www.warn.com

Transcription

www.warn.com
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales Support: 1-503-722-1200
International FAX: 1-503-722-3005
www.warn.com
approved warn atv dealer n e t w o r k
A unique group of ATV dealers that offer consumers excellent
product information, availability and service for WARN ATV products.
To find one near you, go to the WARN website www.warn.com
The dealer locator service is available 7 days per
week and 24 hours a day.
Specifications subject to change at any time. © 2011 Warn
Industries, Inc. WARN® and the WARN logo are registered
trademarks of Warn Industries. Go Prepared and SnoWinch
are trademarks of Warn Industries, Inc.
Printed in USA
912565.A0
Customer service is available between 7:00 am
and 4:00 pm Pacific Time, Monday through Friday.
POWERSPORTS
PRODUCT GUIDE
Warn Industries, Inc.
12900 S.E. Capps Road
Clackamas, OR USA 97015-8903
1-503-722-1200 FAX: 1-503-722-3000
Winches, bumpers, body armor,
lights, plows, and accessories
for powersport vehicles
WARN POWERSPORTS PRODUCTS ARE BUILT FOR
RIDERS BY RIDERS. AND WE DON’T MEAN
OCCASIONAL WEEKENDERS OR WANNABES. WE MEAN
THE CORE. THE CREW BEHIND OUR PRODUCTS ARE HARDCORE RIDERS
WHO ENSURE AUTHENTICITY GOES INTO EVERYTHING WE MAKE.
WHEN WE’RE NOT RIDING, WE’RE DESIGNING INNOVATIVE PRODUCTS LIKE
THE NEW WARN PORTABLE WINCH LINE. ULTRA-VERSATILE AND ULTRALIGHT, STARTING AT JUST OVER EIGHT POUNDS, THESE NEW XT AND RT
WINCHES REDEFINE PORTABILITY.
WHETHER YOU RIDE A BIG KODIAK OR A SLEEK DIRT BIKE, WARN PRODUCTS
HAVE YOUR NAME ON THEM. OUR FULL LINE OF DURABLE PRODUCTS ARE
DESIGNED TO PERFORM AT A HIGH LEVEL. BECAUSE THE FOLKS AT WARN
INDUSTRIES RIDE LIKE YOU DO. ALL OUT. AND ALL THE TIME.
WARN RT AND XT WINCHES
All WARN XT and RT winches feature powerful motors; smooth, reliable
planetary geartrains; patented disc brakes for great control; seals to
keep the elements out; and low amp draw for less battery drain.
All-metal three-stage
planetary geartrain
for smooth, reliable
operation
Permanent magnet motor for
plenty of pulling muscle
RT40 RUGGED TERRAIN WINCH FOR SIDE X SIDES
Side X Side owners looking both durability and performance
will want the RT40. Features include 4,000 lb.
pulling capacity; 55’ of durable wire rope;
and a corded remote and minirocker control
switch for winch operation. Specifically made
for Side X Sides. PN 77000, PN 87000 (24V)
Sealing to keep the
elements out
XT40 EXTREME TERRAIN WINCH
Patented disc
brake
“Best In Class” short
stroke clutch dial
FOR SIDE X SIDES
The XT40 is the most extreme Side x
Side winch on the market. Features
include 4,000 lb. capacity; 50 ft. of
light-weight, easy-to-handle synthetic rope; a wireless control system with a 50’
range; and a mini-rocker control switch. Also great for plow lifting. PN 77500
XT30 EXTREME TERRAIN WINCH
RT30 RUGGED TERRAIN WINCH
Riders looking for the most extreme winch for ATVs will want the XT30.
Unique features include a 3,000 lb. line capacity; 50’ of lightweight and
easy-to-handle synthetic rope (also great for plow lifting); and a wireless
control system with a 50’ range for increased winching options. PN 76500
With 3,000 lbs. of pulling muscle and 50’ of durable wire rope, the RT30 is
a powerhouse ATV winch great for work or play. Controls include a corded
remote and handlebar-mounted mini-rocker switch.
