www.warn.com
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www.warn.com
Customer Service: 1-800-543-9276 Dealer Locator Service: 1-800-910-1122 International Sales Support: 1-503-722-1200 International FAX: 1-503-722-3005 www.warn.com approved warn atv dealer n e t w o r k A unique group of ATV dealers that offer consumers excellent product information, availability and service for WARN ATV products. To find one near you, go to the WARN website www.warn.com The dealer locator service is available 7 days per week and 24 hours a day. Specifications subject to change at any time. © 2011 Warn Industries, Inc. WARN® and the WARN logo are registered trademarks of Warn Industries. Go Prepared and SnoWinch are trademarks of Warn Industries, Inc. Printed in USA 912565.A0 Customer service is available between 7:00 am and 4:00 pm Pacific Time, Monday through Friday. POWERSPORTS PRODUCT GUIDE Warn Industries, Inc. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 1-503-722-1200 FAX: 1-503-722-3000 Winches, bumpers, body armor, lights, plows, and accessories for powersport vehicles WARN POWERSPORTS PRODUCTS ARE BUILT FOR RIDERS BY RIDERS. AND WE DON’T MEAN OCCASIONAL WEEKENDERS OR WANNABES. WE MEAN THE CORE. THE CREW BEHIND OUR PRODUCTS ARE HARDCORE RIDERS WHO ENSURE AUTHENTICITY GOES INTO EVERYTHING WE MAKE. WHEN WE’RE NOT RIDING, WE’RE DESIGNING INNOVATIVE PRODUCTS LIKE THE NEW WARN PORTABLE WINCH LINE. ULTRA-VERSATILE AND ULTRALIGHT, STARTING AT JUST OVER EIGHT POUNDS, THESE NEW XT AND RT WINCHES REDEFINE PORTABILITY. WHETHER YOU RIDE A BIG KODIAK OR A SLEEK DIRT BIKE, WARN PRODUCTS HAVE YOUR NAME ON THEM. OUR FULL LINE OF DURABLE PRODUCTS ARE DESIGNED TO PERFORM AT A HIGH LEVEL. BECAUSE THE FOLKS AT WARN INDUSTRIES RIDE LIKE YOU DO. ALL OUT. AND ALL THE TIME. WARN RT AND XT WINCHES All WARN XT and RT winches feature powerful motors; smooth, reliable planetary geartrains; patented disc brakes for great control; seals to keep the elements out; and low amp draw for less battery drain. All-metal three-stage planetary geartrain for smooth, reliable operation Permanent magnet motor for plenty of pulling muscle RT40 RUGGED TERRAIN WINCH FOR SIDE X SIDES Side X Side owners looking both durability and performance will want the RT40. Features include 4,000 lb. pulling capacity; 55’ of durable wire rope; and a corded remote and minirocker control switch for winch operation. Specifically made for Side X Sides. PN 77000, PN 87000 (24V) Sealing to keep the elements out XT40 EXTREME TERRAIN WINCH Patented disc brake “Best In Class” short stroke clutch dial FOR SIDE X SIDES The XT40 is the most extreme Side x Side winch on the market. Features include 4,000 lb. capacity; 50 ft. of light-weight, easy-to-handle synthetic rope; a wireless control system with a 50’ range; and a mini-rocker control switch. Also great for plow lifting. PN 77500 XT30 EXTREME TERRAIN WINCH RT30 RUGGED TERRAIN WINCH Riders looking for the most extreme winch for ATVs will want the XT30. Unique features include a 3,000 lb. line capacity; 50’ of lightweight and easy-to-handle synthetic rope (also great for plow lifting); and a wireless control system with a 50’ range for increased winching options. PN 76500 With 3,000 lbs. of pulling muscle and 50’ of durable wire rope, the RT30 is a powerhouse ATV winch great for work or play. Controls include a corded remote and handlebar-mounted mini-rocker switch. PN 76000, PN 81500 (International only), PN 81654 (24V) FOR LARGE-BORE ATVS 500CC AND UP FOR LARGE-BORE ATVS 500CC AND UP XT25 EXTREME TERRAIN WINCH FOR ATVS 300CC AND UP RT25 RUGGED TERRAIN WINCH FOR ATVS 300CC AND UP The