SZ9902601
Shield, Drive Section Grain
1
99
SZ104489
Cover Drive Section Lower
2
100
SZ125041
Nut Wing 3/8-16UNC
6
101
SZ0213235
Assembly Cable 3/16 7 x 19 420 GRABHOO
1
102
SZ127009
Washer Lock 3/8
41
14
Description
Qty.
103
SZ126098
4
104
SZ125032
Nut Lock 1/2-13UNC Nylock
2
105
SZ126104
BLT HHCS 1/2-20UNF 3 G5
2
106
SZ125033
Nut Lock 1/2-20UNF
2
108
SZ128018
Pin Hair 1/8
7
109
SZ126158
8
110
SZ125030
Nut Lock 3/8-16UNC Nylock
34
112
SZ9901748
Hopper Wheel Axle
4
113
SZ9901757
Belt EXT Hopper 5 184
1
114
SZ9901979
Hopper Head
1
115
SZ9902289
Drive Section Access Door
6
116
SZ0160100
Gearbox Hopper Drive - 2001
1
117
SZ0166020
12N Internal Power Shaft
1
118
SZ103417
BLT HHCS 1/2-13 UNC 8 G5
1
120
SZ2029604
Stop Flag Sign (Track Stop)
2
121
SZ2029605
Auger Stop Lift Flag Arm Assembly
2
122
SZ6003531
Pin Cotter 5/32 1-1/4
2
123
SZ103677
PLT FRMD Truss Cable Anchor
2
124
SZ103293
Anchor Truss FRMD Eyebolt
2
128
SZ0219860
Spring (Stop Lift Sign)
2
130
SZ0116021
6-Bolt Hub w/Cups (in GKN Kit)
2
132
SZ0203549
133
SZ100151
134
SZWB10000
135
SZDC13
Grease Seal 6-Bolt Hub (in GKN Kit)
2
Bearing Cone (LM48548)
2
Lug Bolt, 1/2" x 1" (in GKN Kit)
12
Dust Cap 6-Bolt Hub (in GKN Kit)
2
Ref. No.
Part No.
Description
136
SZ100125
138
SZ6002X15016WA
139
SZ600NUT0SLOT0 Spindle Nut 6-Bolt Hubs (In GKN Kit)
Qty.
BRG Cone (LM 67048)
2
2" x 15/16" Spindle Washer (in GKN Kit)
2
2
140
SZ128042
Pin Cotter 5/32 2
2
141
SZ103296
Assembly Container Manual Owners
1
142
SZ6009516
TMB Cable 5/16
1
150
SZ102427
WLDT Hopper Body 10" GRNDHG
1
151
SZ102424
WLDT TBG 10 12GA Hopper Discharge
1
152
SZ9901753
WLDT Auger Hopper 10
1
153
SZ9901730
Flight 10" Hopper Discharge
1
155
SZ0165547
6E 50DEG CV w/15/16 Square
1
156
SZ9901750
WLDT BRG Hanger Hopper
2
157
SZ9901752
Hopper Hanger BRG Shim
As Req.
158
SZ126113
14
159
SZ125036
Nut Lock 5/8-11UNC
16
160
SZ9902505
Washer Flat .66 2.25 PLTD
4
161
SZ105289
Washer Flat .66 1.25 3/8 PLTD
4
162
SZ126114
2
163
SZ100345
Washer Flat .56 1.25 12 GA
2
Please order by part number and description. All claims for shortage must be made within
10 days and accompanied by packing list. Buhler Industries Inc. reserves the right to improve or
redesign any or all parts without being obligated to make such changes on previously sold units.
Caution
This is the safety alert symbol. When you see this symbol on
your machine or in this manual be alert to the potential for
personal injury. Additional or replacement Operator‘s Manuals
are available upon request.
15
Caution
Keep all shields in place during operation.
Shear bolt failure indicates an overload on the auger.
To remedy the problem:
1. Make certain the auger is running at the correct
speed. Run the tractor PTO at 540 RPM for the
correct flighting speed. Slowing the auger will
allow it to overload and plug.
2. Reduce flow into the intake of the auger. Wet grain
requires more power to operate the auger. The flow
must be reduced in wet grain to prevent plugging
and/or shear bolt failure.
3. Check for foreign objects (sacks, cans, rags, etc.) in
the tube. Objects may go part way up the tube and
wedge between the flights, blocking the grain flow.