PN 76000, PN 81500 (International only), PN 81654 (24V)
FOR LARGE-BORE ATVS 500CC AND UP
FOR LARGE-BORE ATVS 500CC AND UP
XT25 EXTREME TERRAIN WINCH FOR ATVS 300CC AND UP
RT25 RUGGED TERRAIN WINCH FOR ATVS 300CC AND UP
The XT25 is a great winch for those who push the envelope. With a 2,500
lb. line capacity, and 50’ of synthetic rope, you’ll be able to recover an
ATV with ease. Plus, its synthetic rope is great for plow lifting. Includes a
handle bar-mounted mini rocker control switch.
PN 75500, PN 81000 (International only)
The RT25 is a versatile, durable winch with a just-right 2,500 lb. pulling
capacity and 50’ of durable wire rope—consider it the industry standard.
A handlebar-mounted mini-rocker switch provides simple, effective control.
PN 75000, PN 80500 (International only)
XT15 EXTREME TERRAIN WINCH FOR ATVS 300CC & UNDER
RT15 RUGGED TERRAIN WINCH FOR ATVS 300CC AND UNDER
With a 1,500 lb. pulling capacity and 40’ of easy-to-handle synthetic rope,
the lightweight XT15 is tailor-made for sport quads and small ATVs. This
versatile tool is perfect for self-recovery – plus it works great as a plow-lift.
Includes handlebar-mounted minirocker control for easy operation. PN 78500
The RT15 is the perfect all-around lightweight winch for sport quads and
small ATVs. Its 1,500 lb. capacity and 50’ of wire rope turns compact
ATVs into workhorses. Includes a handlebar-mounted mini-rocker switch for
control, and a hawse fairlead. PN 78000
XT17 PORTABLE WINCH
XT17 FEATURES:
THE ULTIMATE BACKUP FOR SERIOUS ADVENTURE TOURING
• Kit includes everything needed to winch
from any battery-equipped vehicle (load
strap or tree trunk protector is sold
separately)
It’s light. It’s powerful. And it shares your sense of adventure. The XT17 winch can
rein in up to 1,700 pounds of pulling capacity. And talk about easy to carry—aluminum
construction, 40 feet of synthetic rope, and a new 8.5lb design will have you taking it
everywhere.
PN 85700 (Controls on winch)
PN 85900 (Controls on vehicle)
• Rigging system allows mounting of winch
to any vehicle or stable structure. No
application-specific hardware is needed
• Choose from two different kits: winch
with handlebar-mounted control, or corded
remote wired directly to the winch
• PN 85700 includes hand-held corded
remote, rigging strap and wiring. Easily
transferable between vehicles
Choose from handlebar- mounted control
or corded remote wired to the winch
• PN 85900 includes handlebar-mounted
winch control with rigging strap and wiring
• Patented disc brake for reliable stopping
power
• Sealed motor provides protection from
extreme weather conditions
Portable Winch
carry plate
Works with RT15 and XT17
Portable Winch
*Note: designed to stow
the winch, not rated for
full load
PN 86595 Portable Winch
Carrying Plate
PN 86600 (Designed for
BMW F800GS)
The SnoWinch is sold as a complete
system and easily stores in a custom
WARN bag, and weighs only 15 lbs.
Includes hand-held corded remote
with rigging straps and wiring
RT15 PORTABLE WINCH
SNOWINCH PORTABLE WINCH SYSTEM
Everything you need to get out of any trouble you might wander into, right here in a
portable, self-recovery winch. Pulling capacity of 1,500 pounds. Comes with 25 feet of
durable steel cable. Integrated controls on the winch make it easy to transfer between
vehicles. Talk about versatile; this winch is a no-brainer for any off-road trip.
With 1,500 lbs. of pulling capacity, the SnoWinch will get your battery-equipped
vehicle back on the trail in a hurry. Amenities include an patented disc brake and
rigging straps that makes setup easy. SnoWinch comes with 40’ of lightweight, easyto-handle synthetic rope; 9’ and 25’ recovery straps; and a handheld remote with a
12½’ lead. PN 70170
PN 86380 (Controls on winch)
WINCHING ACCESSORIES
To assemble the system, order the winch, carrier and
wiring kit. Go to www.warn.com for part numbers
MULTI-MOUNT PORTABLE WINCH SYSTEM
FOR ATVs and SIDE X SIDES
If your ATV or Side X Side has a 1¼” or 2” Class I front or rear receiver, then the MultiMount carrier is a versatile way to mount a WARN Winch. Plus, it allows you to quickly
remove the winch whenever you want.