XT25 is a great winch for those who push the envelope. With a 2,500 lb. line capacity, and 50’ of synthetic rope, you’ll be able to recover an ATV with ease. Plus, its synthetic rope is great for plow lifting. Includes a handle bar-mounted mini rocker control switch. PN 75500, PN 81000 (International only) The RT25 is a versatile, durable winch with a just-right 2,500 lb. pulling capacity and 50’ of durable wire rope—consider it the industry standard. A handlebar-mounted mini-rocker switch provides simple, effective control. PN 75000, PN 80500 (International only) XT15 EXTREME TERRAIN WINCH FOR ATVS 300CC & UNDER RT15 RUGGED TERRAIN WINCH FOR ATVS 300CC AND UNDER With a 1,500 lb. pulling capacity and 40’ of easy-to-handle synthetic rope, the lightweight XT15 is tailor-made for sport quads and small ATVs. This versatile tool is perfect for self-recovery – plus it works great as a plow-lift. Includes handlebar-mounted minirocker control for easy operation. PN 78500 The RT15 is the perfect all-around lightweight winch for sport quads and small ATVs. Its 1,500 lb. capacity and 50’ of wire rope turns compact ATVs into workhorses. Includes a handlebar-mounted mini-rocker switch for control, and a hawse fairlead. PN 78000 XT17 PORTABLE WINCH XT17 FEATURES: THE ULTIMATE BACKUP FOR SERIOUS ADVENTURE TOURING • Kit includes everything needed to winch from any battery-equipped vehicle (load strap or tree trunk protector is sold separately) It’s light. It’s powerful. And it shares your sense of adventure. The XT17 winch can rein in up to 1,700 pounds of pulling capacity. And talk about easy to carry—aluminum construction, 40 feet of synthetic rope, and a new 8.5lb design will have you taking it everywhere. PN 85700 (Controls on winch) PN 85900 (Controls on vehicle) • Rigging system allows mounting of winch to any vehicle or stable structure. No application-specific hardware is needed • Choose from two different kits: winch with handlebar-mounted control, or corded remote wired directly to the winch • PN 85700 includes hand-held corded remote, rigging strap and wiring. Easily transferable between vehicles Choose from handlebar- mounted control or corded remote wired to the winch • PN 85900 includes handlebar-mounted winch control with rigging strap and wiring • Patented disc brake for reliable stopping power • Sealed motor provides protection from extreme weather conditions Portable Winch carry plate Works with RT15 and XT17 Portable Winch *Note: designed to stow the winch, not rated for full load PN 86595 Portable Winch Carrying Plate PN 86600 (Designed for BMW F800GS) The SnoWinch is sold as a complete system and easily stores in a custom WARN bag, and weighs only 15 lbs. Includes hand-held corded remote with rigging straps and wiring RT15 PORTABLE WINCH SNOWINCH PORTABLE WINCH SYSTEM Everything you need to get out of any trouble you might wander into, right here in a portable, self-recovery winch. Pulling capacity of 1,500 pounds. Comes with 25 feet of durable steel cable. Integrated controls on the winch make it easy to transfer between vehicles. Talk about versatile; this winch is a no-brainer for any off-road trip. With 1,500 lbs. of pulling capacity, the SnoWinch will get your battery-equipped vehicle back on the trail in a hurry. Amenities include an patented disc brake and rigging straps that makes setup easy. SnoWinch comes with 40’ of lightweight, easyto-handle synthetic rope; 9’ and 25’ recovery straps; and a handheld remote with a 12½’ lead. PN 70170 PN 86380 (Controls on winch) WINCHING ACCESSORIES To assemble the system, order the winch, carrier and wiring kit. Go to www.warn.com