Note: Use a 3/8" x 1" Grade 5 shear bolt in PTO.
Caution: Using other than a Grade 5 shear bolt
may result in damage to drive components.
Note:
The 1" x 3-1/2" spring should be compressed to
a length of 2-3/4".
16
Note: Use a 5/16" x 3" Grade 5 shear bolt.
Caution: Using other than a Grade 5
shear bolt may result in damage to drive
components.
SZ0160100 Hopper Gearbox (upper)
Ref. No.
Part No.
Description
Qty
SZ0160100
Complete Gearbox
1
2
SZ100123
Quill
1
3
SZ100124
End Cap
1
4
SZ100125
4
5
SZ100126
Bearing Cup (LM67010)
4
6
SZ100127
Spacer
3
7
SZ100128
Snap Ring
4
8
SZ100129
End Cap
1
9
SZ100131
Shim .007" x 1.12" ID
10
SZ100132
Gear 68° cut, 19 teeth
2
11
SZ127010
5/16" Lockwasher
12
12
SZ126046
5/16" x 3/4" Capscrew
12
13
SZ100133
Spacer 0.05"
16
SZ100137
Seal (CR #126141)
1
17
SZ100138
Seal (CR #124581)
1
18
SZGB7
Pipe Plug 1/4" NPT
2
19
SZ100140
Input Shaft
1
20
SZ100141
Output Shaft
1
21
SZ200200
1/4" Square Key
2
22
SZK112
1/8" 27 NPT Vent Plug
1
Note: Use #90 gear lube to fill gear boxes. Fill gearboxes until lube comes out of side hole.
Note: Gearboxes are shipped dry. Fill gearbox with lube before using.
17
SZ0160112 Drive Section Gearbox (lower)
Ref. No.
18
Part No.
Description
Qty
SZ0160100
Complete Gearbox
1
2
SZ100123
Quill
1
3
SZ100145
End Cap
2
4
SZ100125
2
5
SZ100126
2
6
SZ100127
Spacer
1
7
SZ100128
Snap Ring
2
8
SZ100146
Snap Ring
2
9
SZ100131
Shim .007" x 1.12" ID
10
SZ100132
Gear (Input, 19 teeth)
1
11
SZ100147
Gear (Output, 19 teeth)
1
12
SZ127010
5/16" Lockwasher
12
13
SZ126046
5/16" x 3/4" Capscrew
12
14
SZ100133
Spacer 0.05"
17
SZ100137
Seal (CR #126141)
1
18
SZ100138
Seal (CR #124581)
2
19
SZGB7
Pipe Plug 1/4" NPT
2
20
SZ100148
Shaft - Pinion
1
21
SZ100149
Shaft - Cross
1
22
SZ200200
1/4" Square Key
2
23
SZK112
1/8" 27 NPT Vent Plug
1
24
SZ100150
Grease Washer
1
25
SZ100151
2
26
SZ100152
2
Caution
There are several decals on the auger and its attachments with
safety instructions. Read and understand these safety alerts
before operating.
19
Caution
Do not operate the auger empty during the break-in period. For
the best results, do not full feed the intake for first 500 bushels.
After break-in, never run auger at slow idle when full feeding the
auger.
Note: Use #90 gear lube to fill
gearboxes. Fill gearboxes until
lube comes out the side hole.
Note: Gearboxes are shipped
dry. Fill gearbox with lube
before using.
20
SZ0163541 Weasler 35R 50° CV x 40" Separable IID
Tractor End
Ref. No.
Part No.
Auger End
Description
Qty
SZ0163541
Complete IID w/1-3/8" round end yoke - auger
1
SZ01635411
Tractor half w/shield and shear clutch
1
SZ016354115
Auger half w/shield and CV joint w/1-3/8" round
1
1
SZ26-10015
Spring lock repair kit
1
2
SZ40-30011
35R 1-3/8" 6-spline snap hitch shear yoke
1
3
SZ6003814
3/8" x 1" Grade 5 shear bolt w/oval lock nut
1
4
SZ101812
35R cross & bearing kit
3
5
SZ99-17028
1-3/16" square shaft w/35R yoke
1
6
SZ19-11104
Outer shield bearing kit
1
7
SZ97-17028
Outer shield
1
8
SZ96-17028
Inner shield
1
9
SZ19-11105
Inner shield bearing kit
1
10
SZ98-17028
Torque tube w/slip sleeve & 35R CV yoke
1
11
SZ35271-1880
35R CV center body
1
12
SZ35261-1953
1-3/8" round 35R CV end yoke
1
21
Warranty - 1072 Backsaver Auger
Farm King Limited Warranty
This document limits your warranty rights.