The Multi-Mount works by simply bolting a WARN winch to the carrier, installing the Quick
Connect wiring kit, and inserting the carrier into the receiver.
GO PREPARED!
WIRELESS CONTROL SYSTEM
DUAL BATTERY CONTROL KIT
The WARN Wireless Control System
works with WARN winches with a
contactor,* and lets you control the
winch from anywhere within a 50’ radius.
The system is easy to install thanks to a
wiring harness with integrated antenna
and included mounting hardware. A twocolor LED on the easy-to-use transmitter
provides instant feedback during the
winching process.
This kit lets you use two batteries on
your vehicle: One for essential functions
(starting), and the other for 12-volt
auxiliary items, such as winches,
stereos, heaters, lights, and more.
Kit also minimizes charging system
overload. Plus, if both batteries need
charging, the kit prioritizes the battery
used for starting. For use with12-volt DC
magneto or alternator charging systems.
All hardware included. (Second battery
not included). PN 77977
PN 74500 * May not work with WARN co-branded
winch. Call WARN Customer Service for details.
REMOTE CONTROL
UPGRADE KIT
WINCHING ACCESSORY KIT
SNATCH BLOCK
SHACKLE
CHOKER CHAIN
Assists in doublelined and angled
pulls. Rated
to 8,000 lbs.
(3,628.74kg)
capacity and under.
PN 28881
Shackle
for rigging
attachments.
Rated to 8,000
lbs. (3,628.74kg)
capacity and
under. PN 28884
10’ (3m) chain
allows a stable,
sharp object to be
used as a winch
anchor.
PN 26083
Double your pulling power, change your
pulling direction, and keep your winch in
proper working order. Accessory Kits include
two shackles, snatch block, and two 1”x 8’
(25.4mm x 2.4m) tree trunk protectors. Comes
in a black heavyweight nylon soft case.
PN 69222, PN 63351 Bag only
TREE TRUNK
PROTECTOR
RECEIVER SHACKLE
BRACKET
1” x 8’ (25mm
x 2.4m) load
strap. Rated to
6,400 lbs.
PN 28882
Utilizes a 1¼” Class l
receiver as a recovery
or pulling point.
PN 62041 Includes bracket,
hitch pin and shackle.
PN 28884 Shackle only.
WINCH COVER Made of durable, tight-fitting neoprene; resists water and cracking.
PN 71072 For RT/XT 15 Series and 1.5ci winches. Includes 8’ (2.4m) winch rigging strap.
PN 71980 RT/XT 25, 30 Series and 2.5ci, 3.0ci winches.
PN 71975 For RT40, XT40 and 4.0ci winches.
MINI-ROCKER
WINCH
CONTROL SWITCH WITH UPGRADE KIT
INTEGRATED SOCKET
Converts the
Kit allows you to plug in a
corded remote directly into
the mini-rocker switch—no
need to drill and install the
socket. Includes mini-rocker
switch with socket, corded
remote, and all necessary
hardware. PN 80588
WARN A2000 to
the WARN 2.5ci
ATV winch. Comes
with contactor,
Express Install
wiring, and minirocker control
switch. PN 63990
Everything needed to
add the a hand-held
remote control to your
RT/XT 25 series or RT/
XT 15 series, 2.5ci or
1.5ci winches. Includes
remote control,
socket, and wiring.
PN 64259
ATV SYNTHETIC ROPE EXTENSION
SYNTHETIC ROPE
CONVERSION KIT
For use with all WARN ATV
winches with aluminum
drums. Includes synthetic
rope, rock guard sleeve, and
roller fairlead.
PN 72495 For RT15, 1.5ci winches.
40’ of 5/32” diam.
PN 72128 For RT25, 30 series and
2.5ci, 3.0ci winches. 50’ of 3/16” diam.