for part numbers MULTI-MOUNT PORTABLE WINCH SYSTEM FOR ATVs and SIDE X SIDES If your ATV or Side X Side has a 1¼” or 2” Class I front or rear receiver, then the MultiMount carrier is a versatile way to mount a WARN Winch. Plus, it allows you to quickly remove the winch whenever you want. The Multi-Mount works by simply bolting a WARN winch to the carrier, installing the Quick Connect wiring kit, and inserting the carrier into the receiver. GO PREPARED! WIRELESS CONTROL SYSTEM DUAL BATTERY CONTROL KIT The WARN Wireless Control System works with WARN winches with a contactor,* and lets you control the winch from anywhere within a 50’ radius. The system is easy to install thanks to a wiring harness with integrated antenna and included mounting hardware. A twocolor LED on the easy-to-use transmitter provides instant feedback during the winching process. This kit lets you use two batteries on your vehicle: One for essential functions (starting), and the other for 12-volt auxiliary items, such as winches, stereos, heaters, lights, and more. Kit also minimizes charging system overload. Plus, if both batteries need charging, the kit prioritizes the battery used for starting. For use with12-volt DC magneto or alternator charging systems. All hardware included. (Second battery not included). PN 77977 PN 74500 * May not work with WARN co-branded winch. Call WARN Customer Service for details. REMOTE CONTROL UPGRADE KIT WINCHING ACCESSORY KIT SNATCH BLOCK SHACKLE CHOKER CHAIN Assists in doublelined and angled pulls. Rated to 8,000 lbs. (3,628.74kg) capacity and under. PN 28881 Shackle for rigging attachments. Rated to 8,000 lbs. (3,628.74kg) capacity and under. PN 28884 10’ (3m) chain allows a stable, sharp object to be used as a winch anchor. PN 26083 Double your pulling power, change your pulling direction, and keep your winch in proper working order. Accessory Kits include two shackles, snatch block, and two 1”x 8’ (25.4mm x 2.4m) tree trunk protectors. Comes in a black heavyweight nylon soft case. PN 69222, PN 63351 Bag only TREE TRUNK PROTECTOR RECEIVER SHACKLE BRACKET 1” x 8’ (25mm x 2.4m) load strap. Rated to 6,400 lbs. PN 28882 Utilizes a 1¼” Class l receiver as a recovery or pulling point. PN 62041 Includes bracket, hitch pin and shackle. PN 28884 Shackle only. WINCH COVER Made of durable, tight-fitting neoprene; resists water and cracking. PN 71072 For RT/XT 15 Series and 1.5ci winches. Includes 8’ (2.4m) winch rigging strap. PN 71980 RT/XT 25, 30 Series and 2.5ci, 3.0ci winches. PN 71975 For RT40, XT40 and 4.0ci winches. MINI-ROCKER WINCH CONTROL SWITCH WITH UPGRADE KIT INTEGRATED SOCKET Converts the Kit allows you to plug in a corded remote directly into the mini-rocker switch—no need to drill and install the socket. Includes mini-rocker switch with socket, corded remote, and all necessary hardware. PN 80588 WARN A2000 to the WARN 2.5ci ATV winch. Comes with contactor, Express Install wiring, and minirocker control switch. PN 63990 Everything needed to add the a hand-held remote control to your RT/XT 25 series or RT/ XT 15 series, 2.5ci or 1.5ci winches. Includes remote control, socket, and wiring. PN 64259 ATV SYNTHETIC ROPE EXTENSION SYNTHETIC ROPE CONVERSION KIT For use with all WARN ATV winches with aluminum drums. Includes synthetic rope, rock guard sleeve, and roller fairlead. PN 72495 For RT15, 1.5ci winches. 40’ of 5/32” diam. PN 72128 For RT25, 30 series and 2.5ci, 3.0ci winches. 50’ of 3/16” diam. PN 77835 For RT40 or 4.0ci winch. 50’ of 7/32” diam. Includes lightweight 1/4” diameter rope, which attaches to the winch cable for an additional 50’ of distance. 