Base Limited Warranty
Buhler Industries Inc. provides this warranty only to original retail purchasers of its product.
Buhler Industries Inc. warrants to such purchasers that all Buhler Industries Inc. manufactured
parts and components used and serviced as provided for in the Operator’s Manual shall be free
from defects in materials and workmanship for a period following delivery to the original retail
purchaser of 12 months (80 days for commercial applications). This limited warranty applies only
to those parts and components manufactured by Buhler Industries Inc. Parts and components
manufactured by others are subject to their manufacturer’s warranties, if any.
Buhler Industries Inc. will fulfill this limited warranty by, at its option, repairing or replacing
any covered part that is defective or is the result of improper workmanship, provided that the
part is returned to Buhler Industries Inc. within thirty (30) days of the date that such defect or
improper workmanship is, or should have been, discovered. Buhler Industries Inc. reserves the
right to either inspect the product at the buyer’s location or have it returned to the factory for
inspection. Parts must be returned through the selling representative and the buyer must prepay
transportation charges.
Buhler Industries Inc. will not be responsible for repairs or replacements that are necessitated,
in whole or part, by the use of parts not manufactured by or obtained from Buhler Industries Inc.
Under no circumstances are component parts warranted against normal wear and tear. There
is no warranty on product pump seals, product pump bearings, rubber product hoses, pressure
gauges, or other components that require replacement as part of normal maintenance. Also:
Buckets and Bucket Tines carry no warranty, Bent Spears carry no warranty, Snowblower Fan
Shafts carry no warranty, Mower Blades carry no warranty, Portable Auger Parts Have Two (2)
Year Warranty, Loader Parts Have Two (2) Year Warranty. The purchaser is solely responsible for
determining suitability of goods sold. This warranty is expressly in lieu of all other warranties
expressed or implied. Buhler Industries Inc. will in no event be liable for any incidental or
consequential damages whatsoever. Nor for any sum in excess of the price received for the
goods for which liability is claimed.
Repair Parts Limited Warranty
Buhler Industries Inc. warrants Farm King replacement parts purchased after the expiration of the
Buhler Industries Inc. Limited Warranty, and used and serviced as provided for in the Operator’s
Manual, to be free from defects in materials or workmanship for a period of thirty (30) days
from the invoice date for the parts. Buhler Industries Inc. will fulfill this limited warranty by, at
its option, repairing or replacing any covered part that is defective or is the result of improper
workmanship, provided that the part is returned to Buhler Industries Inc. within thirty (30) days
of the date that such defect or improper workmanship is, or should have been, discovered. Such
parts must be shipped to Buhler Industries Inc. at the purchaser’s expense.
What is Not Covered
Under no circumstances does this limited warranty cover any components or parts that have
been subject to the following: negligence; alteration or modification not approved by Buhler
Industries Inc.; misuse; improper storage; lack of reasonable and proper maintenance, service,
or repair; normal wear; damage from failure to follow operating instructions; accident; and/
or repairs that have been made with parts other than those manufactured, supplied, and or
authorized by Buhler Industries Inc.
22
Authorized Dealer and Labor Costs
Repairs eligible for labor under this limited warranty must be made by Buhler Industries Inc. or an
authorized Farm King dealer. Buhler Industries Inc. retains the exclusive discretion to determine
whether it will pay labor costs for warranty repairs or replacements, and the amount of such
costs that it will pay and the time in which the repairs will be made. If Buhler Industries Inc.
determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the
dealer’s or distributor’s account. Buhler Industries Inc. will not approve or pay invoices sent for
repairs that Buhler Industries Inc. has not previously approved. Warranty service does not extend
the original term of this limited warranty.
Warranty Requirements
To be covered by warranty, each Farm King new product must be registered with Buhler
Industries Inc. within thirty (30) days of delivery to original retail purchaser. If the customer
decides to purchase replacement components before the warranty disposition of such
components is determined, Buhler Industries Inc. will bill the customer for such components and
then credit the replacement invoice for those components later determined to be covered by this
limited warranty. Any such replacement components that are determined not be covered by this
limited warranty will be subject to the terms of the invoice and shall be paid for by the purchaser.