PN 77835 For RT40 or 4.0ci winch.
50’ of 7/32” diam.
Includes lightweight 1/4” diameter
rope, which attaches to the winch cable
for an additional 50’ of distance. 4,000
lb. single line capacity. PN 69069
ROLLER FAIRLEAD
Reduces excessive
wear on your winch
rope and aids in angled pulls.
PN 28929 Replacement for RT/XT 25, 30 series,
A2500, 2.5ci, or 3.0ci winches. Upgrade from hawse
fairlead on RT/XT15 series, A2000, or 1.5ci winches.
PN 29256 Replacement fairlead for RT/XT40 or
4.0ci Side X Side winches.
BODY ARMOR, BUMPERS & MOUNTING SYSTEMS
Manufactured
from aircraft grade
aluminum with
recessed hardware.
Wraps to help
protect sides of
vehicle.
Rock sliders
for Side X Sides
WARN BODY ARMOR:
IMPROVE UNDERBODY
PROTECTION—AND
LOOK GOOD DOING IT.
Reinforcing beads
add extra strength
WARN Body Armor adds the ultimate in protection to the underside of
your ATV or Side X Side. Body Armor is made from brushed aircraft-grade
aluminum and features reinforcing beads for added strength, recessed
hardware to keep nuts and bolts secure, and holes for drainage and
servicing. WARN Rock Sliders protect the sides of your Side X Side from
large hazards, such as boulders and stumps.
Body Armor adds protection where
your vehicle needs it the most.
Drainage and service holes let mud and water
leave and allow you to maintain your vehicle.
Armor is engineered to fit
specific vehicle applications.
Go to www.warn.com for
part numbers
WARN BUMPERS: TRAIL PROTECTION AND A BOLD, CUSTOMIZED LOOK
WINCH MOUNTING SYSTEMS: ENGINEERED FOR OPTIMUM PERFORMANCE
WARN bumpers protect your ATV or Side X Side and make it look great. Built from lasercut, powder-coated steel, WARN bumpers add protection and style to your vehicle. Plus,
they’re compatible with WARN winches, winch mounting systems, and plow systems.
WARN winches and mounting kits are engineered together for maximum pulling power and to withstand the
stresses of winching. WARN mounting systems bolt directly to the vehicle’s structure and distribute the pulling
load throughout the vehicle’s frame. This provides extra stability and minimizes the possibility of damage to the
vehicle. All mounting hardware and instructions are included.
WARN Side X Side bumpers have an integrated winch mount, pre-drilled holes for WARN
trail lights, and the bumper folds down to open the vehicle’s hood. Stout construction and
a powder-coated wrinkle finish make these bumpers last.
WARN uses computer-aided manufacturing and design tools to ensure its mounting kits fit your vehicle. The
mounting kits are laser cut to the exact dimensions, shaped on a computer-controlled press brake, and
robotically welded for consistency.
Mounting Kits and Bumpers are
engineered to fit specific vehicle
applications. Go to www.warn.com for
additional photos and part numbers
PLOW SYSTEMS
WARN STANDARD PLOW SYSTEM FOR ATVs
WARN PROVANTAGE
PLOW SYSTEM FOR ATVS AND SIDE X SIDES
RELIABLE, DURABLE WARN PERFORMANCE THAT YOU CAN COUNT ON –
AT A VERY COMPETITIVE PRICE
The WARN ProVantage ATV and Side x Side plow systems have been
designed from the ground up to be the most versatile, durable, and
high-performance powersports plow systems on the market. They’re
easy to connect, heavy-duty, and engineered to perform. And with a
variety of useful, innovative accessories, it’s the most complete plow
system money can buy. Features include:
• Rapid-connect, front-mount system for easy attachment—
no crawling under the vehicle
• Optional center-mount system is also available for some vehicles
• A variety of heavy-duty plow blades in sizes from 50” to 72”
• The highest lift in the industry
• Plow mount maintains factory ground clearance
• A variety of innovative accessories get the job done
To build your Plow System you’ll need to order four parts: plow blade,
tube assembly, mounting bracket, and a lifting device. The system
is engineered to fit specific ATV or UTV makes and models. See
application guide for details, or visit www.warn.com
The WARN Standard Plow System gives you everything you need in a ATV plow,
and nothing you don’t. Includes the WARN Limited Lifetime Warranty.