4,000 lb. single line capacity. PN 69069 ROLLER FAIRLEAD Reduces excessive wear on your winch rope and aids in angled pulls. PN 28929 Replacement for RT/XT 25, 30 series, A2500, 2.5ci, or 3.0ci winches. Upgrade from hawse fairlead on RT/XT15 series, A2000, or 1.5ci winches. PN 29256 Replacement fairlead for RT/XT40 or 4.0ci Side X Side winches. BODY ARMOR, BUMPERS & MOUNTING SYSTEMS Manufactured from aircraft grade aluminum with recessed hardware. Wraps to help protect sides of vehicle. Rock sliders for Side X Sides WARN BODY ARMOR: IMPROVE UNDERBODY PROTECTION—AND LOOK GOOD DOING IT. Reinforcing beads add extra strength WARN Body Armor adds the ultimate in protection to the underside of your ATV or Side X Side. Body Armor is made from brushed aircraft-grade aluminum and features reinforcing beads for added strength, recessed hardware to keep nuts and bolts secure, and holes for drainage and servicing. WARN Rock Sliders protect the sides of your Side X Side from large hazards, such as boulders and stumps. Body Armor adds protection where your vehicle needs it the most. Drainage and service holes let mud and water leave and allow you to maintain your vehicle. Armor is engineered to fit specific vehicle applications. Go to www.warn.com for part numbers WARN BUMPERS: TRAIL PROTECTION AND A BOLD, CUSTOMIZED LOOK WINCH MOUNTING SYSTEMS: ENGINEERED FOR OPTIMUM PERFORMANCE WARN bumpers protect your ATV or Side X Side and make it look great. Built from lasercut, powder-coated steel, WARN bumpers add protection and style to your vehicle. Plus, they’re compatible with WARN winches, winch mounting systems, and plow systems. WARN winches and mounting kits are engineered together for maximum pulling power and to withstand the stresses of winching. WARN mounting systems bolt directly to the vehicle’s structure and distribute the pulling load throughout the vehicle’s frame. This provides extra stability and minimizes the possibility of damage to the vehicle. All mounting hardware and instructions are included. WARN Side X Side bumpers have an integrated winch mount, pre-drilled holes for WARN trail lights, and the bumper folds down to open the vehicle’s hood. Stout construction and a powder-coated wrinkle finish make these bumpers last. WARN uses computer-aided manufacturing and design tools to ensure its mounting kits fit your vehicle. The mounting kits are laser cut to the exact dimensions, shaped on a computer-controlled press brake, and robotically welded for consistency. Mounting Kits and Bumpers are engineered to fit specific vehicle applications. Go to www.warn.com for additional photos and part numbers PLOW SYSTEMS WARN STANDARD PLOW SYSTEM FOR ATVs WARN PROVANTAGE PLOW SYSTEM FOR ATVS AND SIDE X SIDES RELIABLE, DURABLE WARN PERFORMANCE THAT YOU CAN COUNT ON – AT A VERY COMPETITIVE PRICE The WARN ProVantage ATV and Side x Side plow systems have been designed from the ground up to be the most versatile, durable, and high-performance powersports plow systems on the market. They’re easy to connect, heavy-duty, and engineered to perform. And with a variety of useful, innovative accessories, it’s the most complete plow system money can buy. Features include: • Rapid-connect, front-mount system for easy attachment— no crawling under the vehicle • Optional center-mount system is also available for some vehicles • A variety of heavy-duty plow blades in sizes from 50” to 72” • The highest lift in the industry • Plow mount maintains factory ground clearance • A variety of innovative accessories get the job done To build your Plow System you’ll need to order four parts: plow blade, tube assembly, mounting