Warranty Claims:
Warranty requests must be prepared on Buhler Industries Inc. Warranty Claim Forms with all
requested information properly completed. Warranty Claims must be submitted within a thirty
(30) day period from date of failure repair.
Warranty Labor:
Any labor subject to warranty must be authorized by Buhler Industries Inc. The labor rate for
replacing defective parts, where applicable, will be credited at 100% of the dealer’s posted shop
rate. Defective parts will receive an extra 10% discount to assist with freight or other incidental
costs.
Exclusive Effect of Warranty and Limitation of Liability
TO THE EXTENT PERMITTED BY LAW, Buhler Industries Inc. DISCLAIMS ANY
WARRANTIES, REPRESENTATIONS, OR PROMISES, EXPRESS OR IMPLIED, AS TO THE QUALITY,
PERFORMANCE, OR FREEDOM FROM DEFECT OF THE COMPONENTS AND PARTS COVERED BY
THIS WARRANTY AND NOT SPECIFICALLY PROVIDED FOR HEREIN.
TO THE EXTENT PERMITTED BY LAW, Buhler Industries Inc. DISCLAIMS ANY IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ON ITS
PRODUCTS COVERED HEREIN, AND DISCLAIMS ANY RELIANCE BY THE PURCHASER ON
Buhler Industries Inc.’S SKILL OR JUDGMENT TO SELECT OR FURNISH GOODS FOR ANY
PARTICULAR PURPOSE. THE PURCHASER’S ONLY AND EXCLUSIVE REMEDIES IN CONNECTION
WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON ProductS manufactured
by Buhler Industries Inc. ARE THOSE SET FORTH HEREIN. IN NO EVENT SHALL Buhler
Industries Inc. BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING,
BY WAY OF EXAMPLE ONLY AND NOT LIMITATION, LOSS OF CROPS, LOSS OF PROFITS OR
REVENUE, OTHER COMMERCIAL LOSSES, INCONVENIENCE, OR COST OF REPLACEMENT
OF RENTAL EQUIPMENT). IN NO EVENT SHALL FARM KING’S CONTRACT OR WARRANTY
LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT.
23
(Note that some provinces or states do not allow limitations on how long an implied warranty
lasts or the exclusion or limitation of incidental or consequential damages, so the above
limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and
you may also have other rights, which vary from province to province or state to state.
Buhler Industries Inc. neither assumes nor authorizes any person or entity, including its selling
representatives, to assume any other obligations or liability in connections with the sale of
covered equipment, or to make any other warranties, representations, or promises, express or
implied, as to the quality, performance, or freedom from defect of the components and parts
covered herein. No one is authorized to alter, modify, or enlarge this limited warranty, or its
exclusions, limitations and reservations.
Corrections of defects and improper workmanship in the manner, and for the applicable time
periods, provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries
Inc. to the purchaser, and Buhler Industries Inc. shall not be liable in negligence, contract, or on
any other basis with respect to the subject equipment.
This limited warranty is subject to any existing conditions of supply which may directly affect
Buhler Industries Inc.’s ability to obtain materials or manufacture replacement parts.
Buhler Industries Inc. reserves the right to make improvements in design or changes in
specifications to its products at anytime, without incurring any obligation to owners of units
previously sold.
Government Legislation:
Warranty terms and conditions are subject to provincial or state legislation.
Important Note: This warranty does not apply to rentals.
24
Serial Number Location - 1072 Backsaver Auger
Serial Number Location
NOTE: The auger serial number is located on the second upright support on the lower cradle.
The following page contains a space for you to record the information about your
portable grain auger found on this plate. Please record this information here for future
reference.
Serial Number Information
Farm King Number:___________________________________________________________
Farm King Serial Number:____________________________________________________________
Component Serial Numbers:
Manufacturer
Part Number
Serial No.
Notes:
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
25
Notes - 1072 Backsaver Auger
Notes:
26
www.farm-king.com
1330 43rd Street NW
Fargo, ND USA 58102
Ph.: 701.282.7014 | Fax: 701.282.5865
Toll Free: 888.524.1004
E-mail: info@buhler.com
www.farm-king.com
Equipment shown is subject to change without notice.
©2010 Buhler Trading Inc. Printed in USA. TSX:BUI
a division of Buhler Industries Inc.

1072 Backsaver Auger

Transcription

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