FRONT CONNECTION Rapidly connect
a plow to your vehicle with no more tools
and no hassle. Plus, the mount is located
at the front of the vehicle—no
climbing under the vehicle to
attach the plow.
STRAIGHT OR TAPERED PLOW
BLADE DESIGN Choose the straight or
tapered blade. Tapered design features an
aggressively curved profile to move snow or dirt
up and away from the surface you’re clearing.
PROVANTAGE SXS
PLOW SYSTEM
Features the same rapid
connection system as
the ATV system, but it
uses a big Side X Side
specific 72” plow blade to
move material.
•
•
•
•
•
Basic plow system for lighter-duty, intermittent use
Available with center mounting system only
Use with WARN straight plow blades only (50, 54 and 60” wide)
System is available for ATVs only
Engineered for specific ATV makes and models –
go to warn.com for ordering information
PLOW ACCESSORIES
1
4
1.) PLASTIC WEAR BAR
Made of ultra-high molecular weight plastic (UHMW),
these bars are reversible—just flip it when worn.
Saves wear on the plow blades, and are excellent
on concrete/brick.
PN 80860 (50”), PN 67861 (54”), PN 67862 (60”)
STEEL WEAR BAR (not pictured)
PN 80608 (50”), PN 39415 (54”), PN 62601 (60”)
2.) PLOW SKIDS
For ProVantage Straight and Tapered Blade.
PN 80475 (Note: for 50” blade, use PN 69212)
5
6
2
7
3
3.) PLOW LIFT ROPE
Uses 8’ section of durable synthetic rope.
Temporarily replaces your wire rope for plow season
and saves wear and tear. Stands up to repeated,
sharp angle pulls used to lift heavy plow blade.
PN 68560
4.) ATV PLOW MARKERS
These 2’ high antenna have red rubber tips for
visibility; great for use in deep snow.
PN 67679
PROVANTAGE UPGRADES: INCREASE THE DURABILITY AND PERFORMANCE OF YOUR SYSTEM
5.) ROLLER FAIRLEAD FOR
PLOW LIFTING
For use with winches that raise
and lower the ATV plow blade.
Larger diameter lower roller
reduces wear on rope.
PN 69373, PN 82550 (RT/XT40)
6.) SNOW CONTROL FLAP
Made of flexible rubber, this top
flap controls snow kick back and
keeps snow on the ground. Fits
all WARN ATV plows (cut to size).
PN 67870 (60”)
7.) BLADE SIDE WALL
Control run off and get scooplike control of snow and other
materials. Helps to gather
material before depositing.
Made of heavy duty steel.
PN 80607 Straight blades. Can be
mounted on either side
PN 70880 Tapered blades
PLOW LIFT
Effortlessly
lifts your plow
without needing
to use your
winch. Screwdrive system is
compact and
easy to install.
Works with all
WARN plow
systems, new
or old.
PN 84600
Plow HD
Wear Bar
Plow
HD Skids
• Wear-form steel
construction
• Outlast
standard
skids by up
to 30%
• Lasts up to
30% longer than
standard wear
bars
PN
PN
PN
PN
84050 (50")
84054 (54")
84060 (60")
85287 (72")
• Wearform steel
construction
PN 85368
Plow HD Mounting
Plow Pulley
Plow Limit Control
Plow Slack Control
• Upgrade mounting
points
• Provides better control
of plow blade by
doubling the lifting
advantage, slowing
blade movement, and
repositioning the lift
point
• Extends plow system life
• Extend the life of your plow
system and winch rope
• Wear-form steel
construction
• Increase the durability
of your mounting points
PN 85243
ATV (Standard Mount)
PN 85244
ATV (Offset Mount)
• Contributes to longer
rope life by reducing
load and bend over
angle
PN 84526 ATV (Plow Only)
• Protects your vehicle from
impact and stops “over
• Eliminates winch overrun
raised” conditions
when lowering the plow
(also corrects cable
• Allows you to fine tune
tangles)
system for a variety of
stop positions
PN 85742 ATV (Plow Only)
PN 85888 ATV (Bucket Only)
PN 85950
PN 88950 Combo Limit-Slack
ATV (Bucket or Plow)
Control (Plow Only)
and UTV (Plow)
Additional accessories are
available – go to www.warn.com
for more information
POWER-PIVOT
PROVANTAGE DUMP BUCKET
Rotate a plow blade up to 25° at the
push of a button—even under load—
with this electric pivot. For use with
WARN Plow Base/Tube Assembly.