bracket, and a lifting device. The system is engineered to fit specific ATV or UTV makes and models. See application guide for details, or visit www.warn.com The WARN Standard Plow System gives you everything you need in a ATV plow, and nothing you don’t. Includes the WARN Limited Lifetime Warranty. FRONT CONNECTION Rapidly connect a plow to your vehicle with no more tools and no hassle. Plus, the mount is located at the front of the vehicle—no climbing under the vehicle to attach the plow. STRAIGHT OR TAPERED PLOW BLADE DESIGN Choose the straight or tapered blade. Tapered design features an aggressively curved profile to move snow or dirt up and away from the surface you’re clearing. PROVANTAGE SXS PLOW SYSTEM Features the same rapid connection system as the ATV system, but it uses a big Side X Side specific 72” plow blade to move material. • • • • • Basic plow system for lighter-duty, intermittent use Available with center mounting system only Use with WARN straight plow blades only (50, 54 and 60” wide) System is available for ATVs only Engineered for specific ATV makes and models – go to warn.com for ordering information PLOW ACCESSORIES 1 4 1.) PLASTIC WEAR BAR Made of ultra-high molecular weight plastic (UHMW), these bars are reversible—just flip it when worn. Saves wear on the plow blades, and are excellent on concrete/brick. PN 80860 (50”), PN 67861 (54”), PN 67862 (60”) STEEL WEAR BAR (not pictured) PN 80608 (50”), PN 39415 (54”), PN 62601 (60”) 2.) PLOW SKIDS For ProVantage Straight and Tapered Blade. PN 80475 (Note: for 50” blade, use PN 69212) 5 6 2 7 3 3.) PLOW LIFT ROPE Uses 8’ section of durable synthetic rope. Temporarily replaces your wire rope for plow season and saves wear and tear. Stands up to repeated, sharp angle pulls used to lift heavy plow blade. PN 68560 4.) ATV PLOW MARKERS These 2’ high antenna have red rubber tips for visibility; great for use in deep snow. PN 67679 PROVANTAGE UPGRADES: INCREASE THE DURABILITY AND PERFORMANCE OF YOUR SYSTEM 5.) ROLLER FAIRLEAD FOR PLOW LIFTING For use with winches that raise and lower the ATV plow blade. Larger diameter lower roller reduces wear on rope. PN 69373, PN 82550 (RT/XT40) 6.) SNOW CONTROL FLAP Made of flexible rubber, this top flap controls snow kick back and keeps snow on the ground. Fits all WARN ATV plows (cut to size). PN 67870 (60”) 7.) BLADE SIDE WALL Control run off and get scooplike control of snow and other materials. Helps to gather material before depositing. Made of heavy duty steel. PN 80607 Straight blades. Can be mounted on either side PN 70880 Tapered blades PLOW LIFT Effortlessly lifts your plow without needing to use your winch. Screwdrive system is compact and easy to install. Works with all WARN plow systems, new or old. PN 84600 Plow HD Wear Bar Plow HD Skids • Wear-form steel construction • Outlast standard skids by up to 30% • Lasts up to 30% longer than standard wear bars PN PN PN PN 84050 (50") 84054 (54") 84060 (60") 85287 (72") • Wearform steel construction PN 85368 Plow HD Mounting Plow Pulley Plow Limit Control Plow Slack Control • Upgrade mounting points • Provides better control of plow blade by doubling the lifting advantage, slowing blade movement, and repositioning the lift point • Extends plow system life • Extend the life of your plow system and winch rope • Wear-form steel construction • Increase the durability of your mounting points PN 85243 ATV (Standard Mount) PN 85244 ATV (Offset Mount) • Contributes to longer rope life by reducing load and bend over angle PN 84526 ATV (Plow Only) • Protects your vehicle from impact and stops “over • Eliminates winch overrun