Turns your ProVantage plow blade into a versatile bucket loader. Features
include a 200 lb. capacity, ability to move up to five cubic feet of material,
a 60 degree dump angle, and sturdy 14 gauge steel construction. Quickrelease and re-set from the driver’s seat.
PN 79360 (for WARN ProVantage ATV Plow Systems)
PN 73860 (for previous WARN ATV plow systems)
PN 84133 50” bucket conversion PN 83133 54” bucket conversion
PN 85133 60” bucket conversion
XT SERIES LIGHTS
WXT400-HID DRIVING LIGHTS
WXT200-HID SPOT BEAMS
Extremely bright HID power in a
4” driving light that illuminates
with amazing distance and width.
Features include 40W HID bulbs
generating 3,225 lumens and
a 22° beam spread, and forged
aluminum housings. Great
for mounting on light bars or
bumpers. PN 83555
These spot beams have an
intensely focused beam of
extreme HID light for outstanding
straight-line distance. Features
include 40W HID bulbs producing
1,850 lumens, a narrow 12° beam
spread, and forged aluminum
housings. Perfect for narrow trail
riding. PN 83552
TRAIL LIGHTS FROM WARN:
LIGHT MOUNTS TO FIT YOUR VEHICLE LOOK AND STYLE
Universal Light Mounts (Tube)
For most post-mount lights up to ½” diameter. Mounts on any
vehicle bar or tube. Lightweight aluminum with powdercoat
finish, and stainless hardware to resist elements
PN 85300 (Fixed, 1.5 – 2") PN 85338 (Swivel, 1.5 – 2”)
PN 85340 (Swivel, .875 – 1.125")
TRAIL LIGHTS
WXT200-S SPOT BEAMS
WXT200-F FLOOD LIGHTS
These lights create a beam of
focused light for great straight-line
range. Features include 35W
halogen bulbs producing 650
lumens, a focused 12° beam
of light, and anodized
aluminum housings. Great for
straight-line illumination.
PN 83553
This set of flood lights creates a
wide beam of light for low-visibility
conditions. Features include 35W
halogen bulbs producing 650
lumens, a wide 36° beam
spread, and anodized
aluminum housings. Great
for use in foggy or dusty
conditions. PN 83554
SILICONE LENS
COVERS
Further protect your
2” XT lights with these
easy on/easy off
silicone light covers
PN 83563 Amber
PN 83562 Clear
Powerful lights deliver a 110° horizontal
beam spread, and a 70° vertical. Lights use
35-watt H3 halogen bulbs and produce 400
candlepower. PN 62018
BACKUP LIGHT
The WARN Back-Up
Light uses a 35-watt,
battery-saving H3
halogen bulb for use
when reversing. Includes universal mounting bracket
and wiring harness, water-resistant switch, and
mounting hardware. PN 62017
Universal Light Mount (ATV Handlebar Mount)
Mount your lights right on the handlebar. Easy multi angle adjustment.
Universal Light Bars
PN 83972 (Universal — most makes except BRP and Kawasaki)
A three-piece modular design offers
multiple configurations. Lightweight aluminum
clamps securely attach to bar sizes between 1.5 – 2".
Wrinkle powdercoat finish.
Motorcycle Light Mounts
PN 83970 (High Profile for WARN XT 4" Lighting, up to four lights)
PN 84360 (Low Profile for WARN XT 2" Lighting, up to six lights)
PN 85608 BMW F800GS (All)
PN 85609 BMW R1200GS (2008 – Current)
Mounts will accommodate up to ½" diameter post mount lights.
Solution will vary by model.