raised” conditions when lowering the plow (also corrects cable • Allows you to fine tune tangles) system for a variety of stop positions PN 85742 ATV (Plow Only) PN 85888 ATV (Bucket Only) PN 85950 PN 88950 Combo Limit-Slack ATV (Bucket or Plow) Control (Plow Only) and UTV (Plow) Additional accessories are available – go to www.warn.com for more information POWER-PIVOT PROVANTAGE DUMP BUCKET Rotate a plow blade up to 25° at the push of a button—even under load— with this electric pivot. For use with WARN Plow Base/Tube Assembly. Turns your ProVantage plow blade into a versatile bucket loader. Features include a 200 lb. capacity, ability to move up to five cubic feet of material, a 60 degree dump angle, and sturdy 14 gauge steel construction. Quickrelease and re-set from the driver’s seat. PN 79360 (for WARN ProVantage ATV Plow Systems) PN 73860 (for previous WARN ATV plow systems) PN 84133 50” bucket conversion PN 83133 54” bucket conversion PN 85133 60” bucket conversion XT SERIES LIGHTS WXT400-HID DRIVING LIGHTS WXT200-HID SPOT BEAMS Extremely bright HID power in a 4” driving light that illuminates with amazing distance and width. Features include 40W HID bulbs generating 3,225 lumens and a 22° beam spread, and forged aluminum housings. Great for mounting on light bars or bumpers. PN 83555 These spot beams have an intensely focused beam of extreme HID light for outstanding straight-line distance. Features include 40W HID bulbs producing 1,850 lumens, a narrow 12° beam spread, and forged aluminum housings. Perfect for narrow trail riding. PN 83552 TRAIL LIGHTS FROM WARN: LIGHT MOUNTS TO FIT YOUR VEHICLE LOOK AND STYLE Universal Light Mounts (Tube) For most post-mount lights up to ½” diameter. Mounts on any vehicle bar or tube. Lightweight aluminum with powdercoat finish, and stainless hardware to resist elements PN 85300 (Fixed, 1.5 – 2") PN 85338 (Swivel, 1.5 – 2”) PN 85340 (Swivel, .875 – 1.125") TRAIL LIGHTS WXT200-S SPOT BEAMS WXT200-F FLOOD LIGHTS These lights create a beam of focused light for great straight-line range. Features include 35W halogen bulbs producing 650 lumens, a focused 12° beam of light, and anodized aluminum housings. Great for straight-line illumination. PN 83553 This set of flood lights creates a wide beam of light for low-visibility conditions. Features include 35W halogen bulbs producing 650 lumens, a wide 36° beam spread, and anodized aluminum housings. Great for use in foggy or dusty conditions. PN 83554 SILICONE LENS COVERS Further protect your 2” XT lights with these easy on/easy off silicone light covers PN 83563 Amber PN 83562 Clear Powerful lights deliver a 110° horizontal beam spread, and a 70° vertical. Lights use 35-watt H3 halogen bulbs and produce 400 candlepower. PN 62018 BACKUP LIGHT The WARN Back-Up Light uses a 35-watt, battery-saving H3 halogen bulb for use when reversing. Includes universal mounting bracket and wiring harness, water-resistant switch, and mounting hardware. PN 62017 Universal Light Mount (ATV Handlebar Mount) Mount your lights right on the handlebar. Easy multi angle adjustment. Universal Light Bars PN 83972 (Universal — most makes except BRP and Kawasaki) A three-piece modular design offers multiple configurations. Lightweight aluminum clamps securely attach to bar sizes between 1.5 – 2". Wrinkle powdercoat finish. Motorcycle Light Mounts PN 83970 (High Profile for WARN XT 4" Lighting, up to four lights) PN 84360 (Low Profile for WARN XT 2" Lighting, up to six lights) PN 85608 BMW F800GS (All) PN 85609 BMW R1200GS (2008 – Current) Mounts will accommodate up to ½" diameter post mount lights. Solution will vary by model.